EASYDOSE

G2 & G2 PLUS

OPERATION &
MAINTENANCE MANUAL

4 Barten Lane, Woburn, MA 01801

Tel 1-781-933-3570
Fax 1-781-932-9428
Email: sales@vacuumbarrier.com
TAB
E OF CONTENTS
TABLE OF CONTENTS
EASYDOSE G2 INTRODUCTION ....................................................................... 1
SAFETY NOTES ............................................................................................... 1
SPECIFICATIONS ............................................................................................ 2

EASYDOSE G2 .................................................................................................. 3
INSTALLATION & MOUNTING ......................................................................... 3
UTILITY CONNECTIONS ................................................................................. 4
SYSTEM PARTS............................................................................................... 5

EASYDOSE G2 OPERATION ............................................................................ 6

CONTROLLER SCREEN NAVIGATION ........................................................... 6
CONTROLLER SETTINGS ........................................................................... 7-8
STARTUP PROCEDURE .................................................................................. 9
SYSTEM SHUTDOWN PROCEDURE ............................................................ 10
WARM UP/PURGE PROCEDURE ................................................................. 11
DRAIN / NOZZLE CHANGE PROCEDURE ..................................................... 12
TROUBLE SHOOTING GUIDE .................................................................. 13-16

EASYDOSE G2 MAINTENANCE ..................................................................... 17

ROUTINE PROCEDURES .............................................................................. 17
VALVE STEM RELUBRICATION PROCEDURE ............................................. 18

EASYDOSE G2 SPARE PARTS ...................................................................... 19

UPPER PARTS ............................................................................................... 20
DOSING REGION PARTS .............................................................................. 21
CIP PNEUMATIC PARTS ............................................................................... 22
SENSOR PARTS ........................................................................................... 23
SPARE PARTS LIST ....................................................................................... 24
OUTLINE DRAWING ...................................................................................... 25
 MAY 2014 EASYDOSE G2

EASYDOSE G2 INTRODUCTION
SAFETY NOTES

Read the operations manual before applying

power and attempting to operate the equipment.

This system is equipped with special devices and alarms to permit continuous
safe operation. However, it is possible that individuals may at some time
encounter liquid nitrogen in the open.

The user should be aware that liquid nitrogen has the following properties:

 Clear
 Colorless
 Non-flammable
 Extremely cold (-320F, -195C)
 Will freeze skin on contact
 May cause severe burns on contact

Extreme care must be taken to avoid liquid nitrogen splashing on clothing, into
shoes, or even into gloves.

When working with liquid nitrogen the following PPE is recommended:

 Eye/Face - Splash-proof safety goggles or face shields

 Hands - Cryogenic or water proof thermally insulated gloves
 Body - Long pants and closed toe shoes

Pressure relief valves are provided in critical zones to avoid damage from
excessive pressure build-up in confined areas. If additional plumbing is added,
include safety relief valves where needed.

The protections provided could be impaired if the equipment is not operated in

accordance to this manual.

US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 1

 MAY 2014 EASYDOSE G2

EASYDOSE G2 INTRODUCTION
SPECIFICATIONS

EASYDOSE G2 SPECIFICATIONS
INPUT VOLTAGE 110 VAC-60 Hz/220 VAC-50 Hz +/- 10%
CURRENT 1.0 AMPS – 110 VAC / 0.5 AMPS – 220 VAC
POWER 110 WATTS
OPERATING ENVIRONMENT TEMPERATURE 5°C - 45°C
HUMIDITY RATING 0% - 100% RELATIVE HUMIDITY (NON-CONDENSING)
ALTITUDE RATING CAPABLE OF OPERATION AT ALT. TO 3050M (10000 FT)
NOISE LEVEL MAX CONTINUOUS SOUND PRESSURE LEVEL 78 dB (A)
WEIGHT (DOSER WITH CONSOLE) 66 lbs. (30 kg)
OPERATION PRESSURIZE OR INERT CONTAINERS AT ALL LINE SPEEDS
YEAR OF MANUFACTURE 2013
UNITED STATES PATENT NUMBER 5,743,096

US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 2

 MAY 2014 EASYDOSE G2

EASYDOSE G2
INSTALLATION & MOUNTING

REMOTELY MOUNTED TIMING SENSOR

0.20” MAX (5.0mm)

If substituted or replaced, use single

pulse filler generated signal (PNP)

