Use and Maintenance (Automation Hot CIP)

USE AND
MAINTENANCE
AUTOMATIC HOT−CIP
AUTOMATIC HOT−CIP
2 SECTIONS − 6000 LITERS
machine number : SSAT0129

year of manufacture : 2014
ISSAT0129.IN.USM000 (04/06/14)
VOL. 1 ORIGINAL INSTRUCTIONS
Sidel S.p.A.
43126 PARMA − Italy
Via La Spezia, 241/A
NOTE
User and maintenance instructions for the machine AUTOMATIC HOT−CIP

are contained in the following documents supplied with the machine:
Vol I User and maintenance manual ISSAT0129.IN.USM000 (04/06/14)
Vol II Catalogue of spare parts ISSAT0129.IN.RIC000 (04/06/14)
Vol III Layout diagrams ISSAT0129.IN.ELE000 (04/06/14)
Vol IV List for software ISSAT0129.IN.SFT000 (04/06/14)
TABLE OF CONTENTS
SECT. 1 − GENERAL REGULATIONS AND WARNINGS . . . . . . . 1 − 1
1.1 ACCEPTANCE TEST, WARRANTY, LIABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3

1.2 WARNINGS AND OPERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 − 4
1.3 MACHINERY DECLARATION AND MARKINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−7
1.4 PREPARATORY OPERATIONS TO BE CARRIED OUT BY THE CUSTOMER . . . . . . . . 1 − 15
1.5 INSTRUCTIONS FOR REQUESTING SERVICE ASSISTANCE . . . . . . . . . . . . . . . . . . . . . 1 − 16
1.6 INSTRUCTIONS FOR ORDERING SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 − 17
1.7 METHOD OF CONSULTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 − 18
1.8 GLOSSARY OF TERMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 − 19
1.9 MACHINE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 − 21
SECT. 2 − TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 − 1
2.1 MACHINE DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 − 3

2.2 MACHINE CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 − 4
2.3 MACHINE AND ENVIRONMENT CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−5
2.4 WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−6
2.5 NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−7
SECT. 3 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 − 1
3.1 SHIPMENT OF THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 − 3

3.2 GENERAL INFORMATION ON FOUNDATION REQUIREMENTS . . . . . . . . . . . . . . . . . . . 3−6
3.3 CHECKS PRIOR TO INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 − 7
3.4 HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−8
3.5 POSITIONING OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 − 13
3.6 HOOK−UPS AND WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 − 14
3.7 MACHINE SETUP AND COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 − 19
3.8 RE−INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 − 20
3.9 SCRAPPING AND DISPOSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 − 21
3.10 MACHINE STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 − 24
I
TABLE OF CONTENTS
SECT. 4 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 − 1
4.1 APPLICATION, DESIGNATED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 − 3

4.2 ENVISAGED USE, UNFORESEEN USE AND REDUCING CONSUMPTION . . . . . . . . . 4−4
4.3 CHARACTERISTICS AND OPERATING LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−6
4.4 POSSIBLE DANGER ZONES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 − 7
4.5 RISKS, HAZARDS AND RESIDUAL RISKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 − 9
4.6 OPERATOR SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 − 20
4.7 DESCRIPTION OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 − 28
SECT. 5 − OPERATOR INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . 5 − 1
5.1 OPERATOR INTERFACE MAIN STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 − 3

5.2 DESCRIPTION OF INDIVIDUAL PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 − 21
5.3 CONTROL PANEL AND EMERGENCY PUSHBUTTONS . . . . . . . . . . . . . . . . . . . . . . . . . . 5 − 80
5.4 ALARMS AND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 − 82
5.5 OPERATOR’S WORK POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 − 88
5.6 MACHINE START−UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 − 89
SECT. 6 − ROUTINE AND PROGRAMMED MAINTENANCE . . . 6 − 1
6.1 SAFETY REGULATIONS FOR MAINTENANCE OPERATIONS . . . . . . . . . . . . . . . . . . . . . 6−3

6.2 MACHINE CLEANLINESS AND HYGIENE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 − 4
6.3 GENERAL RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 − 5
6.4 STANDARD PASSIVATION PROCESSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 − 9
6.5 PROCEDURE FOR ROUTINE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 − 16
6.6 INSPECTION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 − 17
6.7 PERIODIC INSPECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 − 18
SECT. 7 − DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 − 1
7.1 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 − 3
7.2 DIAGNOSTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 − 4
7.3 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 − 5
II
TABLE OF CONTENTS
SECT. 8 − ATTACHED DOCUMENTATION . . . . . . . . . . . . . . . . . . . 8 − 1
8.1 MACHINE DIMENSIONS LAY−OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 − 3

8.2 AUTOMATIC HOT−CIP SCHEME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 − 4
8.3 PLATE UTILITY SCHEME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 − 5
III
SECT. 1− GENERAL REGULATIONS AND
WARNINGS
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GENERAL REGULATIONS AND WARNINGS
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GENERAL REGULATIONS AND

WARNINGS
1.1 ACCEPTANCE TEST, WARRANTY, LIABILITY
1.1.1 ACCEPTANCE TEST
The complete machine is delivered to the Customer, ready for installation, after successfully completing
all the manufacturer’s tests and trials in accordance with current legislation.
1.1.2 WARRANTY
During the 12−month warranty period, Sidel S.p.A. will replace, free of charge, any of its manufactured
parts presenting material or manufacturing faults.
Any such parts must be returned to Sidel S.p.A., carriage paid.
By warranty we mean the supply of faulty parts.
The warranty does not cover travelling costs, board and lodge, transport and labour costs incurred by Sidel
S.p.A. technicians to replace the parts: all such costs will be charged to the Customer.
Wear parts are not covered by this warranty .
As far as other commercial parts are concerned, the supplier’s warranty will apply.
No refund claim for costs, damages or loss of profit sustained by the Customer will be accepted.
The installation of commercial parts, purchased on the open market, which do not comply with Sidel S.p.A.
specifications or the use of non−original Sidel S.p.A. parts, will void the warranty, as will incorrect use of
the machine.
1.1.3 LIABILITY
Sidel S.p.A. will not be held responsible for any faults or general damage caused by misuse of the machine
or any unauthorized modifications and/or interventions carried out on the same.
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1.2 WARNINGS AND OPERATORS

1.2.1 FOREWORD
This manual is intended to provide the customer with all the information necessary for the correct mainte-
nance and operation of the machine.
This manual is an integral part of the machine and must be kept throughout the machine’s entire working
life.
The manual must be passed on to successive owners or users of the machine.
It is strictly forbidden to perform any operations on the machine before you have carefully read and under-
stood all the instructions in this manual.
Any observations you wish to make regarding the manual are welcome and will make an important contri-
bution to improving the level of service that Sidel S.p.A. wishes to offer its Customers.
Please send your comments to:
Sidel S.p.A. − Via La Spezia 241/A − 43126 PARMA − ITALY
1.2.2 COPYRIGHT
All rights reserved.
The rights of translation, electronic memorization, reproduction and adaptation, either total or partial, in
any forms or by any means (including microfilm and photocopies), are reserved in all countries.
1.2.3 GENERAL SAFETY WARNINGS

The following general precautions must be taken :
− Install the machine as illustrated in the enclosed lay−out and as established at the time of the order;
if the machine is not installed in accordance with the set conditions, no liability will be accepted for any
problems which may arise;
− Do not install the machine in a potentially explosive atmosphere or in areas with a high fire risk;
− Do not disenable the safety devices installed on the machine;
− Do not run the machine in automatic mode with the fixed and/or mobile guards removed;
− Do not alter the settings of switches, valves or photocells unless authorised to do so;
− Do not work on moving parts under any circumstances, even with the aid of objects or tools;
− Do not manually oil or grease machine parts which are moving;
− Do not cross conveyer belts by passing directly over or under them; use only the relative walkways
with proper platforms, catwalks, ladders , etc.;
− Do not alter machine components to fit other devices unless previously authorised to do so by Sidel
S.p.A.; in the event of unauthorised modifications Simonazzi S.p.A. bears no liability for the conse-
quences;
− Immediately restore the machine to normal condition, with protection devices activated after any ad-
justment or set−up operations during which safety levels were reduced.
The employer is legally obliged to inform personnel on the following topics regarding safety during opera-
tion of the machine:
− Accident risks
− Operator safety devices
− Accident prevention regulations provided by international directives and by the legislation in force in
the country where the machine is in use.
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WARNINGS
The following terms will be used in the manual with reference to safety matters:
Danger zone: all areas inside and/or in the near vicinity of the machine, where the health and safety of
any person found therein may be compromised.
Exposed person: any person found fully or partially inside a danger zone.
Operator: any person responsible for the installation, running, adjustment, maintenance, cleaning, repair
or transport of the machine.
It is the responsibility of the operator, maintenance personnel, cleaning staff, etc. to adhere to all accident
prevention regulations and legislation in force in the country where the machine is installed, as well as to
all the instructions, indications and general regulations concerning safety included in this manual.
1.2.4 PERSONNEL
The operations described in this manual for each stage of the machine life−cycle have been carefully and
exhaustively analysed by Sidel S.p.A.
In this manual a minimum of three conditions for each procedure describing the interaction between opera-
tor and machine will be clearly set out:
* machine status: operating mode and condition of safety devices on the machine;
* number of operators: the number of operators required to perform the operation in question;
* qualification: the qualification of the operator to whom the task is assigned.
Therefore the number of operators indicated for each job and relative qualification is the most suitable to
perform the function safely and in an optimal manner.
Disregarding these prescriptions, e.g. by using fewer or more operators than required, or persons without
the necessary level of qualification, or by setting the machine in a condition other than that specified, will
prevent the user from achieving the desired results and may also create hazardous conditions for
personnel safety.
Before starting work, the operator must know the exact location and function of the controls, the characte-
ristics of the machine, and must have read this manual thoroughly.
Machine operators are classified as follows:

Generic operator: non−skilled person able to operate the machine using the controls on the control
panel, able to handle the loading and unloading of materials used during pro-
duction, in addition to simple start−up of production procedures or resetting the
machine after emergency stops.
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Maintenance mechanic: a qualified technician able to operate the machine in normal conditions, to per-
form size changes, to make adjustments on mechanical parts of the machine
and to perform maintenance and repair work. Maintenance mechanics are not
allowed to work on live electrical parts of the machine.
Maintenance
electrician: qualified technician able to operate the machine in normal conditions and suita-
bly skilled to perform all electrical adjustments, maintenance and repair tasks;
electricians can also alter the operating cycle of the machine using a portable
programmer, and are allowed to work inside electrical enclosures and junction
boxes without disconnecting the power.
Sidel S.p.A. technician: qualified technician from Sidel S.p.A. or from a Sidel S.p.A. agent, qualified to
perform particularly complex operations.
External technician: qualified technician from the manufacturer (Siemens, Sew−Eurodrive, etc.) or
distributor of sophisticated commercial components. External technicians are
able to carry out work on the components in question to make modifications,
adjustments or replacements.
NOTE: by QUALIFIED PERSONNEL we mean personnel who have successfully completed specialisa-
tion and training courses and who have experience in the areas of installation, start−up and main-
tenance of the plants; such persons must be aware of regulations regarding accident prevention.
Qualified personnel must also possess basic notions of first aid and the action to be taken in the
event of accidents.
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WARNINGS
1.3 MACHINERY DECLARATION AND MARKINGS
All SIDEL machinery is designed and manufactured in compliance with European standards and directi-
ves.
! ATTENTION: Documents delivered to the customer differ in accordance with the de-
stination country of the SIDEL machine:
For countries which are members of the European Economic Area (EEA) the following are supplied:
− Identification and EC conformity plate.
− EC declaration of conformity with PED directive (pressure systems).
− EC PED directive conformity plate (pressure systems).
For other countries the following are supplied:

− Quality certificate.
− Identification plate.
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1.3.1 MEMBER STATES OF THE EUROPEAN ECONOMIC AREA (EEA)
IDENTIFICATION AND EC CONFORMITY PLATE
The plate, located on the machine electrical cabinet, shows the EC marking, the name of the manufacturer
SIDEL, machine identification, year of manufacture and the main specifications of the electrical system.
Example:
6
1
7
2 8
9
3
10
4
11
5 12
1. Machine name.
2. Model.
3. Type.
4. Serial number.
5. Year of manufacture.
6. Installed electrical power.
7. Maximum current absorbed.
8. Number of phases.
9. Power supply voltage.
10.Frequency.
11. Short circuit current.
12.Wiring diagram identification.
! ATTENTION: Do not remove or tamper with the identification plate.
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WARNINGS
EC DECLARATION OF CONFORMITY WITH PED DIRECTIVE
The customer is given 2 declarations (one for the tank and one for the pressure component assembly)
when the machine is put into service. The declarations are drafted following testing at the SIDEL manufac-
turing facility. Example:
1. See the machine identification on the cover of this manual.
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WARNINGS
EC PED DIRECTIVE CONFORMITY PLATE
The 2 plates (tank and pressure component assembly) are located on the machine tank and show the main
specifications of the pressure system. Example:
2 7
5 8
2 7
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1. Tank manufacturer identification.

2. Identification of the tank or assembly.
3. Design pressure.
4. Hydrostatic test pressure.
5. Design temperature (Min−Max).
6. Identification of notified test body (if applicable).
8. Nominal capacity.
9. Identification of the safety valve.
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WARNINGS
1.3.2 OTHER COUNTRIES
QUALITY CERTIFICATE
The certificate is given to the customer when the machine is delivered. Example:
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IDENTIFICATION PLATE
The plate, located on the machine electrical cabinet, the name of the manufacturer SIDEL, machine identi-
fication, year of manufacture and the main specifications of the electrical system.
Example:
6
1
7
2 8
9
3
10
4
11
5 12
1. Machine name.
2. Model.
3. Type.
4. Serial number.
6. Installed electrical power.
7. Maximum current absorbed.
8. Number of phases.
9. Power supply voltage.
10.Frequency.
11. Short circuit current.
12.Wiring diagram identification.
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WARNINGS
1.4 PREPARATORY OPERATIONS TO BE CARRIED OUT BY THE
CUSTOMER
The following hook−ups are the customer’s responsibility:
− water supply;
− pneumatic air supply;
− gas ( sterile air − etc.);
− sanitizers, detergents;
− electrical hook−up;
− water drainage;
− conveying of emissions to the outside atmosphere.
The Customer is also responsible for:

− Electrical earthing.
− Consumables (sanitizers, detergents).
All the information necessary for the correct execution of hook−up procedures is to be found in the para-
graph 3.6 “HOOK−UPS AND WIRING” in Chap. 3 of this manual.
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1.5 INSTRUCTIONS FOR REQUESTING SERVICE ASSISTANCE

Service assistance requests from customers must be sent in written form by fax to the following address:
Sidel S.p.A. 43126 PARMA (Italy) Via La Spezia , 241/a
Customer Service Assistance Service fax number ++39.0521.999530
specifying:
− type of machine, serial number, year of installation;
− defects encountered;
− exact address of the factory in which the machine is installed;
− person to contact.
For more information on customer services, visit www.sidel.com.
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WARNINGS
1.6 INSTRUCTIONS FOR ORDERING SPARE PARTS
The customer is responsible for purchasing original spare parts, thereby guaranteeing efficient and safe
machine operation.
The list of necessary spare parts, precise instructions concerning identification and details of ordering spe-
cifications can be found in the spare parts catalogue supplied.
Assembly and disassembly operations must be performed according to the Manufacturer’s instructions.
All request for spare parts must be sent by fax to the following address:
Sidel S.p.A.
Via La Spezia, 241/A
43126 Parma, Italy
Tel. (+39) 0521−9991
Fax (+39) 0521−959009
In order to expedite the delivery of the spare parts please alwais the following information:
− type and serial number of the machine;
− part number on the drawing and position of the part on the drawing;
− description of the part;
− part number on the bill of materials;
− the quantity required of each part.
Please also indicate whether you wish to order the part or simply request the price, specify the delivery
date you need, the forwarding address, the address to send the invoice and any relevant transport instruc-
tions. Also inform us of the name, telephone and fax numbers of the person with whom we shall be dealing
with in the future for the supply of spare parts.
When we receive your order we will send you an order confirmation form with an indication of the prices,
the definitive delivery date and the terms of supply.
All requests the headquarters address for spare parts is :
Sidel S.p.A. 43126 PARMA (Italy) Via La Spezia , 241/a

SPARE PARTS SERVICE fax ++39.0521.999530 tel. ++39.0521.999295
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1.7 METHOD OF CONSULTATION

1.7.1 GENERAL CRITERIA
Consultation of this manual is facilitated by the general table of contents on the first page which will allow
you to locate the topic you need quickly and easily. The chapters are arranged in a hierarchical structure
making it easier to find the information you need.
Chapters containing information for the specific attention of qualified personnel are marked at the begin-
ning with a clear indication to this effect .
The documentation supplied with the machine comprises the following parts:
− User and Maintenance manual (VOLUME I).
− Spare Parts Catalogue (VOLUME II).
− Lay−out diagrams (VOLUME III).
− Software listing (with floppy disk) (VOLUME IV).
− Sidel suppliers documentation (VOLUME V).
1.7.2 SYMBOLS
The following symbols will be used to highlight particular precautions or important recommendations con-
cerning the safe use and correct operation of the machine.
! ATTENTION: Safety regulations for the operator.
DANGER: Highlights a dangerous situation/operation.
WARNING: There is a possibility of causing damage to the machine and/or its compo-
nents.
WARNING: Indications for safeguarding the environment.
1.7.3 DOCUMENT REVISION

The document revision index is incorporated in the last three numbers of the code at the foot of the page.
Example: ISSAT0025.IN.USM000
− 000 indicates document revision 0
− 001 indicates document revision 1
Revision 0 represents the condition of the machine at the end of factory testing.
Successive revisions of the manual will be made following functional modifications or replacements per-
formed on the machine.
1 − 18
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. RICON03.IN.000 (06/11/01)
1 1

WARNINGS
1.8 GLOSSARY OF TERMS
This manual adopts the use of certain technical terms. To assist the user, a glossary of these terms has
been provided.
ADIPRENE Synthetic rubber material (Dupont registered trade mark).
REVERBERATING ENVIRONMENT An environment in which sounds resonate due to its reflection
from the surfaces which delimit the environment itself.
SET A series of dismantled machine parts or units held together for transport.
FASTENERS Adjustable and fastenable straps for fitting a hard hat and holding it in place on
the operator’s head while he/she carries out various operations.
CENTRE OF GRAVITY the point through which, without any mechanical variations being applied, the
total mass of the body or system is assumed to be centred.
HATCH Hatchway located on the top of the tank and used to visually check the condition
and the contents of the tank.
PHONIC DIAPHRAGM Device which permits the operator to communicate even when wearing a pro-
tective mask.
DIELECTRIC Unable to conduct electric current and therefore a useful insulator.
ELASTOMERS A synthetic material which has elastic properties similar to those of natural rub-
ber.
ELECTRIC Machine or device powered by electricity.
ELECTROCUTION An electrical shock passing through the human body which may cause injury
or death.
ETHYLENE Gaseous hydrocarbon occurring in petroleum gas.
FLANGING/CONNECTORS Devices used to unite or connect different pipes.
FLUID Liquid component (e.g.: water, sanitizing solution) or gaseous component (e.g.:
steam).
IEC International Electrotechnical Commission.
EARTH Earthed points in an electrical circuit.
FORKLIFT Forklift truck.
PACKING−LIST List sent with a packing crate of all the parts it contains.
PICTOGRAPHS Diagrammatic picture designed to indicate important machine parts.
PNEUMATIC Machine or device which is activated by compressed air.
POLYETHYLENE Plastic material obtained from a particular treatment of ethylene.
HEARING PROTECTION (SOUNDPROOFED EARMUFFS) Safety earmuffs to protect the operator’s
hearing in areas of high noise emissions (e.g.: production plants).
DEW POINT Temperature value at which steam condenses.
ELECTRICAL NETWORK Series of cables and wires designed to conduct a supply of electricity to mac-
hines or equipment.
JUNCTION BOX Switching box (e.g.: for electrical current).
SANITIZING SOLUTION Hot water (temperature > 80C < 98C).
1 − 19
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STGLO01.IN.000 (30/03/12)
1 2
ALKALINE SOLUTION Mixture of water and a concentrated solution containing soda.

