PART MANUAL

XL5200
24604071

Starting S/N
Upperstructures - 0522100
Crawler Undercarriage

Revised
April 21st, 2017
P

GRADALL
406 Mill Avenue S.W.
New Philadelphia, OH, 44663, USA
Telephone: (330) 339-2211
Fax: (330) 339-3579
 INTRODUCTION
Table of Contents
(XL5200) Starting Serial No. 0522100
Original Issue 11-92
Revised 2-18-94

SECTION 1 — INTRODUCTION
Table of Contents......................................................................................................................... UP1-1
Alphabetical Index........................................................................................................................ UP1-4
Parts Index ................................................................................................................................... UP1-9
Service Kits ................................................................................................................................ UP1-19

SECTION 2 — BOOM ASSEMBLIES

Boom Cradle ................................................................................................................................ UP2-1
Tilt Transmission Assembly ......................................................................................................... UP2-2
Main Boom Assembly .................................................................................................................. UP2-3
Telescope Boom Assembly ......................................................................................................... UP2-4
Inside Hose Trough...................................................................................................................... UP2-5
Roller Bracket Assembly .............................................................................................................. UP2-6

SECTION 3 — CAB & RELATED COMPONENTS

Cab Assembly .............................................................................................................................. UP3-1
Cab Door ...................................................................................................................................... UP3-2
Accoustical Liners ........................................................................................................................ UP3-3
Cab Console ................................................................................................................................ UP3-4
Seat Assembly ............................................................................................................................. UP3-5
Batteries & Miscellaneous Electrical Components ...................................................................... UP3-6
Cab Heater & Installation ............................................................................................................. UP3-7
Upper Air System ......................................................................................................................... UP3-8
Swing Bearing, Cradle & Hoist Cylinder
Mounting Pins & Lube System ................................................................................................. UP3-9
Fuel Tank Assembly .................................................................................................................... UP3-10
Decals .......................................................................................................................................... UP3-11
Tools ............................................................................................................................................ UP3-12
Power Unit Assembly (engine left side view)............................................................................... UP3-13
Power Unit Assembly (engine right side view) ............................................................................ UP3-14
Exhaust System ........................................................................................................................... UP3-15
Oil Cooler, Radiator & Hoses ....................................................................................................... UP3-16
Air Cleaner & Installation ............................................................................................................. UP3-17
Air Cleaner Assembly .................................................................................................................. UP3-18
Distribution Box Assembly ........................................................................................................... UP3-19
Foot Pedals & Installation ............................................................................................................ UP3-20
Rotating Platform (right side view) ............................................................................................... UP3-21
Rotating Platform (left side view) ................................................................................................. UP3-22

UP 1-1
 INTRODUCTION
Table of Contents
(XL5200) Starting Serial No. 0522100
Original Issue 11-92
Revised 2-18-94

SECTION 4 — HYDRAULIC SYSTEM COMPONENTS

Main Pump Assembly .................................................................................................................UP4-1
Gear Pump Assembly .................................................................................................................UP4-3
Pump Coupler Assembly ............................................................................................................UP4-4
Swing Transmission Assembly ...................................................................................................UP4-5
Swing Motor Assembly ...............................................................................................................UP4-7
Swing Brake Assembly ...............................................................................................................UP4-8
Valve Assembly ..........................................................................................................................UP4-9
Pilot/Steer Valve Assembly ........................................................................................................ UP4-10
Thermal By-Pass Valve Assembly ............................................................................................. UP4-11
Pressure Reducing Valve Assembly ......................................................................................... UP4-12
Foot Operated Pedal Valve Assembly ....................................................................................... UP4-14
Tilt Motor Assembly ................................................................................................................... UP4-16
Hoist Cylinder Assembly ............................................................................................................ UP4-17
Boom Cylinder Assembly ........................................................................................................... UP4-18
Boom Cylinder Charts ................................................................................................................ UP4-18A
Tool Cylinder Assembly ............................................................................................................. UP4-19
Swing Brake Release Valve Assembly ...................................................................................... UP4-20
Solenoid Valve Assembly .......................................................................................................... UP4-21
Boom & Propel Control Valve Assembly ................................................................................... UP4-22
Propel Valve Section Assembly ................................................................................................. UP4-23
Boom Valve Section Assembly .................................................................................................. UP4-24
Hoist, Tilt, Tool Control Valve Assembly ................................................................................... UP4-25
Hoist Valve Section Assembly ................................................................................................... UP4-26
Tilt Valve Section Assembly ...................................................................................................... UP4-27
Tool Valve Section Assembly .................................................................................................... UP4-28
Joystick Assembly...................................................................................................................... UP4-29
Center Pin Assembly ................................................................................................................. UP4-30
Oil Filter Assembly ..................................................................................................................... UP4-31
Oil Filter Assemblies .................................................................................................................. UP4-32
Oil Filters & Hosing .................................................................................................................... UP4-33
Swing Pump Assembly .......................................................................................... UP4-34 thru UP4-38

UP 1-2
 INTRODUCTION
Table of Contents
(XL5200) Starting Serial No. 0522100
Original Issue 11-92
Revised 5-5-95

Auxiliary Valve Section.Assembly..............................................................................................UP4-39

SECTION 5 — MAIN HYDRAULIC SYSTEMS

Reservoir Assembly ..................................................................................................................... UP5-1
Oil Supply to Pumps .................................................................................................................... UP5-2
Hydraulic Pressure to Control Valves .......................................................................................... UP5-3
Swing & Swing Brake Hydraulic Circuit ....................................................................................... UP5-4
Swing Motor Hydraulic Circuit ...................................................................................................... UP5-5
Boom Cylinder Hydraulic Circuit .................................................................................................. UP5-6
Tilt Motor Hydraulic Circuit ........................................................................................................... UP5-7
Hoist Cylinder Hydraulic Circuit ................................................................................................... UP5-8
Tool Cylinder Hydraulic Circuit .................................................................................................... UP5-9
Upper Steering Hydraulic Circuit ................................................................................................. UP5-10
Upper Propelling Hydraulic Circuit ............................................................................................... UP5-11
Dump Circuit ................................................................................................................................ UP5-12
Hydraulic Hosing to Joystick & Foot Operated Valves ................................................................ UP5-13

SECTION 6 — PILOT HYDRAULIC SYSTEMS

Clamp Sets & Miscellaneous Hydraulic Components ................................................................. UP6-1
Boom Pilot Hydraulic Circuit ........................................................................................................ UP6-2
Hoist Pilot Hydraulic Circuit ......................................................................................................... UP6-3
Tool Pilot Hydraulic Circuit ........................................................................................................... UP6-4
Propel Pilot Hydraulic Circuit ....................................................................................................... UP6-5

SECTION 7 -— ATTACHMENTS
Bucket Linkage ............................................................................................................................ UP7-1
Excavating Buckets, 28" & 36" .................................................................................................... UP7-2
Excavating Bucket, 48" ................................................................................................................ UP7-3
Ditching Buckets, 72" ................................................................................................................... UP7-3
Pavement Removal Bucket, 48" .................................................................................................. UP7-4
Boom Extension, 6' ...................................................................................................................... UP7-5
Rock Bucket, 60" & Single Tooth Ripper ..................................................................................... UP7-6
Telestick Assembly.........................................................................................................UP7-7, UP7-8

UP 1-3
 INTRODUCTION
Alphabetical Index
(XL5200) Starting Serial No. 0522100
Original Issue 11-92
Revised 2-18-94

Accoustical Liners ........................................................................................................................ UP3-3

Air Cleaner & Element ................................................................................................... UP3-17, UP3-18
Air Dryer ....................................................................................................................................... UP3-8
Air Filter Gauge ............................................................................................................................ UP3-4
Air Pressure Gauge ..................................................................................................................... UP3-8
Air System .................................................................................................................................... UP3-8
Alternator ..................................................................................................................................... UP3-14

Battery .......................................................................................................................................... UP3-6

Boom Control Valve ..................................................................................................................... UP4-22
Boom Cradle ................................................................................................................................ UP2-1
Boom Cylinder ............................................................................................................................. UP4-18
Boom Cylinder Main Hydraulic Circuit ......................................................................................... UP5-6
Boom Cylinder Pilot Hydraulic Circuit .......................................................................................... UP6-2
Boom Extension ........................................................................................................................... UP7-5
Boom Rollers ............................................................................................................................... UP2-6
Boom Valve Section Assembly .................................................................................................... UP4-24
Bucket Linkage ............................................................................................................................ UP7-1

Cab............................................................................................................................................... UP3-1
Cab Air System ............................................................................................................................ UP3-8
Cab Door ...................................................................................................................................... UP3-2
Center Pin .................................................................................................................................... UP4-30
Circuit Breakers ........................................................................................................................... UP3-6
Counterweight .............................................................................................................................. UP3-21
Cradle .......................................................................................................................................... UP2-1

Decals .......................................................................................................................................... UP3-11

Distribution Box ............................................................................................................................ UP3-19
Ditching Buckets .......................................................................................................................... UP7-3
Doors.................................................................................................................. UP3-2, UP3-21, UP3-22
Dump Circuit ................................................................................................................................ UP5-12

UP 1-4
 INTRODUCTION
Alphabetical Index
(XL5200) Starting Serial No. 0522100
Original Issue 11-92
Revised 2-18-94

Eccentric Shaft ............................................................................................................................. UP2-1

Electronic Monitoring Unit ............................................................................................................ UP3-5
Excavating Buckets.......................................................................................................... UP7-2, UP7-3
Exhaust System ........................................................................................................................... UP3-15

Fan & Fan Belt ............................................................................................................................. UP3-14

Filter Elements ................................................................................................................. UP3-8, UP5-1
Filter/Regulator ............................................................................................................................ UP3-8
Flasher Module ............................................................................................................................ UP3-19
Floor Mat ...................................................................................................................................... UP3-3
Foot Operated Pedal Valve ......................................................................................................... UP4-14
Fuel Filters ................................................................................................................................... UP3-14
Fuel Level Sender ........................................................................................................................ UP3-10
Fuel Tank ..................................................................................................................................... UP3-10
Fuses ........................................................................................................................................... UP3-19

Gear Pump ................................................................................................................................... UP4-3

Grab Rails .................................................................................................................................... UP3-21

Heater .......................................................................................................................................... UP3-7

Heater Control Cable & Valve .......................................................................................... UP3-4, UP3-7
Heater Switch ............................................................................................................................... UP3-19
Hoist Control Valve ...................................................................................................................... UP4-25
Hoist Cylinder ............................................................................................................................... UP4-17
Hoist Cylinder Main Hydraulic Circuit .......................................................................................... UP5-8
Hoist Cylinder Mounting Pins ....................................................................................................... UP3-9
Hoist Cylinder Pilot Hydraulic Circuit ........................................................................................... UP6-3
Hoist Valve Section Assembly ..................................................................................................... UP4-26
Horn ............................................................................................................................................. UP3-21
Horn Relay ................................................................................................................................... UP3-19
Hose Trough ................................................................................................................................ UP2-5
Hourmeter .................................................................................................................................... UP3-4

UP 1-5
 INTRODUCTION
Alphabetical Index
(XL5200) Starting Serial No. 0522100
Original Issue 11-92
Revised 2-18-94

Ignition Switch .............................................................................................................................. UP3-19

Inside Door Rotary Latch ................................................................................... UP3-2, UP3-21, UP3-22
Inside Hose Trough...................................................................................................................... UP2-5
Inside Paddle Latch ..................................................................................................................... UP3-2

Joysticks ...................................................................................................................................... UP4-29

Kits ............................................................................................................................................... UP1-19

Latches .............................................................................................................. UP3-2, UP3-21, UP3-22

Main Boom ................................................................................................................................... UP2-3

Miscellaneous Electrical Components ......................................................................................... UP3-6

Oil Cooler ..................................................................................................................................... UP3-16

Oil Filters ........................................................................................................................ UP3-14, UP4-32
Oil Temperature Sender .............................................................................................................. UP5-1
Outside Door Paddle Latch w/Key ............................................................................................... UP3-2

Pavement Removal Bucket ......................................................................................................... UP7-4

Pilot/Steer Valve .......................................................................................................................... UP4-10
Power Unit ..................................................................................................................... UP3-13, UP3-14
Pressure Gauges ......................................................................................................................... UP4-31
Pressure Reducing Valve ........................................................................................................... UP4-13
Propel Control Valve .................................................................................................................... UP4-22
Propel Pilot Hydraulic Circuit ....................................................................................................... UP6-5
Pump Coupler .............................................................................................................................. UP4-4

UP 1-6
 INTRODUCTION
Alphabetical Index
(XL5200) Starting Serial No. 0522100
Original Issue 11-92
Revised 2-18-94

Radiator & Hoses ......................................................................................................................... UP3-16

Rear Hoist Pin .............................................................................................................................. UP3-9
Reservoir ...................................................................................................................................... UP5-1
Rock Bucket ................................................................................................................................. UP7-6
Roller Brackets & Rollers ............................................................................................................. UP2-6
Rotating Platform ........................................................................................................... UP3-21, UP3-22

Seat & Seat Support .................................................................................................................... UP3-5

Service Kits .................................................................................................................................. UP1-19
Shuttle Valve ................................................................................................................................ UP6-5
Single Tooth Ripper ..................................................................................................................... UP7-6
Solenoid Relay ............................................................................................................................. UP4-31
Solenoid Valve ............................................................................................................................. UP5-4
Starting Motor .............................................................................................................................. UP3-14
Starting Switch ............................................................................................................................. UP3-19
Swing Brake ................................................................................................................................. UP4-8
Swing Brake Release Valve ........................................................................................................ UP4-20
Swing Gear Bearing ..................................................................................................................... UP3-9
Swing Motor ................................................................................................................................. UP4-7
Swing Pinion ................................................................................................................................ UP4-5
Swing & Swing Brake Hydraulic Circuit ....................................................................................... UP5-4
Swing Transmission ......................................................................................................... UP4-5, UP4-6
Switches ............................................................................................................. UP3-5, UP3-19, UP4-31

UP 1-7
 INTRODUCTION
Alphabetical Index
(XL5200) Starting Serial No. 0522100
Original Issue 11-92
Revised 2-18-94

Telescope Boom .......................................................................................................................... UP2-4

Telescope & Main Boom Rollers ................................................................................................. UP2-6
Throttle Cable .................................................................................................................. UP3-5, UP3-13
Tilt Bearing ................................................................................................................................... UP2-3
Tilt Motor ...................................................................................................................................... UP4-16
Tilt Motor Main Hydraulic Circuit .................................................................................................. UP5-7
Tilt Speed Rheostat ..................................................................................................................... UP3-19
Tilt Transmission .......................................................................................................................... UP2-2
Tilt Valve Assembly...................................................................................................................... UP4-25
Tilt Valve Section Assembly ........................................................................................................ UP4-27
Tool Control Valve ....................................................................................................................... UP4-25
Tool Cylinder ................................................................................................................................ UP4-19
Tool Cylinder Bracket .................................................................................................................. UP2-4
Tool Cylinder Main Hydraulic Circuit ........................................................................................... UP5-9
Tool Cylinder Pilot Hydraulic Circuit ............................................................................................ UP6-4
Tool Eye ....................................................................................................................................... UP2-4
Tool Kit ......................................................................................................................................... UP3-12
Tool Valve Section Assembly ...................................................................................................... UP4-28
Trunnion Bushing ......................................................................................................................... UP2-1
Trunnion Pin ................................................................................................................................. UP3-9

Upperstructure Air System ........................................................................................................... UP3-8

Upper Propelling Hydraulic Circuit ............................................................................................... UP5-11
Upper Propelling Pilot Hydraulic Circuit ....................................................................................... UP6-5
Upper Steering Hydraulic Circuit ................................................................................................. UP5-10

Water Temperature Sender ......................................................................................................... UP3-13

Weatherstrip ................................................................................................................................. UP3-1
Window Frame ............................................................................................................................. UP3-1
Wiring Harness ............................................................................................................................ UP3-14

UP 1-8

Part Number Page
0036-0578 .......................UP2-2
1440-2466 ..................... UP3-12
2429-1026 .......................UP7-3
2429-1027 .......................UP7-3
2460-1710 ...... UP3-14, UP3-16
2460-1714 .......... UP2-4, UP2-6
2462-1052 ........ UP2-1, UP4-18
2486-1170 ...... UP3-14, UP3-16
2492-1315 .......................UP6-1
2492-1393 ...... UP3-21, UP3-22
2492-1394 ...... UP3-21, UP3-22
2492-1395 ...... UP3-21, UP3-22
7702-3003 ........ UP3-2, UP3-11
7702-3004 ..................... UP3-11
7702-3007 ..................... UP3-11
7702-3008 ..................... UP3-11
7702-3009 ..................... UP3-11
7702-3061 ..................... UP3-11
7712-4007 .......................UP4-6
7712-4024 .......................UP4-6
7712-4027 .......................UP4-6
7712-6027 .......................UP7-8
7713-3052 .......................UP5-3
7713-3073 .......................UP5-3
7713-3089 ....... UP3-13, UP4-9,
........................ UP4-13, UP5-3,
.......................... UP5-6, UP5-8,
......................... UP5-9, UP5-11
7713-3125 .......................UP7-5
7713-3136 ....... UP3-6, UP3-16,
........................................ UP5-7
7713-3137 ....... UP3-7, UP3-16,
.......................... UP5-4, UP5-7,
....................... UP5-10, UP5-12
7713-3139 ..................... UP5-12
7713-3140 ..................... UP5-12
7713-3167 ..................... UP4-33
7713-3168 .......................UP5-4
7713-3177 ..................... UP5-12
7713-3251 ..................... UP4-31
7713-3270 ......... UP2-4, UP3-9,
........................................ UP5-4
7713-3271 .......................UP2-4
7713-3279 .......................UP3-7
7713-3281 ..................... UP3-16
7713-3389 .......................UP5-4
7713-3400 .......................UP6-5
7713-3497 .......................UP6-1
7713-3498 .......................UP6-1
PM
Part Number Page
7713-3499 ....................... UP6-1
7713-4073 ....................... UP4-8
7713-4074 ....................... UP4-8
7713-4212 ....................... UP4-8
7713-4220 ....................... UP4-8
7714-1036 ......... UP2-2, UP4-5,
........................................ UP4-6
7714-3003 ......... UP3-1, UP3-4,
........................ UP3-7, UP3-16,
...................... UP3-21, UP3-22,
........................... UP5-4, UP6-1
7714-3004 ....... UP3-8, UP3-10,
...................... UP3-16, UP3-17,
...................................... UP3-22
7714-3006 ......... UP3-1, UP3-4,
.......................... UP3-5, UP3-8,
...................... UP3-10, UP3-16,
...................... UP3-17, UP3-21,
............ UP3-22, UP5-4, UP6-1
7714-3013 ....... UP3-6, UP3-16,
....................... UP3-21, UP3-22
7714-3015 ....... UP3-6, UP3-13,
...................... UP3-17, UP3-21,
........................ UP3-22, UP5-2,
......................... UP5-3, UP5-12
7714-3016 ....... UP3-1, UP3-21,
...................................... UP3-22
7714-3017 ....... UP3-1, UP3-21,
...................................... UP3-22
7714-3137 ....................... UP3-6
7714-4004 ....................... UP4-6
7714-4005 ....................... UP4-6
7714-4007 ....................... UP4-6
7714-4008 ....................... UP4-6
7714-4012 ....................... UP4-6
7714-4014 ....................... UP4-6
7714-4015 ....................... UP4-6
7714-4019 ....................... UP4-6
7714-4020 ....................... UP4-6
7714-4022 ....................... UP4-6
7714-4023 ....................... UP4-6
7714-4024 ....................... UP4-6
7714-4025 ....................... UP4-6
7714-4026 ....................... UP4-6
7714-4028 ....................... UP4-6
7714-4034 ....................... UP4-6
7714-4036 ....................... UP4-6
7716-3064 ....................... UP3-2
7716-3104 ......... UP3-1, UP3-2,
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page
...................................... UP3-21
7717-3009 ..................... UP3-18
7717-3010 ..................... UP3-17
7717-3014 ..................... UP3-17
7717-4001 ...... UP3-14, UP3-18
7717-4002 ..................... UP3-18
7717-4003 ..................... UP3-18
7717-4004 ..................... UP3-18
7717-4005 ..................... UP3-18
7717-4006 ..................... UP3-18
7717-4007 ..................... UP3-18
7718-3002 ..................... UP3-16
7720-4028 .......................UP2-2
7721-3022 ..................... UP3-13
7722-6014 .......................UP3-6
7732-3029 ..................... UP5-10
7732-6038 .......................UP7-8
7733-3027 ..................... UP3-11
7733-3047 ..................... UP3-11
7734-3070 .......................UP4-5
7734-4004 .......................UP4-6
7734-4006 .......................UP4-6
7734-4007 .......................UP4-6
7734-4009 .......................UP4-6
7734-4010 .......................UP4-6
7734-4011 .......................UP4-6
7734-4012 .......................UP4-6
7734-4014 .......................UP4-6
7734-4015 .......................UP4-6
7734-4016 .......................UP4-6
7734-4017 .......................UP4-6
7734-4018 .......................UP4-6
7734-4019 .......................UP4-6
7734-4020 .......................UP4-8
7734-4021 .......................UP4-8
7734-4022 .......................UP4-8
7734-4024 .......................UP4-8
7734-4026 .......................UP4-8
7734-4027 .......................UP4-8
7734-4028 .......................UP4-8
7734-4029 .......................UP4-8
7734-4030 .......................UP4-8
7734-4043 .......................UP4-8
7734-4044 .......................UP4-8
7734-4045 .......................UP4-8
7734-4046 .......................UP4-8
7734-4047 .......................UP4-8
7734-4048 .......................UP4-8
7734-4049 .......................UP4-8
UP 1-9

Part Number Page
7734-4050 .......................UP4-8
7734-4051 .......................UP4-8
7734-4052 .......................UP4-8
7734-4053 .......................UP4-8
7736-3038 ..................... UP5-12
7736-3044 .......................UP5-1
7736-3165 .......................UP3-5
7736-3265 ..................... UP3-19
7736-3267 ..................... UP3-19
7736-3268 ..................... UP3-19
7736-3284 ..................... UP4-10
7736-4004 ..................... UP4-16
7736-4140 .......................UP5-1
7736-4141 .......................UP5-1
7736-4142 .......................UP5-1
7736-4143 .......................UP5-1
7736-4144 .......................UP5-1
7738-1205 ..................... UP3-14
7738-1466 ...... UP3-13, UP3-15
7738-1580 ...... UP3-13, UP3-15
7738-3056 .......................UP3-7
7738-3069 ..................... UP3-14
7738-3144 ..................... UP3-22
7738-3153 ..................... UP3-15
7738-3187 .......................UP3-8
7738-3201 ..................... UP3-14
7738-3303 ..................... UP3-14
7738-3358 ..................... UP3-14
7738-3377 ...... UP3-13, UP3-19
7738-3385 ..................... UP3-14
7738-3446 ........ UP3-2, UP3-21
7738-3470 ..................... UP3-19
7738-3536 .......................UP3-4
7738-3540 ........ UP3-7, UP3-13
7738-3567 .......................UP3-6
7738-3790 .......................UP5-2
7738-3819 ...... UP3-10, UP3-14
7738-4718 ..................... UP3-14
8000-1123 ..................... UP4-18
8000-1126 ...... UP4-17, UP4-19
8000-1166 ..................... UP4-18
8000-1180 ..................... UP4-18
8000-1181 ..................... UP4-17
8000-1182 ..................... UP4-19
8000-1184 ..................... UP4-18
8000-1187 ..................... UP4-18
8000-1188 ..................... UP4-18
8000-1190 ..... UP4-17, UP4-19,
........................... UP7-5, UP7-7
PM
Part Number Page
8000-1191 .......... UP7-1, UP7-5
8000-1202 ...... UP4-17, UP4-19
8000-1274 ..................... UP4-19
8000-1275 ..................... UP4-17
8000-1276 ..................... UP4-18
8000-1292 ..................... UP4-18
8000-1339 ..................... UP4-18
8000-1340 ..................... UP4-18
8000-1344 ..................... UP4-18
8000-1351 ..................... UP4-18
8000-1352 ..................... UP4-18
8000-1353 ..................... UP4-18
8000-1359 ..................... UP4-18
8000-1360 ....................... UP5-8
8000-3004 ...... UP4-17, UP4-19
8000-3009 ..................... UP4-18
8000-3023 ..................... UP4-18
8000-3042 ...... UP4-17, UP4-19
8000-3061 ..................... UP4-19
8000-3064 ..................... UP4-17
8000-3065 ..................... UP4-18
8000-3083 ..................... UP4-18
8000-3084 ...... UP4-17, UP4-19
8000-3142 ..................... UP4-17
8000-3143 ..................... UP4-19
8000-3152 ..... UP4-17, UP4-18,
...................................... UP4-19
8000-3195 ...... UP4-17, UP4-19
8000-3254 ..................... UP4-18
8000-3257 ..................... UP4-18
8000-3258 ..................... UP4-17
8000-3259 ..................... UP4-19
8000-3331 ..................... UP4-18
8000-3336 ..................... UP4-18
8000-3348 ..................... UP4-18
8000-3349 ..................... UP4-18
8000-3350 ..................... UP4-18
8000-3356 ..................... UP4-18
8000-3357 ..................... UP4-18
8000-3364 ..................... UP4-18
8000-3365 ..................... UP4-18
8000-3373 ..................... UP4-18
8000-3374 ..................... UP4-17
8000-3375 ..................... UP4-19
8000-3383 ..................... UP4-18
8000-3384 ..................... UP4-18
8000-3387 ..................... UP4-18
8000-3388 ..................... UP4-18
8000-3389 ..................... UP4-18
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page
8000-3423 ..................... UP4-17
8000-3424 ..................... UP4-19
8000-3426 ..................... UP4-19
8000-3427 ..................... UP4-17
8000-3432 ..................... UP4-18
8000-3433 ..................... UP4-18
8000-5062 ..................... UP4-19
8000-5066 ..................... UP4-19
8000-5105 .......................UP7-8
8000-5108 ..................... UP4-18
8000-5115 ..................... UP4-18
8000-5116 ..................... UP4-18
8000-5118 ..................... UP4-18
8000-5161 ..................... UP4-17
8000-5167 ..................... UP4-17
8000-5170 ..................... UP4-19
8000-5171 ..................... UP4-17
8000-6012 ..................... UP4-18
8000-6014 ..................... UP4-17
8000-6015 ..................... UP4-19
8000-6035 ..................... UP4-18
8000-6119 ..................... UP4-17
8000-6120 ..................... UP4-19
8000-6143 ..................... UP4-18
8000-6146 ..................... UP4-18
8060-3005 ..................... UP3-11
8060-3006 .......................UP5-3
8060-3010 ..................... UP3-13
8061-1055 .......................UP5-8
8061-4056 .......................UP5-8
8062-1077 .......................UP2-5
8062-1079 .......................UP5-9
8062-1089 .......................UP2-1
8062-3003 .......................UP5-9
8062-3016 .......................UP2-1
8062-3023 .......................UP2-5
8062-3025 .......................UP2-5
8063-3009 ..................... UP5-12
8063-3011 .......................UP6-5
8063-3012 .......................UP6-5
8063-3013 ........ UP3-13, UP5-2
8063-3014 .......................UP5-2
8063-3018 ..................... UP5-12
8063-3073 ...... UP3-16, UP4-33
8063-3074 ...... UP3-16, UP4-33
8063-3076 ..................... UP4-31
8063-3077 ..................... UP4-31
8063-3089 ..................... UP4-33
8063-3090 ..................... UP4-33
UP 1-10

Part Number Page
8063-4002 .......................UP4-7
8063-4019 ..... UP4-24, UP4-26,
...................................... UP4-28
8063-4022 ..................... UP4-25
8063-4024 ..... UP4-23, UP4-25,
...................... UP4-26, UP4-27,
....................... UP4-28, UP4-39
8063-4028 ..................... UP4-25
8063-4029 ..................... UP4-28
8063-4041 ..................... UP4-39
8063-4042 ..................... UP4-27
8063-4052 ..... UP4-24, UP4-26,
........ UP4-27, UP4-28, UP4-39
8063-4053 ...... UP4-23, UP4-24
8063-4054 ..... UP4-24, UP4-26,
...................................... UP4-28
8063-4058 ...... UP4-26, UP4-28
8063-4059 ...... UP4-27, UP4-39
8063-4060 ..................... UP4-25
8063-4061 .......................UP4-7
8063-4062 .......................UP4-7
8063-4064 ......... UP5-6, UP5-7,
............ UP5-8, UP5-9, UP5-11
8063-4065 ......... UP5-6, UP5-7,
............ UP5-8, UP5-9, UP5-11
8063-4066 ..................... UP5-12
8063-4067 ..................... UP5-12
8063-4491 ..................... UP4-39
8063-5005 .......................UP5-4
8063-5012 .......................UP4-9
8063-5014 ..................... UP4-31
8067-1031 ..................... UP3-22
8067-3007 .......................UP5-1
8067-3014 ..................... UP3-15
8067-4001 .......................UP5-1
8067-4002 .......................UP5-1
8067-4003 .......................UP5-1
8067-4004 .......................UP5-1
8067-4005 .......................UP5-1
8067-4006 .......................UP5-1
8067-4007 .......................UP5-1
8067-4008 .......................UP5-1
8067-4009 .......................UP5-1
8067-4010 .......................UP5-1
8067-4011 .......................UP5-1
8067-4012 .......................UP5-1
8067-4013 .......................UP5-1
8067-5002 ..................... UP3-13
8090-1001 .......................UP5-3
PM
Part Number Page
8090-3004 ..................... UP3-11
8090-3005 ....................... UP4-5
8090-3009 ..................... UP3-11
8090-3010 ..................... UP3-11
8090-5003 ....................... UP4-5
8091-1079 ..................... UP3-11
8091-3016 ..................... UP3-19
8091-3017 ..................... UP3-11
8091-3019 ..................... UP3-11
8091-3020 ..................... UP3-19
8091-3021 ..................... UP3-19
8091-3026 ..................... UP3-11
8091-3031 ..................... UP3-11
8091-3033 ..................... UP3-11
8091-3034 ..................... UP3-11
8091-3035 ..................... UP3-11
8091-3036 ..................... UP3-11
8091-3042 ....................... UP3-5
8091-5005 ..................... UP3-12
8091-6014 ..................... UP3-11
8092-1001 ....................... UP2-6
8092-1002 ....................... UP2-6
8092-1027 ..................... UP4-18
8092-1028 ....................... UP2-4
8092-1072 ....................... UP7-1
8092-1074 ......... UP7-1, UP7-5,
........................................ UP7-7
8092-1091 ....................... UP2-4
8092-1092 ....................... UP2-4
8092-1093 ......... UP2-1, UP2-4,
........................................ UP2-6
8092-1094 ....................... UP2-4
8092-1095 ....................... UP2-6
8092-1097 ....................... UP2-5
8092-1117 ....................... UP2-1
8092-1120 ....................... UP2-1
8092-1122 ....................... UP2-1
8092-1138 ....................... UP2-2
8092-1139 ....................... UP2-2
8092-1141 ....................... UP2-2
8092-1142 ....................... UP2-2
8092-1143 ....................... UP2-2
8092-1144 ....................... UP2-2
8092-1155 ....................... UP5-9
8092-1159 ....................... UP7-1
8092-1174 .......... UP7-1, UP7-8
8092-1201 ....................... UP2-5
8092-1202 ....................... UP2-5
8092-1209 ....................... UP2-2
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page
8092-1215 .......... UP7-1, UP7-5
8092-3008 .......................UP2-4
8092-3009 .......................UP2-1
8092-3010 .......................UP5-9
8092-3013 .......................UP5-9
8092-3014 .......................UP5-9
8092-3015 .......................UP5-9
8092-3018 .......................UP5-6
8092-3019 .......................UP5-6
8092-3020 .......................UP2-1
8092-3025 .......................UP2-3
8092-3026 ..................... UP4-16
8092-3027 .......................UP2-2
8092-3028 .......................UP2-2
8092-3030 .......................UP2-2
8092-3031 .......................UP2-2
8092-3032 .......................UP2-2
8092-3034 .......................UP2-1
8092-3035 .......................UP2-5
8092-3036 .......................UP2-6
8092-3047 .......................UP2-1
8092-3048 .......................UP2-5
8092-3050 .......................UP5-9
8092-3051 .......................UP5-9
8092-3054 .......................UP2-5
8092-3055 .......................UP5-6
8092-3056 .......................UP5-6
8092-3057 .......... UP5-2, UP5-9
8092-3058 .......................UP2-2
8092-3059 .......... UP5-7, UP5-9
8092-4001 ..................... UP4-16
8092-4002 ..................... UP4-16
8092-4003 ..................... UP4-16
8092-4004 ..................... UP4-16
8092-4005 ..................... UP4-16
8092-4006 ..................... UP4-16
8092-4007 ..................... UP4-16
8092-4008 ..................... UP4-16
8092-4009 ..................... UP4-16
8092-4010 ..................... UP4-16
8092-4011 ..................... UP4-16
8092-4012 ..................... UP4-16
8092-4013 ..................... UP4-16
8092-4014 ..................... UP4-16
8092-4015 ..................... UP4-16
8092-4016 ..................... UP4-16
8092-4017 ..................... UP4-16
8092-4018 ..................... UP4-16
8092-4019 ..................... UP4-16
UP 1-11

Part Number Page
8092-4020 ..................... UP4-16
8092-4021 ..................... UP4-16
8092-5002 .......................UP2-6
8092-5003 .......................UP2-6
8092-5006 .......................UP2-4
8092-5009 .......................UP2-2
8092-5010 .......................UP7-1
8092-5011 .......... UP7-1, UP7-5
8092-6003 .......................UP2-4
8092-6004 .......................UP2-4
8092-6005 .......................UP2-4
8092-6006 .......................UP2-4
8092-6007 .......................UP2-4
8092-6008 .......................UP2-1
8092-6011 .......................UP3-9
8092-6012 ....... UP3-9, UP4-17,
........................... UP7-1, UP7-7
8092-6013 ........ UP3-9, UP4-17
8092-6014 ....... UP4-19, UP7-1,
........................................ UP7-5
8092-6020 .......................UP2-1
8092-6021 .......................UP2-1
8092-6024 .......................UP2-4
8092-6025 .......................UP2-2
8092-6028 .......................UP2-5
8092-6029 .......................UP7-1
8092-6030 .......................UP7-1
8092-6032 .......................UP2-5
8092-6033 .......................UP2-5
8092-6036 .......................UP2-3
8092-6041 .......................UP2-4
8092-6042 .......................UP2-4
8093-0001 ..................... UP4-30
8093-1001 ..................... UP4-30
8093-1002 ..................... UP4-30
8093-1003 ..................... UP4-30
8093-1004 ..................... UP4-30
8093-1005 ..................... UP4-30
8093-1006 ..................... UP4-30
8093-1007 ..................... UP5-12
8093-1009 ..................... UP4-31
8093-1012 .......................UP5-3
8093-1014 ......... UP5-3, UP5-6,
........................... UP5-7, UP5-8
8093-1015 .......... UP5-4, UP6-1
8093-1020 .......................UP6-1
8093-1021 .......................UP6-1
8093-1022 ..................... UP4-12
8093-1024 ........ UP5-1, UP5-12
PM
Part Number Page
8093-1025 ........ UP5-1, UP5-12
8093-1038 ..................... UP4-30
8093-1040 ....................... UP5-6
8093-1041 ....................... UP6-1
8093-1048 ..................... UP4-31
8093-3001 ....................... UP4-7
8093-3003 ..... UP4-34, UP4-35,
....................... UP4-36, UP4-37
8093-3005 ....................... UP4-1
8093-3006 ..................... UP4-25
8093-3007 ..................... UP4-25
8093-3009 ..................... UP4-22
8093-3010 ..................... UP4-29
8093-3013 ..................... UP4-30
8093-3014 ..................... UP4-30
8093-3015 ..................... UP4-30
8093-3016 ..................... UP4-30
8093-3017 ..................... UP4-30
8093-3018 ..................... UP4-30
8093-3019 ..................... UP4-30
8093-3020 ..................... UP4-30
8093-3022 ..................... UP5-11
8093-3023 ........ UP5-6, UP5-11
8093-3024 ....................... UP5-9
8093-3025 ....................... UP5-7
8093-3026 ....................... UP5-8
8093-3027 ....................... UP5-6
8093-3029 ....................... UP5-2
8093-3030 ........ UP3-13, UP5-2
8093-3031 ....................... UP5-2
8093-3032 ....................... UP5-2
8093-3033 ....................... UP5-2
8093-3034 ....................... UP5-2
8093-3036 ..................... UP4-10
8093-3037 ....................... UP6-5
8093-3045 ....................... UP3-8
8093-3046 ....................... UP5-3
8093-3047 ..................... UP4-32
8093-3048 ..................... UP4-32
8093-3049 ....... UP3-8, UP3-13,
...................................... UP4-31
8093-3050 ..................... UP4-21
8093-3051 ..................... UP4-31
8093-3055 ....................... UP4-9
8093-3056 ..................... UP4-32
8093-3057 ..................... UP4-32
8093-3059 ....................... UP5-2
8093-3060 ..................... UP5-12
8093-3061 ....................... UP5-1
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page
8093-3062 .......................UP5-8
8093-3063 .......................UP5-6
8093-3064 .......................UP5-7
8093-3066 ......... UP5-5, UP5-8,
........................................ UP5-9
8093-3067 ..................... UP3-16
8093-3068 .......................UP3-8
8093-3075 ..................... UP3-16
8093-3076 .......................UP4-3
8093-3078 .......................UP6-2
8093-3079 .......................UP6-5
8093-3081 .......... UP6-2, UP6-5
8093-3082 .......................UP6-5
8093-3083 .......................UP6-3
8093-3084 .......................UP6-4
8093-3085 .......................UP6-4
8093-3086 .......................UP5-4
8093-3087 .......................UP6-3
8093-3088 .......................UP5-4
8093-3089 ........ UP5-4, UP5-13
8093-3090 ........ UP5-4, UP5-13
8093-3091 .......................UP5-4
8093-3092 .......................UP5-4
8093-3095 .......................UP5-4
8093-3096 .......................UP5-4
8093-3097 .......................UP6-1
8093-3101 ..................... UP4-20
8093-3102 ..................... UP4-31
8093-3105 ..................... UP4-13
8093-3107 .......................UP5-8
8093-3108 ........ UP5-1, UP5-12
8093-3109 ..................... UP4-14
8093-3111 ..................... UP5-12
8093-3112 ..................... UP5-12
8093-3113 ........ UP3-13, UP5-2
8093-3117 ..................... UP3-12
8093-3118 .......................UP5-3
8093-3120 ..................... UP4-32
8093-3126 ..................... UP3-12
8093-3127 ..................... UP3-12
8093-3128 ..................... UP3-12
8093-3129 ..................... UP3-12
8093-3130 ..................... UP3-12
8093-3131 ..................... UP3-12
8093-3139 ...... UP3-13, UP4-34
8093-3140 ..................... UP5-12
8093-3144 ..................... UP5-12
8093-3155 ..................... UP5-12
8093-3170 ..................... UP4-31
UP 1-12

Part Number Page
8093-3171 ..................... UP4-31
8093-3180 .......................UP5-3
8093-3181 ..................... UP5-11
8093-3182 ..................... UP5-11
8093-3183 ..................... UP5-11
8093-3184 ..................... UP5-11
8093-3185 .......................UP5-6
8093-3186 .......................UP5-6
8093-3188 .......................UP5-3
8093-3189 .......................UP5-3
8093-3190 .......................UP5-3
8093-3191 .......................UP5-9
8093-3193 .......................UP5-8
8093-3194 .......................UP5-8
8093-3196 .......................UP5-7
8093-3197 .......................UP5-7
8093-3199 ..................... UP4-33
8093-3200 .......................UP5-5
8093-3201 .......................UP5-5
8093-3202 ..................... UP4-33
8093-3203 ..................... UP4-33
8093-3204 .......................UP5-2
8093-3205 .......................UP5-3
8093-3206 .......................UP5-3
8093-3207 .......................UP5-8
8093-3208 ..................... UP4-33
8093-3209 ...... UP4-33, UP5-12
8093-3210 .......................UP5-4
8093-3211 .......................UP5-4
8093-3212 .......................UP5-4
8093-3213 .......................UP5-4
8093-3214 .......................UP5-4
8093-3215 .......................UP5-4
8093-3216 .......................UP5-4
8093-3224 .......................UP5-2
8093-3228 ..................... UP4-24
8093-3236 ..................... UP4-31
8093-3237 .......................UP5-2
8093-3238 ..................... UP4-33
8093-3239 .......................UP5-6
8093-4005 ..................... UP4-13
8093-4006 ...... UP4-13, UP4-20
8093-4032 .......................UP4-1
8093-4035 ..................... UP4-21
8093-4036 ..................... UP4-21
8093-4037 ..................... UP4-21
8093-4038 ..................... UP4-21
8093-4039 ..................... UP4-21
8093-4041 ..................... UP4-32
PM
Part Number Page
8093-4042 ..................... UP4-32
8093-4043 ..................... UP4-32
8093-4044 ..................... UP4-32
8093-4045 ..................... UP4-20
8093-4046 ..................... UP4-20
8093-4047 ..................... UP4-20
8093-4048 ..................... UP4-20
8093-4049 ..................... UP4-20
8093-4050 ....................... UP4-7
8093-4051 ....................... UP4-7
8093-4052 ....................... UP4-7
8093-4054 ....................... UP4-7
8093-4055 ....................... UP4-7
8093-4058 ..................... UP4-24
8093-4063 ..................... UP4-14
8093-4064 ..................... UP4-14
8093-4065 ..................... UP4-14
8093-4066 ..................... UP4-14
8093-4067 ..................... UP4-14
8093-4068 ..................... UP4-14
8093-4069 ..................... UP4-14
8093-4070 ..................... UP4-14
8093-4071 ..................... UP4-14
8093-4072 ..................... UP4-14
8093-4073 ........ UP4-7, UP4-14
8093-4074 ........ UP4-7, UP4-14
8093-4075 ........ UP4-7, UP4-14
8093-4076 ....................... UP4-7
8093-4077 ....................... UP4-7
8093-4079 ....................... UP4-3
8093-4080 ....................... UP4-7
8093-4081 ....................... UP4-7
8093-4082 ........ UP4-7, UP4-34
8093-4083 ..................... UP4-34
8093-4084 ...... UP4-23, UP4-34
8093-4085 ..................... UP4-34
8093-4086 ..................... UP4-34
8093-4087 ..................... UP4-34
8093-4090 ..................... UP4-34
8093-4091 ..................... UP4-34
8093-4092 ..................... UP4-34
8093-4093 ..................... UP4-35
8093-4099 ..................... UP4-35
8093-4100 ..................... UP4-35
8093-4116 ..................... UP4-36
8093-4117 ..................... UP4-36
8093-4118 ..................... UP4-36
8093-4119 ..................... UP4-36
8093-4121 ..................... UP4-36
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page
8093-4122 ..................... UP4-36
8093-4123 ..................... UP4-36
8093-4124 ........ UP4-2, UP4-36
8093-4125 ..................... UP4-36
8093-4126 ..................... UP4-36
8093-4128 ..................... UP4-36
8093-4129 ..................... UP4-36
8093-4130 ..................... UP4-36
8093-4148 ..................... UP4-36
8093-4149 ..................... UP4-36
8093-4151 ..................... UP4-36
8093-4152 ..................... UP4-36
8093-4153 ..................... UP4-36
8093-4154 ..................... UP4-37
8093-4156 ..................... UP4-37
8093-4157 ..................... UP4-37
8093-4158 ..................... UP4-37
8093-4159 ..................... UP4-37
8093-4161 ..................... UP4-37
8093-4162 .......................UP4-1
8093-4163 ..................... UP4-37
8093-4164 ..................... UP4-37
8093-4167 ..................... UP4-37
8093-4168 ..................... UP4-37
8093-4169 ..................... UP4-37
8093-4170 ..................... UP4-37
8093-4172 ..................... UP4-37
8093-4173 ..................... UP4-37
8093-4174 ..................... UP4-37
8093-4175 ..................... UP4-34
8093-4176 ..................... UP4-34
8093-4184 .......................UP4-2
8093-4211 .......................UP4-3
8093-4212 .......................UP4-3
8093-4213 .......................UP4-3
8093-4214 .......................UP4-3
8093-4215 .......................UP4-3
8093-4216 .......................UP4-3
8093-4217 .......................UP4-3
8093-4218 .......................UP4-3
8093-4219 .......................UP4-3
8093-4220 .......................UP4-3
8093-4221 .......................UP4-3
8093-4222 .......................UP4-3
8093-4223 .......................UP4-3
8093-4224 .......................UP4-3
8093-4225 .......................UP4-3
8093-4226 ..................... UP4-29
8093-4227 ..................... UP4-29
UP 1-13

Part Number Page
8093-4228 ..................... UP4-29
8093-4229 ..................... UP4-29
8093-4230 ..................... UP4-29
8093-4231 ..................... UP4-29
8093-4232 ..................... UP4-29
8093-4233 ..................... UP4-29
8093-4234 ..................... UP4-29
8093-4235 ..................... UP4-29
8093-4236 ..................... UP4-29
8093-4237 ..................... UP4-29
8093-4238 ..................... UP4-29
8093-4239 ..................... UP4-29
8093-4240 ..................... UP4-29
8093-4241 ..................... UP4-29
8093-4242 ..................... UP4-29
8093-4243 ..................... UP4-29
8093-4244 ..................... UP4-29
8093-4245 ..................... UP4-29
8093-4247 ..................... UP4-14
8093-4248 ..................... UP4-14
8093-4253 ...... UP4-14, UP4-29
8093-4254 ...... UP4-14, UP4-29
8093-4256 ..................... UP4-29
8093-4257 ..................... UP4-29
8093-4258 ...... UP4-14, UP4-29
8093-4259 ..................... UP4-29
8093-4261 ..................... UP4-29
8093-4263 ..................... UP4-29
8093-4264 ..................... UP4-14
8093-4265 ..................... UP4-32
8093-4266 ..................... UP4-32
8093-4267 ..................... UP4-32
8093-4268 ..................... UP4-32
8093-4269 ..................... UP4-32
8093-4270 .......................UP4-1
8093-4271 .......................UP4-1
8093-4272 .......................UP4-1
8093-4273 .......................UP4-1
8093-4274 .......................UP4-1
8093-4275 .......................UP4-1
8093-4276 .......................UP4-1
8093-4277 .......................UP4-1
8093-4278 .......................UP4-1
8093-4279 .......................UP4-1
8093-4280 .......................UP4-1
8093-4281 .......................UP4-1
8093-4282 .......................UP4-1
8093-4283 .......................UP4-1
8093-4284 .......................UP4-1
PM
Part Number Page
8093-4285 ....................... UP4-1
8093-4286 ....................... UP4-1
8093-4302 ....................... UP4-1
8093-4303 ....................... UP4-1
8093-4304 ....................... UP4-1
8093-4305 ....................... UP4-1
8093-4306 ....................... UP4-1
8093-4308 ....................... UP4-1
8093-4309 ....................... UP4-1
8093-4310 ....................... UP4-1
8093-4311 ....................... UP4-1
8093-4312 ....................... UP4-1
8093-4313 .......... UP4-1, UP4-2
8093-4314 ....................... UP4-1
8093-4315 ....................... UP4-1
8093-4317 ...... UP4-22, UP4-25
8093-4318 ...... UP4-22, UP4-25
8093-4325 ..................... UP4-22
8093-4326 ...... UP4-22, UP4-25
8093-4329 ..... UP4-23, UP4-24,
....................... UP4-26, UP4-27
8093-4330 ..... UP4-23, UP4-24,
...................... UP4-26, UP4-27,
....................... UP4-28, UP4-39
8093-4331 ..... UP4-23, UP4-24,
....................... UP4-26, UP4-28
8093-4332 ..... UP4-23, UP4-24,
....................... UP4-26, UP4-28
8093-4333 ..... UP4-23, UP4-24,
...................... UP4-26, UP4-27,
....................... UP4-28, UP4-39
8093-4334 ..... UP4-23, UP4-24,
...................... UP4-26, UP4-27,
....................... UP4-28, UP4-39
8093-4335 ..................... UP4-23
8093-4336 ..... UP4-23, UP4-24,
...................... UP4-26, UP4-27,
....................... UP4-28, UP4-39
8093-4337 ..... UP4-23, UP4-24,
...................... UP4-26, UP4-27,
....................... UP4-28, UP4-39
8093-4338 ..... UP4-23, UP4-26,
...................................... UP4-28
8093-4339 ..... UP4-23, UP4-24,
...................... UP4-26, UP4-27,
...................................... UP4-39
8093-4340 ..... UP4-23, UP4-24,
...................... UP4-25, UP4-26,
........ UP4-27, UP4-28, UP4-39
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page
8093-4342 ..... UP4-23, UP4-24,
...................... UP4-26, UP4-27,
....................... UP4-28, UP4-39
8093-4343 ..................... UP4-39
8093-4344 ..................... UP4-39
8093-4347 ..................... UP4-24
8093-4350 ..................... UP4-25
8093-4351 ..................... UP4-25
8093-4352 ..................... UP4-25
8093-4354 ..................... UP4-25
8093-4356 ..................... UP4-25
8093-4357 ..................... UP4-25
8093-4358 ..................... UP4-25
8093-4359 ..................... UP4-25
8093-4363 ..................... UP4-25
8093-4364 ..................... UP4-25
8093-4365 ..................... UP4-25
8093-4366 ..................... UP4-26
8093-4378 ...... UP4-26, UP4-27
8093-4379 ..................... UP4-28
8093-4380 ..................... UP4-27
8093-4382 ..................... UP4-27
8093-4383 ...... UP4-27, UP4-39
8093-4384 ...... UP4-27, UP4-39
8093-4386 ..................... UP4-27
8093-4388 ..... UP4-24, UP4-26,
...................................... UP4-28
8093-4389 .......................UP4-2
8093-4390 .......................UP4-2
8093-4393 .......................UP4-2
8093-4394 .......................UP4-2
8093-4395 .......................UP4-2
8093-4396 .......................UP4-2
8093-4397 .......................UP4-2
8093-4398 .......................UP4-2
8093-4399 .......................UP4-2
8093-4400 .......................UP4-2
8093-4401 .......................UP4-2
8093-4402 .......................UP4-2
8093-4403 .......................UP4-2
8093-4404 .......................UP4-2
8093-4405 .......................UP4-2
8093-4406 .......................UP4-2
8093-4407 .......................UP4-2
8093-4408 .......................UP4-2
8093-4410 .......................UP4-2
8093-4411 .......................UP4-2
8093-4412 .......................UP4-2
8093-4413 .......................UP4-2
UP 1-14

Part Number Page
8093-4414 .......................UP4-2
8093-4415 .......................UP4-2
8093-4416 .......................UP4-2
8093-4417 .......................UP4-2
8093-4419 .......................UP4-2
8093-4420 .......................UP4-2
8093-4421 .......................UP4-2
8093-4422 .......................UP4-2
8093-4424 .......................UP4-2
8093-4425 .......................UP4-2
8093-4426 .......................UP4-2
8093-4427 .......................UP4-2
8093-4428 .......................UP4-2
8093-4429 .......................UP4-2
8093-4430 .......................UP4-2
8093-4431 .......................UP4-2
8093-4432 .......................UP4-2
8093-4433 .......................UP4-2
8093-4434 .......................UP4-2
8093-4435 .......................UP4-2
8093-4436 .......................UP4-2
8093-4437 .......................UP4-2
8093-4438 .......................UP4-2
8093-4439 .......................UP4-2
8093-4440 .......................UP4-2
8093-4441 .......................UP3-8
8093-4442 .......................UP3-8
8093-4443 .......................UP3-8
8093-4444 .......................UP3-8
8093-4445 .......................UP3-8
8093-4446 .......................UP3-8
8093-4447 .......................UP3-8
8093-4451 ..................... UP4-23
8093-4452 ..................... UP4-23
8093-4453 ..................... UP4-23
8093-4454 ..................... UP4-23
8093-4455 ..................... UP4-25
8093-4458 ..................... UP4-22
8093-4461 ...... UP4-22, UP4-25
8093-4476 ..... UP4-23, UP4-24,
...................... UP4-26, UP4-27,
....................... UP4-28, UP4-39
8093-4477 ...... UP4-27, UP4-39
8093-4478 ...... UP4-22, UP4-25
8093-4481 ...... UP4-22, UP4-25
8093-4483 ..................... UP4-25
8093-4486 ..................... UP4-1
8093-4488 ..................... UP4-39
8093-4489 ..................... UP4-39
PM
Part Number Page
8093-4490 ..................... UP4-39
8093-4493 ..................... UP4-23
8093-4495 ..... UP4-23, UP4-26,
...................... UP4-27, UP4-28,
...................................... UP4-39
8093-4496 ..................... UP4-29
8093-4497 ..................... UP4-29
8093-4498 ..................... UP4-29
8093-4500 ..................... UP4-35
8093-4507 ..................... UP4-14
8093-4508 ..................... UP4-34
8093-4516 ..................... UP4-35
8093-4517 ..................... UP4-24
8093-5007 ....................... UP4-9
8093-5008 ..................... UP4-31
8093-5012 ..................... UP4-30
8093-5022 ..................... UP4-12
8093-5024 ....................... UP4-9
8093-6002 ....................... UP6-1
8094-0002 ..................... UP3-21
8094-1001 .......... UP4-5, UP4-6
8094-1065 ..................... UP3-21
8094-1066 ..................... UP3-21
8094-3001 ....................... UP3-9
8094-3002 ....................... UP4-6
8094-3004 ..................... UP3-22
8094-3005 ....................... UP7-7
8094-3007 ..................... UP3-21
8094-3008 ....................... UP4-8
8094-4034 ....................... UP4-6
8094-4035 ....................... UP4-6
8094-4036 ....................... UP4-6
8094-4037 ....................... UP4-6
8094-4038 ....................... UP4-6
8094-4039 ....................... UP4-8
8094-6001 ..................... UP3-21
8094-6002 ....................... UP4-5
8095-1004 .......... UP7-2, UP7-3
8095-1007 ....................... UP7-3
8095-1008 .......... UP7-2, UP7-3
8095-1011 .......... UP7-2, UP7-3
8095-1012 .......... UP7-3, UP7-4
8095-1013 ....................... UP7-4
8095-1024 .......... UP7-2, UP7-3
8095-1025 ....................... UP7-3
8095-1030 ....................... UP7-4
8095-1032 ....................... UP7-4
8095-1033 ....................... UP7-4
8095-1034 ....................... UP7-4
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page
8095-1035 .......................UP7-4
8095-1036 .......................UP7-4
8095-1041 .......... UP7-3, UP7-4
8095-1044 .......................UP7-4
8095-1045 .......................UP7-3
8095-1046 .......................UP7-3
8095-1047 .......................UP7-3
8095-1048 .......................UP7-3
8095-1049 .......................UP7-3
8095-1050 .......................UP7-3
8095-1051 .......................UP7-3
8095-1052 .......................UP7-3
8095-1053 .......................UP7-3
8095-1054 .......................UP7-3
8095-1055 .......................UP7-3
8095-1056 .......... UP7-3, UP7-6
8095-1057 ......... UP7-2, UP7-3,
........................... UP7-4, UP7-6
8095-1058 .......................UP7-3
8095-1059 .......................UP7-3
8095-1060 .......................UP7-3
8095-1061 .......................UP7-3
8095-1062 .......................UP7-3
8095-1063 .......................UP7-3
8095-1064 .......................UP7-3
8095-1065 .......................UP7-3
8095-1066 .......................UP7-3
8095-1067 .......................UP7-3
8095-1068 .......................UP7-3
8095-1069 .......................UP7-3
8095-1070 .......................UP7-3
8095-1071 .......... UP7-2, UP7-3
8095-1072 .......................UP7-3
8095-1073 .......................UP7-3
8095-1074 .......................UP7-3
8095-1075 .......................UP7-3
8095-1076 .......................UP7-3
8095-1089 .......................UP7-5
8095-1090 .......................UP7-5
8095-1092 .......................UP7-4
8095-1093 .......................UP7-4
8095-1094 .......................UP7-4
8095-1095 .......................UP7-4
8095-1096 .......................UP7-4
8095-1098 .......................UP7-2
8095-1099 .......................UP7-2
8095-1100 .......................UP7-2
8095-1101 .......................UP7-2
8095-1102 .......................UP7-2
UP 1-15

Part Number Page
8095-1103 .......................UP7-2
8095-1104 .......................UP7-2
8095-1105 .......................UP7-2
8095-1106 .......................UP7-2
8095-1107 .......................UP7-2
8095-1108 .......................UP7-2
8095-1109 .......................UP7-2
8095-1110 .......................UP7-2
8095-1111 .......................UP7-2
8095-1112 .......................UP7-3
8095-1113 .......................UP7-3
8095-1114 .......................UP7-3
8095-1115 .......................UP7-3
8095-1116 .......................UP7-3
8095-1117 .......................UP7-3
8095-1118 .......................UP7-3
8095-1119 .......................UP7-3
8095-1120 .......................UP7-3
8095-1121 .......................UP7-2
8095-1122 .......................UP7-2
8095-1123 .......................UP7-2
8095-1124 .......................UP7-2
8095-1125 .......................UP7-2
8095-1126 .......................UP7-2
8095-1127 .......................UP7-2
8095-1128 .......................UP7-2
8095-1129 .......................UP7-2
8095-1130 .......................UP7-2
8095-1131 .......................UP7-2
8095-1132 .......................UP7-2
8095-1133 .......................UP7-2
8095-1134 .......................UP7-2
8095-1135 .......................UP7-3
8095-1136 .......................UP7-3
8095-1137 .......................UP7-3
8095-1175 .......................UP7-6
8095-1176 .......................UP7-6
8095-1177 .......................UP7-6
8095-1178 .......................UP7-6
8095-1179 .......................UP7-6
8095-1180 .......................UP7-6
8095-1181 .......................UP7-6
8095-1182 .......................UP7-6
8095-1183 .......................UP7-6
8095-1184 .......................UP7-6
8095-1185 .......................UP7-6
8095-1186 .......................UP7-6
8095-1187 .......................UP7-6
8095-1188 .......................UP7-6
PM
Part Number Page
8095-1189 ....................... UP7-6
8095-1190 ....................... UP7-6
8095-1191 ....................... UP7-6
8095-1192 ....................... UP7-6
8095-1193 ....................... UP7-6
8095-1194 ....................... UP7-6
8095-1195 ....................... UP7-6
8095-1196 ....................... UP7-6
8095-1197 ....................... UP7-6
8095-1198 ....................... UP7-6
8095-1199 ....................... UP7-6
8095-1200 ....................... UP7-6
8095-1201 ....................... UP7-6
8095-1202 ....................... UP7-6
8095-1207 ....................... UP7-7
8095-1366 ....................... UP7-4
8095-1367 ....................... UP7-4
8095-3001 .......... UP7-2, UP7-6
8095-3002 ......... UP7-2, UP7-3,
........................................ UP7-6
8095-3003 ......... UP7-2, UP7-3,
........................................ UP7-6
8095-3004 .......... UP7-4, UP7-6
8095-3005 .......... UP7-4, UP7-6
8095-3006 .......... UP7-4, UP7-6
8095-3007 ....................... UP7-7
8095-3037 ....................... UP7-7
8095-5001 ....................... UP7-5
8095-5005 .......... UP7-7, UP7-8
8095-6001 ....................... UP7-3
8095-6002 ....................... UP7-3
8095-6003 ....................... UP7-4
8095-6004 ....................... UP7-2
8095-6005 ....................... UP7-2
8095-6006 ....................... UP7-3
8095-6009 ....................... UP7-6
8095-6011 ....................... UP7-5
8095-6013 ....................... UP7-7
8095-6014 .......... UP7-7, UP7-8
8095-6015 ....................... UP7-7
8095-6016 ....................... UP7-7
8095-6017 ....................... UP7-6
8096-1069 ....................... UP3-2
8096-1070 ....................... UP3-2
8096-1091 ....................... UP3-4
8096-1093 ....................... UP3-5
8096-1097 ....................... UP3-6
8096-1098 ....................... UP3-6
8096-1099 ....................... UP3-6
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page
8096-1106 ..................... UP3-19
8096-1110 .......................UP3-5
8096-1115 .......................UP3-5
8096-1116 .......................UP3-5
8096-1119 .......................UP3-1
8096-1127 .......................UP3-5
8096-1135 ..................... UP3-20
8096-1146 .......................UP3-2
8096-1193 ..................... UP3-22
8096-1200 .......................UP3-5
8096-1252 ..................... UP3-22
8096-1275 .......................UP3-5
8096-1276 .......................UP3-5
8096-3008 .......................UP3-1
8096-3011 .......................UP3-1
8096-3016 ..................... UP3-14
8096-3017 .......................UP3-3
8096-3020 .......................UP3-1
8096-3021 .......................UP3-1
8096-3022 ...... UP3-21, UP3-22
8096-3023 .......................UP3-1
8096-3024 .......................UP3-4
8096-3025 .......................UP3-4
8096-3026 .......... UP3-1, UP3-4
8096-3027 .......................UP3-1
8096-3028 .......................UP3-1
8096-3029 .......................UP3-1
8096-3030 .......................UP3-5
8096-3033 .......................UP3-3
8096-3034 .......................UP3-3
8096-3035 .......................UP3-3
8096-3038 .......................UP3-3
8096-3039 ..................... UP3-19
8096-3042 .......................UP3-1
8096-3043 .......................UP3-1
8096-3044 .......................UP3-3
8096-3046 ..................... UP3-19
8096-3047 .......................UP5-1
8096-3048 .......... UP3-1, UP3-4
8096-3058 ..................... UP3-22
8096-3060 ..................... UP4-29
8096-3065 ..................... UP4-29
8096-3066 ..................... UP3-22
8096-3069 ...... UP3-22, UP4-29
8096-3071 ........ UP3-6, UP3-14
8096-3076 ..................... UP3-21
8096-3078 ...... UP3-21, UP3-22
8096-3079 ..................... UP3-20
8096-3098 .......................UP3-5
UP 1-16