INCREMENTAL ENCODER

300 – 1,500
pulses/container
VBC P/N: 60005 (500 pulses) OPTIONAL
VBC P/N: 60050 (5,000 pulses) OPTIONAL

BLOCK HEIGHT ABOVE

CONTAINER OPENING

See VBC Drawing

59940 for mounting
1/2” bracket hole locations
(12.7mm)

Support Bracket
By Customer

OPTIONAL FIXED SPEED CONTAINER SENSOR PRODUCT SENSOR

(NO CONTAINER NO DOSE)

6” (152mm)
5” MAX (127mm)

US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 3

 MAY 2014 EASYDOSE G2

EASYDOSE G2
UTILITY CONNECTIONS

CIP HEATER BLOCK LN2 SUPPLY

Fail Open(Nozzle Uncovered): Selectable
22 psig MAX (1.5 BAR), 45° CGA 295 Dewar
liquid port connection. Inlet filter required, see
Compressed air OR “SYSTM PARTS”
N2 gas at 50-100
psig (3.4-6.9 bar).
Provide 1/4” tubing 2 1

45° CGA 295

To control panel.
See wiring diagrams 3

Fail Close(Nozzle Covered): Default

3 1 To CIP
equipped OPTIONAL PREVENTATIVE MOISTURE
heater block INGRESS KIT:
DEWAR FED EASYDOSER (P/N 60302)
2

10-100 psig (0.7-7 bar) Port

N2 gas regulated at 10 B
psig (0.7 bar) Port A
NOTES:
Port A = SRV side
Port B = Plug side
PREVENTATIVE MOISTURE INGRESS KIT:
PHASE SEP. FED EASYDOSER (P/N 60308)

10-100 psig (0.7-7 bar) N2 gas

regulated at 10 psig (0.7 bar)

Port
A
Port B

Port A Port B

ELECTRICAL INPUT POWER

Grounded mains electrical supply required. It is the CUSTOMERS responsibility to supply a fusible
disconnect rated at 15 amps, which breaks both legs of input power. See VBC wiring diagrams:
STD SIEMENS 59450 PLUS SIEMENS 59650
ALLEN-BRADLEY 59550 ALLEN-BRADLEY 59750

US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 4

 MAY 2014 EASYDOSE G2

EASYDOSE G2
SYSTEM PARTS

LN2 SUPPLY

LN2 INLET FILTER: 38474

15-22 psig Supply Pressure

REMOTELY MOUNTED CONTROL PANEL

DOSING VALVE SOLENOID

Easydose G2 PLUS: 58707
Easydose G2 STD: 59707

EASYDOSE G2 DOSING UNIT

SAFETY RELIEF VALVE:46776

140 psig (9.6 bar)

DOSING VALVE STEM ASSEMBLY

Small Diameter Nozzle: 47319

HEATER BLOCK COVER

STD: 44279 LDV: 53393
Not needed for CIP equipped blocks

DOSING HEATER BLOCK

STD: 44274 CIP: 52850
3D/CIP: 55300 LDV: 56882

LN2 OUTLET
Nozzle:41577 Seal:32606

US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 5

 MAY 2014 EASYDOSE G2

EASYDOSE G2 OPERATION
CONTROLLER – SCREEN NAVIGATION

LOGIN TO CONTINUE
PAST THIS POINT
USER: OPERATOR
PASSWORD: 12345

US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 6

 MAY 2014 EASYDOSE G2

EASYDOSE G2 OPERATION
CONTROLLER SETTINGS
OFFSET DISTANCE OFFSET DISTANCE OFFSET DISTANCE
FINE TUNING FINE TUNING
Standard 3D/CIP Dosed too late
& CIP & LDV Decrease offset

Sensor Container
triggered dosed
at this at this
LINE TRAVEL
point point

LINE TRAVEL Dosed too early

The distance the approaching
container is from the dosing
valve when the timing sensor is
triggered
LINE TRAVEL Increase offset
Adjust the “Offset Distance”
as needed so that the dose
enters the container opening
at the point indicated above

STEADY STREAM DOSE DURATION DOSE MULTIPLY FACTOR

SWITCHOVER

The time, in milliseconds, that Increase Dose Decrease Dose

Line speed, in containers per
minute, at which the
Easydoser makes the
transition from cycling mode
to steady stream operation
the dosing valve stays open
for each cycle.
Minimum dose duration:
Easydose G2 PLUS: 6 ms
Easydose G2 STD: 25 ms
Not used in steady stream operation
Multiply Factor Multiply Factor
To fine tune container pressures
during dose compensation,
adjust “Dose Multiply Factor”
as needed within 0.9 - 1.1
(1.0 is default).