DISINFECTANT SOLUTION Mixture of water and a concentrated disinfectant substance.
ACID SOLUTION Mixture of water and a concentrated solution containing descaling acid.
LIVE Equipment or machine supplied with electric voltage.
THERMAL CUT−OUT Indicates that the magnetothermal protection has been triggered, isolating the
protected device from the power supply.
ALKALINE CONCENTRATE Sodium hydroxide and commercial formulas.
ACID CONCENTRATE Nitric/phosphoric acid and commercial formulas.
DISINFECTANT CONCENTRATE Peroxyacetic acid and commercial formulas.
1 − 20
MAN. ISSAT0129.IN.USM000 (04/06/14)
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1 3

WARNINGS
1.9 MACHINE DESCRIPTION
The machine has been designed and constructed to prepare alkaline or acid solutions, heated if necessa-
ry, for use in cleaning food/beverage processing systems. The machine is made up of tanks which are
used to store the washing solutions. The tank/s, pumps and other accessories are all joined together by
stainless steel piping.
! ATTENTION: The system may not be used for any purposes other than those prescri-
bed, without prior authorization from Sidel S.p.A and any structural modifications
deemed necessary.
DANGER: Automatic hot CIP is designed to ensure excellent results as long as all the
operative and maintenance instructions, as well as all other recommendations contai-
ned in this manual are adhered to.
To guarantee optimum performance, Sidel S.p.A. recommends that all the cleaning and
maintenance procedures be carried out regularly, in order to keep the machine in the be-
st possible condition.
The training of all personnel responsible for operating the system is of the utmost impor-
tance, in terms, not only of correct usage but also of correct maintenance, control over
the operating procedures and application of all the safety indications provided in this
manual.
! ATTENTION: The figures illustrated in this manual may differ slightly from the actual
appearance of the system installed; basic machine functioning however remains the sa-
me.
1 − 21
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDSC00.IN.002 (04/08/13)
1 4
FIG. 1.9−1
KEY
1. Electrical cabinet.
2. Solution/water pump.
3. Heat exchanger.
4. Connection piping.
5. First stock tank.
6. Second stock tank.
1 − 22
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDSC00.IN.002 (04/08/13)
SECT. 2− TECHNICAL DATA
2−1
MAN. ISSAT0129.IN.USM000 (04/06/14)
2 2
TECHNICAL DATA
2−2
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC.
2 1
TECHNICAL DATA
2.1 MACHINE DIMENSIONS

See Machine dimensions, par.8.1 in Chapter 8 − Attached Documentation.
2−3
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SADIM01.IN.000 (16/04/96)
2 1
TECHNICAL DATA
2.2 MACHINE CONFIGURATION

2.2.1 TECHNICAL DATA, CONSUMPTION, HOOK−UPS
Please refer the Machine Dimensions lay−out in sect. 8.1 and the Flow Chart found in sect. 8.2, Chap-
ter 8 − Attached Documentation.
2−4
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STCFI00.IN.000 (25/05/07)
2 1
TECHNICAL DATA
2.3 MACHINE AND ENVIRONMENT CHARACTERISTICS

The environment in which the machine is expected to work must have the following characteristics:
− Temperature 0C ÷ + 55C.
− Humidity 25% ÷ 85% (not condensed).
It is of the utmost importance that all operators adhere to, and that supervisors enforce, all the indications
provided in this manual.
! ATTENTION: The machine must be installed where it is protected from the rain.
Environments with characteristics other than those prescribed may cause serious damage to the machine
and to the electrical components in particular.
! ATTENTION: Installation of the machine in an environment which does not meet the
required specifications will invalidate the warranty.
Storage of the machine (not in use) allows a variation of temperature between −10C and +60C, as
long as all the other indications are still followed.
2−5
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STCAR00.IN.000 (25/05/07)
2 1
TECHNICAL DATA
2.4 WEIGHTS
The weight of each individual tank indicates the supporting capacity of the base floor for each single foot.
The weights are indicated in the table below:
Tank capacity (l) Weight when operating Number of feet for Weight for foot (Kg)
(Kg) each tank
2000 2450 4 612.5
4000 4600 4 1150
6000 6550 4 1637.5
8000 8700 4 2175
10000 10950 4 2737.5
2−6
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPES02.IN.000 (05/05/11)
2 1
TECHNICAL DATA
2.5 NOISE
This machine has been designed and constructed to reduce noise emissions at the source.
Measurements taken from the Operator’s work position on a similar type of machine gave the following
values:
− Equivalent A−weighted sound pressure level LAeq = 68 dB(A).
− C−weighted peak sound pressure Lpc < 75 dB(C).
The conditions in which the measurements were taken are the following:
Product
Dimensions of the building:
− length 20 m.
− width 10 m.
− height 8 m.
Type of environment:
− floor smooth cement.
− covering tiles.
− walls with lateral glass panels.
Coefficient relative to the

type of environment Ô = 0.15 (environment with a number of installations and smooth walls).
Instrument used Bruel & Kjaer mod. 2221 class 1.
Reference standard DIN 45635.
! ATTENTION: When the machine is installed in a reverberating environment or in the

presence of other noise sources, creating a daily level of exposure for personnel excee-
ding 87 dB(A), then a hazardous condition arises; in this case, it is the employer’s re-
sponsibility to provide his workforce with adequate personal protective equipment (ear
plugs, safety earmuffs).
2−7
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRUM00.IN.000 (25/05/07)
SECT. 3− INSTALLATION
DANGER: THIS SECTION CONTAINS SPECIFIC INFORMATION FOR SKILLED PER-

SONNEL.
3−1
MAN. ISSAT0129.IN.USM000 (04/06/14)
3 2
INSTALLATION
3−2
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC.
3 1
INSTALLATION
3.1 SHIPMENT OF THE MACHINE

Depending on the form of transport to be used and the type of machine to be shipped, Sidel S.p.A. uses
suitable packing methods and materials designed to adequately protect the machine against damage du-
ring shipment.
After the machine has been assembled and tested on the manufacturer’s site, it is disassembled and divi-
ded into sets, in accordance with the predetermined shipment plan, which depends on the size of the ma-
chine, the means of transport to be used and the machine’s final destination.
A set can be made up of one or more units.
The size (length, width, height) and weight of each unit is indicated on the shipping docket (machines to
be delivered in Italy) or on the packing list (machines to be delivered abroad).
The various sets are designed to be handled by crane, overhead crane or forklift.
WARNING: On delivery of the machine, check with the haulier that the packaging is
intact, that it has not been damaged in any way during transport and that it has not been
voluntarily opened to remove parts.
Check that the material supplied corresponds to the specifications on the purchase or-
der and check against the shipping documents that the delivery is complete.
Open up any packaging that appears externally damaged in the presence of the haulier
and check that the machine it contains has not in any way been damaged.
Describe any damage which may come to light on the shipping documents and contact
the Sidel S.p.A Shipping Office immediately.
If the packaging appears intact, the contents must still be inspected for signs of damage
within 24 hours of delivery.
In the event of visible damage caused during transport, inform the haulier, the insurance
company and Sidel S.p.A immediately.
3−3
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STTRM00.IN.001 (18/12/09)
3 2
INSTALLATION
3.1.1 TYPES OF PACKING

The machine may be packed in a wooden crate, in a container or directly on the bed of the truck.
The address of the consignee, as well as the crate number, net weight, size, topside and underside indica-
tions, the points in which it must be lifted and handled, and the packing list (list of all the components contai-
ned therein), are to be found on the outside of the crate.
Whatever the means of transport used, the manufacturer always adopts adequate protection against the
weather, i.e. polyethylene covers and heat−sealed plastic hoods.
Fig. 3.1−1
3.1.2 IDENTIFICATION
All the parts into which the machine is divided for shipping are identified by the type of machine, written
in black ink on a white label.
3−4
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STTRM00.IN.001 (18/12/09)
3 3
INSTALLATION
3.1.3 PACKAGING
Packaging is carried out in accordance with applicable standards or current legislation.
WARNING: The Customer must dispose of all packaging materials in accordance with
the relative legislation in force in the country of installation (please refer to the heading
3.9 − “SCRAPPING AND DISPOSAL”.
In order to minimize the impact on the environment caused by the packaging cycle and the waste products
it creates, packaging waste must be handled following the principles of recovery (re−use, recycling of ma-
terials, energy recovery). End disposal must only represent the last possible option and must only apply
to waste which can in no way be recovered, recycled or otherwise treated.
RE−USING THE PACKAGING MATERIALS

Re−using the packaging materials (in particular wooden pallets and padding), for the same purpose for
which they were designed, lengthens the life−cycle of the product, reducing the consumption of raw mate-
rials and the quantity of waste.
DIFFERENTIAL WASTE COLLECTION AND RECOVERY

By correct differential disposal of packaging waste, a wide range of refuse can be recovered with both
economical and ecological benefits.
− Plastic packing.
Plastic packing material can be collected for producing new resources, both through recycling in the sector
of origin or for the production of heat and energy, thus preventing it from becoming an environmental bur-
den in the form of rubbish−tip waste once it reaches the end of its lifecycle.
Polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), polyvinyl chloride (PVC) are
some examples of recyclable polymers.
− Paper/cardboard packaging.
All paper/cardboard packaging can be used as raw material in the paper industry.
The process of paper production, as well as requiring the felling of trees, also requires vast quantities of
energy, water (which becomes polluted), various chemical substances and the use of machines and vehi-
cles which also generate pollution.
The recycling of paper means redimensioning the entire process and its impact on the environment, it also
means less waste to be disposed of and less work for water treatment plants.
− Wooden packaging.
The waste created by wooden packaging can be used in the production of wood agglomerates (used main-
ly in the furniture industry), for producing pulp (used in the paper industry), as well as for producing com-
post and for energy recovery by being burnt in thermoelectric power stations.
3−5
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STTRM00.IN.001 (18/12/09)
3 1
INSTALLATION
3.2 GENERAL INFORMATION ON FOUNDATION REQUIREMENTS

The machine does not require any special foundations. It is however the Customer’s responsibility to en-
sure that the foundations of the installation site are able to bear the weight of the machine.
To be sure that the floor is able to support the weight of the machine, the load tolerance must fall within
the following parameters:
1. minimum capacity load: 2.5 tonnes/m.
2. tensile load: at least 15 kg/cm.
3−6
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STFON00.IN.000 (30/05/07)
3 1
INSTALLATION
3.3 CHECKS PRIOR TO INSTALLATION
! ATTENTION: System installation and regulation must be carried out exclusively by Si-
del S.p.A. technicians.
Make all the necessary arrangements for installation to avoid unnecessary delays.
All the information concerning the system’s technical features needed for correct instal-
lation is provided in this chapter.
Before installation, the following checks must be carried out:

1. check that the installation surface area is large enough: bear in mind the extra space which will be
needed to carry out the necessary assembly operations.
2. check that the height and width of the installation site is sufficient (leaving a suitable distance between
walls, pillars and any other objects which may create an impediment to functioning or maintenance of
the system).
3. check that the specific capacity load of the floor is sufficient for bearing the entire weight of the system.
(At least 2.5 tonnes/m with a compression strength of at least 15 kg/cm).
4. make sure the installation site is equipped with a crane which has an adequate hoisting capacity for
lifting the system.
5. make sure there is a drain located near the system’s installation site for draining off washing water and
products used for sanitization.
6. make sure there is a suitable hood for conveying any gases produced by the sanitizing fluids away from
and out of the operating area.
3−7
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPI00.IN.000 (30/05/07)
3 1
INSTALLATION
3.4 HANDLING
3.4.1 SAFETY WARNINGS
! ATTENTION: THIS CHAPTER IS AIMED AT SPECIALIZED AND ADEQUATELY

TRAINED PERSONNEL ONLY.
WITH REGARDS TO SAFETY, LOADING AND UNLOADING OPERATIONS ARE
EXTREMELY HAZARDOUS!
The handling activities described in this section must be carried out by qualified personnel, who have
received special training on the safe execution of loading/unloading operations and the transfer of loads
using hoisting equipment, such as cranes or forklift trucks.
! ATTENTION: The lifting equipment supplied with the machine (chains, slings, lifting
bars and arms) must be used for handling this machine.
The lifting equipment is provided solely for handling the machine with which it is sup-
plied and described in this manual.
All other uses including use on similar machines is strictly prohibited and constitutes
improper use. SIDEL declines all responsibility for improper use and failure to comply
with this instruction.
The intervention of Sidel S.p.A. must be requested for all operations involving the handling and
moving of the machine.
The company denies all responsibility for any damage to the machine resulting from handling/
moving operations carried out without the intervention of the company itself.
Before moving the machine, always check that the hoisting vehicle/device and all relative equipment (cab-
les, hooks etc.) are suitable for lifting the load in question.
Ensure that the stability of the load will not be a source of danger and/or accidents.
When moving loads of a size which inhibits total visibility, another Operator must be on the ground to assist
in the operations.
Check that all vehicles and logistic structures to be used, comply with the requirements of their intended
use and are in perfect working order.
Keep well away from suspended loads, check that all hoisting cables and belts are in perfect condition
and are securely fastened to the relative hooks, the latter must be equipped with a safety catch.
During the handling operations, all operators involved must be adequately kitted out with suitable personal
protective equipment, such as: gloves, safety footwear with non−slip soles and a hard hat.
3−8
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STMOV00.IN.000 (25/05/07)
3 2
INSTALLATION
3.4.2 MOVING THE MACHINE

The figures below (fig.3.4−1) illustrate how the hoisting cables (or belts) must be positioned when the mac-
hine is transported inside a crate and is unloaded by a crane or bridge crane.
It is advisable to pass the cables (or belts) under the system’s support structure (see figure) to facilitate
hoisting.
It is important to note that the system’s centre of gravity (G) corresponds to its exact centre, as indicated
in the figure.
To guarantee, safe and balanced transport, the hoisting cables or belts must be of an adequate length;
at least long enough to form a vertical angle which does not exceed 45 (B) in order to avoid transversal
strain (see Fig.3.4−1).
In these conditions each cable or belt is strained by a static tractive force (F) equal to the total weight of
the system divided by the number of cables/belts used.
Fig. 3.4−1
If the machine to be moved is not packed, use the special hoisting points which are located as indicated
in the figure below (Fig.3.4−2).
Fig. 3.4−2
3−9
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STMOV00.IN.000 (25/05/07)
3 3
INSTALLATION
When using a forklift, follow the indications given below:

1. Check to make sure that the length of the prongs on the forklift is at least equal to the length of the
machine to be lifted.
2. Insert the prongs underneath the tank, taking great care not to bang against any of the installed
components.
3. The prongs must be spaced and suitably positioned in such a way as to ensure that they do not put
any strain on the tank’s fixing points (see Fig.3.4−3).
Fig. 3.4−3 Forklift prongs
When necessary any disassembled accessories mu-

st be moved using suitable belts and a forklift truck.
3 − 10
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STMOV00.IN.000 (25/05/07)
3 4
INSTALLATION
When they have been positioned in accordance with

the indications provided in the lay−out, they must be
assembled as illustrated in the figure.
3 − 11
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STMOV00.IN.000 (25/05/07)
3 5
INSTALLATION
3.4.3 UNPACKING AND LIFTING

In order to guarantee safe handling of the machine, strictly adhere to the following general indications:
1. Take the packed machine as close to the installation point as is humanly possible. Proceed to unpack
the machine taking care to check that the contents correspond to the those indicated in the shipping
documents.
2. Remove the lid and take out all the disassembled components and accessories.
Carefully remove all packaging material.
3. Separate the machine base from the pallet, if present, remove the side clamping wooden plugs or the
fixing screws inserted under the support surface.
4. Lift the machine by using the indicated hoisting points. Securely attach the cables to the hoisting points
and to the hook on the crane or hoisting unit.
For units which are not fitted with special hoisting points, use belts, positioning them in such a way as
to ensure weight of the unit to be lifted is balanced.
5. When lifting machines with a flat−fork lift truck, check beforehand that the length of the prongs is at
least equal to the length of the machine.
! ATTENTION: When lifting machines, take up the belt/cable slack slowly and check
that no components are involved in the lifting which are not designed to bear the weight
of the machine, such as:
electrical components, cable channels, piping, etc..
Note: the disposal of the packaging materials is the Customer’s responsibility and must
be carried out in accordance with the legislation currently in force in the country of in-
stallation.
The nominal lifting capacity of a forklift truck never corresponds to the actual lifting capacity which varies
depending on the lifting height at which operations are carried out and the centre of gravity of the load in
relation to the prongs.
a) crate: pick up the crate as indicated and keep in the position indicated in the pictographs.
b) machines: lifting must be carried out with great care to ensure that the cramps on the forklift, the belts
or hoisting hooks on the crane do not damage the fragile parts of the machine.
Removal of waste material

If the customer has requested the machine be delivered covered in special protective grease, it is his res-
ponsibility to clean the machine parts before assembly.
3 − 12
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STMOV00.IN.000 (25/05/07)
3 1
INSTALLATION
3.5 POSITIONING OPERATIONS
! ATTENTION: The operations described under this heading must be carried out solely
and exclusively by qualified personnel, i.e.:
a Sidel S.p.A. technician aided by local manpower;
a trained technician who has completed special courses and training and has experien-
ce in the field of machine installation, commissioning and maintenance, as well as tho-
rough knowledge of all safety rules and regulations concerning accident prevention.
Before installation Put on protective clothing, safety footwear and a hard hat.
During installation Make sure that the hoisting capacity of the crane or forklift is never
exceeded.
Never pass or remain under suspended loads.
The electrical connections must only be carried out by an expert electrician.

During machine installation, as well as the aforementioned considerations, it is necessary to execute the
following operations in the given order:
1. Position the CIP system with precision, adjusting the height by regulating the adjustable feet and using
a spirit level.
2. Connect all the piping which make up the inlet and discharge lines.
3. Make all the pneumatic connections.
4. Make all the electrical connections.
5. Regulate the pressures in the pneumatic system.
6. Adjust the electrical setting values.
7. Arrange the exchange signals between the up− and downstream machines.
3 − 13
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPIA00.IN.000 (25/05/07)
3 1
INSTALLATION
3.6 HOOK−UPS AND WIRING
! ATTENTION: The activities described under this heading must be carried out solely
and exclusively by qualified personnel, i.e.:
− a Sidel S.p.A. technician aided by local manpower;
− trained technician who has completed special courses and training, has experience
in the field of machine installation, commissioning and maintenance, as well as tho-
rough knowledge of all safety rules and regulations for accident prevention.
a) Take all the various units’ electric wires and cables, which had been disconnected for shipping purpo-
ses, into the electrical cabinet and reconnect them in accordance with the numerical codes indicated
on them. If necessary, consult the electrical diagram.
b) Connect all the machines earthing cables.
3.6.1 PRELIMINARY CHECKS

Before carrying out the electrical connection of the line, check that:
a) the protection circuit is earthed (visual inspection);
b) all the active parts are protected; IP20 minimum (visual inspection);
c) the intensity of short circuit envisaged for the connecting terminals in the general power switch is com-
patible with the breaking capacity indicated on the electrical diagram;
d) the machine’s power supply frequency and voltage values (see relative information plate affixed to the
electrical cabinet) corresponds to the mains values;
e) that there is continuity of the protection circuits which must have a resistance below 0.1 ohm (if neces-
sary carry out a check in accordance with the general rules defined by the carrying out of the industrial
electrical system);
f) that the differential devices (if present) are working properly.
Before carrying out the connection to the air distribution network, check that the compressed air supply
system:
a) is equipped with a manual on−off valve;
b) guarantees the machine is supplied with the correct quantity of air required and at the right pressure;
c) the compressed air tank is correctly sized.
3 − 14
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALC00.IN.002 (27/02/13)
3 2
INSTALLATION
3.6.2 ELECTRICAL HOOK−UP
! ATTENTION: Any work involving the electrical system must be carried out solely and
exclusively by expert electricians, specifically trained in the machine’s electrical charac-
teristics and all relative health and safety regulations.
BEFORE PROCEEDING WITH THE ELECTRICAL HOOK−UP, CONSULT THE TECHNICAL DATA GI-
VEN IN THIS MANUAL. CHECK THE OPERATING VOLTAGE IN ACCORDANCE WITH THE VOLTAGE
REQUIRED.
The electrical cables which originate from the mains supply must be connected directly to the general po-
wer switch terminals, the connection point is identified by the following symbol:
Connect the safety cable to its bar or special yellow−green terminal, making sure it is securely fastened
to prevent accidental loosening and disconnection.
WARNING: The mains power supply cables must enter the electrical cabinet through
the mount or base of the cabinet itself, the passage must not modify the IP 54 degree
of protection.
Furthermore the supply cables must be suitable to the operating conditions and any ex-
ternal influences which may arise; insulated conductors and flameproof cables must be
used.
Each cable is coded so that the point to which it must be connected can easily be identi-
fied.
Each individual wire is coded with reference to the terminal board it must be connected
to.
3 − 15
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALC00.IN.002 (27/02/13)
3 3
INSTALLATION
3.6.3 HOOK−UP TO THE AIR DISTRIBUTION NETWORK

The machine, equipped with pneumatic actuation, requires a compressed air distribution network.
This must include a filter equipped with a condensate drain trap and a regulator for setting the pressure
at 6 bar.
The inlet air pressure must be regulated to 6 bar.
The compressed air supply (entirely the Customer’s responsibility) must meet certain simple specifica-
tions so as not to compromise correct system functioning (please refer to the Flow Chart scheme, par.8.2
found in Chapter 8 − Attached Documentation).
NOTE: If the air supply pressure is variable it may cause system malfunctioning.
3.6.4 HOOK−UP TO THE STEAM DISTRIBUTION NETWORK

The supply of steam (entirely the Customer’s responsibility) must meet certain simple specifications
so as not to compromise correct system functioning:
− condensate− and air−free steam;
− the supply lines must be suitably sized to meet the system’s consumption characteristics;
− the steam supply line must be equipped with a pressure control device to guarantee constant inlet pres-
sure;
− the air traps must be positioned in proximity of the process line to produce dry steam;
− a master cut−off valve must be installed on the steam inlet line;
− the steam pipe must be adequately insulated to improve efficiency and to prevent the risk of burning
due to inadvertent contact;
− before connecting the steam supply to the process line and after any kind of intervention carried out
on the steam line, all impurities must be evacuated from the tubes by a strong blast of vapour lasting
5 − 10 minutes;
− Avoid any downward steam bleeding to prevent possible damage caused by condensation.
− Quality: dry saturated steam
− Humidity: max. 5% condensate
− pH: 8,5÷9,2
− Carbon dioxide: max. 2 ppm
− Chloride: max. 8 ppm
− Solid particles: max. 0,5 ppm
− Turbidity: max. 3 ppm KMnO
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INSTALLATION
3.6.5 HOOK−UP TO THE DRINKING WATER SUPPLY

The water supply needed to produce sanitizing solutions (entirely the Customer’s responsibility), must
meet certain requirements in order to guarantee correct system operation and hence to obtain a final pro-
duct with characteristics complying with the required values:
− the water supplied to the system must have a maximum hardness index equal to 7 (French scale)
and a max. chlorine content = 0.5 ppm.
− it must be filtered with a filtration value of at least equal to10μ.
− it must not contain elements which react with the basic concentrates or acid concentrates.
− the supply lines must be suitably sized to meet the system’s consumption characteristics.
3.6.6 LAY−OUT OF HOOK−UPS

