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Keywords: Plug and abandonment (P&A) operations prevent oil and gas leakages from hydrocarbon zones to different
Plug and abandonment (P&A) formations, freshwater underground resources, and the surface. Cement plugs that are used in P&A operations
Dump bailing method play a crucial role in impeding reservoir fluid migrations. The dump bailing method is one of the common
Cement plug placement
methods of the cement plug placement in which a determined volume of cement is dumped by a bailer on a
Fluid flow analysis
Fluid experiments
bridge plug in the wellbore, to replace the in-situ fluid while filling the wellbore and the annular region outside
the bailer. In this paper, we experimentally investigate the placement of a heavy fluid to remove and replace an
in-situ light fluid in an inclined closed-end pipe, representing the dump bailing method from a fluid mechanics
perspective. The two fluids are Newtonian and miscible, and they have a density difference. We examine the
effects of the injection fluid properties and flow parameters, on the fluid placement efficiency, the degree of
mixing and quality of the placement. We use high-speed imaging and non-intrusive measurement techniques to
provide ample placement flow characterizations. Our results show that the most efficient heavy fluid placement
ensues from smaller dumping heights. Also, increasing the density and viscosity differences strengthens the ef
ficiency of the in-situ fluid removal. In addition, the influence of a higher rate of injection is more discernible in
smaller dumping heights, where it results in the removal of the light fluid promptly from the flow domain, with
minimum mixing and placement time. The results are in general helpful for improving the quality of the cement
plug placement in P&A operations.
1. Introduction 1950s were not properly plugged (Achang et al., 2020); for instance, the
gas emission prediction for 2019 only in Pennsylvania yielded an
The leakage from oil and gas wells during their life cycles poses average methane emission of 55600 tonnes (Ingraffea et al., 2020). The
major environmental challenges that influence the quality of air, water, US Environmental Protection Agency estimates that six million tons of
soil, and ultimately the life on earth. The leakage may cause the methane gas leaks from natural gas systems to the environment annually
contamination of groundwater as well as gas (methane) emission into (Riddick et al., 2020). On the other hand, the operational costs of P&A
the atmosphere, increasing global warming (Tveit et al., 2020). In the operations are high, while there is no return on the investment for the
case of offshore wells, the leakage affects marine ecosystems (Rice et al., operating companies (Vrålstad et al., 2019). In addition, improper P&A
2018; Schout et al., 2019). In this context, we are entering an era where of wellbores causes potential pathways for leakage that needs costly
the plug and abandonment (P&A) of oil and gas wells are conducted to re-plugging processes. Therefore, several efforts have been made to
avoid underground fluids leakage to the surrounding environment. P&A improve the quality and durability of the cement plug for sealing the
operations are typically performed via a cementing process. This process well (Abdelal et al., 2015; Alvi et al., 2020; Liu et al., 2020; Kamali et al.,
aims to place a cement slurry, which subsequently dehydrates and so 2020; da Silva Araujo et al., 2020; van Oort et al., 2020). For example, to
lidifies, as a barrier to seal the wellbore. investigate the sealing ability of the cement in the annulus, Aas et al.
In Canada, the number of wells considered for P&A at any given time (2016) have conducted a series of full scale tests. They have found that
has been growing over the past two decades; this shows that there is a the cement can be placed properly in the annulus when the tubing is left
significant wave of abandonments coming to Canada in the next decade in the hole, although some relatively small and non-uniform micro-
(Trudel et al., 2019). In the U.S., thousands of drilled wells before the annuli can be detected. Also, some studies have been done on the
* Corresponding author.
E-mail address: Seyed-Mohammad.Taghavi@gch.ulaval.ca (S.M. Taghavi).
https://doi.org/10.1016/j.petrol.2021.108920
Received 3 January 2021; Received in revised form 9 March 2021; Accepted 3 May 2021
Available online 11 May 2021
0920-4105/© 2021 Elsevier B.V. All rights reserved.
S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
placement of the cement slurry and mixing between the cement slurry confined pipes that are vertical (Amiri et al., 2016; Debacq et al., 2001,
and the in-place fluid in the well (Ghazal and Karimfazli, 2020; Aranha 2003), tilted (Séon et al., 2005; Varges et al., 2018; Martin et al., 2019),
et al., 2011; Katende et al., 2020; Akbari and Taghavi, 2020b, a; Bizhani and near-horizontal. (Séon et al., 2007; Taghavi et al., 2009, 2010, 2011,
et al., 2020; Etrati et al., 2020; Durmaz et al., 2016). In addition, there 2012a, 2012b; Hogg et al., 2016; Eslami et al., 2019; Sher and Woods,
are valuable review studies on this topic (Achang et al., 2020; Maagi 2017; Yuan and Horner-Devine, 2013, 2017; Longo et al., 2016). In most
et al., 2020; Liu and Ott, 2020; Vrålstad et al., 2019). of these works, the fluid placement efficiency or the removal efficiency
The cement plug placement in P&A operations is carried out using of the in-place fluid has been determined via investigating the pene
several techniques, such as the dump bailing method, the squeeze tration velocity (named front velocity) of the placement fluid; these
cementing method and the balanced plug method (Nelson, 1990; Kha works have shown that, by increasing the density difference between the
lifeh and Saasen, 2020). The focus of this study is on the dump bailing fluids in a downward displacement, the front velocity increases.
method, in which a bailer containing cement slurry is lowered down in a In general, the fluid placement process can be affected by the
well, and the slurry is then released on a mechanical bridge plug, as boundary of the flow, especially the injection inlet. For example, the
depicted in Fig. 1. During this process, the in-situ drilling fluid in the displacing fluid can be injected through an inlet boundary with a depth
well is replaced by the cement slurry, ideally with minimum mixing. In equal to that of the in-place fluid (full inlet) (Etrati, 2018; Taghavi et al.,
this method, the injected cement slurry has physical properties different 2011, 2012b) or less than that of in-place fluid (partial inlet) (Akbari and
from those of the in-situ fluid; mainly, the cement has a higher density Taghavi, 2020b; Sher and Woods, 2017). An increase in the heavy fluid’s
and a higher viscosity. The dump bailing method fails when the cement injection flow rate leads to strengthening the mixing between the fluids,
slurry is significantly contaminated by and mixed with the in-situ fluid. near the injection point of the partial inlet boundary (Akbari and
Using this method, the plug depth is controlled easily, and the opera Taghavi, 2020b; Sher and Woods, 2017), while in the full inlet boundary
tional time is remarkably less compared to that in other methods. The the buoyant flow can become stabilized with increasing the injection
dump bailing operation is inexpensive and the drilling rig is not neces rate (Taghavi et al., 2010). Also, as the buoyancy force increases, the
sary (Khalifeh and Saasen, 2020). current downstream of the injection point becomes more mixed. Some
There are not many studies available in the open literature on relevant buoyant flow studies (Xue et al, 2017, 2019; Akbari and
analyzing the fluid placement in the dump bailing method. White et al. Taghavi, 2020b) have also revealed that initially a jet flow is created in
(1992) have constructed an experimental setup to study the cement the placement flow, which is known as a buoyant jet (Barnett, 1992).
