MANUFACTURERS NAME AND ADDRESS MANUFACTURING QUALITY PLAN

CROMPTON GREAVES LTD.

A-6/2,MIDC CUSTOMER : TDL,TPS,Panipat(2x250MW) QP NO.: M3 - D REV O
AHMEDNAGAR-414111 CONTRACTOR :THYSSENKRUPP INDUSTRIES
MAHARASHTRA PO NO. :100897/E/RMK DT 20.06.03 DATE :
PROJECT : TDL TPS PANIPAT
PAGE 01 OF 06
ITEM : LT ELECTRIC MOTORS
AGENCY
SL. COMPONENTS & CHARACTERISTICS CLASSTYPE / METHOD EXTENT REF. ACCEPT- FORMAT OF M C A REMARKS
NO. OPERATIONS S OF CHECK OF CHECK DOC. ANCE NORMS RECORDS
1 2 3 4 5 6 7 8 9 10 11

INCOMING INSP. (R.M.)

1 COPPER WIRE Overall Diameter MA Mechanical 5 Bobbins IS 4800 IS 4800 TC/SUPPL. P _ _

per lot/size TS / MSA MSA 091-01/02 CERT.
Enamelled Round Copper `
Wire. Elongation - do - Mechanical - do - -do- -do- -do- P _ _
Mandrel Winding Test - do - Mechanical - do - -do- -do- -do- P _ _
Peel Test - do - Mechanical -do- -do- -do- -do- P _ _
Cut Through Test - do - Electrical -do- -do- -do- -do- P _ _
Heat Shock Test - do - Electrical Test -do- -do- -do -do- P _ _
Springiness - do - Mechanical -do- -do- -do- -do- P _ _
Abrasion Test - do - Elect. & Mech. -do- -do- -do- -do- P _ _
Continuity Test - do - Electrical MSA-091 MSA-091 -do- -do- P _ _
-01/02 -01/02

MANUFACTURER For CONTRACTOR DOC NO.

CROMPTON GREAVES LEGEND
Ahmednagar P : PERFORM
W: WITNESS
V: FOR VERIFICATION
M-CGL/THYSSENKRUPP
C- BHEL/BSES
A- HPGC/DCPL NAME AND SIGN OF
APPROVING AUTHORITY
SIGN. SIGN REVIEWED BY & SEAL
MSA - MATERIAL SPECIFICATIONS CR-CRITICAL, MA-MAJOR, MI-MINOR, IR-INSPECTION REPORT, TC-TEST CERTIFICATE
 MANUFACTURERS NAME AND ADDRESS MANUFACTURING QUALITY PLAN
CROMPTON GREAVES LTD.
A-6/2,MIDC CUSTOMER : TDL,TPS,Panipat(2x250MW) QP NO.: M3 - D REV O
AHMEDNAGAR-414111 CONTRACTOR :THYSSENKRUPP INDUSTRIES
MAHARASHTRA PO NO. :100897/E/RMK DT 20.06.03 DATE :
PROJECT : TDL TPS PANIPAT
PAGE 02 OF 06
ITEM : LT ELECTRIC MOTORS
AGENCY
SL. COMPONENTS & CHARACTERISTICS CLASSTYPE / METHOD EXTENT REF. ACCEPT- FORMATS OF M C A REMARKS
NO. OPERATIONS OF CHECK OF CHECK DOC. ANCE NORMS RECORDS
1 2 3 4 5 6 7 8 9 10 11
INCOMING INSPECTION (RM)
2 STEEL SHAFT Dimensional MA Mechanical 1/LOT MSA-072- MSA-072-01 TC P _ _
Conformity 01
Straigthtened of O.D
Steel bar in the black finish
Surface finish MA Visual 100% Only -do- - -do- P _ _
for traders.
Internal defects MA Mechanical 100% Only -do- TC/ P/V _ _
(Ultrasonic test) for traders. Supp.Cert.

Chemical comp. MA Chemical 1 smpl. per -do- -do- -do- P/V _ _

party/period
Only for
traders.

MANUFACTURER FOR CONTRACTOR DOC NO.

