PQ 701

AXA Performance Department Maint.
Parenterals Ltd. Qualification

Village Kishanpur Jamalpur, Effective date 1/11/2006
Roorkee.Uttaranchal For
BOILER Page 1 of 9
Revision 00
PERFORMANCE
QUALIFICATION
PROTOCOL
OF
BOILER
Prepared by Checked by Approved by Authorised by

Document No:
APL/MAINT//PQ
701
Sudhir Awatade J.P.Sharma Dinesh Tanwar R.A.More

Shift Incharge Asst.Mgr. Maint. Dy. Mgr. QA AGM-Works
BOILER Page 2 of 9
Revision 00
TABLE OF CONTENTS
1.0 Performance qualification Protocol Approval
2.0 Objective
3.0 Pre requisites
4.0 Scope
5.0 Responsibilities
6.0 References
7.0 Equipment / System Description
8.0 Qualification Tests
9.0 Summary And Conclusion
10.0 Performance Qualification Approval
1.0 PERFORMANCE QUALIFICATION PROTOCOL APPROVAL:

Document No:
APL/MAINT//PQ
701

BOILER Page 3 of 9
Revision 00
Prepared by
Mr. Sudhir R. Awatade

Originator Date :26/10/2006
Checked by
Mr. J.P. Sharma

Project/Engineering Manager Date:27/10/2006
Mr. H.P. Reddy

Production Manager Date:27/10/2006
Mr. Dinesh Tanwar

Quality assurance manager Date:27/10/2006
Approved by
Mr. J.P. Sharma

Maintenance Head Date:27/10/2006
Mr. R.A. More

A.G.M. Works Date:28/10/2006
2.0 OBJECTIVE:

Document No:
APL/MAINT//PQ
701

BOILER Page 4 of 9
Revision 00
The objective of this protocol is to establish documented evidence that the BOILER under commission
will produce the results consistently, within the specified acceptance limits, when operated as per the
standard operating procedures.
3.0 PRE – REQUISITES:
i) User requirement specification for BOILER – APL/MAINT/URS/701.
ii) Design qualification for BOILER- APL/MAINT/DQ/701
iii) Installation qualification for BOILER – APL/MAINT/IQ/701
iv) Operation qualification for BOILER.- APL/MAINT/OQ/701
4.0 SCOPE:
The scope of this particular protocol is applicable for BOILER installed at AXA Parenterals
Limited, Boiler steam is used in various machineries like Chiller, Distillation, Sterilizer & Bottle filling
machine. The capacity of Boiler (Steam) is 5000kgs/hr.
.
5.0 RESPONSIBILITIES:
Sr. No. Responsibilities Name of Department

1. Development of Documents Production / Maintenance
2. Provision of qualified personnel to assist in the protocol Production / Maintenance

preparation and execution.
3. Approval of the protocol and final report. Q.A.
4. Final determination of the system acceptability A.G.M. (Works)
5. Provision of the qualified personnel to assist the execution. A.G.M. (Works)
6. Review and assembling of data into a final report. Q.A.
Name of personnel for performing to the Performance Qualification: -
Name Title Responsibility Signature

Document No:
APL/MAINT//PQ
701

BOILER Page 5 of 9
Revision 00
Sudhir R. Awatade Shift Incharge Development of documents

J.P. Sharma Asst.Manager Provision of guidance for operation
Maintenance
Dinesh Tanwar Q.A. Manager Review and approval of the protocol and
report
R.A. More A.G.M. Works Final determination of system
6.0 REFERENCES:
The list of reference documents, which were referred for preparation and review of this document, is as
follows: -
6.1 Standard Operating Procedures as per APL / MAINT/SOP/701