slurry placement using several dump bailers. They have observed that The hydrodynamics of this jet on the cleaning of the surrounding envi
this method is a highly dispersive process and a remarkable dispersion ronment is a known fluid mechanics problem (Fernandes and Wilson,
happens when a small annular gap exists between the casing and the 2020). After the creation of the jet, mixing occurs immediately down
bailer. Also, they have found that only a portion of the cement slurry stream of the inlet and also near the head of the heavy fluid (Sher and
contributes to the formation of a qualified plug; even this portion is Woods, 2017).
diluted from its original density, and the dilution leads to a greater fill up In the early stages of the flow in the dump bailing method, the heavy
height to be attained than calculated. They have concluded that, to fluid moves along the casing at the bottom of the bailer, eventually
reduce dilution and contamination, the cement should be dumped as reaches a solid wall (bridge plug), and turns back toward the bailer (i.e.
close to the bridge plug as possible. the inlet). When the heavy fluid front reaches the bailer area, it enters an
From a fluid mechanics perspective, the dump bailing method deals annular region that surrounds the bailer. On the other hand, a portion of
with the replacement of one fluid by another one, in a confined flow the injected heavy fluid simultaneously flows in the annular region and
geometry. In particular, the flow can be viewed as the displacement partially goes toward the bridge plug. Thus, the overall placement flow
between two miscible fluids, for which there would be an interest to occurs in a flow geometry that is a combination of the annular and
quantify the efficiency of the removal process while analyzing the level circular sections. To ensure a high quality plug placement, the in-situ
of mixing between the fluids. In this context, the flow is governed by fluid must be removed completely from the entire region (i.e. from the
several parameters, such as the physical properties of the fluids (den casing circular section under the bailer and from the annular gap be
sities and viscosities), the flow geometry (pipe or annulus), and the tween the bailer and the casing). Relevant to this, annular (concentric
operational conditions (fluid injection rate and geometry inclination) and eccentric) displacement flows have also been studied extensively
(Taghavi, 2011). The displacement of heavy and light fluids have been both experimentally and numerically (Ytrehus et al., 2017; Skadsem
investigated extensively, both experimentally and numerically, in et al., 2019; Frigaard and Ngwa, 2010; Bizhani et al., 2020; Etrati et al.,
2020), mainly for analyzing primary cementing operations. The first
detailed work has been perhaps conducted by Tehrani et al. (1992)
(experimental and theoretical) in an inclined narrow annulus with a
length of 3 (m) and an aspect ratio of 0.035. They have evaluated several
flow rates and eccentricities. They have also used non-Newtonian fluids
and observed reasonable qualitative agreement between experimental
and modeling results. Malekmohammadi et al. (2010a) have investi
gated experimentally the laminar displacement flow of two miscible
fluids in a vertical narrow eccentric annulus. They have shown that
increasing the flow rate leads to promoting the amount of azimuthal
dispersion, and the azimuthal secondary flow leads to pushing the dis
placing fluid towards the wide side of the eccentric annulus. They have
concluded that small eccentricities, large viscosity and density ratios,
and low flow rates are favorable to create a steady displacement. Finally,
note that, to analyze the flow along a narrow eccentric annulus, the
averaging of the parameters across the narrow annular gap can be
typically used to derive a Hele-Shaw type (2D) model, frequently used
Fig. 1. Schematic view of the dump bailing method. The cement slurry is
injected through the bailer into the wellbore near bridge plug to replace the in- for various displacement scenarios (Eslami and Taghavi, 2017, 2019;
situ fluid (illustrated by the blue color). The shape of the fluids’ interface is Walling et al., 2018; Pelipenko and Frigaard, 2004; Moyers-Gonzalez
illustrative only. (For interpretation of the references to color in this figure and Frigaard, 2008; Mehr et al., 2020; Daneshi et al., 2020; Foroushan
legend, the reader is referred to the Web version of this article.) et al., 2020).
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S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
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S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
fluids are miscible and they have different densities. For iso-viscous of the fluorescent dye.
experiments, the placement (heavy) fluid is a solution of water and To achieve additional insight into the dynamics of the flow within
salt, and the replaced (light) fluid is pure water. For our viscosity dif the annular section of the flow domain, an Ultrasonic Doppler Velo
ference experiments, we use glycerol-water mixtures as the heavy fluid, cimeter (UDV) measurement technique is used to obtain the local axial
and in viscosifying with glycerol, we also change the density of the so velocity profiles. The measurements are all acquired at 5 (cm) above the
lution. So, by densifying the replaced fluid, we compensate for the gate valve in the annular section. A 0.2 (g/L) volumetric concentration
increased density of the heavy fluid to reach a desirable density differ of copolyamide seeding particle with the size distribution of 60 (μm) is
ence. For visualization purposes, black dye (Fountain Pen India black used in both fluids. The UDV probe (DOP4000, Signal Processing S.A.) is
ink) with the concentration of 800 (mg/L) is added to the heavy fluid, mounted at an angle ≈ 75∘ relative to the axis of the pipe, to have a good
which serves to quantify the concentration distribution via the optical signal-to-noise ratio (Nowak, 2002). See Fig. 2 for the schematic posi
absorption. This low concentration of the dye used does not alter the tioning of the UDV probe.
properties of the heavy fluid. The densities of the fluids are measured The experiments are carried out for a range of fluid and geometry
using a high-accuracy density meter (Anton Paar DMA 35), and their parameters. Table 2 shows the main dimensional parameters of the flow.
viscosities are quantified using a rheometer (Discovery HR-3, TA The hydrostatic pressure is kept constant in all experiments. Some ex
Instruments). periments are repeated in order to assure the short and long term
In all experimental tests, the outer pipe is initially filled with the reproducibility of the results.
lighter fluid. At the start of each experiment, the gate valve is opened
and the heavier fluid is injected into the pipe through the inner pipe to 3. Scope of experiments
remove the lighter fluid. The replaced light fluid is directed toward
another container which is positioned lower than the heavy fluid In this section, let us explain the scope of our experiments, based on
container, as illustrated in Fig. 2. The height of fluids in both containers the dimensionless groups of the flow. According to the objectives of this
is nearly constant in each experiment, in order to keep a nearly constant study, we conduct sets of experiments to gain information about the
hydrostatic pressure. The injection flow rate of the heavy fluid is regu flow, from both within the circular section (suitable for exploring the
lated by adjusting a needle valve located before the gate valve and it is early stages of the replacement of the fluids) and within the annular
measured using a turbine flowmeter (FTB-421, Omega), with an accu section (suitable for understanding the longer time dynamics). The main
racy of ±3%. The flow rates data are transferred to a computer through flow parameters chosen are relevant to the dump bailing method in the
an acquisition card (model USB-6002, National Instruments). industrial application. The main simplification that we pursue here, with
The outer pipe is back-lit using light-emitting diode (LED) strips. A respect to conditions of the industrial application, is considering only a
diffusive layer is placed between the LED strips and the outer pipe to completely eccentric annulus configuration (which is typical). As given
improve the light homogeneity. Light absorption calibrations are per in Table 2, assuming Newtonian fluids, at least 12 dimensional param
formed. In these calibrations, before each experiment, an image of the eters govern the fluid flow in this study. Therefore, based on the Buck
pipe containing the transparent, lighter solution and an image of the ingham’s Pi theorem, 9 dimensionless parameters control the flow
pipe containing the darker, heavier solution are recorded, which are behaviors, which are given in Table 3. The pipe inclination angle (β), is
subsequently used as references of light intensities for the Beer-Lambert an additional dimensionless number associated with the geometry. The
law (Séon, 2006). The optical measurement method consists of estimated ranges of the dimensionless parameters of the real industrial
acquiring images of the flow domain (which is marked by the red dotted application are also given in Table 3, showing that our experiments
lines in Fig. 2) using a high-speed black-and-white digital camera (Basler cover reasonable experimental ranges within the industrial ones.
