SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017) Rev.2017.06.

00 30-Jun-17

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Hydrostatic Testing of Pipelines SATIP-A-004-03 30-Oct-17 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS

1.1 Hydrostatic Testing Procedure SAIC-A-2001 SAIC-A-2001 RH RH Items 1.1, 1.2, 1.3, 1.4 & 1.5 may be combined

1.2 Review of Test Package Preparation SAIC-A-2003 SAIC-A-2003 RH R Follow SAEP-1160 Test Package Reqmts

1.3 Re-Instatement Procedure SAIC-A-2006 SAIC-A-2006 RH RH Required Per SAEP-1160, Section 8

Special Lay-up Measures for 13Cr Valves apply, The lay

1.4 Lay-Up Procedure SAIC-A-2007 SAIC-A-2007 RH RH up procedures need to be approved before hydrotesting
begins.

Line Flushing or Internal Cleanliness This is in conjunction with the applicable SATIP (L-450
1.5 SAIC-L-2001 SAIC-L-2001 RH RH
Procedure Series) for pipelines/equipment.

2.0 MAT'L RECV

Verification of Water Chemistry &

2.1 SAIC-A-2008 SAIC-A-2008 RH R Use SATR-A-2014 & Utilize SAIC-A-007 reqmts
Corrosion Inhibitor (Water Quality)

3.0 APPLICATION

Use SATR-A-2007 with SATIP-L-450-03, SATIP-L-450-

3.1 Pre-Test Punch Listing - PIPELINES SAIC-L-2139 SAIC-L-2139 H H
04

Cleaning/Flushing (Scraping) prior to SAIC-L-2017 Use SATR-A-2008 with SATIP-L-450-03,

3.2 SAIC-L-2017 H W
hydrotest SATIP-L-450-04

Verification of Testing equipment SAIC-A-2009 Safety Assessment can be performed along with SAIC-A-
3.3 SAIC-A-2009 H W
(including safety reqmts) 2011.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017) Rev.2017.06.00 30-Jun-17

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Hydrostatic Testing of Pipelines SATIP-A-004-03 30-Oct-17 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Use SATR-A-2001 SATR-A-2002 SATR-A-2003 SATR-A-

2004 SATR-A-2005 SATR-A-2006 Forms SATR-A-2003
3.4 Verification of Test Preparation SAIC-A-2011 SAIC-A-2011 H W & SATR-A-2004 shall be used for 24-hr recorded
hydrostatic test on UG piping or piping with joints covered
before test.

Filling & Pressurization

3.5 SAIC-A-2013 SAIC-A-2013 W S

Visual Inspection at Test Pressure

a. Strength Test Pressure
3.6 SAIC-A-2015 SAIC-A-2015 H H Use SATR-A-2001
(100%) b.
Tightness Test Pressure (95%)

Pneumatic testing of reinforcing pads/

SAIC-A-2016
3.7 sleeves covering Pressure containing SAIC-A-2016 H W Use SATR-A-2010, SAIC-A-2021, SAIC-A-2023
Welds & Weld + End Couplings

3.8 De-Pressurization & Water Disposal SAIC-A-2017 SAIC-A-2017 W W

4.0 POST- TEST PIPELINES ONLY

Water Removal from Valve Cavities, Use SATR-A-2001V & SAIC-L-2042 Demonstrate effective
Corrosion Control after Testing SAIC-L-2041 SAIC-L-2041 preservation/corrosion control in conjunction with
4.1 W W
(In-line Tested approved cleaning & lay-up procedures for valves tested in
Valves) the line.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017) Rev.2017.06.00 30-Jun-17

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Hydrostatic Testing of Pipelines SATIP-A-004-03 30-Oct-17 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

4.2 Lay-Up Inspection SAIC-A-2018 SAIC-A-2018 H W Use SATR-A-2009 & SATR-A-2014

Reinstatement Inspection 100% Visual Follow Detailed Reinstatement Procedure & Close out
4.3 Examination & Review of Documents SAIC-A-2006 SAIC-A-2006 H H Plan for Quality. Perform Punchlisting toward Final MCC in
Prior to Turnover a manner agreed upon with SA.

GENERAL NOTES

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
1
of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative
3
is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative
4
in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H 100% Hold Point for QC Inspection or Test. R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017)

Saudi Aramco: Company General Use

Rev.2017.06.00

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Saudi Aramco: Company General Use

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Saudi Aramco: Company General Use

30-Oct-17 30-Oct-17

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017)

Saudi Aramco: Company General Use

Rev.2017.06.00

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Saudi Aramco: Company General Use

30-Jun-17

Saudi Aramco: Company General Use

30-Oct-17 30-Oct-17

Saudi Aramco: Company General Use