By roopam bansal at 4:27 pm, May 17, 2013

OWNER : JHABUA POWER LIMITED (JPL)

CONSULTANT : FICHTNER CONSULTING ENGINEERS (INDIA) PRIVATE

LIMITED.

PROJECT NAME
: 1 x 600 MW + 1 x 660 MW JPL SEONI PROJECT
MADHYA PRADESH

LOI / PO NO. : 4600000615 Dtd 16.03.2013

VENDOR : HARITASA CHECKMATE ELECTRONICS PVT LTD.,

DOCUMENT TITLE : MANUFACTURING QUALITY PLAN FOR PA SYSTEM

1 16.03.13 FOR APPROVAL MGP SOM VP

0 07.03.13 FOR APPROVAL MGP SOM VP

REV. DATE DESCRIPTION PREP BY CHECKED APPROVED

TOTAL NO. OF SHEETS : 03
HCEPL REF
NO: HCEPL/JPL/QP/01 I
PAGE NO.
II

HARITASA CHECKMATE ELECTRONICS PVT LTD.,

BANGALORE-560085
 DOCUMENT REVISION HISTORY
DATE OF BRIEF DESCRIPTION OF
REV.NO SHEET NUMBERS REVISED REMARKS
REVISION REVISION

0 07.03.2013 FOR APPROVAL

1 16.03.13 FOR APPROVAL

NAME OWNER:: TITLE : DOC. NO. :

MANUFACTURING QUALITY PLAN Doc No-

JHABUA POWER LIMITED (JPL) HCEPL/JPL/QP/0
FOR PA SYSTEM
PRD./MGP 1
CHK.SOM CONSULTANT: PROJECT : II
FICHTNER CONSULTING ENGINEERS 1 x 600 MW + 1 x 660 MW JPL SEONI PROJECT PAGE
APP.DM (INDIA) PRIVATE LIMITED. MADHYA PRADESH II
HARITASA CHECKMATE ELECTRONICS PVT LTD.,
BANGALORE-560085
 DOCUMENT INDEX SHEET

1 MQP for Central Control Exchange

2 MQP for Master Control Unit

3 MQP for Field Stations

4 MQP for Weatherproof Canopy

MQP for Acoustic Hood,

5 Acoustic Booth

6 MQP for Flameproof Station

7 MQP for Speaker

8 MQP for Junction Boxes

9 MQP for Flame proof Junction Boxes

10 MQP for Distribution Box

Document No. :
1 x 600 MW + 1 x 660 MW JPL SEONI HCEPL/JPL/QP/01
1 16.03.2013 Issued for Approval
PROJECT MADHYA PRADESH
REV. DATE DESCRIPTION
 PROJECT : 1 x 600 MW + 1 x 660 MW JPL SEONI PROJECT MADHYA
HARITASA CHECKMATE ELECTRONICS PVT MANUFACTURING QUALITY PLAN PRADESH
LTD.,
ITEM : PUBLIC ADDRESS SYSTEM. QP NO.:HCEPL/JPL/QP/01 OWNER:JHABUA POWER LIMITED
# 4194, 2nd 'A' Main,Girinagar, Addl. Phase 1, Rev. No: 01 CONSULTANT :FICHTNER Consulting Engineers (India) Private
Behind Seetha Circle Petrol Bunk, SUB SYSTEM : MAIN CENTRAL CONTROL DATE: 16.04.2013
Bangalore-560085. EXCHANGE Page: 1 of 14
Sl. Component & Type of Quantum of Reference Format of Agency
Characteristic Class Acceptance norms Remarks
No Operations check check Document record
D* M N
1 2 3 4 3 6 7 8 9 10 11
Aesthetics, Paint Shade, Drawing / Data
1 Minor Visual 100% Approved Drawing / Data Sheet. IR P W
BOM wise Quantity Check. Sheet.

Dimensions as per Dwg (Inclusive

Drawing / Data
of Panel frame, side panels, front Major Mechanical 100% Approved Drawing / Data Sheet. IR P W
Sheet.
& rear doors).
MAIN
CENTRAL Drawing / Data
Power ON test Major Electrical 100% Approved Drawing / Data Sheet. IR P W All the Internal reports will
CONTROL Sheet. be furnished.
EXCHANGE Drawing / Data
HV/IR Test on Wired panels Major Electrical 100% Approved Drawing / Data Sheet. IR P W
Sheet.
Functional Test (as mentioned in
Major Electrical 100% As per FAT. Approved FAT. IR P W
FAT Procedure).
Drawing / Data
Burn In Test on modules Major Electrical 100% Sheet/ Test Internal Test Report TC P V
Certificate

Issue of IRN Release of Material 100% IRN

LEGEND:
FOR JPL USE: DOC NO:
HCEPL JPL * RECORDS INDICATED WITH TICK SHALL BE ESSENTIALLY INCLUDED BY
VENDOR IN QA DOCUMENTATION.

