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Renewable Energy
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a r t i c l e i n f o a b s t r a c t
Article history: This paper presents the use of discarded soda cans in harnessing solar energy for heating of homes,
Received 27 January 2022 preheating of air in industries and for agricultural drying purposes. Aluminum soda cans were used as
Received in revised form the absorber plate of solar air heater and the performance was studied. The soda can air heaters (SCAHs)
10 May 2022
were designed and fabricated. The configurations of the system (active, passive and number of flow
Accepted 3 June 2022
Available online 9 June 2022
passes) and the mode that gave the best performance for a particular purpose were determined. The tests
were carried out in rainy and dry seasons of the year which are the only seasons in the tropics. The SCAH
was able to raise the air temperature through it to 128 C in a four-pass mode active system. This result
Keywords:
Solar air heaters
was achieved when the collector was tilted 21 to the horizontal facing south. Other lower temperatures
Discarded aluminum soda cans achieved are good for home heating and agricultural drying purposes. The results indicate that single-
Temperature difference pass SCAH produces more useful energy and performs better when compared to four-pass SCAH in
Instantaneous efficiency active mode. The results were consistent in all the modes and showed that in whichever mode and the
Active and passive system season, the SCAH was able to establish a good temperature difference in the fluid.
© 2022 Elsevier Ltd. All rights reserved.
1. Introduction silicon and copper [3]. The soda cans are used as the absorber plate
of a solar air collector and with the sun as the heat source. It pro-
Recycling and reuse of discarded materials contribute to the vides a cheap way of making solar air heating system.
economic growth of a country. They also help in saving the envi- Solar air heating is a solar thermal technology in which the
ronment and also providing raw materials for production. Recycling energy from the sun is captured by an absorption medium and used
and reuse of soda (beverage) cans falls within the above statements. to heat air for buildings or process heat applications. It has been in
Beverage cans are not biodegradable. Millions of beverage cans are operation since the World War II [4]. As deduced from Ref. [5]; air
discarded daily in Nigeria and these clogs up the waterways. This systems have several advantages that can lead to their use in
has disastrous consequences in the environment. As part of a waste smaller installations in single and multi-family residences. In
to wealth programme, soda cans (which are made of aluminum) are addition, solar air systems are well suited to crop drying, space
recycled, but they were usually recycled into lower value products. heating and air preheating in certain processes [6,7]. As air pre-
It has been found that soda cans can serve as solar collector re- heaters, they could find serious use in the industries where pre-
ceivers of air heaters which is of higher importance in the value heating of air for combustion of fuel in boilers are necessary.
chain [1,2]. Soda cans are made of thin aluminum materials and Preheating of air before entering into the combustion chamber
aluminum is a good conductor of heat. A typical beverage soda can saves a lot of fuel and increases the overall thermal efficiency of the
is an alloy containing 92.5%e97% aluminum, 5.5% magnesium, 1.6% plant.
manganese, 0.15% chromium and some trace amounts of iron, Over time, studies have been carried out on solar air heaters and
different configurations have been tried out [8e10]. A detailed re-
view of the design configurations, improvement methods and ap-
plications have been carried out by Refs. [11,12]. Modifications have
* Corresponding author. Department of Mechanical Engineering, University of
Nigeria, Nsukka, Nigeria. been made to solar air heaters based on fins, ribs and V- corrugated
E-mail address: ifeanyi.jacobs@unn.edu.ng (I. Jacobs). [13,14]; [15e20]. and wire mesh with fins and baffles [21e24] to
https://doi.org/10.1016/j.renene.2022.06.011
0960-1481/© 2022 Elsevier Ltd. All rights reserved.
C. Mgbemene, I. Jacobs, A. Okoani et al. Renewable Energy 195 (2022) 182e193
system and the mode (active or passive) that will give the better
Nomenclature performance.
Fig. 1. The (a) pictorial view and (b) schematic diagram of simple soda can.
Fig. 2. The configurations of the air heaters under study in passive mode.
Fig. 3. The configurations of the air heaters under study in active mode.
1.3. Theoretical analysis helps to determine the portion of the incoming radiation delivered
as useful energy to the working fluids.
