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BASIC ELECTRICAL MATERIALS AND METHODS

PART 1 GENERAL

1.1 REFERENCES

References are made to various standards in the section notes. As well


as the mentioned publications and standards, other applicable ASTM, BS,
DIN, EN or equal TS-EN publications may also be used for the subject
work. Under such circumstances English versions of the publications
shall be furnished to the Contracting Officer for his/her review and
approval.

1.2 RELATED REQUIREMENTS

This section applies to certain sections of. This section applies to all
sections of Division 26 and 33, ELECTRICAL and UTILITIES, of this
project specification unless specified otherwise in the individual
sections. This section has been incorporated into, and thus, does not
apply to, and is not referenced in the following sections.

1.3 DEFINITIONS

a. Unless otherwise specified or indicated, electrical and


electronics terms used in these specifications, and on the
drawings, shall be as defined in IEEE Std 100.

b. The technical sections referred to herein are those


specification sections that describe products, installation
procedures, and equipment operations and that refer to this
section for detailed description of submittal types.

c. The technical paragraphs referred to herein are those paragraphs


in PART 2 - PRODUCTS and PART 3 - EXECUTION of the technical
sections that describe products, systems, installation
procedures, equipment, and test methods.

1.4 ELECTRICAL CHARACTERISTICS

Electrical characteristics for this project shall be 0.4 kV primary,


three phase, four wire, 50 Hz.

1.5 ADDITIONAL SUBMITTALS INFORMATION

Submittals required in other sections that refer to this section must


conform to the following additional requirements as applicable.

1.5.1 Shop Drawings (SD-02)

Include wiring diagrams and installation details of equipment indicating


proposed location, layout and arrangement, control panels, accessories,
piping, ductwork, and other items that must be shown to ensure a
coordinated installation. Wiring diagrams shall identify circuit
terminals and indicate the internal wiring for each item of equipment
and the interconnection between each item of equipment. Drawings shall

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indicate adequate clearance for operation, maintenance, and replacement
of operating equipment devices.

1.5.2 Product Data (SD-03)

Submittal shall include performance and characteristic curves.

1.6 QUALITY ASSURANCE

1.6.1 Regulatory Requirements

In each of the publications referred to herein, consider the advisory


provisions to be mandatory, as though the word, "shall" had been
substituted for "should" wherever it appears. Interpret references in
these publications to the "authority having jurisdiction," or words of
similar meaning, to mean the Contracting Officer. Equipment, materials,
installation, and workmanship shall be in accordance with the mandatory
and advisory provisions of NFPA 70 unless more stringent requirements
are specified or indicated.

1.6.2 Standard Products

Provide materials and equipment that are products of manufacturers


regularly engaged in the production of such products which are of equal
material, design and workmanship. Products shall have been in
satisfactory commercial or industrial use for 2 years prior to bid
opening. The 2-year period shall include applications of equipment and
materials under similar circumstances and of similar size. The product
shall have been on sale on the commercial market through advertisements,
manufacturers' catalogs, or brochures during the 2-year period. Where
two or more items of the same class of equipment are required, these
items shall be products of a single manufacturer; however, the component
parts of the item need not be the products of the same manufacturer
unless stated in the technical section.

1.6.2.1 Alternative Qualifications

Products having less than a 2-year field service record will be


acceptable if a certified record of satisfactory field operation for not
less than 6000 hours, exclusive of the manufacturers' factory or
laboratory tests, is furnished.

1.6.2.2 Material and Equipment Manufacturing Date

Products manufactured more than 3 years prior to date of delivery to


site shall not be used, unless specified otherwise.

1.7 WARRANTY

The equipment items shall be supported by service organizations which


are reasonably convenient to the equipment installation in order to
render satisfactory service to the equipment on a regular and emergency
basis during the warranty period of the contract.

1.8 POSTED OPERATING INSTRUCTIONS

Provide for each system and principal item of equipment as specified in


the technical sections for use by operation and maintenance personnel.
The operating instructions shall include the following:

a. Wiring diagrams, control diagrams, and control sequence for each


principal system and item of equipment.

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b. Start up, proper adjustment, operating, lubrication, and
shutdown procedures.

c. Safety precautions.

d. The procedure in the event of equipment failure.

e. Other items of instruction as recommended by the manufacturer of


each system or item of equipment.

Print or engrave operating instructions and frame under glass or in


approved laminated plastic. Post instructions where directed. For
operating instructions exposed to the weather, provide weather-resistant
materials or weatherproof enclosures. Operating instructions shall not
fade when exposed to sunlight and shall be secured to prevent easy
removal or peeling.

1.9 MANUFACTURER'S NAMEPLATE

Each item of equipment shall have a nameplate bearing the manufacturer's


name, address, model number, and serial number securely affixed in a
conspicuous place; the nameplate of the distributing agent will not be
acceptable.

1.10 FIELD FABRICATED NAMEPLATES

ASTM D 709. Provide laminated plastic nameplates for each equipment


enclosure, relay, switch, and device; as specified in the technical
sections or as indicated on the drawings. Each nameplate inscription
shall identify the function and, when applicable, the position.
Nameplates shall be melamine plastic, 3 mm (0.125 inch) thick, white
with black center core. Surface shall be matte finish. Corners shall be
square. Accurately align lettering and engrave into the core. Minimum
size of nameplates shall be 25 by 65 mm (one by 2.5 inches). Lettering
shall be a minimum of 6.35 mm (0.25 inch) high normal block style.

1.11 WARNING SIGNS

Not used.

1.12 ELECTRICAL REQUIREMENTS

Electrical installations shall conform to IEEE C2, NFPA 70, and IEC
60364 (Electrical Installations of Buildings) and other requirements
specified herein.

1.13 INSTRUCTION TO GOVERNMENT PERSONNEL

Where specified in the technical sections, furnish the services of


competent instructors to give full instruction to designated Government
personnel in the adjustment, operation, and maintenance of the specified
systems and equipment, including pertinent safety requirements as
required. Instructors shall be thoroughly familiar with all parts of the
installation and shall be trained in operating theory as well as
practical operation and maintenance work. Instruction shall be given
during the first regular work week after the equipment or system has
been accepted and turned over to the Government for regular operation.
The number of man-days (8 hours per day) of instruction furnished shall
be as specified in the individual section.

PART 2 PRODUCTS

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2.1 FACTORY APPLIED FINISH

Electrical equipment shall have factory-applied painting systems which


shall, as a minimum, meet the requirements of NEMA 250
corrosion-resistance test.

PART 3 EXECUTION

3.1 FIELD APPLIED PAINTING

Paint electrical equipment as required to match finish of adjacent


surfaces or to meet the indicated or specified safety criteria.
Painting shall be as specified in Section 09 90 00 PAINTS AND COATINGS.

3.2 FIELD FABRICATED NAMEPLATE MOUNTING

Provide number, location, and letter designation of nameplates as


indicated. Fasten nameplates to the device with a minimum of two
sheet-metal screws or two rivets.

3.3 WARNING SIGN MOUNTING

Provide the number of signs required to be readable from each accessible


side, but space the signs a maximum of 9 meters (30 feet) apart.

-- End of Section --

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SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
10/07

PART 1 GENERAL

1.1 REFERENCES

References are made to various publications and standards, as well as


the referenced ones,other applicable ASTM, BS, DIN, EN or equal TS-EN
publications may also be used for the subject work. Under such
circumstances English versions of the publications shall be furnished to
the Contracting Officer for his/her review and approval.

1.2 SYSTEM DESCRIPTION

1.2.1 General Requirements

The requirements for seismic protection measures described in this


section shall be applied to the electrical equipment and systems listed
below.

1.2.2 Electrical Equipment

Electrical equipment shall include the following items to the extent


required on the drawings or in other sections of these specifications:

Control Panels
Pumps with Motors Switchgear
Light Fixtures
Motor Control Centers
Switchboards (Floor Mounted)
Solar Heating Units

1.2.3 Electrical Systems

The following electrical systems shall be installed as required on the


drawings and other sections of these specifications and shall be
seismically protected in accordance with this specification

1.2.4 Contractor Designed Bracing

The Contractor shall design the bracing in accordance with UFC 3-310-04
and additional data furnished by the Contracting Officer. Resistance to
lateral forces induced by earthquakes shall be accomplished without
consideration of friction resulting from gravity loads. UFC 3-310-04
uses parameters for the building, not for the equipment in the building;
therefore, corresponding adjustments to the formulas shall be required.
Loadings determined using UFC 3-310-04 are based on strength design;
therefore, AISC 325 shall be used for the design. The bracing for the
electrical equipment and systems shall be developed by the Contractor.

1.2.5 Conduits Requiring No Special Seismic Restraints

Seismic restraints may be omitted from electrical conduit less than 64 mm


trade size. All other interior conduit, shall be seismically protected
as specified.

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1.3 EQUIPMENT REQUIREMENTS

1.3.1 Rigidly Mounted Equipment

The following specific items of equipment to be furnished under this


contract shall be constructed and assembled to withstand the seismic
forces specified in UFC 3-310-04. Each item of rigid electrical
equipment shall be entirely located and rigidly attached on one side
only of a building expansion joint. Piping, electrical conduit, etc.,
which cross the expansion joint shall be provided with flexible joints
that are capable of accommodating displacements equal to the full width
of the joint in both orthogonal directions.

Engine-Generators
Switch Boards and Switch Gears
Motor Control Centers

1.3.2 Nonrigid or Flexibly-Mounted Equipment

The equipments to be furnished shall be constructed and assembled to


resist a horizontal lateral force

1.4 SUBMITTALS

Government approval is required for submittals with a "G" designation;


submittals not having a "G" designation are for information only. When
used, a designation following the "G" designation identifies the office
that will review the submittal for the Government. Submit the following
in accordance with the provisions of the Contract.

SD-02 Shop Drawings

Equipment Requirements

Detail drawings along with catalog cuts, templates, and


erection and installation details, as appropriate, for the items
listed. Submittals shall be complete in detail; shall indicate
thickness, type, grade, class of metal, and dimensions; and
shall show construction details, reinforcement, anchorage, and
installation with relation to the building construction.
SD-03 Product Data

Equipment Requirements; G

Copies of the design calculations with the detail drawings.


Calculations shall be stamped by a registered engineer and shall
verify the capability of structural members to which bracing is
attached for carrying the load from the brace.

Contractor Designed Bracing; G

Copies of the Design Calculations with the Drawings.


Calculations shall be approved, certified, stamped and signed by
a Registered Professional Engineer. Calculations shall verify
the capability of structural members to which bracing is
attached for carrying the load from the brace.

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PART 2 PRODUCTS

2.1 LIGHTING FIXTURE SUPPORTS


Lighting fixtures and supports shall conform to relevant IEC and TSE
Standards

2.2 SWAY BRACING MATERIALS

Sway bracing materials (e.g. rods, plates, rope, angles, etc.) shall be
as specified in Contractor Designed Bracing

PART 3 EXECUTION

3.1 SWAY BRACES FOR CONDUIT

Conduit shall be braced as for an equivalent weight pipe in accordance


with Section 13 48 00.00 10 SEISMIC PROTECTION FOR MECHANICAL EQUIPMENT.

3.2 LIGHTING FIXTURES IN BUILDINGS

Lighting fixtures and supports shall conform to the following:

3.2.1 Pendant Fixtures

Pendant fixtures shall conform to the requirements of UFC 3-310-04.

3.2.2 Ceiling Attached Fixtures

3.2.2.1 Recessed Fluorescent Fixtures

Recessed fluorescent individual or continuous-row mounted fixtures shall


be supported by a seismic-resistant suspended ceiling support system
built in accordance with [ASTM E 580/E 580M][Section 09 51 00 ACOUSTICAL
CEILINGS]. Seismic protection for the fixtures shall conform to the
requirements of UFC 3-310-04. Recessed lighting fixtures not over 25 kg
in weight may be supported by and attached directly to the ceiling
system runners using screws or bolts, number and size as required by the
seismic design. Fixture accessories, including louvers, diffusers, and
lenses shall have lock or screw attachments.

3.2.2.2 Surface-Mounted Fluorescent Fixtures

Surface-mounted fluorescent individual or continuous-row fixtures shall


be attached to a seismic-resistant ceiling support system built in
accordance with [ASTM E 580/E 580M][Section 09 51 00 ACOUSTICAL
CEILINGS]. Seismic protection for the fixtures shall conform to the
requirements of UFC 3-310-04.

3.2.3 Assembly Mounted on Outlet Box: Not Used

3.2.4 Wall-Mounted Emergency Light Unit

Attachments for wall-mounted emergency light units shall be designed and


secured for the worst expected seismic disturbance at the site.

3.2.5 Lateral Force

Structural requirements for light fixture bracing shall be in accordance


with Section 13 48 00 SEISMIC PROTECTION FOR MISCELLANIOUS EQUIPMENT.
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INTERIOR DISTRIBUTION SYSTEM
08/08

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the


extent referenced. The publications are referred to in the text by the
basic designation only.

IEC 60227 PVC Insulated Cables

IEC 60502 Power Cables With Extruded Insulation

IEC 61439-1 Power Switchgear and Control Gear


assemblies: General Rules

IEC 61439-2 Power Switchgear and Control Assemlies

IEC 61439-3 Distribution Boards

IEC 60099 Surge Arrestors

IEC 60364 Electrical Installations in Buildings

IEC 60947 Standards for Low Voltage Switchgear and


Control Gear

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

IEEE 100 (2000; Archived) The Authoritative


Dictionary of IEEE Standards Terms

IEEE 81 (1983) Guide for Measuring Earth


Resistivity, Ground Impedance, and Earth
Surface Potentials of a Ground System

IEEE C2 (2012) National Electrical Safety Code

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

ANSI C80.1 (2005) American National Standard for


Electrical Rigid Steel Conduit (ERSC)

ANSI C80.3 (2005) American National Standard for


Electrical Metallic Tubing (EMT)

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2011; TIA 11-1; Errata 2011; TIA 11-2;


TIA 11-3; TIA 11-4) National Electrical
Code

NFPA 70E (2012) Standard for Electrical Safety in


the Workplace

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NFPA 780 (2011) Standard for the Installation of
Lightning Protection Systems
TELECOMMUNICATIONS INDUSTRY ASSOCIATION (TIA)

TIA J-STD-607 (2002a) Commercial Building Grounding


(Earthing) and Bonding Requirements for
(2009) Commercial Building .1
TelecommunicationsTIA-568-C
Telecommunications Cabling Standard
TIA-569 (2004b; Add 1 2009) Commercial Building
Standard for Telecommunications Pathways
and Spaces

UNDERWRITERS LABORATORIES (UL) NOT APPLICABLE

1.2 DEFINITIONS

Unless otherwise specified or indicated, electrical and electronics


terms used in these specifications, and on the drawings, shall be as
defined in IEEE 100.

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;


submittals not having a "G" designation are for information only. When
used, a designation following the "G" designation identifies the office
that will review the submittal for the Government. The following shall
be submitted in accordance with the provisions of the Contract.

SD-02 Shop Drawings

Panelboards[; G]

Cable trays[; G]

Motor control centers[; G]

Include wiring diagrams and installation details of equipment


indicating proposed location, layout and arrangement, control
panels, accessories, piping, ductwork, and other items that must
be shown to ensure a coordinated installation. Wiring diagrams
shall identify circuit terminals and indicate the internal
wiring for each item of equipment and the interconnection
between each item of equipment. Drawings shall indicate
adequate clearance for operation, maintenance, and replacement
of operating equipment devices.

SD-03 Product Data

Receptacles[; G]

Circuit breakers[; G]

Switches[; G]

Enclosed circuit breakers[; G]

Motor controllers[; G]

Combination motor controllers[; G]

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Manual motor starters[; G][; G, [ ]]

Surge protective devices[; G]

Submittals shall include performance and characteristic curves.

SD-06 Test Reports

600-volt wiring test[; G]

Grounding system test[; G]

Transformer tests[; G]

Ground-fault receptacle test[; G]

Submit operation and maintenance data in accordance with Section


01 78 23, OPERATION AND MAINTENANCE DATA and as specified herein.

1.4 QUALITY ASSURANCE

1.4.1 Fuses: Not Used

Submit coordination data as specified in paragraph, FUSES of this


section.

1.4.2 Regulatory Requirements

In each of the publications referred to herein, consider the advisory


provisions to be mandatory, as though the word, "shall" had been
substituted for "should" wherever it appears. Interpret references in
these publications to the "authority having jurisdiction," or words of
similar meaning, to mean the Contracting Officer. Equipment, materials,
installation, and workmanship shall be in accordance with the mandatory
and advisory provisions of NFPA 70 unless more stringent requirements
are specified or indicated.

1.4.3 Standard Products

Provide materials and equipment that are products of manufacturers


regularly engaged in the production of such products which are of equal
material, design and workmanship. Products shall have been in
satisfactory commercial or industrial use for 2 years prior to bid
opening. The 2-year period shall include applications of equipment and
materials under similar circumstances and of similar size. The product
shall have been on sale on the commercial market through advertisements,
manufacturers' catalogs, or brochures during the 2-year period. Where
two or more items of the same class of equipment are required, these
items shall be products of a single manufacturer; however, the component
parts of the item need not be the products of the same manufacturer
unless stated in this section.

1.4.3.1 Alternative Qualifications

Products having less than a 2-year field service record will be


acceptable if a certified record of satisfactory field operation for not
less than 6000 hours, exclusive of the manufacturers' factory or
laboratory tests, is furnished.

1.4.3.2 Material and Equipment Manufacturing Date

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Products manufactured more than 3 years prior to date of delivery to
site shall not be used, unless specified otherwise.

1.5 MAINTENANCE

1.5.1 Electrical Systems

Submit operation and maintenance manuals for electrical systems that


provide basic data relating to the design, operation, and maintenance of
the electrical distribution system for the building. This shall include:

a. Single line diagram of the "as-built" building electrical system.

b. Schematic diagram of electrical control system (other than HVAC,


covered elsewhere).

c. Manufacturers' operating and maintenance manuals on active


electrical equipment.

1.6 WARRANTY

The equipment items shall be supported by service organizations which


are reasonably convenient to the equipment installation in order to
render satisfactory service to the equipment on a regular and emergency
basis during the warranty period of the contract.

1.7 SEISMIC REQUIREMENTS

Seismic details shall conform to Section 26 05 48.00 10, SEISMIC


PROTECTION FOR ELECTRICAL EQUIPMENT

PART 2 PRODUCTS

2.1 MATERIALS AND EQUIPMENT

Materials, equipment, and devices shall, as a minimum, meet requirements


of IEC Standards and Turkish Standards, where IEC standards are
established for those items, and requirements of NFPA 70.

2.2 CONDUIT AND FITTINGS

Shall conform to the following:

2.2.1 Rigid Metallic Conduit

2.2.1.1 Rigid, Threaded Zinc-Coated Steel Conduit

ANSI C80.1, UL 6.

2.2.1.2 Rigid Aluminum Conduit: Not Used

2.2.2 Rigid Nonmetallic Conduit:Not Used

2.2.3 Intermediate Metal Conduit (IMC)

UL 1242, zinc-coated steel only.

2.2.4 Electrical, Zinc-Coated Steel Metallic Tubing (EMT)

UL 797, ANSI C80.3.

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2.2.5 Plastic-Coated Rigid Steel and IMC Conduit

NEMA RN 1, Type 40( 1 mm thick).

2.2.6 Flexible Metal Conduit

UL 1.

2.2.6.1 Liquid-Tight Flexible Metal Conduit, Steel

UL 360.

2.2.7 Fittings for Metal Conduit, EMT, and Flexible Metal Conduit

UL 514B. Ferrous fittings shall be cadmium- or zinc-coated in


accordance with UL 514B.

2.2.7.1 Fittings for Rigid Metal Conduit and IMC

Threaded-type. Split couplings unacceptable.

2.2.7.2 Fittings for EMT

[Die cast] compression type.

2.2.8 Fittings for Rigid Nonmetallic Conduit

NEMA TC 3 for PVC, and UL 514B.

2.2.9 Liquid-Tight Flexible Nonmetallic Conduit

UL 1660.

2.3 SURFACE RACEWAY: Not Used

2.4 BUSWAY: Not Used

2.5 CABLE TRAYS

NEMA VE 1. Cable trays shall form a wireway system, and shall be of


nominal depthand width as indicatedon drawings. Cable trays shall be
constructed of steel that has been zinc-coated after fabrication. Trays
shall include splice and end plates, dropouts, and miscellaneous
hardware. Edges, fittings, and hardware shall be finished free from
burrs and sharp edges. Fittings shall have not less than load-carrying
ability of straight tray sections and shall have manufacturer's minimum
standard radius.

2.5.1 Basket-Type Cable Trays: Not Used

2.5.2 Trough-Type Cable Trays: Not Used

2.5.3 Ladder-Type Cable Trays

Provide[ size as indicated] with maximum rung spacing of [225] mm

2.5.4 Channel-Type Cable Trays

Provide [ size as indicated]. Trays shall be one-piece construction


having slots spaced not more than 115 mm on centers.

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2.5.5 Solid Bottom-Type Cable Trays

Provide[ size as indicated] Solid covers[ shall] be provided.

2.5.6 Cantilever: Not Used

2.6 OPEN TELECOMMUNICATIONS CABLE SUPPORT: Not Used

2.7 OUTLET BOXES AND COVERS

UL 514A or equivalent DIN or Turkish Standards, cadmium- or zinc-coated,


if ferrous metal. UL 514C, or equivalent DIN or Turkish Standards if
nonmetallic.

2.7.1 Floor Outlet Boxes: Not Used

2.7.2 Outlet Boxes for Telecommunications System

Provide standard type[ 100 mm square by 54 mm deep] Depth of boxes


shall be large enough to allow manufacturers' recommended conductor bend
radii.[ Outlet boxes for fiber optic telecommunication outlets shall
include a minimum 10 mm deep single or two gang plaster ring as shown
and installed using a minimum 27 mm conduit system.]

2.7.3 Clock Outlet for Use in Other Than Wired Clock System: Not Used

2.8 CABINETS, JUNCTION BOXES, AND PULL BOXES

Volume greater than 1640 mL, UL 50


or equivalent DIN or Turkish Standards , hot-dip, zinc-coated, if sheet
steel.

2.9 WIRES AND CABLES

Wires and cables shall meet applicable requirements of NFPA 70 and IEC
60502 for type of insulation, jacket, and conductor specified or
indicated. Wires and cables manufactured more than 12 months prior to
date of delivery to site shall not be used.

2.9.1 Conductors

Conductors 10mm2 and larger diameter shall be stranded. Conductors 6mm2


and smaller diameter shall be solid, except that conductors for remote
control, alarm, and signal circuits, classes 1, 2, and 3, shall be
stranded unless specifically indicated otherwise. [All conductors shall
be copper.]

2.9.1.1 Equipment Manufacturer Requirements

When manufacturer's equipment requires copper conductors at the


terminations or requires copper conductors to be provided between
components of equipment, provide copper conductors or splices, splice
boxes, and other work required to satisfy manufacturer's requirements.

2.9.1.2 Aluminum Conductors: Not Used

2.9.1.3 Minimum Conductor Sizes

Minimum size for branch circuits shall be 2.5mm2; for Class 1


remote-control and signal circuits, 1.5mm2 for Class 2 low-energy,
remote-control and signal circuits, 1.5mm2; and for Class 3 low-energy,

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remote-control, alarm and signal circuits, 0.5mm2

2.9.2 Color Coding

Provide for service, feeder, branch, control, and signaling circuit


conductors. Color shall be green or yellow/green for grounding
conductors and blue for neutrals;

a. 380/220V three-phase

(1) Phase A - black

(2) Phase B - brown

(3) Phase C - red

2.9.3 Insulation

Unless specified or indicated otherwise or required by NFPA 70, power


and lighting wires shall be 600-volt,Type NYA conforming to IEC 60227 .
Where lighting fixtures require 90-degree Centigrade (C) conductors,
provide only conductors with 90-degree C insulation or better. IEC
compliant insulation standards matching the above categories shall be
acceptable.

2.9.4 Bonding Conductors

ASTM B1, solid bare copper wire for sizes 10mm2 and smaller diameter;
ASTM B8, Class B, stranded bare copper wire for sizes 16mm2 and larger
diameter.

2.9.4.1 Telecommunications Bonding Backbone (TBB): Not Used

2.9.4.2 Bonding Conductor for Telecommunications: Not Used

2.9.5 Service Entrance Cables

Service Entrance (SE) and Underground Service Entrance (USE) Cables,


Underground power cables shall be type NYCWY and power cables used
inside facilities shall be type NYY in accordance with contract SOW
requirements.All power cables shall be compliant with IEC 60502
standards.

2.9.6 Nonmetallic Sheathed Cable

IEC 60227 and TSE 9759 Type NYM-J

2.9.7 Wire and Cable for 400 Hertz (Hz) Circuits: Not Used

2.9.8 Metal-Clad Cable: Not Used

2.9.9 Armored Cable: Not Used

2.9.10 Mineral-Insulated, Metal-Sheathed Cable: Not Used

2.9.11 Flat Conductor Cable: Not Used

2.9.12 Cable Tray Cable or Power Limited Tray Cable

IEC 60227 compliant type NYM

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2.9.13 Cord Sets and Power-Supply Cords

IEC Standards

2.10 SPLICES AND TERMINATION COMPONENTS

Connectors for 6mm2 and smaller diameter wires shall be insulated,


pressure-type in accordance with IEC and TSE Standards (twist-on
splicing connector). Provide solderless terminal lugs on stranded
conductors.

2.11 DEVICE PLATES

Provide UL listed, one-piece device plates for outlets to suit the


devices installed. For metal outlet boxes, plates on unfinished walls
shall be of zinc-coated sheet steel or cast metal having round or
beveled edges. Screws shall be machine-type with countersunk heads in
color to match finish of plate. Sectional type device plates will not
be permitted. Plates installed in wet locations shall be gasketed and
listed for "wet locations."

2.12 SWITCHES

2.12.1 Toggle Switches

IEC/DIN and TSE Standards,[ single pole][, double pole][, three-way][,


and four-way], totally enclosed with bodies of thermoplastic or
thermoset plastic and mounting strap with grounding screw. Handles
shall be[ white] thermoplastic. Wiring terminals shall be screw-type,
side-wired. Contacts shall be silver-cadmium and contact arm shall be
one-piece copper alloy. Switches shall be rated quiet-type ac only, 250
volts, with current rating and number of poles indicated.

2.12.2 Switch with Red Pilot Handle: Not Used

2.12.3 Breakers Used as Switches: Not Used

2.12.4 Disconnect Switches

NEMA KS 1. Provide heavy duty-type switches where indicated, where


switches are rated higher than 240 volts, and for double-throw switches.
Fused switches shall utilize Class R fuseholders and fuses, unless
indicated otherwise. Switches serving as motor-disconnect means shall be
horsepower rated. Provide diþsconnect switches in IEC IP-20 enclosure
for dry rooms and IP54 enclosure for wet rooms as indicated on drawings.
Where "WP" abbreviation is shown this will be equivalent to IP54
protection.

2.13 FUSES: Not Used

2.14 RECEPTACLES

Ratings and configurations shall be as indicated. Bodies shall be of[


white] as per TSE Standards. Face and body shall be thermoplastic
supported on a metal mounting strap. Connect grounding pole to mounting
strap. The receptacle shall contain triple-wipe power contacts and
double or triple-wipe ground contacts.Receptacles shall be CEE/7 style
two pole grounding 16A rated.

2.14.1 Switched Duplex Receptacles: Not used

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2.14.2 Weatherproof Receptacles

Provide in cast metal box with gasketed, weatherproof, cast-metal cover


plate and gasketed cap over each receptacle opening. Provide caps with
a spring-hinged flap. Receptacle shall be labeled minimum IP54 in
compliance with IEC standards.

2.14.3 Ground-Fault Circuit Interrupter Receptacles

IEC/TSE, duplex type for mounting in standard outlet box. Device shall
be capable of detecting current leak of 10 mA or greater and tripping
per requirements of local wiring regulations. GFI protection shall be
made at branch circuit panels feeding the receptacle

2.14.4 Special Purpose Receptacles: Not Used

2.14.5 Plugs

Provide heavy-duty, rubber-covered[ three-,][ four-,][ or][ five-]wire


cord of required size, install plugs thereon, and attach to equipment.
Plugs shall be compliant with receptacles, complete with grounding
blades. Where equipment is not available, turn over plugs and cord
assemblies to the Government.

2.14.6 Range Receptacles: Not Used

2.14.7 Dryer Receptacles: Not Used

2.14.8 Tamper-Resistant Receptacles

Provide duplex receptacle with mechanical sliding shutters that prevent


the insertion of small objects into its contact slots.

2.15 PANELBOARDS

IEC 61439 having a short-circuit current rating[ of 10,000 amperes


symmetrical minimum]. Panelboards shall be circuit breaker-equipped[
unless indicated otherwise]. Design shall be such that individual
breakers can be removed without disturbing adjacent units or without
loosening or removing supplemental insulation supplied as means of
obtaining clearances as required by IEC standard above. "Specific
breaker placement" is required in panelboards to match the breaker
placement indicated in the panelboard schedule on the drawings. Use of
"Subfeed Breakers" is not acceptable unless specifically indicated
otherwise. Main breaker shall be "separately" mounted "below" branch
breakers. Where "space only" is indicated, make provisions for future
installation of breakers. Directories shall indicate load served by each
circuit in panelboard. Directories shall also indicate source of service
to panelboard (e.g., Panel PA served from Panel MDP). Type directories
and mount in holder behind transparent protective covering.[
Panelboards shall be listed and labeled for their intended use.]
Panelboard shall have nameplates in accordance with paragraph FIELD
FABRICATED NAMEPLATES.]

2.15.1 Enclosure

Enclosures shall meet the requirements of IEC61439. All cabinets shall


be fabricated from sheet steel of not less than 2mm if flush-mounted or
mounted outdoors, and not less than 2.5mm if surface-mounted indoors,
with full seam-welded box ends. Cabinets mounted outdoors or
flush-mounted shall be hot-dipped galvanized after fabrication.
Cabinets shall be painted in accordance with paragraph PAINTING.

Page 11
Outdoor cabinets shall be of IEC IP54 raintight with[ conduit hubs
welded to the cabinet]. Front edges of cabinets shall be form-flanged
or fitted with structural shapes welded or riveted to the sheet steel,
for supporting the panelboard front. All cabinets shall be so
fabricated that no part of any surface on the finished cabinet shall
deviate from a true plane by more than 3 mm. Holes shall be provided in
the back of indoor surface-mounted cabinets, with outside spacers and
inside stiffeners, for mounting the cabinets with a 15 mm clear space
between the back of the cabinet and the wall surface. Flush doors shall
be mounted on hinges that expose only the hinge roll to view when the
door is closed. Each door shall be fitted with a combined catch and
lock, except that doors over 600 mm long shall be provided with a
three-point latch having a knob with a T-handle, and a cylinder lock.
Two keys shall be provided with each lock, and all locks shall be keyed
alike. Finished-head cap screws shall be provided for mounting the
panelboard fronts on the cabinets.

2.15.2 Panelboard Buses

Support bus bars on bases independent of circuit breakers. Main buses


and back pans shall be designed so that breakers may be changed without
machining, drilling, or tapping. Provide isolated neutral bus in each
panel for connection of circuit neutral conductors. Provide separate
ground bus identified as equipment grounding bus per IEC61439 for
connecting grounding conductors; bond to steel cabinet.[ In addition to
equipment grounding bus, provide second "isolated" ground bus, where
indicated.]

2.15.2.1 Panelboard Neutrals for Non-Linear Loads

IEC compliant, and panelboard type shall have been specifically heat
rise tested for use on non-linear loads. Panelboard shall be heat rise
tested in accordance with IEC 61439-3, except with the neutral assembly
installed and carrying 200 percent of the phase bus current during
testing. Verification of the testing procedure shall be provided upon
request. Two neutral assemblies paralleled together with cable is not
acceptable. Nameplates for panelboard rated for use on non-linear loads
shall be marked "SUITABLE FOR NON-LINEAR LOADS"and shall be in
accordance with paragraph FIELD FABRICATED NAMEPLATES. Provide a neutral
label with instructions for wiring the neutral of panelboards rated for
use on non-linear loads.

2.15.3 Circuit Breakers

IEC 60947,[ thermal magnetic-type] having a minimum short-circuit


current rating equal to the short-circuit current rating of the
panelboard in which the circuit breaker shall be mounted. Breaker
terminals shall be suitable for type of conductor provided. Where
indicated on the drawings, provide circuit breakers with shunt trip
devices. Series rated circuit breakers and plug-in circuit breakers are
unacceptable.

2.15.3.1 Multipole Breakers

Provide common trip-type with single operating handle. Breaker design


shall be such that overload in one pole automatically causes all poles
to open. Maintain phase sequence throughout each panel so that any three
adjacent breaker poles are connected to Phases A, B, and C, respectively.

2.15.3.2 Circuit Breaker With[ GFCI]

IEC 60947 and NFPA 70. Provide with "push-to-test" button, visible

Page 12
indication of tripped condition, and ability to detect and trip on
current imbalance of [10mA or greater for personnel protection,][ and][
30mA per equipment protection.]

2.15.3.3 Circuit Breakers for HVAC Equipment: Not Used

2.15.3.4 Arc-Fault Circuit-Interrupters: Not Used

2.15.4 Fusible Switches for Panelboards: Not Used

2.15.5 400 Hz Panelboard and Breakers: Not Used

2.16 RESIDENTIAL LOAD CENTERS: Not Used

2.17 LOAD CENTERS FOR HOUSING UNITS: Not Used

2.18 ENCLOSED CIRCUIT BREAKERS

IEC 60947. Individual molded case circuit breakers with voltage and
continuous current ratings, number of poles, overload trip setting, and
short circuit current interrupting rating as indicated. Enclosure type
as indicated.

2.19 MOTOR SHORT-CIRCUIT PROTECTOR (MSCP)

Motor short-circuit protectors, also called motor circuit protectors


(MCPs); shall conform toIEC 60947 and shall be provided as shown. MSCPs
shall consist of an adjustable instantaneous trip circuit breaker used
only in conjunction with a combination motor controller which provides
coordinated motor branch-circuit overload and short-circuit protection.
MSCPs shall be rated in accordance with the requirements of NFPA 70.

2.20 TRANSFORMERS: Not Used

2.21 MOTORS

DIN and TSE. Provide the size in terms of kW, or kVA, or full-load
current, or a combination of these characteristics, and other
characteristics, of each motor as indicated or specified. Determine
specific motor characteristics to ensure provision of correctly sized
starters and overload heaters. Motors shall be designed to operate at
full capacity with voltage variation of plus or minus 10 percent of
motor voltage rating. Unless otherwise indicated, motors rated 745 Watts
and above shall be continuous duty type.

Where fuse protection is specifically recommended by the equipment


manufacturer, provide fused switches in lieu of non-fused switches
indicated.

2.21.1 High Efficiency Single-Phase Motors

Single-phase fractional-horsepower alternating-current motors shall be


high efficiency types corresponding to the applications listed in DIN
and TSE Standards.

2.21.2 Premium Efficiency Polyphase Motors

Polyphase motors shall be selected based on high efficiency


characteristics relative to typical characteristics and applications as
listed in DIN and TSE Standards. In addition, continuous rated,
polyphase squirrel-cage medium induction motors shall meet the

Page 13
requirements for premium efficiency electric motors .

2.21.3 Motor Sizes

Provide size for duty to be performed, not exceeding the full-load


nameplate current rating when driven equipment is operated at specified
capacity under most severe conditions likely to be encountered. When
motor size provided differs from size indicated or specified, make
adjustments to wiring, disconnect devices, and branch circuit protection
to accommodate equipment actually provided. Provide controllers for
motors rated 1-hp and above with electronic phase-voltage monitors
designed to protect motors from phase-loss, undervoltage, and
overvoltage. Provide protection for motors from immediate restart by a
time adjustable restart relay.

2.21.4 Wiring and Conduit

Provide internal wiring for components of packaged equipment as an


integral part of the equipment. Provide power wiring and conduit for
field-installed equipment[, and motor control equipment forming part of
motor control centers or switchgear assemblies, the conduit and wiring
connecting such centers, assemblies, or other power sources to
equipment] as specified herein. Power wiring and conduit shall conform
to the requirements specified herein. Control wiring shall be provided
under, and conform to the requirements of the section specifying the
associated equipment.

2.22 MOTOR CONTROLLERS

Controllers shall have thermal overload protection in each phase and


shall have one spare normally open and one spare normally closed
auxiliary contact. Provide controllers for motors rated 1kW and above
with electronic phase-voltage monitors designed to protect motors from
phase-loss, undervoltage, and overvoltage. Provide protection for
motors from immediate restart by a time adjustable restart relay.
Magnetic-type motor controllers shall have undervoltage protection when
used with momentary-contact pushbutton stations or switches and shall
have undervoltage release when used with maintained-contact pushbutton
stations or switches. When used with pressure, float, or similar
automatic-type or maintained-contact switch, controller shall have
hand/off/automatic selector switch. Connections to selector switch
shall be such that only normal automatic regulatory control devices are
bypassed when switch is in "hand" position. Safety control devices,
such as low and high pressure cutouts, high temperature cutouts, and
motor overload protective devices, shall be connected in motor control
circuit in "hand" and "automatic" positions. Control circuit
connections to hand/off/automatic selector switch or to more than one
automatic regulatory control device shall be made in accordance with
indicated or manufacturer's approved wiring diagram. For each motor not
in sight of controller or where controller disconnecting means is not in
sight of motor location and driven machinery location, controller
disconnecting means shall be capable of being locked in open position.
As an alternative, provide a manually operated, lockable, nonfused
switch which disconnects motor from supply source within sight of
motor. Overload protective devices shall provide adequate protection to
motor windings; be thermal inverse-time-limit type; and include manual
reset-type pushbutton on outside of motor controller case. Cover of
combination motor controller and manual switch or circuit breaker shall
be interlocked with operating handle of switch or circuit breaker so
that cover cannot be opened unless handle of switch or circuit breaker
is in "off" position.[ Minimum short circuit withstand rating of
combination motor controller shall be [_10000 ] rms symmetrical

Page 14
amperes.][ Provide controllers in hazardous locations with
classifications as indicated].

2.22.1 Control Wiring

All control wire shall be stranded tinned copper switchboard wire with
600-volt flame-retardant insulation in accordance with IEC 60332.
Current transformer secondary leads shall be not smaller than 6mm2. The
minimum size of control wire shall be No. 1.5mm2. Power wiring for 380
volt circuits and below shall be of the same type as control wiring and
the minimum size shall be 2.5mm2. Special attention shall be given to
wiring and terminal arrangement on the terminal blocks to permit the
individual conductors of each external cable to be terminated on
adjacent terminal points.

2.22.2 Control Circuit Terminal Blocks

Control circuit terminal blocks for control wiring shall be molded or


fabricated type with barriers, rated not less than 600 volts. The
terminals shall be removable binding, fillister or washer head screw
type, or of the stud type with contact and locking nuts. The terminals
shall be not less than 6mm2 in size and shall have sufficient length and
space for connecting at least two indented terminals for 6mm2 conductors
to each terminal. The terminal arrangement shall be subject to the
approval of the Contracting Officer and not less than four (4) spare
terminals or 10 percent, whichever is greater, shall be provided on each
block or group of blocks. Modular, pull apart, terminal blocks will be
acceptable provided they are of the channel or rail-mounted type. The
Contractor shall submit data showing that the proposed alternate will
accommodate the specified number of wires, are of adequate
current-carrying capacity, and are constructed to assure positive
contact between current-carrying parts.

2.22.2.1 Types of Terminal Blocks

a. Short-Circuiting Type: Short-circuiting type terminal blocks shall


be furnished for all current transformer secondary leads and shall
have provision for shorting together all leads from each current
transformer without first opening any circuit. Terminal blocks
shall meet the requirements of paragraph CONTROL CIRCUIT TERMINAL
BLOCKS above.

b. Load Type: Load terminal blocks rated not less than 600 volts and
of adequate capacity shall be provided for the conductors for NEMA
Size 3 and smaller motor controllers and for other power circuits,
except those for feeder tap units. The terminals shall be of either
the stud type with contact nuts and locking nuts or of the removable
screw type, having length and space for at least two indented
terminals of the size required on the conductors to be terminated.
For conductors rated more than 50 amperes, screws shall have
hexagonal heads. Conducting parts between connected terminals shall
have adequate contact surface and cross-section to operate without
overheating. Each connected terminal shall have the circuit
designation or wire number placed on or near the terminal in
permanent contrasting color.

2.22.3 Control Circuits

[Control circuits shall have maximum voltage of 220V derived from


control transformer in same enclosure. Transformers shall conform to
IEC 61439-2, as applicable. Transformers, other than transformers in
bridge circuits, shall have primaries wound for voltage available and

Page 15
secondaries wound for correct control circuit voltage. Size
transformers so that 80 percent of rated capacity equals connected
load. Provide disconnect switch on primary side.. One secondary lead
shall be fused; other shall be grounded.