MANUFACTURER /
CLIENT M : MANUFACTURER / VENDOR
SUB-CONTRACTOR
N: JPL /INSPECTION AUTHORITY
REVIEWED BY:
SIGNATURE

INDICATE " P " PERFORM, " W " WITNESS AND " V " VERIFICATION NAME & SIGN OF APPROVING AUTHORITY & SEAL
 PROJECT : 1 x 600 MW + 1 x 660 MW JPL SEONI PROJECT MADHYA
MANUFACTURING QUALITY PLAN PRADESH
HARITASA CHECKMATE ELECTRONICS PVT LTD.,
QP NO.:HCEPL/JPL/QP/01 OWNER:JHABUA POWER LIMITED
ITEM : PUBLIC ADDRESS SYSTEM.
Rev. No: 01 CONSULTANT :FICHTNER Consulting Engineers (India) Private Limited.
# 4194, 2nd 'A' Main,Girinagar, Addl. Phase 1,
Behind Seetha Circle Petrol Bunk, SUB SYSTEM : MASTER CONTROL UNIT DATE: 16.04.2013
Bangalore-560085. Page: 2 of 14
Component & Type of Quantum of Reference Agency
Sl. No Characteristic Class Acceptance norms Format of record Remarks
Operations check check Document
D* M N
1 2 3 4 3 6 7 8 9 10 11

Aesthetics, Paint Shade, Drawing / Data

2 Minor Visual 100% Approved Drawing / Data Sheet. IR P W
BOM wise Quantity Check. Sheet.

Dimensions as per Dwg (Inclusive

Drawing / Data
of Panel frame, side panels, front Major Mechanical 100% Approved Drawing / Data Sheet. IR P W
Sheet.
& rear doors).
Drawing / Data
Power ON test Major Electrical 100% Approved Drawing / Data Sheet. IR P W
Master Control Stations Sheet.
Drawing / Data
HV/IR Test on Wired panels Major Electrical 100% Approved Drawing / Data Sheet. IR P W All the Internal reports will be
Sheet.
furnished.
Functional Test (as mentioned in
Major Electrical 100% As per FAT. Approved FAT. IR P W
FAT Procedure).
Drawing / Data
Burn In Test on modules Major Electrical 100% Sheet/ Test Internal Test Report TC V V
Certificate
Drawing / Data
IP Protection Major Mechanical 100% Approved Drawing / Data Sheet. TC V V
Sheet.

Issue of IRN Release of Material 100% IRN

LEGEND: FOR JPL USE: DOC NO:

HCEPL JPL * RECORDS INDICATED WITH TICK SHALL BE ESSENTIALLY INCLUDED BY

VENDOR IN QA DOCUMENTATION.

