Trouble Shooting of KG541

1) Standby Conditions

Sr. Messages on the LED

Fault Causes Action Required
No. LCD / Unit Status Status
1) Ensure correct wiring connection.
1) Defective wiring due to
Ensure wiring is protected against
incorrect connection, abrasion,
abrasion, loss of insulation due to
All LEDs loss of insulation due to heat or
Display remains heat or pinching.
remains pinching.
“OFF”. 2) Connect the DC supply input to
“OFF”. 2) Battery polarity reversed.
unit with correct polarity.
3) Battery voltage is very low
3) Check the battery voltage with
(below 6 VDC).
the DMM.
1) Ensure correct wiring connection.
1) Defective wiring due to
Ensure wiring is protected against
“LOW OIL incorrect connection, abrasion,
Engine abrasion, loss of insulation due to
PRESS.” loss of insulation due to heat or
is not Lop SW Open heat or pinching.
1. LED is pinching.
Allowed 2) Replace LOP sensor / switch.
blinking. 2) Faulty LOP sensor / switch.
to Start 3) Clean the oil filter & replace it, if
3) The oil filter is blocked.
defective.
Belt Broken

Note:- This warning 1) Defective wiring due to 1) Ensure correct wiring connection.
message will be “SCROLL/ incorrect connection, abrasion, Ensure wiring is protected against
displayed, if in the ACCEPT” loss of insulation due to heat or abrasion, loss of insulation due to
setup menu “Lo LED is pinching. heat or pinching.
WaterEn” is blinking. 2) The V – belt is broken. 2) Replace the V – belt.
deactivated (i.e. 3) Faulty V – belt switch. 3) Replace the V – belt switch.
Setting of Lo
WaterEn NO).
Sr. Messages on the LED
Fault Causes Action Required
No. LCD / Unit Status Status
Lo Water Level
1) Defective wiring due to
Note:- This warning 1) Ensure correct wiring connection.
incorrect connection, abrasion,
message will be “SCROLL/ Ensure wiring is protected against
loss of insulation due to heat or
displayed, if in the ACCEPT” abrasion, loss of insulation due to
pinching.
setup menu “Lo LED is heat or pinching.
2) The radiator water level is
WaterEn” is blinking. 2) Replenish the coolant.
activated (i.e. below the required level.
3) Replace the water level switch.
Setting of Lo 3) Faulty Water Level switch.
WaterEn YES).
1) Ensure correct wiring connection.
1) Defective wiring due to
Ensure wiring is protected against
incorrect connection, abrasion,
Engine “SCROLL/ abrasion, loss of insulation due to
loss of insulation due to heat or
is not ACCEPT” heat or pinching.
1. E–S Lock–Out pinching.
Allowed LED is 2) Release the emergency stop
2) The emergency stop switch is
to Start blinking. switch.
remained pressed.
3) Replace the emergency stop
3) Faulty Emergency Stop switch.
switch.
Sensor Fault &
O. Pres. Short
1) Defective wiring due to 1) Ensure correct wiring connection.
Note:- This warning “LOW OIL
incorrect connection, abrasion, Ensure wiring is protected against
message will be PRESS.”
loss of insulation due to heat or abrasion, loss of insulation due to
displayed, if in the LED is
pinching. heat or pinching.
setup menu “Oil blinking.
Type” is activated 2) Faulty LOP sensor. 2) Replace LOP sensor.
(i.e. Setting of Oil
Type YES).
Sr. Messages on the LED
Fault Causes Action Required
No. LCD / Unit Status Status
Sensor Fault &
O. Pres. Open
“LOW 1) Defective wiring due to 1) Ensure correct wiring connection.
Note:- This warning OIL incorrect connection, abrasion, Ensure wiring is protected against
message will be PRESS.” loss of insulation due to heat or abrasion, loss of insulation due to
displayed, if in the
LED is pinching. heat or pinching.
setup menu “Oil
Type” is activated
blinking. 2) Faulty LOP sensor. 2) Replace LOP sensor.
(i.e. Setting of Oil
Type YES).
Sensor Fault &
Eng Temp. Short
1) Defective wiring due to 1) Ensure correct wiring connection.