[Control circuits shall have maximum voltage of 220V derived from a


separate control source. Provide terminals and terminal boards.
Provide separate control disconnect switch within controller. One
secondary lead shall be fused; other shall be grounded.

2.22.4 Enclosures for Motor Controllers

IEC IP Standards

2.22.5 Multiple-Speed Motor Controllers and Reversible Motor Controllers

Across-the-line-type, electrically and mechanically interlocked.


Multiple-speed controllers shall have compelling relays and shall be
multiple-button, station-type with pilot lights for each speed.

2.22.6 Pushbutton Stations

Provide with "start/stop" momentary contacts having one normally open


and one normally closed set of contacts, and red lights to indicate when
motor is running. Stations shall be heavy duty, oil-tight design.

2.22.7 Pilot and Indicating Lights

[Provide LED cluster lamps.]

2.22.8 Reduced-Voltage Controllers

Provide for polyphase motors [ 3 ] kilowatt and larger.


Reduced-voltage starters shall be single-step, closed transition as
indicated, and shall have adjustable time interval between application
of reduced and full voltages to motors.[ Wye-delta reduced voltage
starter or part winding increment starter having adjustable time delay
between application of voltage to first and second winding of motor may
be used in lieu of the reduced-voltage starters for starting of[
centrifugally operated equipment,][ or][ reciprocating compressors
provided with automatic unloaders].]

2.23 MANUAL MOTOR STARTERS (MOTOR RATED SWITCHES)

[Single][Double][Three] pole designed for[ surface] mounting with


overload protection[ and pilot lights].

2.23.1 Pilot Lights

[Provide yoke-mounted, seven element LED cluster light module. Color


shall be[ green][ red][ amber].[Provide yoke-mounted, candelabra-base
sockets rated 125 volts and fitted with glass or plastic jewels.
Provide clear, 6 watt lamp in each pilot switch. Jewels for use with
switches controlling motors shall be green; jewels for other purposes
shall be[ white][ red][ amber].]

2.24 MOTOR CONTROL CENTERS


IEC 61439-2 compliant Provide control centers suitable for operation
on [ 380 ]-volt, [ 3 ]-phase, [ 5 ]-wire, [ 50 ] Hz system
and shall have minimum short-circuit withstand and interrupting rating of
[ 65,000] amperes rms symmetrical. Incoming power feeder shall be[
cable] entering at the[ bottom] of enclosure and terminating on[ main

Page 16
protective device].[Main protective device shall be[ molded case
circuit breaker] [ Arrange busing so that control center can be
expanded from both ends.] Interconnecting wires shall be copper.
Terminal blocks shall be plug-in-type so that controllers may be removed
without disconnecting individual control wiring.

2.24.1 Bus Systems

Provide the following bus systems. Power bus shall be braced to


withstand fault current of[ 65,000] amperes rms symmetrical. Wiring
troughs shall be isolated from horizontal and vertical bus bars.

2.24.1.1 Horizontal and Main Buses

Horizontal bus shall have continuous current rating as shown on drawings.


Main bus shall be[ copper, silver-plated] enclosed in isolated
compartment at top of each vertical section. Main bus shall be isolated
from wire troughs, starters, and other areas.

2.24.1.2 Vertical Bus

Vertical bus shall have continuous current rating as shown on drawings,


and shall be[ copper, tin-plated].

2.24.1.3 Ground Bus

Copper ground bus shall be provided full width of motor control center
and shall be equipped with necessary lugs.

2.24.1.4 Neutral Bus

Insulated neutral bus shall be provided continuous through the motor


control center; neutral shall be full rated. Lugs of appropriate
capacity shall be provided, as required.

2.24.2 Motor Disconnecting Devices and Controllers

Shall comply with paragraph COMBINATION MOTOR CONTROLLERS.

2.24.3 Combination Motor Controllers

IEC 60947 and other requirements in paragraph, MOTOR CONTROLLERS.


Controller shall employ[ molded case circuit breaker].[ Minimum short
circuit withstand rating of combination motor controller shall be [_10000
] rms symmetrical amperes.][ Circuit breakers for combination
controllers shall be[ magnetic only].]

2.24.4 Space Heaters: Not Used

2.25 LOCKOUT REQUIREMENTS

Provide disconnecting means capable of being locked out for machines and
other equipment to prevent unexpected startup or release of stored
energy in accordance with 29 CFR 1910.147. Mechanical isolation of
machines and other equipment shall be in accordance with requirements of
Division 23, "Mechanical."

2.26 TELECOMMUNICATIONS SYSTEM

Provide system of telecommunications wire-supporting structures


(pathway), including: outlet boxes, conduits with pull wires[ cable

Page 17
trays,] and other accessories for telecommunications outlets and pathway
in accordance with TIA-569 and as specified herein.[ Additional
telecommunications requirements are specified in Section 27 10 00,
BUILDING TELECOMMUNICATIONS CABLING SYSTEM.]

2.27 COMMUNITY ANTENNA TELEVISION (CATV) SYSTEM

[Additional CATV requirements are specified in[ Section 27 54 00.00 20,


COMMUNITY ANTENNA TELEVISION (CATV) SYSTEMS.]

2.27.1 CATV Outlets

Provide flush mounted, 75-ohm, F-type connector outlet rated from 5 to


1000 MHz in standard electrical outlet boxeswith mounting frame.

2.27.2 CATV Faceplates

Provide modular faceplates for mounting of CATV Outlets. Faceplate shall


include designation labels and label covers for circuit identification.
Faceplate color shall match outlet and switch coverplates.

2.27.3 Backboards

[Provide void-free, fire rated interior grade plywood, 19 mm thick,[ as


indicated]. Do not cover the fire stamp on the backboard.][ Coordinate
CATV backboard requirements with telecommunications backboard
requirements as specified in Section 27 10 00, BUILDING
TELECOMMUNICATIONS CABLING.]

2.28 GROUNDING AND BONDING EQUIPMENT

2.28.1 Ground Rods

UL 467. Ground rods shall be[ sectional type,] copper-clad steel, with
minimum diameter of 19 mm and minimum length[ of 3050 mm]

2.28.2 Ground Bus

A copper ground bus shall be provided in the electrical equipment rooms


as indicated.

2.28.3 Telecommunications [and CATV]Grounding Busbar

Provide corrosion-resistant grounding busbar suitable for[ indoor][


outdoor] installation in accordance with TIA J-STD-607. Busbars shall be
(IS THIS AN ENGINEERING TERM OR SHOULD IT BE ELECTRO-PLATED?)-plated for
reduced contact resistance. If not plated, the busbar shall be cleaned
prior to fastening the conductors to the busbar, and an anti-oxidant
shall be applied to the contact area to control corrosion and reduce
contact resistance. Provide a telecommunications main grounding busbar
(TMGB) in the telecommunications entrance facility[ and a (TGB) in all
other telecommunications rooms and equipment rooms]. The
telecommunications main grounding busbar (TMGB)[ and the
telecommunications grounding busbar (TGB)] shall be sized in accordance
with the immediate application requirements and with consideration of
future growth. Provide telecommunications grounding busbars with the
following:

a. Predrilled copper busbar provided with holes for use with standard
sized lugs,

Page 18
b. Minimum dimensions of 6 mm thick by 100 mm wide for the TMGB[
and 50 mm wide for TGBs] with length as indicated;

c. Listed by a nationally recognized testing laboratory.

2.29 HAZARDOUS LOCATIONS

Electrical materials, equipment, and devices for installation in


hazardous locations, as defined by NFPA 70, shall be specifically
approved by Underwriters' Laboratories, Inc., or Factory Mutual for
particular "Class," "Division," and "Group" of hazardous locations
involved. Boundaries and classifications of hazardous locations shall be
as indicated. Equipment in hazardous locations shall comply with IEC
60079 (Electrical Installations in Hazardous Areas)

2.30 MANUFACTURER'S NAMEPLATE

Each item of equipment shall have a nameplate bearing the manufacturer's


name, address, model number, and serial number securely affixed in a
conspicuous place; the nameplate of the distributing agent will not be
acceptable.

2.31 FIELD FABRICATED NAMEPLATES

Provide laminated plastic nameplates for each equipment enclosure,


relay, switch, and device; as specified or as indicated on the
drawings. Each nameplate inscription shall identify the function and,
when applicable, the position. Minimum size of nameplates shall be 25 by
65 mm. Lettering shall be a minimum of 6.35 mm high normal block style.

2.32 WARNING SIGNS

Provide warning signs for flash protection in accordance with NFPA 70E
for switchboards, panelboards, industrial control panels, and motor
control centers that are in other than dwelling occupancies and are
likely to require examination, adjustment, servicing, or maintenance
while energized. Provide field installed signs to warn qualified persons
of potential electric arc flash hazards when warning signs are not
provided by the manufacturer. The marking shall be clearly visible to
qualified persons before examination, adjustment, servicing, or
maintenance of the equipment.

2.33 FIRESTOPPING MATERIALS

Provide firestopping around electrical penetrations in accordance.

2.34 WIREWAYS: Not Used

2.35 METERING: Not Used

2.36 METER BASE ONLY: Not Used

2.37 SURGE PROTECTIVE DEVICES

Provide parallel type surge protective devices which comply with IEC
60099 at the service entrance [, panelboards] Provide surge protectors
in a [ IP21_] enclosure per IEC Standards. Provide the following modes
of protection:

FOR SINGLE PHASE AND THREE PHASE WYE CONNECTED SYSTEMS-


Each phase to neutral ( L-N )

Page 19
Neutral to ground ( N-G )
Phase to ground ( L-G )

Surge protective devices at the service entrance shall have a minimum


surge current rating of 80,000 amperes per mode minimum and downstream
protectors shall be rated 40,000 amperes per mode minimum. The maximum
line to neutral (L-N) Suppressed Voltage Rating (SVR) shall be:

[750V for 400Y/230, three phase system]

The minimum MCOV (Maximum Continuous Operating Voltage) rating shall be:

[500/290V for 400Y/230V, three phase system]

EMI/RFI filtering shall be provided for each mode with the capability to
attenuate high frequency noise. Minimum attenuation shall be 20db.

2.38 FACTORY APPLIED FINISH

Electrical equipment shall have factory-applied painting systems which


shall, as a minimum, meet the requirements of TSE standards,
corrosion-resistance test and the additional requirements as specified
herein. Interior and exterior steel surfaces of equipment enclosures
shall be thoroughly cleaned and then receive a rust-inhibitive
phosphatizing or equivalent treatment prior to painting. Exterior
surfaces shall be free from holes, seams, dents, weld marks, loose scale
or other imperfections. Interior surfaces shall receive not less than
one coat of corrosion-resisting paint in accordance with the
manufacturer's standard practice. Exterior surfaces shall be primed,
filled where necessary, and given not less than two coats baked enamel
with semigloss finish. Equipment located indoors shall be ANSI Light
Gray,[ and equipment located outdoors shall be ANSI[ Light Gray][ Dark
Gray]]. Provide manufacturer's coatings for touch-up work and as
specified in paragraph FIELD APPLIED PAINTING.

2.39 SOURCE QUALITY CONTROL

2.39.1 Transformer Factory Tests

Submittal shall include routine factory transformer test results on each


transformer and also contain the results ofIEC "design" and "prototype"
tests that were made on transformers electrically and mechanically equal
to those specified.

2.40 COORDINATED POWER SYSTEM PROTECTION: Not Used

PART 3 EXECUTION

3.1 INSTALLATION

Electrical installations, including weatherproof and hazardous locations


and ducts, plenums and other air-handling spaces, shall conform to
requirements of NFPA 70 and IEEE C2 and to requirements specified herein.

3.1.1 Underground Service

Underground service conductors and associated conduit shall be


continuous from service entrance equipment to outdoor power system
connection.

3.1.2 Overhead Service: Not Used

Page 20
3.1.3 Hazardous Locations

Work in hazardous locations, as defined by NFPA 70, shall be performed


in strict accordance with NFPA 70 and IEC60079 for particular zone of
hazardous locations involved. Provide conduit and cable seals where
required by NFPA 70. Conduit shall have tapered threads.

3.1.4 Service Entrance Identification

Service entrance disconnect devices, switches, and enclosures shall be


labeled and identified as such.

3.1.4.1 Labels

Wherever work results in service entrance disconnect devices in more


than one enclosure, as permitted by NFPA 70, each enclosure, new and
existing, shall be labeled as one of several enclosures containing
service entrance disconnect devices. Label, at minimum, shall indicate
number of service disconnect devices housed by enclosure and shall
indicate total number of enclosures that contain service disconnect
devices. Provide laminated plastic labels conforming to paragraph FIELD
FABRICATED NAMEPLATES. Use lettering of at least 6.35 mm in height, and
engrave on black-on-white matte finish. Service entrance disconnect
devices in more than one enclosure, shall be provided only as permitted
by NFPA 70.

3.1.5 Wiring Methods

Provide insulated conductors installed in rigid steel conduit, IMC,


rigid nonmetallic conduit, or EMT, except where specifically indicated
or specified otherwise or required by NFPA 70 to be installed
otherwise. Grounding conductor shall be separate from electrical system
neutral conductor. Provide insulated green equipment grounding
conductor for circuit(s) installed in conduit and raceways. Minimum
conduit size shall be 16 mm in diameter for low voltage lighting and
power circuits. Vertical distribution in multiple story buildings shall
be made with metal conduit in fire-rated shafts. Metal conduit shall
extend through shafts for minimum distance of 150 mm. Conduit which
penetrates fire-rated walls, fire-rated partitions, or fire-rated floors
shall be firestopped.

3.1.5.1 Pull Wire

Install pull wires in empty conduits. Pull wire shall be plastic having
minimum 890-N force tensile strength. Leave minimum 915 mm of slack at
each end of pull wire.

3.1.5.2 Metal Clad Cable: Not Used

3.1.5.3 Armored Cable: Not Used

3.1.5.4 Flat Conductor Cable: Not Used

3.1.6 Conduit Installation

Unless indicated otherwise, conceal conduit under floor slabs and within
finished walls, ceilings, and floors. Keep conduit minimum 150 mm away
from parallel runs of flues and steam or hot water pipes. Install
conduit parallel with or at right angles to ceilings, walls, and
structural members where located above accessible ceilings and where
conduit will be visible after completion of project.

Page 21
3.1.6.1 Restrictions Applicable to Aluminum Conduit: Not Used

3.1.6.2 Restrictions Applicable to EMT

a. Do not install underground.

b. Do not encase in concrete, mortar, grout, or other cementitious


materials.

c. Do not use in areas subject to severe physical damage including but


not limited to equipment rooms where moving or replacing equipment
could physically damage the EMT.

d. Do not use in hazardous areas.

e. Do not use outdoors.

f. Do not use in fire pump rooms.

g. Do not use when the enclosed conductors must be shielded from the
effects of High-altitude Electromagnetic Pulse (HEMP).

3.1.6.3 Restrictions Applicable to Nonmetallic Conduit

a. PVC Schedule 40 and PVC Schedule 80

(1) Do not use in areas where subject to severe physical damage,


including but not limited to, mechanical equipment rooms,
electrical equipment rooms, hospitals, power plants, missile
magazines, and other such areas.

(2) Do not use in hazardous (classified) areas.

(3) Do not use in fire pump rooms.

(4) Do not use in penetrating fire-rated walls or partitions, or


fire-rated floors.

(5) Do not use above grade, except where allowed in this section
for rising through floor slab or indicated otherwise.

(6) Do not use when the enclosed conductors must be shielded from
the effects of High-altitude Electromagnetic Pulse (HEMP).

b. Electrical Nonmetallic Tubing: Not Used

3.1.6.4 Restrictions Applicable to Flexible Conduit

Use only as specified in paragraph FLEXIBLE CONNECTIONS. Do not use


when the enclosed conductors must be shielded from the effects of
High-altitude Electromagnetic Pulse (HEMP).

3.1.6.5 Service Entrance Conduit, Overhead. Not Used

3.1.6.6 Service Entrance Conduit, Underground

PVC, Type-EPC 40, galvanized rigid steel or steel IMC. Underground


portion shall be encased in minimum of 75 mm of concrete and shall be
installed minimum 460 mm below slab or grade.

3.1.6.7 Underground Conduit Other Than Service Entrance

Page 22
Plastic-coated rigid steel; plastic-coated steel IMC; PVC, Type EPC-40.
Convert nonmetallic conduit, other than PVC Schedule 40 or 80, to
plastic-coated rigid, or IMC, steel conduit before rising through floor
slab.] Plastic coating shall extend minimum 150 mm above floor.

3.1.6.8 Conduit Interior to Buildings for 400 Hz Circuits: Not Used

3.1.6.9 Conduit for Circuits Rated Greater Than 600 Volts: Not Used

3.1.6.10 Conduit Installed Under Floor Slabs

Conduit run under floor slab shall be located a minimum of [305] mm


below the vapor barrier. Seal around conduits at penetrations thru
vapor barrier.

3.1.6.11 Conduit Through Floor Slabs

Where conduits rise through floor slabs, curved portion of bends shall
not be visible above finished slab.

3.1.6.12 Conduit Installed in Concrete Floor Slabs

[Rigid steel; steel IMC; fiberglass, or PVC, Type EPC-40.] Locate so as


not to adversely affect structural strength of slabs. Install conduit
within middle one-third of concrete slab.[ Do not stack conduits.]
Space conduits horizontally not closer than three diameters, except at
cabinet locations. Curved portions of bends shall not be visible above
finish slab. Increase slab thickness as necessary to provide minimum 25
mm cover over conduit. Where embedded conduits cross building and/or
expansion joints, provide suitable watertight expansion/deflection
fittings and bonding jumpers. Expansion/deflection fittings shall allow
horizontal and vertical movement of raceway. Conduit larger than 27 mm
trade size shall be parallel with or at right angles to main
reinforcement; when at right angles to reinforcement, conduit shall be
close to one of supports of slab.[ Where nonmetallic conduit is used,
raceway shall be converted to plastic coated rigid steel or plastic
coated steel IMC before rising above floor, unless specifically
indicated.]

3.1.6.13 Stub-Ups

Provide conduits stubbed up through concrete floor for connection to


free-standing equipment with adjustable top or coupling threaded inside
for plugs, set flush with finished floor. Extend conductors to
equipment in rigid steel conduit, except that flexible metal conduit may
be used 150 mm above floor. Where no equipment connections are made,
install screwdriver-operated threaded flush plugs in conduit end.

3.1.6.14 Conduit Support

Support conduit by pipe straps, wall brackets, hangers, or ceiling


trapeze. Fasten by wood screws to wood; by toggle bolts on hollow
masonry units; by concrete inserts or expansion bolts on concrete or
brick; and by machine screws, welded threaded studs, or spring-tension
clamps on steel work. Threaded C-clamps may be used on rigid steel
conduit only. Do not weld conduits or pipe straps to steel structures.
Load applied to fasteners shall not exceed one-fourth proof test load.
Fasteners attached to concrete ceiling shall be vibration resistant and
shock-resistant. Holes cut to depth of more than 40 mm in reinforced
concrete beams or to depth of more than 20 mm in concrete joints shall
not cut main reinforcing bars. Fill unused holes. In partitions of
light steel construction, use sheet metal screws. In suspended-ceiling

Page 23
construction, run conduit above ceiling. Do not support conduit by
ceiling support system. Conduit and box systems shall be supported
independently of both (a) tie wires supporting ceiling grid system, and
(b) ceiling grid system into which ceiling panels are placed.
Supporting means shall not be shared between electrical raceways and
mechanical piping or ducts. Installation shall be coordinated with
above-ceiling mechanical systems to assure maximum accessibility to all
systems. Spring-steel fasteners may be used for lighting branch circuit
conduit supports in suspended ceilings in dry locations.[ Support
exposed risers in wire shafts of multistory buildings by U-clamp hangers
at each floor level and at 3050 mm maximum intervals.] Where conduit
crosses building expansion joints, provide suitable[ watertight]
expansion fitting that maintains conduit electrical continuity by
bonding jumpers or other means. For conduits greater than 63 mm inside
diameter, provide supports to resist forces of 0.5 times the equipment
weight in any direction and 1.5 times the equipment weight in the
downward direction.

3.1.6.15 Directional Changes in Conduit Runs

Make changes in direction of runs with symmetrical bends or cast-metal


fittings. Make field-made bends and offsets with hickey or
conduit-bending machine. Do not install crushed or deformed conduits.
Avoid trapped conduits. Prevent plaster, dirt, or trash from lodging in
conduits, boxes, fittings, and equipment during construction. Free
clogged conduits of obstructions.

3.1.6.16 Locknuts and Bushings

Fasten conduits to sheet metal boxes and cabinets with two locknuts
where required by NFPA 70, where insulated bushings are used, and where
bushings cannot be brought into firm contact with the box; otherwise,
use at least minimum single locknut and bushing. Locknuts shall have
sharp edges for digging into wall of metal enclosures. Install bushings
on ends of conduits, and provide insulating type where required by
NFPA 70.

3.1.6.17 Flexible Connections

Provide flexible steel conduit between 915 and 1830 mm in length for
recessed and semirecessed lighting fixtures[; for equipment subject to
vibration, noise transmission, or movement; and for motors]. Install
flexible conduit to allow 20 percent slack. Minimum flexible steel
conduit size shall be 16 mm diameter. Provide liquidtight flexible[
nonmetallic] conduit in wet and damp locations[ and in fire pump rooms]
for equipment subject to vibration, noise transmission, movement or
motors. Provide separate ground conductor across flexible connections.

3.1.6.18 Telecommunications and Signal System Pathway

Install telecommunications pathway in accordance with TIA-569.

a. Horizontal Pathway: Telecommunications pathways from the work area


to the telecommunications room shall be installed and cabling length
requirements in accordance with TIA-568-C.1. Size conduits and
cable trays in accordance with TIA-569[ and][ as indicated].

b. Backbone Pathway: Telecommunication pathways from the


telecommunications entrance facility to telecommunications rooms,
and, telecommunications equipment rooms (backbone cabling) shall be
installed in accordance with TIA-569. Size conduits[, wireways][,
and cable trays] for telecommunications risers in accordance with

Page 24
TIA-569[ and][ as indicated].

3.1.6.19 Community Antenna Television (CATV) System Conduits

Install a system of CATV wire-supporting structures (pathway),


including: outlet boxes, conduits with pull wires[ wireways,][ cable
trays,] and other accessories for CATV outlets and pathway in accordance
with TIA-569. [Distribution system shall be star topology with empty
conduit and pullwire from each outlet box to the telecommunications room
and empty conduit and pullwire from each telecommunications room to the
headend equipment location][Distribution system shall be star topology
with empty conduit and pullwire from each outlet to the headend
equipment location].

3.1.7 Busway Installation: Not Used

3.1.8 Cable Tray Installation

[Install and ground in accordance with NFPA 70. Install cable trays
parallel with or at right angles to ceilings, walls, and structural
members. Support[ in accordance with manufacturer recommendations but
at not more than [1830] mm intervals]. Adjacent cable tray sections
shall be bonded together by connector plates of an identical type as the
cable tray sections. For grounding of cable tray system provide No. 2
AWG bare copper wire throughout cable tray system, and bond to each
section, except use No. 1/0 aluminum wire if cable tray is aluminum.
Terminate cable trays 255 mm from both sides of smoke and fire
partitions. Conductors run through smoke and fire partitions shall be
installed in 103 mm rigid steel conduits with grounding bushings,
extending 305 mm beyond each side of partitions. Seal conduit on both
ends to maintain smoke and fire ratings of partitions. Penetrations
shall be firestopped in accordance with Section 07 84 00, FIRESTOPPING.
Provide supports to resist forces of 0.5 times the equipment weight in
any direction and 1.5 times the equipment weight in the downward
direction. ]

3.1.9 Telecommunications Cable Support Installation: Not Used

3.1.10 Boxes, Outlets, and Supports

Provide boxes in wiring and raceway systems wherever required for


pulling of wires, making connections, and mounting of devices or
fixtures. Boxes for metallic raceways shall be cast-metal, hub-type
when located in wet locations, when surface mounted on outside of
exterior surfaces,[ when surface mounted on interior walls exposed up to
2135 mm above floors and walkways,][ or when installed in hazardous
areas] and when specifically indicated. Boxes in other locations shall
be sheet steel, except that aluminum boxes may be used with aluminum
conduit, and nonmetallic boxes may be used with nonmetallic[ sheathed
cable] conduit system. Each box shall have volume required by NFPA 70
for number of conductors enclosed in box. Boxes for mounting lighting
fixtures shall be minimum 100 mm square, or octagonal, except that
smaller boxes may be installed as required by fixture configurations, as
approved. Boxes for use in masonry-block or tile walls shall be
square-cornered, tile-type, or standard boxes having square-cornered,
tile-type covers. Provide gaskets for cast-metal boxes installed in wet
locations and boxes installed flush with outside of exterior surfaces.
Provide separate boxes for flush or recessed fixtures when required by
fixture terminal operating temperature; fixtures shall be readily
removable for access to boxes unless ceiling access panels are
provided. Support boxes and pendants for surface-mounted fixtures on
suspended ceilings independently of ceiling supports. Fasten boxes and

Page 25
supports with wood screws on wood, with bolts and expansion shields on
concrete or brick, with toggle bolts on hollow masonry units, and with
machine screws or welded studs on steel.[ Threaded studs driven in by
powder charge and provided with lockwashers and nuts[ or nail-type nylon
anchors] may be used in lieu of wood screws, expansion shields, or
machine screws.] In open overhead spaces, cast boxes threaded to
raceways need not be separately supported except where used for fixture
support; support sheet metal boxes directly from building structure or
by bar hangers. Where bar hangers are used, attach bar to raceways on
opposite sides of box, and support raceway with approved-type fastener
maximum 610 mm from box. When penetrating reinforced concrete members,
avoid cutting reinforcing steel.

3.1.10.1 Boxes

Boxes for use with raceway systems shall be minimum 40 mm deep, except
where shallower boxes required by structural conditions are approved.
Boxes for other than lighting fixture outlets shall be minimum 100 mm
square, except that 100 by 50 mm boxes may be used where only one
raceway enters outlet. Telecommunications outlets shall be a minimum of
[ 100 mm square by 54 mm deep][ 120 mm square by 54 mm deep][, except
for [wall mounted telephones] [and] [outlet boxes for handicap telephone
stations]]. Mount outlet boxes flush in finished walls.

3.1.10.2 Pull Boxes

Construct of at least minimum size required by NFPA 70[ of code-gauge


aluminum or galvanized sheet steel,][ and][ compatible with nonmetallic
raceway systems,] except where cast-metal boxes are required in
locations specified herein. Provide boxes with screw-fastened covers.
Where several feeders pass through common pull box, tag feeders to
indicate clearly electrical characteristics, circuit number, and panel
designation.

3.1.10.3 Extension Rings

Extension rings are not permitted for new construction. Use only on
existing boxes in concealed conduit systems where wall is furred out for
new finish.

3.1.11 Mounting Heights

Mount panelboards,[ enclosed] circuit breakers,[ motor controller] and


disconnecting switches so height of operating handle at its highest
position is maximum 1980 mm above floor. Mount lighting switches[ 1220
mm above finished floor]. Mount receptacles[ and telecommunications
outlets] 460 mm above finished floor[, unless otherwise indicated].
Mount other devices as indicated.][ Measure mounting heights of wiring
devices and outlets[ in non-hazardous areas ]to center of device or
outlet.][ Measure mounting heights of receptacle outlet boxes in the[
hazardous area][ 600mm ] to the bottom of the outlet box.]

3.1.12 Nonmetallic Sheathed Cable Installation

Where possible, install cables concealed behind ceiling or wall finish.


Thread cables through holes bored on approximate centerline of wood
members; notching of end surfaces is not permitted. Provide sleeves
through concrete or masonry for threading cables. Install exposed
cables parallel to or at right angles to walls or structural members.
Protect exposed nonmetallic sheathed cables less than 1220 mm above
floors from mechanical injury by installation in conduit or tubing.
When cable is used in metal stud construction, insert plastic stud

Page 26
grommets in studs at each point through which cable passes, prior to
installation of cable.

3.1.13 Mineral Insulated, Metal Sheathed (Type MI) Cable Installation:


Not Used

3.1.14 Conductor Identification

Provide conductor identification within each enclosure where tap,


splice, or termination is made. For conductors No. 6 AWG and smaller
diameter, color coding shall be by factory-applied, color-impregnated
insulation. For conductors No. 25mm2 and larger diameter, color coding
shall be by plastic-coated, self-sticking markers; colored nylon cable
ties and plates; or heat shrink-type sleeves.

3.1.14.1 Marking Strips

White or other light-colored plastic marking strips, fastened by screws


to each terminal block, shall be provided for wire designations. The
wire numbers shall be made with permanent ink. The marking strips shall
be reversible to permit marking both sides, or two marking strips shall
be furnished with each block. Marking strips shall accommodate the two
sets of wire numbers. Each device to which a connection is made shall
be assigned a device designation in accordance with NEMA ICS 1 and each
device terminal to which a connection is made shall be marked with a
distinct terminal marking corresponding to the wire designation used on
the Contractor's schematic and connection diagrams. The wire (terminal
point) designations used on the Contractor's wiring diagrams and printed
on terminal block marking strips may be according to the Contractor's
standard practice; however, additional wire and cable designations for
identification of remote (external) circuits shall be provided for the
Government's wire designations.Prints of the marking strips drawings
submitted for approval will be so marked and returned to the Contractor
for addition of the designations to the terminal strips and tracings,
along with any rearrangement of points required.

3.1.15 Splices

Make splices in accessible locations. Make splices in conductors 6mm2


and smaller diameter with insulated, pressure-type connector. Make
splices in conductors 10mm2 and larger diameter with solderless
connector, and cover with insulation material equivalent to conductor
insulation.

3.1.15.1 Splices of Aluminum Conductors: Not Used

3.1.16 Terminating Aluminum Conductors: Not Used

3.1.17 Covers and Device Plates

Install with edges in continuous contact with finished wall surfaces


without use of mats or similar devices. Plaster fillings are not
permitted. Install plates with alignment tolerance of 0.58 mm. Use of
sectional-type device plates are not permitted. Provide gasket for
plates installed in wet locations.

3.1.18 Electrical Penetrations

Seal openings around electrical penetrations through fire


resistance-rated walls, partitions, floors, or ceilings in accordance
with Section 07 84 00 FIRESTOPPING.

Page 27
3.1.19 Grounding and Bonding

Provide In accordance with NFPA 70[ and NFPA 780]. Ground exposed,
non-current-carrying metallic parts of electrical equipment, metallic
raceway systems, grounding conductor in metallic and nonmetallic
raceways, telecommunications system grounds, [grounding conductor of
nonmetallic sheathed cables, ]and neutral conductor of wiring systems.[
Make ground connection at main service equipment, and extend grounding
conductor to point of entrance of metallic water service. Make
connection to water pipe by suitable ground clamp or lug connection to
plugged tee. If flanged pipes are encountered, make connection with lug
bolted to street side of flanged connection. Supplement metallic water
service grounding system with additional made electrode in compliance
with NFPA 70.][ Make ground connection to driven ground rods on
exterior of building.][ Interconnect all grounding media in or on the
structure to provide a common ground potential. This shall include
lightning protection, electrical service, telecommunications system
grounds, as well as underground metallic piping systems. Use main size
lightning conductors for interconnecting these grounding systems to the
lightning protection system.] Where ground fault protection is
employed, ensure that connection of ground and neutral does not
interfere with correct operation of fault protection.

3.1.19.1 Ground Rods

Provide cone pointed ground rods. The resistance to ground shall be


measured using the fall-of-potential method described in IEEE 81. The
maximum resistance of a driven ground shall not exceed 25 ohms under
normally dry conditions. If this resistance cannot be obtained with a
single rod, additional rods not less than 1830 mm on centers,. If the
resultant resistance exceeds 25 ohms measured not less than 48 hours
after rainfall, notify the Contracting Officer who will decide on the
number of ground rods to add.

3.1.19.2 Grounding Connections

Make grounding connections which are buried or otherwise normally


inaccessible,[ excepting specifically those connections for which access
for periodic testing is required,] by exothermic weld or compression
connector.

a. Make exothermic welds strictly in accordance with the weld


manufacturer's written recommendations. Welds which are "puffed up"
or which show convex surfaces indicating improper cleaning are not
acceptable. Mechanical connectors are not required at exothermic
welds.

b. Make compression connections using a hydraulic compression tool to


provide the correct circumferential pressure. Tools and dies shall
be as recommended by the manufacturer. An embossing die code or
other standard method shall provide visible indication that a
connector has been adequately compressed on the ground wire.

3.1.19.3 Ground Bus

A copper ground bus shall be provided in the electrical equipment rooms


as indicated. Noncurrent-carrying metal parts of[ transformer neutrals
and other electrical][ electrical] equipment shall be effectively
grounded by bonding to the ground bus. The ground bus shall be bonded
to both the entrance ground, and to a ground rod or rods as specified
above having the upper ends terminating approximately 100 mm above the
floor. Connections and splices shall be of the brazed, welded, bolted,

Page 28
or pressure-connector type, except that pressure connectors or bolted
connections shall be used for connections to removable equipment.[ For
raised floor equipment rooms in computer and data processing centers, a
minimum of 4, one at each corner, ground buses shall be provided and
connected to the building grounding system. Connections shall be bolted
type in lieu of thermoweld, so they can be changed as required by
additions and/or alterations.]

3.1.19.4 Resistance

Maximum resistance-to-ground of grounding system shall not exceed[ 5]


ohms under dry conditions. Where resistance obtained exceeds[ 5] ohms,
contact Contracting Officer for further instructions.

3.1.19.5 Telecommunications System: Not Used

3.1.20 Equipment Connections

Provide power wiring for the connection of motors and control equipment
under this section of the specification. Except as otherwise
specifically noted or specified, automatic control wiring, control
devices, and protective devices within the control circuitry are not
included in this section of the specifications but shall be provided
under the section specifying the associated equipment.

3.1.21 Elevator: Not Used

3.1.22 Government-Furnished Equipment

Contractor[ shall rough-in for Government-furnished equipment][ shall


make connections to Government-furnished equipment] to make equipment
operate as intended, including providing miscellaneous items such as
plugs, receptacles, wire, cable, conduit, flexible conduit, and outlet
boxes or fittings.

3.1.23 Repair of Existing Work

Repair of existing work[, demolition, and modification of existing


electrical distribution systems] shall be performed as follows:

3.1.23.1 Workmanship

Lay out work in advance. Exercise care where cutting, channeling,


chasing, or drilling of floors, walls, partitions, ceilings, or other
surfaces is necessary for proper installation, support, or anchorage of
conduit, raceways, or other electrical work. Repair damage to
buildings, piping, and equipment using skilled craftsmen of trades
involved.

3.1.23.2 Existing Concealed Wiring to be Removed

Existing concealed wiring to be removed shall be disconnected from its


source. Remove conductors; cut conduit flush with floor, underside of
floor, and through walls; and seal openings.

3.1.23.3 Removal of Existing Electrical Distribution System

Removal of existing electrical distribution system equipment shall


include equipment's associated wiring, including conductors, cables,
exposed conduit, surface metal raceways, boxes, and fittings,[ back to
equipment's power source] as indicated.

Page 29
3.1.23.4 Continuation of Service

Maintain continuity of existing circuits of equipment to remain.


Existing circuits of equipment shall remain energized. Circuits which
are to remain but were disturbed during demolition shall have circuits
wiring and power restored back to original condition.

3.1.24 Watthour Meters: Not Used

3.1.25 Surge Protective Devices

Connect the surge protective devices in parallel to the power source,


keeping the conductors as short and straight as practically possible.

3.2 FIELD FABRICATED NAMEPLATE MOUNTING

Provide number, location, and letter designation of nameplates as


indicated. Fasten nameplates to the device with a minimum of two
sheet-metal screws or two rivets.

3.3 WARNING SIGN MOUNTING

Provide the number of signs required to be readable from each accessible


side. Space the signs in accordance with NFPA 70E.

3.4 FIELD APPLIED PAINTING

Paint electrical equipment as required to match finish of adjacent


surfaces or to meet the indicated or specified safety criteria.
[Painting shall be as specified in Section 09 90 00 PAINTS AND
COATINGS.][Where field painting of enclosures for panelboards, load
centers or the like is specified to match adjacent surfaces, to correct
damage to the manufacturer's factory applied coatings, or to meet the
indicated or specified safety criteria, provide manufacturer's
recommended coatings and apply in accordance to manufacturer's
instructions.]

3.5 FIELD QUALITY CONTROL

Furnish test equipment and personnel and submit written copies of test
results. Give Contracting Officer[ 5] working days notice prior to[
each] test[s].

3.5.1 Devices Subject to Manual Operation

Each device subject to manual operation shall be operated at least five


times, demonstrating satisfactory operation each time.

3.5.2 600-Volt Wiring Test

Test wiring rated 600 volt and less to verify that no short circuits or
accidental grounds exist. Perform insulation resistance tests on wiring
16mm2 and larger diameter using instrument which applies voltage of
approximately 500 volts to provide direct reading of resistance.
Minimum resistance shall be 250,000 ohms.

3.5.3 Transformer Tests: Not Used

3.5.4 Ground-Fault Receptacle Test

Test ground-fault receptacles with a "load" (such as a plug in light) to

Page 30
verify that the "line" and "load" leads are not reversed.

3.5.5 Grounding System Test

Test grounding system to ensure continuity, and that resistance to


ground is not excessive. Test each ground rod for resistance to ground
before making connections to rod; tie grounding system together and test
for resistance to ground. Make resistance measurements in dry weather,
not earlier than 48 hours after rainfall. Submit written results of each
test to Contracting Officer, and indicate location of rods as well as
resistance and soil conditions at time measurements were made.

-- End of Section --

Page 31
MOTOR CONTROL CENTERS, SWITCHBOARDS AND PANELBOARDS
10/07

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the


extent referenced. The publications are referred to within the text by
the basic designation only.

IEC 60227 PVC Insulated Cables

IEC 60502 Power Cables With Extruded Insulation

IEC 61439-1 Power Switchgear and Control Gear


assemblies: General Rules

IEC 61439-2 Power Switchgear and Control Assemlies

IEC 61439-3 Distribution Boards

IEC 60099 Surge Arrestors

IEC 60364 Electrical Installations in Buildings

IEC 60947 Standards for Low Voltage Switchgear and


Control Gear

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2007) National Electrical Code - 2008


Edition

As well as the above listed publications and standards, other applicable


ASTM, BS, DIN, EN or equal TS-EN publications may also be used for the
subject work. Under such circumstances English versions of the
publications shall be furnished to the Contracting Officer for his/her
review and approval.

1.2 SYSTEM DESCRIPTION

These specifications include the design, fabrication, assembly, wiring,


testing, and delivery of the items of equipment and accessories and
spare parts listed in the Schedule and shown on the drawings.

1.2.1 Rules

The equipment shall conform to the requirements of NFPA 70 unless more


stringent requirements are indicated herein or shown. NEMA rated and UL
listed equipment has been specified when available. The Contractor shall
immediately notify the Contracting Officer of any requirements of the
specifications or Contractor proposed materials or assemblies that do
not comply with UL or NEMA. International Electrotechnical Commission
(IEC) rated equipment will be considered an acceptable alternative to
specified NEMA ratings.

Page 1
1.2.2 Coordination

The general arrangement of the motor control centers, switchboards and


panelboards is shown on the contract drawings. Any modifications of the
equipment arrangement or device requirements as shown on the drawings
shall be subject to the approval of the Contracting Officer. If any
conflicts occur necessitating departures from the drawings, details of
and reasons for departures shall be submitted and approved prior to
implementing any change. All equipment shall be completely assembled at
the factory. The motor control centers and switchboards may be
disassembled into sections, if necessary, for convenience of handling,
shipping, and installation.

1.2.3 Standard Products

Material and equipment shall be standard products of a manufacturer


regularly engaged in their manufacture and shall essentially duplicate
items that have been in satisfactory use for at least 2 years prior to
bid opening. All materials shall conform to the requirements of these
specifications. Materials shall be of high quality, free from defects
and imperfections, of recent manufacture, and of the classification and
grades designated. All materials, supplies, and articles not
manufactured by the Contractor shall be the products of other recognized
reputable manufacturers. If the Contractor desires for any reason to
deviate from the standards designated in these specifications, he shall,
after award, submit a statement of the exact nature of the deviation,
and shall submit, for the approval of the Contracting Officer, complete
specifications for the materials which he proposes to use.

1.2.4 Nameplates

Nameplates shall be made of laminated sheet plastic or of anodized


aluminum approximately 4 mm thick, engraved to provide white letters on
a black background. The nameplates shall be fastened to the panels in
proper positions with anodized round-head screws. Lettering shall be
minimum 13 mm high. Nameplate designations shall be in accordance with
lists on the drawings, and as a minimum shall be provided for the
following equipment:

a. Motor Control Centers

b. Individual items of equipment mounted in the Motor Control


Centers

c. Switchboards

d. Individually-mounted circuit breakers in Switchboard]

e. Group-mounted circuit breakers in Switchboard]

f. Panelboards

g. Individually-mounted circuit breakers in Panelboard]

Equipment of the withdrawal type shall be provided with nameplates


mounted on the removable equipment in locations visible when the
equipment is in place.

