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RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.02 Doc. Class 2
Table of Contents
INSPECTION AND TEST PLAN ............................................................................................................................... 4
ATTACHMENT-1 CONSTRUCTION START UP CHECK LIST .............................................................................. 21
ATTACHMENT-2 SURVEY REPORT ................................................................................................................... 23
ATTACHMENT-3 INSPECTION CHECK LIST-BEFORE EXCAVATION ............................................................ 25
ATTACHMENT-4 INSPECTION CHECK LIST-EXCAVATION............................................................................ 27
ATTACHMENT-5 CONCRETE PREPOUR INSPECTION ................................................................................... 29
ATTACHMENT-6 CONCRETE POSTPOUR INSPECTION ................................................................................ 31
ATTACHMENT-7 INSPECTION CHECK LIST - CONCRETE PROTECTION WORK .......................................... 33
ATTACHMENT-8 INSPECTION CHECK LIST- BACKFILLING .......................................................................... 35
ATTACHMENT-9 CONCRETE POUR CARD ..................................................................................................... 37
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RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.02 Doc. Class 2
Page 3 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.02 Doc. Class 2
Page 4 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.02 Doc. Class 2
1 PRELIMINARY
Approval of documents MS, IFC Drawings,
IFC Drawings/approved ITP
1.1 including Drawings, MS, JSA IFC drawings / SP SP(9686-8320-SP- H AR AR
and MS
etc… 000-4501_01, JSA
Procedure for control of
measuring and testing
Inspection/Verification for
equipment (9686-6150-PR- Calibration Validity
1.2 survey and measuring Calibration H R1 R2
000-0007), MS and & actual conditions
equipment calibration Certificates , T/C
Manufacturer
Recommendation
SP (9686-8320-SP-
000-4501), ,BSEN
Approval of concrete mix
SP (9686-8320-SP-000- 206-A1,BSEN 197-
1.3 design and ingredients for MAR H AR AR
4501_01), MAR 1, BSEN 1008, BSEN
Blinding concrete
934, BS8443, BSEN
12620,
SP (9686-8320-SP-
000-4501), ,BSEN
Approval of concrete mix
SP(9686-8320-SP-000- 206-A1,BSEN 197-
1.4 design and ingredients for 4501_01), MAR 1, BSEN 1008, BSEN
MAR H AR AR
Structural concrete
934, BS8443, BSEN
12620
Concrete Protection
Materials(Low viscosity
SP(9686-8320-SP-000- SP(9686-8320-SP-
1.10 bitumen primer ,1.6mm self
4501_01),MAR 000-4501_01)
MAR H AR AR
-adhesive membrane and
protection board)
Source approval for 0.15 SP(9686-8320-SP-000- SP(9686-8320-SP-
1.11 mm Polythene sheet 4501_01),MAR 000-4501_01)
MAR H AR AR
SP(9686-8320-SP-
SP(9686-8320-SP-000-
Source approval for Water 000-
4501_01),MAR,BS
1.16 stopper 10 mm thickness
2571,ASTM D395,ASTM
4501_01),MAR,BS MAR H AR AR
(minimum) 2571,ASTM
D2240
D395,ASTM D2240
Source approval for
Hydrocarbon Resistant SP(9686-8320-SP-000- SP(9686-8320-SP-
1.17 Sealant for expansion joints 4501_01),MAR 000-4501_01)
MAR H AR AR
SP-000-4501),MS,MAR 000-4501_01),SP
tank
Survey Report
SP(9686-8320-SP- RDD-PQP-6163-
5.3 Blinding Concrete post pour SP(9686-8320-SP-000- 000- 132-F/02, Concrete
H R1 R2
inspection 4501_01) 4501_01),MS,IFC post pour
Drawings inspection checklist
RDD-PQP-6163-
132-F/09
Testing of concrete cubes SP(9686-8320-SP-000- SP(9686-8320-SP-
5.4 T/C H R1 R1
for compressive strength 4501),BSEN 12390-3:2009 000-4501),MS
Curing of concrete with
SP(9686-8320-SP-000- SP(9686-8320-SP- Visual Inspection RDD-
5.5 hessian cloth, polyethylene H S/M S/M
4501) 000-4501),MS PQP-6163-132-F/09
sheet & water
6 Structural concrete
Check Location, formwork ,
Concrete pre-pour
alignment and level ,survey
structure, inserts, bolts & SP (9686-8320-SP- Check list RDD-
SP(9686-8320-SP-000-
000-4501_01), IFC PQP-6163-132-
reinforcement vertical and 4501_01, General Notes for
Drawings. General F/08 ; checklist -
6.1 horizontal levels, steel bars, concrete works (9686- H W1 W1
Notes for concrete Concrete
embedment parts, water 8320-39-000-4501_01), IFC
works (9686-8320- protection work
stopper , Construction Drawings
39-000-4501_01), RDD-PQP-6163-
Joints, Contraction joints
and Expansion joints
132-F/10
SP(9686-8320-SP-
SP(9686-8320-SP- 000-4501_01)
Inspection of self- adhesive 000-4501_01), ,Inspection
SP(9686-8320-SP-000-
General Notes for
membrane –1.6 mm thick – 4501_01), General Notes for checklist for
7.2 concrete works H W1 W2
lapping at side 100 mm concrete works (9686- concrete
(9686-8320-39-
minimum & end 300mm 8320-39-000-4501_01,MAR protection work
000-4501_01,IFC
Drawings (RDD-PQP-6163-
132-F/10)
Inspection
Inspection of protection
checklist for
board 3.5 mm thick bitumen SP(9686-8320-SP-
SP(9686-8320-SP-000- concrete
7.3 impregnated fireboard or 000-4501_01), IFC H W1 W2
4501_01) ,MAR protection work
12mm thick bitumen Drawings
