SAUDI ARAMCO ID/PID - 29-Dec-2016 - REV. 2016.08.00 (Standards Cutoff - August 31, 2016) Rev. 2016.08.

00 31-Aug-16

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Pressure Vessel SATIP-W-010-01 29-Dec-16 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

Welding Procedure
1.1 Specifications/Welding Procedure SAIC-W-2058 SAIC-W-2058 RH RH
Qualification Record (WPS/WPQR)

Method Statement/WPS (Weld Repairs)

1.2 a) Crack/Rejectable discontinuities SAIC-W-2059 SAIC-W-2059 RH RH
b) Weld Mis-alignments

1.3 Weld Joint ID & Traceability System SAIC-W-2008 SAIC-W-2008 RH RH

Welder & Welding Operator Certifications

1.4 SAIC-W-2035 SAIC-W-2035 RH RH
(Issuance of JCC)

Post Weld Heat Treatment (PWHT)

1.5 SAIC-W-2061 SAIC-W-2061 RH RH
Procedure

Production Weld Hardness Testing

1.6 SAIC-W-2012 SAIC-W-2012 RH RH
Procedure

Positive Material Identification Procedure

1.7 SAIC-L-2004 SAIC-L-2004 RH RH
(Alloy Verification)

Refer to respective SATIP for NDE. (SATIP-NDE-UT-01,

1.8 Non-Destructive Testing Procedure See Remarks See Remarks
LPT-01 MPT-01, RT-01)

Review of Procedure for Control of

1.9 SAIC-W-2063 SAIC-W-2063 RH R
Welding Consumables

2.0 MATERIAL RECEIVING

Recv Insp & Verification of Welding SA shall verify & inspect the first batch of delivered
2.1 Consumables - (Properties, Type, SAIC-W-2064 SAIC-W-2064 H W consumables, then random inspection thereafter.
Approved source, storage, etc.)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 29-Dec-2016 - REV. 2016.08.00 (Standards Cutoff - August 31, 2016) Rev. 2016.08.00 31-Aug-16

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Pressure Vessel SATIP-W-010-01 29-Dec-16 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

SAIC-W-2065
Verify Welding Equipment Calibration,
2.2 SAIC-W-2065 SATR-W-2009 H W
Welding Machines & Electrode Ovens Refer to Note 1 of the General Notes
SATR-W-2011

Positive Material Identification of Low SAIC-L-2010

2.3 Alloy, SS, Nickel & Copper Based SAIC-L-2010 SATR-L-2012 H W Refer to Note 1 of the General Notes
Materials (If Required) SATR-L-2013

3.0 INSTALLATION

Welding of Overlays & Clad Materials

3.1 See SATIP No: W-014-01 (As Applicable)

3.2 Welding of Strip Linings See SATIP N0: W-016-01 (As Applicable)

Welding Special Corr-Resistant Mat'ls

3.3 See SATIP N0: W-016-01 (As Applicable)

Welding of Piping Appurtenances &

3.4 See SATIP-W-011-01
Vessel Trim (ASME B31.3 Code)

SAIC-W-2066
Control of Welding Consumables-Storage,
3.5 SAIC-W-2066 SATR-W-2009 H S
Handling, Issue, Conditioning
SATR-W-2010

SA Inspection responsibility varies from H to W:

a) "W" -for build-up thickness not exceeding 1/3 of
SAIC-W-2067
3.6 Buttering or Weld Build-Up of Joints SAIC-W-2067 H W/H the metal thickness or 10mm whichever is less.
SATR-W-2006
b) "H" - for build-up thickness exceeding the
above and requiring CSD's approval.

