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Axial piston variable pump

A10VO series 52 and 53


RE 92703
Edition: 12.2015
Replaces: 10.2014

▶▶ Sizes 10 to 100
▶▶ Nominal pressure 250 bar
▶▶ Maximum pressure 315 bar
▶▶ Open circuit

A10VO 63DRS/53...

Features Inhalt
▶▶ Variable pump with axial piston rotary group in swash- Ordering code series 52 2
plate design for hydrostatic drives in open circuit. Ordering code series 53 4
▶▶ The flow is proportional to the drive speed and the Hydraulic fluids 7
displacement. Operating pressure range 9
▶▶ The flow can be infinitely varied by adjusting the swash- Technical data 10
plate angle. DR – Pressure control 12
▶▶ Stable bearing for long service life DRG – Pressure control, remotely operated 13
▶▶ High permissible drive speed DRF (DFR) / DRS (DFR1) / DRSC– Pressure and flow
▶▶ Favorable power-to-weight ratio – compact dimensions control 14
▶▶ Low noise LA... – Pressure, flow and power controller 16
▶▶ Excellent suction characteristics ED – Electro-hydraulic pressure control 18
▶▶ Electro-hydraulic pressure control ER – Electro-hydraulic pressure control 19
▶▶ Power control EP – Electro-proportional control 20
▶▶ Electro-proportional swivel angle control EK – Electro-proportional control
▶▶ Short response times with controller cut-off 21
EP(K).DF / EP(K).DS / EP(K)
with pressure and flow control 22
EP.ED / EK.ED – with electro-hydraulic
pressure control 23
Dimensions size 10 to 100 24
Dimensions through drive 55
Overview of attachment options 59
Combination pumps A10VO + A10VO 60
Connector for solenoids 61
Installation instructions 62
Project planning notes 65
Safety instructions 66

 RE 92703/12.2015, Bosch Rexroth AG


2 A10VO series 52 and 53 | Axial piston variable pump
Ordering code series 52

Ordering code series 52

01 02 03 04 05 06 07 08 09 10 11 12
A10V(S) O / 52 – V

Axial piston unit 10 28 45 60 85


01 Swashplate design, variable, nominal pressure 250 bar, maximum pressure 315 bar ● – – – – A10VS
– ● ● ● ● A10V

Operation mode
02 Pump, open circuit O

Size (NG)
03 Geometric displacement, see table of values on page 10 10 28 45 60 85

Control devices
04 Pressure control hydraulic ● ● ● ● ● DR
with flow controller hydraulic X-T open ● ● ● ● ● DFR
X-T plugged with flushing function ● ● ● ● ● DFR1
without flushing function – ● ● ● ● DRSC
with pressure cut-off hydraulic remotely operated ● ● ● ● ● DRG
electric negative control U = 12 V – ● ● ● ● ED71
U = 24 V – ● ● ● ● ED72
electric positive control U = 12 V – ● ● ● ● ER71
U = 24 V – ● ● ● ● ER72
Differential pressure control electric control (negative control) – ○ ○ ○ ● EF..1)

Series 10 28 45 60 85
05 Series 5, Index 2 ● ● ● ● ● 52

Direction of rotation
06 View on drive shaft clockwise R
counter-clockwise L

Sealing material
07 FKM (fluor-caoutchouc) V

Drive shaft
08 splined shaft standard shaft ● ● ● ● ● S
ANSI B92.1a similar to shaft "S" however for higher input torque – ● ● ● ● R
reduced diameter, limited suitability for through drive ● ● ● ● ● U
similar to shaft "U", however for higher torque – ● ● ● ● W
Parallel keyed shaft DIN 6885 limited suitability for through drive ● – – – – P

Mounting flange
09 ISO 3019-2 (ISO) 2-hole ● – – – – A
ISO 3019-1 (SAE) 2-hole ● ● ● ● ● C
4-hole – – – ● – D

Note
▶▶ Observe the engineering notes regarding each
1) See data sheet 92709 for precise specification control device

Bosch Rexroth AG, RE 92703/12.2015


 Axial piston variable pump | A10VO series 52 and 53 3
 Ordering code series 52

01 02 03 04 05 06 07 08 09 10 11 12
A10V(S) O / 52 – V

Working port 10 28 45 60 85
10 SAE flange port rear not for through drive – ● ● ● ● 11
fastening thread, metric
at side, opposite for through drive – ● ● ● ● 12

at side, offset 90° not for through drive; available only for
– – ● – – 13
counter-clockwise direction of rotation
Threaded port, metric rear not for through drive ● – – – – 14

Through drive (for attachment options, see page 59)


11 Flange ISO 3019-1 Hub for splined shaft1)
Diameter Diameter
without through drive ● ● ● ● ● N00
82-2 (A) 5/8 in 9T 16/32DP – ● ● ● ● K01
3/4 in 11T 16/32DP – ● ● ● ● K52
101-2 (B) 7/8 in 13T 16/32DP – ● ● ● ● K68
1 in 15T 16/32DP – – ● ● ● K04
127-4 (C) 1 1/4 in 14T 12/24DP – – – ● ● K15
1 1/2 in 17T 12/24DP – – – – ● K16
127-2 (C) 1 1/4 in 14T12/24DP – – – – ● K07
1 1/2 in 17T 12/24DP – – – – ● K24

Connector for solenoids


12 Without connector (without solenoid, with hydraulic control only, without code) ● ● ● ● ●
DEUTSCH – molded connector, 2-pin – without suppressor diode (for electric controls) – ● ● ● ● P

● = Available ○ = On request – = Not available

Note
▶▶ Note the project planning notes on page 65.
▶▶ In addition to the ordering code, please specify the
relevant technical data when placing your order.

1) According to ANSI B92.1a

 RE 92703/12.2015, Bosch Rexroth AG


4 A10VO series 52 and 53 | Axial piston variable pump
Ordering code series 53

Ordering code series 53

01 02 03 04 05 06 07 08 09 10 11 12
A10V O / 53 – V

Axial piston unit 18 28 45 63 72 85 100


01 Swashplate design, variable, nominal pressure 250 bar, maximum pressure 315 bar ● ● ● ● ● ● ● A10V

Operation mode
02 Pump, open circuit O

Size (NG)
03 Geometric displacement, see table of values on page 10 18 28 45 63 72 85 100

Control devices
04 Pressure control hydraulic ● ● ● ● ● ● ● DR
with flow controller hydraulic X-T open ● ● ● ● ● ● ● DRF
X-T plugged with flushing function ● ● ● ● ● ● ● DRS
without flushing function ● ● ● ● ● ● ● DRSC
with pressure cut-off hydraulic remotely operated ● ● ● ● ● ● ● DRG
electric negative control U = 12 V ● ● ● ● ● ● ● ED71
U = 24 V ● ● ● ● ● ● ● ED72
electric positive control U = 12 V ● ● ● ● ● ● ● ER71
U = 24 V ● ● ● ● ● ● ● ER72
Differential pressure control electric control (negative control) ○ ○ ○ ○ ○ ● ● EF..1)
Power control with hydraulic start of control from 10 to 35 bar ● ● ● ● ● ● ● LA5D
pressure cut-off 36 to 70 bar ● ● ● ● ● ● ● LA6D
71 to 105 bar ● ● ● ● ● ● ● LA7D
106 to 140 bar ● ● ● ● ● ● ● LA8D
141 to 230 bar ● ● ● ● ● ● ● LA9D
remotely operated hydraulic start of control see LA.D ● ● ● ● ● ● ● LA.DG
flow control, hydraulic start of control see LA.D ● ● ● ● ● ● ● LA.DS
X-T plugged electrically start of control see LA.D
overridable
● ● ● ● ● ● ● LA.S
(negative
control)
Electro-proportional control positive control
with pressure control U = 12 V ● ● ● ● ● ● ● EP1D
U = 24 V ● ● ● ● ● ● ● EP2D
with pressure and flow control X-T open U = 12 V ● ● ● ● ● ● ● EP1DF
(load-sensing) U = 24 V ● ● ● ● ● ● ● EP2DF
with pressure and flow control X-T plugged U = 12 V ● ● ● ● ● ● ● EP1DS
(load-sensing) U = 24 V ● ● ● ● ● ● ● EP2DS
with electro-hydraulic pressure control U = 12 V ● ● ● ● ● ● ● EP1ED
U = 24 V ● ● ● ● ● ● ● EP2ED

Note
▶▶ Observe the engineering notes regarding each
1) See data sheet 92709 for precise specification control device

Bosch Rexroth AG, RE 92703/12.2015


 Axial piston variable pump | A10VO series 52 and 53 5
 Ordering code series 53

01 02 03 04 05 06 07 08 09 10 11 12
A10V O / 53 – V

18 28 45 63 72 85 100
04 Electro-proportional control positive control
with pressure control U = 12 V ● ● ● ● ● ● ● EK1D
U = 24 V ● ● ● ● ● ● ● EK2D
pressure and flow control X-T open U = 12 V ● ● ● ● ● ● ● EK1DF
with controller cut-off (load sensing) U = 24 V ● ● ● ● ● ● ● EK2DF
pressure and flow control X-T plugged U = 12 V ● ● ● ● ● ● ● EK1DS
with controller cut-off (load sensing) U = 24 V ● ● ● ● ● ● ● EK2DS
electro-hydraulic pressure U = 12 V ● ● ● ● ● ● ● EK1ED
control with controller cut-off U = 24 V ● ● ● ● ● ● ● EK2ED

Series
05 Series 5, index 3 ● ● ● ● ● ● ● 53

Direction of rotation
06 View on drive shaft clockwise R
counter-clockwise L

Sealing material
07 FKM (fluor-caoutchouc) V

Drive shaft
08 Splined shaft standard shaft ● ● ● ● ● ● ● S
ANSI B92.1a similar to shaft "S" however for higher input torque ● ● ● ● ● ● – R
reduced diameter, limited suitability for through drive ● ● ● ● ● ● ● U
similar to shaft "U", however for higher torque – ● ● ● ● ● ● W

Mounting flange
09 ISO 3019-1 (SAE) 2-hole ● ● ● ● ● ● ● C
4-hole – – – ● ● ● ● D

Working port
10 SAE flange port rear not for through drive ● ● ● ● ● ● ● 11
fastening thread, metric
at side, opposite for through drive ● ● ● ● ● ● ● 12

at side, offset 90° not for through drive;


available only for counter- – – ● – – – – 13
clockwise direction of rotation

 RE 92703/12.2015, Bosch Rexroth AG


6 A10VO series 52 and 53 | Axial piston variable pump
Ordering code series 53

01 02 03 04 05 06 07 08 09 10 11 12
A10V O / 53 – V

Through drive (for attachment options, see page 59)


11 Flange ISO 3019-1 Hub for splined shaft2)
Diameter Diameter 18 28 45 63 72 85 100
without through drive ● ● ● ● ● ● ● N00
82-2 (A) 5/8 in 9T 16/32DP ● ● ● ● ● ● ● K01
3/4 in 11T 16/32DP ● ● ● ● ● ● ● K52
101-2 (B) 7/8 in 13T 16/32DP – ● ● ● ● ● ● K68
1 in 15T 16/32DP – – ● ● ● ● ● K04
127-4 (C) 1 1/4 in 14T 12/24DP – – – ● ● ● ● K15
1 1/2 in 17T 12/24DP – – – – – ● ● K16
127-2 (C) 1 1/4 in 14T12/24DP – – – – – ● ● K07
1 1/2 in 17T 12/24DP – – – – – ● ● K24

Connector for solenoids


12 Without connector (without solenoid, with hydraulic control only, without code) ● ● ● ● ● ● ●
DEUTSCH – molded connector, 2-pin – without suppressor diode (for electric controls) ● ● ● ● ● ● ● P

● = Available ○ = On request – = Not available

Note
▶▶ Note the project planning notes on page 65.
▶▶ In addition to the ordering code, please specify the
relevant technical data when placing your order.

