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Article history: The dependences of microstructures and properties on initial tempers of 7050 aluminum alloy under
Received 7 March 2016 creep age forming (CAF) conditions are investigated by using transmission electron microscope (TEM),
Received in revised form 27 June 2016 scanning electron microscope (SEM), mechanical property tests and corrosion resistance tests. Three
Accepted 2 July 2016
tempers are selected as the initial tempers for CAF, viz., solution, retrogression and re-solution. The
Available online 4 July 2016
constant-stress creep aging tests are conducted under simulated CAF conditions at 165 ◦ C and 250 MPa
for 18 h. TEM observations show that there are obviously different initial microstructures in the alloy
Keywords:
with various initial tempers. After creep aging, a lot of fine and homogeneous transgranular precipitates
Creep age forming
Initial temper
with continuous grain boundary precipitates are found in the specimen with initial temper of solution;
Precipitate for retrogression temper, the transgranular precipitates grow up and the spacing of discontinuous grain
Mechanical property boundary precipitates become wider; the transgranular re-precipitation and the biggest grain boundary
Corrosion resistance precipitates with the widest spacing are observed in the specimen with initial temper of re-solution.
7050 aluminum alloy Due to the fine transgranular precipitates, the creep aged specimens with initial tempers of solution and
re-solution exhibit higher mechanical properties than that of retrogression with coarse transgranular
precipitates. Both the creep aged specimens with initial tempers of retrogression and re-solution have
lower corrosion susceptibility due to their discontinuous grain boundary structures, while the continu-
ous grain boundary precipitates reduce the corrosion resistance of the creep aged specimen with initial
temper of solution. Combining both mechanical properties and corrosion resistances into account, under
the given thermal-mechanical conditions, the re-solution temper may be a preferable choice to achieve
high performance of the components beyond the precise shape in CAF.
© 2016 Elsevier B.V. All rights reserved.
1. Introduction formed in aging will hinder the dislocation movement and thus
hamper the creep deformation. Meanwhile, the dislocation mul-
As a novel and promising forming technology, creep age form- tiplication from creep deformation can provide more nucleation
ing (CAF) has been developed and applied to manufacture large sites to promote aging precipitation. In addition, it is well known
integral panel components. Zhan et al. (2011a) reviewed recent that there are many heat treatment methods suitable for the heat
developments of CAF, including experimentation, modeling and treatable high strength aluminum alloys, and these methods may
applications, and noted the most prominent advantage of CAF is be used before CAF to obtain desired initial temper for control-
that the forming process and age hardening can take place simul- ling subsequent creep and aging process. Thus the various initial
taneously. Therefore, an integrated effect of improving material tempers of the material in CAF will introduce difficulties for fully
properties while shaping can be possibly achieved. However, the understanding the interaction between creep and aging. In order
controlling of both forming precision and mechanical properties is to acquire enhanced mechanical properties to achieve high perfor-
very difficult to achieve due to the complex interaction between mance of the formed components in addition to the geometrical
creep and aging in the CAF process. For instance, the precipitates precision, it is urgently needed to investigate the dependences of
microstructures and properties on the initial tempers of aluminum
alloy in CAF.
∗ Corresponding authors. In view of the large springback occurred in the unloading
E-mail addresses: yanghe@nwpu.edu.cn (H. Yang), liheng@nwpu.edu.cn (H. Li). process, a number of early studies mainly aimed at predicting
http://dx.doi.org/10.1016/j.jmatprotec.2016.07.004
0924-0136/© 2016 Elsevier B.V. All rights reserved.
