Control Plan Farata

DYNAMIC ENGINEERS REVISION OF DOCUMENTS AND RECORDS DOC- REV
REV – 00
PVT. LTD. DATE – 23.09.21
Sr.no Rev no Date Product Reason for rev CTQ DOC Responsible
Date:-01.08.22 APPROVED By:-Tasdique.M.Ahmed REVIEW BY:-

INDEX
Doc:-I-PCC
Rev-00
Date:-01.08.2022
Sl. No Document Name Document Code
1 PROCESS CONTROL CHART STATOR MANUFACTURING PCC-SM
2 PROCESS CONTROL CHART MOTOR MANUFACTURING PCC-MM
A COVER ASSEMBLY PCC-MM-C-SA
B ROTOR & SPINDLE ASSEMBLY PCC-MM-RS-SA
C GEARBOX ASSEMBLY PCC-MM-GB-SA
3 PROCESS CONTROL CHART PEDESTAL FAN MANUFACTURING PCC-PFM
A BLADE & GUARD ASSEMBLY PCC-FM-BG-SA
4 PROCESS CONTROL CHART WALL FAN MANUFACTURING PCC-WFM
A BLADE & GUARD ASSEMBLY PCC-FM-BG-SA

Date:-01.08.22 Review By:-Tasdique.M.Ahmed Approved By:-Sanjay Bhoot
DOC-MS-PCC
REV-00
DYNAMIC ENGINEERS MASTER SHEET OF PROCESS CONTROL DATE:-01.08.2022
PVT LTD CHART
STATOR
(PCC-SM)
COVER
ASSEMBLY
(PCC-MM-C-SA)
ROTOR &
SPINDLE
ASSEMBLY
(PCC-MM-RS-SA) MOTOR
(PCC-MM)
GEARBOX
ASSEMBLY
(PCC-MM-GB-SA)
BLADE &
GUARD
ASSEMBLY
PEDESTAL
(PCC-FM-BG-SA)
FAN WALL FAN
(PCC-PFM) (PCC-WFM)
Date:-01.08.22 Review By:-Sanjay Bhoot Approved By:-Vaibhav Soni

DOC-I-SOP&W
INDEX OF SOP & WI

REV-00
DYNAMIC ENGINEERS PVT LTD DATE:-01.08.2022
Sl No. Dept Operation Name NEW-SOP DOC No OLD-SOP DOC No

1 STATOR Coiling of copper wire running coil SOP0001X WI – CW - MC
2 STATOR Coiling of copper wire starting coil SOP0002X WI – CW - MC
3 STATOR Insertion of Copper wire in Stator SOP0040X

4 STATOR Lacing & WIRE Connection SOP0041X
5 STATOR Shaping SOP0042X
6 STATOR Visual Testing SOP0043X
7 STATOR Surge testing SOP0003X WI - SCT
8 COVER ASSY Front cover & screw Assembly SOP0004X

9 COVER ASSY Placing of Bush, felt & Retainer wrt cover SOP0005X WI - POB
10 COVER ASSY Bush pressing wrt PDC cover SOP0006X WI - MD BP
11 Rotar Spindle Assy Rough Rotor Turning SOP0007X WI - TODCRR
12 Rotar Spindle Assy Rough Reamming SOP0008X

13 Rotar Spindle Assy Rotor Pressing SOP0009X
14 Rotar Spindle Assy Final Rotor Turning SOP0010X WI - TODCRF
15 Capasitor Ass with G.B Gear box Assy with capacitor SOP0011X WI – CF - PSD
16 Motor Stator placing inside the core SOP0012X WI - AOM-00
17 Motor Nlyon Bush & washer fitting SOP0013X WI - AOM-01
18 Motor Back cover fitting SOP0014X WI - AOM-02
19 Motor Gearbox Assy with motor SOP0015X WI - GBF
20 Motor Gearbox coad checking SOP0016X WI - GLC
21 Motor HV test SOP0017X WI – HV / FT
22 Motor Motor testing SOP0018X WI - MD TP 1
23 Blade & Guard Assy Blade sorting & checking SOP0019X WI – BLD – SSTORM 2
24 Blade & Guard Assy Guard sorting SOP0020X WI – FG & BG
25 Blade & Guard Assy Guard & Blade Assybmly SOP0021X WI-FD-WC-SLS-GEL
26 Blade & Guard Assy Guard & Blade Packing SOP0022X WI-Stn-10
27 Pedestal Fan Motor supply & link fix wrt fork SOP0023X WI – LSF
28 Pedestal Fan False cover & switch assembly SOP0024X WI-GSSF-ST-2
29 Pedestal Fan Cord wire & rubber grommet fittting SOP0025X

30 Pedestal Fan Pivot pin , washers for loctite attach SOP0026X WI-POMS
31 Pedestal Fan Moulded fork fixing with motor & link fixing with G.B. SOP0027X
32 Pedestal Fan Wire connection in the switch SOP0028X
33 Pedestal Fan wire connection in the connector SOP0029X
34 Pedestal Fan Motor assymble with false cover SOP0030X
35 Pedestal Fan High volt checking SOP0031X
36 Pedestal Fan Fan testing SOP0032X
37 Pedestal Fan Issue serial no. of motor & warranty card SOP0033X
38 Pedestal Fan Packing of motor & packing it in unit box SOP0034X
39 Pedestal Fan Packing of complete fan with accessories SOP0035X
40 Wall Fan Pivot pin , washers & rating sticjer attach with bracket SOP0036X
41 Wall Fan Mounting bracket fixing with motor & G.B. SOP0037X
42 Wall Fan Wire connection in the motor SOP0038X
43 Wall Fan Packing of complete fan with accessories SOP0039X
Date:-01.08.22 Review By:-T.M.Ahmed Approved By:-Vaibhav Soni