2) According to ANSI B92.1a

Bosch Rexroth AG, RE 92703/12.2015


 Axial piston variable pump | A10VO series 52 and 53 7
 Hydraulic fluids

Hydraulic fluids

The A10VO variable pump is designed for operation with Notes on selection of hydraulic fluid
HLP mineral oil according to DIN 51524. The hydraulic fluid should be selected such that the operat-
Application instructions and requirements for hydraulic ing viscosity in the operating temperature range is within
fluids should be taken from the following data sheets the optimum range (νopt see selection diagram).
before the start of project planning:
▶▶ 90220: Hydraulic fluids based on mineral oils and Note
related hydrocarbons At no point of the component may the temperature be
▶▶ 90221: Environmentally acceptable hydraulic fluids higher than 115 °C. The temperature difference specified in
the table is to be taken into account when determining the
viscosity in the bearing.
If the above conditions cannot be maintained due to
extreme operating parameters, please contact the respon-
sible member of staff at Bosch Rexroth.

Viscosity and temperature of hydraulic fluids


Viscosity Temperature Comment
Cold start νmax ≤ 1600 mm /s 2
θSt ≥ -40 °C t ≤ 1 min, without load (p ≤ 30 bar), n ≤ 1000 rpm
Permissible temperature difference ΔT ≤ 25 K between axial piston unit and hydraulic fluid
Warm-up phase ν < 1600 to 400 mm2/s θ = -40 °C to -25 °C Note the detailed information on operation with low tempera-
tures, see data sheet 90300-03-B.
Continuous operation ν = 400 to 10 mm2/s This corresponds, for example on the VG 46, to a temperature
range of +5 °C to +85 °C (see selection diagram page 7)
θ = -25 °C to +110 °C measured at port L
Observe the permissible temperature range of the shaft seal
(ΔT = approx. 5 K between the bearing/shaft seal and port L)
νopt = 36 to 16 mm2/s Range of optimum operating viscosity and efficiency
Short-term operation νmin ≥ 7 mm2/s t < 1 min, p < 0.3 • pnom

▼▼ Selection diagram
Warm-up phase
Maximum permissible viscosity for cold start
1600
1000
600
400

200
VG 68
VG 46
VG

VG 32
VG 2
Continuous operation

10

Viscosity v [mm2/s]
2

100

60
40
36

20
Optimum operating viscosity range vopt 16
optimum efficiency
10
Minimum permissible viscosity for short-term operation
7
-40 -25 -10 0 10 30 50 70 90 115
Minimum permissible temperature for cold start Temperature θ [°C]

 RE 92703/12.2015, Bosch Rexroth AG


8 A10VO series 52 and 53 | Axial piston variable pump
Ordering code series 53

Filtration of the hydraulic fluid


Finer filtration improves the cleanliness level of the hydraulic
fluid, which increases the service life of the axial piston unit.
A cleanliness level of at least 20/18/15 is to be maintained
according to ISO 4406.
At very high hydraulic fluid temperatures (90 °C to maxi-
mum 115 °C), cleanliness level 19/17/14 according to at
least ISO 4406 is necessary.
Please contact us if the above classes cannot be observed.

Bosch Rexroth AG, RE 92703/12.2015


 Axial piston variable pump | A10VO series 52 and 53 9
 Operating pressure range

Operating pressure range

Pressure at working port B Definition


Nominal pressure pnom 250 bar absolute The nominal pressure corresponds to the maximum design pressure.
Maximum pressure pmax 315 bar absolute The maximum pressure corresponds the maximum working pressure within the
Single operating period 2.5 ms single operating period. The sum of the single operating periods must not exceed
the total operating period.
Total operating period 300 h
Minimum pressure pB abs 10 bar absolute Minimum pressure on the high-pressure side (B) which is required in order to
(high pressure side) prevent damage to the axial piston unit.
Rate of pressure change RA max 16000 bar/s Maximum permissible rate of pressure rise and reduction during a pressure
change over the entire pressure range.
Pressure at suction port S (inlet)
Minimum pressure Standard 0.8 bar absolute Minimum pressure at suction port S (inlet) that is required in order to avoid dam-
pS min age to the axial piston unit. The minimum pressure depends on the speed and
displacement of the axial piston unit.

Maximum pressure pS max 5 bar absolute


Case drain pressure at port L1, L2
Maximum pressure pL max 2 bar absolute Maximum 0.5 bar higher than inlet pressure at port S, but not higher than pL max.
A case drain line to the reservoir is required.

▼▼ Rate of pressure change RA max ▼▼ Pressure definition

pnom t2
Single operating period t1 tn
∆t
Maximum pressure pmax
Nominal pressure pnom
Pressure p

Pressure p

∆p

Time t Minimum pressure (high-pressure side)

▼▼ Maximum permissible speed (limit speed)


Time t
Permissible speed by increasing inlet pressure
pabs at suction opening S or at Vg ≤ Vgmax Total operating period = t1 + t2 + ... + tn
Note
1.2
Operating pressure range valid when using hydraulic
1.6
fluids based on mineral oils. Please contact us for values
1.4 for other hydraulic fluids.
Inlet pressure pabs bar

1.1
Speed n/nmax

1.2

1.0 1.0

0.9

0.9 0.8
0.7 0.8 0.9 1.0

Displacement Vg/Vgmax

 RE 92703/12.2015, Bosch Rexroth AG


10 A10VO series 52 and 53 | Axial piston variable pump
Technical data

Technical data

Size NG 10 18 28 45 60 1) 63 2) 72 85 100
Displacement, geometric, per revolution Vg max cm 3
10.5 18 28 45 60 63 72 85 100
Speed maximum3) at Vg max nnom rpm 3600 3300 3000 2600 4) 2700 2600 2600 2500 2300
at Vg < Vg max nmax perm rpm 4320 3960 3600 3120 3140 3140 3140 3000 2500
Flow at nnom and Vg max qv l/min 37 59 84 117 162 163 187 212 230
at nE = 1500 rpm qvE l/min 15 27 42 68 90 95 108 128 150
Power at nnom, Vg max P kW 16 25 35 49 65 68 77 89 96
and Δp = 250 bar
at nE = 1500 rpm PE kW 7 11 18 28 37 39 45 53 62
Torque at Vg max T Nm 42 71 111 179 238 250 286 338 398
and Δp = 250 bar
at Vg max T Nm 17 29 45 72 95 100 114 135 159
and Δp = 100 bar
Rotary stiffness S c Nm/rad 9200 11000 22300 37500 65500 65500 65500 143000 143000
of drive shaft R c Nm/rad – 14800 26300 41000 69400 69400 69400 152900 –
U c Nm/rad 6800 8000 16700 30000 49200 49200 49200 102900 102900
W c Nm/rad – – 19900 34400 54000 54000 54000 117900 117900
P c Nm/rad 10700 – – – – – – – –
Moment of inertia for rotary group JTW kgm 2
0.0006 0.0009 0.0017 0,003 0.0056 0.0056 0.0056 0,012 0,012
Maximum angular acceleration5) α rad/s² 8000 6800 5500 4000 3300 3300 3300 2700 2700
Case volume V l 0.2 0.25 0.3 0.5 0.8 0.8 0.8 1 1
Weight without through drive (approx.) m kg 8 11.5 15 18 22 22 22 36 36
Weight with through drive (approx.) – 13 18 24 28 28 28 45 45

Determining the operating characteristics Note


Vg × n × ηv ▶▶ Theoretical values, without efficiency and tolerances;
Flow qv = [l/min]
1000 values rounded
Vg × Δp ▶▶ Operation above the maximum values or below the
Torque T = [Nm]
20 × π × ηhm minimum values may result in a loss of function, a
2 π × T × n qv × Δp reduced service life or in the destruction of the axial
Power P = = [kW]
60000 600 × ηt piston unit. Bosch Rexroth recommends testing the
load by means of experiment or calculation / simula-
Key
tion and comparison with the permissible values.
Vg Displacement per revolution [cm3]
Δp Differential pressure [bar]
n Rotational speed [rpm]
ηv Volumetric efficiency
ηhm Mechanical-hydraulic efficiency
ηt Total efficiency (ηt = ηv × ηhm)

1) Only series 52 5) The scope of application lies between the minimum necessary and
2) Only series 53 the maximum permissible drive speeds. It applies for external stim-
3) The values are applicable: uli (e. g. engine 2 to 8 times rotary frequency, Cardan shaft twice
‒ At absolute pressure pabs = 1 bar at suction port S the rotary frequency). The limit value is only valid for a single pump.
‒ For the optimal viscosity range of νopt = 36 to 16 mm2/s The load capacity of the connecting parts must be considered.
‒ For hydraulic fluid based on mineral oils
4) Please contact us regarding higher speeds

Bosch Rexroth AG, RE 92703/12.2015


 Axial piston variable pump | A10VO series 52 and 53 11
 Technical data

Permissible radial and axial forces on the drive shaft


Size NG 10 18 28 45 60/63 72 85 100
Fq
Maximum radial force at a/2 Fq max N 250 350 1200 1500 1700 1500 2000 2000
a/2a/2
a

Maximum axial force + ± Fax max N 400 700 1000 1500 2000 1500 3000 3000
Fax

Note
▶▶ The values given are maximum values and do not apply
to continuous operation. For drives with radial loading
(pinion, V-belt drives), please contact us!

Permissible input and through drive torques


Size 10 18 28 45 60/63 72 85 100
Torque at Vg max and Δp = 250 bar1) T max Nm 42 71 111 179 250 321 338 398
Input torque at drive shaft, maximum2)
S TE max Nm 126 124 198 319 630 630 1157 1104
Ø in 3/4 3/4 7/8 1 1 1/4 1 1/4 1 1/2 1 1/2
R TE max Nm – 160 250 400 650 650 1215 –
Ø in – 3/4 7/8 1 1 1/4 1 1/4 1 1/2 –
U TE max Nm 60 59 105 188 306 306 628 595
Ø in 5/8 5/8 3/4 7/8 1 1 1 1/4 1 1/4
W TE max Nm – – 140 220 396 383 650 636
Ø in – – 3/4 7/8 1 1 1 1/4 1 1/4
P TE max Nm 90 – – – – – – –
Ø mm 18 – – – – – – –
Maximum through-drive torque
S TD max Nm – 108 160 319 484 484 698 778
R TD max Nm – 120 176 365 484 484 698 –
U TD max Nm – 59 105 188 306 306 628 595
W TD max Nm – – 140 220 396 383 650 636
▼▼ Distribution of torques

T1 T2

TE

1st pump 2nd T3


pump
TD

Torque at 1st pump T1


Torque at 2nd pump T2
Torque at 3rd pump T3
Input torque TE = T1 + T2 + T3
TE < TE max
Through-drive torque TD = T2 + T3
TD < TD max

1) Efficiency not considered


2) For drive shafts with no radial force

 RE 92703/12.2015, Bosch Rexroth AG


12 A10VO series 52 and 53 | Axial piston variable pump
DR – Pressure control

DR – Pressure control

The pressure controller limits the maximum pressure at the ▼▼ Circuit diagram DR

pump outlet within the control range of the variable pump.


The variable pump only supplies as much hydraulic fluid as
is required by the consumers. If the operating pressure
exceeds the pressure setting at the pressure valve, the
pump will regulate to a smaller displacement to reduce the
control differential. L L1 B
▶▶ Basic position in depressurized state:Vg max.
▶▶ Setting range1) for pressure control 35 to 250 bar.
Standard is 250 bar.

▼▼ Characteristic curve DR

max

250
Hysteresis/pressure rise Δp
Operating pressure pB [bar]

L2 S

Controller data
Size 10 18 28 45 60 72 85 100
63
Pressure Δp [bar] 6 6 6 6 8 8 12 14
increase
Hysteresis Δp [bar] maximum 3
and repeat-
35
ability
Control fluid l/min maximum approx. 3
Flow qV consumption
qv min qv max

Characteristic curve valid for n1 = 1500 rpm and tfluid = 50 °C.

1) In order to prevent damage to the pump and the system, the per-
missible setting range must not be exceeded. The range of possi-
ble settings at the valve is higher.