Please refer the Machine Dimensions lay−out in sect. 8.1 and the Flow Chart found in sect. 8.2, Chap-
ter 8 − Attached Documentation.
3.6.7 CONNECTION TO THE WASTE DISCHARGE SYSTEM
WARNING: the liquids drained out of the system contain substances which are not
easily biodegradable and can cause pollution. Therefore these liquids must not be
drained into water courses or onto the ground without undergoing suitable water
treatment procedures.
Before draining into sewers or into water courses (rivers, lakes, sea), check the need to have specific
authorization to do so, in accordance with relative legislation for safeguarding the environment in force
in the country of use.
If the discharged liquids are connected to tanks, they must be treated as liquid waste, following the indica-
tions provided in heading 3.9 of this manual and in accordance with current legislation in force in the coun-
try of use for safeguarding the environment.
3.6.8 CONNECTIONS FOR DISCHARGING EMISSIONS
WARNING: In order to safeguard operator health and safety, the user is advised to
convey all emissions outside the workplace and to fit adequate systems for purifying the
air of fumes before it is returned to the work place.
If emissions are to be conveyed outside the plant, check the need to have specific
authorization to do so, in accordance with relative legislation for safeguarding the
environment in force in the country of use.
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INSTALLATION
3.6.9 ACCIDENTAL SPILLAGE OF ENVIRONMENTALLY HAZARDOUS

SUBSTANCES
During normal machine functioning, environmentally hazardous substances cannot leak from the machine
as it has been specifically designed to contain all liquids securely within the system. Leaks can only be
classified as accidental occurrences.
Substances which may damage the environment are:
− Sanitizing products which may even be at high temperatures.
SANITIZING PRODUCTS
WARNING: An accidental leakage of sanitizing product may occur along the circuit in
which the washing fluid flows.
The liquid may leak from the circuit at connecting points or in any of the areas where
water−tightness is guaranteed by a mechanical seal (e.g.: a washer).
If the liquid which has leaked from the system runs into the drains connected to the
sewer system or water courses, check the need to have specific authorization, in
accordance with relative legislation for safeguarding the environment in force in the
country of use.
Alternatively, the user must install suitable means for collecting and conveying spilt
fluids, in all areas where there is a risk of this eventuality, so that the fluids can be
disposed of as liquid waste following the indications provided under heading 3.9 in this
manual and in accordance with the relative legislation in force in the country of use for
safeguarding the environment.
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INSTALLATION
3.7 MACHINE SETUP AND COMMISSIONING

Before the system can be commissioned, machine setup operations need to be carried out.
This is also the case when the machine is to be started up after a prolonged period of inactivity.
3.7.1 GENERAL CHECKS

1. Carry out a particularly careful inspection of all connections, fastening elements and the tightness of
connectors as these may have worked loose during transport or installation.
2. Make sure pump rotation is correct.
3. Check that the pressure indicated on the pressure gauge of the air inlet unit corresponds to the
prescribed value.
4. Check the electrical connections fixed in the cable channels.
5. Check that the mains voltage corresponds to the input voltage of the electrical cabinet and that the
screws on the electrical terminal clamps have not come loose.
3.7.2 SYSTEM SANITIZATION

Once installation has been completed the machine must undergo a sanitization procedure to eliminate
any residues such as shavings, dust, etc. (please refer to the Chap. 6.3 of this manual).
3.7.3 CHECKING THE ELECTRICAL CONNECTIONS

Three months after commissioning it is necessary to check all the electrical connections.
3.7.4 CHECKING AIR INLET PRESSURE AND AIR LUBRICATION

Before starting up the machine it is necessary to check the inlet pressure of the compressed air; this must
be regulated to 6 bar.
Read the pressure indicated on the gauge (A).

If the current pressure value deviates significantly
from the nominal value:
1. lift the regulation knob (B);
2. adjust the pressure to the nominal value by turning
the regulation knob accordingly;
3. once the correct value has been set, push the
regulation knob back down (B).
WARNING: Check for dangerous substances presence for the environment, should it
be the case, elimnate any leakage.
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INSTALLATION
3.8 RE−INSTALLATION
WARNING: The operations described in this section must be carried out solely and
exclusively by qualified personnel, i.e.:
Sidel S.p.A. TECHNICIAN aided by local manpower;
TRAINED TECHNICIANS who have completed special courses and training, have expe-
rience in the field of machine installation, commissioning and maintenance, as well as
thorough knowledge of all safety rules and regulations concerning accident prevention.
To dismantle the machine, in the event of resale, re−installation or placing in storage, on the User’s site,
follow the general disassembly procedure given below:
a) depending on the size of the transport vehicle available, and the number of parts in which the machine
is to be divided, decide how to disassemble the machine and into what parts;
b) position the mobile components of the machine in the best position for being transported;
c) when separating parts, number code the components so that it will be quicker and easier to reassemble
them (see Fig. 3.8−1);
d) disconnect the electrical power supply and the water and steam pneumatic supply;
e) disconnect all the electrical cables as follows:
− disconnect the cables in the electrical cabinet;
− extract them from the cable channels up to the unit to which they are attached;
f) mechanically dismantle the machine, dividing it into the predetermined sections;
g) use mechanical blocks, retainers or tie up any components which could move around during transport;
h) if the machine is to be warehoused, before re−installing, please refer to Par. 3.10 of this manual.
WARNING: See paragraph 3.9 for scraps disposal.

For installation on a new site and for all hook−up procedures, please refer to the relative sections in this
manual.
Fig. 3.8−1
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INSTALLATION
3.9 SCRAPPING AND DISPOSAL
WARNING: Disassembly operations must be performed by qualified personnel.
WARNING: Dismantling operations must be performed in accordance with all applica-

ble laws.
3.9.1 DIFFERENTIAL COLLECTION AND RECOVERY

The machine is made of material that can be easily recycled and reused as raw materials for other produc-
tion processes.
Correct differential collection will make it possible to recover a large range of wastes with resulting ecologic
and economic advantages.
PLASTIC MATERIALS
The parts made of plastic can be recovered for producing new resources by recycling in the sector of ori-
gin, as well as for production of heat and energy by their thermal−upgrading, thus preventing these wastes
from forming an environmental load in the form of wastes to be disposed off in dumps, at the end of their
life cycle.
To ensure proper receovery of these materials, it is necessary to differentiate the wastes according to type
during collection.
IRON AND STEEL
Iron and steel scrap can be recycled in steelworks or foundries to produce other metal articles.
In this case too, it is necessary to differentiate the wastes according to type during collection.
The machine is almost completely made of stainless steel (non ferromagnetic).
The painted parts are made of iron (and are ferromagnetic).
Gears and gear reducers are made of cast iron.
Parts made of brass can be easily identified by their characteristic yellow colour.
3.9.2 PROCEDURE FOR MACHINE DISASSEMBLY

Before de−commissioning the machine, check the existing legislation concerning:
− obligations for registration and/or communication to control bodies
− safeguarding the environment
− scrapping instructions
− indications concerning safeguarding the health and safety of workers.
When de−commissioning the machine, follow the procedure described below:
1. Disconnect the machine from the electric and pneumatic supply.
2. Empty the filler bowls containing lubricating fluid through the drainage taps provided, making sure to
collect the liquids in special containers, and avoid mixing different types of substances and/or those
that are incompatible.
3. Dis−assemble the units containing grease and clean (slewing ring gear, joints, commands).
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INSTALLATION
4. Empty the plant of substances used for washing, collecting the liquids in special containers, and avoid
mixing different types of substances and/or those that are incompatible.
5. Dis−assemble the machine, separating the different components according to the type in accordance
with the indications in Heading 3.9.1.
6. Proceed with storage and disposal of wastes and materials meant for reuse in accordance with the
indications given in Heading 3.9.2 and the specifications of the standards applicable in the country of
use.
3.9.3 HANDLING WASTES AND RESIDUES

GENERAL INDICATIONS CONCERNING THE METHODS FOR HANDLING WASTES
Identify and classify the wastes as per the specifications of the standards applicable in the country of use.
Do not dump or collect wastes in an uncontrolled manner. Do not drain wastes into surface or underground
waters.
Do not mix different types of wastes.
Take the wastes to authorized persons at the authorized centres in the country meant for the collection,
transport and treatment of wastes.
Provide the administrative documentation required by the existing regulations in the country of use (regi-
sters for production, storage and disposal, transport documents).
Compliance with administrative requisites (keeping registers, providing documents etc.).
GENERAL RECOMMENDATIONS FOR WASTE COLLECTION AND STORAGE

1. Differentiation of wastes into uniform types
The wastes must be collected and stored according to “unifrom types”, as this is the only way to
− avoid risk of incompatibility as regards the chemical−physical aspect of the wastes produced
− guarantee correct final treatment, transforming the wastes in a more usefull and less harmful way, thus
allowing possible recovery.
It is therefore important to avoid mixing different types of wastes.
2. Using suitable containers for handling and storage

The containers meant for holding wastes must be suitably resistant as regards the chemical−physical pro-
perties and the characteristic of hazard of the wastes contained (for example, use suitably treated plastic
or metal containers to hold acidic substances).
3. Labelling the containers

To indicate the nature and risk of hazards of the wastes during storage in the company, the containers
must be appropriately marked by fixing labels or tags on the containers or in the storage area.
It is especially important to ensure that the waste containers bear a description of the type of waste and
indication of the risk for man and the environment.
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INSTALLATION
4. Handling wastes in the company

While handling wastes, make sure the containers are closed properly.
Avoid routes where water collection bodies are present, to avoid accidental spills into public sewers and
into storm sewage.
Always make sure suitable materials/devices are available in the areas concerned for the absorption of
accidental spills.
5. Storing liquid wastes (oils, acids).

− In order to prevent accidental spills, the containers must be stored inside container basins. These ba-
sins must have a capacity at least equal to that of the biggest container they are meant to hold.
− The containers must have proper closures to prevent leakage of the contents, and proper handles to
facilitate handling, in addition to suitable anti−overflow devices (if the latter consists of an overflow pipe,
the overflow must be conveyed in such a manner as to avoid being a hazard for the personnel and the
environment).
6. Storing solid wastes in heaps.

− In order to prevent possible contamination of the ground, if the waste is collected in heaps, the heaps
must not be on bare ground but on resistent bases (e.g. paved ground).
− The wastes stored in heaps must be protected from meteoric waters if their washing results in pollution
of the waters.
7. Storing incompatible wastes (e.g. acids and bases)

Incompatible wastes susceptible to dangerous reactions when brought together result in the formation of
explosive, inflammable and/or toxic products, or produce a considerable quantity of heat, and must there-
fore be stored separately so that they do not come into contact with one another.
8. Handling empty drums that were used for hazardous wastes.

The drums that were used for hazardous wastes, if not reused for the same purpose, must be subjected
to reclamation treatment. It is thus clear why it is so important to indicate the contents on the drums (if
empty).
9. Batteries and accumulators.

Some components of the machine may contain batteries or accumulators, which must be collected and
disposed of separately, in conformity with the existing regulations.
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INSTALLATION
3.10 MACHINE STORAGE

While awaiting installation, the machine and all relative equipment, must be kept in an enclosed, clean
environment to prevent any deterioration and preserve total efficiency.
If for any unavoidable reason it is necessary to leave the machine outside for a short time, it must be pro-
tected by a waterproof covering to prevent it from coming into contact with dust, humidity, rain etc..
The machine MUST not be left outside for long periods of time, even if well covered and protected.
The electrical components, particularly vulnerable to the affects of humidity and low temperatures, must
be covered with particular care and attention.
If the machine is to be stored for over three months before being installed, it must be stored in an enclosed,
clean environment, together with all relative equipment, where it is protected from the weather, dust and
corrosive fumes, in accordance with the indications provided in this section concerning all components,
especially electrical parts.
The storage temperature must be between −10C +60C.
Avoid stress caused by vibrations.
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SECT. 4− OPERATION
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OPERATION
4−2
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4 1
OPERATION
4.1 APPLICATION, DESIGNATED USE

4.1.1 CORRECT USE OF THE SYSTEM
! ATTENTION: This machine has been designed and constructed to execute automatic
hot sanitization of the bottling system to which it is connected; i.e. for food/beverage
industry machinery such as fillers, rinsers, etc..
The system must not be used for any other purpose without prior authorization from Sidel S.p.A . Any
structural modifications required to adapt the system to another use must be executed solely and exclusi-
vely by Sidel S.p.A..
4.1.2 OBLIGATIONS FOR THE USER

The user of the system must make sure that:
− the system is only employed to execute the operations for which it is designed and indicated in the
supply contract;
− that the operating instructions are always available to all personnel and that the latter is suitably trained
to use the system correctly and always adheres to the health and safety regulations, accident preven-
tion measures and all the specifications concerning the machine itself;
− access to machine functions protected by key−switches is limited to authorized personnel only.
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OPERATION
4.2 ENVISAGED USE, UNFORESEEN USE AND REDUCING

CONSUMPTION
4.2.1 ENVISAGED USE

This machine has been designed and constructed to prepare hot and cold alkaline or acid based solutions
for use in food industry machinery washing cycles.
The machine is not designed to handle explosive liquids, nor is it to be used at temperatures higher than
those recommended by the manufacturer. The machine cannot be used for products which generate
foam.
Any other use of the machine, other than that for which it was specifically designed, and is described in
this manual, is to be considered inappropriate and the manufacturer declines all responsibility for any con-
sequences resulting thereof.
DANGER: Warning! Acid burning hazard!

Sanitizing products (acids and lyes) are highly corrosive. Always adhere strictly to the
general safety regulation concerning the use of these types of detergent and the specific
instructions provided by the producers of the same.
4.2.2 ENVISAGED USE
This machine has been designed, constructed and sold to execute automatic, hot sanitization
procedures of the systems/machines to which it is connected.
The types of products which can be treated and all details concerning machine performance can be found
in the Machine Dimensions lay−out (sect. 8.1) and in the Flow Chart (sect. 8.2), Chapter 8 − Attached
Documentation.
! ATTENTION: IT IS STRICTLY FORBIDDEN TO:

1. Modify the machine’s operating cycle.
2. Use any products other than those indicated.
3. Replace or modify the speed of machine components.
4. Replace parts with non−original spares.
5. Modify the electrical connections to by−pass safety devices.
6. Use the machine in explosive and/or aggressive environments.
Never carry out any modifications without prior authorization from Sidel S.p.A..
4.2.3 PERMITTED USE

The machine may also work with other types of systems but must first be equipped and adjusted accordin-
gly.
These operations can be carried out solely and exclusively by Sidel S.p.A. technicians, or on receiving
prior authorization from the same. In the event of unauthorized modifications, Sidel S.p.A. declines all lia-
bility concerning the machine.
4−4
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4 2
OPERATION
4.2.4 FORBIDDEN USE

Any use of the machine differing from the usage indicated under the headings “Envisaged Use” and “Per-
mitted Use” is to be considered forbidden.
4.2.5 CRITERIA OF USE FOR REDUCING CONSUMPTION
WATER
In order to optimize water consumption, it is advisable to use the machine taking care:
− to check the calibration of the control instruments on a regular basis;
− not to modify machine regulation after commissioning;
− to check regularly that there are no leaks in the system;
− dispose any washing water in accordance with local laws.
ENERGY
In order to optimize energy consumption, periodically it is advisable to check the absorption of energy du-
ring production−speed machine operation by consulting the inverter interface (if present) installed in the
electrical cabinet.
An increase in absorbed power consumption indicates a malfunction or wear.
4−5
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OPERATION
4.3 CHARACTERISTICS AND OPERATING LIMITS
WARNING: The machine must be used within the limits concerning stroke, size, load
capacity, raw materials and productivity specifications indicated in this manual.
If these indications, provided for safety reasons, are not adhered to the manufacturer is exonerated from
all liability.
4−6
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OPERATION
4.4 POSSIBLE DANGER ZONES
4.4.1 OPERATOR CONTROL AND COMMAND AREAS
! ATTENTION: Control and running of the machine in normal working conditions

(automatic mode) must be carried out only and exclusively from the relative designated
areas.
Being as it is automatic, during the normal work cycle the CIP machine does not require the continuous
presence of an operator.
The presence of an operator is only required when the operating cycle is to be selected. To carry out the
selection procedure, the operator must remain only and exclusively in front of the control panel.
Service personnel may occupy the following work position to carry out their jobs:
Near the CIP
− to start up or stop the machine using the general power switch and relative pushbuttons;
− to operate and control the system during its functioning;
− to bring the machine to an emergency stop in the event of malfunctioning.
OPERATOR COMMAND
AND CONTROL ZONE
FIG. 4.4−1
4−7
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4 2
OPERATION
4.4.2 DANGER ZONES

Danger zones: are areas where hazards are present during normal operations.
These areas are protected by the safety devices listed under the following heading.
! ATTENTION: For individual protection devices, respect all laws in force in the local
country.
Being as risks are greater when an operator enters a danger zone to carry out maintenance, adjust, clean
or carry out other necessary manual operations on the machine, these operations must be carried out with
extreme care.
If an operator accesses a danger zone by passing through an openable guard, this will bring the machine,
and all the moving components inside that danger zone, to an immediate standstill.
To access a danger zone in normal, non−emergency conditions, proceed as follows:
1. stop the machine from the filler’s operator panel;
2. press one of the emergency buttons;
3. should it be necessary to remain inside the danger zone for any length of time, cut off the power supply
by turning the general power switch off and padlock it in the OFF position.
Operator position: all the areas which can be occupied by personnel operating the machine during
normal functioning conditions.
Supervision: The areas designated for supervising the machine are free from all hazards as
they are positioned outside the danger zones.
It is to be remembered that the machine does not require constant operator
supervision as the machine itself will call for operator attention, in the event of
faults or malfunctioning, by emitting an acoustic signal.
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OPERATION
4.5 RISKS, HAZARDS AND RESIDUAL RISKS

Machine functioning is subject to general safety principles adopted in industrial plants.
In particular, due to the typical conditions of use concerning this machine, the prescriptions provided below
must be followed:
! ATTENTION: All personal protective equipment must comply with the safety stan-
dards in force in the country of use.
DANGER: Do not go near the system or the piping during the sanitization phases; cor-
don off the danger area to prevent access.
! ATTENTION: Safety devices must never be removed or rendered ineffective; in parti-

cular, no safety switch must be short−circuited.
DANGER: Do not touch the sanitization product piping and ducts with bare hands.
Never wear clothing which could get entangled in moving parts (scarves, rings, brace-
lets, watches, etc.).
Long hair must be tied back or held in place by a hair net or cap.
! ATTENTION: Beware of slipping hazards. The risk of slipping is particularly high

when the floor is wet. It is of the utmost importance that operators wear non−slip foot-
wear.
DANGER: Work on live parts must only be carried out by authorized personnel.
Before proceeding, the power supply to the machine must be cut off using the main
power switch located on the electrical cabinet.
Should this not be possible, the presence of a second operator is indispensable. This
second operator must remain near the main power switch ready to turn the machine off
immediately in the event of an emergency.
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OPERATION
4.5.1 GENERAL SAFETY INFORMATION

In order to prevent any type of injury to persons and/or material damage, the rules and regulations
listed below must be read carefully and become a fundamental part of daily practice for the run-
ning and maintenance of all equipment.
WARNING: Never start the machine before having fully understood how it functions.
If, after having carefully read the instruction manual, any doubts arise, please contact
Customer Services at Sidel S.p.A.
Make sure all personnel involved in the running, cleaning and maintenance of the machine know
and understand the relative safety regulations.
! ATTENTION: Before starting the machine, the operator must check that the safety de-
vices, and the machine itself, show no signs of defects/damage.
Notify Sidel S.p.A immediately if the system structure or other functional parts appear
damaged or broken.
Do not start the machine until all persons found in the area around the machine have been duly warned
and made to leave.
Check that all switches and safety devices are in perfect working order on a daily basis.
Safety devices must never be removed or rendered ineffective when the system is running.
During maintenance, regulation or repair operations, it may be necessary to inhibit certain safety devices.
This may be done by authorized personnel only.
All signs carrying safety or warning messages must be kept in good condition. In the event of damage,
replace immediately.
The operator must know where the STOP and EMERGENCY buttons are located and how they work.
Only replace worn/damaged/broken parts with original spare parts, guaranteed by the manufacturer.
Never attempt makeshift solutions!
DANGER: Never work with wet hands or objects when the machine is connected to the
electric power supply.
All work carried out on live parts must be done by authorized personnel only.
Before starting work on the machine, it must be disconnected from the power supply by
turning off the main power switch located on the electrical cabinet.
DANGER: Never make junctions of any kind on the power circuit electrical connec-
tions.
To carry out maintenance operations inside the safety guards, it is necessary to:
a. PADLOCK THE MAIN POWER SWITCH IN THE OFF POSITION;
b. REMOVE THE KEY FROM THE PADLOCK;
c. KEEP THE KEY ABOUT ONE’S PERSON UNTIL OPERATIONS HAVE BEEN
COMPLETED.
4 − 10
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OPERATION
Never start the machine if the fixed and/or movable guards have been removed.
Never, under any circumstances, intervene on moving parts, not even in the event of jamming.
Never wear clothing, jewellery or accessories which could become entangled in moving parts.
Always keep the floor and/or platform in the area around the machine clear of obstacles and dry.
Always wear eye and hear protection and any other personal protective equipment required in the work
area.
Always take heed of safety, warning and danger signs affixed to the machine.
Always comply with, and ensure others comply with all the relative health and safety regulations; should
any doubt arise, always consult this manual before taking any kind of action.
The machine must be used solely and exclusively for the purpose it was designed for and established in
the supply contract with Sidel S.p.A.
! ATTENTION: NEVER USE THE MACHINE FOR PURPOSES OTHER THAN THOSE
DESCRIBED IN THIS MANUAL.
NEVER, UNDER ANY CIRCUMSTANCE, USE THE HATCHES FOR FILLING THE TANKS.
BURNING HAZARD! DURING THE WASHING CYCLE, ALL THE PARTS CONTAINING, OR
IN CONTACT WITH, THE SANITIZATION FLUID MAY REACH VERY HIGH
TEMPERATURES.
DURING THE WASHING CYCLE IT IS STRICTLY PROHIBITED TO INTERVENE ON
THREADED COMPONENTS OR THE FLANGES/CONNECTORS.
CHEMICAL BURNING HAZARD CAUSED BY SODA AND OTHER DETERGENTS! IN THE
EVENT OF SKIN CONTACT, WASH THE AFFECTED AREA THOROUGHLY UNDER
RUNNING WATER.
NEVER OPEN THE INSPECTION HATCHES TO LOOK INSIDE THE TANKS WHEN THE
WASHING PROCEDURE IS IN PROGRESS.
! ATTENTION: Asphyxiation hazard! Do NOT enter the tanks through the hatches!!
Incorrect use of the machine may generate hazards for both personnel and the machine itself;
Before using the system for purposes other than those described in this manual, contact Sidel S.p.A for
authorization.
If any problem arises during the life cycle of this machine, which has not been dealt with in this manual
or accompanying technical documentation, contact Sidel S.p.A Customer Services so that the problem
can be rectified as soon as possible.
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OPERATION
4.5.2 DEFINITION OF SAFETY TERMS

