INDUSTRIAL ORIENTATION REPORT

Bachelor of Technology
in
Mechanical Engineering
by

Tathya Kamdar
(Roll No: 21BME025)

Under the guidance of

Dr. Kishan Fuse

School of Technology
Pandit Deendayal Energy University
Gandhinagar – 382426, Gujarat, India
Nov – 2022
 Declaration

I declare that this written submission represents my ideas in my own words and where
others’ idea or words have been included, I have adequately cited and referenced the original
sources. I also declare that I have adhered to all principles of academic honestly and integrity and
have not misrepresented of fabricated or falsified any idea / data / fact / source in my submission.
I understand that any violation of the above will be cause for disciplinary action by the PANDIT
DEENDAYAL ENERGY UNIVERSITY.

__________________
(Signature of the Student)

Tathya Kamdar

(Name of the Student)

 Specimen ‘B’: Approval Sheet

This report entitled (title) by (Author name) is recommended for the credits of Industrial
Orientation.

Sign. of Examiners

______________________

______________________

Date: 6/07/2023

Place: Ahmedabad
Table of Content
Sr. Content Page No.
No
6
1 Introduction
7
2 Report on Industrial Orientation

2.1 Rabatex Industries pvt limited 7

2.1.1 History and emerging of the industry 8
2.1.2 Feature Highlights 9
2.1.3 Network of Rabatex industries PVT limited 10
2.1.4 Technology 10
2.1.5 Manufacturing facilities 13
2.1.6 Business challenges 15

2.2 Sahajanand Laser technology Limited 17

2.2.1 History and emerging of the industry 18
2.2.2 Manpower and organizational hierarchy 19
2.2.3 Introduction to the selected technology 20
2.2.4 Description of important products 21
2.2.5 Technical specification of the product 23
2.2.6 Applications and significance of the products 23
2.2.7 Environmental impact 25
2.2.8 Fiber laser vs co2 26
2.2.9 Present status in terms of market demand and way forward 27

2.3 Siddhi and samruddhi Engineering 28

2.3.1 History and emerging of the industry 29
2.3.2 Basic information 30
2.3.3 Manpower and organizational hierarchy 31
2.3.4 Aluminium precision drawn tube 31
2.3.5 Advantage 32
2.3.6 Applications 32
2.3.7 Purpose 33
2.3.8 Manufacturing process of aluminium precision tube 33
2.3.9 Environmental impact 34
2.3.1 Competitors and other threats for existence 34
0

3 Learning from industrial orientation 35

4 References 36
 1. INTRODUCTION
The analysis of the products from the three businesses that come within the three specified areas
is the foundation of the report. Online and in-person research on the sectors and their products
was done using information from commercial websites and other internet resources. We tried to
highlight the most important findings from the analysis of at least one product from each
company.

The study being conducted on Rabatex Industries Pvt. Ltd. first focuses on textile engineering.
They concentrate on creating machinery for the textile industry, which creates products (mostly
machines) for the garment market.

The second area of emphasis is the rapidly growing field of laser technology. Sahajanand Laser
Technology (SLTL), a pioneer in India's laser business, is the subject of this research. SLTL
provides services for several industries, including cutting, marking, welding, micro machining,
and solar cell scribing/cutting.

The third visit's investigation focuses on The Siddhi Groups, one of India's most recognized
organizations. Manufacturing precise Aluminum tubes, rods, coils, and profiles is a specialty of
Siddhi Groups.

A wide range of topics are covered in the report, including market demand, competition and
threats, environmental effects, technical and business challenges faced by the companies, the
history and development of the industries, as well as their human resources and organizational
structure. Along with the technical details of the chosen items, it also includes information on
their uses and importance.
2. Report on Industrial Orientation

2.1 Rabatex Industries pvt limited

2.1.1 History and emerging of the industry

Rabatex Industries Private Limited has developed into a major force in the manufacture of
technical and textile machines. It is based in Ahmedabad, Gujarat, and is categorized as a private
limited business. Aside from several specific compliments from numerous clients, Rabatex was
also given the best R&D award and the best export performance award in 2006. Its entire paid-up
capital is INR 5.00 lakh, and its authorized share capital is INR 50.00 lac. The operational
revenue range for Rabatex Industries Private Limited for the fiscal year ending March 31, 2021 is
less than INR 1 crore.

The world can choose from a wide selection of cutting-edge computerized sectional warping
machines, sample warping machines, single-end sizing machines, specialty warping reels (with
electronic controls), precision tensioners, material handling equipment, and storage equipment,
among other things, offered by the Rabatex Group. We offer a wide range of custom-made
machinery to various businesses to assist them simplify their textile production process, ranging
from small contemporary units to large-scale ones.