“HIGH
Engine Note:- This warning incorrect connection, abrasion, Ensure wiring is protected against
ENG.
is not message will be loss of insulation due to heat or abrasion, loss of insulation due to
1. TEMP.”
Allowed displayed, if in the pinching. heat or pinching.
LED is
to Start setup menu “ETemp 2) Faulty engine temperature 2) Replace engine temperature
Type” is activated blinking.
sensor. sensor.
(i.e. Setting of
ETemp Type YES).
Sensor Fault &
Fuel Level Short
“LOW 1) Defective wiring due to 1) Ensure correct wiring connection.
Note:- This warning FUEL incorrect connection, abrasion, Ensure wiring is protected against
message will be LEVEL” loss of insulation due to heat or abrasion, loss of insulation due to
displayed, if in the
LED is pinching. heat or pinching.
setup menu “Fuel
Type” is activated blinking. 2) Faulty fuel level sensor. 2) Replace fuel level sensor.
(i.e. Setting of Fuel
Type YES).
Sr. Messages on the LED
Fault Causes Action Required
No. LCD / Unit Status Status
Sensor Fault &
Fuel Level Open
“LOW 1) Defective wiring due to 1) Ensure correct wiring connection.
Note:- This warning FUEL incorrect connection, abrasion, Ensure wiring is protected against
message will be LEVEL” loss of insulation due to heat or abrasion, loss of insulation due to
displayed, if in the
LED is pinching. heat or pinching.
setup menu “Fuel
Type” is activated
blinking. 2) Faulty fuel level sensor. 2) Replace fuel level sensor.
(i.e. Setting of Fuel
Type YES).
Engine Oil Detected
is not 1) Ensure correct wiring connection.
1. 1) Defective wiring due to
Allowed Note:- This warning “LOW Ensure wiring is protected against
incorrect connection, abrasion,
to Start message will be OIL abrasion, loss of insulation due to
loss of insulation due to heat or
displayed, if in the PRESS.” heat or pinching.
pinching.
setup menu “Oil LED is 2) Replace LOP sensor.
Type” is activated 2) Faulty LOP sensor.
blinking. 3) Clean the oil filter & replace it, if
(i.e. Setting of Oil 3) The oil filter is blocked.
defective.
Type YES).
“UNDER / 1) Defective wiring due to 1) Ensure correct wiring connection.
OVER incorrect connection, abrasion, Ensure wiring is protected against
Speed Detected SPEED” loss of insulation due to heat or abrasion, loss of insulation due to
LED is pinching. heat or pinching.
blinking. 2) Faulty AC alternator system. 2) Replace AC alternator system.
 2) Engine Starting Condition

Sr. Messages on the

Fault LED Status Causes Action Required
No. LCD / Unit Status
1) Defective wiring due
1) Ensure correct wiring
to incorrect connection,
connection. Ensure wiring is
abrasion, loss of
protected against abrasion, loss
insulation due to heat or
of insulation due to heat or
pinching.
pinching.
2) The air and dirt
2) Remove the air and dirt
infiltration into the fuel.
infiltration from the fuel.
3) No fuel supply.
The Engine 3) Replenish the fuel.
4) Unhealthy battery.
has Failed 4) Check the battery voltage with
“SCROLL/ACCEPT” 5) Faulty LOP sensor /
1. to Start in Start Fail DMM.
LED is solid. switch.
Manual or 5) Replace the LOP sensor /
6) Faulty fuel solenoid
Auto mode switch.
(For ETR type system
6) Replace fuel solenoid (For
only).
ETR type system only).
7) Zero / low phase
7) Check phase voltages with
voltages.
DMM.
8) Problems in air filters,
8) Check air filters & exhaust.
exhaust.
9) Replace AC alternator
9) Faulty AC alternator
system.
system.
 3) Engine Running Conditions

Sr. Messages on the

Fault LED Status Causes Action Required
No. LCD / Unit Status
1) Ensure correct wiring
1) Defective wiring due to
connection. Ensure wiring is
incorrect connection,
protected against abrasion,
abrasion, loss of insulation
loss of insulation due to heat
“UNDER / due to heat or pinching.
or pinching.