DYNAMIC ENGINEERS PVT LTD INDEX OF EQUIPMENT
New Equipment
Location Sl No. Equipment Name Equipment Type
Code
STATOR 1 Coil Winding Machine MCH0001X
STATOR 4 Expander Machine MCH0004X
STATOR 5 Baking Machine MCH0005X
STATOR 8 Synchro Surge Checking Panel PNL0001X
STATOR 9 Temp Control Soldering pot Instrument INS0001X
STATOR 12 Viscocity Meter Instrument INS0004X
STATOR 16 Slot Insulator Machine MCH0021X
STATOR 17 Slot Insulator Machine MCH0022X
STATOR 18 Coil & Wedge insert machine Machine MCH0023X
STATOR 19 Coil & Wedge insert machine Machine MCH0024X
STATOR 20 Fast Forming Machine MCH0025X
STATOR 21 Fast Forming Machine MCH0026X
STATOR 22 Lacing Machine MCH0027X
STATOR 23 Lacing Machine MCH0028X
STATOR 24 Final Forming Machine MCH0029X
STATOR 25 Final Forming Machine MCH0030X
STATOR 26 Wire Cutting Machine MCH0031X
STATOR 27 Wire Cutting Machine MCH0032X
MOTOR 32 Rough Rotor Turning Machine MCH0008X
MOTOR 33 Rotor Reamming Machine MCH0009X
MOTOR 34 Rotor Pressing Machine MCH0010X
MOTOR 35 Rotor Final Turning Machine MCH0011X
MOTOR 36 Lathe Machine MCH0012X
MOTOR 37 Burrs finishing Machine MCH0013X
MOTOR 38 Cover Pressing Machine MCH0014X
MOTOR 39 Cover Pressing Machine MCH0015X
MOTOR 40 Micrometer Instrument INS0005X
MOTOR 41 Micrometer Instrument INS0006X
MOTOR 42 Fixture Fixture FIX0001X
MOTOR 57 Electric guns Tool TLS0001X
MOTOR 58 Pneumatic guns Tool TLS0002X
MOTOR 73 Synchro Motor Checking Panel PNL0002X
MOTOR 74 Manual Motor Checking Panel PNL0003X
MOTOR 75 Manual Motor Checking Panel PNL0004X
MOTOR 76 Baker Gauge Instrument INS0007X
MOTOR 77 High Volt Testing Instrument INS0008X
MOTOR 78 Tachometer Instrument INS0009X
FAN 79 Strapping Machine MCH0016X
PDI 80 Strapping Machine MCH0017X
FAN 81 Synchro Fan Checking Panel PNL0005X
FAN 82 Synchro Fan Checking Panel PNL0006X
FAN 83 High Volt Testing Instrument INS0010X
FAN 84 Electric Pivot pin gun Tool TLS0017X
FAN 85 Electric guns Tool TLS0018X
FAN 89 Wire cutter Tool TLS0022X
FAN 90 Fixture Fixture FIX0016X
FAN 91 Fixture Fixture FIX0017X
LAB TESTING 92 Multimeter Instrument INS0011X
LAB TESTING 93 Digital Thermometer Instrument INS0012X
LAB TESTING 94 Digital Vernier Instrument INS0013X
LAB TESTING 95 Dial Gauge Instrument INS0014X
LAB TESTING 96 Synchro Fan Checking Panel PNL0007X
LAB TESTING 97 Tachometer Instrument INS0015X
LAB TESTING 98 Tachometer Instrument INS0016X
LAB TESTING 99 Thread Gauge (3/8) Instrument INS0017X
LAB TESTING 100 Thread Gauge (M46H) Instrument INS0018X
LAB TESTING 101 PENTA Fan Checking Panel PNL0008X
LAB TESTING 102 High Volt Testing Instrument INS0019X
LAB TESTING 103 Weight Checking Instrument INS0020X
LAB TESTING 104 Micrometer Instrument INS0021X
LAB TESTING 105 Micrometer Instrument INS0022X
LAB TESTING 106 Vernier Instrument INS0023X
LAB TESTING 107 Angle protector Instrument INS0024X
LAB TESTING 108 Coating Thickness Checking Gauge Instrument INS0025X
LAB TESTING 109 Fixture(Rotor Dia) Fixture FIX0018X
LAB TESTING 110 Blade angle fixture Fixture FIX0019X
LAB TESTING 111 Surface Table Instrument INS0042X
LAB TESTING 112 Surface Table Instrument INS0043X
LAB TESTING 113 Bench vice Fixture FIX0022X
LAB TESTING 114 H.V machine Instrument INS0026X
LAB TESTING 115 Motor Assembly Fixture Fixture FIX0023X
LAB TESTING 120 Insulation tester Instrument INS0027X
LAB TESTING 121 Insulation tester Instrument INS0028X
LAB TESTING 122 Voltage Regulator Instrument INS0029X
LAB TESTING 123 Voltage Regulator Instrument INS0030X
LAB TESTING 124 Checking Panel Panel PNL0009X
LAB TESTING 125 Checking Panel Panel PNL0010X
LAB TESTING 126 Dial gauge Instrument INS0031X
LAB TESTING 127 Cover TIR Fixture Fixture FIX0028X
LAB TESTING 128 Rotor lock watt fixture Fixture FIX0029X
LAB TESTING 129 Lux meter Instrument INS0032X
LAB TESTING 130 Noise meter Instrument INS0033X
LAB TESTING 131 Resistance Meter Instrument INS0034X
LAB TESTING 132 Resistance Meter Instrument INS0035X
LAB TESTING 133 Height gauge Instrument INS0036X
LAB TESTING 134 Fuse testing machine(TOP) Instrument INS0037X
LAB TESTING 135 Anemometer Instrument INS0038X
LAB TESTING 136 Blade angle fixture Fixture FIX0030X
LAB TESTING 137 Bevel Protector Instrument INS0039X
LAB TESTING 138 Bench vice Fixture FIX0031X
LAB TESTING 139 Green laser Instrument INS0040X
LAB TESTING 140 HV machine Instrument INS0041X
Date:-01.08.22 Review By:-Sanjay Bhoot Approved By:-Vaibhav Soni
0
DOC-I-E
REV-00
DATE:-01.08.2022
Old Equipment
Code
WD-ACWM
COD-ACWM-1
Print Done
ID-SCT-1
DE-TEM-02
DE-TEM-03
DE-TEM-04
DE-MD-SATM
DE-MD-SATM-1
MD-BP-HP-1
MD-BP-HP-2
DE-MIC-03
DE-MIC-04
DE-AF
DE-AF
DE-AF
DE-AF
DE-AF
DE-AF
DE-AF
DE-AF
DE-AF
DE-AF
DE-AF
DE-AF
DE-AF
DE-AF
DE-AF
DE-PSD
DE-PSD
DE-PSD
DE-PSD
DE-PSD
DE-PSD
DE-PSD
DE-PSD
DE-PSD
DE-PSD
DE-PSD
DE-PSD
DE-PSD
DE-PSD
DE-PSD
DE-PSD
SCT190021
DEMD TP-1
DEMD TP-2
DE-HVT-1
DE - HVT-03
DE-ESD
DE-ESD
DE-ESD
DE-ESD
DE-ESD
DE-AF
DE-AF
DE-MM-03
VC377636
DE-DVC-02
DE-DG(40mm)
DM-DTM-01
DM-DTM-01
DE-TG
DE-TG-01
DE-WTM-01
Print Needed
DOC- PCC-SM-F
PROCESS CONTROL CHART REV: 00
Dynamic Engineers Pvt. Ltd.
STATOR MANUFACTURING Date : 01.04.23
Sub- CALIBRATION RECORD

Operation Operation Equipment CTQ / CTP Product CALIBRATION
Operation Sequence Material Used Equipment Used SOP DOC NO MEASURING & TESTING Specification Checking Method Sample Size Frequency of checking Checked By RECORD
Sequence Description CODE Document NO Characteristics RECORD NO
No EQUIPMENT(MECH)
00 STORE All IQC PASSED PRODUCT
33SWG starting-100/100/280 turns