Part Number Page
8096-3099 .......................UP3-5
8096-3100 .......................UP3-1
8096-3106 .......................UP3-3
8096-3110 .......... UP5-4, UP6-5
8096-3119 .......................UP3-1
8096-3120 .......................UP3-4
8096-3136 .......................UP3-1
8096-3143 .......................UP3-2
8096-3144 .......................UP3-2
8096-3145 .......................UP3-2
8096-3146 ..................... UP3-22
8096-3149 .......................UP3-2
8096-3150 .......................UP3-2
8096-3151 ..................... UP3-19
8096-3198 ..................... UP3-13
8096-3199 .......................UP5-4
8096-3200 .......................UP5-4
8096-3220 .......................UP5-1
8096-3222 .......................UP3-5
8096-3251 .......................UP3-7
8096-4001 ..................... UP3-19
8096-4002 ..................... UP3-19
8096-4003 ..................... UP3-19
8096-4008 ..................... UP3-19
8096-4009 ..................... UP3-19
8096-4010 .......................UP3-7
8096-4011 .......................UP3-7
8096-4013 .......................UP3-7
8096-4014 .......................UP3-7
8096-4015 .......................UP3-7
8096-4016 .......................UP3-7
8096-4017 .......................UP3-7
8096-4018 .......................UP3-7
8096-4019 .......................UP3-7
8096-4020 .......................UP3-7
8096-4021 .......................UP3-5
8096-4022 .......................UP3-5
8096-4023 .......................UP3-5
8096-4024 .......................UP3-5
8096-4025 .......................UP3-5
8096-4026 .......................UP3-5
8096-4027 .......................UP3-5
8096-4028 .......................UP3-5
8096-4029 .......................UP3-5
8096-4030 .......................UP3-5
8096-4031 .......................UP3-5
8096-4032 .......................UP3-5
8096-4033 .......................UP3-5
8096-4034 .......................UP3-5
PM
Part Number Page
8096-4036 ....................... UP3-7
8096-4037 ....................... UP3-5
8096-4039 ....................... UP3-5
8096-4041 ....................... UP3-5
8096-4042 ....................... UP3-5
8096-4043 ....................... UP3-5
8096-4044 ....................... UP3-5
8096-4045 ....................... UP3-7
8096-4046 ....................... UP3-7
8096-4047 ....................... UP3-5
8096-4048 ....................... UP3-5
8096-5003 ....................... UP3-6
8096-5007 ....................... UP3-5
8096-5010 ...... UP3-21, UP3-22
8096-5012 ....................... UP3-1
8096-5014 ..................... UP4-29
8096-6005 ..................... UP3-20
8096-6006 ....................... UP3-2
8096-6009 ....................... UP3-1
8096-6011 ....................... UP3-1
8096-6012 ....................... UP3-1
8096-6013 ....................... UP3-1
8096-6016 ....................... UP3-1
8096-6017 ....................... UP3-1
8096-6020 ..................... UP3-19
8096-6022 ....................... UP3-1
8096-6028 ....................... UP3-1
8096-6029 ....................... UP3-4
8096-6030 ....................... UP3-1
8097-1005 ....................... UP5-1
8097-1021 ..................... UP3-22
8097-1022 ..................... UP3-22
8097-1048 ..................... UP3-21
8097-1049 ...... UP3-21, UP3-22
8097-1069 ..................... UP4-30
8097-1073 ....................... UP3-8
8097-1081 ...... UP3-21, UP3-22
8097-1082 ...... UP3-21, UP3-22
8097-1085 ..................... UP3-16
8097-1086 ..................... UP3-16
8097-1097 ..................... UP3-22
8097-1111 ..................... UP3-21
8097-1112 ..................... UP3-21
8097-1113 ..................... UP3-21
8097-1115 ..................... UP3-22
8097-1125 ..................... UP3-22
8097-1128 ....................... UP3-8
8097-1136 ..................... UP3-22
8097-1143 ..................... UP3-13
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page
8097-1147 ..................... UP3-10
8097-1202 ..................... UP3-16
8097-1203 ..................... UP3-16
8097-1213 ..................... UP3-22
8097-1214 ..................... UP3-22
8097-1232 ..................... UP3-16
8097-3001 ..................... UP3-13
8097-3003 .......................UP5-1
8097-3004 .......................UP4-4
8097-3006 .......................UP5-1
8097-3007 .......................UP5-1
8097-3008 .......................UP5-1
8097-3010 ..................... UP4-11
8097-3011 ..................... UP3-16
8097-3012 ..................... UP3-17
8097-3013 ...... UP3-13, UP3-15
8097-3014 ..................... UP3-14
8097-3016 ........ UP3-13, UP5-2
8097-3018 ..................... UP3-16
8097-3019 ...... UP3-21, UP3-22
8097-3020 ..................... UP3-16
8097-3022 .......................UP3-6
8097-3023 .......................UP3-6
8097-3025 ....... UP3-6, UP3-10,
........ UP3-21, UP3-22, UP4-33
8097-3026 ..................... UP3-21
8097-3029 .......................UP3-8
8097-3031 ..................... UP3-21
8097-3034 ...... UP3-21, UP3-22
8097-3037 ..................... UP3-13
8097-3038 .......................UP5-1
8097-3039 ...... UP3-14, UP3-16
8097-3040 ...... UP3-14, UP3-16
8097-3041 ..................... UP3-17
8097-3042 ..................... UP3-16
8097-3043 ..................... UP3-21
8097-3045 ..................... UP3-13
8097-3046 .......................UP5-5
8097-3047 ........ UP3-1, UP3-21
8097-3049 .......................UP5-2
8097-3068 ........ UP3-13, UP5-2
8097-3069 ..................... UP3-16
8097-3070 ..................... UP3-16
8097-3076 ..................... UP3-16
8097-3077 ..................... UP3-16
8097-3082 ..................... UP3-16
8097-3220 .......................UP5-1
8097-4001 ..................... UP3-14
8097-4002 ..................... UP3-14
UP 1-17

Part Number Page
8097-4003 ..................... UP3-17
8097-4004 ..................... UP3-17
8097-4005 ..................... UP3-17
8097-4006 ..................... UP4-11
8097-4007 ..................... UP4-11
8097-4008 ..................... UP4-11
8097-4009 ..................... UP4-11
8097-4010 ..................... UP4-11
8097-4011 ..................... UP4-11
8097-4012 ..................... UP4-11
8097-4013 ..................... UP4-11
8097-4014 .......................UP4-4
8097-4015 .......................UP4-4
8097-4016 .......................UP4-4
8097-4017 .......................UP4-4
8097-4018 .......................UP4-4
8097-4019 .......................UP4-4
8097-4020 .......................UP3-8
8097-5002 ..................... UP3-14
8097-5003 .......................UP5-1
8097-5004 ..................... UP3-13
8097-5006 .......................UP5-1
8097-5011 ...... UP3-13, UP3-14
8097-5047 ..................... UP3-13
8097-6001 .......................UP5-1
8097-6002 ...... UP3-13, UP3-14
8097-6003 ...... UP3-13, UP3-14
8097-6004 ..................... UP3-15
8097-6005 ..................... UP3-22
8097-6010 ..................... UP3-16
8097-6014 ..................... UP3-21
8097-6016 ..................... UP3-14
8097-6018 ..................... UP3-22
8097-6019 ..................... UP3-22
8097-6022 ..................... UP3-21
8097-6023 ..................... UP3-22
8097-6026 ..................... UP3-21
8097-6027 ..................... UP3-21
8097-6029 .......................UP5-1
8097-6031 ..................... UP3-22
8097-6032 ..................... UP3-21
8097-6033 ..................... UP3-13
8097-6035 ..................... UP3-22
8097-6036 ..................... UP3-22
8097-6038 .......................UP5-1
8097-6054 ..................... UP3-13
8097-6061 ..................... UP3-13
8097-6062 ..................... UP3-16
8097-6063 ..................... UP3-21
PM
Part Number Page
8306-1304 .......... UP5-7, UP5-9
8309-1186 ....................... UP2-1
8309-1306 ....................... UP2-2
8319-1004 ....... UP3-6, UP3-13,
...................................... UP3-14
8319-1013 ...... UP3-13, UP3-15
8319-1021 ..................... UP3-13
8319-1027 ...... UP3-13, UP3-15
8319-1032 ..................... UP3-13
8319-1039 ..................... UP3-14
8319-1048 ..................... UP3-14
8319-3009 ..................... UP3-13
8319-3019 ..................... UP3-13
8319-3139 ..................... UP3-13
8320-1003 ....................... UP2-1
8320-1006 ....................... UP4-5
8320-1017 ....................... UP2-1
8320-1018 ....................... UP2-1
8320-1034 ....................... UP2-5
8320-1038 ....................... UP2-1
8320-1039 ....................... UP2-1
8320-1047 ....... UP4-19, UP7-1,
.............. UP7-5, UP7-7, UP7-8
8320-1048 ........ UP5-6, UP5-11
8320-1057 ..................... UP4-30
8320-1066 ......... UP2-2, UP4-5,
........................................ UP4-6
8320-1067 ......... UP2-6, UP7-1,
........................... UP7-5, UP7-7
8320-1073 .......... UP5-8, UP6-1
8320-1111 ....... UP3-2, UP3-21,
........................... UP5-6, UP5-9
8320-1115 ..................... UP3-22
8320-1118 .......... UP3-9, UP7-8
8320-1119 ....................... UP7-8
8320-1123 ....... UP3-9, UP4-17,
........................................ UP7-8
8320-1132 ..................... UP4-18
8320-1137 ....................... UP2-3
8320-1141 ....................... UP7-1
8320-1143 ....................... UP5-6
8320-1327 ....................... UP7-5
8321-1037 ....................... UP3-1
8325-1108 ....................... UP7-1
8325-1287 ..................... UP4-31
8325-1289 ........ UP5-6, UP5-11
8325-1291 .......... UP5-3, UP6-1
8325-1292 ..................... UP5-11
8325-1391 ....................... UP5-6
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page
8325-3003 .......................UP5-8
8325-3004 ......... UP5-3, UP5-6,
........................................ UP6-1
8325-3006 .......................UP5-8
8325-3008 .......................UP5-8
8325-3009 .......... UP5-8, UP5-9
8325-3010 .......... UP5-8, UP5-9
8344-1316 .......................UP4-8
8345-1128 ..................... UP5-12
8345-1129 ..................... UP5-12
8348-3497 ..................... UP3-16
8360-1011 ........ UP3-11, UP7-7
8360-1018 ..................... UP3-11
8362-1027 .......... UP7-7, UP7-8
8362-1035 .......... UP7-7, UP7-8
8362-1134 .......................UP2-5
8362-1145 .......................UP2-6
8362-1235 .......... UP7-7, UP7-8
8362-1238 ........ UP4-19, UP7-8
8362-1245 .......... UP7-7, UP7-8
8362-1257 .......................UP7-5
8362-1262 .......................UP2-6
8362-1283 ....... UP3-9, UP4-17,
.......................... UP7-1, UP7-5,
........................... UP7-7, UP7-8
8362-3005 .......... UP2-4, UP2-6
8362-3017 .......... UP7-5, UP7-8
8362-3018 .......... UP7-1, UP7-8
8362-3019 ......... UP7-1, UP7-5,
........................... UP7-7, UP7-8
8362-3026 ..................... UP5-12
8362-3027 ..................... UP5-12
8362-5043 .......................UP2-6
8362-5044 .......................UP2-6
8362-5072 .......................UP7-8
8362-5073 .......................UP7-8
8362-6031 .......................UP7-8
8362-6032 .......................UP7-8
8364-1146 ..................... UP3-21
8364-1147 ..................... UP3-21
8364-1606 ...... UP4-31, UP5-12
8364-1673 ..................... UP3-11
8364-1850 .......................UP2-1
8364-1853 .......................UP4-5
8364-3044 ..................... UP3-11
8364-4010 .......................UP4-6
8366-1145 .......................UP3-1
8366-1304 ......... UP5-3, UP5-6,
........................ UP5-8, UP5-10,
UP 1-18

Part Number Page
....................... UP5-11, UP5-12
8366-1305 .......... UP5-3, UP5-6
8366-1316 .......................UP5-5
8366-1454 ..................... UP5-12
8366-3172 ..................... UP3-10
8366-3186 ..................... UP3-13
8366-3187 ..................... UP3-21
8366-3188 .......................UP3-2
8366-3299 ..................... UP3-10
8367-1284 ..................... UP3-18
8367-1290 ..................... UP3-18
8367-1291 ..................... UP3-18
8367-1556 ..................... UP3-13
8367-3107 .......... UP2-1, UP5-7
8368-1481 ........ UP3-16, UP6-1
8368-1854 .......................UP3-4
8368-3029 .......................UP3-6
8368-3030 ..................... UP3-10
8368-3129 .......................UP3-4
8368-3132 .......................UP3-6
8368-3182 .......................UP3-7
8368-3273 ..................... UP3-17
8368-3308 .......................UP6-1
8368-3377 ..................... UP3-10
8368-3385 .......................UP3-2
8368-3387 .......................UP3-2
8368-3435 ...... UP3-17, UP4-31
8368-3516 .......................UP2-4
8368-3538 ...... UP3-21, UP3-22
8368-3540 ....... UP3-1, UP3-21,
...................................... UP3-22
8368-3910 .......................UP3-1
8369-3016 ........ UP3-1, UP3-11
8369-3017 .......................UP3-1
8371-3009 ...... UP3-13, UP3-15
8376-3056 ....... UP3-13, UP4-9,
.......................... UP5-3, UP5-6,
............ UP5-8, UP5-9, UP5-11
8378-3056 .......................UP5-9
8381-3109 ..................... UP3-12
8387-3035 ..................... UP3-21
8392-4120 ..................... UP4-36
8392-4160 .......................UP4-1
8392-4164 .......................UP4-2
8394-3053 .......................UP7-7
8396-3003 ..................... UP3-11
8407-1251 .......................UP4-5
8423-1107 ...... UP3-14, UP3-16
8452-1056 ..................... UP3-16
PM
Part Number Page
8471-1333 ......... UP5-3, UP5-6,
.......................... UP5-7, UP5-8,
........................ UP5-9, UP5-10,
....................... UP5-11, UP5-12
8471-1334 ......... UP5-3, UP5-6,
...................................... UP5-12
8471-1369 .......... UP5-8, UP5-9
8471-1427 ..................... UP5-12
8471-1805 ..................... UP5-11
8471-2737 ....................... UP5-5
8471-2738 .......... UP5-3, UP5-5
8471-2742 ........ UP3-7, UP3-14
8471-4002 ....................... UP7-7
8471-6004 ..................... UP5-12
8471-6138 ..................... UP4-33
8471-6146 ..................... UP4-33
8471-6248 ..................... UP3-13
8471-6384 ...... UP3-13, UP4-33
8471-6426 ..................... UP5-12
8471-6443 ..................... UP3-10
8471-6499 ....................... UP5-4
8471-6605 ....... UP4-33, UP5-4,
........................................ UP5-5
8471-6606 ....................... UP5-4
8471-7183 ..................... UP5-12
8471-7226 ..................... UP4-33
8471-7295 ..................... UP5-13
8471-7302 ........ UP5-4, UP5-12
8471-7304 ..................... UP5-12
8471-7343 ..................... UP5-12
8471-7346 ..................... UP5-12
8471-7458 ....................... UP5-4
8471-7473 ..................... UP4-33
8471-7474 ..................... UP4-33
8471-7475 ...... UP3-13, UP4-33
8471-7490 ........ UP5-4, UP5-12
8471-7503 ....................... UP5-7
8471-7521 ..................... UP5-10
8471-7577 ..................... UP4-33
8471-7948 ....................... UP5-8
8471-7950 ....................... UP5-3
8471-7955 ..................... UP4-33
8471-7956 ....................... UP5-4
8471-7958 ....................... UP6-5
8471-7967 ..................... UP5-10
8471-7977 ..................... UP5-12
8471-8028 ....................... UP5-7
8471-8060 ..................... UP3-13
8471-8074 ..................... UP3-16
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page
8471-8077 ..................... UP5-13
8471-8082 ..................... UP5-12
8471-8091 .......................UP5-6
8471-8098 .......................UP5-6
8471-8101 .......................UP5-9
8471-8103 .......................UP5-9
8471-8106 ..................... UP5-11
8471-8107 ..................... UP5-11
8471-8109 .......................UP5-8
8471-8110 .......................UP5-8
8471-8111 .......... UP5-8, UP5-9
8471-8112 .......................UP5-3
8471-8113 .......................UP5-3
8471-8114 .......................UP5-6
8471-8115 .......................UP5-6
8471-8116 .......................UP5-9
8471-8117 .......................UP5-9
8471-8127 .......................UP5-5
8471-8128 ........ UP5-3, UP5-11
8471-8130 ....... UP3-8, UP3-13,
........................................ UP5-2
8471-8131 ........ UP3-13, UP5-2
8471-8143 ....... UP5-4, UP5-13,
.............. UP6-2, UP6-3, UP6-4
8471-8155 ..................... UP3-10
8471-8191 ..................... UP5-12
8471-8192 ..................... UP5-12
8471-8196 .......................UP5-3
8471-8226 ...... UP3-16, UP4-33
8471-8240 ........ UP5-7, UP5-12
8471-8256 .......................UP7-7
8471-8257 .......................UP7-7
8471-8258 .......................UP5-3
8471-8274 ..................... UP5-12
8471-8275 ..................... UP5-12
8471-8286 ........ UP4-33, UP5-5
8471-8287 ........ UP3-8, UP5-12
8471-8288 ..................... UP4-33
8471-8306 ..................... UP5-13
8471-8309 .......................UP3-9
8471-8310 .......................UP3-9
8471-8333 .......................UP5-3
8471-8375 .......................UP5-9
8471-8490 .......................UP5-5
8471-8514 .......................UP5-3
8471-8515 ..................... UP4-33
8471-8516 .......................UP5-4
8471-8517 .......................UP5-6
8471-8518 .......................UP5-6
UP 1-19

Part Number Page
8471-8519 .......................UP5-9
8471-8538 ..................... UP3-16
8471-8568 ..................... UP3-16
8471-8598 ..................... UP3-16
8471-8599 ..................... UP4-33
8471-8600 ..................... UP4-33
8471-8634 ..................... UP3-16
8502-1683 .......................UP2-6
8502-1704 .......................UP2-6
8503-1508 .......................UP5-2
8503-1509 .......................UP5-2
8503-1511 .......................UP5-2
8503-1525 .......... UP5-8, UP5-9
8504-1300 ..................... UP3-12
8504-1301 ..................... UP3-12
8504-1302 ..................... UP3-12
8504-1356 ..................... UP3-12
8506-1197 .......... UP7-5, UP7-7
8506-1198 .......... UP7-5, UP7-7
8507-1058 ..................... UP3-10
8507-1128 ...... UP3-14, UP3-16
8521-1088 ........ UP3-1, UP3-21
8540-3085 .......................UP4-5
8562-1030 .......................UP7-7
8584-1094 .......................UP5-2
8584-1115 ..................... UP3-11
8584-1150 ....... UP3-13, UP5-3,
...................................... UP5-12
8585-1150 ..................... UP3-16
8594-1016 ....... UP3-6, UP3-13,
......................... UP3-16, UP5-2
8594-1017 ...... UP3-13, UP3-14
8612-1186 ..................... UP4-30
8622-1055 ........ UP2-1, UP4-18
8644-1029 .......... UP7-5, UP7-7
8644-1446 .......................UP7-3
8656-1309 ..................... UP4-31
8656-1311 ..................... UP3-13
8656-1326 .......... UP5-4, UP6-5
8656-1333 .......... UP4-9, UP5-5
8662-1012 .......................UP7-8
8662-1017 .......................UP2-4
8662-1103 .......................UP2-2
8662-1223 .......................UP7-8
8664-1304 ..................... UP3-12
8664-1475 ..................... UP3-12
8666-1065 ..................... UP5-12
8667-1121 ........ UP3-7, UP3-14
8667-1395 .......................UP5-1
PM
Part Number Page
8667-1397 ....................... UP5-1
8668-1272 ....................... UP2-4
8668-1572 ....................... UP3-9
8668-3122 ....................... UP5-3
8668-3193 ....................... UP3-7
8668-3431 ......... UP3-1, UP3-2,
...................................... UP3-21
8669-1290 ....................... UP4-8
8669-1296 ....................... UP4-8
8669-3001 ....................... UP4-8
8681-1002 ..................... UP5-10
8684-1069 ....................... UP3-6
8687-1176 ..................... UP3-17
8687-6049 ..................... UP3-16
8688-1010 ....................... UP3-1
8688-1227 ..................... UP3-21
8688-1273 ......... UP2-1, UP2-4,
........................................ UP3-9
8688-1276 ......... UP2-1, UP3-9,
...................................... UP4-31
8688-1281 .......... UP2-4, UP3-9
8688-1287 ..................... UP3-21
8688-3044 ....................... UP4-5
8688-3045 ........ UP2-1, UP3-10
8688-3074 ....................... UP3-8
8688-3075 ........ UP3-8, UP3-13
8688-3127 ..................... UP3-15
8688-3130 ..................... UP3-15
8688-3172 ..................... UP3-13
8688-3216 ....................... UP2-1
8688-3291 ....................... UP4-5
8688-3327 ..... UP3-14, UP3-16,
........................................ UP5-8
8688-3467 ..................... UP4-31
8692-1083 ....................... UP2-1
8692-1294 ....................... UP2-5
8692-1322 ....................... UP2-5
8692-5014 ....................... UP2-1
8696-1128 ..................... UP4-18
8697-1094 .......... UP2-2, UP5-1
8697-1172 ...... UP3-13, UP3-16
8697-1197 ..................... UP3-11
8697-1355 ....................... UP5-3
8698-1043 ...... UP3-13, UP3-15
8698-1272 ....................... UP3-6
8698-3041 ....................... UP3-6
8698-3647 ....................... UP3-8
8698-3651 ....................... UP3-8
8698-3708 ....................... UP3-8
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page
8698-3764 ........ UP3-8, UP3-13
8800-1175 .......................UP2-2
8800-3384 ..................... UP4-18
8820-1002 ........ UP3-1, UP3-22
8820-1003 ..... UP3-13, UP3-16,
....................... UP3-21, UP3-22
8820-1004 .......................UP3-5
8820-1005 .......... UP2-4, UP3-9
8820-1006 .......................UP6-1
8820-1007 .......................UP5-3
8820-1008 ..... UP4-12, UP4-33,
........................................ UP5-4
8820-1009 .......................UP6-1
8820-1010 .......................UP6-1
8820-1018 ........ UP2-2, UP3-16
8820-1019 ........ UP3-5, UP4-31
8820-1020 ..................... UP3-20
8820-1023 ......... UP3-6, UP3-7,
........................ UP3-16, UP5-4,
........................ UP5-7, UP5-10,
......................... UP5-12, UP6-1
8820-1025 ..................... UP3-16
8820-1031 ...... UP3-14, UP3-22
8820-1032 .......................UP5-8
8820-1033 ........ UP3-13, UP4-4
8820-1034 ....... UP3-2, UP4-30,
........................................ UP5-1
8820-1035 ..... UP3-15, UP3-20,
........................................ UP4-5
8820-1036 ....... UP3-8, UP3-14,
.......................... UP5-1, UP5-2,
.......................... UP5-3, UP5-6,
.......................... UP5-7, UP5-8,
........................ UP5-9, UP5-10,
....................... UP5-11, UP5-12
8820-1037 .......... UP5-5, UP6-1
8820-1038 ..................... UP5-11
8820-1039 ..... UP3-16, UP5-12,
........................................ UP6-1
8820-1042 .......... UP5-3, UP5-9
8820-1043 .......................UP5-6
8820-1045 .......................UP5-8
8820-1046 ..................... UP3-13
8820-1051 ....... UP3-13, UP5-3,
......................... UP5-6, UP5-12
8820-1053 .......... UP5-3, UP5-5
8820-1063 ......... UP2-1, UP2-4,
......................... UP3-1, UP4-19
8820-1065 ..... UP3-21, UP4-17,
UP 1-20

Part Number Page
......................... UP4-31, UP7-7
8820-1066 ..... UP3-21, UP5-12,
........................................ UP6-1
8820-1067 .......................UP2-2
8820-1069 ........ UP5-12, UP6-1
8820-1070 ..................... UP5-12
8820-1074 .......... UP5-3, UP5-8
8820-1077 .......... UP5-3, UP5-9
8820-1086 ..................... UP3-13
8820-1096 ..................... UP3-21
8820-1097 ........ UP3-13, UP5-2
8820-1098 ..................... UP4-30
8820-1099 ..................... UP5-12
8820-1101 ..................... UP3-21
8820-1102 ........ UP3-14, UP5-1
8820-1104 .......................UP5-1
8820-1106 ..................... UP3-21
8820-1111 ........ UP2-4, UP4-30
8820-1133 ..................... UP3-11
8820-1142 ..................... UP3-21
8820-1148 .......................UP2-4
8820-1318 .......................UP5-7
8820-1327 ......... UP2-4, UP7-1,
........................................ UP7-7
8820-1335 .......................UP7-7
8820-1541 ..................... UP4-18
8821-1032 .......................UP3-5
8821-1040 ..................... UP4-31
8821-1042 ..... UP4-17, UP4-18,
...................................... UP4-19
8821-1071 .......................UP5-1
8821-1107 .......................UP2-1
8821-1116 ..................... UP4-18
8821-2252 .......................UP5-3
8822-1386 ...... UP4-17, UP4-19
8822-1465 ..................... UP4-18
8826-1030 .......................UP2-5
8829-1031 ..................... UP3-21
8830-1075 .......................UP3-8
8830-1077 ........ UP3-1, UP3-21
8830-1088 .......................UP3-4
8830-1090 .......................UP5-4
8830-1092 .......................UP3-6
8830-1093 .......................UP3-1
8830-1101 ...... UP3-21, UP3-22
8830-1123 .......................UP3-6
8830-1403 .......................UP3-4
8830-2095 ..................... UP3-10
8830-4925 ....... UP3-2, UP3-21,
PM
Part Number Page
...................................... UP3-22
8832-1014 ....................... UP3-5
8832-1029 ....................... UP3-2
8832-1030 ....................... UP3-1
8832-1031 ....................... UP3-1
8832-1038 ....................... UP3-4
8832-1039 ..................... UP3-11
8832-1051 ....................... UP3-1
8834-1010 ..................... UP3-11
8834-1012 ..................... UP3-11
8841-1060 ....................... UP3-6
8850-1004 ....... UP3-6, UP4-12,
......................... UP5-12, UP6-1
8850-1005 ......... UP3-1, UP3-4,
...................................... UP3-20
8850-1006 ......... UP3-1, UP3-7,
...................... UP3-14, UP3-21,
.......................... UP5-2, UP5-8,
......................... UP5-12, UP6-1
8850-1007 ......... UP3-1, UP3-2,
...................................... UP3-21
8850-1008 ....... UP3-1, UP5-12,
........................................ UP6-1
8850-1010 ..................... UP4-30
8850-1108 ..................... UP3-15
8850-1205 ..................... UP5-12
8850-1306 ..................... UP4-18
8850-1406 ....................... UP3-1
8850-1407 ......... UP5-4, UP6-2,
.............. UP6-3, UP6-4, UP6-5
8850-1608 ....................... UP3-5
8850-1612 ......... UP3-1, UP3-4,
.............. UP3-5, UP3-6, UP5-4
8850-1613 ..................... UP3-16
8852-1204 ........ UP3-5, UP3-13
8852-1205 ....................... UP3-2
8852-1206 .......... UP3-8, UP6-1
8852-1208 ....................... UP2-2
8852-1210 ......... UP2-1, UP2-4,
...................... UP3-14, UP3-21,
.............. UP7-1, UP7-5, UP7-7
8852-1212 ....................... UP2-4
8852-1304 ....... UP3-1, UP3-16,
........................................ UP5-9
8852-1305 .......... UP3-6, UP5-6
8852-1306 ......... UP2-4, UP2-5,
...................... UP3-13, UP3-15,
......................... UP3-16, UP6-1
8852-1308 .......... UP5-9, UP7-8
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page
8852-1312 .......... UP7-1, UP7-8
8852-1604 ......... UP3-1, UP3-2,
....................... UP3-21, UP3-22
8852-1605 ..................... UP3-22
8852-1855 ..................... UP5-12
8852-4913 .......... UP7-5, UP7-7
8855-1005 ......... UP3-1, UP3-4,
........................................ UP3-5
8855-1006 .......................UP3-8
8855-1007 ......... UP3-4, UP3-5,
........................ UP3-6, UP3-16,
......................... UP4-31, UP5-4
8855-1009 ......... UP3-5, UP3-6,
...................... UP3-16, UP3-22,
...................... UP4-12, UP4-33,
......................... UP5-12, UP6-1
8855-1010 ....... UP3-1, UP3-20,
...................................... UP4-31
8855-1011 ......... UP3-1, UP3-2,
........................ UP3-7, UP3-13,
.......................... UP4-4, UP4-5,
...................... UP4-18, UP4-30,
.......................... UP5-1, UP5-2,
.......................... UP5-3, UP5-5,
.......................... UP5-6, UP5-7,
.......................... UP5-8, UP5-9,
...................... UP5-10, UP5-11,
......................... UP5-12, UP6-1
8855-1012 ......... UP5-3, UP5-5,
......................... UP5-6, UP5-12
8855-1013 ......... UP2-1, UP2-2,
.......................... UP2-4, UP3-1,
........................ UP3-21, UP5-3,
.......................... UP5-6, UP5-7,
............ UP5-8, UP5-12, UP6-1
8855-1015 ..... UP3-13, UP3-14,
........................ UP4-30, UP5-2,
......................... UP5-8, UP5-12
8855-1018 ..... UP3-11, UP3-21,
........................... UP7-1, UP7-8
8855-1107 ..................... UP3-20
8855-1152 .......................UP5-3
8855-1153 .......................UP5-1
8855-1154 ..................... UP4-30
8856-1001 .......................UP6-1
8856-1002 ......... UP2-4, UP3-1,
........................ UP3-9, UP3-16,
......................... UP5-4, UP5-12
8856-1003 ......... UP3-1, UP3-4,
UP 1-21

Part Number Page
.......... UP3-5, UP3-20, UP4-31
8856-1004 ....... UP3-16, UP4-5,
............ UP5-8, UP5-12, UP6-1
8856-1008 ........ UP3-21, UP5-1
8856-1009 ..................... UP4-30
8856-1011 ...... UP3-11, UP3-21
8856-1018 .......................UP7-5
8856-1021 .......................UP7-7
8856-1103 .......................UP3-5
8856-1105 ........ UP3-1, UP3-13
8856-1108 .......................UP3-6
8856-1109 ......... UP2-5, UP3-1,
........................................ UP5-8
8856-1110 ..................... UP3-13
8856-1111 ......... UP3-1, UP3-9,
...................................... UP4-17
8856-1115 .......................UP6-1
8856-1116 .......................UP2-5
8857-1040 .......................UP2-2
8857-1041 .......................UP2-2
8857-1042 .......................UP2-2
8858-1140 .......................UP2-6
8858-1159 .......................UP2-2
8859-1019 .......................UP5-9
8859-1020 ....... UP3-13, UP4-9,
.......... UP4-31, UP4-33, UP5-8
8859-1024 ....... UP3-16, UP4-9,
........................................ UP5-3
8859-1027 ..................... UP3-13
8859-1029 ..................... UP5-12
8859-1108 ..................... UP4-30
8859-1112 .......... UP7-7, UP7-8
8859-1115 ....... UP5-12, UP7-1,
........................................ UP7-5
8859-1141 .......................UP5-1
8859-1202 ......... UP5-4, UP5-5,
.......................... UP6-2, UP6-3,
........................... UP6-4, UP6-5
8859-1204 ....... UP3-13, UP4-9,
....... UP4-12, UP4-30, UP4-31,
............. UP5-2, UP5-3, UP5-4,
........... UP5-7, UP5-8, UP5-12,
........... UP5-13, UP6-2, UP6-3,
........................... UP6-4, UP6-5
8859-1205 ....... UP2-2, UP3-13,
........................................ UP5-8
8859-1206 ....... UP3-13, UP5-7,
......................... UP5-8, UP5-12
8859-1207 ....... UP2-2, UP3-13,
PM
Part Number Page
......... UP3-16, UP4-9, UP4-30,
........................ UP4-33, UP5-1,
.......................... UP5-5, UP5-8,
......................... UP5-9, UP5-12
8859-1209 ......... UP4-9, UP5-3,
............ UP5-5, UP5-6, UP5-12
8859-1210 ....... UP4-31, UP5-1,
........................... UP5-2, UP5-6
8859-1508 ....... UP4-33, UP5-5,
........................................ UP5-9
8859-1509 ....... UP4-33, UP5-3,
.......................... UP5-5, UP5-6,
......................... UP5-8, UP5-11
8859-1510 ......... UP5-3, UP5-6,
......................... UP5-12, UP7-7
8863-1336 ....................... UP2-5
8863-1339 ..................... UP3-11
8863-1341 ....................... UP7-8
8863-1351 ....................... UP7-5
8863-1352 ....................... UP7-7
8863-1368 ........ UP2-1, UP4-18
8863-1481 ....................... UP3-1
8863-1684 ......... UP2-3, UP3-9,
........................................ UP4-5
8866-1002 ....................... UP3-9
8866-1008 ....................... UP5-4
8866-1102 ....................... UP3-9
8866-1103 .......... UP2-1, UP3-8
8866-1112 ....................... UP4-5
8866-1115 ..................... UP3-13
8866-1116 ..................... UP3-10
8866-1305 ..................... UP5-13
8866-1342 ........ UP3-13, UP5-7
8866-1345 ..................... UP4-33
8866-1346 ...... UP5-10, UP5-12
8866-1385 ....................... UP4-5
8866-1408 ..................... UP4-33
8866-1851 ..................... UP3-13
8866-2003 ......... UP5-4, UP6-3,
........................................ UP6-4
8866-2005 ..... UP3-13, UP4-12,
........................ UP4-30, UP5-3,
........................ UP5-4, UP5-13,
.............. UP6-2, UP6-3, UP6-4
8866-2006 ....................... UP5-8
8866-2008 ........ UP3-16, UP4-9
8866-2015 ....................... UP5-4
8866-2017 ....... UP3-13, UP5-3,
........................................ UP5-4
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page
8866-2018 ..................... UP3-13
8866-2019 ........ UP3-13, UP5-7
8866-2026 ........ UP3-13, UP5-7
8866-2027 ..................... UP5-12
8866-2035 ..................... UP4-30
8866-2061 .......................UP4-9
8866-2062 ......... UP6-2, UP6-3,
........................................ UP6-4
8866-2064 ....... UP4-31, UP5-3,
.......................... UP5-4, UP5-8,
.......... UP5-12, UP5-13, UP6-5
8866-2065 ..................... UP5-12
8866-2067 ...... UP3-13, UP4-33
8866-2070 .......................UP5-2
8866-2084 ........ UP4-12, UP5-4
8866-2085 ..................... UP5-12
8866-2087 ........ UP3-13, UP4-9
8866-2103 ........ UP3-13, UP5-4
8866-2105 ..... UP3-13, UP4-33,
.......................... UP5-4, UP5-5,
.......... UP5-7, UP5-12, UP5-13
8866-2106 ....... UP3-8, UP3-13,
...................................... UP5-12
8866-2122 ..................... UP4-33
8866-2137 .......................UP6-5
8866-2139 ....... UP4-9, UP4-12,
........................................ UP5-4
8866-2152 ......... UP5-4, UP5-7,
...................................... UP5-12
8866-2155 .......................UP4-9
8866-2174 .......................UP5-8
8866-2175 .......................UP2-2
8866-2177 .......................UP5-1
8866-2180 .......................UP5-1
8866-2192 ..................... UP4-30
8866-2195 ..................... UP4-30
8866-2205 ..................... UP5-13
8866-2224 ........ UP4-9, UP4-30
8866-2225 ..................... UP3-13
8866-2232 .......................UP5-4
8866-2237 .......................UP5-4
8866-2239 ....... UP4-9, UP4-33,
......................... UP5-4, UP5-13
8866-2240 ........ UP5-7, UP5-12
8866-2242 ..................... UP4-33
8866-2304 ..... UP3-13, UP4-33,
........................... UP5-8, UP5-9
8866-2305 .......................UP5-6
8866-2308 .......................UP5-6
UP 1-22

Part Number Page
8866-2309 .......................UP5-8
8866-2332 ....... UP3-13, UP4-9,
...................... UP4-31, UP4-33,
........................... UP5-5, UP7-7
8866-2333 .......................UP5-3
8866-2334 ..................... UP5-12
8866-2422 .......................UP5-3
8866-2429 ........ UP3-16, UP4-9
8866-2441 ..................... UP4-31
8866-2454 ..................... UP5-12
8866-2455 .......................UP5-3
8866-2472 ..................... UP4-33
8866-2475 ..................... UP3-13
8867-1001 ......... UP2-1, UP2-4,
.............. UP2-6, UP3-9, UP7-8
8867-1008 ......... UP2-1, UP3-1,
.......................... UP7-1, UP7-5,
........................... UP7-7, UP7-8
8867-1018 ........ UP4-19, UP7-5
8867-1019 .......................UP7-5
8869-1302 .......................UP2-1
8869-1345 ..................... UP3-17
8870-1020 .......................UP4-5
8871-1101 .......................UP4-5
8871-1103 ....... UP3-7, UP3-13,
...................................... UP3-14
8871-1210 ....... UP3-8, UP3-13,
........................... UP4-5, UP5-2
8871-1251 .......................UP4-5
8871-1252 .......................UP5-1
8871-1280 ........ UP2-1, UP4-32
8871-1282 ..................... UP3-10
8871-1283 ..................... UP3-10
8871-1380 ....... UP3-16, UP5-4,
........................................ UP6-5
8871-1383 ....... UP3-7, UP3-10,
...................................... UP3-14
8871-1572 ..................... UP3-13
8871-1573 .......................UP3-8
8871-2232 .......................UP5-4
8874-3000 ........ UP3-8, UP3-13
8874-3021 ..................... UP3-13
8874-3041 ..... UP3-13, UP4-31,
........................................ UP5-2
8874-3074 ...... UP3-10, UP3-13
8875-1908 ..................... UP3-12
8883-1012 ..................... UP4-30
8883-1024 ..................... UP4-30
8890-3006 .......................UP4-5
PM
INTRODUCTION
Parts Index
(XL5200) Starting Serial No. 0522100
Original Issue 6-93
Revised 4-5-96
Part Number Page Part Number Page
9002-1705 ..................... UP3-16 9105-4002 .......................UP5-6
9002-7187 ....... UP3-7, UP3-16, 9108-3106 ......... UP5-3, UP5-5,
.......... UP4-33, UP5-12, UP7-7 .......................... UP5-6, UP5-7,
9002-7469 ...... UP3-14, UP3-21 .......................... UP5-8, UP5-9,
9002-7470 ....... UP3-2, UP3-21, ...................................... UP5-11
...................................... UP3-22 9108-3155 ........ UP3-7, UP3-13
9002-7471 ...... UP3-13, UP4-30 9108-3217 .......................UP5-3
9002-7472 ..................... UP3-21 9108-3222 ........ UP4-31, UP5-5
9002-7473 .......... UP2-1, UP4-5 9108-3246 .......................UP5-2
9002-7906 ......... UP5-2, UP5-4, 9108-3339 ......... UP5-3, UP5-6,
........................................ UP6-5 ...................................... UP5-12
9002-8499 ....................... UP5-7 9108-3413 .......................UP5-7
9002-8674 ..................... UP3-16 9108-4021 ..................... UP4-32
9002-8695 ....................... UP5-2 9108-4028 ..................... UP4-34
9020-0755 .......... UP3-4, UP3-7 9108-4162 ..................... UP3-14
9020-2542 ....................... UP4-6 9112-3029 .......... UP7-1, UP7-5
9020-2543 ....................... UP4-6 9120-4190 ..... UP4-10, UP4-13,
9020-4098 ...... UP3-13, UP4-33 ...................................... UP4-20
9020-5255 ....................... UP5-4 9120-4198 ..................... UP4-13
9020-5688 ....................... UP3-4 9123-3012 ..................... UP3-22
9020-5792 ......... UP5-6, UP5-9, 9130-4023 ..................... UP4-29
........................................ UP7-7
9020-5793 ....................... UP5-6
9020-6194 ....................... UP3-2
9020-6196 ...... UP3-21, UP3-22
9020-6198 ....................... UP6-1
9020-7463 ......... UP5-5, UP5-7,
...................................... UP5-10
9020-7464 ....................... UP5-7
9020-7849 ...... UP4-33, UP5-12
9020-7850 ..................... UP4-33
9060-2027 ..................... UP3-15
9103-3029 ....................... UP3-5
9103-3089 ....................... UP3-5
9103-3102 ....................... UP3-1
9103-3133 ..................... UP3-14
9103-3134 ..................... UP3-14
9103-3246 ..................... UP3-13
9103-3317 ..................... UP3-19
9103-4058 ....................... UP4-3
9103-4160 ..................... UP3-16
9104-3157 ..................... UP5-12
9104-3210 ..................... UP3-11
9104-3321 ....................... UP3-8
9105-3020 ....................... UP5-6
9105-3217 ....................... UP5-7
9105-3413 ....................... UP5-9
9105-3450 ..... UP3-13, UP4-33,
...................................... UP5-12
UP 1-23
 INTRODUCTION
Service Kits
(XL5200) Starting Serial No. 0522100
Original Issue 11-92
Revised 4-5-96

DESCRIPTION PART NUMBER PAGE NUMBER

TOOL KIT 8090-5004 UP3-12

ENGINE FILTER KIT 8097-4001 UP3-14
MAIN PUMP SEAL KIT 8093-4270 UP4-1

MAIN PUMP CONTROL KIT 8093-4389 UP4-2

GEAR PUMP SEAL KIT 8093-4211 UP4-3
SWING MOTOR SEAL KIT 8093-4050 UP4-7

SWING BRAKE BEARING KIT 7734-4021 UP4-8

SWING BRAKE GASKET KIT 7734-4020 UP4-8
SWING BRAKE O-RING KIT 7734-4022 UP4-8

SWING BRAKE STACK KIT 7734-4045 UP4-8

TILT MOTOR SEAL KIT 8093-4001 UP4-16
HOIST CYLINDER PACKING KIT 8000-3117 UP4-17

BOOM CYLINDER PACKING KIT 8000-3116 UP4-18

TOOL CYLINDER PACKING KIT 8000-3118 UP4-19
JOYSTICK SEAL KIT 8093-4226 UP4-29

CENTER PIN PACKING KIT 8093-3020 UP4-30

SWING PUMP SEAL KIT 8093-4083 UP4-34

* - Changed page number from UP1-19.

PM UP 1-24
 BOOM ASSEMBLIES
Boom Cradle
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 7-16-99

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8863-1368 1 COTTER PIN, 3/8X2-1/2 27 8092-3020 1 TILT WIPER SEAL
2 8000-5037 1 BOOM NUT ASSY, (includes items 28 8092-1122 1 TILT STOP
49 & 50) 29 9002-7473 5 HARDENED WASHER
3 8622-1055 1 WASHER 30 8320-1039 5 HEX HD CAPSCREW, 3/4-10X2-1/2,
4 8092-1117 1 RETAINING CAP GR8, SELF-LOCKING, (nylok),
5 8320-1018 9 HEX HD CAPSCREW, 3/4-10X3-1/2, (lubricate & torque to 340-365 ft.lbs.)
GR8, (lubricate & torque to 340-365 31 8092-6008 1 BOOM CRADLE
ft.lbs.), SELF-LOCKING, (nylok) 32 8092-6021 4 ECCENTRIC SHAFT
6 8092-6020 1 BOOM CYLINDER RETAINER 33 8092-1093 4 LOCKING PLATE
7 8688-3216 2 TUBE FITTING, 45 DEGREES 34 8820-1063 10 HEX HD CAPSCREW, 1/2-13X3/4,
8 8688-1281 3 TUBE FITTING, 45 DEGREES GR5
9 8869-1302 2 STRAIGHT CONNECTOR 35 8062-1092 4 SPECIAL CAPSCREW
10 Ref BOOM CYLINDER ASSY, (see page 36 8867-1001 4 LUBE FITTING, STRAIGHT, 1/8
UP4-18 for details) 37 8692-1083 4 BUSHING
11 8320-1017 6 HEX HD CAPSCREW, 3/4-10X1-3/4, 38 8692-5014 4 ROLLER ASSY, (includes item 37)
GR8, SELF-LOCKING, (nylok) 39 8867-1001 3 LUBE FITTING, STRAIGHT, 1/8
12 8688-1273 3 MALE CONNECTOR 40 8871-1280 2 HEX SOCKET PIPE PLUG, 1/8
13 AR NYLON TUBE, 1/4 O.D. 41 8092-3009 2 BUSHING
14 AR NYLON TUBE, 3/8 O.D. 42 8320-1038 9 HEX HD CAPSCREW, 3/4-10X2-1/4,
15 8688-3045 1 TUBE FITTING, 90 DEGREES GR8, (lubricate & torque to 340-365
16 8852-1210 2 HEX LOCKNUT, 5/8-11, (lubricate & ft.lbs.), SELF-LOCKING, (nylok)
torque to 140-155 ft.lbs.) 43 8866-1103 2 MALE ELBOW, 90 DEGREES,
17 8364-1850 2 SPACER 1/4X1/8
18 8062-1211 3 TAPERED DOWEL 44 8092-3047 2 GREASE TUBE
19 Ref TILT TRANSMISSION ASSY, (see 45 8062-3016 2 BULKHEAD UNION
page UP2-2 for details) 46 8062-1089 2 BRACKET
20 8092-3034 3 STUD 47 8852-1310 1 HEX LOCKNUT, 5/8-11, (lubricate &
21 Ref TILT MOTOR ASSY, (see page torque to 140-155 ft.lbs.)
UP4-16 for details) 48 7714-1077 5 HARD WASHER
22 8821-1107 2 SOCKET HD CAPSCREW, 49 8000-1487 1 NUT
1/2-13X1-1/2, GR8 50 8822-1394 6 HEX SOCKET SET SCREW, (half dog
23 8855-1109 2 LOCKWASHER, 1/2 point), 1/2-13X1
24 8367-3107 1 CLOSURE
25 8320-1003 1 HEX HD CAPSCREW, 5/8-11X1-3/4,
GR8, (lubricate & torque to 140-155 NOTE: ONLY ITEMS WITH PART
ft.lbs.) NUMBERS ARE AVAILABLE
26 AR NYLON TUBE, 3/4 O.D. FOR SERVICE.
* - Revised illustration & parts list.
PCN 960571-DS UP 2-1
 BOOM ASSEMBLIES
Boom Cradle
(XL5200) Starting Serial No. 0526125
Original Issue 7-99

NOTE: ITEM 52 PRESSED INTO

CRADLE BACK PLATE

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8863-1368 1 COTTER PIN, 3/8X2-1/2 28 8092-1122 1 TILT STOP
2 8000-5037 1 HEX SLOTTED NUT, (includes items 29 9002-7473 6 HARDENED WASHER
48 & 53) 30 8320-1039 5 HEX HD CAPSCREW, 3/4-10X2-1/2,
3 8622-1055 1 WASHER GR8, SELF-LOCKING, (nylok),
4 8092-1117 1 RETAINING CAP (lubricate & torque to 340-365 ft.lbs.)
5 8320-1018 8 HEX HD CAPSCREW, 3/4-10X3-1/2, 31 8092-6047 1 BOOM CRADLE
GR8, (lubricate & torque to 340-365 32 8092-6021 4 ECCENTRIC SHAFT
ft.lbs.), SELF-LOCKING, (nylok) 33 8092-1093 4 LOCKING PLATE
6 8092-6020 1 BOOM CYLINDER RETAINER 34 8820-1063 10 HEX HD CAPSCREW, 1/2-13X3/4,
7 8688-3216 1 TUBE FITTING, 45 DEGREES GR5
8 8688-1281 3 TUBE FITTING, 45 DEGREES 35 8062-1221 4 SPECIAL CAPSCREW
9 8869-1302 2 STRAIGHT CONNECTOR 36 8867-1001 4 LUBE FITTING, STRAIGHT, 1/8
10 Ref BOOM CYLINDER ASSY, (see page 37 8692-1083 4 BUSHING
UP4-18 for details) 38 8692-5014 4 ROLLER ASSY, (includes item 37)
11 8320-1017 6 HEX HD CAPSCREW, 3/4-10X1-3/4, 39 8867-1001 3 LUBE FITTING, STRAIGHT, 1/8
GR8, SELF-LOCKING, (nylok) 40 8871-1280 2 HEX SOCKET PIPE PLUG, 1/8
12 8866-1002 3 CONNECTOR 41 8092-3009 2 BUSHING
13 AR NYLON TUBE, 1/4 O.D. 42 8320-1038 9 HEX HD CAPSCREW, 3/4-10X2-1/4,
14 AR NYLON TUBE, 3/8 O.D. GR8, (lubricate & torque to 340-365
15 8688-3045 1 TUBE FITTING, 90 DEGREES ft.lbs.), SELF-LOCKING, (nylok)
16 8852-1310 1 HEX LOCKNUT, 5/8-11, (thin), (loctite 43 8866-1103 2 MALE ELBOW, 90 DEGREES,
& torque to 140-155 ft.lbs.) 1/4X1/8
17 8364-1850 1 SPACER 44 8092-3047 2 GREASE TUBE
18 8062-1211 2 TAPERED DOWEL 45 8062-3016 2 BULKHEAD UNION
19 Ref TILT TRANSMISSION ASSY, (see 46 8062-1089 2 BRACKET
page UP2-2 for details) 47 8821-4910 1 SOCKET HD CAPSCREW,
20 8092-3034 2 STUD 3/4-10X3-1/2, (lubricate & torque to
21 Ref TILT MOTOR ASSY, (see page 340-365 ft.lbs.)
UP4-10 for details) 48 8822-1394 6 SET SCREW, 1/2-13X1
22 8821-1107 2 SOCKET HD CAPSCREW, 49 7714-1077 1 HARD WASHER, 5/8
1/2-13X1-1/2, GR8, (loctite & torque 50 8852-1210 1 HEX LOCKNUT, 5/8-11, (loctite &
to 100-110 ft. lbs.) torque to 140-155 ft.lbs.)
23 8855-1109 2 LOCKWASHER, 1/2 51 8820-1111 1 HEX HD CAPSCREW, 3/4-10X2, GR5
24 8092-3071 1 CLOSURE 52 8863-1684 1 DOWEL PIN, 3/4X2
25 8820-1110 1 HEX HD CAPSCREW, 53 8000-1487 1 NUT
3/4-10X1-3/4, GR8, (loctite & torque
to 180-190 ft. lbs.) NOTE: ONLY ITEMS WITH PART
26 AR NYLON TUBE, 3/4 O.D. NUMBERS ARE AVAILABLE
27 8092-3020 1 TILT WIPER SEAL FOR SERVICE.

PCN 971295-DS UP 2-1

 BOOM ASSEMBLIES
(8092-5009) Tilt Transmission Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 1-28-94

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8092-5009 1 TILT TRANSMISSION ASSY I5 8662-1103 1 WORM GEAR
(includes all items) 16 8855-1013 6 LOCKWASHER, 1/2
1 8852-1208 4 HEX LOCKNUT, 1/2-13 17 8092-1143 1 COVER
2 8092-1209 1 BEARING CAP 18 8820-1067 6 HEX HD CAPSCREW, 1/2-13X1-1/2,
3 8092-3032 AR SHIM (.005 thick) GR5
8092-3031 AR SHIM (.007 thick) 19 8820-1018 14 HEX HD CAPSCREW, 5/16-18X3/4,
8092-3030 AR SHIM (.020 thick) GR5
4 8309-1306 2 BEARING CUP 20 8859-1207 1 O-RING
5 7720-4028 2 BEARING CONE 21 8697-1094 1 SITE GAUGE
6 8092-1139 1 WORM 22 8859-1205 1 O-RING
7 8092-3058 6 STUD 23 8866-2175 1 HEX HD PLUG (includes item 22)
8 8320-1066 2 HEX HD CAPSCREW, 1/2-20X1-1/4, 24 8092-3028 1 BEARING CUP
GR8, SELF-TAPPING (nylok) 25 0036-0578 1 BEARING CONE
9 7714-1036 1 RETAINER PLATE 26 8800-1175 1 TAPERED BEARING
10 8092-1138 1 PINION 27 8858-1159 1 RETAINING RING
11 8092-3027 1 OIL SEAL 28 8857-1040 AR SHIM (.005 thick)
12 8092-1141 1 SHAFT 8857-1041 AR SHIM (.007 thick)
13 8092-1142 1 SPACER 8857-1042 AR SHIM (.020 thick)
14 8092-6025 1 TILT GEAR BOX WELDMENT 29 8092-1144 1 BEARING CAP

PCN 930691-PM UP 2-2

 BOOM ASSEMBLIES
(8092-5024) Tilt Transmission Assembly
(XL5200) Starting Serial No. 0526125
Original Issue 6-99
Revised 3-23-01

USE GASKET COMPOUND

GRADALL P/N 1440-4857

SHIM BEARINGS TO
OBTAIN .003" TO .005"
END PLAY.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8092-5024 1 TILT TRANSMISSION ASSY (includes 18 8320-1160 6 HEX HD CAPSCREW, 1/2-13X1-1/2,
all items except items 30 & 31) GR8, (loctite & torque to 68-78 ft. lbs.)
1 8852-1210 4 HEX LOCKNUT, 5/8-11 19 8320-1075 14 HEX HD CAPSCREW, 5/16-18X1,
2 8092-1209 1 BEARING CAP GR8, (lubricate & torque to 20-25 ft.
3 8092-3068 AR SHIM (.005 thick) lbs.)
8092-3067 AR SHIM (.007 thick) 20 8859-1207 1 O-RING
8092-3066 AR SHIM (.020 thick) 21 8697-1094 1 SITE GAUGE
4 8309-1306 2 BEARING CUP 22 8859-1205 1 O-RING
5 7720-4028 2 BEARING CONE 23 8866-2175 1 HEX HD PLUG (includes item 22)
6 8092-1139 1 WORM 24 8092-3028 1 BEARING CUP
7 8092-3069 6 STUD 25 0036-0578 1 BEARING CONE
8 8320-1161 2 HEX HD CAPSCREW, 1/2-20X1-1/4, 26 8800-1175 1 TAPERED BEARING
GR8, SELF-TAPPING (nylok), 27 8858-1159 1 RETAINING RING
(lubricate & torque to 115-125 ft. lbs.) 28 8857-1040 AR SHIM (.005 thick)
9 7714-1036 1 RETAINER PLATE 8857-1041 AR SHIM (.007 thick)
10 8092-1138 1 PINION 8857-1042 AR SHIM (.020 thick)
11 8092-3027 1 OIL SEAL 29 8092-1244 1 BEARING CAP
12 8092-1141 1 SHAFT 30 9002-7473 1 HARDENED WASHER, 3/4
13 8092-1142 1 SPACER 31 8820-1111 1 HEX HD CAPSCREW, 3/4-10X2,
14 8092-6046 1 TILT GEAR BOX WELDMENT GR5, (loctite & torque to 180-190 ft.
I5 8662-1103 1 WORM GEAR lbs.)
16 8855-1013 6 LOCKWASHER, 1/2 *32 8859-1127 1 O-RING
17 8092-1243 1 COVER

* - Added item 32.

TT UP 2-2
 BOOM ASSEMBLIES
Main Boom Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 2-11-94

Item Part No. Qty. Description Of Part

1 8092-6036 1 MAIN BOOM WELDMENT
2 8320-1137 18 HEX HD CAPSCREW, 3/4-10X6-1/2
GR8, SELF-LOCKING (nylok)
3 8092-3025 1 TILT BEARING
4 8863-1684 2 DOWEL PIN, 3/4X2
5 Ref ROLLER BRACKET ASSY,
CONCAVE
(see page UP2-6 for details)
6 Ref ROLLER BRACKET ASSY, FLAT
(see page UP2-6 for details)

PCN 930513-PM UP 2-3

 BOOM ASSEMBLIES
Telescope Boom Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 6-28-12

PAC11590

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
*1 8092-3036 6 HEX HD CAPSCREW, 1/2-13X3/4, 19 1 BOOM CYLINDER RETAINER,
GR8 (not available for service)
*2 8866-1002 8 MALE CONNECTOR, 1/8X3/16 TUBE *20 8852-1210 9 HEX LOCKNUT, 5/8-11,
3 8092-6004 1 TOOL EYE WELDMENT (torque to 140-155 lb-ft)
4 8092-1093 3 LOCKING PLATE 21 8662-1017 2 LEG
5 8092-1091 2 THRUST WASHER 22 8852-1306 6 HEX LOCKNUT, 3/8-16
6 8362-3005 2 FACE SEAL 23 8368-3516 6 SANDWICH MOUNT
7 8092-5006 3 ROLLER ASSY, 24 8852-1212 2 HEX LOCKNUT, 3/4-10
(includes items 5, 6 & 8) 25 8092-6024 1 BOOM CYLINDER SUPPORT
8 8092-3008 1 BUSHING 26 8820-1111 2 HEX HD CAPSCREW, 3/4-10X2, GR5
9 8092-6005 1 ROLLER BRACKET WELDMENT *27 8471-8305 3 HOSE ASSY,
10 8092-1092 3 ECCENTRIC SHAFT (to telescope boom rollers)
*11 8869-1338 3 ADAPTER, 60 DEGREES *28 8471-8304 1 HOSE ASSY,
12 8092-1094 3 KEEPER (to boom cylinder ball)
*13 8320-1169 3 HEX HD CAPSCREW, 5/8-11X1, GR8 *29 8820-1063 3 HEX HD CAPSCREW, 1/2-13X3/4,
*14 8092-6042 1 TELESCOPE BOOM WELDMENT GR5
(includes items 3, 9, 19, 21, 32 & 33) 30 8867-1001 5 LUBE FITTING, STRAIGHT, 1/8
15 8820-1327 9 HEX HD CAPSCREW, 5/8-11X6, GR5 *31 8471-8296 1 HOSE ASSY, (to tool cylinder base)
16 Ref RETAINER CAP, 32 1 TOOL CYLINDER BRACKET,
(see page UP4-18 for details) (not available for service)
*17 8856-1002 8 FLATWASHER, 1/4 *33 7713-3271 8 CLAMP BASE
*18 8866-1102 2 MALE ELBOW, 90 DEGREES, 34 8820-1005 8 HEX HD CAPSCREW, 1/4-20X1, GR5
1/8X3/16 TUBE *35 7713-3270 8 CLAMP SET, 3/8
* - Revised illustration; changed part numbers on items 1, 2, 11, 13, 17, 18, 29, 31, 33 & 35; edited notes on
items 14 & 20; added part numbers to items 27 & 28. UP 2-4
MF
 BOOM ASSEMBLIES
Telescope Boom Assembly
(XL5200) Starting Serial No. 0524114
Original Issue 8-95
Revised 6-28-12

PAC11580

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
*1 8092-3036 6 HEX HD CAPSCREW, 1/2-13X3/4, 19 1 BOOM CYLINDER RETAINER,
GR8 (not available for service)
*2 8866-1002 8 MALE CONNECTOR, 1/8X3/16 TUBE *20 8852-1210 9 HEX LOCKNUT, 5/8-11,
3 8092-6004 1 TOOL EYE WELDMENT (torque to 140-155 lb-ft)
4 8092-1093 3 LOCKING PLATE 21 8662-1017 2 LEG
5 8092-1091 2 THRUST WASHER 22 8852-1306 6 HEX LOCKNUT, 3/8-16
6 8362-3005 2 FACE SEAL 23 8368-3516 6 SANDWICH MOUNT
7 8092-5006 3 ROLLER ASSY, 24 8852-1212 2 HEX LOCKNUT, 3/4-10
(includes items 5, 6 & 8) 25 8092-6024 1 BOOM CYLINDER SUPPORT
8 8092-3008 1 BUSHING 26 8820-1111 2 HEX HD CAPSCREW, 3/4-10X2, GR5
9 8092-6005 1 ROLLER BRACKET WELDMENT *27 8471-8305 3 HOSE ASSY,
10 8092-1092 3 ECCENTRIC SHAFT (to telescope boom rollers)
*11 8869-1338 3 ADAPTER, 60 DEGREES *28 8471-8611 1 HOSE ASSY,
12 8092-1094 3 KEEPER (to boom cylinder ball)
*13 8320-1169 3 HEX HD CAPSCREW, 5/8-11X1, GR8 *29 8820-1063 3 HEX HD CAPSCREW, 1/2-13X3/4,
*14 8092-6042 1 TELESCOPE BOOM WELDMENT GR5
(includes items 3, 9, 19, 21, 32 & 33) 30 8867-1001 5 LUBE FITTING, STRAIGHT, 1/8
*15 8320-1148 9 HEX HD CAPSCREW, 5/8-11X8, GR8 *31 8471-8296 1 HOSE ASSY, (to tool cylinder base)
16 Ref RETAINER CAP, 32 1 TOOL CYLINDER BRACKET,
(see page UP4-18 for details) (not available for service)
17 8856-1002 8 FLATWASHER, 1/4 33 7713-3271 8 CLAMP BASE
*18 8866-1102 2 MALE ELBOW, 90 DEGREES, 34 8820-1005 8 HEX HD CAPSCREW, 1/4-20X1, GR5
1/8X3/16 TUBE *35 7713-3270 8 CLAMP SET, 3/8
* - Revised illustration; changed part numbers on items 1, 2, 11, 13, 15, 18, 29 & 31; edited notes on items 14
& 20; added part numbers to items 27 & 28; added item 35.
MF UP 2-4
 BOOM ASSEMBLIES
Inside Hose Trough
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 5-17-95

Item Part No. Qty. Description Of Part

1 8092-1096 1 GUIDE, L.H.
2 8092-1097 1 GUIDE, R.H.
3 8692-1322 2 STABILIZER PAD
4 8692-1294 1 SHAFT
5 8856-1116 2 FLAT WASHER, 7/8
6 8863-1336 2 COTTER PIN, 3/16X1-1/4
7 8362-1134 2 CLEVIS PIN
8 8092-3048 1 ROLLER
9 8320-1034 8 HEX HD CAPSCREW, 3/8-16X3/4,
GR5, SELF-LOCKING, (ny-lok)
10 8856-1109 24 FLAT WASHER, 3/8
11 8092-6028 4 BRACKET, (includes weld nut)
12 8826-1030 16 SOCKET BUTTON HD
CAPSCREW, 3/8-16X1-1/4
13 8852-1306 16 HEX LOCKNUT, 3/8-16
14 8092-3035 2 SPRING

PCN 930136-PM UP 2-5

 BOOM ASSEMBLIES
Inside Hose Trough
(XL5200) Starting Serial No. 0528105
Original Issue 5-95
Revised 7-19-96

Item Part No. Qty. Description Of Part

*1 8092-6044 1 GUIDE, L.H.
*2 8092-6045 1 GUIDE, R.H.
3 8062-3023 2 STABILIZER PAD
4 8092-1201 1 SHAFT
5 8856-1116 2 FLAT WASHER, 7/8
6 8863-1336 2 COTTER PIN, 3/16X1-1/4
7 8092-1202 2 SPACER
8 8092-3054 1 ROLLER
9 8062-3025 2 SPRING
*10 8062-1197 4 BRACKET, (includes weld nut)
11 8320-1034 20 HEX HD CAPSCREW, 3/8-16X3/4,
GR5, SELF-LOCKING (nylok)
12 8856-1109 20 FLAT WASHER, 3/8

* - Changed part numbers on items 1, 2 & 10.

PCN 950827-CS UP 2-5
 BOOM ASSEMBLIES
(8092-5002) Roller Bracket Assembly, Concave
(8092-5003) Roller Bracket Assembly, Flat
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 12-92

Item Part No. Qty. Description Of Part

8092-5002 1 ROLLER BRACKET ASSY,
CONCAVE (includes items 1 thru 8)
1 8092-1001 1 ROLLER BRACKET
2 8867-1001 2 LUBE FITTING, STRAIGHT, 1/8
3 8502-1704 2 ROLLER PIN
4 8362-5044 2 ROLLER ASSY, CONCAVE
(includes items 5, 6 & 7)
5 8362-1262 2 THRUST WASHER
6 8362-3005 2 FACE SEAL
7 8362-1145 1 INNER BUSHING
8 8858-1140 2 RETAINING RING
9 8320-1067 1 HEX HD CAPSCREW, 5/8-11X3/4,
GR8
10 8092-1095 1 ECCENTRIC SHAFT
11 8502-1683 1 SPACER HUB
12 2460-1714 6 HEX HD CAPSCREW, 1/2-13X1, GR8
13 8092-1093 1 LOCKING PLATE
14 8867-1001 1 LUBE FITTING, STRAIGHT, 1/8
15 2460-1714 2 HEX HD CAPSCREW, 1/2-13X1, GR8

Item Part No. Qty. Description Of Part

8092-5003 4 ROLLER BRACKET ASSY, FLAT
(includes items 1 thru 8)
1 8092-1002 1 ROLLER BRACKET
2 8867-1001 2 LUBE FITTING, STRAIGHT, 1/8
3 8502-1704 2 ROLLER PIN
4 8362-5043 2 ROLLER ASSY, FLAT (includes
items 5, 6 & 7)
5 8362-1262 2 THRUST WASHER
6 8362-3005 2 FACE SEAL
7 8362-1145 1 INNER BUSHING
8 8858-1140 2 RETAINING RING
9 8320-1067 1 HEX HD CAPSCREW, 5/8-11X3/4,
GR8, SELF-LOCKING (nylok)
10 8092-1095 1 ECCENTRIC SHAFT
11 8502-1683 1 SPACER HUB
12 8092-3036 6 HEX HD CAPSCREW, 1/2-13X3/4
13 8092-1093 1 LOCKING PLATE
14 8867-1001 1 LUBE FITTING, STRAIGHT, 1/8
15 2460-1714 2 HEX HD CAPSCREW, 1/2-13X1,
GR8

NOTE: QUANTITIES SHOWN FOR

ONE ROLLER BRACKET
ASSEMBLY ONLY.

PCN 920363HH UP 2-6

 CAB & RELATED COMPONENTS
Cab Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 8-2-96

NOTE: PLEASE CONTACT THE GRADALL

PARTS DEPARTMENT TO DISCUSS
YOUR CAB SHEET METAL
REQUIRE-MENTS. ALSO CONTACT
GRADALL, FOR WINDOW GLASS,
GIVING THE SERIAL NUMBER OF
YOUR GRADALL.

