Professional Documents
Culture Documents
High-Pressure Type
Vane
VDC Variable Volume Vane 7.9 - 31.7gpm, 2000psi
Pumps
Pump
Discharge
PVS SERIES port
¡Design No. 30 is applied on PVS-0B to make the pump more compact and lighter, and reduce noise.
¡Production of PVS-3B has been discontinued. Use PZS-3B.
¡Pressure adjustment 3 type has been added to PVS-1B-22 and PVS-2B-45. (Design No. 20 is applied only on
PVS-2B-45*3.)
Features
Energy-saving Type with This "energy-saving type" conserves ensure silent operation. In particular, a
Drastically Reduced Loss energy, reduces power loss, and helps semi-circular barrel swash plate stabi-
to reduce hydraulic costs. lizes operation characteristics to ensure
A NACHI-proprietary semi-circular bar- silent operation.
rel swash plate that receives pressure Silent Type That Demonstrates
on its surface ensures a stable dis-
Its Power Quietly
charge volume at all times. This elimi-
nates excess discharge volume, and Proprietary low-noise mechanisms are
enables the effective use of power cor- incorporated on the shoe, swash plate,
responding to the load cycle. valve plate, and other locations to
P-1
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 2
Specifications
Pressure Allowable
Volume peak Revolution
Discharge volume at no-load r/min (gpm) adjustment range Weight
Model No. cm3/rev pressure speed min-1
MPa MPa Lb
(in3/rev)
1000min-1 1200min-1 1500min-1 1800min-1 (PSI) (PSI) Min. Max.
PVS-0B-8*0-E30 2 ~ 13.5 (286 ~ 500)
1 8.0 8.0 9.6 12.0 14.4 2 ~ 17.5 (286 ~ 1000) 25
500 2000 17.0
2 (0.49) (2.1) (2.5) (3.2) (3.8) 3 ~ 14. (429 ~ 2000) (3643)
3 3 ~ 21. (429 ~ 3000)
PVS-1B-16*0-(*)-E13 2 ~ 13.5 (286 ~ 500)
1 16.5 16.5 19.8 24.7 29.7 2 ~ 17.5 (286 ~ 1000) 25
500 2000 23.0
2 (1.01) (4.4) (5.2) (6.5) (7.8) 3 ~ 14. (429 ~ 2000) (3643)
3 3 ~ 21. (429 ~ 3000)
PVS-1B-22*0--(*)-E13 2 ~ 13.5 (286 ~ 500)
1 22.0 22.0 26.4 33.0 39.6 2 ~ 17.5 (286 ~ 1000) 25
500 2000 23.0
2 (1.34) (5.8) (7.0) (8.7) (10.5) 3 ~ 14. (429 ~ 2000) (3643)
3 3 ~ 21. (429 ~ 3000)
PVS-2B-35*0--(*)-E13 2 ~ 13.5 (286 ~ 500)
1 35.0 35.0 42.0 52.5 63.0 2 ~ 17.5 (286 ~ 1000) 25
500 2000 51.0
2 (2.14) (9.2) (11.1) (13.9) (16.6) 3 ~ 14. (429 ~ 2000) (3643)
3 3 ~ 21. (429 ~ 3000)
PVS-2B-45*0--(*)-E13 2 ~ 13.5 (286 ~ 500)
1 45.0 45.0 54.0 67.5 81.0 2 ~ 17.5 (286 ~ 1000) 25
500 2000 51.0
2 (2.76) (11.9) (14.3) (17.9) (21.5) 3 ~ 14. (429 ~ 2000) (3643)
3--(*)-E20 3 ~ 21. (429 ~ 3000)
Note) 1. The standard direction of rotation is clockwise when viewed from the shaft end. Consult your agent separately for a counterclockwise direction of rotation.
