EN Installation manual

86764461 - 07 / 2015 - rev 02

 2015

1. STANDARD VIEW OF INSTALLATION

WARNING
This breaker is delivered with the NITROGEN
CHAMBER EMPTY. Fill it before the first start.
Please refer to the operator manual.

Hydraulic breaker

LP (Return line)

Stop valve

HP (Pressure line)

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2. TECHNICAL SPECIFICATIONS

t 11 - 17 Excavators class

l/min 70 - 120 Required oil flow

MPa 17
HP bar 170 Working pressure
psi 2466

MPa 0- 2
LP bar 0 - 20 Admissible counter
psi 0 - 290 pressure

Hz x 60 750 Impact rate

bpm

MPa 25
bar 250 Minimum pressure at
psi 3625 excavator relief valve
L

mm 19 Hoses diameter
LP / HP
Ø

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3. CONNECTING THE HYDRAULIC HOSES ON EXCAVATOR

HP (Pressure line)

LP (Return line)

close

close

Female ORFS 1”3/16

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4. FLUSHING THE HYDRAULIC LINES

HP (Pressure line)

LP (Return line)
open

open

Flushing time = 15 min

86732518
ORFS 1”3/16

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5. AUXILIARY CIRCUIT PRESSURE RELIEF VALVE SETTING

L
25 MPa
250 bar
3625 psi
HP (Pressure line)

open

close

ORFS 1”3/16
Hydraulic tester
86720893

Flow and Temperature

LP pressure gauge
HP pressure gauge
25 MPa
(250 bar, 3625 psi)

MPa bar psi kg/cm2

25 250 3625 255

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6. AUXILIARY CIRCUIT OIL FLOW CHECKING

HP (Pressure line)

LP (Return line) The maximum authorized oil flow

open
for breaker XL 1000 is 120 l/min.

open

ORFS 1”3/16
Hydraulic tester
86720893

Flow and Temperature

LP pressure gauge
HP pressure gauge

Excavators with adjustable auxiliary flow:

1. Use the engine speed at the maximum.
2. Set auxiliary flow until flow rises 120 l/min. Never exceed this value.

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7. HYDRAULIC SCHEMATIC

LP

HP

25 MPa
(250 bar, 3625 psi)

T P

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8. HOUSING MOUNTING

27
1” 1/16

300 Nm
(220 ft.lb.)

24
15/16

300 Nm
(220 ft.lb.)

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9. BASE PLATE FOR FIXING CAPS

XL 1000

410

25 100 160 100

= = 25
120
=
240

530
=
120

Ensure a mini Ø 40 area

Boom axis / Axe du bras 12 x Ø 21 around the holes.
Assurer une portée de
Ø 40 mini autour des trous.

Recommended thickness : 30
Epaisseur recommandée :

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10. CHECK THE KINEMATIC

Swing the breaker to each positions, check there is no interference with any parts of the boom end.

Housing mounting

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11. CONNECTING THE HYDRAULIC HOSES ON BREAKER

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36

95 Nm

41

135 Nm

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12. CHECK THE HOSE LENGTH

Hoses must not be caught, tight or rub against the carrier boom in any position!

Housing mounting

OK

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13. GREASING INSTALLATION - OPTION FOR HOUSING MOUNTING

32

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14

255 Nm
(188 ft.lb.)

LUB
IN OUT

32 19 19

120 Nm 45 Nm 50 Nm
(88 ft.lb.) (33 ft.lb.) (37 ft.lb.)

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14

255 Nm
(188 ft.lb.)

P- oil R - oil
P- grease

32 19 19

120 Nm 45 Nm 50 Nm
(88 ft.lb.) (33 ft.lb.) (37 ft.lb.)

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JIC 37° Flare

133 ft.lb 1”1/16
180 Nm
1”7/16 100 ft.lb
36mm 136 Nm
1”1/4
32mm

Q P mini. AIR
0,8 m3 /min / 28 cfm MPa / bar / psi

Air

H P mini.

0,2 MPa
2 bar
H 30 psi
m / feet
- 10 m
33 feet
0,3 MPa
3 bar
45 psi
- 20 m
66 feet
0,4 MPa
4 bar
60 psi
- 30 m
99 feet
0,5 MPa
5 bar
75 psi
- 40 m
132 feet
0,6 MPa
6 bar
90 psi
- 50 m
165 feet
H
P mini. = 1 +
10

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XL 1000
FRANCE
CS 80097
MONTABERT SAS
203 Route de Grenoble

69805 St PRIEST CEDEX

MONTABERT ®

BLUE LINE R
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may show equipment with optional extras. Nothing contained in this brochure is intended to extend any warranty or representation expressed or implied,
regarding the products described herein. Any such warranties or other terms and conditions of sale products shall be in accordance with Montabert’s
standard terms and conditions of sale for such products, which are available upon request. Specifications and machines can be modified at any time
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