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;


submittals not having a "G" designation are for The following shall be

Page 2
submitted in accordance with the provisions of the Contract.

SD-02 Shop Drawings

Drawings; G,
Shop Drawings; G,

The Contractor shall, submit for the approval of the


Contracting Officer four (4) copies of outline drawings of all
equipment to be furnished under this contract, together with
weights and overall dimensions. Drawings shall show the general
arrangement and overall dimensions of the motor control centers,
switchboards, and panelboards.These drawings shall show space
requirements, details of any floor supports to be embedded in
concrete and provisions for conduits for external cables.

Motor Control Centers; G,

The Contractor shall, submit for the approval of the


Contracting Officer four (4) copies of electrical equipment
drawings. The NEMA Class IIS motor control center drawings
shall include a connection diagram with wire designations and
schematic diagrams to illustrate operation of associated motor
unit controls. An individual wiring diagram for each motor
control center shall be submitted. A single-line diagram,
equipment list and nameplate schedule shall be provided for each
motor control center.

Switchboards; G,
Panelboards; G,

The Contractor shall, submit for the approval of the


Contracting Officer four (4) copies of electrical equipment
drawings. A single-line diagram, equipment list and nameplate
schedule shall be provided for each switchboard and panelboard.

SD-03 Product Data

Equipment; G,

The Contractor shall submit for approval

1.4 DELIVERY, STORAGE, AND HANDLING

The equipment shall be shipped as completely assembled and wired as


feasible so as to require a minimum of installation work. Each shipping
section shall be properly match marked to facilitate reassembly, and
shall be provided with removable lifting channels with eye bolts for
attachment of crane slings to facilitate lifting and handling. Any
relay or other device which cannot withstand the hazards of shipment
when mounted in place on the equipment shall be carefully packed and
shipped separately. These devices shall be marked with the number of
the panel which they are to be mounted on and fully identified. All
finished painted surfaces and metal work shall be wrapped suitably or
otherwise protected from damage during shipment. All parts shall be
prepared for shipment so that slings for handling may be attached
readily while the parts are in a railway car or transport truck. All
spare parts and accessories shall be carefully packaged and clearly
marked.

1.5 MAINTENANCE

Page 3
1.5.1 Accessories and Tools

A complete set of accessories and special tools unique to equipment


provided and required for erecting, handling, dismantling, testing and
maintaining the apparatus shall be furnished by the Contractor.

1.5.2 Spare Parts

Spare parts shall be furnished as specified below. All spare parts


shall be of the same material and workmanship, shall meet the same
requirements, and shall be interchangeable with the corresponding
original parts furnished.

a. 2 - Fuses of each type and size.

b. 1 - Circuit breaker auxiliary switch.

c. 2 - Operating coils for each size ac contactor.

d. 1 - Operating coil for each size dc contactor.

e. 2 - Complete sets of 3-pole stationary and moving contact


assemblies for each size ac contactor.

f. 1 - Complete set of 2-pole stationary and moving contact


assemblies for each size dc contactor.

g. 3 - Contactor overload relays of each type and rating, each


relay with a complete set of contact blocks.

h. 1 - spare set of heater elements for each heater rating provided.

i. 2 - Indicating lamp assemblies of each type.

k. 1 - Control relay of each type and rating.

l. 1 - Contactor auxiliary contact of each type.

m. 4 - One quart containers of finish paint for indoor equipment.

n. 2 - One quart containers of the paint used for the exterior


surfaces of outdoor equipment.

o. 4 - Keys for motor control center door lock.

PART 2 PRODUCTS

2.1 CONNECTIONS

All bolts, studs, machine screws, nuts, and tapped holes shall be in
accordance with ASME B1.1. The sizes and threads of all conduit and
fittings, tubing and fittings, and connecting equipment shall be in
accordance with ASME B1.20.1. All ferrous fasteners shall have
rust-resistant finish and all bolts and screws shall be equipped with
approved locking devices. Manufacturer's standard threads and
construction may be used on small items which, in the opinion of the
Contracting Officer, are integrally replaceable, except that threads for
external connections to these items shall meet the above requirements.

2.2 MOLDED CASE CIRCUIT BREAKERS

Page 4
Molded case circuit breakers shall conform to the applicable
requirements of NEMA AB 1 and UL 489 and IEC 60947. The circuit
breakers shall be manually-operated, shall be quick-make, quick-break,
common trip type, and shall be of automatic-trip type unless otherwise
specified or indicated on the drawings. All poles of each breaker shall
be operated simultaneously by means of a common handle. The operating
handles shall clearly indicate whether the breakers are in "On," "Off,"
or "Tripped" position and shall have provisions for padlocking in the
"Off" position. Personnel safety line terminal shields shall be
provided for each breaker. The circuit breakers shall be products of
only one manufacturer, and shall be interchangeable when of the same
frame size. Where indicated on the drawings, circuit breakers shall be
provided with shunt trip devices. The contacts shall be suitable for 125
volts dc and shall reset when the breaker is reset.]

2.2.1 Trip Units

Except as otherwise noted, the circuit breakers, of frame sizes and the
trip unit ratings as shown on the drawings, shall be provided with
combination thermal and instantaneous magnetic or solid state trip
units. The Government reserves the right to change the indicated trip
ratings, within frame limits, of the trip devices at the time the shop
drawings are submitted for approval. The breaker trip units shall be
interchangeable and the instantaneous magnetic trip units shall be
adjustable on frame sizes larger than 150 amperes. Nonadjustable
instantaneous magnetic trip units shall be set at approximately 10 times
the continuous current ratings of the circuit breakers.

2.2.2 380-Volt AC Circuits

Circuit breakers for 380-volt or 220/380-volt ac circuits shall be rated


600 volts ac, and shall have minimum interrupting capacity of 10,000
symmetrical amperes at 380 volts ac.

2.2.3 120/240-Volt AC Circuits: Not Used

2.2.4 125-Volt DC Circuits: Not Used

2.3 WIRING

All control wire shall be stranded tinned copper switchboard wire with
600-volt flame-retardant insulation meeting IEC 60502 standards
Current transformer secondary leads shall be not smaller than No. 6mm2.
The minimum size of control wire shall be No. 14 AWG. Power wiring for
380 volt circuits and below shall be of the same type as control wiring
and the minimum size shall be 2.5mm2. Special attention shall be given
to wiring and terminal arrangement on the terminal blocks to permit the
individual conductors of each external cable to be terminated on
adjacent terminal points.

2.4 TERMINAL BLOCKS

Control circuit terminal blocks for control wiring shall be molded or


fabricated type with barriers, rated not less than 600 volts. The
terminals shall be removable binding, fillister or washer head screw
type, or of the stud type with contact and locking nuts. The terminals
shall be not less than No. 10 in size and shall have sufficient length
and space for connecting at least two indented terminals for 10 AWG
conductors to each terminal. The terminal arrangement shall be subject
to the approval of the Contracting Officer and not less than four (4)
spare terminals or 10 percent, whichever is greater, shall be provided
on each block or group of blocks. Modular, pull apart, terminal blocks

Page 5
will be acceptable provided they are of the channel or rail-mounted
type. The Contractor shall submit data showing that the proposed
alternate will accommodate the specified number of wires, are of
adequate current-carrying capacity, and are constructed to assure
positive contact between current-carrying parts.

2.4.1 Types of Terminal Blocks

2.4.1.1 Short-Circuiting Type

Short-circuiting type terminal blocks shall be furnished for all current


transformer secondary leads and shall have provision for shorting
together all leads from each current transformer without first opening
any circuit. Terminal blocks shall meet the requirements of paragraph
CONTROL CIRCUIT TERMINAL BLOCKS above.

2.4.1.2 Load Type

Load terminal blocks rated not less than 600 volts and of adequate
capacity shall be provided for the conductors for NEMA Size 3 and
smaller motor controllers and for other power circuits except those for
feeder tap units. The terminals shall be of either the stud type with
contact nuts and locking nuts or of the removable screw type, having
length and space for at least two indented terminals of the size
required on the conductors to be terminated. For conductors rated more
than 50 amperes, screws shall have hexagonal heads. Conducting parts
between connected terminals shall have adequate contact surface and
cross-section to operate without overheating. Each connected terminal
shall have the circuit designation or wire number placed on or near the
terminal in permanent contrasting color.

2.4.2 Marking Strips

White or other light-colored plastic marking strips, fastened by screws


to each terminal block, shall be provided for wire designations. The
wire numbers shall be made with permanent ink. The marking strips shall
be reversible to permit marking both sides, or two marking strips shall
be furnished with each block. Marking strips shall accommodate the two
sets of wire numbers. Each device to which a connection is made shall
be assigned a device designation in accordance with NEMA ICS 1 and each
device terminal to which a connection is made shall be marked with a
distinct terminal marking corresponding to the wire designation used on
the Contractor's schematic and connection diagrams. The wire (terminal
point) designations used on the Contractor's wiring diagrams and printed
on terminal block marking strips may be according to the Contractor's
standard practice; however, additional wire and cable designations for
identification of remote (external) circuits shall be provided for the
Government's wire designations.Prints of drawings submitted for
approval will be so marked and returned to the Contractor for addition
of the designations to the terminal strips and tracings, along with any
rearrangement of points required.

2.5 SPACE HEATERS

Space heaters shall be provided where indicated on the drawings and


shall be controlled using an adjustable 10 to 35 degrees C thermostat,
magnetic contactor, and a molded-case circuit breaker. The space heaters
shall be 250-watt, 240 volt strip elements operated at 220 volts and
shall be supplied from the motor control center bus. The contactors
shall be open type, electrically-held, rated 30 amperes, 2-pole, with
220-volt ac coils.

Page 6
2.6 MOTOR CONTROL CENTERS

Each motor control center shall be designed for operation on 380-volts


ac, 3-phase, 50-Hz system, and the equipment shall conform to all the
applicable requirements of IEC 61439-1. .

2.6.1 Enclosures

Each motor control center shall consist of the required number of


vertical sections of 2250 mm nominal height, bolted together, with steel
channel sills and suitable for mounting against a wall. Vertical section
shall be 510 mm deep and buses, control wiring, control transformers,
small power transformers, terminal blocks, line terminals, cable
supports, and clamps shall be accessible from the front. Enclosure shall
be NEMA Type. The control centers shall be fabricated from smooth select
steel sheets shaped and reinforced to form rigid free-standing
structures. Metal thickness for enclosures shall be not less than 2mm
without exception. Each structure shall be designed for addition of
future sections required. Individual compartments shall be isolated from
adjacent compartments.

2.6.1.1 Unit Compartments

Each operating unit shall contain equipment as shown on the drawings,


mounted in an individual cell. The unit assembly, except main circuit
breakers, panelboards and auxiliary control devices, shall be drawout
type removed from the front, without rear access or disturbing other
units in the control center assembly. All drawout type unit assemblies
shall have positive guide rail system to ensure alignment of connection
to vertical bus. Units shall be mechanically interlocked with the door
to prevent removal while in the energized position. Each removable unit
shall have provision for padlocking in a position in which it is
disconnected from the vertical bus although not removed from the
stationary structure. All ventilating openings shall be provided with
corrosion-resistant insect-proof screens on the inside. Bus closing
plugs shall be provided for all unused openings in vertical bus barriers.

2.6.1.2 Motor Control Center Doors and Covers

Each unit compartment, including blank compartments for future use,


shall be provided with either a flange-formed or a rolled-edge door.
Each door shall be mounted on fully-concealed or continuous full-length
piano-type hinges and shall be provided with positive fasteners. Door
sag shall be prevented by proper alignment of hinges made of
sufficiently strong material. The door fastenings shall be so
interlocked to prevent opening when the equipment is energized. The
external operating handle shall clearly indicate whether the equipment
is in an "ON", "OFF" or "TRIPPED" position.

2.6.1.3 Horizontal Wireways

Structure shall have a minimum 300 mm high wireway at the top and a 150
mm minimum wireway at the bottom. Both horizontal wireways shall run the
length of the structure A master terminal block compartment with full
length wireway space shall be provided at the top in all Type C
assemblies. Cover plates shall be provided on the side of the assembly
to permit extension of the horizontal bus and wireway when vertical
sections are added.

2.6.1.4 Vertical Wireways

Vertical wireways shall be provided in all vertical sections accepting

Page 7
multiple plug-in components. Vertical wireways shall connect with
horizontal wireways at the top and bottom and be a minimum 100 mm wide.
Barriers shall be provided in sections containing both ac and dc
vertical buses. Doors shall be provided on each vertical wireway. The
exposed surface of any door shall not deviate more than 1.5 mm from a
true plane.

2.6.1.5 Sills

Channel iron foundations, complete with bolts and drilled holes for
grouting and anchoring to the floor, shall be furnished for the complete
length (front and rear) of each motor control center assembly. The
channels shall be designed for flat mounting and maximum channel depth
shall be 38 mm. Additional channel or substantial metal trim shall be
provided flush with the end panels to completely enclose the bases
across the ends of the equipment assemblies.

2.6.1.6 NEMA 3R Enclosures: Not Used

2.6.1.7 Shutters

Drawout units shall have shutters which close when the unit is withdrawn
to isolate the vertical bus.

2.6.1.8 Thermostatically Controlled Strip Heaters

Thermostatically controlled strip heaters as specified in paragraph


SPACE HEATERS shall be provided where indicated.

2.6.2 Buses

All buses shall be of copper and all bolted splices and connections
between buses and for extensions or taps for equipment shall be tin or
silver-plated. Copper bars and shapes for bus conductors shall conform
to the applicable requirements of ASTM B 187/B 187M. All splices for
field assembly shall be bolted with at least two bolts and shall employ
the use of "Belleville" washers in the connection. The bus ratings
shall be based on a 65 degree Celsius maximumtemperature rise. Bus shall
have a short-circuit current rating of not less than 65,000 RMS
symmetrical amperes. All bus work shall be supported on wet process
porcelain insulators, glass polyester, or suitable molded material.

2.6.2.1 Horizontal Bus

Each control center assembly shall be provided with a three-phase main


horizontal bus, with a continuous current rating as indicated, located
across the top of each vertical section. The ends of horizontal buses
shall be drilled for future extensions.

2.6.2.2 Vertical Bus

Each vertical section shall be provided with a three-phase vertical bus


with a continuous current rating as indicated connected to the
horizontal bus by brazing, welding, or bolting. Where the incoming
feeder breakers are located at the bottom of a control center, the
vertical bus in that section shall be rated the same as the main
horizontal bus. Vertical buses shall extend from the horizontal bus to
the bottom of the lowest available unit mounting space. The vertical
bus shall be isolated from wireways and equipment in compartments.

2.6.2.3 Ground Bus

Page 8
A copper ground bus shall be provided full width at the bottom of the
motor control center line-up. A full clamp-type solderless copper or
copper alloy lug for 70mm2 stranded copper cable shall be provided at
each end of the bus for connection to the station grounding system.

2.6.2.4 Neutral Bus

A half rated neutral bus shall be furnished continuous through the


control center. Lugs of appropriate capacity will be furnished.

2.6.3 Combination Starters

Combination motor controller units shall contain motor circuit


protectors, auxiliary and pilot devices and a magnetic contactor with
thermal overload relays and reduced voltage starter where indicated on
the drawings. The ratings of motor circuit protectors, air circuit
breakers, contactors, motor controllers and other devices shall be as
shown on the drawings. All combination motor controller units shall
have short circuit ratings equal to 50kA or greater. Where control
push-buttons, indicating lamps, "Hand-Off-Automatic" switches, and
similar control devices are associated with a unit, they shall be
mounted on the unit compartment door. Door-mounted components shall not
interfere with access within the compartments. Motor circuit protectors
shall be only part of the combination starters as required by NFPA 70
and shall conform to all requirements of paragraph MOLDED CASE CIRCUIT
BREAKERS, except that trip units shall have provision for locking the
selected trip setting.

2.6.3.1 Magnetic Contactors

Magnetic contactors shall be of the sizes indicated on the drawings.


The rating, performance and service characteristics shall conform to the
requirements ofIEC standards for contactors with continuous current
ratings for the duty indicated. Contactors for motor control shall be
rated for full-voltage starting (Class A controllers). Contactors shall
be suitable for at least 200,000 complete operations under rated load
without more than routine maintenance. The interruption arc and flame
shall be minimized by suitable arc chutes or other means so that no
damage will be done to other portions of the device. The arc chutes, if
provided, shall be easily removable without removing or dismantling
other parts. The contacts shall be easily removable. All
current-carrying contact surfaces shall be silver-surfaced or of other
approved material to prevent the formation of high resistance oxides.
The contactor shall operate without chatter or perceptible hum while
energized. Coils shall be suitable for continuous operation 220-volt ac
circuits. Alternating-current contactors shall be three-pole, except
where otherwise noted, and shall be insulated for 600 volts ac and of
the electrically- operated, magnetically-held type.

2.6.3.2 Reduced Voltage Starters

Reduced voltage starters shall be STAR-DELTA type and shall conform with
IEC 61439-1 standards.

2.6.3.3 Auxiliary Contacts

Each controller shall be provided with a minimum of three auxiliary


contacts which can be easily changed from normally open to normally
closed. Where indicated on the drawings, a fourth auxiliary contact and
red and green indicating lights shall be provided.

2.6.3.4 Overload Relays

Page 9
Except as otherwise indicated, each controller shall be provided three
thermal overload relays with external manual reset. Prior to shipment
of the control centers, the Contracting Officer will furnish the ratings
of the heater elements to be installed in the relays by the Contractor.

2.6.3.5 Individual Control Transformers

Where 220 volt ac control of contactors is indicated or required,


individual control transformer shall be provided on the line side of the
unit disconnect. Control transformers shall have adequate volt-ampere
capacity for the control functions indicated. Transformers shall be
installed with primary fuses. Except as otherwise indicated on the
drawings, each control transformer shall be provided with a miniature
circuit breaker in one secondary lead and shall have the other secondary
lead grounded.

2.6.3.6 Voltage Fault Protection

Where shown, starters shall be provided with protection against voltage


faults, phase unbalance, phase loss, phase reversal, undervoltage and
overvoltage. Upon sensing one of these faults, the protector shall
de-energize the starter. The protector shall use a combination of
voltage and phase-angle sensing to detect phase loss even when
regenerated voltages are present. The protector shall be connected to
the load side of the motor circuit disconnect. The protector shall have
an adjustable line voltage trip level, adjustable trip delay, automatic
reset and Double Pull Double Throw (DPDT) output contacts. Protector
operation shall have repeatability of +1 percent of set point, maximum,
and a dead band of 2 percent maximum. Protector shall have green
indicator to show normal status and red indicator to show tripped
status. Indicators will be visible through the compartment door, when
LED's are used protector shall be covered with a clear unbreakable
cover, when lamps are used they shall have nameplates and be grouped
with other indicating lights.

2.6.3.7 Control Circuit Disconnects

Control circuit power shall disconnect when the unit compartment is


opened.

2.6.4 Molded Case Circuit Breakers in Unit Compartments

Molded case circuit breakers for installation in unit compartments shall


meet the requirements of paragraph MOLDED CASE CIRCUIT BREAKERS above.

2.6.5 Panelboards for Motor Control Centers

Panelboards shall meet the requirements of paragraph PANELBOARDS.

2.6.6 Distribution Transformers: Not Used

2.6.7 Ground Detector Indicator

Not used.

2.6.8 Wiring for Motor Control Centers

All wiring shall meet the requirements of paragraph WIRING above.


Heavy-duty clamp type terminals shall be provided by the Contractor for
terminating all power cables entering the control centers.

2.6.8.1 Contractor's Wiring

Page 10
The Contractor's wiring shall be formed into groups, suitably bound
together, properly supported and run straight horizontally or
vertically. There shall be no splices in the wiring. The
manufacturer's standard pressure-type wire terminations for connections
to internal devices will be acceptable. Terminal blocks shall be added
for wiring to devices having leads instead of terminals. Ring tongue
indented terminals shall be used on all wires terminated on control
terminal blocks for external or interpanel connections and at shipping
splits. All stud terminals shall have contact nuts and either locking
nuts or lockwashers.

2.6.8.2 External Connections

Power and control cables will enter the control centers at the bottom or
top where shown on the drawings. Where power and control entry points
are not shown, and terminal blocks are not given on the drawings, the
Government will furnish this information to the Contractor after award
of contract.

2.6.8.3 Terminal Blocks

Terminal blocks shall meet the requirements of paragraph TERMINAL BLOCKS


above. In no case shall the terminals provided for circuit breakers or
contactors accommodate less than the number or size of conductors shown
on the drawings. Special attention shall be given to wiring and terminal
arrangement on the terminal blocks to permit the individual conductors
of each external cable to be terminated on adjacent terminal points.

2.6.9 Control Transformers

Control transformers for several starter units shall be mounted in a


separate compartment and its primary windings shall be connected to the
main bus through a molded case circuit breaker of suitable rating. The
control transformers shall be rated as indicated on drawings and shall
conform to the requirements for control transformers. Control
transformers shall have adequate volt-ampere capacity for the control
functions indicated and an additional 10 percent capacity. Transformers
shall be installed without primary fuses. Except as otherwise indicated
on the drawings, each unit compartment shall provide a fuse for control
power in one secondary lead and shall have the other secondary lead
grounded. The unit disconnect shall be equipped with a normally open
contact to isolate the control circuit from the source when the
controller disconnect is open.

2.6.10 Accessories and Control Devices

Control accessories shall be provided, and shall be suitable for


mounting on the front of, or inside, the control centers as indicated on
the drawings. Relays and other equipment shall be so mounted that
mechanical vibration will not cause false operation.

2.6.10.1 Control Stations

Push-button stations and selector switches shall conform to IEC


standards and shall be of the heavy-duty, oil-tight type, rated 600
volts ac, and have a contact rating designation as required. Switches
shall be provided with escutcheon plates clearly marked to show
operating positions. Sufficient contact blocks shall be provided to make
up the electrically separate contacts required for lead-lag selector
switches.

2.6.10.2 LED Indicating Lights

Page 11
Red and green LED's shall be furnished where shown on the drawings,
indicating contact "open" and "closed" position. The LED's shall be
accessible and replaceable from the front of the control center through
a finished opening in the compartment door. The LED assemblies shall be
of the heavy duty oiltight, watertight, and dusttight type.

2.6.10.3 Control Relays

Control relays shall be of the electrically operated, magnetically held,


self-reset, open type, suitable for mounting inside the starter
compartments, and shall be 220-volt ac.

2.6.10.4 Timing Relays

Timers shall be pneumatic type. They shall be suitable for mounting


inside the control center and shall be rated 220 volts ac, 50 Hz.
Instantaneous and time delay contacts shall be provided as indicated on
the drawings. Means shall be provided for manual adjustment over a range
as indicated on the drawings.

2.6.10.5 Alternators: Not Used

2.6.10.6 Elapsed-Time Meters: Not Used

2.6.11 Feeder Tap Units

Feeder tap units shall be provided as indicated on the drawings.

2.6.12 Metering Section

Metering section shall be provided with instruments as indicated on the


drawings.

2.6.12.1 Instrument Transformers

All transformers used for metering shall meet the requirements of


relevant IEC standards. Voltage transformers shall be protected with
removable primary and secondary fuses. Fuses shall be installed in each
ungrounded lead and located adjacent to the transformers in an easily
accessible place. If cable connections to current transformer primary
are required, terminals of an approved solderless type and proper size
shall be furnished. If current transformers are connected to buses,
proper connections shall be furnished, complete with bolts, nuts,
washers and other accessories.

2.6.12.2 Ammeters

Switchboard type ammeter shall be provided where indicated on the


drawings. Ammeter, complete with selector switch having off position and
positions to read each phase current. Meters shall be long scale 175 mm,
semiflush rectangular, indicating type mounted at eye level.

2.6.12.3 Voltmeters

Switchboard type voltmeter shall be provided where indicated on the


drawings. Voltmeter, range 0 to 600 volts, complete with selector switch
having off position and positions to read each phase to phase voltage.
Meters shall be long scale 175 mm, semiflush rectangular, indicating
type mounted at eye level.

2.6.12.4 Watthour Meters: Not Used

Page 12
2.6.12.5 Switches

All metering switches shall be of the rotary switchboard type with


handles on the front and operating contact mechanisms on the rear of the
panels. Control switches shall be suitable for operation on 600-volt AC.
All such switches shall be capable of satisfactorily withstanding a life
test of at least 10,000 operations with rated current flowing in the
switch contacts. Selector switches shall be maintained-contact type with
the required number of positions, and shall have round notched, or
knurled handles. Ammeter switches shall not open the secondary circuits
of current transformers at any time. Instrument switches for potential
selection shall have oval handles.

2.6.13 Power-Factor-Correction Capacitors: Not Used

2.6.14 Space for Mounting PLC's

Space for mounting of Programmable Logic Controllers (PLC's) shall be


provided as indicated on the drawings.

2.7 SWITCHBOARDS

The switchboards shall be dead-front switchboards conforming to IEC


61439-2 and 61439-1. The switchboards shall be completely enclosed
self-supporting metal structures with the required number of vertical
panel sections, buses, molded-case circuit breakers, as shown on the
drawings. Switchboards shall be fully rated for a three phase
symmetrical short-circuit current as specified on drawings.

2.7.1 Enclosure

Each switchboard enclosure shall be IP 21 or IP 54 as indicated on


drawings built with selected smooth sheet steel panels of not less than
1.9 mm. Exposed panels on the front and ends shall have bent angle or
channel edges with all corner seams welded and ground smooth. The front
outside surfaces shall not be drilled or welded for the purpose of
attaching wires or mounting devices if such holes or fastenings will be
visible from the front. The front panels shall be made in sections
flanged on four sides and attached to the framework by screws and
arranged for ready removal for inspection or maintenance. Rear access to
the bus and device connections shall be provided. Ventilating openings
shall be provided as required and shall preferably be of the grille
type. All ventilating openings shall be provided with
corrosion-resistant insect-proof screens on the inside. Each switchboard
shall be provided with a channel iron base at front, rear, and sides,
with exposed ends covered by welded steel plates. Grout holes shall be
provided. The switchboard sections shall be bolted to the base.
Switchboards shall be mounted as shown on the drawings and mounting
materials shall be furnished by the Contractor as indicated. All
interior and exterior steel parts shall be treated to inhibit corrosion
and shall be painted as specified in paragraph PAINTING.

Switchboard construction shall be Form-2b as defined in IEC standards.

2.7.2 Bus

All buses shall be of copper and all bolted splices and connections
between buses and for extensions or taps for equipment shall be tin or
silver-plated throughout. Copper bars and shapes for bus conductors
shall conform to the applicable requirements of ASTM B 187/B 187M , and
ASTM B 317/B 317M. All splices for field assembly shall be bolted with
at least two bolts and shall employ the use of "Belleville" washers in

Page 13
the connection. Horizontal and vertical power buses have minimum current
ratings as shown on the drawings. The buses shall be insulated for not
less than 600 volts. Shop splices and tap connections shall be brazed,
pressure-welded or bolted. All splices for field assembly shall be
bolted. The buses shall be mounted on insulating supports of wet process
porcelain, glass polyester, or suitable molded material, and shall be
braced to withstand not less than specified on drawings symmetrical
amperes ac.

2.7.3 Grounding Bus

A copper ground bus, rated not less than 300 amps, extending the entire
length of the assembled structure, shall be mounted near the bottom of
enclosure. A full clamp-type solderless copper or copper alloy lug for
70mm2 stranded copper cable shall be provided at each end of the bus for
connection to the station grounding system.

2.7.4 Components

Each switchboard shall be equipped with molded-case circuit breakers


conforming to paragraph MOLDED CASE CIRCUIT BREAKERS and with frame
sizes, trip ratings, and terminal connectors for attachment of outgoing
power cables as shown on the drawings. The circuit breakers shall be
individually stationary mounted, as shown on the drawings, and shall be
operable and removable from the front. Where shown on the drawings,
circuit breakers shall be enclosed in individual compartments.

2.8 PANELBOARDS

Panelboards shall consist of assemblies of molded-case circuit breakers


with buses and terminal lugs for the control and protection of branch
circuits to motors, heating devices and other equipment operating at 480
volts ac or less. "Loadcenter" type panels are not acceptable.
Panelboards shall be designed for installation in surface-mounted or
flush-mounted cabinets accessible from the front only, as shown on the
drawings. Panelboards shall be fully rated for a short-circuit current
of specified on drawings symmetrical amperes RMS ac.

2.8.1 Enclosure

Enclosures shall meet the requirements of IP21. All cabinets shall be


fabricated from sheet steel of not less than 2.5mm if flush-mounted or
mounted outdoors, and not less than 2 mm if surface-mounted indoors,
with full seam-welded box ends. Cabinets mounted outdoors or
flush-mounted shall be hot-dipped galvanized after fabrication.
Cabinets shall be painted in accordance with paragraph PAINTING.
Outdoor cabinets shall be of NEMA 3R raintight or IP 54 and conduit hubs
welded to the cabinet. Front edges of cabinets shall be form-flanged or
fitted with structural shapes welded or riveted to the sheet steel, for
supporting the panelboard front. All cabinets shall be so fabricated
that no part of any surface on the finished cabinet shall deviate from a
true plane by more than 3 mm. Holes shall be provided in the back of
indoor surface-mounted cabinets, with outside spacers and inside
stiffeners, for mounting the cabinets with a 13 mm clear space between
the back of the cabinet and the wall surface. Flush doors shall be
mounted on hinges that expose only the hinge roll to view when the door
is closed. Each door shall be fitted with a combined catch and lock,
except that doors over 600 mm long shall be provided with a three-point
latch having a knob with a T-handle, and a cylinder lock. Two keys
shall be provided with each lock, and all locks shall be keyed alike.
Finished-head cap screws shall be provided for mounting the panelboard
fronts on the cabinets. Enclosure shall have nameplates in accordance

Page 14
with paragraph NAMEPLATES. Directory holders, containing a neatly typed
or printed directory under a transparent cover, shall be provided on the
inside of panelboard doors.

2.8.2 Buses

All panelboards shall be of the dead-front type with buses and circuit
breakers mounted on a plate or base for installation as a unit in a
cabinet. All buses shall be of copper. Copper bars and shapes for bus
conductors shall conform to the applicable requirements of
ASTM B 187/B 187M. Suitable provisions shall be made for mounting the
bus within panelboards and adjusting their positions in the cabinets.
Terminal lugs required to accommodate the conductor sizes shown on the
drawing, shall be provided for all branch circuits larger than 6mm2. A
grounding lug suitable for 50mm2 wire shall be provided for each
panelboard.

2.8.3 Components

Each branch circuit, and the main buses where so specified or shown on
the drawings, shall be equipped with molded-case circuit breakers having
overcurrent trip ratings as shown on the drawings. The circuit breakers
shall be of a type designed for bolted connection to buses in a
panelboard assembly, and shall meet the requirements of paragraph MOLDED
CASE CIRCUIT BREAKERS. Circuit breakers of the same frame size and
rating shall be interchangeable.

2.9 PAINTING

Interior and exterior steel surfaces of equipment enclosures shall be


thoroughly cleaned and then receive a rust-inhibitive phosphatizing or
equivalent treatment prior to painting. Exterior surfaces shall be free
from holes, seams, dents, weld marks, loose scale or other
imperfections. Interior surfaces shall receive not less than one coat of
corrosion-resisting paint in accordance with the manufacturer's standard
practice. Exterior surfaces shall be primed, filled where necessary, and
given not less than two coats baked enamel with semigloss finish.
Equipment located indoors shall be ANSI Light Gray, and equipment
located outdoors shall be ANSI Light Grey. All touch-up work shall be
done with manufacturer's coatings as supplied under paragraph SPARE
PARTS.

2.10 FACTORY TESTS

Each item of equipment supplied under this contract shall be given the
manufacturer's routine factory tests and tests as specified below, to
insure successful operation of all parts of the assemblies. All tests
required herein shall be witnessed by the Contracting Officer unless
waived in writing, and no equipment shall be shipped until it has been
approved for shipment by the Contracting Officer. The Contractor shall
notify the Contracting Officer a minimum of 14 days prior to the
proposed date of the tests so that arrangements can be made for the
Contracting Officer to be present at the tests. The factory test
equipment and the test methods used shall conform to the applicable NEMA
Standards, and shall be subject to the approval of the Contracting
Officer. Reports of all witnessed tests shall be signed by witnessing
representatives of the Contractor and Contracting Officer. The cost of
performing all tests shall be borne by the Contractor and shall be
included in the prices bid in the schedule for equipment.

2.10.1 Motor Control Centers Tests

Page 15
2.10.1.1 Dielectric Tests

Each motor control center shall be completely assembled and given


dielectric tests in accordance with NEMA ICS 1.

2.10.1.2 Operational Tests

The correctness of operation of each air circuit breaker or motor


circuit protector and magnetic contactor and of all control devices,
accessories and indicating lamps, shall be checked. These checks shall
be made at rated voltage with power supplies to the main buses. All
magnetic contactors shall also be checked for proper operation with
power at 90 percent of rated voltage.

2.10.1.3 Short Circuit Tests

If the unit is not UL labeled for the specified short circuit, the
Contractor may submit design tests demonstrating that satisfactory
short-circuit tests, as specified in NEMA ICS 2, have been made on a
motor control center of similar type of construction and having the same
available short circuit current at the motor terminals, including any
motor contributions, as the motor control centers specified to be
furnished under these specifications.

2.10.2 Switchboards Tests

2.10.2.1 Production Tests

Each switchboard shall be completely assembled and given applicable


production tests for assembled switchgear as specified in NEMA PB 2.

2.10.2.2 Short Circuit Tests

If the unit is not UL labeled for the specified short circuit, the
Contractor may submit design tests demonstrating that satisfactory
short-circuit tests have been made on a switchboard of similar type of
construction and of the same short-circuit rating as the switchboards
specified to be furnished under these specifications.

2.10.3 Panelboards Tests

Each panelboard shall be assembled with cabinet and front to the extent
necessary to check the fit and provisions for installing all parts in
the field. Each panelboard shall be given a dielectric test in
accordance with NEMA PB 1. All circuit breakers shall be operated to
check mechanical adjustments. All doors and locks shall be checked for
door clearances and fits and the performance of lock and latches.

PART 3 EXECUTION (Not Applicable)

-- End of Section --

Page 16
LIGHTNING PROTECTION SYSTEM

PART 1 GENERAL

1.1 REFERENCES

References are made to various standards in the section notes. As well


as the mentioned publications and standards, other applicable ASTM, BS,
DIN, EN or equal TS-EN publications may also be used for the subject
work. Under such circumstances English versions of the publications
shall be furnished to the Contracting Officer for his/her review and
approval.

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;


submittals not having a "G" designation are for Contractor Quality
Control approval. The following shall be submitted in accordance with
the provisions of the Contract.

SD-02 Shop Drawings

Detail Drawings

Detail drawings, as specified.

SD-07 Certificates

Materials

Where material or equipment is specified to comply with


requirements of UL, proof of such compliance. The label of or
listing in UL Electrical Constructn will be acceptable
evidence. In lieu of the label or listing, a written
certificate from an approved nationally recognized testing
organization equipped to perform such services, stating that the
items have been tested and conform to the requirements and
testing methods of Underwriters Laboratories may be submitted.
A letter of findings shall be submitted certifying UL inspection
of lightning protection systems.

1.3 GENERAL REQUIREMENTS

1.3.1 Verification of Dimensions

The Contractor shall become familiar with all details of the work,
verify all dimensions in the field, and shall advise the Contracting
Officer of any discrepancy before performing the work. No departures
shall be made without the prior approval of the Contracting Officer.

1.3.2 Standard Products

The system furnished under this specification shall consist of the


standard products of a manufacturer regularly engaged in the production
of lightning protection systems and shall be the manufacturer's latest
UL approved design. The lightning protection system shall conform to

Page 1
NFPA 70 and NFPA 780, UL 96 and UL 96A, except where requirements in
excess thereof are specified herein.

1.3.3 Detail Drawings

The Contractor shall submit detail drawings consisting of a complete


list of material, including manufacturer's descriptive and technical
literature, catalog cuts, drawings, and installation instructions.
Detail drawings shall demonstrate that the system has been coordinated
and will function as a unit. Drawings shall show proposed layout and
mounting and relationship to other parts of the work.

PART 2 PRODUCTS

2.1 MATERIALS

2.1.1 General Requirements

No combination of materials shall be used that form an electrolytic


couple of such nature that corrosion is accelerated in the presence of
moisture unless moisture is permanently excluded from the junction of
such metals. Where unusual conditions exist which would cause corrosion
of conductors, conductors with protective coatings or oversize
conductors shall be used. Where a mechanical hazard is involved, the
conductor size shall be increased to compensate for the hazard or the
conductors shall be protected by covering them with molding or tubing
made of wood or nonmagnetic material. When metallic conduit or tubing is
used, the conductor shall be electrically connected at the upper and
lower ends.

2.1.2 Main and Secondary Conductors

Conductors shall be in accordance with NFPA 780 and UL 96 for Class I,


Class II, or Class II modified materials as applicable.

2.1.2.1 Copper

Copper conductors used on nonmetallic stacks shall weigh not less than
170 kg/300 m, and the size of any wire in the cable shall be not less
than No. 15 AWG. The thickness of any web or ribbon used on stacks
shall be not less than No. 12 AWG. Counterpoise shall be copper
conductors not smaller than No. 1/0 AWG (50mm2).

2.1.2.2 Aluminum

Not used

2.1.3 Air Terminals

Terminals shall be in accordance with UL 96 and NFPA 780. The tip of


air terminals on buildings used for manufacturing, processing, handling,
or storing explosives, ammunition, or explosive ingredients shall be a
minimum of 600 mm above the ridge parapet, ventilator or perimeter. On
open or hooded vents emitting explosive dusts or vapors under natural or
forced draft, air terminals shall be a minimum of 1.5 m above the
opening. On open stacks emitting explosive dusts, gases, or vapor under
forced draft, air terminals shall extend a minimum of 4.5 m above vent
opening. Air terminals more than 600 mm in length shall be supported by
a suitable brace, with guides not less than one-half the height of the
terminal.

2.1.4 Ground Rods

Page 2
Rods made of solid copper shall conform to TSE Standards. Ground rods
shall be not less than 20 mm in diameter and 3m in length.

2.1.5 Connectors

Clamp-type connectors for splicing conductors shall conform to relevant


IEC or TSE standard. Clamp-type connectors shall only be used for the
connection of the roof conductor to the air terminal and to the
guttering. All other connections, bonds, and splices shall be done by
exothermic welds or by high compression fittings. The exothermic welds
and high compression fittings shall be listed for the purpose. The high
compression fittings shall be the type which require a hydraulically
operated mechanism to apply a minimum of 10,000 psi.

2.1.6 Lightning Protection Components

Lightning protection components, such as bonding plates, air terminal


supports, chimney bands, clips, and fasteners shall conform to UL 96,
classes as applicable.

PART 3 EXECUTION

3.1 INTEGRAL SYSTEM

3.1.1 General Requirements

The lightning protection system shall consist of air terminals, roof


conductors, down conductors, ground connections, and grounds,
electrically interconnected to form the shortest distance to ground.
All conductors on the structures shall be exposed except where
conductors are in protective sleeves exposed on the outside walls.
Secondary conductors shall interconnect with grounded metallic parts
within the building. Interconnections made within side-flash distances
shall be at or above the level of the grounded metallic parts.

3.1.1.1 Air Terminals

Air terminal design and support shall be in accordance with NFPA 780.
Terminals shall be rigidly connected to, and made electrically
continuous with, roof conductors by means of pressure connectors or
crimped joints of T-shaped malleable metal and connected to the air
terminal by a dowel or threaded fitting. Air terminals at the ends of
the structure shall be set not more than 600 mm from the ends of the
ridge or edges and corners of roofs. Spacing of air terminals 600 mm in
height on ridges, parapets, and around the perimeter of buildings with
flat roofs shall not exceed 7.5 m. In specific instances where it is
necessary to exceed this spacing, the specified height of air terminals
shall be increased not less than 50 mm for each 300 mm of increase over
7.5 m. On large, flat or gently sloping roofs, as defined in NFPA 780,
air terminals shall be placed at points of the intersection of imaginary
lines dividing the surface into rectangles having sides not exceeding 15
m in length. Air terminals shall be secured against overturning either
by attachment to the object to be protected or by means of a substantial
tripod or other braces permanently and rigidly attached to the building
or structure. Metal projections and metal parts of buildings,
smokestacks, and other metal objects that do not contain hazardous
materials and that may be struck but not appreciably damaged by
lightning, need not be provided with air terminals. However, these
metal objects shall be bonded to the lightning conductor through a metal
conductor of the same unit weight per length as the main conductor.
Where metal ventilators are installed, air terminals shall be mounted
thereon, where practicable. Any air terminal erected by necessity

Page 3
adjacent to a metal ventilator shall be bonded to the ventilator near
the top and bottom. Where metal ventilators are installed with air
terminals mounted thereon, the air terminal shall not be more than 610 mm
away from the farther edge or corner. If the air terminal is farther
than this distance, an additional air terminal shall be added in order
to meet this requirement. Where metal ventilators are installed with air
terminals mounted adjacent, the air terminal shall not be more than 610
mm away from the farther edge or corner. If the air terminal is farther
than this distance, an additional air terminal shall be added in order
to meet this requirement.