2. A keyed straight shaft is standard. For details on spline shafts, consult your agent separately.
¡Handling up is 5°C or less, warm up the hydraulic ¡How to Set Pressure and Discharge
¡Cautions during Pump Installation pump by low-pressure, low-operation Volume
and Piping speed operation until the oil temperature The default pump discharge volume is
zUse flexible couplings for connecting the reaches 5°C. set to "maximum" and default discharge
pump shaft to the drive shaft, and pre- cProvide a suction strainer with a filtering pressure is set to "minimum". Change
vent a radial or thrust load from being grade of about 100µm (150 mesh). Be the discharge volume and discharge
applied on the pump shaft. sure to provide a return line filter of pressure settings according to your par-
xFor centering of the pump shaft, limit the grade 20µm or less on the return line to ticular operating conditions.
eccentricity between the drive shaft and the tank. (When the hydraulic pump is
hydraulic pump shaft to 0.05 mm, and used at a high pressure of 14 MPa or
keep the angle error within 1°. more, we recommend providing a filter
of 10µm or less. [Pressure adjustment]
Discharge
volume
cSet the clamping length of couplings and Turning the pres-
hy-draulic pump shafts so that it is within vManage the hydraulic operating fluid so
that contamination is maintained at class sure adjusting CW
at least 2/3 or more of the coupling width. screw CW increas- CCW
NAS10 or lower.
vUse a sufficiently rigid pump mounting es the pressure.
base. bUse hydraulic operating fluid within an Pressure
operating ambient temperature of 0 to [Discharge volume Pressure
bSet the pressure on the pump suction 60°C. adjustment] adjustment range
side to -0.03 MPa or more (suction port
Discharge
ing into the hydraulic operating fluid. fluid via the lubrication port. CCW
Also, observe the values in the following
Model No. Injection amount cm3
table to limit the drain back pressure to Pressure
0.1 MPa. PVS-0B-8 220 Note)
Model PVS-0B · For details regarding the relationship between
No. PVS-2B PVS-1B-16, 22 300
Item PVS-1B flow rate adjustment length rand pump capacity
3/8" 1/2" q, see the tables provided in the installation
Pipe joint size PVS-2B-35, 45 650
or more or more dimension drawings for each of the pumps.
φ7.6 mm dia or φ12 mm · Firmly tighten the lock nuts after you have fin-
Pipe I.D more dia or more xAn unload is required when the motor is ished adjustments.
Pipe length 1m or less 1m or less started under condition λ-Δ. Consult your
agent regarding the circuit.
¡Management of Hydraulic Operating cMake sure that the pump operates in the
Fluid direction of rotation the same as that indi-
zUse good-quality hydraulic operating cated by the arrow on the pump body.
fluid, and use within a kinematic viscosi- vAir entering the pump or pipes may
ty range of 20 to 200 mm 2/sec during cause noise or vibration. At startup, set
operation. Use an R&O type and wear- the pump discharge side to a noload
resistant type of IS-OGV32 to 68 or state, and operate the pump in the inch-
equivalent. ing mode to release any air in the pump
The optimum kinematic viscosity during or pipes.
operation is 20 to 50 mm2/sec. bProvide an air bleed valve in circuits
xThe operating temperature range is 5 to where it is difficult to release air at start-
60°C. When the oil temperature at start- up.
P-2
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 3
Explanation of model No
PVS – 1 B – 16 N 2 – ( ) – 13
Design code 30: PVS-0B
12: PVS-1B, PVS-2B (Rc piping)
13: PVS-1B, PVS-2B (SAE piping)
20: PVS-2B-45N3
No code: Rc for piping and metric for others
E: SAE for piping and metric for others
Aux. symbol No code: Side port type
Z: Axial port type
Pressure compensating range [See Note]
Control Type [See Note]
Max. volume cc/rev 8, 16, 22, 35, 45
(in3/rev 0.5, 1.0, 1.3, 2.1, 2.8)
Mounting B: flang mounting
A: Foot mounting
Pump size: 0, 1, 2
PVS series variable volume piston pump
Discharge volume
Discharge volume
Discharge volume
P2:3-14MPa Q1:2-7MPa
[Example 1] [Example 2] [Example 3]
N*: Pressure P*: Pressure N*Q*: 2-pressure,
compensation type compensation type 2-flow rate control
(manual mode) (remote control mode) PVS-1B-16N2Q1
PVS-1B-16N2 PVS-1B-16P2 N2:3-14MPa
N2:3-14MPa
Discharge volume
Discharge volume
[Example 7]
C*S*: 2-cutoff control
PVS-1B-16C2S2 C2:3-14MPa
Solenoid specifications
200V 50/60Hz
SS-G01 sol"ON"
sol"OFF"
Discharge pressure
❚NQ, RS, WS, RQS and CS types are not available for the PVS-0B-8, and the NQ, RQS and CS types are not available
for the PVS-1B-16
35
22-Z and PVS-2B-45-Z.