PCN 960046-CS UP 3-1

 CAB & RELATED COMPONENTS
Cab Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 8-2-96

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8096-3043 1 SLIDING WINDOW ASSY 39 8096-3028 1 LATEX FOAM SEAL
2 8366-1145 AR WEATHERSTRIP 40 8096-3027 1 BULB SEAL
3 8850-1612 4 HEX NUT, #10-24 41 8096-3021 1 BEADED CHANNEL, 26-5/8" LONG
4 8369-3016 1 FIRE EXTINGUISHER 42 8096-3020 2 BEADED CHANNEL, 16-3/8" LONG
5 8369-3017 1 FIRE EXTINGUISHER BRACKET 43 Ref CAB DOOR (see page UP3-2 for
6 7714-3017 2 WHIZ-LOK SCREW, details)
#10-24X1/2 44 8688-1010 1 GRAB BAR
7 8096-6016 1 LATCH WELDMENT 45 8820-1063 2 HEX HD CAPSCREW, 1/2-13X3/4,
8 7714-3003 14 WHIZ-LOK SCREW, 5/16-18X5/8 GR5
9 8856-1003 14 FLAT WASHER, 5/16 46 8855-1013 2 LOCKWASHER, 1/2
10 8855-1010 14 LOCKWASHER, 5/16 47 8096-6022 1 U-BOLT
11 8096-6017 4 STOP PLATE WELDMENT 48 8850-1006 4 HEX NUT, 3/8-16
12 8096-6013 1 REAR TRACK WELDMENT, L.H. 49 8856-1109 2 FLAT WASHER, 3/8
8096-6009 1 REAR TRACK WELDMENT, R.H. 50 8855-1011 2 LOCKWASHER, 3/8
13 8368-3910 1 CAB HANDLE 51 9103-3102 1 MANUAL HOLDER
14 8832-1051 4 SELF-TAPPING SCREW, 1/4-20X1 52 8830-1093 4 ROUND HD MACHINE SCREW,
15 8096-3023 1 DOME LIGHT (includes two bulbs) #10-24X3/4
16 8096-6011 1 ROOF HATCH FRAME 53 8096-3119 4 CUPPED WASHER
17 8855-1010 20 LOCKWASHER, 5/16 54 8321-1037 1 MANUAL DECAL
18 8850-1005 20 HEX NUT, 5/16-18 55 8096-5012 1 WINDOW STORAGE ASSY
19 8368-3540 AR TRIM SEAL, 69" 56 8832-1030 3 SELF-TAPPING SCREW,
20 8096-6012 1 ROOF HATCH WELDMENT #10-24X1/2
21 8820-1002 4 HEX HD CAPSCREW, 1/4-20X5/8, 57 8856-1105 3 FLATWASHER, #10
GR5 58 7714-3016 2 WHIZ-LOK SCREW,
22 8856-1002 4 FLAT WASHER, 1/4 #10-24X3/4
23 8852-1304 4 HEX LOCKNUT, 1/4-20 59 8832-1031 2 SELF-TAPPING SCREW,
24 7714-3006 2 WHIZ-LOK NUT, 5/16-18 #10-24X5/8
25 8096-3011 1 GAS SPRING 60 65" WIRE, BLACK, (16 GA.)
26 8863-1481 2 ROLL PIN, 3/16X1-1/2 61 70" WIRE, RED, (16 GA.)
27 8856-1111 2 FLAT WASHER, 1/2 62 8668-3431 2 BULLET TERMINAL
28 8096-3100 2 COMPRESSION SPRING 63 8096-3048 1 DOME PLUG, (w/o wiper option)
29 8096-1119 2 HANDLE 64 8096-3026 1 DOME PLUG, (w/o wiper option)
30 7716-3104 1 STRIKER PIN 65 8867-1008 2 LUBE FITTING, STRAIGHT, 1/4-28
31 8850-1007 2 HEX NUT, 7/16-14 66 8096-3136 1 LOUVER ASSEMBLY
32 8096-6028 1 FRONT WINDOW FRAME 67 8096-6030 1 CAB WELDMENT
33 8096-3029 AR WEATHERSTRIP 68 8097-3047 1 RUBBER BUMPER
34 8096-3008 4 FRONT WINDOW ROLLER 69 8521-1088 1 RUBBERBUMPER
35 8850-1406 4 HEX NUT, 3/8-24 *70 8830-1079 1 ROUNDHDMACHINESCREW,
36 8096-3042 2 MOLDED BUMPER #8-32X1-3/4
37 8855-1005 2 LOCKWASHER, #6 71 8852-1604 1 HEX LOCKNUT, #38-32
38 8850-1008 2 HEX NUT, #6-32

PCN 960046-CS UP 3-1

 CAB & RELATED COMPONENTS
Cab Assembly
(XL5200) Starting Serial No. 0521120
Original Issue 10-96
Revised 9-16-03

NOTE: PLEASE CONTACT THE GRADALL

PARTS DEPARTMENT TO DISCUSS
YOUR CAB SHEET METAL
REQUIREMENTS. ALSO CONTACT
GRADALL, FOR WINDOW GLASS,
GIVING THE SERIAL NUMBER OF
YOUR GRADALL.

PCN 960882, 990323-LK UP 3-1

 CAB & RELATED COMPONENTS
Cab Assembly
(XL5200) Starting Serial No. 0521120
Original Issue 10-96
Revised 9-16-03

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
*1 8096-3043 1 SLIDING WINDOW ASSY 31 8096-3196 1 BEADED CHANNEL, 24" LONG
2 8366-1145 AR WEATHERSTRIP 32 8096-3020 2 BEADED CHANNEL, 16-3/8" LONG
3 8521-1088 1 RUBBER BUMPER 33 Ref CAB DOOR, (see page UP3-2 for
4 8830-1079 1 ROUND HD MACHINE SCREW, details)
#8-32X1-3/4 34 8688-1010 1 GRAB BAR
*5 8097-3047 1 RUBBER BUMPER 35 8820-1063 2 HEX HD CAPSCREW, 1/2-13X3/4,
6 8852-1604 1 HEX NUT, #8-32 GR5
7 8096-6016 1 LATCH WELDMENT 36 8855-1013 2 LOCKWASHER, 1/2
8 7714-3003 14 WHIZ-LOK SCREW, 5/16-18X5/8 37 9103-3102 1 MANUAL HOLDER
9 8832-1030 3 SELF-TAPPING SCREW, 38 8096-3119 4 HEX HD SELF-TAPPING SCREW,
#10-24X1/2 #6-32X5/8
10 8856-1003 12 FLATWASHER, 5/16 39 8369-3016 1 FIRE EXTINGUISHER, (includes
11 8096-6017 4 STOP PLATE WELDMENT bracket)
*12 8096-6013 1 REAR TRACK WELDMENT, R.H. 40 7714-3017 2 WHIZ-LOK NUT, #10-24
8096-6009 1 REAR TRACK WELDMENT, L.H. 41 7714-3016 2 WHIZ-LOK SCREW, #10-24X3/4
13 8368-3910 1 CAB HANDLE *42 8096-6025 2 HINGE WELDMENT
14 8832-1051 4 SELF-TAPPING SCREW, 1/4-20X1 43 8096-5012 1 WINDOW STORAGE ASSY
15 8096-3023 1 DOME LIGHT, (includes two bulbs) 44 8096-3082 1 DOME PLUG, (w/o wiper option)
16 8863-1481 2 ROLL PIN, 3/16X1-1/2 45 8096-3084 1 DOME PLUG, (w/o wiper option)
17 8856-1111 2 FLAT WASHER, 1/2 46 8856-1105 3 FLATWASHER, #10
18 8096-3100 2 COMPRESSION SPRING 47 8832-1031 2 SELF-TAPPING SCREW,
19 8096-1119 2 HANDLE #10-24X5/8
20 7716-3104 1 STRIKER PIN 48 70" WIRE, (16 GA.), BLACK
21 8850-1007 2 HEX NUT, 7/16-14 *49 8698-3193 2 MALE BULLET TERMINAL
22 8096-6044 1 FRONT WINDOW FRAME 50 65" WIRE, (16 GA.), RED
23 8096-3029 AR WEATHERSTRIP 51 8668-3431 1 CUPPED WASHER
24 8096-3008 4 FRONT WINDOW ROLLER 52 8867-1008 2 LUBE FITTING, STRAIGHT, 1/4-28
25 8850-1406 4 HEX NUT, 3/8-24 53 8096-3136 1 LOUVER ASSY
26 8096-3042 2 MOLDED BUMPER 54 8096-6045 1 CAB WELDMENT
27 8855-1005 2 LOCKWASHER, #6 55 8855-1007 2 LOCKWASHER, #10
28 8850-1008 2 HEX NUT, #6-32 56 7714-3006 2 WHIZ-LOK NUT, 5/16-18
29 8096-3241 1 LATEX FOAM SEAL *57 1440-4579 AR URETHANE ADHESIVE
30 8096-3027 1 BULB SEAL *58 7207-1112 72" RUBBER CHANNEL

* - Revised illustration; changed part numbers on items 1, 42 & 49; changed quantity on item 5; changed description
on item 12; added items 57 & 58.
PCN 960882, 990323-LK UP 3-1
 CAB & RELATED COMPONENTS
Cab Door
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 4-4-94

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8096-6006 1 CAB DOOR WELDMENT 14 8096-3144 1 LATCH ROD
2 8096-1069 1 MOUNTING PLATE (inside door 15 8096-3145 1 LATCH ROD
channel) 16 8096-3143 1 LATCH ROD
3 9002-7470 2 HARDENED WASHER, 3/8 17 7716-3064 AR WEATHERSTRIP, 197" LONG
4 8855-1011 2 LOCKWASHER, 3/8 18 8320-1111 2 HEX HD CAPSCREW,
5 8820-1034 2 HEX HD CAPSCREW, 3/8-16X7/8, 5/16-18X1-1/2, GR8
GR5 19 8852-1205 2 HEX LOCKNUT, 5/16-18
6 8366-3188 1 ROTARY LATCH 20 8096-1070 1 COVER PANEL
7 7738-3446 1 ROTARY LATCH 21 8368-3387 1 INSIDE PADDLE LATCH
8 8830-4925 8 FILLISTER HD MACHINE SCREW, 22 8832-1029 10 SELF-TAPPING SCREW,
#8-32X1/2 #10-32X3/8
9 8368-3385 1 OUTSIDE PADDLE LATCH 23 8096-3149 3 ROD RETAINING CLIP
10 8850-1007 1 HEX NUT, 5/16-18 24 8096-3150 3 ROD RETAINING CLIP
11 8668-3431 1 CUPPED WASHER 25 7702-3003 1 WARNING DECAL
12 7716-3104 1 STRIKER PIN 26 8096-1146 1 COVER PANEL
13 8852-1604 8 HEX LOCKNUT, #8-32 27 9020-6194 AR TRIM-LOK

UP 3-2
PCN 930517-PM
 CAB & RELATED COMPONENTS
Cab Door
(XL5200) Starting Serial No. 0521123
Original Issue 10-96

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8820-1002 4 HEX HD CAPSCREW, 1/4-20X5/8, 21 8096-3079 1 TAPERED KNOB
GR5, (hand torque to 130-140 in. 22 8856-1108 4 WASHER, 5/16
lbs.) 23 8096-6065 1 LEVER WELDMENT
2 8096-3277 1 PADDLE LATCH ASSEMBLY, 24 8832-1029 9 SELF TAPPING SCREW,
(includes 2 keys) #10-32X3/8
3 8096-3278 1 DOUBLE ROTARY LATCH 25 8096-1272 1 DOOR COVER PANEL
4 8096-3281 1 GASKET 26 8850-1006 4 HEX NUT, 3/8-16
5 8096-3282 1 LINKAGE ROD 27 8856-1109 2 FLAT WASHER, 3/8
6 8096-3283 2 CONNECTING CLIP 28 8855-1011 2 LOCKWASHER, 3/8
7 8096-6022 1 U-BOLT 29 8096-3280 2 MOUNTING BRACKET
8 8096-6043 1 CAB DOOR WELDMENT 30 8830-2090 4 ROUND HD MACHINE SCREW,
9 7716-3064 200" WEATHERSTRIPPING #10-24X1/2
10 7738-3446 1 ROTARY LATCH 31 7702-3003 1 WARNING DECAL
11 8852-1205 3 NYLOK NUT, 5/16-18 32 8096-3279 1 STRIKER PIN & CUPPED WASHER
12 8096-3149 2 ROD RETAINER CLIP 33 8668-3431 1 CUPPED WASHER
13 8856-1108 2 WASHER, 5/16 34 8850-1007 1 HEX NUT, 7/16-14
14 8855-1010 2 LOCKWASHER, 5/16 35 7714-3006 2 WHIZ-LOK NUT, 5/16-18
15 8850-1005 2 HEX NUT, 5/16-18 36 8096-1342 1 STRIKER PIN BRACKET
16 8096-6056 1 LATCH COVER 37 8824-1043 2 SOCKET FLAT HD CAPSCREW,
17 8096-3195 1 LATCH ROD 5/16-18X1-1/2, (hand torque to
18 8688-3147 1 SPRING 31-35 ft. lbs.)
19 8825-1017 2 SOCKET HD SHOULDER SCREW, 38 8096-4051 KEY
3/8X3/8
20 8320-1111 3 HEX HD CAPSCREW,
5/16-18X1-1/2, GR8

PCN 960426-CS UP 3-2

 CAB & RELATED COMPONENTS
Accoustical Liners
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 10-11-96

Item Part No. Qty. Description Of Part

1 8096-3034 1 ACCOUSTICAL LINER, RIGHT
REAR SIDE PANEL
2 8096-3017 1 ACCOUSTICAL LINER, REAR
PANEL
3 8096-3033 1 ACCOUSTICAL LINER, ROOF
PANEL
4 8096-3106 1 ACCOUSTICAL LINER, LEFT REAR
SIDE PANEL
5 8096-3035 1 ACCOUSTICAL LINER, LEFT
FRONT SIDE PANEL
*6 8096-3267 1 FLOOR MAT
*7 8096-3268 1 ACCOUSTICAL LINER, DOOR
PANEL
* - Changed part numbers on items 6 & 7.
PCN 960226-CS UP 3-3
 CAB & RELATED COMPONENTS
Cab Console
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 8-5-94

Item Part No. Qty. Description Of Part

1 8096-6029 1 CONSOLE WELDMENT
2 9020-0755 AR WEATHERSTRIP
3 8096-3024 1 SLANT DUCT
4 8096-1091 1 CONSOLE COVER
5 8832-1038 4 SELF-TAPPING SCREW, #10-32X3/8
6 8096-3026 5 DOME PLUG
7 8096-3025 4 BALL LOUVRE
8 7714-3003 5 WHIZ-LOK SCREW, 5/16-18X5/8
9 7714-3006 13 WHIZ-LOK NUT, 5/16-18
10 8368-3129 1 GAUGE HOLE PLUG
11 Ref HEATER CONTROL CABLE
(see page UP3-7 for details)
12 8830-1088 2 ROUND HD MACHINE SCREW,
#10-24X3/8
13 8368-1854 1 COVER PLATE
14 8855-1007 2 LOCKWASHER, #10
15 8850-1612 2 HEX NUT, #10-24
16 9020-5688 1 HOURMETER
17 7738-3536 1 AIR FILTER GAUGE
18 Ref DISTRIBUTION BOX ASSY
(see page UP3-19 for details)
19 8830-1403 4 OVAL HD MACHINE SCREW,
#6-32X8
20 8830-1088 5 ROUND HD MACHINE SCREW,
#10-24X3/8
21 8096-3120 2 WIRE HARNESS GROMMET
22 8856-1003 4 LOCKWASHER, 5/16
23 8850-1005 4 HEX NUT, 5/16-18
24 8096-3048 1 TERMINAL BOARD, (auxiliary)
25 8855-1005 4 LOCKWASHER, #6

PCN 940379-PM UP 3-4

 CAB & RELATED COMPONENTS
(8096-3030) Seat Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 7-23-99

DO THROTTLE
NOT CONTROL
TIGHTEN

NOTE: For item 12, Machines prior to Starting Serial

No. 0529114, use 8096-3098. Machines with
Starting Serial No. 0529114 and beyond, use
8096-3302.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8096-3030 1 SEAT ASSY, (includes item 1 and 24 8096-1275 1 SWITCH BRACKET
items 25 thru 34, 38 & 40 thru 45 & 25 8096-4022 1 HANDLE
46) 26 8096-4023 1 SEAT FRAME, (includes items 26,
8096-4047 1 BOTTOM SLIDE REBUILD KIT 27, 28 & 34)
1 8096-4021 1 ARMREST CONSOLE, R.H. 27 8096-4024 1 ROD
2 8820-1004 2 HEX HD CAPSCREW, 1/4-20X7/8, 8096-4025 1 HANDLE
GR5 28 8096-4026 1 BACK ADJUSTMENT LEVER
3 8096-1276 2 CLAMP 8096-4027 1 BACKREST HANDLE
4 8852-1204 2 HEX LOCKNUT, 1/4-20 29 8096-4028 1 HEADREST
5 8820-1019 4 HEX HD CAPSCREW, 5/16-18X7/8, 30 8096-4029 1 SEAT, BACKREST
GR5 31 8096-4030 1 SEAT PAN
6 7714-3006 4 WHIZ-LOKNUT, 5/16-18 32 8096-4031 1 HANDLE
7 8096-1127 1 SEAT SUPPORT 33 8096-4032 1 ARMREST CONSOLE, L.H.
8 Ref THROTTLE CONTROL CABLE, 34 8096-4033 1 SIDE PLATE COVER KIT
(see page UP3-13 for details) 35 8856-1003 2 FLATWASHER, 5/16
9 7736-3165 6 HEX HD CAPSCREW, M6-1-20 36 9103-3089 1 HORN DECAL
10 8855-1009 6 LOCKWASHER, 1/4 37 8091-3042 1 JOYSTICK DECAL, (SPECIAL)
11 8096-1110 1 THROTTLE BRACKET 38 8096-4034 1 GAS SHOCK
*12 8096-3098 1 ELECTRONIC MONITORING UNIT 39 8096-1200 1 CLAMP
8096-3302 1 ELECTRONIC MONITORING UNIT, 40 8096-4039 1 BACK REST CABLE
(see note above) 41 8096-4037 2 ARM REST PAD
*13 8096-1371 1 MONITOR HOUSING 42 8096-4041 1 STATIC RISER
*14 8319-1007 1 HEX HD CAPSCREW, M8-1.25X16 43 8096-4042 1 BOOT BUTTON KIT
*15 9105-3332 1 HEX NUT, M8-1.25 44 8096-4043 1 BOOT, (static riser)
*16 8096-3304 4 SELF-TAPPING SCREW 45 8096-3099 1 KNOB
17 8096-1115 1 MONITOR COVER 46 7736-3165 4 SOCKET HD CAPSCREW
18 8856-1103 4 FLAT WASHER, #6 47 9103-3029 1 SEAT BELT
19 8832-1014 4 SELF-TAPPING SCREW, 48 8096-4044 1 CABLE
#6-32X3/8 49 8096-4048 1 LIGHT BULB
20 8096-5007 1 LIMIT SWITCH 50 8096-4050 1 SEAT SLIDER
21 8821-1032 2 SOCKET HD CAPSCREW, 51 8698-3187 2 RING TERMINAL
#10-24X1, GR8 52 2477-1004 1 STARTER BUTTON
22 8855-1007 2 LOCKWASHER, #10-24 53 8096-4069 1 SPRING
23 8850-1612 2 HEX NUT, #10-24
* - Changed paart numbers on items 12 thru 16.
PCN 980074-PM UP 3-5
 CAB & RELATED COMPONENTS
Batteries & Miscellaneous Electrical Components
(8096-5003) Power Box Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 6-6-97

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8096-5003 1 POWER BOX ASSY, (includes 17 8594-1016 2 SUPPORT CLAMP
items 1 thru 13) 18 2 BATTERY, (purchase locally)
1 8096-1097 1 POWER BOX 19 7722-6014 1 BATTERY BOX
2 8850-1004 2 HEX NUT, 1/4-20 20 7714-3025 6 WHIZ-LOK SCREW, 3/8-16X1"
3 8855-1009 2 LOCKWASHER, 1/4 21 7714-3006 6 WHIZ-LOK NUT, 3/8-16
4 8368-3029 1 CIRCUIT BREAKER BRACKET 22 8684-1069 1 HOLD DOWN ANGLE
5 8830-1123 2 ROUND HD MACHINE SCREW, 23 8852-1305 2 HEX LOCKNUT, 5/16-18
1/4-20X1/2 24 8856-1108 2 FLAT WASHER, 5/16
6 8698-3041 3 CIRCUIT BREAKER, 20 AMP 25 7738-3567 4 TOP STUD FASTENER
*7 8698-1178 1 BUSS BAR 26 8098-3056 2 ROUND HD CARRIAGE BOLT,
8 8096-1098 1 POWER BOX COVER 5/16-18X10
9 7714-3013 2 WHIZ-LOK NUT, 1/4-20 27 7713-3306 3 STACK BOLT
10 8830-1092 4 ROUND HD MACHINE SCREW, 28 7714-3137 1 COVER PLATE
#10-24X5/8 29 7713-3136 3 CLAMP SET
11 8368-3132 2 TERMINAL BLOCK 30 8319-1004 1 HEX HD CAPSCREW, M12-1.75X30
12 8855-1007 4 LOCKWASHER, #10 31 8096-3071 1 POST TERMINAL BOOT, (at starting
13 8850-1612 4 HEX NUT, #10-24 motor)
14 8097-3025 2 WHIZ-LOK SCREW, 3/8-16X1 32 8395-3053 1 HOSE SLEEVE
15 8067-3011 1 POSITIVE BATTERY CABLE 33 9002-7187 2 TY-RAP
16 8067-3012 1 NEGATIVE BATTERY CABLE

* - Changed part number on item 7. UP 3-6

PCN 970123-PM
 CAB & RELATED COMPONENTS
Cab Heater & Installation
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 7-29-94

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 AR HEATER HOSE, 5/8 I.D. 17 8096-4015 1 CASE
2 8668-3193 6 HOSE CLAMP 18 8096-4016 1 FILTER
3 9108-3155 1 HEATER VALVE 19 8096-4017 1 FILTER,WIREMESH
4 7738-3540 1 COOLANTRESTRICTOR 20 8096-4018 1 HEATERCORE
5 8871-1383 1 REDUCING BUSHING, 1/2X3/8 21 8096-4019 1 FILTER GASKET
6 8667-1121 1 DRAIN VALVE 22 8096-4020 2 RECEPTACLENUT
7 8871-1103 1 STREET ELBOW, 90 DEGREES, 1/2 23 8855-1011 4 LOCKWASHER, 3/8
8 8471-2742 1 HOSE NIPPLE, BRASS 24 8850-1006 4 HEX NUT, 3/8-16
9 7738-3056 1 HEATER CONTROL CABLE 25 9020-0755 AR WEATHERSTRIP
10 7714-3003 5 WHIZ-LOK SCREW, 5/16-18X5/8 26 8368-3182 1 HEATER CONTROL VALVE
11 8096-3073 1 HEATER ASSY, (includes items 27 9002-7187 6 TY-RAP
12 thru 22 & 31) 28 8820-1023 3 HEX HD CAPSCREW, 5/16-18X1-3/4,
12 8096-4010 1 COVER ASSY GR5
13 8096-4011 1 COREGASKET 29 7713-3279 3 CLAMP SET
14 8096-4012 1 BLOWER ASSY 30 7713-3137 3 COVER PLATE
15 8096-4013 1 GROMMET 31 8096-4036 1 RESISTANCEBOARD
16 8096-4014 2 GROMMET

PCN 930069-PM UP 3-7

 CAB & RELATED COMPONENTS
Cab Heater & Installation
(XL5200) Starting Serial No. 0524115
Original Issue 7-92
Revised 8-22-03

VERNIER
KNOB
(DO NOT
TIGHTEN)

CORRECT
MOUNTING
SHOWN

TO "MEDIUM" WIRE
(RED)
TO "LOW" WIRE
(BLACK)
TO "HIGH" WIRE TO FAN MOTOR
(ORANGE)

RESISTANCE BOARD
WIRING DIAGRAM
NOTE: WHEN BLOWER ASSEMBLY IS REQUIRED, MACHINES PRIOR
TO STARTING SERIAL NUMBER 0514115 OR 0524115, ORDER
PART NUMBER 8096-4046; MACHINES AFTER THESE SERIAL
NUMBERS, ORDER 8096-4045.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 AR HEATER HOSE, 5/8 I.D. 21 8096-4056 1 FILTER GASKET
2 8667-1187 6 HOSE CLAMP 22 8096-4057 2 RETAINER
3 9108-3155 1 HEATER VALVE 23 8096-4065 1 WIRE HARNESS, 66", (to distribution
4 7738-3540 1 COOLANT RESTRICTOR box)
5 8871-1383 1 REDUCING BUSHING, 1/2X3/8 24 7713-3279 3 CLAMP SET
6 8667-1121 1 DRAIN VALVE 25 9020-0755 AR WEATHERSTRIP
*7 8698-3833 1 BRASS STREET ELBOW, 1/2 26 8368-3182 1 HEATER CONTROL VALVE
8 8471-2742 1 HOSE NIPPLE, BRASS 27 9002-7187 6 TY-RAP
9 7738-3056 1 HEATER CONTROL CABLE 28 7714-3006 8 WHIZ-LOK NUT, 5/16-18
10 7714-3003 5 WHIZ-LOK SCREW 29 8096-4036 1 RESISTANCE BOARD
*11 8096-3251 1 HEATER ASSY, (includes items 30 8096-4058 1 PLATE
12 thru 23, 29 thru 37 & 40) 31 8096-4020 2 RECEPTACLE NUT
12 8096-4052 1 COVER ASSY 32 8096-4059 2 SPRING
13 8096-4053 1 CORE GASKET 33 8096-4060 2 WING STUD
14 8096-4045 1 BLOWER ASSY 34 8096-4061 4 SCREW
8096-4046 1 BLOWER & ADAPTER KIT, (for 35 8096-4062 9 SCREW
service only, see note above) 36 8096-4063 9 NUT
15 8096-4054 1 GROMMET 37 8096-4064 7 SCREW
16 8096-4014 2 GROMMET 38 8820-1023 3 HEX HD CAPSCREW, 5/16-18X1-3/4,
17 8096-4055 1 CASE GR5
18 8096-4016 1 FILTER 39 7713-3137 3 COVER PLATE
19 8096-4017 1 FILTER, WIRE MESH *40 8096-4073 1 RESISTOR, (spal)
20 8096-4018 1 HEATER CORE
*-Changed part number on item 7; revised inclusion not on item 11; added item 40 .
GP UP 3-7
 CAB & RELATED COMPONENTS
Upper Air System
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 6-20-03

SEE PAGE UP4-31

FOR DETAILS

FRONT OF ENGINE

TO AIR GOVERNOR

TO AIR TANK
TO TOP OF RESERVOIR

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8097-3029 1 AIR COMPRESSOR ASSY 19 8093-3068 1 RESERVOIR BREATHER
(includes item 2) 20 7714-3004 2 WHIZ-LOK BOLT, 5/16-18X1-1/4
2 8097-4020 1 FILTER 21 8097-6078 1 BREATHER BRACKET
3 8830-1075 3 ROUND HD MACHINE SCREW, 22 7714-3006 2 WHIZ-LOK NUT, 5/16-18
#8-32X1 23 8688-3075 1 TUBE FITTING
4 8855-1006 3 LOCKWASHER, #8 24 8871-1210 1 PIPE COUPLING, 1/8
5 8097-1128 1 MOUNTING PLATE 25 8093-3049 2 CHECK VALVE
6 8852-1206 2 HEX LOCKNUT, 3/8-16 26 8698-3764 1 BRASS TEE, 1/8 NPT
7 8820-1036 2 HEX HD CAPSCREW, 27 8874-3000 1 MALE ADAPTER, 1/8X1/4 TUBE
3/8-16X1-1/4, GR5 28 8471-8130 1 HOSE ASSY
8 8688-3074 1 ELBOW, 90 DEGREES, 1/4X1/8 29 8866-1103 1 MALE ELBOW, 1/8X1/4 TUBE
9 AR NYLON TUBE, 3/8 O.D. *30 8093-3045 1 FILTER/REGULATOR ASSY
10 8688-3045 1 ELBOW, 90 DEGREES, 3/8 (includes items 31& 33 thru 37)
11 8871-1381 2 REDUCING BUSHING, 3/8X1/4 31 8093-4441 1 BONNET ASSY
12 8688-3216 1 TUBE FITTING, 45 DEGREES 32 8093-4442 1 PANEL MOUNTING NUT
13 8097-3044 2 DRAIN VALVE 33 8093-4443 1 CONTROL SPRING
14 7738-3187 2 TUBE FITTING, 90 DEGREES 34 8093-4444 1 RELIEVING PISTON KIT
15 AR NYLON TUBE, 1/4 O.D. 35 8093-4445 1 UNBALANCED POPPET KIT
16 8698-3651 2 STREET TEE, 3/8 36 8093-4446 1 ELEMENT KIT, 5 MICRONS
17 8698-3647 1 BRASS TEE, 3/8 37 8093-4447 1 POLYCARBONATE BOWL
18 8871-1573 1 REDUCING BUSHING, 1/2X3/8 W/AUTO DRAIN

* - Revised inclusion note on item 30.

GP UP 3-8
 CAB & RELATED COMPONENTS
Swing Bearing, Cradle & Hoist Cylinder
Mounting Pins & Lube System
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 3-1-96

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8320-1123 6 HEX HD CAPSCREW, 1/2-13X1, 13 8362-1283 2 SPECIAL WASHER
GR8 (NY-LOK) 14 8863-1684 2 DOWEL PIN, 3/4X2
2 8856-1111 2 FLAT WASHER, 1/2 15 8094-3001 1 SWING BEARING
3 8092-6013 2 PIN WELDMENT 16 8668-1572 24 HARDENED WASHER
4 AR NYLON TUBE, 1/4 O.D. 17 8320-1118 24 HEX HD CAPSCREW, 3/4-10X5-1/2,
5 8688-1276 4 TUBE FITTING, 90 DEGREES GR8 (lubricate & torque to
6 Ref HOIST CYLINDER ASSY (see page 340-365 ft. lbs.)
UP4-17 for details) 18 8688-1273 8 TUBE FITTING
7 8092-6011 2 PIN WELDMENT 19 8867-1001 8 LUBE FITTING, STRAIGHT, 1/8
8 7713-3270 4 CLAMP SET 20 8362-1283 2 SPECIAL WASHER
9 8820-1005 4 HEX HD CAPSCREW, 1/4-20X1, 21 8471-8310 2 HOSE ASSY
GR5 22 8866-1002 4 CONNECTOR
10 8856-1002 4 FLAT WASHER, 1/4 23 8866-1102 4 MALE ELBOW, 90 DEGREES,
11 8688-1281 4 TUBE FITTING, 45 DEGREES 1/8X3/16 TUBE
12 8092-6012 2 PIN WELDMENT 24 8471-8309 2 HOSE ASSY

* - Changed routing on item 4 in illustration.

PCN 940702-PM UP 3-9
 CAB & RELATED COMPONENTS
(8366-3172) Fuel Tank Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 12-17-93

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8366-3172 1 FUEL TANK ASSY (includes items 10 7738-3819 1 WATER SEPARATOR
14 & 19) 11 AR NYLON TUBE, 3/4 O.D.
2 8866-1116 1 MALE ELBOW, 90 DEGREES, 12 8688-3045 1 ELBOW, 90 DEGREES, 3/8X3/8
1/2X5/8 13 8871-1383 1 REDUCING BUSHING, 1/2X3/8
3 8471-8155 1 HOSE ASSY 14 8368-3030 1 FUEL TANK CAP
4 8471-6443 1 HOSE ASSY 15 8097-3025 4 WHIZ-LOK BOLT, 3/8-16X1Ó
5 8874-3074 2 MALE ELBOW, 90 DEGREES, 16 8366-3299 1 FUEL LEVEL SENDER
1/2X5/8 TUBE 17 8830-2095 5 ROUND HD MACHINE SCREW,
6 7714-3004 2 WHIZ-LOK SCREW, 5/16-18X1-1/4 #10-24X1
7 7714-3006 2 WHIZ-LOK NUT, 5/16-18 18 8507-1058 1 GASKET
8 8368-3377 1 MOUNTING BASE 19 8871-1283 1 HEX SOCKET PIPE PLUG, 1/2
9 8871-1282 2 HEX SOCKET PIPE PLUG, 3/8 20 8097-1147 4 SPACER

PCN 930065-PM UP 3-10

 CAB & RELATED COMPONENTS
Decals
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 5-25-01

UP 3-11
TT
 CAB & RELATED COMPONENTS
Decals
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 5-25-01

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
* 8091-5015 AR DECAL KIT, (includes items 1, 2, 7 22 8834-1012 4 DRIVE SCREW, #4X5/16
thru 20, 23, 24, 25, 29, 34, 36 thru 39, 23 8091-3074 1 ACCIDENT PREVENTION DECAL
49 & 50) 24 8091-3031 1 GRADALL DECAL, DARK BLUE
1 8697-1197 1 RESERVOIR FULL DECAL 8364-1673 1 GRADALL DECAL, WHITE (special)
*2 8060-3038 2 WARNING DECAL 25 8091-3036 1 LEFT FRONT DECAL
3 8091-1079 1 HOLD DOWN BAR BRACKET 26 8091-6014 1 HOLD DOWN BAR WELDMENT
4 8820-1133 2 HEX HD CAPSCREW, 1-8X2", GR5 27 8584-1115 2 PIN
5 8855-1018 2 LOCKWASHER, 1" 28 8863-1339 4 COTTER PIN, 3/16X2"
6 8856-1011 2 FLAT WASHER, 1" 29 8091-3035 1 LEFT REAR DECAL
7 8090-3012 2 HYDRAULIC SYSTEM WARNING 30 8061-3016 2 CRAWLER CAUTION DECAL
DECAL 31 8834-1010 8 DRIVE SCREW, #4X3/16
8 8060-3026 1 COOLING SYSTEM CAUTION 32 8369-3016 1 FIRE EXTINGUISHER
DECAL 33 7714-3016 2 WHIZ-LOK SCREW,
8097-3102 1 ATTENTION DECAL, (fill at #10-24X3/4
expansion tank) 34 8090-3015 1 LIFT CAPACITY CHART
9 7736-3358 1 INSTRUCTION STICKER 35 7714-3017 2 WHIZ-LOK NUT, #10-24
(inside compartment) 36 8091-3079 1 JOYSTICK OPERATING DECAL
8097-3103 1 ATTENTION DECAL, (pressurized 37 8090-3017 2 WARNING DECAL
cooling system) 38 9108-3492 1 OIL WARNING DECAL
10 8060-3039 4 ACCIDENT PREVENTION DECAL 39 8321-1037 1 MANUAL DECAL
11 7702-3008 1 DIESEL FUEL DECAL 40 8026-3054 1 MIRROR
12 8091-3034 1 RIGHT REAR DECAL 41 8026-3052 1 MIRROR MOUNT
13 8091-3033 1 RIGHT FRONT DECAL 42 8820-1035 1 HEX HD CAPSCREW, 3/8-16X1,GR5
14 7733-3027 1 MADE IN USA DECAL 43 8856-1109 1 FLAT WASHER, 3/8
15 8060-3036 1 WARNING DECAL 44 8852-1306 1 HEX LOCKNUT, 3/8-16
16 8364-3066 1 CAUTION DECAL 45 8026-3053 1 MIRROR
17 8060-3037 2 WARNING DECAL 46 8026-3051 1 MIRROR MOUNT
18 8360-1011 2 ACCIDENT PREVENTION DECAL 47 8097-3025 2 WHIZ-LOK SCREW, 3/8-16X1
19 8091-3078 1 OPERATING DECAL 48 7714-3015 2 WHIZ-LOK NUT, 3/8-16
20 8090-3009 1 GRADALL DECAL, DARK BLUE 49 8096-3291 2 NOTICE DECAL
8090-3010 1 GRADALL DECAL, WHITE (special) 50 9114-3288 2 HYDRAULIC OIL DECAL
21 7733-3047 1 SERIAL NUMBER PLATE

* - Revised illustration & parts list.

UP 3-11
TT
 CAB & RELATED COMPONENTS
(8091-5005) Tools
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 1-5-01

Item Part No. Qty. Description Of Part

8091-5005 1 TOOL KIT, (includes all items)
8504-1300 1 GREASE GUN
8504-1301 1 HOSE & COUPLING
8504-1302 2 GREASE CARTRIDGE
8504-1356 1 BOX WRENCH, 1-7/8"
8664-1475 1 LUBRICANT (moly-coat spray)
1440-2466 1 LOCTITE SEALANT, 50CC
(purple 222)
8381-3109 1 LARGE BUTTON HEAD COUPLING
8664-1304 1 OPEN GEAR LUBE
8875-1908 1 ALLEN WRENCH, 5/16

* - Revised parts list. UP 3-12

PCN 000050-TT
 CAB & RELATED COMPONENTS
(8097-5002) Power Unit Assembly
Engine Left Side View
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 10-24-02

PCN 940229-GP UP 3-13

 CAB & RELATED COMPONENTS
(8097-5002) Power Unit Assembly
Engine Left Side View
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 10-24-02

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8067-5002 1 POWER UNIT ASSY, (includes all items 43 8866-2017 2 CONNECTOR, (includes item 11)
on pages UP3-13 & UP3-14) 44 8859-1205 1 O-RING
1 7721-3022 1 WATER TEMPERATURE SENDER 45 8866-2103 2 ELBOW, 90 DEGREES, (swivel nut)
2 8371-3009 2 SEAL CLAMP 46 8471-6248 1 HOSE ASSY
3 7738-1580 1 I.D. CONNECTOR 47 8866-2067 1 ELBOW, 90 DEGREES, (includes
4 8698-1043 1 FLEXIBLE TUBING item 48)
5 7738-1466 1 EXHAUST ADAPTER 48 8859-1207 2 O-RING
6 8319-3009 1 CONNECTOR 49 9105-3450 1 REDUCING ELBOW, 3/8X3/4
7 8866-2105 2 ELBOW, 90 DEGREES, (swivel nut) 50 8866-2087 1 ELBOW, 45 DEGREES, (includes
8 8866-2026 2 CONNECTOR, (includes item 84) item 48)
9 8866-2106 2 ELBOW, 90 DEGREES, (swivel nut) 51 8093-3030 1 TUBE ASSY
10 8866-2005 2 CONNECTOR, (includes item 11) 52 8471-8131 2 FLANGE HALF
11 8859-1204 4 O-RING 53 8093-3113 1 O-RING, (square)
12 Ref SWING PUMP ASSY, (see page 54 8820-1097 4 HEX HD CAPSCREW, 5/8-11X2, GR5
UP4-34 for details) 55 8855-1015 4 LOCKWASHER, 5/8
13 8319-1032 2 HEX HD CAPSCREW, M12-35X35, 56 9020-4098 1 HOSE ASSY
GR8 57 8697-1172 1 HOSE CLAMP
14 9002-7471 4 HARDENED WASHER 58 8097-3045 1 I.D. HOSE
15 8319-3139 1 O-RING 59 8866-1851 1 TUBE FITTING
16 Ref GEAR PUMP ASSY, (see page 60 8688-3172 1 TUBE FITTING
UP4-3 for details) 61 Ref PUMP COUPLER ASSY, (see page
17 8820-1051 2 HEX HD CAPSCREW,7/16-14X1-1/4, UP4-4 for details)
GR5 62 8820-1033 8 HEX HD CAPSCREW, 3/8-16X3/4,
18 8856-1105 2 FLATWASHER, 7/16 GR5
19 8656-1311 2 ADAPTER 63 8855-1011 8 LOCKWASHER, 3/8
20 7713-3089 2 MINI-CHECK COUPLING, (includes 64 7738-3540 1 COOLANT RESTRICTOR
item 21) 65 9108-3155 1 HEATER VALVE
21 8376-3056 2 VITON O-RING, (lubricate lightly) 66 Ref VALVE ASSY, (see page UP4-12 for
22 8852-1306 2 HEX LOCKNUT, 3/8-16 details)
23 8820-1046 2 HEX HD CAPSCREW, 3/8-16X3-3/4, 67 8856-1110 2 FLAT WASHER, 7/16
GR5 68 8097-6002 1 L.H. ENGINE MOUNT
24 Ref VALVE ASSY, (see page UP4-9 for 69 8319-1004 8 HEX HD CAPSCREW, M10-1.5X35
details) 70 8319-1021 9 HEX HD CAPSCREW,M10-1.75X30
25 9103-3246 1 OIL PRESSURE SENDER 71 8319-1013 12 LOCKWASHER,3/8
26 8471-8130 1 HOSE ASSY 72 Ref MAIN HYDRAULIC PUMP ASSY, (see
27 8874-3021 1 MALE ELBOW, 45 DEGREES, page UP4-1 for details)
1/8X1/4 TUBE 73 8097-6003 1 R.H. ENGINE MOUNT
28 8874-3041 1 MALE, 90 DEGREES,1/8X1/4 TUBE 74 8866-1342 1 TUBE END REDUCER, 1/2X3/8 TUBE
29 8871-1210 1 PIPE COUPLING, 1/8 75 8866-2225 1 SWIVEL NUT RUN TEE
30 8097-3037 1 CUMMINS ENGINE 76 8866-2019 1 CONNECTOR, (includes item 80)
31 7738-3377 1 STARTER SOLENOID 77 8866-2018 1 CONNECTOR, (includes item 44)
32 8367-1556 1 THROTTLE BRACKET 78 8471-8892 1 HOSE ASSY
33 8820-1003 2 HEX HD CAPSCREW, 1/4-20X3/4, 79 8866-2487 1 ELBOW, 90 DEGREES, (includes
GR5 item 80)
34 8852-1204 2 HEX LOCKNUT, 1/4-20 80 8859-1206 2 O-RING
35 8871-1572 1 REDUCING BUSHING,1/8X1/4 TUBE 81 8319-3020 1 ELBOW, 90 DEGREES
36 8866-1115 1 ELBOW, 90 DEGREES 82 8471-6384 1 HOSE ASSY
37 8097-6033 1 MUFFLER BRACKET 83 8097-5004 1 SPEED SENSOR ASSY
38 8097-3013 1 MUFFLER 84 8859-1206 2 O-RING
39 8067-3014 1 U-BOLT 85 8366-3186 1 THROTTLE CABLE, (not illustrated)
40 8850-1108 2 JAM NUT
41 2464-1334 2 FLEXLOCK NUT
42 8471-8060 2 HOSE ASSY

* - Revised illustration & parts list

PCN 940229-GP UP 3-13
 CAB & RELATED COMPONENTS
(8097-5011) Power Unit Assembly
Engine Left Side View
(XL5200) Starting Serial No. 0526110
Original Issue 8-94
Revised 5-28-99

SOLENOID
HARNESS

VIEW A - A
FLYWHEEL
SECTION

PCN 960629-PM UP 3-13

 CAB & RELATED COMPONENTS
(8097-5011) Power Unit Assembly
Engine Left Side View
(XL5200) Starting Serial No. 0526110
Original Issue 8-94
Revised 5-28-99

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8097-5011 1 POWER UNIT ASSEMBLY, (includes 41 9105-3450 1 ELBOW
all items on pages UP3-13 & UP3-14) *42 8866-2421 1 CONNECTOR, (includes item 39)
1 8097-3037 1 CUMMINS ENGINE 43 8063-3013 1 TUBE ASSEMBLY
2 7721-3022 1 WATER TEMPERATURE SENDER 44 8471-8131 2 FLANGE HALF
*3 8319-3009 1 ADAPTER 45 8093-3113 1 O-RING
*4 8859-1204 5 O-RING 46 8820-1097 4 HEX HD CAPSCREW, 5/8-11X2,
*5 8866-2440 1 CONNECTOR, (includes item 4) GR5
6 8859-1206 2 O-RING 47 8855-1015 4 LOCKWASHER, 5/8
7 8866-2106 1 ELBOW, 90 DEGREES, (swivel nut) 48 8874-3041 1 ELBOW, 90 DEGREES, (includes
*8 8866-2064 1 CONNECTOR, (includes item 4) item 39)
*9 8471-8892 1 HOSE ASSY 49 8097-3045 1 HOSE, 1" I.D.
10 8471-6384 1 HOSE ASSY 50 8697-1172 1 HOSE CLAMP
11 Ref SWING PUMP ASSY, (see page 51 8866-1851 1 TUBE FITTING
UP4-35 for details) 52 8688-3172 1 TUBE FITTING
12 8093-3139 1 O-RING *53 9114-3122 1 SUPPORT CLAMP
13 8319-1032 2 HEX HD CAPSCREW, 54 8319-1004 12 HEX HD CAPSCREW, M12-1.75X30
M12-1.75 X35 (torque to 65 to 75 ft. lbs.)
14 9002-7471 2 HARDENED WASHER 55 Ref PUMP COUPLER, (see page UP4-4
15 Ref GEAR PUMP ASSY, for details)
(see page UP4-3 for details) 56 8820-1033 8 HEX HD CAPSCREW, 3/8-16X3/4,
16 8820-1051 2 HEX HD CAPSCREW, GR5
7/16-14X1-1/4, GR5 57 8855-1011 8 LOCKWASHER, 3/8
17 8856-1105 2 FLAT WASHER, 7/16 58 8871-1103 1 STREET ELBOW, 90 DEGREES,
*18 8866-2487 1 ELBOW, 90 DEGREES, (includes item 1/2
31) 59 9108-3155 1 HEATER VALVE
*19 9105-3020 2 MINI-CHECK COUPLING, (includes 60 7738-3540 1 COOLANT RESTRICTOR
item 20) 61 7738-1466 1 EXHAUST ADAPTER
*20 9105-4002 2 VITON O-RING, (lubricate lightly) 62 8097-3068 1 BEADED FITTING
*21 8097-5004 1 SPEED SENSOR ASSY 63 8097-6061 1 ENGINE MOUNT, R.H.
22 Ref VALVE ASSY, (see page UP4-9 for 64 8097-6054 1 ENGINE MOUNT, L.H.
details) 65 Ref MAIN PUMP, (see page UP4-1 for
23 8820-1046 2 HEX HD CAPSCREW, 3/8-16X3-3/4, details)
GR5 66 8319-1021 12 HEX HD CAPSCREW, M10-1.5X30,
24 8852-1306 2 HEX LOCKNUT, 3/8-16 (torque to 65 to 75 ft. lbs.)
25 9103-3246 1 OIL PRESSURE SENDER 67 8319-1013 12 LOCKWASHER, M10
26 8874-3041 1 MALE ELBOW, 90 DEGREES, *68 8866-2430 1 CONNECTOR, (includes item 6)
1/8X1/4 TUBE *69 8319-3020 1 ELBOW, 90 DEGREES
27 8871-1210 1 PIPE COUPLING, 1/8 *70 8866-2438 1 SWIVEL NUT RUN TEE, 1/2
28 8874-3021 1 MALE ELBOW, 45 DEGREES, 71 8866-2018 1 CONNECTOR, (includes item 72)
1/8X1/4 TUBE 72 8859-1205 1 O-RING
29 8471-8130 1 BRAIDED HOSE 73 8871-1210 1 PIPE COUPLING, 1/8
30 8367-1556 1 THROTTLE BRACKET 74 8093-3049 2 CHECK VALVE
31 8859-1206 1 O-RING 75 8874-3000 1 MALE ADAPTER, 1/8 X 1/4 TUBE
32 8820-1003 2 HEX HD CAPSCREW, 1/4-20X3/4, 76 8698-3764 1 BRASS TEE, 1/8
GR5 77 8688-3075 1 TUBE FITTING
33 8852-1204 2 HEX LOCKNUT, 1/4-20 78 8096-3198 1 THROTTLE CABLE
34 7738-3377 1 STARTER SOLENOID 79 8060-3010 1 END CAP BLEED ADAPTER
35 8871-1572 1 REDUCING BUSHING, 3/8X1/4 80 8319-3019 1 CONNECTOR
36 8866-1115 1 MALE ELBOW, 90 DEGREES, 81 8866-2475 1 HEX NUT
3/8X5/8 TUBE 82 8859-1027 1 O-RING
*37 8866-2005 2 CONNECTOR, (includes item 4)
38 8866-2332 1 ELBOW, 90 DEGREES, (includes
item 39)
*39 8859-1207 3 O-RING
*40 8471-8587 1 HOSE ASSY

*- Changed part numbers on items 3, 4, 5, 8, 9, 18, 19, 20, 21, 37, 39, 40, 42, 53, 68, 69 & 70; removed items 83 thru 86.
UP 3-13
PCN 960629-PM
 CAB & RELATED COMPONENTS
(8097-5002) Power Unit Assembly
Engine Right Side View
(XL5200) Starting Serial No. 0522100
Original Issue 10-92

Item Part No. Qty. Description Of Part

8097-4001 1 ENGINE FILTER KIT (includes
all items)
7738-3201 1 OIL FILTER
7717-4001 1 AIR FILTER
7738-3819 1 PRIMARY FUEL FILTER
7738-3303 1 SECONDARY FUEL FILTER

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8097-5002 1 POWER UNIT ASSY (includes all 17 8688-3327 2 HOSE CLAMP
items except items 1 thru 6 and 32 18 8319-1039 4 HEX HD CAPSCREW, M8-1.25X80
thru 35, and designated items on 19 9002-7469 4 HARDENED WASHER, 5/16
page UP3-13) 20 8871-1103 1 STREET ELBOW, 90 DEGREES,
1 8820-1102 4 HEX HD CAPSCREW, 5/8-11X3-1/4, 1/2 NPT
GR5 21 8471-2742 1 HOSE NIPPLE
2 8820-1036 4 HEX HD CAPSCREW, 3/8-16X1-1/4, 22 8871-1383 1 REDUCING BUSHING, 1/2X3/8
GR5 23 8667-1121 1 DRAIN VALVE
3 7738-3069 4 CENTER BONDED MOUNT 24 8097-3040 1 RADIATOR HOSE
4 8850-1006 4 HEX NUT, 3/8-16 25 8423-1107 2 HOSE CLAMP
5 7738-1205 4 FLAT WASHER, 5/8 26 2460-1710 2 CLAMP
6 8852-1210 4 HEX LOCKNUT, 5/8-11 27 8319-1004 3 HEX HD CAPSCREW,
7 8097-6003 1 ENGINE MOUNT, R.H. M12-1.75X30
8097-6002 1 ENGINE MOUNT, L.H. 28 Ref BATTERY & GROUND CABLES (see
8 8319-1004 8 HEX HD CAPSCREW, M12-1.75X30 page UP3-6 for details)
9 8096-3071 1 POST TERMINAL BOOT 29 9103-3133 1 HEX NUT, M5-8.8
10 8096-3016 1 UPPER ENGINE HARNESS 30 7738-4718 1 STARTING MOTOR
11 9103-3134 1 HEX NUT, M10-1.5 31 2486-1170 2 SUPPORT CLAMP
12 7738-3358 1 ALTERNATOR, 105 AMP 32 8319-1048 1 HEX HD CAPSCREW, M16-2X65
13 9108-4162 1 FAN BELT 33 8855-1015 1 LOCKWASHER, 5/8
14 8097-3014 1 FAN 34 8820-1031 4 HEX HD CAPSCREW, 3/8-16X1/2,
15 8097-4002 1 FAN SPACER GR5
16 8097-3039 1 RADIATOR HOSE 35 8097-6016 1 FRONT ENGINE MOUNT

UP 3-14
 CAB & RELATED COMPONENTS
(8097-5011) Power Unit Assembly
Engine Right Side View
(XL5200) Starting Serial No. 0526110
Original Issue 8-94
Revised 5-28-99
RLY-1
SNSR

NOTE: TORQUE TOP ALTERNATOR MOUNT

BOLTS TO 57 FT. LBS.
TORQUE BOTTOM ALTERNATOR
RLY-2 MOUNT BOLTS TO 32 FT. LBS.

"+" BATT. CABLE ALT CABLE

Item Part No. Qty. Description Of Part

8097-4001 1 ENGINE FILTER KIT, (includes
all items)
7738-3201 1 OIL FILTER
7717-4001 1 AIR FILTER
7738-3819 1 PRIMARY FUEL FILTER
7738-3303 1 SECONDARY FUEL FILTER

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8097-5011 1 POWER UNIT ASSY, (includes all 19 8319-1004 2 HEX HD CAPSCREW,
items except items 1 thru 6 and 32 M12-1.75X30, GR8
thru 35, and designated items on 20 Ref BATTERY & GROUND CABLES,
page UP3-13) (see page UP3-6 for details)
*1 8096-3269 1 UPPER ENGINE HARNESS 21 7738-3069 4 CENTER BONDED MOUNT
2 9103-3133 1 HEX NUT, M5-8.8 22 8319-1048 1 HEX HD CAPSCREW, M16-2X35,
3 9103-3134 1 HEX NUT, M10-1.5 GR8
4 8096-3071 1 POST TERMINAL 23 8855-1015 1 FLAT WASHER, 5/8
5 8097-3014 1 FAN 24 8820-1102 2 HEX HD CAPSCREW, 5/8-11X3-1/4,
6 1 FAN SPACER, (supplied with GR5
engine) 25 8852-1210 2 HEX LOCKNUT, 5/8-11
*7 8319-1054 4 HEX HD CAPSCREW, M8-1.25x100, 26 2486-1170 2 SUPPORT CLAMP
GR8 27 8097-6016 1 ENGINE MOUNT, FRONT
8 9002-7469 4 HARDENED WASHER 28 8820-1031 4 HEX HD CAPSCREW, 3/8-16X1/2,
9 8097-3039 1 RADIATOR HOSE GR5
10 8507-1128 2 HOSE CLAMP 29 7738-1205 2 FLAT WASHER
11 8871-1103 1 STREET ELBOW, 90 DEGREES, 1/2 30 9108-4162 1 FAN BELT
12 8471-2742 1 HOSE NIPPLE 31 8820-1102 2 HEX HD CAPSCREW, 5/8-11X3/4,
13 8871-1383 1 REDUCING BUSHING, 1/2 X 3/8 GR5
14 8667-1121 1 DRAIN COCK 32 8820-1036 4 HEX HD CAPSCREW, 3/8-16X1-1/4,
*15 8097-3077 1 RADIATOR HOSE GR5
16 8688-3327 2 HOSE CLAMP 33 7738-1205 2 WASHER
17 7738-3385 1 ALTERNATOR, 105 AMP 34 8852-1206 4 HEX LOCKNUT, 3/8-16
18 8594-1017 1 SUPPORT CLAMP 35 8852-1210 2 HEX LOCKNUT, 5/8-11

* - Changed part numbers on items 1, 7 & 15; added illustration torque note.
PCN 960404-PM UP 3-14
 CAB & RELATED COMPONENTS
Exhaust System
(XL5200) Starting Serial No. 0522100
Original Issue 7-92

Item Part No. Qty. Description Of Part

1 7738-3153 1 V-BAND CLAMP
2 7738-1466 1 ADAPTER
3 8371-3009 2 SEAL CLAMP
4 8698-1043 1 FLEXIBLE TUBING
5 7738-1580 1 CONNECTOR
6 8097-3013 1 MUFFLER
7 9060-2027 2 MOUNTING BAND
8 8688-3130 1 TAIL SPOUT
9 8688-3127 1 MUFFLER CLAMP
10 8319-1027 3 HEX HD CAPSCREW, M10-1.5X35
11 8319-1013 3 LOCKWASHER, M10
12 8097-6004 1 MUFFLER BRACKET
13 8852-1306 4 HEX LOCKNUT, 3/8-16
14 8820-1035 4 HEX HD CAPSCREW, 3/8-16X1, GR5

UP 3-15
 CAB & RELATED COMPONENTS
Exhaust System
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 10-30-98

Item Part No. Qty. Description Of Part

1 7738-3153 1 V-BAND CLAMP
2 7738-1466 1 ADAPTER
3 8371-3009 2 SEAL CLAMP
4 8097-3060 1 FLEXIBLE TUBING
5 7738-1580 1 CONNECTOR
*6 8097-3013 1 MUFFLER
7 8067-3014 2 U-BOLT
8 8688-3130 1 TAIL SPOUT
9 8371-3009 1 SEAL CLAMP
10 8852-1308 4 HEX LOCKNUT, 1/2-13

PCN 940702-PM UP 3-15

 CAB & RELATED COMPONENTS
Exhaust System
(XL5200) Starting Serial No. 0526110
Original Issue 12-96

Item Part No. Qty. Description Of Part

1 7738-3153 1 V-BAND CLAMP
2 7738-1466 1 ADAPTER
3 8371-3009 2 SEAL CLAMP
4 8097-3060 1 FLEXIBLE TUBING
5 7738-1580 1 CONNECTOR
6 8097-3059 1 MUFFLER
7 8067-3014 2 U-BOLT
8 8688-3130 1 TAIL SPOUT
9 8371-3009 1 SEAL CLAMP
10 8852-1308 4 HEX LOCKNUT, 1/2-13
11 8097-1183 1 HEAT SHIELD
12 8097-1189 1 HEAT SHIELD
13 7714-3003 9 WHIZ-LOK SCREW, 5/16-18X5/8
14 8097-3025 2 WHIZ-LOK SCREW, 3/8-16X1

PM UP 3-15
 CAB & RELATED COMPONENTS
Oil Cooler, Radiator & Hoses
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 5-26-95

ENGINE
WIRING
HARNESS

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 7714-3006 8 WHIZ-LOK NUT, 5/16-18 24 7713-3281 2 COVER PLATE
2 8093-3075 1 OIL COOLER 25 8820-1025 2 HEX HD CAPSCREW,
3 8820-1018 4 HEX HD CAPSCREW, 5/16-18X3/4, 5/16-18X2-1/4, GR5
GR5 26 8097-1086 1 OIL COOLER BRACKET, L.H.
4 8097-1085 1 OIL COOLER BRACKET, R.H. 27 8471-8226 2 HOSE ASSY
5 8820-1003 10 HEX HD CAPSCREW, 1/4-20X3/4, 28 8866-2008 2 CONNECTOR (includes item 29)
GR5 29 8859-1207 2 O-RING
6 9103-4160 1 RADIATOR CAP (7 PSI) *30 8471-8568 1 HOSE ASSY
7 8097-3018 1 COOLANT LEVEL PROBE 31 8097-3042 2 FOAM STRIP (top & bottom of
8 8097-3011 1 RADIATOR ASSY (includes item 6) oil cooler)
9 8688-3327 2 HOSE CLAMP 32 8871-1380 1 REDUCING BUSHING, 1/4X1/8
10 8097-3039 1 UPPER RADIATOR HOSE 33 8852-1306 2 HEX NUT, 3/8-16
11 8423-1107 2 HOSE CLAMP 34 8471-8074 1 HOSE ASSY
12 8097-3040 1 LOWER RADIATOR HOSE 35 8594-1016 3 CLAMP
13 8820-1039 2 HEX HD CAPSCREW, 3/8-16X2, 36 8852-1304 3 HEX LOCKNUT, 14-20
GR5 37 9002-8674 1 PUSH-LOK FITTING
14 8097-3020 4 SHOCK MOUNT 38 8348-3497 2 HOSE CLAMP
15 8097-6010 1 FAN SHROUD 39 24" NYLON HOSE, 5/16" I.D
16 8368-1481 4 WASHER 40 9002-7187 1 TY-RAP
17 8856-1004 4 FLAT WASHER, 3/8 41 1 RADIATOR VENT W/CHECK VALVE,
18 8852-1306 2 HEX LOCKNUT, 3/8-16 (supplied with engine)
19 8687-6049 1 FAN GUARD 42 8850-1613 1 HEX NUT, #10-32
20 8856-1002 10 FLAT WASHER, 1/4 43 8855-1007 1 LOCKWASHER, #10
21 8855-1009 2 LOCKWASHER, 1/4 44 7714-3013 3 WHIZ-LOK NUT, 1/4-20
22 8452-1056 1 DRAIN VALVE 45 2486-1170 2 SUPPORT CLAMP
23 8093-3067 2 TWIN CLAMP SET 46 8594-1016 1 SUPPORT CLAMP
47 8471-8538 1 HOSE ASSY

* - Added item 47; changed part number and quantity on item 30.
PCN 940772-PM UP 3-16
 CAB & RELATED COMPONENTS
Oil Cooler, Radiator & Hoses
(XL5200) Starting Serial No. 0527105
Original Issue 10-95
Revised 8-13-14

TO OIL FILTERS & HOSING

SEE PAGE UP 4-31

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 7714-3006 8 WHIZ-LOK NUT, 5/16-18 30 8859-1024 2 O-RING
2 8097-3082 1 OIL COOLER 31 8097-3042 2 FOAM STRIP (top & bottom of
3 8820-1018 4 HEX HD CAPSCREW, 5/16-18X3/4, oil cooler)
GR5 32 8097-3077 1 LOWER RADIATOR HOSE
4 8097-1202 1 OIL COOLER BRACKET, R.H. 33 8097-3076 1 COOLANT TUBE
5 8820-1003 10 HEX HD CAPSCREW, 1/4-20X3/4, 34 8585-1150 1 SUPPORT CLAMP, (attach to battery
GR5 cable clamp bolt)
6 8097-4026 1 RADIATOR CAP (14 PSI) 35 7714-3013 3 WHIZ-LOK NUT, 1/4-20
7 7718-3002 1 WATER HOSE 36 9002-1705 3 SUPPORT CLAMP
8 8097-3069 1 RADIATOR ASSY, (includes item 6) 37 8688-3327 1 HOSE CLAMP
9 8507-1128 2 HOSE CLAMP 38 9002-8674 1 PUSH-LOK FITTING
10 8097-3039 1 UPPER RADIATOR HOSE 39 8348-3497 5 HOSE CLAMP
11 8423-1107 2 HOSE CLAMP 40 162" NYLON HOSE, 5/16 I.D.
12 8097-3077 1 RADIATOR HOSE 41 9002-7187 1 TY-RAP
13 8820-1039 2 HEX HD CAPSCREW, 3/8-16X2, GR5 42 1 RADIATOR VENT W/CHECK VALVE,
14 8097-3020 4 SHOCK MOUNT (supplied with engine)
15 8097-6062 1 FAN SHROUD *43 8097-3070 1 DEAERATION TANK,
16 8368-1481 4 WASHER (includes item 57)
17 8856-1004 4 FLAT WASHER, 3/8 44 8097-1232 2 TANK BRACKET
18 8852-1306 4 HEX LOCKNUT, 3/8-16 45 7714-3006 9 WHIZ-LOK NUT, 5/16-18
19 8687-6049 1 FAN GUARD 46 7714-3004 8 WHIZ-LOK SCREW, 5/16-18X1-1/4
20 8856-1002 10 FLAT WASHER, 1/4 47 7714-3003 8 WHIZ-LOK CAPSCREW, 5/16-18X5/8
21 8063-3073 1 TUBE ASSY 48 8471-8634 1 HOSE ASSY
22 8452-1056 1 DRAIN COCK 49 8471-8598 1 HOSE ASSY
23 7713-3136 1 TWIN CLAMP SET 50 8855-1009 10 LOCKWASHER, 1/4
24 7713-3137 1 COVER PLATE 51 8097-3018 1 COOLANT LEVEL PROBE
25 8820-1023 1 HEX HD CAPSCREW, 5/16-18X1-3/4, 52 8871-1380 1 REDUCING BUSHING, 1/4X1/8
GR5 53 8855-1007 1 LOCKWASHER, #10
26 8097-1203 1 OIL COOLER BRACKET, L.H. 54 8850-1613 1 HEX NUT, #10-32
27 8063-3074 1 TUBE ASSY 55 2460-1710 1 SUPPORT CLAMP
28 8697-1172 2 HOSE CLAMP 56 7714-3004 1 WHIZ-LOK SCREW, 5/16-18X1-1/4
29 8866-2429 2 ELBOW, 90 DEGREES, *57 8097-4046 1 DEAERATION TANK CAP
(includes item 30)
* - Added inclusion note to item 43; added item 57.
MF UP 3-16
 CAB & RELATED COMPONENTS
Air Cleaner & Installation
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 8-93

Item Part No. Qty. Description Of Part

1 Ref AIR CLEANER ASSY (see page
UP3-18 for details)
2 7717-3010 2 MOUNTING BAND
3 7714-3006 4 WHIZ-LOK NUT, 5/16-18
4 7714-3015 4 WHIZ-LOK NUT, 3/8-16 (use as
spacer between door and mounting
band)
5 7714-3004 4 WHIZ-LOK SCREW, 5/16-18X1-1/4
6 8869-1345 1 ELBOW, 90 DEGREES
7 8368-3435 1 TUBE FITTING, 1/4 O.D.
8 AR NYLON TUBE
9 8368-3273 1 HOSE CLAMP
10 7717-3014 1 REDUCING ELBOW, 90 DEGREES
11 8687-1176 1 HOSE CLAMP
12 8097-3012 1 INTAKE TUBE
13 8097-3041 1 RUBBER GUARD
14 8687-1176 1 HOSE CLAMP
15 8097-4003 1 HOSE CLAMP
16 8097-4004 1 HUMP HOSE
17 8097-4005 1 HOSE CLAMP

PCN 920362-PM UP 3-17

 CAB & RELATED COMPONENTS
(7717-3009) Air Cleaner Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 8-1-97

Item Part No. Qty. Description Of Part

7717-3009 1 AIR CLEANER ASSY, (includes all
items)
1 8367-1291 1 CAP
2 7717-4007 1 INSTRUCTION MARKING
3 7717-4006 1 BODY ASSY
4 7717-4001 1 ELEMENT
5 8367-1284 1 NUT ASSY
6 7717-4002 1 O-RING
7 7717-4005 1 CLAMP ASSY
8 7717-4004 1 BAFFLE ASSY, (includes wing nut)
9 7717-4003 1 CUP ASSY, (includes welded stud)
10 8367-1290 1 VACUATOR VALVE

* - Removed item 11.

