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https://doi.org/10.6113/JPE.2017.17.1.115
JPE 17-1-12 ISSN(Print): 1598-2092 / ISSN(Online): 2093-4718
Abstract
This paper presents a new cascaded asymmetrical single phase multilevel converter with a reduced number of isolated
DC sources and power semiconductor switches. The proposed inverter has only two H-bridges connected in cascade, one
switching at a high frequency and the other switching at a low frequency. The Low Switching Frequency Inverter (LSFI)
generates seven levels whereas the High Switching Frequency Inverter (HSFI) generates only two levels. This paper also
presents a solution to the capacitor balancing issues of the LSFI. The proposed inverter has lot of advantages such as
reductions in the number of DC sources, switching losses, power electronic devices, size and cost. The proposed inverter
with a capacitor voltage balancing algorithm is simulated using MATLAB/SIMULINK. The switching logic of the
proposed inverter with a capacitor voltage balancing algorithm is developed using a FPGA SPATRAN 3A DSP board. A
laboratory prototype is built to validate the simulation results.
each of the switching device always conducts for 180˚ (or To Load
half a cycle) regardless of the pulse width of the quasi-square 2Vdc AS1
׀
the current stress in all of the active devices. This inverter Vload= 2Vdc
topology is suitable for high voltage and high power (b)
inversion because of its ability of synthesize waveforms with MS5 MS6
MS5 MS6
2Vdc 2Vdc
a better harmonic spectrum and a lower switching frequency. AS1 AS1
׀
H-bridge topology is selected for the presented work. A 2Vdc AS1
׀
2Vdc
AS1
multilevel inverter has four advantages over the conventional MS7 MS8
MS7 MS8
Vload= 0
bipolar inverter. Initially, the voltage stress on each of the Vload= 0
switches is decreased due to the series connection of the (c) (d)
switches. Therefore, the rated voltage and the total power of
the inverter can be safely increased. Second, the rate in the 2Vdc
MS5 MS6
MS5 MS6
change of the voltage (dv/dt) is decreased due to the lower AS1
2Vdc
AS1
voltage swing of each switching cycle. Then, the harmonic To Load
To
׀
distortion is reduced due to the increased number of output 2Vdc
AS1
AS1
׀ MS7 MS8
2Vdc
levels. Finally, reductions in the acoustic noise and MS7 MS8
TABLE I
SWITCHING STATES OF 5 LEVEL H BRIDGE INVERTER
Vlow MS5 MS6 MS7 MS8 AS1 AS1׀ Reference
OFF MS5 MS
-4Vdc OFF ON ON OFF OFF Fig. 2(f)
C1
AS1
4Vdc
H-bridges connected in cascaded (high switching frequency
inverter and low switching frequency inverter). As a result, it
׀
requires only two isolated DC sources. It is very important to AS1
line shows the discharging state of the capacitor). The 2 OFF OFF OFF ON OFF ON Charging Discharging 2.84 ms
charging and discharging of the two capacitors for five 3 ON OFF OFF ON OFF OFF NC NC 5.86 ms
different switching states along with the time interval are 4 OFF ON OFF OFF ON OFF Discharging Charging 2.84 ms
detailed in Table II.
5 OFF ON ON OFF OFF OFF NC NC 5.86 ms
From Table II it is clear that the DC link capacitors are
charging and discharging only during switching states 2 and 4. NC- No change (or) Not Charging Total Time 20 ms
4
6Vdc
3 3
4.9 ms
4Vdc
2 2
1.13 1.13
2Vdc
0.46 ms
1 0.96 0.96 1
0.46 ms 5 5
1.13 1.13
-4Vdc
4.9 ms
6 6
-6Vdc
7
(a)
(a)
(b)
Fig. 7. Charging and discharging of capacitors C1, C2 and C3 (a)
during switching state 5 (b) during switching state 6.
TABLE III
CAPACITOR CHARGING STATUS DURING EACH SWITCHING STATES
FOR THREE DC LINK CAPACITORS
Status of
Switching Time
MS5 MS6 MS7 MS8 AS1 AS1 ׀AS2 AS2׀ capacitors
State Duration
C1 C2 C3
Fig. 6. Charging and discharging of capacitors C1, C2 and C3 (a) 2 OFF OFF OFF ON OFF OFF OFF ON 1.92 ms
during switching state 2 (b) during switching state 3. 3 OFF OFF OFF ON OFF ON OFF OFF 2.26 ms
4 ON OFF OFF ON OFF OFF OFF OFF NC NC NC 4.9 ms
shown in Fig. 5. The modes of charging and discharging of
5 OFF ON OFF OFF ON OFF OFF OFF 1.92 ms
the three capacitors (C1, C2 and C3) are shown in Fig. 6 and
Fig. 7 (the red dotted line shows the charging state of the 6 OFF ON OFF OFF OFF OFF ON OFF 2.26 ms
capacitor, and the blue dashed line shows the discharging 7 OFF ON ON OFF OFF OFF OFF OFF NC NC NC 4.9 ms
state of the capacitor). The charging and discharging of the
Total 20 ms
three capacitors for seven different switching states along NC = No Change, Charging, Discharging
From Table III, it can be seen that the total charging and
discharging time of the capacitors C1 and C3 is 4.18
milliseconds, whereas the total charging time of the capacitor
C2 is 3.84 milliseconds and the discharging time of capacitor
C2 is 4.52 milliseconds. Thus, over a cycle (for 50 Hz, 20
milliseconds), the net voltage in the capacitor C2 decreases,
whereas the charge on C1 and C3 is balanced. Hence, a
capacitor balancing algorithm is needed in the case of a
seven-level inverter.
MR01
Vxz
MR02
Vyz
Vup
MS1
MS2
MS3
Fig. 12. (a) Voltage across the HSFI Vup (b) Voltage across the
MS4
LSFI Vlow (c) Voltage across the load (11 Levels) (d) Load
AS1 Current waveform for modulation index Ma=1.
AS1׀
AS2
AS2׀
U ref ,s
VLSFI exp ected round * 0.4 * Z
0.4 1
(4)
U ref , s
round * 0.4 * Z
0.4 1
Fig. 13. (a) Voltage across the HSFI Vup (b) Voltage across the
VHSFI,ref 5 * U ref ,s VLSFI,exp ected (5) LSFI Vlow (c) Voltage across the load (15 Levels) (d) Load Current
waveform for modulation index Ma=1.
Equation (3) is a simple zero crossing detector, equation (4)
gives the expected output of the lower switching frequency oscillating between 4Vdc0 and 6Vdc0 so that the net voltage
inverter bridge, and equation (5) is a mathematical across the load is between 4Vdc0 and 5Vdc0. Further when the
representation of the high switching frequency inverter proposed inverter is driven from the modified switching
reference waveform. The outputs of equations (4) and (5) for topology, C2 will be charging more than C1 and C3. Hence, the
an 11 level inverter are shown in Fig. 10 (b) and Fig. 10 (c). voltage across C2 has to be sensed, and based on its
The above equations can be used for high switching instantaneous value, either the generalized simplified switching
frequency inverter levels by simply changing the value of A. algorithm or the modified modulation strategy has to be used.
For example, A = 7 for 15 levels, A = 9 for 19 levels, A = 11
for 23 levels just to mention a few.
Fig. 11 illustrates the generation of switching signals for
IV. SIMULATION RESULTS
the HSFI and LSFI. The signal MR01 is a modified reference To validate the proposed inverter topology, simulations were
signal which is used to generate switching signals for the carried out for the proposed inverter in Matlab/Simulink. The
switches MS1 and MS4, and a modified reference signal MR02 generalized PWM modulation technique is implemented in
is used to generate switching signals for the switches MS3 simulations of up to 15 levels and it can be extended to any
and MS4. The highlighted portions in Table IV indicate that number of required levels. The conditions for the simulation
both of the inverters (HSFI and LSFI) are switched at high and experiment are same. Simulation results obtained for 11
frequencies but in opposite manners i.e. when the HSFI voltage level and 15 level inverters are shown in Fig. 12 and Fig. 13.
oscillates between zero and –Vdc0, the LSFI voltage should be The above results are obtained by considering that all of the
An Improved Switching Topology for … 121
TABLE IV
SWITCHING STATES OF MODIFIED MODULATION STRATEGY FOR FIFTEEN LEVEL INVERTER
Output load voltage
MS1 MS2 MS3 MS4 MS5 MS6 MS7 MS8 AS1 AS1׀ AS2 AS2׀ Vup Vlow Vtotal = Vup + Vlow
ON OFF OFF ON ON OFF OFF ON OFF OFF OFF OFF I 0 Vdc0 6Vdc0 6Vdc0 7Vdc0
OFF ON ON OFF ON OFF OFF ON OFF OFF OFF OFF II Vdc0 0 6Vdc0 5Vdc0 6Vdc0
ON OFF OFF ON ON/OFF OFF OFF ON ON/OFF ON OFF OFF III 0 Vdc0 4Vdc0 6Vdc0 4Vdc0 5Vdc0
OFF ON ON OFF OFF OFF OFF ON OFF ON/OFF OFF ON/OFF IV Vdc0 0 2Vdc0 4Vdc0 3Vdc0 4Vdc0
ON OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON V 0 Vdc0 2Vdc0 2Vdc0 3Vdc0
OFF ON ON OFF OFF OFF OFF ON OFF OFF OFF ON VI 0 Vdc0 2Vdc0 Vdc0 2Vdc0
ON OFF OFF ON ON ON OFF OFF OFF OFF OFF OFF VII Vdc 0 0 0 0 V dc 0
OFF ON ON OFF OFF OFF ON ON OFF OFF OFF OFF VIII 0 Vdc 0 0 0 Vdc 0
ON OFF OFF ON OFF ON OFF OFF ON OFF OFF OFF IX Vdc 0 0 -2Vdc0 Vdc 0 2Vdc 0
OFF ON ON OFF OFF ON OFF OFF ON OFF OFF OFF X 0 Vdc 0 -2Vdc0 2Vdc 0 3Vdc 0
2Vdc 0 4Vdc 0
ON OFF OFF ON OFF ON OFF OFF ON/OFF OFF ON/OFF OFF XI Vdc 0 0 3Vdc 0 4Vdc 0
4Vdc 0 6Vdc 0
OFF ON ON OFF OFF ON ON/OFF OFF OFF OFF ON/OFF OFF XII 0 V dc 0 4Vdc 0 5Vdc 0
ON OFF OFF ON OFF ON ON OFF OFF OFF OFF OFF XIII Vdc 0 0 -6Vdc0 5Vdc 0 6Vdc 0
OFF ON ON OFF OFF ON ON OFF OFF OFF OFF OFF XIV 0 Vdc 0 -6Vdc0 6Vdc 0 7Vdc 0
(a) Fig. 14. (a) Voltage across the capacitors of LSFI Bridge when
driven from generalized PWM modulation, (b) Voltage across the
capacitors of LSFI Bridge when driven from modified modulation
strategy, (c) Voltage across the capacitors of LSFI Bridge when
driven from combined modulation strategy.