NA Digital display NA Starting of Machine PQC-STATOR
33SWG Running-210/290 turns
a Running Coil Making SOP0052X
(a)Copper Dia is accurate
Coil winding machine (b)Single joints in coil NA Motor Rpm:-1300-1400 Digital display NA Starting of Machine Operator
10 & Wooden (c )Spool edge smooth
copper wire, coil MCH0019X, Average Weight of 8 Coil
Coil Making fixture,Tray,Scissor, (d)Wire Spool is not
winding tape, oil MCH0020X Weight running-0.159±5% kg
Wire rod,copper Damage NA Coil weight measurement One forma Once in a shift PQC-STATOR
storing bucket,Felt (e)Copper wire is not Weight starting-0.162±5% kg
b Starting Coil Making damage SOP0051X
No Joint in Stator
No. of times wire breakage
NA (Not more than 1 joint in Start /Run coil each During Operation 100% coils Operator
during coil making
in case of repairing stator)
Visual :
1. No paper cut / puncture
Paper condition and 2. Equal paper on both sides of core slot
insertion of polyester location in lamination slots 3. Uniform collar
a NA NA Visual 100% 100% during production Operator NA
film to slot Paper Length & Folding
width
20
proper place the Coil in the
Insertion of Starting Coil position in proper
b NA slot position NA Visual 100% 100% during production Operator
Copper wire Core,Coil place
winding,Phase
Insertion of Copper wire in Stator separator,Ply film Manual Screw driver SOP0053X
7 mill, Stator
polywedge 10 mil Seperator place properly in
c Placing of Separator NA NA Separator placed in between two coils Visual 100% 100% during production Operator NA
correct position
proper place the Coil in the

Insertion of Running Coil position in proper
d NA slot position NA Visual 100% 100% during production Operator NA
Copper Wire place
Polywedge Placed in between 24 slots and no

Placing of stator proper fit the polywedge In bending of polywedge from slots
e NA NA Visual 100% 100% during production Operator NA
polywedge Slot
1. No. of lacing 1. 24 slot lacing

2. Lacing Pattern 2. Pattern as per master sample
3. Lacing Practice 3. No wire touching the core / No stray wire
a Back side Lacing Needles NA NA outside lacing Visual 100% 100% during production Operator NA
Manual with sand Sand paper use for NA Enamel to be completely removed by Sand
Removing copper paper(grade-120) removing the enamel paper at end point for 1 CM (approx) and wire 100% 100% during production Operator
b NA Visual NA
enamel should not be thinned
100% during Production

Colour coding of RED ,WHITE,GREY ,BLUE,BLACK,YELLOW
c Loop connection Manual NA NA Visual 100% Operator
connection & TOP twisting with copper wire NA
Manual NA 1. Operator 100% during Production

Motor protector(TOP) TOP temp Shut down at
e NA Protector with the Main Coil Visual Practice Operator NA
Use 230-330 Deg c
2.100%
Sludge removal during
1. Operator Visibility
Twin ball white, 6 Practice
Sludge Removal Sludge free solder bath Visual Operator NA
2. Throughout
colours wire, 3- As per for
mm glass tube, As per file no:-Doc- Production
motor STATOR SOP0054X
CAL-TI & CAL-MIG
Lacing & WIRE Connection
30
protector(TOP),
Sand paper,
REF-SM-CQP 1. Operator 100% during Production
Soldering stick Wire Twisting No Flaring after twisting Visual Practice Operator NA
INS0001X, 2.100%
d Loop soldering Soldering pot INS0002X, NA
INS0003X Naked wire full portion to be dipped in 1. Operator 100% during Production
Flux Dipping Clearshine flux Visual Operator NA
Practice 2.100%
330 Degree C max cut off 100% during Production
230-330 Degree C Start in Auto Temperature Digital indicator & 1.PQC-STATOR
Soldering Temp NA CQP0001X
controller thermostat 2. Operator
1. Joint covered by solder 100% during Production

2. No Dry Solder 1. Operator
Soldering Condition Visual Operator NA
3. Solder Sharp edge trimming Practice 2.100%
Manual Sleeve covering on joint NA Sleeve need to cover the loop joints with no Visual 100% during production
f Glass sleeve fitting NA stress on joint 100% Operator NA
1. 24 slot lacing
2. Pattern as per master sample
1. No. of lacing 3. No wire touching the core / No stray wire 1. Operator
g Front side lacing Needles NA 2. Lacing Pattern NA Visual Practice 100% during Production Operator NA
3. Lacing Practice 2.100%
To be established and displayed for circular
shaping
Shaping machine,
Smooth surface of shaping
40 Shaping _ Stator Shaping NA Scissor, fixtures MCH0004X SOP0055X NA Visual 100% 100% during production Operator NA
machine
Coil formed - circular No loose / Stray wires

No wire touching the core
No loose string
50 No lamination distortion Lamination Projection a)Lamination projection in
Visual Testing Stator Is free from Stray in bore ID bore ID by gauge and others
Multimeter,Screw wires resistance check 1.PQC-STATOR
_ Visual Check NA NA SOP0056X Multimeter visual check at sufficent 100% 100%
driver No dents of core If stator is not ok than its going to repair and 2. Operator
lighting
Uclip is not bend again visual check b)Check Resistance
Impedance Matching Surge curve as per master sample- Surge Surge tester 100%
Surge Tester with Coil Short Testing voltage 1500V 100% Operator
_ Stator Surge testing NA high volt testing, PNL0009X Open coil SOP0057X NA
60 Screw driver No spark or no Insulation failure,Shape of
Surge Testing Surge Failure Surge tester,Shape check 100% 100% Operator
Stator
Temperature
If stator andits
is not ok than time setting
going as per
to repair and
requirement
again visual check andof surge
Vernish used.
testing
MCH0005X, Temperature and Time of Vernish
a Baking of Stator Baking machine MCH0006X, NA baking Automatic setting NA 100% Operator NA
MCH0007X Calibration every one year
Viscosity of Varnish as per requirement of 1. 2 times a day

70
Vernish used. 2. During Varnish - Thinner
Vernishing & Baking Vernish, Thinner SOP0044X (18-20sec) mixing
3. Without percuss of
Manual Mixing in Jar, mixture sample to be taken 1. PQC-STATOR Varnish-Thinner
Mixing or Thinner or
b Viscocity meter, INS0004X NA Viscosity meter (Ford Cup) Ford Cup 4 times in a day from mid-level portion of mixing Register
Vernish 2. Operator
Vernish tray,pipe thinner varnish solution. CQP0005X
1. Coil should be stiff

PQC-STATOR
c Check Baking Manual NA Baking Condition NA 2.If stator is not ok than its going to repair and 1. By Hand Pressure 5 Samples 2 times a shift NA
again visual check and surge testing
Reviewed By:Tasdique M. Ahmed Approved By: Vaibhav Soni

PROCESS CONTROL CHART DOC- PCC-MM-C-SA
REV: 00
Dynamic Engineers Pvt. Ltd. COVER ASSEMBLY Date : 01.08.22
REF:PFC-O-M
CALIBRATION RECORD
Operation CTQ / CTP Document Product
Operation Sub-Sequence No Operation Description Material Used Equipment Used Equipment CODE SOP DOC NO MEASURING & TESTING CALIBRATION RECORD NO Specification Checking Method Sample Size Frequency of checking Checked By RECORD
Sequence NO Characteristics
EQUIPMENT(MECH)
0
STORE All IQC PASSED PRODUCT
Front cover, Back cover,

Placing Placing bush ,BIG & SMALL
BIG & SMALL Visually check One Big or One small felt use & One
1 bush,felt and _ felt and retainers in Front &
Felt,bush, retainer,Mobil
Manually NA bend ,dent of retainer NA retainer used & one bush Visual
100% 100% Operator NA
retainers Back Cover and Back Cover
oil,oil pipe
Front cover & As per for

