DAILY MAINTENANCE CHECK LIST : EXCAVATOR (HITACHI) ZX870H-3

AS PER REGULATION 213(5) OF CMR 2017

Eqpt: Inspection Date:

Project: HMR
Sr. No. Check Points OK/ Not Ok Action taken / to be taken
1 DGMS Compliance:
1.01 Auto Fire Suppression System
1.02 Battery cutoff switch(Auto/Manual)
1.03 ROPS&Cabin Air Conditioning
1.04 Rear View Mirror
1.05 Rear View Camera
1.06 Audio Visual Alarm
1.07 Seat Belt Reminder
2.0 Prime Mover Pre Start:
2.01 Engine oil…Grade Level
2.02 Engine oil Leakage
2.03 Coolant…Grade level
2.04 Coolant Leakage
2.05 Fan belt Condition…….. Wkg Hrs:….. N/A
2.06 Fan belt tension & Tensioner Level.…MM N/A
2.07 Fan leaf condition
2.08 Radiator Condition
2.09 Pipeline, Couplings & Hoses Condition
2.1 Drain Condensate from Water Seperator
2.11 Fuel Level & Fill Cap Locking
2.12 Fuel Line Leakage
2.13 Engine Mounting condition
2.14 Turbo Charger Piping Condition
2.15 Turbo Charger Condition
2.16 Air Filter Element Outer: Cleanliness & condition
2.17 Engine & Mounting Area Cleanliness
3.0 Prime Mover Post Start:
3.01 Engine RPM Low Idle…….…High Idle…..…..
3.02 Lub Oil pressure Low High…… BAR
3.03 Coolant Temperature: Radiator In….. Out…..
3.04 Any abnormal sound in Engine
3.05 Smoke Condition: Colour Less / Black / White
4.0 Hydraulics:
4.01 Hyd oil leakage in tank,lines,Elements
4.02 Check swing motor oil level
4.03 Hyd oil cooler condition (Fin Block and Leaks)
4.04 Boom cylinders Condition(Drift/Leakage)
4.05 Arm Cylinder Condition(Drift/Leakage)
4.06 Bucket Cylinder Condition(Drift/Leakage)
4.07 Check Control Valve &hyd. Motor for leakage
4.08 Inspect universal joint, joy stick for leakage
4.09 Underneath Machine for leakages
Sr. No. Check Points OK/ Not Ok Action taken / to be taken
5.0 Undercarriage:
5.01 Track Rollers condition(Wear and Damage)
5.02 Carrier Rollers condition(Wear and Damage)
5.03 Track Shoe Condition(Wear and Damage)
5.04 Track Link Condition(Wear and Damage)
5.05 Turret and Frame Inspection for cracks
5.06 Sprocket Condition
5.07 Idler wheel Condition
5.08 Tightness of Track chain.
6.0 Attachments:
6.01 Boom Cylinder pins & bushings
6.02 Arm& Cyl pins & bushings
6.03 Bucket Cyl pins & bushings
6.04 Hyd Pipe Lines & Hoses
6.05 Inspect Bucket,GET
7.0 Upper Structure:
7.01 Operator Cabin & Seat Condition
7.02 Any Tinkering & Painting for structure
7.03 Cabin Wind glass & Locks condition
7.04 Counter weight (Bolts & Structure Damage)
7.05 Check Boom Mount Collar
7.06 Check for cracks in Boom & Arm.
8.0 Auto Electricals:
8.01 Condition of wiring harness
8.02 Dash board lights,gauges & Accessory lamps
8.03 Function of Cabin Wind Shield Wipers
8.04 Ignition key switch
8.05 Battery condition
8.06 Battery terminal / Pole Condn
8.07 Electrolyte Gravity & Level
8.08 Starter Motor condition
8.09 Alternator condition
9.0 Greasing points:
9.01 CALS-Centralised Auto Lub System Condition
9.02 Bucket pins&Bushes
9.03 Cylinder pins&Bushes
9.04 Bucket Connecting Linkages
9.05 Swing gear Mechanism
9.06 Track Tension
10.0 General:
10.01 Machine Cleanliness
10.02 Walkie-Talkie
10.03 Service sticker
Remarks:

Inspected By Incharge Section Head

Sign:
Name:
Design:
Date:
 MAINTENANCE DAILY CHECK LIST : PILING RIG

Eqpt: Inspection Date:

LOCATION: HMR
Sr. No. Check Points OK/ Not Ok Action taken / to be taken
1.0 Prime Mover Pre Start:
1.01 Engine oil Level
1.02 Engine oil Leakage
1.03 Coolant level
1.04 Coolant Leakage
1.05 Fan belt Condition ..
1.06 Fan leaf condition
1.07 Radiator Condition - chocke
1.08 Pipeline, Couplings & Hoses Condition -cooling system
1.09 Drain Condensate from Water Seperator
1.10 Fuel Fill Cap Locking
1.11 Fuel Line Leakage
1.12 Engine Mounting condition
1.13 Turbo Charger Piping Condition
1.14 Turbo Charger Condition
1.15 Air Filter Element Outer: Cleanliness & condition
1.16 Engine & Mounting Area Cleanliness
2.0 Prime Mover Post Start:
2.01 Coolant Temperature: Radiator In….. Out…..
2.02 Any abnormal sound in Engine
2.05 Smoke Condition: Colour Less / Black / White/blue
3.0 Hydraulics:
3.01 Hyd oil leakage in tank,lines,Elements
3.02 Check swing device gear oil level
3.03 Hyd oil cooler condition (Fin Block and Leaks)
3.04 Derriecking cylinders Condition(Drift/Leakage)
3.05 Mast Cylinder Condition(Drift/Leakage)
3.06 Check Control Valve & hyd. Motor for leakage
3.07 Check slew ring seal for leakage
3.08 Inspect center joint for leakage
3.09 Track Widening cylinder condition/ leakaqge
Sr. No. Check Points OK/ Not Ok Action taken / to be taken
4.0 Undercarriage:
4.01 Track Rollers condition(Wear and Damage)
4.02 Carrier Rollers condition(Wear and Damage)
4.03 Track Shoe Condition(Wear and Damage)
4.04 Track Link and shoe Condition(Wear and Damage)
4.05 Sprocket Condition
4.06 Idler wheel Condition
4.07 Tightness of Track chain.
5.0 Attachments:
5.01 Hyd Pipe Lines & Hoses
5.02 Condition of mast rail
5.03 Condition of wire ropes( main, auxiliary , crowd and pull)
5.04 Condition of pulleys ( Cat head, main winch , auxiliary
winch, crown and pull winch )
6.0 KELLY

6.01 Check for crack in kelly

6.02 Check kelly spring condition

6.03 Check for Kelly stub condition
6.04 Swivel joint( rope)
6.05 Rorary unit- Gear oil level check
6.06 Check condition of Absorber assy
6.07 Check condition of Absorber springs
6.08 Check condition of Absorber bolts and nuts
6.09 Check condition of drive keys of rotary
6.10 Bucket/ Auger condition
6.11 Check condition of Kelly box for wear or cracks
6.12 Check condition pins and locking system
6.13 Check condition of any cracks or wear on bucket
6.14 Check condition of bucket door opening and closing
6.15 check condition of tooth point and adapter
7.0 Upper Structure:
7.01 Cabin Wind glass & Locks condition
7.02 Winch oil level and leaakage
8.0 Auto Electricals:
8.01 Condition of wiring harness
8.02 Dash board lights,cluster gauges & Accessory lamps
8.03 Function of Cabin Wind Shield Wipers
8.04 Ignition key switch
8.05 Battery condition
8.06 Battery terminal / Pole Condn
8.08 Starter Motor condition
8.09 Alternator condition
Check condition of limit switches
9.0 Greasing points:
9.01 Check for AUTOLUB system working condition
9.02 Derrick cylinder pin bushes
9.03 Mast Cylinder pins&Bushes
9.04 Track Tensioner greasing
Remarks:

Inspected By Incharge Manager

Sign:
Name:
Design:
Date: