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DOI 10.1007/s10570-007-9185-1
Received: 23 April 2007 / Accepted: 10 October 2007 / Published online: 31 October 2007
Ó Springer Science+Business Media B.V. 2007
Abstract It has been reported that cellulose is better urea. In the presence of microcrystalline cellulose,
dissolved in NaOH-water when a certain amount of the interactions between cellulose and NaOH/water
urea is added. In order to understand the mechanisms are exactly the same as without urea, and urea is not
of this dissolution and the interactions between the interacting with cellulose. A tentative explanation of
components, the binary phase diagram of urea/water, the role of urea is to bind water, making cellulose-
the ternary urea/NaOH/water phase diagram and the NaOH links more stable.
influence of the addition of microcrystalline cellulose
in urea/NaOH/water solutions were studied by DSC. Keywords Cellulose Dissolution in aqueous
Urea/water solutions have a simple eutectic behav- NaOH and urea Phase diagram Eutectic
iour with a eutectic compound formed by pure urea Limit of cellulose dissolution Interactions between
and ice (one urea per eight water moles), melting at - cellulose NaOH and urea
12.5 °C. In the urea/NaOH/water solutions, urea and
NaOH do not interact, each forming their own
eutectic mixtures, (NaOH + 5H2O, 4H2O) and (urea, Introduction
8H2O), as found in their binary mixtures. When the
amount of water is too low to form the two eutectic Aqueous solutions of sodium hydroxide are interest-
mixtures, NaOH is attracting water at the expense of ing cellulose solvents because of the easiness of
solution preparation and their low cost. One of the
drawbacks of this solvent is that cellulose dissolution
Member of the European Polysaccharide Network of strongly decreases with the increase of the degree of
Excellence (EPNOE), www.epnoe.eu polymerisation and polymer concentrations (Yamane
et al 1996a). NaOH/water is not a thermodynamically
M. Egal T. Budtova (&) P. Navard (&)
good solvent of cellulose and it has the disadvantage
Centre de Mise en Forme des Matériaux (CEMEF), Ecole
des Mines de Paris, UMR CNRS/Ecole des Mines de Paris of inducing the gelation of the solution with time and
7635, BP 207, 06904 Sophia Antipolis, France temperature increase, unless specific pulp treatment
e-mail: Tatiana.Budtova@ensmp.fr and dissolution procedure is used (Yamane et al
P. Navard 1996b, c).
e-mail: Patrick.Navard@ensmp.fr Cellulose can be dissolved in a narrow range of
NaOH concentrations (from 7% to 10%) and tem-
M. Egal
Spontex, 74, rue de St-Just-des-Marais, BP 207, 60026 peratures (-4 °C to -8 °C). Several studies describe
Beauvais, France the dissolution process and the ways cellulose objects
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362 Cellulose (2008) 15:361–370
can be shaped from such solutions (Sobue et al. 1939; solvation of cellulose. On the other hand, in the same
Yamane et al 1996a–c; Laszkiewicz 1998; Isogai and article (Cai and Zhang 2005), they only mentioned the
Atalla 1998 ; Yamashiki et al. 1988 ; Roy 2002 ; presence of urea hydrates and NaOH hydrates as seen
Roy at al. 2003, 2001 ; Kuo and Hong 2005; by DSC without concluding on any interaction
Cuissinat and Navard 2007; Egal 2006; Egal et al. between urea and NaOH. Based on DSC results, they
2007). The interactions between cellulose and NaOH wrote that NaOH hydrates are linked to cellulose and
in cellulose/NaOH/water mixtures and the limit of that the interactions between urea and cellulose
microcrystalline cellulose dissolution in this solvent decrease the self-association of cellulose chains and
are given in (Egal et al. 2007). It has been reported in thus enhance the stability of solution. From viscomet-
literature that the addition of components like urea, ric studies in dilute state, they concluded that in such
thiourea or zinc oxide are helping cellulose dissolu- aqueous solutions, cellulose exists as semi-flexible
tion (Zhou and Zhang 2000 ; Zhou et al. 2002, 2004 ; chains (Zhou et al. 2004). The group of Fink (Kunze
Zhang et al. 2002 ; Weng et al. 2004). The dissolu- and Fink 2005) reported that a specific insoluble urea–
tion in NaOH/water with the addition of urea is rather NaOH–cellulose complex is formed at high urea and
well documented from a practical point of view NaOH concentrations, using NMR results.
