DATE :

REFNO :

Proposal for 2million M² per annum gypsum plaster board production plant

Client :
Company :
Address :
Contact details :
Scope : 3000boards /day regular type gypsum boards production plant
Fuel : bituminous coal
Operation mode : semi-automatic

Design and Engineering

Our equipment is capable to produce gypsum boards according to DIN EN (Europe standards)and ASTM
specification

Type of gypsum boards

1. Regular type
2. Moisture resistant
General Requirement

Land - 2000M² (including raw material and final product storage)

Electricity
Total power requirement
Water
Raw material and additives
85meter length
25meter width
- 3phase 380v- 50Hz
- approx. 170KW
- <22.0°C
- GYPTECHIN recommended specifications

Consumption values /1m²

Based on Regular types boards

Gypsum Plaster powder : approx. 7.0 – 9.0 kg
Water (max. 22°C) : approx. 7.0 – 8.0 kg
Paper (Grey& Ivory) : approx. 250 - 350gm
Foaming agent : approx. 20 - 40gm
Modified Starch : approx. 20 - 40 gm
Plasticizer (optional) : approx. 40- 60 gm
(Water gypsum ratio max 0.80)

For water resistant boards

Regular board additives + Silicon oil : approx. 25gm

Note:
This plant will consume approx. 55to70 metric tons gypsum plaster /day
Final product specifications as per DIN EN standards
Dry Board weight - 7.5to 9.0kg/m² depends on used raw material & additives
Length - 1800mm ±0 to 2.5mm
Width - 1200mm ± 0 to 1.5mm
Thickness - 12.5mm ± 0 to 1.0mm
Flexural strength - Longitudinal- >550N, Transverse- >210N
Water absorption - <5%

Manpower requirement /shift

1. Production supervisor : 1

2. Quality control technician : 1

3. Electrical/instrumentation technician : 1

4. Operator (Dry/wet additives) : 2

5. Mixer operator : 2

6. Forklift operator : 1

7. Wet board cutting to dryer inlet : 1

8. bundler/ board stocking operator : 1

Total skilled : 10 personnel

Unskilled : Min. 6personnel

Scope of supply &services

1. Paper uncoiling, supply system

2. Dry additives storage unit
3. Wet additives storage unit
4. Wet and dry additives feeding system
5. Mixer
6. Vibrating table
7. Board shaping unit
8. Board forming belt line
9. Wet board cutting unit
10. Wet end transfer
11. Wet board dryer
12. boiler
13. Air compressor
14. Manual board bundler
15. MCC, PLC panel
16. SCADA Software and license
17. Sensors, transmitter, switches and communication devices
18. Design of process flow sheet as per identified raw material sources
19. Plant layout
20. Detailed engineering & sizing of the plant and equipment as per process flow sheet
21. Civil foundation drawing for the plant machineries
22. Inspection of civil activity plant related to equipment
23. Supply of all mechanical, electrical equipment
24. Erection and commissioning of equipment and startup of the plant operation
25. Technical training to operators and technicians
Un-scope work& Exclusion

Civil foundation for equipment installation, we shall provide foundation drawing with details.
All utility requirements shed, storage area for raw material and finished goods. powder storage silo
Power supply to control panel, electrical cabling from control panel to all motors and equipment
Electrical cables supply.
Final painting for all fabricated parts
Steel structure, supporting items, all ducting pipes, inter connecting chutes. Roofing and lighting
Fuel & Water tank storage
Fuel line from storage to boiler
Compressed air pipe line
First filling of oil and any other consumable
Quality raw material and additives supply
Laboratory equipment
Ventilation system to balance moisture in the plant building,
Thermo oil circulation pipe and its thermal insulation
Tools, tackles, pay loader, forklift, crane, hoist welding and grinding machine rods (during installation)
Any other items not mentioned in scope of supply.
We shall submit exhaustive list of tools and equipment required at the time of commissioning well in
advance before dispatch of equipment.

Project period

Ex. Work : 6months

Erection& commissioning : 4months

Delivery period : deliveries shall be in 6months from the date of

Receipt of Down payment and approval of all GA

drawing.

During erection and commissioning period buyer is responsible to ensure safety of our engineers and
technicians, to arrange travel ticket, accommodation, transportation, food and medical insurance.

Expected onsite engineers & technicians : 12personnel

Warranty

All equipment shall be suitable for the application required and shall be unique design, good material
and workmanship. Any equipment found defective attributable to bad material with in 12months
from the date of commissioning or 16months from the date of dispatch whichever earlier shall be
repaired free of cost on ex-work basis.

This warranty does not cover defects arising out of normal wear and tear or improper maintenance or
severe working condition.

Spare/parts

Life time paid service with 24/7 online support

Make of equipment

All equipment as per optimized of engineering and design of GYPTECHIN ENGINEERING

(Some heavy weight equipment will be fabricated in our associated partners fabrication unit)

Gearbox- elcon/SEW/Reggiana

Electrical control switchgears – L&T/GE/Schneider

Induction motors : CG/ABB/SIEMENS

Variable frequency drive: ABB/ L&t/ Schneider

Burner: Riello/oxilon/ weishaput/ cib unigas or any equivalent

Fabrication steel : Tata/Jindal/ Essar or any equivalent

Belt conveyor : Hilton/Ceat or any equivalent

Girth gear tire rings of special alloy material forged/steel casting

PLC&MMI : ABB/Schneider/ delta

Air compressor: IR/ Atlas copco/ indo air

Any equipment or unit not mentioned above is of standard make only.

Price

Plasterboard production line (Ex, factory) : 3,48,00,000 INR

Three crores forty-eight lakhs’ rupees

+ 18% GST : 62,64,000 INR

Sixty-two lakhs sixty-four thousand rupees

Erection and commissioning support : Engineers & technician 2500 INR/man-day

Expected onsite engineers/technicians : 12 personnel

Offer validity : 30 days

Payments terms

30% down payment with purchase order

30% against dispatch inspection (2months from first payment)

40 against dispatch

Packing, insurance and fright

Freight and insurance to be arranged by the buyer

Packing charges would be 1.0% of total supply value

Salient feature of GYPTECHIN ENGINEERING designed plant

Unique design and engineering

Production capacity extendable
Low production cost
Consistent and high-quality finished product
Pollution free plant
Ease to maintain
Free consulting (2years) and men power supply
Marketing support
Raw material and additives procurement support
Safe to work
Optimized manpower
Controllable parameters for product quality changes
Ease to control critical process on control panel

Best Regards

GYPTECHIN ENGINEERING PRIVATE LIMITED