Commissioning Procedure of CURRENT TRANSFORMER - ENDIRA

C O M M IS S IO N IN G
PROCEDURE OF
CURRENT
TRANSFO RM ER
_
■ » MOBILE POWER PLANT AND
FIXED TYPE GAS ENGINE ^ ^0 MAN Diesel &Turbo
'I POWER PLANT PACKAGE IV CONSORTIUM WIKA - MDT

(FIXED POWER PLANT) E N tttR A
PT. PLN (PERSERO) PT. ENDIRA

REV. DOC NO.
Commissioning Procedure of WIKA-06EC16A-PR-170-200-03
02 Current Transformer
Page 1 of 12
OWNER : PT. PLN (PERSERO)

EPC CONTRACTOR : CONSORTIUM PT. WIJAYA KARYA (PERSERO) TBK -
MAN DIESEL & TURBO SE
PROJECT NAME : MOBILE POWER PLANT AND FIXED TYPE GAS ENGINE
POWER PLANT PACKAGE IV (FIXED POWER PLANT)
PLTMG MAUMERE - 40 MW
JOB NUMBER : 06EC16
LOCATION : MAUMERE - INDONESIA
PT. P L N ( P E R S E R O )
P U S A T SERTIFIKASI
& O L M K O
DCC NO
A APROVED y
W
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*-■ B A P R O V E D W IT H C O M M A N T AS NOTED
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Z R E S U B M IT
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►-
u E F IN A L
DATE I U / \l/ lOlfcf |'A'ERL
R E V IL W E D CHECKED
/
A
2 15-08-2018 12 Issued for Approval AAM AAM IRW

1 28-05-2018 11 Issued for Approval AAM AAM IRW
0 26-03-2018 7 Issued for Review AAM AAM IRW
Rev. Date Page Description Prepared Checked Approved
FTGEPP P4 MAUMERE BIMA SUMBAWA-140 MW

MOBILE POWER PLANT AND
FIXED TYPE GAS ENGINE
POWER PLANT PACKAGE IV CONSORTIUM WIKA - MDT
(FIXED POWER PLANT) E N O lR A
PT. PLN (PERSERO) PT. E N D IR A

R EV. ________ D O C NO.________
02 Current Transform er
Page 2 of 12
PLTMG MAUMERE - 40 M W R E V IE W
CONTRACTOR DOCUMENT REVIEW CIVIL
MECHANICAL
LOG DATE :
ELECTRICAL
IN COMM N O :
I& C
.... A ! ! APPROVED* SUPPORT
D IS T R IB U T IO N
B | | APPROVED AS NOTE
C | | NOT APPROVED
I | | INFORMATION
APPROVAL DOES NOT RELIEVE CONTRACTOR FROM RESPONSIBILm
FOR ERROR OR DEVIATIONS FROM CONTRACT REQUIREMENTS
DRAWING AND DOCUMENTS IS PURPOSE OF PLTMG SUMBAWA 50

MW PROJECT. NOT PERMITED TO REPRODUCE OR DISTRIBUTE AND
USE FOR OTHER PURPOSES.
BY DATE
LOG DATE :
OUT COMM NO :

POWER PLANT PACKAGE IV
(FIXED POWER PLANT)
R EV. ________ D O C NO.________
Page 3 of 12
CONTENTS
1. COVER 1
2. OBJECTIVE 4
3. REFERENCES 4
4. TEST INSTRUMENT 4
5. RISK AND SAFETY PRECAUTION 4
6. VISUAL CHECK 5
7. DISCONNECTING SWITCHES PROCEDURE TEST 5
8. APPENDIX 9
8.1. Approved P&ID Drawing
8.2. Form Inspection
8.3. Standard Code Reference
8.4. FAT Document Report (If required)

(FIXED POWER PLANT) E N ^JR A
PT. PLN (PERSERO) PT. ENDIRA

R EV. ________ D O C NO.________
Page 4 of 12
1. TITLE
Current Transformer Test Procedure
2. OBJECTIVE
This inspection is for ensure that the requirement of Current Transformer Test
Procedure meet the requirement code, contract specification and approved
drawing.
3. REFERENCES
3.1. Applicable Manufacture Manual / Standard.

3.2. Factory Acceptance Test Report (If required).
3.3. IEC 60044 - 1 - 2003
3.4. Approved Design Drawing.
4. TEST INSTRUMENT
4.1. Walkie Talkie.

4.2. Insulation Resistance Tester (Kyoritsu)
4.3. ISA STS 4000
4.4. Digital Multimeter
5. RISK AND PRECAUTION (HSE)
5.1. Everyone must be wear safety.