CS UP 3-18
 CAB & RELATED COMPONENTS
(8096-3039) Distribution Box Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 9-12-03

Item Part No. Qty. Description Of Part

8096-3039 1 DISTRIBUTION BOX ASSY (includes
all items)
1 8096-6020 1 BOX WELDMENT
2 8091-3016 1 CONSOLE DECAL
3 9103-3317 1 IGNITION & STARTER SWITCH
4 8096-4001 1 HEATER SWITCH
5 8096-4002 1 TILT SPEED RHEOSTAT
6 8096-4003 5 TOGGLE SWITCH
7 7738-3470 5 TOGGLE SWITCH BOOT
8 8091-3020 1 ACCESSORY DECAL
9 8096-3046 1 LATCH
*10 8096-1373 1 COVER
11 8091-3021 1 FUSE DECAL (inside cover)
12 7736-3265 3 RELAY, SINGLE POLE DOUBLE
THROW
13 7738-3377 1 RELAY, SINGLE POLE SINGLE
THROW
*14 8036-3116 1 FLASHER MODULE
15 8096-4008 AR FUSE, 5 AMP
7736-3267 AR FUSE, 10 AMP
7736-3268 AR FUSE, 15 AMP
8096-4009 AR FUSE, 25 AMP

* - Changed part numbers on items 10 & 14.

PCN 020135-GP UP 3-19
 CAB & RELATED COMPONENTS
Foot Pedals & Installation
(XL5200) Starting Serial No. 0522100
Original Issue 10-92

Item Part No. Qty. Description Of Part

1 8096-6005 1 FOOT PEDAL WELDMENT
2 Ref FOOT OPERATED PEDAL VALVE
ASSY (see page UP4-14 for details)
3 8096-3079 2 KNOB, OVAL TAPERED
4 8096-1135 2 LEVER
5 8855-1107 2 LOCKWASHER, 3/8 (hi-collar)
6 8820-1020 8 HEX HD CAPSCREW, 5/16-18X1,
GR5
7 8855-1010 19 LOCKWASHER, 5/16
8 8850-1005 19 HEX NUT, 5/16-18
9 8820-1035 2 HEX HD CAPSCREW, 3/8-16X1,
GR5
10 8856-1003 11 FLAT WASHER, 5/16

UP 3-20
 CAB & RELATED COMPONENTS
Rotating Platform
Right Side View
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 10-8-99

NEW STYLE LATCH BRACKET

NOTE: ITEMS 89 THRU 91 ARE USED

WITH SLAM LATCH, GRADALL
NOTE: ITEMS 85 THRU 87 ARE USED PART NUMBER 8096-3146
AFTER MACHINE SERIAL NUMBER
0522117.

PCN 9960769-DS UP 3-21

 CAB & RELATED COMPONENTS
Rotating Platform
Right Side View
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 10-8-99

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8097-6027 1 RESERVOIR COVER 48 8830-4925 4 ROUND HD MACHINE SCREW,
2 8097-3025 14 WHIZ-LOK SCREW, 3/8-16X1 #8-32X1/2
3 8820-1142 2 HEX HD CAPSCREW, 1-8X4-1/2, 49 8852-1604 4 HEX LOCKNUT, #8-32
GR5 50 8097-6063 1 FRONT VALVE COVER
4 8855-1018 4 LOCKWASHER, 1 51 8521-1088 2 RUBBER BUMPER
5 8856-1011 14 FLAT WASHER, 1 52 8830-1077 1 ROUND HD MACHINE SCREW,
6 8094-0002 1 COUNTERWEIGHT #8-32X1-1/2
7 9002-7470 3 HARDENED WASHER 53 8852-1604 1 HEX NUT, #8-32
8 8096-5010 1 SWING LIGHT ASSY, (includes items 54 8097-3047 1 RUBBER BUMPER
9 thru 11) 55 8364-1146 1 GRAB RAIL
9 8096-3078 1 SWING LIGHT HOUSING 56 8820-1066 4 HEX HD CAPSCREW, 1/2-13X1-1/2,
10 8096-3022 2 SWING LIGHT GR5
11 8830-1101 4 ROUND HD MACHINE SCREW, 57 8855-1013 4 LOCKWASHER, 1/2
#10-24X2-1/4 58 8364-1147 1 GRAB RAIL
*12 8820-1005 4 HEX HD CAPSCREW, 1/4-20X1, GR5 59 2492-1393 1 HORN
13 8097-6032 1 FUEL TANK COVER 60 2492-1395 1 HORN NUT
14 8097-3025 18 WHIZ-LOK SCREW, 3/8-16X1 61 2492-1394 1 HORN BRACKET
15 7714-3015 3 WHIZ-LOK NUT, 3/8-16 62 8820-1106 4 HEX HD CAPSCREW, 5/8-11X4-1/2,
16 8097-6026 1 DOOR SUPPORT, (includes item 17) GR8
17 8097-3034 1 HINGE 63 8688-1287 4 WASHER
18 8820-1003 3 HEX HD CAPSCREW, 1/4-20X3/4, 64 8094-6001 1 UPPER FRAME
GR5 65 8688-1227 4 SHOCK MOUNT
19 7714-3013 3 WHIZ-LOK NUT, 1/4-20 66 8856-1008 4 FLAT WASHER, 5/8
20 8097-1112 1 CLAMP BAR 67 8852-1210 4 HEX LOCKNUT, 5/8-11
21 7714-3003 2 WHIZ-LOK SCREW, 5/16-18X5/8 68 8820-1101 1 HEX HD CAPSCREW, 5/8-11X3, GR5
22 7714-3006 2 WHIZ-LOK NUT, 5/16 69 8688-1287 1 FLAT WASHER, 5/8
23 8368-3540 AR TRIM LOK 70 8096-3076 4 RUBBER SPACER
24 8097-3031 1 FLUSH BOLT 71 9002-7472 1 HARDENED WASHER
25 8097-1113 1 FUEL TANK DOOR 72 8094-3007 1 CRADLE STOP
26 7714-3016 6 WHIZ-LOK SCREW, #10-24X3/4 73 8850-1006 3 HEX NUT, 3/8-16
27 8097-1082 AR SHIM 74 9002-7469 3 HARDENED WASHER, 5/16
28 8097-1081 1 STRIKER 75 8094-1065 1 CRADLE STOP
29 7714-3017 6 WHIZ-LOK NUT, #10-24 76 8820-1065 1 HEX HD CAPSCREW, 1/2-13X1, GR5
30 8852-1210 1 HEX LOCK NUT, 5/8-11 77 8097-3025 4 WHIZ-LOK SCREW, 3/8-16X1
31 8097-1111 1 LATCH WIRE 78 8820-1096 2 HEX HD CAPSCREW, 5/8-11X1-3/4,
32 8097-6014 1 DOOR ASSY, (includes item 33) GR5
33 8368-3538 1 HINGE 79 8094-1066 1 SHOCK PLATE
34 7714-3006 4 WHIZ-LOK NUT, 5/16-18 80 8097-1048 1 BOTTOM COVER
35 8097-3019 2 GAS SPRING 81 8097-1049 1 ACCESS COVER
36 8387-3035 2 HOOD STOP CABLE 82 8829-1031 2 HEX HD CAPSCREW, 3/8-16X1/2,
37 8097-3025 2 WHIZ-LOK SCREW, 3/8-16X1 GR5
38 8850-1007 1 HEX NUT, 7/16-14 83 9020-6196 AR TRIM-LOK
39 8668-3431 1 CUPPED WASHER 84 8096-4049 1 SWING KIGHT LENS
40 7714-3015 8 WHIZ-LOK NUT, 3/8-16 85 8099-1352 2 HEX HD CAPSCREW, 1-8X12, GR8,
41 8097-6022 1 STRIKER SUPPORT (lubricate & torque to 795-845 ft. lbs.)
42 7716-3104 1 STRIKER PIN 86 7732-3030 4 HARDENED WASHER
43 8097-3026 1 LATCH WIRE 87 8852-1216 2 HEX LOCKNUT, 1-8
44 7714-3006 3 WHIZ-LOK NUT, 5/16-18 88 8097-6049 1 VALVE COVER
45 7738-3446 1 ROTARY LATCH 89 8320-1115 3 HEX HD CAPSCREW, 3/8-16X1-1/4,
46 8320-1111 3 HEX HD CAPSCREW, GR8, (loctite & torque to 40-45 ft. lbs.)
5/16-18X1, GR8 90 9002-7470 3 HARDENED WASHER
47 8366-3187 1 LATCH 91 8096-1193 1 LATCH BRACKET
*92 8855-1009 4 LOCKWASHER, 1/4

* - Revised item 12; added item 92.

PCN 960769-DS UP 3-21
 CAB & RELATED COMPONENTS
Rotating Platform
Left Side View
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 10-8-99

OLD STYLE LATCH

PCN 960769-DS UP 3-22

 CAB & RELATED COMPONENTS
Rotating Platform
Left Side View
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 10-8-99

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 7714-3016 16 WHIZ-LOK SCREW, #10-24X3/4 38 8097-6023 1 RADIATOR FILL LID, (includes
2 8097-1022 1 FIXED PANEL item 39)
3 8097-1097 1 COVER 39 8097-3034 1 HINGE
4 7714-3003 6 WHIZ-LOK SCREW, 5/16-18X5/8 40 7714-3016 5 WHIZ-LOK SCREW, #10-24X3/4
5 8097-1021 1 FIXED PANEL 41 8094-3004 1 RUBBER FLAP
6 8097-6019 1 LOUVRE WELDMENT 42 7714-3003 5 WHIZ-LOK SCREW, 5/16-18X5/8
7 7714-3004 2 WHIZ-LOK SCREW, 5/16-18X1-1/4 43 7714-3006 5 WHIZ-LOK NUT, 5/16-18
8 7714-3006 8 WHIZ-LOK NUT, 5/16-18 44 8097-6035 1 DOOR ASSY, (includes item 45)
9 8097-6018 1 FRONT ENGINE COVER 45 8368-3538 1 HINGE
10 8097-3025 64 WHIZ-LOK SCREW, 3/8-16X1 46 8097-6031 1 REAR ENGINE COVER
11 7714-3015 11 WHIZ-LOK NUT, 3/8-16 47 8067-1031 2 HEAT SHIELD
12 8097-1125 1 FRONT BELLYPAN 48 8820-1003 1 HEX HD CAPSCREW, 1/4-20X3/4,
13 8368-3540 AR TRIM LOK GR5
14 8097-3019 4 GAS SPRING 49 2492-1393 1 HORN
15 8097-6036 1 DOOR ASSY, (includes item 16) 50 2492-1395 1 HORN NUT
16 8368-3538 1 HINGE 51 2492-1394 1 HORN BRACKET
17 9020-6196 AR TRIM LOK 52 7714-3013 1 WHIZ-LOK NUT, 1/4-20
18 8820-1031 6 HEX HD CAPSCREW, 3/8-16X1/2, 53 8097-1136 1 ACCESS COVER
GR5 54 8096-5010 1 SWING LIGHT ASSY, (includes items
19 8097-1049 3 ACCESS PLATE 55 thru 57)
20 8097-1213 1 BOTTOM COVER 55 8096-3078 1 SWING LIGHT HOUSING
21 8096-3146 2 SLAM LATCH 56 8096-3022 2 SWING LIGHT
22 8320-1115 6 HEX HD CAPSCREW, 3/8-16S1-1/4, 57 8830-1101 4 ROUND HD MACHINE SCREW,
GR5 #10-24X2-1/4
23 9002-7470 6 HARDENED WASHER 58 9123-3012 1 TRAVEL ALARM
24 8096-1193 2 LATCH BRACKET 59 7714-3003 2 WHIZ-LOK SCREW, 5/16-18X5/8
25 8830-4925 8 ROUND HD MACHINE SCREW, 60 8096-1252 AR LATCH SHIM
#8-32X1/2 61 8097-1214 1 BOTTOM COVER
26 8096-3066 4 CABLE SEAL 62 8097-6022 1 STRIKER SUPPORT
27 8096-3069 4 MALE TERMINAL 63 7738-3446 1 ROTARY LATCH
28 8096-3058 2 SHROUD CONNECTOR 64 8097-3025 2 WHIZ-LOK SCREW, 3/8-16X1
29 8852-1604 8 HEX LOCKNUT, #8-32 65 8850-1007 1 HEX NUT, 7/16-14
*30 8855-1009 10 LOCKWASHER, 1/4 66 8668-3431 1 CUPPED WASHER
31 7738-3144 2 HOOD STOP CABLE 67 7714-3015 1 WHIZ-LOK NUT, 3/8-16
32 8097-6005 1 RADIATOR COVER, (includes 68 7716-3104 1 STRIKER PIN
item 33) 69 8097-3027 1 LATCH WIRE
33 7714-3006 2 WHIZ-LOK NUT, 5/16-18 70 7714-3006 1 WHIZ-LOK NUT, 5/16-18
*34 8820-1005 10 HEX HD CAPSREW, 1/4-20X1, GR5 71 8820-1022 2 HEX HD CAPSCREW, 5/16-18X1-1/2,
35 8097-1081 1 STRIKER GR5
36 8097-1082 AR SHIM *72 8097-1177 2 HINGE PIN
37 7714-3017 5 WHIZ-LOK NUT, #10-24 *73 8858-1117 4 RETAINING RING

NOTE: PREVIOUS STYLE SWING LIGHT COMPONENTS

INCLUDE: 8096-3022 SWING LIGHT
8097-1115 LIGHT BRACKET
8820-1003 HEX HD CAPSCREW, 1/4-20X3/4, GR5
7714-3013 WHIZ-LOK NUT, 1/4-20
8830-1101 ROUND HD MACHINE SCREW, #10-24X2-1/4
8852-1605 HEX LOCKNUT, #10-24
PLUS ITEMS 26 THRU 28 FROM THE ABOVE LIST.
PREVIOUS STYLE SWING LIGHT IS APPLICABLE THRU
MACHINE S/N #0525100.

* - Revised quantity on item 30; changed item 34; added items 72 & 73.
PCN 960769-DS UP 3-22
 CAB & RELATED COMPONENTS
Rotating Platform
Left Side View
(XL5200) Starting Serial No. 0526110
Original Issue 12-96
Revised 10-8-99

OLD STYLE LATCH

PCN 960769-DS UP 3-22

 CAB & RELATED COMPONENTS
Rotating Platform
Left Side View
(XL5200) Starting Serial No. 0526110
Original Issue 12-96
Revised 10-8-99

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 7714-3016 16 WHIZ-LOK SCREW, #10-24X3/4 38 8097-6023 1 RADIATOR FILL LID, (includes
2 8097-1022 1 FIXED PANEL item 39)
3 8097-1097 1 COVER 39 8097-3034 1 HINGE
4 7714-3003 6 WHIZ-LOK SCREW, 5/16-18X5/8 40 7714-3016 5 WHIZ-LOK SCREW, #10-24X3/4
5 8097-1021 1 FIXED PANEL 41 8094-3004 1 RUBBER FLAP
6 8097-6019 1 LOUVRE WELDMENT 42 7714-3003 5 WHIZ-LOK SCREW, 5/16-18X5/8
7 7714-3004 2 WHIZ-LOK SCREW, 5/16-18X1-1/4 43 7714-3006 5 WHIZ-LOK NUT, 5/16-18
8 7714-3006 8 WHIZ-LOK NUT, 5/16-18 44 8097-6035 1 DOOR ASSY, (includes item 45)
9 8097-6018 1 FRONT ENGINE COVER 45 8368-3538 1 HINGE
10 8097-3025 64 WHIZ-LOK SCREW, 3/8-16X1 46 8097-6052 1 REAR ENGINE COVER
11 7714-3015 11 WHIZ-LOK NUT, 3/8-16 47 8067-1031 2 HEAT SHIELD
12 8097-1125 1 FRONT BELLYPAN 48 8820-1003 1 HEX HD CAPSCREW, 1/4-20X3/4,
13 8368-3540 AR TRIM LOK GR5
14 8097-3019 4 GAS SPRING 49 2492-1393 1 HORN
15 8097-6036 1 DOOR ASSY, (includes item 16) 50 2492-1395 1 HORN NUT
16 8368-3538 1 HINGE 51 2492-1394 1 HORN BRACKET
17 9020-6196 AR TRIM LOK 52 7714-3013 1 WHIZ-LOK NUT, 1/4-20
18 8820-1031 6 HEX HD CAPSCREW, 3/8-16X1/2, 53 8097-1136 1 ACCESS COVER
GR5 54 8096-5010 1 SWING LIGHT ASSY, (includes items
19 8097-1049 3 ACCESS PLATE 55 thru 57)
20 8097-1213 1 BOTTOM COVER 55 8096-3078 1 SWING LIGHT HOUSING
21 8096-3146 2 SLAM LATCH 56 8096-3022 2 SWING LIGHT
22 8320-1115 6 HEX HD CAPSCREW, 3/8-16S1-1/4, 57 8830-1101 4 ROUND HD MACHINE SCREW,
GR5 #10-24X2-1/4
23 9002-7470 6 HARDENED WASHER 58 9123-3012 1 TRAVEL ALARM
24 8096-1193 2 LATCH BRACKET 59 7714-3003 2 WHIZ-LOK SCREW, 5/16-18X5/8
25 8830-4925 8 ROUND HD MACHINE SCREW, 60 8096-1252 AR LATCH SHIM
#8-32X1/2 61 8097-1214 1 BOTTOM COVER
26 8096-3066 4 CABLE SEAL 62 8097-6022 1 STRIKER SUPPORT
27 8096-3069 4 MALE TERMINAL 63 7738-3446 1 ROTARY LATCH
28 8096-3058 2 SHROUD CONNECTOR 64 8097-3025 2 WHIZ-LOK SCREW,3/8-16X1
29 8852-1604 8 HEX LOCKNUT, #8-32 65 8850-1007 1 HEX NUT, 7/16-14
*30 8855-1009 10 LOCKWASHER, 1/4 66 8668-3431 1 CUPPED WASHER
31 7738-3144 2 HOOD STOP CABLE 67 7714-3015 1 WHIZ-LOK NUT, 3/8-16
32 8097-6005 1 RADIATOR COVER, (includes 68 7716-3104 1 STRIKER PIN
item 33) 69 8097-3027 1 LATCH WIRE
33 7714-3006 2 WHIZ-LOK NUT, 5/16-18 70 7714-3006 1 WHIZ-LOK NUT, 5/16-18
*34 8820-1005 10 HEX HD CAPSCREW, 1/4-20X1, GR5 71 8820-1022 2 HEX HD CAPSCREW, 5/16-18X1-1/2,
35 8097-1081 1 STRIKER GR5
36 8097-1082 AR SHIM *72 8097-1177 2 HINGE PIN
37 7714-3017 5 WHIZ-LOK NUT, #10-24 *73 8858-1117 4 RETAINING RING

NOTE: PREVIOUS STYLE SWING LIGHT COMPONENTS

INCLUDE: 8096-3022 SWING LIGHT
8097-1115 LIGHT BRACKET
8820-1003 HEX HD CAPSCREW, 1/4-20X3/4, GR5
7714-3013 WHIZ-LOK NUT, 1/4-20
8830-1101 ROUND HD MACHINE SCREW, #10-24X2-1/4
8852-1605 HEX LOCKNUT, #10-24
PLUS ITEMS 26 THRU 28 FROM THE ABOVE LIST.
PREVIOUS STYLE SWING LIGHT IS APPLICABLE THRU
MACHINE S/N #0525100.

* - Revised quantity on item 30; changed item 34; added items 72 & 73.
PCN 960769-DS UP 3-22
 HYDRAULIC SYSTEM COMPONENTS
(8093-3005) Main Pump Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 1-13-15

MF UP 4-1
 HYDRAULIC SYSTEM COMPONENTS
(8093-3005) Main Pump Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 1-13-15

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-3005 1 MAIN PUMP ASSY, (includes all 20 Ref PORT BLOCK ASSY, (see page UP4-
items) 2 for details)
8093-4270 1 SEAL KIT, (kit includes items 3, 4, 8, 21 8093-4311 1 STROKING PISTON COVER ASSY,
22, 23, 25, 34 & 37 on page UP4-1, (includes items 22 thru 26 & one of
and items 1, 4, 5, 16, 24, 33, 34, 39 item 38)
& 41 on page UP4-2) 22 8392-4160 1 O-RING
1 8093-4271 1 INTERNAL RETAINING RING 23 8093-4312 1 O-RING
2 8093-4272 1 FRONT COVER 24 8093-4313 4 SOCKET HD CAPSCREW
3 8093-4273 1 O-RING 25 8093-4314 1 SEAL NUT
4 8093-4274 1 SHAFT SEAL 26 8093-4315 1 ADJUSTING SCREW
5 8093-4162 1 PLUG 27 1 CONTROL LENS, CCW
6 8093-4275 1 INTERNAL RETAlNING RING 28 8093-4302 1 ROTARY GROUP, DRIVE, (includes
7 8093-4276 1 SHIM items 18, 29 & 30)
8 8093-4277 1 O-RING 29 8093-4303 1 SHAFT BEARING ASSY
9 8093-4278 1 COVER 30 1 CONTROL LENS, CW
10 8093-4279 1 ROLLER BEARING 31 8093-4305 1 BALL BEARING
11 8093-4280 1 KEY 32 8093-4306 1 GEAR
12 8093-4281 1 SHAFT 33 8093-4307 1 BALL BEARING
13 8093-4282 1 GEAR 34 8093-4577 1 O-RING
14 8093-4283 1 ROLLER BEARING 35 8093-4308 1 FLANGE
15 8093-4284 1 HOUSING 36 8093-4309 4 SOCKET HD CAPSCREW
16 8093-4285 1 ROTARY GROUP, DRIVEN, 37 8093-4310 1 GASKET
(includes items 17, 18 & 27) 38 8093-4486 4 PLUG
17 8093-4286 1 SHAFT BEARING ASSY *39 8093-3139 1 O-RING
18 8093-4287 2 HYDRAULIC ROTARY GROUP
19 Ref CONTROL KIT, LRDS, (see page NOTE: ONLY ITEMS WITH PART
UP4-2 for details) NUMBERS ARE AVAILABLE
FOR SERVICE.

* - Changed part number on item 39.

MF UP 4-1
 HYDRAULIC SYSTEM COMPONENTS
(8093-3005) Main Pump Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 12-13-02

GP UP 4-2
 HYDRAULIC SYSTEM COMPONENTS
(8093-3005) Main Pump Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 12-13-02

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-4389 1 CONTROL KIT ASSY, (includes items 35 8093-4419 1 FEEDBACK ROD
1 thru 35) 36 8093-4420 1 PORT BLOCK ASSY, (includes
1 8392-4164 3 SEAL NUT items 37 thru 59)
2 8093-4184 1 ADJUSTING SCREW 37 8093-4421 1 PORT BLOCK
3 8093-4390 1 CAP 38 8093-4422 2 DOWELPIN
4 8093-4391 1 BACK-UP RING 39 8093-4179 1 O-RING
5 8093-4392 1 O-RING 40 8093-4424 1 BUSHING
6 8093-4393 1 SPRING COLLAR 41 8093-4202 1 O-RING
7 8093-4394 1 SPRING, OUTER 42 8093-4425 1 CONTROL BUSHING
8 8093-4395 1 SPRING, INNER 43 8093-4426 1 CONTROL PISTON
9 8093-4396 1 SPRING COLLAR 44 8093-4427 1 ROLLER
10 8093-4397 1 BUSHING 45 8093-4428 1 BRACKET
11 8093-4398 1 PISTON 46 8093-4429 1 ROD HOLDER
12 8093-4399 1 PLUG 47 8093-4430 1 NEEDLE BEARING
13 1 BODY 48 8093-4431 1 FEEDBACK LEVER
14 8093-4400 2 ADJUSTING SCREW 49 8093-4124 2 SOCKET HD CAPSCREW
15 8093-4401 1 CAP 50 8093-4432 2 PIN
16 8093-4088 2 O-RING 51 8093-4433 6 RETAINING RING
17 8093-4402 1 SPRING COLLAR 52 8093-4434 1 PIN
18 8093-4403 1 SPRING 53 8093-4435 2 DOWEL PIN
19 8093-4404 1 SPRING COLLAR 54 8093-4436 1 PISTON RING
20 8093-4405 1 SPOOL 55 8093-4437 1 STROKING PISTON
21 8093-4406 1 BUSHING 56 8093-4438 1 PISTON RING
22 8093-4407 1 PIN 57 8093-4439 1 YOKE
23 8093-4408 1 CAP 58 8093-4313 8 SOCKET HD CAPSCREW
24 8093-4409 1 BACK-UP RING 59 8093-4440 1 SPRING
25 8093-4410 1 SPRING COLLAR 60 8093-4579 2 SQUARE RING
26 8093-4411 1 SPRING 61 8093-4648 1 SQUARE RING
27 8093-4412 1 SPRING COLLAR NOTE: ITEMS 1, 4, 5, 16, 24, 33, 34,
28 8093-4413 1 SPOOL 39 & 41 ARE INCLUDED IN
29 8093-4414 1 BUSHING 8093-4270 SEAL KIT. SEE
30 8093-4415 4 SOCKET HD CAPSCREW PAGE UP4-1 FOR DETAILS.
31 8093-4416 1 ORIFICE, (1.0 MM)
32 8093-4417 1 PLUG NOTE: ONLY ITEMS WITH PART
33 8093-4418 1 O-RING NUMBERS ARE AVAILABLE
*34 8392-4160 3 O-RING FOR SERVICE.

* - Changed quantity on item 34.

GP UP 4-2
 HYDRAULIC SYSTEM COMPONENTS
(8093-3076) Gear Pump Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92

Item Part No. Qty. Description Of Part

8093-3076 1 GEAR PUMP ASSY (includes
all items)
8093-4211 AR SEAL KIT (includes items 5, 10 & 16)
1 8093-4212 4 HEX HD CAPSCREW
2 9103-4058 4 WASHER
3 8093-4079 1 SOCKET HD PLUG
4 8093-4213 1 REAR COVER
5 8093-4214 2 SQUARE CUT RING
6 8093-4215 2 THRUST PLATE
7 8093-4216 1 DRIVE GEAR
8 8093-4217 1 DRIVEN GEAR
9 8093-4218 2 WEAR PLATE
10 8093-4219 2 LOAD SEAL
11 8093-4220 4 DOWEL PIN
12 8093-4221 1 REAR BODY
13 8093-4222 1 DRIVEN GEAR
14 8093-4223 1 DRIVE GEAR
15 8093-4224 1 FRONT BODY
16 8093-4225 1 SHAFT SEAL

UP 4-3
 HYDRAULIC SYSTEM COMPONENTS
(8097-3004) Pump Coupler Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 2-25-94

Item Part No. Qty. Description Of Part

8097-3004 1 PUMP COUPLER ASSY (includes
all items)
1 8097-4014 6 HEX HD CAPSCREW,
M12X25MMX8.8
2 8097-4015 1 PLATE
3 8097-4016 1 UNIVERSAL ELEMENT
4 8097-4017 6 HEX NUT, M12
5 8097-4018 1 HUBSTAR
6 8097-4019 2 SET SCREW, M12X16MM, DOG
POINT, (lubricate & torque to 35-37
ft. lbs.)
7 8820-1033 8 HEX HD CAPSCREW, 3/8-16X3/4,
GR5
8 8855-1011 8 LOCKWASHER, 3/8

UP 4-4
 HYDRAULIC SYSTEM COMPONENTS
(8090-5003) Swing Transmission Installation
(XL5200) Starting Serial No. 0522100 thru 0524125
Original Issue 7-92
Revised 11-1-01

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8090-5003 1 SWING TRANSMISSION 12 8871-1251 1 SQUARE HD PIPE PLUG, 1/4
INSTALLATION, (includes items 1 13 8871-1101 1 STREET ELBOW, 90 DEGREES, 1/4
thru 20) 14 7734-3070 1 VENT
1 8866-1112 1 MALE ELBOW, 90 DEGREES, *15 8688-3291 1 TUBE FITTING
3/8X1/2 TUBE *16 8090-3006 1 TUBE ASSY
2 8090-3005 1 TUBE ASSY 17 8688-3044 1 TUBE FITTING
3 8866-1385 1 SQUARE HD PIPE PLUG, 3/8 18 8094-1001 1 SWING PINION
4 Ref SWING TRANSMISSION ASSY, 19 7714-1036 1 RETAINER PLATE
(see page UP4-6 for details) 20 8320-1066 2 HEX HD CAPSCREW, 1/2-20X1-1/4,
5 Ref SWING BRAKE ASSY, (see page GR8, SELF-LOCKING (nylok)
UP4-8 for details) 21 8094-6002 1 SWING PINION GUARD
6 8870-1020 1 NIPPLE, 1/8X1-1/2 *22 8097-3025 3 WHIZ-LOK SCREW, 3/8-16X1
7 8871-1210 1 PIPE COUPLING, 1/8 *23 8863-1684 1 DOWEL PIN, 3/4X2
8 8407-1251 1 VENT *24 8320-1039 8 HEX HD CAPSCREW, 3/4-10X2-1/2,
9 Ref SWING MOTOR ASSY, (see page GR8, (torque to 340-365 ft. lbs.)
UP4-7 for details) *25 8668-1572 8 HARDENED WASHER
10 8540-3085 4 HEX LOCKNUT
11 8364-1853 4 STUD, (loctite & torque to 75-85 ft.
lbs.)
* - Added serial number breaks in upper right corner; reversed item 15 & 16; changed part number on items 22 thru 25.
PCN 940702-LK UP 4-5
 HYDRAULIC SYSTEM COMPONENTS
(8090-5003) Swing Transmission Installation
(XL5200) Starting Serial No. 0524126
Original Issue 11-01

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8090-5003 1 SWING TRANSMISSION 12 8871-1251 1 SQUARE HD PIPE PLUG, 1/4
INSTALLATION, (includes items 1 13 8871-1101 1 STREET ELBOW, 90 DEGREES, 1/4
thru 17) 14 8688-3044 1 TUBE FITTING
1 8866-1112 1 MALE ELBOW, 90 DEGREES, 15 8094-1001 1 SWING PINION
3/8X1/2 TUBE 16 7714-1036 1 RETAINER PLATE
2 8090-3005 1 TUBE ASSY 17 8320-1066 2 HEX HD CAPSCREW, 1/2-20X1-1/4,
3 8866-1385 1 SQUARE HD PIPE PLUG, 3/8 GR8, SELF-LOCKING, (nylok),
4 Ref SWING TRANSMISSION ASSY, (lubricate & torque to 75-85 ft. lbs.)
(see page UP4-6 for details) 18 8094-6002 1 SWING PINION GUARD
5 Ref SWING BRAKE ASSY, (see page 19 7738-3551 2 MUFFLER
UP4-8 for details) 20 8097-3025 3 WHIZ-LOK SCREW, 3/8-16X1
6 8870-1020 1 NIPPLE, 1/8X1-1/2 21 8320-1039 8 HEX HD CAPSCREW, 3/4-10X2-1/2,
7 8688-3172 1 TUBE FITTING, (female) GR8
8 54" NYLON TUBE, 3/8 22 8668-1572 8 HARDENED WASHER
9 Ref SWING MOTOR ASSY, (see page 23 8863-1684 1 DOWEL PIN, 3/4X2
UP4-7 for details) 24 Ref DEAERATION TANK BRACKET, (see
10 8540-3085 4 HEX LOCKNUT page UP3-16 for details)
11 8364-1853 4 STUD, (loctite & torque to 75-85 ft. 25 8063-3119 2 ANCHOR COUPLING
lbs.) 26 8688-3046 2 TUBE FITTING

LK UP 4-5
 HYDRAULIC SYSTEM COMPONENTS
(8094-3002) Swing Transmission Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 7-29-94

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8094-3002 1 SWING TRANSMISSION ASSY 22 8094-4034 3 PLANET SHAFT
(includes all items except items 23 8094-4038 3 LOCK PIN
1, 2 & 3) 24 8094-4035 1 SECOND STAGE CARRIER
1 8320-1066 2 HEX HD CAPSCREW, 1/2-20X1-14, 25 9020-2542 2 THRUST WASHER (thick)
GR8 (NYLOK) (lubricate & torque to 26 9020-2543 2 THRUST BEARING
75-85 ft.lbs.) 27 7714-4019 2 THRUST WASHER (thin)
2 7714-1036 1 RETAINER PLATE 28 7714-4020 1 THRUST BEARING CARRIER
3 8094-1001 1 SWING PINION 29 7714-4022 12 THRUST WASHER
4 7734-4004 1 OIL SEAL 30 7714-4023 3 PLANET GEAR
5 7714-4034 1 OUTPUT SHAFT 31 7714-4024 57 NEEDLE ROLLER
6 7734-4006 1 BEARING CONE 32 7714-4025 3 PLANET SHAFT
7 7734-4007 1 BEARING CUP 33 7714-4036 3 ROLL PIN
8 8364-4010 1 HOUSING 34 7714-4026 1 FIRST STAGE CARRIER
9 7714-4007 2 PIPE PLUG 35 7734-4015 1 SECOND STAGE SUN GEAR
10 7712-4007 1 PIPE PLUG 36 7714-4028 2 THRUSTWASHER
11 7714-4008 1 MAGNETIC PLUG 37 7734-4016 1 INPUT GEAR
12 7714-4005 1 BEARING CUP 38 7712-4024 2 O-RING
13 7714-4004 1 BEARING CONE 39 7734-4017 1 RING GEAR
14 7734-4009 1 TANGED WASHER 40 7712-4027 1 THRUST WASHER
15 7734-4010 1 LOCKWASHER 41 7734-4018 1 COVER
16 7734-4011 1 LOCKNUT 42 7712-4007 2 PIPE PLUG
17 7734-4012 1 RETAINING RING 43 7734-4019 24 BOLT
18 7714-4012 12 THRUST WASHER 44 8094-4036 3 RETAINER PLATE
19 7734-4014 3 PLANET GEAR 45 8094-4037 6 HEX HD CAPSCREW, 3/8-16X3/4,
20 7714-4014 108 NEEDLE ROLLER GR5
21 7714-4015 3 SPACER

UP 4-6
 HYDRAULIC SYSTEM COMPONENTS
(8093-3001) Swing Motor Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 5-27-05

3 4

2
1

10
12

13
14

11 16

8
13
9 15

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-3001 1 SWING MOTOR ASSY, (includes all 7 8093-4073 1 HOUSING
items) 8 8063-4061 1 O-RING
8093-4050 1 SEAL KIT, (includes items 3, 4, 8 & 10) 9 8093-4082 1 PLUG, (includes item 8)
1 8093-4052 1 RETAINING RING 10 8093-4074 1 O-RING
2 8093-4053 1 FRONT COVER 11 8093-4081 1 DOWELL PIN
3 8093-4576 1 O-RING 12 8093-4075 1 PORT PLATE
*4 8063-4004 1 SHAFT SEAL 13 8093-4076 6 LOCK WASHER
5 8093-4056 AR SHIM, (0.1 thick) 14 8093-4077 2 CAPSCREW, M8X20
8093-4057 AR SHIM, (0.3 thick) 15 8093-4080 4 CAPSCREW, M8X50
6 8093-4575 1 ROTARY GROUP 16 8063-4002 2 PLUG
* - Changed part number on item 4.
PM UP 4-7
 HYDRAULIC SYSTEM COMPONENTS
(7734-3081) Swing Brake Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
7734-3081 1 SWING BRAKE ASSY, (includes all 9 7713-4212 11 COMPRESSIONSPRING
items) 10 7734-4048 2 TORQUEPIN
7734-4020 AR GASKET KIT, (includes item 1) 11 7734-4027 1 SPLINEDSHAFT
7734-4021 AR BEARING KIT, (includes items 2, 3 & 12 7734-4049 1 PRIMARYDISC
4) 13 8669-1296 6 COMPRESSIONSPRING
7734-4022 AR O-RING KIT, (includes items 7, 17, 18, 14 7734-4050 3 ROTATINGDISC
19 & 20) 15 7734-4051 4 STATIONARY DISC
7734-4045 AR STACK KIT, (includes items 9, 10, 12, 16 7734-4028 1 PISTON
13, 14 & 15) 17 7713-4073 1 BACK-UP RING
1 7734-4046 2 GASKET 18 7713-4074 1 O-RING
2 7734-4044 1 OIL SEAL 19 7734-4052 1 BACK-UP RING
3 8669-1290 2 RETAININGRING 20 7734-4053 1 O-RING
4 7734-4043 2 BALL BEARING 21 8669-3001 1 BLEEDERSCREW
5 7734-4024 1 HOUSING 22 8344-1316 2 HEX FLANGE SCREW
6 7734-4025 1 HEXSOCKETPLUG 23 7734-4030 1 HEXSOCKETPLUG
7 7734-4047 1 GASKET 24 7713-4220 1 PLUG
8 7734-4026 1 SPRINGRETAINER 25 7734-4029 1 POWERPLATE

UP 4-8
 HYDRAULIC SYSTEM COMPONENTS
(8094-3008) Swing Brake Assembly
(XL5200) Starting Serial No. 0527107
Original Issue 5-94
Revised 9-12-02

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8094-3008 1 SWING BRAKE ASSY, (includes all 9 7713-4212 11 COMPRESSION SPRING
items) 10 7734-4048 2 TORQUE PIN
7734-4021 AR BEARING KIT, (includes items 2, 3 11 7734-4027 1 SPLINED SHAFT
& 4) 12 7734-4049 1 PRIMARY DISC
7734-4022 AR O-RING KIT, (includes items 7, 17, 13 8669-1296 6 COMPRESSION SPRING
18, 19 & 20) 14 7734-4050 3 ROTATING DISC
7734-4045 AR STACK KIT, (includes items 9, 10, 15 7734-4051 4 STATIONARY DISC
12, 13, 14 & 15) 16 7734-4028 1 PISTON
1 8568-1076 2 GASKET 17 7713-4073 1 BACK-UP RING
*2 7734-4060 1 OIL SEAL 18 7713-4074 1 O-RING
3 8669-1290 2 RETAINING RING 19 7734-4052 1 BACK-UP RING
4 7734-4043 2 BALL BEARING 20 7734-4053 1 O-RING
5 7734-4024 1 HOUSING 21 8669-3001 1 BLEEDER SCREW
6 7734-4025 1 HEX SOCKET PLUG 22 8344-1316 2 HEX FLANGE SCREW
7 8094-4039 1 GASKET 23 7734-4030 1 HEX SOCKET PLUG
8 7734-4026 1 SPRING RETAINER 24 7713-4220 1 PLUG
25 7734-4029 1 POWER PLATE
* - Changed part number on item 2. UP 4-8
PM
 HYDRAULIC SYSTEM COMPONENTS
(8093-5007) Valve Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 10-92

Item Part No. Qty. Description Of Part

8093-5007 1 VALVE ASSY (includes all items)
1 Ref PILOT/STEER VALVE ASSY
(see page UP4-10 for details)
2 8859-1207 1 O-RING
3 8866-2008 1 CONNECTOR (includes item 2)
4 8859-1204 1 O-RING
5 8866-2139 1 RUN TEE (includes item 4)
6 7713-3089 1 MINI-CHECK COUPLING
7 8093-3055 1 UNION
8 8866-2061 1 ELBOW, 90 DEGREES
(includes item 9)
9 8859-1209 1 O-RING
10 Ref THERMAL BY-PASS VALVE ASSY
(see page UP4-11 for details)
11 8656-1333 1 REDUCER, 1-5/16-12X1-1/16-12
12 8859-1207 1 O-RING
13 8866-2155 1 BRANCH TEE (includes item 12)
UP 4-9
 HYDRAULIC SYSTEM COMPONENTS
(8093-5024) Valve Assembly
(XL5200) Starting Serial No. 0526110
Original Issue 8-94

Item Part No. Qty. Description Of Part

8093-5024 1 VALVE ASSY (includes all items)
1 Ref PILOT/STEER VALVE ASSY
(see page UP4-10 for details)
2 8859-1207 1 O-RING
3 8866-2087 1 ELBOW, 45 DEGREES (includes
item 2)
4 8859-1204 1 O-RING
5 8866-2139 1 RUN TEE (includes item 4)
6 7713-3089 1 MINI-CHECK COUPLING, (includes
item 7)
7 8376-3056 1 VITON O-RING, (lubricate lightly)
8 8866-2061 2 ELBOW, 90 DEGREES
(includes item 9)
9 8859-1209 2 O-RING
10 Ref THERMAL BY-PASS VALVE ASSY
(see page UP4-11 for details)
11 8093-3055 1 UNION
12 8866-2224 1 SWIVEL NUT RUN TEE

PCN 940353-PM UP 4-9

 HYDRAULIC SYSTEM COMPONENTS
(8063-5012) Valve Assembly
(XL5200) Starting Serial No. 0525117
Original Issue 1-96
Revised 10-25-96

Item Part No. Qty. Description Of Part

8063-5012 1 VALVE ASSY, (includes all items)
1 Ref PILOT/STEER VALVE ASSY, (see
page UP4-10 for details)
*2 8859-1206 1 O-RING
*3 8866-2304 1 CONNECTOR, (includes item 2)
4 8376-3056 2 VITON O-RING, (lubricate lightly)
5 8866-2239 1 SWIVEL NUT RUN TEE
6 8866-2139 1 RUN TEE, (includes item 7)
7 8859-1204 1 O-RING
8 7713-3089 2 MINI-CHECK COUPLING, (includes
item 4)
9 8866-2429 2 ELBOW, 90 DEGREES, (includes
item 10)
10 8859-1024 2 O-RING
11 8093-3055 1 UNION
12 Ref THERMAL BY-PASS VALVE ASSY,
(see page UP4-11 for details)

* - Changed part numbers on items 2 & 3. UP 4-9

PCN 950396-CS
 HYDRAULIC SYSTEM COMPONENTS
(8093-3036) Pilot/Steer Valve Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 4-7-95

Item Part No. Qty. Description Of Part

8093-3036 1 PILOT/STEER VALVE ASSY
(includes all items)
1 1 VALVE BODY
2 7736-3284 1 RELIEF VALVE ASSY (500 PSI)
3 9120-4190 AR RELIEF VALVE SEAL KIT

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR
SERVICE.

* - Changed part number on item 2.

PM UP 4-10
 HYDRAULIC SYSTEM COMPONENTS
(8097-3010) Thermal By-Pass Valve Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92

Item Part No. Qty. Description Of Part

8097-3010 1 THERMAL BY-PASS VALVE ASSY
(includes all items)
1 8097-4006 4 HEX HD CAPSCREW
2 8097-4007 2 FITTING
3 8097-4008 2 SEAL
4 8097-4009 1 THERMAL ELEMENT ASSY
5 8097-4010 1 VALVE BODY
6 8097-4011 1 SEAL ASSY
7 8097-4012 1 SPRING
8 8097-4013 4 HEX LOCKNUT

UP 4-11
 HYDRAULIC SYSTEM COMPONENTS
(8093-5022) Pressure Reducing Valve Assembly
(XL5200) Starting Serial No. 0528110
Original Issue 1-95

Item Part No. Qty. Description Of Part

8093-5022 1 PRESSURE REDUCING VALVE
ASSY
(includes all items)
1 Ref PRESSURE REDUCING VALVE
ASSY
(see page UP4-13 for details)
2 8866-2005 2 CONNECTOR (includes item 3)
3 8859-1204 3 O-RING
4 8093-1022 1 VALVE BRACKET
5 8850-1004 2 HEX NUT, 1/4-20
6 8855-1009 2 LOCKWASHER, 1/4
7 8866-2139 1 RUN TEE (includes item 3)
8 8820-1008 2 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
9 8866-2084 1 ELBOW, 45 DEGREES, (includes
item 3)

UP 4-12
 HYDRAULIC SYSTEM COMPONENTS
(8093-3105) Pressure Reducing Valve Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92

Item Part No. Qty. Description Of Part

8093-3105 1 PRESSURE REDUCING VALVE
ASSY (includes all items)
1 1 VALVE BODY
2 7713-3089 2 MINI-CHECK COUPLING
3 9120-4198 1 CHECK VALVE ASSY
4 9120-4190 1 CHECK VALVE SEAL KIT
5 8093-4005 1 PRESSURE REDUCING VALVE
ASSY
6 8093-4006 1 REDUCING VALVE SEAL KIT

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR
SERVICE.
UP 4-13
 HYDRAULIC SYSTEM COMPONENTS
(8093-3109) Foot Operated Pedal Valve Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 7-28-02

Item Part No. Qty. Description Of Part

8093-3109 1 FOOT PEDAL VALVE ASSY
(includes all items)
1 8093-4064 1 FOOT PEDAL
2 8093-4661 1 AXLE KIT
3 8093-4662 1 CAPSCREW
4 8093-4663 1 SUPPORT PLATE WITH BUSHING
5 8093-4664 1 PLUNGER GUIDE AND RUBBER
CAP KIT, (pack of two)
6 8093-4657 2 REGULATING KIT
7 8093-4665 2 RETURN SPRING
8 1 VALVE BODY

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE
FOR SERVICE

* - Revised illustration & parts list; vendor will no longer supply individual components; revised page headings.
PM UP 4-14
THIS PAGE LEFT INTENTIONALLY BLANK.

THE 8366-3117 DIRECTIONAL CONTROL VALVE

ASSY, PARTS MANUAL PAGE UP 4-15, DOES NOT
PERTAIN TO THE XL5200 CRAWLER MOUNT
MANUAL.

THIS PAGE IS USED ONLY FOR THE XL5100

CARRIER MOUNT MANUAL.

UP 4-15
 HYDRAULIC SYSTEM COMPONENTS
(8092-3026) Tilt Motor Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8092-3026 1 TILT MOTOR ASSY (includes all 10 8092-4011 1 GEROLER
items) 11 8092-4012 1 VALVE DRIVE
8092-4001 AR SEAL KIT (includes items 1, 3, 4, 5, 12 8092-4013 1 VALVE PLATE
7, 15 & 16) 13 8092-4014 1 VALVE
1 8092-4002 1 SEAL 14 8092-4015 1 BALANCE RING
2 8092-4003 1 BEARING HOUSING 15 8092-4016 1 INNER FACE SEAL
3 8092-4004 4 SEAL, 3" I.D. 16 8092-4017 1 OUTER FACE SEAL
4 8092-4005 1 BACK-UP RING 17 8092-4018 2 PIN
5 8092-4006 1 SHAFT SEAL 18 8092-4019 2 SPRING
6 8092-4007 1 SHAFT & BEARING KIT 19 8092-4020 1 VALVE HOUSING
7 8092-4008 1 SHAFT FACE SEAL 20 8092-4021 4 HEX HD CAPSCREW
8 8092-4009 1 WEAR PLATE 21 7736-4004 1 PLUG ASSY
9 8092-4010 1 DRIVE

UP 4-16
 HYDRAULIC SYSTEM COMPONENTS
(8000-5161) Hoist Cylinder Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 6-25-99

*CYLINDER PART NUMBER

LOCATED HERE

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8000-5161 2 HOIST CYLINDER ASSY (includes 21 8092-6013 1 PIN
items 1 thru 18) 22 8320-1123 1 HEX HD CAPSCREW, 1/2-13X1,
* 8000-3425 AR PACKING KIT (includes items 3, 7, 8, GR8, (NY-LOK)
9, 10, 13 & 18) 23 8856-1111 1 FLATWASHER, 1/2
1 8000-6014 1 CYLINDER TUBE WELDMENT *24 8092-6012 1 PIN
2 8000-1190 2 BUSHING
3 8000-3423 1 PISTON PACKING SET NOTE: WHEN (item 5) PISTON ROD
4 8000-1181 1 SPLIT SPACER AND/OR (item 17) ROD EYE IS
5 8000-6119 1 PISTON ROD WELDMENT FURNISHED SEPARATELY, TWO
6 8822-1386 2 HEX SOCKET SET SCREW (half dog HOLES MUST BE DRILLED AND
point) 3/8-16X1/2 TAPPED FOR (item 6) HEX SOCKET
7 8000-3004 1 ROD BEARING SET SCREW, BE SURE ROD EYE IS
8 8000-3042 1 BUFFER SEAL TORQUED PROPERLY TO PISTON
9 8000-3084 1 ROD SEAL ROD BEFORE DRILLING,
10 8000-3258 1 STATIC SEAL LUBRICATE & TORQUE TO 400-
11 8000-1275 1 CYLINDER HEAD 500 FT.LBS.
12 8000-3064 1 RETAINING RING
13 8000-3195 1 ROD WIPER NOTE: SPLIT SPACER (item 4)
14 8000-3152 1 NEOPRENE CORD (16" long) SHOWN IN PISTON CENTER
15 8000-1202 1 CYLINDER HEAD RETAINER GROOVE, IS NOT INCLUDED IN
16 8821-1042 1 SOCKET HD CAPSCREW, 1/4-20X1, EITHER PISTON PACKING SET
GR8 (item 3) OR IN CYLINDER PACKING
17 8000-1126 1 ROD EYE KIT P/N 8000-3427. IF SPLIT
*18 8000-3220 1 STATIC SEAL SPACER IS REQUIRED, PLEASE
19 8820-1065 2 HEX HD CAPSCREW, 3/8-16X1, ORDER IT SEPARATELY.
GR5
20 8362-1283 1 HARDENED WASHER NOTE: QUANTITY SHOWN FOR
ONE HOIST CYLINDER ONLY.
* - Changed part number on packing kit and item 18; added item 24.
PCN 980526-PM UP 4-17
 HYDRAULIC SYSTEM COMPONENTS
(8000-5167) Hoist Cylinder Assembly
(XL5200) Starting Serial No. 0523116
Original Issue 10-95
Revised 1-6-04

*CYLINDER PART NUMBER

LOCATED HERE

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
* 8000-5167 2 HOIST CYLINDER ASSY, (includes 17 8000-1126 1 ROD EYE
items 1 thru 17) 18 8092-6012 1 PIN
8000-3142 AR PACKING KIT, (includes items 3, 7, 19 8820-1065 2 HEX HD CAPSCREW, 3/8-16X1,
8, 9, 10 & 13) GR5
1 8000-6014 1 CYLINDER TUBE WELDMENT 20 8362-1283 1 HARDENED WASHER
*2 8042-3042 2 BUSHING 21 8092-6013 1 PIN
3 8000-3374 1 PISTON PACKING SET 22 8320-1123 1 HEX HD CAPSCREW, 1/2-13X1,
4 8000-3465 1 CAP "T" SEAL GR8, (NY-LOK)
5 8000-5171 1 PISTON ROD ASSY, (not welded) 23 8856-1111 1 FLATWASHER, 1/2
6 8822-1386 2 HEX SOCKET SET SCREW, (half
dog point), 3/8-16X1/2 NOTE: WHEN (item 5) PISTON
7 8000-3004 1 ROD BEARING ROD AND/OR (item 17) ROD EYE
8 8000-3042 1 BUFFER SEAL IS FURNISHED SEPARATELY,
9 8000-3084 1 ROD SEAL TWO HOLES MUST BE DRILLED
10 8000-3258 1 STATIC SEAL AND TAPPED FOR (item 6) HEX
*11 8000-1630 1 CYLINDER HEAD SOCKET SET SCREW, BE SURE
12 8000-3064 1 RETAINING RING ROD EYE IS TORQUED
13 8000-3195 1 ROD WIPER PROPERLY TO PISTON ROD
14 8000-3152 1 NEOPRENE CORD, (16" long) BEFORE DRILLING, LUBRICATE &
15 8000-1202 1 CYLINDER HEAD RETAINER TORQUE TO 400-500 FT.LBS.
16 8821-1042 1 SOCKET HD CAPSCREW, 1/4-
20X1, GR8 NOTE: QUANTITY SHOWN FOR
ONE HOIST CYLINDER ONLY.

* - Changed inclusion note for 8000-5167; changed part numbers on items 2 & 11.
PCN 020332-LK UP 4-17
 HYDRAULIC SYSTEM COMPONENTS
(8000-5115) Boom Cylinder Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
FOR SERVICE ONLY
Revised 6-25-99

NOTE: WHEN ORDERING PARTS FOR YOUR BOOM

! CYLINDER, PLEASE REFER TO THE FOLLOW-

ING PAGE TO DETERMINE YOUR COMPONENT
PART NUMBER AS PER YOUR SERIAL
NUMBER REQUIREMENTS.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8000-5115 1 BOOM CYLINDER ASSY, (includes 21 8000-3387 4 BACK-UP RING
all items) 22 8000-3547 3 O-RING
8000-3140 AR PACKING KIT, (includes items 6, 10, 23 8000-1187 1 GLAND
14, 18, 19, 20, 21, 22, 32 & 33) 24 8000-1188 1 SHOULDER SPACER
1 8320-1132 4 HEX HD CAPSCREW, 1/4-20X1/2, 25 8000-1166 1 GLAND RETAINER
GR8 26 8696-1128 4 SOCKET FLAT HD CAPSCREW,
2 8000-1123 1 HEAD RETAINING PLATE 1/4-20X5/8
3 8000-3152 2 NEOPRENE CORD, (15" long) 27 8000-3009 1 SELF-ALIGNING BUSHING
4 8000-3065 2 RETAINING RING 28 8622-1055 1 WASHER
5 8000-1276 1 REAR CYLINDER HEAD 29 2462-1052 1 HEX SLOTTED NUT
6 8000-3257 2 STATIC SEAL 30 8863-1368 1 COTTER PIN, 3/8X2-1/2
7 8000-1184 1 CUSHION STOP 31 8000-1351 1 SPACER
8 8000-6143 1 CYLINDER TUBE WELDMENT 32 8000-3331 1 BACK-UP RING
9 8092-1027 1 RETAINER CAP 33 8000-3389 1 O-RING
10 8000-3023 1 PISTON PACKING SET 34 8822-1465 2 SOCKET SET SCREW, (OVAL
11 8000-1180 1 SPLIT SPACER POINT), 1/4-20X5/16
12 8000-6012 1 PISTON ROD WELDMENT
13 8000-3364 1 CUSHION BEARING NOTE: SPLIT SPACER, (item 11),
14 8000-3356 1 ROD BEARING SHOWN IN PISTON CENTER
15 8000-1352 1 CYLINDER HEAD GROOVE, IS NOT INCLUDED
16 8000-1344 1 CYLINDER HEAD RETAINER IN EITHER PISTON PACKING
17 8821-1042 1 SOCKET HD CAPSCREW, SET, (item 10), OR IN
1/4-20X1, GR8 CYLINDER PACKING KIT P/N
18 8000-3254 1 BUFFER SEAL 8000-3140. IF SPLIT SPACER
19 8000-3083 1 ROD SEAL IS REQUIRED, PLEASE
20 8000-3336 1 ROD WIPER ORDER IT SEPARATELY.

* - Removed item 35.

PCN 940824-PM UP 4-18
 HYDRAULIC SYSTEM COMPONENTS
(8000-5118) Boom Cylinder Assembly
(XL5200) Starting Serial No. 0524110
Original Issue11-11-94
FOR SERVICE ONLY Revised 4-24-98

NOTE: WHEN ORDERING PARTS FOR YOUR BOOM

CYLINDER, PLEASE REFER TO THE FOLLOW-

! ING PAGE TO DETERMINE YOUR COMPONENT

PART NUMBER AS PER YOUR SERIAL
NUMBER REQUIREMENTS.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8000-5118 1 BOOM CYLINDER ASSY, (includes * 21 8000-3387 4 BACK-UP RING
all items) * 22 8000-3547 3 O-RING
* 8000-3140 AR PACKING KIT, (includes items 6, 10, 23 8000-1187 1 GLAND
14, 18, 19, 20, 21, 22, 32 & 33) 24 8000-1188 1 SHOULDER SPACER
1 8320-1132 4 HEX HD CAPSCREW, 1/4-20X1/2, 25 8000-1166 1 GLAND RETAINER
GR8 26 8696-1128 4 SOCKET FLAT HD CAPSCREW,
2 8000-1123 1 HEAD RETAINING PLATE 1/4-20X5/8
3 8000-3152 2 NEOPRENE CORD, (15" long) 27 8000-3009 1 SELF-ALIGNING BUSHING
4 8000-3065 2 RETAINING RING 28 8622-1055 1 WASHER
5 8000-1276 1 REAR CYLINDER HEAD 29 2462-1052 1 HEX SLOTTED NUT
6 8000-3257 2 STATIC SEAL 30 8863-1368 1 COTTER PIN, 3/8X2-1/2
7 8000-1184 1 CUSHION STOP 31 8000-1351 1 SPACER
8 8000-6143 1 CYLINDER TUBE WELDMENT 32 8000-3331 1 BACK-UP RING
9 8092-1027 1 RETAINER CAP 33 8000-3389 1 O-RING
10 8000-3023 1 PISTON PACKING SET * 34 1440-3392 1 CAP PLUG, 1-5/16-12
11 8000-1180 1 SPLIT SPACER * 35 1440-3394 1 CAP PLUG, 1-5/8-12
12 8000-6012 1 PISTON ROD WELDMENT
13 8000-3364 1 CUSHION BEARING NOTE: SPLIT SPACER, (item 11),
14 8000-3356 1 ROD BEARING SHOWN IN PISTON CENTER
15 8000-1352 1 CYLINDER HEAD GROOVE, IS NOT INCLUDED
16 8000-1344 1 CYLINDER HEAD RETAINER IN EITHER PISTON PACKING
17 8821-1042 1 SOCKET HD CAPSCREW, SET, (item 10), OR IN
1/4-20X1, GR8 CYLINDER PACKING KIT P/N
18 8000-3254 1 BUFFER SEAL 8000-3140. IF SPLIT SPACER
19 8000-3083 1 ROD SEAL IS REQUIRED, PLEASE
20 8000-3336 1 ROD WIPER ORDER IT SEPARATELY.

* - Revised items included in packing kit, revised items 21, 22, 34 & 35.
PCN 950824-DS UP 4-18
 HYDRAULIC SYSTEM COMPONENTS
(8000-5108) Boom Cylinder Assembly
(XL5200) Starting Serial No. 0524114
Original Issue 6-95
Revised 6-25-99

NOTE: WHEN ORDERING PARTS FOR YOUR BOOM

CYLINDER, PLEASE REFER TO THE FOLLOW-

! ING PAGE TO DETERMINE YOUR COMPONENT

PART NUMBER AS PER YOUR SERIAL
NUMBER REQUIREMENTS.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8000-5108 1 BOOM CYLINDER ASSY (includes all 19 8000-3083 1 ROD SEAL
items) 20 8000-3336 1 ROD WIPER
8000-3563 AR PACKING KIT (includes items 6, 10, 21 8000-3387 4 BACK-UP RING
14, 18, 19, 20, 21 & 22) 22 8000-3547 3 O-RING
1 8320-1132 4 HEX HD CAPSCREW, 1/4-20X1/2, *23 8000-1621 1 GLAND
GR8 24 8000-1292 1 SHOULDER SPACER
2 8000-1123 1 HEAD RETAINING PLATE 25 8000-1166 1 GLAND RETAINER
3 8000-3152 2 NEOPRENE CORD (15" long) 26 8696-1128 4 SOCKET FLAT HD CAPSCREW,
4 8000-3065 2 RETAINING RING 1/4-20X5/8
*5 8000-1625 1 REAR CYLINDER HEAD 27 8000-3009 1 SELF-ALIGNING BUSHING
6 8000-3257 3 STATIC SEAL 28 8622-1055 1 WASHER
7 8000-1184 1 CUSHION STOP 29 8000-5037 1 HEX SLOTTED NUT ASSY
8 8000-6035 1 CYLINDER TUBE WELDMENT 30 8863-1368 1 COTTER PIN, 3/8X2-1/2
9 8000-5116 1 CYLINDER RETAINER ASSY, 31 8000-3349 AR SHIM, (.0075 thick)
(includes items 16, 17 & 34 thru 37) 32 8821-1116 12 SOCKET HD CAPSCREW, 1/2-13X4,
10 8000-3373 1 PISTON PACKING SET GR8, (loctite & torque to 100 to 110 ft.
*11 8000-1624 1 INNER CYLINDER HEAD lbs.)
12 8000-6152 1 PISTON ROD WELDMENT 33 8000-3350 AR SHIM, (.005 thick)
13 8000-3365 1 CUSHION BEARING 34 8000-3348 AR SHIM, (.020 thick)
14 8000-3357 1 ROD BEARING 35 8855-1011 3 LOCKWASHER, 3/8
*15 8000-1622 1 OUTER CYLINDER HEAD 36 8820-1541 3 HEX HD CAPSCREW, 3/8-24X2-3/4,
16 8850-1306 3 HEX NUT, 3/8-24 GR5, (lubricate & torque to 30-35 ft.
17 8000-1359 2 CYLINDER RETAINER lbs.)
18 8000-3254 1 BUFFER SEAL *37 8863-1520 2 ROLL PIN

* - Changed part numbers on items 5, 11, 15 & 23; added item 37.
PCN 980526-PM UP 4-18
 HYDRAULIC SYSTEM COMPONENTS
(8000-5172) Boom Cylinder Assembly
(XL5200) Starting Serial No. 0524110
Original Issue 11-96
Revised 6-25-99

FOR SERVICE ONLY

NOTE: WHEN ORDERING PARTS FOR YOUR BOOM

! CYLINDER, PLEASE REFER TO THE FOLLOWING

PAGE TO DETERMINE YOUR COMPONENT
PART NUMBER AS PER YOUR SERIAL NUMBER
REQUIREMENTS.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8000-5172 1 BOOM CYLINDER ASSY, (includes 14 8000-3357 1 BEARING
all items) *15 8000-1624 1 BOOM CYLINDER INNER HEAD
8000-3563 AR PACKING KIT, (includes items 6, 10, *16 8000-1622 1 BOOM CYLINDER OUTER HEAD
11, 14 & 18 thru 22) 17 8821-1116 12 SOCKET HD CAPSCREW, 1/2-13X4
1 8320-1132 4 HEX HD CAPSCREW, 1/4-20X1/2, 18 8000-3254 1 BUFFER SEAL
GR8 19 8000-3083 1 ROD SEAL
2 8000-1123 1 HEAD RETAINING PLATE 20 8000-3336 1 ROD WIPER
3 8000-3152 1 NEOPRENE CORD, (13" long) 21 8000-3387 4 BACK-UP RING
4 8000-3065 1 RETAINING RING 22 8000-3547 3 O-RING
*5 8000-1625 1 REAR CYLINDER HEAD *23 8000-1621 1 GLAND
6 8000-3257 3 STATIC SEAL 24 8000-1292 1 SHOULDER SPACER
7 8000-1184 1 CUSHION STOP 25 8000-1166 1 GLAND RETAINER
8 8000-6150 1 CYLINDER TUBE WELDMENT 26 8696-1128 4 SOCKET FLAT HD CAPSCREW,
9 8092-1027 1 CAP 1/4-20X5/8
10 8000-3373 1 PISTON PACKING KIT 27 8000-3009 1 SELF-ALIGNING BUSHING
11 8000-3464 1 CAP-T 28 8622-1055 1 WASHER
12 8000-6152 1 PISTON ROD WELDMENT 29 8000-5037 1 BOOM NUT ASSY
13 8000-3365 1 CUSHION BEARING 30 8863-1368 1 COTTER PIN, 3/8X2-1/2

* - Changed part numbers on items 5, 15, 16 & 23.

