DA VINCI

INSTALLATION MANUAL

1 | Rev4.0 VAV Technology GmbH

This installation manual is protected by copyright with all rights reserved and may not be
copied or reproduced either in part of in its entirety without the express consent in writing of
Vav Technology. Authorised copies must bear the same copyright and property notes as in
this manual. By law, the copy includes translation into other languages.

Despite having taken every precaution that the information in this document is correct the
illustrations, tables, specifications and diagrams contained in this manual are subject to
change without prior notice.

ALL INSTALLATION PROCESS, INCLUDING THE UNLOADING

PROCESS, WILL BE OPERATED BY VAV TECHNICIANS AND
ENGINEERS.
Vav Teknoloji ve Bilişim San. Tic. Aş.

Kemalpaşa Cad. No: 341 35060 Pınarbaşı

İzmir / TURKEY

Tel: +90 232 479 16 07

Fax: +90 232 479 17 14

support@vavtechnology.com

2 | Rev4.0 VAV Technology GmbH

 Table of Contents

1. CONDITIONS OF GUARANTEE ................................................................................. 4

1.1 The Guarantee Includes.................................................................................... 4
1.2 The Guarantee Does Not Include ....................................................................... 4
2. SAFETY INSTRUCTIONS .......................................................................................... 5
2.1 Precautions During Transportation ..................................................................... 5
2.2 Precautions During Installation .......................................................................... 5
3. INSTALLATIONS REQUIREMENTS ............................................................................ 6
4. GENERAL LAYOUT .................................................................................................. 8
5. DA VINCI – FRONT VIEW ........................................................................................ 9
6. DA VINCI – UPPER VIEW ...................................................................................... 10
7. SPRAY CABIN (WATER CURTAIN) .......................................................................... 12
7.1 Water Level in Stainless Steel Pool ................................................................... 13
8. CLONEMAC 10AX AN (Patented To Vav Technology) ................................................ 14
8.1 Clonemac 10AX AN Version Screen and Keyboard Consol ...................................... 16
8.2 Chemical Tank (For Clonemac 10AX AN version Will be Supplied by Vav Tech.) ...... 17
9. DA VINCI OB48 CHEMICAL UNIT (Will be Supplied by Vav Technology) ..................... 18
10. AIR TANK (Will be Provided by The Customer) ........................................................ 20
11. DRAIN SYSTEM .................................................................................................... 22
12. SUCTION FUN SYSTEM ......................................................................................... 23
13. PREPARING - CONFIRMATION ............................................................................... 24

3 | Rev4.0 VAV Technology GmbH

1. CONDITIONS OF GUARANTEE

Vav Technology guarantees its Da Vinci OB48 spray robot machine against functional and
manufacturing defects during the following period;

 12 months from installation date.

Screens and keyboards consumables (for example blowing mannequin boats, etc.) are NOT
covered by guarantee. A full price list of consumables is available on request from Vav
Technology After Sales Service.

1.1 The Guarantee Includes

- The substitutions or repair of faulty parts by our authorised technical service.

- The transportation cost of the return of faulty parts to the manufacturer provided the
chosen mode of transport and shipper has been accepted in writing by Vav Technology.

1.2 The Guarantee Does Not Include

- The cost of travel, stay, and expenses of our authorised technical service personnel.

- The transport and any customs clearance costs (including taxes) derived from the shipment
of a repaired or replacement part to the client.

- The cost of repairation of the dameged parts during transit due to incorrect packaging on
the client’s part.

- Any customs costs or expenses if applicable during the return of faulty parts.

1) Blowing boats, PTFE tubings, all filters, all control buttons, spray guns and its spare parts,
canal brushes and robotic arm cloths.

2) Damages occured because of operation with improper robotic arm cloths.

This guarantee will be valid provided the working, maintenance, cleanliness and installation
conditions specified by Vav Technology are followed but shall be invalid if any problems or
faults occur due to negligence, bad manipulation, and lack of care or having exceeded the
functional limits of the machine. Damage caused by fire, freezing, accident, wars, natural
disasters, terrorism or other causes beyond human control.

MACHINE DETAILS
Serial Number: Date of Installation:
VAV Technician’s Signature: Customer’s Signature:

4 | Rev4.0 VAV Technology GmbH

2. SAFETY INSTRUCTIONS

It is strongly recommended that all personnel involved in the installation, operation or

maintenance of the machine, read this manual and understand its content.