acA 2040), with 4096 grey scale levels. This allows us to analyze a Some of the dimensionless numbers in Table 3, such as δ2 , DR1 and
reasonably broad range of concentrations. In each experiment, as soon DR2 , are kept constant in this work (note that their chosen values are
as the flow meter detects the flow rate, the flow images are automati also relevant to the industrial application). Also, some others are not
cally taken by the camera at a specified frame rate (typically 20 frames relevant as they are so large or so small. For example, in this study, we
per second) and they are transmitted to the computer. The grey scale consider the limit of large Peclet numbers, Pe≫1, which is appropriate
images obtained from the camera are processed using in-house image industrially. We also assume that the Atwood number is small, and it is
processing MATLAB codes for analyzing the results. For instance, to therefore irrelevant in terms of our analysis; however, note that the
analyze mixing, the qualitative concentration field of the heavy fluid, density difference appears in the densimetric Froude number, repre
C( ̂
x, ̂
y , ̂t), is determined based on converting the recorded light in senting the variation in the buoyancy force. Thus, there are five
tensities via the camera, using the Beer-Lambert law.
In addition to the flow visualization via coloring the fluid phases, a
two-dimensional planar Laser Induced Fluorescence (LIF) measurement Table 2
technique is used, in order to analyze the degree of mixing along the Dimensional parameters in our experiments (for convenience, we use the hat
symbol for dimensional quantities throughout the text).
depth of the pipe, providing additional insight into the dynamics of the
flow. To execute this non-intrusive technique, the outer pipe is enclosed Parameter Name Range
in a transparent rectangular box, and the space between the pipe and the V
̂0 Inflow velocity (m/s) 0.080 − 0.32
internal walls of the box is filled with deionized water that has a ρH
̂ Heavy fluid’s density (kg/m3) 1008, 1018
refractive index similar to the experimental fluids inside the pipe. The ρL
̂ Light fluid’s density (kg/m3) 998
LIF measurements are made along the circular section, downstream of μH
̂ Heavy fluid’s viscosity (Pa.s) 0.001 − 0.022
the gate valve. To seed the heavy fluid, Rhodamine-B with a concen μL
̂ Light fluid’s viscosity (Pa.s) 0.001
tration of 50 (mg/L) (Séon et al., 2006) is used as the fluorescent dye. Inner diameter of outer pipe (cm) 3.81
D
̂
For illumination, a laser sheet from a DPSS laser system (Laserglow
D
̂ in,1 Bailer inner diameter (cm) 1.27
technologies) is utilized with an excitation wavelength at 532 (nm). The
D Bailer outer diameter (cm) 2.54
sheet optics arrangement is capable of producing a thin sheet of light. ̂ in,2
condition, to avoid the intrusion of light on the concentration intensity ̂g Gravitational acceleration (m/s2) 9.81
4
S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
Table 3 ( ) 3
Dimensionless parameters in our experiments and real dump bailing method. ( )2 ρ 2H − ̂ρ 2L ̂g D
̂ ̂
Re
The varying and fixed parameters in this work are marked with an asterisk and Ar = 2 = , (2)
Fr μH μL
2̂ ̂
without, respectively.
Parameter Name Definition Experimental Industrial which covers the range of 3.3 × 105 − 11 × 106 in our study. Note that
range range the square root of the Archimedes number is proportional to the Galileo
* Re Reynolds ρ H + ̂ρ L ) V
(̂ ̂ D ̂ 870 − 12000 400 − 20000 number (Jenny et al., 2004) frequently used to study buoyant flows
√̅̅̅̅̅̅̅̅̅̅̅0
number 2 ̂ μH ̂μL (Mougin and Magnaudet, 2001).
* At Atwood 0.005, 0.01 0.001 − 0.5
ρ H − ̂ρ L
̂
Let us also briefly describe the range chosen for δ1 , m and β. The
number ρ H + ̂ρ L
̂
* Fr Froude V
̂0 1.9 − 7.2 0.1 − 30 value of δ1 is used to identify the dumping height ( ̂
h), for which several
number √̅̅̅̅̅̅̅̅̅̅̅̅
At̂g D̂ aspect ratios (δ1 = ̂
h/ H
̂ < 1) are mainly considered in this study.
√̅̅̅̅̅̅
*m Viscosity 0.21 − 1 0.05 − 1
μL
̂ Exceptionally, for some cases, we have used a longer value for ̂
h (δ1 =
ratio μH
̂
1.53), to investigate the long time flow behavior in the circular section
Pe Peclet V
̂0 D̂ ∼ 3 × 106 106 − 108
number of the flow domain. The viscosity ratio of the in-place fluid to the
D̂m √̅̅̅̅̅
DR1 Diameter D
̂ in,1 / D
̂ 0.34 0.18 − 0.60 ̂
ratio injected fluid is denoted by m = μ L , for which our experiments cover a
̂μ H
DR2 Diameter D
̂ in,2 / D 0.67 0.21 − 0.70
reasonable range from the industrial perspective. Finally, in terms of the
̂
ratio
* δ1 Aspect ratio 0.17 − 1.53 inclination angle (β), moderate to high inclinations angles from hori
h/ H
̂ ̂ −
zontal are used, as they represent the most applicable cases in the dump
δ2 Aspect ratio D/
̂ Ĥ 0.13 0− 1
bailing method. The ranges of the dimensionless parameters shown in
*β Inclination From 45 − 80∘ 45 − 90∘
Table 3 are covered in our 90 different experiments.
