Gupta Power Infrastructure Limited

Cuttack Road , Bhubaneswar - 751006 , Odisha ( India )

MANUFACTURING QUALITY PLAN
Product : - 1.1 kV (E) & 3.3 kV (E) XLPE Insulated Cable
Works-1 : Plot No. F / 9 , I I D Centre , Khurda , (Odisha) - 752054
Ref No. : GPIL/QW-STD/ XLPE
REV NO: 00 DATE : 17.10.2017
Works-2 : Plot No. 132, Nandnagar Industrial Estate, Phase II, Vill.
QAP NO: GPIL/ VA / Octover-17/17-02
– Mahuakheragang, Kashipur (UK) – 244713
PAGE: 01 of 03
QUANTUM OF INSPECTION
SL. COMPONENT & FORMAT OF
CHARACTERISTICS CLASS TYPE OF CHECK CHECK REFERENCE DOCUMENT ACCEPTANCE NORM AGENCY REMARK
NO. OPERATION RECORDS
M C/N M C N
1 2 3 4 5 6 7 8 9 10 11
A. RAW MATERIAL
Appearance Major Visual 10% IS.613/ IS.12444 Bright & Smooth GP/ITR/001 P .. ..
Diameter Minor Measurement " " IS.613/ IS.12444 " P
1 Copper Rod
T.S & E.B Major Mech /Physical " " " " P .. ..
Resisitivity Critical Electrical " " 5% " P .. ..
Appearance Major Visual 10% IS:5484 Bright & Smooth GP/ITR/001 P .. ..
Diameter Minor Measurement " " IS:5484 " P
1 Aluminium Rod
T.S & E.B Major Mech /Physical " " " " P .. ..
Resisitivity Critical Electrical " " " " P .. ..
Specific Gravity Major Physical 1 Sample/Lot Plant Standard Uniform GP/ITR/004 P .. ..
Tensile strength (BA) Major Mechanical " IS : 7098 (Part 1) - 1988 IS : 7098 (Part 1) - 1988 Supplier TC P .. ..
Elongation (BA) Major Mechanical " " " " P .. ..
2 XLPE COMPOUND
Ageing Test Critical Thermal / Physical P .. ..
Hot Set Test Major Thermal / Physical " " " " P .. ..
Volume Resistivity Major Electrical " Test report Plant Standard " P .. ..
Appearance Major Visual IS:3975 - 1999 IS:3975 - 1999 Bright & Smooth GP/ITR/005 P .. ..
Diameter / Dimension Major Measurement " " IS:3975 - 1999 " P .. ..
T.S & E.B Major Mech /Physical " " " " P .. ..
Galvanised Steel Round /
Resisitivity Critical Electrical " " " " P .. ..
3 Formed wire
Mass of Zinc coating Major Chemical " " " " P .. ..
(If Applicable)
Uniformity of Zinc coating Major Chemical " " " " P .. ..
Torsion Test (for Round Wire) Major Mechanical " " " " P .. ..
Wrapping test ( For Formed Wire ) Major Mechanical " " " " P .. ..
Appearance Major Visual 1 Sample/Lot Plant Standard Uniform GP/ITR/004 V .. ..
TS & EB before & after ageing Critical Physical " IS:5831 - 1984 IS:5831 - 1984 " P .. ..
PVC COMPOUND
4 Thermal Stability Critical Pysical " " " " P .. ..
(SHEATH )
Sp gravity Major Pysical " Test report Plant Standard " P .. ..
Loss of Mass Critical Physical " IS:5831 - 1984 IS:5831 - 1984 " P .. ..
5 Colour Pigment Colour Major Visual 1 Sample/Lot Test report Test report Check list V -
Appearance Major Visual 100% IS.10418 / Plant Standard IS.10418 / Plant Standard GP/ITR/006 P - ..
6 Drum
Dimension Major Physical " " " " P - ..