FILL TEMPERATURE CENTERLINE SPACING SYSTEM DELAY

STANDARD LDV

3D/CIP

STANDARD/CIP
HOT FILL COLD FILL
≥160°F (71°C) <160°F (71°C)
The centerline spacing is the
Product filling temperature. distance from the center of a Selecting the appropriate block
Select "Hot" or "Cold" based container to the center of an will allow the controller to set
on product temperature adjacent container the correct system delay

Values corresponding to distance can be entered in any units, but must remain consistent for all similar values
US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 7
 MAY 2014 EASYDOSE G2

EASYDOSE G2 OPERATION
CONTROLLER SETTINGS

PRODUCT SENSOR POSITION & CONTAINERS BEFORE CAPPER

LINE
TRAVEL

CAPPER / SEAMER
FILLER

TRANSFER

CONTAINERS BEFORE CAPPER

The number of containers between
the capper and the Easydoser

PRODUCT
SENSOR

EASYDOSER

PRODUCT SENSOR POSITION

The number of containers between the
product sensor and the Easydoser

US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 8

 MAY 2014 EASYDOSE G2

EASYDOSE G2 OPERATION
STARTUP PROCEDURE

1) Ensure all LN2 and vacuum connections are mounted/installed per the “INSTALLATION & MOUNTING” section.
2) Turn on power switch to control panel.
3) Enter parameters as outlined in “CONTROLLER SETTINGS”.
4) Open LN2 supply valve.
5) Allow Easydoser to fill with LN2.
6) Turn “Dosing” to “ON”
7) Begin conveying containers under the Easydoser. Observe for proper synchronization of the dose into the container.

4
LN2 SUPPLY

2 3

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 MAY 2014 EASYDOSE G2

EASYDOSE G2 OPERATION
SYSTEM SHUTDOWN PROCEDURE

1) From the “Main Menu” ensure that “Dosing” is “OFF”

2) Install heater block cover for standard and LDV heater blocks. CIP equipped blocks will close automatically.
3) Close LN2 supply valve.
4) Leave control console power on for minimum of 24 hours.

3 LN2 SUPPLY

1
4

CIP EQUIPPED BLOCKS

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 MAY 2014 EASYDOSE G2

`EASYDOSEG2 OPERATION
WARM-UP/PURGE PROCEDURE
1) Close liquid nitrogen supply valve
2) From the “Main Menu”, turn “Dosing” to “OFF”
3) Drain the Easydoser reservoir completely by pressing the “Drain” button on the home screen. Liquid Nitrogen will
drain through the nozzle for 6 minutes unless “Drain” is pressed again, ceasing the drain function. If one 6-minute
drain cycle does not empty the Easydoser, press “Drain” again to start a second 6-minute cycle.
4) Remove safety relief valve and attach dry nitrogen gas regulated to 10-40 psig (0.69-2.74 bar). Verify that purge
supply valve is open for 8 hours.
5) Close purge supply valve, remove regulated gas, and replace safety relief valve.
6) Remove the heater block with 3mm hex key (P/N 48070)
7) Remove the nozzle with 3/8” wrench (P/N 36296) and inspect nozzle to ensure that it is clean and dry. Replace
immediately with new nozzle, torque to 100 in/lb (11.3 Nm)
8) Re-attach heater block

PURGE CONNECTION 2
Remove safety relief valve from
Port A and attach 10-40 psig (0.7-
2.8 bar) N2 gas

1 LN2 SUPPLY

3 2

Port A

4 5
3

6 7 8 Port A Port B
3
US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 11
 MAY 2014 EASYDOSE G2

EASYDOSE G2 OPERATION
DRAIN / NOZZLE CHANGE PROCEDURE
1) Close liquid nitrogen supply valve
2) From the “Main Menu”, turn “Dosing” to “OFF”
3) Drain the Easydoser reservoir completely by pressing the “Drain” button on the home screen.
Liquid Nitrogen will drain through the nozzle for 6 minutes unless “Drain” is pressed again, ceasing the drain function. If one
6-minute drain cycle does not empty the Easydoser, press “Drain” again to start a second 6-minute cycle.
4) Remove the heater block with 3mm hex key (P/N 48070)
5) Remove the nozzle with 3/8” wrench (P/N 36296) & replace immediately with new dry nozzle, torque to 100 in/lb (11.3 Nm)
6) Re-attach heater block
7) Open liquid nitrogen supply valve