horizontal
Let us admit that our experiments are run at relatively small density
differences, implying that our experimental approach neglects the ef
dimensionless numbers that are considered in this work, i.e. Re, Fr, δ1 , m, fects of the different densities. This is partly convenience (using trans
and β. parent fluids) and partly to reduce the parametric complexity. The
The Reynolds number can have a very broad range in the industrial significance of considering the small density difference limit is that the
application, ranging from weakly laminar flows to tremendously tur Boussinesq approximation becomes valid. This means that the density
bulent flows; this dimensionless number quantifies the strength of the difference significantly affects the buoyancy force through the densi
inertial forces (depending on the injection velocity) to the viscous forces metric Froude number, Fr, but not through the difference between the
(depending on the fluids’ viscosities). To evaluate the Reynolds number accelerations of the individual fluids, the effects of which are much
in the dump bailing method, it is necessary to estimate the releasing smaller compared to those of buoyancy. In fact, as shown in Table 3, our
velocity of the heavy fluid (i.e. the inflow velocity). This can be done, experiments cover a reasonable and wide range of significant buoyancy
albeit very crudely, via writing the Bernoulli equation over the heavy (quantified via Fr), comparable with that of the industrial application.
fluid’s height in the dump bailer ( ̂
h H ): Before we proceed, it must be also noted that it would not be feasible
√̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅ to reasonably analyze all the critical flow parameters of the dump
√ ( )
√2 ̂ ρ H − ̂ρ L ̂g ̂h H bailing method in this work. For instance, although most of the cement
1 √
slurries used in the dump bailing method exhibit non-Newtonian be
2
ρ H ̂g ̂h H − ̂ρ H V
̂ ρ L ̂g ̂h H ⇒ V
̂0 ≈ ̂ ̂0 ≈ , (1)
2 ρH
̂
haviors, here, we only consider Newtonian fluids. This simplification is
due to the presence of the large number of the dimensionless parameters
where ̂ h H is not constant during the releasing of the cement slurry. Thus, involved, all of which cannot be studied in a single work; this persuades
in reality, the releasing velocity of the cement slurry is time-dependent, us to ignore the non-Newtonian effects, such as the yield stress and shear
and it can vary in the range of ∼ 0 − 3 (m/s), depending on ̂ ρ and ̂ hH . H thinning properties, and instead focus on the effects of the other flow
The upper velocity limit may be even lower if, among many other fac and geometry parameters, such as the injection rate, the buoyancy force,
tors, the large effective viscosity of the cement slurry is considered. the inclination angle and the dumping height, as well as the viscosity
Therefore, it can be said, perhaps with certainty, that the Reynolds ratio between the fluids. This, in return, allows us to deliver a general
number in a real application case is always less than 20000. In this work, picture of buoyant flows in the dump bailing method and build a sys
for simplicity, we neglect the variation of the Reynolds number during tematic study to understand some of its key features in this work,
the process, while considering a wide range of Re in different experi making it possible to systematically move forward to explore non-
ments, as reported in Table 3. Comparing the experimental and indus Newtonian effects in future studies.
trial ranges, it is clear that our Re covers a reasonable experimental
range within the industrial one. 4. Results
In this paper, we mainly focus on laminar to moderately turbulent
flows in the Reynolds number range of 870 − 12000, defined based on Our main experimental findings are presented and discussed in this
the injection velocity, V ̂ 0 , the outer pipe inner diameter D,
̂ the mean section. We first give a general description of the main flow features
density (̂ρ H + ̂ρ L )/2, and the geometric mean viscosity ̂
√̅̅̅̅̅̅̅̅̅̅̅
μH ̂μ L (Etrati, observed in our experiments. Then, we study the influences of the aspect
2018). Other than the Reynolds number, the main flow-controlling ratio, the fluid properties (buoyancy and viscosity ratio), the inclination
parameter is the dimensionless Froude number, representing the angle, and the injection rate, which are important in terms of the
strength of the inertial to buoyant forces (the latter depends on density placement behavior and the degree of mixing. In presenting our results,
difference, ̂ρ H − ̂ρ L ); the Froude number can vary in the range 1.9− 7.2 as mentioned before, we attempt to use the dimensionless parameters of
in this work. the problem, to generalize our results. In addition to the dimensionless
To identify the competition between the buoyant and viscous forces, numbers of the flow (e.g. Re, Fr, etc.), the dimensionless forms of the
i.e. the ratio Re/Fr, written in the form of the Archimedes number, is lengths, times, and velocities are achieved by dividing them by D,̂ D/
̂ V̂0 ,
sometimes preferred: and V
̂ 0 , respectively, unless otherwise stated.
5
S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
4.1. General flow behaviors and observations • The mixed heavy fluid is placed in the flow domain entirely
(including both the circular pipe and eccentric annular sections).
Let us first present a typical experiment of the placement flow that
we consider. Fig. 3 shows snapshots of a typical experiment, with time To illustrate the level of mixing throughout the flow domain during
increasing from left to right. The fluids are initially separated by a gate the heavy fluid injection, Fig. 4 shows the depth-averaged concentration
valve. Upon opening the gate valve, the heavy fluid enters the flow field of the heavy fluid in the flow domain, in the plane of x and t,
domain below the gate valve and penetrates into the in-situ light fluid. covering the flow from injection point (x − y view), in the circular (pipe)
To simplify our understanding of how the flow develops, we have section of the flow domain (positive x-axis), and in the annular section of
identified the following phases during advancement of the heavy fluid the flow domain (negative x-axis), defined respectively as
under the injection inlet, into the light fluid within the circular section of ∫1
the flow domain, as well as within the annular section above the in Cy ,pipe (x, t) = C(x, y, t) dy, x ≥ 0, (3)
jection inlet: 0
∫ 1
1
• First, a jet flow is created by the heavy fluid entering into the flow Cy ,annulus (x, t) = C(x, y, t) dy, x < 0. (4)
domain filled with the light fluid; the flow resembles a buoyant jet. 1 − Din,2 Din,2
• As the heavy fluid is injected progressively, the initial jet is eventu The heavy fluid fronts are recognizable on the spatiotemporal dia
ally overwhelmed and replaced by a mixing region that is developed gram of Fig. 4 via a sharp boundary between different comparative
simultaneously. Up to this flow stage, the flow is dominated by the concentrations of the two fluids. In fact, there are two fluid fronts: one
injection (i.e. an injection dominated regime). front moving downward (in the positive x direction) and another front
• After the development of the mixing region in the circular section of moves upward inside the annular section (in the negative x direction).
the flow domain, the heavy fluid starts to slump on the lower wall of The average velocities of these fronts, over the circular and annular
the pipe, due to the combination of buoyancy and inclination, and sections, are marked on the figure by V f ,pipe and V f ,annulus , respectively.
the light fluid occupies the upper region. The flow within the pipe at
The values of these front velocities are inversely proportional to the
this stage is governed by buoyancy and inertia (i.e. a buoyant-inertial
slope of the dashed lines marked on the spatiotemporal diagram (Fig. 4)
regime). Meanwhile, the advancement of the heavy fluid in the
and they are simply calculated by the following equations:
annular region of the flow domain also evolves.