-300
V. EXPERIMENTAL RESULTS
-400
0.4 0.42 0.44 0.46 0.48 0.5 0.52 0.54 0.56 0.58 0.6 Fig. 17 shows a schematic diagram and a photograph of the
Offset=0 Time in secs laboratory developed hardware setup of the proposed inverter
(c)
for 15 levels. The HSFI and LSFI are made up of MKI
120
80-06T6K series IGBTs.
C1 Voltage
100 C2 Voltage The auxiliary switch used in the LSFI is a FIO50-12BD
C3 Voltage
bidirectional device. The gate driving signals were developed
80
using a FPGA SPATRAN 3A DSP (Digital Signal Processor).
5KW load cutoff
The program for the FPGA SPATRAN 3A DSP was
60
composed with code composer studio and Matlab/Simulink.
40 The figures starting from 18 onwards show experimental
10KW load On results of a 7-level and 15-level inverter with a modulation
20
index of 1 and a switching frequency of 10 KHz.
0
In order to validate the proposed multilevel inverter driven by
0.4 0.42 0.44 0.46 0.48 0.5 0.52 0.54 0.56 0.58 0.6 the proposed algorithm, a step change in the reference values
Offset=0 Time in secs
of the lower DC link capacitors was given at 0.5 seconds (i.e.
(d)
Fig 15. (a) Load voltage, (b) Capacitor voltages, (c) Zoomed a change from 50 Volts to 100 Volts). Similarly a step change
load voltage and (d) Zoomed capacitor voltage, when the load in the upper boost converter was given at 0.5 seconds (i.e.
changes from 5 KW to 10 KW at 0.5 secs. from 25 Volts to 50 Volts) in order to keep the ratio between
An Improved Switching Topology for … 123
TABLE V
SIMULATION PARAMETERS
Series RLC load 1
Active power P (W) 50e2
Voltage in volts
Boost Upper H
Isolation Diode Bridge
Converter
transformer Rectifier
Inverter
(b)
PWM A
L
P A FPGA
W D SPATRAN 3A
O
M C DSP PWM B A
D
Diode Lower H
Isolation Boost
Rectifier Bridge
transformer Converter
Inverter
(a)
(c)
Fig 16. (a) Load voltage, (b) Capacitor voltages, (c) Zoomed
capacitor voltage, when the load is suddenly reduced at 0.5 secs
from 10KW to 5KW.
Fig. 18. Step response in Capacitor voltages of LSFI along with Fig. 21. Switching pulses and reference waveforms (a) Auxiliary
load voltage for a 7-level inverter without filter. switch 1 (b) Auxiliary switch 2 (c, d, e and f) Reference
waveforms of the HSFI [With capacitor voltage balancing].
Soundar Rajan Ponnusamy was born on Gerald Christopher Raj Irudayaraj was
July 15, 1982. He received his B..E., . degree born on January 7, 1977. He received his
in Electrical and Electronics Engineering B.E., in Electrical and Electronics
from Madurai Kamaraj University, Madurai, Engineering from Madurai Kamaraj
India, in 2003; and his M.Tech., High University, Madurai, Tamil Nadu, India, in
Voltage Engineering from SASTRA 1999; and his M.E and Ph.D. degrees in
University, , India, in 2005. He is presently Power Electronics and Drives from Anna
working towards his and pursuing Ph.D., in University, Chennai, India, in 2006 and 2013,
Power Electronics and Drives at Anna University, Chennai, India. respectively. He is presently working as an Associate Professor
He is working as an Assistant Professor in the Department of in the Department of Electrical and Electronics Engineering at
Electrical and Electronics Engineering at the PSNA College of the PSNA College of Engineering and Technology, Dindigul,
Engineering and Technology, Dindigul, India. His current India. His current research interests include power electronics
research interest includes power electronics and drives, multilevel and drives, current source inverters, AC drives and their
inverters, AC drives and their applications. applications.