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ROAD PAVEMENT
Introduction
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PAVEMENT STRUCTURE
FLEXIBLE PAVEMENT
Wearing Course
Surface
Binder Course
Base (Tapak)
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SUBGRADE PREPARATION
The subgrade is the in-situ material
upon which the pavement structure
is placed.
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SUBGRADE PREPARATION
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SUBGRADE PREPARATION
Subgrade Performance
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Improving Subgrade Performance
(2) Stabilization with a cementitious or asphaltic binder
The addition of an appropriate binder (such as lime, portland cement or
emulsified asphalt) can increase subgrade stiffness and/or reduce
swelling tendencies.
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Poor subgrade should be avoided if
possible, but when it is necessary to
build over weak soils there are several
methods used to improved subgrade
performance:
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Good Practices in Subgrade Preparation
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SURFACE PREPARATION
Prime Coats
1. Fill the surface voids and protect the subbase from weather.
2. Stabilize the fines and preserve the subbase
material.
3. Promote bonding to the subsequent pavement layers.
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SURFACE PREPARATION
Tack Coats
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SURFACE PREPARATION
COMPACTION
Compaction is the process by which the volume of air in an Hot Mix Asphalt
(HMA) mixture is reduced by using external forces to reorient the constituent
aggregate particles into a more closely spaced arrangement.
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SURFACE PREPARATION
COMPACTION
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SURFACE PREPARATION
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SURFACE PREPARATION
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SUBGRADE PREPARATION:
Volumetric Calculations
Calculation of Soil and Water required for Embankment construction
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EXAMPLE : SUBGRADE PREPARATION: Volumetric
Calculations
Borrow material:
Bulk density = 1.65 Mg/m3
Water content = 7%
Bulking factor = 1.25
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Determine,
(a)Volume of borrow material required for 1 cubic meter
of compacted road embankment
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(a) Dry density of borrow material dry = bulk / (1 + w)
= 1.65 / (1 + 0.07) = 1.54 Mg/m3
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Assuming unit weight of water is 1 Mg/m3,
Total volume of water required = 10,200 m3
(c) Soil inside truck is in loose condition, i.e. volume is the volume
after
excavation which is subjected to swelling (bulking).
Soil before excavation = 1.10 x 200,000 = 220,000 m3
Soil after excavation = 1.25 x 220,000 = 275,000 m3
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Bituminous pavement course is the combination of aggregates and
binder.
The surface layer consists of two layers which known as the binder
course and the wearing course.
Its quality depends on the mix design of the asphalt concrete used.
Filler – to fill the voids in the mixture and improve the elasticity of
the bitumen to produce a durable mixture and to reduce bleeding
in bituminous mixture.
MARSHALL MIX DESIGN PROCEDURE
Aggregate Selection Sample Preparation
• determine physical properties Binder Selection
• 5 blends with 3 samples each
• perform blending calculations • determine appropriate binder
• mixing and compaction
to achieve aggregate gradation
a. Determine
- Bitumen content for the maximum stability
- Bitumen content for the maximum density
- Bitumen content at the median of the specification of VTM
- Bitumen content at the median of the specification of VFB
b. Calculate the mean value from these 4 values
c. Based on this mean value, determine the values from the
Marshall properties curve as listed below (Figure 2-2).