MANUFACTURER /SUB SUPPLIER LEGEND : P - Performed By , W - Witness By, V- Verify By, ADS- Approved data sheet, DOC. NO.:

For Gupta Power Infrastructure Limited For Customer Use

L- Customer M : MANUFACTURER / SUB-SUPPLIER C : MAIN SUPPLIER, N:
P. Ravindra Vikas Arya Customer Reviewed By Approved By Approval Seal
GET - Design Manager Design
 Gupta Power Infrastructure Limited
Cuttack Road , Bhubaneswar - 751006 , Odisha ( India )
MANUFACTURING QUALITY PLAN
Product : - 1.1 kV (E) & 3.3 kV (E) XLPE Insulated Cable
Works-1 : Plot No. F / 9 , I I D Centre , Khurda , (Odisha) - 752054
Ref No. : GPIL/QW-STD/LT XLPE
REV NO: 00 DATE : 17.10.2017
Works-2 : Plot No. 132, Nandnagar Industrial Estate, Phase II, Vill.
QAP NO: GPIL/ VA / Octover-17/17-02
– Mahuakheragang, Kashipur (UK) – 244713
PAGE: 02 of 03
QUANTUM OF INSPECTION
SL. COMPONENT & FORMAT OF
CHARACTERISTICS CLASS TYPE OF CHECK CHECK REFERENCE DOCUMENT ACCEPTANCE NORM AGENCY REMARK
NO. OPERATION RECORDS
M C/N M C N
1 2 3 4 5 6 7 8 9 10 11

B. INPROCESS & STAGE INSPECTION.

Surface Finish Major Visual Data Sheet Smooth & Bright GP/PTR/001 P .. ..
Wire Diameter Major Meas. " " " P .. ..
Every bobbin at
1 WIRE DRAWING Tensile Test (For Al) Critical Mechanical IS:8130-1984 IS:8130-1984 " P
starting
Wrapping Test (For Al.) Critical Mechanical " " "
Annealing test (for copper) Critical Mechanical " " " P
No of wires Major Counting At the time of setting Data Sheet Data Sheet GP/PTR/003 P .. ..
Diameter of wire Major Measurement " Data Sheet Data Sheet " P .. ..
Lay direction / Lay length Major Measurement " Plant Standard " " P .. ..
2 STRANDING
Conductor dimension Major Measurement " " " " P .. ..
Surface finish Major Visual " " " " P .. ..
DC Resistance Critical Electrical " IS:8130-1984 IS:8130-1984 " P .. ..
Design sheet /Job Card & Design sheet /Job Card &
Material Major Visual Start of every setting GP/PTR/004 P .. ..
IS:7098 (P-1) IS:7098 (P-1)
Colour / Identification Major Visual Min.one sample /Shift " " " P .. ..
Radial Thickness Major Measurment " " " " P .. ..
XLPE INSULATED Spark test Critical Electrical " " " " P .. ..
3
CORE Surface finish Major Visual " " " " P .. ..
Hot set Test Major Thermal. " " " " P .. ..

Tensile strength & Elongation Major Mechanical Both end of each length " " " P .. ..

Laying up sequence Major Visual Start of every setting Plant Standard Plant Standard GP/PTR/006 P .. ..
Direction of lay Major Measurement " " " " P .. ..
4 LAYING UP Lay length Major Measurement " " " " P .. ..
Dia over laid up cores Major Measurement " " " " P .. ..
Number of cores Major Counting " " " " P .. ..
Thickness Major Measurement Start of every setting IS : 7098 (Part 1)-1988 IS : 7098 (Part 1)-1988 GP/PTR/004 P .. ..
Colour of sheath Major Visual " " " " P .. ..
5 INNER SHEATH Dia over Innersheath Major Measurement " Data Sheet Data Sheet " P .. ..
Material Major Visual " Data Sheet Data Sheet " P .. ..
Surface finish Major Visual 100% Smooth Smooth " P .. ..
Dia / Dimension of each Armour Major Measurement Start of every setting IS : 7098 (Part 1)-1988 IS : 7098 (Part 1)-1988 GP/PTR/005 P .. ..
Armouring No of Armour Major Counting " Data Sheet Data Sheet " P .. ..
6
(if Applicable) Lay direction Major Measurement " Plant Standard Plant Standard " P .. ..
Coverage Major Measurement " " " " P .. ..