U Spd Alm OVER SPEED” 2) The engine speed is below
2) Check the governor system.
LED is solid. set limit.
3) Drop OFF some load from
3) The genset is overloaded.
genset.
4) The air and dirt infiltration
4) Remove the air and dirt
into the fuel.
infiltration from the fuel.
1) Defective wiring due to 1) Ensure correct wiring
incorrect connection, connection. Ensure wiring is
Engine abrasion, loss of insulation protected against abrasion,
1. “UNDER /
Tripped due to heat or pinching. loss of insulation due to heat
O Spd Alm OVER SPEED”
2) The engine speed is above or pinching.
LED is solid.
set limit. 2) Check the governor system.
3) Problem in power takeoff 3) Check power takeoff
couplings. couplings.
Fuel Alarm 1) Ensure correct wiring
1) Defective wiring due to
connection. Ensure wiring is
Note:- This alarm incorrect connection,
protected against abrasion,
message will be “LOW FUEL abrasion, loss of insulation
loss of insulation due to heat
displayed, if in the LEVEL” LED is due to heat or pinching.
or pinching.
setup menu “Fuel solid. 2) The fuel level is below the
Type” is activated 2) Replenish the fuel.
set point.
(i.e. Setting of Fuel 3) Replace the fuel level
3) Faulty fuel level sensor.
Type YES). sensor.
Sr. Messages on the
Fault LED Status Causes Action Required
No. LCD / Unit Status
1) Ensure correct wiring
connection. Ensure wiring is
protected against abrasion,
loss of insulation due to heat
1) Defective wiring due to
Oil Alarm or pinching.
incorrect connection,
2) Replenish the oil.
abrasion, loss of insulation
Note:- This alarm 3) Drop OFF some load from
due to heat or pinching.
message will be genset.
“LOW OIL PRESS.” 2) The oil pressure is below
displayed, if in the 4) Check V – belt OR Water
LED is solid. the set point.
setup menu “Oil level. Check cooling air flows.
Type” is activated 3) The genset is overloaded.
Replenish the coolant OR
(i.e. Setting of Oil 4) The genset is over heated.
Replace the V - belt. Cool
Type YES). 5) The oil filter is blocked.
Engine down the genset for some
1. 6) Faulty LOP sensor.
Tripped time.
5) Clean the oil filter & replace
it, if defective.
6) Replace the LOP sensor.
Lo Water Level
1) Ensure correct wiring
1) Defective wiring due to
Note:- This alarm connection. Ensure wiring is
incorrect connection,
message will be protected against abrasion,
abrasion, loss of insulation
displayed, if in the “SCROLL/ACCEPT” due to heat or pinching. loss of insulation due to heat
setup menu “Lo LED is solid. or pinching.
2) The radiator water level is
WaterEn” is 2) Replenish the coolant.
activated (i.e. below the required level.
3) Replace the water level
Setting of Lo 3) Faulty Water Level switch.
switch.
WaterEn YES).
Sr. Messages on the
Fault LED Status Causes Action Required
No. LCD / Unit Status
Belt Broken
1) Ensure correct wiring
Note:- This alarm 1) Defective wiring due to
connection. Ensure wiring is
message will be incorrect connection,
protected against abrasion,
displayed, if in the “SCROLL/ACCEPT” abrasion, loss of insulation loss of insulation due to heat
setup menu “Lo LED is solid. due to heat or pinching.
or pinching.
WaterEn” is 2) The V – belt is broken.
deactivated (i.e. 2) Replace the V – belt.
3) Faulty V – belt switch.
Setting of Lo 3) Replace the V – belt switch.
WaterEn NO).
1) Ensure correct wiring
Engine 1) Defective wiring due to connection. Ensure wiring is
1. incorrect connection, protected against abrasion,
Tripped ETemp Alm
abrasion, loss of insulation loss of insulation due to heat
Note:- This alarm due to heat or pinching. or pinching.
message will be 2) The engine temperature is 2) Check cooling air flows.
