Professional Documents
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71-00-00
Engine Model(s): MODEL(S)PT6T-3/PT6T-3B/PT6T-3BE/PT6T-3BF/PT6T-3BG
WARNING: AT TAKEOFF POWER, THE EXHAUST STREAM MAY PICK UP AND THROW
LOOSE DIRT, GRAVEL AND OTHER DEBRIS OVER A CONSIDERABLE
DISTANCE. PRECAUTIONS MUST BE TAKEN DURING ENGINE RUNNING TO
AVOID INJURY TO PERSONNEL AND DAMAGE TO PROPERTY.
OCCASIONALLY, DURING POWER SECTION STARTING, EXCESS FUEL
ACCUMULATES IN EXHAUST DUCT WHICH WHEN IGNITED CAUSES LONG
FLAMES TO BE EMITTED FROM THE EXHAUST. PERSONNEL MUST ENSURE
THAT THE RUN UP AREA IS CLEAR OF INFLAMMABLE MATERIALS AND
GROUND EQUIPMENT.
WARNING: ALL JET FUELS AND LUBRICATING OILS HAVE AN INJURIOUS EFFECT ON
THE SKIN. PRECAUTIONS MUST BE TAKEN TO AVOID CONTACT AS MUCH
AS POSSIBLE.
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D. Environmental Conditions
(1) Ambient Conditions
As temperature drops, water becomes less soluble in fuel, with the result that water and
fuel separate, and water seeks the lowest point in the fuel system or accessory. If
temperature drops sufficiently, water freezes in the fuel and forms tiny needle-shaped
crystals which may impinge on strainers and restrict fuel flow. In extreme cases fuel flow
may be blocked entirely. This condition is evidenced by a drop in fuel pressure to the power
section. The remedy for this condition is to apply heat to affected components.
In cold weather, it is most important that all fuel pumps and strainers be thoroughly
inspected prior to flight. As long a fuel flows freely from drains in tank and strainers, it can
be assumed that the system is free of ice. Any indication of restricted flow is cause for heat
application. Collect all drainage in a clear container, and inspect for water globules in the
fuel.
A similar condition may exist in lubrication systems, with water coming from condensation
in oil tanks or power section casings.
(3) Precipitation
Performance checks and engine adjustments should not be attempted in moderate to heavy
precipitation. Water, snow or ice entering engine inlets causes changes in power output
proportional to the amount entering the affected power section. Power output changes are
minor, but not insignificant. Freezing rain and slushy snow have the same effect on power
output, and may cling to inlet ducts and screens and upset air flow to the affected power
section.
NOTE: Icing of the governor air pressure tube assembly may occur when operating at or
near the freezing point. This will prevent the normal operation of the free turbine
governor, which may result in an overspeed of the power section. Heated governor
air pressure tube (Post-SB5080) will prevent icing.
E. Fuel
It is recommended that testing be carried out with the same fuel as is used in service (Ref.
SB5144).
F. Instruments
Testing procedures described depend, for their effectiveness, on the accuracy of cockpit
instrumentation. Instruments should be calibrated frequently to ensure continued accuracy
within the following limits:
NOTE: 1. The output speed is limited to 6798 rpm (103%) at NO LOAD condition.
Transient overspeed (103%<Nf<=110%) is limited to 10 seconds.
NOTE: 3. Minimum oil temperature for starting is -40°C (-40°F) for 5 C/S (Type II)
oil and -53.9°C (-65°F) for 3 C/S (Type I) oil.
NOTE: 5. This limit is the minimum oil pressure at 4400 rpm (Ns).
NOTE: 8. For operating conditions with ambient temperatures more than 43 °C (110
°F), the maximum permitted oil temperature is 120 °C (248 °F). If more than
the limits, do an inspection (Ref. 72-00-00, INSPECTION/CHECK).
NOTE: 1. The output speed is limited to 6930 rpm (105%) at NO LOAD condition.
Transient overspeed (105%<Nf<=110%) is limited to 10 seconds.