MANUFACTURER /SUB SUPPLIER LEGEND : P - Performed By , W - Witness By, V- Verify By, ADS- Approved data sheet, DOC. NO.:

For Gupta Power Infrastructure Limited For Customer Use

L- Customer M : MANUFACTURER / SUB-SUPPLIER C : MAIN SUPPLIER, N:
P. Ravindra Vikas Arya Customer Reviewed By Approved By Approval Seal
GET - Design Manager Design
 Gupta Power Infrastructure Limited
Cuttack Road , Bhubaneswar - 751006 , Odisha ( India )
MANUFACTURING QUALITY PLAN
Product : - 1.1 kV (E) & 3.3 kV (E) XLPE Insulated Cable
Works-1 : Plot No. F / 9 , I I D Centre , Khurda , (Odisha) - 752054
Ref No. : GPIL/QW-STD/LT XLPE
REV NO: 00 DATE : 17.10.2017
Works-2 : Plot No. 132, Nandnagar Industrial Estate, Phase II, Vill.
QAP NO: GPIL/ VA / Octover-17/17-02
– Mahuakheragang, Kashipur (UK) – 244713
PAGE: 03 of 03
QUANTUM OF INSPECTION
SL. COMPONENT & FORMAT OF
CHARACTERISTICS CLASS TYPE OF CHECK CHECK REFERENCE DOCUMENT ACCEPTANCE NORM AGENCY REMARK
NO. OPERATION RECORDS
M C/N M C N
1 2 3 4 5 6 7 8 9 10 11

Thickness Major Measurement Start of every setting IS : 7098 (Part 1)-1988 IS : 7098 (Part 1)-1988 GP/PTR/004 P .. ..
Colour of sheath Major Visual " Data Sheet Data Sheet " P .. ..
Surface finish Major Visual 100% Smooth Smooth " P .. ..
7 OUTER SHEATH
Overall dia Major Measurement Start of every setting Plant Standard Plant Standard " P .. ..
Embossing / Printing Major Visual " " " " P .. ..
Sequential Length Marking (By Printing) Major Visual " " " " P .. ..

C. FINISHED CABLES
1 TYPE TEST ALL TYPE TEST AS PER IS 7098 (Part 1), ONE SAMPLE IRRESPECTIVE TO TYPE & SIZE P .. V
2 ROUTINE TEST
A. Cond Resistance Test Critical Electrical Each Drum IS:8130-1984 IS:8130-1984 GP/TR/ 01 P .. V
B. High Voltage Critical Electrical " IS : 7098 (Part 1)-1988 IS : 7098 (Part 1)-1988 " P .. V
3 ACCEPTANCE TEST
IS : 7098 (Part 1)-1988 / 'IS:8130- IS : 7098 (Part 1)-1988 /
A. Cond Resistance Test Critical Electrical As per Sample Plan GP/TR/ 01 P .. W
1984 'IS:8130-1984
B. Test for thickness of insulation and sheath Critical Measurement " IS : 7098 (Part 1)-1988 IS : 7098 (Part 1)-1988 " P .. W
C. Tensile strength & Elongation at break test for insulation and sheath. Major Physical " " " " P .. W
D. High Voltage test Major Electrical " " " " P .. W
E. Hot set test for insulation Major Thermal " " " " P .. W
F. Insulation Resistance (Volume Resistivity) (At room Temp) Critical Electrical " " " " P .. W
4 FRLS TEST ON OUTER SHEATH (If Applicable)
IS : 7098 (Part 1)-1988 / Appd IS : 7098 (Part 1)-1988 / Appd
A. Oxygen Index Test Critical Environment GP/TR/ 01 P .. W
data sheet data sheet
B. Temperature Index Test Critical Environment " " " P .. W
One sample / Order
ASTMD-2843/ Appd data
C. Smoke Density Rating as per ASTM Critical Environment Irrespective to Type & ASTMD-2843/ Appd data sheet " P .. W
sheet
Size
IS : 7098 (Part 1)-1988 / Appd IS : 7098 (Part 1)-1988 / Appd
D. HCL gas Emission Test [ by weight] Critical Chemical " P .. W
data sheet data sheet
E. Flammability Test Critical Environment IEC 60332-1 IEC 60332-1 " P .. W
Note :- Acceptance test as mentioned in above shall be performed by manufacturer and witnessed by the customer during inspection. * If order quantity is less than 5 kms. of any item , instead of witness internal manufacturer test reports to be reviewed.

MANUFACTURER /SUB SUPPLIER LEGEND : P - Performed By , W - Witness By, V- Verify By, ADS- Approved data sheet, DOC. NO.:

For Gupta Power Infrastructure Limited For Customer Use

L- Customer M : MANUFACTURER / SUB-SUPPLIER C : MAIN SUPPLIER, N:
P. Ravindra Vikas Arya Customer Reviewed By Approved By Approval Seal
GET - Design Manager Design