P-3
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 4
Discharge volume
Drain port adjusting screw port Pressure compensation type
Flow rate
adjusting screw (manual system)
* When the discharge pressure
reaches the preset volume
N set by the pressure compen-
sator, the discharge volume is
M
NACHI
* automatically reduced to hold
0 the pressure at the set pres-
Suction Drain
port port sure.
Discharge pressure
Option type
Discharge
Discharge volume
Pilot port Drain port Differential pressure Pilotport port Pressure compensation type
Flow rate adjusting screw
(adjustment forbidden) (remote control mode)
adjusting screw * This mode demonstrates the
same characteristics as the
P manual mode.
The discharge pressure can be
NACHI
Discharge port
Discharge volume
N *
0 to be performed on a single
P2 Suction Drain pump unit, and save energy in
port port the hydraulic circuit.
P1 pressure adjusting screw Discharge pressure
Discharge port
Discharge volume
Pressure SOL b
Solenoid cutoff control type
adjusting screw Drain port A solenoid valve for unload is
(at solenoid ON) integrated into the pressure
RS compensation type to mini-
SOL SOL
(RA) "OFF" "ON" mize energy loss when pump
Flow rate
adjusting screw * M output is not required. Only a
0 * slight amount of heat is gen-
NACHI
Discharge port
Discharge volume
Pressure SOL b
Pressure
adjusting screw adjusting screw 2-pressure control type
(at solenoid OFF) (at solenoid ON) Two pressure compensation
WS Drain port types can be obtained by switch-
SOL SOL ing the solenoid valve ON/OFF.
(WA) Flow rate "OFF" "ON" Two types of output control are
adjusting screw
* M
0 * possible with the actuator set to
a constant speed.
NACHI
P1 P2 Suction Drain
port port
Discharge pressure
P2 pressure
Discharge volume
Differential pressure
q2 flow rate Drain port adjusting screw q1 Discharge port
adjusting screw (adjustment forbidden)
2-cutoff control type
Two types of pressure - flow
CS rate characteristics can be
q2 SOL ON
(CA) obtained by the solenoid
* M
* valve and cylinder mounted
NACHI
N
0 Suction Drain on the pump.
P1 SOL OFF P2 port port
Discharge pressure
P2 pressure adjusting screw
Note 1) Many other variable control mechanism are also available in addition to those in the above table. Please consulat your agent for details.
Note 2) We recommend ZR-T02-*-5895* as the remote control valve. For details, consult your agent. Prevent the pipe volume up to the remote control valve from falling
below 150cm3.
P-4
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 5
cm3/rev
6 0 B-
S-
PV
4
3 Flow rate adjustment range
2
5 10 15
Flow rate adjustment length mm
Set a flow rate adjustment length within
the above range. Oil will leak if the pump
is operated below the adjustment range
lower limit.
Cross-sectional Drawing Part No. Part Name Part No. Part Name Part No. Part Name
1 Body 15 Spring S 29 Parallel pin
33 34 27 17 22 25 16 20 10 38 35 28 15 12 11 24 26 21 18 2 Case 16 Control piston 30 Spring pin
3 Shaft 17 Guide pin 31 Hexagon socket head bolt
4 Cylinder barrel 18 Parallel key 32 Cross-recessed coun-
5 Valve plate 19 Retainer tersunk head screw
6 Piston 20 Needle 33 Hexagon socket
7 Shoe 21 Ball bearing set screw
8 Shoe holder 22 Needle bearing 34 Hexagon nut
9 Barrel holder 23 Oil seal 35 Hexagon plug
10 Swash plate 24 Snap ring 36 Metal plug
11 Thrust bush 25 Snap ring 37 Nameplate