2 Back cover _
Placing of rivet front and back Rivet,front cover,back
NA NA
Visually check
MOTOR REF-MM- Bend ,dent of cover NA
As per file no:-Doc- No Bending ,No damage,Proper 100% 100% Operator NA
rivet placing cover cover
CQP CAL-TI & CAL-MIG placing of rivet
Visual
Cover Hydraulic press

3 pressing reviting & bush in Visually check bending Calibration with 12 months
pressing _ NA machine(Pnuematic 100% Starting of Machine Operator NA
cover in cover or burrs frequency of pressure guage Visual
pressure)

PROCESS CONTROL CHART DOC- PCC-MM-RS-SA
REV: 00
Dynamic Engineers Pvt. Ltd. ROTOR & SPINDLE ASSEMBLY Date : 01.08.22
REF:PFC-O-M
CALIBRATION RECORD
Operation Sub-Sequence No Operation Description Material Used Equipment Used Equipment CODE SOP DOC CODE MEASURING & TESTING CALIBRATION RECORD NO Specification Checking Method Sample Size Frequency of checking Checked By RECORD
EQUIPMENT(MECH)
0 STORE
All IQC PASSED PRODUCT
Rough rotor
1 Turnning Rough Rotor Turnning Free from burr ,blow a)5 samples a)During Production After
_ Rough rotor Turnning Raw Rotor
machine,Cutting tool MCH0008X hole
NA 76 ± 0.2 mm micrometer
b)3 sample one hr
1.PCC-MOTOR
Rough Rotor Reamming Machine,

2 rimming _ Reamming Rough turnned rotor MCH0009X NA NA 12.7 mm NA NA NA NA NA
Reamming tool
As per for MOTOR As per file no:-Doc-

REF-MM-CQP CAL-TI & CAL-MIG
Rotor & Check Spindle Surface
Spindle Spindle,Rough turnned Spindle Pressing finish or Worm surface CHECK PRESSURE OF ONCE
3 _ Rotor pressing with spindle
rotor with rimmer machine
MCH0010X finish and pressed
NA 45kg/cm² pressure
MACHINE b)3 sample
ONCE 1.PCC-MOTOR NA
Pressing
length
Final rotor a)During Production After

Assy spindle rotor, Final Rotor Turnning Check the final rotor measure rotor final dia with a) 10 samples 1.PCC-MOTOR
4 Turnning _ Final rotor Turnning
Laccquer machine
MCH0011X dimension
NA 75.45 ± 0.3 mm
Snap Guage b)3 sample
one hr
2. Operator
b)after 40 psc

PROCESS CONTROL CHART DOC- PCC-MM-R-SA
REV: 00
Dynamic Engineers Pvt. Ltd. RING ASSEMBLY Date : 01.08.22
REF:PFC-O-M
CALIBRATION RECORD
Operation Sub-Sequence No Operation Description Material Used Equipment Used Equipment CODE SOP DOC CODE MEASURING & TESTING CALIBRATION RECORD NO Specification Checking Method Sample Size Frequency of checking Checked By RECORD
EQUIPMENT(MECH)
0 STORE
Ring Ring fixing hole

1 CHECK PRESSURE OF ONCE
Sorting _ Ring sorting Ring Ring-pipe fitting gauge position ust be as per NA 45kg/cm² pressure
MACHINE b)3 sample
ONCE 1.PCC-MOTOR NA
specification
Ball Press Machine, Stator OD check OD-127mm a)5 samples a)During Production After
a Placing stator inside the fixture OK Stator
Fixture before fixing
NA
Stack Height - 19.5mm
Vernier
b)3 sample one hr
1.PCC-MOTOR
Placing Stator
2 & Ring
Ball Press Machine, As per for MOTOR ID= 126±..5 mm

b Placing ring inside the fixture Ring NA NA NA NA NA NA
Fixture REF-MM-CQP Ring- Pipe OD- 24 mm
As per file no:-Doc-

CAL-TI & CAL-MIG
2 Check Spindle Surface
Spindle,Rough turnned Spindle Pressing finish or Worm surface CHECK PRESSURE OF ONCE
3 _ Rotor pressing with spindle
rotor with rimmer machine MCH0010X finish and pressed
NA 45kg/cm² pressure
MACHINE b)3 sample
ONCE 1.PCC-MOTOR NA
length
Final rotor a)During Production After

Assy spindle rotor, Final Rotor Turnning Check the final rotor measure rotor final dia with a) 10 samples 1.PCC-MOTOR
4 Turnning _ Final rotor Turnning
Laccquer machine
MCH0011X dimension
NA 75.45 ± 0.3 mm
Snap Guage b)3 sample
one hr
2. Operator
b)after 40 psc

PROCESS CONTROL CHART DOC- PCC-MM
MOTOR MANUFACTURING REV: 02
Dynamic Engineers Pvt. Ltd. Date : 01.08.22
REF:PFC-O-M
CALIBRATION RECORD
Operation Sub-Sequence Operation CTQ / CTP Document Product Frequency of
Operation Material Used Equipment Used Equipment CODE SOP DOC CODE MEASURING & TESTING CALIBRATION RECORD NO Specification Checking Method Sample Size Checked By RECORD
Sequence No Description NO Characteristics checking
EQUIPMENT(MECH)
00
STORE All IQC PASSED PRODUCT
10 Cover Cover Assembly

Assembly _ As per Process Control Plan for Cover Assembly REF-PCC-MM-C-SA
Rotor & Rotor & Spindle

20 Spindle
Assembly _ Assembly As per Process Control Plan for Rotor & Spindle Assembly REF-PCC-MM-RS-SA
Ring
30 Assembly Ring & Stator
_ Assembly As per Process Control Plan for Rotor & Spindle Assembly REF-PCC-MM-RS-SA
Front Cover & (a)Manual 100% during

a Rotor Assy (b)Motor fitting fixture
NA NA NA Free Rotation of Rotor in Cover Visual 100%
production
Operator NA
Stator placing (a)Manual Stator free from stray 100% during

b inside the rotor Assmble bush (b)Rotor fitting fixture wires SOP0012X NA Free Rotation of Rotor Visual 100%
production
Operator NA
covers,Final turning
TLS0003X-
Motor rotor,Nylon
TLS00012X;
40 Fitting bush,Polyester
FIX0002X-
washer, Spacer, Proper play and rotor free and don’t use bush over size
FIX0012X check bush dia and
Nylon Bush & M4X38 screw,4-mm 100% during
c washer fitting Spring washer
Manual plain washer free from SOP0013X NA Visual 100%
production
Operator NA
burrs
1) Free from Debris & Dust

Visual once Weekly PQC-MOTOR NA
2) No wear out
1.Auto Pnuematic guns Check cover is free from
d Back Cover fitting
2.Motor Fitting Fixtures cracks SOP0014X Fixture alignment
100% during
Motor must rotate at 1st speed Testing fixture 100% Operator NA
production
TLS0013X-
Assembled
Gear box assly TLS0016X, 3 holes concentric and
Gear box assly with gearbox, M4X12 Check Gear Box Rotation And no sleepage of gear with
50 with Motor _
Motor Screw, 4-mm spring
1.Pnuematic guns FIX0013X- PCD is match with SOP0015X NA
Spindle
Visual 1 100% during production Operator NA
FIX0015X Cover
washer
60 Connection of
red wire Red wire 100% during production Operator
_ NA Manually NA NA NA NA Properly check the connection Visual 1 NA
connecting
Gear box properly check gear box loading

