METHODS OF STIMULATION
EPL 400: PETROLEUM PRODUCTION
ENGINEERING II
Engr. (Dr.) Sunday S. Ikiensikimama
Professor of Petroleum and Gas Engineering
Adjunct Professor: Department of Gas and Petroleum
Engineering
Kenyatta University, Nairobi, Kenya
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REFERENCES
Dr. Muhammad Amin: “Well Stimulation Lecture Material for
Dept. of Petroleum Engineering, Soran University”.
Dr A K Pandey: DGM(Chemistry) Sivasagar “Workshop
Presentation on Well Stimulation Techniques” Workshop on
Technology Imperatives for Exploration and Production of Oil
& Gas
2
OUTLINES
Well Stimulation
Acidizing
Matrix Acidizing
Fracture Acidizing
Well Stimulation Acids
Well Stimulation Surfactants
Well Stimulation Anti-Sludge Agents
Well Stimulation Corrosion Inhibitors
Well Stimulation Reaction Time
Carbonate Acidizing
Hydraulic Fracturing
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WELL STIMULATION
Some, petroleum exists in a formation but is unable to flow
readily into the well because the formation has very low
permeability.
Natural low permeability formation.
Formation damage around the wellbore caused by invasion of
perforation fluid and charge debris.
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WELL STIMULATION
Formation damage:
The reduction of permeability in a reservoir rock caused by the
invasion of drilling fluid
And treating fluids to the section adjacent to the wellbore. It is
often called skin damage.
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TYPES OF FORMATION ROCK
Sandstone
Sand grains cemented by silica / calcium carbonate
Limestone
Composed mainly of carbonate
Shale
Clay mineral and quartz
Clay
Kaolinite, Montmorillonite, Illite, Chlorite
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SOURCES OF FORMATION DAMAGE
Formation damage may occur during the following operations
Drilling
Completion
Workover
Stimulation
Production
Water / Gas Injection
IOR / EOR
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FORMATION DAMAGE MECHANISMS
Fines Migration
Clay Swelling
Induced particle plugging
Asphaltene & Sludge deposition
Emulsion Block
Scale
Bacteria
Water Block
Wettability Alteration
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ORIGINS OF FORMATION DAMAGE & REMEDIES
Formation damage during drilling
Damage mechanism Remedial measures
Particle invasion/ Filter cake Matrix acidization, Perforation, Hydraulic
fracturing
Swelling and dispersion of indigenous Matrix acidization
reservoir clays by the mud filtrate
Mutual precipitation of soluble salts in the Matrix acidization
filtrate and formation water
Slumping of unconsolidated sands Sand consolidation techniques, Frac and
Pack
Water block / Emulsion block Surfactant treatment, Matrix acidization
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FORMATION DAMAGE (DRILLING)
Formation damage during drilling
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ORIGINS OF FORMATION DAMAGE & REMEDIES
Formation damage during Cementing
Damage mechanism Remedial measures
Fines migration from the cement slurry into Matrix acidization, Perforation, Hydraulic
the formation fracturing
Precipitation of solids from the cement Matrix acidization, Perforation
within the formation
Precipitation of secondary minerals Matrix acidization
following reservoir mineral dissolution
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DAMAGE BY OVERBALANCE PERFORATION
Formation damage during Perforation
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ORIGINS OF FORMATION DAMAGE & REMEDIES
Formation damage during completion and workover
Damage Mechanism Remedial Measures
Hydration and swelling of clay Matrix acidization,Clay
minerals stabilization
Movement and plugging by clay Matrix acidization,Clay
size particles in the formation stabilization
Plugging by invading materials
from the wellbore fluids Matrix acidization
Emulsion and water blocks due to Surfactant treatment, Matrix
lost wellbore fluid acidization
Relative permeability effects Surfactant treatment
Precipitation of scales Acidization
Plugged perforations due to
improper perforating conditions Acidization, Perforation
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ORIGINS OF FORMATION DAMAGE & REMEDIES
Formation damage during sand control
Damage mechanism Remedial measures
Fines migration Acidization, Clay stabilization , Frac & Pack,
Acidization with foam based fluids