Bosch Rexroth AG, RE 92703/12.2015


 Axial piston variable pump | A10VO series 52 and 53 13
 DRG – Pressure control, remotely operated

DRG – Pressure control, remotely operated

For the remote-controlled pressure control, the LS pressure ▼▼ Circuit diagram DRG

limitation is performed using a separately arranged pres-


1
sure relief valve. Therefore any pressure control value under
the pressure set on the pressure controller can be regu-
lated. Pressure controller DR see page 12.
A pressure relief valve is externally piped to port X for X

remote setting of pressure below the setting of the DR


control valve spool. This relief valve is not included in the 2
scope of delivery of the DRG control.
When there is differential pressure Δp at the control valve
and with the standard setting on the remote-controlled
3
pressure cut-off of 20 bar, the amount of control fluid at the
connection is X approx. 1.5 l/min. If a different setting
(range 10 to 22 bar) is required, please state in plain text.
L L1 B
As a separate pressure relief valve (1) we recommend:
▶▶ a directly controlled, hydraulic or electric proportional
one, suitable for the control fluid mentioned above.
The max. length of piping should not exceed 2 m.
▶▶ Basic position in depressurized state:Vg max.
▶▶ Setting range1) for pressure control 35 to 250 bar (3).
Standard is 250 bar.
▶▶ Setting range for differential pressure 10 to 22 bar (2)
Standard is 20 bar.
Unloading port X to the reservoir results in a zero stroke
(standby) pressure which is approx. 1 to 2 bar higher than L2 S
the defined differential pressure ∆p, however system influ-
1 The separate pressure relief valve and the line are not
ences are not taken into account.
included in the scope of delivery.
2 Remote-controlled pressure cut-off (G).
▼▼ Characteristic curve DRG
3 Pressure controller (DR)
Controller data
max

250
Hysteresis/pressure rise Δp

Size 10 18 28 45 60 72 85 100
Operating pressure pB [bar]

63
Pressure Δp [bar] 6 6 6 6 8 8 12 14
increase
Hysteresis Δp [bar] maximum 3
and repeat-
ability
Control fluid l/min maximum approx. 4.5
consumption

Standby2)

qv min Flow qV qv max

Characteristic curve valid for n1 = 1500 rpm and tfluid = 50 °C.

1) In order to prevent damage to the pump and the system, the per-
missible setting range must not be exceeded. The range of possi-
ble settings at the valve is higher.
2) Zero stroke from pressure setting Δ p on controller (2)

 RE 92703/12.2015, Bosch Rexroth AG


14 A10VO series 52 and 53 | Axial piston variable pump
DRF (DFR) / DRS (DFR1) / DRSC– Pressure and flow control

DRF (DFR) / DRS (DFR1) / DRSC– Pressure and flow control

In addition to the pressure controller function (see Possible connections at port B


page 12), a variable orifice (e.g. directional valve) is used (not included in the delivery contents)
to adjust the differential pressure upstream and down- LS mobile control blocks Data sheets
stream of the orifice. This is used to control the pump flow. M4-12 64276
The pump flow is equal to the actual hydraulic fluid quantity M4-15 64283
required by the consumer. With all controller combinations, LUDV mobile control blocks
the Vg reduction has priority. M6-15 64284
▶▶ Basic position in depressurized state:Vg max. M7-22 64295
▶▶ Setting range1) to 250 bar.
▶▶ DR pressure controller data see page 12
▼▼ Circuit diagram DRF (DFR)

▼▼ Characteristic curve DRF (DFR) / DRS (DFR1) / DRSC Plugged at DRS (DFR1) / DRSC valve

X
max
250
Hysteresis/pressure rise Δp
2 1
Operating pressure pB

3
[bar]

L L1 B

Stand by2)

0
qv min qv max
Flow qV

▼▼ Characteristic curve at variable speed


L2 S
max
Hysteresis/Pressure increase ΔqV

qV max
1 The metering orifice (control block) and the line is not
included in the delivery contents.
2 Pressure and flow controller (FR).
Flow qV

3 Pressure controller (DR)


Note
The DRS and (DFR1) and DRSC valve versions have no
pilot line between X and the reservoir.
qV min
n0 n max
Unloading the LS-pilot line must be possible in the
Rotational speed n
valve system.
Because of the flushing function sufficient unloading of
Characteristic curves valid for n1 = 1500 rpm and tfluid = 50 °C.
the flow control in DRS (DFR1) control valve X-line must
also be provided.
If this pilot line of the X line does not have to be guaran-
1) In order to prevent damage to the pump and the system, the per- teed, the DRSC control valve must be used.
missible setting range must not be exceeded. The range of possi-
ble settings at the valve is higher. For further information see page 15
2) Zero stroke from differential pressure setting Δp on controller (2)

Bosch Rexroth AG, RE 92703/12.2015


 Axial piston variable pump | A10VO series 52 and 53 15
 DRF (DFR) / DRS (DFR1) / DRSC– Pressure and flow control

Differential pressure ∆p:


▶▶ Standard setting: 14 bar
If another setting is required, please state in clear text.
▶▶ Adjustment range: 14 to 22 bar
Unloading port X to the reservoir results in a zero stroke
(standby) pressure which is approx. 1 to 2 bar higher than
the defined differential pressure ∆p, however system influ-
ences are not taken into account.

Controller data
▶▶ DR pressure controller data see page 12.
▶▶ Maximum flow deviation measured at drive speed
n = 1500 rpm.
Size 10 18 28 45 60 72 85 100
63
Flow Δq vmax 0.5 0.9 1.0 1.8 2.5 2.5 3.1 3.1
deviation [l/min]
Hysteresis; Δp [bar] maximum 3
repeatability
Control fluid l/min maximum approx. 3 to 4.5 (DRF (DFR))
consumption maximum approx. 3 (DRS (DFR1) / DRSC)

 RE 92703/12.2015, Bosch Rexroth AG


16 A10VO series 52 and 53 | Axial piston variable pump
LA... – Pressure, flow and power controller

LA... – Pressure, flow and power controller

Pressure control equipped as DR(G), see page 12 (13). ordering please state the power characteristics to be set ex
Equipment of the flow control like DRS (DFR1), see works in clear text, e.g. 20 kW at 1500 rpm.
page 14. Controller data
In order to achieve a constant drive torque with varying ▶▶ Pressure controller DR see page 12.
operating pressures, the swivel angle and with it the vol- ▶▶ Pressure and flow controller DR see page 14.
ume flow from the axial piston pump is varied so that the ▶▶ See data sheet 92709 for electric override LA.S
product of flow and pressure remains constant. Flow con- ▶▶ Control fluid consumption max. approx. 5.5 l/min
troller is possible below the power control curve. When
Torque T [Nm] for size
Start of control 18 28 45 63 72 85 100 Order code
10 to 35 bar 3.8 – 12.1 6 – 19 10 – 30 15 – 43 17 – 49.2 20 – 57 24 – 68 LA5
36 to 70 12.2 – 23.3 19.1 – 36 30.1 – 59 43.1 – 83 49.3 – 94.9 57.1 – 112 68.1 – 132 LA6
71 to 105 23.4 – 33.7 36.1 – 52 59.1 – 84 83.1 – 119 95.0 – 136.0 112.1 – 160 132.1 – 189 LA7
106 to 140 33.8 – 45 52.1 – 70 84.1 – 112 119.1 – 157 136.1 – 179.4 160.1 – 212 189.1 – 249 LA8
141 – 230 45.1 – 74.8 70.1 – 117 112.1 – 189 157.1 – 264 179.5 – 301.7 212.1 – 357 249.1 – 419 LA9

Conversion of the torque values in power [kW]


T 2xTxn
P= [kW] (at 1500 rpm) or P= [kW] (For rotational speeds see page 10)
6.4 60000

▼▼ Characteristic curve LA.DS ▼▼ Circuit diagram LA.DS


300 (for further combination options with LA.. see page 17)
Operating pressure pB [bar]

250 X X
LA9
200
LA8 1

150
LA7
100

LA6
50
LA5
0 L L1 B
0 Flow qV [%] 100

∆q
V

LA9

LA8
Torque T [Nm]

LA7

LA6 L2 S

LA5 1 The metering orifice (control block) and the line is not
included in the delivery contents.
0 Flow qV [%] 100

Bosch Rexroth AG, RE 92703/12.2015


 Axial piston variable pump | A10VO series 52 and 53 17
 LA... – Variations

LA... – Variations

▼▼ Circuit diagram LA.D with pressure cut-off ▼▼ Circuit diagram LA.S with separate flow control

1
L L1 B

L L1 B

L2 S

L2 S
▼▼ Circuit diagram LA.DG with pressure cut-off, remotely operated

X 1 The sensing orifice (control block) and the line is not


X included in the delivery contents.

Controller data
▶▶ See data sheet 92709 for electric override LA.S

L L1 B

L2 S

1 The pressure relief valve and the line are not included in
the scope of delivery.

 RE 92703/12.2015, Bosch Rexroth AG


18 A10VO series 52 and 53 | Axial piston variable pump
ED – Electro-hydraulic pressure control

ED – Electro-hydraulic pressure control

The ED valve is set to a certain pressure by a specified ▼▼ Influence of the pressure setting on standby
(maximally energized)
variable solenoid current.
34
When changing the consumer (load pressure), this causes
32
an increase or decrease in the pump swivel angle (flow) in
30
order to maintain the electrically set pressure level.
28
The pump thus only delivers as much hydraulic fluid as the

Standby [bar]
26
consumers can take. The desired pressure level can be set
24
steplessly by varying the solenoid current.
22
As the solenoid current signal drops towards zero, the
20
pressure will be limited to pmax by an adjustable hydraulic
18
pressure cut-off (secure fail safe function in case of a loss
16
of power, e.g. for fan drives). The response time character-
14
istic curve of the ED-control was optimized for the use as a 140 160 180 200 220 240
fan drive system. When ordering, specify the type of appli- 250
Maximum pressure setting [bar]
cation in clear text.

▼▼ Static current-pressure characteristic curve ED ▼▼ Circuit diagram ED71/ED72


(negative characteristic curve measured with pump in zero stroke) X
250
Operating pressure pB [bar]

ED Deactivation of control

Max. adjustable
140 control pressure

Min. adjustable control pressure


0 Amperage I/Imax 1 L L1 B

▶▶ Hysteresis static < 3 bar.

▼▼ Flow-pressure characteristic curve


< 4 bar

250
Maximum operating pressure P [bar]

max
Adjustment range

Hysteresis/pressure rise Δp
(deenergized)

L2 S

Technical data, solenoid ED71 ED72


Voltage 12 V (±20%) 24 V (±20%)
Control current
140
Start of control at p max 100 mA 50 mA

qv min qv max End of control at p min 1200 mA 600 mA


Flow qV
Limiting current 1.54 A 0.77 A
▶▶ Characteristic curves valid for n1 = 1500 rpm and
Nominal resistance (at 20 °C) 5.5 Ω 22.7 Ω
tfluid = 50 °C.
Dither frequency 100 to 100 to
▶▶ Control fluid consumption: 3 to 4.5 l/min. 200 Hz 200 Hz
▶▶ For standby standard setting, see the following diagram, Duty cycle 100% 100%
other values on request. Type of protection: see connector version page 61
Operating temperature range at valve -20 °C to +115 °C

Bosch Rexroth AG, RE 92703/12.2015


 Axial piston variable pump | A10VO series 52 and 53 19
 ER – Electro-hydraulic pressure control

ER – Electro-hydraulic pressure control

The ER valve is set to a certain pressure by a specified ▼▼ Circuit diagram ER71/ER72

variable solenoid current. X

When changing the consumer (load pressure), this causes


an increase or decrease in the pump swivel angle (flow) in
order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The desired pressure level can be set
steplessly by varying the solenoid current.
As the solenoid current signal drops towards zero, the
pressure will be limited to pmin (stand by).
Observe project planning notes.
L L1 B
▼▼ Static current-pressure characteristic curve ER
(positive characteristic curve measured with pump in zero stroke)
350
Operating pressure pB [bar]

250

Maximum adjustable
control pressure
150

L2 S
Minimum adjustable
50
control pressure
14 Technical data, solenoid ER71 ER72
0
0 CurrentI/Imax 1 Voltage 12 V (±20%) 24 V (±20%)
Control current
▶▶ Hysteresis static current-pressure characteristic Start of control at p min 100 mA 50 mA
curve < 3 bar. End of control at p max 1200 mA 600 mA
Limiting current 1.54 A 0.77 A
▼▼ Flow-pressure characteristic curve
Nominal resistance (at 20 °C) 5.5 Ω 22.7 Ω
< 4 bar

250 Dither frequency 100 to 100 to


Maximum operating pressure P

200 Hz 200 Hz
Duty cycle 100% 100%
max
Adjustment range
(fully energized)

Hysteresis/pressure rise Δp

Type of protection: see connector version page 61


Operating temperature range at valve -20 °C to +115 °C
[bar]

Project planning note!