MANUFACTURER / SUB-
CLIENT M : MANUFACTURER / VENDOR
CONTRACTOR
N: JPL /INSPECTION AUTHORITY REVIEWED BY:
SIGNATURE

INDICATE " P " PERFORM, " W " WITNESS AND " V " VERIFICATION NAME & SIGN OF APPROVING AUTHORITY & SEAL
 PROJECT : 1 x 600 MW + 1 x 660 MW JPL SEONI PROJECT MADHYA
HARITASA CHECKMATE ELECTRONICS PVT LTD.,
MANUFACTURING QUALITY PLAN PRADESH
ITEM : PUBLIC ADDRESS SYSTEM. QP NO.:HCEPL/JPL/QP/01 OWNER:JHABUA POWER LIMITED
# 4194, 2nd 'A' Main,Girinagar, Addl. Phase 1, Rev. No: 01 CONSULTANT :FICHTNER Consulting Engineers (India)
Behind Seetha Circle Petrol Bunk, DATE: 16.04.2013 Private Limited.
SUB SYSTEM : FIELD STATIONS
Bangalore-560085. Page: 3 of 14
Component & Quantum Reference Agency
Sl. No Characteristic Class Type of check Acceptance norms Format of record Remarks
Operations of check Document
D* M N
1 2 3 4 5 6 7 8 9 10 11
Aesthetics, Paint Shade, Drawing
Minor Visual 100% Approved Drawing / Data Sheet. IR P W
a) Wallmounting Handset BOM wise Quantity Check. / Data Sheet.
3
Station, Drawing
Dimensions Major Mechanical 100% Approved Drawing / Data Sheet. IR P W
b) Desk Mounting Station / Data Sheet.
c) Extension Amplifier Drawing
Ingress/Weather proof Protection Major Mechanical 100% Approved Drawing / Data Sheet. IR P W
/ Data Sheet.
Functional Test Major Electrical 100% As per FAT Approved Drawing / Data Sheet. IR P W
a) Line amp sensitivity </= 5mv adjustable
by preset internaly
b) Out put >/= 2V
A. Line Ampl Section c) Load Impedence 240 Ohms Resistive+/-
Major Electrical 100% Annexure - I Approved Drawing / Data Sheet. IR P W
(Appicable for a & b) 20%
d) Distortion </=1% @ 1 KHz @ rated o/p.
e) Signal to Noise ratio < -60 dB wrt rated
O/P
a) Input Sensitivity:</= 2V All the internal reports will be
b) Output Power 15W RMS across 8 or 16 furnished.
Ohms.
c) Freq. Response 200Hz to 10Khz +/- 3dB
B. Page Amp Section d) S/N Ratio -60 db @ rated O/P
Major Electrical 100% Annexure - I Approved Drawing / Data Sheet. IR P W
(Applicable for a & c) e) Distortion</= 1% @ 1 KHz. @ rated o/p
f) Protection: Short Circuit Protection on Out
put
g) Indications:
Green LED Power On
230V+/-10% AC, 50 Hz.
C. Power Supply Current consumption :
Major Electrical 100% Annexure - I Approved Drawing / Data Sheet. IR P W
(Applicable for a & c) No load < 60mA
On Full load < 200mA
Drawing / Data
IP Protection Major Mechanical 100% Approved Drawing / Data Sheet. TC V V
Sheet.
Release of Material 100% IRN
Issue of IRN

NOTE: 1) COMPLETE LOT WILL BE OFFERED FOR PHYSICAL VERIFICATION.

2) WEATHER PROOF CERTIFICATE TO BE SUBMITTED DURING FINAL INSPECTION FOR REVIEW.

LEGEND: FOR JPL USE: DOC NO:

HCEPL JPL * RECORDS INDICATED WITH TICK SHALL BE ESSENTIALLY INCLUDED BY VENDOR IN QA
DOCUMENTATION

MANUFACTURER / SUB-
CLIENT M : MANUFACTURER / SUB-CONTRACTOR
CONTRACTOR REVIEWED BY:
N: JPL /INSPECTION AUTHORITY
SIGNATURE

INDICATE " P " PERFORM, " W " WITNESS AND " V " VERIFICATION NAME & SIGN OF APPROVING AUTHORITY & SEAL
 PROJECT : 1 x 600 MW + 1 x 660 MW JPL SEONI PROJECT MADHYA
HARITASA CHECKMATE ELECTRONICS PVT LTD.,
MANUFACTURING QUALITY PLAN PRADESH
ITEM : PUBLIC ADDRESS SYSTEM. QP NO.:HCEPL/JPL/QP/01 OWNER:JHABUA POWER LIMITED
# 4194, 2nd 'A' Main,Girinagar, Addl. Phase 1, Rev. No: 01 CONSULTANT :FICHTNER Consulting Engineers (India) Private Limited.
Behind Seetha Circle Petrol Bunk, SUB SYSTEM : WEATHERPROOF CANOPY DATE: 16.04.2013
Bangalore-560085. Page: 4 of 14
Component & Quantum of Reference Format of Agency
Sl. No Characteristic Class Type of check Acceptance norms Remarks
Operations check Document record
D* M N
1 2 3 4 3 6 7 8 9 10 11
4 Weatherproof
Enclosure for outdoor Aesthetics, Paint shade, BOM wise Drawing / Data
Major Visual 100% Approved Drawing / Data Sheet. IR P W
stations Quantity Check. Sheet.

Drawing / Data
Dimensions Major Mechanical 100% Approved Drawing / Data Sheet. IR P W
Sheet.
All the internal reports will be furnished.

Drawing / Data
IP Protection Major Mechanical 100% Approved Drawing / Data Sheet. TC V V
Sheet.

Issue of IRN Release of Material 100% IRN

NOTE: 1) COMPLETE LOT WILL BE OFFERED FOR PHYSICAL VERIFICATION.