5.2. High Voltage test area should be circle by rail with warning board.
5.3. If happen anything abnormal, testing must be stopped.
5.4. Clean all instrument and tools.

(FIXED POWER PLANT) EN D IRA

R EV. ________ D O C NO.________
Page 5 of 12
6. CURRENT TRANSFORMER TEST ITEM
6.1. Visual Inspection

6.2. Insulation Resistance Test Winding.
6.3. Polarity Test
6.4. Ratio Test
6.5. DC Resistance measurement of CT Primary and Secondary winding.
6.6. Burden test for secondary wiring.
6.7. Excitation Characteristic Test.
7. CURRENT TRANSFORMER TEST PROCEDURE
7.1. Visual Inspection

7.1.1. Write down name plate of CT, check with drawing and
specification.
7.1.2. Check grounding connection good or not.
7.1.3. Bushing is clean and not damage.
7.2. Insulation Resistance Test

FIXED TYPE GAS ENGINE MAN Diesel & Turbo

(FIXED POWER PLANT) e n c Hr a

R EV. ________ D O C NO.________
Page 6 of 12
U CON O UY CM UN O S i t CORE U M C .C O M 2
I'-..-':*-- '■i ... ' ■
7.2.1. Make circuit test same as figure above

7.2.2. Prepared 5000 Vdc insulation resistance measurement
7.2.3. Measure the insulation resistance for 1 minute for following
terminal.
- P1 ground
- P1 secondary winding core
7.2.4. Prepared 500 Vdc insulation resistance measurement.
7.2.5. Measure the insulation resistance for 1 minute for following
terminal.
- Secondary winding core-ground.
7.2.6. Record all measurement. Compare wit acceptance criteria
1 M Q / 1 kV.

(FIXED POWER PLANT) EN O IRA

R EV. ________ D O C NO.________
Page 7 of 12
7.3. Polarity Test
7.3.1. Open position primary and secondary circuit CT.

7.3.2. The terminal primary winding have been connected to battery
Vdc.
7.3.3. Connect secondary winding with DC Ammeter.
7.3.4. Closed the switch then Ammeter show positive flick and return
to zero at switch open position.
7.3.5. Record the value and the polarity good if same polarity value
P1 and secondary core.

(FIXED POWER PLANT) EN^JRA

REV. ________ D O C NO.________
Page 8 of 12
7.4. Current Transformer Ratio Test
7.4.1. Current Mode testing
;T
- Make circuit test same as figure above.

- Check current source is able to up current injection
test.
- Check size of primary cable.
- Check terminal secondary of CT either core 1, core 2
and other core are short circuit.
- Start to rise up the current and record the primary and
secondary current.


(FIXED POWER PLANT)
R EV. D O C NO.
Commissioning Procedure of Wl KA-06EC16A- PR-170-200-03
Page 9 of 12
7.4.2. Voltage Mode Testing.
- M ake circuit test sam e as figure above.

- Apply voltage at terminal secondary winding Core #1 at
terminal 1s1 - 1s2
M easure the primary winding C T P1 - P2
Record all readings
- Continue ratio check for next core
Limits o f e rro r fo r accuracy classes 0 .1 to 1 (M e a s u re m e n t)
+ / - % C urrent (R atio) Error

C la s s
5 20 100 12 0
0 .1 0.4 0.2 0.1 0.1
0.2 0.75 0.35 0.2 0.2
0 .5 1.5 0.75 0.5 0.5
1 3.0 1.5 1.0 1.0
0.2S 0.35 0.2 0.2 0.2
0.5S 0.8 0.5 0.5 0.5
FTGEPP P4 MAUMERE BIAAA SUMBAWA-140 MW

J L MOBILE POWER PLANT AND W z/ m )
H FIXED TYPE GAS ENGINE man Diesel &Turbo
W \ POWER PLANT PACKAGE IV CONSORTIUM WIKA - MDT

(FIXED POWER PLANT) ENtjNRA

REV. D O C NO.
Page 10 of 12
Limits o f e rro r fo r accuracy classes 5p to 1 (P rotectio n)
Class + / - % C urrent (R atio) Error
5P ±1
10P +3
Ratio Error Criteria
7.4.3. DC Resistance Measurement of CT Secondary Winding.
- Open the cable connection on the terminal of each

secondary winding.
- Measured resistance of secondary winding for core 1
at terminal 1S1 - 1S2
- Continued for resistance secondary core 2 and other
core.
- Record all measurement test.
- Re-connect cable to original terminal secondary
winding.