3.1.1.2 Roof Conductors

Roof conductors shall be connected directly to the roof or ridge roll.


Sharp bends or turns in conductors shall be avoided. Necessary turns
shall have a radius of not less than 200 mm. Conductors shall preserve a
downward or horizontal course and shall be rigidly fastened every 900 mm
along the roof and down the building to ground. Metal ventilators shall
be rigidly connected to the roof conductor at three places. All
connections shall be electrically continuous. Roof conductors shall be
coursed along the contours of flat roofs, ridges, parapets, and edges;
and where necessary, over flat surfaces, in such a way as to join each
air terminal to all the rest. Roof conductors surrounding tank tops,
decks, flat surfaces, and flat roofs shall be connected to form a closed
loop.

3.1.1.3 Down Conductors

Down conductors shall be electrically continuous from air terminals and


roof conductors to grounding electrodes. Down conductors shall be
coursed over extreme outer portions of the building, such as corners,
with consideration given to the location of ground connections and air
terminals. Each building or structure shall have not less than two down
conductors located as widely separated as practicable, at diagonally
opposite corners. On rectangular structures having gable, hip, or
gambrel roofs more than 35 m long, there shall be at least one
additional down conductor for each additional 15 m of length or fraction
thereof. On rectangular structures having French, flat, or sawtooth
roofs exceeding 75 m in perimeter, there shall be at least one
additional down conductor for each 30 m of perimeter or fraction
thereof. On an L- or T-shaped structure, there shall be at least one
additional down conductor; on an H-shaped structure, at least two
additional down conductors; and on a wing-built structure, at least one
additional down conductor for each wing. On irregularly shaped
structures, the total number of down conductors shall be sufficient to
make the average distance between them along the perimeter not greater
than 30 m.On structures exceeding 15 m in height, there shall be at
least one additional down conductor for each additional 18 m of height
or fraction thereof, except that this application shall not cause down
conductors to be placed about the perimeter of the structure at
intervals of less than 15 m. Additional down conductors shall be
installed when necessary to avoid "dead ends" or branch conductors
ending at air terminals, except where the air terminal is on a roof
below the main protected level and the "dead end" or branch conductor is
less than 5 m in length and maintains a horizontal or downward
coursing. Down conductors shall be equally and symmetrically spaced
about the perimeter of the structure. Down conductors shall be
protected by placing in rigid steel conduit for a minimum distance of
1800 mm above finished grade level. .

3.1.1.4 Interconnection of Metallic Parts

Page 4
Metal doors, windows, and gutters shall be connected directly to the
grounds or down conductors using not smaller than No. 6 copper
conductor, or equivalent. Conductors placed where there is probability
of unusual wear, mechanical injury, or corrosion shall be of greater
electrical capacity than would normally be used, or shall be protected.
The ground connection to metal doors and windows shall be by means of
mechanical ties under pressure, or equivalent.

3.1.1.5 Ground Connections

Ground connections comprising continuations of down conductors from the


structure to the grounding electrode shall securely connect the down
conductor and ground in a manner to ensure electrical continuity between
the two. All connections shall be of the clamp type. There shall be a
ground connection for each down conductor. Metal water pipes and other
large underground metallic objects shall be bonded together with all
grounding mediums. Ground connections shall be protected from mechanical
injury. In making ground connections, advantage shall be taken of all
permanently moist places where practicable, although such places shall
be avoided if the area is wet with waste water that contains chemical
substances, especially those corrosive to metal.

3.1.1.6 Grounding Electrodes

A grounding electrode shall be provided for each down conductor located


as shown. A driven ground shall extend into the earth for a distance of
not less than 3.0 m. Ground rods shall be set not less than 900 mm, nor
more than 2.5 m, from the structures foundation. The complete
installation shall have a total resistance to ground of not more than 10
ohms if a counterpoise is not used. Ground rods shall be tested
individually prior to connection to the system and the system as a whole
shall be tested not less than 48 hours after rainfall. When the
resistance of the complete installation exceeds the specified value or
two ground rods individually exceed 10 ohms, the Contracting Officer
shall be notified immediately. A counterpoise, where required, shall be
of No. 1/0 copper cable or equivalent material having suitable
resistance to corrosion and shall be laid around the perimeter of the
structure in a trench not less than 600 mm deep at a distance not less
than 900 mm nor more than 2.5 m from the nearest point of the structure.
All connections between ground connectors and grounds or counterpoise,
and between counterpoise and grounds shall be electrically continuous.
Where so indicated on the drawings, an alternate method for grounding
electrodes in shallow soil shall be provided by digging trenches
radially from the building. The lower ends of the down conductors or
their equivalent in the form of metal strips or wires are then buried in
the trenches.

3.1.2 Metal Roofs

Wood-Frame, Wall-Bearing Masonry or Tile Structure with Metallic Roof


and Nonmetallic Exterior Walls, or Reinforced Concrete Building with
Metallic Roof: Metal roofs which are in the form of sections insulated
from each other shall be made electrically continuous by bonding. Air
terminals shall be connected to, and made electrically continuous with,
the metal roof as well as the roof conductors and down conductors.
Ridge cables and roof conductors shall be bonded to the roof at the
upper and lower edges of the roof and at intervals not to exceed 30 m.
The down conductors shall be bonded to roof conductors and to the lower
edge of the metal roof. Where the metal of the roof is in small
sections, the air terminals and down conductors shall have connections
made to at least four of the sections. All connections shall have
electrical continuity and have a surface contact of at least 1935 square

Page 5
mm.

3.1.3 Metal Roofs With Metal Walls

Wood-Frame Building With Metal Roof and Metal Exterior Walls: The metal
roof and the metal walls shall be bonded and made electrically
continuous and considered as one unit. The air terminals shall be
connected to and made electrically continuous with the metal roof as
well as the roof and down conductors. All connections shall have
electrical continuity and have a surface contact of at least 1935 square
mm.

3.1.4 Steel Frame Building

The steel framework shall be made electrically continuous. Electrical


continuity may be provided by bolting, riveting, or welding steel frame,
unless a specific method is noted on the drawings. The air terminals
shall be connected to the structural steel framework at the ridge.
Short runs of conductors shall be used as necessary to join air
terminals to the metal framework so that proper placing of air terminals
is maintained. Separate down conductors from air terminals to ground
connections are not required. Where a grounded metal pipe water system
enters the building, the structural steel framework and the water system
shall be connected at the point of entrance by a ground connector.
Connections to pipes shall be by means of ground clamps with lugs.
Connections to structural framework shall be by means of nut and bolt or
welding. All connections between columns and ground connections shall be
made at the bottom of the steel columns. Ground connections to grounding
electrons or counterpoise shall be run from not less than one-half of
all the columns distributed equally around the perimeter of the
structure at intervals averaging not more than 18 m.

3.1.5 Ramps

Not used.

3.1.6 Igloo-Type Magazines

Not used

3.1.7 Tanks and Towers

3.1.7.1 Wooden Tanks and Towers

Not used.

3.1.7.2 Metal or Reinforced-Concrete Tanks and Towers

Not used.

3.1.8 Stacks

Not used.

3.1.8.1 Metal Stacks

Metal smokestacks shall be electrically continuous and be grounded.


Where the construction of the foundation does not provide ohms maximum
to ground, the stack shall be grounded to two ground rods driven full
length into the earth. Ground rods shall be located approximately 180
degrees apart and shall be set not less than 900 mm from the nearest

Page 6
point of the stack foundation.

3.1.8.2 Nonmetallic Stacks

On nonmetallic smokestacks constructed of brick, hollow tile, or


concrete, the air terminals shall be made of solid copper, copper alloy,
stainless steel or Monel metal. Air terminals shall be uniformly
distributed about the rim of the stack at intervals not exceeding 2.5 m
and shall extend 450 to 750 mm above the stack if side mounted or 450 mm
above the stack if top mounted. Air terminals shall be at least 18 mm
in diameter, exclusive of the corrosion protection. Top-mounted air
terminals shall not extend more than 450 mm above the top of the stack.
The air terminals shall be electrically connected together by means of a
metal band or ring to form a closed loop about 600 mm below the top of
the stack. Where the stack has a metal crown, the air terminals shall
be connected thereto. Where stacks have a metal lining extending part
way up, the lining shall be connected to the air terminal at its upper
end and grounded at the bottom. At least two down conductors shall be
provided on opposite sides of the stack leading from the ring or crown
at the top to the ground. When the stack is an adjunct of a building
near or touching the building perimeter, one of the down conductors
shall be extended directly to a ground connection while the other may be
connected to a lightning protection system on the building. On stacks
exceeding 50 m in height, the down conductors shall be cross-connected
approximately midway between the top and the bottom. Joints in
conductors shall be as few as practicable and shall provide a strength
in tension equal to that of the conductor. Fasteners of copper or
copper-bronze alloy shall be spaced not over 900 mm apart for vertical
conductors and not over 600 mm apart for horizontal conductors. To
prevent corrosion by gases, copper air terminals, conductors, and
fasteners within 8 m of the top of the stack shall have a continuous
covering of lead at least 1.6 mm thick. Stacks partly or wholly of
reinforced concrete shall conform to the requirements for nonmetallic
stacks, and in addition, the reinforcing steel shall be electrically
connected to down conductors at the top and bottom of the concrete.

3.1.9 Post Tensioning Systems

Not used.

3.2 RAILROADS

Not used.

3.3 PIERS AND WHARVES

Not used.

3.4 INTERCONNECTION OF METAL BODIES

Metal bodies of conductance shall be protected if not within the zone of


protection of an air terminal. Metal bodies of conductance having an
area of 0.258 square m or greater or a volume of 0.0164 cubic m or
greater shall be bonded to the lightning protection system using main
size conductors and a bonding plate having a surface contact area of not
less than 1935.5 square mm. Provisions shall be made to guard against
the corrosive effect of bonding dissimilar metals. Metal bodies of
inductance shall be bonded at their closest point to the lightning
protection system using secondary bonding conductors and fittings. A
metal body that exceeds 1.5 m in any dimension, that is situated wholly
within a building, and that does not at any point come within 1.8 m of a
lightning conductor or metal connected thereto shall be independently

Page 7
grounded.

3.5 FENCES

Except as indicated below, metal fences that are electrically continuous


with metal posts extending at least 600 mm into the ground require no
additional grounding. Other fences shall be grounded on each side of
every gate. Fences shall be grounded by means of ground rods every 300
to 450 m of length when fences are located in isolated places, and every
150 to 225 m when in proximity (30 m or less) to public roads, highways,
and buildings. The connection to ground shall be made from the post
where it is of metal and is electrically continuous with the fencing.
All metal fences shall be grounded at or near points crossed by overhead
lines in excess of 600 volts and at distances not exceeding 45 m on each
side of line crossings.

3.6 EXTERIOR OVERHEAD PIPE LINES

Not used.

3.7 SEPARATELY MOUNTED SHIELDING SYSTEM, MAST-TYPE

Not used.

3.8 SEPARATELY MOUNTED SHIELDING SYSTEM, OVERHEAD GROUND-WIRE TYPE

Notused.

3.9 INSPECTION

The lightning protection system will be inspected by the Contracting


Officer to determine conformance with the requirements of this
specification. No part of the system shall be concealed until so
authorized by the Contracting Officer.

-- End of Section --

Page 8
INTERIOR LIGHTING

PART 1 GENERAL

1.1 REFERENCES

References are made to various publications and standards, as well as


the referenced ones,other applicable ASTM, BS, DIN, EN or equal TS-EN
publications may also be used for the subject work. Under such
circumstances English versions of the publications shall be furnished to
the Contracting Officer for his/her review and approval.

1.2 RELATED REQUIREMENTS

Materials not considered to be lighting equipment or lighting fixture


accessories are specified in Section 26 20 00 INTERIOR DISTRIBUTION
SYSTEM. Lighting fixtures and accessories mounted on exterior surfaces
of buildings are specified in this section.

1.3 DEFINITIONS

a. Unless otherwise specified or indicated, electrical and electronics


terms used in these specifications, and on the drawings, shall be as
defined in IEEE Std 100.

b. Average life is the time after which 50 percent will have failed and
50 percent will have survived under normal conditions.

c. Total harmonic distortion (THD) is the root mean square (RMS) of all
the harmonic components divided by the total fundamental current.

1.4 SYSTEM DESCRIPTION

1.4.1 Lighting Control System

Provide lighting control system as indicated. Lighting control equipment


shall include, if indicated: control modules, power packs, dimming
ballasts, occupancy sensors, and light level sensors.

1.5 SUBMITTALS

Government approval is required for submittals with a "G" designation;


submittals not having a "G" designation are for information only or as
otherwise designated. When used, a designation following the "G"
designation identifies the office that will review the submittal for the
Government. The following shall be submitted in accordance with the
provisions of the Contract.

Data, drawings, and reports shall employ the terminology,


classifications, and methods prescribed by the IESNA HB-9, as
applicable, for the lighting system specified.

SD-03 Product Data

Fluorescent lighting fixtures; G,

Fluorescent electronic ballasts; G,

Page 1
Fluorescent lamps; G,

Low-pressure sodium lamps; G,

Photocell switch; G,

Power hook fixture hangers; G,

Local/Regional Materials

Documentation indicating distance between manufacturing


facility and the project site. Indicate distance of raw material
origin from the project site. Indicate relative dollar value of
local/regional materials to total dollar value of products
included in project.

Environmental Data]

Energy Efficiency

SD-04 Samples

Lighting fixtures, complete with lamps and ballasts; G,

SD-06 Test Reports

Operating test

Submit test results as stated in paragraph entitled "Field


Quality Control."

SD-10 Operation and Maintenance Data

Lighting Control System, Data Package 5; G

Submit operation and maintenance data and as specified herein,


showing all light fixtures, control modules, control zones,
occupancy sensors, light level sensors, power packs, dimming
ballasts, schematic diagrams and all interconnecting control
wire, conduit, and associated hardware.

Operational Service

Submit documentation that includes contact information,


summary of procedures, and the limitations and conditions
applicable to the project. Indicate manufacturer's commitment to
reclaim materials for recycling and/or reuse.

1.6 QUALITY ASSURANCE

1.6.1 Fluorescent Electronic Ballasts

Submit ballast catalog data as required in the paragraph entitled


"Fluorescent Lamp Electronic Ballasts" contained herein. As an option,
submit the fluorescent fixture manufacturer's electronic ballast
specification information in lieu of the actual ballast manufacturer's
catalog data. This information shall include published specifications
and sketches, which covers the information required by the paragraph
entitled "Fluorescent Lamp Electronic Ballasts" herein. This information
may be supplemented by catalog data if required, and shall contain a
list of vendors with vendor part numbers.

Page 2
1.6.2 Lighting Fixtures, Complete With Lamps and Ballasts

Submit one sample of each fixture type[ indicated] for inspection,


review, and approval. The sample shall be retained for comparison
against the remainder of the fixtures. The sample may be used in the
final fixture installation.

1.6.3 Regulatory Requirements

In each of the publications referred to herein, consider the advisory


provisions to be mandatory, as though the word, "shall" had been
substituted for "should" wherever it appears. Interpret references in
these publications to the "authority having jurisdiction," or words of
similar meaning, to mean the Contracting Officer. Equipment, materials,
installation, and workmanship shall be in accordance with the mandatory
and advisory provisions of NFPA 70 unless more stringent requirements
are specified or indicated.

1.6.4 Standard Products

Provide materials and equipment that are products of manufacturers


regularly engaged in the production of such products which are of equal
material, design and workmanship. Products shall have been in
satisfactory commercial or industrial use for 2 years prior to bid
opening. The 2-year period shall include applications of equipment and
materials under similar circumstances and of similar size. The product
shall have been on sale on the commercial market through advertisements,
manufacturers' catalogs, or brochures during the 2-year period. Where
two or more items of the same class of equipment are required, these
items shall be products of a single manufacturer; however, the component
parts of the item need not be the products of the same manufacturer
unless stated in this section.

1.6.4.1 Alternative Qualifications

Products having less than a 2-year field service record will be


acceptable if a certified record of satisfactory field operation for not
less than 6000 hours, exclusive of the manufacturers' factory or
laboratory tests, is furnished.

1.6.4.2 Material and Equipment Manufacturing Date

Products manufactured more than 3 years prior to date of delivery to


site shall not be used, unless specified otherwise.

1.6.4.3 Energy Efficiency

Comply with National Energy Policy Act and Energy Star requirements for
lighting products. [Submit documentation for Energy Star qualifications
for equipment provided under this section. ]Submit data indicating
lumens per watt efficiency and color rendition index of light source.

1.7 WARRANTY

The equipment items shall be supported by service organizations which


are reasonably convenient to the equipment installation in order to
render satisfactory service to the equipment on a regular and emergency
basis during the warranty period of the contract.

1.7.1 Electronic Ballast Warranty

Furnish the electronic ballast manufacturer's warranty. The warranty

Page 3
period shall not be less than 5 years from the date of manufacture of
the electronic ballast. Ballast assembly in the lighting fixture,
transportation, and on-site storage shall not exceed 12 months, thereby
permitting 4 years of the ballast 5 year warranty to be in service and
energized. The warranty shall state that the malfunctioning ballast
shall be exchanged by the manufacturer and promptly shipped to the using
Government facility. The replacement ballast shall be identical to, or
an improvement upon, the original design of the malfunctioning ballast.

1.8 OPERATIONAL SERVICE

Coordinate with manufacturer for [maintenance agreement] [take-back


program]. Collect information from the manufacturer about [maintenance
agreement] [green lease] options, and submit to Contracting Officer.
Services shall reclaim materials for recycling and/or reuse. Services
shall not landfill or burn reclaimed materials. Indicate procedures for
compliance with regulations governing disposal of mercury. When such a
service is not available, local recyclers shall be sought after to
reclaim the materials.

1.9 SUSTAINABLE DESIGN REQUIREMENTS

1.9.1 Local/Regional Materials

1.9.2 Environmental Data

[Submit Table 1 of ASTM E 2129 for the following products:]

PART 2 PRODUCTS

2.1 FLUORESCENT LIGHTING FIXTURES

Fluorescent fixtures shall have electronic ballasts [unless specifically


indicated otherwise].

2.1.1 Fluorescent Lamp Electronic Ballasts

The electronic ballast shall as a minimum meet the following


characteristics:

a. Ballast shall comply with applicable IEC and TSEstandards and


CEC Title 24 unless specified otherwise. Ballast shall be 100%
electronic high frequency type with no magnetic core and coil
components. Ballast shall provide transient immunity as recommended
by IEEE C62.41.1 and IEEE C62.41.2. Ballast shall be designed for
the wattage of the lamps used in the indicated application.
Ballasts shall be designed to operate on the voltage system to which
they are connected.

b. Power factor shall be 0.95 (minimum).

c. Ballast shall operate at a frequency of 20,000 Hertz (minimum).


Ballast shall be compatible with and not cause interference with the
operation of occupancy sensors or other infrared control systems.
Provide ballasts operating at or above 40,000 Hertz where available.

d. Ballast shall have light regulation of plus or minus 10 percent


lumen output with a plus or minus 10 percent input voltage
regulation. Ballast shall have 10 percent flicker (maximum) using
any compatible lamp.

e. Ballast factor shall be between 0.85 (minimum) and 1.00 (maximum).

Page 4
Current crest factor shall be 1.7 (maximum).

f. Ballast shall be UL or TSE listed Class P with a sound rating of "A."

g. Ballast shall have circuit diagrams and lamp connections displayed


on the ballast.

h. Ballasts shall be instant start unless otherwise indicated.


Ballasts shall be programmed start where indicated. Instant start
ballasts shall operate lamps in a parallel circuit configuration
that permits the operation of remaining lamps if one or more lamps
fail or are removed.

i. Ballasts for compact fluorescent fixtures shall be programmed start.

j. Ballasts for T-5 and smaller lamps shall have end-of-life protection
circuits as required.

k. Ballast shall be capable of starting and maintaining operation at a


minimum of -17 degrees C.

l. Electronic ballast shall have a full replacement warranty of 5 years


from date of manufacture as specified in paragraph entitled
"Electronic Ballast Warranty" herein.

2.1.1.1 T-8 Lamp Ballast

a. Total harmonic distortion (THD): Shall be 20 percent maximum.

b. Input wattage.

1. 36 watts (maximum) when operating one T8 lamp

c. Provide two lamp fixtures with one ballasts per fixture where
multilevel switching is indicated.]

2.1.2 Fluorescent Lamp Electronic Dimming Ballast: Not Used

2.1.3 Dimming Ballast Controls: Not Used

2.1.4 Light Level Sensor: Not Used

2.1.5 Fluorescent Electromagnetic Ballasts: Not Used

2.1.5.1 Electromagnetic Energy-Saving Ballasts: Not Used

2.1.5.2 Electromagnetic Ballasts for Compact Fluorescent Lamps

Provide electromagnetic ballasts for compact fluorescent lamps.

2.1.5.3 Electromagnetic Low Temperature Ballasts: Not Used

Not used.

2.1.6 Fluorescent Lamps

a. T-8 lamps shall be rated 36 watts (maximum), 2800 initial lumens


(minimum), CRI of 75 (minimum), color temperature of [3500 K], and
an average rated life of 20,000 hours.

b. T-8 rapid start lamp, 18 watt (maximum), nominal length of 610 mm

Page 5
(24 inches), 1300 initial lumens, CRI of 75 (minimum), color
temperature of [3500 K], and an average rated life of 20,000 hours.

Compact
c. fluorescent lamps shall be: CRI 80, minimum, [3500 K], 10,000
hours average rated life, and as follows:

1. T-4, twin tube, rated[ 5 watt, 250 initial lumens (minimum)][ 7


watts, 400 initial lumens (minimum),][ 9 watts, 600 initial
lumens (minimum),][ and][ 13 watts, 825 initial lumens
(minimum),][ as indicated].

2. T-4, double twin tube, rated[ 13 watts, 900 initial lumens


(minimum),][ 18 watts, 1200 initial lumens (minimum),][ and][ 26
watts, 1800 initial lumens (minimum),][ as indicated].]

Average rated life is based on 3 hours operating per start.

2.1.7 Compact Fluorescent Fixtures

Compact fluorescent fixtures shall be manufactured specifically for


compact fluorescent lamps with ballasts integral to the fixture.
Providing assemblies designed to retrofit incandescent fixtures is
prohibited except when specifically indicated for renovation of existing
fixtures. Fixtures shall use lamps as indicated, with a minimum CRI of
80.

2.1.8 Open-Tube Fluorescent Fixtures: Not Used

2.1.9 Air Handling Fixtures

Not used.

2.1.10 Electromagnetic Interference Filters

Not used.

2.2 HIGH-INTENSITY-DISCHARGE (HID) LIGHTING FIXTURES

UL 1598.[ Provide HID fixtures with tempered glass lenses when using
metal-halide lamps.]

2.2.1 HID Ballasts

IEC compliant and shall be constant wattage autotransformer (CWA) or


regulator, high power factor type (minimum 90%). Provide single-lamp
ballasts which shall have a minimum starting temperature of minus 30
degrees C. Ballasts shall be:

a. Designed to operate on the voltage system to which they are


connected.

b. Designed for installation in a normal ambient temperature of


[40]degrees C.

c. Constructed so that open circuit operation will not reduce the


average life.

High-pressure sodium (HPS) ballasts shall have a solid-state


igniter/starter with an average life in the pulsing mode of 3500 hours
at the intended ambient temperature. Igniter case temperature shall not
exceed 90 degrees C in any mode.

Page 6
2.2.2 High-Pressure Sodium (HPS) Lamps

Provide wattage as indicated.

2.2.2.1 Standby HPS Lamps: Not Used

2.2.2.2 Low-Pressure Sodium Lamps: Not Used

2.3 INCANDESCENT LIGHTING FIXTURES

Not used.

2.4 RECESS- AND FLUSH-MOUNTED FIXTURES

Provide type that can be relamped from the bottom. Access to ballast
shall be from the bottom. Trim for the exposed surface of flush-mounted
fixtures shall be as indicated.

2.5 SUSPENDED FIXTURES

Provide hangers capable of supporting twice the combined weight of


fixtures supported by hangers. Provide with swivel hangers to ensure a
plumb installation. Hangers shall be cadmium-plated steel with a
swivel-ball tapped for the conduit size indicated.[ Hangers shall be
shock-absorbing type where indicated.] Hangers shall allow fixtures to
swing within an angle of 0.79 rad. Brace pendants 1219 mm or longer[
provided in shops or hangers] to limit swinging. Single-unit suspended[
fluorescent] fixtures shall have twin-stem hangers. Multiple-unit or
continuous row fluorescent fixtures shall have a tubing or stem for
wiring at one point and a tubing or rod suspension provided for each
unit length of chassis, including one at each end. Rods shall be a
minimum 4.57 mm diameter.

2.6 FIXTURES FOR HAZARDOUS LOCATIONS

In addition to requirements stated herein, provide[ fluorescent][ HID][


incandescent] fixtures for hazardous locations which conform to UL 844
or which have Factory Mutual certification for the class and division
indicated.[ Fixture shall also conform to UL 595 for marine
environments as indicated.]

2.7 SWITCHES

2.7.1 Toggle Switches

Provide toggle switches as specified in Section 26 20 00 INTERIOR


DISTRIBUTION SYSTEM.

2.7.2 Incandescent Dimmer Switch

Not used.

2.8 LIGHTING CONTACTOR

Not used.

2.9 TIME SWITCH

Not used.

2.10 PHOTOCELL SWITCH

Page 7
IEC and TSE compliant hermetically sealed cadmium-sulfide or silicon
diode type cell rated 220_ volts ac, 50 Hz with single-throw contacts.
Switch shall turn on at or below 32 lux and off at 22 to 107 lux. A
time delay shall prevent accidental switching from transient light
sources. Provide switch:

a. In a high-impact-resistant, noncorroding and nonconductive molded


plastic housing with a locking-type receptacle conforming to
NEMA C136.10, rated 1800 VA, minimum.

2.11 POWER HOOK FIXTURE HANGERS: Not Used

2.12 EXIT SIGNS

UL 924, NFPA 70, and NFPA 101. Exit signs shall be[ self-powered]
type. Exit signs shall use no more than 5 watts.

2.12.1 Self-Powered LED Type Exit Signs (Battery Backup)

Provide with automatic power failure device,[ test switch, pilot


light,][ integral self-testing module] and fully automatic high/low
trickle charger in a self-contained power pack. Battery shall be sealed
electrolyte type, shall operate unattended, and require no maintenance,
including no additional water, for a period of not less than 5 years.
LED exit sign shall have emergency run time of 1 1/2 hours (minimum).
The light emitting diodes shall have rated lamp life of 70,000 hours
(minimum).

2.12.2 Remote-Powered Exit Signs: Not Used

2.13 EMERGENCY LIGHTING EQUIPMENT

UL 924, NFPA 70, and NFPA 101. Provide lamps in wattage indicated.[
Provide accessories required for remote-mounted lamps where indicated.
Remote-mounted lamps shall be as indicated.]

2.13.1 Emergency Lighting Unit: Not Used

2.13.2 Fluorescent Emergency System

Each system shall consist of an automatic power failure device, test


switch operable from outside of the fixture, pilot light visible from
outside the fixture, and fully automatic solid-state charger in a
self-contained power pack. Charger shall be either trickle, float,
constant current or constant potential type, or a combination of these.
Battery shall be sealed electrolyte type with capacity as required to
supply power to [the number of lamps shown for each system] for 90
minutes at a minimum of [700] lumens per lamp output. Battery shall
operate unattended and require no maintenance, including no additional
water, for a period of not less than 5 years. Emergency ballasts
provided with fixtures containing solid-state ballasts shall be fully
compatible with the solid-state ballasts.

2.14 SELF-TESTING MODULE: Not Used

2.15 CENTRAL EMERGENCY SYSTEM

Not used.

2.16 AUXILIARY INSTANT-ON SYSTEM

Page 8
Not used.

2.17 OCCUPANCY SENSORS

Comply with GC-12 and IEC/TSE. Occupancy sensors and power packs shall
be designed to operate on the voltage indicated. Sensors and power packs
shall have circuitry that only allows load switching at or near zero
current crossing of supply voltage. Occupancy sensor mounting as
indicated. Sensor shall have an LED occupant detection indicator.
Sensor shall have adjustable sensitivity and adjustable delayed-off time
range of 5 minutes to 15 minutes. Wall mounted sensors shall[ be white][
match the color of adjacent wall plates as specified in Section 26 20 00
INTERIOR DISTRIBUTION SYSTEM], ceiling mounted sensors shall be white.
Ceiling mounted sensors shall have 6.28 rad coverage unless otherwise
indicated.

[a. Ultrasonic sensor shall be crystal controlled and shall not cause
detection interference between adjacent sensors.]

[b. Infrared sensors shall have a daylight filter. Sensor shall have a
fresnel lens that is applicable to space to be controlled.]

[c. Ultrasonic/Infrared Combination Sensor

2.18 SUPPORT HANGERS FOR LIGHTING FIXTURES IN SUSPENDED CEILINGS

2.18.1 Wires

ASTM A 641/A 641M, galvanized regular coating, soft temper, [2.68 mm


(0.1055 inches)] in diameter ([12]gage).

2.18.2 Wires, for Humid Spaces

[ASTM A 580/A 580M, composition 302 or 304, annealed stainless steel


[2.68 mm (0.1055 inches)] in diameter ([12] gage).]

[ASTM B 164, UNS NO4400, annealed nickel-copper alloy [2.68 mm (0.1055


inches)] in diameter ([12] gage).]

2.18.3 Straps

Galvanized steel, 25 by 4.76 mm (one by 3/16 inch), conforming to


ASTM A 653/A 653M, with a light commercial zinc coating or
ASTM A 1008/A 1008M with an electrodeposited zinc coating conforming to
ASTM B 633, Type RS.

2.18.4 Rods

Threaded steel rods, 4.76 mm (3/16 inch) diameter, zinc or cadmium


coated.

2.19 EQUIPMENT IDENTIFICATION

2.19.1 Manufacturer's Nameplate

Each item of equipment shall have a nameplate bearing the manufacturer's


name, address, model number, and serial number securely affixed in a
conspicuous place; the nameplate of the distributing agent will not be
acceptable.

2.19.2 Labels

Page 9
Provide labeled luminaires in accordance with TSE requirements. All
luminaires shall be clearly marked for operation of specific lamps and
ballasts according to proper lamp type. The following lamp
characteristics shall be noted.

a. Lamp diameter code (T-4, T-5, T-8, T-12), tube configuration (twin,
quad, triple), base type, and nominal wattage for fluorescent and
compact fluorescent luminaires.

b. Lamp type, wattage, bulb type (ED17, BD56, etc.) and coating (clear
or coated) for HID luminaires.

c. Start type (preheat, rapid start, instant start) for fluorescent and
compact fluorescent luminaires.

d. ANSI ballast type (M98, M57, etc.) for HID luminaires.

e. Correlated color temperature (CCT) and color rendering index (CRI)


for all luminaires.

All markings related to lamp type shall be clear and located to be


readily visible to service personnel, but unseen from normal viewing
angles when lamps are in place. Ballasts shall have clear markings
indicating multi-level outputs and indicate proper terminals for the
various outputs.

2.20 FACTORY APPLIED FINISH

Electrical equipment shall have factory-applied painting systems which


shall, as a minimum, meet the requirements of NEMA 250
corrosion-resistance test.

PART 3 EXECUTION

3.1 INSTALLATION

Electrical installations shall conform to IEEE C2, NFPA 70, and to the
requirements specified herein.

3.1.1 Lamps

Lamps of the type, wattage, and voltage rating indicated shall be


delivered to the project in the original cartons and installed just
prior to project completion. Lamps installed and used for working light
during construction shall be replaced prior to turnover to the
Government if more than 15 percent of their rated life has been used.
Lamps shall be tested for proper operation prior to turn-over and shall
be replaced if necessary with new lamps from the original manufacturer.
Provide 10 percent spare lamps of each type from the original
manufacturer.

3.1.2 Lighting Fixtures

Set lighting fixtures plumb, square, and level with ceiling and walls,
in alignment with adjacent lighting fixtures, and secure in accordance
with manufacturers' directions and approved drawings. Installation
shall meet requirements of NFPA 70. Mounting heights specified or
indicated shall be to the bottom of fixture for ceiling-mounted fixtures
and to center of fixture for wall-mounted fixtures. Obtain approval of
the exact mounting for lighting fixtures on the job before commencing
installation and, where applicable, after coordinating with the type,
style, and pattern of the ceiling being installed. Recessed and

Page 10
semi-recessed fixtures shall be independently supported from the
building structure by a minimum of four wires[ or straps][ or rods] per
fixture and located near each corner of each fixture. Ceiling grid
clips are not allowed as an alternative to independently supported light
fixtures. Round fixtures or fixtures smaller in size than the ceiling
grid shall be independently supported from the building structure by a
minimum of four wires[ or straps][ or rods] per fixture spaced
approximately equidistant around the fixture. Do not support fixtures
by ceiling acoustical panels. Where fixtures of sizes less than the
ceiling grid are indicated to be centered in the acoustical panel,
support such fixtures independently and provide at least two 19 mm (3/4
inch) metal channels spanning, and secured to, the ceiling tees for
centering and aligning the fixture. Provide wires[ or straps][ or rods]
for lighting fixture support in this section. Lighting fixtures
installed in suspended ceilings shall also comply with the requirements
of Section 09 51 00 ACOUSTICAL CEILINGS.

3.1.3 Suspended Fixtures

Suspended fixtures shall be provided with 0.79 rad swivel hangers so


that they hang plumb and shall be located with no obstructions within the
0.79 rad range in all directions. The stem, canopy and fixture shall be
capable of 0.79 rad swing. Pendants, rods, or chains 1.2 meters or
longer excluding fixture shall be braced to prevent swaying using three
cables at 2.09 rad separation. Suspended fixtures in continuous rows
shall have internal wireway systems for end to end wiring and shall be
properly aligned to provide a straight and continuous row without bends,
gaps, light leaks or filler pieces. Aligning splines shall be used on
extruded aluminum fixtures to assure hairline joints. Steel fixtures
shall be supported to prevent "oil-canning" effects. Fixture finishes
shall be free of scratches, nicks, dents, and warps, and shall match the
color and gloss specified. Pendants shall be finished to match fixtures.
Aircraft cable shall be stainless steel. Canopies shall be finished to
match the ceiling and shall be low profile unless otherwise shown.
Maximum distance between suspension points shall be 3.1 meters or as
recommended by the manufacturer, whichever is less.

3.1.4 Ballasts

3.1.4.1 Remote Ballasts

Not used.

3.1.4.2 Electronic Dimming Ballasts

Not used.

3.1.5 Exit Signs and Emergency Lighting Units

Wire exit signs and emergency lighting units ahead of the switch to the
normal lighting circuit located in the same room or area.

3.1.5.1 Exit Signs

Wire exit signs on separate circuits and serve from[ an emergency


panel][ a separate breaker][ a fused disconnect switch]. Signs shall
have only one control, which shall be[ the circuit breaker in the
emergency panel][ the separate breaker][ the disconnect switch]. Paint
control device red and provide lockout.

3.1.5.2 Emergency Lighting from Central Emergency System

Page 11
Not used.

3.1.6 Photocell Switch Aiming

Aim switch according to manufacturer's recommendations.

3.1.7 Occupancy Sensor

Not used.

3.1.8 Light Level Sensor

Not used.

3.2 FIELD APPLIED PAINTING

Paint electrical equipment as required to match finish of adjacent


surfaces or to meet the indicated or specified safety criteria.
Painting shall be as specified in Section 09 90 00 PAINTS AND COATINGS.

3.3 FIELD QUALITY CONTROL

Upon completion of installation, verify that equipment is properly


installed, connected, and adjusted. Conduct an operating test to show
that equipment operates in accordance with requirements of this section.

3.3.1 Electronic Dimming Ballast

Not used.

3.3.2 Occupancy Sensor

Not used.

-- End of Section --

Page 12
BUILDING TELECOMMUNICATIONS CABLING SYSTEM

PART 1 GENERAL

1.1 REFERENCES

References are made to various publications and standards, as well as


the referenced ones,other applicable ASTM, BS, DIN, EN or equal TS-EN
publications may also be used for the subject work. Under such
circumstances English versions of the publications shall be furnished to
the Contracting Officer for his/her review and approval.

1.2 RELATED REQUIREMENTS

Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM .

1.3 DEFINITIONS

Unless otherwise specified or indicated, electrical and electronics


terms used in this specification shall be as defined in TIA-568-C.1,
TIA-568-C.2, TIA-568-C.3, TIA-569, TIA/EIA-606 and IEEE 100 and herein.

1.3.1 Campus Distributor (CD)

A distributor from which the campus backbone cabling emanates.


(International expression for main cross-connect (MC).)

1.3.2 Building Distributor (BD)

A distributor in which the building backbone cables terminate and at


which connections to the campus backbone cables may be made.
(International expression for intermediate cross-connect (IC).)

1.3.3 Floor Distributor (FD)

A distributor used to connect horizontal cable and cabling subsystems or


equipment. (International expression for horizontal cross-connect (HC).)

1.3.4 Telecommunications Room (TR)

An enclosed space for housing telecommunications equipment, cable,


terminations, and cross-connects. The room is the recognized
cross-connect between the backbone cable and the horizontal cabling.

1.3.5 Entrance Facility (EF) (Telecommunications)

An entrance to the building for both private and public network service
cables (including wireless) including the entrance point at the building
wall and continuing to the equipment room.

1.3.6 Equipment Room (ER) (Telecommunications)

An environmentally controlled centralized space for telecommunications


equipment that serves the occupants of a building. Equipment housed
therein is considered distinct from a telecommunications room because of
the nature of its complexity.

Page 1
1.3.7 Open Cable

Cabling that is not run in a raceway as defined by NFPA 70. This refers
to cabling that is "open" to the space in which the cable has been
installed and is therefore exposed to the environmental conditions
associated with that space.

1.3.8 Open Office

A floor space division provided by furniture, moveable partitions, or


other means instead of by building walls.

1.3.9 Pathway

A physical infrastructure utilized for the placement and routing of


telecommunications cable.

1.4 SYSTEM DESCRIPTION

The building telecommunications cabling and pathway system shall include


permanently installed backbone and horizontal cabling, horizontal and
backbone pathways, service entrance facilities, work area pathways,
telecommunications outlet assemblies, conduit, raceway, and hardware for
splicing, terminating, and interconnecting cabling necessary to
transport telephone and data (including LAN) between equipment items in
a building. The horizontal system shall be wired in a star topology
from the telecommunications work area to the floor distributor or campus
distributor at the center or hub of the star. The backbone cabling and
pathway system includes intrabuilding and interbuilding interconnecting
cabling, pathway, and terminal hardware. The intrabuilding backbone
provides connectivity from the floor distributors to the building
distributors or to the campus distributor and from the building
distributors to the campus distributor as required. The backbone system
shall be wired in a star topology with the campus distributor at the
center or hub of the star. Provide telecommunications pathway systems
referenced herein as specified in Section 26 20 00 INTERIOR DISTRIBUTION
SYSTEM.

1.5 SUBMITTALS

Government approval is required for submittals with a "G" designation;


submittals not having a "G" designation are for Contractor Quality
Control approval. The following shall be submitted in accordance with
the provisions of the Contract.

SD-02 Shop Drawings

Telecommunications drawings; G,

Telecommunications Space Drawings; G,

In addition to Section 01 33 00 SUBMITTAL PROCEDURES, provide


shop drawings in accordance with paragraph SHOP DRAWINGS.

SD-03 Product Data

Telecommunications cabling (backbone and horizontal); G,

Patch panels; G,

Telecommunications outlet/connector assemblies; G,

Page 2
Equipment support frame; G,

Connector blocks; G,

Spare Parts; G,

Submittals shall include the manufacturer's name, trade name,


place of manufacture, and catalog model or number. Include
performance and characteristic curves. Submittals shall also
include applicable federal, military, industry, and technical
society publication references. Should manufacturer's data
require supplemental information for clarification, the
supplemental information shall be submitted as specified in
paragraph REGULATORY REQUIREMENTS and as required in Section
01 33 00 SUBMITTAL PROCEDURES.