2) WEATHER PROOF CERTIFICATE TO BE SUBMITTED DURING FINAL INSPECTION FOR REVIEW.

LEGEND: FOR JPL USE: DOC NO:

HCEPL JPL * RECORDS INDICATED WITH TICK SHALL BE ESSENTIALLY INCLUDED BY VENDOR IN QA
DOCUMENTATION

MANUFACTURER / SUB-
CLIENT M : MANUFACTURER / SUB-CONTRACTOR
CONTRACTOR REVIEWED BY:
N: JPL /INSPECTION AUTHORITY
SIGNATURE

INDICATE " P " PERFORM, " W " WITNESS AND " V " VERIFICATION NAME & SIGN OF APPROVING AUTHORITY & SEAL
 PROJECT : 1 x 600 MW + 1 x 660 MW JPL SEONI PROJECT MADHYA
HARITASA CHECKMATE ELECTRONICS PVT MANUFACTURING QUALITY PLAN PRADESH
LTD.,
ITEM : PUBLIC ADDRESS SYSTEM. QP NO.:HCEPL/JPL/QP/01OWNER:JHABUA POWER LIMITED
# 4194, 2nd 'A' Main,Girinagar, Addl. Phase 1, Rev. No: 01 CONSULTANT :FICHTNER Consulting Engineers (India) Private Limited.
Behind Seetha Circle Petrol Bunk, SUB SYSTEM : ACOUSTIC HOOD AND DATE: 16.04.2013
Bangalore-560085. ACOUSTIC BOOTH Page: 5 of 14
Component & Type of Quantum of Reference Agency
Sl. No Characteristic Class Acceptance norms Format of record Remarks
Operations check check Document
D* M N
1 2 3 4 3 6 7 8 9 10 11
5 Approved Drawing / Approved Drawing / Data
Aesthetics, Paint Shade, Data Sheet. Sheet.
Minor Visual 100% IR P W
BOM wise Quantity Check.
Acoustic Hood &
Booth Approved Drawing / Approved Drawing / Data
Data Sheet. Sheet.
Dimensions Major Mechanical 100% IR P W All the Internal reports will be furnished.

Approved Drawing / Approved Drawing / Data

Data Sheet. Sheet.
Noise level within hood Minor Electrical 100% IR P W

Issue of IRN Release of Material 100% IRN

NOTE: COMPLETE LOT WILL BE OFFERED FOR PHYSICAL VERIFICATION

FOR JPL USE: DOC NO:

LEGEND:
HCEPL JPL * RECORDS INDICATED WITH TICK SHALL BE ESSENTIALLY INCLUDED BY VENDOR IN QA
DOCUMENTATION

MANUFACTURER / SUB-
CLIENT M : MANUFACTURER / SUB-CONTRACTOR
CONTRACTOR REVIEWED BY:
N: JPL /INSPECTION AUTHORITY
SIGNATURE

INDICATE " P " PERFORM, " W " WITNESS AND " V " VERIFICATION NAME & SIGN OF APPROVING AUTHORITY & SEAL
 PROJECT : 1 x 600 MW + 1 x 660 MW JPL SEONI PROJECT
HARITASA CHECKMATE ELECTRONICS PVT
MANUFACTURING QUALITY PLAN MADHYA PRADESH
LTD.,
QP NO.:HCEPL/JPL/QP/01 OWNER:JHABUA POWER LIMITED
ITEM : PUBLIC ADDRESS SYSTEM.
CONSULTANT :FICHTNER Consulting Engineers (India) Private
Rev. No: 01
# 4194, 2nd 'A' Main,Girinagar, Addl. Phase 1, Limited.

Behind Seetha Circle Petrol Bunk, SUB SYSTEM : FLAMEPROOF STATION DATE: 16.04.2013

Bangalore-560085. Page: 6 of 14
Component & Type of Quantum of Reference Agency
Sl. No Characteristic Class Acceptance norms Format of record Remarks
Operations check check Document
D* M N

1 2 3 4 3 6 7 8 9 10 11
6 Flameproof Handset Aesthetics, Paint shade,
Station Drawing /
BOM wise Quantity Minor Visual 100% Approved Drawing / Data Sheet. IR P W
Data Sheet.
Check.

Drawing /
Dimensions as per drg. Major Mechanical 100% Approved Drawing / Data Sheet. IR P W
Data Sheet.
All the Internal reports will be
Drawing / furnished.
Flameproof Protection Major Visual 100% Approved Drawing / Data Sheet. TC V V
Data Sheet.