2.1 Precautions During Transportation

1. The total weight of the machine is about 6800 Kg. Make sure that the capacity
of the forklift to be used is at the capacity to handle this weight.
2. When transporting the machine with a crane or a forklift, never support the machine
manually.
3. Follow the “Unloading Procedure” steps from the container.
4. During the transportation, stay out from under the lifted machine.
5. Since the machine is composed of precision parts, be careful not to apply excessive
shocks or vibrations to the machine during transportation.
6. To carry out smooth and safe installation, remove all obstacles before installing the
machine.
7. When transporting the machine:
a. Keep the ambient temperature within the range of 15°C – 35°C.
b. Keep the relative humidity within the range of %35 - %80.
c. Keep free from excessively large shock and vibration.

2.2 Precautions During Installation

1. Installation area’s floor slope must be under %1

2. Ambient temperature within the range of 15°C – 35°C.
3. Humidity within the range of %35 - %80.
4. Free from dust, smoke, water, oil, etc.
5. Free from flammable and / or corrosive liquid and gas.
6. Free from excessively large shock and vibration.
7. Free from electrical noise interference.
8. Place the machine where power is supplied and other preperations are done within
specification.
9. Place the machine where the voltage difference between neutral and ground must be
lower than 2 volt.
10. Do not connect the primary power until connections between Robot Arms and Robot
Controller are completed.
11. Make sure that all air and water inlet and outlet valves are in right position.
12. Check the drain system before installing the machine.
13. Pay attention to warning labels sticked on the machine.

5 | Rev4.0 VAV Technology GmbH

 3. INSTALLATIONS REQUIREMENTS

The customer is responsible to provide all requirements specified in the tables

below:

1. Electrical Requirements:
Nominal Power: 20 kW
Power Consumption: 2 kW
Electrical Consumption: 380 VAC (3 Phase + Earth) 25A, 50 Hz
Cable Diameter: 4 mm for a maximum distance of 10 m.
Online UPS 15 kVA Mono (Single) Phase 220 VAC, 50 Hz
(Separate Filters for Phase and Neutral)
Regulator 20 kVA 380VAC 50 Hz
The voltage difference between ground and neutral must be lower than 2.0
Volt.

2. Pneumatic Requirements:
Pressure: 6 bar
Pneumatic consumption: 2000 liter/min
Pipe Diameter: 2’’

3. Environment Requirements:
Operating Temperature: 15°C to 30°C
Humidity: < %80
The floor must be covered with ceramic and the walls must be painted.

4. Extraction Requirements:
Pipe Diameter: 500 mm
Max. Tube (or canal) length: 15 m
Maximum number of 90° joints: 5

6 | Rev4.0 VAV Technology GmbH

 5. Fans (Suction Blowers): Total 6 Pieces
*(4 pcs) 500mm diameter 7500 m3/hr
**(1 pcs) 300 mm diameter 5000 m3/hr
All the suction fans speed must be adjustable. If The factory has ventilation
system greater than 30000 m3/hr, the customer can use the existing system
for suction operation.
*For Da Vinci OB48 **For Clonemac 10AX – AN

6. Water:
Normal Water 15 °C – 25 °C
Hot Water 35 °C – 55 °C

7. Air & Air Tank:

Pressure: 6 – 8 bar
Material: Mild steel
Capasity Apr.2200 liter Ø1200 mm, H=2000 mm

8. Air Dryer:
Work Pressure: 13 Bar
Inlet Temperature : 55 °C
Min. Flow: 250 m³/h (170 CTM)
Min. Inlet Diameter : 1’’
Min. Outlet Diameter : 1’’

9. Internet: (For “Red Touch”)

Cable Internet: >5 Mbps

10. Cleaning:
Pressurized Hot Water Car The right picture is for
Cleaner reference.
Cleaning Materials Mops, cloths, water losed
cleaning chemicals, etc.

11. Unloading & Transporting Needs

Forklift 1 pcs Min. 3 ton capacity
Pallet truck 2 pcs 2 Pallet truck are preferred

7 | Rev4.0 VAV Technology GmbH

 12. Human People Skills
Requirements
Spray Expert 1 5 years experience in spray operations.
Operator 2 With the knowledge of the computer,
mechanics, and spraying operation.

4. GENERAL LAYOUT

8 | Rev4.0 VAV Technology GmbH

 5. DA VINCI OB48 – FRONT VIEW

9 | Rev4.0 VAV Technology GmbH

 6. DA VINCI OB48 – UPPER VIEW

10 | Rev4.0 VAV Technology GmbH

1 - Q500 suction fan

2 - Clean water inlet

3 – Waste water removal

4 – Air inlet

5 – Drainage system

11 | Rev4.0 VAV Technology GmbH

 7. SPRAY CABIN (WATER CURTAIN)

Spray cabin consists of a stainless steel pool, a circulation pump and a perforated pipe.
There are four spray cabins around machine.