The following terms are used in this manual in relation to machine safety:
DANGER ZONE an area inside and/or in the near vicinity of the machine in which a person is
exposed to health and safety hazards.
EXPOSED PERSON any person who is completely or partially inside a danger zone.
OPERATOR person employed to; install, run, regulate, clean, repair and carry out mainte-
nance on the machine; handle machine parts or carry out any other activities
necessary for correct machine operation.
SAFETY COMPONENT any component specially designed by the manufacturer and sold separately
from the machine, to carry out safety functions.
A safety component is therefore a mechanism whose failure to function properly
jeopardizes the safety of exposed persons.
4.5.3 QUALIFIED SERVICE PERSONNEL
Selection of personnel and relative qualifications
Operators are classified as follows:

GENERAL OPERATOR an unskilled member of staff who is able to run the machine using the controls
located on the pushbutton panel, carry out loading and unloading operations of
the materials used in production and carry out simple operations, such as mac-
hine start−up and restarting production after a stoppage.
MAINTENANCE MECHANIC a qualified technician who is able to run the machine in normal operating
conditions, execute size changeovers, carry out regulation procedures on the
mechanical components, as well as carry out any necessary maintenance and
repair work.
A maintenance mechanic is not qualified to intervene on the machine’s
electrical system.
MAINTENANCE ELECTRICIAN a qualified technician who is able to run the machine in normal operating
conditions, as well as carry out all electrical regulation, maintenance and repair
work.
A maintenance electrician may also test the operating cycle using the program-
ming case.
The maintenance electrician is the only person authorized to work inside
the electrical cabinet and the junction boxes when the power supply is
still connected.
SUPERVISOR a technician qualified to execute more complex operations.
The supervisor is in charge of the keys needed to deactivate the system’s safety
devices installed for operator safety.
EXTERNAL TECHNICIAN a qualified technician provided by the producer or dealer of sophisticated com-
mercial components, who is able to modify, repair or replace the relative compo-
nents.
SIDEL TECHNICIAN a qualified technician provided by Sidel S.p.A. or one of their agents, to carry
out complex operations, installation and commissioning.
4 − 12
MAN. ISSAT0129.IN.USM000 (04/06/14)
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4 5
OPERATION
4.5.4 RESIDUAL RISKS

This machine has been designed and constructed adopting all possible means to guarantee operator safe-
ty.
Some residual risks however remain:
a) Slipping/falling hazard: of the operator during maintenance and/or repair work carried out on parts
located on the upper section of the machine.
These parts must be accessed with extreme caution. The operator must be equipped with appropriate
safety apparatus and suitable tools, which comply with relative legislative decrees concerning health
and safety.
The risk of slipping/falling is even greater if the operator has to work on slippery surfaces.
b) Chemical burning hazard: during the sanitization process the operator uses corrosive products, i.e.
acids and lyes.
To avoid this risk:
1. when working with these products, observe all general safety measures, as well as the specific safety
indications provided by the product manufacturer.
2. avoid contact with the skin and in particular the eyes.
3. wear protective clothing, safety glasses and safety footwear. During the sanitization cycle, do not stay
anywhere near the emptying and drainage pipes or the filling area.
! ATTENTION: In the event of accidental skin contact with acids, rinse the affected area
thoroughly under plenty of warm running water. In the event of prolonged contact, the
affected person must go directly to the nearest first aid post taking the toxicological data
sheet of the product in question with him/her.
c) Scalding hazard: if the operator comes into contact with the hot water during the sanitization process.
! ATTENTION: To eliminate this risk:

wear protective clothing, safety glasses and safety footwear. Never stay near the drain
and emptying pipes while the sanitization procedure is in progress.
d) Hazards caused by high temperatures: piping which connects the CIP system to the various mac-
hines to be sanitized, CIP system piping and tank surfaces.
To eliminate risks:
1. Install the machine in an isolated area;
2. During the sanitization cycle, limit access to the system to qualified personnel only;
3. Operators must wear appropriate personal protective equipment (clothing, footwear, gloves) and avoid
staying in the vicinity of hot system parts.
4 − 13
MAN. ISSAT0129.IN.USM000 (04/06/14)
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4 6
OPERATION
4.5.5 PERSONAL PROTECTIVE EQUIPMENT
! ATTENTION: Employers are under the obligation to inform personnel on the following
topics concerning machine safety:
− Risks of accident and injuries;
− Operator safety devices;
− general accident prevention rules and regulations as envisaged by international direc-
tives and the legislation in force in the country of use.
Before using the machine, the operator must have thorough knowledge concerning the location and func-
tioning of all controls and machine features. It is of the utmost importance that the operator reads this
manual and any attached manuals thoroughly before starting up the machine.
The operator must:
1. always heed all the safety, warning and danger signs affixed to the machine.
2. wear gloves when carrying out maintenance operations on the machine.
3. never wear clothing, jewellery or accessories which could become entangled in moving parts.
4. wear eye and hear protection and any other personal protective equipment required in the work area.
! ATTENTION: Always comply with, and ensure others comply with all the relative heal-
th and safety regulations; should any doubt arise, always consult this manual before ta-
king any kind of action.
All the personal protective equipment with which machine operators must be provided, must comply with
the relative current legislation and is as follows:
4 − 14
MAN. ISSAT0129.IN.USM000 (04/06/14)
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OPERATION
Protective clothing
The operator must be kitted out with suitable clothing. This
clothing must be made from material which is resistant to the
products being handled, fit comfortably and allow the operator
to move freely.
The clothing must have a snug fit (for example, by being ela-
sticated) around the ankles, wrists, neck and waist, to ensure
there is no risk of it becoming tangled up in moving machinery
which would seriously endanger operator safety.
Furthermore, clothing must be totally product−proof.
Footwear (foot protection)

Footwear must have an ergonomic, anti−stress sole, to ensure
comfort, and a product−proof vamp. The ankle must be cove-
red completely, ensuring that footwear and trousers overlap.
Safety footwear must be designed to release the foot quickly
and easily, so that it can be rapidly removed in the event of
accidental contact with the product being handled. Furthermo-
re, footwear must guarantee correct foot transpiration.
Gloves (hand protection)

An operator’s gloves must be a perfect fit and must be long
enough to overlap the elasticated wristband of his/her clothing.
They must ensure a quick and firm grip, as well as being hi-
ghly resistant to the products being handled. Gloves must also
provide suitable protection against extreme temperatures (bo-
th hot and cold), be comfortable to wear and be able to absorb
hand perspiration.
Masks (for protecting the respiratory tract, head and

eyes)
A mask must be suitably sized to fit the face of the operator
expected to wear it. They must be of the twin cartridge type to
provide better weight distribution and must have an ample fil-
tering surface to minimize breathing difficulties. They must
leave the operator with a wide field of vision so that he/she
has a clear, unimpeded view of the working environment as
well as of the machine itself. Masks must be equipped with a
phonic diaphragm which guarantees clear operator communi-
cation.
The sealing system must be adjustable and the sealing rim
must be of the “double−lip” type to guarantee against product
penetration. The filters, as well as being product−proof, must
also be easy to remove and replace.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
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4 8
OPERATION
Hard hat (head protection)

Hard hats must provide excellent protection from
knocks and contact with the products being used.
The fasteners must be adjustable. The hard hat must
be fitted with a sweatband for the forehead and a chin
strap to allow the operator to secure it securely and
comfortably in position. It must be made from mate-
rials which can resist extreme temperatures. It must
guarantee operator comfort so that his/her hob can
be carried out properly and safely.
4 − 16
MAN. ISSAT0129.IN.USM000 (04/06/14)
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4 9
OPERATION
WARNING SIGNS
This symbol indicates that there is a risk of the upper limbs

being crushed.
When the operator sees this sign he/she must only approach
the machine when it is switched off and disconnected from
the power supply.
This symbol indicates the presence of a burning hazard.

When the operator sees this sign he/she must only approach
the machine when absolutely sure that all the hot surfaces
have sufficiently cooled down. For safety reasons, always
wear heat−resistant gloves when touching the machine.
This symbol indicates there is a risk of electrocution.

When the operator sees this sign he/she must approach the
machine only when absolutely sure that the power supply has
been cut off.
For safety reasons, always wear dielectric gloves when tou-
ching the machine.
This symbol indicates that the utmost care must be taken

before carrying out maintenance operations or interventions
on the electrical components of the machine.
When the operator sees this sign he/she must stop the mac-
hine, electrically isolate it and only approach the machine
when absolutely sure that the power supply has been cut off.
For safety reasons, always wear dielectric gloves when tou-
ching the machine.
This symbol indicates that the utmost care must be taken

before carrying out maintenance operations or interventions
on the machine because the system may be pressurized.
When the operator sees this sign he/she must stop the mac-
hine, discharge all the compressed air from the system and
check depressurization is complete by checking the relative
pressure gauges.
4 − 17
MAN. ISSAT0129.IN.USM000 (04/06/14)
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4 10
OPERATION
LOTO (Lock Out Tag Out) – Insulation points (if present)
The sticker indicates the component which must be locked

during the maintenance procedures.
The map of the components which can be locked is shown
in the section 8.3, Chapter 8 − Attached Documentation
in this manual.
PROHIBITION SIGNS
This symbol indicates that the area in which it is

located cannot be walked upon.
When the operator sees this sign he/she must
avoid walking on the area or on machine parts
located in the vicinity of this sign.
The user must make sure adequate mechanical
protective devices are installed to prevent ac-
cess to the areas or machine parts which must
not be walked upon.
This is a mnemonic symbol. In fact it is used to

remind the operator that the machine/device
must be placed in ”MANUAL” mode.
When the operator sees this sign he/she must
carry out all the operations necessary to make
the machine or device operate in ”MANUAL”
mode before executing maintenance or other
operations in the near vicinity of this sign.
4 − 18
MAN. ISSAT0129.IN.USM000 (04/06/14)
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4 11
OPERATION
FIG. 4.5−1
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4 1
OPERATION
4.6 OPERATOR SAFETY

4.6.1 INTRODUCTION
The machine is equipped with devices delimiting the areas in which the operator can work on the machine
to ensure the maximum levels of safety.
The machine is also equipped with electromechanical safety devices, namely emergency stop pushbut-
tons, microswitches, warning lights. These devices stop the machine, prevent it from starting, signal the
problem on the control panel . The machine can be restarted only when the problems have been eliminated
and the reset pushbutton has been pressed.
4.6.2 PROTECTION DEVICES

The “PROTECTION DEVICES” installed on the machine are shown in (Fig. 4.6−1):
− PF5] Mobile parts protections (Fig.4.6−2).
− PE1] Mushroom head emergency pushbutton (Fig.4.6−3).
− SE1] General disconnect switch (Fig.4.6−4).
− VS2] Air shut−off valve (Fig.4.6−5).
− VS3] Steam shut−off valve (only with automatic CIP option) (Fig.4.6−6).
− AS2] Warning siren (Fig.4.6−7).
− AL3] Flashing light (Fig.4.6−8).
! ATTENTION: It is strictly prohibited to tamper with or remove safety devices. The man-
ufacturer declines all liability for safety of the machine if safety devices are tampered
with or removed.
! ATTENTION: To check operation of alarm signalling light AL3, select CIP operating
mode and ensure that the lamp flashes
! ATTENTION: To check operation of emergency pushbutton PE1, switch on the auxi-

liary units, and ensure that power supply is shut off when PE1 is pressed.
4 − 20
MAN. ISSAT0129.IN.USM000 (04/06/14)
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4 2
OPERATION
FIG. 4.6−1
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4 3
OPERATION
4.6.3 CHARACTERISTICS AND OPERATION OF DEVICES
PF5] Mobile parts protections (Fig.4.6−2)

The mobile parts comprise the shafts of the pump motors and are protected with fixed guards.
PE1] Mushroom head emergency stop buttons (Fig.4.6−3)

The machine connected mechanically and electrically to the machine described in this manual (usually
a rinser or a filler) is equipped with red mushroom−head emergency pushbuttons, installed on a yellow
background. When pressed these buttons bring the machine to an immediate standstill, overriding all ot-
her operations.
This safety device must be used:
1. In the event of imminent danger or mechanical accident;
2. A short time after the machine has already been stopped to guarantee that the stopped status of the
machine is maintained.
This button must be held down in the event of :
a. Maintenance operations.
b. Operations which require the Operator to access and remain inside a danger zone.
Fig.4.6−3
! ATTENTION: To restart the machine after an emergency stoppage, it is essential to

press the ALARM RESET button, located on the machine connected to the machine de-
scribed in this manual.
DO NOT USE THE EMERGENCY STOP BUTTON FOR ORDINARY SERVICE STOPPAGES.
4 − 22
MAN. ISSAT0129.IN.USM000 (04/06/14)
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OPERATION
SE1] General disconnect switch (Fig.4.6−4)

The general disconnect switch (padlockable) is located on the machine electrical panel.
Before carrying out electrical work on the machine, set the disconnect switch to the OFF position and lock
it out with a padlock.
Extract the key and keep it on your person.
When the maintenance work is terminated, return the switch to position 1.
Fig.4.6−4
4 − 23
MAN. ISSAT0129.IN.USM000 (04/06/14)
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OPERATION
VS2] Air shut−off valve (Fig.4.6−5)

The air shut−off valve disconnects the machine from the compressed air supply circuit and must be closed
before peforming maintenance on the pneumatic components.
Discharge of air from the machine pneumatic circuit is achieved by way of this padlockable valve.
The key must be removed from the valve and kept in the custody of the maintenance personnel.
When the work is terminated the air shut−off valve must be reopened.
VALVE WITH EXTRACTABLE KEY
Fig. 4.6−5
4 − 24
MAN. ISSAT0129.IN.USM000 (04/06/14)
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4 6
OPERATION
VS3] Steam shut−off valve (only with automatic CIP option) (Fig.4.6−6)
This valve allows the machine to be disconnected from the energy supply source.
This result is achieved by closing air inlet VS2.
Steam manual
shut−off valve
Steam manual
shut−off valve
Fig.4.6−6
4 − 25
MAN. ISSAT0129.IN.USM000 (04/06/14)
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4 7
OPERATION
AS2] Warning siren (Fig.4.6−7)

The siren gives out an acoustic warning when the machine is in an alarm condition.
Fig.4.6−7
4 − 26
MAN. ISSAT0129.IN.USM000 (04/06/14)
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4 8
OPERATION
AL3] Flashing light (Fig.4.6−8)
Fig.4.6−8
The flashing light indicates that machine sanitization is underway.
4.6.4 MEASURES TO TAKE IN THE EVENT OF FIRE

In the event of a fire outbreak involving the electrical cabinet, electrical components or wiring on the mac-
hine, the operator must:
− switch off the electrical disconnect switch up−line from the electrical control cabinet;
− smother the flames using exclusively compatible fire extinguisher types (powder, CO, other gas ty-
pes).
! ATTENTION: Do not attempt to extinguish fires using water.
! ATTENTION: The pressurized system cannot be used after it has come into contact
with a fire outside; it is therefore the user’s responsibility to avoid installing the machine
in places with fire hazards.
4.6.5 MEASURES TO TAKE IN THE EVENT OF EXPLOSIONS

The same considerations apply as those described in heading 4.6.4 “Measures to take in the event of fire”.
4 − 27
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4 1
OPERATION
4.7 DESCRIPTION OF OPERATION

4.7.1 MACHINE COMPONENTS
INTRODUCTION
The machine is made up of one or more tanks (Fig. 4.7−1, pos. 16 and 17). These tanks are used for sto-
ring washing solutions. The electrical panel (Fig.4.7−1 , pos. 1) is located on the main frame.
The tanks (Fig.4.7−1, pos. 16 and 17), the pump (Fig. 4.7−1, pos. 2) and the other accessories are connec-
ted to each other by stainless steel piping (Fig.4.7−1, pos. 3).
The operator can check system functioning status by observing the Operator interface (PC) from the ope-
rator control zone.
The machine has been designed and constructed to prepare heated or ambient−temperature alkaline or
acid solutions to be used for cleaning food/beverage process plant equipment.
The sanitization circuit is also equipped with a series of pneumatic control and cut−off valves (Fig. 4.7−1,
pos. 4).
4 − 28
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STFUN00.IN.002 (27/02/13)
4 2
OPERATION
3 8
6
4
7
15
10
4 2
17 13
16
14
12
11
3
1
7
9 Fig.4.7−1
4 − 29
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STFUN00.IN.002 (27/02/13)
4 3
OPERATION
KEY
1. Electrical cabinet.
2. Solution recirculation pump.
3. Connection pipes.
4. Pneumatic valve.
5. Chemical dosing panel.
6. Heat exchanger.
7. Manual valve.
8. Steam modulating valve.
9. Condensate discharger.
10.Conductivity meter.
11. Level probe.
12.Flow sensor.
13.Level alarm.
14.Upper inspection hatch.
15.Pressure regulator.
16.First stock tank.
17.Second stock tank.
4.7.2 OPERATION
Machine functioning is completely automatic. The preparation of the sanitizing solution or water, and their
being sent to the machine to be cleaned, all occurs according to a sequence of valve switching procedures,
as set in the relative programme being used.
Stages in the washing procedure

The functions which can be carried out by the washing system are indicated below. Operations, which are
automatically controlled by the programme, may include all or only some of these functions:
− filling the tank with mains water;
− preliminary rinse with ambient−temperature water;
− preparation of the washing solution;
− heating of the water and/or washing solution;
− washing with hot sanitizing solution (approx. 90C);
− hot water rinse (85 90C);
− cold rinse.
Filling
If the tank is not already full of previously prepared washing solution, it will fill up with water before the
beginning of each washing process. Any losses caused by the mixing of various fluids or discharged from
the sanitization process will be compensated for.
4 − 30
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OPERATION
Preliminary rinse
The parts of the line to be washed can be rinsed down with cold water. The residual liquids are (usually)
drained into the sewers (see Chap.6, headings 6.3 and 6.4).
Washing solution preparation

The preset quantity of concentrate is released into the tank (previously filled with water) via the special
inlet duct. The solution is continuously recirculated during this dosing phase.
During this recirculation, the concentration value is measured by a special probe which, once the correct
concentration has been reached, closes the concentrate inlet valve.
! ATTENTION: Never, under any circumstances, fill the tanks with water or sanitizing
concentrate through the hatches.
Heating
The contents of the tank are automatically heated in a closed recirculating circuit using a steam heat exc-
hanger (in the same way in which the detergent solution is prepared) until it reaches the temperature indi-
cated in Chap.6, headings 6.3 and 6.4.
Washing with sanitizing solution/ hot water

Washing with sanitizing solution (advisable for first system start−up and after maintenance operations)
is carried out in closed circuit recirculation which produces a significant sanitizing effect. It is also possible
to use hot water for the washing procedure instead of the sanitizing solution. The operations of opening
and closing the drainage and recirculation valves on the tank, are automatically controlled following the
cycles set in the execution programme.
Recommended times: see Chap.6, headings 6.3 and 6.4.
Sanitization using Hot water (85 90C)

This operation enhances the sanitization effect. The detergent or sanitizing solution is extracted, by rinsing
the various parts of the system, and then sent back to the tank until completely recovered (if so desired).
The residual washing liquid is then drained off. Hot water can therefore be used for better rinsing even
in a closed circuit, in accordance with the required washing time.
Cold water rinse

Through the final rinse with cold water (ambient temperature), the residue liquids which are still in the tank
and piping are sent either to the tank or directly to be drained.
The cold water can be used in the circuit in accordance with the required washing time.
Recommended times: see Chap.6, headings 6.3 and 6.4.
4 − 31
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OPERATION
4.7.3 SAFETY RECOMMENDATIONS
! ATTENTION: Burning Hazard! During washing operations all the parts containing or
in contact with the fluid flowing through the system are extremely hot!
! ATTENTION: While the washing process is underway it is strictly forbidden to interve-

ne on any of the screwed on parts or on the connection flanges/unions!
! ATTENTION: Burning Hazard caused by contact with soda or other detergents! In the
event of contact, rinse the affected area thoroughly under running water.
! ATTENTION: When the washing process is under way, never look into the tanks throu-
gh open inspection hatches!
! ATTENTION: Asphyxiation hazard! Do NOT enter the tanks through the hatches!!
4 − 32
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SECT. 5− OPERATOR INSTRUCTIONS
5−1
MAN. ISSAT0129.IN.USM000 (04/06/14)
5 2
OPERATOR INSTRUCTIONS
5−2
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC.
5 1
5.1 OPERATOR INTERFACE MAIN STRUCTURE

The Operator interface can be divided into the following ”areas”:
4 3 2
Description of the areas:

1. General controls: this area contains the main Operator Controls. This area is active in all interface
pages.
2. General Information: this area contains the main information on the machine operation and interface.
This area is active in all interface pages.
3. General functions: this area contains the buttons to activate the interface general Functions.
4. Main Navigation Bar: this area contains the controls needed to navigate within the interface pages.
5. Page Area: this area contains the functions relative to the page selected from the main navigation bar.
6. Messages Area: this area is used to display alarms or messages generated and not yet acknowledged
by the operator.
5−3
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5 2
5.1.1 GENERAL CONTROLS DESCRIPTION
A B C D E F G H I J
a) Cycles start/stop (in automatic mode only). Press the button to start the cycle.
When the cycle is running, press the button again to stop the machine instantaneously.
b) Recipe preparation mode (only in automatic function). The button is enabled when a process has
been downloaded. Press this button for the cip to prepare the solution set without forwarding it to the
system for washing.
c) Pause CIP cycle execution (in automatic mode only).
d) Skip CIP cycle phase (in automatic mode only).
e) Interrupt CIP cycle execution (in automatic mode only).
f) Manual / Automatic enabling of hot water control and reset for COP (if option fitted).
g) Actuators Enable: press the button to enable/disable manual control of the actuators (valves, mo-
tors). This function is accessible if the user is logged on at ”Inspector” level. Manual forcing makes it
possible to set a component to the status defined by the user. The operator must use the utmost caution
when performing manual mode operations because they can cause serious damage to the sanitization
sequence and give rise to safety risks for personnel in the vicinity of the machine.
h) free.
i) free.
j) Alarms Reset: press the button to reset saved alarms (if not present anymore).
All buttons assume the following colours on the basis of their respective state:
Button not enabled: cannot be pressed.
Button inactive: does not perform the command.
Button active: command in execution.
Button pressed: command required.
5−4
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5 3
Button pressed: command sent to PLC (blue).
5.1.2 GENERAL INFORMATION DESCRIPTION
1 2 3 5 4
7 6
1. Temperature: display of the current machine temperature.