Today, the world is swiftly transitioning to a digital economy. Rabatex Group was able to outfit
its sectional warping machines with cutting-edge digital technology because to its forethought.
The trend we created has helped the textile industry. We have provided the textile industry with
cutting-edge, computerized sectional warping machines of the highest standard, direct warpers,
Mainwaring cruel electronic stop actions, precision tensioners, and battery-operated trolleys ever
since our company was started in 1962.

With more than 200 employees, Rabatex has built a strong and committed staff. This team has
been managed by a youthful, energetic, and visionary leader from the year 1962. The firm
Rabatex operates a waste recycling facility that processes or recycles garbage in accordance with
governmental regulations. They take care to abide by the laws of hazardous actions. We have
added additional trees to the factory's grounds. In and around the firm, the environment is clean
and green.
2.1.2 Feature Highlights

1. Laser sensor for yarn built-up measurement & automatic setting of feed value
2. Traverse of reed table unit through precise AC Digital servo drive
3. High precision ball screws for reed table and feeler table traverse
4. Reed table and feeler roller table traverse on precise linear guides
5. Feeler roller (kickback type) for a compact beam with individual AC digital servo drive
6. Closest yarn delivers to drum distance for avoiding misalignment of section width and
cross ends.
7. Easily accessible warping deck board
8. Energy efficient powerful disc brake with accumulator fully PLC controlled
9. Safety provision for warping and beaming
10. Inbuilt printer for processed datasheet
11. Online actual length measurement

The company has 3 directors and no reported key management personnel. The longest-serving
directors currently on the board are Jagdishkumar Ishwarlal Panchal, Dipakkumar Ishwarlal
Panchal, and Haresh Ishwarlal Panchal, who was appointed on April 22, 2013. They have been
on the board for more than 9 years. JagdishKumar Ishwarlal Panchal has the largest number of
other directorships, with a seat at a total of 3 companies. In total, the company is connected to
four other companies through its directors.
2.1.3 Network of Rabatex industries private limited 

Toffler Company network is a powerful feature that allows you to explore and discover common
directorships between companies. It helps you find out other directorships of an Indian director
and where else he has business interests. The feature is available for unlimited use in the
Company360 platform. Here is the video showing how you can explore company networks to
discover hidden relationships between companies.

Figure: 1 Network of Rabatex Industries Private Limited

2.1.4 Technology

 HIGH-SPEED AUTOMATIC SAMPLE WARPER RI 6001

Single and Warp Sampling Machine for Preparation of Sample Warps, Short Warps, and Creative
Warp Sample Since 1962, following successful installations of more than 2650 sectional warpers
and 34 single and sample warpers, Rabatex has introduced advanced single and sample warping
machines to match the requirements of the fashion industry as well as apparel fabric suppliers for
sample warps and large warps. Advanced Automation ensures flexibility of warp sampling
production up to 450 meters with a minimum number of yam packages in the shortest possible
time frame with the help of advanced software.

Rotational reeling up to 16 warp packages ensures the s perfect warp preparation irrespective of
the complexity of the pattern with precise thread build-up for allowing maximum warp length for
the sample in the shortest time frame. Advanced optimizing tool for effective data entry and
optimizing time and quality of warp sample preparation with remote diagnosis facilities
.
 
 

figure: 2 high-speed automatic sample warper rig 6001

Features Highlights

1. Rotary creel with the facility to accommodate 8 or 16 packages. It is easy to load any type
of yarn package.
2. state-of-the-art yarn accumulators to ensure the laying of the yarn with constant tension at
its maximum.
3. speed up to 1200 rpm. 15" touch screen color display advanced HMI for data entry and
display of all process parameters.
4. advanced and user-friendly software that is easy to handle by the operator for data entry
and processing information.
5. Advance software automatically displays the color-wise warp package requirement,
position of each color on the cone reel, pending number of warp threads, pending width,
and maximum. Possible length; time required to compile warp

 Cone Creel

Creel is a platform that holds the supply packages like a cone, cheese, or spool in the
warping process. The warping machine consists of several parts such as a creel, open
reed, headstock, warping drum, etc. Feeding bobbins, cones, cheese, or spools are fitted
on metallic frames called creels.
Features Highlights

1. Rotary cone creel available in 8 colors/16 color

2. Smooth unwinding avoids yam breakages
3. Easily loading/unloading yarn packages minimizes the change over time.
Suitable for all types of yarn packages.