FAT
Functional Test Major Electrical 100% Approved drawing /Data sheet IR P W
Procedure

Issue of IRN Release of Material 100% IRN

NOTE: COMPLETE LOT WILL BE OFFERED FOR PHYSICAL VERIFICATION

LEGEND:
FOR JPL USE: DOC NO:
HCEPL JPL * RECORDS INDICATED WITH TICK SHALL BE ESSENTIALLY INCLUDED BY VENDOR IN QA
DOCUMENTATION

MANUFACTURER / SUB-
CLIENT M : MANUFACTURER / SUB-CONTRACTOR
CONTRACTOR
N: JPL /INSPECTION AUTHORITY REVIEWED BY:
SIGNATURE

INDICATE " P " PERFORM, " W " WITNESS AND " V " VERIFICATION NAME & SIGN OF APPROVING AUTHORITY & SEAL
 PROJECT : 1 x 600 MW + 1 x 660 MW JPL SEONI PROJECT MADHYA
HARITASA CHECKMATE ELECTRONICS PVT MANUFACTURING QUALITY PLAN PRADESH
LTD.,
ITEM : PUBLIC ADDRESS SYSTEM. QP NO.:HCEPL/JPL/QP/01 OWNER:JHABUA POWER LIMITED
# 4194, 2nd 'A' Main,Girinagar, Addl. Phase 1, Rev. No: 01 CONSULTANT :FICHTNER Consulting Engineers (India) Private Limited.
Behind Seetha Circle Petrol Bunk, SUB SYSTEM : SPEAKERS DATE: 16.04.2013
Bangalore-560085. Page: 7 of 14
Component & Type of Quantum of Agency
Sl. No Characteristic Class Reference Document Acceptance norms Format of record Remarks
Operations check check
D* M N
1 2 3 4 3 6 7 8 9 11
7 Speakers-Horn with Aesthetics, Paint shade, BOM Approved Drawing /
driver unit Minor Visual 100% Approved Drawing / Data Sheet. IR P W
wise Quantity Check. Data Sheet.

Dimensions Major Mechanical 100% Drawing / Data Sheet. Approved Drawing / Data Sheet. IR P W

Power Handling Capacity Major Electrical 100% Approved Drawing / Data Sheet. IR P W

Sweep Test Major Electrical 100% Approved Drawing / Data Sheet. IR P W

Rated Impedance Major Electrical 100% Approved Drawing / Data Sheet. IR P W All the internal reports will
As per Annexure II be furnished.

Insulation Resistance Major Electrical 100% Approved Drawing / Data Sheet. IR P W

Functional checks. Major Electrical 100% Approved Drawing / Data Sheet. IR P W

IP Protection Major Visual 100% Drawing / Data Sheet. Approved Drawing / Data Sheet. TC V V

Issue of IRN 100% IRN

NOTE: 1) COMPLETE LOT WILL BE OFFERED FOR PHYSICAL VERIFICATION.

2) WEATHER PROOF CERTIFICATE TO BE SUBMITTED DURING FINAL INSPECTION FOR REVIEW.

LEGEND: FOR JPL USE: DOC NO:

HCEPL JPL * RECORDS INDICATED WITH TICK SHALL BE ESSENTIALLY INCLUDED BY VENDOR IN QA
DOCUMENTATION

MANUFACTURER / SUB-
CLIENT M : MANUFACTURER / SUB-CONTRACTOR
CONTRACTOR
N: JPL /INSPECTION AUTHORITY REVIEWED BY:
SIGNATURE

INDICATE " P " PERFORM, " W " WITNESS AND " V " VERIFICATION NAME & SIGN OF APPROVING AUTHORITY & SEAL
 PROJECT : 1 x 600 MW + 1 x 660 MW JPL SEONI PROJECT MADHYA
HARITASA CHECKMATE ELECTRONICS PVT LTD.,
MANUFACTURING QUALITY PLAN PRADESH
ITEM : PUBLIC ADDRESS SYSTEM. QP NO.:HCEPL/JPL/QP/01 OWNER:JHABUA POWER LIMITED
CONSULTANT :FICHTNER Consulting Engineers (India) Private
Rev. No: 01
# 4194, 2nd 'A' Main,Girinagar, Addl. Phase 1, Limited.
Behind Seetha Circle Petrol Bunk, SUB SYSTEM : JUNCTION BOXES DATE: 16.04.2013
Bangalore-560085. Page: 8 of 14
Component & Type of Quantum of Agency
Sl. No Characteristic Class Reference Document Acceptance norms Format of record Remarks
Operations check check
D* M N
1 2 3 4 3 6 7 8 9 10 11
8 a. Station junction Box, Aesthetics, Paint shade, BOM Approved Drawing /
Minor Visual 100% Approved Drawing / Data Sheet. IR P W
Loudspeaker J B wise Quantity Check. Data Sheet.
Dimensions( including
Material, Connectors, Cable Approved Drawing /
Major Mechanical 100% Approved Drawing / Data Sheet. IR P W
Glands, terminals, Earth Data Sheet.
Studs). All the internal reports will be
HV Test 2KV for One furnished.
HV Test Major Electrical 100% No Failure IR P W
Min
IR Test Major Electrical 100% >50MΩ Not less than 50MΩ. IR P W