(dissolution procedures, shaping methods). But the Weng et al. 2004, studied the gelation of 4–
reasons why urea is helping the cellulose dissolution 6%cellulose/6%NaOH/5%thiourea aqueous solu-
are not well understood. The objective of the present tions, as a function of temperature. They noted that
paper is to contribute to the understanding of the after gelation, G0 always increases and never reaches
interactions between cellulose, NaOH, urea and water a plateau, as was also reported for cellulose/
when they are mixed together, at 7–10% NaOH. 9%NaOH/water systems (Roy 2002; Roy et al.
In 1998, Laszkiewicz 1998, reported that the 2003). The gelation process does not involve chem-
addition of 1% urea in 8.5% NaOH at -5 °C improves ical cross-linking but probably results from the
the solubility of bacterial cellulose having an initial DP formation of cellulose-cellulose network accompa-
of 680. The fraction of dissolved cellulose is 48.6% nied by a micro-phase separation. The understanding
with 1% urea and 17.8% without urea. Some years of the interactions between cellulose and solvent
later, a research group in Wuhan University in China molecules (NaOH, urea and water) is a necessary step
reported that cellulose is ‘‘totally dissolved’’ in NaOH for predicting the properties of cellulose solutions.
with urea (Zhou and Zhang 2000, Zhou et al. 2002, The present paper is structured in the following
2004) or thiourea (Zhang et al. 2002 ; Weng et al. way. After a description of the methods and materials
2004) and that both additives are removed out used, the full or partial phase diagrams of urea/water,
completely from the cellulose during the coagulation NaOH/urea/water and micro-crystalline cellulose/
and washing steps. Zhou and Zhang 2000, investigated NaOH/urea/water will be plotted from the DSC
the influence of the NaOH/urea solvent composition on thermograms and the interactions between the com-
cotton linter dissolution. They concluded that the ponents will be deduced.
optimal NaOH/urea/water ratios to dissolve cellulose
are 6/4/90 and 8/2/90, but that the solubility of
cellulose decreases when its DP increases. Some years Experimental
later (Cai and Zhang 2005), they investigated the
influence of the type of alkali hydroxide and of the Materials and solution preparation
process to dissolve cellulose. They classified the
solvents according to their dissolution power on cotton The cellulose used was Avicel1PH-101 micro-crys-
linter: LiOH/urea/water [ NaOH/urea/water KOH/ talline cellulose, called ‘‘cellulose’’ in the following,
urea/water. The best NaOH/urea/water solvent com- from FMC Corporation. It is purified, partially de-
position was then found to be 7/12/81. Using 13C polymerized alpha cellulose, with a mean degree of
NMR, they showed (Zhou et al. 2004; Cai and Zhang polymerization of 170, as given by the manufacturer.
2005) that NaOH/urea/water is a direct solvent of Before use, cellulose was dried in an oven at 60 °C in
cellulose and that urea and NaOH interact, this order to remove the remaining water. This type of
interaction playing probably an important role in the cellulose was used to have a low DP to ensure a good
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Cellulose (2008) 15:361–370 363
solubility and to avoid complications with other than were corrected from the influence of the sample
cellulose components (traces of hemicellulose or weight by extrapolating the temperatures to zero
lignin, for example). mass. The experimental errors of temperatures and
Sodium hydroxide was purchased from Prolabo, in enthalpies are below 10%.
pellets, with purity higher than 98%. Urea pellets were In the cases where DSC melting peaks were
purchased from Fisher, with purity higher than 99%. overlapping, the PeakFit 4.12 (Systat corporation)
Both compounds were dissolved in distilled water. deconvolution program was used.
