LEEA Academy

Mobile Crane Examination

Advanced Programme
Learning Module Questions - Answers

Instructions
Mark your answer against each question – you may draw connecting lines to matching answers, ring an
option, underline word choices or mark an “x” against your answer depending on the question type.

The questions follow the order of the LEEA Academy Learning Modules for this course.

Please note – answers may appear in a different order to those presented on screen by your trainer.

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Module 1

Question 1
Unsafe working conditions are likely to have an impact on production due to (Select 2 answers):

[X] Loss of output leading to lowering of morale and motivation

[ ] Fines and legal costs

[X] Loss of sales turnover and profitability

[ ] Negative PR

[ ] Increased insurance premiums

Question 2
Drag the words and drop them to the appropriate places to complete the statement below:

"The Health and Safety at Work Act is an enabling act for specific regulations."

educating English requirements optional people equipment

Question 3
To carry out or arrange such testing and examination as is necessary is a requirement of which
section of the Health and Safety at Work Act?

( ) Section 2

( ) Section 8

( ) Section 7

(X) Section 6

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Question 4
Whose responsibility is it to deem competency?

( ) LEEA responsibility

( ) Training provider’s responsibility

( ) HSE responsibility

(X) Corporate responsibility

Question 5
"European Directives create barriers to trade and introduce common safety requirements"
True or false?
( ) True

(X) False

Question 6
Match these key regulation numbers of PUWER with the correct regulation:

Reg 7 Specific risks

Reg 9 Training

Reg 4 Suitability of Work Equipment

Reg 5 Maintenance of Work Equipment

Reg 6 Inspection

Reg 8 Information and instructions

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Question 7
Strength and stability of lifting equipment is covered by which regulation of LOLER?

( ) Reg 3

( ) Reg 6

( ) Reg 5

(X) Reg 4

Question 8
The requirement for each lifting operation to be planned, supervised and carried out safely is a
requirement of which regulation of LOLER?

( ) Reg 7

( ) Reg 9

( ) Reg 10

(X) Reg 8

Question 9
Drag the words and drop them to the appropriate places
"An Employer obtaining lifting equipment shall keep the Declaration of Conformity for so long as
they operate the lifting equipment" is a requirement of Regulation 11 of LOLER.

9 Test 10 User

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Module 2

Question 10
Which type of standard would detail the dimensions, materials and safe working loads for lifting
equipment?

[ ] Performance

[X] Manufacturing

[ ] Legal

[ ] Supply

Question 11
Where would the records of tests be held as part of the manufacturing process?

[ ] European Harmonised standard

[ ] Declaration of Conformity

[X] Manufacturer’s technical file

[ ] BS 7121-3:2017

Question 12
What documentation is a mobile crane manufacturer responsible for issuing in accordance with
the Machinery Directive?

(X) Declaration of Conformity

( ) Test Certificate

( ) Report of Thorough Examination

( ) Certificate of Conformity

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Question 13
Match the type of Code of Practice with the correct option:
# Choice Correct order
1 Recommended Code of Practice LEEA COPSULE

2 Trade or Professional Code of Practice LEEA Technical requirements

3 Approved Code of Practice L113 LOLER ACoP 2014

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Module 3
Question 14
Put the hierarchy of control measures for working at height in the correct order:

# Correct order
1 Avoid
2 Prevent
3 Minimise

Question 15
Match these examples of how to implement the hierarchy of control measures for working at
height:

# Choice Example
1 Avoid Use extendable tools

2 Prevent Use a work restraint

3 Minimise Use safety nets close to the level of the

work

Question 16
Complete the stages of risk assessment by matching the left and right sides below:

Identify the hazards

Decide who may be harmed and how

Evaluate the risks and decide on control measures

Record your findings

Review and monitor

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Question 17
"In the context of risk assessment, a hazard is a liability or exposure to harm; something that causes
peril."

True or false?