Stability (S)
Flow (F)
Stiffness (S/F)
Void in Total Mix (VTM)
Void Filled with Bitumen (VFB)
3.80 550.0
3.60 500.0
3.40
450.0
3.20
Stiffness
3.00 400.0
Flow
2.80 350.0
2.60 300.0
2.40
250.0
2.20
2.00 200.0
3.5 4.0 4.5 5.0 5.5 6.0 6.5 3.5 4.0 4.5 5.0 5.5 6.0 6.5
%AC %AC
2.295 1600.0
2.290
1500.0
2.285
1400.0
2.280
Stability
Density
2.275 1300.0
2.270
1200.0
2.265
1100.0
2.260
2.255 1000.0
3.5 4.0 4.5 5.0 5.5 6.0 6.5 3.5 4.0 4.5 5.0 5.5 6.0 6.5
%AC %AC
7.00 80.00
6.50
75.00
6.00
70.00
5.50
VTM
VFA
5.00 65.00
4.50
60.00
4.00
55.00
3.50
3.00 50.00
3.5 4.0 4.5 5.0 5.5 6.0 6.5 3.5 4.0 4.5 5.0 5.5 6.0 6.5
%AC %AC
Average = (5.02 + 4.85 + 4.55 + 4.98) / 4 = 4.85 %
1600.0 550.0
1500.0 500.0
450.0
1400.0
Stiffness
Stability
400.0
1300.0
350.0
1200.0
300.0
1100.0 250.0
1000.0 200.0
3.5 4.0 4.5 5.0 5.5 6.0 6.5 3.5 4.0 4.5 5.0 5.5 6.0 6.5
%AC %AC
3.80 7.00
3.60 6.50
3.40 6.00
3.20
5.50
3.00
Flow
VTM
5.00
2.80
4.50
2.60
2.40 4.00
2.20 3.50
2.00 3.00
3.5 4.0 4.5 5.0 5.5 6.0 6.5 3.5 4.0 4.5 5.0 5.5 6.0 6.5
%AC %AC
80.00
75.00
70.00
VFA
65.00
60.00
55.00
50.00
3.5 4.0 4.5 5.0 5.5 6.0 6.5
%AC
1st coat
CONCRETE PAVEMENT
THICKNESS DESIGN
Portland Cement Association.s (PCA)
METHOD
1. Rigid pavements are so named because the pavement structure deflects
very little under loading due to the high modulus of elasticity of their
surface course.
PCC Surface
PCC Slab
JPCP JRCP
Jointed Plain Concrete Jointed Reinforced Concrete
Pavement Pavement
CRCP
Continuously Reinforced
Concrete Pavement
Jointed Plain Concrete Pavement (JPCP)
1. no steel reinforcement
2. uses contraction joints to control
cracks
3. transverse joints are spaced in order
to prevent joint-cracks due to
temperature and moisture stresses
Jointed Plain Concrete Pavement (JPCP)
1. No contraction joints
2. transverse cracking is allowed but is held tightly together by the continuous steel
reinforcement
Concrete pavement showing
contraction joints
Tie Bars
Concrete Pavement Thickness Design
(PCA Method)
Design Criteria:
1. Fatigue Analysis
2. Erosion Analysis
Design Factors:
1. Concrete Modulus of Rupture
2. Subgrade and Subbase Support
3. Design Period
4. Traffic
Concrete Pavement Thickness Design
(PCA Method)
Design Criteria:
1. Fatigue Analysis – recognizes that rigid pavements fail due to fatigue of
concrete.
Fatigue analysis
1. based on the edge stress midway between the transverse joints, with the
most critical loading position.
2. Because the load is near the midslab far away form the joints, the present
joints has practically no effect on the edge stress.
3. Average modulus of subgrade reaction, k is used for the entire design period,
and the stress due to warping and curling are not considered.
Design Criteria:
2. Erosion Analysis – recognizes that rigid pavements fail due to pumping,
erosion of foundation, and joint faulting.
Erosion Analysis
2. The most critical pavement deflection occurs at the slab corner when an axle
load is placed at the joint near the corner,
Design Factors:
1. Concrete Modulus of Rupture
• The flexural strength of concrete is defined by the modulus of rupture,
which is determined at 28 days and used as the design strength.
• The variability of strength and the gain in strength with age should be
considered in the fatigue analysis
2. Subgrade and Subbase Support
• The subgrade and subbase support is defined by the modulus of subgrade
reaction, k.
Design Factors:
2. Subgrade and Subbase Support
• It is not economical to used untreated subbase for the sole purpose of
increasing k values.