IP Protection Major Visual 100% Drawing / Data Sheet. Approved Drawing / Data Sheet. TC V V

Issue of IRN 100% IRN

NOTE: 1) COMPLETE LOT WILL BE OFFERED FOR PHYSICAL VERIFICATION.

2) WEATHER PROOF CERTIFICATE TO BE SUBMITTED DURING FINAL INSPECTION FOR REVIEW.

FOR JPL USE: DOC NO:

LEGEND:
HCEPL JPL * RECORDS INDICATED WITH TICK SHALL BE ESSENTIALLY INCLUDED BY VENDOR IN QA
DOCUMENTATION

MANUFACTURER / SUB-
CLIENT M : MANUFACTURER / SUB-CONTRACTOR
CONTRACTOR REVIEWED BY:
N: JPL /INSPECTION AUTHORITY
SIGNATURE

INDICATE " P " PERFORM, " W " WITNESS AND " V " VERIFICATION NAME & SIGN OF APPROVING AUTHORITY & SEAL
 PROJECT : 1 x 600 MW + 1 x 660 MW JPL SEONI PROJECT MADHYA
HARITASA CHECKMATE ELECTRONICS PVT LTD.,
MANUFACTURING QUALITY PLAN PRADESH
ITEM : PUBLIC ADDRESS SYSTEM. QP NO.:HCEPL/JPL/QP/01 OWNER:JHABUA POWER LIMITED
CONSULTANT :FICHTNER Consulting Engineers (India) Private
Rev. No: 01
# 4194, 2nd 'A' Main,Girinagar, Addl. Phase 1, Limited.
Behind Seetha Circle Petrol Bunk, SUB SYSTEM : FLAMEPROOF JUNCTION BOXES DATE: 16.04.2013
Bangalore-560085. Page: 9 of 14
Component & Type of Quantum of Agency
Sl. No Characteristic Class Reference Document Acceptance norms Format of record Remarks
Operations check check
D* M N
1 2 3 4 3 6 7 8 9 10 11
9 a. Station junction Box - Aesthetics, Paint shade, BOM Approved Drawing /
Minor Visual 100% Approved Drawing / Data Sheet. IR P W
Flame Proof wise Quantity Check. Data Sheet.
b. Loudspeaker J B - Dimensions( including
Flameproof Material, Connectors, Cable Approved Drawing /
Major Mechanical 100% Approved Drawing / Data Sheet. IR P W
Glands, terminals, Earth Data Sheet.
Studs).
All the internal reports will be
HV Test 2KV for One furnished.
HV Test Major Electrical 100% No Failure IR P W
Min
IR Test Major Electrical 100% >50MΩ Not less than 50MΩ. IR P W

Flameproof Protection Major Visual 100% Drawing / Data Sheet. Approved Drawing / Data Sheet. TC V V

Issue of IRN 100% IRN

NOTE: 1) COMPLETE LOT WILL BE OFFERED FOR PHYSICAL VERIFICATION.

2) WEATHER PROOF CERTIFICATE TO BE SUBMITTED DURING FINAL INSPECTION FOR REVIEW.