( ) True

(X) False

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Module 4

Question 18
Match the Personal Protective Equipment (PPE) that would be most suitable to protect the user from
the hazards listed:

Breathing contaminated air Respirator

Falling materials Hard hat and safety boots

Flying particles Safety glasses

Contact with corrosive materials Overalls or gloves

Extremes of heat or cold Overalls

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Module 6

Question 19
The maximum specified intervals between thorough examination periods may be reduced by a
competent person due to what factors? (Select 2 answers)

[X] Environmental factors

[ ] Inspection costs

[X] Frequency of use and likely load schedule

[ ] Transportation to site

Question 20
What is the maximum specified intervals between thorough examination periods when a mobile
crane is used for lifting goods only?

[ ] Within a period of 6 months

[X] Within a period of 12 months

[ ] Within a period of 18 months

[ ] Within a period of 48 months

Question 21
LOLER 1998 require that if the crane is subjected to exceptional circumstances, it has to be
removed from service and subjected to a thorough examination to determine whether it is safe to
be returned to service. Which of the below options would be classed as exceptional
circumstances? (Select 2 answers)

[X] Jib clash

[ ] Flat tyres

[ ] Low hydraulic oil

[X] Overload

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Question 22
"The competent person is permitted to reduce the defined scope of a thorough examination."

True or false?

( ) True

(X) False

Question 23
What are the benefits of using an examination scheme rather than the 6 or 12 monthly periods of
examination?

[ ] Enhanced safety with increased costs

[ ] Reduced safety with increased costs

[X] Enhanced safety without an increase in costs

[ ] There are no benefits to an examination scheme

Question 24
What is the maximum inaccuracy permitted when using test weights as part of the thorough
examination?

[ ] ± 0.5%

[X] ± 1.0%

[ ] ± 2.0%

[ ] ± 5.0%

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Question 25
Match the following inspection aid images with the correct description.

# Choice Choice
1

Vernier gauge

Spirit level

Tyre gauge

Question 26
What is the examination period for any lifting accessories that are used in conjunction with water
bags?

[ ] 48 months

[ ] 18 months

[ ] 12 months

[X] 6 months

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Module 7

Question 27
Why is it advisable to have the outriggers extended and jacks clear of the ground when function testing
“free on wheels” duties of a rough terrain crane?

[ ] To increase lifting capacity

[ ] To increase the height of lift

[ ] To increase radius available

[X] In the event of tyre failure

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Question 28
Match the following mobile crane images with the correct description.

# Choice Matched image

1

City Crane

Truck Mounted Crane

Rough Terrain Crane

All Terrain Crane

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Module 8

Question 29
What does the abbreviation RCL represent?

[X] Rated Capacity Limiter

[ ] Remote Capacity Limiter

[ ] Rated Counterweight Limiter

[ ] Rated Capacity Loader

Question 30
What is used in conjunction with a Rated Capacity Limiter to ensure the correct information is
input?

[X] Rated Capacity Chart for the specific model of crane

[ ] Crane operator’s experience

[ ] Calibrated loadcell

[ ] Rated Capacity Chart for any mobile crane

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Question 31
What are the highlighted boxes showing on the image below? (Select 2 answers)

[X] Gross vehicle Weight

[ ] Tyre Pressures

[ ] Rated Capacity

[X] Front and Rear Axles Weights

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Question 32
What type of outrigger configuration is shown in the image?

[X] “H” type configuration

[ ] “X” type configuration

[ ] “Y” type configuration

[ ] “Z” type configuration

Question 33
Why is it important that this “D” dimension is set correctly?

[ ] To prevent boom strikes

[ ] To prevent hook block overload

[X] To prevent the hook block from contacting the boom

[ ] To prevent incorrect reeving of the wire rope

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Question 34
According to the load chart, what are the values for each of these? (Drag and drop the correct
answer)

Amount of counterweight 140

Maximum radius 54

Selected radius 20

Boom length 40.5

Rated capacity 64

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Question 35
What is the rated capacity shown on the load chart when the crane is configured with 100 tonnes
of counterweight at a radius of 30 metres with a boom length of 60 metres + 12 metres at 20°?