Design Factors:
Subgrade and Subbase Support
• It is not economical to used untreated subbase for the sole purpose of
increasing k values.
Design Factors:
3. Design Period
The term “design period” should not be focus with the term “pavement
life”
a design period of 20 years has commonly been used.
4. Traffic
the average daily truck traffic (ADTT) and the axle load distribution.
Axles Load Distribution: Data on the axle load of truck traffic is
needed to compute the number of single and tandem axles of various
weights expected during the design period.
Solution:
Use:
Load Safety Factor, LSF = 1.2
Trial Slab Thickness = 240 mm
Total Fatigue Percent and Total Damage Percent
Calculate the total fatigue and damage percents.
Pavement Management System
A Pavement Management System (PMS) is a set of tools or
methods that can assist decision makers in finding cost effective
strategies for providing, evaluating, and maintaining pavements in
a serviceable condition. PMS has two basic components:
Transverse cracks
Edge cracks
Crescent-shaped cracks
(B) Surface Deformation
Rutting Corrugation
Depression Shoving
(C) Surface Defects
Bleeding Ravelling
Polishing Delamination
(E) Pothole (F) Patch
Pavement
Condition
(i) (i) (i) (i) Maintenance
(ii)
(ii) Rehabilitation
Time
Types of Maintenance
Preventive Maintenance Corrective Maintenance Emergency Maintenance
Resurfacing Recycling
• Hot Plant Mix Recycling
• Hot In-Place Recycling
• Cold In-Place Recycling
Equipment
Pothole Repair Pavement cutter (or any pavement
breaking tools), compactor
Work Crew/Personnel (portable roller or tamping foot),
At least three workers – one as flagman brush/broom or air compressor,
(traffic controller) and others to do the work, shovel, scoop, straight edge, ruler,
i.e. operate machinery, cut, patch, compact marker (chalk), traffic cones and
and clean. traffic signs.
Material
Hot mix asphalt or cold mix asphalt,
and tack coat (emulsified asphalt or
cutback asphalt).
Safety
Work carried out in accordance to
safety requirements. Refer to safety
manuals for work zone safety
control and equipment handling
safety. Site crew must be clearly
visible to drivers and traffic must be
controlled.
Pothole Repair Procedure
Install traffic safety devices (i.e.
traffic cones, traffic warning signs,
work zone speed limit signs, etc.)
Improves the surface riding condition and can extend the service
life of a pavement.
1) Highway Surface
Pools of water on the road (water-ponding) can:
slow down traffic
cause accidents due to skidding
2) Highway Structure
Surface run-offs and subsoil moisture can reduce the
strength of the construction materials:
High moisture content in the subgrade will reduce the
stability of the soil, leading to pavement failure.
Prolonged contact with water can cause stripping of
aggregates from the bituminous pavement, leading to the
formation of potholes which slows down traffic and cause
damages to vehicles.
3) Soil
Excess moisture content in the underlying soil can increase
the weight of the soil and increase stress conditions. These
are the two main reasons for failure of slopes and
embankment foundations.
Flexible Pavements are Rigid Pavements are
prone to waves and prone to failures caused
corrugations due to by mud-pumping:
poor drainage: Excess water stagnating in
the subsurface of rigid
pavements may cause mud-
pumping
Highway drainage can be categorized as
1) Surface Drainage – removes surface water
2) Subsurface Drainage – removes subsurface water
3) Cross Drainage – allows flow of water from a stream
crossing the path of a road Surface Drainage
Cross Drainage
Subsurface Drainage
SURFACE DRAINAGE
(2) Seepage
from road (3) Surface water that permeates through
shoulders cracks and joints in the road pavement
Subgrade
Drainage layer
Longitudinal Subsurface
Well systems
drains Drainage
DRAINAGE BLANKET
It also facilitates the removal of water that has permeated through cracks
in the pavement, as well as subsurface water originating from artesian
sources.
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