Excessive current levels (I > 1200 mA at 12 V or I > 600 mA
at 24 V) to the ER solenoid can result in undesired pres-
140 sure increases which can lead to pump or system damage.
Therefore:
qv min Flow qV qv max ▶▶ Use Imax current limiter solenoids.
▶▶ Characteristic curves valid for n1 = 1500 rpm and ▶▶ A sandwich plate pressure reducing valve can be
tfluid = 50 °C. used to protect the pump in the event of overflow.
▶▶ Control fluid consumption: 3 to 4.5 l/min. An accessory kit with intermediate plate pressure con-
▶▶ Standby standard 14 bar. Other values on request. troller can be ordered from Bosch Rexroth under part
▶▶ Influence of pressure setting on stand-by ±2 bar. number R902490825.

 RE 92703/12.2015, Bosch Rexroth AG


20 A10VO series 52 and 53 | Axial piston variable pump
EP – Electro-proportional control

EP – Electro-proportional control

Electro-proportional control makes a stepless and repro- ▼▼ Circuit diagram EP.D

ducible setting of the pump displacement possible directly


via the swashplate. The control force of the control piston
is applied by a proportional solenoid. The control is propor-
tional to the current (for start of control, see table right).
In a depressurized state, the pump is swiveled to its initial
L L1 B
position (Vg max) by an adjusting spring. If the operating
pressure exceeds a limit value of approx. 4 bar, the pump
starts to swivel from Vg max to Vg min without control by the
solenoid (control current < start of control). With a mini-
mum swivel angle Vg min and de-energized EP solenoids, a
minimum pressure of 10 bar must be maintained, or alter-
natively a minimum amount of 5 % of the displacement.
A PWM signal is used to control the solenoid.

EP.D: The pressure control regulates the pump displacement


back to Vg min after the set target pressure has been reached. L2 S
A minimum operating pressure of 14 bar is needed for safe
and reproducible control. The necessary control fluid is
Technical data, solenoid EP1 EP2
taken from the high pressure.
Voltage 12 V (±20%) 24 V (±20%)

▼▼ Characteristic curve EP1/2 Control current


Start of control at Vg min 400 mA 200 mA
1400 End of control at Vg max 1200 mA 600 mA
Minimum working stroke 352 mA 176 mA
1200 of the dither within the
minimum working
control range1)
Control current I [mA]

stroke of dither
1000 Dither frequency 100 to 100 to
ΔI, independent of
EP1 200 Hz 200 Hz
the mean value
800 Limiting current 1.54 A 0.77 A
Nominal resistance (at 20 °C) 5.5 Ω 22.7 Ω
600
Duty cycle 100% 100%
EP2
Type of protection: see connector version page 61
400
Operating temperature range at valve -20 °C to +115 °C

200
Note
We recommend the valve with flushing function for the
0 0.5 1.0
EP.D control variant. Please contact us.
Displacement [%]
Vg min Vg max

▶▶ Hysteresis static current-displacement characteristic


curve < 5%.

1) ΔI = 44% of the current difference within the control range, regard-


less of the mean value of the current

Bosch Rexroth AG, RE 92703/12.2015


 Axial piston variable pump | A10VO series 52 and 53 21
 EK – Electro-proportional control with controller cut-off

EK – Electro-proportional control with controller cut-off

Variant EK... is based completely on the variant EP... (see ▼▼ Circuit diagram EK.D

page 20).
In addition to the electro-proportional control function, a
controller cut-off is integrated in the electric characteristic
curve. The pump then swivels to Vg max if the pilot signal is
lost (e.g., cable break) and then works with the DRF set- L L1 B

tings if necessary (see page 12). The controller cut-off is


only intended for short-term use and not for permanent use
if the control signal is lost. If the control signal is lost, the
pump swivel times are increased by the EK valve.
A PWM signal is used to control the solenoid.
Note
A minimum operating pressure of 50 bar is needed for
safe and reproducible electro-proportional control with
controller cut-off. For lower pressures, a pilot signal of >
500 mA (EK2) or > 1000 mA (EK1) is required in order to L2 S
avoid undesired controller cut-off. The necessary control
fluid is taken from the high pressure. Technical data, solenoid EK1 EK2

In the Vg max the spring force of the return spring is maxi- Voltage 12 V (±20%) 24 V (±20%)

mum. To overcome the force of this spring, the solenoid Control current

must be subjected to excessive current (Ires). Start of control at Vg min 400 mA 200 mA
End of control at Vg max 1200 mA 600 mA
▼▼ Characteristic EK1/2 Minimum working stroke 352 mA 176 mA
of the dither within the
1400 control range1)
Dither frequency 100 to 100 to
Ires
1200 200 Hz 200 Hz
minimum working
Control current I [mA]

Limiting current 1.54 A 0.77 A


1000 stroke of dither
Nominal resistance (at 20 °C) 5.5 Ω 22.7 Ω
EK1 ΔI, independent of
the mean value Duty cycle 100% 100%
800
Type of protection: see connector version page 61

Ires Operating temperature range at valve -20 °C to +115 °C


600
EK2
Imin
400 EK1 EK2
Ioff
Imin [mA] 400 200
Imin
200 Imax [mA] 1200 600
Ioff [mA] < 300 < 150
Ioff
Ires [mA] > 1200 > 600
0 0.5 1.0
Displacement [%]
Note
▶▶ Hysteresis static current-displacement characteristic We recommend the valve with flushing function for the
curve < 5%. EK.D control variant. Please contact us.
▶▶ For changes in current, ramp times of > 200 ms must
be observed.

1) ΔI = 44% of the current difference within the control range, regard-


less of the mean value of the current

 RE 92703/12.2015, Bosch Rexroth AG


22 A10VO series 52 and 53 | Axial piston variable pump
EP(K).DF / EP(K).DS / EP(K) – with pressure and flow control

EP(K).DF / EP(K).DS / EP(K) – with pressure and flow control

A hydraulic pressure flow control is superimposed on the ▼▼ Circuit diagram EP.DF

electro-proportional control.
The pressure control regulates the pump displacement
X
infinitely varied back to Vg min after the set target pressure
has been reached. 1
This function is super-imposed on the EP or EK control, i.e.
the control-current dependent EP or EK function is exe-
cuted below the target pressure.
For the adjustment range of the pressure flow control, see
page 12 to 15.
With all controller combinations, the Vg reduction has priority.
With flow control, the pump flow can be influenced in L L1 B

addition to pressure control. The pump flow is thus equal


to the actual amount of hydraulic fluid required by the
consumer. This is achieved using the differential pressure at
the consumer (e.g. orifice).
The EP.DS or EK.DS version has no connection between X
and the reservoir (load sensing). Please refer to the notes
on page 14.

▼▼ Circuit diagram EP.D

L2 S

▼▼ Circuit diagram EP.DS


L L1 B

L L1 B
L2 S

1 The sensing orifice (control block) and the line is not


included in the delivery contents.
L2 S

Bosch Rexroth AG, RE 92703/12.2015


 Axial piston variable pump | A10VO series 52 and 53 23
 EP.ED / EK.ED – with electro-hydraulic pressure control

EP.ED / EK.ED – with electro-hydraulic pressure control

The ED valve is set to a certain pressure by a specified ▼▼ Circuit diagram EK.ED

variable solenoid current. X


When changing the consumer (load pressure), this causes
an increase or decrease in the pump swivel angle (flow) in
order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The pressure can be set steplessly by
the solenoid current.
As the solenoid current signal drops towards zero, the
pressure will be limited to pmax by an adjustable hydraulic
pressure cut-off (negative characteristic curve, e.g. for fan
drives ). A PWM signal is used to control the solenoid. L L1 B
For further information and technical data of the solenoids
for ED(ER) control please refer to pages 18 to 21.

▼▼ Circuit diagram EP.ED

L2 S

L L1 B

L2 S

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
24 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 10

Dimensions size 10

DR – Pressure controller; mounting flange C version SAE; series 52

max. 110

73

56
11
6.4
L
Flange
ISO 3019-1

45°

ø 11
-0.054

45°
0

Y
ø 82.55

53.5
56
L1
24 106.4
148 134
180

▼▼ View Y ▼▼ View Y
Valve mounting Valve mounting for
for clockwise counter-clockwise
rotation rotation

S B B S
28.6 28.6 28.6 28.6
51 51 51 51

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 25
 Dimensions size 10

Dimensions size 10

DR – Pressure controller; mounting flange A metric; series 52

max. 110

73

56
11
6.4
L
Flange
ISO 3019-2

45°

ø 11
-0.046

45°
0
ø 80

53.5
56
L1
24 109
148 134
180

▼▼ View Y ▼▼ View Y
Valve mounting Valve mounting for
for clockwise counter-clockwise
rotation rotation

S B B S
28.6 28.6 28.6 28.6
51 51 51 51

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
26 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 10

▼▼ Splined shaft 3/4 in (SAE J744) ▼▼ Splined shaft 5/8 in (SAE J744)
S ‒ 11T 16/32DP 1)
U ‒ 9T 16/32DP1)
30
23.8
14
1/4-20UNC-2B2) 4)

ø22
ø22
Centering 3)
R3 15x6.7
DIN 332
21 15.8

38 31.8

▼▼ Parallel keyed shaft DIN 6885


P ‒ A6x6x25

+ 0.3
28
25 Key width 6

2
+0.009
ø18 -0.004
20.5 -0.2

Ø22

Centering 3)
R3 15x6.7
DIN 332 36

Ports Standard Size4) pmax abs [bar]5) State8)


B Working port DIN 3852 M27 × 2; 16 deep 315 O
S Suction port DIN 3852 M27 × 2; 16 deep 5 O
Ports at mounting flange A metric
L Drain port DIN 38526) M16 × 1.5; 12 deep 2 O7)
L1 Drain port DIN 38526) M16 × 1.5; 12 deep 2 X7)
X with adapter Control pressure DIN 3852 M14 × 1.5; 12 deep 315 O
Ports at mounting flange C SAE
L Drain port DIN 119266) 9/16-18UNF-2B; 10 deep 2 O7)
L1 Drain port DIN 11926 6)
9/16-18UNF-2B; 10 deep 2 X7)
X without adapter Control pressure DIN 11926 7/16-20UNF-2B; 11.5 deep 315 O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 5) Momentary pressure spikes may occur depending on the application.
root, side fit, tolerance class 5 Keep this in mind when selecting measuring devices and fittings.
2) Thread according to ASME B1.1 6) The spot face can be deeper than as specified in the standard.
3) Coupling axially secured, e.g. with a clamp coupling or radially 7) Depending on the installation position, L or L1 must be connected
mounted clamping screw (also see installation instructions starting on page 62).
4) Observe the instructions in the operating instructions concerning 8) O = Must be connected (plugged when delivered)
the maximum tightening torques. X = Plugged (in normal operation)

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 27
 Dimensions size 10

▼▼ DRG – Pressure control, remotely operated (metric)1) ▼▼ DFR/DFR1 – Pressure, flow control (metric)1)

max. 110 max. 110


131 40 131 40
X X
X X
L L

117
117

110
110

L1 L1
180 180

▼▼ DRG – Pressure control, remotely operated (SAE)1) ▼▼ DFR/DFR1 – Pressure, flow control (SAE)1)

146 40 146 40
X X
X X
L L
102

102
95

95
L1 L1
179 179

1) Valve mounting for clockwise or counter-clockwise rotation see


page 11 and 12

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
28 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 18

Dimensions size 18

DR – Hydraulic pressure controller, clockwise rotation, series 53

▼▼ Port plate 11
83
7.8 10
24.5
L1
L1
Flange
L

122
ISO 3019-1

2.
72

5
L 45°
Ø82.55 - 0.054

11
.5
.5
0

61
61
X

45°

63
L2
83 106.4
156 136
max. 183
View X1)
58.7
Ø32

47.6
Ø20
S B

30.2 22.2
Detail Z 32 33
▼▼ Port plate 12
83
7.8 10
47.6

View Y1)
Ø20

24.5

L1
Flange B 22.2
ISO 3019-1

L
Ø82.55 - 00.054

58.7
Ø32

Y Z

30.2 56.5 56.5


143
170

1) Dimensions of working ports turned through 180° for counter-clockwise rotation

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 29
 Dimensions size 18

▼▼ Splined shaft 3/4 in (SAE J744) ▼▼ Splined shaft 3/4 in (SAE J744)
S ‒ 11T 16/32DP 1)
R ‒ 11T 16/32DP1)2)

30
14
1/4-20UNC-2B4) 5) 14

1/4-20UNC-2B4)5)
5
5

Ø22

Ø22
21 Usable shaft length 21

38 38

▼▼ Splined shaft 5/8 in (SAE J744)


U ‒ 9T 16/32DP1)

23.8
ø22

Centering 3)
R3 15x6.7
DIN 332
15.8

31.8

Ports Standard Size5) pmax abs [bar]6) State11)


B Working port (Standard pressure series) SAE J5187) 3/4 in 315 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port (standard pressure series) SAE J5187) 1 1/4 in 5 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
L Drain port DIN 119268) 3/4-16UNF-2B; 12 deep 2 O9)
L1, L210) Drain port DIN 119268) 3/4-16UNF-2B; 12 deep 2 X9)
X Control pressure DIN 11926 7/16-20UNF-2A; 11.5 deep 315 O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 6) Momentary pressure spikes may occur depending on the application.
root, side fit, tolerance class 5 Keep this in mind when selecting measuring devices and fittings.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 7) Metric fastening thread is a deviation from standard.

from standard. 8) The spot face can be deeper than as specified in the standard.

