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C O M M IS S IO N IN G

PRO CED URE OF


C IR C U IT
BREAKER 1 5 0 KV
MOBILE POWER PLANT AND
FIXED TYPE GAS ENGINE
POWER PLANT PACKAGE IV
(FIXED POWER PLANT)
PT. PLN (P E R S E R O ) ___________ _______________________ PT. ENDIRA
REV. _______ DOC NO.
Commissioning Procedure of w i k a -06EC 16a - p r - 170-200-01
04 Circuit Breaker 150kV ------------------------------------
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OWNER : PT. PLN (PERSERO)


EPC CONTRACTOR : CONSORTIUM PT. WIJAYA KARYA (PERSERO) TBK -
MAN DIESEL & TURBO SE
PROJECT NAME : MOBILE POWER PLANT AND FIXED TYPE GAS ENGINE
POWER PLANT PACKAGE IV (FIXED POWER PLANT)
PLTMG MAUMERE - 40 MW
JOB NUMBER : 06EC16
LOCATION : MAUMERE - INDONESIA

PT. PLN (PERSERO)


PUSAT SERT1FIKASI
O LM KO
DCC NO
A APROVED \S
3
< B APROVED WITH CO,MWANT AS NO ED
w C NOTAPROVED
1 D RESUBMIT
o E FINAL
«
date : t i/ a / io f i: IDAIT REC
REVIEWED che a i D

/ X
2 16-08-2018 9 Issued for Approval AAM AAM IRW
1 28-05-2018 9 Issued for Approval AAM AAM IRW
0 26-03-2018 7 Issued for Review AAM AAM IRW
Rev. Date Page Description Prepared Checked Approved

F T G E P P P 4 M A U M E R E B IM A S U M B A W A - 1 4 0 M W
MOBILE POWER PLANT AND
FIXED TYPE GAS ENGINE
POWER PLANT PACKAGE IV C O N S O R T IU M W IK A - M D T

(FIXED POWER PLANT) E N O IR A

PT. PLN (P E R S E R O ) PT. ENDIRA


REV. _______DOC NO.
Commissioning Procedure of W IKA-06EC16A-PR-170-200-01
01 Circuit Breaker 150kV
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PLTMG MAUMERE- 40 M W REVIEW

CONTRACTOR DOCUMENT REVIEW CIVIL______________________


MECHANICAL_______________
LOG DATE :
ELECTRICAL________________
IN COMM NO : I & C______________________

A [~~] APPROVED SUPPORT.____________.______

DISTRIBUTION
B I I APPROVED AS NOTE
C H NOT APPROVED
I EH INFORMATION
APPROVAL DOES NOT RELIEVE CONTRACTOR FROM RESPONSIBILITY
FOR ERROR OR DEVIATIONS FROM CONTRACT REQUIREMENTS

DRAWING AND DOCUMENTS IS PURPOSE OF PLTMG SUMBAWA 50


MW PROJECT. NOT PERMITED TO REPRODUCE OR DISTRIBUTE AND
USE FOR OTHER PURPOSES.

BY DATE
LOG DATE :

OUT COMM NO :

F T G E P P P 4 M A U M E R E B IM A S U M B A W A - 1 4 0 M W
MOBILE POWER PLANT AND w uw MAN Djesel &Turb0
FIXED TYPE GAS ENGINE
POWER PLANT PACKAGE IV C O N S O R T IU M W IK A - M D T

(FIXED POWER PLANT) E N ^R A

PT. PLN (P E R S E R O ) PT. ENDIRA


REV. DOC NO.
Commissioning Procedure of W IKA-06EC16A-PR-170-200-01
02 Circuit Breaker 150kV
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CONTENTS

1. COVER 1

2. OBJECTIVE 4

3. REFERENCES 4

4. TEST INSTRUMENT 4

5. RISK AND SAFETY PRECAUTION 4

6. CIRCUIT BREAKER TEST ITEM 5

7. CIRCUIT BREAKER PROCEDURE TEST 5

8. APPENDIX 9

8.1. Approved P&ID Drawing

8.2. Form Inspection

8.3. Standard Code Reference

8.4. FAT Document Report (If required)

F T G E P P P 4 M A U M E R E B IM A S U M B A W A - 1 4 0 M W
*

MOBILE POWER PLANT AND


FIXED TYPE GAS ENGINE
POWER PLANT PACKAGE IV C O N S O R T IU M W IK A - M D T

(FIXED POWER PLANT)


PT. PLN (P E R S E R O ) PT. ENDIRA
REV. _______DOC NO.
Commissioning Procedure of WIKA-06EC16A-PR-170-200-01
02 Circuit Breaker 150kV
Page 4 of 9

1. TITLE

Circuit Breaker 150kVTest Procedure

2. O B JE C TIVE

This inspection is for ensure that the requirement of Circuit Breaker 150kV Test
Procedure meet the requirement code, contract specification and approved
drawing.