Figure: 3 Cone Creel

All safety precautions are offered at all operational rotating parts, including interlocking
emergency push buttons at various locations throughout the machine, warping running guards,
beamed safety guards, pneumatic control auto rotary creel guards, and more.

Pneumatic beam pressing equipment (Optional) to increase the beam's tensile strength for a
certain weave Er waxing/oiling apparatus with temperature heating system and available
automatic oil circulation system.

Being the market leaders is largely due to the decades of expertise we have in manufacturing
machines and providing after-sales service. Due to our sales support philosophy, which follows a
single moral tenet—the client should always have a grin on his face when doing business with us
—our textile machinery spare parts have grown to be long lasting.
Technical Features

Drum Circumference 7000mm

Warp Width 1900-2400mm
Warping Length 21-450
Yarn Range 5-500 Tex
Warping Speed 1200 Mtr/Min
Leasing Speed 1200 Mtr/Min
Beaming Speed 80 Mtr/Min
No. of Colour Feeder 8/16
Maximum Beam Flange Diameter 400-1100 mm
Beaming Tension 400-5000 N
Auto Leasing Yes
Beam Pressing Yes
Oiling/Waxing Yes

2.1.4

Designing 

Rabatex have all the latest technologies in our premises, with all the latest systems & software, we have
one of the best designing team who work hard to bring one of the best textile machineries in the world.
 Through our user-centred design process we understand the experiences consumers may want, and
then we create the products. We discover hidden needs to create products that are meaningfully
different. Usability and brand driven product aesthetics guide us during this phase.

2.1.5 MANUFACTURING FACILITIES

Rabatex have 4 manufacturing plants with all modern manufacturing facilities and quality control
process: Total Area: 1,65,500 Sq. Ft

Manufacturing Range:

 CNC Laser Machine

  CNC Press Break
 CNC Turning Machine
 CNC Turn Mill Figure: 4 Figure:5
 Vertical Milling Machine
 Rolling Machine
 Paint Booth

Outsource Facilities:
The Company has a dedicated and highly skilled team of suppliers for Surface, Coating and Heat
Treatment.

The surface finishing facilities are fully computerized:

 Tri Nickel Plating,
 Powder Coating,
 Electro Coating and
 Zinc Plating.

The heat treatment and related facilities include: Figure: 6

 Gas carbonizing,
 Salt bath,
 Oil quenching,
 Water quenching,
 Nit riding,
 Sand blasting and Shot blasting.
Figure: 7

MATERIAL HANDLING EQUIPMENT

E.O.T CRANE Handling Equipment

 Figure: 8 Figure: 9

Description Detail Description Detail

Make Vikrant Magnetic 1 Ton capacity
Capacity 3 Ton Hook
Lifting Hook 1 Ton capacity
Span 50 x 10 Mtr
Belt 1 Ton capacity

2.1.6 Business challenges:

 “Their service team is also prompt and technically sound.” – Rajendra Agarwal MD,
Donear Industries Ltd

Despite the intense competition in the market today, Rabatex has been able to maintain its
position as the leader. By consistently delivering items of higher quality and more advanced
technology, Rabatex can maintain its reputation. Speaking of customer input, the customer
claimed that Ramatex’s strategy of using consumer feedback as one of the foundations for
developing the technology had greatly benefited the company.
By adjusting and updating the equipment in response to client expectations and having a fully
operational research and development staff, Rabatex makes sure that it meets customer needs. In
terms of technology, Rabatex has offered a solid foundation for producing high-quality goods.
The customer said, "Working with Rabatex has been one of the greatest decisions of the
organization" in reference to our experience.

 Mr. Shri Niwas Modani - MD & CEO, Sangam India Ltd., Bhilwara
In 1992, Sangam Group and Rabatex began working together. Over the course of our 26-year
partnership, we have gained valuable knowledge with Rabatex products. By purchasing from an
Indian manufacturer, we were able to save money on foreign exchange and support the Make-in-
India movement. Our experience with Rabatex machines has been quite positive. Since its
inception, Rabatex has had a significant impact on both the Indian and global markets. In order to
provide India's textile sector, the necessary push, Rabatex is recognized as the top manufacturer
of warping machines.
Customer happiness, which in turn depends heavily on the after-sales services, is one of the key
elements influencing a company's performance. Rabatex has effectively recognized the
significance of utilizing human resources to their maximum potential. The business has over the
years built up a solid network of employees who have done a fantastic job handling the after-
sales services. Technical experts that are cooperative and well-trained have been selectively hired
by Rabatex.

Speaking on this experience, the client remarked, "Aside from the highly advanced technology,
the complete staff, management, and leadership makes working with the firm even more
pleasurable." The customer has received positive support from the Rabatex team. When
assistance is needed, the crew is always on hand and offers prompt assistance. The staff offers
timely, courteous, and cost-effective service.