For the binary solutions like NaOH/water and urea/ X-ray scattering was performed on a XPERT-PRO
water, the concentration of the given compound refers from PANanalytical. The voltage to speed up elec-
to its weight concentration in solution. For all the trons was 40 kV, the current was 30 mA and the
other cases, what is shown is the amount in gram of anticathode was made of Cu, so the wavelength Ka1
the given compound in 100 g of the total mixture. For was 1.5406 Å. The diffraction patterns were obtained
example, Xcellulose/YNaOH/Zurea/water means that by a continuous single scan from 5° to 60° with a
in 100 g of total mixture, there is X g of cellulose, Y g 0.04° step size.
of NaOH, Z g of urea and (100-X-Y-Z) g of water.
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364 Cellulose (2008) 15:361–370
peak and its known behaviour with or without Table 1 Temperatures of solidus and liquidus at various
cellulose will be used in the following to investigate concentrations of urea. ‘‘DSC’’ values correspond to the
melting temperatures obtained from DSC experiments
the effect of urea on the NaOH/water and the
cellulose/NaOH/water/urea phase diagrams. Urea Solidus Liquidus temperature (°C)
concentration temperature (°C)
(wt%) DSC data DSC Data from
Binary urea/water phase diagram data handbooks
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Cellulose (2008) 15:361–370 365
Table 2 Melting enthalpies of the eutectic mixture and free Heat Flow 1
ice 2.5
Urea Total enthalpy Enthalpy calculated 3
concentration from DSC with PeakFit 2
2
(wt%) measurements
Eutectic Ice
Z = 25
0 358 = DHice, pure 1.5 Z = 20
6 325 51 275
8 323 67 256 Z = 18
1
12 319 111 208 Z = 14
16 311 155 156 4
Z = 12
20 308 212 96 0.5
Z=6
29.4 290 = DHeut, pure – –
30 291 – – Z=0
0
The total enthalpy was determined directly from the DSC -50 -40 -30 -20 -10 0 T°C
thermograms. Eutectic and ice enthalpies were calculated with
PeakFit1 Fig. 3 DSC melting thermograms for 7.6NaOH/Zurea/water
solutions (Z = 0, 6, 12, 14, 18, 20 and 25). DSC traces are
room temperature. As a consequence, the urea/water vertically shifted for clarity
binary system has a simple eutectic behaviour. The
eutectic compound is a mixture of two crystals: pure 25urea/water (it is recalled that for 100 g of a
urea + ice. Its melting temperature is -12.5 °C and its 7.6NaOH/Zurea/water solution, there are 7.6 g of
composition is 1 urea + 8H2O, corresponding to 29.4% NaOH, Z (6–25) g of urea and [100–7.6-Z] (86.4–
of urea. The full phase diagram of urea/water solution 69.4) g of water). DSC melting thermograms were
built from DSC and X-rays data together with results plotted for several urea concentrations and are
known from literature is shown in Fig. 2. represented on the Fig. 3. Four peaks can be seen.
20
0 72 -34.2 – -6.9
6 72 -35.9 -25.7 -8.6
0 12 71 -36 -20.6 -12.5
14 70 -35.5 -19.2 -12.9
-20
0 20 40 60 80 100 18 71 -35.3 -17.3
Urea concentration (%) 20 74 -35.5 -17.8
25 69 -35.6 -18.5
Fig. 2 Binary phase diagram of urea/water solution
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366 Cellulose (2008) 15:361–370
the melting temperature is slightly depressed: from Peaks n°3 and n°4
about -34 °C in binary NaOH/water solution without
urea, to about -35.6 °C with urea. This slight The peak n°3 appears as soon as urea is added but its
decrease of eutectic melting temperature in ternary position depends on urea concentration. This peak
system compared with a binary system is most should correspond to the melting of a urea compound.
probably due to the presence of a third component, As will be seen below, peak n°3 represents the
urea, that is changing the interface interactions melting of urea eutectic mixture and peak n°4 - the
between the crystal and its outside environment, melting of free ice.