126 C. Lei et al. / Journal of Materials Processing Technology 239 (2017) 125–132
springback after CAF to improve the forming precision. Ho et al. this alloy. The solution temper is most widely used in CAF, so it
(2004b) proposed a unified creep constitutive model and predicted is chosen as the first initial temper. Since the alloy with initial
the amount of springback for forming doubly curved and single cur- temper of retrogression has the designed microstructure which
vature sheet components. Based on this work, Jeunechamps et al. is conducive for the alloy to obtain the correlation between high
(2006) suggested a unified creep aging constitutive model consid- mechanical properties and excellent corrosion resistance in the
ering the age hardening during CAF, in which the nucleation and subsequent aging step, the multi-step heat treatment based on
growth of precipitates were related to the creep deformation (i.e., retrogression and re-aging (RRA) has been proposed for the heat
dynamic aging). Zhan et al. (2011b) introduced the normalized dis- treatment of high strength 7xxx series aluminum alloys (Marlaud
location density and precipitate size parameters into a set of creep et al., 2010). Thus, the retrogression temper is selected as the sec-
aging constitutive equations to model the dislocation hardening ond initial temper for CAF in this work. Nevertheless, Lin et al.
and age hardening. With the addition of solution hardening, the (2006) indicated that the narrow temperature-time window limits
material yield strength evolution can be formulized by the con- the application of RRA for thick plate. To provide a remedial mea-
tribution of each individual hardening variable. Focus on achieving sure for over-aged material to regain high strength, the re-solution
high performance requirement of the formed components, the aims and re-aging (RSRA) as a novel multi-step heat treatment has been
of this study on CAF should not only satisfy the needs of high pre- developed. It has found that the re-solution has the similar effect
cision in forming but also meet the needs of obtaining enhanced as retrogression for obtaining desired microstructure, while has
mechanical properties of the formed products. the wider temperature-time window. Therefore, the re-solution
In recent years, the effects of CAF process on microstructures temper is taken as the third initial temper used in this study.
and properties of aluminum alloy have been studied. Zhu and
Starke (2001) found that the applied stress can affect the orien- 2. Experimental procedures
tation of precipitates in the aging process of Al-xCu alloys, and the
yield strengths of the stress aged specimens are lower than that 2.1. As-received material and heat treatments
of the stress-free aged specimens. Jeshvaghani et al. (2011) inves-
tigated the effects of time and temperature on microstructure of A typical commercial 7050 aluminum alloy (AA7050) was used
7075 aluminum alloy sheet during CAF, and observed the evolution in this work, which belongs to the high strength Al-Zn-Mg-Cu
of transgranular and grain boundary precipitates by transmission series alloys. The as-received material is a 30 mm thick hot rolled
electron microscope (TEM). Guo et al. (2013) found that the exter- plate. The as-rolled AA7050 has been certified as containing coarse
nal elastic tensile stress promotes the formation of precipitates constituent particles (Al7 Cu2 Fe and Mg2 Si) and fine intermetallics
and shortens the aging period of an Al-Zn-Mg-Cu alloy. Zhan et al. (MgZn2 and Al2 CuMg). Xu et al. (2012) determined that the fine
(2014) investigated the effects of process parameters on mechani- intermetallics can be dissolved by subsequent solution treatment,
cal properties and microstructures of 2124 aluminum alloy in creep but the coarse constituent particles are quite stable and insolu-
aging process, and suggested that the material creep aged under ble. Table 1 lists its chemical composition detected by a SPECTRO
200 MPa and 185 ◦ C for 8 h can lead to the optimum mechani- MAXx direct-reading spectrometer. The creep aging testing spec-
cal properties due to the coexistence of strengthening S and S imens with the gauge length of 50 mm were machined out from
phases in the matrix. Chen et al. (2012) found that the applied stress the rolling direction of the hot rolled plate, and the geometry and
induces the coarsening of precipitates in 7050 aluminum alloy dur- dimensions of the specimens are shown in Fig. 1.