The client anticipates this collaboration with Rabatex for many more years. In our interactions
with Rabatex, we have seen that they provide exceptionally high-quality equipment with
extended operating lives. Second, their technology is likewise current, so we no longer need to
continually spend money updating ours. Both of these attributes guarantee our organization will
save on capital expenditures.
2.2 Sahajanand laser technology limited
2.2.1 History and emerging of the industry
Sahajanand Laser Technology Ltd. (SLTL), one of the largest manufacturers, supplier & exporter
of Laser Systems in India and one of the largest equipment suppliers in the world for the
Diamond Industry. An ISO 9001:2008 company with 6 manufacturing units and more than 7000
successful installations worldwide, SLTL command a lion's share in the Laser Industry. SLTL
use wide range of lasers for varies applications such as Laser Cutting, Marking, Welding, Micro
machining, Solar Cell Scribing/Cutting, Scanning, Diamond processing, medical surgeries,
Medical Stent cutting, etc., which caters to the needs of diversified industries.

We have been able to face the toughest market competition due to the phenomenal performance
of our trained employees. The skilled professionals hired by us have an extensive knowledge in
designing user centric products. The current market trends have been closely monitored by our
analysts who have helped us to grow as a company. Our sales & marketing representatives work
with the clients in order to provide products as per their requirements.

Our infrastructure has been designed to ensure smooth execution of all our activities related to the
business process. Our units are incorporated with machinery which exhibits advance technology.
This enables us to carry out our services with precision. The pace at which we supply our
products speaks volumes about the efficiency levels exhibited by our company.

The demands of many sectors have been met by Sahajanand Laser Technology Limited, a pioneer
in India's laser industry. The business provides entire solutions using a variety of laser systems
for various industrial applications, including laser cutting, marking, welding, micromachining,
scribing/cutting solar cells, processing diamonds, etc. One of the few manufacturers offering
unique CNC Laser solutions worldwide is SLT Ltd.

The company has established a distinct position for its products within an in-house strong
multidisciplinary R & D team 1, which is made up of Research scholars, Software engineers,
Electronic-Mechanical-Instrumentation engineers, Laser specialists, etc., in this quickly changing
world where technology of today becomes obsolete tomorrow. Through inventions and research,
the firm pursues perfection.

By offering high-tech solutions using Laser systems, SLT Ltd., a brand name by itself, is the only
one to blame for the revolutionary advances in the Indian diamond business. With an 80% market
share in industrial and CNC solutions, Sahajanand Laser Technology has the greatest expertise, is
the most technologically advanced company, and has one of the largest installation bases.

2.2.2 Manpower and organizational hierarchy

 Sahajanand Laser Technology

 Sahajanand Software Pvt Ltd. (100% EOU)
 Sahajanand Enterprise
 Shreeji Services
 Sahajanand Technocrats
SLTL is having clients and partners in 30+ countries and most from Asia, Europe, and African
countries. In Sahajanand laser technology having 750+ employees dedicatedly working. They all
are working on to achieve to extend excellent service and brilliant assistance time. They claim to
having top-notch expert with rich knowledge. There are having diverse professionals.

Employees

scientists
5%

leaders
18%

Engineerrs
77%

2.2.3 Introduction to the Selected Technology – Laser cutting

machine:
There are many products developed by Sahajanand laser technology limited:
Industrial Laser:
 Laser cutting machine
 Laser marking machine
 Laser welding machine
 Laser welding machine
 Solar cell cutting
Diamond & jewelry:
 Diamond planning machine
 Diamond cutting machine
 Diamond fancy cutting
Medical:
 Drug eluting coronary stent
 Bare metal coronary stent
  PTCA balloon catheter

Vector: Laser cutting Machine

SLTL – The World First manufacturer of Fiber Laser Cutting system has introduced ‘Vector’
fiber laser cutting machine, considering specific needs of metal cutting industry. The word vector
itself essentially means “line.” Therefore, the designing and cutting process relies on lines to
create the desired output. The laser starts at a predetermined point and continues along the course
of the line until the shape has been cut out. Thus, this machine provides a valuable function for
sign makers and those working with digital graphics because it allows designs to be cut out of a
wide range of substrates with the high accuracy and quality that is provided by vector cutting.
The machine also comes with innovative auto nozzle cleaning and changing feature.

