SLP Insulcon

LEADER IN HIGH TEMPERATURE SOLUTIONS
Klik om de stijl te bewerken LEADER IN HIGH TEMPERATURE SOLUTIONS
LEADER IN HIGH TEMPERATURE

SOLUTIONS
Alain van Duijvenbode

Industry manager Petrochem
12-09-2022/AD/ka 1.3 EN
LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM



Klik omChemical
(Petro) de stijl teIndustry
bewerken LEADER IN HIGH TEMPERATURE SOLUTIONS
Refrex®
Heatshields
Reduces ageing of the process tubes and welds by reduction of the radiation heat.
(Refrex® reflects 60% of the radiation heat!)
Klik om
(Petro) de stijlIndustry
Chemical te bewerken LEADER IN HIGH TEMPERATURE SOLUTIONS
• Multi Tube Bellows:
Cold air ingress? Refrex® MTB’s!

Klik om
• Multi Tube Bellows:

Klik omChemical
Refrex® Multi Tube

Bellows
“HOT” Multi Tube Bellow at 1150°C, Shell Moerdijk

Klik omChemical
Refrex® Multi Tube

Bellows
“HOT” Multi Tube Bellow at 1178°C, Exxon

Klik om
Refrex® Multi Tube Bellow solution for Multi cell furnaces (Platformer)
Old situation outside with arch sliding plates

Klik om
New situation outside with Refrex® Multi Tube Bellow

Klik om
Old Situation bottom inside

Klik om
New situation bottom with Refrex® Blanket placed for protection

Multi Tube Bellow against metal dust falling of tubes
when in service.
Klik omChemical
Wearflex® Insulation matresses
Chemical industry, Pigtail matresses Ammonia Reformer
Chemical industry, named. “Theemutsen”

access door styrene reactor
Klik omChemical
Wearflex® Quilted Sleeves
Design data are a.o.:

- Temperature
- Dimensions
- Mouvements
- Medium
- Pitch distance tubes
- Surrounding
• Sealings around tube penetrations in petrochemical furnaces (top)

•Open and closed versions

Klik omChemical
Wearflex® Spring-Joints
Sealing around tube
penetration in
petrochemical
furnaces(bottom).
Design data are a.o.:

-Temperature, Dimensions
-Movements, Medium
-Pitch distance tubes
-Easy mounting
Klik omChemical
Very large Hot Spots
Hot Spot in an Ethylene

Cracker furnace roof under
the walking grid, caused by a
fallen module block.

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Very large Hot Spots.
Cut out holes of 80 mm, to install After HSR injection: Space

the HT umbrella and to install the between HT umbrella (Hot face)
INJECTION MOULD. and casing filled with INJECTION
MOULD.
Klik omChemical
Very large Hot Spots.
Installed HR umbrellas with injected INJECTION MOULD behind

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5 umbrellas installed Hot Spot area completely filled / solved.

and Injection Mould
injected

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Very
Verylarge
largeHot
HotSpots
Spots
Hot Spot visible

on
furnace casing.
(Temporary
steam
cooling)
Fiberwall lining partially fallen out

of an endwall in a Crude Heater

Klik omChemical

Our largest solved Hot
Spot: repair of 20 m2 hot
spot in a Flue Gas Duct at
an Olefins plant
Hot Spot on furnace casing.

Klik omChemical

Repair nose blocks Multi cell furnace (6 meters length by 60 cm width)
Movie HSR Platformer

Installed HR umbrellas with injected INJECTION MOULD behind.
Klik omChemical

Repair of by-pass between steel casing and refractory
Injection between casing and refractory
Injection of INJECTION MOULD between refractory and steel casing.


Klik omChemical

Another feature we can offer is HT Endoscopy, enables pictures where no
visibility through a peephole is possible.

SLP Insulcon

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LEADER IN HIGH TEMPERATURE SOLUTIONS

Klik om de stijl te bewerken LEADER IN HIGH TEMPERATURE SOLUTIONS

LEADER IN HIGH TEMPERATURE

Alain van Duijvenbode

LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM

LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM

LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM

• Multi Tube Bellows:

Cold air ingress? Refrex® MTB’s!

• Multi Tube Bellows:

LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM

Refrex® Multi Tube

“HOT” Multi Tube Bellow at 1150°C, Shell Moerdijk

Refrex® Multi Tube

“HOT” Multi Tube Bellow at 1178°C, Exxon

LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM

Old situation outside with arch sliding plates

LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM

New situation outside with Refrex® Multi Tube Bellow

LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM

Old Situation bottom inside

LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM

New situation bottom with Refrex® Blanket placed for protection

Wearflex® Insulation matresses

Chemical industry, Pigtail matresses Ammonia Reformer

Chemical industry, named. “Theemutsen”

Wearflex® Quilted Sleeves

Design data are a.o.:

• Sealings around tube penetrations in petrochemical furnaces (top)

LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM

Design data are a.o.:

Very large Hot Spots

Hot Spot in an Ethylene

LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM

Very large Hot Spots.

Cut out holes of 80 mm, to install After HSR injection: Space

Very large Hot Spots.

Installed HR umbrellas with injected INJECTION MOULD behind

Very large Hot Spots

5 umbrellas installed Hot Spot area completely filled / solved.

LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM

Hot Spot visible

Fiberwall lining partially fallen out

LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM

Very large Hot Spots

Hot Spot on furnace casing.

Very large Hot Spots

Movie HSR Platformer

Very large Hot Spots

Injection between casing and refractory

Injection of INJECTION MOULD between refractory and steel casing.

LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM

Very large Hot Spots

LEADER IN HIGH TEMPERATURE SOLUTIONS – WWW.INSULCON.COM – WWW.KERAMAB.COM - WWW.WEARFLEX.COM

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