3) Center bore according to DIN 332 9) Depending on the installation position, L, L1 or L 2 must be con-

4) Thread according to ASME B1.1 nected (also see installation instructions starting on page 62).
5) Observe the instructions in the operating instructions concerning 10) Only series 53

the maximum tightening torques. 11) O = Must be connected (plugged when delivered)

X = Plugged (in normal operation)

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
30 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 18

▼▼ DRG – Pressure controller, remote controlled, series 53 ▼▼ EP.D. / EK.D. – Electro-proportional control, series 53

max. 183
113 218.5
62
113 62
X L1
L1 X
X
L L
122
106

122
106
S
S L2 L2

▼▼ DRF/DRS/DRSC – Pressure and flow control, series 53 ▼▼ EP.ED. / EK.ED. – Electro-prop. control, series 53

max. 183
113 62
220
X L1 L1
X

L
122

L
106

122
110
L2
S L2

▼▼ LA.D. – Pressure, flow and power control, series 53 ▼▼ ED7. / ER7. – Electro-prop. Pressure control, series 53

225 214
113 X 62
L1
L1
L
1)

L
122
113
106

122

L2 S L2
S

1) ER7.: 157 mm if using an intermediate plate pressure controller

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 31
 Dimensions size 28

Dimensions size 28

DR – Hydraulic pressure controller, clockwise rotation, series 522)

▼▼ Port plate 11
90

9.5 12
45°
6.3
Flange

123.5
ISO 3019-1 L

107
L

14.3
ø101.6 -0.054

69
0

66
73
27 L1 146
7.9 170 172
max. 209.5
View X1)

ø20
47.6
58.7
ø32

S B

30.2 22.2

▼▼ Port plate 12 33 33
Detail Z
max. 209.5

90
12
47.6

View Y1)
ø20

9.5
6.3
Flange
B 22.2
ISO 3019-1
L
-0.054
0

Y Z
58.7

S B
ø101.6

ø32

27 L1 30.2 66 66
160

1) Dimensions of working ports turned through 180° for counter-clockwise rotation


2) Primary dimensions for pump apply to series 52 and 53

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
32 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 28

▼▼ Splined shaft 7/8 in (SAE J744) ▼▼ Splined shaft 7/8 in (SAE J744)
S ‒ 13T 16/32DP 1)
R ‒ 13T 16/32DP1)2)

33.1 16

1/4-20UNC-2B3)4)
1/4-20UNC-2B3) 4)

16 5
5

Usable shaft length 25


25.1
41

41

▼▼ Splined shaft 3/4 in (SAE J744) ▼▼ Splined shaft 3/4 in (SAE J744)
U ‒ 11T 16/32DP 1)
W ‒ 11T 16/32DP1)2)

30
14
1/4-20UNC-2B3) 4)

1/4-20UNC-2B3) 4)
14
5
5

Usable shaft length 21


22
38

38

Ports Standard Size4) pmax abs [bar]5) State10)


B Working port (Standard pressure series) SAE J518 6)
3/4 in 315 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port (standard pressure series) SAE J5186) 1 1/4 in 5 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
L Drain port ISO 119267) 3/4-16UNF-2B; 12 deep 2 O8)
L1, L29) Drain port ISO 119267) 3/4-16UNF-2B; 12 deep 2 X8)
X Control pressure ISO 11926 7/16-20UNF-2B; 11.5 deep 315 O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 6) Metric fastening thread is a deviation from standard.
root, side fit, tolerance class 5 7) The spot face can be deeper than as specified in the standard.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 8) Depending on the installation position, L, L1 or L2 must be connected

from standard. (also see installation instructions starting on page 62).


3) Thread according to ASME B1.1 9) Only for series 53

4) Observe the instructions in the operating instructions concerning 10) O = Must be connected (plugged when delivered)

the maximum tightening torques. X = Plugged (in normal operation)


5) Momentary pressure spikes may occur depending on the application.
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 33
 Dimensions size 28

▼▼ DRG – Pressure controller, remote controlled, series 52 (53) ▼▼ EP.D. / EK.D. – Electro-proportional control, series 53

max. 209.5
139.5 224
63 140 63
L1
X
X
X L L
123.5

130
107

114
L

S S
L2
L1

▼▼ DFR/DFR1/DRSC – Pressure and flow control, series 52 (53) ▼▼ EP.ED. / EK.ED. – Electro-proportional control, series 53

max. 209.5
139.5
63
240
L1
X

X L
123.5

130
117
L
107

L2
S
L1

▼▼ LA.D. – Pressure, flow and power control, series 53 ▼▼ ED7. / ER7. – Electro-prop. Pressure control, series 52 (53)

231
140 63
240
X
L1
X

L L
130
114

1301)

S
L2
L1

1) ER7.: 159 mm if using an intermediate plate pressure controller

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
34 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 45

Dimensions size 45

DR – Hydraulic pressure controller, clockwise rotation, series 523)

▼▼ Port plate 11

99
9.5 12
6.3 30 45°

Flange L1

131.5
ISO 3019-1
L

77
14.3
-0.054

78
X
0
Ø101.6

68.5
189
max. 220.5 146
172
▼▼ Port plate 12
max. 220.5
150.5
99
View X1)
9.5 12
6.3 30
L1
Flange
ISO 3019-1 S
L
.9
69
-0.054
0

Y
ø38
69.9
Ø101.6

ø25
ø38

.4
52
S
35 26 B
35.7 .7 .2
30°
1782)
30°
2112) 38 38
Detail Z
▼▼ Port plate 13
counter-clockwise B View Y1)
rotation2)
52.4
Ø25
B
72

26.2

Z
S B
S

90 90 90

1) Dimensions of working ports turned through 180° for counter-clockwise rotation


2) For dimensions of working ports S and B for port plate 13, please refer to port plate 12, footnote 2).
3) Primary dimensions for pump apply to series 52 and 53

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 35
 Dimensions size 45

▼▼ Splined shaft 1 in SAE J744 ▼▼ Splined shaft 1 in SAE J744


S ‒ 15T 16/32DP 1)
R ‒ 15T 16/32DP1)2)

38 16

1/4-20UNC-2B3) 4)
3) 4)
1/4-20UNC-2B 16 5
5

Usable shaft length 29.5


30
45.9

45.9

▼▼ Splined shaft 7/8 in SAE J744 ▼▼ Splined shaft 7/8 in SAE J744
U ‒ 13T 16/32DP 1)
W ‒ 13T 16/32DP1)

33.1
16
1/4-20UNC-2B3) 4)

1/4-20UNC-2B3) 4)
16
5 5

Usable shaft length 25


25.1
41
41

Ports Standard Size4) pmax abs [bar]5) State10)


B Working port (Standard pressure series) SAE J518 6)
1 in 315 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port (standard pressure series) SAE J5186) 1 1/2 in 5 O
Fastening thread DIN 13 M12 × 1.75; 20 deep
L Drain port ISO 119267) 7/8-14UNF-2B; 13 deep 2 O8)
L1, L29) Drain port ISO 119267) 7/8-14UNF-2B; 13 deep 2 X8)
X Control pressure ISO 11926 7/16-20UNF-2A; 11.5 deep 315 O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 6) Metric fastening thread is a deviation from standard.
root, side fit, tolerance class 5 7) The spot face can be deeper than as specified in the standard.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 8) Depending on the installation position, L, L1 or L2 must be con-

from standard. nected (also see installation instructions starting on page 62).
3) Thread according to ASME B1.1 9) Only series 53

4) Observe the instructions in the operating instructions concerning 10) O = Must be connected (plugged when delivered)

the maximum tightening torques. X = Plugged (in normal operation)


5) Momentary pressure spikes may occur depending on the application.
Keep this in mind when selecting measuring devices and fittings.

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
36 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 45

▼▼ DRG – Pressure controller, remote controlled, series 52 (53) ▼▼ EP.D. / EK.D. – Electro-proportional control, series 53

max. 220.5
68 228
150.5 68 35
146
L1
L1 X

131.5
X
X
L
115

132.5
L S

116
S

L2

▼▼ DFR/DFR1/DRSC – Pressure and flow control, series 52 (53) ▼▼ EP.ED. / EK.ED. – Electro-prop. control, series 53

max. 220.5
150.5 68
246 85 36
L1 L1
X
131.5

L
115

119
133
S

S
L2

▼▼ LA.D. – Pressure, flow and power control, series 53 ▼▼ ED7. / ER7. – Electro-prop. Pressure control, series 52

235
146 68
L1 250
X
X X L1
L
116.4
133

S L
1321)

S
L2

1) ER7.: 167 mm if using an intermediate plate pressure controller

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 37
 Dimensions size 60

Dimensions size 60

DR – Hydraulic pressure controller, clockwise rotation, mounting flange C series 52

▼▼ Port plate 11
max. 220.5
117
9.5 40 L1
X

L
Flange

137
ISO 3019-1
L 45°

87
14.3
Ø101.6 -0.054
0

.5
X

78

78
15 146
208 172

View X1)

S B

Ø25
77.8

52.4
Ø50

S B

42.9 26.2
33 46
▼▼ Port plate 12 Detail Z

max. 220.5
117 View Y1)
Ø25
52.4

9.5 40
6.3 X

B
26.2
Flange
ISO 3019-1
L
Ø101.6 -0.054
0

Y Z
77.8
Ø50

B
S

15 42.9
201.5 72 72
239.5

1) Dimensions of working ports turned through 180° for counter-clockwise rotation

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
38 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 60

Dimensions size 60

DR – Hydraulic pressure controller, clockwise rotation, mounting flange D series 52

▼▼ Port plate 11

max. 220.5
117

12.7 40 L1
X
6 L
Flange

137.4
ISO 3019-1

14
.3
L
45°

87
Ø127 -0.063
0

.5

114.5
X

78
148

78
114.5
15
146
208

View X1)

52.4
77.8
Ø50

Ø25
B
42.9 26.2
33 46
▼▼ Port plate 12 Detail Z
max. 220.5
117
52.4
Ø25

12.7 40 X View Y1)

Flange B
ISO 3019-1 26.2
L
-0.063
0

77.8
Ø50

Y Z
Ø127

B
S

42.9
15 72 72
201.5
239.5

1) Dimensions of working ports turned through 180° for counter-clockwise rotation

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 39
 Dimensions size 63

Dimensions size 63

DR – Hydraulic pressure controller, clockwise rotation, mounting flange C series 53

▼▼ Port plate 11
max. 220.5
115.5
L1
L1
L

140.4
Flange
ISO 3019-1

111
43°

89
14.3
Ø101.6 -0.054

79
0

.5
77
45°

88
L2
115.5 146
208.2 172

View X1)

S B

Ø25
52.4
77.8
Ø50

S B

42.9 26.2
33 46
▼▼ Port plate 12 Detail Z

max. 220.5
115.5 View Y1)
52.4
Ø25

9.5 39
6.3 B
26.2
Flange
ISO 3019-1
Ø101.6 -0.054
0

77.8
Ø50

Y Z
B
S

S
15
115.5 42.9 72 72
201.5
239.5

1) Dimensions of working ports turned through 180° for counter-clockwise rotation