2.2.4 Description of important products

Matchless Efficiency
Even drives have the potential to boost your electricity usage. Power-saving technology in the
Eco-friendly Vector uses less than 10 units per hour. Compared to conventional laser cutting
technologies, the Fiber Laser System delivers a 50% energy savings. Vector is an extremely
efficient model for the metal cutting process since its advanced fume suction technology removes
more than 90% of the fumes from the laser cut area.

Advanced Control with Intelligent Nesting

In order to cut down on Labour and material waste, the optimal nesting software is more
important. The profile is best planned using features like common cut, dream sequence, late cut,
corner loop, and many more.

Dynamic Edge Control

When a laser is correctly focused and adjusted for a material, it may create parts with edges that
have a mirror-like surface, a square top edge, and smooth bottom edges. With axial motion across
the system, dynamic edges control (DEC) reduces inflammation and colour on the power sides of
the synchronized laser. The dynamic edge control (DEC) mechanism used by the cutting system
synchronizes laser intensity with axis speed to lessen burn and striation at the edges.

Head Crash Protection

The cutting head will immediately return to the home position in the event of a contact between
the work piece and the head thanks to Vector's intelligent technology, which has built-in sensors
that scan for any protruding particles on the cutting table. The smart technology helps to prevent
collateral damage to the work piece and the cutting head in the event of any such disruptions in
the working profile by halting the laser head's motion until the route is clean.

2.2.5 Technical Specifications of the Products/Technology

Working range 3015 4020 6520 6525

X Axis 1550 (61") 2050(80") 2050 (80") 2500 (100")
Y Axis 3100 (122") 4100 (161") 6500(256") 6500(256")
Z Axis 160(6”)
 Max. 2G 2G 1G
Acceleration
Simultaneous 120m/min 120m/min 60m/min
Speed
 Precision (+-) 0.050) mm (0.002")
Accuracy
Repeatability (+-) 0.020) mm (0.001")
Max. 1000kg 1300kg 3100kg 3100kg
Workpiece
Weight2G

2.2.6 Applications and Significance of the Products

Dynamic Edge for Automotive Components

Laser Cutting is proficient for Automotive components from Cutting large components like the
body parts of the car to the side doors & metal panels, all can be given the shape through Vector
2D fiber laser cutting machine. Versatile cutting and shaping can be designed and customized as
per the requirement.

Quality finishing for Metal Cutting

One of the most common uses for laser cutting is to cut metal with precision & accuracy. It can
be used on a huge number of different metals, including steel, tungsten, aluminum, nickel &
brass. Regardless of the industry or the work or whatever be the thickness of the metals, laser
cutting can be used to deliver the same clean cuts and smooth finishes every time on time. It is
used to cut metal for components and structural shapes, such as for the body of a car or the casing
of a mobile phone.
Gives perfect shape for Utensils

At lower power settings, it is possible to use a laser cutting machine for utensil manufacturing
industry. It can partially cut pieces of sheet metal leaving a smooth, regular groove on the
surface. Its functionary can be used to cut & shape steel plates, trays, steel cutlery like spoons,
knives, forks, serving plates, oven faceplates, custom-made plates, stainless kitchen racks,
stainless steel cookware.

2.2.7 Environmental impact

One of the biggest concerns, therefore, for the modern manufacturing industry is to turn up with
environment-friendly technologies. As a result, many large companies are investing extensively
in R&D and have made sustainability a part of their brand identity.

If we talk about the Laser Industry, there are so many uses for lasers, from manufacturing cars to
material fabrication. It is staggering how much of an impact laser have on daily life. Because of
this wide use, there has been a dire need for these technologies to be environment friendly.

Laser technology is revolutionizing and making the automotive sector more sustainable. Lasers
are utilized to make a lighter, more fuel-efficient vehicle with lower emissions. Laser-based
manufacturing processes are also minimizing the cost of automobiles. This is because lasers can
cut production costs by reducing the amount of material waste. It contributes to the development
of cleaner, more efficient automobiles that are more inexpensive to customers.

2.2.8 FIBER LASER VS CO2

Till 1997 industry used to use traditional methods for cutting metals, SLTL then developed
India's first CO2 laser cutting machine for metal cutting. But due to its harmful effects on the
environment and other challenges we abandoned the technique and began developing a more
environment friendly metal cutting technology. This is when SLTL Group became the first-ever
company to come up with the Fiber Laser System in India, the patent for which we hold to date.

Hence despite the common goal for which both fiber lasers and CO2 lasers work, following
points confirm the environment-friendly nature.

