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February2022
Mechanical Engineering Design II – MEDS201
TABLE OF CONTENTS
1. TABLE OF CONTENTS........................................................................................................................................................I
2. ACTION WORDS................................................................................................................................................................II
.................................................................................................................................................................................................................... II
WELCOME................................................................................................................................................................................................ 1
CONTACT INFORMATION........................................................................................................................................................................ 1
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Mechanical Engineering Design II – MEDS201
ACTION WORDS
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Mechanical Engineering Design II – MEDS201
WELCOME
Welcome to Mechanical Engineering Technology and Mechanical Engineering Design II (MEDS201).
This module reinforces the principles and methodology of Mechanical Engineering Design by solving
more complex design problems. This learner guide serves as a map of content to be covered and
assessments to be undertaken at appropriate venues, dates and times.
CONTACT INFORMATION
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Mechanical Engineering Design II – MEDS201
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Mechanical Engineering Design II – MEDS201
The MUT’s educational policy, General Regulation and Faculty Regulations, is applicable and is
available for scrutiny at the faculty office.
Plagiarism
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Mechanical Engineering Design II – MEDS201
Grievance Procedure
You must be able to follow procedures, solve problems and manage conflict. The Faculty’s grievance
procedure should be followed in case of any dissatisfaction or grievance. Therefore, firstly, if you
experience any problems in this module, please contact the lecturer or faculty officer as soon as possible
so that we can find an appropriate solution. If a satisfactory agreement is not reached, then, secondly,
you may consult with the Head of the Department, then with the Deputy Dean or with the Dean of the
Faculty.
In the event an assessment being missed due to an acceptable reason (e.g. sickness), proof of the reason
must be supplied promptly to the responsible lecturer. In the event of sickness, this means that a valid
doctor’s note must be produced. Please be aware that a doctor’s note must stand up to MUT scrutiny. This
is due to there being much abuse in this area in recent past. Also, a doctor’s note must indicate
incapacitation for 2 days or more. A 1-day sick note will be interpreted as butterflies due to test nerves!
Therefore a 1-day sick note will not be considered as a valid excuse for absenteeism. A fraudulent doctor’s
note will, most definitely end in disciplinary action. Most of the time, this results in a student being
suspended from studies.
Two tests will be written during the semester for this module, all the marks of which will contribute
towards a semester mark. (The remaining marks will come from projects and assignments). In the event of
valid absenteeism, the student must report to the corresponding Lecturer within 48 hours from the day of
assessment.
Class attendance
It is compulsory that the student attend all classes. The notes and other forms of study material will be
available for the students to view.
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Mechanical Engineering Design II – MEDS201
To ensure that you have all the support you need to successfully complete this course, resources listed
below have been made available to you. We are confident that, if you follow our suggestions for
studying this course and use all these resources to their full potential, you will excel in the course.
Prescribed books for this course: Mechanical Engineering Design by J. E. Shigley R.G. &
C. R. Mischke
Additional recommended books: Engineering Design Process by Y. Haik and T.M. Shahin
Mechanical Design by P.R.N. Childs
Engineering Materials by M. Ashby and D. Jones
Shigley’s Mechanical Engineering Design by R.G.
Budynas and J.K. Nisbett
2. Library
Please visit the library for more additional study materials including the past papers and excesises.
3. Learner guide
The purpose of the learner guide is to support your learning process. It serves as a map of
content to be covered and assessments to be undertaken at appropriate venues, dates and
times.
4. Required resources.
5. Additional requirements
Learners are advised to make use of the consultation times with the Lecturer as per schedule
published by the department.
This Module is important as it will teach a learner how to apply academic knowledge in a
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Mechanical Engineering Design II – MEDS201
ENTRY REQUIREMENTS
A prospective learner for Mechanical Engineering Design II (MEDS201):
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Mechanical Engineering Design II – MEDS201
NQF level 5
Credits 12
Study field Mechanical Engineering
Subfield Diploma in Mechanical Engineering
DURATION OF MODULE
The module duration is one semester, approximately 14 weeks.
PURPOSE OF MODULE
The primary purpose of this module is to introduce learners to the principles and methodology of
Mechanical Engineering Design. Learners will learn basic principles on how to design mechanical items
as per the lecture/work schedule for this Module. A Semester project will evaluate skills obtained
during the lecture/ work schedule.
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Mechanical Engineering Design II – MEDS201
A minimum of two assessments will be conducted in this module. Two major written tests
(maximum of one additional test for an equal opportunity if missed one test due to sickness,
subject to the lecturer’s discretion), and a project.
The written tests will be ‘Closed book’ written under strict examination conditions. Communication
and the interchange of notes or books during a test are not allowed. As it is important to find all the
necessary information quickly, tag relevant pages of your books. Integration of different subjects is an
important part of the design. Therefore, a single test question may cover more than one learning unit of
the syllabus.
