Kudankulam Nuclear Power Project Unit-3&4

CHEMICAL STORAGE & DISTRIBUTION SYSTEM

KUDANKULAM NUCLEAR POWER PROJECT-3&4

PROJECT “Design, Engineering, Procurement, Manufacture, Supply, Erection / Construction, Testing,
Commissioning, Handing over and Performance Guarantee (PG) of Common Services Systems,
Structures and Components (SSC)"

PACKAGE Chemical Receipt/storage & Preparation and Distribution system

NPCIL
DOCUMENT NO.
I24.KK36.01UGD.0.AB.DS.PR010 REV 01

DOCUMENT DATA SHEET – SULPHURIC ACID SUPPLY PUMP

TITLE

Owner
NUCLEAR POWERIY CORPORATION OF INDIA LTD
(A GOVERNMENT OF INDIA ENTERPRISE)

Owner Consultant

L&T - SARGENT & LUNDY LTD.

EPC Contractor
RELIANCE INFRASTRUCTURE LIMITED
EPC Division
Rev
RINFRA DOC NO REL-KKBOP-VEM-160-S-00034 01
No
EPC Contractor Consultant
DEVELOPMENT CONSULTANTS PRIVATE LIMITED
Consulting Engineers

EPC Contractor Vendor

WTE Infra Projects Pvt. Ltd.

Rev
VENDOR DOC NO PRJ0786-12-010 No R01

NPCIL Doc No:

I24.KK36.01UGD.0.AB.DS.PR010 DATA SHEET – SULPHURIC ACID SUPPLY PUMP PAGE 1 OF 5
Rev 01
 Kudankulam Nuclear Power Project Unit-3&4

CHEMICAL STORAGE & DISTRIBUTION SYSTEM

Client Name:
Client PO Number:
Vendor PO No. & date
Title of the Document:
APPROVAL SHEET
NUCLEAR POWER CORPORATION OF INDIA LTD
CMM/HMP/75-00-10-078/e-PO/22877
CMM/HMP/75-00-10-078/e-PO/22880
NB/M09/23094316, Dt 12/11/2019
SER/MSM/23574101 Dt.12.11.2019
DATA SHEET – SULPHURIC ACID SUPPLY PUMP

NPCIL Document No.: I24.KK36.01UGD.0.AB.DS.PR010

KKS Code of Equipment As applicable

No. of Pages 08

Prepared By Checked By Approved By

Name RR SP MD
Sign
Date 28.09.20 28.09.20 28.09.20
VENDOR
Checked By Reviewed By Approved By
Name SNP AD SS
Sign
Date 28.09.20 28.09.20 28.09.20
DCPL
Checked By Reviewed By Approved By
Name Manish Gupta Vijay Patted Sandip Jathar
Sign
Date 28.09.20 28.09.20 28.09.20
RELIANCE INFRASTRUCTURE LTD.
Checked By Reviewed By Concurred By
Name
Sign
Date
L&T - SARGENT & LUNDY LTD.
Checked By Reviewed By Approved By
Name
Sign
Date
NPCIL
NPCIL Doc No:
I24.KK36.01UGD.0.AB.DS.PR010 DATA SHEET – SULPHURIC ACID SUPPLY PUMP PAGE 2 OF 5
Rev 01
 Kudankulam Nuclear Power Project Unit-3&4

CHEMICAL STORAGE & DISTRIBUTION SYSTEM

DOCUMENT CONTROL SHEET

Vendor DCPL Reliance Infra

Rev
Date Description of
No. Prepared Approved Prepared Approved Reviewed Approved
Revision Checked By Checked By Checked By
By By By By by By

SNP AD SS Manish Vijay Sandip

P1 18.05.2020 FIRST ISSUE RR SP MD
Gupta Patted Jathar

SNP AD SS Manish Vijay Sandip

P2 09.06.2020 SECOND ISSUE RR SP MD
Gupta Patted Jathar
CHANGE OF PUMP
GA DUE TO DRAIN SNP AD SS Manish Vijay Sandip
01 28.09.2020 RR SP MD
PIPE Gupta Patted Jathar
ARRANGEMENT

FOR APPROVAL
L&T - SARGENT & LUNDY LTD. NPCIL
Rev No. Date
Description of Revision
Checked By Reviewed By Concurred By Checked By Reviewed By Approved By

01 28.09.2020 CHANGE OF PUMP GA DUE TO DRAIN

PIPE ARRANGEMENT

NPCIL Doc No:

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Rev 01
 Kudankulam Nuclear Power Project Unit-3&4

CHEMICAL STORAGE & DISTRIBUTION SYSTEM

NPCIL PROPRIETARY
This document contains confidential and protected information and that the same are the
intellectual property of Nuclear Power Corporation of India Limited (NPCIL). No part of this
document including notably any editorial elements, verbal and figurative marks and images
included herein, shall be reproduced or transmitted or utilized or published or stored in any form or
by any means now known or hereinafter invented, electronic, digital or mechanical, including
photocopying, scanning, recording or by any information storage or retrieval system, without prior
written permission from NPCIL, by any person or entity. Unauthorized use, disclosure or copying is
strictly prohibited and may constitute unlawful act and can attract legal action.