FIBER LASERS OVER CO2, REDUCED POWER CONSUMPTION

1. Fiber lasers have better electrical efficiency than CO2 lasers. This makes them more
efficient and environmentally friendly due to the benefits of lower running costs.
2. Fiber laser cutting’s general energy consumption can be reduced by 70 percent compared
to traditional CO2 laser cutting.
3. Fiber laser cutting minimizes the operational costs and saves resources.
4. Fiber laser offers 50% longer servicing intervals and 50% lower servicing costs.
 Negligible material Wastage with Smart Nesting Software

The level of control that users can hold is what makes SLTLs fiber laser cutting so useful. You
are given total support when it comes to beam length, duration, intensity, and heat output,
allowing you to perfectly adapt the beam to the surface that you are working within.

In the area of fiber laser, SLTL Group also came up with ‘Smart Nesting Software’ which is in-
house developed software, that has been allowing us to produce less scrap and dumping material.
Over the years it has helped the SLTL team reduce material wastage significantly, again making
it a more environment-friendly method for cutting metals. Besides, manufacturers are always
looking for ways to reduce manufacturing scrap and waste. SLTLs nesting software can help
manufacturers reduce their scrap production by improving the number of cut-outs that can be
made in a single sheet of metal which also increases efficiency. More cut-outs per sheet mean
less wastage of material per sheet. This in turn allows manufacturers to make more quality parts
with less total material investment. Besides, manufacturers are always looking for ways to reduce
manufacturing scrap and waste. Lasers can help manufacturers reduce their scrap production by
improving the number of cut-outs that can be made in a single sheet of metal. More cut-outs per
sheet means less wasted material per sheet. This in turn allows manufacturers to make more parts
with less total material investment.

Fiber Laser Marking machines are among the greatest ways to leave aesthetic imprints on any
surface or component of automobiles, and they are perfect for engraving, printing, coding, and
traceability imprints that endure forever. For the range of sustainability solutions, one of the best
addition additions is the laser cleaning machine, which is best suited for cleaning battery cells
and removing them from almost all metal surfaces. And not just this, the technocrats have
developed indigenous EMI/EMC shielding & testing of Automotive.
2.2.9 Present status in terms of market demand and way forward
SLTL Group (Sahajanand Laser Technology Limited) is the company that has defined what is
called a "Trailblazer". The innovation is into the foundation of this organization, as just after its
establishment, SLTL has invented a fiber laser cutting machine. A machine, which went on to
become the game-changer for the metal forming industry.

He has explored and ingrained into multiple disciplines across the spectrum which are Laser
Cutting, Marking, Welding, Micro Machining, Solar Cell Scribing/ Cutting, Hardening,
Cladding, other laser applications. He has explored all these mentioned domains keeping Laser at
the center of our deliverable.

SLTL Group's core engineering department was specifically formed to address the complex
needs and since years it has successfully introduced ground-breaking products and advancements
that led to boost the productivity of industries across the globe. We have got the vision to deliver
continuous innovation, working in the future.

The Indian subcontinent, Southeast Asia, Middle East, Russia, China, Europe, USA, Canada, and
Latin America have become SLTL's exporting hub for laser undertakings.

2.3 Siddhi and samruddhi Engineering

2.3.1 History and emerging of the industry/research institute

Siddhi Engineering: -
Siddhi Engineers is the first Indian ISO 9001 certified firm, having been established in 1988.
Siddhi Group began with a revenue of 11 lacks in 1988–1989 and has now increased to 11 crores.
There are about 2000 of them and they are scattered out over 22 different nations. It was founded
in 1988 by two ambitious young mechanical engineers, Mr. Prashant Gandhi and Mr. Bhagwat
Patel, who wanted to launch their own company. It now comprises of four distinct companies.
They had both been close friends and roommates in college, and they each had a desire to launch
their own company.

The business claims to be the largest Indian provider of high-quality Cops, Pirns, and Bobbins
today. They are India's largest and only ISO-certified firm in their sector, and they specialize in
aluminum tubes. All four businesses are ISO-certified, which they have been for eight years.

We manufacture and export a variety of goods, including drawn aluminum tubes, pipes, and rods.
Steel cops, bobbins, aluminum products, mopping equipment handles, sleeves for yarn winding
cops, aluminum tubes, pneumatic cylinder barrel tubes, Alu press, Alu core cots tubes, roller
tubes, telescopic tubes, button casting rod tubes, luggage trolley handle tubes, and heat high
grade extruded aluminum that is purchased from the market to ensure the highest quality in the
finished product are all included in our product line. We can create these precision tubes
employing 14 various alloys in order to satisfy the demands of our respected clientele.