Fig. 10 is a schematic diagram of a typical solar air heater. The The basic method is to calculate the useful gain, Qu, of the col-
figure is a representation of the incoming radiation and its effect on lector [36,37]. Other ways include the determination of the
the collector. The thermal performance of the solar collector can be instantaneous efficiency of the collector and the computation of a
evaluated by carrying out an energy balance of the system. This useful parameter, (Tav e Ta)/Is which characterizes a collector. A plot
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C. Mgbemene, I. Jacobs, A. Okoani et al. Renewable Energy 195 (2022) 182e193
Fig. 7. Cross section of the collector showing the arrangement of the cans.
Qu
h¼ (1)
Ac Ic
However, since the experiment is carried out over some speci-
fied time period, the average value of the efficiency will be more
useful. Hence the average efficiency is given as:
ðt
Qu dt
h ¼ ð t0 (2)
Ac Ic dt
0
_ p ðTo Ta Þ
Qu ¼ mc (3)
m_ ¼ rAo Vo (4)
Fig. 5. Aluminum soda cans perforated in star pattern at the bottom (arrowed) and
joined end to end.
Fig. 8. The fabricated air heaters (a) single-pass system and (b) four-pass system during the study.
Fig. 9. In active mode with the fan at the inlet and exit position of the collectors. Thermocouple wires (arrowed) could be seen at the inlet (a) and outlet (b) of the collectors.
Table 1
The typical programme for the tests in the rainy and dry seasons here shows that for the tilt angles.
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C. Mgbemene, I. Jacobs, A. Okoani et al. Renewable Energy 195 (2022) 182e193
Fig. 11. Heat transfer to the air flowing through the soda can.
Figs. 12e25.
A look at the plots (Figs. 12, 14, 18 and 22) show that a significant
temperature difference was created between the inlet air temper-
ature and the outlet temperature. The plots also show that the soda
can absorber is able to transfer heat to the working fluid. It can be
seen that a small change in the air inlet temperature causes a sig-
nificant change in the air outlet temperature. Hence, this rise in air
outlet temperature depends on the solar radiation received by the
collector. It can be seen that there is a drop in air outlet temperature
during noon. This is as a result of the sun beam radiation changing
to diffuse radiation due to covering of the cloud in the sky. Hence,
the experiment was not carried out in a clear sky environment.
From the plots, it can be observed that the maximum air outlet
temperature was attained in the afternoon. Thus, the air outlet
temperature rises in the morning and falls in the evening. Results Fig. 13. Mass flow rate versus outlet temperature in rainy season.
from the experiment carried out on the passive single-pass soda
can solar air heater (Figs. 14 and 12) shows a maximum tempera-
ture of 101.2 C and 70 C was attained in February and August
respectively at 21 tilt angle.
The plots (Figs. 18 and 22) show that the four-pass active soda
can solar air heater operates better than the single-pass active
system in terms of temperature rise. These was as a result of the air
spending more residual time in the four-pass system than in the
single-pass system. Thus, picking up more thermal energy from the
Fig. 14. Variation of temperatures and insolation versus time of the day in dry season.
187
C. Mgbemene, I. Jacobs, A. Okoani et al. Renewable Energy 195 (2022) 182e193
Fig. 17. Variation of instantaneous efficiency and useful energy versus time of the day
Fig. 15. Mass flow rate versus outlet temperature in dry season. in dry season.
Fig. 16. Variation of instantaneous efficiency and useful energy versus time of the day
in rainy season.
Fig. 18. Variation of temperatures versus time of the day for both systems.
inlet duct supplied air of constant velocity into the collector. The air
velocity was measured at the exit duct of the collector. The plots of the sun and other climatic factors. From the plots (Figs. 19 and
(Figs. 16 and 17) show the relationships between instantaneous 23), it can be seen that temperature rise strongly depends on
efficiency and useful energy gain in passive soda can air heater. insolation of the sun.
Both instantaneous efficiency and useful energy gain tends to move Figs. 20 and 24 compare the useful energy gains and instanta-
in the same pattern until afternoon when some discrepancy occurs. neous efficiencies for both active systems (single-pass and four-
This could be as a result of high collector temperature which pass) operating in rainy and dry season respectively. The useful
resulted to high heat loss from the collector. energy gain is a function of the temperature rise which depends on
the insolation of the sun. Therefore, the performance of the system
2.2. Active mode: transient result of the solar air collectors in rainy depends on the insolation of the sun. The plots show that single-
season pass system gave more useful energy than the four-pass system.