(FIXED POWER PLANT) E N dilRA

REV. ________ D O C NO.________
Page 11 of 12
7.4.4. Saturation Voltage / Knee Point Characteristic
- Provide the ampere meter measurement for

measurement current on secondary winding.
- Ensure the primary winding shall be open circuit.
- Increased the voltage applied at secondary winding.
- Monitor the increment of secondary current.
- Knee point of transformer is indicated when the
secondary current increased significant 10% increment
on secondary voltage leads to increment secondary
current to more than 50%.
- Continued for other winding.
- Record all measurement.
7.4.5. Burden Test for Winding Secondary
- The test could be done after secondary winding circuit

is correct wired up to secondary equipment such relay
protection and metering
- Apply current value at its value 1/5 A

(FIXED POWER PLANT)
REV. ________ D O C NO.________
Com missioning Procedure of WIKA-06EC16A-PR-170-200-03
Page 12 of 12
- Measured the voltage drop across the terminal where

the current is injected
- The burden is 1/5 A x voltage reading
- The burden value shall be less than the current
transformer VA
8. APPENDIX
8.1. Approved Manufacture Drawing.

8.2. Form Test
8.3. Standard Code Reference
8.4. FAT Document Report (If required)

Commissioning Procedure of CURRENT TRANSFORMER - ENDIRA

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C O M M IS S IO N IN G

'I POWER PLANT PACKAGE IV CONSORTIUM WIKA - MDT

PT. PLN (PERSERO) PT. ENDIRA

OWNER : PT. PLN (PERSERO)

2 15-08-2018 12 Issued for Approval AAM AAM IRW

FTGEPP P4 MAUMERE BIMA SUMBAWA-140 MW

PT. PLN (PERSERO) PT. E N D IR A

CONTRACTOR DOCUMENT REVIEW CIVIL

.... A ! ! APPROVED* SUPPORT

DRAWING AND DOCUMENTS IS PURPOSE OF PLTMG SUMBAWA 50

FTGEPP P4 MAUMERE BIMA SUMBAWA-140 MW

5. RISK AND SAFETY PRECAUTION 4

7. DISCONNECTING SWITCHES PROCEDURE TEST 5

8.1. Approved P&ID Drawing

8.2. Form Inspection

8.3. Standard Code Reference

8.4. FAT Document Report (If required)

FTGEPP P4 MAUMERE BIMA SUMBAWA-140 MW

PT. PLN (PERSERO) PT. ENDIRA

Current Transformer Test Procedure

3.1. Applicable Manufacture Manual / Standard.

4.1. Walkie Talkie.

5. RISK AND PRECAUTION (HSE)

5.1. Everyone must be wear safety.

FTGEPP P4 MAUMERE BIMA SUMBAWA-140 MW

PT. PLN (PERSERO) PT. E N D IR A

6. CURRENT TRANSFORMER TEST ITEM

6.1. Visual Inspection

7. CURRENT TRANSFORMER TEST PROCEDURE

7.1. Visual Inspection

7.2. Insulation Resistance Test

FTGEPP P4 MAUMERE BIMA SUMBAWA-140 MW

POWER PLANT PACKAGE IV CONSORTIUM WIKA - MDT

PT. PLN (PERSERO) PT. E N D IR A

7.2.1. Make circuit test same as figure above

FTGEPP P4 MAUMERE BIMA SUMBAWA-140 MW

PT. PLN (PERSERO) PT. E N D IR A

7.3. Polarity Test

7.3.1. Open position primary and secondary circuit CT.

FTGEPP P4 MAUMERE BIMA SUMBAWA-140 MW

PT. PLN (PERSERO) PT. E N D IR A

7.4. Current Transformer Ratio Test

7.4.1. Current Mode testing

- Make circuit test same as figure above.

FTGEPP P4 MAUMERE BIMA SUMBAWA-140 MW

POWER PLANT PACKAGE IV CONSORTIUM WIKA - MDT

7.4.2. Voltage Mode Testing.

- M ake circuit test sam e as figure above.

Limits o f e rro r fo r accuracy classes 0 .1 to 1 (M e a s u re m e n t)

+ / - % C urrent (R atio) Error

0 .1 0.4 0.2 0.1 0.1

0.2 0.75 0.35 0.2 0.2

0 .5 1.5 0.75 0.5 0.5

1 3.0 1.5 1.0 1.0

0.2S 0.35 0.2 0.2 0.2

0.5S 0.8 0.5 0.5 0.5

FTGEPP P4 MAUMERE BIAAA SUMBAWA-140 MW

W \ POWER PLANT PACKAGE IV CONSORTIUM WIKA - MDT

PT. PLN (PERSERO) PT. E N D IR A

Limits o f e rro r fo r accuracy classes 5p to 1 (P rotectio n)

Class + / - % C urrent (R atio) Error

Ratio Error Criteria

7.4.3. DC Resistance Measurement of CT Secondary Winding.

- Open the cable connection on the terminal of each