With the assistance of our state-of-the-art manufacturing unit, along with hi-tech machines and
equipment, we have been able to manufacture our range in compliance with the set quality
standards. Further, we have also enhanced our production capacity and doubled it in the year
1991. All these aspects have enabled us to garner reputed clientele from the regions
of Brazil, South Africa, Canada, Sri Lanka, Chile, Spain, Dubai and Switzerland. Further, our
export market is also spread England, Taiwan, France, Thailand, Germany, turkey, Indonesia, uk,
Iran, USA, Israel, Vietnam Korea, Zambia and Peru.

samruddhi engineering: -

samruddhi engineering provide a high-quality adhering range of goods thanks to our vast domain
specialty, paired with the tireless efforts of our professional employees. We are strengthened by
 the efforts of our personnel, who work hard to give customers items of the highest caliber. In
order to provide our customers with a line of products free of flaws, our exacting quality auditors
ensure that our products are produced in accordance with international quality standards and put
them through a variety of tests. Additionally, we have a technologically sophisticated
infrastructure that makes it possible to produce high-quality goods in large quantities. In addition
to this, we provide tailored solutions to increase client satisfaction. We are well-known for our
moral business conduct, TQM principles, and prompt delivery. 

We have reached new success heights and frontiers thanks to our mentor's educated and astute
assistance. His profound knowledge, outstanding managerial abilities, and a passionate desire to
serve our clients have helped us overcome many obstacles and succeed.

2.3.2 Basic Information

Nature of Business Exporter and Manufacturer

Additional Business Exporter

Company CEO Bhagwat Patel

Registered Address "SIDDHI HOUSE " 6, Virkon Society, Near Vidyanagar School,
Usman Pura, Ahmedabad- 380 014, Gujarat, India

Total Number of 51 to 100 People

Employees
Year of Establishment 1996

Legal Status of Firm Partnership Firm

Annual Turnover Rs. 5 - 10 Crore

Export Percentage 20-40%

2.3.3 Man power and organizational hierarchy
Around 100+ skilled workers are employed by Siddhi Engineers and Samruddhi Engineers to
perform a variety of tasks, such as producing pipes using plastic molding, attaching caps to pipe
ends, forming smooth curves at pipe ends, cutting pipes, drawing pipes, and other tasks that
advance the business.

The organizational hierarchy of Siddhi Engineers and Samruddhi Engineers is not overly
complicated. Executive Directors are found at Level 1 Grade, followed by Managerial Grade,
Supervisory Grade, and Laborers at the bottom of the hierarchy's four levels. These hierarchies
aid the business in completing its consignments and delivering them on schedule.

2.3.4 Aluminum Precision Drawn Tube

For typical heat exchangers made using mechanically expanded round tubes, flat oval tubes, and
various forms of the tube as per bespoke requirements, precision-drawn aluminum tubes are the
lightweight option.

The seamless drawn aluminum tube, old drawn aluminum tube, capillary tube, peanut tube,
internal threaded tube, and seamless drawn aluminum tube are only a few examples of the high-
precision drawn aluminum tube, also known as aluminum cold drawn tube, which is frequently
used for heat exchangers. It is a crucial component of end goods such water tanks, air
conditioners for residential and commercial buildings, car air conditioners, radiator condensers a
and water heaters.
2.3.5 Advantages: -

1. Very close Dimensional Tolerances: - +/- 0.02 mm

2. Very Good surface finish: – Ra 0.4 µ 
3. Accurate Straightness: – 1:4000 mm
4.  Very small (from 1 mm diameter) very thin (from 0.2 mm) section is possible
5. Non-heat treatable, alloy can be given in work Hardened Condition. Which results
in added mechanical properties
6. Very precise Quality and Eccentricity
7.  Special Shapes with High Accuracy in Dimension
8. Telescopic Profile with close dimension is possible
9.  Product Quality supported by own state-of-the-art Quality Assurance Laboratory
having all modern testing equipment
10. Special process like precision cutting in small pieces (Tolerance of ± 0.2 mm)
11.  Bending, Flaring, Punching, Hard Anodizing and color Anodizing can also be
carried out on request
12. Added Mechanical / Physical Properties

2.3.6 Applications: -
1. Aerospace & Defense Applications
2. Telescopic Tubes for Communication Mast, Safety Mast and Bomb Disposal Manipulator
3. Mortar Tube
4. Missile Project
5. Tube For Amphibian Tank
6. Tube for Cryogenic Fuel Supply
7. Heat Pipe Application
8. Helicopter Engine Cooler Application
9. Tube For 70 mm Rocket
10. Special alloy High Strength Rod to make Aerospace V65 grade Rivet
11. Pneumatic Cylinders Barrel
12. Compressed Air Piping
13. Alu press Cots/ Alufit Cots for Cotton Spinning Industry
14. Rectangular & Round Wave Guide for Satellite / Space Communication
Telecommunication
2.3.7 Purpose