Perforation plugging Acidization
Polymer invasion Surfactant treatment, Matrix acidization,
Surfactant acidization
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ORIGINS OF FORMATION DAMAGE & REMEDIES
Formation damage during Water Injection & Different EOR Methods
Damage Mechanism Remedial Measures
Acidization, Hydraulic
Solid invasion fracturing
Acidization,Clay stabilization
Fines migration treatment
Clay swelling High saline fluid
Surfactant treatment,
Clay flocculation stabilization treatment
Acidization, Hydraulic
Formation dissolution fracturing
Skim oil entrainment Surfactant treatment
Sand influx Sand consolidation treatment
Formation of insoluble Surfactant treatment,
scales and Emulsification solvent treatment
Precipitate formation Acidization 15
WELL STIMULATION
Any of several operations used to increase the production of a
well or a treatment performed to restore or enhance the
productivity of a well such as:
1) Acidizing
2) Fracturing
3) Explosives to break
up the rock
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ACIDIZING
Acidizing
The pumping of acid into the wellbore to remove near-
well formation damage and other damaging substances.
This procedure commonly enhances production by
increasing the effective well radius.
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ACIDIZING
The two basic types of acidizing are characterized
through injection rates and pressures:
Injection rates below fracture pressure are termed
Matrix acidizing.
Injection rates above fracture pressure are termed
Fracture acidizing.
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MATRIX ACIDIZING
Matrix acidizing
Matrix acidizing is applied primarily to remove skin
damage caused by drilling , completion, workover , well-
killing, or injection fluids, and by precipitation of scale
deposits from produced or injected water.
During matrix acidizing the acids dissolve the sediments
and mud solids within the pores that are inhibiting the
permeability of the rock.
It is mostly used in sandstone formations.
Due to the extremely large surface area contacted by acid
in a matrix treatment, the time spent is very short.
Therefore, it is difficult to affect formation more than a few
feet from the wellbore. 19
MATRIX ACIDIZING
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MECHANISM OF MATRIX ACID JOB:
Matrix acidizing
To inject acid into formation at a pressure less than the
pressure at which fracture can occur
To dissolve the clays, mud solids near the wellbore which
had choked the pores
To enlarge the pore spaces
To leave the sand and remaining fines in a water-wet
condition
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FLUID SELECTION
Acid Type
Concentration
Volume
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ACID FORMULATION
Lab studies involved
Stimulation history
Acid solubility
Mineralogy (type of clay)
Emulsion test
Sludge test
Core flow study
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TYPES OF CLAYS
Kaolinite
Minimum effect by acid
Migrating clay, requires clay stabilizer
Illite
Migrating
Can be treated with HF
Chlorite
Contains High Amount of Iron (Contains Iron)
Treatment with Iron Sequestering Agent
Smectite (Montmorillonite)
Water sensitive (swells)
Can be dissolved by weak HF 24
TYPE OF ACID
Carbonate reservoirs
HCl is used as basic rock dissolution chemical
Sandstone reservoir
HCl + HF (mud acid) is used as basic rock dissolution chemical
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FRACTURE ACIDIZING
Fracture acidizing
Fracture acidizing is an alternative to hydraulic fracturing
and propping in carbonate reservoirs. In fracture acidizing,
the reservoir is hydraulically fractured and then the fracture
faces are etched with acid to provide linear flow channels to
wellbore.
As such, the application of acid fracturing is confined to
carbonate reservoirs and should never be used to stimulate
sandstone, shale, or coal-seam reservoirs.
Long etched fractures are difficult to obtain, because of high
leak off and rapid acid reaction with the formation
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WELL STIMULATION
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WELL STIMULATION ACIDS
WELL STIMULATION ACIDS
The basic types of acid used are:
Hydrochloric
Hydrochloric-Hydrofluoric
Acetic
Formic
Sulfamic
Fluoboric
Also, various combinations of these acids are
employed in specific applications.