12 Spring holder 26 Snap ring 38 Lubrication port plate
13 Gasket 27 O-ring 39 CAUTION plate
40
14 Spring C 28 O-ring 40 Rivet
P-5
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 6
Pump Displacement
PVS-1B-16 N*-Z13 (Axial Port Type)
22
Cross-sectional Drawing
Part No. Part Name Part No. Part Name
31 41 16 17 35 6 7 38 15 21 39 30 22 12 28 25 1 Body 22 Ball bearing
2 Case 23 Needle bearing
3 Shaft 24 Oil seal
19 24 4 Cylinder barrel 25 Snap ring
5 Valve plate 26 Snap ring
6 Piston 27 Snap ring
34 3 7 Shoe 28 O-ring
8 Shoe holder 29 O-ring
9 Barrel holder 30 O-ring
29 18 10 Swash plate 31 Pin
11 Thrust bush 32 Hexagon socket head bolt
12 Seal holder 33 Cross-recessed coun-
13 Gasket tersunk head screw
23
14 Spring C 34 Hexagon socket set screw
27 15 Spring S 35 Metal plug
16 Control piston 36 Nameplate
17 Needle 37 CAUTION plate
40 18 Key 38 Spring holder
19 Nut 39 Lubrication port plate
36 2 5 26 14 4 20 9 8 13 10 11 33 1 32 37 20 Retainer 40 Rivet
21 Plug 41 Guide pin
P-6
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 7
Performance Curves Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s
P-7
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 8
Shaft
dimension
0
24.9 _ 0.5
P-8
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 9
Performance Curves Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s
Performance Curves Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s
P-9
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 10
Response Performance
Ps
Legend
FC
(Q=0)
MPa 14MPa
M 1MPa 1MPa
M (Q=MAX)
SOL ON
0 SOL OFF SOL OFF
Time s
Pressure Compensator
Part No. Part Name Part No. Part Name
12 11 10 2 3 5 14 13 1 9 4 6 8 7
1 Body 8 Nut
2 Spool 9 O-ring
3 Holder 10 O-ring
4 Plunger 11 O-ring
5 Spring 12 Plug
6 Retainer 13 Plug
7 Pressure adjusting bolt 14 Mounting bolt
P-10
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 11
cm3/rev
E20: PVS-2*-45P3 only control V
Pressure adjustment range
0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi} Discharge pressure P MPa
P: Pressure compensation type (remote control mode)
Max. pump capacity (cm3/rev)
Nominal 8, 16, 22, 35, 45 (in3/rev 0.5, 1.0, 1.3, 2.1, 2.8)
Pump size 0, 1, 2
214(8.42)(MAX)
164.5(6.74)(MAX) 49.5(1.94)
93.5(3.68) 6(0.23)
(flow rate adjust- 18 47(1.85)
r ment length) Drain port
Pilot port (0.70) 29(1.14) 3(0.11)
6(0.23)
10(0.39) 5(0.19) 3/8"SAE
1/4"SAE Lubrication port
Lock nut
Flow rate
adjusting screw Key width width
0.187
0
4.76 –0.012 (0.187
0.186) ( )
77(3.03)
78(3.07)
012 0.186
142(5.59)
11(0.43)
42.5(1.69)
132(5.19)
–0.071 (3.249 )
–0.071 (3.249 )
25.4 5(0.19)
3.250
3.250
(1.00)
φ 82.6 –0.036
φ 82.6 –0.036
49(1.92)
R46(1.8
Discharge port
1)
1/2"SAE
–0.021(0.749)
–0.25 ( 0.824)
0.834
0.750
PVS-1B- 16P*-E13
22
236(9.29)(MAX)
77(3.03) 49.5(1.94)
Drain port
Pilot port 3/8"SAE
Flow rate adjust- 1/4"SAE Differential pressure adjusting screw 60(2.36) Lubrication port
ment length r (adjustment forbidden) 42(1.65)
(0.11)
3
82(3.22)
0
4.76 –0.012 (0.187
0.186)
73(2.87)
55(2.16)
25.4 5(0.19)
137(5.39)
–0.071 (3.249 )
(1.00)
3.250
1.862)
22 ±0.2 (1.877
φ 82.6 –0.036
4
NACHI
φ 2 4)
(0.9
(0.43)
47.5
52(2.04)
11
–0.021(0.749)
–0.25 ( 0.824)
0.834
0.750
158(6.22) 106.4(4.18)
181(7.12) Discharge port 124(4.88) Suction port
SAEJ518b-3/4 130(5.11) SAEJ518b-1
53(2.08)
3.997 )
172(6.77)
(4.000
13(0.51)
38(1.49) 3
