PROJECT TITLE : RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)

INSPECTION AND TEST PLAN - STRUCTURAL STEEL FABRICATION

Project Name: RAS MARKAZ CRUDE OIL
PARK PROJECT(PHASE 1)
ITP No.: MNT/QA QC/ITP-001
Vendor / Sub-Contractor:
AL MAWKAB NATIONAL TRADING &
CONSTRUCTION COMPANY L.L.C.
ITP Revision Number: A1
P.O.No: W1 - W2 Witness Inspection
S Surveillance Inspection
H Hold Point .
Date: 28.04.2020 T/C Test Certificate Required
R1-R2: Review of Documentation
M Monitoring 1 = 100% 2 = 10%
Intervention Points.

SL. Activity Description Reference Document Acceptance Criteria Verifying Document Sub-Contractor Third Party
CPP Company Remarks
/ Vendor Inspector

1. Contract Review / Drawings , ITP and Procdures Approval / Raw Material Inspection including connection bolts and nuts

9686-8320-SP-000-4503,
9686-8320-DB-000-4501,
As per MTC / Scope of work/Client
Procure & Verification of Raw 9686-8320-SP-000-4502, MTC Conforming to BS EN
1.1 Approved Design Drawing & Related H R1-R2 R1-R2 R1-R2
Material Identifcation 9686-8330-DB-000-4501, 10204
international standard
9686-8320-39-000-4502,
9686-8330-SW-000-4514
9686-8320-SP-000-4503,
9686-8320-DB-000-4501,
Cold Rolled As per MTC / Scope of work/Client
9686-8320-SP-000-4502, MTC Conforming to BS EN
1.2 Sections(Thickness,Dimensions,P Approved Design Drawing & Related H R1-R2 R1-R2 R1-R2
9686-8330-DB-000-4501, 10204
rofile,Cracks) international standard
9686-8320-39-000-4502,
9686-8330-SW-000-4514
9686-8320-SP-000-4503,
9686-8320-DB-000-4501,
As per MTC / Scope of work/Client
Review of Raw Material Test 9686-8320-SP-000-4502, MTC Conforming to BS EN
1.3 Approved Design Drawing & Related R1-R2 R1-R2 R1-R2 R1-R2
certificates 9686-8330-DB-000-4501, 10204
international standard
9686-8320-39-000-4502,
9686-8330-SW-000-4514
9686-8320-SP-000-4503,
9686-8320-DB-000-4501,
As per MTC / Scope of work/Client
Supply andd Receving Inspection 9686-8320-SP-000-4502, MTC Conforming to BS EN
1.4 Approved Design Drawing & Related H R1-R2 W1-W2 R1-R2
of Bought Out 9686-8330-DB-000-4501, 10204
international standard
9686-8320-39-000-4502,
9686-8330-SW-000-4514
9686-8320-SP-000-4503,
9686-8320-DB-000-4501,
9686-8320-SP-000-4502, Batch Test certificates As per MTC /Scope of Work/ Related
1.5 Weld Consumables M1 R1-R2 S R1-R2
9686-8330-DB-000-4501, conforming to BS EN 10204 international Material standard
9686-8320-39-000-4502,
9686-8330-SW-000-4514

2.WPS,PQR & WQTR / NDE Procedures

9686-8320-SP-000-4503,
9686-8320-DB-000-4501,
BS EN 287, BS EN ISO 15609- Welding Procedure qualification
9686-8320-SP-000-4502,
2.1 WPS/PQR/WQTR 1, BS EN ISO 15614 & BS EN Records/Specification & Welder H R1-R2 H R1-R2
9686-8330-DB-000-4501,
ISO 14732 Qualification
9686-8320-39-000-4502,
9686-8330-SW-000-4514
9686-8320-SP-000-4503,
9686-8320-DB-000-4501,
9686-8320-SP-000-4502,
2.2 NDE Procedures BS EN ISO 17635 NDE Procedures for UT & VI H R1-R2 R1-R2 R1-R2
9686-8330-DB-000-4501,
9686-8320-39-000-4502,
9686-8330-SW-000-4514