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
40 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 63

Dimensions size 63

DR – Hydraulic pressure controller, clockwise rotation, mounting flange D series 53

▼▼ Port plate 11

max. 220.5
151
115.5
12.7 39
6.3 L1 X L1
Flange L
ISO 3019-1

140

14
111
43°
5 ° 45°
4

89
Ø127 -0.063

114.5
0

79

146
.5
77
45°

88
L2
15
115.5 114.5
208 146
150

View X1)

Ø25
77.8
Ø50

52.4
B
S
▼▼ Port plate 12
42.9 26.2
max. 220.5 33 46
151 Detail Z
115.5

12.7 39 L1 X View Y1)


52.4
Ø25

6.3
Flange
ISO 3019-1 B
26.2
Ø127 -0.063

77.8
0

Y Z
Ø50

B
S

15
72 72
115.5 42.9
201.5
239.5

1) Dimensions of working ports turned through 180° for counter-clockwise rotation

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 41
 Dimensions size 63

▼▼ Splined shaft 1 1/4 in SAE J744 ▼▼ Splined shaft 1 1/4 in SAE J744
S ‒ 14T 12/24DP 1)
R ‒ 14T 12/24DP1)2)

47.5
19

5/16-18UNC-2B3) 4)
3) 4)
5/16-18UNC-2B 19 5
5

Usable shaft length 38


39.5
55.4

55.4

▼▼ Splined shaft 1 in SAE J744 ▼▼ Splined shaft 1 in SAE J744


U ‒ 15T 16/32DP 1)
W ‒ 15T 16/32DP1)

38
16
1/4-20UNC-2B3) 4)

1/4-20UNC-2B3) 4)
16
5 5

Usable shaft length 29


25
45.9
45.9

Ports Standard Size4) pmax abs [bar]5) State10)


B Working port (Standard pressure series) SAE J518 6)
1 in 315 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port (standard pressure series) SAE J5186) 2 in 5 O
Fastening thread DIN 13 M12 × 1.75; 20 deep
L Drain port ISO 119267) 7/8-14UNF-2B; 13 deep 2 O8)
L1, L29) Drain port ISO 119267) 7/8-14UNF-2B; 13 deep 2 X8)
X Control pressure ISO 11926 7/16-20UNF-2A; 11.5 deep 315 O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 6) Metric fastening thread is a deviation from standard.
root, side fit, tolerance class 5 7) The spot face can be deeper than as specified in the standard.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 8) Depending on the installation position, L, L1 or L2 must be con-

from standard. nected (also see installation instructions starting on page 62).
3) Thread according to ASME B1.1 9) Only series 53

4) Observe the instructions in the operating instructions concerning 10) O = Must be connected (plugged when delivered)

the maximum tightening torques. X = Plugged (in normal operation)


5) Momentary pressure spikes may occur depending on the application.
Keep this in mind when selecting measuring devices and fittings.

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
42 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 63

▼▼ DRG – Pressure controller, remote controlled, series 53 (52) ▼▼ EP.D. / EK.D. – Electro-proportional control, series 53

max. 220.5 241


X 151
150.5 65 115.5 X 64.8 35.6
L1 L1 L1
X X
L
L
137

123.9
121

140.4
125
S L2
S

▼▼ DFR/DFR1/DRSC – Pressure and flow control, series 53 (52) ▼▼ EP.ED. / EK.ED. – Electro-prop. control, series 53

max. 220.5
X 250.5
150.5 65 82 36
115.5
L1 L1 L1
X X
L
L
137
121

140.4
125
S
L2
S

▼▼ LA.D. – Pressure, flow and power control, series 53 ▼▼ ED7. / ER7. – Electro-prop. Pressure control, series 53 (52)

247
150 65 251
X
X L1 L1
L
L
140

L1
1371)
128
124

L S

S L2

1) ER7.: 172 mm if using an intermediate plate pressure controller

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 43
 Dimensions size 72

Dimensions size 72

DR – Hydraulic pressure controller, clockwise rotation, mounting flange C series 53

▼▼ Port plate 11
max. 220.5
115.5
L1
L1
L

140.4
Flange
ISO 3019-1

111
43°

89
14.3
Ø101.6 -0.054

79
0

.5
77
45°

88
L2
115.5 146
208.2 172

View X1)

S B

Ø25
52.4
77.8
Ø50

S B

42.9 26.2
33 46
▼▼ Port plate 12 Detail Z

max. 220.5
115.5 View Y1)
52.4
Ø25

9.5 39
6.3 B
26.2
Flange
ISO 3019-1
Ø101.6 -0.054
0

77.8
Ø50

Y Z
B
S

S
15
115.5 42.9 72 72
201.5
239.5

1) Dimensions of working ports turned through 180° for counter-clockwise rotation

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
44 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 72

Dimensions size 72

DR – Hydraulic pressure controller, clockwise rotation, mounting flange D series 53

▼▼ Port plate 11

max. 220.5
151
115.5
12.7 39
6.3 L1 X L1
Flange L
ISO 3019-1

140

14
111
43°
5 ° 45°
4

89
Ø127 -0.063

114.5
0

79

146
.5
77
45°

88
L2
15
115.5 114.5
208 146
150

View X1)

Ø25
77.8
Ø50

52.4
B
S
▼▼ Port plate 12
42.9 26.2
max. 220.5 33 46
Detail Z
151
115.5
View Y1)
12.7 39 L1 X
52.4
Ø25

6.3
Flange
ISO 3019-1 B
26.2
Ø127 -0.063

77.8
0

Y Z
Ø50

B
S

15
72 72
115.5 42.9
201.5
239.5

1) Dimensions of working ports turned through 180° for counter-clockwise rotation

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 45
 Dimensions size 72

▼▼ Splined shaft 1 1/4 in SAE J744 ▼▼ Splined shaft 1 1/4 in SAE J744
S ‒ 14T 12/24DP 1)
R ‒ 14T 12/24DP1)2)

47.5
19

5/16-18UNC-2B3) 4)
3) 4)
5/16-18UNC-2B 19 5
5

Usable shaft length 38


39.5
55.4

55.4

▼▼ Splined shaft 1 in SAE J744 ▼▼ Splined shaft 1 in SAE J744


U ‒ 15T 16/32DP 1)
W ‒ 15T 16/32DP1)

38
16
1/4-20UNC-2B3) 4)

1/4-20UNC-2B3) 4)
16
5 5

Usable shaft length 29


25
45.9
45.9

Ports Standard Size4) pmax abs [bar]5) State10)


B Working port (Standard pressure series) SAE J518 6)
1 in 315 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port (standard pressure series) SAE J5186) 2 in 5 O
Fastening thread DIN 13 M12 × 1.75; 20 deep
L Drain port ISO 119267) 7/8-14UNF-2B; 13 deep 2 O8)
L1, L29) Drain port ISO 119267) 7/8-14UNF-2B; 13 deep 2 X8)
X Control pressure ISO 11926 7/16-20UNF-2A; 11.5 deep 315 O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 6) Metric fastening thread is a deviation from standard.
root, side fit, tolerance class 5 7) The spot face can be deeper than as specified in the standard.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 8) Depending on the installation position, L, L1 or L2 must be con-

from standard. nected (also see installation instructions starting on page 62).
3) Thread according to ASME B1.1 9) Only series 53

4) Observe the instructions in the operating instructions concerning 10) O = Must be connected (plugged when delivered)

the maximum tightening torques. X = Plugged (in normal operation)


5) Momentary pressure spikes may occur depending on the application.
Keep this in mind when selecting measuring devices and fittings.

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
46 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 72

▼▼ DRG – Pressure controller, remote controlled, series 53 ▼▼ EP.D. / EK.D. – Electro-proportional control, series 53

max. 220.5 241


151
150.5 65
X 115.5 X 64.8 35.6
X
L1
X

L
140.5
L

123.9
140.4
125
124

S L2 S L2

▼▼ DRF/DRS/DRSC – Pressure and flow control, series 53 ▼▼ EP.ED. / EK.ED. – Electro-prop. control, series 53

max. 220.5
250.5
150.5 65
X 115.5 82 36
L1
X X

L
140.5

140.4
125
124

S
S L2 L2

▼▼ LA.D. – Pressure, flow and power control, series 53 ▼▼ ED7. / ER7. – Electro-prop. Pressure control, series 53

247
150 65 250.5
X
X L1 X

L
140.51)

L
140
128
124

S L2
S L2

1) ER7.: 175.5 mm if using an intermediate plate pressure controller

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 47
 Dimensions size 85

Dimensions size 85

DR – Hydraulic pressure controller, clockwise rotation, mounting flange C series 52

▼▼ Port plate 11
max. 242
130 L1

12.7 40
X L
Flange
ISO 3019-1

156
45°

93.5
Ø127 -0.063
0

95
X

17.5
87
20
181
245 210

View X1)

Ø32
88.9

66.7
Ø60

50.8 31.8
50 45
▼▼ Port plate 12 Detail Z

max. 241.5
130
66.7
Ø32

View Y1)
12.7 40
X
Flange B
ISO 3019-1 31.8
L
Ø127 -0.063
0

Y Z
88.9
Ø63

B
S

S
20 50.8 95 85
235.5
277

1) Dimensions of working ports turned through 180° for counter-clockwise rotation

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
48 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 85

Dimensions size 85

DR – Hydraulic pressure controller, clockwise rotation, mounting flange D series 53

▼▼ Port plate 11

max. 251.5
143
L1
12.7 36 X
L
Flange
ISO 3019-1

150

4
126
45°

101
Ø127 -0.063

95

114.5
0

95
X

102.5
45°

.3
4

14
130 L2
245 114.5
146

View X1)

Ø32
66.7
88.9
Ø60

S B

50.8 31.8
▼▼ Port plate 12
50 45
Detail Z
max. 251.5
Ø32

143
View Y1)
66.7

12.7 36
X

Flange
B
ISO 3019-1 31.8
Ø127 -0.063
0

88.9
Ø63

Y Z
B
S

20 S
130 50.8 95 85
235
277

1) Dimensions of working ports turned through 180° for counter-clockwise rotation

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 49
 Dimensions size 85

▼▼ Splined shaft 1 1/2 in SAE J744 ▼▼ Splined shaft 1 1/2 in SAE J744
S ‒ 17T 12/24DP 1)
R ‒ 17T 12/24DP1)

54
28

7/16-14UNC-2B3) 4)
3) 4)
7/16-14UNC-2B 28 5
5

Usable shaft length 42


43.5
61.9

61.9

▼▼ Splined shaft 1 1/4 in SAE J744 ▼▼ Splined shaft 1 1/4 in SAE J744
U ‒ 14T 12/24DP 1)
W ‒ 14T 12/24DP1)

47.5
5/16-18UNC-2B3) 4)

19

5/16-18UNC-2B3) 4)
19
5 5

Usable shaft length 33


35
55.4
55.4

Ports Standard Size4) pmax abs [bar]5) State10)


B Working port (high-pressure series) SAE J518 6)
1 1/4 in 315 O
Fastening thread DIN 13 M14 × 2; 19 deep
S Suction port (standard pressure series) SAE J5186) 2 1/2 in 5 O
Fastening thread DIN 13 M12 × 1.75; 17 deep
L Drain port ISO 119267) 1 1/16-12UNF-2B; 15 deep 2 O8)
L1, L29) Drain port ISO 119267) 1 1/16-12UNF-2B; 15 deep 2 X8)
X Control pressure ISO 11926 7/16-20UNF-2A; 11.5 deep 315 O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 6) Metric fastening thread is a deviation from standard.
root, side fit, tolerance class 5 7) The spot face can be deeper than as specified in the standard.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 8) Depending on the installation position, L, L1 or L2 must be con-

from standard. nected (also see installation instructions starting on page 62).
3) Thread according to ASME B1.1 9) Only series 53

4) Observe the instructions in the operating instructions concerning 10) O = Must be connected (plugged when delivered)

the maximum tightening torques. X = Plugged (in normal operation)


5) Momentary pressure spikes may occur depending on the application.
Keep this in mind when selecting measuring devices and fittings.