ing creep aging process, and the yield strength and tensile strength Various heat treatments were conducted to obtain different ini-
of the creep aged samples are lower than that of the stress-free aged tial tempers of AA7050, and their procedures are shown in Fig. 2. For
samples. Lin et al. (2013) studied the effects of creep aging pro- solution temper, the as-rolled specimen was subjected to a solution
cess on precipitate microstructures of 7075 aluminum alloy, and treatment at 470 ◦ C for 50 min and subsequent room temperature
found that with the increasing of temperature and applied stress, water quenching. The specimen with retrogression temper was
the amount of the main strengthening and phases increase. from peak-aged (T6 temper) material obtained by the peak-aging
Furthermore, Lin et al. (2014) reported that the exfoliation cor- treatment at 120 ◦ C for 24 h, and then the retrogression treatment
rosion (EXCO) resistance of an Al-Zn-Mg-Cu alloy first increases was carried out at 200 ◦ C for 5 min in a salt bath. Viana et al. (1999)
and then decreases with the increasing of temperature and stress suggested that the retrogression temperatures higher than 180 ◦ C
in creep aging process. Lumley et al. (2002) found that the creep are more efficient in dissolving the precipitates, and Li et al. (2009)
resistance of an Al-Cu-Mg-Ag alloy with under-aging temper is sig- found that the prolonged retrogression treatments will reduce the
nificantly higher than that of the alloy with peak-aging temper. mechanical properties of material. Therefore, the temperature of
Li et al. (2016) studied the tensile and compressive creep aging 200 ◦ C and time of 5 min may be an ideal combination for ret-
behaviors of 2050 aluminum alloy with different initial tempers, rogression. The specimen with re-solution temper was from the
viz., solution, under-aging and peak-aging, and indicated that there over-aged (T73 temper) material obtained by a two-step aging at
is close relationship between the control mechanism of creep defor- 115 ◦ C for 8 h and then 165 ◦ C for 16 h. Similar to the solution treat-
mation and the initial temper of material. It is noted that most of
the above experimental materials are in the solution temper, and Table 1
the effects of various initial tempers on microstructures and prop- Chemical composition of AA7050 (wt.%).
erties of Al-Zn-Mg-Cu series alloys in CAF are rarely reported, apart
Zn Mg Cu Zr Si Fe Ti Al
from Al-Cu-Mg series alloys. Therefore, in order to clearly under-
6.02 1.97 2.23 0.12 0.07 0.10 0.03 Bal.
stand the interaction between creep and aging, and achieve both
high precision forming and mechanical property improvement, the
study focuses on investigating the effects of initial tempers on
microstructures and properties of Al-Zn-Mg-Cu series alloys.
Taking a high strength Al-Zn-Mg-Cu alloy of 7050 as the test
material, this study aims to investigate the effects of initial tem-
pers on the evolutions of microstructures and properties of creep
aged aluminum alloy by using the constant-stress creep aging tests
under the CAF conditions. Three initial tempers are considered for Fig. 1. Geometry and dimensions of creep aging testing specimen (unit: mm).
C. Lei et al. / Journal of Materials Processing Technology 239 (2017) 125–132 127
Fig. 3. TEM images of precipitate microstructures of AA7050 with various tempers: (a) solution; (b) T6; (c) T73; (d) retrogression; (e) re-solution.
specimen with initial temper of re-solution, and the largest sized tial temper of retrogression has the largest creep deformation, but
grain boundary precipitates discontinuously distributed with the that of re-solution has the smallest one. The main reasons of this
widest spacing. result is because that the larger sized transgranular precipitates of
the creep aged specimen with initial temper of retrogression can be
passed by the dislocation, however, the fine transgranular precipi-
3.2. Changing of multiple types of properties tates of the creep aged specimen with initial temper of re-solution
can only be sheared leading to the more difficult creep deforma-
3.2.1. Creep deformation tion. In addition, as shown in Fig. 5, the creep rate curves show that
Fig. 5 shows the creep strain and creep rate curves of AA7050 the creep aging processes of the specimens with initial tempers
with various initial tempers during creep aging process under of solution and retrogression have entered into the creep tertiary
165 ◦ C and 250 MPa. At the end of testing, the specimen with ini-
C. Lei et al. / Journal of Materials Processing Technology 239 (2017) 125–132 129
Fig. 4. TEM images of precipitate microstructures of creep aged AA7050 with various initial tempers: (a) solution; (b) retrogression; (c) re-solution.