2. Time: display of the machine working session.
3. Days: display of machine operating months, days and hours.
4. User: display of the active user.
5. Washing system: displays the name of the washing system currently in use.
6. Active Recipe: display of the name of the recipe in production.
7. Machine Status: display of the machine status.
5.1.3 GENERAL FUNCTIONS DESCRIPTION
1 2 3 4
1. Login: setting of the user and relative level (heading 5.2.1).

2. Info: display of the system information page (heading 5.2.1).
3. Alarms: display of the alarm page (heading 5.2.1).
4. Client server: displays the interface of the system configured in the client server (OPTIONAL).
5−5
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5 4
5.1.4 MAIN NAVIGATION BAR DESCRIPTION
10
11
1. Home: display main page (heading 5.2.2).

2. Pipelines: display machine layout page (heading 5.2.3).
3. free.
4. Recipes: display Recipes navigation page (heading 5.2.4).
5. free.
6. Efficiency: display machine efficiency page (heading 5.2.5).
7. free.
8. Graphs: display Trends page (heading 5.2.6).
9. free.
10.Parameters: display machine parameterisation pages (heading 5.2.7).
11. Services: display services and general configuration navigation page (heading 5.2.8).
5−6
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5 5
5.1.5 PAGE AREA DESCRIPTION

There are primarily two types of page area:
− navigation page: this page contains only navigation buttons that retrieve submenus;
5−7
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5 6
− command and control page: this area features animations, controls and navigation buttons.
2
Example
1. Synoptic area: depending on machine specifications and/or optionals, this area displays a succinct
and schematic machine synoptic designed to give a rapid and overall view of the system.
2. Controls area: this area contains buttons and selectors which the operator can use to carry out diffe-
rent actions on the machine’s instruments.
5−8
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5 7
The following pages describe the operator panel and all the operations that can be controlled and monito-
red from the panel while the machine is running.
To aid understanding and make the descriptions and information given in the following pages more acces-
sible, the following list presents several of the main conventions utilised when describing the operator pa-
nel globally.
Physical parameter display
For each physical parameter controlled by the program two information items are displayed: the ”set point”
value of the parameter, i.e. the value that the parameter is required to assume during operation of the
machine, and the ”actual value”, i.e. the effective value assumed by the parameter in question in real time;
conventionally the ”set point” value is shown in orange while the actual value is shown in light blue.
Modulating valve opening display
Display to show the degree of opening of the modulating valve, expressed as a percentage value.
Press on the valve to specify the percentage by which it must be open:

0% = closed
100% = open.
Motor/pump speed display (if controlled by an inverter).

Display for actuator speed in percent value.
By pressing it is possible to modify motor/pump speed.

Temperature display
Display of the temperature (C) of product/CIP solution in the circuit.

Pressure display
Display of the pressure (bar) of product/CIP solution in the circuit.

Level display
Display of the level (mm) of product/CIP solution in the circuit.

Flow rate display
Display of the flow rate (m/h) of product/CIP solution in the circuit.

pH display
Display of the acidity level of CIP solution in the circuit.
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ANALOG CONTROL INSTRUMENTS DISPLAY

Display analog control instruments. For analog control instruments: the letters ”LT” indicate level probes
(l), the letters ”PT” indicate pressure sensors (bar), the letters ”TT” indicate temperature sensors (C),
the letters APA indicate concentration meters (ppm), the letters FT indicate flowmeters (m/h), the letters
CT indicate conductivity meters (mS) and the letters PH indicate ph meters (pH).
By pressing on the analog control icon it is possible to set the parameters for operating
characteristics.
When the alarm is disenabled the outline turns pink and flashes .
When the alarm is enabled the outline of the probe turns red if a fault is detected .
Should the display field appear as indicated below: (orange) it means that the operating
cycle is waiting for the analogue value to reach its set−point.
DIGITAL SENSORS OR INSTRUMENTS DISPLAY

Display of digital sensors or instruments.
List of instruments:
− Fs: flow switch.
− Ls: level switch.
− B: photocells / sensors.
The symbol of a digital instrument can communicate a maximum of two states.
GREY GREEN
NOTE: If the sensor or digital instrument is displayed as follows:
(gray on orange background), this means that the operating cycle is waiting for the digital
instrument to change its status.
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ON − OFF VALVES STATUS DISPLAY
Valve logical status: Valve actuator status: Valve body:
Subject to automatic control Actuator controlled N.O.= Normally−open
Subject to manual control Actuator not controlled N.C.= Normally−closed

(”ON” and ”OFF”)
Valve in alarm Alarm disabled
Press the valve icon to change the valve status manually (from open to closed and vice versa) using the
pages described in the ”Changing components status” heading.
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MIXPROOF VALVES STATUS DISPLAY
Valve logical status: Valve actuator status:
Subject to automatic control Actuator controlled
Subject to manual control (”ON” and ”OFF”) Actuator not controlled
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MODULATING VALVES STATUS DISPLAY
Subject to automatic Actuator controlled N.O.= Normally−open

control
Subject to manual control Actuator not controlled N.C.= Normally−closed

(”ON” and ”OFF”)
Valve in alarm Alarm disabled
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MOTORS/PUMPS STATUS DISPLAY

Display of motors/pumps and their status during machine operation.
Motor / Pump green: Motor / Pump green: Motor / Pump yellow:

control in automatic ON control in automatic OFF control in manual (either
“ON” and “OFF”)
Motor / Pump red: Motor / Pump pink:

in alarm alarm deactivated
Click the icon to change valve status (from manual (ON − OFF) to automatic and vice versa) using the
pages shown in the ”Changing components status” heading.
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CHANGING COMPONENTS STATUS

Press the icon of the component in question to change its status manually as described below:
− 3−position selector.
1 3
This page shows:

1. Press this button to force the component in manual to ”ON”.
2. Press this button to enable automatic operation of the component.
3. Press this button to force the component in manual to ”OFF”.
4. Press this button to disable/enable the component position alarm:
− with the alarm disabled the outline of the component switches to flashing purple;
− With the alarm enabled, if a fault is detected the outline of the component switches to red.
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− single button.
When pressed performs

the relative command.
− display/control button.
Press this button to set the various values of the machine (seconds, litres, degrees, flow
rate, speed, etc.).
The set value will be displayed on the button.
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− control instruments.
1. “Popup” for analog instruments:
Process Value control zone
Set Point control zone
Alarm Enable/Disable button.
This page displays the current value detected by the instrument and the required set−point value.
2. “Popup” for fixed analog reference control:
Display setting area of

the reference value.
Allows manual modification

of the reference value
Opens the parameter setting

“popup”
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“Popup” for parameter settings.
Min. output value.

Max. output value.
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3. “Popup” for PID control:
5 6
1
2
8
3
4
1. Current value: current process value.

2. Current Set Point: current set−point value.
3. Feed Forward: Noise parameter which is entered in PID regulation.
4. Output: PID regulator control output; corresponds to the modulating valve opening value or a motor
control reference value, etc...
5. Allows for manual setting of the Set−Point, activating regulation.
6. Allows for the manual setting of the output.
7. Regulation trend display area.
8. Opens the PID parameters setup submenu.
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“Popup” for PID parameter settings:
3
4
1. Min: Minimum PID output value.

2. Max: Maximum PID output value PID.
3. Proportional gain: ”Gain” parameter for PID regulation.
4. Integral time: ”Integral Time” parameter for PID regulation.
5. Derivative Time: Derivative Time parameter for PID regulation.
! ATTENTION: Using manual forcing, it is possible to place a component in a status defined

by the user. The operator must take great care when executing operations in manual mo-
de as they could lead to serious damage to production or the sanitization sequence or
place other operators working near the machine in danger.
Manual controls are enabled if the devices’ operating mode is set to “Manual” in the synoptic
page and the user is logged in at the level of “Inspector”.
When the icon of any valve or pump displayed on the synoptic page is pressed, the relative ma-
nual forcing menu appears.
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5 1
5.2 DESCRIPTION OF INDIVIDUAL PAGES
5.2.1 GENERAL FUNCTIONS
PASSWORD INPUT PAGE
”Password Input” page access function.
1
2
3 4
1. User input field.

2. Password input field.
3. Button to Confirm entered data.
4. Operator user Login button.
NOTE: To Login to the lowest level (”Operator”) press button 4.

To use the operator panel you must enter a username and the associated password.
Depending on the username and consequently the password, users can access different levels
of the operator panel.
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Security level display
Name User ID Password Alarms filter Language CIP cycle Start / Alarms
level buttons selection selection Stop / CIP reset
cycle
control
Operator op 0 X X X X X
Inspector ins 1 X X X X X
Supervisor dir 4 X X X X X
Sidel sa 10 X X X X X
Name User ID Siren mute CIP line Devices manual Machine / cycle
selection (valves, pumps) parameters
Operator op X X
Inspector ins X X X
Supervisor dir X X X X
Sidel sa X X X X
Name User ID Valves position CIP recipe edit Machine Exit application
control Off configuration
Operator op
Inspector ins
Supervisor dir X X
Sidel sa X X X X
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SYSTEM INFORMATION PAGE
”System Information” submenu access function.
This function serves to retrieve necessary system information:

− Free disk space.
− Free memory.
− Project version.
− Serial number.
− Project name.
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ALARMS PAGE
”Alarms” page access function.

The yellow flashing icon indicates that at least one alarm is active.
b c d e
1 2 3
Use this page to identify any alarms triggered during functioning and to display the alarm log.
The page displays the alarms with the following information:
a) a comment to describe the alarm;
b) the date and time the alarm was triggered;
c) the unit the alarm refers to;
d) the type of alarm triggered:
− critical “RED”;
− information “GREEN”;
− stop “ORANGE”;
− message “BLUE”;
e) variable name linked to the alarm.
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Select one of the “Tab” windows to display a specific group of alarms.

− All.
− Machine.
− Power supplies.
− External.
− Operator.
1. Displays all classes.

2. Displays alarm log/current alarms.
3. Displays chronological list of events.
NOTE: The recognition of alarms takes place by pressing the Reset button, this makes the alarm disap-
pear if the reasons that caused it have been removed, and at the same time it makes the messages
from the alarm page disappear.
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Alarm log page
1 2
1. Press this button to display the following pop−up window where you can select the event date.
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2. Press this button to display the following pop−up window which can be used to export the alarm log
onto a USB memory stick (OPTIONAL).
The button is only active if the USB memory stick is already inserted.
a b c d
a) Press this button to export the data for the last day to a USB memory stick.
b) Press this button to export the data for the last 30 days onto a USB memory stick.
c) Press this button to export the data for the last 60 days onto a USB memory stick.
d) Press this button to export the data for the last 90 days onto a USB memory stick.
NOTE: The alarms are logged and stored in the archive for 100 days (3 months).
However the log can only be displayed for the last 31 days up to a maximum of 65535 alarms.
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CEL page (OPTIONAL)
a b c d
1 2
Use this page to display all the operations performed by the operator during machine functioning.
The page displays the events with the following information:
a) Event ID;
b) Event status;
c) Date and time of event;
d) User logged in;
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2. Press this button to display the following pop−up window which can be used to export the alarm log
onto a USB memory stick.
a b c d
NOTE: The events are logged and stored in the archive for 100 days (3 months).
NOTE: However the log can only be displayed for the last 31 days up to a maximum of 65535 events.
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5.2.2 RECEPTION
”Reception” page access function.
Initial page in which the main machine data are displayed:

1. Days: machine operation time.
2. Display area:
− Temperature on the return line.
− Conductivity on the supply line.
− Flow rate on the supply line.
− Flow rate on the return line.
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5.2.3 PIPES CIRCUIT
”Pipes” page access function.

Page to access the CIP layout.
Possible components on the page:
Function to access tank draining enabling (optional).

When this button is pressed the following pop−up appears:
By pressing on each button it is possible to drain the tank required.
NOTE: the “Tank Drain” option is only available when automatic drain valves are fitted.
− Function to access enabling of mobile dosing of chemical products.

Press this button to display the following pop−up window.
1 2
1. Area used to set/display the dosing value (in litres) required.

2. Single button: manual dosing control.
NOTE: the “Manual Dosing” option is only permitted if at least one of the three chemical products is active
in the recipe.
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− Press on each tank to access the “Tank product change” page.
NOTE: The “Tank product change” option is only available when the tank is fitted with the automatic
spray ball water inlet valve.
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a) Product change and tank rinse selection field.
If one or more tank product change is selected, a warning message is displayed and the button used to
enable emptying and rinsing of the tank for which the configuration has been changed flashes.
1. Press the button to empty and rinse automatically tank no. 1:
Similarly the buttons for the other tanks are displayed if the configuration is modified.
NOTE: Tank emptying and rinsing is not mandatory but is highly recommended after each product chan-
ge.
The button flashes until a CIP cycle begins.
b) Manual enabling for tank emptying and automatic rinsing.
In this case the tank can be emptied and rinsed even if the configuration has not been changed.
1. Press the button to empty and rinse automatically tank no. 1.
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Valves
− “AVT411” Automatic valve for water infeed using spray ball tank 1.
− “AVT414” Automatic valve for direct water infeed tank 1.
− “AVT416” Automatic valve for hot water ring suction tank 1.
− “AVT417” Automatic valve for hot water ring recycling tank 1.
− “AVL401” Automatic cut−off valve for gas for blowing.
− “AVL402” Automatic cut−off valve for delivery to system.
− “AVL403” Automatic draining valve for cip delivery/return bypass safety.
− “AVL404” Automatic cut−off valve for return from system.
− “AVL405” Automatic valve for cip return drain.
− “AVL406” Automatic valve for separate drain of cip return chemical solutions.
− “AVL407” Automatic draining valve for cip PPL402 pump suction.
− “AVL409” Automatic cut−off valve for heating fluid.
− “AVL410” Automatic recycling valve tank 1.
− “AVL411” Automatic draining valve tank 1.
− “AVL412” Automatic suction valve tank 1.
− “AVL413” Automatic recycling valve tank 1, tank washing spray ball bypass.
− “AVL423” Automatic infeed valve tank 2, tank washing spray ball bypass.
− “AVL450” Automatic recycling valve with tank bypass.
− “AVL452” Automatic suction valve with tank bypass.
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− “AVL454” Automatic draining valve with tank bypass.

− “AVL462” Automatic cut−off valve for water direct from line.
− “AVK401” Automatic dosing valve for peracetic acid.
− “AVK402” Automatic dosing valve for soda.
− “AVK403” Automatic dosing valve for descaling acid.
− “AVK404” Automatic infeed valve for water to rinse dosing circuit.
− “AVK405” Automatic draining valve for dosing circuit safety.
− “AVK409” Automatic outfeed valve for dosing station.
− “AVK410” Automatic inlet valve for peracetic acid from customer supply system.
− “AVK420” Automatic inlet valve for caustic soda from customer supply system.
− “AVK430” Automatic inlet valve for descaling acid from customer supply system.
− “RVL401” Modulating valve for heating fluid.
− “HVL411” Manual draining valve tank 1.
Digital devices
− “FST414” Flow gauge for hot water ring recycling tank 1.
− “PSL411” Pressure gauge for air infeed.
− “LSL401” Cip return liquid presence.
− “LSL402” Pump PPm402 suction liquid presence.
− “LSL400H” Condensate collection tank maximum level.
− “LSL400L” Condensate collection tank minimum level.
− “FSL401” Cip return flow meter.
− “FSL410” Electric heater flow meter.
− “LSK401L” Peracetic acid not available.
− “LSK401M” Peracetic acid minimum level.
− “LSK402L” Soda not available.
− “LSK402M” Soda minimum level.
− “LSK403L” Descaling acid not available.
− “LSK403M” descaling acid minimum level.
− “LSK410L” Peracetic acid container minimum level.
− “LSK410H” Peracetic acid container level high.
− “LSK420L” Caustic soda container minimum level.
− “LSK420H” Caustic soda container level high.
− “LSK430L” Descaling acid container minimum level.
− “LSK430H” Descaling acid container level high.
− “FTK400” Flow meter/ litre counter for dosing of chemical products.
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Analogue devices
− “LTT410” Pressure transmitter to measure level tank 1.
− “TTT411” Temperature transmitter for hot water ring recycling tank 1.
− “TTL401” Temperature transmitter for cip return.
− “TTL402” Temperature transmitter for cip delivery/heater.
− “CTL401 Cip return conductivity meter.
− “FTL401” Cip delivery flow meter.
− “FTL402” Cip return flow meter.
− “PTL401” Cip delivery pressure transmitter.
− “QTL401” PH transmitter for cip return.
Pumps
− “PPT411” Pump to deliver water from tank 1 for hot water ring.
− “PPL402” CIP pump.
− “PPL404” Condensate recycling pump.
− “PPL400” Pneumatic pump for suction of chemical products.
Resistances
− “EHL401..416” Electric heating resistances.
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5.2.4 CIP RECIPES
”CIP recipes” page access function.
10
9
11
22
33 44 7
55
66
This page serves to save the various machine settings programmed for a specific Sanitization and retrieve
them at any time to repeat the cycle in execution at the time of saving.
Using these functions, all the machine sanitization parameters can be set simply by retrieving the type
of sanitization to be performed.
1. Press this button to download the recipe selected in the list on the right of the current page (if the ma-
chine conditions are compatible with this procedure) thus preparing to be executed again. A display
message will prompt you for confirmation of the operation.
2. Press this button to edit the recipe selected in the list on the right hand side of the page.
3. With this button the data of the recipe selected in the list on the right hand side of the page will be saved
to the archive. A display message will prompt you for confirmation of the operation.
4. With this button the data of the recipe selected in the list on the right hand side of the page will be up-
loaded from the archive. A display message will prompt you for confirmation of the operation.
5. Press this button to delete the recipe selected on the right side of the page. A display message will
prompt you for confirmation of the operation.
! ATTENTION: The recipe in execution cannot be deleted.

6. When this button is pressed the set recipe will be overwritten by the selected recipe.
7. List of saved recipe names in the selected system.
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8. Area to display the active system.

9. Area to select system for washing/sanitisation.
10.Display area of recipe in execution.

Select the “Programs” window “Tab” to display the relevant page.
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Programs Page
8 1
3 5 6 7
1. Press this button to read data and/or edit the recipe in execution.
2. Press this button to activate data modifications of the recipe in execution.
3. Cycles display area: cycle type, execution temperature, execution time, solution conductivity/concen-
tration.
4. Area for setting: sequence type; preparation temperature; execution temperature; conductivity/volume
of the solution being prepared; conductivity/concentration of the solution being recirculated; execution
time.
NOTE: It is advisable to prepare the product at higher concentrations and at higher temperatures in order
to take into account any line losses.
5. Enabling flooding of tank in system to be washed.