PCN 980526-PM UP 4-18
 HYDRAULIC SYSTEM COMPONENTS
Boom Cylinder Assembly Service Chart
(XL5200) Starting Serial No. 0522100
Original Issue 10-21-94
Revised 4-7-95

XL5000 Cylinder Barrel Head Packing Head

Boom Cylinder Assy Assy Weldment (Rod End) Kit (Rear)

Start of Production
thru (Mach 8) of Lot 102
Less 1 of 100, 3 of 100,
1 of 101, 3 of 101, 2 of 102,
4 of 102, 5 of 102 & 8 of 101
Shipped with: 8000-5103 8000-6013 8000-1090* 8000-3116 8000-1089
Service with: 8000-5118* 8000-6013 8000-1362 8000-3139 8000-1276 &
8000-1184

9 of 102 thru 6 of 104, plus

1 of 100, 3 of 100, 1 of 101,
3 of 101, 2 of 102, 4 of 102,
5 of 102, 8 of 101, 8 of 104
& 9 of 104

Shipped with: 8000-5103 8000-6013 8000-1277* 8000-3124 8000-1276

Service with: 8000-5118* 8000-6013 8000-1362 8000-3139 8000-1276 &
8000-1184

7 of 104 thru 3 of 110, except

8 of 104 & 9 of 104

8000-1352 &
☛
Shipped with: 8000-5115 8000-6143 8000-1344 8000-3136 8000-1089
Service with: 8000-5118* 8000-6143 8000-1352 & 8000-3140 8000-1276 &
8000-1344 8000-1184

4 of 110 on,

8000-1352 & 8000-1276 &

Shipped with: 8000-5118 8000-6143 8000-1344 8000-3140 8000-1184

* If servicing with this P/N, then future service parts will change to corresponding components.

☛ -Revised part number from 8000-3116.

PCN 930766-PM UP 4-18A
 HYDRAULIC SYSTEM COMPONENTS
(8000-5062) Tool Cylinder Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 6-25-99

*CYLINDER PART NUMBER

LOCATED HERE

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8000-5062 1 TOOL CYLINDER ASSY (includes all 20 8320-1047 1 HEX HD CAPSCREW, 1/2-13X1-3/4,
items except items 19 thru 21) GR8, SELF-LOCKING (nylok)
8000-3426 AR PACKING KIT (includes items 3, 7, 8, 21 8362-1283 1 SPECIAL WASHER
9, 10 & 13) *22 8000-3220 1 STATIC SEAL
1 8000-6015 1 CYLINDER TUBE WELDMENT
2 8000-1190 2 BUSHING NOTE: WHEN (item 5) PISTON ROD
3 8000-3424 1 PISTON PACKING SET AND/OR (item 18) ROD EYE
4 8000-1182 1 SPLIT SPACER IS FURNISHED SEPARATELY,
5 8000-6120 1 PISTON ROD WELDMENT TWO HOLES MUST BE
6 8822-1386 2 HEX SOCKET SET SCREW DRILLED AND TAPPED FOR
(half dog point) (3/8-16X1/2) (item 6) HEX SOCKET SET
7 8000-3004 1 ROD BEARING SCREW. BE SURE ROD EYE
8 8000-3042 1 BUFFER SEAL IS TORQUED PROPERLY TO
9 8000-3084 1 ROD SEAL PISTON ROD BEFORE
*10 8000-3258 1 STATIC SEAL DRILLING. LUBRICATE &
11 8000-1274 1 CYLINDER HEAD TORQUE TO 400-500 FT.LBS.
12 8000-3061 1 RETAINING RING
13 8000-3195 1 ROD WIPER NOTE: SPLIT SPACER (item 4)
14 8000-3152 1 NEOPRENE CORD (18" long) SHOWN IN PISTON CENTER
15 8000-1202 1 CYLINDER HEAD RETAINER GROOVE, IS NOT INCLUDED
16 8821-1042 1 SOCKET HD CAPSCREW, IN EITHER PISTON PACKING
1/4-20X1, GR8 SET (item 3) OR IN CYLINDER
17 8867-1018 1 LUBE FITTING, 45 DEGREES, 1/8 PACKING KIT P/N 8000-3426.
18 8000-1126 1 ROD EYE IF SPLIT SPACER IS
19 8092-6014 1 PIN WELDMENT REQUIRED, PLEASE ORDER
IT SEPARATELY.

* - Changed part numbers on items 10 & 22.

PCN 950797-PM UP 4-19
 HYDRAULIC SYSTEM COMPONENTS
(8000-5066) Tool Cylinder Assembly
(XL5200) Starting Serial No. 0523116
Original Issue 10-95
Revised 1-6-04

*CYLINDER PART NUMBER

LOCATED HERE

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8000-5066 1 TOOL CYLINDER ASSY, (includes all 15 8000-1202 1 CYLINDER HEAD RETAINER
items except items 4, 19 & 20) 16 8821-1042 1 SOCKET HD CAPSCREW,
8000-3143 AR PACKING KIT, (includes items 3, 7, 1/4-20X1, GR8
8, 9, 10, 13 & 21) 17 8867-1018 1 LUBE FITTING, 45 DEGREES, 1/8
1 8000-6015 1 CYLINDER TUBE WELDMENT 18 8000-1126 1 ROD EYE
*2 8042-3042 2 BUSHING 19 8092-6014 1 PIN WELDMENT
3 8000-3375 1 PISTON PACKING SET, (includes *20 8820-1063 1 HEX HD CAPSCREW, 1/2-13X3/4,
item 21) GR5
4 8362-1283 1 SPECIAL WASHER 21 8000-3466 1 CAP "T" SEAL
5 8000-5170 1 PISTON ROD WELDMENT
6 8822-1386 2 HEX SOCKET SET SCREW, NOTE: WHEN (item 5) PISTON
(half dog point), 3/8-16X1/2 ROD AND/OR (item 18) ROD EYE
7 8000-3004 1 ROD BEARING IS FURNISHED SEPARATELY,
8 8000-3042 1 BUFFER SEAL TWO HOLES MUST BE DRILLED
9 8000-3084 1 ROD SEAL AND TAPPED FOR (item 6) HEX
10 8000-3259 1 STATIC SEAL SOCKET SET SCREW. BE
11 8000-1629 1 CYLINDER HEAD SURE ROD EYE IS TORQUED
12 8000-3061 1 RETAINING RING PROPERLY TO PISTON ROD
13 8000-3195 1 ROD WIPER BEFORE DRILLING. LUBRICATE
14 8000-3152 1 NEOPRENE CORD, (18" long) & TORQUE TO 400-500 FT.LBS.

* - Changed part number on item 2; changed description on item 20.

PCN 020332-LK
UP 4-19
 HYDRAULIC SYSTEM COMPONENTS
(8093-3101) Swing Brake Release Valve Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 8-22-03

Item Part No. Qty. Description Of Part

8093-3101 1 SWING BRAKE RELEASE VALVE
ASSY (includes all items)
1 8093-4045 1 VALVE BODY
2 8093-4046 1 FLOW REGULATOR VALVE
3 9120-4190 1 REGULATOR VALVE SEAL KIT
4 8093-4048 1 DIRECTIONAL CONTROL VALVE
5 8093-4049 1 SEAL KIT
6 8093-4047 1 SHUTTLE VALVE
7 8093-4006 1 SEAL KIT
* - Revised illustration & parts list. UP 4-20
LK
 HYDRAULIC SYSTEM COMPONENTS
(8063-3095) Swing Brake Release Valve Assembly
(XL5200) Starting Serial No. 0522120
Original Issue 9-97
Revised 8-22-03

Item Part No. Qty. Description Of Part

8063-3095 1 SWING BRAKE RELEASE VALVE
ASSY, (includes all items)
1 1 VALVE BODY
2 8063-4068 1 FLOW REGULATOR
3 9120-4190 1 SEAL KIT
4 8093-4048 1 DIRECTIONAL VALVE
5 8093-4049 1 SEAL KIT
6 8093-4519 1 SHUTTLE VALVE
7 8093-4006 1 SEAL KIT

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE
FOR SERVICE.

* - Revised illustration & parts list. UP 4-20

LK
 HYDRAULIC SYSTEM COMPONENTS
(8093-3050) Solenoid Valve Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 10-92

Item Part No. Qty. Description Of Part

8093-3050 2 SOLENOID VALVE ASSY
(includes all items)
1 8093-4035 1 VALVE BODY
2 8093-4036 1 HEX NUT
3 8093-4037 1 COIL, 12 VDC
4 8093-4038 1 CARTRIDGE
5 8093-4039 1 CARTRIDGE SEAL KIT
UP 4-21
 HYDRAULIC SYSTEM COMPONENTS
(8093-3009) Boom & Propel Control Valve Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 12-6-13

TORQUE SEQUENCE: TORQUE

A, B THEN C TO 25 TO 30 FT. LBS.;
THEN REPEAT SEQUENCE, BRINGING
FINAL TORQUE TO 55 TO 60 FT. LBS.
P
R
O
P
E
L

P
R
O
P
E
L

B
O
O
M
B
C

Item Part No. Qty. Description Of Part

8093-3009 1 BOOM & PROPEL CONTROL
VALVE ASSY (includes all items)
* 8063-4071 1 SEAL KIT, (includes items 4, 5 & 6)
8093-4481 1 FACE SEAL KIT, (includes items 7, 8,
9, 10, 11 & 12)
1 8093-4461 1 INLET BODY
2 8093-4317 1 PLUG & O-RING ASSY
3 8093-4318 1 MAIN RELIEF VALVE (5100 PSI)
(includes items 4, 5 & 6)
4 8093-4448 1 O-RING (large)
5 8093-4449 1 O-RING (small)
6 8093-4450 1 BACK-UP RING
7 8093-4319 8 O-RING
8 8093-4320 4 BACK-UP RING
9 8093-4321 4 O-RING
10 8093-4322 4 O-RING
11 8093-4323 4 BACK-UP RING
12 8093-4324 12 ROUND SHIM
13 Ref PROPEL VALVE SECTION ASSY
(see page UP4-23 for details)
14 Ref BOOM VALVE SECTION ASSY
(see page UP4-24 for details)
15 8093-4325 1 END COVER
16 8093-4326 3 LOCKWASHER
17 8093-4458 3 HEX HD CAPSCREW

* - Changed part number for seal kit.

UP 4-22
MF
 HYDRAULIC SYSTEM COMPONENTS
(8093-4493) Propel Valve Section Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 8-15-16
LOC-TITE & TORQUE TO 8 FT. LBS.
TORQUE TO
50 FT. LBS.

TORQUE TO
TORQUE TO 6 FT. LBS.
50 FT. LBS.

TORQUE TO
50 FT. LBS.
LOC-TITE & TORQUE
TO 8 FT. LBS.

TORQUE TO
10 FT. LBS.
TORQUE TO
10 FT. LBS.

TORQUE TO
6 FT. LBS.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-4493 2 PROPEL VALVE SECTION ASSY 15 8093-4338 2 RELIEF/ANTI CAVITATION VALVE
(includes all items) ASSY (4500 PSI) (includes items
1 8093-4329 2 ACTUATOR HOUSING ASSY 16, 17 & 18)
(includes items 2 thru 6) 16 8093-4455 2 O-RING (large)
8093-4476 1 SECONDARY SHUTTLE KIT, 17 8093-4456 2 O-RING (small)
(includes items 25 & 26) 18 8093-4457 2 BACK-UP RING
8093-4495 1 RELIEF VALVE SEAL KIT, 19 1 SPOOL
(includes items 16, 17 & 18) 20 1 BODY
2 8093-4084 1 SOCKET HD PLUG W/O-RING 21 8093-4339 1 SOLENOID COUPLING
3 8093-4453 1 SET SCREW, FLAT POINT 22 8093-4340 1 LOAD CHECK PLUG & O-RING
4 8093-4451 1 SPECIAL HOUSING 8859-1207 1 O-RING
5 8093-4452 1 O-RING *23 8063-4052 1 FLOW CONTROL SPOOL
6 8093-4454 1 ACTUATOR HOUSING 24 8093-4342 1 COMPENSATOR SPRING
7 8093-4330 8 SOCKET HD CAPSCREW 25 1 BALL
8 8093-4331 8 LOCKWASHER 26 1 SHUTTLE PLUG & SEAT ASSY
9 8093-4332 4 O-RING 27 8063--4053 1 INNER COMPENSATION SPRING
10 8093-4333 2 HEX NUT 28 8063-4024 1 EXPANSION PLUG
11 8093-4334 4 SPRING RETAINER NOTE: QUANTITIES SHOWN ARE
12 8093-4335 2 SPRING FOR ONE PROPEL VALVE
13 8093-4336 1 SOLENOID COUPLING SECTION ASSY.
14 8093-4337 1 PRIMARY HOUSING ASSY NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.
* - Changed p/n on item 23.
MF UP 4-23
 HYDRAULIC SYSTEM COMPONENTS
(8093-4345) Boom Valve Section Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
LOC-TITE & TORQUE
Revised 6-25-99
TO 8 FT. LBS.
TORQUE TO
50 FT. LBS.

TORQUE TO
6 FT. LBS.

TORQUE TO 50 FT. LBS.

TORQUE TO
50 FT. LBS.

TORQUE TO 10 FT. LBS.

TORQUE TO
10 FT. LBS. TORQUE TO 50 FT. LBS.

LOC-TITE & TORQUE

TO 8 FT. LBS.

NOTE: ITEM 15 IS FOR SERVICE ONLY.

TORQUE TO 6 FT. LBS.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-4345 1 BOOM VALVE SECTION ASSY, 20 1 BODY
(includes all items) 21 8093-4347 1 RELIEF/ANTI CAVITATION VALVE
8063-4058 1 COMPENSATOR REGULATOR ASSY, (2600 PSI), (includes items
SEAL KIT, (includes items 32 thru 36) 22, 23 & 24)
8093-4476 1 SECONDARY SHUTTLE KIT, *22 8093-4457 1 BACK-UP RING
(includes items 29 & 30) *23 8093-4456 1 O-RING, (small)
8093-4495 1 RELIEF VALVE SEAL KIT, (includes *24 8093-4455 1 O-RING, (large)
items 16 thru 18 & 22 thru 24) 25 8093-4339 1 SOLENOID COUPLING
1 8093-4329 2 ACTUATOR HOUSING ASSY, *26 8093-4340 1 LOAD CHECK PLUG & O-RING
(includes items 2 thru 6) 8859-1207 1 O-RING
2 8093-4084 1 SOCKET HD PLUG W/O-RING 27 8063-4052 1 FLOW CONTROL SPOOL
3 8093-4453 1 SET SCREW, FLAT POINT 28 8093-4342 1 COMPENSATOR SPRING
4 8093-4451 1 SPECIAL HOUSING 29 1 BALL
5 8093-4452 1 O-RING 30 1 SHUTTLE PLUG & SEAT ASSY
6 8093-4454 1 ACTUATOR HOUSING 31 8063-4019 1 RELIEF VALVE HOUSING ASSY,
7 8093-4330 8 SOCKET HD CAPSCREW (includes items 32 thru 36), (relief
8 8093-4331 8 LOCKWASHER valve must be adjusted to 3500 PSI
9 8093-4332 2 O-RING after installation)
10 8093-4333 2 HEX NUT 32 1 O-RING
11 8093-4334 4 SPRING RETAINER 33 1 BACK-UP RING
12 8093-4388 2 SPRING 34 1 O-RING
13 8093-4336 1 SOLENOID COUPLING 35 1 O-RING
14 8093-4337 1 PRIMARY HOUSING ASSY 36 1 O-RING
15 8093-4492 1 RELIEF/ANTI CAVITATION VALVE 37 8063-4024 1 EXPANSION PLUG
ASSY, (3650 PSI), (includes items 16, 38 8063-4053 1 INNER COMPENSATOR SPRING
17 & 18) 39 8063-4054 2 SPRING RETAINER
*16 8093-4455 1 O-RING, (large)
*17 8093-4456 1 O-RING, (small) NOTE: ONLY ITEMS WITH PART
*18 8093-4457 1 BACK-UP RING NUMBERS ARE AVAILABLE
19 1 SPOOL FOR SERVICE.
* - Added part numbers to items 16 thru 18 & 22 thru 24; added 2nd line item to item 26.
PCN 940767-PM UP 4-24
 HYDRAULIC SYSTEM COMPONENTS
(8093-3006) Hoist, Tilt & Tool Control Valve Assembly
(8093-3007) Hoist, Tilt & Tool Control Valve w/Auxiliary
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 12-6-13

A
U
X

T
DIVERTER
O
O
L
H
TORQUE SEQUENCE: TORQUE O
I
A, B THEN C TO 25 TO 30 FT. LBS.;
THEN REPEAT SEQUENCE, BRINGING
S
T
B
FINAL TORQUE TO 55 TO 60 FT. LBS. T
I
L
Item Part No. Qty. Description Of Part T
C
8093-3006 1 HOIST, TILT & TOOL CONTROL
VALVE ASSY (includes items 1-38)
8093-3007 1 HOIST, TILT & TOOL CONTROL A
VALVE ASSY, W/AUXILIARY,
(includes all items)
8093-4494 1 DIVERTER BODY SEAL KIT,
(includes items 19, 20 & 47 thru 51) Item Part No. Qty. Description Of Part
8093-4481 1 FACE SEAL KIT (includes items 7, 29 1 SPRING (green)
8, 9, 10, 11,12 & 33) 30 Ref TOOL VALVE SECTION ASSY
* 8063-4071 1 RELIEF VALVE SEAL KIT (includes (see page UP4-28 for details)
items 4, 5 & 6) 31 Ref HOIST VALVE SECTION ASSY
8063-4060 1 COMPENSATOR SPOOL KIT, (see page UP4-26 for details)
(includes items 27, 28 & 29) 32 Ref TILT VALVE SECTION ASSY
1 8093-4461 1 INLET BODY (see page UP4-27 for details)
2 8093-4317 1 PLUG & O-RING ASSY 33 8093-4365 4 O-RING
3 8093-4318 1 RELIEF VALVE ASSY (5100 PSI) 34 8093-4363 1 END COVER
(includes 4, 5 & 6) 35 8093-4364 3 HEX HD CAPSCREW, (wo/auxiliary)
4 8093-4448 1 O-RING (large) 8093-4483 3 HEX HD CAPSCREW, (w/auxiliary)
5 8093-4449 1 O-RING (small) 36 8093-4326 3 LOCKWASHER
6 8093-4450 1 BACK-UP RING 37 8063-4022 1 ORIFICE PLUG
7 8093-4319 10 O-RING 38 8063-4024 1 EXPANSION PLUG
8 8093-4320 5 BACK-UP RING 39 Ref AUXILIARY VALVE SECTION ASSY
9 8093-4321 5 O-RING (see page UP4-39 for details)
10 8093-4322 5 O-RING 40 8093-4319 10 O-RING
11 8093-4323 5 BACK-UP RING 41 8093-4320 5 BACK-UP RING
12 8093-4324 15 ROUND SHIM 42 8093-4321 5 O-RING
13 8063-4028 1 DIVERTER BODY ASSY (includes 43 8093-4322 5 O-RING
items 14 thru 29) 44 8093-4323 5 BACK-UP RING
14 1 BODY 45 8093-4324 15 ROUND SHIM
15 1 SPOOL 46 8093-4365 4 O-RING
16 8093-4350 1 PLUG ASSY 47 2 O-RING
17 8093-4351 4 HEX HD CAPSCREW 48 1 O-RING
18 8093-4352 2 SPOOL RETAINER 49 1 BACK-UP RING
19 8093-4353 2 O-RING 40 1 O-RING
20 8093-4354 1 SOCKET HD PLUG & O-RING 51 1 O-RING
21 8093-4355 1 O-RING 52 8093-4459 AR TAMPER-PROOF CAP, 1-1/2x1"
22 8093-4356 1 SPLIT FLANGE COVER DIA., (not shown), (BLUE)
23 8093-4357 4 HEX HD CAPSCREW 53 8093-4460 AR TAMPER-PROOF CAP, 1"X5/8"
24 8093-4358 4 LOCKWASHER DIA., (not shown), (BLUE)
25 8093-4359 1 SOCKET HD PLUG & O-RING
26 8093-4340 1 SOCKET HD PLUG & O-RING NOTE: ONLY ITEMS WITH PART
27 1 DIVERTER ASSY NUMBERS ARE AVAILABLE FOR
28 1 PIN SERVICE.
* - Changed part number for relief valve seal kit. UP 4-25
MF
 HYDRAULIC SYSTEM COMPONENTS
(8093-4366) Hoist Valve Section Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 6-25-99
LOC-TITE & TORQUE TO 8 FT. LBS.

TORQUE TO 8 FT. LBS.

TORQUE TO
6 FT. LBS.

TORQUE TO TORQUE TO
50 FT. LBS. 50 FT. LBS.
LOC-TITE & TORQUE
TO 8 FT. LBS.

8093-4323 TORQUE TO 10 FT. LBS.

TORQUE TO
10 FT. LBS.
TORQUE TO 50 FT. LBS.

TORQUE TO 6 FT. LBS.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-4366 1 HOIST VALVE SECTION ASSY 14 8093-4334 2 SPRING RETAINER
(includes all items) 15 8093-4388 2 SPRING
8093-4476 1 SECONDARY SHUTTLE KIT 16 8093-4336 1 SOLENOID COUPLING
(includes items 18 & 19) 17 8063-4019 1 RELIEF VALVE HOUSING ASSY
8063-4058 1 COMPENSATOR REGULATOR (4300 PSI) (includes items 27 thru
SEAL KIT, (includes items 27 thru 31) 31)
8093-4495 1 RELIEF VALVE SEAL KIT, (includes 18 1 SHUTTLE PLUG & SEAT ASSY
items 4, 5 & 6) 19 1 BALL
1 1 BODY 20 8093-4339 1 SOLENOID COUPLING
2 1 SPOOL *21 8093-4340 1 LOAD CHECK PLUG & O-RING
3 8093-4338 1 RELIEF/ANTI CAVITATION VALVE 8859-1207 1 O-RING
ASSY (4400 PSI) (includes items 22 8063-4052 1 FLOW CONTROL SPOOL
4, 5 & 6) 23 8093-4342 1 COMPENSATOR SPRING
*4 8093-4455 2 O-RING (large) 24 8063-4024 1 EXPANSION PLUG
*5 8093-4456 2 O-RING (small) 25 8093-4329 1 ACTUATOR HOUSING
*6 8093-4457 2 BACK-UP RING 26 8063-4054 2 SPRING RETAINER
7 8093-4378 1 RELIEF/ANTI CAVITATION VALVE 27 1 O-RING
ASSY (3000 PSI) (includes items 28 1 BACK-UP RING
4, 5 & 6) 29 1 O-RING
8 8093-4337 1 PRIMARY HOUSING ASSY 30 1 O-RING
9 8093-4330 2 SOCKET HD CAPSCREW 31 1 O-RING
10 8093-4331 2 LOCKWASHER
11 8093-4368 2 ACTUATOR HOUSING NOTE: ONLY ITEMS WITH PART
12 8093-4332 2 O-RING NUMBERS ARE AVAILABLE FOR
13 8093-4333 2 HEX NUT SERVICE.
* - Added part numbers to items 4 thru 6; added 2nd line item to item 21.
PCN 940824-PM UP 4-26
 HYDRAULIC SYSTEM COMPONENTS
(8093-4380) Tilt Valve Section Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 3-22-01

LOC-TITE & TORQUE TO 8 FT. LBS.

TORQUE TO 50 FT. LBS.

TORQUE TO
6 FT. LBS.
TORQUE TO
8 FT. LBS.

TORQUE TO 50 FT. LBS. TORQUE TO

50 FT. LBS.

TORQUE TO 8 FT. LBS.

TORQUE TO TORQUE TO 10 FT. LBS.

10 FT. LBS.

*NOTE: ITEM #8 MOUNTS FLUSH

TO VALVE BODY. ITEM #22
LOC-TITE & TORQUE
OVERHANGS BOTTOM OF
TO 8 FT. LBS.
VALVE BODY.
TORQUE TO 6 FT. LBS.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-4380 1 TILT VALVE SECTION ASSY 12 8093-4365 2 O-RING
(includes all items) 13 8093-4332 2 O-RING
8093-4477 1 SOLENOID HOUSING SEAL KIT 14 8093-4333 2 HEX NUT
(includes items 12, 13 & 21) 15 8093-4334 4 SPRING RETAINER
8093-4476 1 SECONDARY SHUTTLE KIT 16 8093-4384 2 SPRING
(includes items 18 & 19) 17 8093-4336 1 SOLENOID COUPLING
8063-4059 1 SOLENOID CARTRIDGE & 18 1 BALL
HOUSING SEAL KIT, (includes items 19 1 SHUTTLE PLUG & SEAT ASSY
12, 13, 21 & 28 thru 30) 20 8093-4339 1 SOLENOID COUPLING
8093-4495 1 RELIEF VALVE SEAL KIT, (includes 21 8093-4385 2 O-RING
items 4, 5 & 6) 22 8093-4386 1 SOLENOID HOUSING ASSY, “A”
1 1 BODY 8859-1207 1 O-RING
2 1 SPOOL 23 8093-4340 1 LOAD CHECK PLUG & O-RING
3 8093-4378 2 RELIEF/ANTI CAVITATION VALVE 24 8063-4052 1 FLOW CONTROL SPOOL
ASSY (3000 PSI) (includes items 25 8093-4342 1 COMPENSATOR SPRING
4, 5 & 6) 26 8063-4042 1 EXPANSION PLUG
4 8093-4455 2 O-RING (large) 27 8063-4024 1 EXPANSION PLUG
5 8093-4456 2 O-RING (small) 28 2 O-RING
6 8093-4457 2 BACK-UP RING 29 2 O-RING
7 8093-4337 1 PRIMARY HOUSING ASSY 30 2 O-RING
*8 8023-4103 1 SOLENOID HOUSING ASSY, “B”
9 8093-4330 4 SOCKET HD CAPSCREW NOTE: ONLY ITEMS WITH PART
10 8093-4382 2 ELECTRIC VALVE NUMBERS ARE AVAILABLE FOR
11 8093-4383 4 SOCKET HD CAPSCREW SERVICE.
* - Changed part number on item 8.
TT UP 4-27
 HYDRAULIC SYSTEM COMPONENTS
(8063-4029) Tool Valve Section Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
LOC-TITE & TORQUE Revised6-25-99
TO 8 FT. LBS.
TORQUE TO
50 FT. LBS.

TORQUE TO
6 FT. LBS.

TORQUE TO
50 FT. LBS.
TORQUE TO
50 FT. LBS.

LOC-TITE & TORQUE

TO 8 FT. LBS.

TORQUE TO
10 FT. LBS.
TORQUE TO TORQUE TO
10 FT. LBS. 50 FT. LBS.

TORQUE TO 6 FT. LBS.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8063-4029 1 TOOL VALVE SECTION ASSY 14 8093-4388 2 SPRING
(includes all items) 15 8093-4336 1 SOLENOID COUPLING
8093-4476 1 SECONDARY SHUTTLE KIT 16 8063-4019 1 RELIEF VALVE HOUSING ASSY
(includes items 17 & 18) (4300 PSI), (includes items 25 thru
8063-4058 1 COMPENSATOR REGULATOR 29)
SEAL KIT, (includes items 25 thru 29) 17 1 SHUTTLE PLUG & SEAT ASSY
8093-4495 1 RELIEF VALVE SEAL KIT, (includes 18 1 BALL
items 4, 5 & 6) 19 8093-4379 1 SOLENOID COUPLING
1 1 BODY *20 8093-4340 1 LOAD CHECK PLUG & O-RING
2 1 SPOOL 8859-1207 1 O-RING
3 8093-4338 2 RELIEF/ANTI CAVITATION VALVE 21 8063-4052 1 FLOW CONTROL SPOOL
ASSY (4500 PSI) (includes items 22 8093-4342 1 COMPENSATOR SPRING
4, 5 & 6) 23 8063-4024 1 EXPANSION PLUG
*4 8093-4455 2 O-RING (large) 24 8063-4054 2 SPRING RETAINER
*5 8093-4456 2 O-RING (small) 25 1 O-RING
*6 8093-4457 2 BACK-UP RING 26 1 BACK-UP RING
7 8093-4337 1 PRIMARY HOUSING ASSY 27 1 O-RING
8 8093-4330 8 SOCKET HD CAPSCREW 28 1 O-RING
9 8093-4331 8 LOCKWASHER 29 1 O-RING
10 8093-4368 1 ACTUATOR HOUSING
11 8093-4332 2 O-RING NOTE: ONLY ITEMS WITH PART
12 8093-4333 2 HEX NUT NUMBERS ARE AVAILABLE FOR
13 8093-4334 2 SPRING RETAINER SERVICE
* - Added part numbers to items 4 thru 6; added 2nd line item to item 20.
PM UP 4-28
 HYDRAULIC SYSTEM COMPONENTS
(8096-5014) Joystick Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 8-8-03

Item Part No. Qty. Description Of Part

8096-5014 2 JOYSTICK ASSY (includes all
items)
8093-3010 2 JOYSTICK ASSY (includes items
1 thru 11 & 15 thru 20)
1 8093-4658 1 CAP KIT
*2 8093-4227 1 HANDLE GRIP KIT
3 8093-4239 1 HANDLE TUBE
4 8093-4241 1 RUBBER BOOT
5 8026-4140 1 LEVER KIT
6 9130-4026 1 RETAINING PLATE
7 8026-4139 1 CABLE CLAMP KIT
8 9140-4326 1 NBR SEAL KIT
9 8093-4659 2 PLUNGER & GUIDE KIT
10 8093-4660 4 REGULATING KIT
11 9150-4029 2 RETURN SPRING, (standard)

!
NOTE: THE BOSCH REXROTH CORPORATION JOYSTICK
12
13
9150-4028
8096-3065
8096-3069
2
3
3
RETURN SPRING, (heavy-duty)
CABLE SEAL
MALE PIN TERMINAL
HANDLE SWITCH IS NOT A FIELD SERVICEABLE
14 8096-3060 1 WEATHER-PAK SHROUD
COMPONENT. ANY ATTEMPT BY NON-FACTORY 15 9130-4023 2 ROUND HD MACHINE SCREW,
AUTHORIZED PERSONNEL TO REPAIR OR REPLACE M4X12
THE SWITCH WILL VOID THE WARRANTY AND CAN 16 8093-4233 3 ROUND HD MACHNE SCREW,
RESULT IN A JOYSTICK MALFUNCTION. M4X12
17 8093-4234 1 ROUND HD MACHINE SCREW,
M5X10
18 8093-4235 1 EXTERNAL STARWASHER
19 8093-4236 4 FLAT WASHER, M4
* - Changed part number on item 2. 20 8093-4240 3 HEX LOCKNUT
GP UP 4-29
 HYDRAULIC SYSTEM COMPONENTS
(8093-5012) Center Pin Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 5-20-94

F
E
A D
B
C

CENTER PIN PACKING SEAL POSITIONS

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-5012 1 CENTER PIN ASSY (includes items 18 8093-3016 1 RADIAL BEARING, (inside housing)
5 thru 28 & 32 thru 37) 19 8093-3017 5 SEAL, HIGH PRESSURE, (inside
8093-3020 AR PACKING KIT (includes items 10, housing)
11, 12, 14, 18, 19, 20 & 21) 20 8093-3019 1 BOTTOM SEAL, (inside housing)
1 8820-1111 1 HEX HD CAPSCREW, 3/4-10X2, 21 8093-3018 1 BOTTOM BEARING
GR5 22 8093-1001 1 CENTER PIN
2 8856-1009 2 FLAT WASHER, 3/4 23 8859-1207 4 O-RING
3 8855-1154 2 LOCKWASHER, 3/4 (hi-collar) 24 8866-2195 4 HEX SOCKET HD PLUG (includes
4 8097-1069 1 STABILIZER item 23)
5 8820-1034 3 HEX HD CAPSCREW, 3/8-16X7/8, 25 8093-1006 1 SPACER
GR5 26 8093-1003 1 MOUNTING PLATE
6 8855-1011 3 LOCKWASHER, 3/8 27 9002-7471 4 HARDENED WASHER
7 8883-1012 2 CAP PLUG, #9 28 8612-1186 4 HEX HD CAPSCREW, 1/2-13X2,
8 8883-1024 3 CAP PLUG, #10 GR8
9 8093-1004 1 TOP CAP 29 8820-1098 4 HEX HD CAPSCREW, 5/8-11X2-1/4,
10 8859-1108 1 O-RING GR5
11 8093-3013 2 TOP BEARING 30 8855-1015 4 FLATWASHER, 5/8
12 8093-3014 2 TOP SEAL 31 8850-1010 4 HEX LOCKNUT, 5/8-11
13 8093-1002 1 TOP GLAND 32 8093-1038 1 HEX HD CAPSCREW, 1/2-13X3/8
14 8093-3015 7 SEAL, LOW PRESSURE (inside top 33 8866-2192 3 HEX HD PLUG, (includes item 37)
gland) 34 8866-2035 2 CONNECTOR, (long), (includes item
15 8320-1057 2 HEX HD CAPSCREW, 3/8-16X2, 37)
GR8 35 8866-2224 1 SWIVEL NUT BRANCH TEE,
16 8093-1005 1 STOP BLOCK (includes item 37)
17 8093-0001 1 HOUSING 36 8866-2005 1 CONNECTOR, (includes item 37)
37 8859-1204 6 O-RING

PCN 930753-PM UP 4-30

 HYDRAULIC SYSTEM COMPONENTS
(8093-5008) Oil Filter Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 10-4-96

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-5008 1 OIL FILTER ASSY, (includes all 12 8093-3171 2 PRESSURE GAUGE, 60 PSI
items) *13 Ref RETURN FILTER ASSY, (see page
1 8093-1009 1 FILTER BRACKET UP4-32 for details)
2 8820-1065 2 HEX HD CAPSCREW, 1/2-13X1, 14 8093-3102 1 PRESSURE SWITCH, 40 PSI
GR5 15 8093-3051 1 SWIVEL TEE
3 8820-1019 4 HEX HD CAPSCREW, 5/16-18X7/8, 16 8364-1606 1 REDUCER ADAPTER, 12X-16
GR5 *17 Ref SUCTION FILTER ASSY, (see page
4 8855-1010 4 LOCKWASHER, 5/16 UP4-32 for details)
5 8856-1003 4 FLAT WASHER, 5/16 18 8093-3236 1 PRESSURE SWITCH, 6 PSI
6 8821-1040 4 SOCKET HD CAPSCREW, 19 8874-3041 1 MALE ELBOW, 90 DEGREES,
#10-24X3/4, GR8 1/4X1/4 TUBE
7 8866-2064 2 ELBOW, 90 DEGREES, (includes 20 Ref FILTER/REGULATOR ASSY, (see
item 8) page UP3-8 for details)
8 8859-1204 2 O-RING 21 8093-3170 1 AIR GAUGE, 15 PSI
9 7713-3251 2 REDUCER 22 8368-3435 1 TUBE FITTING
*10 Ref OIL FILTER ASSY, (see page 4-32 23 8688-3467 1 STREET TEE, 1/8 BRASS
for details) 24 8093-3049 1 CHECK VALVE
11 8325-1287 4 ADAPTER 25 8866-2441 1 HEX LOCKNUT, 1-3/16-12
26 8855-1007 4 LOCKWASHER, #10
* - Changed note on items 10, 13 & 17.
PCN 950506-CS UP 4-31
 HYDRAULIC SYSTEM COMPONENTS
(8063-5014) Oil Filter Assembly
(XL5200) Starting Serial No. 0525117
Original Issue 1-96
Revised 10-4-96

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8063-5014 1 OIL FILTER ASSY, (includes all 15 8063-3076 1 UNION
items) 16 8859-1210 2 O-RING
1 8093-1048 1 FILTER BRACKET *17 Ref SUCTION FILTER ASSY, (see page
2 8820-1065 2 HEX HD CAPSCREW, 1/2-13X1, UP4-32 for details)
GR5 18 8093-3236 1 PRESSURE SWITCH, 6 PSI
3 8820-1019 4 HEX HD CAPSCREW, 5/16-18X7/8, 19 8688-1276 1 MALE ELBOW, 90 DEGREES,
GR5 1/4X1/8 TUBE
4 8855-1010 4 LOCKWASHER, 5/16 20 Ref FILTER/REGULATOR ASSY, (see
5 8856-1003 4 FLAT WASHER, 5/16 page UP3-8 for details)
6 8821-1040 4 SOCKET HD CAPSCREW, 21 8093-3170 1 AIR GAUGE, 15 PSI
#10-24X3/4, GR8 22 8368-3435 1 TUBE FITTING
7 9108-3222 2 ELBOW, 90 DEGREES, (includes 23 8688-3467 1 STREET TEE, 1/8 BRASS
item 8) 24 8093-3049 1 CHECK VALVE
8 2 O-RING 25 8866-2441 1 HEX LOCKNUT, 1-3/16-12
9 8656-1309 2 REDUCER 26 8855-1007 4 LOCKWASHER, #10
*10 Ref OIL FILTER ASSY, (see page 27 8866-2332 2 ELBOW, 90 DEGREES, (includes
UP4-32 for details) item 28)
11 8063-3077 2 ADAPTER 28 8859-1020 2 O-RING
12 8093-3171 2 PRESSURE GAUGE, 60 PSI
*13 Ref RETURN FILTER ASSY, (see page NOTE: ONLY ITEMS WITH PART
UP4-32 for details) NUMBERS ARE AVAILABLE
14 8093-3102 1 PRESSURE SWITCH, 40 PSI FOR SERVICE.

* - Added correct machine serial number; changed note on items 10, 13 & 17.
PCN 950396-CS UP 4-31
 HYDRAULIC SYSTEM COMPONENTS
Oil Filter Assemblies
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 12-9-94

Item Part No. Qty. Description Of Part

8093-3056 1 FILTER ASSY (includes all items)
1 8093-4041 1 VISUAL INDICATOR (pop-up type
with automatic reset & 50 PSI
bypass valve)
2 8093-4042 1 FILTER HEAD
3 8093-4043 1 BOWL SEAL
4 8093-3057 1 FILTER ELEMENT
5 8093-4044 1 FILTER BOWL

Item Part No. Qty. Description Of Part

8093-3047 1 OIL FILTER ASSY, RETURN
(includes all items)
1 8093-4265 1 SPRING
2 8093-4266 1 BY-PASS VALVE, 25 PSI
3 8093-4267 1 FILTER HEAD
4 8871-1280 4 HEX SOCKET PIPE PLUG, 1/8
5 8093-4268 1 SEAL RING
6 8093-3120 1 SPIN-ON ELEMENT

Item Part No. Qty. Description Of Part

8093-3048 1 OIL FILTER ASSY, SUCTION
(includes all items)
1 8093-4269 1 PLUG (no by-pass)
2 8093-4267 1 FILTER HEAD
3 8871-1280 4 HEX SOCKET PIPE PLUG, 1/8
4 8093-4268 1 SEAL RING
5 9108-4021 1 SPIN-ON ELEMENT

PCN 920350-PM UP 4-32

 HYDRAULIC SYSTEM COMPONENTS
Oil Filters & Hosing
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 12-23-94

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref OIL FILTERS ASSY (see page 16 8471-6138 1 HOSE ASSY
UP4-31 for details) 17 9020-7849 1 HOSE ASSY
2 8097-3025 6 WHIZ-LOK SCREW, 3/8-16X1 18 9020-7850 1 HOSE ASSY
3 8093-3199 1 TUBE ASSY 19 Ref GEAR PUMP ASSY (see page
4 8093-3208 1 TUBE ASSY UP4-3 for details)
5 8471-7474 1 HOSE ASSY 20 8866-1408 1 NUT
6 Ref VALVE ASSY (see page UP4-9 for 21 8866-1345 1 REDUCER
details) 22 8866-2067 1 ELBOW, 90 DEGREES
7 8093-3202 2 TUBE ASSY (includes item 23)
8 8471-8286 1 HOSE ASSY 23 8859-1207 1 O-RING
9 8866-2239 1 SWIVEL NUT RUN TEE, 3/8 TUBE 24 Ref SWING PUMP ASSY (see page
10 8866-2105 1 ELBOW, 90 DEGREES (swivel nut) UP4-34 for details)
11 9020-4098 1 HOSE ASSY 25 8866-2122 1 ELBOW, 45 DEGREES, (swivel nut)
12 Ref PRESSURE REDUCING VALVE 26 8093-3209 1 TUBE ASSY
ASSY (see page UP4-12 for details) 27 8093-3203 1 TUBE ASSY
13 8471-6605 1 HOSE ASSY 28 8866-2242 1 SWIVEL NUT RUN TEE, 3/4 TUBE
14 8471-6384 1 HOSE ASSY 29 8471-7473 1 HOSE ASSY
15 8471-7955 1 HOSE ASSY

PCN 940703-PM UP 4-33

 HYDRAULIC SYSTEM COMPONENTS
Oil Filter & Hosing
(XL5200) Starting Serial No. 0525117
Original Issue 1-96
Revised 9-16-96

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref OIL FILTERS ASSY, (see page 16 8471-6384 1 HOSE ASSY
UP4-31 for details) 17 8471-7955 1 HOSE ASSY
2 8097-3025 8 WHIZ-LOK SCREW, 3/8-16X1 18 8471-7475 1 HOSE ASSY
3 8063-3090 1 TUBE ASSY 19 Ref GEAR PUMP ASSY, (see page
4 8063-3089 1 TUBE ASSY UP4-3 for details)
5 8471-8600 1 HOSE ASSY 20 9105-3450 1 ELBOW, 90 DEGREES
6 Ref VALVE ASSY, (see page UP4-9 for 21 8866-2332 1 ELBOW, 90 DEGREES, (includes
details) item 22)
7 8063-3074 1 TUBE ASSY 22 8859-1020 2 O-RING
8 8855-1009 2 LOCKWASHER, 1/4 23 Ref SWING PUMP ASSY, (see page
9 8859-1508 1 O-RING UP4-34 for details)
10 8471-7577 1 HOSE ASSY 24 8063-3073 1 TUBE ASSY
11 Ref PRESSURE REDUCING VALVE 25 8866-2304 1 CONNECTOR, (includes item 22)
ASSY, (see page UP4-12 for details) 26 9002-7187 6 TY-RAP
12 7713-3167 1 HOSE ASSY 27 8471-8599 1 HOSE ASSY
13 8471-8286 1 HOSE ASSY 28 8866-2472 1 SWIVEL NUT RUN TEE, 3/4 TUBE
14 8820-1008 2 HEX HD CAPSCREW, 1/4-20X1-3/4, 29 8093-3238 6 TUBE ASSY
GR5 30 8859-1509 1 O-RING
15 8471-8515 1 HOSE ASSY

* - Added correct machine serial number.

PCN 950396-CS UP 4-33
 HYDRAULIC SYSTEM COMPONENTS
(8093-3003) Swing Pump Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 7-20-16

NOTE: USE O-RING, (ITEM 19) FOR GASKET

SUPPLIED WITH MAIN PUMP & APPLY
SEALANT, 1440-4173, BETWEEN MAIN
& SWING PUMP SURFACE.

NOTE: WHEN ITEM #15, TUBE ASSY IS USED;

ITEMS 21 & 22 ARE NOT REQUIRED; BUT
BOTH ARE NECESSARY WHEN ITEM #15,
PAE7900
HOSE ASSY IS USED.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
* 8093-3003 1 SWING PUMP ASSY, 10 8093-4088 2 O-RING
(includes all items), 11 8093-4089 2 O-RING
(no longer available. For complete 12 8093-4176 1 MS CONTROL VALVE W/BRAKE,
swing pump replacement, order (includes item 20)
80965060 or 80965061 swing pump 13 Ref PORT BLOCK ASSY, (see page
replacement kit located on page UP4-37 for details)
UP4-38) 14 Ref CHARGE PUMP ASSY, (see page
* 8093-4083 A/R SWING PUMP SEAL KIT, (includes UP4-37 for details)
items 7, 10, 11, 18 & designated items 15 8093-4090 1 TUBE ASSY
on pages UP4-35, UP4-36 & UP4-37) 8093-4508 1 HOSE ASSY, (used on some models)
1 Ref ROTARY GROUP ASSY, (see page 16 8093-4091 1 PLUG
UP4-35 for details) 17 8093-4092 1 RELIEF VALVE ASSY, CHARGE
2 Ref HOUSING ASSY, (see page UP4-36 PUMP
for details) 18 8381-4024 1 O-RING
3 9108-4028 1 ORIFICE STROKING TIME, (0.8 MM) 19 8093-3139 1 O-RING
4 8093-4084 1 PLUG 20 8093-4183 1 GASKET
5 8093-4085 1 TUBE ASSY 21 8093-4544 1 CONNECTOR
6 8093-4086 1 PLUG 22 8093-4545 1 CONNECTOR, METRIC
7 8381-4030 1 O-RING
8 8093-4082 1 PLUG
9 8093-4087 2 RELIEF VALVE ASSY, HIGH
PRESSURE

* - Added NLA note to 8093-3003. Revised Seal Kit inclusion note.

MF UP 4-34
 HYDRAULIC SYSTEM COMPONENTS
(8093-3003) Swing Pump Assembly
(8093-4093) Rotary Group Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 7-20-16

PAE7910

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
* 8093-4083 A/R SWING PUMP SEAL KIT, (includes 8 9 PISTON
items 3, 4 & designated items on 9 1 RETAINING PLATE
pages UP4-34, UP4-36 & UP4-37) 10 1 RETAINING BALL
8093-4516 Ref ROTARY GROUP KIT, (includes 11 1 BELLEVILLE WASHER STACK
items 8 thru 14) 12 AR PRELOAD SHIM, (1.0 MM)
8093-4093 1 ROTARY GROUP ASSY, (includes all AR PRELOAD SHIM, (0.6 MM)
items) AR PRELOAD SHIM, (0.8 MM)
1 8093-4094 1 INTERNAL SNAP RING AR PRELOAD SHIM, (1.2 MM)
2 1 FRONT COVER 13 1 BARREL
3 8093-4096 1 SHAFT SEAL 14 1 CONTROL LENS
4 8093-4097 1 O-RING 15 1 SLIDE BLOCK
5 1 SHAFT 16 8093-4578 1 SWASH PLATE
6 8093-4099 1 ROLLER BEARING 17 8093-4113 2 WIRE
7 8093-4100 1 EXTERNAL SNAP RING 18 8093-4114 1 CAGE BEARING SET
19 8093-4115 1 BEARING SHELL SET
* - Revised Seal Kit inclusion note. UP 4-35
MF
 HYDRAULIC SYSTEM COMPONENTS
(8093-3003) Swing Pump Assembly
(8093-4116) Housing Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 7-20-16

PAE7920

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
* 8093-4083 A/R SWING PUMP SEAL KIT, (includes 10 8381-4019 1 SEAL NUT
items 4, 10, 12, 19, 21 & designated 11 8093-4126 1 ECCENTRIC SCREW
items on pages UP4-34, UP4-35 & 12 8093-4127 4 O-RING
UP4-37) 13 8093-4128 2 BUSHING
8093-4116 1 HOUSING ASSY, (includes all items) 14 8093-4129 5 PLUG
1 8093-4117 1 HOUSING 15 8093-4130 1 STROKING PISTON ASSY, (includes
2 8093-4118 2 PIN items 16 thru 22)
3 8093-4119 2 SPRING 16 8093-4149 1 PLUG
4 8093-4120 2 SEAL RING 17 8093-4148 1 COVER
5 8093-4121 2 PLUG 18 8392-4120 3 PLUG
6 8093-4122 1 COVER 19 8093-4150 1 GASKET
7 8093-4123 1 JAM NUT 20 8093-4151 1 HOUSING COVER
8 8093-4124 8 SOCKET HD CAPSCREW 21 8093-4152 11 USIT RING
9 8093-4125 8 LOCKWASHER 22 8093-4153 11 SOCKET HD CAPSCREW

* - Revised Seal Kit inclusion note.

MF UP 4-36
 HYDRAULIC SYSTEM COMPONENTS
(8093-3003) Swing Pump Assembly
(8093-4154) Port Block Assembly
(8093-4168) Charge Pump Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 7-20-16

PAE7930

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-4154 1 PORT BLOCK ASSY, 8093-4168 1 CHARGE PUMP ASSY,
(includes items 1 thru 13) (includes items 101 thru 108)
1 8093-4155 2 O-RING 101 Ref HOUSING, (not sold separately)
2 8093-4156 1 PORT BLOCK HOUSING 102 8093-4169 4 LOCKWASHER
3 8093-4157 2 PLUG 103 8093-4170 4 SOCKET HD CAPSCREW
4 8093-4158 1 BUSHING 104 8024-3021 1 O-RING
5 8093-4159 4 SOCKET HD CAPSCREW 105 8093-4172 1 KEY
6 8093-4160 2 PLUG 106 8093-4173 1 DRIVE SHAFT
7 8093-4161 1 PLUG 107 8093-4174 1 RETAINING RING
8 8093-4162 1 PLUG 108 8093-4175 1 O-RING
9 8093-4767 1 SHUTTLE PLUG
10 8093-4164 1 SPRING PIN * 8093-4083 A/R SWING PUMP SEAL KIT, (includes
11 8093-4165 1 QUAD RING items 1, 11, 12, 104, 108 & designated
12 8093-4166 1 O-RING items on pages UP4-34, UP4-35 &
13 8093-4167 1 REAR SHAFT BEARING UP4-36)

* - Revised Seal Kit inclusion note. Renumbered charge pump items to 100's.
UP 4-37
MF
 HYDRAULIC SYSTEM COMPONENTS
(8096-5060 & 8096-5061) Swing Pump Replacement Kit
(8093-3370) Swing Pump Assembly
FOR SERVICE ONLY
Original Issue 7-16

PAE7880

MF UP 4-38
 HYDRAULIC SYSTEM COMPONENTS
(8096-5060 & 8096-5061) Swing Pump Replacement Kit
(8093-3370) Swing Pump Assembly
FOR SERVICE ONLY
Original Issue 7-16

PAE7890

MF UP 4-38
 HYDRAULIC SYSTEM COMPONENTS
(8096-5060 & 8096-5061) Swing Pump Replacement Kit
(8093-3370) Swing Pump Assembly
FOR SERVICE ONLY
Original Issue 7-16

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8096-5060 Ref SWING PUMP REPLACEMENT KIT, 46 8093-4729 1 SERVO PISTON KIT,
(includes all items) (includes items 47 thru 49)
8096-5061 Ref SWING PUMP REPLACEMENT KIT, 47 8093-4730 1 SERVO PISTON RING KIT,
(includes all items), (includes qty. 2 of items 48 & 49)
(S/N's 0522100 thru 0526110 only) 48 8093-4731 2 PISTON RING
8093-3370 1 SWING PUMP ASSY, 49 8093-4732 2 O-RING
(includes items 1 thru 77) 50 8093-4733 1 SWASH PLATE
1 8093-4682 1 SHAFT ASSY, 51 8093-4734 1 CAM FOLLOWER BEARING ASSY,
(includes items 2 thru 4) (includes item 52)
2 8093-4683 1 RETAINING RING 52 8093-4735 1 NEEDLE BEARING
3 8093-4684 1 ROLLER BEARING 53 8093-4736 1 NUT
4 8093-4685 1 SHAFT 54 8093-4737 1 PLUG ASSY, (includes item 55)
5 8093-4686 1 RETAINING RING 55 8093-4738 1 O-RING
6 8093-4687 1 SEAL CARRIER 56 8093-4739 1 SPRING
7 8093-4688 1 LIP SEAL 57 8093-4740 1 POPPET
8 8093-4689 1 O-RING 58 8093-4741 1 CHARGE PUMP COVER PAD
9 8093-4690 2 SCR VALVE PLUG, 59 8093-4742 1 COVER PLATE
(includes items 10 thru 12) 60 8093-4743 1 O-RING
10 8093-4691 2 O-RING 61 8093-4744 6 SOCKET HD CAPSCREW
11 8093-4692 2 BACK-UP RING 62 8093-4745 1 CHARGE PUMP COVER GASKET
12 8093-4693 2 O-RING 63 8093-4746 1 HEX HD CAPSCREW
13 8093-4681 2 SCR VALVE ASSY, 64 8093-4747 2 PIN
(includes items 14 & 15) 65 8093-4748 1 COUPLING
14 8093-4765 2 SCR VALVE 66 8093-4749 1 CYLINDER BLOCK KIT,
15 8093-4696 2 SPRING (includes items 67 thru 76)
16 9108-4366 6 PLUG, (includes item 17) 67 8093-4750 9 PISTON ASSY
17 8093-4698 6 O-RING 68 8093-4751 1 SLIPPER RETAINER
18 8093-4699 2 ORIFICE PLUG 69 8093-4752 1 SLIPPER RETAINER GUIDE
19 8093-4700 1 HOUSING ASSY, 70 8093-4753 1 PIN
(includes items 24 thru 27) 71 8093-4754 3 RETAINER
20 8093-4701 1 SIDE COVER ASSY 72 8093-4755 1 CYLINDER BLOCK
21 8093-4702 21 SOCKET HD CAPSCREW 73 8093-4756 1 WASHER
22 8093-4703 2 SOCKET HD CAPSCREW 74 8093-4757 1 SPRING
23 8093-4704 1 GASKET 75 8093-4758 1 WASHER
24 8093-4705 1 NEEDLE BEARING 76 8093-4759 1 RETAINING RING
25 8093-4706 1 PLUG, (includes item 26) 77 8093-4760 1 VALVE PLATE, CW
26 8093-4707 1 O-RING
27 8093-4708 3 PIPE PLUG 8093-4769 A/R SWING PUMP SEAL KIT,
28 8093-4709 2 PLUG, (includes item 29) (includes items 8, 10 thru 12, 17, 23,
29 8093-4710 2 O-RING 29, 34, 37, 38, 44, 45, 48, 49, 55, 60 &
30 8093-4724 1 RETAINING RING 62)
31 8093-4725 1 PIN
32 8093-4713 1 PIN These items are shipped loose with
33 8093-4714 1 SERVO COVER kit:
34 8093-4715 2 GASKET 8472-1314 1 HOSE ASSY, ("A" port to swing right)
35 8093-4716 1 SPOOL 8472-1371 1 HOSE ASSY, ("B" port to swing left)
36 8093-4717 1 PLUG ASSY, (includes item 35) 8472-1377 2 HOSE ASSY,
37 8093-4718 1 O-RING ("A" & "B" ports to swing motor),
38 8093-4719 1 O-RING (S/N's 0522100 thru 0526110 only)
39 8093-4720 1 GEAR ROTOR COVER ASSY, 8472-1315 1 HOSE ASSY, (suction line)
(includes item 40) 8866-2064 2 ELBOW, 90 DEGREES,
40 8093-4721 1 JOURNAL BEARING (ports "M2" and "M3")
41 8093-4722 1 KEY 9114-3172 1 MINI-CHECK COUPLING, (port "L2")
42 8093-4723 1 GEAR ROTOR ASSY 8866-2304 3 CONNECTOR, (ports "A", "B" and "S")
43 8093-4726 1 SUCTION FILTER ADAPTER 8866-2312 1 CONNECTOR, (port "L2")
44 8093-4727 1 GASKET 7713-3089 1 MINI-CHECK COUPLING, (port "M1")
45 8093-4728 1 SEAL NUT 8866-2005 2 CONNECTOR, (ports "X1" and "X2")

MF UP 4-38
 HYDRAULIC SYSTEM COMPONENTS
(8093-4488) Auxiliary Valve Section Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 11-19-93
Revised 6-20-12

PAE6690

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-4488 1 AUXILIARY VALVE SECTION ASSY, 12 2 O-RING
(includes all items) 13 2 O-RING
8093-4477 1 SOLENOID HOUSING SEAL KIT *14 8093-4333 2 HEX NUT, (loctite & torque to 8 lb-ft)
(includes items 12, 13 & 21) 15 8093-4334 4 SPRING RETAINER
8093-4476 1 SECONDARY SHUTTLE KIT 16 8093-4384 2 SPRING
(includes items 18 & 19) 17 8093-4336 1 SOLENOID COUPLING
8063-4059 1 SOLENOID CARTRIDGE & *18 1 BALL
HOUSING SEAL KIT, (includes items *19 1 SHUTTLE PLUG & SEAT ASSY,
12, 13, 21 & 27 thru 29) (torque to 10 lb-ft)
8093-4495 1 RELIEF VALVE SEAL KIT, (includes *20 8093-4501 1 SOLENOID COUPLING
items 4, 5 &6) 21 2 O-RING
*1 1 BODY, (not available for service) *22 8093-4542 1 SOLENOID HOUSING ASSY, "A"
*2 1 SPOOL, (not available for service) *23 8093-4340 1 LOAD CHECK PLUG & O-RING,
*3 8063-4018 2 RELIEF/ANTI CAVITATION VALVE (torque to 50 lb-ft)
ASSY (3000 PSI), (includes items 4, 8859-1207 1 O-RING
5 & 6), (torque to 50 lb-ft) 24 8063-4052 1 FLOW CONTROL SPOOL
4 8093-4455 2 O-RING (large) 25 8093-4342 1 COMPENSATOR SPRING
5 8093-4456 2 O-RING (small) 26 8063-4024 1 EXPANSION PLUG
6 8093-4457 2 BACK-UP RING 27 2 O-RING
*7 8093-4337 1 PRIMARY HOUSING ASSY, 28 2 O-RING
(torque to 10 lb-ft) 29 2 O-RING
*8 8093-4541 1 SOLENOID HOUSING ASSY, "B",
(includes items 27 thru 29)
*9 8023-4104 5 SOCKET HD CAPSCREW, NOTE: ONLY ITEMS WITH PART
(torque to 6 lb-ft) NUMBERS ARE AVAILABLE FOR
*10 8093-4490 2 ELECTRIC VALVE, (torque to 9 lb-ft) SERVICE.
*11 8023-4090 5 WASHER
* - Revised illustration; added availability notes to items 1 & 2; added torque notes to items 3, 7, 9, 10, 14, 19 & 23;
added inclusion note to item 8; changed part numbers on items 3, 8, 9, 11, 20 & 22; item 9 was qty 4; removed
part number on items 18 & 19.
MF UP 4-39
 MAIN HYDRAULIC SYSTEMS
(8097-5003) Reservoir Assembly
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 5-1-15

Item 28, 80973003 tank filter, is

not a required component and is
no longer available for service.

NOTE: For item 16, Machines prior to Starting Serial

No. 0529114, use 8096-3098. Machines with
Starting Serial No. 0529114 and beyond, use
8096-3220.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8097-5003 1 RESERVOIR ASSY (includes all 16 8096-3047 1 OIL TEMPERATURE SENDER
items except items 15, 16, 25, 8096-3220 1 OIL TEMPERATURE SENDER, (see
26 & 27) note above)
1 8097-3007 1 FILTER ASSY (includes items 17 8697-1094 3 SITE GAGE
2 thru 7) 18 8859-1207 3 O-RING
2 7736-4142 1 COVER CLAMP 19 8097-6001 1 RESERVOIR WELDMENT
3 7736-4143 1 T HANDLE ASSY 20 8093-1025 1 PLUNGER RETAINER
4 7736-4140 1 COVER ASSY (includes item 5) 21 8093-3108 1 SPRING
5 7736-4141 1 MAGNET ASSY 22 8093-1024 1 PLUNGER
6 7736-4144 1 O-RING 23 8097-6029 1 PLATE WELDMENT
7 7736-3044 1 UPPER ELEMENT SUPPORT 24 8821-1071 16 SOCKET HD CAPSCREW, 3/8-16X1,
ASSY GR8
8 8097-3008 2 STACKED FILTER ELEMENT 25 8820-1102 4 HEX HD CAPSCREW, 5/8-11X3-1/4,
9 1 CONNECTOR GR5
10 8097-3038 8 GASKET 26 8855-1153 4 LOCKWASHER, 5/8 (hi-collar)
11 8097-1005 1 COVER 27 8856-1008 4 FLAT WASHER, 5/8
12 8097-3006 1 RESERVOIR VENT PORT *28 1 TANK FILTER, (see illustration note)
13 8820-1036 16 HEX HD CAPSCREW, 29 8866-2180 2 HEX HD PLUG (includes item 30)
3/8-16X1-1/4, GR5 30 8859-1210 2 O-RING
14 8855-1011 16 LOCKWASHER, 3/8 NOTE: ONLY ITEMS WITH PART
15 8093-3061 1 OIL LEVEL PROBE NUMBERS ARE AVAIL-
ABLE FOR SERVICE.
* - Removed part number on item 28 & added note.
MF UP 5-1
 MAIN HYDRAULIC SYSTEMS
(8097-5006) Reservoir Assembly
(XL5200) Starting Serial No. 0526110
Original Issue 8-95
Revised 5-1-15

Item 38, 80973003 tank filter, is

not a required component and is
no longer available for service.

NOTE: For item 31, Machines prior to Starting Serial

No. 0526110, use 8096-3047. Machines with
Starting Serial No. 0526110 and beyond, use
8096-3220.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8097-5006 1 RESERVOIR ASSY (includes all items 24 8067-4013 1 FILTER BOWL ASSY
except items 30, 31, 35, 36 & 37) 25 8097-3038 1 GASKET
1 8067-3007 1 FILTER ASSY, (includes items 4 26 8097-1005 1 COVER
thru 24 & 44) 27 8097-3006 1 RESERVOIR VENT PORT
2 8820-1034 4 HEX HD CAPSCREW, 3/8-16X3/4, 28 8820-1036 16 HEX HD CAPSCREW, 3/8-16X1-1/4,
GR5 GR5
3 8855-1011 4 LOCKWASHER, 3/8 29 8855-1011 16 LOCKWASHER, 3/8
4 7736-4142 1 CLAMP 30 8093-3061 1 OIL LEVEL PROBE
5 7736-4143 1 CLAMP HANDLE 31 8096-3047 1 OIL TEMPERATURE SENDER
6 8067-4001 1 COVER 8096-3220 1 OIL TEMPERATURE SENDER, (see
7 8667-1397 1 HANDLE ASSY, (includes item 8) note above)
8 8667-1395 1 O-RING 32 8697-1094 3 SITE GAGE
9 8859-1141 1 O-RING 33 8859-1207 3 O-RING
10 8067-4002 1 FILTER HEAD 34 8097-6038 1 RESERVOIR WELDMENT
11 8067-4003 2 PIPE PLUG, 1/8-27 35 8820-1104 4 HEX HD CAPSCREW, 5/8-11X3-1/4,
12 8067-4004 1 GASKET GR5
13 8067-4005 1 RETAINING RING 36 8855-1153 4 LOCKWASHER, 5/8 (hi-collar)
14 8067-4006 1 SCREEN 37 8856-1008 4 FLAT WASHER, 5/8
15 8067-4007 1 LIP SEAL *38 1 TANK FILTER, (see illustration note)
16 8067-4008 1 BY-PASS VALVE ASSY, (15 PSI) 39 8866-2180 5 HEX HD PLUG (includes item 40)
17 8067-4009 1 BY-PASS MOUNT 40 8859-1210 5 O-RING
18 8067-4010 1 MAGNET ASSY 41 8866-2177 2 HEX HD PLUG, (includes item 42)
19 8067-4011 1 RETAINING RING 42 8859-1207 2 O-RING
20 8067-4012 1 CARTRIDGE ROD ASSY 43 8871-1252 3 SQUARE HD PIPE PLUG, 3/8
21 8097-3110 1 FILTER ELEMENT ASSY, (includes 44 8067-4015 2 BELLEVILLE SPRING
items 22 & 23) NOTE: ONLY ITEMS WITH PART
22 2 FILTER ELEMENT NUMBERS ARE AVAILABLE
23 1 CONNECTOR FOR SERVICE

* - Removed part number on item 38 & added note.