[ ] 31.5 tonne

[ ] 30.9 tonne

[ ] 28.5 tonne

[X] 30.5 tonne

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Question 36
Using the same chart, what is the rated capacity shown on the load chart when the crane is
configured with 160 tonnes of counterweight at a radius of 40 metres with a boom length of 60
metres + 18 metres at 20°?

[ ] 19.6 tonne

[X] 20.0 tonne

[ ] 21.4 tonne

[ ] 22.0 tonne

Question 37
Why is it important for the examiner to understand why load charts are critical when examining a
mobile crane?

[ ] To plan and supervise the next lift

[X] To verify the RCL is correctly operating

[ ] To overload the crane

[ ] To ensure maximum ground pressures are not exceeded

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Module 9

Question 38
What does the abbreviation SLI represent?

[ ] Side Loading Indicator

[ ] Self-Loading Indicator

[ ] Safe Lighting Indicator

[X] Safe Load Indicator

Question 39
What functions will a Rated Capacity Limiter “shut off” when correctly functioning? (Select 3 answers)

[X] Hoisting

[X] Telescoping out

[X] Luffing out

[ ] Lowering down

Question 40
If the cable on the extension reel stacks or builds up, what could this cause during retraction of
the boom?

[X] Extension errors

[ ] Overload errors

[ ] Boom luffing errors

[ ] Outrigger errors

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Question 41
Match the highlighted RCL information with the correct display title on the data input screen:

1 Radius

2 Amount of counterweight

3 Number of falls

4 Configuration code

5 Rated capacity

1 4

2 3

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Question 42
Match the highlighted RCL information with the correct display title on the working screen:

1 Wind speed

2 Safe Working Load

3 Radius and boom angle

4 Winches and their movements

5 Possible head height

1 3

4
5

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Question 43
Match the highlighted RCL information with the correct display title on the function screen:

1 Telescoping mode

2 Radius and boom angle

3 Percentage of boom used

4 Length of outriggers

5 Outrigger pressures

3
4

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Module 10

Question 44
What standard illustrates the internationally recognised set of signals for use with crane
operations?

[ ] BS EN 1492-1

[ ] BS ISO 4309

[X] BS 7121-1

[ ] BS EN 13001

Question 45
The competent person should always remember the following points regarding crane signals: (Select 3
answers)

[X] Always have a clear view of the operator and load

[X] There should be only one designate signaller

[X] The emergency stop signal can be given by any person on site

[ ] Any person in view of the crane operator can give the hoist signal

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Module 11

Question 46
What would be the likely problem if the full flow of the hydraulic system was not able to be
achieved?

[ ] Crane would run at advanced speeds

[ ] Engine would stall/cut out

[ ] Crane would be prone to be overloaded

[X] Engine not at the recommended speed

Question 47
Match the pumps pressures with the correct pump from a typical 12.7l diesel engine:

Main pump 3,500 Pounds per square inch

Counterweight pump 1,400 Pounds per square inch

Steering/outrigger pump 1,600 Pounds per square inch

Question 48
Older style cranes may be equipped with mechanical levers. These mechanical levers send electronic
signals to the spool valves.

True or false?

( ) True

(X) False

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Question 49
What is the purpose of pressure relief valves in a mobile crane hydraulic system?

[X] To protect the main components of the crane and prevent overloading

[ ] To relieve the pressure to the Power Take Off (PTO)

[ ] To allow rotating duties whilst the crane is in an overloaded state

[ ] To allow for routine maintenance

Question 50
What is the main danger of working with hydraulic systems?

[X] The risk of hydraulic fluid injection injury

[ ] The increased risk of slips, trips and falls

[ ] The increased risk of electrocution

[ ] The increased risk of crush injuries

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Module 12

Question 51
What standard would an examiner use when examining the wire rope aspects of a mobile crane?

[X] BS ISO 4309

[ ] BS 7121-2-1

[ ] BS EN 1492-1

[ ] BS EN 13001

Question 52
What regulations in the UK state that mobile cranes “at all times be in such a condition that no
danger is likely to be caused to any person in or on the vehicle or on a road”?