and thus changing the melting temperature. This new The temperature of the melting peak n°4 decreases
melting peak remains at the same temperature for all when urea concentration increases from 0 to 14 g of
the studied urea concentrations because the NaOH/ urea in 100 g of solution. This peak corresponds to the
water eutectic mixture is never crystallizing in gradual melting of free ice. We have shown that urea
presence of a liquid. does not react with NaOH molecules and does not
modify the NaOH eutectic. Thus we assume that in the
presence of NaOH, urea and water behave as if they
Peak n°2 were alone: they should form the eutectic mixture
containing one urea and eight water molecules, as
This peak appears at about -30 °C but it is not always determined for the binary urea/water solution.
present. It corresponds to the melting of the stable Thus, peaks n°3 and n°4 should represent the
eutectic mixture NaOH7H2O + 2H2O that was not melting of urea eutectic mixture and the melting of
present in NaOH/water solution when heated/cooled free ice, respectively. The fact that peak n°3 corre-
with a low temperature rate (Pickering 1893; Cohen- sponds to the melting of the urea eutectic mixture can
Adad et al. 1960). It seems that the presence of urea in a be checked by plotting the melting temperature of
7.6NaOH/water is favouring the crystallization of this both peaks as a function of urea concentration
stable eutectic, while this is not occurring in the same (Fig. 4). It shows that peaks n°3 and n°4 are joining
conditions of cooling and heating rates without urea. at a composition corresponding at 7.6NaOH/18urea/
Since we have no access to conditions where only the water. If the assumption of non-interaction between
stable eutectic compound is present without urea, we do NaOH and urea is correct, this means that at this
not know its pure melting enthalpy. In the following, we composition, there should be two independent, coex-
will use the same specific enthalpy for the stable isting eutectic compounds, NaOH + water and
eutectic compound as the known one of the metastable urea + water, with no more free water in solution.
eutectic compound (187 J/g). This approximation is not In a 100 g solution containing 7.6 g NaOH + 18 g
bringing any sensible effect on the following calcula-
tions due to the low amount of the stable compound, 0
free ice liquidus
when present. The melting temperature of the NaOH liquid (composed of urea,
eutectic is taken at the onset of the peak, the one of the -10 NaOH & water)
urea eutectic at the maximum of the peak (the onset is ice + liquid (composed of urea,
NaOH & water)
impossible to be measured) and the one of ice at the end -20
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Cellulose (2008) 15:361–370 367
urea + 74.4 g water, there are 4.13 mol of water, by urea. At Z [ 18, not all urea present in the mixture
0.19 mol of NaOH which corresponds to 0.19 mol of can join water to form a eutectic compounds. It
NaOH eutectic mixture (there is one NaOH mole per means that there is free urea in the system. Since no
mole of the NaOH eutectic compound) and 0.3 mol peak of crystallisation of other than the two NaOH
of urea. The NaOH eutectic mixture is not modified and urea eutectics is present, it implies that the free
by the addition of urea and it contains 1NaOH and urea is in a liquid form at all the studied temperatures.
9H2O molecules. 1.71 mol of water are thus trapped In general, NaOH, urea and water behave as in
in the NaOH eutectic mixture and it remains 4.13– their binary systems.