NOTE: 5. This limit is the minimum oil pressure at 4400 rpm (Ns).
NOTE: 7. For operating conditions with ambient temperatures more than 43 °C (110
°F), the maximum permitted oil temperature is 120 °C (248 °F). If more than
the limits, do an inspection (Ref. 72-00-00, INSPECTION/CHECK).
Power Section 3.C., D., E.*, F., G., H., I., J., M., N., P.
Automatic Fuel Control Unit (AFCU) 3.C., D., E.*, G., H., I., J., M., N., P.
Manual Fuel Control Unit (MFCU) 3.C., D., G., H., I., P. (Ref. NOTE 2)
Fuel Pump 3.C., D., G., H., I., J., M., N., P.
Flow Divider and Dump Valve 3.C., D., G., H., M., P.
NOTE: 1. Where marked with an asterisk (*) , Pneumatic system pressure test (Para.
3.E.) should only be carried out if an air leak is suspected.
NOTE: 2. Checks 3. C. D. and H. on manual fuel control unit must be carried out in
manual mode.
Special Tools
pressure.
(6) Starter Switch -
ON.
WARNING: IF THERE ARE ANY INDICATIONS OF A FIRE AT THIS POINT, CLOSE THE
FUEL SHUT-OFF VALVE AND CONTINUE MOTORING RUN.
(7) When Ng reaches 12%, set twist-grip to
IDLE.
(8) Maintain starter operation for the required duration (Approx. 15
seconds).
NOTE: Observe starter limits (Ref. Aircraft Flight Manual).
(9) Check for fuel
leaks.
(10)Twist-grip - FUEL CUT-OFF.
(11)Starter Switch - OFF.
(12)Check that dump valves and gas generator drain valves operate correctly by observing
overboard drain.
(13)Fuel Boost Pump Switch - OFF.
(14)Fuel Shut-off Valve - CLOSED.
(15)Allow the required cooling period for starter before attempting any further operation (Ref.
Aircraft Flight Manual).
D. Dry Motoring Run
NOTE: The following procedure is used as required to clear a power section of trapped fuel and
vapor or in the event of fire in a power section. During the motoring run, the airflow
through the power section purges the fuel vapor or fire from the combustion, gas
generator, turbine and exhaust sections.
(1) Twist-grip - FUEL CUT-
OFF.
(2) Pull ignition circuit
breaker.
(3) Fuel Control Selector Switch -
AUTOMATIC.
(4) Fuel Shut-off Valve -
OPEN.
(5) Fuel Boost Pump Switch - ON. Check fuel
pressure.
(6) Starter Switch -
ON.
WARNING: IF THERE ARE ANY INDICATIONS OF A FIRE AT THIS POINT, CLOSE THE
FUEL SHUT-OFF VALVE AND CONTINUE MOTORING RUN.
(7) Maintain starter operation for the desired duration.
NOTE: Observe starter limits (Ref. Aircraft Flight Manual).
(8) Starter Switch -
OFF.
(9) Fuel Boost Pump Switch -
OFF.
(10)Fuel Shut-off Valve - CLOSED.
(11)Allow the required cooling period for starter before attempting any further starting
operating (Ref. Aircraft Flight Manual).
E. Pressure Test of Fuel Control Pneumatic System (Ref. Fig. 502)
Figure 502 Pressure Test of Fuel Control Pneumatic System
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1. Tube Assembly
2. Adapter
3. Pressure Gage
4. Elbow
5. Tube Assembly
6. Locknut
7. Tube Assembly
(1) Do the pressure test of fuel control pneumatic system by one of the following methods:
(a) Method A:
1 Disconnect the P3 tube coupling from elbow at front fireseal.
2 Blank off coupling on heated tube assembly.
3 Connect an 75 to 85 psig clean and dry air supply to the elbow (4) at the fireseal.
4 Apply leak checking fluid (PWC05-007) to all connections in the fuel control
pneumatic system.