6. Enabling recycling of solution on return from CIP.
7. Selection of water type for rinsing (water form line/recycled water).
8. Display area for recipe to be modified.
NOTE: If the recipe selected is currently being processed the background is red.
! ATTENTION: During the chemical step, if the conductivity on the return drops and
does not manage to return to the SP level, this indicates that there are faults in the sy-
stem. (For example, the system might still be full of water or the system may not have
drained properly).
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CLEANING METHODS
1. CIP rinse: Select this sequence to cause CIP to transfer water towards the system to be washed with
the purpose of removing any residues from the piping.
Rinse waste is never recycled. The water returning from the system is either drained or recovered (see
the system settings subpage) but in a different tank from the original one.
CIP rinse can be performed in various modes depending on the configuration:
− CIP rinse using fresh water: press to select a fresh water rinse. The water is taken
directly from the water line if the Direct Rinse option is available (valve AVL462), otherwise the water
is taken from the multi−product-tank.
− CIP rinse using recovered water: press to select a recovered water rinse. In this
case the water is taken from the tank containing the recovered water (if available).
− CIP rinse using hot water: To select a rinse with hot water, set the process preparation temperature
higher than 30C. .
2. Line rinse: Line rinse means the rinse water is not delivered by CIP but is taken directly from the sys-
tem using a supplementary inlet.
This rinse is selected after hot sanitisation or after disinfection because it has the advantage of using
a type of water, usually, with better characteristics compared to the water used by CIP. In any event
this rinse reduces the risk of contamination by bypassing the CIP and all the piping between the CIP
and the system. This sequence is used frequently on systems producing water. Indeed, in this case
line rinsing uses the production water.
3. Hot water: Select this sequence for CIP to perform hot sanitisation by recirculation with the system
to be washed.
4. Caustic Soda: Select this sequence for CIP to perform sanitisation using caustic soda by recirculation
with the system to be washed.
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5. Descalant: Select this sequence for CIP to perform sanitisation using descalant by recirculation with
the system to be washed.
6. Disinfection: Select this sequence for CIP to perform sanitisation using disinfectant by recirculation
with the system to be washed.
7. CIP rinse no return: Select this sequence for CIP to transfer water towards the system to be washed
but without implementing any controls on return.
The water transferred to the system is drained by the system without being re-turned to CIP.
This sequence can only be performed as a single sequence as part of the recipe.
CREATING A NEW RECIPE

A new recipe can be created in two different ways:
− by creating a recipe in which all the parameters are newly input;
− by making a copy of an existing recipe and then editing the required parameters for the new recipe.
! ATTENTION: To create a new recipe for production of a new product it is advisable to

start from an existing recipe or you will have to repeat several settings that have already
been performed by Sidel technical personnel during the machine start−up phase.
CREATION OF A NEW RECIPE CONFIGURING ALL THE PARAMETERS

1. Enter Recipe page.
2. Press to edit the recipe selected in the list on the right hand side of the page.
3. In the programs page, set all the cycle parameters to be saved to the new recipe.
4. In the recipe list page, press to save the recipe data to the archive.
CREATION OF A NEW RECIPE STARTING FROM AN EXISTING RECIPE

2. Press to copy the selected recipe.

3. In the pages that open select the system and target recipe.
! ATTENTION: The recipe in execution cannot be selected as the target recipe.

4. In the programs page, edit exclusively the parameters that must be changed in order to execute the
new recipe.
5. In the recipe list page, press to save the recipe data to the archive.
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OFFLINE EDITING OF AN EXISTING RECIPE

If, during execution of a CIP program, certain parameters of an offline recipe must be edited, proceed
as described below:
2. Select the recipe to edit in the list.
3. Press to load the recipe.

4. Edit incorrect parameters.
5. Save the changes to the recipe selected in the list by pressing .
EDITING A RECIPE IN EXECUTION
If during execution of a CIP program certain parameters must be edited, simply press , edit the
required parameters and save them to the recipe in execution by pressing .
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5.2.5 EFFICIENCY
”Efficiency” page access function.
3 4 11 5
1
2 6
7 18
8
9
10 19
20
21
22
12 13 14 15 16 17
Use this page to display the data for the most recently processed recipe.
1. Cip start time.
2. Cip end time.
3. Name of recipe being processed.
4. Name of system being washed.
5. Access level of user who started recipe.
6. Machine status (Cycle in progress – Cycle completed – Cycle aborted – Skip phase – Phase pause).
7. Preparation: duration of tank preparation.
8. Washing: duration of system washing.
9. System ready delay: delay time caused by external alarms.
10.Total duration: total cycle duration.
11. Sanitising product preparation duration.
12.Display of active recipe washing sequences.
13.Total time of each washing sequence.
14.Operating temperature set for the recipe/Mean temperature.
15.Operating conductivity set for the recipe/Mean conductivity.
16.Delivery flow rate se for the recipe/Mean flow rate.
17.Return flow rate/Mean flow rate.
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18.Press this button to display the recipe being processed.
a b c d
a) Cycle display.
b) Cycle type.
c) Operating temperature.
d) Solution conductivity / concentration.
19.Press this button to display the consumption data for the sanitising products used:
a
b
c
a) caustic soda consumed.

b) disinfectant consumed.
c) descaling agent used.
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20.Press this button to display the times.
a
b
c
d
e
a) Preparation: duration of tank preparation.

b) Washing: duration of system washing.
c) System ready delay: delay time caused by external alarms.
d) Cip alarms: delay caused by Cip internal alarms.
e) External alarms: delay caused by external alarms.
21.Press this button, depending on the cycle started by the operator, to display in PDF format the log of
recipe preparation or complete washing reports (OPTIONAL).
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NOTE: The reports are displayed on HTML pages using Acrobat reader pdf files. Reports are limited to
the last 100 days.
22.Press this button to display the following pop−up window which can be used to export the reports onto
a USB memory stick (OPTIONAL).
a b c d
NOTE: Saved reports are stored in the archive for 100 days (3 months).
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5.2.6 GRAPHS
”Graphs” page access function.
Instant graphs
1 2
This page displays the instant values for a specific time period of the machine sanitisation control variab-
les.
1. Legend.
2. Pre−cabled selection: press this button to open a drop−down menu used to select the graph required.
b
c
d
e
f
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a) Delivery conditions.
b) Temperatures.
c) Return conditions.
d) Level of tanks.
e) Condensate recycling (OPTIONAL).
f) Hot water recycling (OPTIONAL).
Archive graphs (OPTIONAL)
14
16 15
1 2 3 4 5 6 7 8 9 10 11 12 13
This page displays the archive values for a specific time period of the machine sanitisation control variab-
les.
2. Increases the time period for the parameters displayed (lower resolution).
3. Decreases the time period for the parameters displayed (greater resolution).
4. Zoom in to an area.
5. Zoom out to the original dimensions.
6. Scrolls slowly back along the time axis.
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7. Scan: press this button to display, by clicking on a given point on the graph, information concerning
the date, time and curve values at that specific moment.
8. Scrolls slowly forward along the time axis.

9. Scrolls quickly back along the time axis.
10.Stops real time display.
11. Displays the trend in on-line mode.
12.Scrolls quickly forward along the time axis.
13.Press this button to print and export onto a USB memory stick in pdf format the graph currently di-
splayed.
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14.Press this button to display the following pop−up window which can be used to export the archives onto
a USB memory stick.
a b c d
15.Pre−cabled selection: press this button to open a drop−down menu used to select the graph required.
b
c
d
e
f
a) Delivery conditions.
b) Temperatures.
c) Return conditions.
d) Level of tanks.
e) Condensate recycling (OPTIONAL).
f) Hot water recycling (OPTIONAL).
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16.Legend.
NOTE: The events are logged and stored in the archive for 100 days (3 months).
Display of the trend log is limited to the last 100 days.
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5.2.7 PARAMETERS
”Parameters” page access function.
This is a navigation page that serves to retrieve submenus relative to:
1. ”System setting” submenu display.
2. ”Time Out setting” submenu display.
3. ”Chemical products setting” submenu display.
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SYSTEM SETUP SUBMENU
”System setup” page access function.
2 3
b
c
d
1
e
f
g
h
This is the system settings general page:

1. Display area for system undergoing editing.
2. System to be edited selection area.
3. Setup area of parameters relative to:
a) Blowing with Gas (s).
b) Delivery line time (s) (if the delivery flow rate meter (FTL401) is not fitted and if the initial or final push
is enabled).
NOTE: The pushing time is the approximate time it takes to push the solution to the system infeed.
c) Delivery line volume (s) (if the delivery flow rate meter (FTL401) is fitted and if the initial or final push
is enabled).
NOTE: The pushing volume is the approximate volume present from the CIP outfeed to the system infeed.
d) Heating offset (°C).

e) Low delivery flow rate SP (m/h) (if flow meter fitted).
f) Low return flow rate SP (m/h) (if flow meter fitted).
g) Solution delivery time (s).
h) Emptying system delay (s).
Press the corresponding display / control buttons to set the required values.
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This Tab serves to display and set the system settings belonging to a specific group.
For each of the six washing systems available you can set the parameters for each step:
Rinse page
2
3
4
5
6
7
The data relative to the “Rinse” sequence can be set in this page:
1. Pushing: enabling the final push.
− Final push: the CIP uses water or air to push the solution into the system connection pipes. Pushing
with water is more effective but only allows recovery of chemical solutions to prevent them diluting the
next rinse. Pushing with air is less effective or in any event influenced more by the configuration of the
piping. However the latter has the advantage of allowing the piping to be emptied completely. This is
useful at the end of rinsing to prevent dilution of the next solution to be delivered.
NOTE: In this phase pushing is only performed if a hot disinfection or hot sanitisation was not performed
previously, with the exception of air pushing when sterile filters are fitted.
2. Emptying mode: press this button to select ”Recovery” or ”Drain” mode.

− Recovery mode: system emptying is performed using the drain device installed on the CIP return.
− Drain mode: system emptying is performed by locally draining the solution using the system drain devi-
ce.
3. Pump speed (%): pump speed control (if controlled by inverter).
4. Pump speed for direct line rinsing (%): Sets the pump speed (on inverter−controlled pumps) if the
line rinse valve is present.
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5. Solution quantity (l): setup of the quantity of sanitizer solution to supply during rinse.
6. Delay on condition OK to start the sequence counting (s): delay time before starting the counting
sequence.
7. Conductivity OK for sequence counting (mS): permitted conductivity value (in millisiemens) to
start counting.
NOTE: This parameter changes depending on the characteristic conductivity of the mains water supplied
to the production facility.
8. pH OK for sequence counting (pH): permitted acidity value to start counting (if ph meter fitted).
Press the corresponding display / adjustment buttons to set the required values.
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Hot water page
3
4
5
6
7
The data relative to the “Rinse with hot water” sequence can be set in this page:
1. Pushing: enabling the initial or final push.
− Initial push: the CIP transfers a quantity of solution to fill the system delivery pipe.
This selection enables the CIP to transfer the solution by asking the system to open a drain valve so
the solution currently being delivered pushes the residues from the previous one to the drain area thus
preventing cross contamination.
In this mode the duration of the step is by volume if the delivery flow rate meter is fitted (FTL401) or
by time (see the systems settings main page).
During this step, the CIP will send the “DELIVERY LINE FILLING” signal (where configured) to the system.
The system will then open the CIP infeed drain valve (where fitted).
On systems where this valve is not present, you can perform pushing but it is not necessary to use the
signal.
− Final push: the CIP uses air to push the solution into the system connection pipes. Pushing with air
is less effective or in any event influenced more by the configuration of the piping. However the latter
has the advantage of allowing the piping to be emptied completely. This is useful at the end of rinsing
to prevent dilution of the next solution to be delivered.
NOTE: In this phase air pushing is only performed if sterile filters are fitted.

ce.
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4. Solution quantity (l): setup of the quantity of sanitizer solution to supply during rinse with hot water.
sequence.
6. Conductivity value OK to start the sequence count (mS): This is the conductivity value (measured
in milliSiemens) required to permit starting of the count.
NOTE: This parameter changes depending on the characteristic conductivity of the mains water supplied
to the production facility.
7. Temperature value to start the circulation (_C): temperature value permitted before starting the fluid
circulation.
NOTE: This parameter is also used to recover the solution in the tank during the next phase.
8. pH OK for sequence counting (pH): permitted acidity value to start counting (if ph meter fitted).
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Caustic soda page
3
4
The data relative to the sanitization with ”Caustic” sequence can be set in this page:
− Initial push: the CIP transfers a quantity of solution to fill the system delivery pipe. This selection ena-
bles the CIP to transfer the solution by asking the system to open a drain valve so the solution currently
being delivered pushes the residues from the previous one to the drain area thus preventing cross con-
tamination.
The system will then open the infeed drain valve (where fitted).
− Final push: the CIP uses water or air to push the solution into the system connection pipes. Pushing
with water is more effective but only allows recovery of chemical solutions to prevent them diluting the
next rinse.
Pushing with air is less effective or in any event influenced more by the configuration of the piping.
However the latter has the advantage of allowing the piping to be emptied completely. This is useful
at the end of rinsing to prevent dilution of the next solution to be delivered.

ce.
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4. Solution quantity (l): setup of the quantity of sanitizer solution to supply during sanitization with
caustic soda.
sequence.
6. Conductivity OK to start the circulation (%): permitted conductivity percentage before starting fluid
circulation (with respect to the metered concentration).
! ATTENTION: In the event that the production on the CIP return comes back with a
varying conductivity, we recommend that you increase the “Delay on condition OK to
start the circulation” parameter.
If this is set too low there is the risk of overdiluting the product because the percentage
of water on the CIP return is still too high.
Example:
− Control conductivity set in recipe = 100mS.
− Delay on OK condition to start circulation = 3 s.
− Conductivity to start circulation = 50 %.
When the conductivity on the return reaches 50mS for 3 seconds, the tank infeed valve will be closed and
the product will enter circulation.
If the conductivity falls below 20mS for example, the system will continue circulation from the tank.
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Acid page
3
4
The data relative to the sanitization with ”Descaling acid” sequence can be set in this page:
tamination.
− Final push: the CIP uses water or air to push the solution into the system connection pipes.
Pushing with water is more effective but only allows recovery of chemical solutions to prevent them
diluting the next rinse.
Pushing with air is less effective or in any event influenced more by the configuration of the piping.
However the latter has the advantage of allowing the piping to be emptied completely. This is useful
at the end of rinsing to prevent dilution of the next solution to be delivered.

ce.
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4. Solution quantity (l): setup of the quantity of sanitizer solution to supply during sanitization with de-
scalant.
sequence.
6. Conductivity OK to start the circulation (%): permitted conductivity percentage before starting fluid
circulation (with respect to the metered concentration).
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Disinfectant page
3
4
5
6
The data relative to the sanitization with ”Disinfectant” sequence can be set in this page:
tamination.
− Final push: the CIP uses air to push the solution into the system connection pipes. Pushing with air
is less effective or in any event influenced more by the configuration of the piping. However the latter
has the advantage of allowing the piping to be emptied completely. This is useful at the end of rinsing
to prevent dilution of the next solution to be delivered.
NOTE: In this phase air pushing is only performed if sterile filters are fitted.
Water pushing is not enabled because the CIP water is of no better quality than the bottling water and
therefore there is a risk of cross contamination.
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ce.
4. Solution quantity (l): setup of the quantity of sanitizer solution to supply during sanitization with disin-
fectant.
sequence.
6. Conductivity OK to start circulation (%): permitted conductivity percentage before starting fluid cir-
culation (with respect to the dosed concentration).
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TIMEOUT SETUP SUBMENU
1 2
4
5
3
6
7
8 9
Press corresponding display / adjustment buttons to set the timeout values:

1. Filling tank timeout area.
2. Heating tank timeout area.
3. Dosing tank timeout area.
4. Return flow timeout area.
5. Timeout caustic ok on return.
6. Timeout water ok on return.
7. Timeout descalant ok on return.
8. Timeout temperature ok on return.
9. Timeout PH ok on return.
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CHEMICALS SETUP SUBMENU
”Chemicals setup” page access function.
3
4
5
The data relative to caustic soda, descalant and disinfectant can be set in this page.
1. Dosing mode: press the button to choose ”Volume” or ”Concentration” mode.
2. Dosing pump (s): dosing pump on/off pulses duration.
3. Period: Control time after reaching the set point (used during automatic concentration dosing).
Example: If this parameter is set to 60s, this dosing step will wait for the concentration to stabilise at
60 s before passing to the next step.
4. Solution pulse weight (l/pulse): Volume of chemical product at each leading edge detected by the
flow meter.
5. Recovery SP (%): Concentration/volume percentage of the solution to be recovered during the next
phase (example: rinsing after soda).
Example:
− Control conductivity set in recipe = 100mS.
− Recovery SP = 90%.
− The product will only be recovered above 90mS.
Press the corresponding display /adjustment buttons to set the required values.
This Tab serves to display and set the system set-

tings belonging to a specific group.
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5.2.8 SERVICES
”Services” page access function.
1 2 3
4 5 6
This is a navigation page that serves to retrieve submenus relative to:
1. ”HMI management” submenu display.
2. ”Tanks configuration” submenu display.
3. ”System configuration” submenu display.
4. ”Line option configuration” submenu display.
5. ”Tanks size” submenu display.
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6. Displays“Log synchronisation” (OPTIONAL) subpage.
NOTE: *: machine set−up page reserved for Sidel technicians only.
HMI MANAGEMENT SUBMENU
”HMI management” page access function.
1 2 3 4
Use this page to display the following:

1. Language change “page”.
2. Time “page”.
3. Screen cleaning “page”.
4. Project information “page”.
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”Language change” page access function.
In this page simply select the flag corresponding to the required language to change the operator interface
language.
“Time” page access function.
1 2
1. Edit the operator panel time and date.

2. Confirm.
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”Screen cleaning” page access function.
In this page the touch−screen is inhibited for the time shown by the counter (in seconds) so that it can be
cleaned.
When the time has elapsed (1 minute) the ”Reception” page is automatically restored.
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Access function to the ”Project information” page.
1
2
3
4
5
This function serves to retrieve necessary system information:

1. Free disk space.
2. Free memory.
3. Project version.
4. Serial number.
5. Project name.
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SYSTEM INFORMATION PAGE
”System information” page access function.
System information page
Use this tool to retrieve system information such as:

− Free disk space.
− Free memory space.
− Project version.
− Serial number.
− Project name.
− Log data path (OPTIONAL).
− Date of last export process (OPTIONAL).
− Days elapsed since last backup (OPTIONAL).
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TANKS CONFIGURATION SUBMENU
”Tanks configuration” page access function.
2
3
Use this sub−page to display the presence, draining and product for the specific tank.
1. Tank selection field.
2. Manual valve selection field for tank drainage.
3. Automatic valve selection field for tank drainage.
4. Tank product selection field.
5. Display “Tank Configuration” submenu.
Tank configurability
TANK 1 TANK 2 TANK 3 TANK 4

MULTI−PRODUCT MULTI−PRODUCT MULTI−PRODUCT MULTI−PRODUCT
APA * APA APA APA
SODA * SODA SODA SODA
DESCALANT ACID * DESCALANT ACID DESCALANT ACID DESCALANT ACID
HOT WATER * HOT WATER HOT WATER HOT WATER
RECOVERED WATER * RECOVERED WATER RECOVERED WATER RECOVERED WATER
* Only if water supply is direct from the line (AVL462 present).
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SYSTEM CONFIGURATION SUBMENU
”System configuration” page access function.
2
3
This is the system configuration page (Machine/Process to be washed).

There can be a maximum of six systems to be washed for each line.
For each system a dedicated connection is set up and the individual exchange signals used can be selec-
ted.
1. System selection area.
2. Field displaying system active (red background) or not active (green background).
By pressing on this field it is possible to edit the name of the system.
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3. Area displaying the type of communication interface for the selected system:
Types of interface:
− Digital.
− Profibus DP.
− Ethernet.
− Integrated.
NOTE: When communication between CIP and System is disabled, the following symbol is displayed
between the two machines .
4. Access to the signals exchange submenu relative to the selected system.
5. Area displaying the communication parameters relative to the selected system:

− IP address.
− Local TSAP.
− Remote TSAP.
− COM activation.
− ID number.
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Signals exchange submenu
1 4 5 6 2
In this page it is possible to set the parameters and control the interfacing between the machine and the
line.
1. Output signals.
2. Input signals.
3. Selected system display.
4. Analog signal display area (in automatic or manual forcing).
5. Signal control mode (automatic/manual).
6. Digital signal display area (in automatic or in manual forcing).
Digital signals stata
− Signal not configured.
− Signal configured.
− Signal low managed by the peripheral (manual mode).
− Signal high managed by the peripheral (manual mode).
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− Signal low managed by the software (automatic mode).
− Signal high managed by the software (automatic mode).
Analog signals stata
− Signal not configured.
− Signal configured.
− Signal managed by the peripheral (manual mode).
By pressing on the display/forcing area it is possible to set the required value.
− Signal managed by the software (automatic mode).
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LINE OPTION CONFIGURATION SUBMENU
”Line options” page access function.
Use this sub−page to display the line configuration parameters.
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TANK DIMENSIONS SUBMENU
”Tanks dimensions” page access function.
1
2
5
6
Use this sub−page to display the size data for each tank.
The following are displayed in detail:
1. tank height (mm);
2. maximum alarm: corresponds to 95% of the real volume (l);
3. real volume: actual volume present in the tank (from instrument to “overflow”) (l);
4. minimum alarm: fixed at 150, this is added to the “dead volume”(l);
5. dead volume: volume present below the pressure probe (l);
6. instrument calibration (editable): bottom scale value present on the instrument (mm).
NOTE: This operation serves to calibrate the liquid level sensors present on each tank without having to
interact directly with the instrument.
The machine is fitted as standard with a pressure probe with Span = 400mBar (4000 mm).
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LOG SYNCHRONISATION SUBPAGE
“Log synchronisation” page access function.
3 4
When this option is available, the backup procedure for all log data is run automatically. The function is
designed to update every three months a backup folder containing all the recorded data. This data can
be copied onto a USB memory stick to keep an archive of all the data relating to the machine lifecycle.
A message is displayed to warn the operator that a new backup is available.
1. Date of first backup.
2. Date of last backup.
3. Press this button to perform the backup procedure on USB memory stick.
4. Backup available: When 92 days (approximately 3 months) have elapsed since the last backup, this
icon flashes to indicate that a new backup is available.
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5 1
5.3 CONTROL PANEL AND EMERGENCY PUSHBUTTONS
5.3.1 ELECTRICAL POWER
! ATTENTION: danger of death!

The system is operated by a control device located inside the electrical cabinet.
For safety reasons, the electrical cabinet must remain closed at all times.
! ATTENTION: The electrical cabinet may only be opened by authorized personnel.