LN2 SUPPLY

1 7

2 3

4 5 6

US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 12

 MAY 2014 EASYDOSE G2

EASYDOSE G2 OPERATION
TROUBLESHOOTING GUIDE

SYMPTOM A: Dosing valve not operating

POSSIBLE CAUSE
1. Elec. problem/Solenoid driver (G2 PLUS)
2. Dosing turned to “OFF”
3. Blown fuse
4. Valve stem or solenoid operator worn or
contaminated with moisture.
5. “Product Sensor” failing to operate
properly.
6. “Timing Sensor” failing to operate
properly.
ACTION
1. See chart at end of section.
2. On home screen, turn “Dosing” to “ON”
3. Check fuses inside EASYDOSER control panel. Replace
if necessary. Determine cause of blown fuse. See wiring
diagrams for fuse specifications.
4. Follow EASYDOSE G2 WARM-UP/PURGE
PROCEDURE. Remove and inspect dosing valve stem for
moisture or wear. Clean or replace if necessary.
5. Ensure “Product Sensor” is positioned correctly
according to INSTALLATION/MOUNTING.Check light on
sensor to ensure power is present. Disable product sensor.
If dosing resumes when disabled, then adjust/replace
sensor. Ensure sensor is properly connected see wiring
diagrams and replace sensor if necessary.
6. Ensure “Timing Sensor” is positioned correctly according
to INSTALLATION/ MOUNTING SCHEMATIC. Check light
on sensor to ensure power is present. Ensure sensor is
properly connected see wiring diagrams and sensor if
necessary. Sensor output light should blink as it sees its
target. PLC input corresponding to sensor should also
respond to sensor seeing target. If it does not open, check
wiring. If wiring is correct, replace sensor.

SYMPTOM B: Dosing valve operating but insufficient or no amount of LN2 is dispensed

POSSIBLE CAUSE ACTION
1. LN2 supply valve closed 1. Determine reason and open.
2. Low storage tank liquid level 2. Fill storage tank.
3. Low storage tank pressure 3. Increase pressure (but not beyond 22 psig (1.5 BAR)
4. Nozzle plugged with ice 4. Follow EASYDOSE G2 WARM-UP/PURGE PROCEDURE to
warm-up nozzle area. Ensure that splashing product is not
contaminating the nozzle area causing it to become plugged.

SYMPTOM C: Ice or frost on outlet of EASYDOSER

POSSIBLE CAUSE ACTION
1. Loose nozzle 1. Ensure nozzle seal is in place and nozzle is tightened to 100 in-lb
(11.3 N-m).
2. Outlet heater not operating 2. Ensure heater is properly connected. Check for 24VDC at heater.
If 24VDC not present check wiring to control panel and terminal
block fuses. Check resistance of heater If it does not match the
approximate values below then replace heater.
10 watt heater: 57 ohms 16 watt heater: 36 ohms
3. Damaged Nozzle Seal 3. Check seal on nozzle for damage. Replace with new seal if
necessary.