Dimensions: Packed Unpacked

Length: 3205 mm 3165 mm
Width: 1085 mm 1045 mm
Height: 2300 mm 2280 mm

Stainless steel pool:

Dimensions:
Length: 1820 mm
Width: 1000 mm
Height: 210 mm
Water Capacity: Apr. 300 liter

12 | Rev4.0 VAV Technology GmbH

7.1 Water Level in Stainless Steel Pool

Warning
1) If the water level is less than 170 mm, the circulation pump can be damaged and can be
out of order.

2) If the water level higher than 170 mm, after turning off the machine the water can cause
flood.

13 | Rev4.0 VAV Technology GmbH

 8. CLONEMAC 10AX (PATENTED TO VAV TECHNOLOGY)

Dimensions: Packed Unpacked

Length: 2540 mm 2500 mm
Width: 3260 mm 3220 mm
Height: 2330 mm 2410 mm
For the operation of Clone – Mac 10AX the list below must be provided:

Clonemac 10AX AN Requirements

Electricity Input: 220 VAC, 50 Hz, UPS
Pressurized Air 6 – 8 bar
Hot Water 35 °C – 55 °C
Connectivity: Clonemac 10AX AN must be connected to
DA VINCI OB48 with Ethernet Cable.

14 | Rev4.0 VAV Technology GmbH

WARNING

1) The surface of installation area of the Clone – Mac 10AX must be stable and away of
vibrations.

2) 3000 mm diametered area must be a FREE ZONE, all metals and equipments such as
mobile phones, illumination lights and other all electrical and electronical devices must be
away from this area.

3) Recording platform must be installed with the help of spirit level and must be fixed to the
ground with Vav ground stubs.

15 | Rev4.0 VAV Technology GmbH

 8.1 Clonemac 10AX AN Version Screen and Keyboard Consol

Recording platform must be installed with the help of spirit level and must be fixed to the
ground with Vav ground stubs.

1 - The surface of installation area of the Clonemac 10AX AN must be stable and away of
vibrations.

2 - 3000 mm diametered area must be a FREE ZONE, all metals and equipments such as
mobile phones, illumination lights and other all electrical and electronical devices must be
away from this area.

16 | Rev4.0 VAV Technology GmbH

8.2 Chemical Unit (For Clonemac 10AX AN version Will be Supplied by
Vav Technology)

17 | Rev4.0 VAV Technology GmbH

 9. DA VINCI OB48 CHEMICAL UNIT (Will be Supplied by Vav
Technology)

For the operation of chemical tanks, the list below must be provided:

Chemical Tank Requirements

Electricity Input: 24 VDC (supplied from DA VINCI OB48)
Pressurized Air 6 – 8 bar
Hot Water 35 °C – 55 °C
Chemical inlet-outlet 1’’

18 | Rev4.0 VAV Technology GmbH

19 | Rev4.0 VAV Technology GmbH
 10. AIR TANK (Will be Provided by The Customer)

Material: Mild steel

Diameter: Ø1200 mm
Height: 2000 mm
Capacity: Apr. 2200 Liter
Inlet and outlet: 2’’
Working pressure: 6 – 8 bar
Additions to system: Manometer and automatic water pitcher
Air drier is prefered.
The pipes between the machine and the air tank must be 2“ size and PVC or galvanized
material.

Warning
This tank must be used only for one DA VINCI Robot machine. Do not service air to any
other system with this pressured air tank.

20 | Rev4.0 VAV Technology GmbH

Warning
1) The pressured air coming to the machine and to the spray guns must be dry air.

2) In PP spray operations, the water concentration in the air changes the PP concentration.
This causes the effects apperance change. The air must be again dry air in order to avoid
unforced production mistakes.

21 | Rev4.0 VAV Technology GmbH

 11. DRAIN SYSTEM

Drain system for each machine must be prepared on the floor like as the figure below.

22 | Rev4.0 VAV Technology GmbH

 12. SUCTION FAN SYSTEM

23 | Rev4.0 VAV Technology GmbH

 13. PREPARING-CONFIRMATION

YES NO
Installation room ready. Please attach pictures
Electrical panel board ready
Regulator ready. Please attach pictures
Internet connection ready
Blower system ready
UPS ready. Please attach pictures
Air-conditioner ready. Please attach pictures

24 | Rev4.0 VAV Technology GmbH