“HIGH ENG.
displayed, if in the above alarm set point. Cool down the genset for
TEMP.” LED is
setup menu 3) The genset is over loaded. some time.
solid.
“ETemp Type” is 4) The radiator water level is 3) Drop OFF some load from
activated (i.e. below the required level. OR genset.
Setting of ETemp The V – belt is broken. 4) Replenish the coolant. OR
Type YES). 5) Faulty engine temperature Replace the V – belt.
sensor. 5) Replace engine temperature
sensor.
Sr. Messages on the
Fault LED Status Causes Action Required
No. LCD / Unit Status
1) Defective wiring due to 1) Ensure correct wiring
incorrect connection, abrasion, connection. Ensure wiring is
loss of insulation due to heat protected against abrasion, loss
“BATTERY or pinching. of insulation due to heat or
Hi Bat Vlt CHARGING” LED is 2) The battery voltage is pinching.
solid. above high battery voltage set 2) Check battery voltage with
point. DMM.
3) The battery charging 3) Replace the battery charging
alternator has failed. alternator.
1) Ensure correct wiring
PhaseRev 1) Defective wiring due to connection. Ensure wiring is
incorrect connection, abrasion, protected against abrasion, loss
Note:- This alarm loss of insulation due to heat of insulation due to heat or
message will be or pinching. pinching.
Engine displayed, if in the “SCROLL/ACCEPT” 2) The generator has a phase 2) Check the wiring between AC
1. setup menu LED is solid.
Tripped reversal. Alternator & “KG541” Controller.
“PhaseRev” is
activated (i.e. 3) Zero / low phase voltages. 3) Check phase voltages with
Setting of 4) Faulty AC alternator DMM.
PhaseRev YES). system. 4) Replace the AC alternator
system.
1) Defective wiring due to 1) Ensure correct wiring
incorrect connection, abrasion, connection. Ensure wiring is
loss of insulation due to heat protected against abrasion, loss
or pinching. of insulation due to heat or
“SCROLL/ACCEPT” 2) Any or all phase voltage is pinching.
Lo Vlt Trp
LED is solid. below low voltage trip set 2) Check phase voltages with
point. DMM.
3) Any of the R / Y / B phase 3) Check the wiring between AC
voltage is lost. Alternator & “KG541” Controller.
4) Faulty AC alternator. 4) Replace the AC alternator.
Sr. Messages on the
Fault LED Status Causes
No. LCD / Unit Status
1) Defective wiring due to
incorrect connection, abrasion,
loss of insulation due to heat
“SCROLL/ACCEPT” or pinching.
Hi Vlt Trp
LED is solid. 2) Any or all phase voltage is
above high voltage trip set
point.
3) Faulty AC alternator.
1) Defective wiring due to
incorrect connection, abrasion,
loss of insulation due to heat
or pinching.
Engine “SCROLL/ACCEPT” 2) The R – Phase input
1. Lo Hz Trip
Tripped LED is solid. frequency is below low hertz
trip set point.
3) The R - Phase voltage is
lost.
4) Faulty AC alternator.
1) Defective wiring due to
incorrect connection, abrasion,
loss of insulation due to heat
“SCROLL/ACCEPT” or pinching.
Hi Hz Trip
LED is solid. 2) The R – Phase input
frequency is above high hertz
trip set point.
3) Faulty AC alternator.
Action Required
1) Ensure correct wiring
connection. Ensure wiring is
protected against abrasion, loss
of insulation due to heat or
pinching.
2) Check phase voltages with
DMM.
3) Replace the AC alternator.
1) Ensure correct wiring
connection. Ensure wiring is
protected against abrasion, loss
of insulation due to heat or
pinching.
2) Check the R – Phase input
frequency with DMM.
3) Check the wiring between AC
Alternator & “KG541” Controller.
4) Replace the AC alternator.
1) Ensure correct wiring
connection. Ensure wiring is
protected against abrasion, loss
of insulation due to heat or
pinching.
2) Check the R – Phase input
frequency with DMM.
3) Replace the AC alternator.