CROMPTON GREAVES LEGEND
Ahmednagar P : PERFORMED
W : WITNESSED
V : VARIFIED
M-CGL/THYSSENKRUPP
C- BHEL/BSES
A- HPGC/DCPL NAME AND SIGN OF
APPROVING AUTHORITY
SIGN SIGN REVIEWED BY & SEAL
MSA - MATERIAL SPECIFICATIONS CR-CRITICAL, MA-MAJOR, MI-MINOR, IR-INSPECTION, TC-TEST CERTIFICATE
 MANUFACTURERS NAME AND ADDRESS MANUFACTURING QUALITY PLAN
CROMPTON GREAVES LTD.
A-6/2,MIDC CUSTOMER : TDL,TPS,Panipat(2x250MW) QP NO.: M3 - D REV O
AHMEDNAGAR-414111 CONTRACTOR :THYSSENKRUPP INDUSTRIES
MAHARASHTRA PO NO. :100897/E/RMK DT 20.06.03 DATE :
PROJECT : TDL TPS PANIPAT
PAGE 03 OF 06
ITEM : LT ELECTRIC MOTORS
AGENCY
SL. COMPONENTS & CHARACTERISTICS CLASSTYPE / METHOD EXTENT REF. ACCEPT- FORMAT OF M C A REMARKS
NO. OPERATIONS OF CHECK OF CHECK DOC. ANCE NORMS RECORDS
1 2 3 4 5 6 7 8 9 10 11
3 ALUMINIUM INGOTS Chem.comp. CR Chemical 1 Sample/ MSA-103- MSA -103-01 TC. P _ _
lot 01
EC GRADE PURITY 99.50 -

MANUFACTURER FOR CONTRACTOR

CROMPTON GREAVES LEGEND DOC NO.
Ahmednagar P : PERFORMED
W : WITNESSED
V : VERIFIED
M-CGL/THYSSENKRUPP
C- BHEL/BSES
A- HPGC/DCPL NAME AND SIGN OF
APPROVING AUTHORITY
SIGN. SIGN. REVIEWED BY & SEAL
MSA - MATERIAL SPECIFICATIONS CR-CRITICAL, MA-MAJOR, MI-MINOR, IR-INSPECTION REPORT, TC-TEST CERTIFICATE.
 MANUFACTURERS NAME AND ADDRESS MANUFACTURING QUALITY PLAN
CROMPTON GREAVES LTD.
A-6/2,MIDC CUSTOMER : TDL,TPS,Panipat(2x250MW) QP NO.: M3 - D REV O
AHMEDNAGAR-414111 CONTRACTOR :THYSSENKRUPP INDUSTRIES
MAHARASHTRA PO NO. :100897/E/RMK DT 20.06.03 DATE :
PROJECT : TDL TPS PANIPAT
PAGE 04 OF 06
ITEM : LT ELECTRIC MOTORS
AGENCY
SL. COMPONENTS & CHARACTERISTICS CLASSTYPE / METHOD EXTENT REF. ACCEPTANCE FORMAT OF M C A REMARKS
NO. OPERATION OF CHECK OF CHECK DOC. NORMS RECORDS
1 2 3 4 5 6 7 8 9 10 11
MECHANICAL INSPECTION
1 Assembly Stage & Completeness and MA Visual and 100% MO&Relevant MO&Relevant IR P _ _
Final inspection correctness of Asmbly. MA mechanical Process. Process.
& dimensions.

MANUFACTURER FOR CONTRACTOR DOC NO.

CROMPTON GREAVES LEGEND
Ahmednagar P : PERFORMED
w : WITNESSED
v :VERIFIED
M-CGL/THYSSENKRUPP
C- BHEL/BSES
A- HPGC/DCPL NAME AND SIGN OF
APPROVING AUTHORITY
SIGN. SIGN. REVIEWED BY & SEAL
MSA - MATERIAL SPECIFICATIONS CR-CRITICAL,MA-MAJOR, MI-MINOR, IR-INSPECTION REPORT, TC-TEST CERTIFICATE
 MANUFACTURERS NAME AND ADDRESS MANUFACTURING QUALITY PLAN
CROMPTON GREAVES LTD.
A-6/2,MIDC CUSTOMER : TDL,TPS,Panipat(2x250MW) QP NO.: M3 - D REV O
AHMEDNAGAR-414111 CONTRACTOR :THYSSENKRUPP INDUSTRIES
MAHARASHTRA PO NO. :100897/E/RMK DT 20.06.03 DATE :
PROJECT : TDL TPS PANIPAT
PAGE 05 OF 06
ITEM : LT ELECTRIC MOTORS
AGENCY
SL. COMPONENTS & CHARACTERISTICS CLASSTYPE/METHOD EXTENT REF. ACCEPTANCE FORMAT OF M C A REMARKS
NO. OPERATION OF CHECK OF CHECK DOC. NORMS RECORDS
1 2 3 4 5 6 7 8 9 10 11
FINAL INSPECTION
1 ROUTINE TESTING Insulation Resistance MA Electrical 100% IS 325 IS 325 TC P W W C.H.P.