NOTE: Slow bubbling is permitted only at the AFCU joints that follow:
• Between P3 inlet adapter and drive body assembly
• Nuts and main body assembly
• Cover and main body assembly
No other leakage is permitted.
5 If leaks are detected, examine the components for defects and replace as necessary.
NOTE: Retorque connections as required and repeat check.
6 Wipe all leak checking fluid from connections.
7 Disconnect air supply.
8 Connect P3 tube coupling to elbow at front fireseal, torque 90 to 100 lb.in. and
lockwire.
5 If leaks are detected, examine the components for damage and replace as
necessary.
NOTE: Retorque connections as required and repeat check.
6 Clean all leak checking fluid from connections.
7 Disconnect air supply.
8 Remove the adapter (PWC70797).
9 Install again the P3 filter bowl and filter element.
Post-SB5040/Pre-SB5509
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(SHEET 2 OF 2)
Post-SB5509
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(a) On Pre-SB5040 engines, note amount of trim indicated on power section data plate
located on gas generator case in intake plenum area (Ref. Fig. 505).
(b) On Post-SB5040 and PT6T-3B engines, note amount of trim indicated on trim value
plates on center fireseal and on gas generator case in intake plenum area (Ref. Fig.
503).
NOTE: Power section data plate trim is marked in °F on some power sections and in °C
and °F on others. Where trim is marked in °F only, it must be converted to °C
using the following formula:
5
Trim °C = Trim °F x
9
(c) Start power section (Ref. Para. G.and H.) following.
(d) Run for five minutes at a minimum of 75% Ng (90% optimum) to allow stabilization of
operating parameters.
(e) Disconnect power supply lead from temperature compensator (Ref. Fig. 504)
Figure 504 T5 Temperature Compensator Adjustment
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NOTE: Tt5 indicated should rise by an amount equal to trim. If necessary remove
protective cap from adjuster and adjust as required.
(f) Reconnect power supply lead to compensator.
(g) Repeat check as necessary until correct adjustment is achieved.
(h) Install protective cap on adjuster and lockwire.
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(b) On Post-SB5040 and PT6T-3B engines, note amount of trim indicated on trim value
plates on center fireseal and on gas generator case in intake plenum area (Ref. Fig.
503).
NOTE: Power section data plate trim is marked in °F on some power sections and in °C
and °F on others. Where trim is marked in °F only, it must be converted to °C
using the following formula:
5
Trim °C = Trim °F x
9
(c) Disconnect Tt5 thermocouple input lead from compensator.
(d) Using suitable connector, connect tester to compensator.
(e) Supply 28 VDC to compensator.
(f) Adjust tester to obtain reading of 600°C on cockpit instrument.
(g) Disconnect power supply lead from temperature compensator.
NOTE: Tt5 indicated should rise by an amount equal to trim. If necessary, remove
protective cap from adjuster and adjust as required.
(h) Reconnect power supply lead to compensator and observe that reading returns to
600°C.
(i) If necessary, repeat steps (f) and (g).
(j) Disconnect tester and reconnect input lead.
(k) Install protective cap on adjuster and lockwire.
G. Pre-start Checks
(1) Inspect air inlets thoroughly, and ensure that they are clear of loose nuts, bolts, tools and
other objects which might cause damage and subsequent failure.
(2) Inspect area in vicinity of air inlets and exhaust, and remove any loose objects which might
possibly be ingested or blown rearward by exhaust gases.
(3) Check for evidence of oil leaking into air
intakes.
(4) Check each power section fuel system for presence of
water.
(5) Check engine controls for full travel, freedom of movement and correctness of
direction.
(6) Check oil level in each power section and reduction gearbox oil tank and service as
necessary.
H. Starting
NOTE: 1. Each power section may be started with its fuel system in MANUAL or AUTOMATIC
mode. However it is recommended that the AUTOMATIC mode be used.
NOTE: 2. Refer to step (3) following for unsatisfactory start conditions.
NOTE: 3. Refer to Tables 506 and 507 for power section/reduction gearbox operating oil
pressures and temperatures.