9686-QAQC-FRM-0009 Rev 01 1

Project Name: RAS MARKAZ CRUDE OIL
PARK PROJECT(PHASE 1)
ITP No.: MNT/QA QC/ITP-001
SL. Activity Description
Cutting , Fit - Up,Straightness,
Length, Shapes of other
structural members, Checking
3.1
squareness of column Ends,
Dimensional Checks(Before
Weld)
3.2 Welding & Monitoring
3.3 Visual Inspection of Welds
3.4 NDE Testing (UT)
Hard Punch
3.5
Marking/Identification
Final visual Inspection &
3.6
Dimensional Check
Paint Materials/approval of
4.1
Paint Materials
Visual Inspection, Shelf
4.2
Life/Color
4.3 Surface Profile Preparation
Surface Cleanliness, Removal of 9686-8360-SP-000-2502 & 9686-
4.4
dust & Contaminates
9686-QAQC-FRM-0009 Rev 01
PROJECT TITLE : RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)
INSPECTION AND TEST PLAN - STRUCTURAL STEEL FABRICATION
Vendor / Sub-Contractor: P.O.No: W1 - W2 Witness Inspection
AL MAWKAB NATIONAL TRADING &
S Surveillance Inspection
CONSTRUCTION COMPANY L.L.C.
H Hold Point .
ITP Revision Number: A1 Date: 28.04.2020 T/C Test Certificate Required
R1-R2: Review of Documentation
M Monitoring 1 = 100% 2 = 10%
Intervention Points.
Reference Document Acceptance Criteria Verifying Document Sub-Contractor Third Party
CPP Company Remarks
/ Vendor Inspector
3. STRUCTURAL STEEL FABRICATION & NDE
9686-8320-SP-000-4503,
9686-8320-DB-000-4501,
9686-8320-SP-000-4502,
BS EN 1090-2 Inspection Records: MNT H R1-R2 W1-W2 R1-R2
9686-8330-DB-000-4501,
9686-8320-39-000-4502,
9686-8330-SW-000-4514
9686-8320-SP-000-4503,
9686-8320-DB-000-4501,
9686-8320-SP-000-4502,
BS EN 1090-2 Inspection Records: MNT H R1-R2 R1-R2 R1-R2
9686-8330-DB-000-4501,
9686-8320-39-000-4502,
9686-8330-SW-000-4514
9686-8320-SP-000-4503,
9686-8320-DB-000-4501,
9686-8320-SP-000-4502,
BS EN 1090-2 Inspection Records: MNT H R1-R2 R1-R2 R1-R2
9686-8330-DB-000-4501,
9686-8320-39-000-4502,
9686-8330-SW-000-4514
9686-8320-SP-000-4503,
9686-8320-DB-000-4501, 100 % UT of CJP Butt welds for Primary Load bearing
9686-8320-SP-000-4502, BS EN ISO 17635/ BS EN 1090- Members.
Testing Report H R1-R2 W1-W2 R1-R2
9686-8330-DB-000-4501, 2 10% of UT for CJP Butt Welds for Secondary Members/Per
9686-8320-39-000-4502, day Production (Randomly Selected)
9686-8330-SW-000-4514
As per Shop Drawings Shop Drawing N/A H S M2
As per Shop Drawings BS EN 1090-2 Inspection Records: MNT H R1-R2 M2 R1-R2
4. Paint Materilas & Pre Application
BS EN ISO 12944-2 &
9686-8360-SP-000-2502 Manufacturers Batch Test certificate & Data W1 - W2 R1-R2 W1-W2 R1-R2
BS EN ISO 12944-5
Manufacturers Batch Test
Manufacturers Data Sheets Manufacturers Batch Test certificate & Data W1 - W2 R1-R2 M2 R1-R2
certificate & Data
9686-8360-SP-000-2502 & 9686-
ISO 8501-3 inspection Records: MNT H R1-R2 S/M R1-R2
8330-SW-000-4514
ISO 8504-2 inspection Records: MNT H R1-R2 W1-W2/S/M R1-R2
8330-SW-000-4514
2
 PROJECT TITLE : RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)

INSPECTION AND TEST PLAN - STRUCTURAL STEEL FABRICATION

Project Name: RAS MARKAZ CRUDE OIL Vendor / Sub-Contractor:
PARK PROJECT(PHASE 1) AL MAWKAB NATIONAL TRADING &
CONSTRUCTION COMPANY L.L.C.
ITP No.: MNT/QA QC/ITP-001 ITP Revision Number: A1
P.O.No: W1 - W2 Witness Inspection
S Surveillance Inspection
H Hold Point .
Date: 28.04.2020 T/C Test Certificate Required
R1-R2: Review of Documentation
M Monitoring 1 = 100% 2 = 10%
Intervention Points.

SL. Activity Description Reference Document Acceptance Criteria Verifying Document Sub-Contractor Third Party
CPP Company Remarks
/ Vendor Inspector

5. DFT CHECKS & ADHESION FOR PRIMARY STRUCTURE

Visual Inspections, Pot Life, Paint Manufacturers Paint Manufacturers

5.1 Visual Inspections M1 M2
Mixing,Application Recmommendations Recmommendations

BS EN ISO 12944-2 &

5.2 Coating thickness, Finish 9686-8360-SP-000-2502 Inspection Records: MNT M1 R1-R2 M2 R1-R2
BS EN ISO 12944-5

6. FINAL DISPATCH CLEARANCE

Surface Finish and Final 9686-8330-SW-000-4514,

Specification of structural
6.1 Apperance of the Finished 9686-8320-SP-000-4503, Visual Inspections H W1-W2 W1-W2
steel fabrication
Goods / Marking & Packing 9686-8320-SP-000-4502

6.2 Release of Shipment Nill Approved check list Shipping Release Note H R1-R2 W1-W2 R1-R2

Prepared By: Reviewed By: Approved By:

Name SIVAGNANAM S Name : Name:

Signature Signature: Signature:

Date 28.04.2020 Date: Date:

9686-QAQC-FRM-0009 Rev 01 3