High Voltage Test MA Electrical 100% IS 325 IS 325 TC P W W C.H.P.

No load test MA Electrical 100% IS 325 IS 325 TC P W W C.H.P.

Running at low voltage MA Electrical 100% IS 325 IS 325 TC P W W C.H.P.

Locked Rotor test MA Electrical 100% IS 325 IS 325 TC P W W C.H.P.

Measurement of MA Electrical 100% IS 325 IS 325 TC P W W C.H.P.

wdg resistance

Measurement of MA Electrical 100% IS 325 IS 325 TC P W W C.H.P.

No load rpm

General Check: * MA Electrical/ Mech 100% IS 325 IS 325 TC P W W C.H.P.

( Over all & Mounting Dimensions, T. Boxes, Terminal Markeings, Free Rotation of Shaft, Marking on Rating Plate, Apperance and painting)

Phase sequence/ MA Electrical/ Mech 100% IS 325 IS 325 TC P W W C.H.P.

Direction of Rotation.

I.R. check of winding MA Electrical 100% IS 325 IS 325 TC P W W C.H.P.

H.V. test of Winding MA Electrical 100% IS 325 IS 325 TC P W W C.H.P.

Stator winding Res MA Electrical 100% IS 325 IS 325 TC P W W C.H.P.

check during cold condition and after Locked Rotor and No Load Test.
MANUFACTURER DOC NO.
CROMPTON GREAVES FOR CONTRACTOR LEGEND NAME AND SIGN OF
Ahmednagar P : PERFORM M-CGL/THYSSENKRUPP APPROVING AUTHORITY
W : WITNESSED C- BHEL/BSES
V: VERIFIED A- HPGC/DCPL
SIGN. SIGN. REVIEWED BY & SEAL
MSA - METER IAL SPECIFICATIONS CR-CRITICAL,MA-MAJOR, MI-MINOR, IR-INSPECTIO REPORT, TC-TEST CERTIFICATE
 MANUFACTURERS NAME AND ADDRESS MANUFACTURING QUALITY PLAN
CROMPTON GREAVES LTD.
A-6/2,MIDC CUSTOMER : TDL,TPS,Panipat(2x250MW) QP NO.: M3 - D REV O
AHMEDNAGAR-414111 CONTRACTOR :THYSSENKRUPP INDUSTRIES
MAHARASHTRA PO NO. :100897/E/RMK DT 20.06.03 DATE :
PROJECT : TDL TPS PANIPAT
PAGE 06 OF 06
ITEM : LT ELECTRIC MOTORS
AGENCY
SL. COMPONENTS & CHARACTERISTICS CLASSTYPE /METHOD EXTENT REF. ACCEPTANCE FORMAT OF M C A REMARKS
NO. OPERATION OF CHECK OF CHECK DOC. NORMS RECORDS
1 2 3 4 5 6 7 8 9 10 11
FINAL INSPECTION

TYPE TEST: ONLY TYPE TEST CERTIFICATE FOR SIMILAR MOTOR SHALL BE SUBMITTED FOR REVIEW/APPROVAL. C.H.P.

MANUFACTURER DOC NO.

CROMPTON GREAVES FOR CONTRACTOR LEGEND
Ahmednagar P : PERFORM
W : WITNESSED
V: VERIFIED
M-CGL/THYSSENKRUPP
C- BHEL/BSES
A- HPGC/DCPL NAME AND SIGN OF
APPROVING AUTHORITY
SIGN. SIGN. REVIEWED BY & SEAL
MSA - METER IAL SPECIFICATIONS CR-CRITICAL,MA-MAJOR, MI-MINOR, IR-INSPECTIO REPORT, TC-TEST CERTIFICATE