70 load Gear box load Gear box loading full rotation check gear box Visual &
checking _
checking
NA
checking fixture
NA SOP0016X NA
If motor is not ok than its going to repair and again with fixture
1 100% during production Operator NA
going to checking
80 Attach circlip with 100% during production Operator

Circlip Attach _ Circlip Manually with plus NA NA NA NA Properly fit Circlip Visual 1 NA
Motor Spindle
As per for
As per file no:-Doc-
MOTOR REF- 1. Operator Practice STR rejection
SOP0017X Calibration of ATE every one CAL-TI & CAL-MIG 1. PQC-MOTOR
a H.V checking MM-CQP H.V Withstance
year of interval
1.62-1.80-1.98 Kv Synchro machine str testing 2. Throughout
Production
1. Sludge removal
during Visibility 2. Operator
Record/CQP0007X
1. Operator Practice STR rejection

2.100% 1. 100% during Record/CQP0007X
Calibration of ATE every one Motor must rotate at 50-185V at 1st speed Motor must check in voltage Production 1. PQC-MOTOR
b L.V.S checking low Voltage start SOP0018X year of interval current 129-300 mA 180v 2. Operator
2-100 Mohm 1. Operator Practice STR rejection

2.100% 1. 100% during Record/CQP0007X
Calibration of ATE every one 1. PQC-MOTOR
c IR TEST IR test SOP0018X year of interval
Automatic checking Production
2. Operator
PNL0002X,
90 Motor Electrical Testing Panel PNL0003X,
Testing 1. Operator Practice 1. 100% during STR rejection
& PNL0004X norm voltage-230 2.100% Production Record/CQP0007X
Power,Current,pow NA Free from heavy noise Calibration of ATE every one speed 1,2 current or watt=210-400 mA or 30-70 W 1. PQC-MOTOR
d Synchro str testing SOP0018X Hearing
er factor Machine at all speed points year of interval speed 3 current,Watt=250-400 or 59-72 2. Operator
Power Factor=0-1
Listen Noise 1. Operator Practice STR rejection

Free from heavy 2.100% 1. 100% during Record/CQP0007X
As per technical 1. PQC-MOTOR
e noise at all speed
specifications SOP0018X NA Automatic checking Production 2. Operator
points
1. Operator Practice 1.100% during STR rejection

Calibration of ATE every one 2.100% Production 1. PQC-MOTOR Record/CQP0007X
f Leakage Current Leakage Current SOP0018X year of interval
10-8000μA Automatic checking
2. Operator
If motor is not ok than its going to repair and again 1. Operator Practice 1.100% during STR rejection
going to checking 2.100% Production 1. PQC-MOTOR Record/CQP0007X
Visual Visual NA Visual
2. Operator
a
wire connection &
NA Manual NA NA
SOP0019X NA Listen Noise by hearing 100%
100% during
Operator NA
sound checking production
100 Lacquering
SOP0019X with brush lacquering the pass 1. PQC-MOTOR

b Lacquering Lacquer Manually with brush NA Lacquering NA Proper Lacquering to the spindle
spindle
1. 5 samples 2.100% 1. 100% during
2. Operator
NA
Production
Red wire
Manually with screw
a connection with NA
driver
NA NA NA Wire connecting in connector Visual 1 Operator NA
connector
110 Packing 1) Free from loose bolts

and screws 100% during
b Motor Packing Maotor packing Box Manual NA
2) from varnish lumps
NA NA NA Visual 1
production
Operator NA
on PVC wires.

PROCESS CONTROL CHART DOC- PCC-FM-BG-SA
BLADE & GUARD ASSEMBLY REV: 00
REF:PFC-O-F
CALIBRATION RECORD
Operation Sub- Operation Equipment CTQ / CTP Document Product Frequency of
Operation Material Used Equipment Used SOP DOC NO MEASURING & TESTING CALIBRATION RECORD NO Specification Checking Method Sample Size Checked By RECORD
Sequence Sequence No Description Code NO Characteristics checking
EQUIPMENT(MECH)
1 Blade Visual
Sorting & Check vibration of Vibration Checking
Checking _ Blade NA Blade vibration check NA Check the blade with guard and motor with vibration 100% 100% during production Operator NA
the blade Meter
Guard Checking of front Front guard,Back Guard not scratches Visually check the powder coating finish of guard
2 sorting _ Visual NA NA 100% 100% during production Operator NA
and back guard guard and not welding defect and welding defect of guard Visual
Visual
Guard ring Screw tightning and Guard ring surface
3 _ fitment with guard Guard Ring Manual screw driver NA finish ok and finish be NA NA 100% 100% during production Operator NA
making
ring ok
Ok Front guard &

Guard Ring Fitting Checked Guard Ring Visual
a Manual screw driver NA Tie Blade and Guards NA Guard ring Properly fit with front guard 100% 100% during production Operator NA
with Front Guard
F.G assembly,Guard
Label, 6X9.5 screw Guard label surface Visual
b Guard label fitting screw driver NA finish ok and finish be NA Guard Label Properly fit with front guard 100% 100% during production Operator NA
ok
Blade, Guard
4 & Guard ring F.G assembly & Blade
Assy support,,cable Visual
Blade Tie with Blade place inside the guards with blade support
c tie(300mm) Manually NA NA NA 100% 100% during production Operator NA
Front Guard and tightly tie with Cable tie
Ready guard
assembly, HM Visual
d Packing polybag(25X28 inch), Manually NA NA NA Front Guard assy & Back guard pack using HM bag 100% 100% during production Operator NA

PROCESS CONTROL CHART DOC- PCC-PFM
FAN MANUFACTURING REV: 02
REF:PFC-O-F
CALIBRATION RECORD
Operation Sub-Sequence Operation CTQ / CTP Document Product Frequency of
Operation Material Used Equipment Used Equipment CODE SOP DOC NO MEASURING & TESTING CALIBRATION RECORD NO Specification Checking Method Sample Size Checked By RECORD
Sequence No Description NO Characteristics checking
EQUIPMENT(MECH)
STORE
00
Blade, Guard Blade, Guard &

10 & Guard ring
Assy
_ Guard ring Assy As per Process Control Plan for Blade & Guard Assembly REF-PCC-FM-BG-SA
Link assembly with Fork,link, 6X9.5 B- Manually with electric Fork Scratches or Paint 100% during
a fork type screw Screw driver Finish SOP0023X NA Assemble the fork with link patti Check Visually 100%
production
Operator NA
Motor & fork TLS0018X,

20 Supply TLS0022X
Motor Supply to line
Motor & Fork-Link Manually cut wire with 100% during
b & Also Fork Assy to
Assy wire cutter
Motor free from damage NA NA Supply Motor In line & Fork to line Check Visually 100%
production
Operator NA
line
Apply note stickers False cover, ,note Sticker paste properly at 100% during
a in false cover sticker
Manually
deginated place
NA NA Check Visually 100%
production
Operator NA
30 False Cover &