LEGEND: FOR JPL USE: DOC NO:

HCEPL JPL * RECORDS INDICATED WITH TICK SHALL BE ESSENTIALLY INCLUDED BY VENDOR IN QA
DOCUMENTATION

MANUFACTURER / SUB-
CLIENT M : MANUFACTURER / SUB-CONTRACTOR
CONTRACTOR
N: JPL /INSPECTION AUTHORITY REVIEWED BY:
SIGNATURE

INDICATE " P " PERFORM, " W " WITNESS AND " V " VERIFICATION NAME & SIGN OF APPROVING AUTHORITY & SEAL
 PROJECT : 1 x 600 MW + 1 x 660 MW JPL SEONI PROJECT
HARITASA CHECKMATE ELECTRONICS PVT LTD.,
MANUFACTURING QUALITY PLAN MADHYA PRADESH
ITEM : PUBLIC ADDRESS SYSTEM. QP NO.:HCEPL/JPL/QP/01 OWNER:JHABUA POWER LIMITED
CONSULTANT :FICHTNER Consulting Engineers (India) Private
Rev. No: 01
# 4194, 2nd 'A' Main,Girinagar, Addl. Phase 1, Limited.
Behind Seetha Circle Petrol Bunk, SUB SYSTEM : DISTRIBUTION BOXES DATE: 16.04.2013
Bangalore-560085. Page: 10 of 14
Component & Type of Quantum of Agency
Sl. No Characteristic Class Reference Document Acceptance norms Format of record Remarks
Operations check check
D* M N
1 2 3 4 3 6 7 8 9 10 11
10 Main Distribution Box Aesthetics, Paint shade, BOM Approved Drawing /
Minor Visual 100% Approved Drawing / Data Sheet. IR P W
Power Distribution Box wise Quantity Check. Data Sheet.
Dimensions( including Material,
Approved Drawing /
Connectors, Cable Glands, Major Mechanical 100% Approved Drawing / Data Sheet. IR P W
Data Sheet.
terminals, Earth Studs).

HV Test 2KV for One All the internal reports will

HV Test Major Electrical 100% No Failure IR P W be furnished.
Min

IR Test Major Electrical 100% >50MΩ Not less than 50MΩ. IR P W

IP Protection Major Visual 100% Drawing / Data Sheet. Approved Drawing / Data Sheet. TC V V

Issue of IRN 100% IRN

NOTE: 1) COMPLETE LOT WILL BE OFFERED FOR PHYSICAL VERIFICATION.

2) WEATHER PROOF CERTIFICATE TO BE SUBMITTED DURING FINAL INSPECTION FOR REVIEW.

LEGEND: FOR JPL USE: DOC NO:

HCEPL JPL * RECORDS INDICATED WITH TICK SHALL BE ESSENTIALLY INCLUDED BY VENDOR IN QA
DOCUMENTATION

MANUFACTURER / SUB-
CLIENT M : MANUFACTURER / SUB-CONTRACTOR
CONTRACTOR
N: JPL /INSPECTION AUTHORITY REVIEWED BY:
SIGNATURE

INDICATE " P " PERFORM, " W " WITNESS AND " V " VERIFICATION NAME & SIGN OF APPROVING AUTHORITY & SEAL
QP NO.:HCEPL/JPL/QP/01
Test procedure for Stations
Sl No Description of test
1 Line Amplifier output level Set the input voltage level from signal generator to 5mV
2 Frequency Response
3 Signal to Noise Ratio
4 Distortion
5 Power Supply
No load current
6 Full load current
Page:11 of 14
Annexure - I
Procedure Complaince
Check the output of line amplifier to read >/= 2V on AC millivoltmeter
a. Set the signal generator frequency to 1 KHz Frequency Response 200 - 10KHz +/- 3dB
b. Set the input such that the output of line amplifier is 2V
c. Record the dB level of the rated output point
d. Step wise decrease the frequency to the lower level of 200Hz
e. check the dB level it should within +/-3dB
f. If required adjust tone control to read +/-3dB
g.Bring back to the rated output at 1 KHz
h. Increase the frequency up to 10KHz and rated output dB level should not be
greater than +/-3dB
a. Set the rated output by varying the input level (-60dB) with respect to rated output
b. Note the dB level
c. Switch off the signal generator, the rated output will fall down to zero
d. Now go on decreasing the amplitude knob and check the dB
change from rated output to the point where from zero level it starts increasing(-
60dB)
a. Connect the system with the distortion analyser 1% at 1KHz
b. Set the input to get the rated output
c. Check with the distortion meter
a. Connect handset station to 230V power supply and Ammeter will be
connected in series
b. Connect the AC millivoltmeter and Signal generators
c. Switch off the signal generator
d. Switch on power to station, after a small recovery time measure no load
should be lessthan or equall to 60mA
current
a. Switch on the signal generator and adjust to the rated output
b. Measure full load current should be lessthan or equll to 200mA
QP NO.:HCEPL/JPL/QP/01 Page:12 of 14
Annexure - II