MF UP 5-1
 MAIN HYDRAULIC SYSTEMS
Oil Supply to Pumps
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 4-4-94

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref MAIN PUMP ASSY (see page UP4-1 15 9002-7906 1 ADAPTER, 90 DEGREES
for details) 16 8859-1204 1 O-RING
2 8471-8131 2 FLANGE HALF 17 8850-1006 2 HEX NUT, 3/8-16
3 8855-1015 8 LOCKWASHER, 5/8 18 8584-1094 1 SUPPORT CLAMP
4 8820-1097 8 HEX HD CAPSCREW, 5/8-11X2, 19 8874-3041 1 MALE ELBOW, 90 DEGREES,
GR5 1/8X1/4 TUBE
5 8093-3113 1 SQUARE O-RING 20 8871-1210 1 PIPE COUPLING, 1/8
6 8093-3030 1 TUBE ASSY, 45 DEGREES 21 8093-3059 1 HYDRAULIC SUCTION FILTER
7 8503-1509 1 COUPLING SWITCH, 6 PSI
8 8503-1508 1 GASKET 22 8093-3033 2 COUPLING
9 8503-1511 1 GASKET RETAINER 23 8093-3034 2 GASKET RETAINER
10 9002-8695 2 HOSE CLAMP 24 8093-3032 2 GASKET
11 9108-3246 1 HOSE, (XL5100 ONLY) 25 8093-3031 1 SLEEVE
8097-3049 1 HOSE, (XL5200 ONLY) 26 Ref RESERVOIR ASSY (see page
12 8093-3029 1 TUBE ASSY (includes item 7) UP5-1 for details)
13 8471-8130 1 HOSE ASSY 27 8097-3016 2 ELBOW, 45 DEGREES
14 8855-1011 1 LOCKWASHER, 3/8 28 Ref GEAR PUMP ASSY, (see page
UP4-3 for details)

PCN 920626-PM UP 5-2

 MAIN HYDRAULIC SYSTEMS
Oil Supply to Pumps
(XL5200) Starting Serial No. 0526110
Original Issue 10-94
Revised 5-28-99

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
*1 8093-3223 1 SUCTION HOSE 13 8093-3237 1 HYDRAULIC SUCTION FILTER
2 7738-3790 2 BAND CLAMP SWITCH, 6PSI
3 8471-8131 2 FLANGE HALF 14 Ref GEAR PUMP ASSY, (see page
4 8093-3113 1 SQUARE O-RING UP4-3 for details)
5 8855-1011 8 LOCKWASHER, 3/8 15 8097-3068 1 STRAIGHT BEADED FITTING
6 8820-1036 8 HEX HD CAPSCREW, 3/8-16X1-1/4, 16 9002-8695 2 HOSE CLAMP
GR5 17 8093-3224 1 HOSE
7 8874-3041 2 MALE ELBOW, 90 DEGREES, 18 8093-3204 1 TUBE ASSY
1/8X1/4 TUBE 19 8092-3057 1 CUSHION CLAMP
8 8471-8130 1 HOSE ASSY 20 8866-2070 1 ELBOW, 90 DEGREES, (includes
9 Ref RESERVOIR ASSY, (see page item 21)
UP5-1 for details) 21 8859-1210 1 O-RING
10 8871-1210 1 PIPE COUPLING, 1/8 22 8063-3013 1 TUBE ASSY
11 8594-1016 1 SUPPORT CLAMP 23 Ref MAIN PUMP ASSY, (see page
12 7714-3015 2 WHIZ-LOK NUT, 3/8-16 UP4-1 for details)

* - Changed part number on item 1.

PCN 950506-PM UP 5-2
 MAIN HYDRAULIC SYSTEMS
Hydraulic Pressure to Control Valves
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 9-17-99

SEE PAGE UP6-1

FOR CLAMP DETAILS

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref MAIN PUMP ASSY, (see page UP4-1 23 Ref BOOM & PROPEL CONTROL VALVE
for details) ASSY, (see page UP4-22 for details)
2 8471-8113 1 HOSE ASSY 24 8866-2064 1 ELBOW, 90 DEGREES, (includes
3 8820-1053 8 HEX HD CAPSCREW, 7/16-14X1-3/4, item 25)
GR5 25 8859-1204 1 O-RING
4 8855-1012 8 LOCKWASHER, 7/16 26 8471-8196 1 HOSE ASSY
5 8471-2738 4 FLANGE HALF 27 8859-1509 2 O-RING
6 8366-1304 2 O-RING 28 8093-3046 1 TUBE ASSY
7 8866-2105 1 CONNECTOR, (includes item 8) 29 8820-1051 4 HEX HD CAPSCREW, 7/16-14X1-1/4,
8 8859-1204 1 O-RING GR5
9 8668-3122 10 TY-RAP 30 8855-1012 4 LOCKWASHER, 7/16
10 8471-8112 1 HOSE ASSY 31 8471-1334 2 FLANGE HALF
11 8820-1074 8 HEX HD CAPSCREW, 1/2-13x3-1/4, 32 9108-3339 2 O-RING, 90 DUROMETER
GR5 33 8471-8128 1 HOSE ASSY
12 8093-1014 4 COVER PLATE 34 8820-1036 4 HEX HD CAPSCREW, 3/8-16X1-1/4,
13 8060-3006 4 CLAMP SET GR5
14 8093-3118 1 ADAPTER 35 8855-1011 4 LOCKWASHER, 3/8
15 8866-2333 1 ELBOW, 90 DEGREES, (includes 36 8471-1333 2 FLANGE HALF
item 21) 37 8366-1304 1 O-RING
16 8821-2252 4 SOCKET HD CAPSCREW, 38 8697-1355 1 ELBOW, 90 DEGREES, (includes
7/16-14X1-1/2, GR8 item 39)
17 8855-1152 4 LOCKWASHER, 7/16, (hi-collar) 39 8859-1204 1 O-RING
18 8471-8258 1 HOSE ASSY 40 Ref HOIST, TILT, TOOL CONTROL
19 8093-1012 1 INLET BLOCK VALVE ASSY, (see page UP4-25 for
20 8866-2422 1 ELBOW, 45 DEGREES, (includes details)
item 21) 41 8584-1150 1 SUPPORT CLAMP
21 8859-1209 2 O-RING 42 7714-3015 1 WHIZ-LOK NUT, 3/8-16
22 7713-3089 2 MINI-CHECK COUPLING, (includes 43 8376-3056 2 O-RING, (lubricate lightly)
item 43)
* - Revised illustration & parts list.
PCN 930704-DS UP 5-3
 MAIN HYDRAULIC SYSTEMS
Hydraulic Pressure to Control Valves
(XL5200) Starting Serial No. 0526110
Original Issue 10-94
Revised 6-25-99

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref MAIN PUMP ASSY (see page UP4-1 32 8866-2455 1 ELBOW, 90 DEGREES, (includes item
for details) 33)
2 8471-8514 3 HOSE ASSY 33 8859-1024 1 O-RING
3 8471-8333 1 HOSE ASSY 34 8093-1012 1 INLET BLOCK
4 7713-3073 2 CLAMP SET, 1" 35 8821-2252 4 SOCKET HD CAPSCREW,
5 7713-3052 2 COVER PLATE 7/16-14X3-1/2, GR8
6 8820-1007 4 HEX HD CAPSCREW, 1/4-2-X1-1/2, 36 8855-1152 4 LOCKWASHER, 7/16
GR5 37 9108-3339 1 O-RING
7 8471-2738 4 FLANGE HALF 38 8866-2422 1 ELBOW, 45 DEGREES, (includes item
8 8855-1012 8 LOCKWASHER, 7/16 39)
9 8820-1053 8 HEX HD CAPSCREW, 39 8859-1024 1 O-RING
7/16-14X1-3/4, GR5 40 Ref BOOM & PROPEL VALVE ASSY, (see
10 9108-3106 2 O-RING page UP4-22 for details)
11 8866-2017 1 CONNECTOR, (includes item 12) 41 8866-2064 1 ELBOW, 90 DEGREES, (includes item
12 8859-1024 1 O-RING 39)
13 8859-1509 1 O-RING 42 8859-1204 2 O-RING
14 8093-3189 1 TUBE ASSY 43 8471-8196 1 HOSE ASSY
15 8471-8113 1 HOSE ASSY 44 8697-1355 1 ELBOW, 90 DEGREES, (includes item
16 8093-3206 1 TUBE ASSY 42)
17 8063-3078 2 PUMP TUBE CLAMP 45 Ref HOIST,TILT & TOOL VALVE ASSY,
18 8093-1014 2 COVER PLATE (see page UP4-25 for details)
19 8820-1077 4 HEX HD CAPSCREW, 1/2-13X4, 46 8471-8128 1 HOSE ASSY
GR5 47 9108-3106 1 O-RING
20 8855-1013 4 LOCKWASHER, 1/2 48 8471-1333 2 FLANGE HALF
21 8064-1047 2 BASE CLAMP 49 8820-1036 4 HEX HD CAPSCREW, 3/8-16X1-1/4,
*22 8325-1289 2 CLAMP SET, 1-1/2 GR5
23 8325-1291 2 COVER PLATE 50 8855-1011 4 LOCKWASHER, 3/8
24 8820-1047 4 HEX HD CAPSCREW, 3/8-16X4, 51 9108-3339 1 O-RING
GR5 *52 8471-8646 2 FLANGE HALF
25 8093-3205 1 TUBE ASSY *53 8320-1155 4 HEX HD CAPSCREW, 7/16-14X1-3/4,
26 7713-3089 3 TEST COUPLING, (includes item 27) GR8
27 8376-3056 3 VITON O-RING, (lubricate lightly) 54 8855-1012 4 LOCKWASHER, 7/16
28 8866-2017 1 CONNECTOR, (includes item 29) 55 9108-3217 1 CUSHION CLAMP
29 8859-1204 1 O-RING 56 7714-3015 2 WHIZ-LOK NUT, 3/8-16
30 8093-3046 1 TUBE ASSY 57 8325-1289 1 CLAMP SET, 1-1/4
*31 8859-1509 2 O-RING 58 8093-3187 1 TUBE ASSY

* - Changed part numbers on items 22, 31, 52 & 53.

PCN 960349-PM UP 5-3
 MAIN HYDRAULIC SYSTEMS
Swing & Swing Brake Hydraulic Circuit
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 8-93

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8471-7490 1 HOSE ASSY 24 8471-6606 1 HOSE ASSY
2 8866-2232 7 SWIVEL NUT RUN TEE, 1/4 25 8093-3088 1 TUBE ASSY
3 8471-7956 1 HOSE ASSY 26 8093-3096 1 TUBE ASSY
4 Ref SWING BRAKE RELEASE VALVE 27 8093-3089 1 TUBE ASSY
ASSY (see page UP4-20 for details) 28 8093-3091 1 TUBE ASSY
5 8859-1204 3 O-RING 29 8859-1204 1 O-RING
6 8866-2139 3 RUN TEE (includes item 5) 30 8866-2152 1 BRANCH TEE (includes item 29)
7 8093-3092 1 TUBE ASSY 31 8866-2105 3 ELBOW, 90 DEGREES (swivel nut)
8 8096-3110 1 SWING LIGHT SWITCH 32 8093-3095 1 TUBE ASSY
9 8871-1380 1 REDUCING COUPLING, 1/4X1/8 33 Ref HOIST, TILT, TOOL CONTROL
10 8656-1326 1 ADAPTER, 9/16-18X1/4 PIPE VALVE ASSY (see page UP4-25 for
11 8471-6499 1 HOSE ASSY details)
12 8866-2064 3 ELBOW, 90 DEGREES (includes 34 8859-1202 2 O-RING
item 13) 35 8866-2003 2 CONNECTOR (includes item 34)
13 8859-1204 2 O-RING 36 8850-1407 4 HEX LOCKNUT, 7/16-20
14 Ref SOLENOID VALVE ASSY (see 37 8866-2237 2 SWIVEL NUT RUN TEE, 1/4 TUBE
page UP4-21 for details) 38 8471-8143 2 HOSE ASSY
15 8093-3090 1 TUBE ASSY 39 8866-2005 2 CONNECTOR (includes item 40)
16 8866-2084 2 ELBOW, 45 DEGREES (includes 40 8859-1204 2 O-RING
item 17) 41 Ref JOYSTICK ASSY (see page UP4-
17 8859-1204 3 O-RING 29 for details)
18 8471-7458 1 HOSE ASSY 42 9020-5255 2 HOSE ASSY
19 8471-7302 1 HOSE ASSY 43 8866-2017 2 CONNECTOR (includes item 44)
20 8866-2015 1 CONNECTOR (includes item 21) 44 8859-1204 2 O-RING
21 8859-1202 1 O-RING 45 Ref SWING PUMP ASSY (see page
22 9002-7906 2 ELBOW, 90 DEGREES UP4-34 for details)
23 8093-3086 1 TUBE ASSY 46 8866-2103 2 ELBOW, 90 DEGREES (swivel nut)
47 8866-1008 1 CONNECTOR

PCN 920259, 920361-PM UP 5-4

 MAIN HYDRAULIC SYSTEMS
Swing & Swing Brake Hydraulic Circuit
(XL5200) Starting Serial No. 0526110
Original Issue 10-94
Revised 5-12-95

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8471-7490 1 HOSE ASSY 34 8859-1202 2 O-RING
2 8866-2239 4 SWIVEL NUT RUN TEE, 3/8 35 8866-2003 2 CONNECTOR, (includes item 34)
3 8471-7956 1 HOSE ASSY 36 8850-1407 4 HEX LOCKNUT, 7/16-14
4 Ref SWING BRAKE RELEASE VALVE 37 7713-3389 3 STACK BOLT
ASSY, (see page UP4-20 for details) 38 8471-8143 2 HOSE ASSY
5 8859-1204 5 O-RING 39 8866-2005 2 CONNECTOR, (includes item 40)
6 8866-2139 3 RUN TEE, (includes item 5) 40 8859-1204 2 O-RING
7 8093-3092 1 TUBE ASSY 41 Ref JOYSTICK ASSY, (see page UP4-
*8 8096-3199 1 SWING LIGHT SWITCH 29 for details)
9 8871-1380 1 REDUCING COUPLING, 1/4X1/8 42 8093-3215 2 TUBE ASSY
10 8656-1326 1 ADAPTER, 9/16-18X1/4 PIPE 43 8866-2017 2 CONNECTOR, (includes item 44)
11 8471-6605 1 HOSE ASSY 44 8859-1204 2 O-RING
12 8866-2064 3 ELBOW, 90 DEGREES, (includes 45 Ref SWING PUMP ASSY, (see page
item 13) UP4-34 for details)
13 8859-1204 3 O-RING 46 8471-8516 2 HOSE ASSY
14 Ref SOLENOID VALVE ASSY, (see page 47 8866-1008 1 CONNECTOR
UP4-21 for details) 48 8063-5005 1 ORIFICE RUN TEE
15 8093-3090 1 TUBE ASSY 49 8871-2232 2 SWIVEL NUT RUN TEE, 1/4
16 8866-2084 2 ELBOW, 45 DEGREES, (includes 50 8093-1015 1 SWING VALVE BRACKET
item 17) 51 7714-3006 2 WHIZ-LOK NUT, 5/16-18
17 8859-1204 3 O-RING 52 7714-3003 2 WHIZ-LOK SCREW, 5/16-18X5/8
18 8471-7458 1 HOSE ASSY 53 8093-3214 1 TUBE ASSY
19 8471-7302 1 HOSE ASSY 54 7713-3270 2 CLAMP SET
20 8866-2005 1 CONNECTOR, (includes item 21) 55 8856-1002 1 FLAT WASHER, 1/4
21 8859-1204 1 O-RING 56 8820-1008 1 HEX HD CAPSCREW, 1/4-20X1-3/4,
22 8093-3213 1 TUBE ASSY GR5
23 8093-3212 1 TUBE ASSY 57 8820-1023 3 HEX HD CAPSCREW,
24 8093-3210 1 TUBE ASSY 5/16-18X1-3/4, GR5
25 8093-3211 1 TUBE ASSY 58 7713-3137 3 COVER PLATE
26 8093-3096 1 TUBE ASSY 59 8093-3216 3 CLAMP SET, 1X5/8
27 8093-3089 1 TUBE ASSY 60 7713-3168 3 CLAMP SET, 1/2X1/2
28 8093-3091 1 TUBE ASSY *61 8096-3200 1 RELAY ASSY
29 8859-1204 1 O-RING *62 8830-1090 1 ROUND HD MACHINE SCREW,
30 8866-2152 1 BRANCH TEE #10-24X1/2
31 8866-2105 3 ELBOW, 90 DEGREES, (swivel nut) *63 8855-1007 1 LOCKWASHER, 1/2
32 8093-3095 1 TUBE ASSY *64 8850-1612 1 HEX NUT, #10-24
33 Ref HOIST, TILT & TOOL VALVE ASSY,
(see page UP4-25 for details)
* - Changed part number on item 8, added items 61 thru 64.
PCN 950026-PM UP 5-4
 MAIN HYDRAULIC SYSTEMS
Swing Motor Hydraulic Circuit
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 7-29-94

Item Part No. Qty. Description Of Part

1 8471-6605 1 HOSE ASSY
2 8866-2105 1 ELBOW, 90 DEGREES (swivel nut)
3 8366-1316 1 ADAPTER (includes item 4)
4 8859-1202 1 O-RING
5 Ref SWING MOTOR ASSY (see page
UP4-7 for details)
6 9108-3222 1 ELBOW, 90 DEGREES
7 8471-6605 1 HOSE ASSY
8 8859-1209 2 O-RING
9 8656-1333 2 ADAPTER (includes item 8)
10 8859-1207 2 O-RING
11 8866-2332 2 ELBOW, 90 DEGREES (includes
item 10)
12 8859-1509 2 O-RING
13 8471-8127 2 HOSE ASSY
14 8097-3046 6 CUSHION CLAMP
15 Ref SWING PUMP ASSY (see page
UP4-34 for details)
16 8471-2737 4 FLANGE HALF
17 8093-3066 2 O-RING
18 8855-1011 8 LOCKWASHER, 3/8
19 8820-1037 8 HEX HD CAPSCREW, 3/8-16X1-1/2,
GR5

PCN 920512-PM UP 5-5

 MAIN HYDRAULIC SYSTEMS
Swing Motor Hydraulic Circuit
(XL5200) Starting Serial No. 0526110
Original Issue 10-94
Revised 3-21-97

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8471-6605 1 HOSE ASSY 12 8859-1508 2 O-RING
2 8866-2105 1 ELBOW, 90 DEGREES (swivel nut) *13 8093-3200 1 TUBE ASSY
3 8366-1316 1 ADAPTER (includes item 4) 14 9020-7463 6 CUSHION CLAMP
4 8859-1202 1 O-RING 15 Ref SWING PUMP ASSY (see page
5 Ref SWING MOTOR ASSY (see page UP4-34 for details)
UP4-7 for details) 16 8471-2738 4 FLANGE HALF
6 9108-3222 1 ELBOW, 90 DEGREES 17 8093-3066 2 O-RING
7 8471-8286 1 HOSE ASSY 18 8855-1012 8 LOCKWASHER, 7/16
8 8859-1209 2 O-RING 19 8820-1053 8 HEX HD CAPSCREW,
9 8656-1333 2 ADAPTER (includes item 8) 7/16-14X1-3/4, GR5
10 8859-1207 2 O-RING *20 8093-3201 1 TUBE ASSY
11 8866-2332 2 ELBOW, 90 DEGREES (includes 21 8471-8490 2 HOSE ASSY
item 10)
* - Changed part numbers on items 13 & 20.
PCN 940353-PM UP 5-5
 MAIN HYDRAULIC SYSTEMS
Swing Motor Hydraulic Circuit
Original Issue 3-98

FOR SERVICE ONLY

PORT "B"
PORT "A"

"B" "A"

PORT
CONFIGURATION

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref SWING MOTOR ASSY (see page 16 7713-3137 1 COVER PLATE
UP4-7 for details) 17 8820-1023 1 HEX HD CAPSCREW, 5/16-18X1-3/4,
2 8471-8609 1 HOSE ASSY GR5
3 8866-2445 1 ELBOW, 90 DEGREES (includes item 18 8820-1037 16 HEX HD CAPSCREW, 3/8-16X1-1/2,
4) GR5
4 8859-1202 1 O-RING 19 8855-1011 16 LOCKWASHER, 3/8
5 8471-8603 1 HOSE ASSY 20 8471-2737 8 FLANGE HALF
6 8866-2432 1 ELBOW, 90 DEGREES, (includes 21 8093-3066 4 O-RING
item 7) 22 8063-3125 2 TUBE ASSY
7 8859-1205 1 O-RING 23 9020-7463 6 CUSHION CLAMP
8 8866-2332 2 ELBOW, 90 DEGREES, (includes 24 8063-3123 1 TUBE ASSY
item 9) 25 8063-3127 1 TUBE ASSY
9 8859-1207 2 O-RING 26 Ref SWING PUMP ASSY, (see page
10 8656-1333 2 ADAAPTER UP4-32 for details)
11 8063-5026 1 TUBE ASSY, (includes items 12, 18, 27 8859-1508 2 O-RING
19, 20, 21, 22 & 25) 28 8471-2737 4 FLANGE HALF
12 8063-3126 1 TUBE ASSY 29 8471-8490 2 HOSE ASSY
13 8063-5025 1 TUBE ASSY, (includes items 14, 18, 30 8093-3066 2 O-RING
19, 20, 21, 22 & 24) 31 8820-1037 8 HEX HD CAPSCREW, 3/8-16X1-1/2,
14 8063-3124 1 TUBE ASSY GR5
15 7732-3068 1 CLAMP SET 32 8855-1011 8 LOCKWASHER, 3/8

MPC 3177-PM UP 5-5

 MAIN HYDRAULIC SYSTEMS
Boom Cylinder Hydraulic Circuit
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 4-19-02

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8092-3019 1 TUBE ASSY 21 8820-1051 4 HEX HD CAPSCREW,
2 8092-3018 1 TUBE ASSY 7/16-14X1-1/4, GR5
3 9020-5792 2 CUSHION CLAMP, 1-1/4 O.D. 22 8471-8098 1 HOSE ASSY
4 9020-5793 2 CUSHION CLAMP, 1-1/2 O.D. 23 8093-3063 1 HOSE CLAMP
5 8471-8115 1 HOSE ASSY 24 8093-1014 1 COVER PLATE
6 8859-1510 2 O-RING 25 8320-1143 2 HEX HD CAPSCREW, 1/2-13X8,
7 8866-2305 1 CONNECTOR, (includes item 8) GR5
8 8859-1209 1 O-RING 26 8855-1013 2 LOCKWASHER, 1/2
9 8859-1210 1 O-RING 27 8093-3027 1 TUBE ASSY
10 8866-2308 1 CONNECTOR, (includes item 9) 28 7713-3089 2 MINI-CHECK COUPLING, (includes
11 8859-1509 2 O-RING item 31)
12 8471-8114 1 HOSE ASSY 29 8093-3023 1 TUBE ASSY
13 8366-1304 3 O-RING 30 Ref BOOM & PROPEL CONTROL
14 8471-1333 6 FLANGE HALF VALVE ASSY, (see page UP4-22 for
15 8855-1011 12 LOCKWASHER, 3/8 details)
16 8820-1036 12 HEX HD CAPSCREW, 3/8-16X1-1/4, 31 8376-3056 2 O-RING, (lubricate lightly)
GR5 32 8092-3055 1 CUSHION CLAMP
*17 8471-8099 1 HOSE ASSY 33 8320-1111 2 HEX HD CAPSCREW,
18 8366-1305 1 O-RING 5/16-18X1-1/2, GR8
19 8471-1334 2 FLANGE HALF 34 8852-1305 2 HEX LOCKNUT, 5/16-18
20 8855-1012 4 LOCKWASHER, 7/16 35 8092-3056 1 CUSHION CLAMP

* - Changed part number on item 17.

PCN 920551-PM UP 5-6
 MAIN HYDRAULIC SYSTEMS
Boom Cylinder Hydraulic Circuit
(XL5200) Starting Serial No. 0526110
Original Issue 10-94
Revised 11-7-03

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8092-3019 1 TUBE ASSY 22 8093-3239 1 TUBE ASSY, (XL5100 only)
2 8092-3018 1 TUBE ASSY 8093-3185 1 TUBE ASSY, (XL5200 only)
3 9020-5792 2 CUSHION CLAMP, 1-1/4 O.D. 23 8325-1289 1 HOSE CLAMP, 1-1/4
4 9020-5793 3 CUSHION CLAMP, 1-1/2 O.D. 24 8325-3004 1 HOSE CLAMP, 1-1/2
5 8471-8115 1 HOSE ASSY 25 8320-1048 2 HEX HD CAPSCREW, 3/8-16X5-1/4,
6 8859-1510 4 O-RING GR5
7 8866-2305 1 CONNECTOR (includes item 8) *26 8325-1291 1 COVER PLATE
8 8859-1209 1 O-RING 27 8471-8517 1 HOSE ASSY
9 8859-1210 1 O-RING 28 9105-3020 2 MINI-CHECK COUPLING, (includes
10 8866-2308 1 CONNECTOR (includes item 9) item 31)
11 8859-1509 4 O-RING 29 8471-8518 1 HOSE ASSY
12 8471-8114 1 HOSE ASSY 30 Ref BOOM & PROPEL CONTROL VALVE
13 9108-3106 4 O-RING ASSY (see page UP4-22 for details)
14 8471-1333 2 FLANGE HALF 31 9105-4002 2 O-RING, (lubricate lightly)
15 8855-1011 16 LOCKWASHER, 3/8 32 8092-3055 1 CUSHION CLAMP
16 8820-1036 8 HEX HD CAPSCREW, 3/8-16X1-1/4, 33 8320-1111 1 HEX HD CAPSCREW,
GR5 5-16-18X1-1/2, GR8
17 8093-3186 1 TUBE ASSY 34 8852-1305 1 HEX LOCKNUT, 5/16-18
18 9108-3339 1 O-RING 35 8820-1043 8 HEX HD CAPSCREW, 3/8-16X3, GR5
19 8471-1334 2 FLANGE HALF 36 8093-1040 2 VALVE BLOCK
20 8855-1012 4 LOCKWASHER, 7/16 37 8063-4064 2 O-RING
21 8820-1051 4 HEX HD CAPSCREW, 38 8063-4065 2 SEAL RING
7/16-14X1-1/4, GR5

* - Revised illustration; changed part number on item 26.

MF UP 5-6
 MAIN HYDRAULIC SYSTEMS
Tilt Motor Hydraulic Circuit
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 8-93

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref TILT MOTOR ASSY (see page 14 8820-1318 2 HEX HD CAPSCREW, 1/2-13X6, GR5
UP4-16 for details) 15 8855-1013 2 LOCKWASHER, 1/2
2 9002-8499 1 ELBOW, 90 DEGREES 16 8093-1014 1 COVER PLATE
3 8471-8240 1 HOSE ASSY 17 8093-3064 1 CLAMP
4 9020-7463 2 CUSHION CLAMP 18 8093-3025 2 TUBE ASSY
5 8866-2019 2 CONNECTOR (includes item 6) 19 Ref HOIST, TILT, TOOL CONTROL
6 8859-1206 2 O-RING VALVE ASSY, (see page UP4-25 for
7 9020-7464 2 CUSHION CLAMP details)
8 8471-7503 2 HOSE ASSY 20 8820-1036 8 HEX HD CAPSCREW, 3/8-16X1-1/4,
9 8866-1342 1 TUBE END REDUCER, 1/2X3/8 GR5
TUBE 21 8855-1011 8 LOCKWASHER, 3/8
10 8866-2240 1 SWIVEL NUT RUN TEE, 1/2 TUBE 22 8471-1333 4 FLANGE HALF
11 8866-2026 1 CONNECTOR (includes item 12) 23 8306-1304 2 O-RING
12 8859-1204 1 O-RING 24 9105-3217 2 CUSHION CLAMP
13 Ref CENTER PIN ASSY (see page 25 9108-3413 1 CUSHION CLAMP
UP4-30 for details)

PCN 930018-PM UP 5-7

 MAIN HYDRAULIC SYSTEMS
Tilt Motor Hydraulic Circuit
(XL5200) Starting Serial No. 0526110
Original Issue 10-94
Revised 1-12-96

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref TILT MOTOR ASSY (see page 14 8820-1023 2 HEX HD CAPSCREW,
UP4-16 for details) 5/16-18X1-3/4, GR5
2 9002-8499 1 ELBOW, 90 DEGREES 15 9108-3106 2 O-RING
3 8471-8240 1 HOSE ASSY 16 7713-3137 1 COVER PLATE
4 9020-7463 4 CUSHION CLAMP, 3/4" 17 7713-3136 1 CLAMP SET
8092-3059 4 CUSHION CLAMP, 1" 18 8093-3197 1 TUBE ASSY
5 8866-2019 2 CONNECTOR (includes item 6) 19 Ref HOIST, TILT, TOOL CONTROL
6 8859-1206 2 O-RING VALVE ASSY (see page UP4-25 for
7 9020-7464 8 CUSHION CLAMP, 7/8" details)
8 8471-8028 2 HOSE ASSY 20 8820-1036 8 HEX HD CAPSCREW, 3/8-16X1-1/4,
9 8367-3107 1 CLOSURE GR5
10 8866-2105 1 ELBOW, 90 DEGREES, (swivel nut) 21 8855-1011 8 LOCKWASHER, 3/8
11 8866-2152 1 BRANCH TEE, (includes item 12) 22 8471-1333 4 FLANGE HALF
12 8859-1204 1 O-RING 23 8093-3196 1 TUBE ASSY
13 Ref CENTER PIN ASSY (see page *24 8063-4064 2 O-RING
UP4-30 for details) *25 8063-4065 2 SEAL RING

* - Added items 24 & 25.

PCN 940513-PM UP 5-7
 MAIN HYDRAULIC SYSTEMS
Hoist Cylinder Hydraulic Circuit
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 12-23-93

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref HOIST CYLINDER ASSY (see page 20 8061-1055 1 ORIFICE CONNECTOR
UP4-17 for details) 21 8471-7948 1 HOSE ASSY
2 8471-1369 4 FLANGE HALF 22 8866-2064 1 ELBOW, 90 DEGREES (includes
3 8855-1011 16 LOCKWASHER, 3/8 item 23)
4 8820-1036 16 HEX HD CAPSCREW, 3/8-16X1-1/4, 23 8859-1204 1 O-RING
GR5 24 7713-3089 2 MINI-CHECK COUPLING, (includes
5 8503-1525 2 O-RING item 32)
6 8471-8110 2 HOSE ASSY 25 8866-2174 1 HEX HD PLUG (includes item 26)
7 8859-1508 6 O-RING 26 8859-1204 1 O-RING
8 8471-8111 2 HOSE ASSY 27 8859-1509 2 O-RING
9 8820-1074 4 HEX HD CAPSCREW, 1/2-13X3-1/4, 28 8471-8109 2 HOSE ASSY
GR5 29 8366-1304 2 O-RING
10 8855-1013 4 LOCKWASHER, 1/2 30 8471-1333 4 FLANGE HALF
11 8093-1014 2 COVER PLATE 31 Ref HOIST, TILT, TOOL CONTROL
12 8093-3062 2 HOSE CLAMP VALVE ASSY (see page UP4-25 for
13 8093-3026 2 TUBE ASSY details)
14 8866-2304 2 CONNECTOR (includes item 15) 32 8376-3056 2 O-RING, (lubricate lightly)
15 8859-1207 2 O-RING 33 8093-3062 2 HOSE CLAMP
16 8093-3107 1 ACCUMULATOR 34 8093-1014 2 COVER PLATE
17 8688-3327 3 WORM CLAMP 35 8820-1074 2 HEX HD CAP SCREW,
18 8859-1205 1 O-RING 1/2-13X3-1/4, GR5
19 8866-2006 1 CONNECTOR (includes item 18) 36 8855-1015 2 LOCKWASHER, 1/2

PCN 930069-PM UP 5-8

 MAIN HYDRAULIC SYSTEMS
Hoist Cylinder Hydraulic Circuit
(XL5200) Starting Serial No. 0526110
Original Issue 10-94
Revised 1-12-96

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref HOIST CYLINDER ASSY (see page 20 8866-2174 1 HEX HD PLUG, (includes item 22)
UP4-17 for details) 21 8866-2064 1 ELBOW, 90 DEGREES, (includes
2 8000-1360 2 TUBE BRACKET item 22)
3 8093-3066 4 O-RING 22 8859-1204 2 O-RING
4 8471-1369 8 FLANGE HALF 23 8471-7948 1 HOSE ASSY
5 8855-1011 24 LOCKWASHER, 3/8 24 8061-1055 1 ORIFICE CONNECTOR
6 8820-1036 16 HEX HD CAPSCREW, 3/8-16X1-1/4, 25 8866-2006 1 CONNECTOR
GR5 26 8859-1206 1 O-RING
7 8820-1032 8 HEX HD CAPSCREW, 3/8-16X5/8, 27 8093-3107 1 ACCUMLATOR
GR5 8061-4056 1 ACCUMULATOR, (for service only)
8 8471-8110 4 HOSE ASSY 28 8325-3008 1 CLAMP SET
9 8856-1004 8 FLAT WASHER, 3/8 29 8325-3006 1 COVER PLATE
10 8325-3009 4 HOSE CLAMP 30 8320-1073 2 HEX HD CAPSCREW, 3/8-16X4-1/4,
11 8325-3010 4 COVER PLATE GR5
12 8820-1045 8 HEX HD CAPSCREW, 3/8-16X3-1/2, 31 8850-1006 2 HEX NUT, 3/8-16
GR5 32 8855-1011 2 LOCKWASHER, 3/8
13 8325-3003 4 WELD PLATE 33 8856-1109 2 FLAT WASHER, 3/8
14 8093-3207 2 HOSE ASSY 34 9108-3106 2 O-RING
15 8866-2309 2 CONNECTOR, (includes item 16) 35 Ref HOIST, TILT & TOOL VALVE, (see
16 8859-1020 2 O-RING page UP4-25 for details)
17 8093-3193 1 TUBE ASSY 36 8859-1509 4 O-RING
18 7713-3089 2 MINI-CHECK COUPLING, (includes 37 8093-3194 1 TUBE ASSY
item 19) *38 8063-4064 2 O-RING
19 8376-3056 2 VITON O-RING, (lubricate lightly) *39 8063-4065 2 SEAL RING

* - Added items 38 & 39.

PCN 940703-PM UP 5-8
 MAIN HYDRAULIC SYSTEMS
Tool Cylinder Hydraulic Circuit
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 4-2-01

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref TOOL CYLINDER ASSY, (see page 21 9105-3413 8 CUSHION CLAMP
UP4-19 for details) 22 8092-3051 1 TUBE ASSY
2 8859-1207 1 O-RING 23 8092-3050 1 TUBE ASSY
3 8866-2304 1 CONNECTOR, (includes item 2) 24 8092-3015 1 TUBE ASSY
4 8859-1508 9 O-RING 25 8092-3014 1 TUBE ASSY
5 8471-8116 1 HOSE ASSY 26 8320-1111 2 HEX HD CAPSCREW,
6 8859-1019 1 O-RING 5-16-18X1-1/2, GR8
7 8471-1369 6 FLANGE HALF 27 8471-8111 2 HOSE ASSY
8 8855-1011 20 LOCKWASHER, 3/8 28 8503-1525 2 O-RING
9 8820-1036 20 HEX HD CAPSCREW, 29 8471-8101 1 HOSE ASSY
3/8-16X1-1/4, GR5 30 8471-8103 1 HOSE ASSY
10 8471-8117 1 HOSE ASSY 31 8852-1304 2 HEX LOCKNUT, 5/16-18
11 9105-3413 16 CUSHION CLAMP, 1” O.D. 32 8093-3024 2 TUBE ASSY
12 8092-3013 2 TUBE ASSY 33 7713-3089 2 MINI-CHECK COUPLING, (includes
13 8092-3010 2 HOSE CLAMP item 38)
14 8820-1077 4 HEX HD CAPSCREW, 1/2-13X4, 34 8471-1333 4 FLANGE HALF
GR5 *35 9108-3106 2 O-RING
15 8852-1308 4 HEX LOCKNUT, 1/2-13 36 Ref HOIST, TILT, TOOL CONTROL
16 8092-1155 1 COVER PLATE VALVE ASSY, (see page UP4-25 for
17 8471-8491 2 HOSE ASSY details)
18 8820-1042 2 HEX HD CAPSCREW, 37 9020-5792 2 CUSHION CLAMP
3/8-16x2-3/4, GR5 38 8378-3056 2 VITON O-RING, (lubricate lightly)
19 8062-1079 1 COVER PLATE 39 8092-3057 2 CUSHION CLAMP
20 8062-3003 2 CLAMP SET

* - Changed part number on item 35.

TT UP 5-9
 MAIN HYDRAULIC SYSTEMS
Tool Cylinder Hydraulic Circuit
(XL5200) Starting Serial No. 0526110
Original Issue 10-94
Revised 8-20-99

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref TOOL CYLINDER ASSY (see page 20 8062-3061 1 HOSE CLAMP
UP4-19 for details) 21 9105-3413 8 CUSHION CLAMP
2 8859-1207 1 O-RING 22 8092-3051 1 TUBE ASSY
3 8866-2304 1 CONNECTOR (includes item 2) 23 8092-3050 1 TUBE ASSY
4 8859-1508 9 O-RING 24 8092-3015 1 TUBE ASSY
5 8471-8116 1 HOSE ASSY 25 8092-3014 1 TUBE ASSY
6 8093-3066 1 O-RING 26 8471-8519 1 HOSE ASSY
7 8471-1369 6 FLANGE HALF 27 8471-8111 2 HOSE ASSY
8 8855-1011 20 LOCKWASHER, 3/8 28 8093-3066 2 O-RING
9 8820-1036 20 HEX HD CAPSCREW, 29 8093-3191 1 TUBE ASSY
3/8-16X1-1/4, GR5 30 8093-3192 1 TUBE ASSY
10 8471-8117 1 HOSE ASSY 31 8325-3010 2 COVER PLATE
11 8092-3059 16 CUSHION CLAMP, 1” O.D. 32 8325-3009 2 HOSE CLAMP
12 8092-3013 2 TUBE ASSY 33 7713-3089 2 TEST COUPLING, (includes item 34)
13 8092-3064 2 HOSE CLAMP 34 8376-3056 2 VITON O-RING, (lubricate lightly)
14 8820-1077 4 HEX HD CAPSCREW, 1/2-13X4, 35 9108-3106 2 O-RING
GR5 36 Ref HOIST, TILT & TOOL VALVE ASSY,
15 8852-1308 4 HEX LOCKNUT, 1/2-13 (see page UP4-25 for details)
16 8092-1155 1 COVER PLATE 37 9020-5792 2 CUSHION CLAMP
17 8471-8491 2 HOSE ASSY 38 8820-1042 4 HEX HD CAPSCREW, 3/8-16X2-3/4,
18 8820-1042 2 HEX HD CAPSCREW, GR5
3/8-16x2-3/4, GR5 39 8063-4064 2 O-RING
19 8062-1079 1 COVER PLATE 40 8063-4065 2 SEAL RING

* - Reversed item bubbles on items 24 & 25 in illustration.

PCN 950827-PM UP 5-9
 MAIN HYDRAULIC SYSTEMS
Tool Cylinder Hydraulic Circuit
(XL5200) Starting Serial No. 0526110
Original Issue 10-94
Revised 12-23-94

NOTICE
ITEM 17 ON PAGE UP5-9 FOR
THE XL5100/XL5200 WAS
FORMERLY 8471-8118.
FOR SERVICE ONLY, MACHINES
FROM START OF PRODUCTION
THRU 7 OF 105;
USE MEGATUF HOSES,
PART NUMBER 8471-8417

UP 5-9
 MAIN HYDRAULIC SYSTEMS
Upper Steering Hydraulic Circuit
(XL5200) Starting Serial No. 0522100
Original Issue 7-92

Item Part No. Qty. Description Of Part

1 Ref CENTER PIN ASSY (see page
UP4-30 for details)
2 8366-1304 2 O-RING
3 8471-1333 4 FLANGE HALF
4 8855-1011 8 LOCKWASHER, 3/8
5 8820-1036 8 HEX HD CAPSCREW, 3/8-16X1-1/4,
GR5
6 8471-7967 1 HOSE ASSY
7 8681-1002 1 ADAPTER, 90 DEGREES
8 8866-1346 1 TUBE END REDUCER, 3/4X1/2
9 8471-7521 1 HOSE ASSY
10 8820-1023 2 HEX HD CAPSCREW,
5/16-18X1-3/4, GR5
11 7713-3137 2 COVER PLATE
12 7732-3029 2 CLAMP SET
13 9020-7463 4 CUSHION CLAMP
14 Ref VALVE ASSY (see page UP4-33 for
details)

UP 5-10
 MAIN HYDRAULIC SYSTEMS
Upper Steering Hydraulic Circuit
(XL5200) Starting Serial No. 0526110
Original Issue 10-94

THIS PAGE LEFT INTENTIONALLY BLANK.

UP 5-10
 MAIN HYDRAULIC SYSTEMS
Upper Propelling Hydraulic Circuit
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 4-19-02

Item Part No. Qty. Description Of Part

1 8471-8106 2 HOSE ASSY
2 8820-1036 32 HEX HD CAPSCREW, 3/8-16X1-1/4,
GR5
3 8855-1011 32 LOCKWASHER, 3/8
4 8471-1333 16 FLANGE HALF
5 8366-1304 8 O-RING
6 Ref CENTER PIN ASSY, (see page
UP4-30 for details)
*7 8471-8105 1 HOSE ASSY
8 8471-8107 1 HOSE ASSY
9 7713-3089 4 MINI-CHECK COUPLING, (includes
item 13)
10 8093-3023 2 TUBE ASSY
11 8093-3022 2 TUBE ASSY
12 Ref BOOM & PROPEL CONTROL VALVE
ASSY, (see page UP4-22 for details)
13 8376-3056 4 O-RING, (lubricate lightly)

* - Changed part number on item 7.

PM UP 5-11
 MAIN HYDRAULIC SYSTEMS
Upper Propelling Hydraulic Circuit
(XL5200) Starting Serial No. 0526110
Original Issue 10-94
Revised 1-12-96

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref CENTER PIN ASSY, (see page 12 8325-1289 4 HOSE CLAMP
UP4-30 for details) 13 8325-1292 2 COVER PLATE
2 8820-1036 16 HEX HD CAPSCREW, 3/8-16X1-1/4, 14 8320-1048 4 HEX HD CAPSCREW, 3/8-16X5-1/4,
GR5 GR8
3 8855-1011 32 LOCKWASHER, 3/8 15 8820-1038 16 HEX HD CAPSCREW, 3/8-16X1-3/4,
4 8471-1333 8 FLANGE HALF GR5
5 9108-3106 8 O-RING 16 Ref BOOM & PROPEL VALVE ASSY,
6 8471-8128 4 HOSE ASSY (see page UP4-22 for details)
7 8859-1509 4 O-RING 17 7713-3089 4 MINI-CHECK COUPLING, (includes
8 8093-3182 1 TUBE ASSY item 18)
9 8093-3181 1 TUBE ASSY 18 8376-3056 4 VITON O-RING, (lubricate lightly)
10 8093-3184 1 TUBE ASSY *19 8063-4064 4 O-RING
11 8093-3183 1 TUBE ASSY *20 8063-4065 4 SEAL RING
* - Added items 19 & 20.
PCN 940353-PM UP 5-11
 MAIN HYDRAULIC SYSTEMS
Dump Circuit
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 2-11-94

TO TILT MOTOR DRAIN

SEE PAGE UP5-7

TO RESERVOIR BREATHER
SEE PAGE UP3-8
TO FILTER & HOSING
SEE PAGE UP4-33

TO BOTTOM OF
SOLENOID VALVE
SEE PAGE UP5-4

TO SWING BRAKE
RELEASE VALVE
SEE PAGE UP5-4

TOPORT "T3"
ON SWING PUMP

PCN 930514-PM UP 5-12

 MAIN HYDRAULIC SYSTEMS
Dump Circuit
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 2-11-94

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref RESERVOIR ASSY (see page 29 8093-3060 1 RETURN FILTER SWITCH
UP5-1 for details) 30 8666-1065 1 U-BOLT
2 9104-3157 1 ELBOW, 90 DEGREES 31 8850-1008 2 HEX NUT, 1/2-13
3 8471-6426 1 HOSE ASSY 32 8855-1013 2 LOCKWASHER, 1/2
4 8471-6004 1 HOSE ASSY 33 8866-2106 1 ELBOW, 90 DEGREES (swivel nut)
5 8364-1606 1 ADAPTER 34 8471-7977 1 HOSE ASSY
6 8866-2155 1 BRANCH TEE (includes item 7) 35 8850-1004 2 HEX NUT, 1/4-20
7 8859-1207 1 O-RING 36 8855-1009 2 LOCKWASHER, 1/4
8 8866-1346 1 TUBE END REDUCER, 3/4X1/2 37 8856-1002 2 FLAT WASHER, 1/4
9 8471-7490 1 HOSE ASSY 38 8820-1069 2 HEX HD CAPSCREW, 1/2-13X2, GR5
10 8366-1304 1 O-RING 39 8093-1007 1 SUPPORT ANGLE
11 8471-1333 2 FLANGE HALF 40 8471-7183 1 HOSE ASSY
12 8855-1011 4 LOCKWASHER, 3/8 41 7713-3177 2 HEX HD CAPSCREW
13 8820-1036 4 HEX HD CAPSCREW, 3/8-16X1-1/4, 42 7713-3140 2 COVER PLATE
GR5 43 7713-3139 2 CLAMP SET
14 8093-3111 1 TUBE ASSY 44 9020-7849 1 HOSE ASSY
15 7736-3038 1 SQUARE O-RING 45 8866-2240 1 SWIVEL NUT RUN TEE, 1/2" TUBE
16 8471-1427 2 FLANGE HALF 46 8866-2026 1 CONNECTOR (includes item 47)
17 8855-1013 4 LOCKWASHER, 1/2 47 8859-1204 1 O-RING
18 8820-1066 4 HEX HD CAPSCREW, 1/2-13X1-1/4, 48 8866-2152 1 BRANCH TEE (includes item 49)
GR5 49 8859-1204 1 O-RING
19 8093-3112 1 TUBE ASSY 50 8471-7343 1 HOSE ASSY
20 8859-1510 2 O-RING 51 8471-7302 1 HOSE ASSY
21 8471-8191 1 HOSE ASSY 52 8866-2064 1 ELBOW, 90 DEGREES (includes item
22 8471-8192 1 HOSE ASSY 53)
23 8471-1334 4 FLANGE HALF 53 8859-1204 1 O-RING
24 9108-3339 2 O-RING 54 Ref CENTER PIN ASSY (see page
25 8820-1051 8 HEX HD CAPSCREW, UP4-30 for details)
7/16-14X1-1/4, GR5 55 8584-1150 3 CLAMP
26 8855-1012 8 LOCKWASHER, 7/16 56 8856-1004 2 FLAT WASHER, 3/8
27 Ref HOIST, TILT, TOOL CONTROL 57 8855-1011 2 LOCKWASHER, 3/8
VALVE ASSY (see page UP4-25 for 58 8850-1006 2 HEX NUT, 3/8-16
details) 59 8093-3144 1 CLAMP SET
28 Ref BOOM & PROPEL CONTROL 60 8820-1039 6 HEX HD CAPSCREW, 3/8-16X2, GR5
VALVE ASSY (see page UP4-22 for 61 8852-1855 6 HEX SOCKET ALLEN NUT, 3/8-16
details)

PCN 930514-PM UP 5-12

 MAIN HYDRAULIC SYSTEMS
Dump Circuit
(XL5200) Starting Serial No. 0526110
Original Issue 10-94
Revised 6-21-96

TO TILT MOTOR DRAIN

SEE PAGE UP5-7

TO RESERVOIR BREATHER
SEE PAGE UP3-8

TO PORT "T3"
ON SWING PUMP

TO SWING BRAKE
RELEASE VALVE
SEE PAGE UP5-4
TO BOTTOM OF
SOLENOID VALVE
SEE PAGE UP5-4

PCN 950868-CS UP 5-12

 MAIN HYDRAULIC SYSTEMS
Dump Circuit
(XL5200) Starting Serial No. 0526110
Original Issue 10-94
Revised 6-21-96

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref RESERVOIR ASSY, (see page 33 8093-1024 1 PLUNGER
UP5-1 for details) 34 8866-2065 1 ELBOW, 90 DEGREES, (includes
*2 8688-3474 1 ELBOW, 90 DEGREES, NYLON item 13)
3 8471-8287 1 HOSE ASSY 35 8471-8082 1 HOSE ASSY
4 8866-2454 1 ELBOW, 90 DEGREES 36 8093-3060 1 PRESSURE SWITCH
5 8093-3209 1 TUBE ASSY 37 Ref BOOM & PROPEL VALVE ASSY,
6 7736-3038 1 O-RING (see page UP4-22 for details)
7 8820-1070 4 HEX HD CAPSCREW, 1/2-13X2-1/4, 38 Ref HOIST, TILT & TOOL VALVE ASSY,
GR5 (see page UP4-25 for details)
8 8855-1013 4 LOCKWASHER, 1/2 39 8471-1334 4 FLANGE HALF
9 8093-3155 1 TUBE ASSY 40 9108-3339 2 O-RING
10 9105-3450 1 ELBOW, 90 DEGREES 41 8820-1051 8 HEX HD CAPSCREW, 7/16-14X1-1/4,
11 8471-7490 1 HOSE ASSY GR5
12 8866-2085 1 ELBOW, 45 DEGREES, (includes 42 8855-1012 8 LOCKWASHER, 7/16
item 13) 43 8471-8274 1 HOSE ASSY
13 8850-1205 2 O-RING 44 8471-8275 1 HOSE ASSY
14 8471-7346 1 HOSE ASSY 45 8866-2334 2 ELBOW, 90 DEGREES, (includes
15 8362-3026 1 DUST COVER, (male coupling) item 46)
8362-3027 1 DUST COVER, (female coupling) 46 8859-1029 2 O-RING
16 8345-1129 1 Q.D. MALE COUPLING 47 9002-7187 2 TY-RAP
8345-1128 1 Q.D. FEMALE COUPLING 48 8093-3140 2 CLAMP SET
17 8859-1209 1 O-RING 49 7713-3137 2 COVER PLATE
18 8866-2027 1 CONNECTOR, (includes item 19) 50 8820-1023 2 HEX HD CAPSCREW, 5/16-18X1-3/4,
19 8859-1207 1 O-RING GR5
20 8063-3018 1 U-BOLT 51 Ref CENTER PIN ASSY, (see page
21 7714-3015 2 WHIZ-LOK NUT, 3/8-16 UP4-30 for details)
22 8063-3009 1 TUBE ASSY 52 8866-2064 1 CONNECTOR, (includes item 53)
23 8471-1427 2 FLANGE HALF 53 8859-1204 1 O-RING
24 8820-1066 4 HEX HD CAPSCREW, 1/2-13X1-1/4, 54 8866-2026 1 CONNECTOR, (includes item 55)
GR5 55 8859-1206 1 O-RING
` 25 8855-1013 4 LOCKWASHER, 1/2 56 8866-2240 1 SWIVEL NUT RUN TEE
26 7736-3038 1 O-RING, (square) 57 9020-7849 1 HOSE ASSY
27 8093-1025 1 PLUNGER RETAINER 58 8866-2152 1 BRANCH TEE
28 8366-1454 1 ADAPTER BLOCK 59 8866-2105 1 ELBOW, 90 DEGREES, (swivel nut)
29 8859-1115 1 O-RING 60 8471-8240 1 HOSE ASSY
30 8820-1099 4 HEX HD CAPSCREW, 5/8-11X2-1/2, 61 6" FLEX GUARD
GR5 62 8471-7304 1 HOSE ASSY
31 8855-1015 4 LOCKWASHER, 5/8 63 8063-4066 1 O-RING
32 8093-3108 1 SPRING 64 8063-4067 1 SEAL RING
*65 7713-1069 1 ADAPTER

* -Added item 65; changed part number on item 2.

PCN 950868-CS UP 5-12
 MAIN HYDRAULIC SYSTEMS
Hydraulic Hosing to Joysticks &
Foot Operated Valves
(XL5200) Starting Serial No. 0522100
Original Issue 10-92

Item Part No. Qty. Description Of Part

1 8093-3090 1 TUBE ASSY
2 8093-3089 1 TUBE ASSY
3 8866-2205 2 HEX LOCKNUT, 9/16-18
4 8866-2239 4 SWIVEL NUT RUN TEE, 3/8 TUBE
5 8471-8077 2 HOSE ASSY
6 8471-8143 4 HOSE ASSY
7 8866-2005 6 CONNECTOR (includes item 8)
8 8859-1204 6 O-RING
9 Ref JOYSTICK ASSY (see page UP4-
29 for details)
10 8866-1305 2 UNION TEE, 3/8 TUBE
11 8471-7295 4 HOSE ASSY
12 8866-2064 2 ELBOW, 90 DEGREES (includes
item 13)
13 8859-1204 2 O-RING
14 Ref FOOT OPERATED PEDAL VALVE
ASSY (see page UP4-14 for details)

UP 5-13
 MAIN HYDRAULIC SYSTEMS
Hydraulic Hosing to Joysticks &
Foot Operated Valves
(XL5200) Starting Serial No. 0526110
Original Issue 10-94
Revised 3-17-95

TO BULKHEAD

SEE PAGE UP5-4 FOR

C0NTINUATION OF CIRCUIT

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 Ref JOYSTICK ASSY, (see page UP4- 9 8093-3090 1 TUBE ASSY
29 for details) 10 8866-1305 2 UNION TEE, 3/8 TUBE
2 8866-2005 6 CONNECTOR, (includes item 3) 11 8471-7295 4 HOSE ASSY
3 8859-1204 12 O-RING *12 8471-8306 4 HOSE ASSY
4 8471-8143 4 HOSE ASSY 13 8866-2064 6 ELBOW, 90 DEGREES, (includes
5 8471-8077 2 HOSE ASSY item 3)
6 8866-2239 4 SWIVEL NUT RUN TEE, 3/8 TUBE 14 Ref FOOT OPERATED PEDAL VALVE
7 8866-2205 2 HEX LOCKNUT, 9/16-18 ASSY, (see page UP4-14 for
8 8093-3089 1 TUBE ASSY details)
15 8866-2105 2 ELBOW, 90 DEGREES, (swivel nut)

* -Change part number on item 12.

PCN 940353-PM UP 5-13
 MAIN HYDRAULIC SYSTEMS
ORS O-Ring Chart
FOR SERVICE ONLY
Original Issue 8-02
Face Seal O-Ring
1500 Series 1200 Series

Flat Face
O-Ring Seal SAE O-Ring
“T1” Thread “T2” Thread
(Hose Thread) (Mount Thread)

Part “T1” Thread “T2” Thread Part “T1” Thread “T2” Thread
Number O-Ring O-Ring Number O-Ring O-Ring
8033-3183 8859-1505 8859-1204 8866-2341 8859-1508 8859-1207
8043-3047 8859-1508 8859-1205 8866-2342 8859-1509 8859-1209
8043-3132 8859-1503 8859-1202 8866-2345 8859-1503 8859-1202
8043-3189 8859-1505 8859-1205 8866-2346 8859-1505 8859-1204
8098-3034 8859-1509 8859-1207 8866-2347 8859-1506 8859-1205
8866-2300 8859-1503 8859-1202 8866-2348 8859-1507 8859-1206
8866-2301 8859-1505 8859-1204 8866-2349 8859-1508 8859-1207
8866-2302 8859-1506 8859-1205 8866-2350 8859-1509 8859-1209
8866-2303 8859-1507 8859-1206 8866-2417 8859-1503 8859-1202
8866-2304 8859-1508 8859-1207 8866-2418 8859-1505 8859-1204
8866-2305 8859-1509 8859-1209 8866-2419 8859-1506 8859-1205
8866-2306 8859-1508 8859-1209 8866-2420 8859-1507 8859-1206
8866-2308 8859-1510 8859-1210 8866-2421 8859-1508 8859-1207
8866-2309 8859-1509 8859-1207 8866-2422 8859-1509 8859-1209
8866-2310 8859-1505 8859-1205 8866-2423 8859-1510 8859-1210
8866-2311 8859-1508 8859-1206 8866-2424 8859-1511 8859-1211
8866-2312 8859-1506 8859-1207 8866-2425 8859-1508 8859-1209
8866-2313 8859-1510 8859-1209 8866-2428 8859-1507 8859-1206
8866-2314 8859-1507 8859-1205 8866-2429 8859-1508 8859-1209
8866-2315 8859-1510 8859-1207 8866-2430 8859-1506 8859-1206
8866-2316 8859-1508 8859-1205 8866-2431 8859-1505 8859-1206
8866-2320 8859-1503 8859-1202 8866-2432 8859-1505 8859-1205
8866-2321 8859-1505 8859-1204 8866-2435 8859-1506 8859-1206
8866-2322 8859-1506 8859-1205 8866-2436 8859-1506 8859-1207
8866-2323 8859-1507 8859-1206 8866-2440 8859-1506 8859-1204
8866-2324 8859-1508 8859-1207 8866-2442 8859-1510 8859-1211
8866-2325 8859-1509 8859-1209 8866-2444 8859-1505 8859-1202
8866-2326 8859-1510 8859-1210 8866-2445 8859-1505 8859-1202
8866-2327 8859-1509 8859-1207 8866-2447 8859-1505 8859-1205
8866-2328 8859-1503 8859-1202 8866-2448 8859-1505 8859-1207
8866-2329 8859-1505 8859-1204 8866-2454 8859-1509 8859-1210
8866-2330 8859-1506 8859-1205 8866-2455 8859-1510 8859-1209
8866-2331 8859-1507 8859-1206 8866-2470 8859-1511 8859-1211
8866-2332 8859-1508 8859-1207 8866-2471 8859-1503 8859-1204
8866-2333 8859-1509 8859-1209 8866-2477 8859-1507 8859-1207
8866-2334 8859-1510 8859-1210 8866-2478 8859-1509 8859-1210
8866-2335 8859-1508 8859-1206 8866-2486 8859-1506 8859-1204
8866-2336 8859-1509 8859-1207 8866-2487 8859-1505 8859-1206
8866-2337 8859-1503 8859-1202 8866-2489 8859-1503 8859-1204
8866-2338 8859-1505 8859-1204 8866-2490 8859-1511 8859-1211
8866-2339 8859-1506 8859-1205 8866-2495 8859-1511 8859-1210
8866-2340 8859-1507 8859-1206

PM UP 5-14
 MAIN HYDRAULIC SYSTEMS
ORS Hose Chart
FOR SERVICE ONLY
Original Issue 8-02

O-Ring O-Ring

Hose Style “30” Hose Style “33”

Part Fitting Size O-Ring Hose End

Number Part Number Style
8471-8973 1-3/16-12 8859-1508 30
8471-9054 1-3/16-12 8859-1508 30
8471-9055 1-3/16-12 8859-1508 30
8471-9102 13/16-16 8859-1506 30
8471-9103 13/16-16 8859-1506 30
8471-9130 1-3/16-12 8859-1508 30
8471-9131 1-3/16-12 8859-1508 30
8471-9132 1-3/16-12 8859-1508 30
8471-9133 1-14 8859-1507 30
8471-9134 1-14 8859-1507 30
8471-9135 13/16-16 8859-1506 30
8471-9136 13/16-16 8859-1506 30
8471-9137 13/16-16 8859-1506 30
8471-9138 1-14 8859-1507 30
8471-9139 1-14 8859-1507 30
8471-9140 13/16-16 8859-1506 30
8471-9160 13/16-16 8859-1506 30
8471-9161 13/16-16 8859-1506 30
8471-9239 1st end 11/16-16 8859-1505 33
8471-9239 2nd end 13/16-16 8859-1506 30
8471-9253 11/16-16 8859-1505 30
8471-9254 13/16-16 8859-1506 30
8471-9255 13/16-16 8859-1506 30
8471-9346 13/16-16 8859-1506 30
8471-9507 11/16-16 8859-1505 30
8471-9514 13/16-16 8859-1506 30

PM UP 5-15
 PILOT HYDRAULIC SYSTEMS
Clamp Sets & Miscellaneous Hydraulic Components
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 6-25-99

PCN 960554-PM UP 6-1

 PILOT HYDRAULIC SYSTEMS
Clamp Sets & Miscellaneous Hydraulic Components
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 6-25-99

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8093-6002 1 VALVE TRAY 25 8855-1009 14 LOCKWASHER, 1/4
8093-6005 1 VALVE TRAY, (starting with serial 26 8093-3097 22 CLAMP HALF
numver 0524123) 27 8093-1020 8 COVER PLATE
2 Ref SOLENOID VALVE ASSY (see page 28 8820-1010 2 HEX HD CAPSCREW, 1/4-20X2-1/4,
UP4-2 for details) GR5
3 8820-1009 4 HEX HD CAPSCREW, 1/4-20X2, GR5 29 7714-3003 14 WHIZ-LOK SCREW, 5/16-18X5/8
4 8855-1009 4 LOCKWASHER, 1/4 *30 8093-1061 7 CLAMP SUPPORT
5 8850-1004 4 HEX NUT, 1/4-20 31 8820-1006 10 HEX HD CAPSCREW, 1/4-20X1-1/4,
6 8325-3004 2 CLAMP SET GR5
7 2492-1315 1 GROMMET 32 8820-1039 6 HEX HD CAPSCREW, 3/8-16X2, GR5
8 8325-1291 6 COVER PLATE 33 8368-3308 6 SHOCK MOUNT
9 8320-1073 4 HEX HD CAPSCREW, 3/8-16X4-1/2, 34 8856-1115 6 FLAT WASHER, 3/4
GR5 35 8368-1481 6 WASHER
10 Ref SHUTTLE VALVE ASSY (see page 36 8852-1306 6 HEX LOCKNUT, 3/8-16
UP6-5 for details) 37 8820-1069 4 HEX HD CAPSCREW, 1/2-13X2, GR5
11 7714-3003 2 WHIZ-LOK SCREW, 5/16-18X5/8 38 8855-1013 4 LOCKWASHER, 1/2
12 7714-3006 4 WHIZ-LOK NUT, 5/16-18 39 8850-1008 4 HEX NUT, 1/2-13
13 8093-1015 1 VALVE BRACKET 40 Ref BOOM & PROPEL CONTROL VALVE
14 Ref SWING BRAKE RELEASE VALVE ASSY (see page UP4-22 for details)
ASSY (see page UP4-20 for details) 41 Ref HOIST, TILT, TOOL CONTROL
15 8820-1023 2 HEX HD CAPSCREW, VALVE ASSY (see page UP4-25 for
5/16-18X1-3/4, GR5 details)
16 8820-1006 4 HEX HD CAPSCREW, 1/4-20X1-1/4, 42 8820-1037 4 HEX HD CAPSCREW, 3/8-16X1-1/2,
GR5 GR5
17 8855-1009 4 LOCKWASHER, 1/4 43 8855-1011 4 LOCKWASHER, 3/8
18 8093-1020 2 COVER PLATE 44 8856-1004 4 FLAT WASHER, 3/8
19 8093-3097 4 CLAMP HALF 45 8850-1006 4 HEX NUT, 3/8-16
20 8820-1066 2 HEX HD CAPSCREW, 1/2-13X1-1/4, 46 8856-1001 2 FLATWASHER, 1/4
GR5 47 9020-6198 10" EDGE GUARD
21 8855-1013 2 LOCKWASHER, 1/2 48 8856-1004 4 FLAT WASHER, 3/8
22 8850-1008 2 HEX NUT, 1/2-13 49 8852-1206 4 HEX LOCKNUT, 3/8-16
23 8093-1041 1 BULKHEAD BRACKET 50 7713-3497 1 CLAMP
24 8850-1004 14 HEX NUT, 1/4-20 51 7713-3498 1 COVER PLATE
52 7713-3499 2 HEX HD CAPSCREW

* - Changed part number on item 30; added second line item to item 1.
PCN 960554-PM UP 6-1
 PILOT HYDRAULIC SYSTEMS
Boom Pilot Hydraulic Circuit
(XL5200) Starting Serial No. 0522100
Original Issue 10-92

Item Part No. Qty. Description Of Part

1 8093-3078 1 TUBE ASSY
2 8866-2062 2 ELBOW, 90 DEGREES (includes
item 3)
3 8859-1202 2 O-RING
4 Ref BOOM & PROPEL CONTROL
VALVE ASSY (see page UP4-22 for
details)
5 8093-3081 1 TUBE ASSY
6 8850-1407 2 HEX NUT, 7/16-20
7 8471-8143 2 HOSE ASSY
8 8866-2005 2 CONNECTOR (includes item 9)
9 8859-1204 2 O-RING
10 Ref JOYSTICK ASSY (see page UP4-
29 for details)
UP 6-2
 PILOT HYDRAULIC SYSTEMS
Hoist Pilot Hydraulic Circuit
(XL5200) Starting Serial No. 0522100
Original Issue 7-92

Item Part No. Qty. Description Of Part

1 8093-3083 1 TUBE ASSY
2 8866-2003 1 CONNECTOR (includes item 3)
3 8859-1202 2 O-RING
4 Ref HOIST, TOOL, TILT CONTROL
VALVE ASSY (see page UP4-25 for
details)
5 8093-3087 1 TUBE ASSY
6 8866-2062 1 ELBOW, 90 DEGREES (includes
item 3)
7 8850-1407 2 HEX NUT, 7/16-20
8 8471-8143 2 HOSE ASSY
9 8866-2005 2 CONNECTOR (includes item 10)
10 8859-1204 2 O-RING
11 Ref JOYSTICK ASSY (see page UP4-
29 for details)

UP 6-3
 PILOT HYDRAULIC SYSTEMS
Tool Pilot Hydraulic Circuit
(XL5200) Starting Serial No. 0522100
Original Issue 7-92

Item Part No. Qty. Description Of Part

1 8093-3084 1 TUBE ASSY
2 8866-2003 1 CONNECTOR (includes item 3)
3 8859-1202 2 O-RING
4 Ref HOIST, TOOL, TILT CONTROL
VALVE ASSY (see page UP4-25 for
details)
5 8093-3085 1 TUBE ASSY
6 8866-2062 1 ELBOW, 90 DEGREES (includes
item 3)
7 8850-1407 2 HEX NUT, 7/16-20
8 8471-8143 2 HOSE ASSY
9 8866-2005 2 CONNECTOR (includes item 10)
10 8859-1204 2 O-RING
11 Ref JOYSTICK ASSY (see page UP4-
29 for details)

UP 6-4
 PILOT HYDRAULIC SYSTEMS
Propel Pilot Hydraulic Circuit
(XL5200) Starting Serial No. 0522100
Original Issue 10-92
Revised 5-13-94

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8096-3110 1 TRAVEL ALARM SWITCH 11 Ref BOOM & PROPEL CONTROL
2 8656-1326 1 ADAPTER, 9/16-18X1/4 VALVE ASSY, (see page UP4-22
3 8871-1380 1 REDUCING BUSHING, 1/4X1/8 for details)
4 8866-2064 4 ELBOW, 90 DEGREES, (includes 12 9002-7906 4 ELBOW, 90 DEGREES
item 5) 13 8063-3012 2 TUBE ASSY
5 8859-1204 4 O-RING 14 8063-3011 2 TUBE ASSY
6 8093-3037 3 SHUTTLE VALVE 15 8866-2137 4 RUN TEE, (includes item 16)
7 7713-3400 2 UNION TEE 16 8859-1202 4 O-RING
8 8850-1407 4 HEX JAM NUT, 7/16-20 17 8093-3079 1 TUBE ASSY
9 8471-7958 4 HOSE ASSY 18 8093-3078 1 TUBE ASSY
10 Ref FOOT OPERATED PEDAL VALVE 19 8093-3082 1 TUBE ASSY
ASSY, (see page UP4-14 for 20 8093-3081 1 TUBE ASSY
details)

PCN 940123-PM UP 6-5

 ATTACHMENTS
Bucket Linkage
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 1-8-04

! NOTE: WHEN ORDERING ITEM 11, BUSHING; FOR

ALL MACHINES PRIOR TO SERIAL NUMBER
0525109; ORDER BUSHING PART NUMBER
8092-1088.