Sr. Messages on the
Fault LED Status Causes Action Required
No. LCD / Unit Status
1) Defective wiring due to
1) Ensure correct wiring
incorrect connection, abrasion,
connection. Ensure wiring is
loss of insulation due to heat
protected against abrasion, loss
or pinching.
of insulation due to heat or
2) Any or all of the R / Y / B
pinching.
phase current is above
“SCROLL/ACCEPT” 2) Check phase currents with
O / Ld I Amp Immediate Over Load (Over
LED is solid. DMM. Drop OFF some load
Current) Trip set point.
from genset.
3) The external CTs
3) Replace the external CTs as
specifications are not as per
per genset’s capacity.
the genset’s capacity.
4) Replace the external CTs.
4) Faulty external CTs.
5) Replace the AC alternator.
Engine 5) Faulty AC alternator.
1.
Tripped 1) Defective wiring due to
1) Ensure correct wiring
incorrect connection, abrasion,
connection. Ensure wiring is
loss of insulation due to heat
protected against abrasion, loss
or pinching.
of insulation due to heat or
2) Any or all of the R / Y / B
pinching.
phase current is above
“SCROLL/ACCEPT” 2) Check phase currents with
O / Ld T Amp Delayed (Timed) Over Load
LED is solid. DMM. Drop OFF some load
(Over Current) Trip set point.
from genset.
3) The external CTs
3) Replace the external CTs as
specifications are not as per
per genset’s capacity.
the genset’s capacity.
4) Replace the external CTs.
4) Faulty external CTs.
5) Replace the AC alternator.
5) Faulty AC alternator.
Sr. Messages on the
Fault LED Status Causes Action Required
No. LCD / Unit Status
1) Ensure correct wiring
connection. Ensure wiring is
protected against abrasion, loss
of insulation due to heat or
1) Defective wiring due to
pinching.
incorrect connection, abrasion,
2) Drop OFF some load from
loss of insulation due to heat
genset.
“LOW OIL PRESS.” or pinching.
Oil Pres. Low 3) Check V – belt OR Water
LED is solid. 2) The genset is overloaded.
level. Check cooling air flows.
3) The genset is over heated.
Replenish the coolant OR
4) The oil filter is blocked.
Replace the V - belt. Cool down
5) Faulty LOP switch.
Engine the genset for some time.
1.
Tripped 4) Clean the oil filter & replace
it, if defective.
5) Replace the LOP switch.
1) Ensure correct wiring
1) Defective wiring due to
connection. Ensure wiring is
incorrect connection, abrasion,
protected against abrasion, loss
loss of insulation due to heat
of insulation due to heat or
“SCROLL/ACCEPT” or pinching.
Emergency pinching.
LED is solid. 2) The emergency stop switch
2) Release the emergency stop
is remained pressed.
switch.
3) Faulty Emergency Stop
3) Replace the emergency stop
switch.
switch.
Sr. Messages on the LCD /
Fault LED Status Causes Action Required
No. Unit Status
1) Ensure correct wiring
1) Defective wiring due to
connection. Ensure wiring is
incorrect connection,
protected against abrasion,
abrasion, loss of insulation
loss of insulation due to
Hi Cyl Temp due to heat or pinching.
heat or pinching.
2) The genset is over
“SCROLL/ACCEPT” 2) Check cooling air flows.
Note:- This alarm message heated.
& Cool down the genset for
will be displayed, if in the 3) The genset is over
“HIGH ENG. TEMP.” some time.
setup menu “Input 1 Trip” loaded.
is activated (i.e. Setting of LEDs are solids. 3) Drop OFF some load
4) The radiator water level is
Input 1 Trip). from genset.
below the required level.
4) Replenish the coolant.
OR The V – belt is broken.
OR Replace the V – belt.
5) Faulty Cylindrical head
5) Replace the Cylindrical
temperature switch.
head temperature switch.
Engine Sensor Fault &
1.
Tripped O. Pres. Short 1) Ensure correct wiring
1) Defective wiring due to
“LOW OIL PRESS.” connection. Ensure wiring is
incorrect connection,
Note:- This alarm message LED is blinking & protected against abrasion,
abrasion, loss of insulation
will be displayed, if in the “SCROLL/ACCEPT” loss of insulation due to
due to heat or pinching.
setup menu “Oil Type” is LED is solid. heat or pinching.
activated (i.e. Setting of 2) Faulty LOP sensor.