0.30 0.08 the maximized promotion by creep aging process. Due to its fine
Creep strain:
transgranular precipitates similar to the T6 temper, the creep aged
solution
0.25 specimen with initial temper of solution has the highest yield
retrogression
0.06 strength and tensile strength. Compared with other initial tem-
re-solution
Creep rate: pers, the specimen with initial temper of retrogression has the
0.20
Creep rate (%/h)
Creep strain (%)
solution highest strength before creep aging. However, due to the coars-
retrogression ening of precipitates during creep aging, the mechanical strength
0.15 0.04
re-solution of this specimen is significantly lower. Its yield strength and ten-
sile strength are approximately 18% and 9% lower than those of
0.10 the creep aged specimen with initial temper of solution. For re-
0.02 solution temper, the re-precipitation takes place in the creep aging
0.05 process, thus the fine transgranular precipitates leads to the higher
strength of the creep aged specimen with initial temper of re-
0.00 0.00 solution. Its yield strength and tensile strength are only 4% and 2%
0 4 8 12 16 20 lower than those of the creep aged specimen with initial temper of
Time (h) solution. In addition, the elongations of the creep aged specimens
Fig. 5. Creep strain and creep rate curves of AA7050 with various initial tempers
with various initial tempers correspond to a sequence of retrogres-
during creep aging under 165 ◦ C and 250 MPa. sion > re-solution > solution. Obviously, that is a reverse order to the
sequence of mechanical strengths of the creep aged specimens.
Fig. 6(b) displays the evolutions of hardness of the specimens
stage when the material is no longer applicable to the stable CAF,
with various initial tempers during creep aging process. From the
while the specimen with initial temper of re-solution owns longer
hardness curves, it can be seen that, for any initial temper, the hard-
creep stable stage.
ness of the alloy reaches a peak value very soon, and then decreases
slowly with time. The creep aged specimen with initial temper of
3.2.2. Mechanical properties solution has the highest hardness, while the lowest value can be
Fig. 6(a) illustrates the yield strength, tensile strength and elon- found in that of retrogression. For the creep aged specimen with
gation of the specimens with various initial tempers before and initial temper of re-solution, its hardness is very close to that of
after creep aging process. It can be seen that the mechanical solution. These comparisons for hardness of the specimens with
strength of the specimen with initial temper of solution obtains
130 C. Lei et al. / Journal of Materials Processing Technology 239 (2017) 125–132
Table 2
(a) 800 20 rtf values of creep aged AA7050 with various initial tempers.
Yield strength before and after creep aging Initial temper Solution Retrogression Re-solution
Tensile strengthbefore and after creep aging
Elongationbefore and after creep aging 16 rtf value 0.724 0.903 0.956
600
Elongation (%)
Strength (MPa)
12
tial temper of re-solution has the maximum conductivity, which
400 outnumbers that of solution and retrogression about 16% and 5%.
8 In the SSRT, the index rtf is commonly used to evaluate the SCC
resistance, which is calculated by (Lin et al., 2006):
200
4 tfe
rtf = (1)
tfc
Fig. 8. EXCO morphologies of creep aged AA7050 with various initial tempers: (a) solution; (b) retrogression; (c) re-solution; and (d) corresponding EXCO rating evolutions.
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Acknowledgements as-rolled Al–Zn–Mg–Cu alloy. Part I. Characterisation of constituent particles
and overheating. Mater. Sci. Eng. A 534, 234–243.
Zhan, L.H., Lin, J., Dean, T.A., 2011a. A review of the development of creep age
The research is supported by the National Natural Science forming: experimentation, modelling and applications. Int. J. Mach. Tool.
Foundation of China for Key Program (51235010), the National Sci- Manuf. 51, 1–17.
Zhan, L.H., Lin, J., Dean, T.A., Huang, M.H., 2011b. Experimental studies and
ence Fund for Excellent Young Scholars (51522509), Fundamental constitutive modelling of the hardening of aluminium alloy 7055 under creep
Research Funds for the Central Universities (3102014KYJD001), the age forming conditions. Int. J. Mech. Sci. 53, 595–605.
Marie Curie International Research Staff Exchange Scheme (IRSES, Zhan, L.H., Li, Y.G., Huang, M.H., 2014. Effects of process parameters on mechanical
properties and microstructures of creep aged 2124 aluminum alloy. Trans.
MatProFuture, project no: 318968) within the 7th EC Framework Nonferrous Met. Soc. China 24, 2232–2238.
Programme (FP7) and the 111 Project (B08040). Zhu, A.W., Starke, E.A., 2001. Materials aspects of age-forming of Al-xCu alloys. J.
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