DECLARATION

I hereby declare that this report is the result of my own work in which all sources of information

have been duly acknowledged. And I also declare that I have obtained prior permission and

consent from LKS (M) SDN. BHD. in regards to releasing company information for educational

purposes only.

_____________________________
Joshua Wong Kha Choon
1001233613

[20 January 2016]

iv
 ACKNOWLEDGEMENT

First of all, I would like to thank Mr. James Leow for allowing me to implement my
internship in LKS (M) Sdn. Bhd., and also Ms. Amy for accepting me as an internship student in
this company.

I would also like to show the highest gratitude to my supervisor for this co-operative
placement, Ms. Lim Zee Sing, for being patient and willingly to guide me throughout this 3 months
and 18 days of internship. Her teachings are indeed valuable and applicable in the Engineering industry.
Her advices, skills and proper guidance had improved my technical skills and it broadens my mind on
ways for further advancement.

I would also like to thank all of the other co-workers in the production department of
LKS (M) Sdn. Bhd, too, who had provided their guidance in aiding me as well throughout this
whole internship period.

Also, I would like to thank my family and friends, for being supportive to me throughout
this internship period as well.

v
 EXECUTIVE SUMMARY

A co-operative placement is a special co-operative program between the university and

the industry. This entire report proves the 4-months period of intensive training under LKS (M)

Sdn. Bhd. After the internship, the student had been exposed with repairing skills, practical

electrical and electronic knowledge, troubleshooting methods, and some small management

skills. Example of projects provided with devices are such as Gas Analyzer panel which consist

of a gas cooler, air conditioning unit, heating hose and the gas analyzer. Other components

include PLC, relay switches, capacitors and solenoid valve. Furthermore, the student was also

exposed to basic engineering skills such as, soldering, PCB components testing, drilling,

grinding and building cables for connections. PLCs in the Gas Analyzer were given to read/write

their ladder logics, and to create new ladder diagram to test their functionalities. Other than that,

Miniature Circuit Breaker is provided the Gas Analyzer to provide a form of protection against

overload and short-circuit. Therefore, after completing the internship in LKS (M) Sdn. Bhd., the

student was exposed to a wide range of adequate experience in repairing, troubleshooting, and

electrical and electronic industry knowledge. This internship definitely aid in the student’s in the

future as these skills developed will aid him in the Mechanical Engineering course.

vi
Cover Page ……………………………………………………………………... i

Title Page ……………………………………………………………………...

CONTENTS ii

Approval Page ……………………………………………………………………... iii

Declaration ……………………………………………………………………... iv

Acknowledgement ……………………………………………………………………... v

Executive Summary ……………………………………………………………………... vi

Table of Contents ……………………………………………………………………... vii

List of Figures ……………………………………………………………………... ix

List of Table ……………………………………………………………………... xi

List of Abbreviation …………………………………………………………………….. xii

Chapter 1 Introduction

1.0 Introduction….…………………….…………………………... 1

1.1 Objectives………………………….……….………………….. 2

1.2 Scope & Limitations……………….……….………………….. 2

1.3 Significance………………………….…….…………………... 3

Chapter 2 Company Profile

2.0 Company Background…………………..……………………... 6

2.1 Location of the company...…………….………………………. 9

2.2 Main Products and Services….………………………………... 11

2.3 Company Achievement and Improvement….…………………. 12

Chapter 3 Tasks Assigned And Completed

3.0 Tasks Assigned & Completed………………………………..... 14

3.1 Identifications Of Problems & Solutions…………………….... 29

3.2 Safety & Health Awareness………………………………….... 30

Chapter 4 Conclusion And Future recommendations

4.0 Conclusion……………………………………………………... 31

4.1 Recommendations……………………………………………... 34

viii
 LIST OF FIGURES

Figure No. Caption Page

Figure 2.0.1 Organization Chart……………………………………………………………………… 7

Figure 2.0.2 Company Certificate from DOE…………………………………………………… 8

Figure 2.1.1 Full map to company…………………………………………………………………… 9

Figure 2.1.2 Partial map to company…………………………………………...................... 10

Figure 3.0.1 D10 Soot and Dust analyzer………………………………………………………… 15

Figure 3.0.2 Electrical Connection of D10 on site…………………………………………... 16

Figure 3.0.3 Position of Sender and Receiver bracket…………………..................... 16

Figure 3.0.4 Input and Output connect of D10……………………………………………….. 16

Figure 3.0.5 D10 Calibration process………………………………………………………………. 17

Figure 3.0.6 V9.7 Smoke Density Meter…………………………………………………………. 18

Figure 3.0.7 Inkless Recorder IR 7000…………………………………………………………….. 19

Figure 3.0.8 V 9.7 SDM front button………………………………………………………………. 19

Figure 3.0.9 V 9.7 SDM User Interface……………………………………………………………. 20

Figure 3.0.10 V 9.7 SDM wire connection……………………………………....................... 20

Figure 3.0.11 LKS-1000F Instrument……………………………………………...................... 21

Figure 3.0.12 Gas Analyzer Panel (Front)………………………………………………….………. 21

Figure 3.0.13 Heating Hose………………………………………………………………………………. 22

Figure 3.0.14 Infrared Thermometer………………………………………………………………… 22

ix
Figure 3.0.15 Electrical drawing of Gas Analyzer panel…………………………………..... 23

Figure 3.0.16 Blueprint of Gas Analyzer system with CEMS…………………………...... 23

Figure 3.0.17 DIS & DAS Instrument……………………………….................................... 24

Figure 3.0.18 LPU (Lightning Protection Unit)…………………………………………………… 24

Figure 3.0.19 Input channel for DIS………………………………………………………………….. 25

Figure 3.0.20 CEMS graph software interface…………………………………………………… 25

Figure 3.0.21 M200 Multi Parameter Transmitter (Mettler Toledo)…………………. 25

Figure 3.0.22 Soldered Cable for easysense electrode……………………………………… 26

x
 LIST OF TABLES

Table No. Caption Page

Table 2.1 List Of Products……………………………………………….. 11

Table 3.0.1 Task Assigned Pie Chart…………………….…………………. 14

xi
 LIST OF ABBREVIATIONS

Abbreviation Meaning/Full Word

DOE Department of Environment

MCB Miniature Circuit Breaker

LPU Lightning Protector Unit

PLC Programmable Logic Controllers

PCB Printed Circuit Board

DIS Data Interface System

DAS Data Acquisition System

CEMS Continuous Emission Monitoring System

RMU Remote monitoring Unit

IR Inkless Recorder

xii