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WELL STIMULATION ACIDS
ACID ADDITIVES:
Acidizing can cause a number of well problems.
Acid may :
(1) release fines
(2) create precipitants
(3) form emulsions
(4) create sludge
(5) corrode steel
Additives are available to correct these and a number
of other problems
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WELL STIMULATION SURFACTANTS
Surfactants should be used on all acid jobs to reduce
surface and interfacial tension, to prevent emulsions,
to water-wet the formation, and to safeguard against
other associated problems.
Suspending Agents: Most carbonate formations
contain insolubles which can block formation pores or
fractures if fines released by acid are allowed to settle
and bridge.
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WELL STIMULATION SURFACTANTS
Suspension should be differentiated from dispersion.
Dispersed particles usually settle in a short time.
A suspending surfactant, such as Halliburton's HC-2, in
concentrations of about five gallons per 1,000 gallons
of acid may suspend fines for more than 24 hours, and
possibly as long as seven days. Suspending agents are
usually polymers or surfactants
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SURFACTANT
Can act to :
Change surface and interfacial tensions
Disperse or flocculate clays and fines
Break, weaken emulsions
Change or maintain the wettability of reservoir
Reduce acid-induced sludging
Create or break foams
Promote or prevent water blocks
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WELL STIMULATION ANTI-SLUDGE AGENTS
Anti-Sludge Agents:
Some crudes, particularly heavy asphaltic crudes, form an
insoluble sludge when contacted with acid, with greater
problem experiences with high strength acid. Dissolved Fe(III) in
acid appreciably increases the possibility of sludge.
The primary ingredients of a sludge are usually asphaltenes.
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WELL STIMULATION ANTI-SLUDGE AGENTS
Sludges may also contain resins and paraffin waxes, high-
molecular weight hydrocarbons, formation fines, clays, and
other materials.
The addition of certain surfactants can prevent the formation
of sludge by keeping colloidal material dispersed.
These sludge-preventing surfactants usually prevent emulsion
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ANTI SLUDGE AGENT
“Sludge” is a precipitate formed from reaction of high
strength acid with crude oil
Methods of sludge prevention
Solvent (Xylene, Toluene) pre-flush to minimize physical
contact
Use of low strength acid
Anionic surfactant to minimize precipitation of colloidal
suspension
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WELL STIMULATION CORROSION INHIBITORS
Corrosion inhibitors for acid are chemical additives that
reduce the rate of corrosion of steel by acid.
There are two primary reasons for using corrosion
inhibitors:
(1) to protect the acid pumping and handling equipment
(2) to protect well equipment.
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WELL STIMULATION CORROSION INHIBITORS
Factors that govern the degree of acid attack on steel are:
1) type of steel including hardness
2) temperature
3) type of acid
4) acid concentration
5) acid contact time
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CARBONATE ACIDIZING
CARBONATE ACIDIZING
The objective of acidizing limestone and dolomite wells is
to remove damage near the wellbore or to create linear
flow channels by fracturing and etching.
Acid may also be used in sandstone wells to dissolve
carbonates in the form of sand grain cementing materials,
discrete particles, and carbonate scale.
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CARBONATE ACIDIZING
Carbonate formations generally have a low permeability and
can be highly fissured
HCl is used as basic rock dissolution agent
Wormholes form in the process of dissolution of rock
Other additives are used as per compatibility with rock
minerals.