• Afterwards, the heavy fluid front arrives at the pipe end, hits the end ̂ ,
V ̂
h
(5)
f pipe
wall, and then turns back towards the annulus. V f ,pipe =
̂0
V
=
̂0
̂t e ,pipe × V
,
• The returning heavy fluid pushes the light one towards the annular
region and out of the flow domain, while the injected heavy fluid ̂ ,
V Ĥ
continues to enter the flow domain, concomitantly. V f ,annulus =
f annulus
=( ) , (6)
̂0
V ̂0
̂t e ,annulus − ̂t i ,annulus × V
where ̂t e ,pipe and ̂t e ,annulus correspond to the time when the heavy fluid
fronts reach the pipe and annulus ends, respectively. Also, ̂t i ,annulus
corresponds to the time when the heavy fluid front enters the annulus.
Below the inlet, the advancement of the heavy fluid front can be
considered as a critical parameter for quantifying the placement/
removal efficiency. Fig. 5 presents the time-dependent position of the
front along the circular section below the inlet. As seen, the front ve
locity is time-dependent, with the highest value immediately after the
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S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
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S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
Fig. 7. Spatiotemporal diagrams of the depth-averaged concentration field, Cy (x, t), for Re = 3030, Fr = 3.75, m = 0.45, β = 70∘ , and (a) δ1 = 1; (b) δ1 = 0.17.
The colorbar shown in subfigure b represents the concentration value and it applies to both subfigures, here and everywhere else.
touches the pipe end and it turns back toward the annulus. Moreover, a This implies that, at smaller aspect ratios, the circular section is filled
sharp boundary can be observed on the spatiotemporal diagram for the with the heavy fluid at a higher rate. Interestingly, Fig. 8 also reveals
shorter dumping height, implying a small amount of mixing in the flow that, below δ1 = 0.33, the results are not much affected by further
domain. decreasing the dumping height. It is useful to confirm this result for a
Before we proceed, let us note that the fluid placement in the circular large set of data, through finding the threshold of the dumping height for
(pipe) section of the flow domain is generally “density-unstable” (i.e. the which the placement flow has a reasonable efficiency, and beyond
heavy fluid atop the light fluid), implying that the mixing between the which the flow is not much affected by a further decrease in the dumping
heavy and light fluids is expected to be more efficient in comparison to height. To do so, we have measured the filling time of the circular pipe
that in the annular region, where the fluid placement is “density-stable” (tpipe ) and annular (tannulus ) sections of the flow domain, i.e. defined in
(i.e. the light fluid atop the heavy fluid). This can help explain the reason our work as the time when the concentration of the heavy fluid surpasses
behind the difference in the mixing in the circular and annular sections 0.9 (out of the value of 1). Fig. 9 plots the filling time corresponding to
at longer dumping heights (e.g. see Fig. 7a). Let us note that density- the circular pipe section of the flow geometry, tpipe , versus the filling
unstable and density-stable flows have been studied in-depth in the time of the annular section, tannulus , for all experiments; the red symbols
displacement flow context (Taghavi et al, 2010, 2011, 2012c), indi represent the filling time for the shortest dumping height and the black
cating that density-stable displacement flows lead to less mixing and ones show that for the longest dumping height. As can be seen, for
more structured flows than density-unstable ones. δ1 > 0.33, tpipe becomes greater than tannulus , i.e. the annular section is
In Fig. 8, for different dumping heights, we have shown, versus time, filled faster than the circular section (which would be undesired in an
the position of the front between heavy and light fluids in the circular efficient placement flow). When tpipe > tannulus , some light fluid still re
section of the flow domain. This helps to analyze the front dynamics. To mains in the circular pipe section, after the annular section has been
have a better comparison between different cases (which have different already filled by the heavy fluid. Of course, continuing the injection
dumping heights), we have rescaled the axial position of the front in the eventually removes this remaining part at longer times (at the expense of
dimensionless form of ̂ x /̂
h. It can be seen in this figure that, at smaller further mixing and contamination), during which the light fluid mixes
aspect ratios, the filling of the circular (pipe) section by the heavy fluid with the heavy one throughout the flow domain. For δ1 ≲0.33, tannulus
occurs more rapidly, even when the dumping height is scaled via ̂ x/ ̂h. becomes greater than tpipe , i.e. the circular section is filled faster than the
annular section (which would be desired in an efficient placement flow).
Fig. 8. Time-dependent position of the front along the circular section of the
flow domain below the inlet for Re ≈ 10900, Fr ≈ 6.55, m = 1, and β = 70∘ . Fig. 9. The comparison between filling time of annulus and pipe sections for all
Different dashed lines represent δ1 = 1 (black), δ1 = 0.67 (green), δ1 = 0.33 experimental data. Different symbols represent δ1 = 0.17 (•), δ1 = 0.33 (▸),
(blue), and δ1 = 0.17 (red). (For interpretation of the references to color in this δ1 = 0.67 (◆), and δ1 = 1 (◂). The solid line shows tpipe = tannulus . The data
figure legend, the reader is referred to the Web version of this article.) points below the solid line exhibit a reasonable placement efficiency.
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S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
Therefore, δ1 ≈ 0.33 and consequently the critical dumping height of are higher than those in the regions close to the walls, as it is intuitive.
can be considered as the threshold value. The comparison between Figs. 10b and c shows that, overall, there is not
much difference between the velocities in the annulus at different
̂
hc =
h δ1 0.33
≡ = ≈ 2.5, (7) dumping heights, although one may notice that the velocities at the
̂ δ2 0.13
D smaller aspect ratio vary slightly more with time than those at the larger
To shed light on the effect of the flow parameters on the axial aspect ratio.
component of the velocity profiles within the annulus region, the UDV Before we proceed, let us note that our analysis of a wide range of
technique is used, with measurements taken at 5 (cm) above from the UDV results while varying the flow parameters, such as δ1 , Fr, m, β and
gate valve in the annulus (i.e. equivalent to x = − 1.31 in dimensionless Re, reveals that the axial component of the velocity in the annular sec
form), as depicted in Fig. 10a. The dimensionless velocity contours, U = tion right above the gate valve is not very significantly affected by the
U/
̂ V̂ 0 , measured by the UDV probe, are illustrated in Fig. 10b and c. The aforementioned flow parameters. Therefore, let us be content with the
results are shown for two different aspect ratios, as a function of the presentation of the UDV results for different δ1 (Fig. 10b and c) and omit
the presentation of such results for the other flow parameters.
dimensionless time, t = ̂t V
̂ 0 / D,
̂ and the normalized dimensionless
transverse position in the annulus, defined as ya = (̂ y− D ̂ in,2 )/ ( D
̂ −
D in,2 ). As can be seen, the fluid velocity is negative as the fluid moves
̂ 4.3. Effects of the density difference (buoyancy force, evaluated via Fr)
along the annulus. To identify the annulus center, a dashed line is used
in these contours. Note that, due to the nature of the UDV measure The physical properties of the cement slurry and drilling fluid vary
ments, the UDV measurements become erroneous near the walls, espe from well to well. Significant mixing between these fluids and an
cially away from the UDV probe position (Takeda, 2012); thus, these incomplete replacement of the drilling fluid by the cement slurry can
near wall velocities have been removed from the presented data. Fig. 10 greatly affect the sealing effectiveness of the cement plug. Thus, it is
shows that fluid velocities gradually start to increase with time in the necessary to develop our knowledge about the effects of the fluid
annular section. Also, the velocity values in the middle of the annulus properties on the fluid placement dynamics. In this section, we investi
gate the effects of the density difference of the fluids on the behaviors of
Fig. 10. (A) Schematic of UDV probe position in the annulus, i.e. 5 (cm) above from the gate valve. (b&c) Velocity contours in the plane of time and the annulus
transverse direction, measured at (b) δ1 = 0.17 and (c) δ1 = 1. The other flow parameters are Re ≈ 9800, Fr = 4.20, m = 1, and β = 70∘ . The horizontal dashed lines
represent the centerline of the annulus. Note that we have removed the velocities close to the upper and lower walls of the annulus due to UDV instrumental errors.