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8092-5038 1 BOOM END KIT, (includes all items *17 8042-3042 2 BUSHING
except 1,15, 21 & 25) 18 8092-6014 2 PIN WELDMENT
1 Ref TELESCOPE BOOM ASSY, (see 19 8362-1283 3 SPECIAL WASHER
page UP2-4 for details) *20 8320-1047 3 HEX HD CAPSCREW, 1/2-13X1-3/4,
2 8852-1210 1 HEX LOCKNUT, 5/8-11 GR8
3 8092-1074 1 PIN A/R LOCTITE #242
*4 8320-1169 1 HEX HD CAPSCREW, 5/8-11X1, 21 8092-5010 1 STRAIGHT LINK ASSY, (includes
GR8 items 22 & 23)
5 8820-1327 1 HEX HD CAPSCREW, 5/8-11X6, *22 8042-3042 2 BUSHING
GR5 23 8867-1008 2 LUBE FITTING, STRAIGHT, 1/4-28
6 8320-1141 1 HEX HD CAPSCREW, 3/4-10X6, 24 8092-6012 1 PIN WELDMENT
GR8 25 8092-6030 1 BUCKET ADAPTER
7 8092-1072 1 PIN 26 8092-6029 2 WEDGE BOLT WELDMENT
8 8867-1008 2 LUBE FITTING, STRAIGHT, 1/4-28 27 8092-1159 2 RECTANGULAR WASHER
9 8852-1312 1 HEX LOCKNUT, 3/4-10 28 8855-1018 2 LOCKWASHER, 1"
10 8859-1115 2 O-RING 29 8092-1174 2 HIGH NUT
11 8092-1215 2 BUSHING, (see illustration note) 30 9112-3029 4 O-RING
12 8325-1108 2 BACK-UP RING 31 8362-1257 2 PIN
13 8362-3019 4 O-RING 32 7713-3125 2 EXPANDER PLUG
14 8362-3018 2 O-RING
15 8092-5022 1 CURVED LINK ASSY, (includes items NOTE: ONLY ITEMS WITH PART
16, 17, 31 & 32) NUMBERS ARE AVAILABLE
16 8867-1008 2 LUBE FITTING, STRAIGHT, 1/4-28 FOR SERVICE.

* - Changed part numbers on items 4, 17 & 22; changed description on item 20.
PCN 970166, 020332-LK UP 7-1
 ATTACHMENTS
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 7-23-99

8095-6005
Item Part No. Qty. Description Of Part (7/8 Cu. Yd.)
8095-6005 1 36" EXCAVATING BUCKET (includes
all items)
*1 8095-1538 1 CUTTING EDGE, L.H.
2 8095-1111 1 FRONT STIFFENER
3 8095-1101 1 PIN
4 8095-1024 2 OUTER SUPPORT PLATE
5 8095-1102 2 TOP PLATE
6 8095-1098 1 PIN
7 8095-1110 1 REAR STIFFENER
8 8095-1004 2 INSIDE SUPPORT PLATE (rear)
9 8095-1071 2 END PLATE
10 8095-1103 1 WEAR STRIP
11 8095-1104 1 WEAR STRIP
12 8095-1105 1 WEAR STRIP
13 8095-1106 1 WEAR STRIP
14 8095-1107 1 WEAR STRIP
15 8095-1108 1 WEAR STRIP
16 8095-1109 1 WEAR STRIP
17 8095-1011 2 SIDE PLATE
*18 8095-1537 1 CUTTING EDGE, R.H.
19 8095-3001 4 TOOTH ADAPTER
20 8095-3002 4 TOOTH
21 8095-3003 4 TOOTH LOCK
22 8095-1100 1 CUTTING EDGE
23 8095-1099 1 BOTTOM PLATE
24 8095-1057 2 INSIDE SUPPORT PLATE (front)
* - Changed part numbers on items 1 & 18.

Item Part No. Qty. Description Of Part

8095-6004 1 28" EXCAVATING BUCKET (includes
all items) 8095-6004
*1 8095-1538 1 CUTTING EDGE, L.H. (5/8 Cu. Yd.)
2 8095-1134 1 FRONT STIFFENER
3 8095-1133 1 PIN
4 8095-1024 2 OUTER SUPPORT PLATE
5 8095-1131 2 TOP PLATE
6 8095-1132 1 PIN
7 8095-1130 1 REAR STIFFENER
8 8095-1004 2 INSIDE SUPPORT PLATE (rear)
9 8095-1123 2 TOP SIDE PLATE
10 8095-1124 1 WEAR STRIP
11 8095-1125 1 WEAR STRIP
12 8095-1126 1 WEAR STRIP
13 8095-1127 1 WEAR STRIP
14 8095-1128 1 WEAR STRIP
15 8095-1129 1 WEAR STRIP
16 8095-1103 1 WEAR STRIP
17 8095-1011 2 SIDE PLATE
*18 8095-1537 1 CUTTING EDGE, R.H.
19 8095-3001 3 TOOTH ADAPTER
20 8095-3002 3 TOOTH
21 8095-3003 3 TOOTH LOCK
22 8095-1121 1 CUTTING EDGE
23 8095-1122 1 BOTTOM PLATE
24 8095-1057 2 INSIDE SUPPORT PLATE (front)
* - Changed part numbers on items 1 & 18.
UP 7-2
PCN 970171-PM
 ATTACHMENTS
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 5-18-04

Item Part No. Qty. Description Of Part

8095-6001
8095-6001 1 48" EXCAVATING BUCKET (includes (1-1/4 Cu. Yd.)
all items)
1 8095-1538 1 CUTTING EDGE, L.H.
2 8095-1074 1 FRONT STIFFENER
3 8095-1071 2 END PLATE
4 8095-1073 1 REAR STIFFENER
5 8095-1070 2 TOP PLATE
6 8095-1024 2 OUTER SUPPORT PLATE
7 8095-1004 2 INSIDE SUPPORT PLATE (rear)
8 8095-1072 1 PIN
9 8095-1011 2 SIDE PLATE
10 8095-1051 2 WEAR STRIP
11 8095-1076 1 WEAR STRIP
12 8095-1066 1 WEAR STRIP
13 8095-1067 1 WEAR STRIP
14 8095-1068 1 WEAR STRIP
15 8095-1069 1 WEAR STRIP
16 8095-1537 1 CUTTING EDGE, R.H.
17 8095-3001 5 TOOTH ADAPTER
18 8095-3002 5 TOOTH
19 8095-3003 5 TOOTH LOCK
20 8095-1012 1 CUTTING EDGE
21 8095-1025 1 BOTTOM PLATE
22 8095-1075 1 PIN
23 8095-1057 2 INSIDE SUPPORT PLATE
8095-6002
(1-3/4 Cu. Yd.)
&
8095-6006
(1-7/16 Cu. Yd.)

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8095-6002 1 72" DITCHING BUCKET (includes all 8095-6006 1 72" DITCHING BUCKET (includes all
items) items)
1 8095-1059 1 BOTTOM PLATE 1 8095-1112 1 BOTTOM PLATE
2 8095-1063 1 FRONT STIFFENER 2 8095-1119 1 FRONT STIFFENER
3 8095-1058 1 BUCKET STIFFENER 3 8095-1114 1 BUCKET STIFFENER
4 8095-1055 4 CAP PLATE 4 8095-1055 4 CAP PLATE
5 8095-1064 1 REAR STIFFENER 5 8095-1120 1 REAR STIFFENER
6 8095-1062 1 BUCKET STIFFENER 6 8095-1117 1 BUCKET STIFFENER
*7 8095-1594 2 OUTER SUPPORT PLATE *7 8095-1594 2 OUTER SUPPORT PLATE
8 8095-1053 2 PIN 8 8095-1053 2 PIN
9 8095-1057 4 INSIDE SUPPORT 9 8095-1057 4 INSIDE SUPPORT
10 8095-1061 1 BUCKET STIFFENER 10 8095-1116 1 BUCKET STIFFENER
11 8095-1060 1 BUCKET STIFFENER 11 8095-1115 1 BUCKET STIFFENER
12 8095-1050 1 WEAR STRIP 12 8095-1049 1 WEAR STRIP
13 8095-1050 1 WEAR STRIP 13 8095-1137 1 WEAR STRIP
14 8095-1049 1 WEAR STRIP 14 8065-1023 1 WEAR STRIP
15 8065-1023 1 WEAR STRIP 15 8095-1047 1 WEAR STRIP
16 8095-1047 1 WEAR STRIP 16 8095-1046 1 WEAR STRIP
17 8095-1046 1 WEAR STRIP 17 8095-1136 1 WEAR STRIP
18 8095-1045 1 WEAR STRIP 18 8095-1135 1 WEAR STRIP
19 8095-1052 2 SIDE PLATE 19 8095-1113 2 SIDE PLATE
20 8095-1041 1 BUCKET STIFFENER 20 8095-1118 1 BUCKET STIFFENER
21 8065-3017 1 CUTTING EDGE 21 8065-3017 1 CUTTING EDGE
22 8095-1054 2 GUSSET 22 8095-1054 2 GUSSET
23 8095-1065 2 PIN SUPPORT GUSSET 23 8095-1065 2 PIN SUPPORT GUSSET

* - Changed part number on item 7. * - Changed part number on item 7.

PCN 030095-LK UP 7-3
 ATTACHMENTS
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 5-19-04

Item Part No. Qty. Description Of Part NOTE: BUCKETS PURCHASED PRIOR TO
JUNE, 2002.
8095-6003 1 48" PAVEMENT REMOVAL BUCKET
(includes all items)
1 8095-1095 1 FRONT STIFFENER
2 8095-1206 2 STIFFENER
3 8095-1096 1 REAR STIFFENER
4 8095-1013 2 PIN SUPPORT PLATE
5 8095-1057 4 INSIDE SUPPORT PLATE
6 8095-1044 2 PIN
7 8095-1091 2 END PLATE
8 8095-1035 4 WEAR STRIP
9 8095-1367 2 INSIDE REINFORCEMENT
10 8095-1033 2 RUNNER PLATE (outer)
11 8095-1032 2 RUNNER PLATE (inner)
12 8595-1012 1 CUTTING EDGE
13 8095-3004 4 TOOTH SHANK
14 8095-3005 4 TOOTH
15 8095-3006 4 TOOTH LOCK
16 8095-1034 1 BOTTOM PLATE
17 8095-1036 6 RUNNER
18 8095-1093 1 TOP PLATE 8095-6003
19 8095-1030 3 SUPPORT BAR
20 8095-1094 1 CENTER PLATE
21 8095-1366 2 OUTSIDE REINFORCEMENT

Item Part No. Qty. Description Of Part NOTE: BUCKETS PURCHASED AFTER
JUNE, 2002.
8095-6077 1 48" PAVEMENT REMOVAL BUCKET
(includes all items)
1 8095-1095 1 FRONT STIFFENER
2 8095-1206 2 STIFFENER
3 8095-1096 1 REAR STIFFENER
*4 8095-1595 2 PIN SUPPORT PLATE
5 8095-1057 4 INSIDE SUPPORT PLATE
6 8095-1044 2 PIN
7 8095-1588 2 END PLATE
8 8065-1052 7 WEAR STRIP
9 8095-1094 1 CENTER PLATE
10 8095-1591 2 RUNNER PLATE (outer)
11 8095-1590 2 RUNNER PLATE (inner)
12 8095-1589 1 CUTTING EDGE
13 8035-3005 4 TOOTH PIN
14 8035-3004 4 TOOTH
15 8035-3003 4 TOOTH ADAPTER
16 8095-1593 1 BOTTOM PLATE
17 8095-1592 6 RUNNER
18 8095-1093 1 TOP PLATE 8095-6077
19 8095-1030 3 SUPPORT BAR

* - Changed part number on item 4.

PCN 030095-LK UP 7-4

 ATTACHMENTS
(XL5200) Starting Serial No. 0522100
Original Issue 7-92
Revised 6-25-99

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8095-5001 1 6FT. BOOM EXTENSION ASSY 16 8859-1115 2 O-RING
(includes all items except items 14 17 9112-3029 2 O-RING
thru 17) 18 8644-1029 1 OPERATING SHAFT
*1 8095-1207 2 PIN 19 8506-1198 2 HEX HD CAPSCREW, 3/8-16X5"
*2 8065-1101 4 PLATE 20 8506-1197 2 COLLAR
*3 8863-1352 4 COTTER PIN, 1/4X3 21 8852-4913 2 HEX NUT, 3/8-16
4 8095-1090 1 LINK 22 8867-1019 2 LUBE FITTING, 60 DEGREES, 1/8
5 1 6FT. BOOM EXTENSION 23 8362-3017 2 O-RING
6 8095-6011 1 PUSH ROD WELDMENT (includes 24 8092-6014 2 PIN WELDMENT
items 7 & 8) 25 8362-1283 2 SPECIAL WASHER
7 8000-1190 2 BUSHING 26 8320-1047 2 HEX HD CAPSCREW, 1/2-13X1-3/4,
8 8867-1018 2 LUBE FITTING, 45 DEGREES, 1/8 GR8
*9 8092-5022 1 CURVED LINK ASSY (includes items 27 8362-3019 1 O-RING
10 thru 13) 28 8092-1074 1 PIN
10 8000-1191 2 BUSHING *29 8320-1069 1 HEX HD CAPSCREW, 5/8-11X1, GR8
11 8867-1008 2 LUBE FITTING, STRAIGHT, 1/4 30 8320-1327 1 HEX HD CAPSCREW, 5/8-11X6, GR8
12 8362-1257 2 PIN 31 8852-1210 1 HEX LOCKNUT, 5/8-11
13 7713-3125 2 EXPANDER PLUG *32 8325-1108 2 BACKUP RING
14 Ref TELESCOPE BOOM SECTION ASSY
(includes items 15, 16 & 17) (see NOTE: ONLY ITEMS WITH PART
page UP2-4 for details) NUMBERS ARE AVAILABLE
15 8092-1215 2 BUSHING FOR SERVICE.

* - Revised illustration to original release; changed part numbers on items 1, 2, 3, 9 & 29; added item 32.
PCN 970166-PM UP 7-5
 ATTACHMENTS
(XL5200) Starting Serial No. 0522100
Original Issue 12-92

Item Part No. Qty. Description Of Part

8095-6017 1 60" ROCK BUCKET ASSY (includes
all items)
1 8095-1182 1 L.H. CUTTING EDGE
2 8095-1201 1 FRONT STIFFENER
3 8095-1197 1 PIN
4 8095-1195 2 TOP PLATE
5 8095-1056 2 OUTER SUPPORT PLATE
6 8095-1057 4 INSIDE SUPPORT PLATE
7 8095-1196 1 PIN
8 8095-1193 2 END PLATE
9 8095-1200 1 REAR STIFFENER
10 8095-1185 2 END PLATE
11 8095-1186 1 WEAR STRIP
12 8095-1187 1 WEAR STRIP
13 8095-1188 1 WEAR STRIP
14 8095-1189 1 WEAR STRIP
15 8095-1190 1 WEAR STRIP
16 8095-1191 1 WEAR STRIP
17 8095-1192 1 WEAR STRIP
18 8095-1183 1 R.H. CUTTING EDGE
19 8095-3001 6 TOOTH LOCK
20 8095-3002 6 TOOTH
21 8095-3003 6 TOOTH ADAPTER 8095-6017
22 8095-1198 2 OUTER RIB (1.15 Cu. Yd.)
23 8095-1202 2 INNER RIB
24 8095-1184 1 CUTTING EDGE
25 8095-1199 1 BOTTOM PLATE
26 8095-1194 5 INSIDE WEAR STRIP

Item Part No. Qty. Description Of Part

8095-6009 1 SINGLE TOOTH RIPPER (includes
all items)
1 8095-1175 1 RIPPER PLATE
2 8095-1176 2 PIN SUPPORT PLATE
3 8095-1177 1 BASE PLATE
4 8095-1178 2 GUSSET
5 8095-1179 2 PIN STIFFENER
6 8095-1057 4 INSIDE SUPPORT
7 8095-1181 2 PIN
8 8095-1180 2 TOOTH GUSSET
8095-6009 9 8095-3004 1 TOOTH SHANK
10 8095-3005 1 TOOTH
11 8095-3006 1 TOOTH LOCK

PM UP 7-6
 ATTACHMENTS
(XL5200) Starting Serial No. 0522100
Original Issue 5-95
Revised 4-14-00

VIEW C-C
TOP STOP ADJUSTMENT

VIEW A-A

SECTION B-B

(SEE ALSO PAGE UP7-8)

PCN 970166-LK UP 7-7

 ATTACHMENTS
(XL5200) Starting Serial No. 0522100
Original Issue 5-95
Revised 4-14-00

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8095-5005 1 TELESTICK ASSY, (includes all items 21 8094-3005 2 CRADLE STOP
on pages UP7-7 & UP7-8) 22 8820-1065 3 HEX HD CAPSCREW, 1/2-13X1, GR5
1 8095-6013 1 FIXED LINK 23 8506-1197 2 COLLAR
2 8095-6014 1 STICK WELDMENT 24 8644-1029 1 OPERATING SHAFT
3 8095-6015 1 STICK ADAPTER WELDMENT 25 8506-1198 2 HEX HD CAPSCREW, 3/8-16X5, GR5
4 8095-6016 1 LUG WELDMENT 26 8852-4913 2 HEX LOCKNUT, 3/8-16
5 8092-6012 1 PIN WELDMENT 27 8360-1011 2 DANGER DECAL
*6 8824-1053 4 SOCKET FLAT HD CAPSCREW, 3/8- 28 8095-1207 1 PIN
16X1-1/2 29 8856-1021 2 FLAT WASHER, 2-1/2
7 8320-1047 1 HEX HD CAPSCREW, 1/2-13X1-3/4, 30 8863-1352 2 COTTER PIN
GR8 31 8471-8256 1 HOSE ASSY
8 8362-1283 1 SPECIAL WASHER 32 8471-8257 1 HOSE ASSY
9 8867-1008 5 LUBE FITTING, STRAIGHT, 1/4-28 33 8866-2332 2 ELBOW, 90 DEGREES, (includes item
10 8092-1074 1 PIN 41)
*11 8320-1069 1 HEX HD CAPSCREW, 5/8-11X1, GR8 34 9020-5792 11 CUSHION CLAMP, 1-1/4
12 8820-1327 1 HEX HD CAPSCREW, 5/8-11X6, GR5 35 9002-7187 4 TY-RAP
13 8852-1210 1 HEX LOCKNUT, 5/8-11 36 8471-4002 2 PLUG, 3/4
14 8362-1235 1 SHAFT 37 8095-3007 1 CHAIN
15 8362-1035 2 LIP SEAL 38 8562-1030 2 SHACKLE
16 8362-3019 2 O-RING 39 8394-3053 2 SLEEVE
17 8362-1245 2 BUSHING 40 8095-3037 2 GRADALL DECAL
18 8859-1112 2 O-RING 41 8859-1510 2 O-RING
19 8362-1027 2 BACK-UP RING *42 8095-6067 1 STOP TOP PLATE
20 8820-1335 1 HEX HD CAPSCREW, 3/4-10X6, GR5 *43 8095-1523 2 STOP PLATE SHIM

(SEE ALSO PAGE UP7-8)

* -Revised illustration; added items 42 and 43; changed part numbers on items 6 and 11.
PCN 970166-LK UP 7-7
 ATTACHMENTS
(XL5200) Starting Serial No. 0522100
Original Issue 5-95
Revised 2-11-05

(SEE ALSO PAGE UP7-7)

PCN 020281-PM UP 7-8

 ATTACHMENTS
(XL5200) Starting Serial No. 0522100
Original Issue 5-95
Revised 2-11-05

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8095-5005 1 TELESTICK ASSY, (includes all items 17 8859-1112 2 O-RING
on pages UP7-7 & UP7-8) 18 8362-1027 2 BACK-UP RING
1 8362-5073 1 CURVED LINK ASSY 19 Ref TOOL CYLINDER ASSY, (see page
2 8867-1001 5 LUBE FITTING, STRAIGHT, 1/8 UP 7-12 for details)
3 8362-5072 1 STRAIGHT LINK ASSY 20 8320-1118 1 HEX HD CAPSCREW, 3/4-10X5-1/2,
4 7732-6038 1 BUCKET ARM WELDMENT GR8
5 7712-6027 2 WEDGE BLOCK WELDMENT 21 8852-1312 1 HEX LOCKNUT, 3/4-10
6 8092-1174 2 HIGH NUT 22 8362-1035 2 LIP SEAL
*7 9002-7475 2 HARDENED WASHER, 1" 23 8362-1235 1 SHAFT
8 8855-1018 2 LOCKWASHER, 1" 24 8867-1008 2 LUBE FITTING, STRAIGHT, 1/4-28
9 8362-6032 1 PIN WELDMENT 25 8362-3019 2 O-RING
10 8362-3018 4 O-RING 26 8362-3017 4 O-RING
11 8320-1123 1 HEX HD CAPSCREW, 1/2-13X1, 27 8362-6031 1 PIN WELDMENT
GR8 28 8320-1047 1 HEX HD CAPSCREW, 1/2-13X1-3/4,
12 8362-1283 2 SPECIAL WASHER GR8
13 8320-1119 1 HEX HD CAPSCREW, 1/2-13X4-1/4, 29 8095-6014 1 STICK WELDMENT
GR8 30 8867-1008 2 LUBE FITTING, STRAIGHT, 1/4-28
14 8852-1308 1 HEX LOCKNUT, 1/2-13 31 8662-1012 1 PIN
15 8362-1238 1 PIN 32 8863-1341 1 COTTER PIN, 3/16X2-1/2
16 8362-1245 2 BUSHING

(SEE ALSO PAGE UP7-7)

* - Changed part number on item 7.
PCN 020281-PM UP 7-8
 ATTACHMENTS
(8065-5008) Telestick Grapple Assembly
Original Issue 8-96
Revised 2-5-04

Item Part No. Qty. Description Of Part

8065-5008 Ref TELESTICK GRAPPLE ASSEMBLY,
(includes all items)
1 8065-1346 1 GRAPPLE LINK
2 8065-1347 2 LINK PIN
3 8065-3005 4 HAIRPIN CLIP
*4 8065-6050 1 FIXED ARM
5 8065-6051 1 PIVOTING ARM
6 8065-6052 1 LUG BRACKET
7 8065-6053 2 GRAPPLE PIN
8 8320-1123 2 HEX HD CAPSCREW, 1/2-13X1, GR8
9 8362-1283 2 SPECIAL WASHER
10 9103-3038 2 CHAIN

* - Changed part number on item 4.

LK UP 7-9
 ATTACHMENTS
(8095-5009) Grapple Assembly
Original Issue 6-99

Item Part No. Qty. Description Of Part

8095-5009 Ref GRAPPLE ASSEMBLY, (includes all
items)
1 8095-6042 1 GRAPPLE STATIONARY ARM
2 8095-6043 1 GRAPPLE PIVOTING ARM
3 8095-1362 2 PIN
4 8065-1151 1 BAR
5 8320-1152 1 HEX HD CAPSCREW, 1-1/8-7X8-1/2,
GR8
6 8320-1151 2 HEX HD CAPSCREW, 1/2-13X6-1/2,
GR5
7 8852-1308 2 HEX LOCKNUT, 1/2-13

PM UP 7-10
 ATTACHMENTS
(8095-6027) Attachment Adapter, (Female)
(8095-6023) 8' Grading Blade
Original Issue 6-99
Revised 3-17-00

8095-6027

Item Part No. Qty. Description Of Part

8095-6027 1 ATTACHMENT ADAPTER, (includes all
items)
1 8095-1057 4 INSIDE SUPPORT PLATE
2 8095-1252 2 PIN STIFFENER
3 8095-1176 2 PIN SUPPORT PLATE
4 8095-1181 2 PIN
5 8095-1177 1 BASE PLATE

Item Part No. Qty. Description Of Part

8095-6023 1 8' GRADING BLADE (includes all
items)
1 2413-1037 4 STIFFENER
2 8095-1238 1 BACK PLATE
8095-1239 1 BACK PLATE
3 8095-1237 2 GUSSET
4 8095-1235 1 FORMED GUSSET
8095-1236 1 FORMED GUSSET
5 8095-1181 2 PIN
6 8095-1057 4 INSIDE SUPPORT
7 8095-1252 2 PIN STIFFENER
8 8095-1233 2 SIDE PLATE
*9 8095-1240 2 TOP PLATE
10 8095-1232 1 BASE PLATE 8095-6023
11 2413-1047 1 CUTTING BLADE
12 8842-1038 10 PLOW BOLT, 5/8X2
13 8855-1015 10 LOCKWASHER, 5/8
14 8850-1010 10 HEX NUT, 5/8-11
15 2413-1039 1 MOLD BOARD
16 8095-1242 1 INSIDE FRONT PLATE
17 8095-1241 1 INSIDE REAR PLATE, (not shown)
* - Changed part number on item 9.
LK UP 7-11
 ATTACHMENTS
(8000-5052) Tool Cylinder Assembly, (Telestick)
Original Issue 4-00

2 6
1 14 7
3 4 8
5 10
12

9
13

Item Part No. Qty. Description Of Part

8000-5052 1 TOOL CYLINDER ASSEMBLY,
(includes all items)
1 8000-5053 1 PISTON ROD ASSEMBLY
2 8000-6024 1 CYLINDER TUBE WELDMENT
3 8000-1632 1 CYLINDER HEAD
4 8000-3065 1 RETAINING RING
5 8000-1201 1 CYLINDER HEAD RETAINER
6 8821-1042 1 SOCKET HEAD CAPSCREW,
1/4-20X1
7 8000-3152 13" NEOPRENE CORD
8 8822-1386 2 HEX SOCKET SET SCREW, (HALF
DOG POINT), 3/8-16X1/2
9 8000-1101 1 ROD EYE
10 8867-1008 1 LUBE FITTING, STRAIGHT, 1/4-28
11 8883-1017 2 CAP PLUG, #12-X
12 8362-1244 1 BUSHING
13 8422-1006 1 BUSHING
14 8000-3528 1 TOOL CYLINDER REPACK KIT,
(includes the following items)
8000-3373 1 PISTON PACKING
8000-3003 1 ROD BEARING
8000-3257 1 STATIC SEAL
8000-3041 1 BUFFER SEAL
8000-3083 1 ROD SEAL
8342-1012 1 ROD WIPER

PCN 980526-LK UP 7-12

 INTRODUCTION
Table of Contents
Starting Upperstructure Serial No. 0522100
Original Issue 10-92
Revised 2-93

SECTION 1 — INTRODUCTION
Table of Contents ........................................................................................................................ CR1-1
Alphabetical Index ....................................................................................................................... CR1-2
Crawler Illustrated Summary ...................................................................................................... CR1-3

SECTION 2 — UNDERCARRIAGE ASSEMBLY

Frame Assembly ......................................................................................................................... CR2-1

SECTION 3 — TRACK ASSEMBLY

Track Chain & Shoes .................................................................................................................. CR3-1
Track Roller Assembly ................................................................................................................ CR3-2
Front Idler Track Adjuster Assembly ........................................................................................... CR3-3

SECTION 4 — MAIN HYDRAULIC SYSTEMS

Center Pin Hoses to Counterbalance Valve & Hydraulic Motor .................................................. CR4-1
Motor Control, Brake & Drain Hoses ........................................................................................... CR4-2

SECTION 5 — DRIVE LINE COMPONENTS

Crawler Drive Control Assembly ................................................................................................. CR5-1
Crawler Drive Hydraulic Motor Assembly ................................................................................... CR5-2
Crawler Drive Gearbox Assembly ............................................................................................... CR5-3

CR 1-1
 INTRODUCTION
Alphabetical Index
Starting Upperstructure Serial No. 0522100
Original Issue 10-92
Revised 2-93

Center Pin .................................................................................................................................. UP4-30

Chain Assembly ........................................................................................................................ CR3-1
Control Assembly ...................................................................................................................... CR5-1

Driving Wheel ............................................................................................................................ CR5-1

Frame Assembly ....................................................................................................................... CR2-1

Front Idler .................................................................................................................................. CR3-3

Hydraulic Motor ....................................................................... CR4-1, CR4-2, CR5-1, CR5-2, CR5-3

Idler W/Fork ............................................................................................................................... CR3-3

Idler W/Support ......................................................................................................................... CR3-3
Inner Clutch Discs .................................................................................................................... CR5-1
Internal Geared Wheel .............................................................................................................. CR5-1

Link Pins .................................................................................................................................... CR3-1

Master Bushing ......................................................................................................................... CR3-1

Master Pin ................................................................................................................................. CR3-1

Outer Clutch Discs ................................................................................................................... CR5-1

Propel Drive Assembly.............................................................................................................. CR5-1

Recoil Device ............................................................................................................................ CR3-3

Recoil Spring............................................................................................................................. CR3-3
Roller ......................................................................................................................................... CR3-2
Roller Bushings ......................................................................................................................... CR3-2
Roller Shaft ............................................................................................................................... CR3-2

Track Adjuster ........................................................................................................................... CR3-3

Track Chains ............................................................................................................................. CR3-1
Track Links ................................................................................................................................ CR3-1
Track Shoes .............................................................................................................................. CR3-1
Track Rollers............................................................................................................................. CR3-2

PM CR 1-2
 INTRODUCTION
Crawler Illustrated Summary
Starting Upperstructure Serial No. 0522100
Original Issue 10-92

Item Part Number Qty. Description of Part

1 Ref TRACK CHAIN ASSY & SHOES,
(see page CR3-1 for details)
2 Ref ROLLER ASSY, (see page CR3-2
for details)
3 Ref FRONT IDLER TRACK ADJUSTER
ASSY, (see page CR3-3 for
details)
4 Ref HYDRAULIC SYSTEM, (see page
CR4-1 for details)
5 Ref HYDRAULIC MOTOR ASSY, (see
page CR5-2 for details)
6 Ref PROPEL DRIVE ASSY, (see page
CR5-1 thru CR5-3 for details)
7 Ref DRIVE CONTROL ASSY, (see page
CR5-1 for details)
8 Ref FRAME ASSY, (see page CR2-1
for details)

CR 1-3
 INTRODUCTION
Parts Index
(XL5200) Starting Upperstructure Serial No. 0522100
Original Issue 4-96

Part Number Page Part Number Page Part Number Page

8061-3008 ...................... CR3-3 8091-4056 ...................... CR5-1 8091-4116 ...................... CR5-3

8061-4009 ...................... CR3-3 8091-4058 ...................... CR5-1 8091-4117 ...................... CR5-3
8091-1053 ...................... CR2-1 8091-4059 ...................... CR5-1 8091-4118 ...................... CR5-3
8091-1054 ...................... CR2-1 8091-4060 ...................... CR5-1 8091-4119 ...................... CR5-3
8091-1055 ...................... CR2-1 8091-4061 ...................... CR5-1 8091-4120 ...................... CR5-3
8091-1056 ...................... CR2-1 8091-4063 ...................... CR5-1 8091-4121 ...................... CR5-3
8091-1057 ...................... CR2-1 8091-4064 ...................... CR5-2 8091-4122 ...................... CR5-3
8091-1061 ...................... CR2-1 8091-4065 ...................... CR5-2 8091-4123 ...................... CR5-3
8091-1062 ...................... CR2-1 8091-4066 ...................... CR5-2 8091-4124 ...................... CR5-3
8091-3003 ...................... CR3-1 8091-4067 ...................... CR5-2 8091-4125 ...................... CR5-3
8091-3004 ...................... CR3-1 8091-4069 ...................... CR5-2 8091-4126 ...................... CR5-3
8091-3005 ...................... CR3-3 8091-4070 ...................... CR5-2 8091-4127 ...................... CR5-3
8091-3006 ...................... CR3-2 8091-4072 ...................... CR5-2 8091-4128 ...................... CR5-3
8091-3011 ........ CR5-1, CR5-2, 8091-4073 ...................... CR5-2 8091-4129 ...................... CR5-3
....................................... CR5-3 8091-4074 ...................... CR5-2 8091-4130 ...................... CR5-3
8091-3013 ...................... CR4-2 8091-4076 ...................... CR5-2 8091-4131 ...................... CR5-3
8091-3023 ...................... CR3-3 8091-4077 ...................... CR5-2 8091-4132 ...................... CR5-3
8091-3048 ...................... CR4-2 8091-4078 ...................... CR5-2 8091-4133 ...................... CR5-3
8091-4001 ...................... CR3-2 8091-4079 ...................... CR5-2 8091-4134 ...................... CR5-3
8091-4002 ...................... CR3-2 8091-4080 ...................... CR5-2 8091-4135 ...................... CR5-3
8091-4003 ...................... CR3-2 8091-4081 ...................... CR5-2 8091-4136 ...................... CR5-3
8091-4005 ...................... CR3-2 8091-4082 ...................... CR5-2 8091-4137 ...................... CR5-3
8091-4006 ...................... CR3-2 8091-4083 ...................... CR5-2 8091-4138 ...................... CR5-3
8091-4007 ...................... CR3-2 8091-4084 ...................... CR5-2 8091-4139 ...................... CR5-3
8091-4008 ...................... CR3-2 8091-4085 ...................... CR5-2 8091-4140 ...................... CR5-3
8091-4009 ...................... CR3-3 8091-4086 ...................... CR5-2 8091-4141 ...................... CR5-3
8091-4010 ...................... CR3-3 8091-4087 ...................... CR5-2 8091-4142 ...................... CR5-3
8091-4011 ...................... CR3-3 8091-4088 ...................... CR5-2 8091-4143 ...................... CR5-3
8091-4012 ...................... CR3-3 8091-4089 ...................... CR5-2 8091-4144 ...................... CR5-3
8091-4013 ...................... CR3-3 8091-4090 ...................... CR5-2 8091-4145 ...................... CR5-3
8091-4016 ...................... CR3-3 8091-4091 ...................... CR5-2 8091-4146 ...................... CR5-3
8091-4019 ...................... CR5-1 8091-4092 ...................... CR5-2 8091-4147 ...................... CR5-3
8091-4020 ...................... CR5-1 8091-4094 ...................... CR5-2 8091-4148 ...................... CR5-3
8091-4038 ...................... CR5-1 8091-4099 ...................... CR5-2 8091-4149 ...................... CR5-3
8091-4039 ...................... CR5-1 8091-4100 ...................... CR5-2 8091-4150 ...................... CR5-3
8091-4040 ...................... CR5-1 8091-4101 ...................... CR5-2 8091-4151 ...................... CR5-3
8091-4041 ...................... CR5-1 8091-4102 ...................... CR5-2 8091-4152 ...................... CR5-3
8091-4043 ...................... CR5-1 8091-4103 ...................... CR5-2 8091-4153 ...................... CR5-3
8091-4044 ...................... CR5-1 8091-4104 ...................... CR5-2 8091-4154 ...................... CR5-3
8091-4045 ...................... CR5-1 8091-4106 ...................... CR5-3 8091-4155 ...................... CR5-3
8091-4046 ...................... CR5-1 8091-4107 ...................... CR5-3 8091-4156 ...................... CR5-3
8091-4047 ...................... CR5-1 8091-4108 ...................... CR5-3 8091-4157 ...................... CR5-3
8091-4048 ...................... CR5-1 8091-4109 ...................... CR5-3 8091-4158 ...................... CR5-3
8091-4049 ...................... CR5-1 8091-4110 ...................... CR5-3 8091-4159 ...................... CR5-3
8091-4050 ...................... CR5-1 8091-4111 ...................... CR5-3 8091-4160 ...................... CR5-3
8091-4051 ...................... CR5-1 8091-4112 ...................... CR5-3 8091-4161 ...................... CR5-3
8091-4052 ...................... CR5-1 8091-4113 ...................... CR5-3 8091-4162 ...................... CR5-3
8091-4053 ...................... CR5-1 8091-4114 ...................... CR5-3 8091-4163 ......... CR5-1, CR5-2
8091-4054 ...................... CR5-1 8091-4115 ...................... CR5-3 8091-4164 ...................... CR5-3
PM CR 1-4
 INTRODUCTION
Parts Index
(XL5200) Starting Upperstructure Serial No. 0522100
Original Issue 4-96

Part Number Page Part Number Page Part Number Page

8091-4165 ...................... CR4-1 8691-4062 ...................... CR3-1
8091-4166 ...................... CR4-1 8691-4063 ...................... CR3-1
8091-4167 ...................... CR4-2 8820-1036 ...................... CR4-1
8091-4169 ...................... CR5-1 8820-1064 ...................... CR2-1
8091-4170 ...................... CR5-1 8820-1065 ...................... CR2-1
8091-6005 ...................... CR5-3 8821-1068 ...................... CR2-1
8091-6012 ...................... CR2-1 8855-1011 ...................... CR4-1
8091-6013 ...................... CR2-1 8855-1013 ...................... CR2-1
8091-6034 ...................... CR2-1 8855-1107 ...................... CR2-1
8319-1053 ...................... CR5-3 8856-1111 ...................... CR2-1
8369-4002 ...................... CR3-2 8859-1029 ...................... CR4-1
8369-4006 ...................... CR3-2 8859-1204 ...................... CR4-2
8369-4009 ...................... CR3-3 8866-2005 ...................... CR4-2
8369-4010 ...................... CR3-3 8866-2035 ...................... CR4-2
8369-4011 ...................... CR3-3 8866-2084 ...................... CR4-2
8369-4013 ...................... CR3-1 8866-2224 ...................... CR4-2
8369-4014 ...................... CR3-1 8866-2305 ...................... CR4-1
8369-4044 ...................... CR3-3 8867-1001 ...................... CR2-1
8369-4045 ...................... CR3-3 9002-7472 ......... CR2-1, CR5-3
8369-4046 ...................... CR3-3 9108-3106 ...................... CR4-1
8369-4047 ...................... CR3-3
8369-4106 ...................... CR3-1
8369-4107 ......... CR3-2, CR3-3
8369-4108 ......... CR3-2, CR3-3
8395-3053 ...................... CR4-1
8471-1333 ...................... CR4-1
8471-7577 ...................... CR4-2
8471-7586 ...................... CR4-2
8471-8086 ...................... CR4-1
8471-8087 ...................... CR4-1
8664-1154 ...................... CR2-1
8691-4011 ...................... CR3-3
8691-4013 ...................... CR3-3
8691-4016 ...................... CR3-3
8691-4017 ...................... CR3-3
8691-4018 ...................... CR3-1
8691-4019 ...................... CR3-1
8691-4020 ...................... CR3-1
8691-4021 ...................... CR3-1
8691-4024 ...................... CR3-1
8691-4034 ...................... CR3-3
8691-4035 ...................... CR3-3
8691-4038 ...................... CR3-3
8691-4039 ...................... CR3-3
8691-4040 ...................... CR3-3
8691-4042 ...................... CR3-1
8691-4043 ...................... CR3-1
8691-4045 ...................... CR3-1
8691-4059 ...................... CR3-3

PM CR 1-5
 UNDERCARRIAGE ASSEMBLY
Frame Assembly
Starting Upperstructure Serial No. 0522100
Original Issue 10-92
Revised 12-13-02

Item Part No. Qty. Description Of Part

1 FRAME ASSY, (includes all items)
1 8091-6034 1 CARBODY
2 8091-1053 2 COVER
3 8091-1057 1 BOTTOM COVER
4 8091-1062 2 SLIDE
5 8091-1055 1 SHIELD, R.H.
6 8091-1054 1 SHIELD, L.H.
7 8091-6013 1 SHIELD, R.H.
8091-6012 1 SHIELD, L.H.
8 8091-1056 2 SHIELD
9 8867-1001 4 LUBE FITTING, STRAIGHT, 1/8
10 8664-1154 32 HEX HD CAPSCREW, 5/8-11X3-1/2,
GR8
11 8820-1065 26 HEX HD CAPSCREW, 1/2-13X1, GR5
12 8821-1068 4 SOCKET HD CAPSCREW,
3/8-16X5/8
13 9002-7472 32 HARDENED WASHER
*14 8855-1013 11 LOCKWASHER, 1/2
15 8091-1061 4 GUIDE
16 8855-1107 4 LOCKWASHER, (HIGH COLLAR), 3/8
*17 8820-1064 8 HEX HD CAPSCREW, 1/2-13X7/8, GR5
18 8856-1111 18 LOCKWASHER, 1/2
*19 8022-3034 8 WHIZ-LOK SCREW, 1/2-13X3/4
* - Revised illustration; added item 19; changed quantity on items 14 & 17.
GP CR 2-1
 TRACK ASSEMBLY
(8091-3004) Track Chain & Shoes
Starting Upperstructure Serial No. 0522100
Original Issue 10-92
Revised 4-26-96

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8091-3004 1 TRACK CHAIN ASSY & SHOES, 5 8369-4106 49 PIN
(includes all items) 6 8691-4020 1 MASTER BUSHING
800MM, 31/5", (standard) 7 8691-4062 49 MASTER BUSHING
8091-3003 1 TRACK CHAIN ASSY & SHOES, 8 1 MASTER PIN
(includes all items) 9 8691-4024 50 SHOE, 800 MM, 31.5", (standard)
600MM, 23.6", (optional) 8691-4045 50 SHOE, 600MM, 23.6", (optional)
* 8091-4243 1 MASTER PIN KIT, (includes one 10 8369-4013 200 CAPSCREW, (torque to 200-215 ft.
each of item 8, four of item 12 & two lbs.)
of item 13) 11 8369-4014 200 HEX NUT
1 8691-4042 1 TRACK CHAIN ASSY, (includes item *12 8691-4063 200 WASHER
2) *13 8091-4244 2 SPACER
2 8691-4043 1 CHAIN ASSY WITHOUT SHOES,
(includes items 3, 4, 5, 6, 7 & 8) NOTE: QUANTITIES SHOWN ARE
3 8691-4018 50 LINK TRACK, L.H. FOR ONE SIDE FRAME
4 8691-4019 50 LINK TRACK, R.H. ASSY ONLY.

*- Changed quantity on item 12; added item 13 & master pin kit.
PM CR 3-1
 TRACK ASSEMBLY
(8091-3006) Track Roller Assembly
Starting Upperstructure Serial No. 0522100
Original Issue 10-92
Revised 4-16-99

8091-3006

Item Part No. Qty. Description Of Part

8091-3006 9 ROLLER ASSEMBLY, (includes all
items except items 10 & 11)
1 8091-4001 2 DOWEL
2 8091-4002 2 COLLAR
*3 8691-4059 2 SEAL GROUP
4 8369-4108 1 PLUG
5 8369-4107 1 SEAL
6 8091-4005 Ref ROLLER SHELL ASSY, (includes
item 7)
7 8091-4006 2 BUSHING
8 8091-4007 2 GASKET
9 8091-4008 1 ROLLER SHAFT
10 8369-4002 4 CAPSCREW, (torque to 200-215 ft.
lbs.)
11 8369-4006 4 WASHER

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE
FOR SERVICE.

NOTE: QUANTITIES SHOWN ARE

FOR ONE ROLLER ASSY
ONLY.

* - Changed part number on item 3.

PM CR 3-2
 TRACK ASSEMBLY
(8091-3005) Front Idler Track Adjuster Assembly
Starting Upperstructure Serial No. 0522100
Original Issue 10-92
Revised 1-16-15

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8091-3005 2 FRONT IDLER TRACK ADJUSTER *19 8369-4044 1 CYLINDER
ASSY, (includes all items) 20 8369-4047 1 SEAL
1 8691-4040 1 IDLER WITH SUPPORT, 21 8091-3022 1 RELIEF
(includes items 2, 4 thru 9 & 29) 22 8061-3008 1 FITTING
2 8091-4009 1 PIN 23 8369-4045 1 SEAL
3 8091-4010 2 BUSHING 24 8091-3023 1 SEAL
*4 8091-4003 2 SEAL GROUP *25 8061-3009 1 SEAL
5 8691-4011 2 O-RING 26 8691-4038 1 IDLER WITH FORK,
6 8091-4011 2 SUPPORT GROUP (includes items 2, 4 thru 12 & 29)
7 8691-4013 2 ELASTIC PIN 27 8691-4016 1 RECOIL DEVICE GROUP,
8 8369-4108 1 PLUG (includes items 13 thru 17)
9 8369-4107 1 SEAL *28 8691-4039 1 TRACK TENSION GROUP,
10 8091-4012 1 BRACKET (includes items 18, 19, 20 & 23)
11 8369-4009 6 CAPSCREW 29 8691-4017 1 FRONT IDLER, (includes item 3)
12 8369-4010 6 WASHER
13 8691-4034 1 HEX NUT NOTE: QUANTITIES SHOWN ARE
14 8691-4035 1 ELASTIC PIN FOR ONE SIDE FRAME
15 8061-4009 1 FLANGE ASSY ONLY.
16 8091-4013 1 SPRING NOTE: ONLY ITEMS WITH PART
17 1 PIN BASE NUMBER ARE AVAILABLE
18 8369-4046 1 PISTON FOR SERVICE.

* - Removed inclusion note on item 19; changed part numbers on items 4 & 25; changed inclusions on item 28.
MF CR 3-3
 MAIN HYDRAULIC SYSTEMS
Center Pin Hosing
Starting Upperstructure Serial No. 0522100
Original Issue 10-92
Revised 5-6-94

PORT "1"
PORT "4"

PORT "2"

PORT "3"

Item Part No. Qty. Description Of Part

1 Ref CENTER PIN ASSY, (see page
UP4-30 for details)
2 8471-8087 2 HOSE ASSY
3 9108-3106 4 O-RING
4 8471-8086 2 HOSE ASSY
5 8471-1333 8 FLANGE HALF
6 8820-1036 16 HEX HD CAPSCREW, 3/8-16X1-1/4,
GR5
7 8855-1011 16 LOCKWASHER, 3/8
8 8395-3053 4 SLEEVE
9 8866-2305 4 CONNECTOR, (includes item 10)
10 8859-1029 4 O-RING
11 Ref DRIVE ASSY, (see page CR5-1 thru
CR5-3 for details)
12 8091-4165 4 METRIC ADAPTER, (includes item
13)
13 8091-4166 4 O-RING

PCN 940082-PM CR 4-1

 MAIN HYDRAULIC SYSTEMS
Drive Assembly Drain Hoses
Starting Upperstructure Serial No. 0522100
Original Issue 10-92
Revised 5-6-94

PORT "F"
PORT "B"

PORT "D"

Item Part No. Qty. Description Of Part

1 Ref CENTER PIN ASSY, (see page
UP4-30 for details)
2 8866-2035 2 STRAIGHT THREAD LONG
CONNECTOR, (includes item 3)
3 8859-1204 5 O-RING
4 8866-2005 1 CONNECTOR, (includes item 3)
5 8471-7586 2 HOSE ASSY
6 8471-7577 2 HOSE ASSY
7 8866-2224 1 SWIVEL NUT BRANCH TEE, 3/8
TUBE
8 8091-3013 2 CONNECTOR
9 8866-2084 2 ELBOW, 90 DEGREES, (includes
item 3)
10 Ref DRIVE ASSY, (see page CR5-1 &
CR5-2 for details)
11 8091-3048 2 METRIC ADAPTER, (includes item
12)
12 8091-4167 2 O-RING

PCN 940082-PM CR 4-2

 DRIVE LINE COMPONENTS
(8091-3011) Crawler Drive Control Assembly
Starting UpperstructureSerial No. 0522100
Original Issue 10-92
Revised 4-30-99

Item Part No. Qty. Description Of Part

8091-3011 2 CRAWLER DRIVE ASSY, (includes all
Item Part No. Qty. Description Of Part
items on pages CR5-1 thru CR5-3)
8091-4019 2 CRAWLER DRIVE CONTROL ASSY, 25 2 O-RING
(includes all items) 26 2 SPRING
8091-4163 Ref DRIVE CONTROL & HYDRAULIC 27 2 CHECK VALVE
MOTOR SEAL KIT, (includes items 2, 28 8091-4170 1 BASE PLATE
3, 8, 9, 15, 30, 44 & 46, plus the 29 1 CONNECTOR
designated items on page CR5-2) 30 1 O-RING
1 8091-4020 2 RELIEF VALVE ASSY, (includes items 31 6 PLUG
2 thru 18) 32 2 ORIFICE
2 2 O-RING 33 2 PLUG
3 2 BACK-UP RING 34 2 PIN
4 1 POPPET SEAT 35 1 PIN
5 1 POPPET 36 8091-4048 8 SPRING
6 1 RELIEF VALVE HOUSING 37 8091-4049 4 SPRING
7 1 PISTON *38 8091-4050 1 O-RING
8 2 BACK-UP RING 39 1 PLUG
9 1 O-RING *40 8091-4050 2 O-RING
10 1 SPRING SEAT 41 1 PLUG
11 1 SPRING 42 2 CAP ASSY
12 1 SPRING GUIDE 43 1 CAP
13 1 O-RING 44 2 O-RING
14 1 BACK-UP RING 45 8 HEX HD CAPSCREW
15 1 O-RING 46 2 PLUG
16 1 PLUG 47 2 O-RING
17 1 SET SCREW 48 2 SPRING
18 1 HEX NUT 49 2 BALL
19 8091-4038 2 SPRING SEAT 50 1 VALVE
20 8091-4039 2 SPRING 51 1 SPRING
21 8091-4040 2 SPRING SEAT 52 1 PLUG
22 8091-4169 2 PLUNGER ASSY, (includes items 23
thru 27) NOTE: ONLY ITEMS WITH PART
23 2 PLUNGER NUMBERS ARE AVAILABLE
24 2 PLUG FOR SERVICE.
* - Revised illustration; added part number to items 38 & 40; revised quantity on item 40.
DS CR 5-1
 DRIVE LINE COMPONENTS
(8091-3059) Crawler Drive Gearbox Assembly
Starting Upperstructure Serial No. 0529125
Original Issue 1-98
Revised 4-30-99

Item Part No. Qty. Description Of Part

8091-3059 2 CRAWLER DRIVE ASSY, (includes all
items on pages CR5-1 thru CR5-3)
8091-4019 2 CRAWLER DRIVE CONTROL ASSY, Item Part No. Qty. Description Of Part
(includes all items)
8091-4245 1 SEAL KIT, (includes items 2, 9, 13, 14, 25 2 O-RING
30, 40, 44, 47, 52, 56, 57, 58 & 59, and 26 2 SPRING
designated items on page CR5-2) 27 2 CHECK VALVE
8091-4246 1 BASE PLATE KIT, (includes items 18, 28 1 BASE PLATE
22 thru 28, 31, 33, 34, 38, 41, 50 & 54 29 1 PLUG
thru 61) 30 1 O-RING
8091-4247 1 CASE KIT, (includes item 3, and 31 5 PLUG
designated items on page CR5-2) 32 2 ORIFICE
1 8091-4248 2 RELIEF VALVE ASSY, (includes items 33 2 PLUG
2 thru 17) 34 4 PIN
2 2 O-RING 35 1 SPRING GUIDE
3 2 BACK-UP RING 36 8091-4254 8 SPRING
4 1 POPPET SEAT 37 8091-4255 8 SPRING
5 1 POPPET 38 1 ORIFICE
6 1 RELIEF VALVE HOUSING 39 1 PLUG
7 1 PISTON 40 8091-4050 2 O-RING
8 2 BACK-UP RING 41 1 PLUG
9 1 O-RING 42 1 CAP ASSY, (includes items 43 thru 49)
10 1 SPRING SEAT 43 1 CAP
11 1 SPRING 44 2 O-RING
12 1 SPRING GUIDE 45 8 HEX HD CAPSCREW
13 1 O-RING 46 2 PLUG
14 1 O-RING 47 2 O-RING
15 1 PLUG 48 2 SPRING
16 1 SET SCREW 49 2 BALL
17 1 HEX NUT 50 1 VALVE ASSY
18 2 ORIFICE 51 1 SPRING
19 8091-4249 2 SPRING SEAT 52 8091-4050 1 O-RING
20 8091-4039 2 SPRING 53 1 PLUG
21 8091-4040 2 SPRING SEAT
22 8091-4250 2 PLUNGER ASSY, (includes items 23
thru 27) NOTE: ONLY ITEMS WITH PART
23 2 PLUNGER NUMBERS ARE AVAILABLE
24 2 PLUG FOR SERVICE.
* - Revised illustration & parts list.
PCN 960395-DS CR 5-1
 DRIVE LINE COMPONENTS
(8091-3011) Crawler Drive Control Assembly
Starting Upperstructure Serial No. 0522100
Original Issue 10-92
Revised 4-30-99

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8091-3011 2 CRAWLER DRIVE ASSY, (includes all 17 9 PISTON
items on pages CR5-1 thru CR5-3) 18 9 SHOE
8091-4064 2 CRAWLER HYDRAULIC DRIVE 19 1 RETAINER PLATE
MOTOR ASSY, (includes all items) 20 1 RETAINER HOLDER
8091-4163 Ref DRIVE CONTROL & HYDRAULIC 21 1 CYLINDER BLOCK
MOTOR SEAL KIT, (includes items 4, 22 3 PIN
7, 11, 29, 31, 32, 33, 34 & 41, plus the 23 8091-4087 1 COLLAR
designated items on page CR5-1) 24 8091-4088 1 SPRING
1 8091-4065 1 CASE 25 8091-4089 1 SPRING SEAT
*2 8091-4066 14 HEX HD CAPSCREW 26 8091-4090 1 SNAP RING
3 1 PLUG 27 8091-4091 3 FRICTION PLATE
4 1 O-RING 28 8091-4092 2 DISC
5 8091-4069 2 PISTON 29 1 O-RING
6 8091-4070 1 SPRING 30 1 COLLAR
7 3 O-RING 31 1 O-RING
8 1 ORIFICE 32 1 BACK-UP RING
9 8091-4073 1 COUPLING 33 1 O-RING
10 8091-4074 1 SPRING PIN 34 1 BACK-UP RING
11 1 OIL SEAL 35 8091-4099 1 PISTON
12 8091-4076 1 ROLLER SHAFT 36 8091-4100 1 VALVE PLATE
13 8091-4077 1 SHAFT 37 8091-4101 1 ROLLER BEARING
14 2 STEEL BALL 38 AR SHIM, (.05 thick)
15 1 SWASH PLATE 39 AR SHIM, (.1 thick)
*16 8091-4080 9 PISTON ASSY, (includes items 17 & 40 AR SHIM, (.2 thick)
18) 41 1 O-RING
* - Added part number to item 2; revised inclusion note on item 16.
DS CR 5-2
 DRIVE LINE COMPONENTS
(8091-3059) Crawler Drive Control Assembly
Starting Upperstructure Serial No. 0529125
Original Issue 1-98
Revised 8-29-03

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8091-3059 2 CRAWLER DRIVE ASSY, (includes all 14 2 STEEL BALL
items on pages CR5-1 thru CR5-3) 15 1 SWASH PLATE
* 8091-4284 2 CRAWLER HYDRAULIC DRIVE 16 9 PISTON ASSY, (includes items 17 &
MOTOR ASSY, (includes all items) 18)
8091-4245 1 SEAL KIT, (includes items 4, 7, 11, 17 9 PISTON
32, 33 & 34, and designated items on 18 9 SHOE
page CR5-1) 19 1 RETAINER PLATE
8091-4258 1 CYLINDER BLOCK KIT, (includes 20 1 RETAINER HOLDER
items 16, 19, 20, 21, 22, 23, 24, 25 & 21 1 CYLINDER BLOCK
26) 22 3 PIN
8091-4259 1 CASE KIT, (includes items 1 & 8, and 23 8091-4280 1 COLLAR
designated items on page CR5-1) 24 8091-4281 1 SPRING
1 1 CASE 25 8091-4282 1 SPRING SEAT
2 8091-4260 13 HEX HD CAPSCREW 26 8091-4283 1 SNAP RING
3 2 PLUG 27 8091-4266 3 FRICTION PLATE
4 1 O-RING 28 8091-4267 3 DISC
5 8091-4261 2 PISTON 29 8091-4268 1 PISTON
6 8091-4262 2 SPRING 30 8091-4269 1 VALVE PLATE
7 3 O-RING 31 8091-4270 1 BALL BEARING
8 1 ORIFICE 32 1 O-RING
9 8091-4073 1 COUPLING 33 1 RING
10 8091-4074 1 SPRING PIN 34 1 RING
11 1 OIL SEAL NOTE: ONLY ITEMS WITH PART
12 8091-4263 1 BALL BEARING NUMBERS ARE AVAILABLE
13 8091-4264 1 SHAFT FOR SERVICE.
* - Changed part number on Crawler Hydraulic Drive Motor Assy.
PCN 960395-PM CR 5-2
 DRIVE LINE COMPONENTS
(8091-3011) Crawler Drive Gearbox Assembly
Starting Upperstructure Serial No. 0522100
Original Issue 10-92
Revised 4-30-99

NEVER-SEIZE TO BE USED
ON BOTH MOUNTING PILOTS,
ITEM #50 TO BE TORQUED TO
270-285 FT LBS.

Item Part No. Qty. Description Of Part

8091-3011 2 CRAWLER DRIVE ASSY, (includes all Item Part No. Qty. Description Of Part
items on pages CR5-1 thru CR5-3)
* 8091-4106 2 CRAWLER DRIVE GEARBOX ASSY, 24 4 NEEDLE BEARING
(includes items 1 thru 48) 25 1 PLANETARY GEAR
8091-4164 Ref GEARBOX SEAL KIT, (includes 26 8091-4136 1 SNAP RING
items 3 & 43) 27 8091-4137 1 SUN GEAR
1 8091-4107 1 RING GEAR 28 8091-4138 1 HOLDER ASSY, 3rd STAGE,
*2 8091-4108 18 HEX HD CAPSCREW (includes items 29 thru 37)
3 1 O-RING 29 1 HOLDER
4 8091-4110 1 COVER 30 4 HEX HD CAPSCREW
5 1 PLUG 31 4 SPRING WASHER
6 1 PLUG 32 4 GEAR SHAFT
7 8091-4113 16 HEX HD CAPSCREW 33 4 SPRING PIN
8 8091-4114 1 THRUST PLATE, (1.8 thick) 34 8 THRUSTWASHER
8091-4115 1 THRUST PLATE, (2.3 thick) 35 4 PLANETARY GEAR
8091-4116 1 THRUST PLATE, (2.8 thick) 36 68 ROLLER
8091-4117 1 THRUST PLATE, (3.0 thick) 37 4 FLOATING BUSHING
8091-4118 1 THRUST PLATE, (3.2 thick) *38 8091-4148 1 SHIM, (1.0 thick)
9 8091-4119 1 DRIVE GEAR 8091-4149 1 SHIM, (0.5 thick)
10 8091-4120 1 HOLDER ASSY, 1st STAGE, 8091-4150 1 SHIM, (0.3 thick)
(includes items 11 thru 16) 8091-4151 1 SHIM, (0.1 thick)
11 1 HOLDER 8091-4152 1 SHIM, (0.05 thick)
12 3 GEAR SHAFT *39 8091-4153 2 ANGULAR BEARING
13 3 SPRING PIN *40 8091-4154 3 PIN
14 6 THRUSTWASHER 41 8091-4155 1 HOUSING
15 3 NEEDLE BEARING 42 1 PLUG
16 1 PLANETARY GEAR 43 8091-4157 1 FLOATING SEAL
17 8091-4127 1 SNAP RING 44 4 PIN
18 8091-4128 1 SUN GEAR *45 1 FLANGE
19 8091-4129 1 THRUST PLATE *46 3 PLUG
20 8091-4130 1 HOLDER ASSY, 2nd STAGE, *47 4 PLATE
(includes items 21 thru 25) 48 8091-4162 15 HEX HD CAPSCREW
21 1 HOLDER 49 8091-6005 2 SPROCKET WELDMENT
22 4 GEAR SHAFT 50 8319-1053 104 HEX HD CAPSCREW, M16-2X60
23 4 THRUSTWASHER 51 9002-7472 104 HARDENED WASHER
* - Revised inclusion note on crawler drive gearbox assy; added part number to items 2, 38 & 40; revised quantity on
item 39; removed part number from items 45, 46 & 47.
DS CR 5-3
 DRIVE LINE COMPONENTS
(8091-3059) Crawler Drive Gearbox Assembly
Starting Upperstructure Serial No. 0529125
Original Issue 1-98
Revised 4-30-99

NEVER-SEIZE TO BE USED
ON BOTH MOUNTING PILOTS,
ITEM #50 TO BE TORQUED TO
270-285 FT LBS.