Switch NA SOP0024X
Assembly Check false cover & fork switch chain end position tight with chain block or
Switch Assemble False cover,pull 100% during
b with False Cover cord chain switch
Manually paint colour or molde NA cap Check Visually 100%
production
Operator NA
flash Link assemble with fork
Cord wire & Cord Wire and

Check Rubber gromet
40 Rubber rubber gromet 100% during
Gromet Fitting
_ assemble & Supply
2-pin cord,grommet Screw Driver NA size with False Cover SOP0025X NA Check Cord Wire is Not cut or wire leakage Check Visually 100%
production
Operator NA
fitment
to Line
Pivot pin,spring
Pivot pin,spring
washer,10-mm Check 10- mm plane & Spring washer is not having 100% during
a plane washer,loctite
washer,10-mm Manually NA SOP0026X NA
diameter problem
Check Visually 100%
production
Operator NA
plane washer,loctite
attach with Fork
Motor
50 assembly with
fork Assy & Motor assembly TLS0019X
pivot pin Manually with electric Pivot pin tight with Check with Wrench pivot pin is 100% during
b with Fork & Pivot Assembled Fork
Screw driver, Range motor SOP0027X NA Proper Tight fork with Motor
properly tight or not
100%
production
Operator NA
Pin
Link Patti Assemble 6 X 9.5 B-type Manually with electric Check Link patti 100% during
c with gearbox screw Screw driver movement SOP0027X NA Properly tight Link Patti with motor Gear Box Check Visually 100%
production
Operator NA
Wire Cord wire one red colour wire connect with neutral
60 Connect wire in Wire properly fit inside 100% during
Connection in _ switch
NA Manually with needles NA
the switch
SOP0028X NA switch position and motor wire black,blue & white Check Visually 100%
production
Operator NA
switch connect with at 1 ,2,3 position of switch
Wire
connection in Connect wire in Manually with Screw Connector screws not motor Grey wire and and cord black wire connect 100% during
70 _ connector
Cable tie(100mm)
driver
NA
loose SOP0029X NA
with connector
Check Visually 100%
production
Operator NA
connector
Switch tight with switch tight with the false cover and apply Rating 100% during
a false cover
NA Manual Switch tight properly NA NA
sticker with Fork in right side
Check Visually 100%
production
Operator NA
Tightning of
80 switch with NA
false cover
Apply rating Sticker paste properly at 100% during
b stickers in fork
Rating sticker Manually
deginated place
NA NA NA Check Visually 100%
production
Operator NA
1.Auto electric
Motor Pnuematic guns
Motor Assemble False cover assemble 100% during
Assemble with a with false Cover
3/16-3/8 screw
with motor SOP0030X NA NA Check Visually 100%
production
Operator NA
false Cover 2.Motor Fitting Fixtures
TLS0020X,
90 INS0010X,
FIX0016X
HV 1.5Kv
Calibration of H.V unit in 12 100% during
Testing b HV checking NA HV tesing Machine H.V Withstance SOP0031X months interval
If motor is not ok than its going to repair and again HV tester 100%
Production
Operator
NA
going to checking
As per for Calibration of testing panel in 1. 2 times a shift 1.PQC-FAN

As per file no:-Doc- Motor must rotate at 50-185V at 1st speed 1. Operator Practice
a L.V.S Checking Electrical Testing Panel
FAN REF- low Voltage start SOP0032X 12 months interval
CAL-TI & CAL-MIG
current 129-300 mA
Motor must check in voltage 110v
2.100%
2. 100% during
Production
2. Operator STR rejection Record
FM-CQP Calibration of testing panel in

12 months interval norm voltage-230
1. 2 times a shift
2. 100% during
1.PQC-FAN
2. Operator
As per technical speed 1,2 current or watt=210-400 mA or 30-70 W 1. Operator Practice Production
b Wattage Checking Electrical Testing Panel
specifications SOP0032X speed 3 current,Watt=250-400 or 59-72
With Checking Panel
2.100%
STR rejection Record
Power Factor=0-1
Calibration of testing panel in 1. 2 times a shift 1.PQC-FAN

12 months interval 1. Operator Practice 2. 100% during 2. Operator
c Check IR Electrical Testing Panel IR test SOP0032X 2-100 Mohm With Checking Panel STR rejection Record
FAN PNL0005X, 2.100% Production
100 testing NA
PNL0006X
Check Leakage Calibration of testing panel in 1. Operator Practice 1. 2 times a shift 1.PQC-FAN
d Current
Electrical Testing Panel Check Leakage Current SOP0032X 12 months interval
10-8000μA With Checking Panel
2.100% 2. 100% during 2. Operator
Production
1. 2 times a shift 1.PQC-FAN
Manually with (a)Proper Tilting of Assembled Motor 1. Operator Practice 2. 100% during 2. Operator
e Functioning test
Range,screw driver
NA SOP0032X NA
(b)Check Switch Function at every point
Check Manually
2.100%
Production
PNL0005X,
NA
PNL0006X

1. Operator Practice 2.100% during 2. Operator
f Check Noise NA NA SOP0032X NA Listen Noise Listenning
2.100%
Check Cling film,Covers Production
Damage,Scratches,Screws 1. 2 times a shift 1.PQC-FAN
g Visual Check NA Visual SOP0032X NA
If motor is not ok than its going to repair and again
Check Visually 1. 5 samples 2.100% STR rejection Record
2. 100% during 2. Operator
going to checking Production
Apply stickers in
sticker paste properly at same Serial no sticker apply in motor or in warranty 100% during
a motor and warranty Manually NA
deginated place
SOP0033X NA
card or in master Box
Check Visually 100%
production
Operator NA
card
Thermocoal fit properly

Thermocol place in 100% during
b master Box
Manually NA inside the master fan NA NA NA Check Visually 100%
production
Operator NA
box
Apply stickers in
master fan box
Warrenty card,HM Motor box properly fit
Assembled Motor 100% during
c with Motor box bag,White Manually NA inside the fan master SOP0034X NA NA Check Visually 100%
production
Operator NA
110 Packing box
place inside the tape,Printed
master fan box tape,Colour
sticker,Master box,
Batch Label,
Pipe Supports Bardcode pipe support size is 100% during
d place in master box
Manually NA
proper
NA NA NA Check Visually 100%
production
Operator NA
Base & pipe & Base and pipe & guard Motor ,Base, Pipe , Blade Guard assembly, Can -
100% during
e Guard assemble Manually NA is proper wrap with NA NA o-p,osc knob packed in Box with inners and Check Visually 100%
production
Operator NA
place in master box plastic Stickers
Manually use crompton labele NA