9
S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
the placement flow. Typically, densities of the cement slurry and the in-
situ fluids (drilling fluids or residual reservoir fluids such as oil and
water) are around 1900 (kg/m3) and 1000 − 1700 (kg/m3) (Mal
ekmohammadi et al., 2010b), respectively. The main feature caused by
the presence of this large density difference is the creation of a large
buoyancy force in the flow, characterized by the Froude number, Fr, the
effect of which we attempt to analyze here.
To study the effect of buoyancy on the flow behaviors, Fig. 11 shows
the spatiotemporal diagrams of the depth-averaged concentration fields
of the heavy fluid. It can be seen in Fig. 11 that, by increasing the
buoyancy force (via decreasing Fr), the front velocities in the circular
and annular sections (V f ,pipe and V f ,annulus ) increase. In addition, the
injection of a higher buoyant flow (Fig. 11b) leads to expediting the
removal of the light fluid from the flow domain. An interesting obser
vation for the case considered in Fig. 11 (δ1 = 1, i.e. equal lengths of the
circular and annular sections) is that the heavy fluid advancement in the
annular section is faster than that of the circular part, particularly for
lower Fr (Fig. 11b).
Our previous study on the iso-viscous heavy fluid injection into the Fig. 12. Time-dependent position of the front along the circular section of the
closed-end pipe (at a large fixed dumping height δ1 = 1.53) (Akbari and flow domain below the inlet for Re ≈ 4500, m = 1, δ1 = 1.53, and β = 70∘ .
Taghavi, 2020b) has shown that decreasing the buoyancy force can Different dashed lines represent Fr = 6.38 (green), Fr = 3.07 (red), and Fr =
reduce the transverse mixing, and that the heavy fluid front velocity, 2.09 (blue). The solid black lines indicate the heavy fluid front velocity along
Vf ,pipe , is mainly linked to the strength of the buoyancy force, quantified the buoyant-inertial region, with the slope representing 1/Vf . (For interpreta
via Fr. The same conclusion can be also drawn from Fig. 11. As can be tion of the references to color in this figure legend, the reader is referred to the
observed in Fig. 11, the boundary between two fluids is slightly sharper Web version of this article.)
when the buoyancy is lower, i.e. higher Fr, representing less mixing in
the flow domain. Fig. 11b also shows that, by increasing buoyancy, the values of m, reflecting the variation of the heavy fluid’s viscosity, at a
mixing between the fluids inside the annular section increases at early fixed density difference. Note that the injection velocity in the sub
times; this is due to the initial mixing between the fluids in the pipe figures of Fig. 13 are equal and the change in Re in these subfigures is
section entering the annular section. At longer times, however, we due to the viscosity difference between the two cases. As can be
observe that more “pure” heavy fluid enters the annulus and that, due to observed, decreasing m (i.e. increasing the heavy fluid’s viscosity) re
the density stable configuration, the heavy fluid effectively pushes the sults in the heavy fluid front reaching the pipe end much faster. The
light one out of the flow domain, with less mixing and at higher decrease in m also slightly increases the heavy fluid front velocity in the
efficiency. annulus region.
Fig. 12 is plotted to investigate the dependency of the front position More detailed information on the dependency of the front velocity on
and velocity on Fr. First of all, it can be seen that the front positions the viscosity ratio can be found in Fig. 14, where the time-dependent
almost superimpose in the injection dominated region (i.e. small t and front positions (within the circular section of the flow domain) are
x), implying the front behaves similarly at different Fr in this region. It plotted at different viscosity ratios. As illustrated, the early stage of the
can be observed, however, that the front velocities in the buoyant- flow for different m is nearly the same, as all the lines almost superim
inertial region increase by increasing buoyancy (i.e. decreasing Fr). pose at small x and t. Let us justify this observation (i.e. the viscosity
variation not being relevant in the early flow stage) using a simple
analysis. Note that, in this flow stage, a strong mixing region is devel
4.4. Effects of the viscosity difference (evaluated via m) oped, for which the following inertial (̂t i ) and viscous (̂t v ) time scales
can be defined:
The viscosities of the fluids involved affect the dynamics of our flows.
Here, we explore the effects of the viscosity difference between the two ̂
D
̂t i = , (8)
fluids on the dynamics of the fluid placement, via the viscosity ratio ̂0
V
parameter, i.e. m (defined in Table 3). Fig. 13 shows the spatiotemporal
of the heavy fluid’s depth-averaged concentration field. The experi
ments are conducted at β = 45∘ , Fr = 4.40, δ1 = 0.67, and different
Fig. 11. Spatiotemporal diagrams of the depth-averaged concentration field, Cy (x, t), at Re ≈ 11000, m = 1, δ1 = 1, and β = 45∘ , for (a) Fr = 6.67, and (b) Fr =
4.67.
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S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
Fig. 13. Spatiotemporal diagrams of the depth-averaged concentration field, Cy (x, t), at Fr = 4.40, δ1 = 0.67, and β = 45∘ for (a) m = 1 and Re = 7160, and (b) m =
0.21 and Re = 1840.
Fig. 14. Time-dependent position of the front along the circular section below
the inlet for Fr ≈ 4.25, δ1 = 0.67, and β = 45∘ . Different dashed lines represent
m = 1 and Re ≈ 7170 (red), m = 0.45 and Re ≈ 3200 (blue), and m = 0.21 and
Re ≈ 1840 (green). (For interpretation of the references to color in this figure
Fig. 15. Snapshots of the flow at different times, providing a comparison of the
legend, the reader is referred to the Web version of this article.)
front height, instability of the fluid interface, and mixing between the fluids, for
different values of m at Fr = 6.15, δ1 = 1, and β = 45∘ : (a) m = 1 and Re =
̂2
D 11000, and (b) m = 0.45 and Re = 4700. In each sub-figure, from left to right,
̂t v = , (9) t ≈ [3.60, 46.10, te ,pipe ]: (a) te ,pipe = 70.01; (b) te ,pipe = 53.03.
ν
̂
where ̂ν is the mean kinematic viscosity defined as In fact, decreasing m also reduces the mixing at the interface of the two
√̅̅̅̅̅̅̅̅̅̅̅ fluids in the later stages of the flow, as the instabilities on the interface
2 ̂ μH ̂μL
ν=
̂ , (10) are reduced. This, in return, results in increasing the front velocity.