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CARBONATE ACIDIZING
Reactions
Calcite: 2HCl+CaCO3 → CaCl2 + CO2 + H2O
Dolomite: 4HCl+CaMg(CO3) → CaCl2 + MgCl2 + 2CO2 + 2H2O
Siderite: 2HCl + FeCO3 → FeCl2 + CO2 + H2O
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CARBONATE ACIDIZING
For effective stimulation of carbonate reservoir the following
acid systems are used:
Emulsified acid system
Acid emulsified with hydrocarbon(diesel)
Gelled acid system
Acid modified with gelling agent
(polymer/(polymer/viscoelastic surfactants))
Role of emulsified/Gelled acid is
To provide retardation
To achieve deep penetration
Compatible at high reservoir temperature
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SAND STONE ACIDIZATION
Causes of Damage
Mud & Mud filtrate invasion
Cement solid & filtrate invasion
Cutting invasion
Perforation damage
Created emulsions
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SAND STONE ACIDIZATION
Mud acid (HCl + HF) is used as basic rock dissolution
agent for acidization of sandstone reservoir
A pre-flush of HCl or organic acid is normally used prior to
injection of mud acid used
Additives are selected based on the rock mineralogy and
reservoir fluid properties.
An after-flush is injected to push all the mud acid into
formation
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SAND STONE ACIDIZATION
Reactions
Sand 4HF + SiO2 SiF4 + 2H2O
SiF4 + 2HF H2SiF6
SiF4 (silicon tetrafluoride)
H2SiF6 (fluosilicic acid)
Clay Al2Si4O10(OH)2 + 36HF →→4 H2SiF6 + 12H2O + H3AlF6
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ACIDIZATION STEPS IN GENERAL
Pre-flush Stage (5% - 10% HCl) )
50 to 100 gal/ft of formation in general
To remove carbonates
To push NaCl or KCl away from wellbore
Acid Stage
HF to dissolve clay / sand
HCl to dissolve carbonates
After-flush stage (10% Ethylene Glycol MonoButyl
Ether(EGMBE))
To make the formation water wet
To displace acid away from wellbore
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NON EMULSIFIER
Contains water soluble group (polymer)
Temperature sensitive
More versatile & results in
Prevention of emulsion formation
Lowered surface tension
Damage prevention
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MUTUAL SOLVENT
Reasons for using a mutual solvent
To maintain a water wet formation
To water wet insoluble formation fines
To reduce water saturation near the wellbore
To help reduce the absorption of surfactants and
inhibitors on the formation
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CLAY STABILIZER
Reasons for using Clay Stabilizer
To keep clays and fines in suspension and to prevent
migration and swelling of clays
Normal treating concentrations
normally up to 1% (V/V)
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DIVERTING AGENT
Why Diverting Agent?
To place the reactive fluid evenly
Among the pay zones in wells completed in multiple layers
with permeability contrast
Wells completed in single layer with very long interval with
heterogeneity within the layer
Wells completed in single layer with different magnitude of
damage within the layer
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WELL STIMULATION REACTION TIME
The time required for a specified volume and
concentration of HCl acid to be used up to about 3.2% in a
selected formation under given conditions is defined as
Acid Reaction Time.
A major problem in fracture acidizing of
carbonate formations is that acids tend to
react too fast with carbonates and spent
near the wellbore.
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WELL STIMULATION REACTION TIME
Factors controlling the reaction rate of acid are:
area of contact per unit volume of acid
formation temperature
pressure
acid concentration
acid type
physical and chemical properties of formation rock
flow velocity of acid
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WELL STIMULATION REACTION TIME
Retardation of Acid:
To achieve deeper penetration in fracture acidizing, it is
often desirable to retard acid reaction rate. This can be
done by
gelling,
emulsifying
chemically retarding the acid
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WELL STIMULATION REACTION TIME
Gelled Acid:
The use of gelled acid for fracture acidizing has increased
to the point that it is now the most used technique.
The introduction of more temperature-stable gelling
agents with ready application up to temperatures of about
400°F has been a major factor in selecting gelled acid for
acid fracturing. Two types of gelling systems, polymers and
surfactants, are in common use.
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WELL STIMULATION REACTION TIME
Emulsified Acid:
For many years the primary retarded acid for fracture
acidizing was an acid-in-oil emulsion. This type of retarded
acid is very functional but is no longer the primary fracture
acid method used.
It has limited temperature range and stability, with high
viscosity and high friction loss.
It does, however, have the ability to restrict contact
between the acid and formation, to reduce fluid loss, and
to retain large quantities of the treating fluid in the
fracture.