Test procedure for Speaker & Horn with driver unit

Sl No Description of test Procedure Complaince

1 Power handling capacity a. Connect the horn to the page amplifier horn should withstand
b. Feed signal generator to get the rated output at 1
KHz
c. Check for 15 seconds for the rated output
a. Keeping the input constant vary the frequency from There should not be any krackling sound during the
2 Sweep Test
200Hz to 5 KHz. sweep
Resistance a. Connect the multimeter across the terminals of the
3 it should be 16Ohm +/- 25%
measurement driver unit
b. Check the resistance of the coil

a. Connect the megger between one of the terminal

4 Insulation Resistance
and the body of the horn
b. Crank the handle and check the insulation
IR should be greaterthan or equall to 50MOhms
Resistance
Ref NO.:HCEPL/JPL/QP/01 Page:13 of 14
IPA System - FAT Procedure

The purpose of the test is to ensure that each of the components of the system performs individually as per

SL No Test Description Remarks/Observations to be made

Preparations:
* Assemble the descrete units of Control exchange into appropriate location, Refer the Internal GA diagram of Control
Exchange
* Connect the Interconnectivity cables between the different subracks of the Exchange
* Connect the Master control station and field units using appropriate connectors as per Schematic diagram
* Connect the Power supply to the Control Exchange and field stations

1 Central Control Exchange

Ensure that all the modules are installed as per the appro
a. All the modules should show healthy status.
ved internal GA drawing.
b. Connect power supply to both the inputs. All the modules should show healthy status
c. Check proper functioning of the fan unit. All four fans should be running

2 Master Control Station

Connect all the four Master Control Stations at the design
“System ON” LED should light up and LCD
a. ated terminals (through four MDBs, as per the schematic)
display indicates the welcome message.
and power them up.
b. Switch OFF and then ON. System should be ready again as above
Check availability of tone generator to produce siren
c.
tone.

3 Field Station
Connect two field stations to each of the four MDBs along
with the loud speakers. Power them up. Note – These ch
ecks shall be connected on all the field stations. The
a. Power ON LED should come.
below mentioned
functional checks can be carried out by connecting any si
x nos. of field stations.

4 Integration Check
A Field Station Communicating with a station in the same zone
1 Use of Page channel
Busy LED on the front panel Lights up indicating the
a Lift the handset
use of Private Channel
A gong tone will be heard in the earpiece of the
b Press and hold Page button handset and same will be heard on the external
speakers of the stations within the zone
Paging will be heard on external speakers of the
c On completion of Gong tone speak into Microphone
stations within the zone.
On completion of the Paging release the Page switch and
d Busy LED on the front panel gets deactivated
replace the handset

2 Use of Private Channel

Busy LED on the front panel Lights up indicating the
a Lift the handset and talk
use of Private Channel

3 To Mute external loudspeaker

a Press and Hold LS Mute Switch Paging output in the loudspeaker muted
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B To communicate with Master Control Station from Handset station
Generates an audio visaul indication at Master control
station.
a Lift the Handset, Press and release the FS button The Station Access Log displays the ID of the station
that was accessed along with its zone number on the
LCD display of Master control station.

An audio will be heard on handset speaker if the reply

from the master is on private channel or Paging will be
b Wait for the reply from the master
heard on External speaker if the reply from the master
is on Page channel
Communication can be carried out with the master
c Communicate with Master control station
using appropriate channel
d On completion, replace the handset

C To Communicate with stations in another zone

Generates an audio visaul indication at Master control
a Lift the Handset, Press and release the FS button
station
An audio will be heard on handset speaker if the reply
from the master is on private channel or Paging will be
b Wait for the reply from the master
heard on External speaker if the reply from the master
is on Page channel
Request the master to connect the zone in which
c Communicate with Master control station
communication to be carried out
Communication can be carried out using Page and
d Master selects the requested zone key on the panel
Private channels
e On completion of communication replace the handsets Master deselects the selected switches
It shall be possible to have conference involving
Conference facility between master control stations & Fiel
f one or more master control
d stations
stations and field stations.
“All Call” facility in the Master Control Stations:
When the Master station is unmanned by any
g chance, by putting the switch in the “ALL CALL”
mode, announcement can be made in all the external
speakers from MCS.
Introduction of
emergency siren using the necessary switch in Master
h
Control Station, through all the zonal station loud
speakers overriding all other communication.
Communication with the telephone of plant EPABX:
i.
Lift the handset, press EPABX key and Dial the numeric k
i
eys on the keypad of Master Control Station.
ii. Communication can be carried out with
the called person using Private channel.