These could be because useful energy gain is a function of mass
The plots (Figs. 19 and 23) show a significant temperature dif- flow rate.
ference between inlet air and outlet air, DT, for active system in As the mass flow rate increases, the temperature rise through
rainy and dry season respectively. Experimental results show that the collector decreases. This causes lower heat losses since the
the soda can air heater produced a higher temperature difference in average collector temperature is lower and there is a corresponding
February than in August. These could be as a result of the insolation increase in the useful energy gain. Consequently, collector heat
188
C. Mgbemene, I. Jacobs, A. Okoani et al. Renewable Energy 195 (2022) 182e193
removal factor increases as the mass flow rate increases. The air
velocity which is a function of mass flow rate was measured at the
outlet duct of both soda can air heaters. The mass flow rate of the
single-pass soda can air heater was 0.012 kg/s and that of four-pass
soda can air heater was 0.004 kg/s. The active single-pass soda can
air heater produced thrice the exit air than the active four-pass soda
can air heater. This could be as a result of the velocity drop in the
four-pass system. Due to the bends in the flow path of the four-pass
system, the air experienced a drop in its velocity. Because the soda
can air heater was tilted, buoyancy effect made it difficult for the
heated air to flow downwards through the second and fourth
passes of the air heater. Again, this contributed to the drop in the air
velocity.
From Figs. 20 and 24, it can also be seen that the active single-
pass system has a higher efficiency than the four-pass system.
These show that the active single-pass soda can air heater produces
air with higher energy content than the four-pass soda can air
heater despite the four-pass system producing higher outlet air
temperature. According to Ref. [36], The maximum possible useful
energy gain in a solar collector occurs when the whole collector is
Fig. 19. Temperature rise and insolation versus time of the day for both systems.
at the inlet fluid temperature; heat losses to the surroundings are
Fig. 20. Instantaneous efficiency and useful energy gain versus time of the day for both systems.
Fig. 21. Instantaneous efficiency versus (Tav e Ta)/Ic for both systems in rainy season.
189
C. Mgbemene, I. Jacobs, A. Okoani et al. Renewable Energy 195 (2022) 182e193
2.3. Active mode: transient result of the solar air collectors in dry
season
Fig. 24. Instantaneous efficiency and useful energy gain versus time of the day for both systems in dry season.
190
C. Mgbemene, I. Jacobs, A. Okoani et al. Renewable Energy 195 (2022) 182e193
Fig. 25. Instantaneous efficiency versus (Tav e Ta)/Ic for both systems in dry season.
have been obtained as shown by Refs. [6,36,37]. Overall heat loss 2.4. Uncertainty analysis
coefficient, UC vary with the operating temperature of the collector
and the ambient weather condition causing some deviations from The uncertainty analysis provides a quantitative estimate of the
the straight-line relation. Thus, the scatter in the data plots is to be interval about a measured value or an experiment result within
expected, because of temperature dependence, wind effects, and which the true value of that quantity is expected to lie. The un-
angle-of-incidence variations. certainty in the experimental results was estimated using the
A plot of change in temperature against insolation (Fig. 26)
shows that the solar air heater reacted to the changes in the inso-
lation. A rise in the insolation resulted in a rise in the temperature
change. This is the same for all the experiments. Fig. 27 shows the
digital thermometer reading of the outlet air temperature. A
maximum temperature in excess of 120 C was recorded for that
day. This corresponded to a temperature difference of 92.5 C. This
result was recorded in the four-pass mode arrangement in
February. The average daily insolation for that day was 427.5 W/m2.
Fig. 26. Variation of temperature difference with insolation on February. Fig. 27. The temperature reading of the outlet air.
191
C. Mgbemene, I. Jacobs, A. Okoani et al. Renewable Energy 195 (2022) 182e193
Table 2
Calculated Uncertainties for Single Pass Parameters in Passive mode.
Mean Value Standard Uncertainty Confidence Interval at 95% Mean Value Standard Uncertainty Confidence Interval at 95%
Inlet Temperature C 26.4 0.39 25.9, 26.9 30.8 0.5 30.2, 31.4
Outlet Temperature C 50.8 2.07 48.1, 53.4 69.5 5.1 62.9, 76.0
Insolation (W/m2) 196.6 18 173.5, 219.6 287 41.47 233.9, 340.1
Mass Flowrate (kg/s) 0.0017 0.0001 0.0016, 0.0019 0.0034 0.0002 0.0032, 0.0036
Useful Energy Gain (W) 43.4 3.86 38.5, 48.4 143 20.37 116.8, 168.9
Instantaneous Efficiency 15.2 1.45 13.3, 17.0 28.6 2.36 25.6, 31.6
Table 3
Calculated uncertainty values in August (rainy season).