SAIC-W-2068
3.7 Pre-Welding Inspection SAIC-W-2068 H W Refer to Note 1 of the General Notes
SATR-W-2006

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 29-Dec-2016 - REV. 2016.08.00 (Standards Cutoff - August 31, 2016) Rev. 2016.08.00 31-Aug-16

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Pressure Vessel SATIP-W-010-01 29-Dec-16 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

SA Inspection responsibility varies as follows:

S/W a) "S" - Is a surveillance activity for SA, except in welding
SAIC-W-2069
3.8 In-Process Weld Inspection SAIC-W-2069 W (See of SS & Low Temp Service Vessels.
SATR-W-2007
remarks) b) "W" - SA inspects/verifies Heat Input at random or
routine basis for low temp service & SS welding

3.9 Post-Welding Visual Inspection SAIC-W-2070 SAIC-W-2070 H W

Selection of Weld Joints for NDE SAIC-W-2071 a) SA participates in the selection process.
3.10 SAIC-W-2071 H W
(Vessels) SATR-W-2007 b) Modify SATRs as needed

* Use the applicable SATIPS:

Verification of Non-Destructive a) SATIP-D-100-01, b) SATIP-NDE-LPT-01
3.11 Examination Method Application and See Remarks See Remarks W/RH W/R c) SATIP-NDE-MPT-01, d) SATIP-NDE-RT-01
Evaluation of Results e) SATIP-NDE-UT-01
**Refer to Note 1 of the General Notes

Reporting of the following:

SAIC-W-2072 SAEP-1160 Database Requirements to be applied.
a) Production Weld Status
SATR-W-2013, a) S. Aramco can review daily or on a weekly basis
3.12 b) Weld/Welder Repair Rate SAIC-W-2072 H R
SATR-W-2018, b) Report forms may be modified to suit the
c) Welder Repairs & Tracer Welds
SATR-W-2019 reporting of weld status and rejection.
d) Backlogs

3.13 Weld Repair Verification & Inspection SAIC-W-2073 SAIC-W-2073 H W

Post Weld Heat Treatment Inspection (If SAIC-W-2061

3.14 SAIC-W-2061 H W&R Refer to Note 1 of the General Notes
Required) SATR-W-2005

Verification of Hardness Testing SAIC-W-2014

3.15 SAIC-W-2014 H W&R Refer to Note 1 of the General Notes
Application and Results (If Required) SATR-W-2012

Positive Material Identification (PMI) of SAIC-L-2010

3.16 Deposited Weld for alloyed materials SAIC-L-2010 SATR-L-2012 H W&R Refer to Note 1 of the General Notes
within the scope of SAES-A-206. SATR-L-2013

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 29-Dec-2016 - REV. 2016.08.00 (Standards Cutoff - August 31, 2016) Rev. 2016.08.00 31-Aug-16

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Pressure Vessel SATIP-W-010-01 29-Dec-16 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

* Use the applicable SATIPS:

Verification of Non-Destructive a) SATIP-D-100-01
3.17 Examination Method Application and See Remarks See Remarks W/RH W/R b) SATIP-NDE-LPT-01, c) SATIP-NDE-MPT-01
Evaluation of Results d) SATIP-NDE-RT-01 , e) SATIP-NDE-UT-01
**Refer to Note 1 of the General Notes

4.0 PRE-COMMISSIONING

a) Refer to SATIP for Pressure Testing.

Final Welding Inspection & Documentation
b) Verify SAEP-1160 Database Requirements are
4.1 (Welding Summary Report / Record & SATR-W-2008 H R
complied.
Weld Map)

GENERAL NOTES

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of
1
Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

H Hold Point for QC Inspection/ Test R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 29-Dec-2016 - REV. 2016.08.00 (Standards Cutoff - August 31, 2016)

Saudi Aramco: Company General Use

Rev. 2016.08.00

###

Saudi Aramco: Company General Use

###

Saudi Aramco: Company General Use

### ###

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 29-Dec-2016 - REV. 2016.08.00 (Standards Cutoff - August 31, 2016)

Saudi Aramco: Company General Use

Rev. 2016.08.00

###

Saudi Aramco: Company General Use

###

Saudi Aramco: Company General Use

### ###

Saudi Aramco: Company General Use