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EASY BASICS

Bobsy Car Kids


FULL-SIZE WOOD TOY PLAN SET

Quick and easy to make with no


fancy joints or cuts. Build it using
just a scroll saw and drill with
common materials and supplies.

John W. Lewman
Cynthia A. Lewman
Toymaker Press, Inc. © 2012
For more toy plans visit us at www.toymakerpress.com
BETSY

BOB

BETSY BOBSY CAR

Bright color toys are fine-grained


hardwoods. Finish is spray can
Krylon white primer and color
glosses. Krylon brush-on Color
Creations also works well. With
both types of paint, apply 2 coats
of primer sanding each coat with
220 sandpaper when dry. Apply
3 coats of color sanding with 400
sandpaper when dry. Apply final
coat of Krylon Triple Thick Clear. All
Krylon paints and finishes are non- BOB BOBSY CAR
toxic when dry.

2 For more toy plans visit us at www.toymakerpress.com Toymaker Press, Inc. © 2012
Warning: Read before copying. EASY BASICS

Bobsy Car Kids


The unauthorized reproduction or
distribution of this copyrighted work is
illegal. Criminal copyright infringement
including infringement without
monetary gain, is investigated by the
FBI and is punishable by up to 5 years
in federal prison and a fine of $250,00.

The plans and patterns in this planset can


be photo-copied for your personal use when
building the toys. Toymaker Press plans and
patterns are copyrighted and cannot legally
be copied, distributed or shared with anyone
for any other purpose.

Make as many of each toy as you like! The


wood toys in this plan set are royalty-free.
You have the right to build any quantity of
these toys for any reason.

Toymaker Press is dedicated to providing you with the information and


ideas you need to develop your skills as a toymaker. We welcome your
comments and any suggestions about this collection of toy plans.
FULL-SIZE WOOD TOY PLAN SET
Email: johnlewman@toymakerpress.com
Bobsy Car Kids Color & Natural Wood Pictorial Views...... 4-5
©2012 Toymaker Press, Inc. - All rights reserved - 081112
Note to the Readers: Due to different conditions, tools, and individual Parts List & Assembly Orthographics................................. 6-7
skills, Toymaker Press assumes no responsibility for any damages,
injuries suffered, or losses incurred as a result of following the Exploded Views and Assembly How-To’s........................... 8-9
information published in this plan set. Before beginning any project
Full Size Precision Line Patterns.................................... 10-11
review instructions carefully. If any doubts or questions remain consult
local experts or authorities. Craft Sales Carton Sources................................................. 12
Copyright Information: Plans and patterns in this Plan Set can
be photo-copied for personal use when building the toys. Toymaker Graphics for Printable Carton Labels.................................. 13
Press plans and patterns are copyrighted and cannot be distributed
or shared for free or for any other reason.
Gallery Photos................................................................ 14-16
For more toy plans visit us at www.toymakerpress.com

Toymaker Press, Inc. © 2012 3


EASY BASICS
BOBSY CAR KIDS

BETSY

BETSY BOBSY CAR

Natural wood toys finish is


either Cynthia’s Non-Toxic
BOB
Paste Wax Wipe-On Finish or
spray can Krylon Triple Thick
Clear gloss. For Triple Thick
Clear gloss apply 4 very light
coats of Clear sanding each
coat with 400 grit sandpaper
when bone dry. Apply fifth
and final coat of Krylon Triple
Thick Clear and do not sand
the final coat. All Krylon paints
and finishes are non-toxic BOB BOBSY CAR
when dry.

4 For more toy plans visit us at www.toymakerpress.com Toymaker Press, Inc. © 2012
EASY BASICS
BOBSY CAR KIDS

Toymaker Press, Inc. © 2012 For more toy plans visit us at www.toymakerpress.com 5
EASY BASICS
BOBSY CAR KIDS EASY BASICS BOBSY CAR KIDS PARTS LIST
Purchase the Part 7 wheels
1. 1/2” x 2-1/8” x 2-7/8” make 1 5. 3/4” x 1-15/16” x 3-7/8” make 1 from www.craftparts.com
2. 3/4” x 2-1/8” x 3-7/8” make 1 6. 1/2” x 1-9/16” x 3-1/2” make 2 Item number TW1005 1” wood
3. 1/2” x 1-7/16” x 3-9/16” make 2 7. 1” dia. x 1/2” buy 8 toy wheels 1/2” thick. Hole
4. 1/2” x 1-3/4” x 3” make 1 8. 1/4” dia. x 2-15/16” make 4 size 1/4”. Item number TW1005