NPCIL Doc No:

I24.KK36.01UGD.0.AB.DS.PR010 DATA SHEET – SULPHURIC ACID SUPPLY PUMP PAGE 4 OF 5
Rev 01
 Kudankulam Nuclear Power Project Unit-3&4

CHEMICAL STORAGE & DISTRIBUTION SYSTEM

TABLE OF CONTENT

Sr No Description Page No

1 DATA SHEET – SULPHURIC ACID SUPPLY 06

PUMP
2 CHARACTERISTIC CURVE 07

3 GA DRAWING FOR PPH-C 08

NPCIL Doc No:

I24.KK36.01UGD.0.AB.DS.PR010 DATA SHEET – SULPHURIC ACID SUPPLY PUMP PAGE 5 OF 5
Rev 01
 WTE Infra Projects Pvt. Ltd.
Prepared by : : RR Owner : NUCLEAR POWER CORPORATION OF INDIA LTD. Doc. Title.:
Checked by : : VG Project : KUDANKULAM NUCLEAR POWER PROJECT, UNIT- 3 & 4

Approved by : : MD Owner's Consultant : L & T - SARGANT & LUNDY LTD. DATA SHEET - SULPHURIC ACID SUPPLY PUMPS
Date : 28.09.2020 EPC Contractor : RELIANCE INFRASTRUCTURE LTD. - EPC DIVISION
EPC Contractor Consultant : DEVELOPMENT CONSULTANTS PRIVATE LIMITED Sht. No. Rev. No.
Doc. No.: PRJ0786-12-010 01 of 01 R1

SYSTEM : CHEMICAL STORAGE & DISTRIBUTION SYSTEM - 323 (01UGD)

DATA SHEET FOR SULPHURIC ACID SUPPLY PUMPS

Sr. No. Description Unit Data Sr. No. Description Unit Data
A - GENERAL INFORMATION E - MECHANICAL DATA
1 Pump Manufacture - Process Pump Pvt Ltd 1 Design Pressure Kg/cm² G 7.5
2 Type Of Pump - Centrifugal 2 Maximum Suction Pressure Kg/cm² G 0.57
3 Pump Tag No - QCQ10 AP001 / 2 3 Design Temperature °C 65
4 Model No. - PPH-C 4 Shut Off Head m 39.5
5 Required Pump Quantity Nos. 2 (1W+1S) 5 Shut Off Pressure Kg/cm² G 7.21
6 Pump Location (Indoor / Outdoor) - Outdoor 6 Hydrostatic Pressure Kg/cm² G 10.815
7 Material Of Construction -
ASTM A 743 /A743M
8 Casing -
Gr.CN-7M (Alloy 20)

ASTM A 743 /A743M

9 Impeller -
Gr.CN-7M (Alloy 20)
10 Seal Type - Mechanical
ASTM A276-08a Gr.
11 Shaft
SS 431
12 Shaft Sleeve - B473-07 UNS N08020
13 Wear Ring - Alloy 20
14 Base Frame - MSEP
15 Fastners - SS304L
Non-Flammable
16 Coupling Gaurd -
Alluminium
17 Coupling Type - Love Joy Coupling
18 Line Rating for Suc. & Dis. - 150#
19 Suction mm 50
20 Discharge mm 25
21 Impeller Dia mm 160
22 Driver Type - Electric Motor
23 Drive Motor Kw 3.7
24 Motor Speed rpm 2900
25 Pump Efficiency % 36

B - PROPERTIES OF LIQUID J - SCOPE OF SUPPLY

1 Liquid To Be Handled - 98% Sulphuric Acid 1 Pump - Yes
2 Pumping Temperature °C Ambient 2 Base Plate - Yes
3 Viscosity Of Liquid Cp 5 3 Coupling - Yes
4 Vapour Pressure At Pumping Temperature Kg/cm² 0.001 4 Coupling Gaurd - Yes
5 Liquid Density At Pumping Temperature Kg/m³ 1826 5 Foundation Bolts - Yes
6 Presence Corrosive / Toxic Components - Yes (Sulphuric Acid)
7 Solids In Suspension - Nil
8 Pour Point (For Congealing Service) °C Not Applicable

C - OPERATING CONDITIONS FOR ONE PUMP K - INSPECTION & TESTING

1 Flow Rate - Normal M³/Hr. 7 1 Material Test - As per Attached QAP

2 Flow Rate - Maximum M³/Hr. 8 2 Hydrostatic test pressure & duration - As per Attached QAP

3 Flow Rate - Minimum M³/Hr. 2.4

4 Suction Pressure Kg/cm² G 0.39
5 Discharge Pressure Kg/cm² G 6.6
6 Differential Pressure Kg/cm² G 6.2
6 Diffential Head m 34
7 NPSH Available m 7.44

D - CAPACITY CONTROLS FOR VOLUMETRIC PUMPS L - LOAD DETAILS

1 Method Of Control - Manual 1 Weight of pump Kgs 35
2 Type Of Control - On / Off 2 Weight of pumps and drive assembly Kgs 110
Weight of largest component to be handled for
3 Control Range - 35% of 125% of BEP 3 Kgs 35
Erection
4 Precision Minimum Rate / Safe Minimum Flow - 1.5 4 Maintenance Weight Kgs 110
5 Shipping Weight Kgs 155

NOTES :-
1 Pump Is Intermittent Service & Is Used For Supply of sulphuric from Measuring Tanks to end use.
2 Pump Shall Be Located In 01 UGD Building.
3 Pump Std. are Conforming to ISO 2858 / ANSI B 73.1 and complying to API 610.
4 Noise level will not exceed 85db (A) at 1 m from the motor while running at full load.
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