Mean Value Standard Uncertainty Confidence Interval at 95% Mean Value Standard Uncertainty Confidence Interval at 95%
Ambient Temperature C 26.5 0.41 26.0, 27.0 26.5 0.41 26.0, 27.0
Outlet Temperature C 39.7 1.38 38.0, 41.5 54.1 2.94 50.3, 57.8
Insolation (W/m2) 232.9 22.6 204.0, 261.8 232.9 22.6 204, 261.8
Useful Energy Gain (W) 43.4 3.86 142.9, 179.4 151.4 15.52 131.5, 171.2
Instantaneous Efficiency 15.2 1.45 39.6, 45.9 39 1.66 36.9, 41.1
Table 4
Calculated uncertainty values in February (dry season).
Mean Value Standard Uncertainty Confidence Interval at 95% Mean Value Standard Uncertainty Confidence Interval at 95%
Ambient Temperature C 30.3 0.55 29.6, 31.0 30.3 0.55 29.6, 31.0
Outlet Temperature C 62.7 4.13 57.4, 67.9 80.6 6.87 71.8, 89.4
Insolation (W/m2) 426.5 49.75 362.8, 490.1 426.5 49.75 362.8, 490.1
Useful Energy Gain (W) 384.5 44.49 327.6, 441.5 319.1 42.94 264.1, 374.1
Instantaneous Efficiency 52.1 2.11 49.4, 54.8 42.1 2.14 39.4, 44.8
methods presented by Refs. [38,39]. To estimate the standard un- low insolation values, the SCAH is capable of heating the air up to a
certainty in the calculated result on the basis of the uncertainties in useful temperature. The following are the major findings from the
the primary measurements, the result R being a function of the experiment:
independent variables x1 ; x2 ; x3 ; ::::; xn is given as
The four-pass active mode can gave an outlet temperature of
R ¼ Rðx1 ; x2 ; x3 ; ::::; xn Þ (5) 128 C. Such a temperature is high enough for industrial use. The
If wR is the uncertainty in the result and w1 ; w2 ; :::; wn are the lower temperatures are also good for home heating and agri-
uncertainties in the independent variables, then cultural drying purposes. Useful energy can be obtained from
the SCAH.
" 2 2 2 # 1 2
=
The experimental results also showed that single-pass SCAH
vR vR vR produces more useful energy and performs better than four-
wR ¼ w þ w þ :::: þ wn (6)
vx1 1 vx2 2 vxn pass SCAH in active mode.
The configurations of the system (active, passive and number of
As stated in Ref. [39], the uncertainties for product functions are
flow passes) and the mode that will give the best performance
given as
for a particular purpose have been determined. The results were
consistent in all the modes.
R ¼ xa11 xa22 :::::xann (7)
The experimental results show that in whichever mode and
whatever the season (dry or rainy), the SCAH was able to
" #1 2
X ai wx 2
=
establish a good temperature difference in the fluid. This shows
wR ¼ R i
(8) that the aluminum soda cans can serve as good absorber ma-
xi
terials for air collectors. However, the mass flow rate is a factor
The calculated uncertainties using Eqs. (6) and (8) for different to be considered in the decision to use the SCAH.
parameters are shown in Tables 2e4.
The ease of design and fabrication, and the reasonable temper-
ature difference which can be obtained from the SCAH justify the
3. Conclusions cost of the air heater. The costs incurred here will mainly be the cost
of the glass, wood, paint and insulation material. That of the
The performance of the soda can air heater has been studied. aluminum can is negligible as the cans are already discarded. Based
The temperature to which the SCAH can raise the air temperature on the output, the SCAH is a worthwhile venture. It can therefore be
through it has been determined. The results showed that even at safely concluded that the hitherto discarded soda cans can be used
192
C. Mgbemene, I. Jacobs, A. Okoani et al. Renewable Energy 195 (2022) 182e193
to harness solar energy for heating of homes, preheating of air in investigation on heat transfer augmentation of solar air heater using shot
blasted V-corrugated absorber plate, Renew. Energy 127 (2018) 213e229,
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