US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 13

 MAY 2014
EASYDOSE G2 OPERATION
TROUBLESHOOTING GUIDE
SYMPTOM D: Ice or frost on vent of EASYDOSER
POSSIBLE CAUSE
1. Vent heater not operating
SYMPTOM E: Dosing valve leaking
POSSIBLE CAUSE
1. Valve contamination
2. Loose nozzle
3. Damaged Nozzle Seal
SYMPTOM F: Vent leaking LN2
POSSIBLE CAUSE
1. Unit contamination
SYMPTOM G: Container pressure problems
PROBLEM
1. Container Pressures too low
2. Container Pressures too high
3. Container Pressures
varying widely
US Patent No. 5,743,096
EASYDOSE G2
ACTION
1. Ensure heater is properly connected. Check for 24VDC at
heater. If 24VDC not present check wiring to control panel. Check
resistance of heater, if not approximately 26 ohms replace heater.
See wiring diagram.
ACTION
1. Ice or product contaminations in outlet area of EASYDOSER can
prevent valve stem to seat properly and cause leakage past valve
stem. Follow EASYDOSE G2 WARM-UP/PURGE PROCEDURE to
warm up EASYDOSER. Remove valve stem and visually inspect for
damage, replace if necessary. Thoroughly clean and dry the nozzle
and the the tapered end of the valve stem. Once clean and dry,
reinstall in EASYDOSER.
2. Tighten nozzle to 100 in-lb (11.3 Nm)
3. Remove nozzle per NOZZLE CHANGE PROCEDURE. Check
seal on nozzle for damage. Replace with new seal if necessary.
ACTION
1. Internal ice or contaminations of the EASYDOSER can prevent
inlet valve to close properly and can cause leakage. Follow
EASYDOSE G2 WARM-UP/PURGE PROCEDURE to warm up
EASYDOSER. Contact VBC.
ACTION
-View with strobe light or high speed camera to check
synchronization of dose into container. If incorrect adjust the
Offset Distance as outlined in the “EASYDOSE G2
OPERATION” section
-Increase Dose Duration.
-Use larger nozzle if necessary.
-Contact VBC
-Decrease Dose Duration.
-If dose duration is at minimum setting (below) and pressure is
still too high, then install smaller nozzle.
-Contact VBC
Minimum dose duration:
EASYDOSE G2 PLUS: 6 ms
EASYDOSE G2 STD: 25 ms
-Check container fill levels to determine if they are widely
varying also. This will cause widely varying container pressures.
-Check for sloshing and discharge of Nitrogen before capping.
-Contact VBC
- Check the # of pulses delivered by the encoder at the
“Advanced Settings” screen. The # of pulses must be consistent
for all bottles at all line speeds.
VACUUM BARRIER CORPORATION 14
 MAY 2014
EASYDOSE G2 OPERATION
TROUBLESHOOTING GUIDE
SYMPTOM I. Programmable controller alarms/error messages
PROBLEM
1. Control panel reads: “Dosing Off”
5. Control panel reads: “Dose duration too long”
6. Control panel reads: “Dose duration too
short”
7. Control panel reads: “Offset distance too
short”
8. Control panel reads: “Service dosing valve”
9. Control panel reads: “No active nodes found
on network”, “connector disconnected”, “Error
612” or “####” on touch screen
11. Check encoder signal
12. Control panel reads: “Fixed Speed Dosing
Inhibited, Line Speed too High!”
US Patent No. 5,743,096 VACUUM BARRIER CORPORATION
EASYDOSE G2
ACTION
1. On Home Screen, set “Dosing” to “ON”
5. Reduce dose duration. See “EASYDOSE G2
OPERATION” section. Use larger size nozzle if
needed. Consult VBC
6. Increase dose duration. See “EASYDOSE G2
OPERATION” section. Use smaller size nozzle if
needed. Note: minimum dose duration below
EASYDOSE G2 PLUS: 6 ms
EASYDOSE G2 STD: 25 ms
7. Increase offset distance. See “EASYDOSE G2
OPERATION” section. Ensure “Timing Sensor” is
positioned correctly according to the EASYDOSE
G2 INSTALLATION & MOUNTING schematic
8. Replace dosing valve solenoid (VBC P/N:
58707 OR 59707) & dosing valve stem (VBC P/N:
47319). Reset counter after valve has been
replaced(See “EASYDOSE G2 OPERATION”
section)
9. Ensure data cable from PLC to touch screen is
properly connected inside control console.
See wiring diagram.
11. Alarm is triggered if no encoder signal is
detected. Check encoder connection. See wiring
diagram.
12. Lower line speed below steady stream
switchover value or increase steady stream switch
over value.
15
 MAY 2014 EASYDOSE G2

EASYDOSE G2 OPERATION
ELECTRICAL TROUBLESHOOTING GUIDE FOR HIGH SPEED VALVE DRIVER
(EASYDOSE G2 PLUS ONLY)

Is the PLC timing sensor input LED indicator

blinking on PLC controller inside control console?

YES NO
Is Dosing Valve Output LED indicator blinking on PLC controller? Check timing sensor: Is sensor LED blinking?