2) Replace LOP sensor.
Oil Type YES).
Sensor Fault &
O. Pres. Open 1) Ensure correct wiring
1) Defective wiring due to
“LOW OIL PRESS.” connection. Ensure wiring is
incorrect connection,
Note:- This alarm message LED is blinking & protected against abrasion,
abrasion, loss of insulation
will be displayed, if in the “SCROLL/ACCEPT” loss of insulation due to
due to heat or pinching.
setup menu “Oil Type” is LED is solid. heat or pinching.
activated (i.e. Setting of
2) Faulty LOP sensor.
2) Replace LOP sensor.
Oil Type YES).
Sr. Messages on the
Fault LED Status Causes Action Required
No. LCD / Unit Status
Sensor Fault &
Eng Temp. Short
1) Ensure correct wiring
1) Defective wiring due to
Note:- This alarm “HIGH ENG. connection. Ensure wiring is
incorrect connection, abrasion,
message will be TEMP.” LED is protected against abrasion, loss
loss of insulation due to heat
displayed, if in the blinking & of insulation due to heat or
or pinching.
setup menu “SCROLL/ACCEPT” pinching.
2) Faulty engine temperature
“ETemp Type” is LED is solid. 2) Replace engine temperature
activated (i.e. sensor.
sensor.
Setting of ETemp
Type YES).
Sensor Fault &
Fuel Level Short
1) Ensure correct wiring
“LOW FUEL 1) Defective wiring due to
Note:- This alarm connection. Ensure wiring is
Engine LEVEL” LED is incorrect connection, abrasion,
1. message will be protected against abrasion, loss
Tripped blinking & loss of insulation due to heat
displayed, if in the of insulation due to heat or
“SCROLL/ACCEPT” or pinching.
setup menu “Fuel pinching.
Type” is activated LED is solid. 2) Faulty fuel level sensor.
2) Replace fuel level sensor.
(i.e. Setting of Fuel
Type YES).
Sensor Fault &
Fuel Level Open
1) Ensure correct wiring
“LOW FUEL 1) Defective wiring due to
Note:- This alarm connection. Ensure wiring is
LEVEL” LED is incorrect connection, abrasion,
message will be protected against abrasion, loss
blinking & loss of insulation due to heat
displayed, if in the of insulation due to heat or
“SCROLL/ACCEPT” or pinching.
setup menu “Fuel pinching.
Type” is activated LED is solid. 2) Faulty fuel level sensor.
2) Replace fuel level sensor.
(i.e. Setting of Fuel
Type YES).
Sr. Messages on the
Fault LED Status Causes Action Required
No. LCD / Unit Status
1) Defective wiring due to 1) Ensure correct wiring
incorrect connection, abrasion, connection. Ensure wiring is
loss of insulation due to heat protected against abrasion, loss
“UNDER /
or pinching. of insulation due to heat or
O Spd Wrn OVER SPEED”
2) The engine speed is above pinching.
LED is blinking.
over speed warning set limit. 2) Check the governor system.
3) Problem in power takeoff 3) Check power takeoff
couplings. couplings.
Warning Lo Fuel Warn
2.
Message 1) Ensure correct wiring
1) Defective wiring due to
Note :- This connection. Ensure wiring is
incorrect connection, abrasion,
warning message protected against abrasion, loss
“LOW FUEL loss of insulation due to heat
will be displayed, of insulation due to heat or
LEVEL” LED is or pinching.
if in the setup pinching.
blinking. 2) The fuel level is below the
menu “Fuel Type” 2) Replenish the fuel.
is activated (i.e. fuel level warning set point.
3) Replace the fuel level
Setting of Fuel 3) Faulty fuel level sensor.
sensor.
Type YES).
Sr. Messages on the
Fault LED Status Causes Action Required
No. LCD / Unit Status
1) Ensure correct wiring
connection. Ensure wiring is
protected against abrasion, loss
Oil Warn 1) Defective wiring due to of insulation due to heat or
incorrect connection, abrasion, pinching.