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
50 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 85

▼▼ DRG – Pressure controller, remote controlled, series 52 (53) ▼▼ EP.D. / EK.D. – Electro-proportional control, series 53

max. 241.5
267
171.5 X 74 74 36
181.5 X
L1 L1
X

L
X

L
156
139.5

150
142
133
S S L2

▼▼ DRF/DRS/DRSC – Pressure and flow control, series 52 (53) ▼▼ EP.ED. / EK.ED. – Electro-prop. control, series 53

max. 241.5
171.5 74 281
X 181.5 X
L1 74 L1
X

L
X

L
156
139.5

150
133
S S L2

▼▼ LA.D. – Pressure, flow and power control, series 53 ▼▼ ED7. / ER7. – Electro-prop. Pressure control, series 52 (53)

271.4
271 55
181.5
X 74 19.4
L1 L1 X
X
L
1561)
149.9

133.4

L
145

S
S L2

1) ER7.: 191 mm if using an intermediate plate pressure controller

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 51
 Dimensions size 100

Dimensions size 100

DR – Hydraulic pressure controller, clockwise rotation, mounting flange C series 53

▼▼ Port plate 11

max. 251.5
143 L1
12.7 36 L1
X
Flange
ISO 3019-1

150

4
L

101
45°
L
Ø127 -0.063

95
0

X
95

17.5
102.5
45°

4
130 L2
245 181
210

View X1)

Ø32
66.7
88.9
Ø60

S B

50.8 31.8
▼▼ Port plate 12
Detail Z 50 45

max. 251.5
Ø32

143
View Y1)
66.7

12.7 36
L1
X
Flange
ISO 3019-1 B
31.8
L
Ø127 -0.063
0

88.9
Ø63

Y Z
B
S

20 S
130 50.8 95 85
235
277

1) Dimensions of working ports turned through 180° for counter-clockwise rotation

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
52 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 100

Dimensions size 100

DR – Hydraulic pressure controller, clockwise rotation, mounting flange D series 53

▼▼ Port plate 11

max. 251.5
143
L1
12.7 36 L1
X
L
Flange
ISO 3019-1

150
126
L

4
45°

101
-0.063

95

114.5
95
0

X
Ø127

102.5
45°

.3
14
4
130 L2
245 114.5
146

View X1)

Ø32
66.7
88.9
Ø60

S B

50.8 31.8
▼▼ Port plate 12 50 45
Detail Z

max. 251.5
Ø32

143
View Y1)
66.7

12.7 36
L1
X

Flange
B
ISO 3019-1 31.8
L
Ø127 -0.063
0

88.9
Ø63

Y Z
B
S

20 S
130 50.8 95 85
235
277

1) Dimensions of working ports turned through 180° for counter-clockwise rotation

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 53
 Dimensions size 100

▼▼ Splined shaft 1 1/2 in SAE J744 ▼▼ Splined shaft 1 1/4 in SAE J744
S ‒ 17T 12/24DP 1)
U ‒ 14T 12/24DP1)

54 47.5

5/16-18UNC-2B3) 4)
3) 4)
7/16-14UNC-2B 28 19

5 5

43.5 35

61.9 55.4

▼▼ Splined shaft 1 1/4 in SAE J744


W ‒ 14T 12/24DP1)

19
5/16-18UNC-2B3) 4)

Usable shaft length 33

55.4

Ports Standard Size4) pmax abs [bar]5) State10)


B Working port (high-pressure series) SAE J518 6)
1 1/4 in 315 O
Fastening thread DIN 13 M14 × 2; 19 deep
S Suction port (standard pressure series) SAE J5186) 2 1/2 in 5 O
Fastening thread DIN 13 M12 × 1.75; 17 deep
L Drain port ISO 119267) 1 1/16-12UNF-2B; 15 deep 2 O8)
L1, L29) Drain port ISO 119267) 1 1/16-12UNF-2B; 15 deep 2 X8)
X Control pressure ISO 11926 7/16-20UNF-2A; 11.5 deep 315 O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 6) Metric fastening thread is a deviation from standard.
root, side fit, tolerance class 5 7) The spot face can be deeper than as specified in the standard.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 8) Depending on the installation position, L, L1 or L2 must be con-

from standard. nected (also see installation instructions starting on page 62).
3) Thread according to ASME B1.1 9) Only series 53

4) Observe the instructions in the operating instructions concerning 10) O = Must be connected (plugged when delivered)

the maximum tightening torques. X = Plugged (in normal operation)


5) Momentary pressure spikes may occur depending on the application.
Keep this in mind when selecting measuring devices and fittings.

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
54 A10VO series 52 and 53 | Axial piston variable pump
Dimensions size 100

▼▼ DRG – Pressure controller, remote controlled, series 53 ▼▼ EP.D. / EK.D. – Electro-proportional control, series 53

max. 251.5
181.5 X 74 267
74 36
181.5 X
X
L1 L1
L X

L
150
133

150
142
133
S L2 S L2

▼▼ DRF/DRS/DRSC – Pressure and flow control, series 53 ▼▼ EP.ED. / EK.ED. – Electro-prop. control, series 53

max. 251.5
181.5 X 74 281
L1 181.5 X 74 L1
X

L X

L
150
133

150
133
S L2
S L2

▼▼ LA.D. – Pressure, flow and power control, series 53 ▼▼ ED7. / ER7. – Electro-prop. Pressure control, series 53

272
271
X L1
181.5 74
L1
X

X L
1561)

L
149.9

133.4
145

S L2
S L2

1) ER7.: 191 mm if using an intermediate plate pressure controller

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 55
 Dimensions through drive

Dimensions through drive

Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Attachment2) Diameter 18 28 45 60/63 72 85 100
82-2 (A) , 5/8 in 9T 16/32DP ● ● ● ● ● ● ● K01
3/4 in 11T 16/32DP ● ● ● ● ● ● ● K52
● = Available ○ = On request

▼▼ 82/-2

Section A-B Section A-B

A3
Omitted for NG 28 A2
Omitted for NG 28
A3
45°

45°

ø82.55 +0.050
+0.020
+0.050
ø82.55 +0.020

A B A B
106 ø1
.5 06
.5

A4 A4
10 10
A2
Omitted for NG 28 A1 (to mounting flange) Omitted for NG 28
A1 (to mounting flange)

K01 NG A1 A2 A3 A43) K52 NG A1 A2 A3 A43)


(SAE J744 16-4 (A)) (SAE J744 19-4 (A-B))
18 182 9.3 43.3 M10×1.5; 18 182 39 18.8 M10×1.5;
14.5 deep 14.5 deep
28 204 9.9 47 M10×1.5; 28 204 39.3 18.8 M10×1.5;
16 deep 16 deep
45 229 10.7 53 M10×1.5; 45 229 39.4 18.9 M10×1.5;
16 deep 16 deep
60 255 9.5 59 M10×1.5; 60 255 39.4 18.9 M10×1.5;
63 16 deep 63 16 deep
72 255 9.5 59 M10×1.5; 72 255 39.4 18.9 M10×1.5;
16 deep 16 deep
85 302 13.4 68 M10×1.5; 85 302 44.1 23.6 M10×1.5;
20 deep 20 deep
100 302 13.4 68 M10×1.5; 100 302 44.1 23.6 M10×1.5;
20 deep 20 deep

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 3) Thread according to DIN 13, observe the instructions in the in-
tolerance class 5 struction manual for the maximum tightening torques.
2) Mounting bores pattern viewed from through drive with control at top

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
56 A10VO series 52 and 53 | Axial piston variable pump
Dimensions through drive

Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Attachment2) Diameter 18 28 45 60/63 72 85 100
101-2 (B) , 7/8 in 13T 16/32DP – ● ● ● ● ● ● K68
1 in 15T 16/32DP – – ● ● ● ● ● K04
● = Available ○ = On request

▼▼ 101/-2

Section A-B Section A-B

Omitted for NG 28, 45 A3 Omitted for NG 45 A3

45°
45

+0.050
ø101.6 +0.020
°

ø101.6 +0.050
+0.020
A B A B

14 14
6 6

A4 A4

10 10
Omitted for NG 28, 45 A2 Omitted for NG 45 A2

A1 (to mounting flange) A1 (to mounting flange)

K68 NG A1 A2 A3 A43) K04 NG A1 A2 A3 A43)


(SAE J744 22-4 (B)) (SAE J744 25-4 (B-B))
28 204 42.3 17.8 M12×1.75; 45 229 47.9 18.9 M12×1.75;
18 deep 18 deep
45 229 42.4 17.9 M12×1.75; 60 255 47.4 18.4 M12×1.75;
18 deep 63 18 deep
60 255 42.4 17.9 M12×1.75; 72 255 47.4 18.4 M12×1.75;
63 18 deep 18 deep
72 255 42.4 17.9 M12×1.75; 85 302 51.2 22.2 M12×1.75;
18 deep 20 deep
85 302 46.5 22 M12×1.75; 100 302 51.2 22.2 M12×1.75;
20 deep 20 deep
100 302 46.5 22 M12×1.75;
20 deep

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 3) Thread according to DIN 13, observe the instructions in the in-
tolerance class 5 struction manual for the maximum tightening torques.
2) Mounting bores pattern viewed from through drive with control at
top

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 57
 Dimensions through drive

Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Attachment2) Diameter 18 28 45 60/63 72 85 100
127-4 (C) 1 1/4 in 14T 12/24DP – – – ● ● ● ● K15
1 1/2 in 17T 12/24DP – – – – – ● ● K16
● = Available ○ = On request

▼▼ 127/-4

Section A-B Section A-B

A3 A3
A2 A2
A A

+0.050
ø127 +0.020
+0.050
ø127 +0.020

114.5
114.5

114.5 A4 13 114.5 A4 13.4


B B
A1 (to mounting flange) A1 (to mounting flange)

K15 NG A1 A2 A3 A43) K16 NG A1 A2 A3 A43)


(SAE J744 32-4 (C)) (SAE J744 32-4 (C))
60/ 255 8 59 M12×1.75; 85 301.5 13 67.9 M12×1.75;
63 16 deep through
72 255 8 59 M12×1.75; 100 301.5 13 67.9 M12×1.75;
16 deep through
85 301.5 13 67.9 M12×1.75;
through
100 301.5 13 67.9 M12×1.75;
through

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 3) Thread according to DIN 13, observe the instructions in the in-
tolerance class 5 struction manual for the maximum tightening torques.
2) Mounting bores pattern viewed from through drive with control at top

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
58 A10VO series 52 and 53 | Axial piston variable pump
Dimensions through drive

Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Attachment2) Diameter 18 28 45 60/63 72 85 100
127-2 (B) , 1 1/4 in 14T 12/24DP – – – – – ● ● K07
1 1/2 in 17T 12/24DP – – – – – ● ● K24
● = Available ○ = On request

▼▼ 127/-2

Section A-B Section A-B

45° 45° A3
A A
A3 A2

+0.050

81
Ø127 +0.020
1

ø127 +0.050
+0.020
Ø1 ø18

A4
A4

B 13 B
A2 13
A1 (to mounting flange) A1 (to mounting flange)

K07 NG A1 A2 A3 A43) K24 NG A1 A2 A3 A43)


(SAE J744 32-4 (C)) (SAE J744 38-4 (C-C))
85 301.5 13 67.9 M16×2; 85 302 8 68 M16×2;
24 deep 24 deep
100 301.5 13 67.9 M16×2; 100 302 8 68 M16×2;
24 deep 24 deep

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 3) Thread according to DIN 13, observe the instructions in the in-
tolerance class 5 struction manual for the maximum tightening torques.
2) Mounting bores pattern viewed from through drive with control at top

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 59
 Overview of attachment options

Overview of attachment options

Through drive Attachment options – 2nd pump


Flange Hub for Code A10V(S)O/5x NG (shaft) A10VO/31 NG (shaft) A1VO/10 NG (shaft) External gear
ISO 3019-1 splined shaft
82-2 (A) 5/8 in K01 10 (U), 18 (U) 18 (U) 18 (S2) AZPF
3/4 in K52 10 (S), 18 (S, R) 18 (S, R) 18 (S3)
101-2 (B) 7/8 in K68 28 (S, R) 28 (S, R) 35 (S4) AZPN/AZPG
45 (U, W)1) 45 (U,W)
1 in K04 45 (S, R) 45 (S, R) 35 (S5) –
60, 63 (U, W)2)
72 (U, W)2)
127-4 (C) 1 1/4 in K15 60, 63 (S, R) – – –
72 (S, R)
1 1/2 in K16 85 (S) – – –
100 (S)
127-2 (C) 1 1/4 in K07 85 (U,W) 71 (S, R) – PGH5
100 (U,W)
1 1/2 in K24 85 (S) – – –
100 (S)