NO YES YES
Disable product sensor and Check if driver input LED is Check cable wiring
recheck blinking on Dosing blinking inside control console? from sensor to control
Valve Output LED console. See wiring

NO YES YES NO IF WIRING CORRECT

Ensure Check Check if driver Check wiring between PLC & driver Replace Sensor
“Dosing” is product output light is output terminal blocks (Fuses: 2
“ON”, sensor blinking inside amp 5x20 mm fast acting). In drain
contact VBC position & control mode wait 5 seconds & check
ability to console? voltage between valve control wire
detect on & DC-, should be 24 VDC.
containers If not contact VBC

YES NO NO
Set switch on driver to Check fuses in driver Check voltage for sensor: +24VDC
Test mode and see if output terminal blocks between terminals DC+ & DC- inside
dosing valve opens (2 AMP 5x20mm) control console

YES NO YES NO
Check wiring to Check fuses in output Check for 24VDC between Check wiring from
dosing valve terminal blocks PLC Timing Sensor Input & power supply to
(2 AMP 5x20mm) DC- with nothing in front of terminal strip
sensor. Check for 24VDC with inside control
object in front of the sensor. console. See
wiring

OKAY OKAY OKAY NOT OKAY

Replace solenoid Replace driver Contact VBC Replace sensor

MODEL HMI / PLC PANEL WIRING

SIEMENS E-59400 D-59450
G2
ALLEN-BRADLEY E-59500 D-59550
SIEMENS E-59675 D-59650
G2 PLUS
ALLEN-BRADLEY E-59775 D-59750

US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 16

 MAY 2014 EASYDOSE G2

EASYDOSE G2 MAINTENANCE
ROUTINE PROCEDURES

Prior to each use: Removed and inspect heater block. For best results, remove heater block when
the dosing unit is warm. If necessary, clean block surfaces as deemed
appropriate.

25 Million Cycles: Remove and check valve stem, gland seal and operator ass’y for wear.
Lubricate shaft of valve operator with Dow 111 (VBC P/N 58590).
Bearing should slide freely over shaft of valve operator.
(See re-lubrication procedure)

50 Million Cycles: “SERVICE DOSING VALVE” message appears on touch screen. Replace
dosing valve solenoid (VBC P/N: 58707 OR 59707) & dosing valve stem
(VBC P/N: 47319). Reset counter in Advanced Settings menu after valve has
been replaced.

US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 17

 MAY 2014 EASYDOSE G2

EASYDOSE G2 MAINTENANCE
VALVE STEM RELUBRICATION PROCEDURE
EASYDOSE dosing valve stem assembly (Standard: 58707 & PLUS: 59707)
FOR ALL ELECTRIC OPERATOR STEM ASSEMBLIES, USE VBC P/N: 58590 (DOW CORNING 111)

APPLY HERE

THE VALVE STEM ASSEMBLY MUST BE RELUBRICATED EVERY 25 MILLION CYCLES.

USING THE PROVIDED LUBRICATION & APPLICATOR, APPLY A 6mm DROP OF
LUBRICANT TO FINGER AS SHOWN. REMOVE STEM ASSEMBLY FROM THE EASYDOSER
UNIT PER OPERATORS MANUAL. APPLY LUBRICANT TO THE STAINLESS STEEL
PORTION OF THE VALVE STEM LOCATED DIRECTLY ABOVE THE BUSHING. SPREAD THE
LUBRICANT EVENLY AROUND THE DIAMETER OF THIS PORTION OF THE STEM.

MOVE THE BUSHING UP AND DOWN OVER THE LUBRICANT. THIS WILL SPREAD THE
LUBRICANT EVENLY WHILE COATING THE BUSHING SEALS. REINSTALL THE VALVE
STEM IN THE EASYDOSER UNIT.