1. Automotive Component Application

 2. Exhibition Display System
3. Carburetor Float Pin Application
4. Hydrogen Cell for Back-up Power
5. Mining & Drilling
6. Mosquito Repellent
7. Heat Exchanger
8. Marine Application
9. Button Making – Nylon / PP Rod Casting
10. Moping Equipment Handle
11. Sealing Ring for Disposable Blood Bags
12. Roller for Conveyors
13. Aluminum Tube for Automobile

2.3.8 Manufacturing Process of Aluminum Precision Tube:

Firstly, aluminum tube is collected from their storage area and transfer to conveyer with the help
of roller. After that Aluminum rolling lubricants is applied on tube. The role of the lubricant is
threefold: to reduce/prevent direct contact between the roll and aluminum surfaces, to extract heat
generated by friction and deformation, to transport metal fines and debris from the roll bite area
to the filter.

After that mandrel is applied between tube. The mandrel is of importance to improving both the
forming limit and the bending quality. So, the research on the role of the mandrel is of great
significance in the thin-walled tube bending process.  Now tube will move towards die section
where tube size is going to be drawn as per requirement of customer. An die is a thick steel disk
with an opening — and malleable aluminum alloy passes through it during the process.

The opening in the die matches the cross-sectional profile that’s specified by the extrusion
designer. Typically, dies are produced from H13 steel and heat-treated, making them strong
enough to withstand the intense pressure — up to 15,000 tons of it — that can be involved in the
extrusion process. They come with support tools — also usually made from H13 steel — to help
withstand this pressure and lengthen die life.

Now this tube is transfer to section where annealing process of tube will take place to provide
extra strength of tube and also help to decrease oxidation of tube.

Present status in terms of market demand and way forward:

The current market of precision tubes has grown in a large amount as they are widely used
thermal industries, oil, and gas stations, automotive, ship building, power plants, sugar mills,
cement and construction industries, etc. ISRO is doing continuously doing R&D to make their
spacecrafts/satellites better and for that they also require the pipes which transfer the fuel from
tank to engine, this will help the company to grow their name and grow by financially as well.
Because of this they will be getting better in their R&D which will help them to develop their
products more precisely. Their company is currently having staff of 100+ employees and will get
bigger as their business grows more.

2.3.9 Environmental impact:

Siddhi engineers manufactures precision tubes of required length but when it is delivered to
consumers, they need to weld them in order to make them work. In welding, inert gases like
hydrogen, oxygen, argon, helium, CO2, etc. to provide the shield around the weld. This is
harmful for environment as it causes air pollution. In all types of welding, fumes and gases are
released as air pollutants and due to high temperature during welding, different substances from
arc are vaporized. Different parameters in welding causes the air pollution for e.g.: ampere,
current, voltage, arc and gas pressure and temperature, the electrodes used for welding, and the
main point duration of welding.

2.3.10 Competitors and other threats for existence:

The company manufacturers three main product ranges:

1. Precision Aluminum re-drawn tubes

2. Bobbins and cops (textile machine accessories)

3. Engineering Plastic extrusion (ABS pipes etc.)

The competition for these product ranges is from the foreign players as well. This scenario of
competition is shown in Table can be summarized as below:
3 Learning from industrial orientation:

I learn from experts, decision-makers, and leaders in the sector through the trips to their facilities.
It helps students gain a thorough awareness of how the industry operates and motivates them with
their management and leadership abilities. It gives me access to the most recent industry trends
and innovations.

The industrial tours provide me the chance to see actual machinery, workstations, systems,
factories, assembly lines, etc. and understand how the system functions from the knowledgeable
professionals in the field. Such hands-on teaching is crucial for someone like me who has always
learned via imagination. As a result of what they have learnt in the curriculum, I also get to
understand about the company's operational and production policies and can relate to them.

I learned how professionals’ function at their jobs and how they apply various industry-specific
ideas, such as benchmarking, quality analysis, just-in-time manufacturing, etc., during the
industrial trips. I gained knowledge on how experts manage hundreds of people simultaneously
while upholding the organization's quality standards and goals. Additionally, they discover how
the various professional groups—including employees, engineers, and managers—cooperate to
accomplish a shared objective.
4 References

https://www.rabatex.com/our-services/

https://en.calameo.com/books/005172954dc493bc68c1d

https://www.scribd.com/

https://mirainform.com/View-Reports/RABATEX-INDUSTRIES/India/1576359

https://in.linkedin.com/company/rabatexindustries

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