The main power switch located on the door of the electrical cabinet is used to connect or disconnect the
power supply to the system and the electrical panel.
! ATTENTION: During maintenance operations on the system, or whenever a person

must access the interior of a machine, to ensure there are no live parts the general power
switch must be in the OFF position.
5.3.2 EMERGENCY PUSHBUTTON

The mushroom−head “EMERGENCY STOP” BUTTON must be used to stop the machine instantly. It
brings the machine to an immediate standstill, entirely managed via Hardware, and overrides all other ope-
rations. Emergency pushbuttons are red on a round, yellow background.
The emergency stop button must only be pressed:

− in the event of imminent danger or mechanical acci-
dent;
− when the machine has already been stopped, to en-
sure the machine stays deactivated for the duration
of minor maintenance operations.
EMERGENCY STOP
Activation of the emergency stop pushbutton does not disconnect the power supply to the electrical cabi-
net or control panel.
To release an emergency stop button once it has been pressed it must be turned in the direction of the
arrow and then the “MACHINE RESET” button must be pressed.
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5.3.3 CLEANING OF PC AND OPERATOR PANEL FILTER UNITS

FREQUENCY: monthly.
PERSONNEL REQUIRED: 1 Maintenance mechanic.
This operation must be carried out by a qualified technician who has been trained to run the machine in
normal operating conditions; execute size changeover procedures; intervene on mechanical components
to carry out all necessary adjustments and carry out all necessary maintenance and repair operations.
He/she is not authorized to intervene on the electrical system in the presence of live parts.
TIME REQUIRED: 15 minutes.
CLEANING THE COOLING FAN FILTERS

To guarantee correct cooling of the Operator Panel PC (Nematron) the two filters must be cleaned on a
monthly basis.
1. Filter fitted on the PC panel (see fig. 5.3−1).
2. Filter fitted on the PC (see fig.5.3−2).
To clean the filters remove them from the grid using a flat screwdriver and clean with compressed air until
all dust has been removed.
WARNING: If this operation is not carried out correctly and with due frequency, the PC
electronics may overheat with consequent reduction in the life expectancy of the elec-
tronic components.
Fig. 5.3−1 (filter on the PC panel) Fig. 5.3−2 (filter on the PC)
NOTE: Electric panel fan filters must be replaced regularly, should normal cleaning operations be no lon-
ger sufficient.
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5.4 ALARMS AND SIGNALS

5.4.1 SIGNALLING BEACON
The signalling beacon is located on top of the electrical cabinet and it communicates the current operating
status of the machine instantly.
Red light:
− Off: Alarm not present.
− Flashing: Alarm present and not muted.
− Steadily illuminated: Alarm present and muted.
Yellow light:
− Off = all components in automatic.
− Flashing = not used.
− Steadily illuminated: at least one component in manual.
Green light:
− Off = no cycle started.
− Fast flashing = cycle started but not running.
− Slow flashing = cycle running but in stand−by.
− Steadily illuminated = cycle running.
5.4.2 SIREN
RED
YELLOW
GREEN
BLUE (If present)
SIREN
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5.4.3 LIST OF ALARMS
Process alarms
Number Text Class Group

Tank_00 Electric cabinet not reset Critical Operator
Tank_01 Emergency stop button pressed Critical Operator
Tank_07 Hot water not ready for external rinsing Info Operator
Tank_08 Low hot water temperature for external rinsing Info Operator
Tank_16 Cooling system overload Info Fault
Tank_17 Electric cabinet cooling system fault Info Fault
Tank_18 Over−voltage protection system fault Info Fault
Tank_19 UPS mains power supply fault Info Fault
Tank_20 UPS fault Info Fault
Tank_21 UPS battery not ready Info Fault
Tank_24 Profibus network fault Critical Fault
Tank_80 No flow for external rinsing Info External
L_02 Line n manifold not connected to system selected Critical Operator
L_16 Line n high delivery temperature Info Fault
L_18 Line n no liquid during suction on pump PPm402 Critical Fault
L_19 Line n low delivery pressure Info Fault
L_20 Line n high delivery pressure Info Fault
L_24 Line n PPm402 VFD torque too high Critical Fault
L_25 Line n PPm402 VFD voltage too high Critical Fault
L_26 Line n PPm402 VFD trip Critical Fault
L_27 Line n PPm402 VFD not ready Critical Fault
L_28 Line n PPm402 VFD warning Info Fault
L_29 Line n PPm402 local cut−off switch ON Critical Fault
L_32 Line n low level tank 1 Critical Fault
L_33 Line n high level tank 1 Info Fault
L_48 Line n mains air supply low pressure Critical Infeed
L_49 No water flow in line due to dosing line rinsing Critical Infeed
L_56 Line n PAA not available Info Infeed
L_57 Line n soda not available Info Infeed
L_58 Line n acid not available Info Infeed
5 − 83
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L_59 Line n PAA minimum level Info Infeed

L_60 Line n soda minimum level Info Infeed
L_61 Line n acid minimum level Info Infeed
L_64 Line n Filling Time-Out tank 1 Info Infeed
L_68 Line n Dosing Time-Out tank 1 Critical Infeed
L_72 Line n Heating Time-Out tank 1 Info Infeed
L_76 Line n time−out (PAA supply from line) Info Infeed
L_77 Line n time−out (soda supply from line) Info Infeed
L_78 Line n time−out (acid supply from line) Info Infeed
L_83 Line n PH high during return Critical External
L_84 Line n high return temperature Info External
L_85 Line n high return conductivity Critical External
L_86 Line n low return conductivity Info External
L_88 Line n no delivery flow Critical External
L_89 Line n low delivery flow Info External
L_96 Line n return flow delay Time-Out Critical External
L_97 Line n caustic solution return delay Time-Out Critical External
L_98 Line n water return delay Time-Out Critical External
L_99 Line n acid solution return delay Time-Out Critical External
L_101 Line n return temperature delay Time-Out Info External
L_102 Line n correct return PH delay Time-Out Info External
L_112 Line n system alarm Info External
L_113 Line n CIP system delay Info External
L_120 Line n communication error with system 1 Critical External
5 − 84
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5 4
Valve alarms
Valve alarms involve status control of valve position.
Text Class Group

AVT411 Fault Info Fault
AVL401 Fault Info Fault
AVL402 Fault Critical Fault
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AVK401 Fault Critical Fault
Pump and motor alarms

Pump and motor alarms are faults on the power supply or motor control. The alarm can be triggered when
the motor overload switch is triggered and following status control of the remote control switch.
Text Class Group

PPT411 Fault Info Fault
PPL402 Fault Critical Fault
PPL404 Fault Critical Fault
Electrical resistance alarms

Electrical resistance alarms are faults on the power supply or control. The alarm can be triggered when
the motor overload switch is triggered and following status control of the remote control switch.
Text Class Group

EHL401..416 Info Fault
5 − 86
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Device alarms
Device alarms are communication faults with devices (devices connected in a network and those cabled
directly on the analogue input cards).
Text Class Group

LTT410 Fault Critical Fault
TTT411 Fault Info Fault
TTL401 Fault Critical Fault
TTL402 Fault Critical Fault
CTL401 Fault Critical Fault
FTL401 Fault Info Fault
FTL402 Fault Info Fault
PTL401 Fault Info Fault
QTL401 Fault Info Fault
5 − 87
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5 1
5.5 OPERATOR’S WORK POSITION

The machine is completely automatic and consequently does not need the presence of an operator during
normal operating conditions. The presence of an operator is only required when manual functioning opera-
tions are being executed, in which case the operator must take up his/her work position only and ex-
clusively in front of the relative pushbutton panel or else he/she must use the jog pendant con-
nected to the control panel.
In the automatic phase, during normal cycle operations, the following work positions are envisaged:
1. Next to the electrical cabinet:
to start or stop the machine using the main power switch.
2. Next to the control panel:
to control and supervise the system while it is functioning.
Other work positions are to be found inside the protective guards and can only be reached when the
system is not running.
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5 1
5.6 MACHINE START−UP

C
D E
NOTE: This procedure is valid only for systems with local start up.
1. Check that there is no cycle already active; terminate any active cycle or perform the reset procedure.
2. Select the system to be washed in the recipes page (A).
3. Select the recipe to be executed (B).
4. Upload the recipe (C).
5. Press the ”Start” button (D).
5.6.1 MACHINE RESET

To reset a cycle that is already running proceed as follows:
1. Stop the CIP, if running, by means of the ”Start/stop” button.
2. Press ”Cycle abort (E)”.
5 − 89
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DOC. STAVM02.IN.000 (11/09/09)
SECT. 6− ROUTINE AND PROGRAMMED
MAINTENANCE
DANGER: THIS SECTION CONTAINS SPECIFIC INFORMATION FOR SKILLED PER-

SONNEL.
6−1
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ROUTINE AND PROGRAMMED

MAINTENANCE
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MAINTENANCE
6.1 SAFETY REGULATIONS FOR MAINTENANCE OPERATIONS
! ATTENTION: THIS CHAPTER IS FOR SKILLED PERSONNEL ONLY.

It is therefore essential to adhere strictly to the maintenance instructions contained herein and any warning
signs affixed to the machine itself concerning ther personal and general safety devices to avoid pollution.
a) Maintenance operations and repairs must be carried out exclusively by skilled and trained personnel.
The number of technicians needed and their required qualifications are indicated in the Maintenance
Schedules. Before commencing maintenance work, the machine must be switched off with THE
EMERGENCY BUTTON PRESSED DOWN (if present) and THE MAIN POWER SWITCH PADLOC-
KED IN THE OFF POSITION.
b) NEVER ATTEMPT TO CARRY OUT WORK on moving parts, not even by using objects or tools, un-
less this manual specifically indicates it is possible/necessary to do so, in which case all the relative
safety precautions indicated must be strictly adhered to.
c) Before carrying out any type of work on the electrical system, make sure the POWER SUPPLY HAS
BEEN DISCONNECTED.
d) All work on the pneumatic system must be carried out with NO PRESSURE REMAINING IN THE SY-
STEM.
e) IT IS STRICTLY FORBIDDEN to tamper with, remove or modify any of the machine’s safety devices.
Failure to abide by this warning will exonerate the manufacturer from all liability concerning machine
safety.
f) NEVER MODIFY machine parts to adapt them to other devices without receiving prior authorization
and consent from Sidel S.p.A.
Sidel S.p.A declines all responsibility for any consequences arising from unauthorized modifications.
g) The operations described under this heading must be carried out SOLELY AND EXCLUSIVELY by
qualified personnel, i.e.:
1. Sidel S.P.A. TECHNICIANS aided by local manpower
2. TRAINED TECHNICIANS who have completed special courses and training, have experience in the
field of machine installation, commissioning and maintenance, as well as thorough knowledge of all
safety rules and regulations concerning accident prevention.
h) It is recommended that all maintenance staff use suitable personal protective equipment, as the pro-
ducts handled by the C.I.P washing system are IRRITANTS/TOXIC.
i) Should any fault or malfunction appear to jeopardize machine safety in any way, the MACHINE MUST
BE STOPPED IMMEDIATELY.
j) USE Sidel S.p.A original spare parts ONLY. Spare part replacement must only be carried out by skilled
personnel.
! ATTENTION: THE MAINTENANCE OPERATIONS ARE DESCRIBED IN DETAIL IN THE

RELATIVE MANUALS FOR THE INDIVIDUAL UNITS WHICH MAKE UP THE SYSTEM.
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MAINTENANCE
6.2 MACHINE CLEANLINESS AND HYGIENE
Overall cleaning of the machine must be carried out before it is put into operation for the very first time.
The cleaning procedure must include both the inside and outside of the machine itself. Before proceeding
to clean the machine, make sure that the power, pneumatic, water and steam supplies are all switched
off. Also make sure that any residual air or steam pressure has been discharged from the system.
External cleaning
Using a detergent, which is suitable for use on food/beverage industrial machinery, and a soft cloth, clean
all the external machine surfaces, taking care to remove any dirt and packaging material residues.
! ATTENTION: Do not wash the outside of the machine with chemical solutions.
Wash the outside of the machine with water at a temperature of less than 50_C only.
Do not spray the electrical cabinet.
Do not direct the water jet directly at the electrical cabinet.
Internal cleaning
Thoroughly clean the interior of the machine by recirculating a recognized foodsafe sanitizing solution th-
rough the tanks and piping for approximately 10 mins.
Once the sanitization process has been completed, rinse the system thoroughly by recirculating hot water
through the tanks and piping for approximately 10 mins. to ensure all sanitizing solution residues have
been removed.
At the end of this procedure drain out the water through the relative drainage ducts.
WARNING: Water, sanitizing solutions, and any acidic substances at the end of the
process, must be disposed of in accordance with the relative legislation in force in the
country of use, and under no circumstances must they be discharged into water cour-
ses without undergoing an adequate decontamination process.
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MAINTENANCE
6.3 GENERAL RECOMMENDATIONS
Please read the following recommendations carefully.
The following recommendations must be taken into account for all CIP and sanitisation procedures.
! ATTENTION: NEVER USE STEEL WOOL TO CLEAN STAINLESS STEEL SURFACES.

Small filaments can remain entrapped in the tank surfaces and cause corrosion. Use
suitable non−metallic brushes to remove residual dirt.
! ATTENTION: REDUCE CONTACT TIMES OF CHEMICAL SANITISER SOLUTIONS AND

EQUIPMENT TO A MINIMUM. NEVER EXCEED SPECIFIED INTERVALS.
Always rinse the unit thoroughly immediately after the chemical treatment. It is good
policy to carry out this procedure immediately after production start−up.
! ATTENTION: NEVER USE CO2 to pressurise the system during sanitisation. Use air
only to avoid chemical reactions with sanitiser solutions.
Sanitiser solutions
Sanitiser solutions are used to kill bacteria present on internal walls of tanks and connecting pipelines.
Sanitisation must be carried out shortly before production start−up. These chemical solutions are ex-
tremely corrosive and therefore contact times with tanks surfaces must be rigorously controlled. The con-
centration of each drop increases as it dries thus increasing the risk of corrosion.
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MAINTENANCE
6.3.1 LIMIT OF USE PRODUCTS DURING DISINFECTIONS*
Use PRODUCT TEMPERATURE CONCENTRATION DURATION
(MAX) (MAX)
CLEANING AND DESINFECTION
ALKALINE 85C 1,5 to 4% (w/v) 30 min
SOLUTIONS OF
SODIUM HYDROXIDE
(NaOH) > 30% w/w
ACID SOLUTIONS OF 60C 0,5 to 1,5% (w/v) 15 min
NITRIC ACID (HNO)
> 30% w/w
ACID SOLUTIONS OF 60C 0,8 to 2% (w/v) 15 min
PHOSPHORIC ACID
(HPO) > 30% w/w
CLEANING IN PLACE
DISINFECTANTS Ambient to Max. 40C 50 to 500 ppm as PAA 30 min

SOLUTION OF
PEROXYACETIC ACID
DISINFECTION WITH Never exceeded 30C Max. 40 ppm as free 20 min
CHLORINE Chlorine
SOLUTIONS
(200 ppm max Chloride
in water and pH>6<8 in
Cip solution)
Chlorine Dioxide ClO Ambient 5 ppm 20 min
Sodium Hypochlorite Ambient 10 to 40 ppm 1h
NaClO
SANITIZATION WITH 98C / 30 min
HOT WATER
(TREATED F<10)
SANITIZATION WITH NOT PERMITTED
STEAM
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MAINTENANCE
Use PRODUCT TEMPERATURE CONCENTRATION DURATION
(MAX) (MAX)
CLEANING AND DESINFECTION
FOAMING ALKALINE Ambient 2 to 4% (w/v) 30 min
SOLUTIONS OF depending on request
SODIUM HYDROXIDE foam consistency
FOAMING ACID Ambient 2 to 4% (w/v) 30 min
EXTERNAL CLEANING
SOLUTIONS OF depending on request

DESCALING foam consistency
PRODUCT
FOAMING Ambient 2 to 4% (w/v) 30 min
DISINFECTANTS depending on request
SOLUTION OF foam consistency
PEROXYACETIC
ACID
DISINFECTION WITH Ambient Max 10 ppm as free 30 min
CHLORINE Chlorine
SOLUTIONS
(200 ppm max
Chloride in water and
pH>6,5<8 in Cip
solution)
SANITIZATION WITH NOT PERMITTED
STEAM
RINSE OZONATED 30C 1,0 ppm Continuous
OTHER
WATER
BOTTLED 30C 0,6 ppm Continuous
OZONATED WATER*
* 0,4 ppm max in bottle (FDA 21 CFR 184.1563)
0,5 ppm max (UE DIRECTIVE 2003/40/EC).
6−7
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MAINTENANCE
WARNING: The Table given below provides important information regarding the envi-
ronmental impact of the various sanitizing substances.
SUBSTANCE ENVIRONMENTAL HAZARD INDEX

UTN IRCH
CAUSTIC SODA (NaOH) n.d. 29
PERACETIC ACID 1 80
NITRIC ACID 8 110
PHOSPHORIC ACID 5 50
NOTE: The IRCH index provides a comparison of the various substances in relation to their capacity for
impact on human health, ecosystems and the environmental, in general. It is a risk index (from
0 to 200) based on a calculation algorithm which takes into account the ecological impact on water,
air, ground (as waste) and on the overall atmosphere (ozone, hothouse effect, etc). The impact
on the various matrices also takes into consideration the effects on human health (source: Indiana
Pollution Prevention and Safe Materials Istitute at Purdue University − EPA Project − 1996).
NOTE: The UTN index compares different substances in relation to their toxicity for living organisms in
the land and acquatic ecosystems, providing values ranging from 0 to 100 (source G.Davis et al.
− EPA/600/R−94/177 − 1996).
WARNING: In the event of using hazardous substances, the relative “Safety specifica-
tion tables” must be avaialable so that all hazard and safety categories concerning the
environment can be identified.
The safety specification tables identify:
− Hazards.
− Personal and general protective equipment.
− First aid procedures.
− Fire prevention measures.
− Procedures for accidental leakage of hazard substances.
− Chemical / physical characteristics.
− Stabilty and reactivity.
− Toxicological information.
− Environmental information.
− Information on disposal.
− Information on means of transport.
6−8
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MAINTENANCE
6.4 STANDARD PASSIVATION PROCESSES
1. HOT NITRIC ACID TREATMENT
PHASE LIQUID TEMPERATURE*** CONCENTRATION** DURATION
1 RINSING GOOD QUALITY WATER ROOM 5 MINS
2 ALKALINE CLEANING CAUSTIC SODA 85C 2% 30 MINS

(DEGREASING)
3 RINSING GOOD QUALITY WATER ROOM 5 MINS*
4 PASSIVATION NITRIC ACID HNO 40C 10 % 30 MINS
5 RINSING WITH HOT TREATED WATER**** 60C 30 MINS*

WATER
6 BLOWING AIR ROOM 10 MINS
7 DRYING ROOM 4H / 24H
8 RINSING FILLING WATER / WATER ROOM 10 MINS

FOR BOTTLING
* Start time when <0.1 % of caustic soda/acid.