( )
(0.10)
22 ±0.2 2.070
2.055
82.6 –0.051
8
NACHI
φ 2 0)
0
(1.1
52.4
φ 101.6
65(2.55)
B
A
Discharge port
4–M10x16 22 ±0.2 (1.039
26.2 1.023) 15(0.69) SAEJ518b-1 144(5.66) Suction port
192(7.55) 146(5.74) SAEJ518b-11/4
222(8.74) 172(6.77)
P-11
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 12
Pump size 1, 2
296(11.65)(MAX)
P-Q Characteristics
77(3.03) 49.5(1.94)
Drain port P2 pressure 23(0.90) 6(0.23) Pressure compensator 42(1.65) Lubrication port q1
(0.11)
3/8"SAE adjusting screw (MIN)
3
P1 pressure
43(1.69) Key width adjusting screw
cm3/rev (Note 2)
Pump capacity q
88(3.46)
0
4.76 –0.012 (0.187
0.186)
82(3.22)
73(2.87)
25.4 5
137(5.39)
–0.071 (3.249 )
3.250
(1.00) (0.19)
q1 flow rate
1.862)
22 ±0.2 (1.877
adjusting screw q2
φ 82.6 –0.036
4
NACHI
φ 2 4)
(0.9
47.5
11(0.43)
52(2.04)
q2 flow rate
adjusting screw
–0.021(0.749)
–0.25 ( 0.824)
0.750
0.834
158(6.22) 107.5(4.23)(MAX)
181(7.12) 106.4(4.18)
Discharge port 124(4.88) Suction port 0 P1 P2
SAEJ518b-3/4 130(5.11) SAEJ518b-1
Discharge pressure P MPa
P-Q Characteristics
PVS-2B- 35N*Q*-E13, E20
45 q1
352(13.85)(MAX)
88(3.46) 60(2.36)
cm3/rev (Note 2)
Pump capacity q
P2 pressure
Drain port adjusting screw Pressure compensator 45(1.77) Lubrication port
(0.11)
3
q1 flow rate
adjusting screw 53(2.08)
3.997 )
13(0.51)
(4.000
172(6.77)
38(1.49) 3
q2 flow rate
adjusting screw (0.11)
2.055)
22 ±0.2 (2.070
82.6 –0.051
φ 28 )
NACHI
.10
(1
0 P1 P2
52.4
φ 101.6
65(2.55)
Note 1) The setting range of maximum pump capacity q1 varies according to the setting of q2.
Note 2) Overall efficiency at a low flow rate is worse than at the maximum flow rate. Pay
attention to this when selecting the motor capacity for the drive.
P-12
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 13
Pump capacity q
Solenoid power supply 1: AC110-115V
cm3/rev
2: AC220-230V
3: DC12V
4: DC24V SOL SOL
"OFF" "ON"
Solenoid specifications A: SA-G01
S: SS-G01 Discharge pressure P MPa
RA
S : Solenoid cutoff control
Max. pump capacity (cm3/rev)
Nominal 16, 22, 35, 45 (in3/rev 1.0, 1.3, 2.1, 2.8)
Pump size 1, 2
213(8.38)(SS-G01)
(at solenoid ON) 3/8"SAE
177(6.93)(SA-G01)
Lubrication
3(0.11)
77(3.03) 49.5(1.94) port
47.4(1.86) 6(0.23)
Flow rate adjusting
screw
108(4.25)
82(3.22)
0
4.76 –0.012 (0.187
0.186)
55(2.16)
137(5.39)
11(0.43)
25.4 5(0.19)
–0.071 (3.249 )
3.250
(1.00)
1.862)
22 ±0.2 (1.877
φ 82.6 –0.036
NACHI
φ 24 4)
(0.9
52(2.04)
47.5
–0.021(0.749)
–0.25 ( 0.824)
0.834
0.750
158(6.22) 106.4(4.18)
Discharge port Suction port
181(7.12) 124(4.88)
SAEJ518b-3/4 130(5.11) SAEJ518b-1
317(12.48)(MAX) 45(1.77)
Pilot port
1/4"SAE
Drain port
Pressure adjusting 1/2"SAE
screw SOL b Differential pressure
(at solenoid ON) Differential pressure adjusting screw
(adjustment forbidden)
230.5(9.07)(SS-G01)
adjusting screw
(adjustment forbidden)
3(0.11)
194.5(7.65)(SA-G01)
Lock nut
88(3.46) 60(2.36) Lubrication port
6(0.23)
Flow rate adjust- Key width
ing screw
6.3+0.015
4.76 0.248
–0.010 (0.247 )
104(4.09)
90.5(3.56)
69.5(2.73)
53(2.08)
172(6.77)
3.997 )
(4.000
13(0.51)
38(1.49) 3
( )
(0.11)
22 ±0.2 2.070
2.055
82.6 –0.051
φ 28 0)
NACHI
(1.1
52.4
φ 101.6
65(2.55)
4–M10x16
B
A
22 ±0.2 (1.039
26.2 1.023) 15(0.69) 144(5.66)
Discharge port Suction port
192(7.55)
SAEJ518b-1 146(5.74) SAEJ518b-11/4
222(8.74)
172(6.77)
❚The coil surface temperature increases if this pump is kept continuously energized.