ρ H + ̂ρ L
̂
Our observations in terms of the effects of m on the initial jet be
haviors are qualitatively in agreement with those of previous studies.
which is in the range of 1.00 − 4.70 (mm2/s). Therefore, ̂t i and ̂t v are in
For example, Chhabra et al. (2005) have conducted an experimental
the range of 0.1 − 0.5 (s) and 308 − 1451 (s), respectively. This com
investigation on the horizontal injection of a low viscosity fluid into a
parison reveals that the inertial stresses are much more effective than
density matched fluid of higher viscosity. They have found that the
the viscous stresses to control the flow behavior at early times.
width of the jet is significantly reduced when the viscosity ratio exists,
Accordingly, the viscosity variation does not play a significant role in
compared to the iso-viscous case. Although in their work the in-place
this flow stage.
fluid appears to penetrate into the bulk of the jet, the mixing is not as
Fig. 14 also shows that, as the front advances further away from the
severe as the one in the iso-viscous case, and the injected fluid seems to
injection inlet, after the mixing region (in the absence of a fully turbu
maintain a greater degree of coherence. A similar observation has also
lent flow), its local velocity increases by decreasing m. This apparently
been seen in the downward injection of a dense fluid of low viscosity
counter-intuitive finding is consistent with our observation in Fig. 13.
into a light fluid of higher viscosity Mathur and Sreenivas (2006).
To give a better understanding of the viscosity ratio effects, now let
Another qualitative observation in Fig. 15 is that the thickness of the
us have a qualitative look at some experiments. Fig. 15 presents snap
penetrating heavy fluid layer is reduced by decreasing m. For example,
shots of the flow, illustrating the placement behavior of the heavy fluid
one can note that the interface height at the later stages of the flow is
along the circular section of the flow domain, for two different m. It can
smaller when m decreases. Thus, to fulfill the mass conservation, the
be seen that viscosifying the heavy fluid (i.e. decreasing m) results in a
velocity of the front velocity has to rise to some extent.
narrower jet profile (at the early stage of the flow) and a less mixed flow.
To throw light on the influence of the viscosity ratio on the flow
11
S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
behavior in the annular region, Fig. 16 plots the depth-averaged con 4.4.1. Effects of the inclination angle (evaluated via β)
centration profiles of the injected heavy fluid along the annular region, i. The real oil and gas wells are not quite vertical, particularly in re
e. Cy ,annulus (x,t). The time interval between the concentration profiles is gions where a high production rate is demanded; a greater oil and gas
t = 10 and the results are shown for two values of m. It can be observed production can be achieved by orienting the well with respect to the
that, at m = 0.21 (Fig. 16b), the concentration of the heavy fluid reaches reservoir. This needs the drilling of inclined wells. Thus, analyzing
the maximum value (≈ 1) rapidly while at m = 1 (Fig. 16a), the con placement flows with the application in P&A operations should natu
centration increases more gradually. The first concentration profile in rally include exploring the effects of the inclination angle on the flow
Fig. 16a is higher than that in Fig. 16b, implying that the heavy fluid for dynamics.
m = 0.21 enters the annulus slightly later, as it also can be seen in Fig. 17 depicts the spatiotemporal diagrams of the heavy fluid con
Fig. 13. At longer times, the concentration in m = 0.21 is much higher centration over the whole flow domain, for two inclination angles, i.e.
than that in m = 1 at the same flow time. Also, while the concentration 45◦ and 80◦ . The first thing to realize is that, for β = 45∘ (Fig. 17a), the
profiles for m = 1 are smooth, they have axial variations and fluctua heavy fluid reaches the pipe end slightly faster in comparison with the
tions for m = 0.21, implying a more unsteady fluid displacement within case of β = 80∘ (Fig. 17b). On the other hand, the velocity of the heavy
the annulus at smaller m. fluid front in the annular section for both cases is approximately the
The comparison shown in Fig. 16a versus Fig. 16b reveals that, for a same.
smaller m, the light fluid is removed from the flow domain more rapidly. Another interesting observation in Fig. 17 is the degree of mixing
Achieving a maximum concentration value (i.e. near unity) demon between the fluids, which seems to be less for the case of β = 45∘ . In
strates that the in-place fluid is removed from the annulus by the addition, the boundary between the two fluids for the case of β = 45∘ is
injected fluid more efficiently as there is not much residual of the in- sharper than that of β = 80∘ . This may be due to the fact that increasing
place fluid in the annulus. This finding is important in terms of the the inclination angle with respect to horizontal directly promotes the
application of our research: in the operation of setting abandonment longitudinal buoyant stresses, i.e. of order (̂ ρ H − ̂ρ L )̂g Dsinβ,
̂ thus,
cement plugs within the casing, using higher viscosity fluids (decreasing enhancing the flow driving force along the pipe longitudinal direction.
m) may be advantageous, to more efficiently remove the in-place fluid In addition for β = 45∘ , after entering the flow domain, the heavy fluid
and clean the interior of the casing from residual fluids, which would slumps on the lower wall of the circular (pipe) section under the light
eventually result in the placed cement having a better bond to the fluid layer, resulting in a countercurrent flow of the light fluid. This
casing. leads to less mixing between the two fluids and more segregation be
We have so far found that for our flows involving significant buoy tween them. On the other hand for β = 80∘ (Fig. 17b), as the longitudinal
ancy, inertia, different inclinations, and viscous effects, increasing the buoyant stresses are enhanced, the slumping of the heavy fluid on the
viscosity of the injected fluid results in increasing the placement effi lower wall of the pipe diminishes or occurs poorly; meanwhile, the
ciency. This is in agreement with the previous studies showing that injected heavy fluid mixes with the countercurrent flow of the in-place
increasing viscosity of the displacing fluid in similar flows increases the light fluid, leading to decrease the placement efficiency. Also, for the
placement efficiency in the pipe and annulus (Etrati, 2018; Mal case of β = 80∘ , filling the circular section of the flow domain by heavy
ekmohammadi et al., 2010a; Taghavi et al., 2012a). Note that this fluid takes a much longer time than that for the case of β = 45∘ . Note
finding would not be in contradiction with the general belief that these observations are more relevant and valid when δ1 is large, while
operating in turbulent flows is effective in increasing the removal effi for smaller δ1 the effect of the inclination is more or less negligible
ciency, in relation to which the followings are worth mentioning. (i) (results not shown here for brevity).
Fully turbulent flows only occur near the inlet in our flows, for which we In order to better evaluate the effect of the inclination angle on the
have already established that the viscosity variation does not play a dynamics of the front, Fig. 18 shows the front position versus time for
significant role. (ii) The flow behaviors after the mixing region become different β. We observe that the heavy fluid front evolution is not
independent of the injection flow rate and its strong turbulent nature. In significantly affected by the variation in β. Thus, although tending the
fact, our interfacial flow at later stages of the flow is governed by inclination toward the vertical direction affects the degree of mixing
buoyancy, inertia, and some contributions from the viscosity ratio, as significantly (see Fig. 17), the front motion and dynamics remain rela
discussed above. tively unchanged.