Item Part No. Qty. Description Of Part

8091-3059 2 CRAWLER DRIVE ASSY, (includes all Item Part No. Qty. Description Of Part
items on pages CR5-1 thru CR5-3)
* 8091-4271 2 CRAWLER DRIVE GEARBOX ASSY, 25 1 PLANETARY GEAR
(includes items 1 thru 48 & 52) 26 8091-4136 1 SNAP RING
8091-4164 Ref GEARBOX SEAL KIT, (includes 27 8091-4137 1 SUN GEAR
items 3 & 43) 28 8091-4138 1 HOLDER ASSY, 3rd STAGE,
8091-4272 1 SHIM KIT, (includes item 38) (includes items 29 thru 37)
8091-4273 1 THRUST PLATE KIT, (includes item 8) 29 1 HOLDER
1 8091-4274 1 RING GEAR 30 4 HEX HD CAPSCREW
2 8091-4108 18 HEX HD CAPSCREW 31 4 SPRING WASHER
3 1 O-RING 32 4 GEAR SHAFT
4 8091-4110 1 COVER 33 4 SPRING PIN
*5 1 PLUG 34 8 THRUSTWASHER
*6 1 PLUG 35 4 PLANETARY GEAR
7 8091-4113 16 HEX HD CAPSCREW 36 68 ROLLER
8 1 THRUST PLATE, (1.8 thick) 37 4 FLOATING BUSHING
1 THRUST PLATE, (2.3 thick) 38 1 SHIM, (1.0 thick)
1 THRUST PLATE, (2.8 thick) 1 SHIM, (0.5 thick)
1 THRUST PLATE, (3.0 thick) 1 SHIM, (0.3 thick)
1 THRUST PLATE, (3.2 thick) 1 SHIM, (0.1 thick)
9 8091-4275 1 DRIVE GEAR 1 SHIM, (0.05 thick)
10 8091-4120 1 HOLDER ASSY, 1st STAGE, *39 8091-4153 2 ANGULAR BEARING
(includes items 11 thru 16) 40 8091-4154 3 PIN
11 1 HOLDER 41 8091-4155 1 HOUSING
12 3 GEAR SHAFT *42 1 PLUG
13 3 SPRING PIN *43 8091-4157 1 FLOATING SEAL
14 6 THRUSTWASHER *44 4 PIN
15 3 NEEDLE BEARING *45 1 FLANGE
16 1 PLANETARY GEAR *46 1 PLUG
17 8091-4127 1 SNAP RING *47 4 PLATE
18 8091-4128 1 SUN GEAR 48 8091-4279 16 HEX HD CAPSCREW
19 8091-4129 1 THRUST PLATE 49 8091-6005 2 SPROCKET WELDMENT
20 8091-4276 1 HOLDER ASSY, 2nd STAGE, 50 8319-1053 104 HEX HD CAPSCREW, M16-2X60
(includes items 21 thru 25) 51 9002-7472 104 HARDENED WASHER
21 1 HOLDER *52 4 SPRING PIN
22 4 GEAR SHAFT NOTE:ONLY ITEMS WITH PART
23 4 THRUSTWASHER NUMBERS ARE AVAILABLE
24 4 NEEDLE BEARING FOR SERVICE.
* - Revised inclusion note on crawler drive gearbox assy; removed part number from items 5, 6, 42, 44, 45, 46 & 47;
revised quantity on item 39; added part number to item 43; added item 52 to parts list.
PCN 960395-DS CR 5-3
 OPTIONS
Alphabetical Index
Original Issue 7-94
Revised 5-10-96

Air Conditioner - (Upperstructure) ................................................................................... 8096-5016

Air Conditioner - (Upperstructure) ................................................................................... 8096-5037
Auxiliary Fan Installation - (Upperstructure) ..................................................................... 8096-5015
Auxiliary Hydraulic Valve Field Installation Kit .................................................................. 8093-5038
Auxiliary Oil Cooler Installation ......................................................................................... 8093-5033

Battery, Additional - (Upperstructure) ............................................................................... 8096-5017

Cold Start - (Upperstructure) ............................................................................................ 8096-5018

Engine Block Heater - (Upperstructure) ........................................................................... 8067-5010

Engine Shutdown Installation - (Upperstructure) .............................................................. 8066-5005

Floodlights - (Upperstructure) ........................................................................................... 8096-5005

Four-line Hose Trough - (Upperstructure) ........................................................................ 8092-5012
Four-line Hose Trough - (Upperstructure) ........................................................................ 8092-5018

Hatch Installation - (Upperstructure) ................................................................................. 8096-5006

Rear Tow Hooks - (Undercarriage)................................................................................... 8368-5243

Seat Belt - (Upperstructure) .............................................................................................. 8688-3173

Tilt Hose Trough, (4-line) - (Upperstructure) .................................................................... 8092-5014

Tilt Hose Trough, (4-line) - (Upperstructure) .................................................................... 8092-5019

Valve Module - (Upperstructure) ...................................................................................... 8093-5004

Valve Module - (Upperstructure) ...................................................................................... 8093-5020
Vandal Covers - (Upperstructure) ..................................................................................... 8096-5021
Wiper/Washer - (Upperstructure) ..................................................................................... 8096-5013
 (8096-5016) AIR CONDITIONER KIT
Original Issue 7-94
Revised 9-4-12

Item Part No. Qty. Description Of Part

*1 8096-3089 1 A.C. EVAPORATOR KIT, (includes
items 6,14 thru 16 & all items on page
8096-3089)
2 8096-5015 1 DEFROSTER FAN INSTALLATION
3 8656-1279 1 GROMMET, (1-3/8 hole)
4 8696-1044 1 GROMMET, (1” hole)
5 8096-3073 Ref HEATER ASSY
6 8096-3090 1 EVAPORATOR CORE
7 8096-3115 3 SLANT DUCT
8 8096-1150 1 AIR/COND. DUCT
9 8832-1030 5 SELF TAPPING SCREW, (24X1/2)
10 7738-3467 1 TOGGLE SWITCH
11 9020-0755 AR WEATHERSTRIP
12 8096-3025 2 BALL LOUVER
13 7738-3470 1 BOOT
14 8096-3091 1 EXPANSION VALVE
15 8096-3092 1 THERMOSTATIC SHUT-OFF
SWITCH
16 8096-4082 2 O-RING

* - Revised note on item 1. SEE ALSO 8096-5016 (2), NEXT PAGE

MF 8096-5016 (1)
 (8096-5016) AIR CONDITIONER KIT
Original Issue 7-94
Revised 10-10-97

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
1 8096-3113 1 ACME AIR CONDITIONER KIT, 16 7716-3105 2 FEMALE BULLET TERMINAL
(includes items 22 thru 30) 17 7716-3102 4 FEMALE SPADE, 1/4
2 8096-1160 1 HOSE CLAMP SUPPORT 18 8668-3480 1 INSUL. BUTT CONNECTOR
3 8097-6051 1 FAN GUARD 19 8348-3075 2 RING TERMINAL, #6
4 8067-1028 1 AIR COND. BRACKET 20 8096-3058 1 2-POSITION SHROUD CONN.
5 8067-1029 1 AIR COND. BRACKET 21 8096-3069 2 MALE PIN
6 8594-1018 1 SUPPORT CLAMP 22 8096-3121 1 O-RING CONDENSOR
7 8097-3025 1 WHIZ-LOC SCREW, 3/8-16X1” 23 8096-3122 1 PUSHER FAN, 14”
8 8856-1109 1 FLAT WASHER, 3/8 24 8096-3123 1 RECEIVER DRYER
9 8855-1011 1 LOCKWASHER, 3/8 25 8096-3124 1 RECEIVER DRYER BRACKET
10 8850-1006 1 HEX NUT, 3/8-16 26 8096-3125 1 PRESSURE SWITCH
11 8668-3122 4 TY-RAP 27 8096-3126 1 COMPRESSOR
12 8395-3240 1 ACCESSORY DRIVE PULLEY 28 8096-3127 1 COMPRESSOR MOUNTING
13 8096-3066 2 CABLE SEAL, (grey) BRACKET
14 8096-3131 1 HOSE KIT XL 5000 SERIES 29 8096-3128 1 COMPRESSOR BELT
15 8698-3193 2 MALE BULLET TERMINAL 30 8096-3129 1 AIR CONDITIONER HOSE
31 8096-6041 1 IDLER ARM

* - Revised parts list & illustration.

8096-5016 (2)
SEE ALSO 8096-5016 (1), PREVIOUS PAGE
 (8096-5037) AIR CONDITIONER KIT
Original Issue 11-95
Revised 9-12

(SEE SHEET 2 FOR SECTION A-A)

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8096-5037 1 AIR CONDITIONER INSTALLATION, 16 8820-1035 1 HEX HD CAPSCREW, 3/8-16X1, GR5
(includes all items on pages 17 8850-1006 1 HEX NUT, 3/8-16
8096-5037-1 & 8096-5037-2) 18 8855-1011 1 LOCKWASHER, 3/8
1 8656-1279 1 GROMMET, 1-3/8” 19 8096-3221 1 CHARGE DECAL
2 8696-1044 1 GROMMET, 1” 20 8096-3115 3 SLANT DUCT
3 8096-5015 1 DEFROSTER FAN INSTALLATION, 21 8096-3025 2 BALL LOUVER
(see page 8096-5015 in this section) 22 8096-1150 1 AIR CONDITIONER DUCT
*4 1 AIR CONDITIONING EVAPORATOR 23 8832-1030 5 SELF-TAPPING
KIT, (see page 8096-3089 for details) 24 9020-0755 AR WEATHERSTRIP
5 8096-3073 Ref HEATER ASSY, (see page UP3-7 for 25 7738-3467 1 TOGGLE SWITCH
details) 26 7738-3470 1 BOOT
6 9002-7187 4 TY-RAP 27 8832-1047 6 SELF TAPPING SCREW,
7 8096-6064 1 CONDENSOR BOX WELDMENT 1/4-20X1/2
8 7714-3003 6 WHIZ-LOK SCREW, 5/16-18 28 8096-3026 1 PLASTIC PLUG
9 7714-3006 6 WHIZ-LOK NUT, 5/16-18 29 8594-1016 1 P-CLAMP
10 8096-3260 1 A/C HARNESS 30 8668-3122 8 TY-RAP
11 9104-3147 2 SUPPORT CLAMP 31 8096-3233 2 FAN W/MOTOR
12 8096-3226 1 CONDENSOR KIT, (includes items 32 8096-3232 1 CONDENSOR
31 thru 36) 33 8096-3234 1 DRIER
13 8096-1337 1 CONDENSOR LID 34 8096-3124 1 DRIER BRACKET
14 9002-7319 18 HEX WASHER HD BOLT, 1/4-20X1 35 8096-3235 2 FAN MOUNTING TABS
15 8068-3013 2 SUPPORT CLAMP 36 8096-4077 2 HARD LINES

SEE ALSO 8096-5037 (2), NEXT PAGE

* - Removed part number and added note to item 4.

MF 8096-5037 (1)
 (8096-5037) AIR CONDITIONER KIT
Original Issue 11-95
Revised 1-16-98

SECTION A-A

WIRING SCHEMATIC

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8096-5037 1 AIR CONDITIONER 13 8096-3069 6 MALE PIN
INSTALLATION, (includes all items 14 8096-3066 6 CABLE SEAL, (GREY)
on pages 8096-5037-1 & 15 8698-3193 1 MALE BULLET TERMINAL
8096-5037-2) 16 7716-3105 1 FEMALE BULLET TERMINAL
1 8096-3215 1 HOSE KIT 17 190” WIRE, 16 AWG, (BLACK)
2 8366-4133 2 TY-RAP 18 8698-3190 1 #10 RING TERMINAL,
3 8668-3122 1 TY-RAP (12 AWG WIRE)
4 8096-3202 1 COMPRESSOR KIT, (includes items 19 10” WIRE, 12 AWG , (RED)
23 thru 28) 20 7738-3410 1 S.P.D.T. RELAY, (30 AMP)
5 8096-6041 1 IDLER ARM WELDMENT 21 8698-3188 1 #10 RING TERMINAL,
6 8097-6051 1 FAN GUARD (16 AWG WIRE)
7 20” FLEX GUARD, 5/16 I.D. 22 8698-3041 1 CIRCUIT BREAKER, (20 AMP)
8 8395-3240 1 ACCESSORY DRIVE PULLEY *23 8096-3227 1 COMPRESSOR
9 7716-3102 8 FEMALE SPADE *24 8096-3228 1 MOUNT & DRIVE
10 8348-3075 2 RING TERMINAL, #6 *25 8096-3128 1 COMPRESSOR BELT
11 8668-3480 1 INSULATED BUTT CONNECTOR *26 8096-3229 1 BACKSIDE IDLER
12 8096-3058 3 SHROUD CONNECTOR, *27 8096-3230 1 BUTTON HD BOLT
2-POSITION *28 8096-3231 1 TRINARY SWITCH

* - Added items 23 thru 28; added note to item 4.

PCN 960161-PM SEE ALSO 8096-5037 (1), PREVIOUS PAGE 8096-5037 (2)
 (8096-3089) AIR CONDITIONING EVAPORATOR KIT
Original Issue 9-12

4
1

PAD4650

Item Part No. Qty. Description Of Part

8096-3089 1 AIR CONDITIONING EVAPORATOR
KIT, (includes all items)
1 8096-3090 1 EVAPORATOR CORE
2 8096-3091 1 EXPANSION VALVE
3 8096-3092 1 THERMOSTAT SHUT-OFF SWITCH
4 8036-3103 2 O-RING
5 8096-3310 2 SPRING CLIP
6 8830-1193 2 ROUND HEAD MACHINE SCREW,
#10-32X1/2, GR8
7 8850-1613 2 HEX NUT, #10-32
8 8036-3108 1 DRAIN PAD
9 8036-3109 1 CORK TAPE, (not illustrated)

MF 8096-3089
 (8096-5015) AUXILIARY FAN
INSTALLATION COMPONENTS
Original Issue 7-94

Item Part No. Qty. Description Of Part

8096-5015 1 AUXILIARY FAN INSTALLATION
COMPONENTS, (includes all items)
1 8096-1143 1 FAN BRACKET
2 8096-1142 1 WIRING DUCT
3 8096-5001 Ref CAB ASSY, (remote)
4 8096-5002 Ref CAB ASSY, (crawler)
5 9020-0680 1 FAN, (2 speed)
6 8830-1090 4 ROUND HD MACHINE SCREW,
#10-24X1/2
7 8832-1051 3 SELF-TAPPING SCREW, 1/4-20X1
8 8850-1612 4 HEX NUT, #10-24
9 8855-1007 4 LOCKWASHER, #10
10 8668-3480 2 BUTT CONNECTOR
11 Ref WIRE, 16 GA.

8096-5015
 (8093-5038) AUXILIARY HYDRAULIC
VALVE FIELD INSTALLATION COMPONENTS
Original Issue 5-96
Revised 10-15-98

REMOVE END COVER FROM STANDARD VALVE

ASSEMBLY TO INSTALL ITEM #3. DISCARD OLD
BOLTS AND SEALS. USE ITEM #4 AS REQUIRED.

TUBES & HOSES TO ROUTE

OIL TO THE END OF THE
BOOM ARE SUPPLIED IN
FOUR-LINE HOSE TROUGH
KIT, #8092-5018
NOTE!
TORQUE END COVER BOLTS, (ITEM
#5) AS FOLLOWS: TORQUE A, B & C
TO 25 TO 30 FT. LBS.; THEN REPEAT
SEQUENCE, BRINGING FINAL
TORQUE TO 55 TO 60 FT. LBS.
NOTE:
THE FOLLOWING ITEMS ARE ALSO INCLUDED
IN 8093-5038 AUXILIARY HYDRAULIC FIELD
INSTALLATION KIT:
8698-3187 RING TERMINAL
2477-1004 HORN BUTTON
8091-3038 JOYSTICK DECAL
8091-3039 AUX. DECAL, (REMOTE ONLY)
8091-3040 AUX. DECAL, (CRAWLER ONLY)
(INSTALLATION INSTRUCTIONS ARE INCLUDED)

Item Part No. Qty. Description Of Part

8093-5038 1 AUXILIARY HYDRAULIC FIELD
INSTALLATION KIT, (includes items 1
thru 5)
1 8093-3093 1 TUBE ASSY
2 8093-3094 1 TUBE ASSY
3 1 AUXILIARY VALVE SECTION ASSY,
(see page UP4-39 for details)
4 8093-4481 3 SECTION SEAL KIT
5 8093-4483 3 VALVE SECTION BOLT
6 8093-3198 1 TUBE ASSY
7 8093-3197 1 TUBE ASSY
*8 8063-4064 2 O-RING
*9 8063-4065 2 SEAL RING

* - Added items 8 & 9.

PM 8093-5038
 (8093-5033) AUXILIARY OIL COOLER
INSTALLATION COMPONENTS
Original Issue 5-96
Revised 11-19-99

VIEW OF LEFT
FAN MOTOR
SIDE OF ENGINE HYDRAULIC
SCHEMATIC

VIEW A - A
TO STEER SUPPLY
TO DUMP TUBE RETURN TO VALVE-TOP PORT
STEER SUPPLY VALVE
RETURN FROM
PRESSURE SUPPLY FAN MOTOR
TO PORT 1 OF
SHUTOFF VALVE

VIEW B - B
DRAIN TO
DUMP TUBE

TO PORT 1
ON ROTARY
VALVE TO
FAN MOTOR

REAR VIEW OF AUXILIARY OIL

COOLER FAN MOTOR

TO TOP PORT
ON FAN MOTOR

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-5033 1 AUXILIARY OIL COOLER, (includes all 24 8866-2090 3 ELBOW, 45 DEGREES, (includes
items except items 34 & 40 thru 45) item 25)
1 9108-3222 1 ELBOW, 90 DEGREES 25 8859-1210 5 O-RING
2 8866-2105 2 ELBOW, 90 DEGREES, (swivel nut) 26 8097-3025 28 WHIZ-LOK SCREW, 3/8-16X1
3 Ref VALVE ASSY, (see page 8093-5033 (2) 27 7714-3015 28 WHIZ-LOK NUT, 3/8-16
for details) 28 8093-1031 1 OIL COOLER MOUNT
4 7713-3033 1 RELIEF VALVE CARTRIDGE *29 8093-3159 1 OIL COOLER, (includes items 46
5 8093-3151 1 ROTARY VALVE thru 48)
6 8866-2192 1 HEX HD PLUG, (includes item 12) 30 8866-2070 1 ELBOW, 90 DEGREES, (includes
7 8820-1009 2 HEX HD CAPSCREW, 1/4-20X2, GR5 item 25)
8 8850-1616 2 HEX NUT, 1/4-20 31 8471-8433 1 HOSE ASSY
9 8855-1009 2 LOCKWASHER, 1/4 32 8093-3154 1 SHORT TUBE
10 7713-3406 1 HOSE ASSY 33 8859-1115 1 O-RING
11 8866-2064 2 ELBOW, 90 DEGREES, (includes item 34 8866-2180 1 HEX HD PLUG, (includes item 25)
12) 35 8093-3153 1 CHECK VALVE
12 8859-1204 3 O-RING 36 8866-1406 1 HEX NUT, 1/2 TUBE
13 8471-8277 2 HOSE ASSY 37 8866-1341 1 TUBE END REDUCER, 1/2 TUBE X
14 8097-6043 1 VALVE COVER 1/4 TUBE
15 9108-3306 2 ADAPTER 38 8866-2103 1 ELBOW, 90 DEGREES, (swivel nut)
16 8866-2062 1 ELBOW, 90 DEGREES, (includes item 39 8866-2240 1 SWIVEL NUT RUN TEE
17) 40 8866-2027 1 ADAPTER, (includes item 41)
17 8859-1202 1 O-RING 41 8859-1207 1 O-RING
18 8471-7834 1 HOSE ASSY 42 8859-1209 1 O-RING
19 7736-3038 1 O-RING 43 8345-1129 1 MALE COUPLING, (quick disconnect)
20 8093-3152 1 TUBE ASSY 44 8362-3026 1 DUST CAP
21 8063-4066 1 O-RING 45 8093-3060 1 PRESSURE SWITCH
8063-4067 1 SEAL RING *46 8093-4583 1 FAN
22 8093-1032 2 ADAPTER *47 8093-4584 1 BUSHING
23 8471-8434 1 HOSE ASSY *48 8093-4573 1 FAN MOTOR
* - Added items 46, 47 & 48 to illustration & parts list; added inclusion note to item 29.
DS 8093-5033 (1)
 (8093-5033) AUXILIARY OIL COOLER INSTALLATION
(8093-5006) Valve Assembly
(8063-5010) Valve Assembly
Original Issue 5-96
8093-5006 VALVE ASSEMBLY 8063-5010 VALVE ASSEMBLY
FOR SERVICE ON MACHINES FOR SERVICE ON MACHINES
STARTING SERIAL NUMBER 0522100 STARTING SERIAL NUMBER 0528110

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-5006 1 VALVE ASSY (includes all items) 8063-5010 1 VALVE ASSY (includes all items)
1 Ref PILOT/STEER VALVE ASSY (see 1 Ref PILOT/STEER VALVE ASSY (see
page UP4-10 for details) page UP4-10 for details)
2 8859-1207 1 O-RING 2 8859-1020 1 O-RING
3 8866-2008 1 CONNECTOR (includes item 2) 3 8866-2304 1 CONNECTOR (includes item 2)
4 8866-2065 2 ELBOW, 90 DEGREES (includes 4 8866-2065 2 ELBOW, 90 DEGREES (includes
item 5) item 5)
5 8859-1205 2 O-RING 5 8859-1205 2 O-RING
6 8866-2139 1 RUN TEE (includes item 7) 6 8866-2139 1 RUN TEE (includes item 7)
7 8859-1204 1 O-RING 7 8859-1204 1 O-RING
8 7713-3089 2 MINI-CHECK COUPLING 8 7713-3089 2 MINI-CHECK COUPLING, (includes
9 8866-2061 1 ELBOW, 90 DEGREES (includes item 14)
item 10) 9 8866-2429 2 ELBOW, 90 DEGREES (includes
10 8859-1209 1 O-RING item 10)
11 8093-3055 1 UNION 10 8859-1024 2 O-RING
12 Ref THERMAL BY-PASS VALVE ASSY 11 8093-3055 1 UNION
(see page UP4-11 for details) 12 Ref THERMAL BY-PASS VALVE ASSY
13 8656-1333 1 REDUCER, 1-5/16-12X1-1/16-12 (see page UP4-11 for details)
14 8859-1207 1 O-RING 13 8866-2239 1 SWIVEL NUT RUN TEE
15 8866-2155 1 BRANCH TEE (includes item 14) 14 8376-3056 2 VITON O-RING, (lubricate lightly)
15 8866-2374 1 ELBOW, 90 DEGREES, (swivel nut)

PM 8093-5033 (2)
 (8096-5017) ADDITIONAL BATTERY
INSTALLATION COMPONENTS
Original Issue 7-94

TRIM RUBBER
AS REQUIRED

TALL CAP THIS

END OVER BRASS
JUMP START BUSHING

Item Part No. Qty. Description Of Part

8096-5017 1 ADDITIONAL BATTERY
INSTALLATION COMPONENTS,
(includes all items)
1 8097-3048 1 BATTERY CABLE
2 7738-3567 2 NUT
3 8097-3021 1 BATTERY
4 8097-3041 2 RUBBER GUARD
5 8097-3058 1 BATTERY CABLE

8096-5017
 (8096-5018) COLD START
INSTALLATION COMPONENTS
Original Issue 7-94

ETHER KIT #8395-3143

MOUNT TO PANEL
STARTER RELAY
INSTALL ATOMIZER EXISTING WIRES
USE BUSHING #8871-1385
TIE-WRAP RELAY 2
AS REQUIRED RELAY 1

STARTER RELAY

TAC GND
EXISTING WIRES START ETHER
BOTTLE

IN-LINE FUSE
CUMMINS
ENGINE

TEMP SENSOR
TEMP SENSOR
MOUNT ON TOP OF HEAD
WIRING DIAGRAM
NEAR TEMP SENDER
USE BOLT #8319-1032
AND LOCTITE

NOTE: INSTALLATION ALSO INCLUDES 3rd BATTERY #8096-5017

8096-5018
 (8096-5029) COLD START
INSTALLATION COMPONENTS
Original Issue 7-94
Revised 7-13-01

TRIM RUBBER
AS REQUIRED IGNITION ACTUATOR
SWITCH SWITCH
VALVE &
16 GA. 16 GA. COIL ASSY
NOTE: TALL CAP THIS END
OVER BRASS JUMP START
BUSHING. (CUT OFF TALL
CAP ON EXISTING CABLES.) SCHEMATIC

ATOMIZER
(SUPPLIED WITH KIT) ACTUATOR SWITCH DASH PANEL DRILL (1) 5/8”
(SUPPLIED WITH KIT) DIA. HOLE IN DASH
PANELS SHOWN

Item Part No. Qty. Description Of Part

8096-5029 1 COLD START INSTALLATION,
(includes all items)
1 8395-3027 1 ETHER START KIT
2 8368-1923 1 MOUNTING BRACKET
3 8820-1005 4 HEX HD CAPSCREW,1/4-20X1, GR5
4 8850-1004 4 HEX NUT, 1/4-20
5 8855-1009 4 LOCKWASHER, 1/4
6 9103-3251 1 DECAL
7 8395-3028 1 ETHER CYLINDER
*8 8871-1380 1 REDUCING BUSHING, 1/4X1/8
9 8097-3048 1 BATTERY CABLE
10 7738-3567 2 NUT
*11 8097-3021 1 BATTERY
12 8097-3041 2 RUBBER GUARD
13 8097-3058 1 BATTERY CABLE
*14 9103-3111 1 CIRCUT BREAKER

* - Changed part number on item 8; added part number to item 11; added item 14.
MPC 4398-GP 8096-5029
 (8067-5010) ENGINE BLOCK HEATER
INSTALLATION COMPONENTS
Original Issue 4-96
Revised 5-19-00

FASTEN CORD TO HEATER WITH CLAMP

PROVIDED WITH FLUSH MOUNT KIT, ROUTE
TO RECEPTICAL ON ENGINE COMPART-
MENT SHEET METAL AS SHOWN.

Item Part No. Qty. Description Of Part

8067-5010 1 ENGINE BLOCK HEATER
INSTALLATION COMPONENTS,
(includes all items)
*1 8367-3182 1 BLOCK HEATER
*2 8850-1610 2 HEX NUT, #8-32
3 8830-1072 2 ROUND HD MACHINE SCREW,
#8-32x5/8
4 8855-1006 2 LOCKWASHER, #8

* - Revised illustration; changed part numbers on items 1 & 2; removed item 5.

PCN 960702-GP 8067-5010
 (8066-5005) ENGINE SHUTDOWN
INSTALLATION COMPONENTS
Original Issue 5-96

VIEW SHOWING BACK OF

DISTRIBUTION BOX

MALE SPADE TERMINAL

LABELED “SHT DWN”

Item Part No. Qty. Description Of Part

8066-5005 1 ENGINE SHUTDOWN
INSTALLATION COMPONENTS,
(includes all items except items 1 & 6)
1 8096-6029 1 CAB CONSOLE
2 8367-3224 1 DECAL
3 1 INSTRUCTION PLATE, (furnished
with switch)
4 7734-3009 1 INDICATOR LIGHT
5 7738-3432 1 TIME DELAY SWITCH
6 8096-3039 1 DISTRIBUTION BOX
7 7716-3102 1 FEMALE SPADE
8 2” SHRINK TUBING, 3/8, (purchase
locally)
9 8698-3187 5 RING EYE, #8
10 45” WIRE, 16 GA., (black)

PM 8066-5005
 (8096-5005) FLOODLIGHT
INSTALLATION COMPONENTS
Original Issue 7-94
Revised 4-19-96

WORK
LIGHTS

NOTE: RUN HARNESS

DOWN INSIDE
L.H. POST

VIEW SHOWING
CRADLE AND
LIGHT MOUNTING

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8096-5005 1 UPPER WORK LIGHT INSTALL- 15 8096-3050 6 FLOOD LIGHT
ATION, (includes all items except 16 8096-5011 2 BOOM LIGHT ASSEMBLY
item 8) 17 8096-1149 1 LIGHT BRACKET
*1 8096-3054 1 WORK LIGHTS HARNESS 18 8820-1063 2 HEX HD CAPSCREW, 1/2-13X3/4,
2 8698-3193 6 BULLET TERMINAL, (MALE) GR5
3 7716-3105 6 BULLET TERMINAL, (FEMALE) 19 8364-1486 1 GROMMET
4 8096-3052 1 BOOM LIGHTS HARNESS 20 9002-7187 1 TY-WRAP
5 8096-3080 1 WIRE DUCT 21 8698-1272 1 BUSS BAR, (2 position)
6 8832-1023 2 SELF-TAPPING SCREW, #8-32X1/2 22 8096-1099 1 BUSS BAR, (3 position)
7 8856-1104 2 FLAT WASHER, #8 23 8698-3041 1 CIRCUIT BREAKER, 20 AMP
8 8096-1122 1 WIRE COVER 24 8688-3072 1 CIRCUIT BREAKER, 30 AMP
9 8096-3017 Ref UPPER HARNESS 25 7738-3377 2 RELAY, 75 AMP
10 8348-3078 1 BUTT TERMINAL 26 8830-1092 4 ROUND HD MACHINE SCREW,
11 8368-3549 3” HEAT SHRINK #10-24X5/8
12 9103-3380 2 GROMMET 27 8850-1612 4 HEX NUT, #10-24
13 8096-3053 1 CAB LIGHTS HARNESS 28 8855-1007 4 LOCKWASHER, #10
14 8698-3196 1 RING TERMINAL, 3/8
* - Changed part number on item 1.
8096-5005
PM
 (8092-5012) FOUR-LINE HOSE TROUGH
INSTALLATION COMPONENTS
Original Issue 7-94
Revised 8-23-96

TO MAKE (1) 8092-5012 4-LINE HOSE TROUGH, USE ITEMS BELOW,

PLUS: (1) 8092-5001 BOOM & CRADLE ASSY
(1) 8093-5002 or 8093-5004 VALVE MODULE

VIEW D - D

AUXILIARY HYD. OPTION ONLY (8093-5004)

NOTE: FOR PROPER HOSE INSTALLATION, HOSES MUST BE CHECKED WITH

TELESCOPE BOOM FULLY RETRACTED. HOSES MUST LIE APPROXI-
MATELY 1” FROM BACK PLATE OF MAIN BOOM. HOSES MUST NOT BE
IN CONTACT WITH ROLLERS OR REAR OF TELESCOPE BOOM. IF TOOL TOOL
ADJUSTMENT IS NECESSARY, THE TOOL TUBES MUST BE MOVED IN
AUX AUX
THEIR CLAMPS TO GIVE PROPER HOSE POSITION, TY-RAP GREASE
HOSE TO TUBE ASSY. VIEW H - H

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8092-5012 1 FOUR-LINE HOSE TROUGH ASSY, 14 2460-1710 1 SUPPORT CLAMP
(includes items 1 thru 15) 15 8692-1309 2 HOSE TROUGH SPRING
1 8092-3037 1 TUBE ASSY 16 7713-3089 2 MINI-CHECK COUPLING, (includes
2 8859-1508 2 O-RING 8376-3056, VITON O-RING)
3 8092-3038 1 TUBE ASSY 17 8093-3024 2 TUBE ASSY
4 9105-3413 12 CUSHION CLAMP 18 8093-3093 1 TUBE ASSY
5 8471-8345 2 HOSE ASSY 19 8093-3094 1 TUBE ASSY
6 9020-5792 2 CUSHION CLAMP 20 8093-4483 3 BOLT
7 8092-3052 1 TUBE ASSY 21 8093-4488 1 AUXILIARY VALVE SECTION
8 8092-3053 1 TUBE ASSY 22 8471-1333 4 FLANGE HALF
9 8471-8491 2 HOSE ASSY 23 8820-1036 10 HEX HD CAPSCREW, 3/8-16X1-1/4,
10 8092-3013 2 TUBE ASSY GR5
11 8471-4006 2 CAP 24 8855-1011 10 LOCKWASHER, 3/8
12 8471-8100 1 HOSE ASSY 25 9108-3106 2 O-RING
13 8471-8102 1 HOSE ASSY
* - Changed inclusion note on 8092-5012 Four-Line Hose Trough Assembly. 8092-5012
PCN 950778-CS
 (8092-5018) FOUR-LINE HOSE TROUGH
INSTALLATION COMPONENTS
Original Issue 11-94
Revised 3-15-96

VIEW D-D

AUX HYD. OPTIONAL VALVE MODULE

VIEW A-A

TOOL TOOL
AUX VIEW H-H AUX

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8092-5018 1 FOUR-LINE HOSE TROUGH ASSY, 22 8320-1073 4 HEX HD CAPSCREW, 3/8-16X4-1/2,
(includes all items) GR5
1 8092-3037 1 TUBE ASSY 23 7713-3089 2 TEST COUPLING, (includes item 42)
2 8859-1508 2 O-RING 24 9108-3106 2 O-RING
3 8092-3038 1 TUBE ASSY 25 8820-1038 8 HEX HD CAPSCREW, 3/8-16X1-3/4
*4 8092-3059 22 CUSHION CLAMP 26 8062-3033 1 TUBE ASSY
5 8471-8386 2 HOSE ASSY 27 8062-3034 1 TUBE ASSY
6 9020-5792 2 CUSHION CLAMP *28 9116-3121 2 ADAPTER
7 8092-3052 1 TUBE ASSY 29 8345-1129 1 MALE COUPLING
8 8092-3053 1 TUBE ASSY 30 8362-3026 1 DUST CAP
*9 8471-8491 4 HOSE ASSY 31 8345-1128 1 FEMALE COUPLING
10 8092-3013 2 TUBE ASSY 32 8362-3027 1 DUST CAP
11 8471-8116 2 HOSE ASSY 33 8325-3003 2 WELD PLATE
12 8093-3197 1 TUBE ASSY 34 8325-3010 2 COVER PLATE
13 8093-3198 1 TUBE ASSY 35 8820-1040 4 HEX HD CAPSCREW, 3/8-16X2-1/4,
14 2460-1710 1 SUPPORT CLAMP GR5
15 8692-1309 2 HOSE TROUGH SPRING 36 8062-1137 2 SPACER PLATE
16 8471-8519 2 HOSE ASSY 37 9020-2343 2 TUBE CLAMP
17 8471-1369 4 FLANGE HALF, 3/4 38 7714-3015 2 WHIZ-LOK NUT, 3/8-16
18 8820-1036 10 HEX HD CAPSCREW, 3/8-16X1-1/4, *39 8093-3093 Ref TUBE ASSY
GR5 *40 8093-3094 Ref TUBE ASSY
*19 8855-1011 16 LOCKWASHER, 3/8 *41 8863-1336 2 COTTER PIN
20 8093-3066 2 O-RING *42 8376-3056 2 VITON O-RING, (lubricate lightly)
21 8325-3009 4 CLAMP

* - Changed part numbers on items 9 & 28; changed quantity on items 4 & 19; added items 39 thru 42.
PCN 950790-CS 8092-5018
 (8096-5006) ROOF HATCH
INSTALLATION COMPONENTS
Original Issue 7-94

ASSEMBLY PROCEDURE

1. CLEAN MATING SURFACES

WITH GENERAL PURPOSE CLEANER
2. INSTALL TRIM
3. APPLY 3/8” DIAMETER BEAD TO ROOF HATCH
4. APPLY HATCH TO CAB ROOF
5. SMOOTH OUT BEAD TO ACHIEVE SMOOTH
URETHANE ADHESIVE FILLET AS SHOWN.

ENLARGED VIEW

SEE ENLARGED VIEW

FOR ADHESIVE INSTALLATION

Item Part No. Qty. Description Of Part

8096-5006 1 ROOF HATCH INSTALLATION,
(includes all items)
1 8096-6012 1 ROOF HATCH WELDMENT
2 8096-6011 1 ROOF HATCH FRAME
3 8368-3540 69” TRIM SEAL
4 8096-3105 1 GAS SPRING
5 1440-4579 AR URETHANE ADHESIVE
6 9020-6195 72” TRIM-LOK SEAL
7 7714-3006 2 WHIZ-LOK NUT, 5/16-18
8 8820-1002 4 HEX HD CAPSCREW, 1/4-20X5/8,
GR5
9 8856-1002 4 FLAT WASHER, 1/4
10 8852-1304 4 HEX LOCKNUT, 1/4-20
11 8096-1009 Ref CAB ROOF

8096-5006
 (8368-5243) REAR TOW HOOK
INSTALLATION COMPONENTS
Original Issue 7-94

FRAME
TOW HOOKS
RAIL
(2) REQUIRED
#8368-1475

8368-5243
 (8688-3173) SEAT BELT
INSTALLATION COMPONENTS
Original Issue 7-94

Item Part No. Qty. Description Of Part

1 8688-3173 1 SEAT BELT KIT, (includes mounting
hardware)

8688-3173
 (9103-3029) SEAT BELT
INSTALLATION COMPONENTS
Original Issue 7-94

Item Part No. Qty. Description Of Part

1 9103-3029 1 SEAT BELT
2 8820-1050 2 HEX HD CAPSCREW, 7/16-14X1, GR5
3 8850-1007 2 HEX NUT, 7/16-14

8688-3173
 (8092-5014) TILT HOSE TROUGH, (Four-line)
(8099-5011) TILT HOSE TROUGH, (Four-line)
(8099-5012) TILT HOSE TROUGH, (Four-line)
Installation Components
Original Issue 7-94
Revised 12-6-96

VIEW D-D

TOOL TOOL
AUX. AUX.
AUX. HYD. OPTION ONLY VIEW H-H
(8093-5004)

NOTE: FOR PROPER HOSE INSTALLATION, HOSES MUST BE CHECKED WITH

TELESCOPE BOOM FULLY RETRACTED. HOSES MUST LIE APPROXI-
MATELY 1” FROM BACK PLATE OF MAIN BOOM. HOSES MUST NOT BE
IN CONTACT WITH ROLLERS OR REAR OF TELESCOPE BOOM. IF
ADJUSTMENT IS NECESSARY, THE TOOL TUBES MUST BE MOVED IN
THEIR CLAMPS TO GIVE PROPER HOSE POSITION, TY-RAP GREASE
HOSE TO TUBE ASSY.

TO MAKE (1) 8092-5014 4-LINE HOSE TROUGH, USE ITEMS BELOW,

PLUS (1) 8092-5001 BOOM & CRADLE ASSY;
PLUS (1) 8093-5004 VALVE MODULE, (CRAWLER)
OR (1) 8093-5002 VALVE MODULE, (REMOTE)

kkkkkkllllljjjkjkkk

SEE ALSO 8092-5014 (2), NEXT PAGE

PCN 950778-CS 8092-5014 (1) A
 (8092-5014) TILT HOSE TROUGH, (Four-line)
(8099-5011) TILT HOSE TROUGH, (Four-line)
(8099-5012) TILT HOSE TROUGH, (Four-line)
Installation Components
Original Issue 7-94
Revised 12-6-96

8092-5014STD 4-LINE
8099-5011 SI 4-LINE
Item Part No. 8099-5012 SI 2-LINE
Qty. Description Of Part Qty. Qty.
1 8092-3037 - TUBE ASSY 1 1
2 8859-1508 - O-RING 10 10
3 8092-3038 - TUBE ASSY 1 1
4 9105-3413 - CUSHION CLAMP - 16
5 1440-3364 AR LOCTITE AR AR
6 9020-5792 2 CUSHION CLAMP 6 6
7 8092-3052 - TUBE ASSY 1 1
8 8092-3053 - TUBE ASSY 1 1
9 8471-8491 - HOSE ASSY 2 2
10 8092-3013 - TUBE ASSY - 2
11 8471-4006 - CAP, 1-3/16-12 - 2
12 8471-8100 - HOSE ASSY 1 1
13 8471-8102 - HOSE ASSY 1 1
14 9020-0482 2 TUBE CLAMP 6 6
15 8820-1039 1 HEX HD CAPSCREW, 3/8-16X2, GR5 3 3
16 8852-1206 1 LOCKNUT 3 3
17 8866-2332 2 ELBOW, 90 DEGREES, 3/4 4 4
18 8471-8290 2 HOSE ASSY 2 2
19 8471-8289 - HOSE ASSY 2 2
20 8471-1369 - HOSE ASSY 4 4
21 8093-3066 - O-RING 2 2
22 8820-1036 - HEX HD CAPSCREW, 3/8-16X1-1/4 8 8
23 8855-1011 - LOCKWASHER, 3/8 8 8
24 9020-7463 2 CUSHION CLAMP 12 -
25 8866-1367 - CAP 2 -
26 8099-1123 4 ALUMINUM CUSHION 8 -
27 8099-3022 - TUBE ASSY 2 -
28 7713-3704 - ALUMINUM CLAMP 10 -
29 7713-3075 - COVER PLATE 10 -
30 8820-1010 - HEX HD CAPSCREW, 1/4-20X2-1/4, 20 -
GR5

* - Changed part number on item 9; revised illustration & parts list.

SEE ALSO 8092-5014 (2), NEXT PAGE
PCN 950778-CS 8092-5014 (1) B
 (8092-5014) TILT HOSE TROUGH, (Four-line)
(8099-5011) TILT HOSE TROUGH, (Four-line)
(8099-5012) TILT HOSE TROUGH, (Four-line)
Installation Components
Original Issue 7-94
Revised 12-6-96

FILL WITH HYDRAULIC OIL & PLUG

0N 2-LINE ONLY. (TWO PORTS INSIDE & OUTSIDE)

8092-5014STD 4-LINE
8099-5011 SI 4-LINE
8099-5012 SI 2-LINE

Item Part No. Qty. Description Of Part Qty. Qty.

1 8092-5013 1 360 DEGREE TILT GLAND 1 1
2 8320-1017 3 HEX HD CAPSCREW, 3/4-10X2-3/4, 3 3
GR8
3 1440-3364 AR LOCTITE AR AR
4 8866-2332 2 ELBOW, 90 DEGREES 2 2
5 8092-3043 - TUBE ASSY 1 1
6 8092-3041 1 TUBE ASSY 1 1
7 8092-3042 1 TUBE ASSY 1 1
8 8092-3044 - TUBE ASSY 1 1
9 8866-2304 - CONNECTOR 2 2
10 8866-2195 4 PLUG - -
11 8866-2374 - ELBOW, 90 DEGREES, SWIVEL NUT 1 1
* - Revised illustration & parts list.
SEE ALSO 8092-5014 (1), PREVIOUS PAGE
PCN 950778-CS 8092-5014 (2)
 (8092-5019) FOUR-LINE HOSE TROUGH
INSTALLATION COMPONENTS
Original Issue 11-94
Revised 3-15-96

VIEW D-D

AUX HYD. OPTIONAL VALVE MODULE

TOOL TOOL
AUX AUX
VIEW H-H
VIEW A-A

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8092-5019 1 FOUR-LINE HOSE TROUGH ASSY, 29 8345-1129 1 MALE COUPLING
WITH 360 DEGREE TILT, (includes 30 8362-3026 1 DUST CAP
all items) 31 8692-1309 2 HOSE TROUGH SPRING
1 8092-3037 1 TUBE ASSY 32 8471-8519 2 HOSE ASSY
*2 8859-1508 14 O-RING 33 8325-3009 4 CLAMP
3 8092-3038 1 TUBE ASSY 34 8320-1073 4 HEX HD CAPSCREW, 3/8-16X4-1/2,
*4 8092-3059 18 CUSHION CLAMP GR5
5 1440-3364 AR LOCKTITE 35 7713-3089 2 TEST COUPLING
6 9020-5792 6 CUSHION CLAMP 36 9108-3106 2 O-RING
7 8092-3052 1 TUBE ASSY 37 8820-1038 8 HEX HD CAPSCREW, 3/8-16X1-3/4,
8 8092-3053 1 TUBE ASSY GR5
*9 8471-8491 4 HOSE ASSY 38 2460-1710 1 SUPPORT CLAMP
*10 8092-3013 2 TUBE ASSY 39 8325-3003 2 WELD PLATE
11 8471-8116 2 HOSE ASSY 40 8325-3010 2 COVER PLATE
12 8093-3197 1 HOSE ASSY 41 8820-1040 4 HEX HD CAPSCREW, 3/8-16X2-1/4,
13 8093-3198 1 TUBE ASSY GR5
14 9020-0482 10 TUBE CLAMP 42 8062-1137 2 SPACER PLATE
15 8820-1039 5 HEX HD CAPSCREW, 3/8-16X2, GR5 43 9020-2343 2 TUBE CLAMP
16 8852-1206 5 HEX LOCKNUT, 3/8-16 44 7714-3015 2 WHIZ-LOK NUT, 3/8-16
17 8866-2332 4 ELBOW, 90 DEGREES, 3/4 45 8092-5013 1 TILT GLAND, (360 DEGREE)
18 8471-8290 2 HOSE ASSY 46 8320-1017 3 HEX HD CAPSCREW, 3/4-10X2-3/4,
19 8471-8289 2 HOSE ASSY GR8, (NYLOK)
20 8471-1369 4 FLANGE HALF 47 8866-2332 2 ELBOW, 90 DEGREES, (includes
21 8093-3066 2 O-RING o-ring)
22 8820-1036 10 HEX HD CAPSCREW, 3/8-16X1-1/4, 48 8092-3043 1 TUBE ASSY
GR5 49 8092-3041 1 TUBE ASSY
23 8855-1011 8 LOCKWASHER, 3/8 50 8092-3042 1 TUBE ASSY
24 8345-1128 1 FEMALE COUPLING *51 8092-3044 1 TUBE ASSY
25 8362-3027 1 DUST PLUG 52 8866-2304 2 CONNECTOR, (includes o-ring)
26 8062-3033 1 TUBE ASSY 53 8866-2374 1 ELBOW, 90 DEGREES, (swivel nut)
27 8062-3034 1 TUBE ASSY *54 9002-7473 3 WASHER, 3/8
28 8859-1207 2 O-RING
* - Changed quantity on items 2, 4 & 10; changed part number on items 9 & 51; added item 54.
MPC 1582-CS 8092-5019
 (8093-5004) VALVE MODULE
AUXILIARY HYDRAULICS
INSTALLATION COMPONENTS
Original Issue 7-94
Revised 4-5-96

AUX. HYD. OPTION ONLY (8093-5004)

VIEW B-B

VIEW A-A

VIEW C-C

* - Revised illustration with coinciding parts list changes.

PCN 940123-CS SEE ALSO 8093-5004 (2), NEXT PAGE 8093-5004 (1)
 (8093-5004) VALVE MODULE
AUXILIARY HYDRAULICS
INSTALLATION COMPONENTS
Original Issue 7-94
Revised 4-5-96

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-5004 1 VALVE MODULE INSTALLATION 57 8325-3004 2 CLAMP SET
COMPONENTS, (Remote), (includes 58 8325-1291 2 COVER PLATE
all items) 59 8820-1042 4 HEX HD CAPSCREW,3/8-16X2-3/4,
1 8093-6002 1 VALVE TRAY GR5
2 8093-3009 1 VALVE ASSY 60 8471-1333 30 FLANGE HALF
3 8095-3006 1 VALVE ASSY, (wo/auxiliary 61 9108-3106 15 O-RING
hydraulics) 62 8820-1036 60 HEX HD CAPSCREW, 3/8-16X1-1/4,
4 8093-3007 1 VALVE ASSY, (w/auxiliary hydraulics) GR5
5 8093-3050 2 SOLENOID VALVE 63 8866-2333 1 ELBOW, (includes o-ring)
6 8820-1009 4 HEX HD CAPSCREW, 1/4-20X2, 64 8093-1012 1 INLET BLOCK
GR5 65 8821-2252 4 SOCKET HD CAPSCREW,
7 8855-1009 22 LOCKWASHER, 1/4 7/16-14X1-1/4
8 8850-1004 18 HEX NUT, 1/4-20 66 8855-1152 4 LOCKWASHER, 7/16
9 8093-3101 1 BRAKE RELEASE VALVE 67 9108-3339 2 O-RING
10 8656-1326 2 ADAPTER 68 8866-2422 1 ELBOW, (includes o-ring)
11 8820-1037 4 HEX HD CAPSCREW, 3/8-16X1-3/4, 69 7713-3089 14 TEST COUPLING, (includes item
GR5 109)
12 8856-1004 4 FLAT WASHER, 3/8 70 8471-1334 2 FLANGE HALF
13 8855-1011 64 LOCKWASHER, 3/8 71 8820-1051 4 HEX HD CAPSCREW,
14 8850-1006 4 HEX NUT, 3/8-16 7/16-14X1-1/4, GR5
15 8820-1069 4 HEX HD CAPSCREW, 1/2-13X2, 72 8855-1012 4 LOCKWASHER, 7/16
GR5 73 8093-1013 1 BULKHEAD BRACKET
16 8855-1013 6 LOCKWASHER, 1/2 74 8820-1066 2 HEX HD CAPSCREW, 1/2-13X1-1/4,
17 8850-1008 6 HEX NUT, 1/2-13 GR5
18 8471-7956 1 HOSE ASSEMBLY 75 8820-1023 2 HEX HD CAPSCREW,
19 8471-7458 1 HOSE ASSEMBLY 5/16-18X1-3/4, GR5
20 8471-7302 1 HOSE ASSEMBLY 76 8866-1008 1 MALE CONNECTOR, 3/8X1/4 TUBE
21 8093-3077 1 TUBE ASSEMBLY 77 8697-1355 1 LONG ELBOW, 90 DEGREES
22 8093-3078 1 TUBE ASSEMBLY 78 8093-3022 2 TUBE ASSEMBLY
23 8093-3079 1 TUBE ASSEMBLY 79 8093-3023 3 TUBE ASSEMBLY
24 8093-3080 1 TUBE ASSEMBLY 80 8093-3024 4 TUBE ASSEMBLY
25 8093-3081 1 TUBE ASSEMBLY 81 8093-3025 2 TUBE ASSEMBLY
26 8093-3082 1 TUBE ASSEMBLY 82 8093-3027 1 TUBE ASSEMBLY
27 8093-3083 1 TUBE ASSEMBLY 83 8471-8109 2 HOSE ASSEMBLY
28 8093-3084 1 TUBE ASSEMBLY 84 9105-3419 2 TY-WRAP
29 8093-3085 1 TUBE ASSEMBLY 85 8859-1202 12 O-RING
30 8093-3086 1 TUBE ASSEMBLY 86 8063-3011 2 TUBE ASSEMBLY
31 8093-3143 1 TUBE ASSEMBLY 87 8063-3012 2 TUBE ASSEMBLY
32 8093-3088 1 TUBE ASSEMBLY 88 8866-2062 3 ELBOW, 90 DEGREES, (includes
33 8859-1204 9 O-RING item 85)
34 8871-2232 1 STREET TEE, 1/4 89 8850-1407 12 HEX JAM NUT, 7/16-20
35 8866-2240 2 SWIVEL NUT RUN TEE, 1/2 90 8866-2205 2 HEX LOCKNUT, 9/16-18
36 8866-2152 1 BRANCH TEE, (includes item 33) 91 8093-1015 1 SWING VALVE BRACKET
37 8866-2084 2 ELBOW, 45 DEGREES, (includes 92 8866-2003 5 CONNECTOR, (includes item 85)
item 33) 93 8866-2137 4 RUN TEE, (includes item 85)
38 8866-2064 4 ELBOW, 90 DEGREES, (includes 94 8820-1006 14 HEX HD CAPSCREW,1/4-20X1-1/4,
item 33) GR5
39 8866-2005 1 CONNECTOR, (includes item 33) 95 8820-1010 4 HEX HD CAPSCREW, 1/4-20X2-1/4,
40 9022-7906 6 ELBOW GR5
41 8866-2139 2 RUN TEE, (includes item 33) 96 8093-1021 7 CLAMP SUPPORT
42 8866-2239 3 SWIVEL NUT RUN TEE, 3/8 97 8093-1020 10 COVER PLATE
43 8866-2105 1 ELBOW, 90 DEGREES, (swivel nut) 98 7714-3003 16 WHIZ-LOK SCREW, 5/16-18X5/8
44 7713-3400 2 UNION 99 8471-8196 1 HOSE ASSEMBLY
45 8093-3037 3 SHUTTLE VALVE 100 7714-3006 4 WHIZ-LOK NUT, 5/16-18
46 8096-3110 2 TRAVEL ALARM SWITCH 101 8871-1380 2 REDUCING BUSHING, 1/4X1/8
47 8471-8128 1 HOSE ASSEMBLY 102 8093-3046 1 TUBE ASSEMBLY
48 8093-3089 1 TUBE ASSEMBLY 103 8093-3118 1 SPECIAL ADAPTER
49 8093-3090 1 TUBE ASSEMBLY 104 8856-1001 4 FLAT WASHER, 1/4
50 8093-3091 1 TUBE ASSEMBLY 105 2492-1315 1 GROMMET, 1-3/4
51 8093-3092 1 TUBE ASSEMBLY 106 8883-1009 4 CAPLUG
52 8093-3093 1 TUBE ASSEMBLY 107 7724-1003 2 ADAPTER
53 8093-3094 1 TUBE ASSEMBLY 108 8063-5005 1 ORIFICE RUN TEE
54 8093-3095 1 TUBE ASSY, (wo/auxiliary hydraulics) 109 8376-3056 14 VITON O-RING, (lubricate lightly)
55 8093-3096 1 TUBE ASSY, (wo/auxiliary hydraulics)
56 8093-3097 32 CLAMP HALF

* - Revised illustration with coinciding parts list changes.

PCN 940123-CS SEE ALSO 8093-5004 (1), PREVIOUS PAGE 8093-5004 (2)
 (8093-5020) VALVE MODULE
AUXILIARY HYDRAULICS
INSTALLATION COMPONENTS
Original Issue 5-96

VIEW B-B

VIEW A-A

VIEW C-C

PM 8093-5020 (1)
 (8093-5020) VALVE MODULE
AUXILIARY HYDRAULICS
INSTALLATION COMPONENTS
Original Issue 5-96

Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part
8093-5020 1 VALVE MODULE INSTALLATION 52 8093-8093 1 TUBE ASSY
COMPONENTS, (includes all items) 53 8093-3084 1 TUBE ASSY
1 8093-6002 1 VALVE TRAY 54 8871-1380 1 REDUCING BUSHING, 1/4X1/8
2 Ref BOOM & PROPEL VALVE ASSY, 55 8866-2017 1 CONNECTOR, (includes item 3)
(see page UP4-22 for details) 56 8093-3097 30 CLAMP HALF
3 8859-1204 12 O-RING 57 8859-1202 12 O-RING
4 Ref HOIST, TILT & TOOL VALVE ASSY, 58 2492-1315 1 GROMMET
(see page UP4-25 for details) 59 8856-1001 4 FLAT WASHER, 1/4
5 Ref SOLENOID VALVE ASSY, (see page 60 8471-1333 2 FLANGE HALF
UP4-21 for detsils) 61 9108-3106 1 O-RING
6 8820-1009 4 HEX HD CAPSCREW, 1/4-20X2, GR5 62 8820-1036 4 HEX HD CAPSCREW, 3/8-16X1-1/4,
7 8855-1009 20 LOCKWASHER, 1/4 GR5
8 8850-1004 16 HEX NUT, 1/4-20 63 8866-2455 1 ELBOW, 90 DEGREES, (includes
9 Ref SWING BRAKE RELEASE VALVE o-ring)
ASSY, (see page UP4-20 for details) 64 8093-1012 1 INLET BLOCK
10 8656-1326 1 ADAPTER 65 8821-2252 4 SOCKET HD CAPSCREW,
11 8820-1037 4 HEX HD CAPSCREW, 3/8-16X1-1/2, 7/16-14X3-1/2
GR5 66 8855-1152 4 LOCKWASHER, 7/16
12 8856-1004 4 FLAT WASHER, 3/8 67 9108-3339 2 O-RING
13 8855-1011 8 LOCKWASHER, 3/8 68 8866-2422 1 ELBOW, 45 DEGREES, (includes
14 8850-1006 4 HEX NUT, 3/8-16 item 33)
15 8820-1069 4 HEX HD CAPSCREW, 1/2-13X2, GR5 69 7713-3089 2 MINI-CHECK COUPLING, (includes
16 8855-1013 6 LOCKWASHER, 1/2 item 101)
17 8850-1008 6 HEX NUT, 1/2-13 70 7713-3270 2 CLAMP SET
18 8471-7956 1 HOSE ASSY 71 8856-1006 1 FLAT WASHER, 1/4
19 8471-7458 1 HOSE ASSY 72 8820-1008 1 HEX HD CAPSCREW, 1/4-20X1-3/4,
20 8471-7304 1 HOSE ASSY GR5
21 8093-3077 1 TUBE ASSY 73 8093-1041 1 BULKHEAD BRACKET
22 8093-3156 1 TUBE ASSY 74 8820-1066 2 HEX HD CAPSCREW, 1/2-13X1-1/4,
23 8093-3157 1 TUBE ASSY GR5
24 8093-3080 1 TUBE ASSY 75 8820-1023 2 HEX HD CAPSCREW,
25 8093-3081 1 TUBE ASSY 5/16-18X1-3/4, GR5
26 8093-3082 1 TUBE ASSY 76 8866-2005 1 CONNECTOR, (includes item 30
27 8093-3083 1 TUBE ASSY 77 8697-1355 1 ELBOW, 90 DEGREES
28 8093-3084 1 TUBE ASSY 78 8093-3197 1 TUBE ASSY
29 8093-3085 1 TUBE ASSY 79 8093-3198 1 TUBE ASSY
30 8093-3212 1 TUBE ASSY 80 8883-1009 4 CAP PLUG, #6
31 8093-3143 1 TUBE ASSY 81 8093-3210 1 TUBE ASSY
32 8093-3211 1 TUBE ASSY 82 8093-3213 1 TUBE ASSY
33 8859-1024 1 O-RING 83 8093-3214 1 TUBE ASSY
34 8093-3291 1 PRESSURE SWITCH 84 9105-3419 2 TY-RAP
35 8093-3205 1 TUBE ASSY 85 8063-5005 1 ORIFICE RUN TEE
36 8866-2152 1 BRANCH TEE, (includes item 3) 86 8063-3011 1 TUBE ASSY
37 8866-2084 2 ELBOW, 45 DEGREES, (includes 87 8063-3012 1 TUBE ASSY
item 3) 88 8866-2062 3 ELBOW, 90 DEGREES, (includes
38 8866-2064 4 ELBOW, 90 DEGREES, (includes item 57)
item 3) 89 8850-1407 12 HEX LOCKNUT, 5/8 TUBE
39 8866-2005 1 CONNECTOR, (includes item 3) 90 8866-2205 2 HEX LOCKNUT, 3/8 TUBE
40 9002-7906 4 ELBOW, 90 DEGREES 91 8093-1015 1 SWING VALVE BRACKET
41 8866-2139 3 RUN TEE, (includes item 3) 92 8866-2003 5 CONNECTOR, (includes item 57)
42 8866-2239 3 SWIVEL NUT RUN TEE 93 8866-2137 4 RUN TEE, (includes item 57)
43 8866-2105 1 ELBOW, 90 DEGREES, (swivel nut) 94 8820-1006 12 HEX HD CAPSCREW, 1/4-20X1-1/4,
44 7713-3400 2 UNION GR5
45 8093-3037 3 SHUTTLE VALVE 95 8820-1010 4 HEX HD CAPSCREW, 1/4-20X2-1/4,
46 8096-3199 1 PRESSURE SWITCH GR5
47 8471-8128 1 HOSE ASSY 96 8093-1021 6 CLAMP SUPPORT
48 8093-3089 1 TUBE ASSY 97 8093-1020 8 COVER PLATE
49 8093-3093 1 TUBE ASSY 98 7714-3003 14 WHIZ-LOK SCREW, 5/16-18X5/8
50 8093-3091 1 TUBE ASSY 99 8471-8196 1 HOSE ASSY
51 8093-3092 1 TUBE ASSY 100 7714-3006 2 WHIZ-LOK NUT, 5/16-18
101 8376-3056 2 VITON O-RING, (lubricate lightly)

PM 8093-5020 (2)
 (8096-5021) VANDAL COVERS
INSTALLATION COMPONENTS
Original Issue 7-94
Revised 8-2-96

Item Part No. Qty. Description Of Part

8096-5021 1 VANDAL COVER INSTALLATION,
(includes all items on pages
8096-5021 (1) & 8096-5021 (2).)
1 8096-1171 7 POST
2 8096-1173 13 POST
3 8096-1174 1 POST
4 8096-1175 3 POST
*5 8820-1031 14 HEX HD CAPSCREW, 3/8-16X1/2,
GR5
SECTION A-A 6 8820-1040 2 HEX HD CAPSCREW, 3-8-16X2-1/4,
GR5
7 8096-1176 1 TAPPED BLOCK
8 8096-5006 1 HATCH INSTALLATION
9 8820-1032 7 HEX HD CAPSCREW, 3/8-16X5/8,
GR5
10 8096-1172 5 POST
* - Changed part number on item 5.

SEE ALSO 8096-5021 (2), NEXT PAGE

PCN 960046-CS 8096-5021 (1)
 (8096-5021) VANDAL COVERS
INSTALLATION COMPONENTS
Original Issue 7-94

Item Part No. Qty. Description Of Part

8096-5021 1 VANDAL COVER INSTALLATION,
(includes all items on pages
8096-5021 (1) & 8096-5021 (2).)
1 8096-1164 1 VANDAL COVER, (bottom front)
2 8096-1165 2 VANDAL COVER, (top front)
3 8096-1166 1 VANDAL COVER, (bottom rear)
4 8096-1167 1 VANDAL COVER, (top rear)
5 8096-1168 1 VANDAL COVER, (r./h. side)
6 8096-1169 2 VANDAL COVER, (bottom l./h. &
bottom door)
7 8096-1170 2 VANDAL COVER, (top l.h. & top
door)
8 8096-1183 3 COVER RETAINER
9 7714-3015 4 WHIZ-LOK NUT, 3/8-16
10 8097-3025 4 WHIZ-LOK SCREW, 3/8-16X1

SEE ALSO 8096-5021 (1), PREVIOUS PAGE

8096-5021 (2)
 (7733-5003) VANDAL KIT COMPONENTS
(7733-5005) VANDAL KIT COMPONENTS
(7733-5006) VANDAL KIT COMPONENTS
Original 3-96

Item Part No. Qty. Description Of Part

7733-5003 1 VANDAL KIT COMPONENTS,
(includes items 1 thru 7), (4X4)
7733-5005 1 VANDAL KIT COMPONENTS,
(includes items 1 thru 6), (4X4 or 4X2)
7733-5006 1 VANDAL KIT COMPONENTS,
(includes items 1 thru 4), (4X2),
(this installation uses 4 padlocks)
1 8364-3003 4 LATCHING HASP
2 8564-1094 5 PADLOCK
3 8368-3449 1 LOCKING FUEL CAP
4 8864-1401 32 FLAT HD MACHINE SCREW,
#10-32X1/2
5 7738-1464 1 BENT BAR
6 7738-1465 1 LOCK PLATE
7 Ref WINDOW COVER INSTALLATION
COMPONENTS, (see page 8368-5227
and 8368-5291 for details)

CS 7733-5003
 (8096-5013) WIPER/WASHER
INSTALLATION COMPONENTS
Original Issue 7-94
Revised 4-7-00

PARTIAL SECTION
A-A

PARTIAL SECTION
B-B

Item Part No. Qty. Description Of Part

1 7734-3046 1 WIPER MOTOR, (2-speed)
2 8850-1612 1 HEX NUT, #10-24
*3 8096-3311 1 WIPER ARM
*4 8096-3312 1 WIPER BLADE, 15”
5 8096-3093 1 WINDOW HARNESS
6 8096-3094 1 CAB HARNESS
7 8096-1122 1 WIRING COVER
8 8096-3101 1 WINDSHIELD WIPER SWITCH
9 8830-1093 1 ROUND HD MACHINE SCREW,
#10-24X3/4
10 8855-1007 1 LOCKWASHER, #10
11 8856-1105 2 FLAT WASHER, #10
12 9103-3380 3 GROMMET
13 8830-1070 2 ROUND HD MACHINE SCREW,
#8-32X1/2
14 8855-1006 2 LOCKWASHER, #8
15 8856-1104 2 FLATWASHER, #8
16 9106-3040 1 CLAMP SET
17 9106-3039 1 COVER PLATE
18 8820-1006 2 HEX HD CAPSCREW, 1/4-20X1-1/4
19 8698-3102 7 FEMALE SPADE
20 8096-3087 3 AMP CONTACT SOCKET
21 8666-1162 9” 14 AWG WIRE, (WHITE)
22 8666-1161 15.5” 14 AWG WIRE, (RED)
23 8666-1158 9” 14 AWG WIRE, (GREEN)
24 8096-3085 1 PIN HOUSING, (CAP)
25 8096-3088 4 AMP CONTACT PIN
26 8666-1152 4.5” 16 AWG WIRE, (RED)
* - Changed part number on items 3 & 4.
PCN 000054-LK
SEE ALSO 8096-5013 (1), NEXT PAGE 8096-5013 (1)
 (8096-5013) WIPER/WASHER
INSTALLATION COMPONENTS
Original Issue 7-94

Item Part No. Qty. Description Of Part

8096-5013 1 WIPER/WASHER INSTALLATION
COMPONENTS, (includes all items
on pages 8096-5013(1) &
8096-5013(2)
1 8368-3103 1 WASHER NOZZLE KIT
2 8096-3097 1 WIRING DUCT
3 8368-3085 1 WASHER BOTTLE ASSY
4 136” NYLON HOSE
5 8096-3080 1 WIRING DUCT
6 8594-1016 1 SUPPORT CLAMP
7 8820-1020 1 HEX HD CAPSCREW, 5/16-18X1,
GR5
8 8505-1317 1 FLAT WASHER, 1/4
9 8855-1010 1 LOCKWASHER, 5/16

8096-5013 (2)
SEE ALSO 8096-5013 (2), PREVIOUS PAGE