[ ] The Lifting Operations and Lifting Equipment Regulations

[X] The Road Vehicle (Construction and Use) Regulations

[ ] The Provision and Use of Work Equipment Regulations

[ ] The Supply of Machinery (Safety) Regulations

Question 53
What should the examiner ensure with all mobile crane markings?

[ ] That they are in RFID form

[ ] That they are in the English language

[ ] That they are only required in the documentation

[X] That they are clear and legible

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Question 54
Where should the competent person position themselves when carrying out a brake light/reverse
light test?

[X] To the rear and to one side

[ ] Directly to the rear where a good view of the lights can be seen

[ ] Directly to the front of the crane

[ ] To the crane driver side so they have a clear view of the operator’s actions

Question 55
Which 6 items of the following would the competent person check regarding the tyres and wheels
on a mobile crane?

[X] Condition of tyres [ ] Speed capability

[X] Valve caps [X ] Fixing nuts

[ ] Registration plate [ ] Working temperature

[ ] Crane model number [X] Correct size

[X ] Tyre pressures [X] Correct type

Question 56
Why is it essential that the tyre pressures are correctly set on a mobile crane?

[ ] To improve speed efficiency between sites

[ ] To prevent overloading

[X] To prevent tipping

[ ] To improve manoeuvrability

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Question 57
Underneath a mobile crane are the leaf springs, what would the examiner be checking for when
examining these? (Select 2 answers).

[ ] Oil leaks

[X] Condition

[ ] Flexibility

[X] Security

Question 58
When would the hydraulic oil level be checked on a thorough examination?

[ ] Last check of the thorough examination

[ ] After deployment of all systems

[X] Before setting up the crane

[ ] When requested by the owner

Question 59
Offset outriggers could indicate what faults during a thorough examination? (Select 2 Answers)

[X] Cracked/ damaged welds

[X] Shims are required to be added or replaced

[ ] Blocked access holes

[ ] Power Take Off (PTO) not engaged correctly

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Question 60
Outrigger pads with pins must be locked in.

True or false?

(X) True

( ) False

Question 61
Why would the competent person observe the operator deploying the outriggers?

(Select 4 answers)

[ ] Cracked outrigger pads

[ ] Slew ring teeth worn

[X] Smooth operation

[X] Locking holes aligning

[X] Deformation of pipes

[X] Oil leaks

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Module 13

Question 62
If the counterweight rams do not engage during deployment, what would be the likely effect?

[ ] The anti-two block will engage

[ ] The counterweights would allow the crane to be overloaded

[X] The counterweights would not be locked in position

[ ] The hydraulic pump would not operate

Question 63
Why should you observe the hydraulic rams for the counterweight when fitting counterweights? (Select
2 answers)

[X] To ensure the ram is extending fully and locked before lifting the counterweight

[X] To ensure the operator’s system display is functioning correctly

[ ] To assess the operator’s competence

[ ] To ensure the outriggers are fully deployed

Question 64
When verifying that the RCL is functioning correctly, the radius is checked at one length only

True or False?

( ) True

(X) False

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Question 65
When carrying out a thorough examination of an operator’s cab in a mobile crane, what would you be
looking for and checking? (Select 6 answers)

[ ] A non-specific load chart is present in the [X] Windscreen wipers function correctly
cab
[X] The tilt cab mechanism functions correctly
[X] Seat in good condition
[X] The air conditioning/ heater controls
[X] No loose wires and panels operate correctly

[X] Correct safety glass [ ] Enough space for the crane operator’s
refreshments
[ ] Ignore minor obstructions to the operators
view

Question 66
What would the competent person use to measure if excessive movement was present in the swing
gear mechanism?

[X] Dial Test Indicator (DTI)

[ ] Laser level

[ ] Vernier gauge

[ ] Sheave gauge

Question 67
What allows the crane to rotate through a 360° arc whilst not twisting the hydraulic and electrical
connections?

[ ] Telescoping boom pins

[ ] Crane hook

[ ] Outriggers

[X] Central rotary distributor

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Question 68
While conducting a thorough examination on a modern telescoping boom mobile crane, you observe
the boom flexing whilst under load. Is this normal and allowable?