3. R EFER EN C ES

3.1. Instruction Manual for Circuit Breaker (CB).


3.2. Factory Acceptance Test Report (If required).
3.3. Schematic Diagram for Circuit Breaker Control Circuit.
3.4. Schematic Diagram for Control & Protection Cubicle.
3.5. Approved Design Drawing.

4. T E S T IN STR U M EN T

4.1. Micro-Ohmmeter (MOM A200).


4.2. Breaker Analyzer (Meger EGIL).
4.3. Digital Multimeter.
4.4. Insulation Resistance (Kyoritsu).
4.5. Variable DC Power Supply.

5. R ISK A N D PR EC A U TIO N (HSE)

5.1. Everyone must be wear safety.


5.2. High Voltage test area should be circle by rail with warning board.

F T G E P P P 4 M A U M E R E B IM A S U M B A W A - 1 4 0 M W
MOBILE POWER PLANT AND fitful
FIXED TYPE GAS ENGINE 0 MAN Diesel &Turbo
POWER PLANT PACKAGE IV C O N S O R T IU M W IK A - M D T

(FIXED POWER PLANT) E N t^ R A

PT. PLN (P E R S E R O ) PT. ENDIRA


REV. DOC NO.
Commissioning Procedure of WIKA-06EC16A-PR-170-200-01
02 Circuit Breaker 150kV
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5.3. If happen anything abnormal, testing must be stopped.


5.4. Clean all instrument and tools.

6. C IR C U IT B R EA K ER TE S T ITEM

6.1. Visual Inspection.


6.2. AC & DC power supply.
6.3. Local Mode Operation.
6.4. Contact Resistance Measurement.
6.5. Closing and Opening Operating time.
6.6. CB operating Voltage checks.
6.7. CB Insulation Resistance checks.

7. C IR C U IT B R EA K ER TE S T PR O C ED U R E

7.1. AC & DC Power Supply

7.1.1. Measure the AC & DC Voltage in the Opearting Mechanism


Panel. The AC voltage shall be within 230V +/-10% , and the
DC voltage shall be within 125V +/-10%.
7.1.2. Check that 230VAC Voltage is available in the Power Outlet
in the Operating Mechanism Panel.
7.1.3. Turn-on the Space H e a te r, and ensure the heater is heating
up when the ambient temperature less than thermostat
setting.
7.1.4. Check the Panel’s Door Switch function by opening and
closing the Panel Door

7.2. Local Mode Operation

7.2.1. Turn the Selector Switch to “Local Position” for local operation
7.2.2. If there is interlock with other MV Equipment
7.2.3. Turn the Close/Open Switch for Closing and Opening the
Circuit Breaker

F T G E P P P 4 M A U M E R E B IM A S U M B A W A - 1 4 0 M W
jr MOBILE POWER PLANT AND K v i / W
FIXED TYPE GAS ENGINE MAN Diesel &Turbo

V POWER PLANT PACKAGE IV C O N S O R T IU M W IK A - M D T


(FIXED POWER PLANT) ENCM A r

PT. PLN (P E R S E R O ) PT. ENDIRA


REV. DOC NO.
Commissioning Procedure of Wl KA-06 EC 16A-PR-170-200-01
02 Circuit Breaker 150kV
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7.2.4. Check the Close and Open Indicator works properly

7.3. Contact Resistance Measurement

7.3.1. Close the Circuit Breaker by local operation


7.3.2. Arrange the Micro-Ohmmeter equipment as shown below, for
Pole R
7.3.3. Turn-On the Micro-Ohmmeter
7.3.4. Adjust the DC Current to 100A
7.3.5. Measure the Voltage Drop accross the Contact of Pole R.
7.3.6. If there is no pQ-Meter display on the equipment, calculate the
contact resistant. Q = V/l
7.3.7. Record the pQ value, compare to Factory Test Report, and
judge the Test Result
7.3.8. Continue the pQ measurement for other Pole S & T