Do not touch the surface of the coil directly with your hands.
P-13
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 14
Pump capacity q
cm3/rev
Solenoid power supply 1: AC110-115V
2: AC220-230V SOL SOL
"OFF" "ON"
3: DC12V
4: DC24V
P1 P2
Solenoid specifications A: SA-G01
Discharge pressure P MPa
S: SS-G01
Pressure adjustment range
0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi}
WA
S : 2-pressure control
Max. pump capacity (cm3/rev)
Nominal 16, 22, 35, 45 (in3/rev 1.0, 1.3, 2.1, 2.8)
Pump size 1, 2
Drain port
Pressure adjusting 3/8"SAE
screw SOL b Differential pressure
(at solenoid OFF) Pressure adjusting screw adjusting screw
(at solenoid ON) (adjustment forbidden)
231(9.09)(SS-G01)
195(7.69)(SA-G01)
Lubrication port
(0.11)
77(3.03) 49.5(1.94)
Flow rate
3
adjusting screw 6(0.23)
127(5.00)
0
4.76 –0.012 (0.187
0.186)
55(2.16)
11(0.11)
137(5.39)
–0.071 (3.249 )
25.4 5(0.19)
3.250
1.862)
(1.00)
22 ±0.2 (1.877
φ 82.6 –0.036
NACHI
φ 24 )
.94
(0
52(2.04)
47.5
–0.021(0.749)
–0.25 ( 0.824)
0.834
0.750
adjusting screw
(adjustment forbidden)
212.5(8.36)(SA-G01)
3(0.11)
Lock nut
88(3.46) 60(2.36) Lubrication port
6(0.23)
Flow rate adjusting
screw Key width
6.3+0.015
4.76 0.248
–0.010 (0.247 )
104(4.09)
90.5(3.56)
69.5(2.73)
53(2.08)
3.997 )
172(6.77)
(4.000
13(0.51)
38(1.49) 3(0.11)
2.055)
22 ±0.2 (2.070
82.6 –0.051
φ 28 0)
NACHI
(1.1
52.4
φ 101.6
65(2.55)
4–M10x16
B
A
22 ±0.2 (1.039
26.2 1.023) 15(0.59) Discharge port 144(5.66)
Suction port
192(7.55) SAEJ518b-1 146(5.74) SAEJ518b-11/4
222(8.74) 172(6.77)
❚The coil surface temperature increases if this pump is kept continuously energized.
Do not touch the surface of the coil directly with your hands.
P-14
01P_Piston(P15-20)_E.q 07.6.7 4:14 PM Page 15
Pump capacity q
Solenoid power supply 1: AC110-115V
cm3/rev
2: AC220-230V
SOL "ON"
3: DC12V
4: DC24V
Solenoid specifications A: SA-G01 SOL "OFF"
S: SS-G01 Discharge pressure P MPa
Pressure adjustment range
0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi}
RQ A
S 2-pressure, 2-flow rate control w/
:
solenoid cutoff
Max. pump capacity (cm3/rev)
Nominal 16, 22, 35, 45 (in3/rev 1.0, 1.3, 2.1, 2.8)
Pump size 1, 2
296(11.65)(MAX) 42(1.65)
P2 pressure adjusting
screw
(at solenoid ON)
SOL b
q1 flow rate
213(8.38)(SS-G01)
adjusting screw Drain port Differential pressure
3/8"SAE adjusting screw
177(6.96)(SA-G01)
q2 flow rate (adjustment forbidden)
adjusting screw 77(3.03) 49.5(1.94)
(0.11)
23 6(0.23) Lubrication port
3
(0.90)
P1 pressure
43(1.69) Key width adjusting screw
0
(0.187
0.186)
82(3.22)
4.76 –0.012
137(5.39)
–0.071 (3.249 )
25.4 5(0.19)
3.250
(1.00)
1.862)
22 ±0.2 (1.877