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WELL STIMULATION REACTION TIME
Chemically-Retarded:
Chemical-Retardation of HCl is obtained by the addition of
unique surfactants to the acid which form protective films
on the surface of limestone or dolomite.
These films retard reaction rate in much the same way
that an acid corrosion inhibitor protects metal.
In addition to retarding acid reaction rate, chemical
retarders tend to promote nonuniform etching of fracture
faces, thus increasing fracture conductivity.
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HYDRAULIC FRACTURING
Hydraulic Fracturing
The objective of hydraulic fracturing for well stimulation is
to increase well productivity by creating a highly
conductive path (compared to reservoir permeability)
some distance away from the wellbore into the formation.
Usually the conductivity is maintained by propping with
sand to hold the fracture faces apart.
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HYDRAULIC FRACTURING
Acid fracturing involves most of the same
considerations as hydraulic fracturing except that
conductivity is generated by removing portions of the
fracture face with acid, leaving etched channels after
the fracture closes
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HYDRAULIC FRACTURING
Hydraulic fracturing is the most common mechanism for
increasing well productivity
In certain carbonate reservoirs fracturing is performed
with acid
In other carbonate and sandstone reservoirs propped
fracturing is used
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HYDRAULIC FRACTURING
Why Fracture?
By-pass near wellbore damage
Increase well production by changing flow regime from
radial to linear
Reduce sand production
Increase access to the reservoir from the well bore
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HYDRAULIC FRACTURING
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HYDRAULIC FRACTURING
During a fracture job or hydraulic fracturing, a service company
injects large volumes of fracture fluids under high pressure into
the well to fracture the reservoir rock. Fracture jobs are done
either in an open-hole or a cased well with perforations.
Common fracture fluid is a gel formed by water and polymers,
long organic molecules that form a thick liquid when mixed with
water.
Oil-based fracture fluid and foam-based fracture fluids using
bubbles of nitrogen, or carbon dioxide can also be used to
minimize formation damage.
The fracture fluid is transported out to the fracture job in large
trailers
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HYDRAULIC FRACTURING
Acid Fracturing
Non Acid Fluid Fracturing
Water Based
HC Based
Poly Emulsion
Non Conventional
Nuclear
Explosive
HEGS (high energy gas stimulation)
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GOOD CANDIDATES FOR FRACTURING
Sufficient Recoverable Reserves
Sufficient Reservoir Pressure
Low Permeability (Less Than 10 mD)
O/W And O/G contacts Not Very Close
Good Cementation
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FRAC FLUIDS - PROPERTIES
Reservoir Compatibility
Low leak off rate
Ability to carry the propping agent
Low friction loss
Easy removal from the formation
Stability at reservoir condition
Availability
Safety
Cost (economics)
64
TYPE OF FRAC FLUIDS
Water base
Oil base
Acid base
Fluid emulsions
Foamed fluid
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CHARACTERISTICS OF MAJOR FLUID SYSTEMS
Water base
Gelled water: medium viscosity, low friction
Cross linked water gel: high viscosity, high proppant carrying
capacity, low friction loss (with the help of delayed cross
linker)
66
CHARACTERISTICS OF MAJOR FLUID SYSTEMS
Oil base
Compatible with reservoir, high viscosity, high friction loss
Emulsion base
Good viscosity, low fluid loss, good clean up
Acid base
Low viscosity, unstable at high temperature
67
HYDRAULIC FRACTURING
A fracture job is done in three steps:
First, a pad of fracture fluid is injected into the well
by several, large, pumping units on trucks to initiate
fracturing the reservoir.
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HYDRAULIC FRACTURING
Next, a slurry of fracture fluid and propping agents are pumped
down the well to extend the fractures and fill them with
propping agents. Propping agents or proppants are small
spheres that hold open the fractures after pumping has
stopped.
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HYDRAULIC FRACTURING
The propping agents are usually well sorted quartz sand grains,
ceramic spheres, or aluminum oxide pellets. The well is then
back flushed in the third stage to remove the fracture fluid.
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