impregnated soft board
(RDD-PQP-6163-
132-F/10)
8 Exposed concrete surfaces
Inspection of two coats SP(9686-8320-SP- Check sheet
SP(9686-8320-SP-000-
8.1 of epoxy resin coatings 000-4501_01), IFC protection work H W1 W2
4501_01) ,MAR
250mm below grade Drawings (RDD-PQP-6163-
Page 21 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev.02 Doc. Class 2
Activity
Availability
Item Description Comments Remarks
(Yes/NO/NA)
1 Approved Drawings / IFC Drawings are in place
2 Approved Project Quality plans available
3 Detailed scope of work are in place
4 Project specification are available
5 Data sheets are available
Check for Approved Material Requisition /Material approval
6
request
7 Approved Method Statement
8 Approved ITP are available with all Inspection checklists
9 Project Execution plan are available
10 Project Coordination / Communication procedure are in place
11 Approved WPS & PQR available
12 Approved welder / operator available
13 Project approved Personnel List available
Health, Safety and Environmental Plan (with HSE
14
organizational chart)
15 Task Risk Assessments
16 Approved Organization chart available
17 Check for availability of approved materials
18 Check for availability of equipment and its certificates
19 Check for QA/QC orientation for the construction crew
20 Check for work permits
21 Job Safety Analysis approved and available
RDD-PQP-6163-132-F/01 Page 22 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
Page 23 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
SURVEY REPORT
Sub-Contract No Date
Verification Conclusion:
Name
Signature
Date
RDD-PQP-6163-132-F/02 Page 24 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
Page 25 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
Project Name: Ras Markaz Crude Oil Park Project Report No.
Sub-Contract No Date
Comply
Verification Items Remarks
Y/N/NA
3 ITP is approved
Verification Conclusion:
Name
Signature
Date
RDD-PQP-6163-132-F/03 Page 26 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
Page 27 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
Project Name: Ras Markaz Crude Oil Park Project Report No.
Sub-Contract No Date
Comply
Verification Items Remarks
Y/N/NA
3 ITP is approved
Verification Conclusion:
Name
Signature
Date
RDD-PQP-6163-132-F/05 Page 28 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
Page 29 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
Project Name: Ras Markaz Crude Oil Park Project Report No.
Comply
Verification Items Remarks
Y/N/NA
1 Copy of approved drawing is available at site
3 ITP is approved
4 Is mix design is approved
Steel , anchor bolts, Base plate , Spacer blocks are approved
5
and material receiving inspection completed prior to concrete
6 Check set out, levels and found as per drawing
Checked the formwork and found line and levels are as per
12
drawing
13 Fresh concrete sampling and testing inspection
Verification Conclusion:
Signature
Date
RDD-PQP-6163-132-F/08 Page 30 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
RDD-PQP-6163-132-F/09 Page 31 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
Project Name: Ras Markaz Crude Oil Park Project Report No.
Sub-Contract No Date
Location RFI No:
Comply
Verification Items Remarks
Y/N/NA
Checked the post pour line and levels of concrete and found
1
as per drawings
Verification Conclusion:
Sub-Contractor EPC Contractor Company
Name
Signature
Date
RDD-PQP-6163-132-F/09 Page 32 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
Page 33 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
Project Name: Ras Markaz Crude Oil Park Project Report No.
Sub-Contract No Date
Location RFI No:
Comply
Verification Items Remarks
Y/N/NA
1 Copy of approved drawing is available at site
3 ITP is approved
RDD-PQP-6163-132-F/10 Page 34 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
RDD-PQP-6163-132-F/11 Page 35 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
Project Name: Ras Markaz Crude Oil Park Project Report No.
Sub-Contract No Date
Location RFI No:
Comply
Verification Items Remarks
Y/N/NA
3 ITP is approved
Verification Conclusion:
Sub-Contractor EPC Contractor Company
Name
Signature
Date
RDD-PQP-6163-132-F/11
Page 36 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
Page 37 of 38
RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN FOR GENERAL CIVIL WORKS
Doc No:9686-6130-ITP- 000-1002 Rev. 02 Doc. Class 2
COMPONENT OF
CONCRETE WORK : DATE :
(Attach sketch, if necessary properly describe extent of work)
PART A – INSPECTION PRIOR TO CONCRETE PLACEMENT
Remarks &
Item Description Date Time
Comments
1 Form Work , Surfaces prior to reinforcement placement & Water bars
2 Quantity, size and position of reinforcement.
3 Spacers and anchoring of reinforcement
4 Joint materials and positioning
5 Final form work properly aligned, Setouts and in good condition
6 Fittings, inserts and cutouts properly installed
Form work buttered W/O excess in contact with concrete in place of
7
reinforcement
8 Dirt, paper and rubbish
9 Proper wetting of joints
APPROVAL GIVEN TO PROCEED WITH CONCRETING
RDD-PQP-6163-132-F/12
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