1.71 = 2.42 mol of water. The urea eutectic mixture
is composed of 1urea and 8H2O molecules and thus,
0.3 9 8 = 2.4 mol of water are trapped in the urea Solutions of cellulose in NaOH/urea/water
eutectic. There is no more water in the system (the
remaining 0.02 mol of free water are within the Avicel cellulose solutions in 7.6NaOH/6urea/water
experimental error of determination of the crossing are investigated with cellulose concentrations varying
composition). As a conclusion, 100 g of 7.6NaOH/ from 0 to 5 g in 100 g solution. In other words, 100 g
18urea/water solution contains 18 g of urea and of solution contain X g of cellulose (X varying from 0
43.56 g of water, i.e. the local concentration of urea- to 5), 7.6 g of NaOH, 6 g of urea and the rest being
in-water is 18/(18 + 43.56) 9 100%=29.2% which water. An example of DSC melting thermograms is
corresponds to the composition of the urea eutectic represented on Fig. 5. The melting temperatures and
mixture, as shown above for urea/water binary enthalpies of the peaks are reported in Table 4. The
solution. At this composition, the solution is com- main features of these DSC melting curves are similar
posed of only the two eutectic mixtures: to the ones reported in literature (Cai and Zhang
NaOH + water and urea + water. 2005). The addition of cellulose does not modify or
These results show that both NaOH and urea change the position of the peaks as compared to the
eutectic mixtures are formed independently and thus case without cellulose. The DSC melting curves has
are competing for water. three peaks. The peak at the lowest temperature, at
about -35 °C, corresponds to the melting of the
NaOH + water eutectic mixture. The next one, at
Conclusion on the 7.6NaOH/urea/water ternary about -25 °C, corresponds to the melting of the
phase diagram
Heat Flow
0.6
A part of the ternary phase diagram of the 7.6NaOH/
urea/water system is given on Fig. 4. NaOH and urea
are forming both their normal eutectic mixture with
water, NaOH5H2O + 4H2O and urea + 8H2O,
respectively. This means that they are not interacting, 0.4
but they are competing for water. In 100 g of
solution, at Z \ 18, there is enough water for both
compounds to be independent and peaks of NaOH/
water eutectic, urea/water eutectic and water are
0.2
present. At Z = 18, there is no anymore free water in
solution (the peak n°4 corresponding to the melting 2
of water disappears) and all water molecules are
1
linked either to the NaOH + water eutectic mixture
or to the urea + water eutectic mixture. At Z [ 18, 0
there is not enough water for all NaOH and urea to -40 -30 -20 -10 0 T°C
form eutectics. Since the enthalpy of the NaOH
Fig. 5 DSC melting thermograms of XAvicel/7.6NaOH/6
eutectic is constant at all urea concentration (see urea/water solutions for X = 3 g (1) and 5 g (2). Curves are
Table 3), it implies that the lack of water is supported shifted vertically for clarity
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368 Cellulose (2008) 15:361–370
Table 4 Melting
Cellulose content, NaOH eutectic Urea eutectic Free ice
temperatures and enthalpies
X g in 100 g
of the peaks for different TNaOH, eut DH T urea, eut DH, T free ice, DH,
of solution
content of cellulose in (onset) (°C) (J/g) (peak) (°C) (J/g) (end) (°C) (J/g)
7.6NaOH/6urea/water
0 -35.9 72 -25.7 30 -8.6 160
1 -35.8 41 -24.8 34 -7.2 176
3 -35.7 35 -24.0 29 -6.5 175
5 -35.6 22 -23.7 26 -6.4 172
reduced enthalpy
0.8
compound melting in this system, as reported in
Table 4.
0.6
Whatever the concentration of cellulose is, the peak The melting temperatures of ice are increasing with
of the urea + water eutectic mixture is seen. We can cellulose content. An explanation of this increase of
note that the melting temperature of urea eutectic is melting temperatures is a change in the molecular
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Cellulose (2008) 15:361–370 369
environment of water due to the addition of cellulose. The present DSC investigations show that the
Since the melting enthalpy of free ice is approxi- addition of urea is not changing the interactions
mately constant for all cellulose concentrations (the between NaOH and cellulose. Urea + water form a
same was observed for cellulose/7.6NaOH/water simple eutectic phase diagram. The results also show
without urea, see Egal 2006; Egal et al. 2007), we that urea and NaOH do not interact when mixed with
conclude that the amount of free ice remains the same water. These two components behave each as if they
with and without cellulose. were alone, when enough water is present in the
Three main facts are obtained from these series of system: both NaOH and urea form their eutectics with
experiments and their interpretations. water, NaOH5H2O + 4H2O and urea + 8H2O,
respectively. When cellulose is added to NaOH/
(i) NaOH and urea do not interact when mixed urea/water, the interaction between NaOH and cellu-
together with water. Their eutectic mixtures are lose is the same as if urea were not present. This
formed independently, means that urea is interacting neither with NaOH nor
(ii) urea and cellulose do not interact when mixed with cellulose, and is not changing the NaOH-
with NaOH and water since the urea + water cellulose interactions. The two questions are rising:
eutectic is not changed, (i) why urea is efficient for helping the dissolution
(iii) the interactions between NaOH hydrates and and delaying gelation and (ii) why this seems to be
cellulose are not changed by the presence of different from the NMR results reported in (Zhou
urea (the decrease of the eutectic peak enthalpy et al. 2004; Cai and Zhang 2005). NMR experiments
of NaOH + water with cellulose content is the performed by Cai and Zhang 2005 and Zhou et al.