SD-06 Test Reports

Telecommunications cabling testing; G,

SD-07 Certificates

Telecommunications Contractor Qualifications; G,

Key Personnel Qualifications; G,

Manufacturer Qualifications; G,

Test plan; G,

SD-09 Manufacturer's Field Reports

Factory reel tests; G,

SD-10 Operation and Maintenance Data

Telecommunications cabling and pathway system Data Package 5; G,

SD-11 Closeout Submittals

Record Documentation; G,

1.6 QUALITY ASSURANCE

1.6.1 Shop Drawings

In exception to the provisions of the Contract, submitted plan drawings


shall be a minimum of 279 by 432 mm in size using a minimum scale of one
mm per 100 mm, except as specified otherwise. Include wiring diagrams
and installation details of equipment indicating proposed location,
layout and arrangement, control panels, accessories, piping, ductwork,
and other items that must be shown to ensure a coordinated installation.
Wiring diagrams shall identify circuit terminals and indicate the
internal wiring for each item of equipment and the interconnection
between each item of equipment. Drawings shall indicate adequate
clearance for operation, maintenance, and replacement of operating
equipment devices. Submittals shall include the nameplate data, size,
and capacity. Submittals shall also include applicable federal,
military, industry, and technical society publication references.

1.6.1.1 Telecommunications Drawings

Page 3
Provide drawings in accordance with TIA/EIA-606. The identifier for each
termination and cable shall appear on the drawings. Drawings shall
depict final telecommunications installed wiring system infrastructure
in accordance with TIA/EIA-606. The drawings should provide details
required to prove that the distribution system shall properly support
connectivity from the EF telecommunications and ER telecommunications,
CD's, and FD's to the telecommunications work area outlets. The
following drawings shall be provided as a minimum:

a. T1 - Layout of complete building per floor - Building Area/Serving


Zone Boundaries, Backbone Systems, and Horizontal Pathways. Layout
of complete building per floor. The drawing indicates location of
building areas, serving zones, vertical backbone diagrams,
telecommunications rooms, access points, pathways, grounding system,
and other systems that need to be viewed from the complete building
perspective.

b. T2 - Serving Zones/Building Area Drawings - Drop Locations and Cable


Identification (ID’S). Shows a building area or serving zone.
These drawings show drop locations, telecommunications rooms, access
points and detail call outs for common equipment rooms and other
congested areas.

c. T4 - Typical Detail Drawings - Faceplate Labeling, Firestopping,


Americans with Disabilities Act (ADA), Safety, Department of
Transportation (DOT). Detailed drawings of symbols and typicals
such as faceplate labeling, faceplate types, faceplate population
installation procedures, detail racking, and raceways.

1.6.1.2 Telecommunications Space Drawings

Provide T3 drawings in accordance with TIA/EIA-606 that include


telecommunications rooms plan views, pathway layout (cable tray, racks,
ladder-racks, etc.), mechanical/electrical layout, and cabinet, rack,
backboard and wall elevations. Drawings shall show layout of applicable
equipment including incoming cable stub or connector blocks, building
protector assembly, outgoing cable connector blocks, patch panels and
equipment spaces and cabinet/racks. Drawings shall include a complete
list of equipment and material, equipment rack details, proposed layout
and anchorage of equipment and appurtenances, and equipment relationship
to other parts of the work including clearance for maintenance and
operation. Drawings may also be an enlargement of a congested area of T1
or T2 drawings.

1.6.2 Telecommunications Qualifications

Work under this section shall be performed by and the equipment shall be
provided by the approved telecommunications contractor and key
personnel. Qualifications shall be provided for: the
telecommunications system contractor, the telecommunications system
installer, and the supervisor (if different from the installer). A
minimum of 30 days prior to installation, submit documentation of the
experience of the telecommunications contractor and of the key personnel.

1.6.2.1 Telecommunications Contractor

The telecommunications contractor shall be a firm which is regularly and


professionally engaged in the business of the applications,
installation, and testing of the specified telecommunications systems
and equipment. The telecommunications contractor shall demonstrate
experience in providing successful telecommunications systems within the
past 3 years of similar scope and size. Submit documentation for a

Page 4
minimum of three and a maximum of five successful telecommunication
system installations for the telecommunications contractor.

1.6.2.2 Key Personnel

Provide key personnel who are regularly and professionally engaged in


the business of the application, installation and testing of the
specified telecommunications systems and equipment. There may be one key
person or more key persons proposed for this solicitation depending upon
how many of the key roles each has successfully provided. Each of the
key personnel shall demonstrate experience in providing successful
telecommunications systems within the past 3 years.
Submit documentation for a minimum of three and a maximum of five
successful telecommunication system installations for each of the key
personnel. Documentation for each key person shall include at least two
successful system installations provided that are equivalent in system
size and in construction complexity to the telecommunications system
proposed for this solicitation. Include specific experience in
installing and testing telecommunications systems and provide the names
and locations of at least two project installations successfully
completed using optical fiber and copper telecommunications cabling
systems. All of the existing telecommunications system installations
offered by the key persons as successful experience shall have been in
successful full-time service for at least 18 months prior to the
issuance date for this solicitation. Provide the name and role of the
key person, the title, location, and completed installation date of the
referenced project, the referenced project owner point of contact
information including name, organization, title, and telephone number,
and generally, the referenced project description including system size
and construction complexity.

Indicate that all key persons are currently employed by the


telecommunications contractor, or have a commitment to the
telecommunications contractor to work on this project. All key persons
shall be employed by the telecommunications contractor at the date of
issuance of this solicitation, or if not, have a commitment to the
telecommunications contractor to work on this project by the date that
the bid was due to the Contracting Officer.

Note that only the key personnel approved by the Contracting Officer in
the successful proposal shall do work on this solicitation's
telecommunications system. Key personnel shall function in the same
roles in this contract, as they functioned in the offered successful
experience. Any substitutions for the telecommunications contractor's
key personnel requires approval from The Contracting Officer.

1.6.2.3 Minimum Manufacturer Qualifications

Cabling, equipment and hardware manufacturers shall have a minimum of


years experience in the manufacturing, assembly, and factory testing of
components which comply with TIA-568-C.1, TIA-568-C.2 and TIA-568-C.3.

1.6.3 Test Plan

Provide a complete and detailed test plan for the telecommunications


cabling system including a complete list of test equipment for the
components and accessories for each cable type specified, days prior to
the proposed test date. Include procedures for certification,
validation, and testing.

Page 5
1.6.4 Regulatory Requirements
In each of the publications referred to herein, consider the advisory
provisions to be mandatory, as though the word, "shall" had been
substituted for "should" wherever it appears. Interpret references in
these publications to the "authority having jurisdiction," or words of
similar meaning, to mean the Contracting Officer. Equipment, materials,
installation, and workmanship shall be in accordance with the mandatory
and advisory provisions of NFPA 70 unless more stringent requirements
are specified or indicated.

1.6.5 Standard Products

Provide materials and equipment that are products of manufacturers


regularly engaged in the production of such products which are of equal
material, design and workmanship. Products shall have been in
satisfactory commercial or industrial use for 2 years prior to bid
opening. The 2-year period shall include applications of equipment and
materials under similar circumstances and of similar size. The product
shall have been on sale on the commercial market through advertisements,
manufacturers' catalogs, or brochures during the 2-year period. Where
two or more items of the same class of equipment are required, these
items shall be products of a single manufacturer; however, the component
parts of the item need not be the products of the same manufacturer
unless stated in this section.

1.6.5.1 Alternative Qualifications

Products having less than a 2-year field service record will be


acceptable if a certified record of satisfactory field operation for not
less than 6000 hours, exclusive of the manufacturers' factory or
laboratory tests, is furnished.

1.6.5.2 Material and Equipment Manufacturing Date

Products manufactured more than 1 year prior to date of delivery to site


shall not be used, unless specified otherwise.

1.7 DELIVERY AND STORAGE

Provide protection from weather, moisture, extreme heat and cold, dirt,
dust, and other contaminants for telecommunications cabling and
equipment placed in storage.

1.8 ENVIRONMENTAL REQUIREMENTS

Connecting hardware shall be rated for operation under ambient


conditions of 0 to 60 degrees C and in the range of 0 to 95 percent
relative humidity, noncondensing.

1.9 WARRANTY

The equipment items shall be supported by service organizations which


are reasonably convenient to the equipment installation in order to
render satisfactory service to the equipment on a regular and emergency
basis during the warranty period of the contract.

1.10 MAINTENANCE

1.10.1 Operation and Maintenance Manuals

Commercial off the shelf manuals shall be furnished for operation,


installation, configuration, and maintenance of products provided as a
part of the telecommunications cabling and pathway system, Data Package

Page 6
5. Submit operations and maintenance data as specified herein not later
than months prior to the date of beneficial occupancy. In addition to
requirements of Data Package 5, include the requirements of paragraphs
TELECOMMUNICATIONS DRAWINGS, TELECOMMUNICATIONS SPACE DRAWINGS, and
RECORD DOCUMENTATION. Ensure that these drawings and documents depict
the as-built configuration.

1.10.2 Record Documentation

Provide T5 drawings including documentation on cables and termination


hardware in accordance with TIA/EIA-606. T5 drawings shall include
schedules to show information for cut-overs and cable plant management,
patch panel layouts and cover plate assignments, cross-connect
information and connecting terminal layout as a minimum. T5 drawings
shall be provided A licensed copy of the cable management software
including documentation, shall be provided. Provide the following T5
drawing documentation as a minimum:

a. Cables - A record of installed cable shall be provided in accordance


with TIA/EIA-606. The cable records shall include only the required
data fieldsin accordance with TIA/EIA-606. Include manufacture date
of cable with submittal.

b. Termination Hardware - A record of installed patch panels,


cross-connect points, distribution frames, terminating block
arrangements and type, and outlets shall be provided in accordance
with TIA/EIA-606. Documentation shall include the required data
fields only in accordance with TIA/EIA-606.

PART 2 PRODUCTS

2.1 COMPONENTS

Comments shall be UL or third party certified. Where equipment or


materials are specified to conform to industry and technical society
reference standards of the organizations, submit proof of such
compliance. The label or listing by the specified organization will be
acceptable evidence of compliance. In lieu of the label or listing,
submit a certificate from an independent testing organization, competent
to perform testing, and approved by the Contracting Officer. The
certificate shall state that the item has been tested in accordance with
the specified organization's test methods and that the item complies
with the specified organization's reference standard. Provide a
complete system of telecommunications cabling and pathway components
using star topology. Provide support structures and pathways, complete
with outlets, cables, connecting hardware and telecommunications
cabinets/racks. Cabling and interconnecting hardware and components for
telecommunications systems shall be UL listed or third party independent
testing laboratory certified, and shall comply with NFPA 70 and conform
to the requirements specified herein.

2.2 TELECOMMUNICATIONS PATHWAY

Provide telecommunications pathways in accordance with TIA-569 and as


specified in Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. Provide
system furniture pathways in accordance with UL 1286.

2.3 TELECOMMUNICATIONS CABLING

Cabling shall be UL listed for the application and shall comply with
TIA-568-C.0, TIA-568-C.1, TIA-568-C.2, TIA-568-C.3 and NFPA 70. Provide
a labeling system for cabling as required by TIA/EIA-606 and UL 969.

Page 7
Ship cable on reels or in boxes bearing manufacture date for for
unshielded twisted pair (UTP) in accordance with ICEA S-90-661 for all
cable used on this project. Cabling manufactured more than 12 months
prior to date of installation shall not be used.

2.3.1 Horizontal Cabling

Provide horizontal cable in compliance with NFPA 70 and performance


characteristics in accordance with TIA-568-C.1.

2.3.1.1 Horizontal Copper

Provide horizontal copper cable, UTP Cat.6, 100 ohm in accordance with
TIA-568-C.2, UL 444, ANSI/NEMA WC 66, ICEA S-90-661. Provide four each
individually twisted pair, minimum size 24 AWG conductors, Category 6,
with a thermoplastic jacket. Cable shall be imprinted with manufacturers
name or identifier, flammability rating, gauge of conductor,
transmission performance rating (category designation) and length
marking at regular intervals in accordance with ICEA S-90-661. Provide
plenum (CMP), riser (CMR), or general purpose (CM or CMG) communications
rated cabling in accordance with NFPA 70. Substitution of a higher rated
cable shall be permitted in accordance with NFPA 70. Cables installed in
conduit within and under slabs shall be UL listed and labeled for wet
locations in accordance with NFPA 70.

2.4 TELECOMMUNICATIONS SPACES

Provide connecting hardware and termination equipment in the


telecommunications entrance facility to facilitate installation as shown
on design drawings for terminating and cross-connecting permanent
cabling. Provide telecommunications interconnecting hardware color
coding in accordance with TIA/EIA-606.

2.4.1 Backboards

Provide void-free, interior gradeA-C plywood 19 mm thick. Backboards


shall be fire rated by manufacturing process. Fire stamp shall be
clearly visible. Paint applied over fire retardant backboard shall be
UL 723 fire retardant paint. Provide label including paint manufacturer,
date painted, UL listing and name of Installer. When painted, paint
label and fire stamp shall be clearly visible. Backboards shall be
provided on a minimum of two adjacentwalls in the telecommunication
spaces.

2.4.2 Connector Blocks

Provide insulation displacement connector (IDC) Type 110 for Category 6


systems. Provide blocks for the number of horizontal and backbone cables
terminated on the block plus 25 percent spare.

2.4.3 Cable Guides

Provide cable guides specifically manufactured for the purpose of


routing cables, wires and patch cords horizontally and vertically on
482.6584 mm equipment racks cabinets and telecommunications backboards.
Cable guides of ring or bracket type devices mounted on cabinet
panelsbackboard for horizontal cable management and individually mounted
for vertical cable management. Mount cable guides with screws,nuts and
lockwashers.

Page 8
2.4.4 Patch Panels
Provide ports for the number of horizontal and backbone cables
terminated on the panel plus percent spare. Provide pre-connectorized
optical fiber and patch cords for patch panels. Provide patch cords, as
complete assemblies, with matching connectors as specified. Provide
fiber optic patch cables with crossover orientation in accordance with
TIA-568-C.3. Patch cords shall meet minimum performance requirements
specified in TIA-568-C.1, TIA-568-C.2 for cables, cable length and
hardware specified.

2.4.4.1 Modular to 110 Block Patch Panel

Provide in accordance with TIA-568-C.1 and TIA-568-C.2. Panels shall be


third party verified and shall comply with EIA/TIACategory 6
requirements. Panel shall be constructed of 2.2 mm minimum aluminum and
shall be cabinetwall mounted and compatible with an ECA EIA/ECA 310 584
mm equipment cabinet. Panel shall provide non-keyed, 8-pin modular
ports, wired to T568AT568B. Patch panels shall terminate the building
cabling on Type 110 IDCs and shall utilize a printed circuit board
interface. The rear of each panel shall have incoming cable
strain-relief and routing guides. Panels shall have each port factory
numbered and be equipped with laminated plastic nameplates above each
port.

2.5 TELECOMMUNICATIONS OUTLET/CONNECTOR ASSEMBLIES

2.5.1 Outlet/Connector Copper

Outlet/connectors shall comply with FCC Part 68, TIA-568-C.1, and


TIA-568-C.2. UTP outlet/connectors shall be UL 1863 listed, non-keyed,
8-pin modular, constructed of high impact rated thermoplastic housing
and shall be third party verified and shall comply with TIA-568-C.2
Category 6 requirements. Outlet/connectors provided for UTP cabling
shall meet or exceed the requirements for the cable provided.
Outlet/connectors shall be terminated using a Type 110 IDC PC board
connector, color-coded for both T568A and T568B wiring. Each
outlet/connector shall be wired T568A or T568B. UTP outlet/connectors
shall comply with TIA-568-C.2 for mating cycles.

2.5.2 Optical Fiber Adapters(Couplers)

Not used.

2.5.3 Optical Fiber Connectors

Not used

2.5.4 Cover Plates

Telecommunications cover plates shall comply with UL 514C, and


TIA-568-C.1; design constructed of 302 stainless material or brass
material. Provide labeling in accordance with the paragraph LABELING in
this section.

2.6 GROUNDING AND BONDING PRODUCTS

Provide in accordance with TIA J-STD-607, and NFPA 70. Components


shall be identified as required by TIA/EIA-606. Provide ground rods,
bonding conductors, and grounding busbars as specified in Section
26 20 00 INTERIOR DISTRIBUTION SYSTEM.

2.7 FIRESTOPPING MATERIAL: Not Used

Page 9
2.8 MANUFACTURER'S NAMEPLATE

Each item of equipment shall have a nameplate bearing the manufacturer's


name, address, model number, and serial number securely affixed in a
conspicuous place; the nameplate of the distributing agent will not be
acceptable.

2.9 FIELD FABRICATED NAMEPLATES

Provide laminated plastic nameplates for each equipment enclosure,


relay, switch, and device; as specified or as indicated on the drawings.
Each nameplate inscription shall identify the function and, when
applicable, the position. Nameplates shall be melamine plastic, 3 mm
thick, white with center core. Surface shall be matte finish. Corners
shall be square. Accurately align lettering and engrave into the core.
Minimum size of nameplates shall be 25 by 65 mm. Lettering shall be a
minimum of 6.35 mm high normal block style.

2.10 TESTS, INSPECTIONS, AND VERIFICATIONS

2.10.1 Factory Reel Tests

Provide documentation of the testing and verification actions taken by


manufacturer to confirm compliance with TIA-568-C.1, TIA-568-C.2,
TIA-568-C.3 cables.

PART 3 EXECUTION

3.1 INSTALLATION

Install telecommunications cabling and pathway systems, including the


horizontal and backbone cable, pathway systems, telecommunications
outlet/connector assemblies, and associated hardware in accordance with
NECA/BICSI 568, TIA-568-C.1, TIA-568-C.2, TIA-569, NFPA 70, and UL
standards as applicable. Provide cabling in a star topology network.
Pathways and outlet boxes shall be installed as specified in Section
26 20 00 INTERIOR DISTRIBUTION SYSTEM. Install telecommunications
cabling with copper media in accordance with the following criteria to
avoid potential electromagnetic interference between power and
telecommunications equipment. The interference ceiling shall not exceed
3.0 volts per meter measured over the usable bandwidth of the
telecommunications cabling.

3.1.1 Cabling

Install UTP, telecommunications cabling system as detailed in TIA-568-C.1.


Screw terminals shall not be used except where specifically indicated
on plans. Use an approved insulation displacement connection (IDC) tool
kit for copper cable terminations. Do not exceed manufacturers' cable
pull tensions for copper and optical fiber cables. Provide a device to
monitor cable pull tensions. Do not exceed 110 N pull tension for four
pair copper cables. Do not chafe or damage outer jacket materials. Use
only lubricants approved by cable manufacturer. Do not over cinch
cables, or crush cables with staples. For UTP cable, bend radii shall
not be less than four times the cable diameter. Cables shall be
terminated; no cable shall contain unterminated elements. Cables shall
not be spliced. Label cabling in accordance with paragraph LABELING in
this section.

3.1.1.1 Open Cable

Use only where specifically indicated on plans for use in cable trays,

Page 10
or below raised floors. Install in accordance with TIA-568-C.1,
TIA-568-C.2. Do not exceed cable pull tensions recommended by the
manufacturer. Copper cable not in a wireway or pathway shall be
suspended a minimum of 200 mm above ceilings by cable supports no
greater than 1.5 m apart. Cable shall not be run through structural
members or in contact with pipes, ducts, or other potentially damaging
items. Placement of cable parallel to power conductors shall be avoided,
if possible; a minimum separation of 300 mm shall be maintained when
such placement cannot be avoided.

Plenum cable shall be used where open cables are routed through plenum
areas. Cable routed exposed under raised floors shall be plenum rated.
Plenum cables shall comply with flammability plenum requirements of
NFPA 70. Install cabling after the flooring system has been installed in
raised floor areas. Cable 1.8 meters long shall be neatly coiled not
less than 300 mm in diameter below each feed point in raised floor areas.

3.1.1.2 Backbone Cable

a. Copper Backbone Cable. Install intrabuilding backbone copper cable,


in indicated pathways, between the campus distributor, located in
the telecommunications entrance facility or room, the building
distributors and the floor distributors located in
telecommunications rooms and telecommunications equipment rooms as
indicated on drawings.

b. Optical fiber Backbone Cable. Install intrabuilding backbone optical


fiber in indicated pathways. Do not exceed manufacturer's
recommended bending radii and pull tension. Prepare cable for
pulling by cutting outer jacket 250 mm leaving strength members
exposed for approximately 250 mm. Twist strength members together
and attach to pulling eye. Vertical cable support intervals shall be
in accordance with manufacturer's recommendations.

3.1.1.3 Horizontal Cabling

Install horizontal cabling as indicated on drawings Do not untwist


Category 6 UTP cables more than 12 mm from the point of termination to
maintain cable geometry. Provide slack cable in the form of a figure
eight (not a service loop) on each end of the cable, 3 m in the
telecommunications room, and 304 mm in the work area outlet..

3.1.2 Pathway Installations

Provide in accordance with TIA-569 and NFPA 70. Provide building


pathway as specified in Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM.

3.1.3 Cable Tray Installation

Install cable tray as specified in Section 26 20 00 INTERIOR


DISTRIBUTION SYSTEM. Only type cable shall be installed in a plenum.

3.1.4 Work Area Outlets

3.1.4.1 Terminations

Terminate UTP cable in accordance with TIA-568-C.1, TIA-568-C.2 and


wiring configuration as specified.

3.1.4.2 Cover Plates

As a minimum, each outlet/connector shall be labeled as to its function

Page 11
and a unique number to identify cable link in accordance with the
paragraph LABELING in this section.

3.1.4.3 Cables

Unshielded twisted pair and fiber optic cables shall have a minimum of
304 mm of slack cable loosely coiled into the telecommunications outlet
boxes. Minimum manufacturer's bend radius for each type of cable shall
not be exceeded.

3.1.4.4 Pull Cords

Pull cords shall be installed in conduit serving telecommunications


outlets that do not have cable installed.

3.1.5 Telecommunications Space Termination

Install termination hardware required for Category 6 system. An


insulation displacement tool shall be used for terminating copper cable
to insulation displacement connectors.

3.1.5.1 Connector Blocks

Connector blocks shall be rack mounted in orderly rows and columns.


Adequate vertical and horizontal wire routing areas shall be provided
between groups of blocks. Install in accordance with industry standard
wire routing guides in accordance with TIA-569.

3.1.5.2 Patch Panels

Patch panels shall be mounted racks with sufficient ports to accommodate


the installed cable plant plus 25 percent spares.

a. Copper Patch Panel. Copper cable entering a patch panel shall be


secured to the panel as recommended by the manufacturer to prevent
movement of the cable.

3.1.5.3 Equipment Support Frames

Install in accordance with TIA-569:

b. Racks, floor mounted modular type. Permanently anchor rack to the


floor in accordance with manufacturer's recommendations.

3.1.6 Electrical Penetrations

Seal openings around electrical penetrations through fire


resistance-rated wall, partitions, floors, or ceilings as marked on
drawings

3.1.7 Grounding and Bonding

Provide in accordance with TIA J-STD-607, NFPA 70 and as specified in


Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM.

3.2 LABELING

3.2.1 Labels

Provide labeling in accordance with TIA/EIA-606. Handwritten labeling


is unacceptable. Stenciled lettering for voice and data circuits shall

Page 12
be provided using laser printer .

3.2.2 Cable

Cables shall be labeled using color labels on both ends with identifiers
in accordance with TIA/EIA-606.

3.2.3 Termination Hardware

Workstation outlets and patch panel connections shall be labeled using


color coded labels with identifiers in accordance with TIA/EIA-606.

3.3 FIELD APPLIED PAINTING

Paint electrical equipment as required to match finish of adjacent


surfaces or to meet the indicated or specified safety criteria.
Painting shall be as specified in Section 09 90 00 PAINTS AND COATINGS.

3.3.1 Painting Backboards

If backboards are required to be painted, then the manufactured fire


retardant backboard must be painted with fire retardant paint, so as not
to increase flame spread and smoke density and must be appropriately
labeled. Label and fire rating stamp must be unpainted.

3.4 FIELD FABRICATED NAMEPLATE MOUNTING

Provide number, location, and letter designation of nameplates as


indicated. Fasten nameplates to the device with a minimum of two
sheet-metal screws or two rivets.

3.5 TESTING

3.5.1 Telecommunications Cabling Testing

Perform telecommunications cabling inspection, verification, and


performance tests in accordance with TIA-568-C.1. Test equipment shall
conform to TIA-1152. Perform optical fiber field inspection tests via
attenuation measurements on factory reels and provide results along with
manufacturer certification for factory reel tests. Remove failed cable
reels from project site upon attenuation test failure.

3.5.1.1 Inspection

Visually inspect UTP and optical fiber jacket materials for UL or third
party certification markings. Inspect cabling terminations in
telecommunications rooms and at workstations to confirm color code for
T568A or T568B pin assignments, and inspect cabling connections to
confirm compliance with TIA-568-C.1, TIA-568-C.2. Visually confirm
Category 6, marking of outlets, cover plates, outlet/connectors, and
patch panels.

3.5.1.2 Verification Tests

UTP backbone copper cabling shall be tested for DC loop resistance,


shorts, opens, intermittent faults, and polarity between conductors, and
between conductors and shield, if cable has overall shield. Test
operation of shorting bars in connection blocks. Test cables after
termination but prior to being cross-connected.

3.5.1.3 Performance Tests

Page 13
Perform testing for each outlet and MUTOA as follows:

a. Perform Category 6 link tests in accordance with TIA-568-C.1 and


TIA-568-C.2. Tests shall include wire map, length, insertion loss,
NEXT, PSNEXT, ELFEXT, PSELFEXT, return loss, propagation delay, and
delay skew.

3.5.1.4 Final Verification Tests

Perform verification tests for UTP systems after the complete


telecommunications cabling and workstation outlet/connectors are
installed.

a. Voice Tests. These tests assume that dial tone service has been
installed. Connect to the network interface device at the
demarcation point. Go off-hook and listen and receive a dial tone.
If a test number is available, make and receive a local, long
distance, and DSN telephone call.

b. Data Tests. These tests assume the Information Technology Staff has
a network installed and are available to assist with testing.
Connect to the network interface device at the demarcation point.
Log onto the network to ensure proper connection to the network.

-- End of Section --

Page 14
COMMUNITY ANTENNA TELEVISION (CATV) SYSTEMS

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the


extent referenced. The publications are referred to within the text by
the basic designation only.

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

IEEE C2 (2007; Errata 2007) National Electrical


Safety Code

IEEE C62.41.1 (2002) IEEE Guide on the Surges


Environment in Low-Voltage (1000 V and
Less) AC Power Circuits

IEEE C62.41.2 (2002) IEEE Recommended Practice on


Characterization of Surges in
Low-Voltage (1000 V and Less) AC Power
Circuits

NATIONAL CABLE AND TELECOMMUNICATIONS ASSOCIATION (NCTA)

NCTA RP (2003) NCTA Recommended Practices for


Measurements on Cable Television Systems

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2007) National Electrical Code - 2008


Edition

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

47 CFR 76.605 Technical Standards

1.2 RELATED REQUIREMENTS

Section 26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS, applies


to this section with the additions and modifications specified herein.

1.3 DEFINITIONS

1.3.1 CATV

Community antenna television (CATV) system, commonly referred to as


cable television, is a network of cables, headend, electronic and
passive components that process and amplify television (TV) signals for
distribution from the headend equipment to the individual television
outlets.

1.3.2 Headend

The connection point between CATV system equipment and equipment


provided by the local CATV company.

Page 1
1.3.3 Distribution System

Distribution system transports and delivers adequate signals to each


receiver. Provides distortion-free signal to TV sets by isolating each
receiver from the system and by providing proper amount of signal to
each set.

1.3.4 Cable

[Trunk and feeder cables are low-loss cables used to transport the
desired signal from the headend equipment to the communications closet
in the area to be served. These cables are used to transport signal
from the [communications closet] into close proximity to a number of
user locations in excess of 200 feet from the [communications closet].
]Drop cables are used to transport the desired signal used from the
[communications closet] to the wall outlet.

1.4 SYSTEM DESCRIPTION

1.4.1 Headend

Contractor shall provide interior equipment up to headend [and including


the main amplifier] located at the interior CATV [cabinet].

1.4.2 Distribution System

[Distribution system shall be star topology with each outlet connected


to a communications closet with a feeder cable or a drop cable and each
communications closet connected to the headend equipment with a trunk
cable]

1.4.3 Cable

[Provide trunk cables to transport the desired signal from the headend
equipment to the communications closet in the area to be served.
][Provide [feeder] cables to transport signal from the [communications
closet] to user locations in excess of 200 feet from the [communications
closet].] Provide drop cables to transport the desired signal from the
[communications closet] to the outlet.

1.4.4 System Components

System shall provide high quality TV signals to all outlets with a


return path for interactive television and cable modem access. Provide
any combination of items specified herein to achieve required
performance, subject to approvals, limitations, acceptance test, and
other requirements specified herein. System shall include amplifiers,
splitters, combiners, line taps, cables, outlets, tilt compensators and
all other parts, components, and equipment necessary to provide a
complete and usable system.

1.4.4.1 System Bandwidth

a. Downstream: 50-750 MHz minimum.

b. Upstream 5-40 MHz minimum.

1.4.5 System Performance

System shall be in compliance with 47 CFR 76.605.

Page 2
1.4.5.1 Receiver Termination Signal Level

Each termination for a TV receiver must have a minimum signal level of


0 decibel millivolts (dBmV) (1000 microvolts) at 55 MHz and of 0 dBmV
(1000 microvolts) at 750 MHz and a maximum signal of 15 dBmV or a level
not to overload the receiver for the entire system bandwidth.

1.4.5.2 Distribution System

a. Modulation distortion at power frequencies: 4 percent or less


hum distortion;

b. Composite third order distortion for:

(1) CW carriers: 53 dB.

(2) Modulated carriers: 59 dB.

c. Subscriber terminal isolation: 18 dB or greater.

d. Carrier to second order beat ratio: 60 dB.

e. Amplitude characteristic shall be within a range of plus or


minus 2 decibels from 0.75 MHz to 5.0 MHz above the lower
boundary frequency of the cable television channel, referenced
to the average of the highest and lowest amplitudes within these
frequency boundaries.

1.4.5.3 All New System Tolerance

The system shall not show a serious loss of carrier to noise when the
system levels are lowered 3 dB below normal or a significant distortion
when the levels are increased 3 dB above normal, as observed on a TV set
located at the far end extremities of the system.

1.5 SUBMITTALS

Government approval is required for submittals with a "G" designation;


submittals not having a "G" designation are [for Contractor Quality
Control approval.][for information only. When used, a designation
following the "G" designation identifies the office that will review the
submittal for the Government.] The following shall be submitted in
accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

CATV system wiring diagrams and installation details; G

CATV system components; G

SD-03 Product Data

Attenuators; G

Amplifiers, including bridging, and distribution; G

Cables, including drop; G

Terminators; G

Splitters/combiners; G

Page 3
Line Taps; G

Outlets; G

Connectors; G

Submittals for each manufactured item shall be the current


manufacturer's descriptive literature of catalog products,
equipment drawings, diagrams, performance and characteristics
curves, and catalog cuts.

SD-05 Design Data

CATV System Loss Calculations; G

SD-06 Test Reports

Operational test plan; G

Operational test procedures; G

System pretest; G

Acceptance tests; G

SD-08 Manufacturer's Instructions

Connector Installation; G

1.6 QUALITY ASSURANCE

1.6.1 Wiring Diagrams and Installation Details

Illustrate how each item of equipment functions in the system and


include an overall system schematic indicating the relationship of CATV
units on one diagram. Drawings shall include wiring diagrams and
installation details of equipment indicating proposed locations, layout
and arrangements, and other items that must be shown to ensure
coordinated installation.

1.6.2 CATV System Loss Calculations

Calculations shall verify that the system does not exceed the loss
values specified in dBmV at the [input of all active devices and the
receiver terminations]. Provide a drawing displaying all distribution
network calculations. The drawing should accurately show taps,
splitters, outlets, and the type and length of all [trunk, feeder, and
]drop cables. The drawing shall show how many taps, splitters, or
outlets are served by each tap or splitter.

1.6.3 Operational Test Plan

Test plan shall define tests required to ensure that the system meets
technical, operational, and performance specifications. Test plan shall
be based on NCTA RP and be in accordance with FCC proof of performance
requirements. Test plan shall include plan for testing for signal
leakage. Provide test requirements and guidelines.

1.6.4 Operational Test Procedures

Use test plan and design documents to develop test procedures.

Page 4
Procedures shall consist of detailed instructions for a test setup,
execution, and evaluation of test results.

1.6.5 Connector Installation

Provide manufacturer's instructions for installing connectors.

PART 2 PRODUCTS

2.1 ELECTRONIC EQUIPMENT

Electronic components of similar type shall be produced and designed by


the same manufacturer as major components of the equipment and shall
have the manufacturer's name and model permanently attached. Equipment
shall function properly as a complete integrated system. Equipment shall
be shielded. The system shall be designed to operate within 5 to 1000
MHz bandwidth using 1000 MHz passive devices and a minimum of 750 MHz
active devices.

2.2 HEADEND EQUIPMENT

2.2.1 Headend Amplifiers

Provide broadband distribution amplifiers. Amplifiers shall amplify


broadband signals from 40 to 750 MHz and provide an amplified return
path for signals from 5 to 40 MHz for 75 ohms impedance. Amplifiers
shall be bidirectional with variable slope and gain control.

2.2.2 Attenuators

Provide attenuators to equalize signal levels, when required. Variable


attenuators are not permitted.

2.2.3 Power Supplies

Power supplies shall contain a current limiter circuit to protect


against short circuits on the radio frequency (RF) line. Provide
overvoltage protection to protect solid state equipment from line surges
and induced voltages, in accordance with IEEE C62.41.1 and IEEE C62.41.2.

2.3 DISTRIBUTION EQUIPMENT

2.3.1 Distribution Amplifiers

Distribution amplifiers shall be equipped for 75 ohms input and output


impedance. Electronic equipment exposed to weather shall be equipped
with weatherproof housings. Amplifiers shall be bidirectional with
variable slope and gain control and shall amplify broadband signals from
50 to 750 MHz and provide an amplified return path for signals from 5 to
40 MHz for 75 ohms impedance.

2.3.1.1 Trunk Amplifiers

Trunk amplifiers shall have automatic level and slope control features.

2.3.1.2 Bridging Amplifiers

Bridging amplifiers shall be used to connect feeder cables to trunk


cables.

2.3.2 Cables and Associated Hardware

Page 5
Cabling shall be UL listed for the application and shall comply with
NFPA 70. Provide a labeling system for cabling as required by UL 969.
Cabling manufactured more than 12 months prior to date of installation
shall not be used.

2.3.2.1 Trunk Cable

Provide trunk cable with an NFPA 70 rating of CATVR.

a. Provide RG-11 coaxial cable with the following characteristics:

(1) #14 AWG copper-clad steel center conductor.

(2) Gas injected foam polyethylene dielectric with nominal 0.28


inches outer diameter.

(3) Bonded foil inner-shield and 60 percent aluminum braid or


quad shield.

(4) 75 ohms impedance.

(5) 82 to 85 percent nominal velocity of propagation.

(6) Black PVC jacket

(7) Maximum attenuation characteristics:

b. Provide 625 Series cable with an NFPA 70 rating of CATVR and the
following characteristics:NOT USED

2.3.2.2 Feeder Cable

provide RG-11 coaxial trunk cable with an NFPA 70 rating of


[CATV][CATVP] and the following characteristics:

a. #14 AWG copper-clad steel center conductor.

b. [Foam FEP] dielectric with .28 inches nominal outer diameter.

c. Bonded foil inner-shield and a minimum of 60 percent aluminum


braid or quad shield.

d. 75 ohms impedance.

e. 81 to 84 percent nominal velocity of propagation.

f. [Black PVC][PVC low smoke polymer or FEP] jacket.

g. Maximum attenuation characteristics:

2.3.2.3 Drop Cable

Provide RG 6 coaxial cable with an NFPA 70 rating of [CATV] and with


the following characteristics:

a. No. 18 AWG copper-clad steel center conductor.

b. Bonded foil inner-shield and 90 percent aluminum braid.

c. Characteristic impedance of 75 ohms.

Page 6
d. [Foam FEP] dielectric

e. Nominal capacitance, conductor to shield, of

f. Maximum operating voltage of 350 V RMS.

g. Maximum attenuation:

h. [PVC low smoke polymer or FEP] jacket.

i. 100 percent sweep testing from 5 MHz to a minimum of 1000 MHz.

2.3.3 Terminators

Terminators shall be rated for 75 ohms and 1/4 watt.

2.3.4 Splitters/Combiners

Use splitters/combiners with characteristics equal to or exceeding the


characteristics listed in this paragraph over the entire operating band.
All unused outlets must be terminated with 75-ohm terminators.

a. Peak to Valley: Not to exceed 1 dB across bandwidth of device.

b. Return loss: 18 dB minimum.

c. Bandwidth: 5-1000 Mhz

2.3.5 Line Taps

Line taps shall have 18 dB minimum isolation from each tap to the
thru-line.Pressure tapoffs are not permitted. Taps shall be rated from
5 to 1000 MHz and shall have a peak to valley not to exceed 1 dB to 1
GHz.

2.3.6 Outlets

Provide flush mounted, 75-ohm, F-type connector outlets rated from 5 to


1000 MHz in standard electrical outlet boxes[ with isolation barrier].

2.3.7 Connectors

Provide one piece connectors. [Trunk and feeder cable connectors shall
be pin type. ]Drop cable connectors shall be feed thru type.

2.3.8 Tilt Compensator

Provide tilt compensators as required.

2.4 GROUNDING AND BONDING

Provide ground rods and connections in accordance with Section 26 20 00,


"Interior Distribution System".

2.4.1 Grounding Block

Provide [corrosion-resistant] grounding block suitable for


[outdoor][indoor] installation.

2.5 BACKBOARDS

Page 7
Provide void-free, fire rated interior grade plywood, 3/4 inch thick,[
as indicated]. Backboards shall be painted with a gray, nonconductive
fire-resistant overcoat.

PART 3 EXECUTION

3.1 INSTALLATION

3.1.1 Distribution System

Distribution system shall conform to requirements specified herein.


Installation shall be in accordance with IEEE C2 and NFPA 70.

3.1.1.1 Raceway

Provide cable installed in raceways such as conduit and cable trays in


compliance with NFPA 70. Raceway shall comply with Section 26 20 00,
INTERIOR DISTRIBUTION SYSTEM.

3.1.1.2 Grounding System

Provide the grounding block [at the main CATV backboard]. Ground this
device according to the requirements of IEEE C2 and NFPA 70.

3.1.1.3 Trunk, Feeder, and Drop Cable

Provide cable to grounding blocks, to line taps, and to outlets.

3.2 FIELD QUALITY CONTROL

3.2.1 System Pretest

Upon completing installation of the CATV system, the Contractor shall


perform complete pretesting. During the system pretest, Contractor,
utilizing the approved spectrum analyzer or signal level meter, shall
verify that the system is fully operational and meets all the system
performance requirements of the specification. Contractor shall test
the signal loss in dBmV at 750 MHz. The signal levels shall be 0 dBmV
(1000 microvolts), minimum. The signal shall not exceed 15 dBmV over the
entire system bandwidth. Any deficiencies found shall be corrected and
revalidated by follow up testing. Contractor shall measure and record
the video and audio carrier levels at each of the frequency levels
specified at each of the following points in the system:

a. Furthest outlet from [service entrance point of connection].

b. A random sampling of 25 percent of the [outlets[from each


communication closet]]

3.2.2 Acceptance Tests

Contractor shall notify the Contracting Officer of system readiness 10


days prior to the date of acceptance testing. Contractor shall also
coordinate with the local CATV provider and allow them to attend witness
tests. CATV system shall be tested in accordance with the approved test
plan in the presence of the Contracting Officer's representative to
certify acceptable performance. System test shall verify that the total
system meets all the requirements of the specification and complies with
the specified standards. Contractor shall verify that no signal leakage
exists in conformance with NCTA RP and 47 CFR 76.605. System leakage
shall also be tested at the headend location with signal applied to

Page 8
system. Deficiencies revealed by the testing shall be corrected
[outlets] sampled as well as on the [outlets] not sampled ]and
revalidated by follow-up testing. Contractor shall conduct testing at
each of the following points in the system:

a. Furthest outlet from [each communication closet][service


entrance point of connection].

b. A random sampling of 25 percent of the [outlets[from each


communication closet]][housing units] as designated by the
Contracting Officer.

-- End of Section --

Page 9
INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM

PART 1 GENERAL

1.1 RELATED SECTIONS

Section 26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS, applies


to this section, with the additions and modifications specified herein.
In addition, refer to the following sections for related work and
coordination:

Section 21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION]

1.2 REFERENCES

The publications listed below form a part of this specification to the


extent referenced. The publications are referred to within the text by
the basic designation only.