ATTENTION:
THESE FULL SIZE PRECISION ORTHOGRAPHIC VIEW ARE FOR
ASSEMBLY REFERENCE. INDIVIDUAL PATTERNS ON PAGES 10-11. 1 4

7 7
8 8

1 4

7 7
8 8

BETSY BOB
Actual Size
2
5

3
6

7 7 7
7

8 8 8 8

BETSY BOBSY CAR BOB BOBSY CAR


6 For more toy plans visit us at www.toymakerpress.com Toymaker Press, Inc. © 2012
EASY BASICS
BOBSY CAR KIDS

Approximate Size Color Views

BETSY BOB

BETSY BOBSY CAR BOB BOBSY CAR

Toymaker Press, Inc. © 2012 For more toy plans visit us at www.toymakerpress.com 7
EASY BASICS 2. 3/4” x 2-1/8” x 3-7/8” make 1
BOBSY CAR KIDS 7 3. 1/2” x 1-7/16” x 3-9/16” make 2
BETSY BOBSY CAR 7. 1” dia. x 1/2” buy 8
8. 1/4” dia. x 2-15/16” make 4
8
The parts shown in this assembly demonstration are made
from Medium Density Fiberboard (MDF). MDF is available in
stores like Lowes and Home Depot in 2’ x 4’ sheets of 1/2”
and 3/4” thickness.
3

The parts shown are finished with the make it yourself


Cynthia’s Paste Wax Finish applied to the toy with a paper
towel after the glue has dried and after complete assembly.
View the video on how to make your own non-toxic paste
wax in our How-To section on www.toymakerpress.com.

See pages 2 and 4 for alternate finishing methods.

1. Glue and clamp the two Part 3’s to Part 2 using the precision
line orthographic on page 6 as a guide and with all axle holes in
alignment. Wipe off excess glue after clamping and let
the glue dry thoroughly before proceeding.

2. Glue two wheels Part 7 to ends of two axles Part 8. Part 8 axle
protrudes on outside of Part 7 axle hole by approximately 1/16”. Purchase the Part 7 wheels
Insert ends of the two axles through the Part 2/3/3 Assembly. Slip from www.craftparts.com
two Part 7’s onto the ends of the two Part 8’s that are protruding
Item number TW1005 1” wood
from Parts 2/3. Adjust the wheels on Part 8 to allow the axle/
wheels assembly to rotate freely in Parts 2 and 3. toy wheels 1/2” thick. Hole
size 1/4”. Item number TW1005

8 For more toy plans visit us at www.toymakerpress.com Toymaker Press, Inc. © 2012
EASY BASICS
7 BOBSY CAR KIDS
BOB BOBSY CAR
8

The parts shown in this assembly demonstration are made


from Medium Density Fiberboard (MDF). MDF is available in
stores like Lowes and Home Depot in 2' x 4' sheets of 1/2"
and 3/4" thickness.

The parts shown are finished with the make it yourself


Cynthia’s Paste Wax Finish applied to the toy with a paper
towel after the glue has dried and after complete assembly.
6 View the video on how to make your own non-toxic paste
wax in our How-To section on www.toymakerpress.com.

See pages 2 and 4 for alternate finishing methods.


5

Purchase the Part 7 wheels


from www.craftparts.com
Item number TW1005 1” wood
6
toy wheels 1/2” thick. Hole
size 1/4”. Item number TW1005

5. 3/4” x 1-15/16” x 3-7/8” make 1


6. 1/2” x 1-9/16” x 3-1/2” make 2
7. 1” dia. x 1/2” buy 8
8. 1/4” dia. x 2-15/16” make 4

1. Glue and clamp the two Part 6’s to Part 5 using the precision
line orthographic on page 6 as a guide and with all axle holes in
alignment. Wipe off excess glue after clamping and let
the glue dry thoroughly before proceeding.

2. Glue two wheels Part 7 to ends of two axles Part 8. Part 8 axle
protrudes on outside of Part 7 axle hole by approximately 1/16”.
Insert ends of the two axles through the Part 5/6/6 Assembly. Slip
two Part 7’s onto the ends of the two Part 8’s that are protruding
from Parts 5/6/6. Adjust the wheels on Part 8 to allow the axle/
wheels assembly to rotate freely in Parts 5 and 6.