same with or without urea). 2004 show that there is a difference in the chemical
shift of + (0.7–0.8) ppm in the C=O vibration of
This is clearly bringing a question about the role of
urea/D2O when it is in the presence of NaOH,
urea as a promoter for cellulose dissolution and a
indicating some interaction of urea with NaOH. This
retardation agent for solution gelation. A point to note
is a rather small shift that might indicate a special
is that the dissolution limit of micro-crystalline
interaction, but could also be due to small changes in
cellulose in NaOH-water is not changed when adding
temperature or concentration. DCS experiments seem
urea, since it remains four NaOH molecules per one
to indicate that no interaction is taking place.
anhydroglucose unit, as shown in (Egal et al. 2007).
A possible origin of the role of urea as a
dissolution promoter can be that it strongly interacts
with water. Cellulose chains have the tendency to
Discussion aggregate as soon as the proportion 4NaOH/AGU
does not hold any more for any reason (temperature
Micro-crystalline cellulose can be dissolved in increase, cellulose concentration increase). The addi-
NaOH/water with 7–10% of NaOH below 0 °C. tion of urea is decreasing the amount of free water,
DSC experiments reveal that the addition of Avicel thus helping cellulose chains to stay in solution.
cellulose does not change either the temperature of
the NaOH eutectic mixture or the temperature of
melting ice. This means that cellulose does not Conclusions
disrupt the formation of the NaOH eutectic and does
not directly interact with water. Nevertheless, the Using DSC technique we showed that urea is not
intensity of the eutectic peak decreases when cellu- directly interacting with NaOH or with cellulose.
lose concentration increases. This shows that at least This implies that the way urea is acting in cellulose/
four NaOH should be bound to one AGU (4NaOH/ NaOH/water solutions is not by making new com-
AGU) to provide dissolution (expressed in weight pounds with NaOH or cellulose, but by another
ratio, it gives mcell/mNaOH B 1 as a limit of cellulose indirect way. It can be that the role of urea is to trap
dissolution). In these limiting conditions, about 36 the free water that is present in solution, preventing
water molecules are bound to these four NaOH linked cellulose chain to interact with other cellulose chains
to one AGU. and associate via hydrogen bond formation. It is
123
370 Cellulose (2008) 15:361–370
expected that the role of thiourea is similar than the Rabinovich VA, Khavin ZYa (1978) Handbook on chemistry
one of urea. More detailed studies focusing on the (in Russian), 2nd edn. ‘‘Khimiya’’, Leningrad division
Roy C Etude de mélanges de cellulose dans des solutions
water-urea interactions in the presence of cellulose aqueuses de soude (2002) Thèse de doctorat, Ecole Na-
and NaOH are clearly needed to understand in depth tionale Supérieure des Mines de Paris, Sophia-Antipolis
the role of urea. Roy C, Budtova T, Navard P, Bedue O (2001) Structure of
cellulose-soda solutions at low temperatures. Biomacro-
Acknowledgements We are grateful to Spontex, France and molecules 2:687–694
Innovia Films, UK, for the financial support of this work and Roy C, Budtova T., Navard P (2003) Rheological properties
authorization to publish it. We thank Thomas Rosenau (BOKU, and gelation of aqueous cellulose-NaOH solutions. Bio-
Vienna, Austria) for his comments. macromolecules 4:259–264
Sobue H, Kiesslig H, Hess K (1939) The cellulose-sodium
hydroxide-water system as a function of the temperature.
Z Phys Chem B 43:309–328
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