Taping and straping Straping machine MCH0016X, tape 100% during
f of master fan Box SOP0035X 2 stripping use for crimping Check Visually 100%
production
Operator NA
MCH0017X
Calibration of testing panel in 1. 2 times a shift 1.PQC-FAN STR rejection Record
12 months interval Motor must rotate at 50-185V at 1st speed 2. 100% during 2. Operator
a L.V.S Checking Electrical Testing Panel low Voltage start DEPL/CQA/QF001/PDI current 129-300 mA
Motor must check in voltage 110v 100%
Production
12 months interval norm voltage-230 2. 100% during 2. Operator
As per technical speed 1,2 current or watt=210-400 mA or 30-70 W Production
specifications DEPL/CQA/QF001/PDI speed 3 current,Watt=250-400 or 59-72
With Checking Panel 100%
PNL0007X, Power Factor=0-1
PNL0008X
c Check IR Electrical Testing Panel IR test DEPL/CQA/QF001/PDI 12 months interval 2-100 Mohm With Checking Panel 100% 2. 100% during 2. Operator
Production
Check Leakage 12 months interval 2. 100% during 2. Operator
d Current
Electrical Testing Panel Check Leakage Current DEPL/CQA/QF001/PDI 10-8000μA With Checking Panel 100%
PDI NA Production
120 1. 2 times a shift 1.PQC-FAN STR rejection Record
INS0011X, 2. 100% during 2. Operator
Manually with Screw
INS0012X, (a)Proper Tilting of Assembled Motor Production
e Functioning test driver,scissor,tester,elec NA DEPL/CQA/QF001/PDI NA
Check Manually 100%
tric wire cutter INS0013X,
INS0019X
f Check Noise NA NA NA DEPL/CQA/QF001/PDI NA Listen Noise Listenning 100% 1. 2 times a shift 1.PQC-FAN STR rejection Record
2.100% during 2. Operator
Check Cling film,Covers Production
1. 2 times a shift 1.PQC-FAN STR rejection Record
g Visual Check NA NA Visual DEPL/CQA/QF001/PDI NA
Damage,Scratches,Screws
Check Visually 100%
Check full Proper uniform Production
h Oscilation
NA NA
Oscilation
DEPL/CQA/QF001/PDI Na 4.5 osc in one min Check Visually 100%
INS0015X, Blade and Guard Not Calibration of tachometer in Rpm at high speed 1350rpm Production
i Check RPM Tachometer
vibrate DEPL/CQA/QF001/PDI Check Visually 100%
INS0016X 12 months interval 2. 100% during 2. Operator
Production

PROCESS CONTROL CHA
Dynamic Engineers Pvt. Ltd. WALL FAN MANUFACTUR
CALIBRATION RECORD
Operation Sub-Sequence Operation CTQ / CTP Document Product
Operation Material Used Equipment Used Equipment Code SOP DOC NO MEASURING & TESTING CALIBRATION RECORD NO
Sequence No Description NO Characteristics
EQUIPMENT(MECH)
Blade, Guard Blade, Guard &

10 & Guard ring
Assy
_ Guard ring Assy As per Process Control Plan for Blade & Guard Assembly REF-PCC
Manually with Wire

20 Motor Supply _ Motor Supply to line Motor
cutter
NA Motor free from damage NA NA
30 False Cover False cover note Assembled False check false cover paint
Supply _ sticker placing cover
Manually NA
colour or molde flash NA NA
Rubber Check Rubber gromet

40 Gromet False cover supply Grommet,Assemble Manually with Screw
Fitting
_ to line d False cover driver
NA size with False Cover NA NA
fitment
Attach rating
Sticker and pivot Sticker paste properly at
a pin placing in wall
Rating Sticker Manually NA
deginated place SOP0036X Na
bracket
Motor Pivot pin,spring

Motor assembly Pivot pin tight with
assembly with b with & Pivot Pin
washer,10-mm Pnuematic guns, Range TLS0017X motor
NA
50 plane washer,loctite
Wall bracket
assembly
SOP0037X
Link Patti Assemble 6 X 9.5 B-type Check Link patti

c with gear Box screw
Pnuematic guns TLS0019X movement
NA
Wire connect wire in Manually with screw Connector screws not
60 Connection in _ NA NA SOP0038X NA
Motor connector driver loose
1.Auto electric
Motor Pnuematic guns
Assemble with Motor Assemble False cover assemble
false Cover _ with false Cover
3/16-3/8 screw 2.Motor Fitting Fixtures
with motor SOP0030X NA
3.Electric screw diver
TLS0020X,
70 INS0010X,
FIX0016X
HV Calibration of H.V unit in 12

Testing _ HV checking NA HV tesing Machine H.V Withstance SOP0030X months interval
Calibration of testing panel in

12 months interval
a L.V.S Checking Electrical Testing Panel low Voltage start SOP0032X

12 months interval
As per technical
specifications SOP0032X

12 months interval
FAN
testing
c Check IR Electrical Testing Panel IR test SOP0032X
80
PNL0005X,
NA As per for
PNL0006X Calibration of testing panel in As per file no:-Doc-
Check Leakage FAN REF- SOP0032X
12 months interval
d Current
Electrical Testing Panel Check Leakage Current
CAL-TI & CAL-MIG
MM-CQP
Manually with
e Functioning test
Range,screw driver
NA SOP0032X NA
f Check Noise NA NA SOP0032X NA
g Visual Check NA Visual SOP0032X NA
Apply stickers in
sticker paste properly at
a motor and warranty Manually NA
deginated place SOP0033X NA
card
Thermocoal fit properly

Thermocol place in
b master Box
Manually NA inside the master fan NA NA
box
Apply stickers in
master fan box
Motor box properly fit
Assembled Motor
Packing
c with Motor box
Warrenty card,HM Manually NA inside the fan master SOP0034X NA
90 bag,White box
place inside the tape,Printed
master fan box tape,Colour
sticker,Master box,
Batch Label,
Pipe Supports Bardcode pipe support size is
d place in master box
Manually NA
proper
NA NA
Base & pipe & Base and pipe & guard

e Guard assemble Manually NA is proper wrap with NA NA
place in master box plastic
Manually use crompton labele NA

Straping machine MCH0016X, tape
Taping and straping
f of master fan Box MCH0017X
SOP0039X

12 months interval
a L.V.S Checking Electrical Testing Panel low Voltage start DEPL/CQA/QF001/PDI

12 months interval
As per technical
specifications DEPL/CQA/QF001/PDI
PNL0007X,
PNL0008X
c Check IR Electrical Testing Panel IR test DEPL/CQA/QF001/PDI 12 months interval

Check Leakage 12 months interval
d Current
Electrical Testing Panel Check Leakage Current DEPL/CQA/QF001/PDI
100
PDI NA
INS0011X,
Manually with Screw
INS0012X,
e Functioning test driver,scissor,tester,elec NA DEPL/CQA/QF001/PDI NA
tric wire cutter INS0013X,
INS0019X
f Check Noise NA NA NA DEPL/CQA/QF001/PDI NA
g Visual Check NA NA Visual DEPL/CQA/QF001/PDI NA
Check full Proper uniform

h Oscilation
NA NA
Oscilation DEPL/CQA/QF001/PDI Na
INS0015X, Blade and Guard Not Calibration of tachometer in

i Check RPM Tachometer DEPL/CQA/QF001/PDI
INS0016X vibrate 12 months interval
Reviewed By:Tasdique M. Ahmed

PROCESS CONTROL CHART DOC- PCC-WFM
WALL FAN MANUFACTURING REV: 02
Date : 01.08.22
REF:PFC-O-F
Frequency of
Specification Checking Method Sample Size Checked By RECORD
checking
As per Process Control Plan for Blade & Guard Assembly REF-PCC-MM-BG-SA
100% during
Supply Assembled False cover & Motor In line 100% Operator NA
Visual production
100% during
Note sticker paste properly in false cover 100% Operator NA
Visual production
Rubber fit properly in the false cover 100% during