Note :- This loss of insulation due to heat 2) Replenish the oil.
warning message or pinching. 3) Drop OFF some load from
will be displayed, “LOW OIL PRESS.” 2) The oil pressure is below genset.
if in the setup LED is blinking. the LOP warning set point. 4) Check V – belt OR Water
menu “Oil Type” is 3) The genset is overloaded. level. Check cooling air flows.
activated (i.e. 4) The genset is over heated. Replenish the coolant OR
Setting of Oil Type 5) The oil filter is blocked. Replace the V - belt. Cool down
YES). 6) Faulty LOP sensor. the genset for some time.
5) Clean the oil filter & replace
Warning
2. it, if defective.
Message
6) Replace the LOP sensor.
1) Defective wiring due to 1) Ensure correct wiring
incorrect connection, abrasion, connection. Ensure wiring is
ETemp Wrn loss of insulation due to heat protected against abrasion, loss
or pinching. of insulation due to heat or
Note :- This 2) The engine temperature is pinching.
warning message “HIGH ENG. above engine temperature 2) Check cooling air flows. Cool
will be displayed, TEMP.” LED is warning set point. down the genset for some time.
if in the setup
blinking. 3) The genset is over loaded. 3) Drop OFF some load from
menu “ETemp
Type” is activated 4) The radiator water level is genset.
(i.e. Setting of below the required level. OR 4) Replenish the coolant. OR
ETemp Type YES). The V – belt is broken. Replace the V – belt.
5) Faulty engine temperature 5) Replace engine temperature
sensor. sensor.
Sr. Messages on the
Fault LED Status Causes Action Required
No. LCD / Unit Status
1) Ensure correct wiring
connection. Ensure wiring is
1) Defective wiring due to
protected against abrasion, loss
incorrect connection, abrasion,
of insulation due to heat or
loss of insulation due to heat
pinching.
or pinching.
2) Check battery voltage with
“BATTERY 2) The battery voltage is below
DMM.
Lo Bat Vlt CHARGING” LED is low battery voltage set point.
3) The battery charging
blinking. 3) The battery is discharged.
alternator may not be
4) Broken belt or non rotating
connected to battery.
battery charging alternator.
4) Replace the belt or replace
5) The battery charging
the battery charging alternator.
alternator has failed.
5) Replace the battery charging
Warning alternator.
2.
Message Excite Wrn
1) Defective wiring due to 1) Ensure correct wiring
Note :- This incorrect connection, abrasion, connection. Ensure wiring is
warning message “BATTERY loss of insulation due to heat protected against abrasion, loss
will be displayed, CHARGING” LED is or pinching. of insulation due to heat or
if in the setup
blinking. 2) The battery voltage is below pinching.
menu “Excite
Wrn” is activated charge minimum voltage set 2) Check battery voltage with
(i.e. Setting of point. DMM.
Excite Wrn YES).
The engine running hours
(time) since maintenance has Press and hold the “AUTO”
Maintenance On
exceeded the set maintenance button for “6” seconds.
engine running hours (time).
 4) Stopping Condition

Sr. Messages on the

Fault LED Status Causes Action Required
No. LCD / Unit Status
1) Ensure correct wiring
connection. Ensure wiring is
1) Defective wiring due to protected against abrasion, loss
incorrect connection, of insulation due to heat or
abrasion, loss of insulation pinching.
due to heat or pinching. 2) Set the sufficient “Stop Time”
2) The “Stop Time” for for ETS type solenoid.
ETS type solenoid is 3) Check electrical safety
The
insufficient. earthing systems. Check
Engine “SCROLL/ACCEPT”
1. Stop Fail 3) All phase input voltages associated communication
has Failed LED is solid.
are unexpectedly present. networks are isolated and not
to Stop
4) Faulty LOP sensor / part of an unexpected earth
switch. loop.
5) Faulty stop / fuel 4) Replace LOP sensor /
solenoid. switch.
6) Faulty AC alternator 5) Replace the stop / fuel
system. solenoid.
6) Replace AC alternator
system.