In this module, a minimum of two (2) written tests. Each test will contribute 15 to 20 % of the
course mark.
A take-home assignment(s) that contributes 5 % to the course. The assignments may be up to
the lecturer’s discretion
One (1) typed and bound project report. The combined marks from presentations, consultations,
drawings, and project reports will contribute 40 % towards the course mark. Individual or group
project presentations to a panel will contribute 10 % while, the final report (including
consultations and drawings) will contribute 30 % to the project.
Each learner will complete all design projects individually or in groups (subjected to the lecturer’s
discretion). The design projects will be presented in groups to a panel of assessors at the final lecture
week, to prepare learners for the final year when some of the graduate attributes must be fulfilled.
Project topics will be of an industrial nature and will encourage learners to make use of both academic
and industrial research for information on how to solve the problems which will arise. Evaluation is
conducted strictly in accordance with the guidelines given in the Project description document. The
overall quality of your design and drawings must be in accordance with acceptable engineering
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Mechanical Engineering Design II – MEDS201
standards. Projects are semester-long and typically need 10 to 14 weeks for completion. The projects are
submitted on a progressive submission basis based on communications from the lecturer. The rules for
project work submission are as per the question paper submitted at the start of the semester. Any
projects which appear unjustifiably similar will be disqualified resulting in the Learner(s) failing the
module. No late submissions for the project will be accepted.
Note: The Project must be completed in accordance with requirements as stipulated in the project
question paper and described in this learner guide. Failure to comply with these requirements will result
in the student(s) failing the project, and as a result, failing the module.
The learner is required to pass both the theory portion of the course as well as the project portion of the
course. This means that a 40% sub-minimum mark must be obtained for both the theory (tests and
assignments) and project portions of the course (design reports and presentation). The module may
have graduate attributes attached to it to prepare learners for the final year, which is summative. Learner
(s) will therefore be required to show competency in these graduate attributes.
If a learner passes the theory portion and passes the project portion of the course, the learner passes the
course. In this case, the final mark will be the combined marks of both theory and project in their
respective percentage amounts. If a learner fails the theory portion and fails the project portion of the
course, the learner fails the course. In this case, the final mark will be the combined marks of both
theory and project in their respective percentage amounts. The learner is required to pass both the theory
portion (tests and assignments) of the course as well as the project portion. No late assessments will be
accepted without a valid medical certificate and/or explanatory letter along with the necessary
documents.
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Mechanical Engineering Design II – MEDS201
3D)
Project prototype
Assessment dates will be communicated by the department at the beginning of the semester.
FEEDBACK MECHANISMS
Feedback is an essential part of assessment and learning. Therefore, solution templates (memoranda)
and useful comments will be provided after each assessment (except for the final examination) to
maximize your learning. Assessment scores will be made available to the students typically via
Blackboard or by use of other discreet methods.
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The following table aligns the Weekly Themes, Learning Objectives, Assessment Criteria and Media / Resources for this Module:
LEARNING UNIT OBJECTIVES
The Table below provides detail on learning objectives to be covered in this module.
Week 1- 2: Themes Learning outcome Assessment method Media / resources for this
unit
1. Introduction to Understand the Module Content, Learning Class attendance, adherence to policies and Learner Guide
Design process outcomes and Assessment Criteria procedures, performance during
Assessments. Text Books
Understand the concept of the design process.
Design problem solved in accordance with Class Handouts
Apply the design process to a practical design
problem. the Design Process to form part of a typed Library Reso urces
and bound Design Project document
1. Engineering Materials Distinguish the properties and applications of Design problem solved in accordance with Text Books
and Engineering report engineering materials the Design Process.
Class Handouts
writing Apply the legal aspects of design to a practical Selection to form part of a typed and bound
design problem Design Project document Library Resources
Select engineering materials to solve a practical
design problem.
Effectively communicate engineering designs
through written reports according to accepted
standards.
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Week 3: Themes Learning outcome Assessment method Media / resources for this unit
2. Simple Stresses Direct stress, tensile stress, shear stress, Design problem solved during a Written Text Books
compressive stress, bending stress, sectional Test.
modulus, impact loading, principal stresses, Class Handouts
Theories of failure: max principal stress/max Design problem solved as part of a typed
and bound Design Project document Library Resources
normal stress/Rankine theory, max shear
theory/Guest's theory/Coloumb Theory Tresca
theory
Week 4 : Themes Learning outcome Assessment method Media / resources for this
unit
Week 5: Themes Learning outcome Assessment method Media / resources for this
unit
4. Keys, Keyways & Shear failure& crushing failure in keys; bearing Design problem solved during a Written Text Books
Pins (Spline) failure, bending failure & shear failure in splines; Test.
design of shaft, dimensions of coupling, design Class Handouts
for key, design for sleeve, design of hub, design Design problem solved as part of a typed
and bound Design Project document. Library Resources
for flange & design for bolts in a coupling
Define Keys, Keyways & pins.