Toymaker Press, Inc. © 2012 For more toy plans visit us at www.toymakerpress.com 9
EASY BASICS
BOBSY CAR KIDS 0 printer scale 1 2 3
BETSY BOBSY CAR

Actual Size Patterns

2
3

Actual Size
3
5/16” dia. 5/16” dia.
hole thru hole thru
IMPORTANT NOTE
To print out enough
5/16” dia. 5/16” dia. paper patterns for the
hole thru hole thru
entire plan set from
your computer printer
2
only print pages 10 and
3 11. The pages are all
5/16” dia. 5/16” dia. 2. 3/4” x 2-1/8” x 3-7/8” make 1 line drawings in black
hole thru hole thru to conserve printer ink.
Check your printer
printed size accuracy
by measuring printer
3. 1/2” x 1-7/16” x 3-9/16” make 2 1/8” dia. scale on each pattern
hole thru with a ruler. If printed size

8. 1/4” dia. x 2-15/16” make 2


of pattern is not 100%
1 1 adjust printer settings.
1/4” dia. 1/4” dia.
hole thru hole thru
8 8
7

7 7

1/4” dia. 1/4” dia. IMPORTANT NOTE:


hole thru hole thru Purchase the Part 7 wheels
7 from www.craftparts.com
Item number TW1005 1” wood
7 7
toy wheels 1/2” thick. Hole size
1/4”. Item number TW1005
7. 1” dia. x 1/2” buy 4 1. 1/2” x 2-1/8” x 2-7/8” make 1

10 For more toy plans visit us at www.toymakerpress.com Toymaker Press, Inc. © 2012
EASY BASICS
0 printer scale 1 2 3 BOBSY CAR KIDS
BOB BOBSY CAR
Actual Size Patterns

5
6

Actual Size

5/16” dia. 5/16” dia.


hole thru 6 hole thru IMPORTANT NOTE
5/16” dia. 5/16” dia. To print out enough
hole thru hole thru paper patterns for the
entire plan set from
5
your computer printer
only print pages 10 and
11. The pages are all
5. 3/4” x 1-15/16” x 3-7/8” make 1 line drawings in black
5/16” dia. 5/16” dia. to conserve printer ink.
hole thru 6 hole thru Check your printer
printed size accuracy
by measuring printer
scale on each pattern
1/8” dia. with a ruler. If printed size

8. 1/4” dia. x 2-15/16” make 2


6. 1/2” x 1-9/16” x 3-1/2” make 2 hole thru of pattern is not 100%
4
adjust printer settings.
4
1/4” dia. 1/4” dia.
hole thru hole thru
8 8
7

7 7

1/4” dia. 1/4” dia.


IMPORTANT NOTE:
hole thru hole thru Purchase the Part 7 wheels
7
from www.craftparts.com
Item number TW1005 1” wood
7 7 toy wheels 1/2” thick. Hole size
4. 1/2” x 1-3/4” x 3” make 1 1/4”. Item number TW1005
7. 1” dia. x 1/2” buy 4

Toymaker Press, Inc. © 2012 For more toy plans visit us at www.toymakerpress.com 11
Add a pro-touch to your work with a labeled and signatured gift box. The
Display your handcrafted Bobsy Car Kids in two Bobsy Car Kids fit comfortably in this off-the-shelf corrugate carton. It’s
this durable and professional gift box at your easy to order online and in quantities as small as 25 cartons. The cartons are
next Crafts or Woodworking Show. delivered to your door in 3 to 5 days. Ask for item number S-4060.The carton
size is 6” x 4” x 4”. Shipping is extra. Order at www.uline.com.

12 For more toy plans visit us at www.toymakerpress.com Toymaker Press, Inc. © 2012
Bobsy
Car Kids
handcrafted
in real wood

Built By

Bobsy
Car Kids
handcrafted
in real wood

Built By

For more toy plans visit us at www.toymakerpress.com


For more toy plans visit us at www.toymakerpress.com
For more toy plans visit us at www.toymakerpress.com
For more toy plans visit us at www.toymakerpress.com
For more toy plans visit us at www.toymakerpress.com
For more toy plans visit us at www.toymakerpress.com

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