ACOUSTICAL SOCIETY OF AMERICA (ASA)

ASA S3.2 (2009) Method for Measuring the


Intelligibility of Speech Over
Communication Systems (ASA 85)

FM APP GUIDE (updated on-line) Approval Guide


http://www.approvalguide.com/

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

IEEE C62.41.1 (2002; R 2008) Guide on the Surges


Environment in Low-Voltage (1000 V and
Less) AC Power Circuits

IEEE C62.41.2 (2002) Recommended Practice on


Characterization of Surges in
Low-Voltage (1000 V and Less) AC Power
Circuits

INTERNATIONAL ELECTROTECHNICAL COMMISSION (IEC)

IEC 60268-16 (2003) Sound System Equipment - Part 16:


Objective Rating Of Speech
Intelligibility By Speech Transmission
Index; Ed 3.0

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)

ISO 7240-16 (2007) Fire Detection And Alarm Systems


— Part 16: Sound System Control And
Indicating Equipment

ISO 7240-19 (2007) Fire Detection and Alarm Systems


— Part 19: Design, Installation,
Commissioning and Service of Sound
Systems for Emergency Purposes

Page 1
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 170 (2012) Standard for Fire Safety and


Emergency Symbols

NFPA 70 (2011; Errata 2 2012) National


Electrical Code

NFPA 72 (2010; TIA 10-4) National Fire Alarm and


Signaling Code

NFPA 90A (2012) Standard for the Installation of


Air Conditioning and Ventilating Systems

U.S. DEPARTMENT OF DEFENSE (DOD)

UFC 3-601-02 (2010) Operations and Maintenance:


Inspection, Testing, and Maintenance of
Fire Protection Systems

UFC 4-021-01 (2008; Change 1 2010) Design and O&M:


Mass Notification Systems

UNDERWRITERS LABORATORIES (UL)

UL 1480 (2003; Reprint Jun 2010) Standard for


Speakers for Fire Alarm, Emergency, and
Commercial and Professional Use

UL 1638 (2001; Reprint Oct 2008) Visual


Signaling Appliances - Private Mode
Emergency and General Utility Signaling

UL 1971 (2002; Reprint Oct 2008) Signaling


Devices for the Hearing Impaired

UL 2017 (2008; Reprint May 2011) General-Purpose


Signaling Devices and Systems

UL 268 (2009) Smoke Detectors for Fire Alarm


Systems

UL 464 (2009; Reprint Apr 2012) Standard for


Audible Signal Appliances

UL 521 (1999; Reprint May 2010) Heat Detectors


for Fire Protective Signaling Systems

UL 864 (2003; Reprint Jan 20110) Standard for


Control Units and Accessories for Fire
Alarm Systems

UL Electrical Constructn (2011) Electrical Construction Equipment


Directory

UL Fire Prot Dir (2012) Fire Protection Equipment


Directory

1.3 DEFINITIONS

Wherever mentioned in this specification or on the drawings, the

Page 2
equipment, devices, and functions shall be defined as follows:

a. Interface Device: An addressable device that interconnects hard


wired systems or devices to an analog/addressable system.

b. Remote Fire Alarm and Mass Notification Control Unit: A control


panel, electronically remote from the fire alarm and mass
notification control panel, that receives inputs from automatic and
manual fire alarm devices; may supply power to detection devices and
interface devices; may provide transfer of power to the notification
appliances; may provide transfer of condition to relays or devices
connected to the control unit; and reports to and receives signals
from the fire alarm control panel.

c. Fire Alarm Control Unit and Mass Notification Autonomous Control


Unit (FMCP): A master control panel having the features of a fire
alarm and mass notification control unit and fire alarm and mass
notification control units are interconnected. The panel has
central processing, memory, input and output terminals, and [LCD,
LED Display units ]

d. Local Operating Console (LOC): A unit designed to allow emergency


responders and/or building occupants to operate the MNS including
delivery or recorded and/or live messages, initiate strobe and
textural visible appliance operation and other relayed functions.

e. Terminal Cabinet: A steel cabinet with locking, hinge-mounted door


that terminal strips are securely mounted.

1.4 SYSTEM DESCRIPTION

1.4.1 Scope

a. This work includes completion of design and [providing a new,


complete,] fire alarm and mass notification system as described
herein and on the contract drawings for the Site-K project. Include
in the system wiring, raceways, pull boxes, terminal cabinets,
outlet and mounting boxes, control equipment, alarm, and supervisory
signal initiating devices, alarm notification appliances,
supervising station fire alarm system transmitter, and other
accessories and miscellaneous items required for a complete
operating system even though each item is not specifically mentioned
or described. Provide system[s] complete and ready for operation.

b. Provide equipment, materials, installation, workmanship, inspection,


and testing in strict accordance with the required and advisory
provisions of NFPA 72, ISO 7240-16, IEC 60268-16, except as modified
herein. [The system layout on the drawings show the intent of
coverage and are shown in suggested locations. Submit plan view
drawing showing device locations, terminal cabinet locations,
junction boxes, other related equipment, conduit routing, wire
counts, circuit identification in each conduit, and circuit layouts
for all floors. Drawings shall comply with the requirements of
NFPA 170. Final quantity, system layout, and coordination are the
responsibility of the Contractor.]

c. Where remote fire alarm control units are needed, they shall be
provided at a terminal cabinet location.] Each remote fire alarm
control unit shall be powered from a wiring riser specifically for
that use or from a local emergency power panel located on the same
floor as the remote fire alarm control unit. Where remote fire
control units are provided, equipment for notification appliances

Page 3
may be located in the remote fire alarm control units.

1.4.2 Technical Data and Computer Software

Technical data and computer software (meaning technical data that


relates to computer software) that are specifically identified in this
project, and may be defined/required in other specifications, shall be
delivered, strictly in accordance with the CONTRACT CLAUSES. Identify
data delivered by reference to the particular specification paragraph
against which it is furnished. Data to be submitted shall include
complete system, equipment, and software descriptions. Descriptions
shall show how the equipment will operate as a system to meet the
performance requirements of this contract. The data package shall also
include the following:

a. Identification of programmable portions of system equipment and


capabilities.

b. Description of system revision and expansion capabilities and


methods of implementation detailing both equipment and software
requirements.

c. Provision of operational software data on all modes of programmable


portions of the fire alarm and detection system.

d. Description of Fire Alarm and Mass Notification Control Panel


equipment operation.

e. Description of auxiliary and remote equipment operations.

f. Library of application software.

g. Operation and maintenance manuals.

1.4.3 Keys

Keys and locks for equipment shall be identical. Provide not less than
six keys of each type required. [Master all keys and locks to a single
key as required by the [Installation Fire Department]

LOC is not permitted to be locked or lockable.

1.5 SUBMITTALS

Government approval is required for submittals with a "G" designation;


submittals not having a "G" designation are for [Contractor Quality
Control approval.][information only. When used, a designation following
the "G" designation identifies the office that will review the submittal
for the Government.] Submit the following in accordance with the
provisions of the Contract.

SD-02 Shop Drawings

Wiring Diagrams[; G]
System Layout[; G]
System Operation[; G]
Notification Appliances[; G]
Amplifiers[; G]

SD-03 Product Data

Page 4
Technical Data And Computer Software[; G]
Fire Alarm Control Unit and Mass Notification Control Unit (FMCP)
; G
LCD, LED Display Unit (VDU)[; G]
Terminal cabinets[; G]
Manual stations[; G]

Smoke sensors[; G]
Heat detectors[; G]
Notification appliances[; G]
Addressable interface devices[; G]
Amplifiers[; G]

Local Operating Console (LOC)[; G]

SD-05 Design Data

Battery power[; G]

SD-06 Test Reports

Field Quality Control


Testing Procedures[; G]
Smoke sensor testing procedures[; G]

SD-07 Certificates

Installer
Formal Inspection and Tests
Final Testing

SD-09 Manufacturer's Field Reports

System Operation[; G]
Fire Alarm/Mass Notification System

SD-10 Operation and Maintenance Data

Operation and Maintenance (O&M) Instructions[; G]


Instruction of Government Employees

SD-11 Closeout Submittals

As-Built Drawings

1.6 QUALITY ASSURANCE

Equipment and devices shall be compatible and operable with existing


station fire alarm system and shall not impair reliability or
operational functions of existing supervising station fire alarm system.
A supervising station does not exist at the project site

a. In NFPA publications referred to herein, consider advisory


provisions to be mandatory, as though the word "shall" had been
substituted for "should" wherever it appears; interpret reference to
"authority having jurisdiction" to mean the [Contracting Offices
Designated Representative (COR)].

b. The recommended practices stated in the manufacturer's literature or


documentation shall be considered as mandatory requirements.

Page 5
c. Devices and equipment for fire alarm service shall be listed by UL
Fire Prot Dir or approved by FM APP GUIDE.

1.6.1 Qualifications

1.6.1.1 Design Services

Installations requiring completion of installation drawings and


specification or modifications of fire detection, fire alarm, mass
notification system, fire suppression systems or mass notification
systems shall require the services and review of a qualified engineer.
For the purposes of meeting this requirement, a qualified engineer is
defined as an individual meeting one of the following conditions:

a. A registered professional engineer having a Bachelor of Science or


Masters of Science Degree in Fire Protection Engineering from an
accredited university engineering program, plus a minimum of four
years work experience in fire protection engineering.

b. A registered professional engineer (P.E.) in fire protection


engineering.

c. Registered Professional Engineer with verification of experience and


at least five years of current experience in the design of the fire
protection and detection systems.

1.6.1.2 Supervisor

[A Fire Alarm Technician with a minimum of 8 years of experience shall


perform/supervise the installation of the fire alarm/mass notification
system.] The Fire Alarm technicians supervising the installation of
equipment shall be factory trained in the installation, adjustment,
testing, and operation of the equipment specified herein and on the
drawings.

1.6.1.3 Technician

Fire Alarm Technicians with a minimum of four years of experience


utilized to install and terminate fire alarm/mass notification devices,
cabinets and panels. The Fire Alarm technicians installing the
equipment shall be factory trained in the installation, adjustment,
testing, and operation of the equipment specified herein and on the
drawings.

1.6.1.4 Installer

[Fire Alarm installer with a minimum of two years of experience utilized


to assist in the installation of fire alarm/mass notification devices,
cabinets and panels] An electrician shall be allowed to install wire,
cable, conduit and backboxes for the fire alarm system/mass notification
system. The Fire Alarm installer shall be factory trained in the
installation, adjustment, testing, and operation of the equipment
specified herein and on the drawings.

1.6.1.5 Test Personnel

Fire Alarm Technicians with a minimum of eight years of experience


utilized to test and certify the installation of the fire alarm/mass
notification devices, cabinets and panels. The Fire Alarm technicians
testing the equipment shall be factory trained in the installation,
adjustment, testing, and operation of the equipment specified herein and
on the drawings.

Page 6
1.6.1.6 Manufacturer's Representative

The fire alarm and mass notification equipment manufacturer's


representative shall be present for the connection of wiring to the
control panel. The Manufacturer's Representative shall be an employee of
the manufacturer with necessary technical training (NICET Level [IV])on
the system being installed.

1.6.1.7 Manufacturer

Components shall be of current design and shall be in regular and


recurrent production at the time of installation. Provide design,
materials, and devices for a protected premises fire alarm system,
complete, conforming to NFPA 72, except as otherwise or additionally
specified herein.

1.6.2 Regulatory Requirements

1.6.2.1 Requirements for Fire Protection Service

Equipment and material shall have been tested by UL and listed in


UL Fire Prot Dir or approved by FM and listed in FM APP GUIDE. Where
the terms "listed" or "approved" appear in this specification, they
shall mean listed in UL Fire Prot Dir or FM APP GUIDE. The omission of
these terms under the description of any item of equipment described
shall not be construed as waiving this requirement. All listings or
approval by testing laboratories shall be from an existing ANSI or UL
published standard.

1.6.2.2 Fire Alarm/Mass Notification System

Furnish equipment that is compatible and is UL listed, FM approved, or


listed by a nationally recognized testing laboratory for the intended
use. All listings by testing laboratories shall be from an existing ANSI
or UL published standard. Submit a unique identifier for each device,
including the control panel and initiating and indicating devices, with
an indication of test results, and signature of the factory-trained
technician of the control panel manufacturer and equipment installer.
With reports on preliminary tests, include printer information. Include
the NFPA 72 Record of Completion and NFPA 72 Inspection and Testing
Form, with the appropriate test reports.

1.6.2.3 Fire alarm Testing Services or Laboratories

construct fire alarm and fire detection equipment in accordance with


UL Fire Prot Dir, UL Electrical Constructn, or FM APP GUIDE.

1.7 DELIVERY, STORAGE, AND HANDLING

Protect equipment delivered and placed in storage from the weather,


humidity, and temperature variation, dirt and dust, and other
contaminants.

1.8 OPERATION AND MAINTENANCE (O&M) INSTRUCTIONS

Submit [6] copies of the Operation and Maintenance Instructions, indexed


and in booklet form. The Operation and Maintenance Instructions shall be
a single volume or in separate volumes, and may be submitted as a
Technical Data Package. Manuals shall be approved prior to training.
The Interior Fire Alarm And Mass Notification System Operation and
Maintenance Instructions shall include:

Page 7
a . Operating manual outlining step-by-step procedures required
for system startup, operation, and shutdown. The manual shall
include the manufacturer's name, model number, service manual,
parts list, and complete description of equipment and their basic
operating features.

b. Maintenance manual listing routine maintenance procedures, possible


breakdowns and repairs, and troubleshooting guide. The manuals
shall include conduit layout, equipment layout and simplified
wiring, and control diagrams of the system as installed.

c. The manuals shall include complete procedures for system revision


and expansion, detailing both equipment and software requirements.

d. Software delivered for this project shall be provided, on each type


of CD/DVD media utilized.

e. Printouts of configuration settings for all devices.

f. Routine maintenance checklist. The routine maintenance checklist


shall be arranged in a columnar format. The first column shall list
all installed devices, the second column shall state the maintenance
activity or state no maintenance required, the third column shall
state the frequency of the maintenance activity, and the fourth
column for additional comments or reference. All data (devices,
testing frequencies, etc.) shall comply with UFC 3-601-02.

1.9 EXTRA MATERIALS

1.9.1 Repair Service/Replacement Parts

Repair services and replacement parts for the system shall be available
for a period of 10 years after the date of final acceptance of this work
by the Contracting Officer. During guarantee period, the service
technician shall be on-site within 24 hours after notification. All
repairs shall be completed within 24 hours of arrival on-site.

1.9.2 Interchangeable Parts

Spare parts furnished shall be directly interchangeable with the


corresponding components of the installed system. Spare parts shall be
suitably packaged and identified by nameplate, tagging, or stamping.
Spare parts shall be delivered to the Contracting Officer at the time of
the final acceptance testing.

1.9.3 Spare Parts

Furnish the following spare parts and accessories:

a. [Four] fuses for each fused circuit

b. [Two] of each type of notification appliance in the system (e.g.


speaker, FA strobe, MNS strobe, etc.)

c. [Two]of each type of initiating device included in the system (e.g.


smoke detector, thermal detector, manual station, etc.)
The above spares are to be furnished for each building where a Fire
Alarm and MNS system is installed under this project.

1.9.4 Special Tools

Page 8
Software, connecting cables and proprietary equipment, necessary for the
maintenance, testing, and reprogramming of the equipment shall be
furnished to the Contracting Officer.

PART 2 PRODUCTS

2.1 MATERIALS AND EQUIPMENT

Submit annotated catalog data as required in the paragraph SUBMITTAL, in


table format on the drawings, showing manufacturer's name, model,
voltage, and catalog numbers for equipment and components. Submitted
shop drawings shall not be smaller than ISO A1. Also provide UL or FM
listing cards for equipment provided.

2.1.1 Standard Products

Provide materials, equipment, and devices that have been tested by a


nationally recognized testing laboratory, such as UL or FM Approvals,
LLC (FM), and listed or approved for fire protection service when so
required by NFPA 72 or this specification. Select material from one
manufacturer, where possible, and not a combination of manufacturers,
for any particular classification of materials. Material and equipment
shall be the standard products of a manufacturer regularly engaged in
the manufacture of the products for at least [two] years prior to bid
opening.

2.1.2 Nameplates

Major components of equipment shall have the manufacturer's name,


address, type or style, model or serial number, catalog number, date of
installation, installing Contractor's name and address, and the contract
number provided on a new plate permanently affixed to the item or
equipment. Major components include, but are not limited to, the
following:

a. FMCPs

b. Automatic transmitter/transceiver where utilized.

c. Terminal Cabinet where utilized.

Furnish nameplate illustrations and data to obtain approval by the


Contracting Officer before installation. Obtain approval by the
Contracting Officer for installation locations. Nameplates shall be
etched metal or plastic, permanently attached by screws to panels or
adjacent walls.

2.2 GENERAL PRODUCT REQUIREMENT

All fire alarm and mass notification equipment shall be listed for use
under the applicable reference standards. Interfacing of Listed UL 864
or similar approved industry listing with Mass Notification Panels
listed to UL 2017 shall be done in a laboratory listed configuration, if
the software programming features cannot provide a listed interface
control. If a field modification is needed, such as adding equipment
like relays, the manufacturer of the panels being same or different
brand from manufacturer shall provide the installing contractor for
review and confirmation by the installing contractor. As part of the
submittal documents, provide this information.

2.3 SYSTEM OPERATION

Page 9
The Addressable Interior Fire Alarm and Mass Notification System shall
be a complete, supervised, noncoded, analog/addressable fire alarm and
mass notification system conforming to NFPA 72, UL 864 , and UL 2017.
The system shall be activated into the alarm mode by actuation of any
alarm initiating device. The system shall remain in the alarm mode
until the initiating device is reset and the control panel is reset and
restored to normal. The system may be placed in the alarm mode by local
microphones, LOC, or remotely from authorized locations/users.

Submit data on each circuit to indicate that there is at least [25]


percent spare capacity for notification appliances, [25] percent spare
capacity for initiating devices. Annotate data for each circuit on the
drawings. Submit a complete description of the system operation [in
matrix format] on the drawings. Submit a complete list of device
addresses and corresponding messages.

2.3.1 Alarm Initiating Devices and Notification Appliances (Visual,


Voice, Textural)

a. Connect alarm initiating devices [to signal line circuits (SLC)]


[Class "A"] and installed in accordance with NFPA 72.

b. Connect alarm notification appliances and speakers to notification


appliance circuits (NAC) [Class "B"].

c. The system shall operate in the alarm mode upon actuation of any
alarm initiating device or a mass notification signal. The system
shall remain in the alarm mode until initiating device(s) or mass
notification signal is/are reset and the control panel is manually
reset and restored to normal. Audible, and visual appliances and
systems shall comply with NFPA 72 and as specified herein. Fire
alarm system/mass notification system components requiring power,
except for the control panel power supply, shall operate on 24 Volts
dc.

2.3.2 Functions and Operating Features

The system shall provide the following functions and operating features:

a. The FMCP shall provide power, annunciation, supervision, and control


for the system. Addressable systems shall be microcomputer
(microprocessor or microcontroller) based with a minimum word size
of eight bits with sufficient memory to perform as specified.

b. For Class "A" or "X" circuits with conductor lengths of 3m (10 feet)
or less, the conductors shall be permitted to be installed in the
same raceway in accordance with NFPA 72.

c. Provide signaling line circuits for each floor.

d. Provide signaling line circuits for the network.

e. Provide notification appliance circuits. The visual alarm


notification appliances shall have the flash rates synchronized as
required by NFPA 72.

f. Provide electrical supervision of the primary power (AC) supply,


presence of the battery, battery voltage, and placement of system
modules within the control panel.

g. Provide an audible and visual trouble signal to activate upon a


single break or open condition, or ground fault (or short circuit

Page 10
for Class "X"). The trouble signal shall also operate upon loss of
primary power (AC) supply, absence of a battery supply, low battery
voltage, or removal of alarm or supervisory panel modules. Provide
a trouble alarm silence feature that shall silence the audible
trouble signal, without affecting the visual indicator. After the
system returns to normal operating conditions, the trouble signal
shall again sound until the trouble is acknowledged. A smoke sensor
in the process of being verified for the actual presence of smoke
shall not initiate a trouble condition.

h. Provide program capability via switches in a locked portion of the


FACP to bypass the automatic notification appliance circuits, [fire
reporting system][air handler shutdown][smoke control
operation][elevator recall][door release][door unlocking] features.
Operation of this programming shall indicate this action on the FACP
display and printer output.

i. Alarm, supervisory, and/or trouble signals shall be automatically


transmitted to [the fire department][a UL listed central station]..

j. Alarm functions shall override trouble or supervisory functions.


Supervisory functions shall override trouble functions.

k. The system shall be capable of being programmed from the panels


keyboard. Programmed information shall be stored in non-volatile
memory.

l. The system shall be capable of operating, supervising, and/or


monitoring both addressable and non-addressable alarm and
supervisory devices.

m. There shall be no limit, other than maximum system capacity, as to


the number of addressable devices, that may be in alarm
simultaneously.

n. Where the fire alarm/mass notification system is responsible for


initiating an action in another emergency control device or system,
such as [an HVAC system][an atrium exhaust system][a smoke control
system][an elevator system] [releasing panel], the addressable fire
alarm relay shall be in the vicinity of the emergency control device.

o. An alarm signal shall automatically initiate the following functions:

(1) Transmission of an alarm signal to [a UL listed central


station].

(2) Visual indication of the device operated on the control panel


(FACP/MNCP), [LCD, LED Display unit (VDU),] [and on the graphic
annunciator]. Indication on the graphic annunciator shall be by
floor, zone or circuit, and type of device.

(3) Continuous actuation of all alarm notification appliances.

(4) Recording of the event via electronically in the history log of


the fire control system unit.

(5) Release of doors held open by electromagnetic devices.

(6) Operation of the [smoke control system][atrium exhaust system].

(7) Release of power to electric locks (delayed egress locks) on


doors that are part of the means of egress.

Page 11
(8) Operation of a smoke sensor in an elevator lobby or other
location associated with the automatic recall of elevators,
shall recall the elevators in addition to other requirements of
this paragraph.

(9) Operation of a duct smoke sensor shall shut down the


appropriate air handler in accordance with NFPA 90A in addition
to other requirements of this paragraph and as allowed by NFPA 72.

(10) Operation of [ kitchen hood fire suppression system ] shall


release the fire extinguishing system after a [_3 ] second
time delay.

(11) Operation of a sprinkler waterflow switch serving an elevator


machinery room or elevator shaft shall operate shunt trip
circuit breaker(s) to shut down power to the elevators in
accordance with ASME A17.1/CSA B44.

(12) Operation of an interface, that operates vibrating pagers worn


by hearing-impaired occupants.

p. A supervisory signal shall automatically initiate the following


functions:

(1) Visual indication of the device operated on the FACP, [VDU,]


and on the graphic annunciator, and sound the audible alarm at
the respective panel.

(2) Transmission of a supervisory signal to [the fire department][a


UL listed central station].

(3) Recording of the event electronically in the history log of the


control unit.

q. A trouble condition shall automatically initiate the following


functions:

(1) Visual indication of the system trouble on the FACP, [VDU,] and
on the graphic annunciator, and sound the audible alarm at the
respective panel.

(2) Transmission of a trouble signal to [the fire department][a UL


listed central station].

(3) Recording of the event in the history log of the control unit.

r. The maximum permissible elapsed time between the actuation of an


initiating device and its indication at the FACP is 10 seconds.

s. The maximum elapsed time between the occurrence of the trouble


condition and its indication at the FACP is 200 seconds.

t. Activation of a LOC pushbutton shall activate the audible and visual


alarms in the facility. The audible message shall be the one
associated with the pushbutton activated.

2.4 SYSTEM MONITORING

2.4.1 Valves

Each valve affecting the proper operation of a fire protection system,

Page 12
including automatic sprinkler control valves, standpipe control valves,
sprinkler service entrance valve, valves at fire pumps, isolating valves
for pressure type waterflow or supervision switches, and valves at
backflow preventers, whether supplied under this contract or existing,
shall be electrically monitored to ensure its proper position. Provide
each tamper switch with a separate address[, unless they are within the
same room, then a maximum of five can use the same address].

2.4.2 Independent Fire Detection System

Each existing independent smoke detection subsystem, kitchen fire


extinguishing system, and releasing system (e.g. AFFF) shall be
monitored both for the presence of an alarm condition and for a trouble
condition. Provide each monitored condition with a separate address.

2.5 MASS NOTIFICATION SYSTEM FUNCTIONS

2.5.1 Notification Appliance Network

The audible notification appliance network consists of speakers located


to provide intelligible instructions at [areas as indicated]. The Mass
Notification System announcements shall take priority over all other
audible announcements of the system including the output of the fire
alarm system in a normal or alarm state. When a mass notification
announcement is activated during a fire alarm, all fire alarm system
functions shall continue in an alarm state except for the output signals
of the fire alarm audible and visual notification appliances.

2.5.2 Strobes

Provide strobes to alert hearing-impaired occupants.

2.5.3 Text Displays

LED text displays (textural visible appliances) for hearing impaired


occupants. The textual displays shall be programmable and shall display
the same content of the voice message being played. The signs shall be
able to provide a minimum of high letters and be located in high traffic
areas easily seen by building occupants. The system shall interface
with the Programmable sign controller to activate the proper message.

2.5.4 Wide Area MNS

The Wide Area MNS system (if available) in the area of the building
shall not be activated by the in-building MNS.

2.5.5 Voice Notification

An autonomous voice notification control unit is used to monitor and


control the notification appliance network and provide consoles for
local operation. Using a console, personnel in the building can
initiate delivery of pre-recorded voice messages, provide live voice
messages and instructions, and initiate visual strobe and optional
textual message notification appliances. The autonomous voice
notification control unit will temporarily override audible fire alarm
notification while delivering Mass Notification messages to ensure they
are intelligible.

2.5.6 Installation-Wide Control

If an installation-wide control system for mass notification exists on


the base, the autonomous control unit shall communicate with the central

Page 13
control unit of the installation-wide system. The autonomous control
unit shall receive commands/messages from the central control unit and
provide status information.

2.6 OVERVOLTAGE AND SURGE PROTECTION

2.6.1 Signaling Line Circuit Surge Protection

For systems having circuits located outdoors, communications equipment


shall be protected against surges induced on any signaling line circuit
and shall comply with the applicable requirements of IEEE C62.41.1 and
IEEE C62.41.2. Cables and conductors, that serve as communications
links, shall have surge protection circuits installed at each end that
meet the following waveform(s):

a. A 10 microsecond by 1000 microsecond waveform with a peak voltage of


1500 volts and a peak current of 60 amperes.

b. An 8 microsecond by 20 microsecond waveform with a peak voltage of


1000 volts and a peak current of 500 amperes. Protection shall be
provided at the equipment. Additional triple electrode gas surge
protectors, rated for the application, shall be installed on each
wireline circuit within 1 m of the building cable entrance. Fuses
shall not be used for surge protection.

2.6.2 Sensor Wiring Surge Protection

Digital and analog inputs and outputs shall be protected against surges
induced by sensor wiring installed outdoors and as shown. The inputs
and outputs shall be tested with the following waveform[s]:

a. A 10 by 1000 microsecond waveform with a peak voltage of 1500 volts


and a peak current of 60 amperes.

b. An 8 by 20 microsecond waveform with a peak voltage of 1000 volts


and a peak current of 500 amperes. Fuses shall not be used for
surge protection.

2.7 ADDRESSABLE INTERFACE DEVICES

The initiating device being monitored shall be configured as a [Class


"B"] initiating device circuits. The system shall be capable of
defining any module as an alarm module and report alarm trouble, loss of
polling, or as a supervisory module, and reporting supervisory short,
supervisory open or loss of polling such as waterflow switches, valve
supervisory switches, fire pump monitoring, independent smoke detection
systems, relays for output function actuation, etc. The module shall be
UL or FM listed as compatible with the control panel. The monitor
module shall provide address setting means compatible with the control
panel's SLC supervision and store an internal identifying code. Monitor
module shall contain an integral LED that flashes each time the monitor
module is polled and is visible through the device cover plate. Pull
stations with a monitor module in a common backbox are not required to
have an LED.

2.8 ADDRESSABLE CONTROL MODULE

The control module shall be capable of operating as a relay (dry contact


form C) for interfacing the control panel with other systems, and to
control door holders or initiate elevator fire service. The module
shall be UL or FM listed as compatible with the control panel. The
indicating device or the external load being controlled shall be

Page 14
configured as a Class "B" notification appliance circuits. The system
shall be capable of supervising, audible, visual and dry contact
circuits. The control module shall have both an input and output
address. The supervision shall detect a short on the supervised circuit
and shall prevent power from being applied to the circuit. The control
model shall provide address setting means compatible with the control
panel's SLC supervision and store an internal identifying code. The
control module shall contain an integral LED that flashes each time the
control module is polled and is visible through the device cover
plate. Control Modules shall be located in environmental areas that
reflect the conditions to which they were listed.

2.9 ISOLATION MODULES: Not Used

2.10 SMOKE SENSORS

2.10.1 Photoelectric Smoke Sensors

Provide addressable photoelectric smoke sensors as follows:

a. Provide analog/addressable photoelectric smoke sensors utilizing the


photoelectric light scattering principle for operation in accordance
with UL 268. Smoke sensors shall be listed for use with the fire
alarm control panel.

b. Provide self-restoring type sensors that do not require any


readjustment after actuation at the FACP to restore them to normal
operation. Sensors shall be UL listed as smoke-automatic fire
sensors.

c. Components shall be rust and corrosion resistant. Vibration shall


have no effect on the sensor's operation. Protect the detection
chamber with a fine mesh metallic screen that prevents the entrance
of insects or airborne materials. The screen shall not inhibit the
movement of smoke particles into the chamber.

d. Provide twist lock bases [with sounder that produces a minimum of 90


dBA at 3 m] for the sensors. The sensors shall maintain contact
with their bases without the use of springs. Provide companion
mounting base with screw terminals for each conductor. Terminate
field wiring on the screw terminals. The sensor shall have a visual
indicator to show actuation.

e. The sensor address shall identify the particular unit, its location
within the system, and its sensitivity setting. Sensors shall be of
the low voltage type rated for use on a 24 VDC system.

f. An operator at the control panel, having a proper access level,


shall have the capability to manually access the following
information for each initiating device.

(1) Primary status

(2) Device type

(3) Present average value

(4) Present sensitivity selected

(5) Sensor range (normal, dirty, etc.)

2.10.2 Ionization Type Smoke Sensors

Page 15
Provide addressable ionization type smoke sensors as follows:

a. Provide analog smoke sensors that operate on the ionization


principle and are actuated by the presence of visible or invisible
products of combustion. Smoke sensors shall be listed for use with
the fire alarm control panel.

b. Provide self-restoring type sensors that do not require any


readjustment after actuation at the FACP to restore them to normal
operation. Sensors shall be UL or FM listed as smoke-automatic fire
sensors.

c. Components shall be rust and corrosion resistant. Vibration shall


have no effect on the sensor's operation. Protect the detection
chamber with a fine mesh metallic screen that prevents the entrance
of insects or airborne materials. The screen shall not inhibit the
movement of smoke particles into the chamber.

d. Provide twist lock bases for the sensors. The sensors shall
maintain contact with their bases without the use of springs.
Provide companion mounting base with screw terminals for each
conductor. Terminate field wiring on the screw terminals. The
sensor shall have a visual indicator to show actuation.

e. The sensor address shall identify the particular unit, its location
within the system, and its sensitivity setting. Sensors shall be of
the low voltage type rated for use on a 24 VDC system.]

f. An operator at the control panel, having a proper access level,


shall have the capability to manually access the following
information for each initiating device.

(1) Primary status

(2) Device type

(3) Present average value

(4) Present sensitivity selected

(5) Sensor range (normal, dirty, etc.)

(6) Sensitivity adjustments for smoke detectors.

2.10.3 Projected Beam Smoke Detectors : Not Used

2.10.4 Duct Smoke Sensors

Duct-mounted photoelectric smoke detectors shall be furnished and


installed where indicated and in accordance with NFPA 90A. Units shall
consist of a smoke detector as specified in paragraph Photoelectric
Detectors, mounted in a special housing fitted with duct sampling
tubes. Detector circuitry shall be mounted in a metallic enclosure
exterior to the duct. (It is not permitted to cut the duct insulation
to install the duct detector directly on the duct). Detectors shall have
a manual reset. Detectors shall be rated for air velocities that
include air flows between [2.5 and 20][[ ] and [ ]] m/s.
Detectors shall be powered from the fire alarm panel.

a. Sampling tubes shall run the full width of the duct. The duct
detector package shall conform to the requirements of NFPA 90A,
UL 268A, and shall be UL listed for use in air-handling systems.

Page 16
The control functions, operation, reset, and bypass shall be
controlled from the fire alarm control panel.

b. Lights to indicate the operation and alarm condition; and the test
and reset buttons shall be visible and accessible with the unit
installed and the cover in place. Remote indicators shall be
provided where required by NFPA 72 and these shall be provided with
test and reset switches.

c. Remote lamps and switches as well as the affected fan units shall
be properly identified in etched plastic placards. Detectors shall
provide for control of auxiliary contacts that provide control,
interlock, and shutdown functions specified in Section [23 09 23 to
LONWORKS DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING CONTROL
SYSTEMS][28 31 74.00 20 INTERIOR FIRE DETECTION AND ALARM SYSTEM][
28 31 63.00 20 ANALOG/ADDRESSABLE INTERIOR FIRE ALARM SYSTEM].
Auxiliary contacts provide for this function shall be located within
1 m of the controlled circuit or appliance. The detectors shall be
supplied by the fire alarm system manufacturer to ensure complete
system compatibility.

2.10.5 Air Sampling Smoke Detectors: Not Used

2.10.6 Smoke Sensor Testing

Smoke sensors shall be tested in accordance with NFPA 72 and


manufacturer's recommended calibrated test method. Submit smoke sensor
testing procedures for approval. In addition to the NFPA 72
requirements, smoke detector sensitivity shall be tested during the
preliminary tests.

2.11 HEAT DETECTORS

2.11.1 Heat Detectors

Heat detectors shall be designed for detection of fire by [fixed


temperature][combination fixed temperature and rate-of-rise principle]
[rate-compensating principle]. The alarm condition shall be determined
by comparing sensor valve with the stored values. Heat detector spacing
shall be rated in accordance with UL 521. Detectors located in areas
subject to moisture, exterior atmospheric conditions, or hazardous
locations [as defined by NFPA 70][ and ][as indicated], shall be types
approved for such locations.

2.11.1.1 Combination Fixed-Temperature and Rate-of-Rise Detectors

Detectors shall be designed for [surface][semi-flush] outlet box


mounting and supported independently of wiring connections. Contacts
shall be self-resetting after response to rate-of-rise principle. Under
fixed temperature actuation, the detector shall have a permanent
external indication that is readily visible. Detector units located in
boiler rooms, showers, or other areas subject to abnormal temperature
changes shall operate on fixed temperature principle only. The UL 521
test rating for the fixed temperature portion shall be [ [57.2] degrees
C]. The UL 521 test rating for the Rate-of-Rise detectors shall be
rated for 15 by 15 m.

2.11.1.2 Rate Compensating Detectors

Detectors shall be [surface] mounted [vertical] type, with outlet box


supported independently of wiring connections. Detectors shall be
hermetically sealed and automatically resetting. Rate Compensated

Page 17
detectors shall be rated for 15 by 15 m.

2.11.1.3 Fixed Temperature Detectors

Detectors shall be designed for [surface] [semi-flush] outlet box


mounting and supported independently of wiring connections. Detectors
shall be designed to detect high heat. The detectors shall have a
specific temperature setting [as shown]. The UL 521 test rating for the
fixed temperature detectors shall be rated for 15 by 15 m.

2.11.2 Self-Test Routines

Automatic self-test routines shall be performed on each sensor that will


functionally check sensor sensitivity electronics and ensure the
accuracy of the value being transmitted. Any sensor that fails this
test shall indicate a trouble condition with the sensor location at the
control panel.

2.11.3 Operator Access

An operator at the control panel, having the proper access level, shall
have the capability to manually access the following information for
each heat sensor:

a. Primary status

b. Device type

c. Present average value

d. Sensor range

2.11.4 Operator Control

An operator at the control panel, having the proper access level, shall
have the capability to manually control the following information for
each heat sensor:

a. Alarm detection sensitivity values

b. Enable or disable the point/device

c. Control sensors relay driver output

2.12 MULTI SENSOR DETECTORS

Multi-sensor detectors shall contain [fixed temperature [ 135 ]


degrees heat sensor][, rate-of-rise heat sensor][, photoelectric smoke
sensor][, carbon monoxide sensor], elements in a single housing. Each
detection sensor shall be listed to initiate a fire alarm condition.

2.13 MULTI CRITERIA DETECTORS

Multi-criteria detectors shall contain [fixed temperature [ 135 ]


degrees heat sensor], [rate-of-rise heat sensor], [photoelectric smoke
sensor], [carbon monoxide sensor], elements in a single housing. Only
one detection sensor shall be listed to initiate a fire alarm
condition. The others shall initiate a trouble alarm.

2.14 ELECTRIC POWER

Page 18
2.14.1 Primary Power

Power shall be 220VAC service for the FMCP from the AC service to the
building in accordance with NFPA 72.

2.15 SECONDARY POWER SUPPLY

Provide for system operation in the event of primary power source


failure. Transfer from normal to auxiliary (secondary) power or
restoration from auxiliary to normal power shall be automatic and shall
not cause transmission of a false alarm.

2.15.1 Batteries

Provide sealed, maintenance-free, batteries as the source for emergency


power to the FMCP. Batteries shall contain suspended electrolyte. The
battery system shall be maintained in a fully charged condition by means
of a solid state battery charger. Provide an automatic transfer switch
to transfer the load to the batteries in the event of the failure of
primary power.

2.15.1.1 Capacity

Battery size shall be the greater of the following two capacities.

a. Sufficient capacity to operate the fire alarm system under


supervisory and trouble conditions, including audible trouble signal
devices for 24 hours and audible and visual signal devices under
alarm conditions for an additional 15 minutes.

b. Sufficient capacity to operate the mass notification for 60 minutes


after loss of AC power.

2.15.1.2 Battery Power Calculations

a. Verify that battery capacity exceeds supervisory and alarm power


requirements.

(1) Substantiate the battery calculations for alarm, alert, and


supervisory power requirements. Include ampere-hour
requirements for each system component and each panel component,
and compliance with UL 864.

(2) Provide complete battery calculations for both the alarm,


alert, and supervisory power requirements. Submit ampere-hour
requirements for each system component with the calculations.

(3) A voltage drop calculation to indicate that sufficient voltage


is available for proper operation of the system and all
components, at the minimum rated voltage of the system operating
on batteries.

b. For battery calculations use the following assumptions: Assume a


starting voltage of 24 VDC for starting the calculations to size the
batteries. Calculate the required Amp-Hours for the specified
standby time, and then calculate the required Amp-Hours for the
specified alarm time. Calculate the nominal battery voltage after
operation on batteries for the specified time period. Using this
voltage perform a voltage drop calculation for circuit containing
device and/or appliances remote from the power sources.

2.15.2 Battery Chargers

Page 19
Provide a solid state, fully automatic, variable charging rate battery
charger. The charger shall be capable of providing 120 percent of the
connected system load and shall maintain the batteries at full charge.
In the event the batteries are fully discharged (20.4 Volts dc), the
charger shall recharge the batteries back to 95 percent of full charge
within 48 hours after a single discharge cycle as described in paragraph
CAPACITY above. Provide pilot light to indicate when batteries are
manually placed on a high rate of charge as part of the unit assembly if
a high rate switch is provided.

2.16 FIRE ALARM CONTROL UNIT AND MASS NOTIFICATION CONTROL UNIT (FMCP)

Provide a complete control panel fully enclosed in a lockable steel


cabinet as specified herein. Operations required for testing or for
normal care and maintenance of the systems shall be performed from the
front of the enclosure. If more than a single unit is required at a
location to form a complete control panel, the unit cabinets shall match
exactly. [If more than a single unit is required, and is located in the
lobby/entrance, notify Contracting Offices Designated Representative
(COR)], prior to installing the equipment.]

a. Each control unit shall provide power, supervision, control, and


logic for the entire system, utilizing solid state, modular
components, internally mounted and arranged for easy access. Each
control unit shall be suitable for operation on a 220 volt, 50
hertz, normal building power supply. Provide each panel with
supervisory functions for power failure, internal component
placement, and operation.

b. Visual indication of alarm, supervisory, or trouble initiation on


the fire alarm control panel shall be by liquid crystal display or
similar means with a minimum of 80 characters. The mass
notification control unit shall have the capability of temporarily
deactivate the fire alarm audible notification appliances while
delivering voice messages.

c. Provide secure operator console for initiating recorded messages,


strobes and displays; and for delivering live voice messages.
Provide capacity for at least eight pre-recorded messages. Provide
the ability to automatically repeat pre-recorded messages. Provide
a secure microphone for delivering live messages.Provide adequate
discrete outputs to temporarily deactivate fire alarm audible
notification, and initiate/synchronize strobes. Provide a complete
set of self-diagnostics for controller and appliance network.
Provide local diagnostic information display and local diagnostic
information and system event log file.