Table 506 Power Section - Operating Oil Pressure and Temperature
NOTE: 1. At oil temperature 82°C to 93°C (180°F to 200°F) and Ng speed of 90.5 % (34500
rpm), set oil pressure between 90 to 100 psi (nominal) by adding or removing
spacers from main oil pressure regulating valve (Ref. 79-20-05).
NOTE: 2. For operating conditions with ambient temperatures more than 43 °C (110 °F), the
maximum permitted oil temperature is 120 °C (248 °F). If more than the limits, do
an inspection (Ref. 72-00-00, INSPECTION/CHECK).
40 to 60 psi 60 to 80 psi
NOTE: 1. At oil temperature 82°C to 93°C (180°F to 200°F) and Nf speed of 97% set oil
pressure between 65 to 75 psi by adding or removing spacers from reduction
gearbox oil pressure relief valve (Ref. 72-10-00).
NOTE: 2. For operating conditions with ambient temperatures more than 43 °C (110 °F), the
maximum permitted oil temperature is 120 °C (248 °F). If more than the limits, do
an inspection (Ref. 72-00-00, INSPECTION/CHECK).
(3) An unsatisfactory start will occur if one or more of the following take place:
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WARNING: ENSURE THAT THE AIRCRAFT IS PROPERLY TIED DOWN (REF. AIRCRAFT
FLIGHT MANUAL).
NOTE: 1. The maximum gas generator speed adjustment and the manual-automatic
interconnect linkage adjustment affect each other. Hence, the entire procedure in
this check must be carried out whenever either of these adjustments requires
checking.
NOTE: 2. To ensure the capability of setting the gas generator maximum speed stop under a
wide variety of ambient conditions without exceeding engine operating limits, an
intergral part power trim stop is provided. If, due to extreme cold weather, the
required Ng cannot be obtained using the integral stop, use Slave Stop (PWC32821).
The part power trim stop, when in use, enables adjustment of the maximum
obtainable Ng at lower power settings.
NOTE: 3. In very bad cold-weather conditions it may not be possible to do the maximum Ng
check before reaching the maximum torque limit when you use slave stop. In such
circumstances refer to the airframe maintenance manual to do an in-flight maximum
Ng check.
NOTE: 4. During adjustment of the gas generator maximum speed stop, ensure the following
conditions:
• The internal threads of the index lever are fully engaged.
• The stop screw touches the part power trim stop in the "in use" position or in the
"stowed" position.
• The locking nut and screw are correctly locked and lockwired.
(1) Remove pin securing part power trim stop in stowed
position.
(2) If required install slave stop (PWC32821) in place of part power trim
stop.
(3) Rotate part power trim stop in “in use” position so that it limits travel of automatic fuel
control arm.
(4) Install cotterpin to secure stop and bend ends of pin
over.
(5) Start power section and proceed as follows:
(a) Fuel Control Selector Switch - AUTOMATIC.
(b) Set twist-grip so that arm contacts stop.
(e) If necessary, adjust automatic fuel control arm maximum stop adjuster (2) to obtain Ng
values as follows:
On PT6T-3 Engines:
36700 (96.3%) with part power trim stop
or
35300 (92.6%) with slave stop.
On PT6T-3B/-3BF and PT6T-3BE/-3BG Engines:
38130 (100.1%) with part power trim stop
or
37034 (96.4%) with slave stop.
NOTE: A half-turn of adjuster corresponds to a change of 225 rpm approx. Turn
counterclockwise to increase rpm or clockwise to decrease rpm.
CAUTION: PART POWER TRIM STOP MUST NOT BE STOWED OR SLAVE STOP
REMOVED UNTIL MAXIMUM STOP ADJUSTMENT HAS BEEN
COMPLETED. FAILURE TO OBSERVE THIS PRECAUTION COULD CAUSE
AN Ng OVERSPEED.
(f) Shut down power section.
(g) On completion of adjustment, lockwire adjuster.