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 MAY 2014 EASYDOSE G2

EASYDOSE G2 SPARE PARTS

EASYDOSE UPPER PARTS

EASYDOSE CIP PNEUMATIC PARTS

EASYDOSE DOSING REGION PARTS

EASYDOSE SENSOR PARTS

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 MAY 2014 EASYDOSE G2

EASYDOSE G2 SPARE PARTS

UPPER PARTS

26 27

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EASYDOSE G2 SPARE PARTS

DOSING REGION PARTS

15
6&7

8&9

20
00

24 STD. CIP MAINT. KIT

23
10
LDV
16

12
18

19

13
3D/CIP
15 14

15

STANDARD

21
20

22
24 STD. CIP MAINT. KIT
25 3D CIP MAINT. KIT 17 20 22

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 MAY 2014 EASYDOSE G2

EASYDOSE G2 SPARE PARTS

CIP PNEUMATIC PARTS

28

29 30

32
31

33 11

34

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EASYDOSE G2 SPARE PARTS

SENSOR PARTS

41 & 42
37
36
43
35

48

49

47

46

45 50

39
44
38

40

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 MAY 2014 EASYDOSE G2

EASYDOSE G2 & G2 PLUS

SPARE PARTS LIST
ITEM # DESCRIPTION VBC P/N
1 LN2 INLET FILTER 38474
2 A-5 BAYONET CLAMP 3861
3 A-5 BAYONET GASKET 3860
4 SAFETY RELIEF VALVE (140 psig / 9.6 BAR) 46776
5 1/8” NPT PIPE PLUG 59260
6 DOSING VALVE CABLE ASSEMBLY – STANDARD 59236
7 DOSING VALVE CABLE ASSEMBLY - PLUS 59205
8 DOSING VALVE SOLENOID ASSEMBLY - STANDARD 59707
9 DOSING VALVE SOLENOID ASSEMBLY - PLUS 58707
10 DOSING VALVE STEM ASSEMBLY (NOZZLE DIA LESS THAN 0.100”) 47319
11 FITTING FOR CIP SOLENOID PORT 3 (FAIL CLOSE) 60370
12 DOSING VALVE O-RING 59255
13 NOZZLE SEAL 32606
14 NOZZLE (0.065" DIA.) 41577
15 HEATER BLOCK O-RING (STD. & 3D/CIP) 44297
16 HEATER BLOCK O-RING (CIP & LDV) 58297
17 HEATER BLOCK COVER - STANDARD 44279
18 HEATER BLOCK COVER - LDV 53393
19 DOSING VALVE HEATER (24V, 16 WATTS) 46438
20 DOSING VALVE HEATER (24V, 10 WATTS) 48068
21 VENT HEATER (24V, 22 WATTS) 48265
22 HEATER CABLE ASSEMBLY 44270
23 MESH INSERT FOR LDV HEATER BLOCK 56797
24 CIP HEATER BLOCK MAINTENANCE KIT NOT SHOWN 58900
25 3D/CIP HEATER BLOCK MAINTENANCE KIT NOT SHOWN 58910
26 3/8” TEE HANDLE DRIVER (NOZZLE) 36296
27 3mm HEX KEY (HEATER BLOCK) 48070
28 REGUALTOR MOUNTING BRACKET 33060
29 PUSH-TO-CONNECT STRAIGHT FITTING - 1/4" MPT X 1/4" TUBE 49077
30 REDUCING NIPPLE - 1/4" MPT X 1/8" MPT 48829
31 FILTER/REGULATOR - SET TO 45 PSI (3 BAR) 48618
32 1/4" NPT HEX SOCKET PIPE PLUG 49303
33 2 WAY SOLENOID VALVE 55047
34 PUSH-TO-CONNECT ELBOW - 1/8" MPT X 1/4" TUBE 44235
35 PNP TIMING SENSOR 54896
36 STANDARD PRODUCT & TIMING SENSOR MOUNTING BRACKET 44049
37 TIMING SENSOR CABLE YELLOW 43622
38 PNP PRODUCT SENSOR 48925
39 PRODUCT SENSOR MOUNTING BRACKET OPTIONAL 50698
40 PRODUCT SENSOR CABLE ORANGE 42106
41 ENCODER - 500 PULSES OPTIONAL 60005
42 ENCODER - 5,000 PULSES OPTIONAL 60050
43 ENCODER CABLE OPTIONAL 60025
44 OPTIONAL “OJ” PRODUCT SENSOR 48524
45 “OJ” PRODUCT SENSOR CABLE OPTIONAL 48530
46 “OJ” PRODUCT SENSOR REFLECTOR OPTIONAL 48523
47 “OJ” PRODUCT SENSOR REFLECTOR MOUNTING BRACKET OPTIONAL 48522
48 CROSS BLOCK OPTIONAL 47345
49 SENSOR MOUNTING CLAMP ASSEMBLY OPTIONAL 47344
50 MOUNTING SHAFT OPTIONAL 47391

US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 24

 MAY 2014 EASYDOSE G2

VBC OUTLINE DRAWING: A-59930

US Patent No. 5,743,096 VACUUM BARRIER CORPORATION 25