2.16.1 Cabinet

Install control panel components in cabinets large enough to accommodate


all components and also to allow ample gutter space for interconnection
of panels as well as field wiring. The enclosure shall be identified by
an engraved laminated phenolic resin nameplate. Lettering on the
nameplate shall say "Fire Alarm and Mass Notification Control Panel" and
shall not be less than 25 mm high. Provide prominent rigid plastic or
metal identification plates for lamps, circuits, meters, fuses, and
switches. The cabinet shall be provided in a sturdy steel housing,
complete with back box, hinged steel door with cylinder lock, and
surface mounting provisions.

2.16.2 Control Modules

Page 20
Provide power and control modules to perform all functions of the FACP.
Provide audible signals to indicate any alarm, supervisory, or trouble
condition. The alarm signals shall be different from the trouble
signal. Connect circuit conductors entering or leaving the panel to
screw-type terminals with each terminal marked for identification.
Locate diodes and resistors, if any, on screw terminals in the FACP.
Circuits operating at 24 VDC shall not operate at less than the UL
listed voltage at the sensor or appliance connected. Circuits operating
at any other voltage shall not have a voltage drop exceeding 10 percent
of nominal voltage

2.16.3 Silencing Switches

2.16.3.1 Alarm Silencing Switch

Provide an alarm silencing switch at the FMCP that shall silence the
audible and visual. This switch shall be overridden upon activation of
a subsequent alarm.

2.16.3.2 Supervisory/Trouble Silencing Switch

Provide supervisory and trouble silencing switch that shall silence the
audible trouble and supervisory signal, but not extinguish the visual
indicator. This switch shall be overridden upon activation of a
subsequent alarm, supervision, or trouble condition. Audible trouble
indication must resound automatically every 24 hours after the silencing
feature has been operated.

2.16.4 Non-Interfering

Power and supervise each circuit such that a signal from one device does
not prevent the receipt of signals from any other device. Circuits
shall be manually reset by switch from the FACP after the initiating
device or devices have been restored to normal.

2.16.5 Audible Notification System

The Audible Notification System shall comply with the requirements of


NFPA 72 for Emergency Voice/Alarm Communications System requirements
ISO 7240-16, IEC 60268-16, except as specified herein. The system shall
be a [one-way] multi-channel voice notification system incorporating
user selectability of a minimum eight distinct sounds for tone
signaling, and the incorporation of a voice module for delivery of
prerecorded messages. Audible appliances shall produce a temporal code
3 tone for three cycles followed by a voice message that is repeated
until the control panel is reset or silenced. Automatic messages shall
be broadcast through speakers throughout the building/facility but not
in stairs or elevator cabs. A live voice message shall override the
automatic audible output through use of a microphone input at the
control panel or the LOC.

a. When using the microphone, live messages shall be broadcast


throughout a selected floor or floors or all call The system shall
be capable of operating all speakers at the same time. The
microprocessor shall actively interrogate circuitry, field wiring,
and digital coding necessary for the immediate and accurate
rebroadcasting of the stored voice data into the appropriate
amplifier input. Loss of operating power, supervisory power, or any
other malfunction that could render the digitalized voice module
inoperative shall automatically cause the code 3 temporal tone to
take over all functions assigned to the failed unit in the event an
alarm is activated.

Page 21
b. The Mass Notification functions shall override the manual or
automatic fire alarm notification or Public Address (PA) functions.
Other fire alarm functions including transmission of a signal(s) to
the fire department shall remain operational. The system shall have
the capability of utilizing LOC with redundant controls of the
notification system control panel. Notification Appliance Circuits
(NAC) shall be provided for the activation of strobe appliances.
The activation of the NAC Circuits shall follow the operation of the
speaker NAC circuits. Audio output shall be selectable for line
level. Amplifier outputs shall be not greater than 100 watts RMS
output. The strobe NAC Circuits shall provide at least 2 amps of 24
VDC power to operate strobes and have the ability to synchronize all
strobes. A hand held microphone shall be provided and, upon
activation, shall take priority over any tone signal, recorded
message or PA microphone operation in progress, while maintaining
the strobe NAC Circuits activation.

2.16.5.1 Outputs and Operational Modules

All outputs and operational modules shall be fully supervised with


on-board diagnostics and trouble reporting circuits. Provide form "C"
contacts for system alarm and trouble conditions. Provide circuits for
operation of auxiliary appliance during trouble conditions. During a
Mass Notification event the panel shall not generate nor cause any
trouble alarms to be generated with the Fire Alarm system.

2.16.5.2 Mass Notification

a. Mass Notification functions shall take precedence over all other


function performed by the Audible Notification System. Messages
shall utilize a [male]or [female] voice and shall be similar to the
following:

(1) 1000 Hz tones (as required in 18.4.2.1 of NFPA 72)

(2) "May I have your attention please. May I have your attention
please. An fire emergency has been reported in the building.
Please leave the building by the nearest exit or exit stairway.
Do not use the elevators." (Provide a [2] second pause.) "May I
have your attention please, (repeat the message)."

(3) "May I have your attention please. May I have your attention
please. [insert installation specific message here]" (Provide a
[2] second pause.) (repeat the message)

(4) "May I have your attention please. May I have your attention
please. [insert installation specific message here]" (Provide a
[2] second pause.) (repeat the message)

(5) "May I have your attention please. May I have your attention
please. [insert installation specific message here]" (Provide a
[2] second pause.) (repeat the message)

(6) "May I have your attention please. May I have your attention
please. [insert installation specific message here]" (Provide a
[2] second pause.) (repeat the message)

b. Include ALL installation specific message in this section.

c. The LOC shall incorporate a Push-To-Talk (PTT) microphone, redundant


controls and system status indicators of/for the system. The unit
shall incorporate microphone override of any tone generation or

Page 22
prerecorded messages. The unit shall be fully supervised from the
control panel. The housing shall contain a latch (not lock).

d. Auxiliary Input Module shall be designed to be an outboard expansion


module to either expand the number of optional LOC's, or allow a
telephone interface.

e. LOC shall incorporate a Push-To-Talk (PTT) microphone, and controls


to allow Public Address paging in the facility. The Public Address
paging function shall not override any alarm or notification
functions and shall be disabled by such signals. The microphone
shall be [handheld] style. All wiring to the LOC shall be supervised
in accordance with UFC 4-021-01. Systems that require field
modification or are not supervised for multiple LOC's shall not be
approved.

f. When an installation has more than one LOC, the LOC's shall be
programmed to allow only one LOC to be available for page or
messaging at a time. Once one LOC becomes active, all other LOC's
will have an indication that the system is busy (Amber Busy
Light)and cannot be used at that time. This is to avoid two messages
being given at the same time. Also, it must be possible to override
or lockout the LOC's from the Master Command Panel (in accordance
with NFPA 72.)

2.16.6 Memory

Provide each control unit with non-volatile memory and logic for all
functions. The use of long life batteries, capacitors, or other
age-dependent devices shall not be considered as equal to non-volatile
processors, PROMS, or EPROMS.

2.16.7 Field Programmability

Provide control units and control panels that are fully field
programmable for control, initiation, notification, supervisory, and
trouble functions of both input and output. The system program
configuration shall be menu driven. System changes shall be password
protected and shall be accomplished using personal computer based
equipment. Any proprietary equipment and proprietary software needed by
qualified technicians to implement future changes to the fire alarm
system shall be provided as part of this contract.

2.16.8 Input/Output Modifications

The FMCP shall contain features that allow the bypassing of input
devices from the system or the modification of system outputs. These
control features shall consist of a panel mounted keypad[ and a
keyboard]. Any bypass or modification to the system shall indicate a
trouble condition on the FMCP.

2.16.9 Resetting

Provide the necessary controls to prevent the resetting of any alarm,


supervisory, or trouble signal while the alarm, supervisory or trouble
condition on the system still exists.

2.16.10 Instructions

Provide a typeset printed or typewritten instruction card mounted behind


a Lexan plastic or glass cover in a stainless steel or aluminum frame.
[Install the instructions on the interior of the FACP.]] The card shall

Page 23
show those steps to be taken by an operator when a signal is received as
well as the functional operation of the system under all conditions,
normal, alarm, supervisory, and trouble. The instructions shall be
approved by the Contracting Officer before being posted.

2.16.11 Walk Test

The FACP shall have a walk test feature. When using this feature,
operation of initiating devices shall result in limited system outputs,
so that the notification appliances operate for only a few seconds and
the event is indicated on the system printer, but no other outputs occur.

2.16.12 History Logging

In addition to the required printer output, the control panel shall have
the ability to store a minimum of 400 events in a log. These events
shall be stored in a battery-protected memory and shall remain in the
memory until the memory is downloaded or cleared manually. Resetting of
the control panel shall not clear the memory.

2.16.13 Remote LCD Text Display

An LCD text display shall be provided at locations as shown on the


drawings. The size shall not exceed 400 mm length by 150 mm height by
75 mm deep with a height necessary to meet the requirements of Chapter
24 of NFPA 72). The text display shall as a minimum meet the following
requirements:

a. Two lines of information for high priority messaging.

b. Minimum of 20 characters per line (40 total) displayed.

c. Text shall be no less than height requirements in Table


24.4.2.20.14.5 of NFPA 72 and color/contrast requirements of
24.4.2.20 of NFPA 72.

d. 32K character memory.

e. Display shall be wall or ceiling mounted.

f. Mounting brackets for a convenient wall/cubicle mount.

g. During non-emergency periods, display date and time.

h. All programming shall be accomplished from the Mass Notification


network. No user programming shall be required.

An LCD text display shall be provided at locations as shown on the


drawings. The LCD text display shall spell out the words "EVACUATE" and
"ANNOUNCEMENT" and the remainder of the emergency instructions. The
design of LCD text display shall be such that it cannot be read when not
illuminated.

2.17 REMOTE FIRE ALARM/MASS NOTIFICATION CONTROL UNITS: Not Used

2.18 AMPLIFIERS, PREAMPLIFIERS, TONE GENERATORS

Any amplifiers, preamplifiers, tone generators, digitalized voice


generators, and other hardware necessary for a complete, operational,
textual audible circuit conforming to NFPA 72 shall be housed in a
remote FMCP, terminal cabinet, or in the FMCP. Submit data to indicate

Page 24
that the amplifiers have sufficient capacity to simultaneously drive all
notification speakers at the maximum rating plus 50 percent spare
capacity. Annotate data for each circuit on the drawings.

2.18.1 Operation

The system shall automatically operate and control all building speakers
except those installed in the stairs and within elevator cabs. The
speakers in the stairs and elevator cabs shall operate only when the
microphone is used to deliver live messages.

2.18.2 Construction

Amplifiers shall utilize computer grade solid state components and shall
be provided with output protection devices sufficient to protect the
amplifier against any transient up to 10 times the highest rated voltage
in the system.

2.18.3 Inputs

Equip each system with separate inputs for the tone generator,
digitalized voice driver and panel mounted microphone [Public Address
Paging Function (where allowed)]. Microphone inputs shall be of the low
impedance, balanced line type. Both microphone and tone generator input
shall be operational on any amplifier.

2.18.4 Tone Generator

The tone generator shall be of the modular, plug-in type with securely
attached labels to identify the component as a tone generator and to
identify the specific tone it produces. The tone generator shall
produce a code 3 temporal tone and shall be constantly repeated until
interrupted by either the digitalized voice message, the microphone
input, or the alarm silence mode as specified. The tone generator shall
be single channel with an automatic backup generator per channel such
that failure of the primary tone generator causes the backup generator
to automatically take over the functions of the failed unit and also
causes transfer of the common trouble relay.

2.18.5 Protection Circuits

Each amplifier shall be constantly supervised for any condition that


could render the amplifier inoperable at its maximum output. Failure of
any component shall cause automatic transfer to a designated backup
amplifier, illumination of a visual "amplifier trouble" indicator on the
control panel, appropriate logging of the condition on the system
printer, and other actions for trouble conditions as specified.

2.19 LCD, LED DISPLAY UNIT (VDU): Not Used

2.20 ANNUNCIATOR

2.20.1 Annunciator Panel

Provide an annunciator that includes an LCD display. The display shall


indicate the device in trouble/alarm or any supervisory device. Display
the device name, address[, and actual building location].

A building floor plan shall be provided mounted (behind plexiglass or


similar protective material) at the annunciator location. The floor
plan shall indicate all rooms by name and number including the locations
of stairs and elevators. The floor plan shall show all devices and

Page 25
their programmed address to facilitate their physical location from the
LCD display information.

2.20.2 Programming

Where programming for the operation of the annunciator is accomplished


by a separate software program than the software for the FMCP, the
software program shall not require reprogramming after loss of power.
The software shall be reprogrammable in the field.

2.21 MANUAL STATIONS

Provide metal or plastic, semi-flush mounted, [double] action,


addressable manual stations, that are not subject to operation by
jarring or vibration. Stations shall be equipped with screw terminals
for each conductor. Stations that require the replacement of any portion
of the device after activation are not permitted. Stations shall be
finished in fire-engine red with molded raised lettering operating
instructions of contrasting color. The use of a key or wrench shall be
required to reset the station. Manual stations shall be mounted at [
1200 ] mm. Stations shall have a separate screw terminal for each
conductor.

2.22 NOTIFICATION APPLIANCES

2.22.1 Fire Alarm/Mass Notification Speakers

Audible appliances shall conform to the applicable requirements of UL 464.


Appliances shall be connected into notification appliance circuits.
Surface mounted audible appliances shall be painted [red]. Recessed
audible appliances shall be installed with a grill that is painted [red]
[with a factory finish to match the surface to which it is mounted].

a. Speakers shall conform to the applicable requirements of UL 1480.


Speakers shall have six different sound output levels and operate
with audio line input levels of 70.7 VRMs and 25 VRMs, by means of
selectable tap settings. Tap settings shall include taps of 1/8,
1/4, 1/2, 1, and 2 watt. Speakers shall incorporate a high
efficiency speaker for maximum output at minimum power across a
frequency range of 150 Hz to 10,000 Hz, and shall have a sealed back
construction. Speakers shall be capable of installation on standard
100 mm square electrical boxes. Where speakers and strobes are
provided in the same location, they may be combined into a single
[wall mounted] unit. All inputs shall be polarized for
compatibility with standard reverse polarity supervision of circuit
wiring via the FMCP.

b. Provide speaker mounting plates constructed of cold rolled steel


having a minimum thickness of 1.519 mm (16 gauge) or molded high
impact plastic and equipped with mounting holes and other openings
as needed for a complete installation. Fabrication marks and holes
shall be ground and finished to provide a smooth and neat appearance
for each plate. Each plate shall be primed and painted.

c. Speakers shall utilize screw terminals for termination of all field


wiring.

2.22.2 Visual Notification Appliances

Visual notification appliances shall conform to the applicable


requirements of UL 1971 and conform to the Architectural Barriers Act
(ABA). Colored lens, such as amber, shall comply with UL 1638. The

Page 26
manufacturer shall have the color lens tested to the full UL 1971 polar
plotting criteria, voltage drop, and temperature rise as stated in
1971. [Fire Alarm Notification Appliances shall have clear high
intensity optic lens, xenon flash tubes, and be marked ["Fire"] in red
letters.][Fire Alarm/Mass Notification Appliances shall have [amber]
high intensity optic lens, xenon flash tubes, and output white light and
be marked "ALERT" in red letters.] The light pattern shall be disbursed
so that it is visible above and below the strobe and from a 90 degree
angle on both sides of the strobe. Strobe flash rate shall be 1 flash
per second and a minimum of [15][30][75][ ] candela (actual output
after derating for tinted lens) based on the UL 1971 test. Strobe shall
be [surface][semi-flush] mounted. [Where more than two appliances are
located in the same room or corridor or field of view, provide
synchronized operation.] Devices shall use screw terminals for all
field wiring.

2.22.3 Chimes

Chimes shall be electrically operated, supervised, electronic type, with


an adjustable frequency of 800 to 1200 Hertz. Chimes shall have a
minimum sound rating of [80] dBA at 3 m. Chimes shall ring the bell
codes, as indicated.

2.23 ENVIRONMENTAL ENCLOSURES OR GUARDS

Environmental enclosures shall be provided to permit Fire Alarm or Mass


Notification components to be used in areas that exceed the
environmental limits of the listing. The enclosure shall be listed for
the device or appliance as either a manufactured part number or as a
listed compatible accessory for the UL category that the component is
currently listed. Guards required to deter mechanical damage shall be
either a listed manufactured part or a listed accessory for the category
of the initiating device or notification appliance.

2.24 INTERFACE TO THE BASE WIDE MASS NOTIFICATION NETWORK: Not Used

2.25 AUTOMATIC FIRE TRANSMITTERS: Not Used

2.26 WIRING

Provide wiring materials under this section as specified in Section


26 20 00 INTERIOR DISTRIBUTION SYSTEM with the additions and
modifications specified herein. NFPA 70 accepted fire alarm cables that
do not require the use of raceways except as modified herein are
permitted.

2.26.1 Alarm Wiring

The SLC wiring shall be [solid copper] cable in accordance with the
manufacturers requirements.Copper signaling line circuits and
initiating device circuit field wiring shall be No. [16] AWG size
twisted and shielded solid conductors at a minimum. Visual notification
appliance circuit conductors, that contain audible alarm appliances,
shall be solid copper No. 14 AWG size conductors at a minimum.[ Speaker
circuits shall be copper No. [16] AWG size twisted and shielded
conductors at a minimum.] Wire size shall be sufficient to prevent
voltage drop problems. Circuits operating at 24 VDC shall not operate at
less than the UL listed voltages for the sensors and/or appliances.
Power wiring, operating at 220 VAC minimum, shall be a minimum No. 12
AWG solid copper having similar insulation. Acceptable power-limited
cables are FPL, FPLR or FPLP as appropriate with red colored covering.
Nonpower-limited cables shall comply with NFPA 70.

Page 27
PART 3 EXECUTION

3.1 INSTALLATION OF FIRE ALARM INITIATING DEVICES AND NOTIFICATION


APPLIANCES

3.1.1 FMCP

Locate the FMCP [where indicated on the drawings]. [Surface mount] the
enclosure with the top of the cabinet 2 m above the finished floor or
center the cabinet at [1.5] m, whichever is lower. Conductor
terminations shall be labeled and a drawing containing conductors, their
labels, their circuits, and their interconnection shall be permanently
mounted in the FMCP.

3.1.2 Manual Stations:

Locate manual stations as required by NFPA 72 and as shown on the


drawings. Mount stations so that their operating handles are 1220 mm
above the finished floor. Mount stations so they are located no farther
than [1.5] m from the exit door they serve, measured horizontally.

3.1.3 Notification Appliance Devices

Locate notification appliance devices [where indicated]. Mount


assemblies on walls as required by NFPA 72 and to meet the
intelligibility requirements. [Ceiling mounted speakers shall conform
to NFPA 72].

3.1.4 Smoke and Heat Sensors

Locate sensors [as indicated] on a 100 mm mounting box. Locate smoke and
heat sensors on the ceiling. Install heat sensors not less than 100 mm
from a side wall to the near edge. Heat sensors located on the wall
shall have the top of the sensor at least 100 mm below the ceiling, but
not more than 300 mm below the ceiling. Smoke sensors are permitted to
be on the wall no lower than 300 mm from the ceiling with no minimum
distance from the ceiling. In raised floor spaces, install the smoke
sensors to protect 21 square meters per sensor. Install smoke sensors no
closer than 1.5 m from air handling supply outlets.

3.1.5 Annunciator

Locate the annunciator as shown on the drawings. Surface mount the


panel, with the top of the panel 2 m above the finished floor or center
the panel at [1.5] m, whichever is lower.

3.1.6 Water Flow Detectors and Tamper Switches

Connect to water flow detectors and tamper switches.

3.1.7 Firefighter Telephones

Locate wall mounted in each stair at each floor landing, in each


elevator lobby, and in each elevator cab 1220 mm above the finished
floor.

3.1.8 Local Operating Console (LOC)

Locate the LOC as required by NFPA 72 and as indicated. Mount the


console so that the top message button is no higher than 1117 mm above
the floor.

Page 28
3.2 SYSTEM FIELD WIRING

3.2.1 Wiring within Cabinets, Enclosures, and Boxes

Provide wiring installed in a neat and workmanlike manner and installed


parallel with or at right angles to the sides and back of any box,
enclosure, or cabinet. Conductors that are terminated, spliced, or
otherwise interrupted in any enclosure, cabinet, mounting, or junction
box shall be connected to screw-type terminal blocks. Mark each
terminal in accordance with the wiring diagrams of the system. The use
of wire nuts or similar devices is prohibited. Conform wiring to NFPA 70.

Indicate the following in the wiring diagrams.

a. Point-to-point wiring diagrams showing the points of connection and


terminals used for electrical field connections in the system,
including interconnections between the equipment or systems that are
supervised or controlled by the system. Diagrams shall show
connections from field devices to the FACP and remote fire alarm
control units, initiating circuits, switches, relays and terminals.

b. Complete riser diagrams indicating the wiring sequence of devices


and their connections to the control equipment. Include a color code
schedule for the wiring. Include floor plans showing the locations
of devices and equipment.

3.2.2 Terminal Cabinets

Provide a terminal cabinet at the base of any circuit riser, on each


floor at each riser, and where indicated on the drawings. Terminal size
shall be appropriate for the size of the wiring to be connected.
Conductor terminations shall be labeled and a drawing containing
conductors, their labels, their circuits, and their interconnection
shall be permanently mounted in the terminal cabinet. Minimum size is
200 mm by 200 mm. Only screw-type terminals are permitted.

3.2.3 Alarm Wiring

Voltages shall not be mixed in any junction box, housing, or device,


except those containing power supplies and control relays. [Provide all
wiring in electrical metallic. Conceal conduit in finished areas of new
construction and wherever practicable in existing construction. The use
of flexible conduit not exceeding a [2] m length shall be permitted in
initiating device or notification appliance circuits. Run conduit or
tubing (rigid, IMC, EMT, FMC, etc. as permitted by NFPA 72 and NFPA 70)
concealed unless specifically indicated otherwise.]

[Use of cables that do not require a raceway as stated hereinbefore are


permitted; install them in accordance with NFPA 70. Protect any exposed
(as defined in NFPA 70) cables against physical damage by the use of
magnetic raceways which shall also be red colored. Utilize shielded
wiring where recommended by the manufacturer. For shielded wiring,
ground the shield at only one point, that is in or adjacent to the FMCP.
Pigtail or T-tap connections to signal line circuits, initiating device
circuits, supervisory alarm circuits, and notification appliance
circuits are prohibited. [T-tapping using screw terminal blocks is
allowed for Class "B" signaling line circuits.] Color coding is required
for circuits and shall be maintained throughout the circuit. Conductors
used for the same functions shall be similarly color coded. Conform
wiring to NFPA 70.]

3.2.4 Conductor Terminations

Page 29
Labeling of conductors at terminal blocks in terminal cabinets, FMCP,
and remote FMCP and the LOC shall be provided at each conductor
connection. Each conductor or cable shall have a shrink-wrap label to
provide a unique and specific designation. Each terminal cabinet, FMCP,
and remote FMCP shall contain a laminated drawing that indicates each
conductor, its label, circuit, and terminal. The laminated drawing shall
be neat, using 12 point lettering minimum size, and mounted within each
cabinet, panel, or unit so that it does not interfere with the wiring or
terminals. Maintain existing color code scheme where connecting to
existing equipment.

3.3 DISCONNECTION AND REMOVAL OF EXISTING SYSTEM: Not Used

Maintain existing fire alarm equipment fully operational until the new
equipment has been tested and accepted by the Contracting Officer. As
new equipment is installed, label it "NOT IN SERVICE" until the new
equipment is accepted. Once the new system is completed, tested, and
accepted by the Government, it shall be placed in service and connected
to the station fire alarm system. Remove tags from new equipment and
tag the existing equipment "NOT IN SERVICE" until removed from the
building.

a. After acceptance of the new system by the Contracting Officer,


remove existing equipment not connected to the new system, remove
unused exposed conduit, and restore damaged surfaces. Remove the
material from the site and dispose.

b. Disconnect and remove the existing fire alarm and smoke detection
systems where indicated and elsewhere in the specification.

c. Control panels and fire alarm devices and appliances disconnected


and removed shall be turned over to the Contracting Officer.

d. Properly dispose of fire alarm outlet and junction boxes, wiring,


conduit, supports, and other such items.

3.4 CONNECTION OF NEW SYSTEM

The following new system connections shall be made during the last phase
of construction, at the beginning of the preliminary tests. New system
connections shall include:

a. Connection of new control modules to existing magnetically held


smoke door (hold-open) devices.

b. Connection of new elevator recall smoke sensors to existing wiring


and conduit.

c. Connection of new system transmitter to existing base fire reporting


system.

Once these connections are made, system shall be left energized and new
audio/visual devices deactivated. Report immediately to the Contracting
Officer, coordination and field problems resulting from the connection
of the above components.

3.5 FIRESTOPPING

Provide firestopping for holes at conduit penetrations through floor


slabs, fire rated walls, partitions with fire rated doors, corridor
walls, and vertical service shafts in accordance.

Page 30
3.6 PAINTING

Paint exposed electrical, fire alarm conduit, and surface metal raceway
to match adjacent finishes in exposed areas. Paint junction boxes red in
unfinished areas and conduits and surface metal raceways shall be
painted with a 25 mm wide red band every 3 m in unfinished areas..
Painting shall comply with Section 09 90 00 PAINTS AND COATINGS.

3.7 FIELD QUALITY CONTROL

3.7.1 Testing Procedures

Submit detailed test procedures, prepared and signed by a Registered


Professional Engineer or a NICET Level [3][4] Fire Alarm Technician, and
signed by representative of the installing company, for the fire
detection and alarm system [_20 ] days prior to performing system
tests. Detailed test procedures shall list all components of the
installed system such as initiating devices and circuits, notification
appliances and circuits, signaling line devices and circuits, control
devices/equipment, batteries, transmitting and receiving equipment,
power sources/supply, annunciators, special hazard equipment, emergency
communication equipment, interface equipment, Guard's Tour equipment,
and transient (surge) suppressors. Test procedures shall include
sequence of testing, time estimate for each test, and sample test data
forms. The test data forms shall be in a check-off format (pass/fail
with space to add applicable test data; similar to the forma in NFPA 72)
and shall be used for the preliminary testing and the acceptance
testing. The test data forms shall record the test results and shall:

a. Identify the NFPA Class of all Initiating Device Circuits (IDC),


Notification Appliance Circuits (NAC), Voice Notification System
Circuits (NAC Audio), and Signaling Line Circuits (SLC).

b. Identify each test required by NFPA 72 Test Methods and required


test herein to be performed on each component, and describe how this
test shall be performed.

c. Identify each component and circuit as to type, location within the


facility, and unique identity within the installed system. Provide
necessary floor plan sheets showing each component location, test
location, and alphanumeric identity.

d. Identify all test equipment and personnel required to perform each


test (including equipment necessary for testing smoke detectors
using real smoke).

e. Provide space to identify the date and time of each test. Provide
space to identify the names and signatures of the individuals
conducting and witnessing each test.

3.7.2 Tests Stages

3.7.2.1 Preliminary Testing

Conduct preliminary tests to ensure that devices and circuits are


functioning properly. Tests shall meet the requirements of paragraph
entitled "Minimum System Tests." After preliminary testing is complete,
provide a letter certifying that the installation is complete and fully
operable. The letter shall state that each initiating and indicating
device was tested in place and functioned properly. The letter shall
also state that panel functions were tested and operated properly. The
letter shall include the names and titles of the witnesses to the

Page 31
preliminary tests. The Contractor and an authorized representative from
each supplier of equipment shall be in attendance at the preliminary
testing to make necessary adjustments.

3.7.2.2 Request for Formal Inspection and Tests

When tests have been completed and corrections made, submit a signed,
dated certificate with a request for formal inspection and tests to the
[Contracting Offices Designated Representative (COR)].

3.7.2.3 Final Testing

Notify the Contracting Officer in writing when the system is ready for
final acceptance testing. Submit request for test at least 15 calendar
days prior to the test date. The tests shall be performed in accordance
with the approved test procedures in the presence of the Contracting
Officer. Furnish instruments and personnel required for the tests. A
final acceptance test will not be scheduled until the following are
provided at the job site:

a. The systems manufacturer's technical representative

b. Marked-up red line drawings of the system as actually installed

c. Megger test results

d. Loop resistance test results

e. Complete program printout including input/output addresses

The final tests will be witnessed by the [Contracting Offices Designated


Representative (COR)]. At this time, any and all required tests shall be
repeated at their discretion.

3.7.2.4 System Acceptance

Following acceptance of the system, as-built drawings and O&M manuals


shall be delivered to the Contracting Officer for review and acceptance.
Submit six sets of detailed as-built drawings. The drawings shall show
the system as installed, including deviations from both the project
drawings and the approved shop drawings. These drawings shall be
submitted within two weeks after the final acceptance test of the
system. At least one set of as-built (marked-up) drawings shall be
provided at the time of, or prior to the final acceptance test.

a. [Furnish one set of full size paper as-built drawings and


schematics. The drawings shall be prepared on uniform sized mylar
sheets not less than ISO A0 with 200 by 100 mm title block similar
to contract drawings.] [Furnish one set of CD or DVD discs
containing software back-up and CAD based drawings in latest version
of [MicroStation] [AutoCAD] and DXF format of as-built drawings and
schematics.]

b. Include complete wiring diagrams showing connections between devices


and equipment, both factory and field wired.

c. Include a riser diagram and drawings showing the as-built location


of devices and equipment.

[In existing buildings, the transfer of devices from the existing system
to the new system and the permission to begin demolition of the old fire
alarm system will not be permitted until the as-built drawings and O&M

Page 32
manuals are received.]

3.7.3 Minimum System Tests

Test the system in accordance with the procedures outlined in NFPA 72,
ISO 7240-16, IEC 60268-16. The required tests are as follows:

a. Megger Tests: After wiring has been installed, and prior to making
any connections to panels or devices, wiring shall be megger tested
for insulation resistance, grounds, and/or shorts. Conductors with
300 volt rated insulation shall be tested at a minimum of 250 VDC.
Conductors with 600 volt rated insulation shall be tested at a
minimum of 500 VDC. The tests shall be witnessed by the Contracting
Officer and test results recorded for use at the final acceptance
test.

b. Loop Resistance Tests: Measure and record the resistance of each


circuit with each pair of conductors in the circuit short-circuited
at the farthest point from the circuit origin. The tests shall be
witnessed by the Contracting Officer and test results recorded for
use at the final acceptance test.

c. Verify the absence of unwanted voltages between circuit conductors


and ground. The tests shall be accomplished at the preliminary test
with results available at the final system test.

d. Verify that the control unit is in the normal condition as detailed


in the manufacturer's O&M manual.

e. Test each initiating device and notification appliance and circuit


for proper operation and response at the control unit. Smoke sensors
shall be tested in accordance with manufacturer's recommended
calibrated test method. Use of magnets is prohibited. Testing of
duct smoke detectors shall comply with the requirements of NFPA 72
except that, for item 12(e) (Supervision) in Table 14.4.2.2,
disconnect at least 20 percent of devices. If there is a failure at
these devices, then supervision shall be tested at each device.

f. Test the system for specified functions in accordance with the


contract drawings and specifications and the manufacturer's O&M
manual.

g. Test both primary power and secondary power. Verify, by test, the
secondary power system is capable of operating the system for the
time period and in the manner specified.

h. Determine that the system is operable under trouble conditions as


specified.

i. Visually inspect wiring.

j. Test the battery charger and batteries.

k. Verify that software control and data files have been entered or
programmed into the FACP. Hard copy records of the software shall
be provided to the Contracting Officer.

l. Verify that red-line drawings are accurate.

m. Measure the current in circuits to ensure there is the calculated


spare capacity for the circuits.

Page 33
n. Measure voltage readings for circuits to ensure that voltage
drop is not excessive.

o. Disconnect the verification feature for smoke sensors during tests


to minimize the amount of smoke needed to activate the sensor.
Testing of smoke sensors shall be conducted using real smoke or the
use of canned smoke which is permitted.

p. Measure the voltage drop at the most remote appliance (based on


wire length) on each notification appliance circuit.

3.7.3.1 Intelligibility Tests

Intelligibility testing of the System shall be accomplished in


accordance with NFPA 72 for Voice Evacuation Systems, IEC 60268-16, and
ASA S3.2. Following are the specific requirements for intelligibility
tests:

a. Intelligibility Requirements: Verify intelligibility by measurement


after installation.

b. Ensure that a CIS value greater than the required minimum value is
provided in each area where building occupants typically could be
found. The minimum required value for CIS is [.7] [.8].

c. Areas of the building provided with hard wall and ceiling surfaces
(such as metal or concrete) that are found to cause excessive sound
reflections may be permitted to have a CIS score less than the
minimum required value if approved by the DOD installation, and if
building occupants in these areas can determine that a voice signal
is being broadcast and they must walk no more than 10 m to find a
location with at least the minimum required CIS value within the
same area.

d. Areas of the building where occupants are not expected to be


normally present are permitted to have a CIS score less than the
minimum required value if personnel can determine that a voice
signal is being broadcast and they must walk no more than 15 m to a
location with at least the minimum required CIS value within the
same area.

e. Take measurements near the head level applicable for most personnel
in the space under normal conditions (e.g., standing, sitting,
sleeping, as appropriate).

f. The distance the occupant must walk to the location meeting the
minimum required CIS value shall be measured on the floor or other
walking surface as follows:

(1) Along the centerline of the natural path of travel, starting


from any point subject to occupancy with less than the minimum
required CIS value.

(2) Curving around any corners or obstructions, with a 300 mm


clearance there from.

(3) Terminating directly below the location where the minimum


required CIS value has been obtained.

Use commercially available test instrumentation to measure


intelligibility as specified by ISO 7240-19 and ISO 7240-16 as
applicable. Use the mean value of at least three readings to compute the

Page 34
intelligibility score at each test location.

3.8 INSTRUCTION OF GOVERNMENT EMPLOYEES

3.8.1 Instructor

Include in the project the services of an instructor, who has received


specific training from the manufacturer for the training of other
persons regarding the inspection, testing, and maintenance of the system
provided. The instructor shall train the Government employees designated
by the Contracting Officer, in the care, adjustment, maintenance, and
operation of the fire alarm [and fire detection] system. Each instructor
shall be thoroughly familiar with all parts of this installation. The
instructor shall be trained in operating theory as well as in practical
O&M work. Submit the instructors information and qualifications
including the training history.

3.8.2 Required Instruction Time

Provide [8] hours of instruction after final acceptance of the system.


The instruction shall be given during regular working hours on such
dates and times as are selected by the Contracting Officer. The
instruction may be divided into two or more periods at the discretion of
the Contracting Officer. The training shall allow for rescheduling for
unforeseen maintenance and/or fire department responses.

3.8.2.1 Technical Training

Equipment manufacturer or a factory representative shall provide [ 2


] days of on site [and 5 days of technical training to the Government
at the manufacturing facility.] Training shall allow for classroom
instruction as well as individual hands on programming, troubleshooting
and diagnostics exercises.

3.9 Technical Data and Computer Software

Provide, in manual format, lesson plans, operating instructions,


maintenance procedures, and training data for the training courses. The
operations training shall familiarize designated government personnel
with proper operation of the installed system. The maintenance training
course shall provide the designated government personnel adequate
knowledge required to diagnose, repair, maintain, and expand functions
inherent to the system.

-- End of Section --

Page 35
SECTION 31 00 00

EARTHWORK
07/06

PART 1 GENERAL

1.1 REFERENCES

References are made to various publications and standards, as well as


the referenced ones,other applicable ASTM, BS, DIN, EN or equal TS-EN
publications may also be used for the subject work. Under such
circumstances English versions of the publications shall be furnished to
the Contracting Officer for his/her review and approval.

1.2 DEFINITIONS

1.2.1 Satisfactory Materials

Satisfactory materials comprise any materials classified by ASTM D 2487


as GW, GP, GM, GP-GM, GW-GM, GC, GP-GC, GM-GC, SW, SP, SM, SW-SM, SC,
SW-SC, SP-SM, SP-SC, CL, ML, CL-ML, CH, MH. Satisfactory materials for
grading comprise stones less than 200 mm, except for fill material for
pavements and railroads which comprise stones less than 75 mm in any
dimension.

1.2.2 Unsatisfactory Materials

Materials which do not comply with the requirements for satisfactory


materials are unsatisfactory. Unsatisfactory materials also include
man-made fills; trash; refuse; backfills from previous construction; and
material classified as satisfactory which contains root and other
organic matter or frozen material. Notify the Contracting Officer when
encountering any contaminated materials.

1.2.3 Cohesionless and Cohesive Materials

Cohesionless materials include materials classified in ASTM D 2487 as


GW, GP, SW, and SP. Cohesive materials include materials classified as
GC, SC, ML, CL, MH, and CH. Materials classified as GM and SM will be
identified as cohesionless only when the fines are nonplastic. Perform
testing, required for classifying materials, in accordance with
ASTM D 4318, ASTM C 136, ASTM D 422, and ASTM D 1140.

1.2.4 Degree of Compaction

Degree of compaction required, except as noted in the second sentence,


is expressed as a percentage of the maximum density obtained by the test
procedure presented in ASTM D 1557 abbreviated as a percent of
laboratory maximum density. Since ASTM D 1557 applies only to soils
that have 30 percent or less by weight of their particles retained on the
19.0 mm sieve, express the degree of compaction for material having
more than 30 percent by weight of their particles retained on the 19.0 mm
sieve as a percentage of the maximum density in accordance with
AASHTO T 180 and corrected with AASHTO T 224. To maintain the same
percentage of coarse material, use the "remove and replace" procedure
as described in NOTE 8 of Paragraph 7.2 in AASHTO T 180.

1.2.5 Overhaul

Page 1
Overhaul is the product of the quantity of materials hauled beyond the
free-haul limit, and the distance such materials are hauled beyond the
free-haul limit, expressed in station meters.

1.2.6 Topsoil

Material suitable for topsoils obtained from offsite areas, excavations


or areas indicated on the drawings is defined as: Natural, friable soil
representative of productive, well-drained soils in the area, free of
subsoil, stumps, rocks larger than 25 mm diameter, brush, weeds, toxic
substances, and other material detrimental to plant growth. Amend
topsoil pH range to obtain a pH of 5.5 to 7.

1.2.7 Hard/Unyielding Materials

These materials usually require the use of heavy excavation equipment,


ripper teeth, or jack hammers for removal.

1.2.8 Rock

Solid homogeneous interlocking crystalline material with firmly


cemented, laminated, or foliated masses or conglomerate deposits,
neither of which can be removed without systematic drilling and
blasting, drilling and the use of expansion jacks or feather wedges, or
the use of backhoe-mounted pneumatic hole punchers or rock breakers;
also large boulders, buried masonry, or concrete other than pavement
exceeding 0.375 cubic meter in volume. Removal of hard material will
not be considered rock excavation because of intermittent drilling and
blasting that is performed merely to increase production.

1.2.9 Unstable Material

Unstable material are too wet to properly support the utility pipe,
conduit, or appurtenant structure.

1.2.10 Select Granular Material

1.2.10.1 General Requirements

Select granular material consist of materials classified as GW, GP, SW,


SP, by ASTM D 2487 where indicated. The liquid limit of such material
must not exceed 35 percent when tested in accordance with ASTM D 4318.
The plasticity index must not be greater than 12 percent when tested in
accordance with ASTM D 4318, and not more than 35 percent by weight may
be finer than 75 micrometers sieve when tested in accordance with
ASTM D 1140. Provide a minimum coefficient of permeability of 0.01 mm
per second when tested in accordance with ASTM D 2434.

1.2.10.2 California Bearing Ratio Values

Bearing Ratio: At 2.5 mm penetration, provide a bearing ratio at 95


percent ASTM D 1557 maximum density as determined in accordance with
ASTM D 1883 for a laboratory soaking period of not less than 4 days.
Conform the combined material to the following sieve analysis:

Sieve Size Percent Passing by Weight

63 mm 100
4.75 mm 40 - 85
2.00 mm 20 - 80
425 micrometers 10 - 60
75 micrometers 5 - 25

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1.2.11 Initial Backfill Material

Initial backfill consists of select granular material or satisfactory


materials free from rocks of such size as recommended by the pipe
manufacturer. When the pipe is coated or wrapped for corrosion
protection, free the initial backfill material of stones such as
recommended by the pipe manufacturer.

1.2.12 Expansive Soils

Expansive soils are defined as soils that have a plasticity index as


required, when tested in accordance with ASTM D 4318.

1.2.13 Nonfrost Susceptible (NFS) Material

Nonfrost susceptible material are a uniformly graded washed sand with a


maximum particle size less than 5 percent passing the 0.075 mm size
sieve, and with not more than 3 percent by weight finer than 0.02 mm
grain size.

1.2.14 Pile Supported Structure

As used herein, a structure where both the foundation and floor slab are
pile supported.