11(0.43)
φ 82.6 –0.036
NACHI
φ 24 )
.94
(0
52(2.04)
47.5
–0.021(0.749)
–0.25 ( 0.824)
0.834
0.750
22 ±0.2 (0.874
0.854) 12.5(0.49) 107.5(4.23)(MAX)
4–M10x16
φ 19.05 –0.036
21.2 –0.03
158(6.22) 106.4(4.18)
181(7.12) Discharge port 124(4.88) Suction port
SAEJ518b-3/4 SAEJ518b-1
221(8.70) 130(5.11)
PVS-2B- 35RQ*A*-E13(E20)
45 S
352(13.89)(MAX) 45(1.77)
Drain port
1/2"SAE
Pressure adjusting
screw (at solenoid ON) SOL b Differential pressure
230.5()9.07(SS-G01)
adjusting screw
q1 flow rate (adjustment forbidden)
194.5(7.65)(SA-G01)
3(0.11)
adjusting screw
q2 flow rate 88(3.46) 60(2.36) Lubrication port
adjusting screw 6(0.23)
Key width P1 pressure
6.3+0.015
4.76 0.248
–0.010 (0.247 )
adjusting screw
90.5(3.56)
104(4.09)
13(0.51)
172(6.77)
3.997 )
53(2.08)
(4.000
38(1.49) 3(0.10)
2.055)
22 ±0.2 (2.070
82.6 –0.051
φ 28 )
NACHI
(1.10
52.4
φ 101.6
65(2.55)
B
A
❚The coil surface temperature increases if this pump is kept continuously energized.
Do not touch the surface of the coil directly with your hands.
P-15
01P_Piston(P15-20)_E.q 07.6.7 4:14 PM Page 16
Pump capacity q
Solenoid power supply 1: AC110-115V
cm3/rev
2: AC220-230V
3: DC12V SOL "ON"
4: DC24V SOL
"OFF"
Solenoid specifications A: SA-G01
S: SS-G01 Discharge pressure P MPa
Pressure adjustment range
0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi}
RQ A
S 2-pressure, 2-flow rate control w/
:
solenoid cutoff
Max. pump capacity (cm3/rev)
Nominal 16, 22, 35, 45 (in3/rev 1.0, 1.3, 2.1, 2.8)
Pump size 1, 2
296(11.65)(MAX) 49.5(1.94)
77(3.03) 6(0.23)
q1 flow rate adjusting screw
Drain port Differential pressure 80(3.14)
3(0.11)
q2 flow rate adjusting screw 3/8"SAE adjusting screw 42(1.65) Lubrication port
(adjustment forbidden)
P1 pressure
43(1.69) Key width adjusting screw
88(3.46)
0
4.76 –0.012 (0.187
0.186)
82(3.22)
137(5.39)
25.4 5(0.19)
–0.071 (3.249 )
3.250
(1.00)
φ 82.6 –0.036
NACHI
φ 24
)
(0.94
11(0.43)
52(2.04)
1.862)
22 ±0.2 (1.877
–0.021(0.749)
–0.25 ( 0.824)
0.834
0.750
22 ±0.2 (0.874
0.854) 102(4.05)
47.5
12.5(0.49)
φ 19.05 –0.036
21.2 –0.03
PVS-2B- 35C*A*-E13(E20)
45 S
352(13.85)(MAX) 60(2.36)
Differential pressure adjusting screw
88(3.46) 6(0.23)
q1 flow rate adjusting screw P2 pressure (adjustment forbidden)
Drain port
(0.11)
104(4.09)
53(2.08)
3.997 )
172(6.77)
(4.000
38(1.49) 3(0.10)
2.055)
22 ±0.2 (2.070
82.6 –0.051
φ 28 )
NACHI
(1.10
φ 101.6
52.4
13(0.51)
65(2.55)
B
A
Discharge port
22 ±0.2 (0.874
26.2 0.854) 15(0.59) SAEJ518b-1 102(4.01) Suction port
4–M10x16 192(7.55) 144(5.66) SAEJ518b-11/4
222(8.74) 146(5.74)
351(13.81)(SA-G01) 172(6.77)
387(15.23)(SS-G01) Design
in3/rev Pressure
Range
A B
No.