In connection to our work, the problem of a miscible fluid injection
in an inclined channel has been investigated by Sahu et al. (2009), using
Fig. 16. Depth-averaged concentration profiles of the injected fluid Cy ,annulus (x, t), along the annular region for Fr = 4.00, δ1 = 1, and β = 70∘ : (a) m = 1 and Re =
6800, and (b) m = 0.21 and Re = 1600. The solid lines show the evolution of injected fluid concentration with a time of step of t = 10. The solid arrow shows the
time advancement as an eye guide.
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S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
Fig. 17. Spatiotemporal diagrams of the depth-averaged concentration field, Cy (x, t), at Re ≈ 4890, Fr = 6.05, m = 0.45, and δ1 = 1, for (a) β = 45∘ , and (b) β =
80∘ .
̂f
V
numerical simulations. They have observed that, for near-horizontal Vf ,ib = , (13)
̂ ib
V
inclinations, the fluids are segregated distinctly, even at considerable
buoyant and inertial forces. In addition, by increasing the inclination ̂t
angle, inertial effects become stronger, and interfacial instabilities tib = . (14)
̂t ib
(Kelvin-Helmholtz type) may grow. These findings have been also re
ported by Akbari and Taghavi (2020b) for the iso-viscous placement Using the new scaling introduced above, Fig. 19 plots the spatio
flow in a closed-end pipe, from moderate to near-horizontal inclinations. temporal diagrams, within both the circular and annular regions, for
large δ1 . The first observation in this figure is that the concentration of
Fig. 19. Spatiotemporal diagrams of the depth-averaged concentration field, Cy (x, t), at Ar = 1.3 × 106 , m = 0.45, δ1 = 1, and β = 70∘ for (a) Re = 3000, and (b)
Re = 5000.
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S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
the heavy fluid in the early stages of the flow is much greater for the high
0.68
Re case (see the dark region right below the gate value, i.e. small positive Vf ≈ , (15)
Fr
x in Fig. 19b). The dark region on the spatiotemporal diagram in Fig. 19b
is an indicator of a strong transverse mixing in the early stages of the which is the long-time front velocity of a heavy fluid penetrating into a
flow. As time grows, however, the longitudinal buoyant force starts to light one, obtained in our previous work (Akbari and Taghavi, 2020b)
take over the imposed inertia in governing the mixing, away from the for a corresponding iso-viscous case (m = 1) and a large aspect ratio
inlet down the pipe. flow domain (i.e. δ1 = 1.53), for small β. The form of the front velocity
These behaviors mentioned have been also observed by Hogg et al. ̂0 ̅
(2016), who have investigated theoretically and numerically the injec in Equation (15), which includes Fr = √V̅̅̅̅̅̅̅̅ , can be obtained by a
ĝ
At̂D
tion of a dense fluid into a horizontal channel filled with a fluid of lower balance between a characteristic buoyant-inertial velocity, of order
density. They have found that, for the higher injection rates, the dense √̅̅̅̅̅̅̅̅̅̅̅̅
fluid completely fills the channel depth in an expanding region near the At̂gD ̂ 0 ; then, the coefficient
̂ , and the mean imposed velocity, i.e. V
inlet boundary, while far from the inlet the mixing between the two 0.68 can be obtained using fitting onto experimental data, as carried out
fluids decreases and a two-layer flow is established. in Akbari and Taghavi (2020b).
Comparing the average front velocities in the circular (pipe) section Since we have already observed that Re and β do not much affect the
shows that increasing the injection rate (i.e. increasing Re) does not front velocity, here let us only focus on the effects of Fr, m and δ1 on the
affect these velocities. The results also show that the light fluid in the front velocity, for all the experimental results. Fig. 21 plots the average
annulus is removed slightly more efficiently at the higher injection rate front velocity in the circular section of the flow domain (V f ,pipe ) versus
(Fig. 19b). Fr. The result of Equation (15) is shown as the thick line. In this figure,
To further illustrate the dynamics of the front along the circular the symbol size and symbol color represent the values of δ1 and m,
section of the flow domain, Fig. 20 shows the front position versus the respectively (here m = 1 (red), m = 0.45 (blue), and m = 0.21 (black)).
dimensionless inertial-buoyant time (tib ) in different Re. Interestingly, As can be seen, at large values of m and δ1 , the front velocities more or
the behaviors of the front in the early stages of the flow are the same for less match the result of Equation (15), regardless of the value of Fr. As δ1
different Re. In addition, in the buoyant-inertial region, the local front decreases, however, the front velocities significantly deviate from the
velocity is only slightly affected when Re is very large. Due to the line (the relation of Equation (15)) and present much larger values, as
smallness of this front velocity increase (at very large Re), it may be expected. This is because, in small aspect ratios (i.e. short dumping
possible to claim that Re does not have much effect on the front heights), the injection dominated region is the only region present in the
dynamics. flow below the inlet, while the local front velocity is the highest in this
region. It can also be seen that by decreasing the viscosity ratio (m < 1),
4.5. Placement efficiency the difference between the measured front velocities and the results of
Equation (15) increases, which may be expected since Equation (15)
In this section, we intend to provide an overall view of the fluid represents the heavy fluid front velocity penetrating into an iso-viscous
placement efficiency, by compactly presenting the effects of the gov light fluid (m = 1). For a fixed Fr, among the data with the same size (i.e.
erning flow parameters, on the average front velocities in the circular the same aspect ratio), the black and blue data points (lower m values)
and annular sections of the flow domain, i.e. V f ,pipe and V f ,annulus , have higher front velocities. Finally, the largest values of the front ve
respectively. locities are observed at smallest values of Fr, δ1 and m.
To have a global view and make a comparison among the front ve Fig. 22 presents the front velocity in the annular section of the flow
locities (in the circular section of the flow domain) with different flow domain, V f ,annulus . In this figure, the effects of all the flow parameters are
parameters, let us use an appropriate reference case for the front velocity illustrated; the size, shape, edge color, and face color of the symbols
in the form of show the values of δ1 , β, m, and Fr, respectively. As can be seen, the
Fig. 21. Average front velocity along the circular section of the flow domain,
Fig. 20. Time-dependent position of the front along the circular section of the V f ,pipe , versus Fr for all experimental data. The size of data points indicates δ1 .
flow domain below the inlet for Ar = 1.1 × 106 , m = 1, δ1 = 1.53, and β = The color of symbols shows m = 0.21 (black), m = 0.45 (blue), and m = 1 (red).
45∘ . Different dashed lines represent Re = 10780 (green), Re = 7760 (red), and The line marks the results of Equation (15). (For interpretation of the references
Re = 4730 (blue). (For interpretation of the references to color in this figure to color in this figure legend, the reader is referred to the Web version of
legend, the reader is referred to the Web version of this article.) this article.)
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S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
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S. Akbari and S.M. Taghavi Journal of Petroleum Science and Engineering 205 (2021) 108920
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