Select an appropriate key size and pin for a
particular shaft diameter for commercial and
precision application.
Calculate the required length for safety in
shearing and crushing.
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Week 6 - 7: Themes Learning outcome Assessment method Media / resources for this unit
Week 8: Themes Learning outcome Assessment method Media / resources for this unit
6. Project Evaluation Determine progress on the Design Project. Design problem solved as part of a One on one consultation
typed and bound Design Project with the Lecturer
Determine the quality and standard of work on the document
Design Project.
Evaluate the work outstanding in relation to the
time left during the semester
Create awareness of the critical nature of the
Design Project in terms of progress and quality in
relation to the overall module.
Week 9-9.5: Themes Learning outcome Assessment method Media / resources for this unit
7. Fits and Limits Types of fits, limit system: hole-basis and shaft-
Design problem solved during a Text Books
basis, calculation of limits and tolerances
Written Test.
Class Handouts
Design problem solved as part of a
typed and bound Design Project Library Resources
document
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Mechanical Engineering Design II – MEDS201
Week 9.5-10: Themes Learning outcome Assessment method Media / resources for this unit
Week 10: Themes Learning outcome Assessment method Media / resources for this unit
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Mechanical Engineering Design II – MEDS201
Week 1 to 11: Themes Learning outcome Assessment method Media / resources for this unit
Week 12: Themes Learning outcome Assessment method Media / resources for this unit
11. Final Project Assist in the successful completion of the Design Successful completion and One on one consultation
Consultations, Project through consultation. submission of a typed and bound with the Lecturer
Presentations and Design Project document
Present the design project in a panel of assessors
Submissions
Submit the project report that is typed and bound
together with all the necessary drawings
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Mechanical Engineering Design II – MEDS201
The Graduate Attributes (GA’s) covered in these modules are as defined in the ECSA Graduate
Attributes document. The graduate can demonstrate competence in the Graduate Attributes (GA’s) 1 to
10. The GA’s are stated generically and may be assessed in various engineering disciplinary or cross-
disciplinary contexts in a provider-based or simulated practice environment.
For detail on how this module builds towards graduate attributes as recognized by ECSA, learners are
encouraged to consult the documentation provided by the department.
Mechanical Engineering Design II module will introduce learners to its principles and methodology and
develop the learners for the assessment of GA 3 and 5 which will be done in Mechanical Engineering
Design III at the next level. Other part of this model may also develop other GAs that will also be tested
across different modules at exit level. The Graduate attributes are as follows;
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Mechanical Engineering Design II – MEDS201
During the study of Mechanical Engineering Design II (MEDS201), it is intended that the
following important cross-field outcomes are achieved:
Critical and analytical thinking – existing systems will be conceptually broken down
into basic components and then basic theory used to explain their observed
performance; also effects of different variables will be investigated both experimentally
and theoretically to predict future performance
Team working – Throughout the course, each student will belong to some team; the
teams will be working on various assignments either in or out of class on a competitive
basis. Apart from marks, there will be other rewards for criteria to be communicated
during the course of the semester
Communication enhancement - Teams will be reporting their results both orally to the
class and formally to the lecturer according to the given guidelines.
IT skills and competency – Use of e-blackboard and the internet will be a major part of
the course. All homework for example will have to be submitted and one-to-one
feedback given electronically. The use of Excel Spreadsheets for the solution of
integrated engineering problems is mandatory
Integration and Entrepreneurship development – First at the human resource level,
teams will sometimes be constituted by the lecturer to exploit diversity; At the problem-
solving level, the case studies used will involve knowledge from other areas like Fluid
Mechanics, Economics, Health and Safety, Chemistry, Political economy, etc; many
problems will be about observed local conditions with a view to encouraging students to
start suitable small scale engineering businesses after graduation.
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DISCLAIMER
This Module Learner Guide provides planned and desirable teaching and learning methods, assessment
schedules, expected outcomes, and relevant information and instruction for this module. There is no
guarantee that unforeseeable circumstances such as delays in learning progress, precedent or unprecedented
and disruptive university or national programmes, severe adverse weather and other acts of nature, ill-health
of the instructor or adjustments to schedules (by class vote) will not change the actual module presentation.
When this happens, learners will be timeously informed during class and, where necessary, by email of the
changes to the schedule of the module. For this reason, it is the responsibility of learners to stay up-to-date
with class and email communication pertaining to this module.
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