SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 4 COS 03/31/2010

SATIP No. APPROVED DATE DISCIPLINE:

SAUDI ARAMCO TYPICAL INSPECTION PLAN
Hydrostatic Testing of Pipelines SATIP-A-004-03 31-Aug-11 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS

1.1 Hydrostatic Testing Procedure SAIC-A-2001 SAIC-A-2001 RH RH Items 1.1, 1.2, 1.3, 1.4 & 1.5 may be combined

1.2 Review of Test Package Preparation SAIC-A-2003 SAIC-A-2003 RH RH Follow SAEP-1160 Test Package Reqmts

1.3 Re-Instatement Procedure SAIC-A-2006 SAIC-A-2006 RH RH Required Per SAEP-1160, Section 8

1.4 Lay-Up Procedure SAIC-A-2007 SAIC-A-2007 RH RH Special Lay-up Measures for 13Cr Valves apply

Line Flushing or Internal Cleanliness This is in conjunction with the applicable SATIP (L-450
1.5 SAIC-L-2001 SAIC-L-2001 RH RH
Procedure Series) for pipelines/equipment.

2.0 MAT'L RECV

Verification of Water Chemistry &

2.1 SAIC-A-2008 SAIC-A-2008 RH R Use SATR-A-2014 & Utilize SAIC-A-007 reqmts
Corrosion Inhibitor (Water Quality)

3.0 APPLICATION

Use SATR-A-2007 with SATIP-L-450-03, SATIP-L-450-

3.1 Pre-Test Punch Listing - PIPELINES SAIC-L-2139 SAIC-L-2139 H H
04

Cleaning/Flushing (Scraping) prior to Use SATR-A-2008 with SATIP-L-450-03,

3.2 SAIC-L-2017 SAIC-L-2017 H W
hydrotest SATIP-L-450-04

Verification of Testing equipment Safety Assessment can be performed along with SAIC-A-
3.3 SAIC-A-2009 SAIC-A-2009 H W
(including safety reqmts) 2011.

Use SATR-A-2001 SATR-A-2002 SATR-A-2003 SATR-A-

2004 SATR-A-2005 SATR-A-2006 Forms SATR-A-2003
3.4 Verification of Test Preparation SAIC-A-2011 SAIC-A-2011 H W & SATR-A-2004 shall be used for 24-hr recorded
hydrostatic test on UG piping or piping with joints covered
before test.

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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 4 COS 03/31/2010
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Hydrostatic Testing of Pipelines SATIP-A-004-03 31-Aug-11 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS

3.5 Filling & Pressurization SAIC-A-2013 SAIC-A-2013 W S

Visual Inspection at Test Pressure

3.6 a. Strength Test Pressure (100%) SAIC-A-2015 SAIC-A-2015 H H Use SATR-A-2001
b. Tightness Test Pressure (95%)

Pneumatic testing of reinforcing pads/

3.7 sleeves covering Pressure containing SAIC-A-2016 SAIC-A-2016 W W Use SATR-A-2010, SAIC-A-2021, SAIC-A-2023
Welds & Weld + End Couplings

3.8 De-Pressurization & Water Disposal SAIC-A-2017 SAIC-A-2017 W W

4.0 POST- TEST PIPELINES ONLY

Use SATR-A-2001V & SAIC-L-2042 Demonstrate

Water Removal from Valve Cavities,
4.1 Corrosion Control after Testing
(In-line Tested Valves)
effective preservation/corrosion control in conjunction with
SAIC-L-2041 SAIC-L-2041 W W
approved cleaning & lay-up procedures for valves tested
in the line.

4.2 Lay-Up Inspection SAIC-A-2018 SAIC-A-2018 H W Use SATR-A-2009 & SATR-A-2014

Reinstatement Inspection 100% Visual Follow Detailed Reinstatement Procedure & Close out
4.3 Examination & Review of Documents SAIC-A-2006 SAIC-A-2006 H W Plan for Quality. Perform Punchlisting toward Final MCC
Prior to Turnover in a manner agreed upon with SA.

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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 4 COS 03/31/2010
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Hydrostatic Testing of Pipelines SATIP-A-004-03 31-Aug-11 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS
GENERAL NOTES

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1
levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3
representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative
4
in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H 100% Hold Point for QC Inspection or Test. R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents

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