6.2 Manual supplied by INDCON BOILERS LIMITED.
7.0 EQUIPMENT / SYSTEM DESCRIPTION:
INDCON BOILERS plant is a Horizontal construction smoke tube design steam Boiler consisting of shell,
smoke tubes & Water wall confirming to latest Indian Boiler Regulation (IBR), fully welded class - I
construction using Boiler Quality steel plates, 100% weld, radio graphed & hydraulically pressure testing.
This chapter describes the working cycle of the BOILER & the functions of its various components. The
Operation of various parts of the BOILER is described here,
Furnace:
It made up of fire bricks, refractory, fire cement, castable refractory to maintain heat.
Variable Speed feeder: Electronic control variable speed screw feeders to maintain air to fuel ratio for higher
efficiency.
Fluidizations System:
Consisting of plannum chamber complete with high velocity air to nozzles for proper fluidization & sand
discharge system.
Air Pre –Heater:
An air pre heater which will utilize heat of outgoing flue gases for the purpose of heating of combustion air.
Multicyclone Dust collector:
A high efficiency design- Indexa multicyclone dust arrestor is provided with number of centrifuge –dust
arrestor tube to clean the pollutant gases & ash is collecting at bottom of the arrestor.

Document No:
APL/MAINT//PQ
701

BOILER Page 6 of 9
Revision 00
Water feed Pump:
High pressure pump driven by motor for feed of soft water to Boiler.
Forced Draught fan:
Heavy duty fan complete with suitable motor air control damper made out of heavy duty gauge MS body
with dynamically balanced impeller, heavy grade cast iron bearing brackets complete with MS hub.
Spherical roller bearings complete with pulleys & motor base frame suitable to handle air at ambient
temperature.
Moberly control:
Complete with requisite valves provision for high & low water level control in the boiler.
Induced Draughts Fan: Induced draft fan with suction damper, expansion joint to handle flue gases at high
temperature.
8.0 QUALIFICATION TESTS:
The BOILER will be qualified for performance after carrying out the performance test of STEAM produced
as per instructions given in the manual by the manufacturer for operation of BOILER.
The performance qualification of the BOILER begins when the equipment has been verified as installed and
operating correctly. (I.e. after Installation Qualification & Operation Qualification), during this phase the
STEAM will be produced with Horizontal construction smoke tube design technology.
8.1. Verification of BOILER CAPACITY.
This study is carried out to ensure that the BOILER is capable of producing the STEAM at a higher speed as
mentioned by the manufacturer in the manual without affecting the quality of the STEAM. From the studies
it was found that the maximum STEAM generation capacity of the BOILER is 5 ton/hour ±15%
PERFORMANCE REPORT OF BOILER
Date: 23/10/2006
Sr. Description Unit Specification Actual

No.

Document No:
APL/MAINT//PQ
701

BOILER Page 7 of 9
Revision 00
1 Boiler feed water pump flow – 1 ltr/ hour 5000 More More More
&2 than than than
5000ltr 5000ltr 5000ltr
hour hour hour
2 F.D. FAN MMWC 300 310 320 310
3 Fuel Bed Temperature (Furnace) ºC 400 to 700 580 680 460
4 Fuel gas Temperature (Furnace) ºC 500 to 850 670 690 710
5 Boiler steam pressure Kg/ cm² 4.5 to 10.5 9.5 9.0 9.5
Date: 24/10/2006

No.
&2 than than than
5000ltr 5000ltr 5000ltr
hour hour hour
2 F.D. FAN MMWC 300 315 320 315
Date: 25/10/2006

No.
&2 than than than
5000ltr 5000ltr 5000ltr
hour hour hour
2 F.D. FAN MMWC 300 310 320 310
Acceptance criteria:
As indicative from all the test result, we can conclude that all the variable parameters are well with in the
acceptance limit also during the checking period no parameters were changed or altered, which are directly
related.
9.0 SUMMARIES AND CONCLUSION:

Document No:
APL/MAINT//PQ
701

BOILER Page 8 of 9
Revision 00
From the studies performed during the execution of this protocol and from the results obtained as attached in
this sheet, it may be concluded that the BOILER, when operated under a given set of conditions is capable of
producing STEAM consistently and hence the said equipment is qualified for performance and thus can be
used for regular operation.
10.0 PERFORMANCE QUALIFICATION APPROVAL:

Document No:
APL/MAINT//PQ
701

BOILER Page 9 of 9
Revision 00
The personnel involved in preparation, review and approval of this protocol shell authorize the completion
and approval of this document for performance qualification.
Name Signature Date

Prepared by
Sudhir Awatade
(Shift Incharge)
Checked by
J.P. Sharma
(Asst. Manager Maint.)
Approved by
Dinesh Tanwar
(Q.A.)
Authorized by
R.A. More
(A.G.M.Works)

Document No:
APL/MAINT//PQ
701


PQ 701

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

PQ 701

Uploaded by

Copyright:

Available Formats

AXA Performance Department Maint.

Parenterals Ltd. Qualification

Prepared by Checked by Approved by Authorised by

Sudhir Awatade J.P.Sharma Dinesh Tanwar R.A.More

1.0 Performance qualification Protocol Approval

3.0 Pre requisites

7.0 Equipment / System Description

8.0 Qualification Tests

9.0 Summary And Conclusion

10.0 Performance Qualification Approval

1.0 PERFORMANCE QUALIFICATION PROTOCOL APPROVAL:

Prepared by Checked by Approved by Authorised by

Sudhir Awatade J.P.Sharma Dinesh Tanwar R.A.More

Mr. Sudhir R. Awatade

Mr. J.P. Sharma

Mr. H.P. Reddy

Mr. Dinesh Tanwar

Mr. J.P. Sharma

Mr. R.A. More

Prepared by Checked by Approved by Authorised by

Sudhir Awatade J.P.Sharma Dinesh Tanwar R.A.More

3.0 PRE – REQUISITES:

i) User requirement specification for BOILER – APL/MAINT/URS/701.

ii) Design qualification for BOILER- APL/MAINT/DQ/701

iii) Installation qualification for BOILER – APL/MAINT/IQ/701

iv) Operation qualification for BOILER.- APL/MAINT/OQ/701

Sr. No. Responsibilities Name of Department

2. Provision of qualified personnel to assist in the protocol Production / Maintenance

4. Final determination of the system acceptability A.G.M. (Works)

5. Provision of the qualified personnel to assist the execution. A.G.M. (Works)

6. Review and assembling of data into a final report. Q.A.

Name of personnel for performing to the Performance Qualification: -

Name Title Responsibility Signature

Prepared by Checked by Approved by Authorised by

Sudhir Awatade J.P.Sharma Dinesh Tanwar R.A.More

Sudhir R. Awatade Shift Incharge Development of documents

6.1 Standard Operating Procedures as per APL / MAINT/SOP/701

7.0 EQUIPMENT / SYSTEM DESCRIPTION:

Air Pre –Heater:

Prepared by Checked by Approved by Authorised by

Sudhir Awatade J.P.Sharma Dinesh Tanwar R.A.More

Water feed Pump:

Forced Draught fan:

8.0 QUALIFICATION TESTS:

8.1. Verification of BOILER CAPACITY.

PERFORMANCE REPORT OF BOILER

Sr. Description Unit Specification Actual

Prepared by Checked by Approved by Authorised by

Sudhir Awatade J.P.Sharma Dinesh Tanwar R.A.More

Sr. Description Unit Specification Actual

Sr. Description Unit Specification Actual

9.0 SUMMARIES AND CONCLUSION:

Sudhir Awatade J.P.Sharma Dinesh Tanwar R.A.More

10.0 PERFORMANCE QUALIFICATION APPROVAL:

Prepared by Checked by Approved by Authorised by

Sudhir Awatade J.P.Sharma Dinesh Tanwar R.A.More

Name Signature Date

Prepared by Checked by Approved by Authorised by

Sudhir Awatade J.P.Sharma Dinesh Tanwar R.A.More

You might also like