** Weight / weight.
*** Temperature on return line to CIP.
**** Recommended Twh 50< ppm/l as with CaCO (see Tab.7.).
SOLUTIONS Pure chemicals Diversey Ecolab

ALKALINE NaOH VC13 P3−mip CIP
ACID1 HNO VA5 P3−horolith FL
6−9
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MAINTENANCE
2. COLD NITRIC ACID TREATMENT

(DEGREASING)
4 PASSIVATION NITRIC ACID HNO ROOM 20 % 4H

WATER

FOR BOTTLING

** Weight / weight.

ACID1 HNO VA5 P3−horolith FL
6 − 10
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MAINTENANCE
3. HOT PHOSPHORIC ACID TREATMENT

(DEGREASING)
4 PASSIVATION PHOSPHORIC ACID 70C 20 % 30 MINS

HPO

WATER

FOR BOTTLING

** Weight / weight.

ACID1 HPO VA3 P3−Horolith PA
6 − 11
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MAINTENANCE
4. COLD PHOSPHORIC ACID TREATMENT

(DEGREASING)
4 PASSIVATION PHOSPHORIC ACID ROOM 20 % 4H / 6H

HPO

WATER

FOR BOTTLING

** Weight / weight.

ACID1 HPO VA3 P3−Horolith PA
6 − 12
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MAINTENANCE
5. HOT CITRIC ACID TREATMENT

(DEGREASING)
4 PASSIVATION CITRIC ACID CH O

70C 5% 90 MINS

WATER

FOR BOTTLING

** Weight / weight.
6 − 13
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MAINTENANCE
6. COLD CITRIC ACID TREATMENT

(DEGREASING)
4 PASSIVATION CITRIC ACID CH O

ROOM 5% 4H / 6H

WATER

FOR BOTTLING

** Weight / weight.
6 − 14
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MAINTENANCE
7. WATER QUALITY
PARAMETER LIMIT
1 BACTERIAL LOAD <100 CFU/ml
2 HARDNESS < 50 ppm CACO (< 5F)
3 CHLORIDES < 40 ppm (such as NaCl)
4 CHLORINE < 1 ppm (such as free chlorine)
5 PH 6.5/7.5
6 IRON < 1 ppm
7 MANGANESE < 0.5 ppm
8 SUSPENDED SOLIDS NONE
9 ODOUR OR TASTE NONE
10 DISSOLVED SOLIDS < 700 mg/l
11 E.COLI OR HEAT−TOLERANT COLIFORMS Must not be detectable in a

sample of 100 ml
6 − 15
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MAINTENANCE
6.5 PROCEDURE FOR ROUTINE MAINTENANCE
Before undertaking any maintenance operations, follow the general procedure given below:
a) disconnect all electric and pneumatic power supplies;
b) padlock the main power switch in the OFF position (the chief maintenance operator must keep the key
to the padlock about his person and not hand it over to anyone else);
c) carry out the maintenance or repair operations in accordance with the relative indications provided in
this manual;
d) once all maintenance or repair operations have been completed, reconnect the electric and pneumatic
power supplies, but before restarting the machine make sure that:
1) all the safety devices are working properly;
2) all the tools used have been put away;
3) all loose parts have been securely fixed in place;
4) there is no−one still inside the danger zones;
e) check that the machine functions correctly before returning to production mode.
6 − 16
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MAINTENANCE
6.6 INSPECTION AND MAINTENANCE
6.6.1 NATURE AND FREQUENCY OF INSPECTIONS AND MAINTENANCE
OPERATIONS
Systematic inspection of the machine components which are most subject to strain and wear can help
to prevent future malfunctioning and maintain maximum machine productivity and constant performance
over time.
! ATTENTION: For extraordinary maintenance operations where you need to access

parts, valves and components located above the tanks, you must use a standard podium
step ladder which complies with the European health and safety requirements for mo-
bile access equipment (CE−mark).
6.6.2 MAINTENANCE
Maintenance refers to all the scheduled operations which must be carried out on machine parts in a regular
and systematic manner.
Routine maintenance consists of:
1. inspection of the functioning of all the various components, including recalibration of the control
instruments;
2. rectifying or correcting faults, even those which do not represent an immediate danger or risk of
imminent machine malfunctioning but which may lead to serious problems if allowed to persist.
Extraordinary maintenance refers to the replacement of whole parts or components which are reasonably
believed to have reached the end of their expected life cycle. This is carried out to prevent machine stoppa-
ges and consequent lack of production caused by breakdowns.
The frequency of routine and extraordinary maintenance operations is indicated in the table below.
The frequency which has been calculated for each maintenance operation is purely indicative and serves
only to assist in maintenance scheduling. Only after continual servicing, and critical analysis of the same,
is it possible to determine real maintenance requirements based on the company’s main needs.
The table below summarizes the various types of maintenance operations required and their relative
frequency.
INTERVENTION DAILY WEEKLY MONTHLY EVERY 3 EVERY 6 EVERY

MONTHS MONTHS YEAR
Clean the machine thoroughly *

Check machine safety devices are working *
properly
Check the efficiency of the magnetothermal *
switches
Check the operating temperature of the pump *
and the electric current absorption
Check for any leaks *
Check the efficiency of all the solenoid valves *
Carry out a systematic and overall check of *
the pneumatic and electrical systems
6 − 17
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DOC. STVIM00.IN.001 (27/01/14)
6 1

MAINTENANCE
6.7 PERIODIC INSPECTIONS
SCHEDULED MAINTENANCE FREQUENCY CHART
FREQUENCY AREA INVOLVED TASK
every shift A1. Entire machine a. Check for leaks
every 24 hours (daily) B1. Electrical system a. Emergency

pushbuttons
monthly C1. Electrical system a.Electrical cabinet fan

units
C2. Pneumatic system a. Circuit
yearly D1. Electrical system a. Electric motors
D2. Water supply system a. Pump overhaul

b. Valve overhaul
D3. Pneumatic system a. Pressure reducing

valves
b. Valves
D4. Heating system a. Heat exchanger

cleaning
b. Automatic steam
delivery valve cleaning
c. Condensate drain trap
overhaul
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MAINTENANCE
A1. MACHINE
a. External cleaning
FREQUENCY : Every shift
PERSONNEL REQUIRED : 1 maintenance mechanic
TIME REQUIRED : 20 mins.
_____________________________________________________________
Check for any leakage (spray or drips) occurring during or after use.
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MAINTENANCE
B1. Electrical system

a. Emergency pushbuttons
FREQUENCY : every 24 hours (daily)
PERSONNEL REQUIRED : 1 maintenance electrician
TIME REQUIRED : 1 min.
_____________________________________________________________
The machine must stop immediately when any one of these buttons is pressed.
Should this not be the case, find the cause of the fault immediately.
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MAINTENANCE
C1. Electrical system

a. Electrical cabinet fan units
FREQUENCY : monthly
PERSONNEL REQUIRED : 1 maintenance electrician
TIME REQUIRED : 5 mins
_____________________________________________________________
Disassemble and thoroughly clean the relative filters.
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MAINTENANCE
C2. Pneumatic system

a. Circuit
FREQUENCY : monthly
TIME REQUIRED : 1 hour
_____________________________________________________________
Check for leaks and check that it is working properly.
This operation consists in checking the seals on the piping and the connectors, visual inspection of all parts
and correct adjustment of operating functions.
Any fault which comes to light must be rectified at once.
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MAINTENANCE
D1. Electrical system

a. Electric motors
FREQUENCY : yearly
_____________________________________________________________
Clean the air intakes and the cooling fan.
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MAINTENANCE
D1. Electrical system

b. Electric motor bearings
FREQUENCY : yearly
TIME REQUIRED : 2 hours
_____________________________________________________________
When the machine is running in very hot climatic conditions or under demanding circumstances, check
to make sure the temperature of the bearings does not exceed 90C and that they do not become noisy.
6 − 24
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MAINTENANCE
D2. Water supply system

a. Pump overhaul
FREQUENCY : yearly
_____________________________________________________________
Remove and replace the gaskets and seals and thoroughly remove any scale build−up.
Follow the pump manufacturer’s instructions.
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MAINTENANCE
D2. Water supply system

b. Overhaul of automatic and manual valves
FREQUENCY : yearly
_____________________________________________________________
− Check the state of the seals and replace is necessary.
− Check the state of the actuator seal and replace if necessary.
6 − 26
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 10

MAINTENANCE
D3. Pneumatic system

a. Pressure reducer valves
FREQUENCY : yearly
_____________________________________________________________
Overhaul.
This operation consists in disassembling and cleaning every single component replacing any worn parts.
Reassemble, lubricating the seals with silicone grease; check correct operation (this operation must be
carried out be expert personnel only).
6 − 27
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 11

MAINTENANCE
D3. Pneumatic system

b. Valves
FREQUENCY : yearly
_____________________________________________________________
Overhaul (to be carried out every year or at least every 10 million operating cycles).
This operation consists in the disassembly and cleaning of every single component, replacing any worn
or faulty parts.
Reassemble, lubricating the seals with silicone grease; check correct operation (this operation must be
carried out be expert personnel only).
6 − 28
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 12

MAINTENANCE
D4. HEATING SYSTEM

a. Heat exchanger cleaning
FREQUENCY : yearly
_____________________________________________________________
− Thoroughly clean the pipes inside the heat exchanger.
6 − 29
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 13

MAINTENANCE
D4. HEATING SYSTEM

b. Automatic steam inlet valve overhaul
FREQUENCY : yearly
_____________________________________________________________
− Carefully overhaul the valve in accordance with the instructions provided by the manufacturer.
6 − 30
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 14

MAINTENANCE
D4. HEATING SYSTEM

c. Condensate drain trap overhaul
FREQUENCY : yearly
_____________________________________________________________
− Overhaul the condensate drain trap in accordance with the instructions provided by the manufacturer.
6 − 31
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
SECT. 7− DIAGNOSTICS
7−1
MAN. ISSAT0129.IN.USM000 (04/06/14)
7 2
DIAGNOSTICS
7−2
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC.
7 1
DIAGNOSTICS
7.1 TROUBLESHOOTING
Accurate troubleshooting is one of the key actions to return the filler to full production following a break-
down. Developing an organised approach to diagnosing problems on the machine will increase your chan-
ces of finding the cause of the trouble and also minimise down−time. This checklist is provided as a general
guide to troubleshooting machine problems.
Understand the problem

Get as many facts about the problem as possible before attempting repairs. Observe the problem. Ask
the machine operator about machine performance, paying particular attention to patterns or frequencies.
Curing symptoms does not solve problems, isolating and eliminating causes should be your goal during
troubleshooting.
Following a logical sequence

Make corrections and adjustments in a logical sequence from the most likely cause to the least likely cau-
se. A haphazard approach to troubleshooting will lead to time wasting and could compound the problem.
Take one step at a time

Make only one correction at a time and observe the results before attempting another correction.
Follow−up
When you think you have solved the problem, watch the machine in operation to make sure. If production
demands allow only a temporary repair, make a note of the problem so that it can be repaired during the
next scheduled maintenance period.
The following troubleshooting guide presents many of the most common problems of the filler complete
with probable causes and solutions.
7−3
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SSRGU00.IN.000 (15/10/96)
7 1
DIAGNOSTICS
7.2 DIAGNOSTIC
7.2.1 FLOW SWITCH
(siren is activated, cycle is stopped).
1. Check that the circuit contains fluid;
2. replace the flow switch.
7.2.2 MINIMUM LEVEL SENSOR

(siren is activated).
1. Check for presence of liquid;
2. check connections;
3. replace faulty components.
7.2.3 PRESSURE SWITCH

(siren is activated, cycle is stopped).
1. check that the pneumatic circuit is pressurised;
2. replace the pressure switch.
7.2.4 CIRCULATION PUMP

Pump fault: Press safety device reset key: does the alarm stop ?
1. Check the pump contactor and if necessary replace with the same version;
2. reset the thermal magnetic circuit breaker;
3. check pump absorption.
If power absorption exceeds dataplate specifications, replace the pump.
7−4
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALL00.IN.000 (06/08/07)
7 1
DIAGNOSTICS
7.3 TROUBLE SHOOTING
Problem Cause Solution

Insufficient or total lack of water No water in delivery pipes Start the mains water
supply to the system distribution pump
Open all line valves
With program for activation of Replace output card
output VP1, no power on
programmer output
Power on output of programmer Replace fuse
but no power supply to solenoid
valve EV10
Power is supplied to solenoid Open the air supply
valve but no air is delivered.
No air is supplied to the Check that air reaches the float.
modulating input valve (VP1) If not, replace air hose.
Adjust the float
Clean float nozzles
Water modulating delivery valve Replace actuator diaphragm
does not open even with air
Unblock valve
present in actuator inlet.
Replace valve
Pump does not start Overload cutout tripped Reset cutout and check power
absorption
Contactor faulty Replace contactor
Minimum level probe does not Let liquid into the system
detect liquid presence
Replace probe
Pump motor burnt out Renew motor windings
Chemical solution intake failure One of the pneumatic valves Solenoid valve burnt out −
does not open (1 / 2 / 3) REPLACE
Air line faulty − REPLACE
Pneumatic valve faulty −
REPLACE
7−5
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRIG00.IN.000 (06/08/07)
7 2
DIAGNOSTICS
Problem Cause Solution

Liquid is not heated Steam delivery failure Activate the boiler, open all
shutoff valves
Steam delivery valve does not No temperature signal to PC −
open CHECK PROGRAMMER/
PROBE PT100 CONNECTION
CABLES − REPLACE PT100
Check that the temperature is
set to a value higher than that
of the liquid currently running in
the plant. − ENTER CORRECT
SETTINGS
E/P transducer is faulty −
REPLACE
Modulating valve diaphragm
faulty − REPLACE
Valve faulty − REPLACE
Condensate drain trap faulty −
REPLACE
No circulation in system (flow One or more automatic Solenoid valve burnt out −
switch in alarm status) circulation valves are closed REPLACE
REPLACE
Machine for sanitisation is not Set the machine correctly and
set to receive sanitiser solution open all manual valves
7−6
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRIG00.IN.000 (06/08/07)
7 3
DIAGNOSTICS
Problem Cause Rimedio

System does not drain Drain valve faulty Solenoid valve burnt out −
REPLACE
REPLACE
System is not drained Bypass valve connecting Solenoid valve burnt out −
completely delvery with return pipe does REPLACE
not open
REPLACE
Plant to wash does not let air in Open the relative valve on the
system for air/gas supply during
draining
Water in storage tank does not Valve (EV10) faulty Solenoid valve burnt out −
reach pump REPLACE
REPLACE
No liquid supply to tanks during Recirculation valve (EV5) and/ Solenoid valve burnt out −
sanitizer solution preparation or tank delivery valve does not REPLACE
open (14/18/22)
REPLACE
Water overflows from the Probe signal (S2 / S3 / S4) is No probe signal to PC −
recovery tank overflow pipe not sent to PC CHECK PROBE/PC CABLE
CONNECTIONS − REPLACE
PROBE
Valve (14/22/18) is blocked −
REPLACE
7−7
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRIG00.IN.000 (06/08/07)
SECT. 8− ATTACHED DOCUMENTATION
8−1
MAN. ISSAT0129.IN.USM000 (04/06/14)
8 2
ATTACHED DOCUMENTATION
8−2
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC.
8 1
8.1 MACHINE DIMENSIONS LAY−OUT

See the following attached drawing.
8−3
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. 04309055501
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
P
P
RICAVATO DA:
O
O
N
N
TT402 TT401
3786
LI403
M
M
LI401
Z
L
L
LO402
X
K
K
LI418
J
J
I
I
LO405
LI404
LI413 LI417
H
H
2200
LO412
G
G
1351
F
F
ITEM VALUE
POWER INSTALLED 13,5 [kW] 922
NUMBER OF TANKS 2
NUMBER OF FEET (EACH) 4
CAPACITY (EACH) 6000 [l]

E
E
LOAD FULL (EACH) 6600 [kg]
Kg FOR FEET 1650 [kg]

Y
1543
HEATING SYSTEM ST1 LO407 LO411
SKID CIP UNIT WEIGHT 1250 [kg]
NUMBER OF FEET SKID 4 X

Kg FOR FEET 312,5 [kg]
D
D
LO419
ITEM X [mm] Y [mm] Z [mm] CONNECTION FLUID
LI401 496 127 2340 DN65 DIN11851 CIP INLET
LO402 786 127 2340 DN65 DIN11851 CIP OUTLET
C
C
2889
LI403 75 85 2290 DN20 DIN11851 COMPRESSED AIR INLET 15.04.2014 P.V CREAZIONE DISEGNO/CREATE DRAWING 430515 01
LI404 2500 717 2180 DN50 PN16 UNI2278 STEAM INLET 20.05.2014 E.R 434870 02 a
LO405 1100 130 2160 DN40 PN16 UNI2278 CONDENSATE OUTLET

Data/date Nome/name Descrizione modifica/Change Description ECO Ind Maj Ind Min
LO407 120 85 1620 G1/2" PROCESS WATER OUTLET ENGINEERING & PACKAGING
Materiale / Material : Tolleranze generali in accordo
con la specifica :
SOLUTIONS (senza indicazione contraria)
LI417 2658 103 2340 DN80 DIN11851 PROCESS WATER INLET Sidel S.p.A. Specifiche Materiale
General tolerances according
to specification :
Via La Spezia 241/A / Specification sheet : (unless otherwise stated)
B
43126 PARMA - ITALY
B
LO411 1130 920 300 DN100 DIN11851 ATMOSPHERIC DRAIN Denominazione / Description : N° 10664182
Trattamento / Treatement :
Rugosità :
LO412 130 5125 100 DN65 DIN11851 PRESSURIZED DRAIN (senza indicazione contraria)
Surface condition
LAY-OUT SSAT_129 (Unless otherwise stated)
LO419 1645 4060 800 DN50 DIN11851 HOT WATER LOOP OUTLET
( )
LI418 1050 3667 3530 DN50 DIN11851 HOT WATER LOOP INLET Data di rilascio / Release date : 21/5/2014
Massa / Mass = g
LAYOUT DRAWING SSAT_129 Scala / Scale
Disegnato da / Drawn by Data / Date
ROSSI 20.05.2014 1:20

LI413 155 2870 3585 DN20 DIN11851 CAUSTIC INLET This Drawing is SIDEL property and contains or may contain SIDEL confidential information, including trade secrets. This drawing and all Numero / Number : Ind Maj Ind Min Size Sheet
A
the information contained therein shall be kept strictly confidential by the recipient and shall not be disclosed to any third party without
43090555- 02
A
SIDEL's express consent. This drawing shall not be used directly or indirectly by the recipient except for the specific purpose for which this
drawing is disclosed by SIDEL. All Intellectual Property Rights, including Copyright, are reserved by SIDEL. No representation or warranty,
express or implied, is made by SIDEL with respect to the truth, accuracy, sufficiency or absence of defect of the information contained in this
a A0 1/1
drawing or with respect to third party intellectual property rights.
16 15 14 13 12 11 10 7 6 5 4 3 2 1
8 1
8.2 AUTOMATIC HOT−CIP SCHEME

8−4
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. 04308222702
8 1
8.3 PLATE UTILITY SCHEME

8−5
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. 04310356301
8 7 6 5 4 3 2 1
RICAVATO DA:
002
A
A
POSITION UTILITIES
003
001 COMPRESSED AIR INLET 006
002 PROCESS WATER INLET
003 INDUSTRIAL STEAM INLET
B
B
004 CONDENSATE OUTLET
005 CAUSTIC INLET
006 ELECTRICITY
C
004
C
005
D
D
003 005 001
002
E
E
F
F
20.06.2014 E.R 438371 01 a
Data/date Nome/name Descrizione modifica/Change Description ECO Ind Maj Ind Min
Materiale / Material : Tolleranze generali in accordo
ENGINEERING & PACKAGING con la specifica :
SOLUTIONS (senza indicazione contraria)
006 Sidel S.p.A. General tolerances according

G
Specifiche materiale
G
Via La Spezia 241/A to specification :
/ Specification sheet : (unless otherwise stated)
43126 PARMA - ITALY
Denominazione / Description : Trattamento / Treatement :

N° 10664182
Rugosità :
(senza indicazione contraria)
TARGHETTA UTILITY SSAT.0129 Surface condition
(Unless otherwise stated)
001 ( )
Data di Rilascio / Release date :
PLATE UTILITY SSAT.0129
004
Massa / Mass = g
Disegnato da / Drawn by Data / Date Scala / Scale
ROSSI 20.06.2014 1:25

H
H
This Drawing is SIDEL property and contains or may contain SIDEL confidential information, including trade secrets. This drawing and all Numero / Number : Ind Maj Ind min Size Sheet
the information contained therein shall be kept strictly confidential by the recipient and shall not be disclosed to any third party without
43103563- 01
SIDEL's express consent. This drawing shall not be used directly or indirectly by the recipient except for the specific purpose for which this
drawing is disclosed by SIDEL. All Intellectual Property Rights, including Copyright, are reserved by SIDEL. No representation or warranty,
express or implied, is made by SIDEL with respect to the truth, accuracy, sufficiency or absence of defect of the information contained in this a A2 1/1
drawing or with respect to third party intellectual property rights.
8 7 2 1

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USE AND

machine number : SSAT0129

VOL. 1 ORIGINAL INSTRUCTIONS

User and maintenance instructions for the machine AUTOMATIC HOT−CIP

SECT. 1 − GENERAL REGULATIONS AND WARNINGS . . . . . . . 1 − 1

1.1 ACCEPTANCE TEST, WARRANTY, LIABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3

SECT. 2 − TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 − 1

2.1 MACHINE DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 − 3

3.1 SHIPMENT OF THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 − 3

4.1 APPLICATION, DESIGNATED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 − 3

SECT. 5 − OPERATOR INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . 5 − 1

5.1 OPERATOR INTERFACE MAIN STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 − 3

SECT. 6 − ROUTINE AND PROGRAMMED MAINTENANCE . . . 6 − 1

6.1 SAFETY REGULATIONS FOR MAINTENANCE OPERATIONS . . . . . . . . . . . . . . . . . . . . . 6−3

SECT. 8 − ATTACHED DOCUMENTATION . . . . . . . . . . . . . . . . . . . 8 − 1

8.1 MACHINE DIMENSIONS LAY−OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 − 3

GENERAL REGULATIONS AND WARNINGS

This page is left intentionally blank

GENERAL REGULATIONS AND

GENERAL REGULATIONS AND WARNINGS

1.2 WARNINGS AND OPERATORS

1.2.3 GENERAL SAFETY WARNINGS

GENERAL REGULATIONS AND

Machine operators are classified as follows:

GENERAL REGULATIONS AND WARNINGS

GENERAL REGULATIONS AND

For other countries the following are supplied:

GENERAL REGULATIONS AND WARNINGS

1.3.1 MEMBER STATES OF THE EUROPEAN ECONOMIC AREA (EEA)

IDENTIFICATION AND EC CONFORMITY PLATE

! ATTENTION: Do not remove or tamper with the identification plate.

GENERAL REGULATIONS AND

1. See the machine identification on the cover of this manual.

GENERAL REGULATIONS AND WARNINGS

1. See the machine identification on the cover of this manual.

GENERAL REGULATIONS AND

GENERAL REGULATIONS AND WARNINGS

1. Tank manufacturer identification.

! ATTENTION: Do not remove or tamper with the identification plate.

GENERAL REGULATIONS AND

1. See the machine identification on the cover of this manual.

GENERAL REGULATIONS AND WARNINGS

! ATTENTION: Do not remove or tamper with the identification plate.

GENERAL REGULATIONS AND

The Customer is also responsible for:

GENERAL REGULATIONS AND WARNINGS

1.5 INSTRUCTIONS FOR REQUESTING SERVICE ASSISTANCE

GENERAL REGULATIONS AND

Sidel S.p.A. 43126 PARMA (Italy) Via La Spezia , 241/a

GENERAL REGULATIONS AND WARNINGS

1.7 METHOD OF CONSULTATION

! ATTENTION: Safety regulations for the operator.

DANGER: Highlights a dangerous situation/operation.

WARNING: Indications for safeguarding the environment.

1.7.3 DOCUMENT REVISION

GENERAL REGULATIONS AND

GENERAL REGULATIONS AND WARNINGS

ALKALINE SOLUTION Mixture of water and a concentrated solution containing soda.

GENERAL REGULATIONS AND

GENERAL REGULATIONS AND WARNINGS

This page is left intentionally blank

2.1 MACHINE DIMENSIONS

2.2 MACHINE CONFIGURATION

2.3 MACHINE AND ENVIRONMENT CHARACTERISTICS