1) Not for NG28 with K68


2) Not for NG45 with K04

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
60 A10VO series 52 and 53 | Axial piston variable pump
Combination pumps A10VO + A10VO

Combination pumps A10VO + A10VO

By using combination pumps, it is possible to have inde-


pendent circuits without the need for splitter gearboxes.
When ordering combination pumps, the type designations
of the 1st and 2nd pump must be linked by a "+".
Order example:
A10VO85DRS/53R-VSC12K04+ m1 m2
A10VO45DRF/53R-VSC11N00
It is permissible to use a combination of two single pumps
of the same nominal size (tandem pump) considering a
dynamic mass acceleration of maximum 10 g (= 98.1 m/s2) l1
without additional support brackets.
l2
For combination pumps consisting of more than two
pumps, the mounting flange must be rated for the permis- m1, m2, m3 Weight of pump [kg]
sible mass torque (please consult us). l1, l2, l3 Distance, center of gravity [mm]
1
Tm = (m1 × l1 + m2 × l2 + m3 × l3) × [Nm]
Permissible mass moment of inertia 102

NG 10 18 28 45 60/63 72 85 100
static Tm Nm – – 890 900 1370 1370 3080 3080
dynamic at 10 g (98.1 m/s )
2
Tm Nm – – 89 90 137 137 308 308
Weight with through-drive plate m kg – 13 18 24 28 28 45 45
Weight without through-drive plate (e.g. 2nd pump) 8 11.5 15 18 22 22 36 36
Distance, center of gravity without through drive l1 mm – 78 85 96 105 105 122 122
Distance, center of gravity with through drive l1 mm – 87 99 115 127 127 150 150

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 61
 Connector for solenoids

Connector for solenoids

DEUTSCH DT04-2P-EP04 36.7


Molded connector, 2-pin, without bidirectional
(2)
suppressor diode
(1)
The following type of protection ensues with a mounted

36.7
mating connector:

ø37
▶▶ IP67 (DIN/EN 60529) and
▶▶ IP69K (DIN 40050-9)
50
▼▼ Circuit diagram symbol 68.5

Changing plug position


If necessary, you can change the position of the connector
by turning the solenoid.
To do this, proceed as follows:
▶▶ Loosen the mounting nut (1) of the solenoid. To do this,
▼▼ Mating connector DEUTSCH DT06-2S-EP04 turn the mounting nut (1) one revolution counter-clockwise.
▶▶ Turn the solenoid body (2) to the desired orientation.
Consisting of DT designation
▶▶ Re-tighten the mounting nut.
1 housing DT06-2S-EP04
Tightening torque: 5+1 Nm.
1 wedge W2S
(WAF 26, 12-sided DIN 3124)
2 sockets 0462-201-16141
On delivery, the position of the connector may differ from
The mating connector is not included in the scope of delivery. that shown in the brochure or drawing.
This can be supplied by Bosch Rexroth on request (material
number R902601804).

Electronic controls
Control Electronics function Electronics Data sheet
Electric pressure control Controlled power outlet RA analog 95230
RC4-5/30 digital 95205

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
62 A10VO series 52 and 53 | Axial piston variable pump
Installation instructions

Installation instructions

General Installation position


The axial piston unit must be filled with hydraulic fluid and See the following examples 1 to 12.
air bled during commissioning and operation. This must Additional installation positions are possible upon request.
also be observed following a longer standstill as the axial Recommended installation position: 1 and 3
piston unit may empty via the hydraulic lines.
Below-reservoir installation (standard)
Particularly with the "drive shaft up/down" installation
Below-reservoir installation is when the axial piston unit is
position, filling and air bleeding must be carried out com-
installed outside of the reservoir and below the minimum
pletely as there is, for example, a danger of dry running.
fluid level.
The case drain fluid in the pump housing must be directed
Installation position Air bleeding Filling
to the reservoir via the highest available drain port (L, L12),
1 2) F S + L or L1
L23)).
F
For combinations of multiple units, the case drain fluid
must be drained off at each pump. If a shared reservoir line ht min
SB
h min
is used for several units, make sure that the case pressure
L1 L
in each pump is not exceeded. The shared drain line must X

be dimensioned to ensure that the maximum permissible


case pressure of all connected units is not exceeded in any
operational circumstances, particularly at cold start. If this S
is not possible, separate drain lines must be laid if neces-
sary. 2 1) F S + L1

To achieve favorable noise values, decouple all connecting


F
lines using elastic elements and avoid above-reservoir
ht min
SB
installation. h min
In all operating conditions, the suction line and drain line
must flow into the reservoir below the minimum fluid level. L1
The permissible suction height hS results from the overall L
X

loss of pressure. However, it must not be higher than S


hS max = 800 mm. The minimum suction pressure at port S
must also not fall below 0.8 bar absolute during operation 3 3) F S + L or L1
and during cold start. F
ht min
When designing the reservoir, ensure adequate distance SB
h min
between the suction line and the case drain line. This
prevents the heated, return flow from being drawn directly
L2 S
back into the suction line.
Note
In certain installation positions, an influence on the con-
L1 L
trol characteristic can be expected. Gravity, dead weight
and case pressure can cause minor shifts in control char-
4 F S + L or L1
acteristic curves and changes in response time. F
For key, see page 64. ht min
SB
h min

S
1) Because complete air bleeding and filling are not possible in this
position, the pump should be air bled and filled in a horizontal po- L
sition before installation. L1
2) For NG10 and NG28 series 52, L1 is opposite, L must then be con-
nected if necessary.
3) Only series 53

Bosch Rexroth AG, RE 92703/12.2015


Dimensions [mm]
 Axial piston variable pump | A10VO series 52 and 53 63
 Installation instructions

Above-reservoir installation A check valve in the case drain line is only permissible in
Above-reservoir installation means that the axial piston unit individual cases. Consult us for approval.
is installed above the minimum fluid level of the reservoir.
To prevent the axial piston unit from draining, a height
difference hES min of at least 25 mm is required in position 6 For key, see page 64.
Observe the maximum permissible suction height
hS max = 800 mm.
Installation position Air bleeding Filling
5 2) F L1 or L
F

L
L1 X

hs max
S
ht min
SB
h min

61)2) F L1
F
hES min

L1
S L
X

hs max

ht min
SB
h min

7 3) F L2
F
L2

L1 L S
hs max

ht min
SB
h min

8 1) F S or L
F
S

L
L1
hs max

ht min SB
h min

1) Because complete air bleeding and filling are not possible in this
position, the pump should be air bled and filled in a horizontal po-
sition before installation.
2) For NG10 and NG28 series 52, L1 is opposite, L must then be con-
nected if necessary.
3) Only series 53

 RE 92703/12.2015, Bosch Rexroth AG


Dimensions [mm]
64 A10VO series 52 and 53 | Axial piston variable pump
Installation instructions

Reservoir installation Key and assembly note


Inside-reservoir installation is when the axial piston unit is Key
installed in the reservoir below the minimum fluid level. The F Filling / air bleeding
axial piston unit is completely below the hydraulic fluid. S Suction port
If the minimum fluid level is equal to or below the upper L; L1 Drain port
edge of the pump, see chapter "Above-reservoir installation". SB Baffle (baffle plate)
Axial piston units with electric components (e.g. electric ht min Minimum required immersion depth (200 mm)
controls, sensors) must not be installed in a reservoir below hmin Minimum required distance to reservoir bottom (100 mm)
the fluid level. hES min Minimum necessary height required to protect the axial
Installation position Air bleeding Filling piston unit from draining (25 mm)

9 2) Via the high- Automatically hS max Maximum permissible suction height (800 mm)
est available via the open
L port L port L or L1
L1 due to the Note
position un- Port F is part of the external piping and must be provided
X
h t min

SB der the hy- on the customer side to make filling and air bleeding easier.
draulic fluid
S level
h min

10 Via the high- Automatically


L1 est available via the open
port L1 port L, L1 or S
due to the
SB position un-
h t min

L der the hy-


X

draulic fluid
S level
h min

11 3)

L2
h t min

L S
SB
h min

12 Via the high- Automatically


est available via the open
port L port L, L1 or S
S SB due to the
h t min

position un-
der the hy-
L draulic fluid
L1
level
h min

1) Because complete air bleeding and filling are not possible in this
position, the pump should be air bled and filled in a horizontal po-
sition before installation.
2) For NG10 and NG28 series 52, L1 is opposite, L must then be con-
nected if necessary.
3) Only series 53

Bosch Rexroth AG, RE 92703/12.2015


 Axial piston variable pump | A10VO series 52 and 53 65
 Project planning notes

Project planning notes

▶▶ The A10VO axial piston variable pump is designed to be ▶▶ Pressure controllers are not safeguards against pressure
used in open circuit. overload. Be sure to add a pressure relief valve to the
▶▶ The project planning, installation and commissioning of hydraulic system.
the axial piston unit requires the involvement of quali- ▶▶ Working ports:
fied personnel. –– The ports and fastening threads are designed for the
▶▶ Before using the axial piston unit, please read the corre- specified maximum pressure. The machine or system
sponding instruction manual completely and thoroughly. manufacturer must ensure that the connecting ele-
If necessary, request it from Bosch Rexroth. ments and lines correspond to the intended operating
▶▶ Before finalizing your design, please request a binding conditions (pressure, flow, hydraulic fluid, tempera-
installation drawing. ture) with allowance for the necessary safety margins.
▶▶ The specified data and notes must be observed. –– The working ports and function ports can only be
▶▶ Depending on the operating conditions of the axial used to accommodate hydraulic lines.
piston unit (operating pressure, fluid temperature), the
characteristic may shift.
▶▶ Preservation: Our axial piston units are supplied as stan-
dard with protection to preserve for a maximum of
12 months. If longer preservative protection is required
(maximum 24 months), please specify this in plain text
when placing your order. The preservation periods apply
under optimal storage conditions, details of which can be
found in the data sheet 90312 or the instruction manual.
▶▶ Not all variants of the product are approved for use in safety
functions according to ISO 13849. Please consult the
responsible contact person at Bosch Rexroth if you require
reliability parameters (e.g. MTTFd) for functional safety.
▶▶ Depending on the type of control used, electromagnetic
effects can be produced when using solenoids. When a
direct current is applied, solenoids do not cause electro-
magnetic interference nor is their operation impaired by
electromagnetic interference.
Other behavior can result when a modulated direct
current (e.g. PWM signal) is applied. Potential electro-
magnetic interference for persons (e.g. persons with a
pacemaker) and other components must be tested by
the machine manufacturer.

 RE 92703/12.2015, Bosch Rexroth AG


66 A10VO series 52 and 53 | Axial piston variable pump
Safety instructions

Safety instructions

▶▶ During and shortly after operation, there is a risk of


burns on the axial piston unit and especially on the
solenoids. Take appropriate safety measures (e.g. by
wearing protective clothing).
▶▶ Moving parts in control equipment (e.g. valve spools)
can, under certain circumstances, get blocked in posi-
tion as a result of contamination (e.g. impure hydraulic
fluid, abrasion, or residual dirt from components). As a
result, the flow of hydraulic fluid and the build-up of
torque in the axial piston unit can no longer respond
correctly to the operator's specifications. Even the use
of various filter elements (external or internal flow filter)
will not rule out a fault but merely reduce the risk. The
machine/system manufacturer must test whether reme-
dial measures are needed on the machine for the appli-
cation concerned in order to set the consumer being
driven to a safe position (e.g. safe stop) and if necessary
to ensure it is properly implemented.

Bosch Rexroth AG, RE 92703/12.2015


 Axial piston variable pump | A10VO series 52 and 53 67
 Safety instructions

 RE 92703/12.2015, Bosch Rexroth AG


68 A10VO series 52 and 53 | Axial piston variable pump
Safety instructions

Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Mobile Applications forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
An den Kelterwiesen 14 reproduced or given to third parties without consent. The data specified
72160 Horb a.N., Germany above only serve to describe the product. No statements concerning a certain
Phone +49 7451 92-0 condition or suitability for a certain application can be derived from our
info.ma@boschrexroth.de information. The information provided does not release the user from the
www.boschrexroth.com obligation of independent judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.

Bosch Rexroth AG, RE 92703/12.2015

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