Check Visually 100% Operator NA
production
100% during
Pivot pin and sticker apply in Wall fan Check Visually 100% Operator NA
production
Check with Wrench pivot pin 100% during

Proper Tight fork with Motor 100% Operator NA
is properly tight or not production
100% during
Properly tight Link Patti with motor Gear Box Check Visually 100% Operator NA
production
Motor Grey wire and and cord black wire connect 100% during
with connector production
100% during
NA Check Visually 100% Operator NA
production
1.5Kv
100% during
If motor is not ok than its going to repair and again HV tester 100% Operator
Production NA
going to checking
1. Operator Practice 1. 2 times a shift 1.PQC-FAN

Motor must rotate at 50-185V at 1st speed Motor must check in voltage 2.100% 2. 100% during 2. Operator STR rejection Record
current 129-300 mA 110v Production

norm voltage-230 2.100% 2. 100% during 2. Operator
speed 1,2 current or watt=210-400 mA or 30-70 W Production
With Checking Panel STR rejection Record
speed 3 current,Watt=250-400 or 59-72
Power Factor=0-1

Production
2-100 Mohm With Checking Panel STR rejection Record

10-8000μA With Checking Panel STR rejection Record
Production

(a)Proper Tilting of Assembled Motor 2.100% 2. 100% during 2. Operator
Check Manually STR rejection Record
(b)Check Switch Function at every point Production

Listen Noise Listenning 2.100% 2.100% during 2. Operator STR rejection Record
Production
Check Cling film,Covers 1. 5 samples 2.100% 1. 2 times a shift 1.PQC-FAN
Damage,Scratches,Screws 2. 100% during 2. Operator
Check Visually Production STR rejection Record
If motor is not ok than its going to repair and again
going to checking
same Serial no sticker apply in motor or in warranty 100% during

card or in master Box production
100% during
production
100% during
production
100% during
production
Motor ,Base, Pipe , Blade Guard assembly, Can -

100% during
o-p,osc knob packed in Box with inners and Check Visually 100% Operator NA
production
Stickers
100% during
2 stripping use for crimping Check Visually 100% Operator NA
production

Motor must rotate at 50-185V at 1st speed Motor must check in voltage 2.100% 2. 100% during 2. Operator
Production STR rejection Record
current 129-300 mA 110v

norm voltage-230
speed 1,2 current or watt=210-400 mA or 30-70 W
With Checking Panel Production STR rejection Record
speed 3 current,Watt=250-400 or 59-72
Power Factor=0-1
2-100 Mohm With Checking Panel 2.100% 2. 100% during 2. Operator STR rejection Record
Production

10-8000μA With Checking Panel 2.100% 2. 100% during 2. Operator STR rejection Record
Production
(a)Proper Tilting of Assembled Motor Production
Check Manually STR rejection Record

Listen Noise Listenning 2.100% 2.100% during 2. Operator STR rejection Record
Production
Check Cling film,Covers
Check Visually 1. 5 samples 2.100% 2. 100% during 2. Operator STR rejection Record
Damage,Scratches,Screws Production
4.5 osc in one min Check Visually 1. 5 samples 2.100% 2. 100% during 2. Operator STR rejection Record
Production
Rpm at high speed 1350rpm
Check Visually 1. 5 samples 2.100% 1. 2 times a shift 1.PQC-FAN STR rejection Record
Production
Approved By: Vaibhav Soni

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DYNAMIC ENGINEERS REVISION OF DOCUMENTS AND RECORDS DOC- REV

Date:-01.08.22 APPROVED By:-Tasdique.M.Ahmed REVIEW BY:-

Sl. No Document Name Document Code

1 PROCESS CONTROL CHART STATOR MANUFACTURING PCC-SM

2 PROCESS CONTROL CHART MOTOR MANUFACTURING PCC-MM

A COVER ASSEMBLY PCC-MM-C-SA

B ROTOR & SPINDLE ASSEMBLY PCC-MM-RS-SA

C GEARBOX ASSEMBLY PCC-MM-GB-SA

3 PROCESS CONTROL CHART PEDESTAL FAN MANUFACTURING PCC-PFM

A BLADE & GUARD ASSEMBLY PCC-FM-BG-SA

4 PROCESS CONTROL CHART WALL FAN MANUFACTURING PCC-WFM

A BLADE & GUARD ASSEMBLY PCC-FM-BG-SA

Date:-01.08.22 Review By:-Sanjay Bhoot Approved By:-Vaibhav Soni

INDEX OF SOP & WI

Sl No. Dept Operation Name NEW-SOP DOC No OLD-SOP DOC No

2 STATOR Coiling of copper wire starting coil SOP0002X WI – CW - MC

3 STATOR Insertion of Copper wire in Stator SOP0040X

8 COVER ASSY Front cover & screw Assembly SOP0004X

10 COVER ASSY Bush pressing wrt PDC cover SOP0006X WI - MD BP

11 Rotar Spindle Assy Rough Rotor Turning SOP0007X WI - TODCRR

12 Rotar Spindle Assy Rough Reamming SOP0008X

16 Motor Stator placing inside the core SOP0012X WI - AOM-00

17 Motor Nlyon Bush & washer fitting SOP0013X WI - AOM-01

18 Motor Back cover fitting SOP0014X WI - AOM-02

19 Motor Gearbox Assy with motor SOP0015X WI - GBF

20 Motor Gearbox coad checking SOP0016X WI - GLC

21 Motor HV test SOP0017X WI – HV / FT

22 Motor Motor testing SOP0018X WI - MD TP 1

24 Blade & Guard Assy Guard sorting SOP0020X WI – FG & BG

28 Pedestal Fan False cover & switch assembly SOP0024X WI-GSSF-ST-2

29 Pedestal Fan Cord wire & rubber grommet fittting SOP0025X

Date:-01.08.22 Review By:-T.M.Ahmed Approved By:-Vaibhav Soni

Sub- CALIBRATION RECORD

00 STORE All IQC PASSED PRODUCT

33SWG starting-100/100/280 turns

proper place the Coil in the

Polywedge Placed in between 24 slots and no

1. No. of lacing 1. 24 slot lacing

100% during Production

Manual NA 1. Operator 100% during Production

1. Joint covered by solder 100% during Production

Coil formed - circular No loose / Stray wires

Viscosity of Varnish as per requirement of 1. 2 times a day

1. Coil should be stiff

Reviewed By:Tasdique M. Ahmed Approved By: Vaibhav Soni

Front cover, Back cover,

Front cover & As per for

Cover Hydraulic press

Reviewed By:Tasdique M. Ahmed Approved By: Vaibhav Soni

Rough Rotor Reamming Machine,

As per for MOTOR As per file no:-Doc-

Final rotor a)During Production After

Reviewed By:Tasdique M. Ahmed Approved By: Vaibhav Soni

Ring Ring fixing hole

Ball Press Machine, As per for MOTOR ID= 126±..5 mm

As per file no:-Doc-

Final rotor a)During Production After

Reviewed By:Tasdique M. Ahmed Approved By: Vaibhav Soni

10 Cover Cover Assembly

Rotor & Rotor & Spindle

Front Cover & (a)Manual 100% during

Stator placing (a)Manual Stator free from stray 100% during

1) Free from Debris & Dust