(h) Remove pin from stop. Rotate part power trim stop to stowed position or remove slave
stop and install part power trim stop in stowed position.
(i) Secure stop with a new pin and bend ends of pin.
(6) On Pre-SB5165 engines, hold automatic fuel control arm in contact with maximum stop and
proceed as follows:
(a) On Pre-SB5089 engines, check that pointer on manual fuel control unit (MFCU)
indicates 90 degrees.
(b) If necessary, apply finger pressure to automatic fuel control arm to ensure contact with
stop and adjust manual-automatic interconnect adjuster (4) to obtain 90 degrees on
pointer.
NOTE: During adjustment, check that torque required to turn self-locking adjustment
nut is greater than 1-1/2 lb.in. If torque is 1-1/2 lb.in. or less, remove existing
nut and replace with a new nut of the same type. If torque requirement cannot
be met with a new nut, secure the nut in its final adjusted position with sealing
compound (PWC09-002A).
(c) On Post-SB5089 engines, check that pointer on MFCU indicates 90 degrees. If not,
adjust manual-automatic interconnect linkage (4) as follows:
1 With indicator at zero degrees (minimum stop), retard automatic fuel control arm to
compress spring and to disengage spacer tangs from self-locking nut.
2 Adjust self-locking nut position as required and recheck indicator against 90 degree
position.
NOTE: Ensure that spacer tangs are correctly positioned on nut flats and between
tangs of interconnect lever. (Ref. Detail B.)
3 With MFCU pointer indicating 90 degrees, check that clearance (3) between MFCU
arm maximum stop adjuster (5) and maximum stop is 0.025 to 0.035 in (one full
turn of adjuster).
4 If necessary, adjust MFCU arm maximum stop to obtain this clearance.
5 Retard twist-grip setting until MFCU minimum stop is contacted.
6 If pointer deviates from 0 degrees by more than 1/16 (0.0625) in., MFCU must be
replaced.
(7) On Post-SB5165, PT6T-3B, PT6T-3BE, PT6T-3BF and PT6T-3BG engines, proceed as follows:
NOTE: It is recommended that rigging of the interconnect linkage be accomplished with the
airframe control tube disconnected at the MFCU lever (Ref. Airframe Maintenance
Manual).
(a) Hold the automatic fuel control arm in contact with maximum stop. Do a check for
clearance (3) between MFCU arm maximum stop adjuster (5) and maximum stop. The
clearance must be 0.015 to 0.020 in.
(b) If necessary, adjust manual-automatic interconnect linkage (4) to obtain the required
minimum clearance - no other adjustment is permitted.
NOTE: Ensure that torque required to turn adjustment nut is 1½ lb.in., minimum. If
necessary, replace nut.
(c) Retard twist-grip setting until MFCU minimum stop is contacted.
(d) Ensure that pointer is not bent. Straighten if necessary.
(e) If pointer deviates from 0 degrees by more than 1/16 (0.0625) in., MFCU must be
replaced.
WARNING: ENSURE THAT THE AIRCRAFT IS PROPERLY TIED DOWN (REF. AIRCRAFT
FLIGHT MANUAL).
(5) If necessary adjust torque control unit to bring torque within required range (Ref. Fig. 507).
Figure 507 Torque Control Unit Adjustment
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WARNING: ENSURE THAT THE AIRCRAFT IS PROPERLY TIED DOWN (REF. AIRCRAFT
FLIGHT MANUAL).
(1) Start both power
sections.
(2) Both Fuel Control Selector Switches -
AUTOMATIC.
(3) Both Power Control Levers - Maximum
setting.
Oil
NOTE: 1. Where a specific seal leakage is not specified, seal leakage must not
exceed 3 cc/hr.
NOTE: 2. Oil consumption is 0.4 lb./hr (182 cc/hr) for the complete engine or 0.2
lb./hr (91 cc/hr) for each power section or 0.1 lb./hr (45 cc/hr) for the
reduction gearbox. All oil consumption measured over a 10 hours period.