Acceptance Criteria : Compare with Factory Test Report

D raw in g C o n ta c t R esistan ce

F T G E P P P 4 M A U M E R E B IM A S U M B A W A - 1 4 0 M W
MOBILE POWER PLANT AND fM U & M l

FIXED TYPE GAS ENGINE MAN Diesel & Turbo

POWER PLANT PACKAGE IV C O N S O R T IU M W IK A - M D T

(FIXED POWER PLANT) EN 01R A

PT. PLN (P E R S E R O ) PT. ENDIRA


REV. DOC NO.
Commissioning Procedure of WIKA-06EC16A-PR-170-200-01
02 Circuit Breaker 150kV
P ag e 7 of 9

7.4. Closing and Opening Operating Time.

7.4.1. Ensure all Circuit Breaker Poles are open position


7.4.2. Ensure all Closing Spring at fully Charged
7.4.3. Arrange the Circuit Breaker Analyzer as shown below
a. Connect terminals of all Poles to the input 1 to 3 of Circuit
Breaker Analyzer
b. Connect the Closing Order Contact to the input-4 of Circuit
Breaker Analyzer
c. Connect the Opening Order Contact to input-5 of Circuit
Breaker Analyzer
7.4.4. Trigger the Closing Order to Circuit Breaker
7.4.5. Print-out the Contacts Chnges that recorded by Circuit Breaker
Analyzer
7.4.6. Prepare Circuit Breaker Analyzer ready for Opening Time Test
7.4.7. Trigger the Opening Order to Circuit Breaker
7.4.8. Print-out the Contact Changes that recorded by Circuit Breaker
Analyzer
7.4.9. Measure the Closing and the Opening Time of Circuit Breaker Poles
7.4.10. Measure the Discrepancy Time among the Poles
7.4.11. Make same test to measure Close Open Close Time of Circuit
Breaker.
7.4.12. Record all datas and compare to Factory Test Report and judge the
Test Result.

Acceptance Criteria : Compare with Factory Test Report

F T G E P P P 4 M A U M E R E B IM A S U M B A W A - 1 4 0 M W
MOBILE POWER PLANT AND
MAN Diesel & Turbo
FIXED TYPE GAS ENGINE
POWER PLANT PACKAGE IV C O N S O R T IU M W IK A - M D T

(FIXED POWER PLANT) EN 01R A

PT. PLN (P E R S E R O ) PT. ENDIRA


REV. DOC NO.
Commissioning Procedure of W IKA-06EC16A-PR-170-200-01
02 Circuit Breaker 150kV
Page 8 of 9

D raw ing T im in g T e s t

7.5. CB Operating Voltage Checks

7.5.1. Prepare the Adjustable DC Voltage Supply


7.5.2. Adjust the Voltage output to 80% of Nominal Closing or
Tripping
7.5.3. Apply the this Voltage to Closing Circuit, than close the Circuit
Breaker
7.5.4. Check the Circuit Breaker’s Poles Position Indicator, to
ensure
7.5.5. Inject voltage (at least 80% rated operating voltage) to CB coil
(closing coil / opening coil) and verify the operation; record
the voltage

F T G E P P P 4 M A U M E R E B IM A S U M B A W A - 1 4 0 M W
MOBILE POWER PLANT AND
FIXED TYPE GAS ENGINE
POWER PLANT PACKAGE IV C O N S O R T IU M W IK A - M D T

(FIXED POWER PLANT) E N D IR A

P T. PLN (P E R S E R O ) PT. ENDIRA


REV. _______DOC NO.______
Commissioning Procedure of W IKA-06EC16A-PR-170-200-01
02 Circuit Breaker 150kV
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7.6. CB Insulation Resistance Checks

7.6.1. Prepare 5000V Insulation Measurement


7.6.2. Measure the Insulation Resistant between those terminal:
a. HV Terminal #1 to Ground
b. HV Terminal #2 to Ground
c. HV Terminal #1 to HV Terminal #2
7.6.3. Record the measurement result and compare with
acceptance criteria 1MQ/1kV.

8. A P P E N D IX

8.1. Approved P&ID Drawing


8.2. Form Inspection
8.3. Standard Code Reference
8.4. FAT Document Report (If required)

F T G E P P P 4 M A U M E R E B IM A S U M B A W A - 1 4 0 M W

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