(X) Yes

( ) No

Question 69
Whilst extended but not under load, a downward bend in the boom could indicate what? (Select 2
answers)

[ ] Overweight cheek plates

[X] Top and bottom wear pad replacement

[X] Top and bottom wear pad adjustment

[ ] Incorrect rope reeving

Question 70
Most fly jib extensions are of lattice boom construction and particular attention should be paid to the
main cord and lacings. What defects would you look for on these types of fly jibs? (Select 3 answers)

[X] Distortion

[ ] Hydraulic hoses

[X] Cracked welds

[ ] Broken wires

[X] Attachment lugs

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Question 71
Match the types of wire rope hoist anchors to their efficiency:

Options Efficiency

Button type 100%

Wedge and socket 80%

Question 72
What would be activated in the operator’s cab when the anti-two block switch is triggered? (Select 2
answers)

[X] Warning light

[X] Audible alarm

[ ] Fast speed (rabbit) button

[ ] Increased engine speed

Question 73
What checks would you make when carrying out a thorough examination of the hoist drum?

(Select 3 answers)

[ ] There is excessive hoist brake clearance

[X] The hoist drum is securely fastened to the superstructure

[ ] The wire rope protrudes over the flanges of the drum on the left-hand side

[X] There is no visible damage to the drum

[X] The drum rotates correctly

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Module 14

Question 74
In the absence of Original Equipment Manufacturer’s criteria, what can the competent person use to
determine the serviceability of a crane rope?

[ ] LOLER

[X] BS ISO 4309

[ ] BS EN 13001

[ ] BS EN 13414-2 (Annex b)

Question 75
If the rope category number (RCN) cannot be found for the wire rope being examined, what is the
alternative acceptable method for determining the allowable number of broken wires?

[X] Adding up the load-bearing wires in the outer layer of strands and referencing the table in ISO
4309

[ ] There is no other acceptable method – stop the examination and remove the rope from service

[ ] Use the criteria for a rope of similar length where the RCN is known

[ ] Measure the width of the rope and look up against the table in ISO 4309

Question 76
In accordance with BS ISO 4309 table 4, if the uniform decrease in diameter is over 4.5% but less than
5.5% on a single layer rope with steel core, what is the percentage severity rating?

[ ] 20% or slight

[X] 40% or medium

[ ] 80% or very high

[ ] 100% or discard

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Question 77
For a 36mm diameter 6 x 36-IWRC rope with a reference diameter of 37.2mm and measuring 35.4mm
at inspection, what is the percent decrease?

[ ] 4%

[ ] 4.25%

[ ] 5.25%

[X] 5%

Question 78
Match the pictures of levels of corrosion with the rating towards discard:

Picture Rating towards discard

0%

20%

60%

100% discard immediately

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Module 15

Question 79
What attributes should the competent person have relating to thoroughly examining a mobile crane?
(Select 4 answers)

[ ] Degree in Electrical Engineering [ ] LEEA qualification in Overhead Travelling

Cranes
[X] Adequate eyesight
[ ] Mobile crane operator qualification
[X] Responsible attitude
[X] Physically fit
[X] Aware of their own limitations in knowledge
and experience

Question 80
Whose responsibility is it for the competent person’s continuing professional development? (Select 2
answers)

[X] Employer

[X] Competent person

[ ] Crane owner

[ ] Health and Safety Executive

Question 81
Match the crane configurations to the supplementary tests:

Options Efficiency choice

Minimum boom length, minimum radius and Structural integrity

maximum weight

Maximum boom length, maximum radius and Stability

minimum weight

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Module 16

Question 82
Where is the minimum information to be included in a thorough examination report to be found?

[ ] Section 2 of the Health and Safety at Work Act 1974

[ ] Regulation 1 of LOLER

[X] Schedule 1 of LOLER

[ ] The Machinery Directive

Question 83
What tests should be included on the report of thorough examination?

[X] Details of all tests

[ ] Details of non-destructive tests only

[ ] Details of proof-load tests only

[ ] Details of functional tests of the RCL only

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