1.3 MEASUREMENT

1.3.1 Excavation

The unit of measurement for excavation and borrow will be the cubic
meter, computed by the average end area method from cross sections taken
before and after the excavation and borrow operations, including the
excavation for ditches, gutters, and channel changes, when the material
is acceptably utilized or disposed of as herein specified. The
measurements will include authorized excavation of rock (except for
piping trenches that is covered below), authorized excavation of
unsatisfactory subgrade soil, and the volume of loose, scattered rocks
and boulders collected within the limits of the work; allowance will be
made on the same basis for selected backfill ordered as replacement.
The measurement will not include the volume of subgrade material or
other material that is scarified or plowed and reused in-place, and will
not include the volume excavated without authorization or the volume of
any material used for purposes other than directed. The volume of
overburden stripped from borrow pits and the volume of excavation for
ditches to drain borrow pits, unless used as borrow material, will not
be measured for payment. The measurement will not include the volume of
any excavation performed prior to the taking of elevations and
measurements of the undisturbed grade.

1.3.2 Piping Trench Excavation

Measure trench excavation by the number of linear meters along the


centerline of the trench and excavate to the depths and widths specified
for the particular size of pipe. Replace unstable trench bottoms with a
selected granular material. Include the additional width at manholes and
similar structures, the furnishing, placing and removal of sheeting and
bracing, pumping and bailing, and all incidentals necessary to complete
the work required by this section.

1.3.3 Rock Excavation for Trenches

Measure and pay for rock excavation by the number of cubic meters of

Page 3
acceptably excavated rock material. Measure the material in place, but
base volume on a maximum 750 mm width for pipes 300 mm in diameter or
less, and a maximum width of 400 mm greater than the outside diameter of
the pipe for pipes over 300 mm in diameter. Provide the measurement to
include all authorized overdepth rock excavation as determined by the
Contracting Officer. For manholes and other appurtenances, compute
volumes of rock excavation on the basis of 300 mm outside of the wall
lines of the structures.

1.3.4 Topsoil Requirements

Separate excavation, hauling, and spreading or piling of topsoil and


related miscellaneous operations will be considered subsidiary
obligations of the Contractor, covered under the contract unit price for
excavation.

1.3.5 Overhaul Requirements

Allow the unit of measurement for overhaul to be the station-meter. The


overhaul distance will be the distance in stations between the center of
volume of the overhaul material in its original position and the center
of volume after placing, minus the free-haul distance in stations. The
haul distance will be measured along the shortest route determined by
the Contracting Officer as feasible and satisfactory. Do no measure or
waste unsatisfactory materials for overhaul where the length of haul for
borrow is within the free-haul limits.

1.3.6 Select Granular Material

Measure select granular material in place as the actual cubic meters


replacing wet or unstable material in trench bottoms in authorized
overdepth areas.

1.4 SUBMITTALS

Government approval is required for submittals with a "G" designation;


submittals not having a "G" designation are for information only. When
used, a designation following the "G" designation identifies the office
that will review the submittal for the Government. Submit the following
in accordance with the provisions of the Contract.

SD-01 Preconstruction Submittals

Shoring ; G

Dewatering Work Plan; G

SD-03 Product Data

Utilization of Excavated Materials; G


Rock Excavation
Opening of any Excavation or Borrow Pit
Shoulder Construction

Procedure and location for disposal of unused satisfactory


material. Proposed source of borrow material. Notification of
encountering rock in the project. Advance notice on the opening
of excavation or borrow areas. Advance notice on shoulder
construction for rigid pavements.

SD-06 Test Reports

Page 4
Testing
Borrow Site Testing

Within 24 hours of conclusion of physical tests, three copies


of test results, including calibration curves and results of
calibration tests. Results of testing at the borrow site.

SD-07 Certificates

Testing

Qualifications of the Corps validated commercial testing


laboratory or the Contractor's validated testing facilities.

1.5 SUBSURFACE DATA

Subsurface soil boring logs are appended to the SPECIAL CONTRACT


REQUIREMENTS. These data represent the best subsurface information
available; however, variations may exist in the subsurface between
boring locations.

1.6 CLASSIFICATION OF EXCAVATION

No consideration will be given to the nature of the materials, and all


excavation will be designated as unclassified excavation. Finish the
specified excavation on a classified basis, in accordance with the
following designations and classifications.

1.6.1 Common Excavation

Include common excavation with the satisfactory removal and disposal of


all materials not classified as rock excavation.

1.6.2 Rock Excavation

Include rock excavation with blasting, excavating, grading, disposing of


material classified as rock, and the satisfactory removal and disposal
of boulders 1/2 cubic meter or more in volume; solid rock; rock material
that is in ledges, bedded deposits, and unstratified masses, which
cannot be removed without systematic drilling; firmly cemented
conglomerate deposits possessing the characteristics of solid rock
impossible to remove without systematic drilling and blasting; and hard
materials (see Definitions). Include the removal of any concrete or
masonry structures, except pavements, exceeding 1/2 cubic meter in
volume that may be encountered in the work in this classification. If
at any time during excavation, including excavation from borrow areas,
the Contractor encounters material that may be classified as rock
excavation, uncover such material and notify the Contracting Officer.
The Contractor shall not proceed with the excavation of this material
until the Contracting Officer has classified the materials as common
excavation or rock excavation and has taken cross sections as required.
Failure on the part of the Contractor to uncover such material, notify
the Contracting Officer, and allow ample time for classification and
cross sectioning of the undisturbed surface of such material will cause
the forfeiture of the Contractor's right of claim to any classification
or volume of material to be paid for other than that allowed by the
Contracting Officer for the areas of work in which such deposits occur.

1.7 DEWATERING WORK PLAN

Submit procedures for accomplishing dewatering work.

Page 5
PART 2 PRODUCTS

2.1 REQUIREMENTS FOR OFFSITE SOILS

Test offsite soils brought in for use as backfill for Total Petroleum
Hydrocarbons (TPH), Benzene, Toluene, Ethyl Benzene, and Xylene (BTEX)
and full Toxicity Characteristic Leaching Procedure (TCLP) including
ignitability, corrosivity and reactivity. Backfill shall contain a
maximum of 100 parts per million (ppm) of total petroleum hydrocarbons
(TPH) and a maximum of 10 ppm of the sum of Benzene, Toluene, Ethyl
Benzene, and Xylene (BTEX) and shall pass the TCPL test. Determine TPH
concentrations by using EPA 600/4-79/020 Method 418.1. Determine BTEX
concentrations by using EPA SW-846.3-3 Method 5030/8020.Perform TCLP
in accordance with EPA SW-846.3-3 Method 1311. Provide Borrow Site
Testing for TPH, BTEX and TCLP from a composite sample of material from
the borrow site, with at least one test from each borrow site. Do not
bring material onsite until tests have been approved by the Contracting
Officer.

2.2 BURIED WARNING AND IDENTIFICATION TAPE

Provide polyethylene plastic and metallic core or metallic-faced, acid-


and alkali-resistant, polyethylene plastic warning tape manufactured
specifically for warning and identification of buried utility lines.
Provide tape on rolls, 75 mm minimum width, color coded as specified
below for the intended utility with warning and identification imprinted
in bold black letters continuously over the entire tape length.
Warning and identification to read, "CAUTION, BURIED (intended service)
LINE BELOW" or similar wording. Provide permanent color and printing,
unaffected by moisture or soil.

Warning Tape Color Codes

Red: Electric
Yellow: Gas, Oil; Dangerous Materials
Orange: Telephone and Other
Communications
Blue: Water Systems
Green: Sewer Systems
White: Steam Systems
Gray: Compressed Air

2.2.1 Warning Tape for Metallic Piping

Provide acid and alkali-resistant polyethylene plastic tape conforming


to the width, color, and printing requirements specified above, with a
minimum thickness of 0.08 mm and a minimum strength of 10.3 MPa
lengthwise, and 8.6 MPa crosswise, with a maximum 350 percent elongation.

2.2.2 Detectable Warning Tape for Non-Metallic Piping

Provide polyethylene plastic tape conforming to the width, color, and


printing requirements specified above, with a minimum thickness of 0.10
mm, and a minimum strength of 10.3 MPa lengthwise and 8.6 MPa crosswise.
Manufacture tape with integral wires, foil backing, or other means of
enabling detection by a metal detector when tape is buried up to 920 mm
deep. Encase metallic element of the tape in a protective jacket or
provide with other means of corrosion protection.

2.3 DETECTION WIRE FOR NON-METALLIC PIPING

Insulate a single strand, solid copper detection wire with a minimum of

Page 6
12 AWG.

2.4 MATERIAL FOR RIP-RAP

Provide Bedding material, Grout, Filter fabric and rock conforming to


these requirements for construction indicated.

2.4.1 Bedding Material

Provide bedding material consisting of sand, gravel, or crushed rock,


well graded, with a maximum particle size of 50 mm. Compose material of
tough, durable particles. Allow fines passing the 75 micrometers
standard sieve with a plasticity index less than six.

2.4.2 Grout

Provide durable grout composed of cement, water, an air-entraining


admixture, and sand mixed in proportions of one part portland cement to
two parts of sand, sufficient water to produce a workable mixture, and
an amount of admixture which will entrain sufficient air, as determined
by the Contracting Officer. Mix grout in a concrete mixer. Allow a
sufficient mixing time to produce a mixture having a consistency
permitting gravity flow into the interstices of the rip-rap with limited
spading and brooming.

2.4.3 Rock

Provide rock fragments sufficiently durable to ensure permanence in the


structure and the environment in which it is to be used. Use rock
fragments free from cracks, seams, and other defects that would increase
the risk of deterioration from natural causes. Provide fragments sized
so that no individual fragment exceeds a weight of 68kg and that no more
than 10 percent of the mixture, by weight, consists of fragments weighing
0.91 kg or less each. Provide rock with a minimum specific gravity of
2.50. Do not permit the inclusion of more than trace 1 percent
quantities of dirt, sand, clay, and rock fines.

2.5 CAPILLARY WATER BARRIER

Provide capillary water barrier of clean, poorly graded crushed rock,


crushed gravel, or uncrushed gravel placed beneath a building slab with
or without a vapor barrier to cut off the capillary flow of pore water
to the area immediately below. Conform to ASTM C 33 for fine aggregate
grading with a maximum of 3 percent by weight passing ASTM D 1140, 75
micrometers sieve, or 37.5 mm and no more than 2 percent by weight
passing the 4.75 mm size sieve or coarse aggregate Size 57, 67, or 77.

2.6 PIPE CASING

2.6.1 Casing Pipe

ASTM A 139/A 139M, Grade B, or ASTM A 252, Grade 2, smooth wall pipe.
Match casing size to the outside diameter and wall thickness as
indicated on the drawings. Protective coating is not required on casing
pipe.

2.6.2 Wood Supports

Locally available, rough, structural grade. Provide wood with


nonleaching water-borne pressure preservative (ACA or CCA) and treatment
conforming to AWPA P5 and AWPA C2, respectively. Secure wood supports
to carrier pipe with stainless steel or zinc-coated steel bands.

Page 7
PART 3 EXECUTION

3.1 STRIPPING OF TOPSOIL

Where indicated or directed, strip topsoil to a depth of 100 mm. Spread


topsoil on areas already graded and prepared for topsoil, or transported
and deposited in stockpiles convenient to areas that are to receive
application of the topsoil later, or at locations indicated or
specified. Keep topsoil separate from other excavated materials, brush,
litter, objectionable weeds, roots, stones larger than 50 mm in
diameter, and other materials that would interfere with planting and
maintenance operations. Remove from the site any surplus of topsoil
from excavations and gradings.

3.2 GENERAL EXCAVATION

Perform excavation of every type of material encountered within the


limits of the project to the lines, grades, and elevations indicated and
as specified. Perform the grading in accordance with the typical
sections shown and the tolerances specified in paragraph FINISHING.
Transport satisfactory excavated materials and place in fill or
embankment within the limits of the work. Excavate unsatisfactory
materials encountered within the limits of the work below grade and
replace with satisfactory materials as directed. Include such excavated
material and the satisfactory material ordered as replacement in
excavation. Dispose surplus satisfactory excavated material not required
for fill or embankment in areas approved for surplus material storage or
designated waste areas. Dispose unsatisfactory excavated material in
designated waste or spoil areas. During construction, perform excavation
and fill in a manner and sequence that will provide proper drainage at
all times. Excavate material required for fill or embankment in excess
of that produced by excavation within the grading limits from the borrow
areas indicated or from other approved areas selected by the Contractor
as specified.

3.2.1 Ditches, Gutters, and Channel Changes

Finish excavation of ditches, gutters, and channel changes by cutting


accurately to the cross sections, grades, and elevations shown. Do not
excavate ditches and gutters below grades shown. Backfill the excessive
open ditch or gutter excavation with satisfactory, thoroughly compacted,
material or with suitable stone or cobble to grades shown. Dispose
excavated material as shown or as directed, except in no case allow
material be deposited a maximum 1 meter from edge of a ditch. Maintain
excavations free from detrimental quantities of leaves, brush, sticks,
trash, and other debris until final acceptance of the work.

3.2.2 Drainage Structures

Make excavations to the lines, grades, and elevations shown, or as


directed. Provide trenches and foundation pits of sufficient size to
permit the placement and removal of forms for the full length and width
of structure footings and foundations as shown. Clean rock or other
hard foundation material of loose debris and cut to a firm, level,
stepped, or serrated surface. Remove loose disintegrated rock and thin
strata. Do not disturb the bottom of the excavation when concrete or
masonry is to be placed in an excavated area. Do not excavate to the
final grade level until just before the concrete or masonry is to be
placed. Where pile foundations are to be used, stop the excavation of
each pit at an elevation 300 mm above the base of the footing, as
specified, before piles are driven. After the pile driving has been
completed, remove loose and displaced material and complete excavation,

Page 8
leaving a smooth, solid, undisturbed surface to receive the concrete or
masonry.

3.2.3 Drainage

Provide for the collection and disposal of surface and subsurface water
encountered during construction. Completely drain construction site
during periods of construction to keep soil materials sufficiently dry.
Construct storm drainage features (ponds/basins) at the earliest stages
of site development, and throughout construction grade the construction
area to provide positive surface water runoff away from the construction
activity and or provide temporary ditches, swales, and other drainage
features and equipment as required to maintain dry soils. When
unsuitable working platforms for equipment operation and unsuitable soil
support for subsequent construction features develop, remove unsuitable
material and provide new soil material as specified herein. It is the
responsibility of the Contractor to assess the soil and ground water
conditions presented by the plans and specifications and to employ
necessary measures to permit construction to proceed.

3.2.4 Dewatering

Control groundwater flowing toward or into excavations to prevent


sloughing of excavation slopes and walls, boils, uplift and heave in the
excavation and to eliminate interference with orderly progress of
construction. Do not permit French drains, sumps, ditches or trenches
within 0.9 m of the foundation of any structure, except with specific
written approval, and after specific contractual provisions for
restoration of the foundation area have been made. Take control
measures by the time the excavation reaches the water level in order to
maintain the integrity of the in situ material. While the excavation is
open, maintain the water level continuously. Operate dewatering system
continuously until construction work below existing water levels is
complete. Submit performance records weekly. Measure and record
performance of dewatering system at same time each day by use of
observation wells or piezometers installed in conjunction with the
dewatering system. Relieve hydrostatic head in previous zones below
subgrade elevation in layered soils to prevent uplift.

3.2.5 Trench Excavation Requirements

Excavate the trench as recommended by the manufacturer of the pipe to be


installed. Slope trench walls below the top of the pipe, or make
vertical, and of such width as recommended in the manufacturer's printed
installation manual. Provide vertical trench walls where no
manufacturer's printed installation manual is available. Provide with
equivalent means of protection for employees who may be exposed to
moving ground or cave in. Shore vertical trench walls shown. Excavate
trench walls which are cut back to at least the angle of repose of the
soil. Give special attention to slopes which may be adversely affected
by weather or moisture content. Do not exceed the trench width below
the pipe top of 600 mm plus pipe outside diameter (O.D.) for pipes of
less than 600 mm inside diameter, and do not exceed 900 mm plus pipe
outside diameter for sizes larger than 600 mm inside diameter. Where
recommended trench widths are exceeded, provide redesign, stronger pipe,
or special installation procedures by the Contractor. The Contractor is
responsible for the cost of redesign, stronger pipe, or special
installation procedures without any additional cost to the Government.

3.2.5.1 Bottom Preparation

Grade the bottoms of trenches accurately to provide uniform bearing and

Page 9
support for the bottom quadrant of each section of the pipe. Excavate
bell holes to the necessary size at each joint or coupling to eliminate
point bearing. Remove stones as recommended by the pipe manufacturer,
whichever is smaller, to avoid point bearing.

3.2.5.2 Removal of Unyielding Material

Where overdepth is not indicated and unyielding material is encountered


in the bottom of the trench, remove such material below the required
grade and replaced with suitable materials as provided in paragraph
BACKFILLING AND COMPACTION.

3.2.5.3 Removal of Unstable Material

Where unstable material is encountered in the bottom of the trench,


remove such material to the depth directed and replace it to the proper
grade with select granular material as provided in paragraph BACKFILLING
AND COMPACTION. When removal of unstable material is required due to
the Contractor's fault or neglect in performing the work, the Contractor
is responsible for excavating the resulting material and replacing it
without additional cost to the Government.

3.2.5.4 Excavation for Appurtenances

Provide excavation for manholes, catch-basins, inlets, or similar


structures sufficient to leave at least 300 mm clear between the outer
structure surfaces and the face of the excavation or support members of
sufficient size to permit the placement and removal of forms for the
full length and width of structure footings and foundations as shown.
Clean rock of loose debris and cut to a firm surface either level,
stepped, or serrated, as shown or as directed. Remove loose
disintegrated rock and thin strata. Specify removal of unstable
material. When concrete or masonry is to be placed in an excavated
area, take special care not to disturb the bottom of the excavation. Do
not excavate to the final grade level until just before the concrete or
masonry is to be placed.

3.2.6 Underground Utilities

The Contractor is responsible for movement of construction machinery and


equipment over pipes and utilities during construction. Perform work
adjacent to non-Government utilities as indicated in accordance with
procedures outlined by utility company. Excavation made with
power-driven equipment is not permitted within 600 mm of known
Government-owned utility or subsurface construction. For work
immediately adjacent to or for excavations exposing a utility or other
buried obstruction, excavate by hand. Start hand excavation on each side
of the indicated obstruction and continue until the obstruction is
uncovered or until clearance for the new grade is assured. Support
uncovered lines or other existing work affected by the contract
excavation until approval for backfill is granted by the Contracting
Officer. Report damage to utility lines or subsurface construction
immediately to the Contracting Officer.

3.2.7 Structural Excavation

Ensure that footing subgrades have been inspected and approved by the
Contracting Officer prior to concrete placement. Excavate to bottom of
pile cap prior to placing or driving piles, unless authorized otherwise
by the Contracting Officer. Backfill and compact over excavations and
changes in grade due to pile driving operations to 95 percent of
ASTM D 698 maximum density.

Page 10
3.3 SELECTION OF BORROW MATERIAL

Select borrow material to meet the requirements and conditions of the


particular fill or embankment for which it is to be used. Obtain borrow
material from the borrow areas from approved private sources. Unless
otherwise provided in the contract, the Contractor is responsible for
obtaining the right to procure material, pay royalties and other charges
involved, and bear the expense of developing the sources, including
rights-of-way for hauling from the owners. Borrow material from
approved sources on Government-controlled land may be obtained without
payment of royalties. Unless specifically provided, do not obtain
borrow within the limits of the project site without prior written
approval. Consider necessary clearing, grubbing, and satisfactory
drainage of borrow pits and the disposal of debris thereon related
operations to the borrow excavation.

3.4 OPENING AND DRAINAGE OF EXCAVATION AND BORROW PITS

The Contractor is responsible for notifying the Contracting Officer


sufficiently in advance of the opening of any excavation or borrow pit
to permit elevations and measurements of the undisturbed ground surface
to be taken. Except as otherwise permitted, excavate borrow pits and
other excavation areas providing adequate drainage. Transport
overburden and other spoil material to designated spoil areas or
otherwise dispose of as directed. Provide neatly trimmed and drained
borrow pits after the excavation is completed. Ensure that excavation
of any area, operation of borrow pits, or dumping of spoil material
results in minimum detrimental effects on natural environmental
conditions.

3.5 SHORING

3.5.1 General Requirements

Submit a Shoring and Sheeting plan for approval 15 days prior to


starting work. Submit drawings and calculations, certified by a
registered professional engineer, describing the methods for shoring and
sheeting of excavations. Finish shoring, including sheet piling, and
install as necessary to protect workmen, banks, adjacent paving,
structures, and utilities. Remove shoring, bracing, and sheeting as
excavations are backfilled, in a manner to prevent caving.

3.5.2 Geotechnical Engineer

The Contractor is required to hire a Professional Geotechnical Engineer


to provide inspection of excavations and soil/groundwater conditions
throughout construction. The Geotechnical Engineer is responsible for
performing pre-construction and periodic site visits throughout
construction to assess site conditions. The Geotechnical Engineer is
responsible for updating the excavation, sheeting and dewatering plans
as construction progresses to reflect changing conditions and submit an
updated plan if necessary. Submit a monthly written report, informing
the Contractor and Contracting Officer of the status of the plan and an
accounting of the Contractor's adherence to the plan addressing any
present or potential problems. The Contracting Officer is responsible
for arranging meetings with the Geotechnical Engineer at any time
throughout the contract duration.

3.6 GRADING AREAS

Where indicated, divide work into grading areas within which


satisfactory excavated material will be placed in embankments, fills,

Page 11
and required backfills. Do not haul satisfactory material excavated in
one grading area to another grading area except when so directed in
writing. Place and grade stockpiles of satisfactory, unsatisfactory and
wasted materials as specified. Keep stockpiles in a neat and well
drained condition, giving due consideration to drainage at all times.
Clear, grub, and seal by rubber-tired equipment, the ground surface at
stockpile locations; separately stockpile excavated satisfactory and
unsatisfactory materials. Protect stockpiles of satisfactory materials
from contamination which may destroy the quality and fitness of the
stockpiled material. If the Contractor fails to protect the stockpiles,
and any material becomes unsatisfactory, remove and replace such
material with satisfactory material from approved sources.

3.7 FINAL GRADE OF SURFACES TO SUPPORT CONCRETE

Do not excavate to final grade until just before concrete is to be


placed. Only use excavation methods that will leave the foundation rock
in a solid and unshattered condition. Roughen the level surfaces, and
cut the sloped surfaces, as indicated, into rough steps or benches to
provide a satisfactory bond. Protect shales from slaking and all
surfaces from erosion resulting from ponding or water flow.

3.8 GROUND SURFACE PREPARATION

3.8.1 General Requirements

Remove and replace unsatisfactory material with satisfactory materials,


as directed by the Contracting Officer, in surfaces to receive fill or
in excavated areas. Scarify the surface to a depth of 150 mm before the
fill is started. Plow, step, bench, or break up sloped surfaces steeper
than 1 vertical to 4 horizontal so that the fill material will bond with
the existing material. When subgrades are less than the specified
density, break up the ground surface to a minimum depth of 150 mm,
pulverizing, and compacting to the specified density. When the subgrade
is part fill and part excavation or natural ground, scarify the
excavated or natural ground portion to a depth of 300 mm and compact it
as specified for the adjacent fill.

3.8.2 Frozen Material

Do not place material on surfaces that are muddy, frozen, or contain


frost. Finish compaction by sheepsfoot rollers, pneumatic-tired rollers,
steel-wheeled rollers, or other approved equipment well suited to the
soil being compacted. Moisten material as necessary to provide the
moisture content that will readily facilitate obtaining the specified
compaction with the equipment used.

3.9 UTILIZATION OF EXCAVATED MATERIALS

Dispose unsatisfactory materials removing from excavations into


designated waste disposal or spoil areas. Use satisfactory material
removed from excavations, insofar as practicable, in the construction of
fills, embankments, subgrades, shoulders, bedding (as backfill), and for
similar purposes. Do not waste any satisfactory excavated material
without specific written authorization. Dispose of satisfactory
material, authorized to be wasted, in designated areas approved for
surplus material storage or designated waste areas as directed. Clear
and grub newly designated waste areas on Government-controlled land
before disposal of waste material thereon. Stockpile and use coarse
rock from excavations for constructing slopes or embankments adjacent to
streams, or sides and bottoms of channels and for protecting against
erosion. Do not dispose excavated material to obstruct the flow of any

Page 12
stream, endanger a partly finished structure, impair the efficiency or
appearance of any structure, or be detrimental to the completed work in
any way.

3.10 BURIED TAPE AND DETECTION WIRE

3.10.1 Buried Warning and Identification Tape

Provide buried utility lines with utility identification tape. Bury tape
300 mm below finished grade; under pavements and slabs, bury tape 150 mm
below top of subgrade.

3.10.2 Buried Detection Wire

Bury detection wire directly above non-metallic piping at a distance not


to exceed 300 mm above the top of pipe. Extend the wire continuously and
unbroken, from manhole to manhole. Terminate the ends of the wire inside
the manholes at each end of the pipe, with a minimum of 0.9 m of wire,
coiled, remaining accessible in each manhole. Furnish insulated wire
over it's entire length. Install wires at manholes between the top of
the corbel and the frame, and extend up through the chimney seal between
the frame and the chimney seal. For force mains, terminate the wire in
the valve pit at the pump station end of the pipe.

3.11 BACKFILLING AND COMPACTION

Place backfill adjacent to any and all types of structures, and compact
to at least 100 percent laboratory maximum density for cohesive
materials or 100 percent laboratory maximum density for cohesionless
materials, to prevent wedging action or eccentric loading upon or
against the structure. Prepare ground surface on which backfill is to
be placed as specified in paragraph GROUND SURFACE PREPARATION. Provide
compaction requirements for backfill materials in conformance with the
applicable portions of paragraphs GROUND SURFACE PREPARATION. Finish
compaction by sheepsfoot rollers, pneumatic-tired rollers, steel-wheeled
rollers, vibratory compactors, or other approved equipment.

3.11.1 Trench Backfill

Backfill trenches to the grade shown. Backfill the trench above the top
of pipe prior to performing the required pressure tests. Leave the
joints and couplings uncovered during the pressure test. Do not backfill
the trench until all specified tests are performed.

3.11.1.1 Replacement of Unyielding Material

Replace unyielding material removed from the bottom of the trench with
select granular material or initial backfill material.

3.11.1.2 Replacement of Unstable Material

Replace unstable material removed from the bottom of the trench or


excavation with select granular material placed in layers not exceeding
150 mm loose thickness.

3.11.1.3 Bedding and Initial Backfill

Provide bedding of the type and thickness shown. Place initial backfill
material and compact it with approved tampers to a height of at least
300 mm above the utility pipe or conduit. Bring up the backfill evenly
on both sides of the pipe for the full length of the pipe. Take care to
ensure thorough compaction of the fill under the haunches of the pipe.

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Except as specified otherwise in the individual piping section, provide
bedding for buried piping in accordance with AWWA C600, Type 4, except
as specified herein. Compact backfill to top of pipe to 95 percent of
ASTM D 698 maximum density. Provide plastic piping with bedding to
spring line of pipe. Provide materials as follows:

a. Class I: Angular, 6 to 40 mm, graded stone, including a number


of fill materials that have regional significance such as coral,
slag, cinders, crushed stone, and crushed shells.

b. Class II: Coarse sands and gravels with maximum particle size of
40 mm, including various graded sands and gravels containing
small percentages of fines, generally granular and noncohesive,
either wet or dry. Soil Types GW, GP, SW, and SP are included
in this class as specified in ASTM D 2487.

c. Clean, coarse-grained sand classified in accordance with


Section 31 23 00.00 20 EXCAVATION AND FILL, gradation of the SW
or SP by ASTM D 2487 for bedding and backfill as indicated.

d. Clean, coarsely graded natural gravel, crushed stone or a


combination thereof identified in accordance with Section
31 23 00.00 20 EXCAVATION AND FILL, gradation having a
classification of GW GP in accordance with ASTM D 2487 for
bedding and backfill as indicated. Do not exceed maximum
particle size of 75 mm).

3.11.1.4 Final Backfill

Fill the remainder of the trench, except for special materials for
roadways, railroads and airfields, with satisfactory material. Place
backfill material and compact as follows:

a. Roadways, Railroads, and Airfields: Place backfill up to the


required elevation as specified. Do not permit water flooding
or jetting methods of compaction.

b. Sidewalks, Turfed or Seeded Areas and Miscellaneous Areas:


Deposit backfill in layers of a maximum of 300 mm loose
thickness, and compact it to 85 percent maximum density for
cohesive soils and 90 percent maximum density for cohesionless
soils. Allow water flooding or jetting methods of compaction for
granular noncohesive backfill material. Do not allow water
jetting to penetrate the initial backfill. Do not permit
compaction by water flooding or jetting. Apply this requirement
to all other areas not specifically designated above.

3.11.2 Backfill for Appurtenances

After the manhole, catchbasin, inlet, or similar structure has been


constructed, place backfill in such a manner that the structure is not
be damaged by the shock of falling earth. Deposit the backfill material,
compact it as specified for final backfill, and bring up the backfill
evenly on all sides of the structure to prevent eccentric loading and
excessive stress.

3.12 SPECIAL REQUIREMENTS

Special requirements for both excavation and backfill relating to the


specific utilities are as follows:

3.12.1 Water Lines

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Excavate trenches to a depth as shown from the existing ground surface,
or from the indicated finished grade, whichever is lower, to the top of
the pipe. For fire protection yard mains or piping, an additional cover
is required.

3.12.2 Electrical Distribution System

Provide a minimum cover of 600 mm from the finished grade to direct


burial cable and conduit or duct line, unless otherwise indicated.

3.12.3 Pipeline Casing

Provide new smooth wall steel pipeline casing under new or existing
pavement in a trench. Provide each new pipeline casing, where indicated
and to the lengths and dimensions shown, complete and suitable for use
with the new piped utility as indicated. Install pipeline casing by dry
boring and jacking method as follows:

3.12.3.1 Bore Holes

Mechanically bore holes and case through the soil with a cutting head on
a continuous auger mounted inside the casing pipe. Weld lengths of pipe
together in accordance with AWS D1.1/D1.1M. Do not use water or other
fluids in connection with the boring operation.

3.12.3.2 Cleaning

Clean inside of the pipeline casing of dirt, weld splatters, and other
foreign matter which would interfere with insertion of the piped
utilities by attaching a pipe cleaning plug to the boring rig and
passing it through the pipe.

3.12.3.3 End Seals

After installation of piped utilities in pipeline casing, provide


watertight end seals at each end of pipeline casing between pipeline
casing and piping utilities. Provide watertight end seals as indicated.

3.12.4 Rip-Rap Construction

Construct rip-rap on bedding material, on filter fabric with grout in


the areas indicated. Trim and dress indicated areas to conform to cross
sections, lines and grades shown within a tolerance of 30 mm.

3.12.4.1 Bedding Placement

Spread filter fabric or bedding material uniformly to a thickness of at


least 75 mm on prepared subgrade as indicated. Compaction of bedding is
not required. Finish bedding to present even surface free from mounds
and windrows.

3.12.4.2 Stone Placement

Place rock for rip-rap on prepared bedding material to produce a well


graded mass with the minimum practicable percentage of voids in
conformance with lines and grades indicated. Distribute larger rock
fragments, with dimensions extending the full depth of the rip-rap
throughout the entire mass and eliminate "pockets" of small rock
fragments. Rearrange individual pieces by mechanical equipment or by
hand as necessary to obtain the distribution of fragment sizes specified
above. For grouted rip-rap, hand-place surface rock with open joints to
facilitate grouting and do not fill smaller spaces between surface rock

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with finer material. Provide at least one "weep hole" through grouted
rip-rap for every 4.65 square meters of finished surface. Provide weep
holes with columns of bedding material, 100 mm in diameter, extending up
to the rip-rap surface without grout.

3.12.4.3 Grouting

Prior to grouting, wet rip-rap surfaces. Grout rip-rap in successive


longitudinal strips, approximately 3 m in width, commencing at the
lowest strip and working up the slope. Distribute grout to place of
final deposit and work into place between stones with brooms, spades,
trowels, or vibrating equipment. Take precautions to prevent grout from
penetrating bedding layer. Protect and cure surface for a minimum of 7
days.

3.13 EMBANKMENTS

3.13.1 Earth Embankments

Construct earth embankments from satisfactory materials free of organic


or frozen material and rocks with any dimension greater than 75 mm.
Place the material in successive horizontal layers of loose material not
more than 300 mm in depth. Spread each layer uniformly on a soil surface
that has been moistened or aerated as necessary, and scarified or
otherwise broken up so that the fill will bond with the surface on which
it is placed. After spreading, plow, disk, or otherwise brake up each
layer; moisten or aerate as necessary; thoroughly mix; and compact to at
least 90 percent laboratory maximum density for cohesive materials or 95
percent laboratory maximum density for cohesionless materials.
Compaction requirements for the upper portion of earth embankments
forming subgrade for pavements are identical with those requirements
specified in paragraph SUBGRADE PREPARATION. Finish compaction by
sheepsfoot rollers, pneumatic-tired rollers, steel-wheeled rollers,
vibratory compactors, or other approved equipment.

3.13.2 Rock Embankments

Construct rock embankments from material classified as rock excavation,


as defined above, placed in successive horizontal layers of loose
material not more than 150 mm in depth. Do not use pieces of rock larger
than 50 mm in the greatest dimension. Spread each layer of material
uniformly, completely saturate, and compact to a minimum 95%.
Adequately bond each successive layer of material to the material on
which it is placed. Do not use rock excavation as fill material for the
construction of pavements.

3.14 SUBGRADE PREPARATION

3.14.1 Proof Rolling

Finish proof rolling on an exposed subgrade free of surface water (wet


conditions resulting from rainfall) which would promote degradation of
an otherwise acceptable subgrade. After stripping, proof roll the
existing subgrade with six passes of a dump truck loaded with 6 cubic
meters of soil or, pneumatic-tired roller. Operate the roller or truck
in a systematic manner to ensure the number of passes over all areas,
and at speeds between 4 to 5.5 km/hour. When proof rolling, provide
one-half of the passes made with the roller in a direction perpendicular
to the other passes. Notify the Contracting Officer a minimum of 3 days
prior to proof rolling. Perform proof rolling in the presence of the
Contracting Officer. Undercut rutting or pumping of material as
directed by the Contracting Officer to a depth of 20 cm and replace with

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select material.

3.14.2 Construction

Shape subgrade to line, grade, and cross section, and compact as


specified. Include plowing, disking, and any moistening or aerating
required to obtain specified compaction for this operation. Remove soft
or otherwise unsatisfactory material and replace with satisfactory
excavated material or other approved material as directed. Excavate
rock encountered in the cut section to a depth of 150 mm below finished
grade for the subgrade. Bring up low areas resulting from removal of
unsatisfactory material or excavation of rock to required grade with
satisfactory materials, and shape the entire subgrade to line, grade,
and cross section and compact as specified. After rolling, do not show
deviations for the surface of the subgrade for roadways greater than 13
mm when tested with a 4 m straightedge applied both parallel and at
right angles to the centerline of the area. Do not vary the elevation
of the finish subgrade more than 15 mm from the established grade and
cross section.

3.14.3 Compaction

Finish compaction by sheepsfoot rollers, pneumatic-tired rollers,


steel-wheeled rollers, vibratory compactors, or other approved equipment.
Except for paved areas and railroads, compact each layer of the
embankment to at least 95 percent of laboratory maximum density.

3.14.3.1 Subgrade for Pavements

Compact subgrade for pavements to at least 95 percentage laboratory


maximum density for the depth below the surface of the pavement shown.
When more than one soil classification is present in the subgrade,
thoroughly blend, reshape, and compact the top 20 cm of subgrade.

3.15 FINISHING

Finish the surface of excavations, embankments, and subgrades to a


smooth and compact surface in accordance with the lines, grades, and
cross sections or elevations shown. Provide the degree of finish for
graded areas within 30 mm of the grades and elevations indicated except
that the degree of finish for subgrades specified in paragraph SUBGRADE
PREPARATION. Finish gutters and ditches in a manner that will result in
effective drainage. Finish the surface of areas to be turfed from
settlement or washing to a smoothness suitable for the application of
turfing materials. Repair graded, topsoiled, or backfilled areas prior
to acceptance of the work, and re-established grades to the required
elevations and slopes.

3.15.1 Subgrade and Embankments

During construction, keep embankments and excavations shaped and


drained. Maintain ditches and drains along subgrade to drain
effectively at all times. Do no disturb the finished subgrade by
traffic or other operation.The Contractor is responsible for
protecting and maintaining the finsihed subgrade in a satisfactory
condition until ballast, subbase, base, or pavement is placed. Do not
permit the storage or stockpiling of materials on the finished
subgrade. Do not lay subbase, base course, ballast, or pavement until
the subgrade has been checked and approved, and in no case place
subbase, base, surfacing, pavement, or ballast on a muddy, spongy, or
frozen subgrade.

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3.15.2 Capillary Water Barrier

Place a capillary water barrier under concrete floor and area-way slabs
grade directly on the subgrade and compact with a minimum of two passes
of a hand-operated plate-type vibratory compactor.

3.15.3 Grading Around Structures

Construct areas within 1.5 m outside of each building and structure line
true-to-grade, shape to drain, and maintain free of trash and debris
until final inspection has been completed and the work has been accepted.

3.16 PLACING TOPSOIL

On areas to receive topsoil, prepare the compacted subgrade soil to a 50


mm depth for bonding of topsoil with subsoil. Spread topsoil evenly to a
thickness of 15 cm and grade to the elevations and slopes shown. Do not
spread topsoil when frozen or excessively wet or dry. Obtain material
required for topsoil in excess of that produced by excavation within the
grading limits from offsite areas .

3.17 TESTING

Perform testing by a Corps validated commercial testing laboratory or


the Contractor's validated testing facility. If the Contractor elects to
establish testing facilities, do not permit work requiring testing until
the Contractor's facilities have been inspected, Corps validated and
approved by the Contracting Officer. Determine field in-place density in
accordance with ASTM D 1556. When test results indicate, as determined
by the Contracting Officer, that compaction is not as specified, remove
the material, replace and recompact to meet specification requirements.
Perform tests on recompacted areas to determine conformance with
specification requirements. Appoint a registered professional civil
engineer to certify inspections and test results. These certifications
shall state that the tests and observations were performed by or under
the direct supervision of the engineer and that the results are
representative of the materials or conditions being certified by the
tests. The following number of tests, if performed at the appropriate
time, will be the minimum acceptable for each type operation.

3.17.1 Fill and Backfill Material Gradation

One test per 20 cubic meters stockpiled or in-place source material.


Determine gradation of fill and backfill material in accordance with
ASTM C 136, ASTM D 422 or ASTM D 1140.

3.17.2 In-Place Densities

a. One test per 200 m², or fraction thereof, of each lift of fill
or backfill areas compacted by other than hand-operated machines.

b. One test per 200 m², or fraction thereof, of each lift of fill
or backfill areas compacted by hand-operated machines.

3.17.3 Check Tests on In-Place Densities

If ASTM D 6938 is used, check in-place densities by ASTM D 1556 as


follows:

a. One check test per lift for each 200 m² square meters, or
fraction thereof, of each lift of fill or backfill compacted by

Page 18
other than hand-operated machines.

b. One check test per lift for each 100 m², of fill or backfill
areas compacted by hand-operated machines.

3.17.4 Moisture Contents

In the stockpile, excavation, or borrow areas, perform a minimum of two


tests per day per type of material or source of material being placed
during stable weather conditions. During unstable weather, perform
tests as dictated by local conditions and approved by the Contracting
Officer.

3.17.5 Optimum Moisture and Laboratory Maximum Density

Perform tests for each type material or source of material including


borrow material to determine the optimum moisture and laboratory maximum
density values. One representative test per 20 cubic meters of fill and
backfill, or when any change in material occurs which may affect the
optimum moisture content or laboratory maximum density.

3.17.6 Tolerance Tests for Subgrades

Perform continuous checks on the degree of finish specified in paragraph


SUBGRADE PREPARATION during construction of the subgrades.

3.17.7 Displacement of Sewers

After other required tests have been performed and the trench backfill
compacted to first 0.5 meters above the top of the pipe then to the
finished grade surface , inspect the pipe to determine whether
significant displacement has occurred.Conduct this inspection in the
presence of the Contracting Officer. While inspecting pipes use
shining a light or laser between manholes or manhole locations, or by
the use of television cameras passed through the pipe. If, in the
judgement of the Contracting Officer, the interior of the pipe shows
poor alignment or any other defects that would cause improper
functioning of the system, replace or repair the defects as directed at
no additional cost to the Government.

3.18 DISPOSITION OF SURPLUS MATERIAL

Provide surplus material or other soil material not required or suitable


for filling or backfilling, and brush, refuse, stumps, roots, and
NED/timber and remove from Government property as directed by the
Contracting Officer .

-- End of Section --

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