2.1 0 3
12D φ 22.2322 –0.021
00
(0.875
0.843) 24.9
00 0.980
22 –0.5 (0.960)
0 2
2.8
3 20D φ 25.385 00
22 –0.025 (0.999
0.998) 27.85
00
22 –0.25 (1.096
1.086)
❚The coil surface temperature increases if this pump is kept continuously energized.
Do not touch the surface of the coil directly with your hands.
P-16
01P_Piston(P15-20)_E.q 07.6.7 4:14 PM Page 17
Flange kit
For PVS-1B, 2B
P-17
01P_Piston(P15-20)_E.q 07.6.7 4:14 PM Page 18
To improve reliability, design Nos. 17 and 31 were adopted due to remodeling of the grease injection system
connecting section.
Uni-pump Specifications
Explanation of model No.
M: 230VAC
C: 230/460VAC
3.7kW
Discharge volume Q
12 30 5.5kW
2.2kW 60
10 3.7kW
2.2kW 1.5kW
8 20
40
6
4 10
1.5kW 20
2
0.75kW 0.75kW
0 2 4 6 8 10 12 14 16 18 20 21 0 2 4 6 8 10 12 14 16 18 20 21
{20.4}{40.8}{61.2}{81.6} {102} {122} {143} {163} {184} {204} {214} {20.4}{40.8}{61.2}{81.6} {102} {122} {143} {163} {184} {204} {214} 0 2 4 6 8 10 12 14 16 18 20 21
{20.4}{40.8}{61.2}{81.6} {102} {122} {143} {163} {184} {204} {214}
Discharge pressure P MPa {kgf/cm2} Discharge pressure P MPa {kgf/cm2}
Discharge pressure P MPa {kgf/cm2}
P-18
01P_Piston(P15-20)_E.q 07.6.7 4:14 PM Page 19
50(1.97)
H
φ KD
C
(Round drain hole)
11(0.43)
(suction port, discharge
G
110(4.33) J 127.5(5.02) port position) O O T
Suction port Discharge port
G1/2 149.5(5.89) R F F
G3/4 E E
S
N
M
View R (4 locations)
UPV-1A- 16 **-**-4-17
22
(side port type)
D 187(7.36)(MAX) L
KL KL 77(3.03) IL A
A terminal Lubrication Pressure adjusting screw
port B terminal Flow rate Drain port B terminal
adjusting screw Rc 3/8 A terminal
82(3.23)
55(2.17)
1.86 )
47.5±0.2(1.88
I
H
4-M10X16(0.63)
C
φ KD φ 24(Dia 0.95)
G
Pump model
No. nameplate
2.05 )
52.4±0.2(2.07
UPV-2A- 35**-**-4-17
45
(side port type)
D 257(10.12)(MAX) L
KL KL Flow rate 77(3.03) IL A
Lubrication adjusting screw
A terminal Pressure adjusting screw
port B terminal Drain port B terminal
A terminal
Rc 1/2
104(4.09)
69.5(2.74)
2.05 )
52.4±0.2(2.07
I
H
C
φ KD 4-M10X16(0.63)
G
4-M10X16(0.63)
φ 28(Dia 1.10)
30.2±0.2(1.20
1.18 ) View R (4 locations)
Suction port shape
P-19
01P_Piston(P15-20)_E.q 07.6.7 4:14 PM Page 20
P-20
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 21
Features
qHigh pressure and high efficiency. tons (from 9 to 11 units). rApplicable for multiple-pump
These pumps are available in high layout.
eHigh reliability and long ser-
pressure ranges (up to 28 MPa) with vice life. In addition to a single pump layout,
a high operational efficiency. PZS Series pumps are applicable for
Optimum pressure balance provided
double-pump layout for combination
wLow noise and low pulsation. by the spherical valve plate and the
with an IP pomp (constant discharge
These pumps have been developed use of copper alloy bushings on the
pump) for wider range of applications.
for low noise and low pulsation opera- piston sliding surface of the cylinder
Additionally, an adapter kit is avail-
tion using the semi-cylindrical swash barrel ensure stable operation for a
able to make a double pump with
plate and an increased number of pis- wider operational range.
other pumps (ex. PVS-1B, VDC-1B).
Specifications
Pump Revolution Speed min −1 Fixed Discharge Pump (Note 1)
Rated Maximum
Capacity Pressure Adjustment
Pressure Working Weight Pressure
Model No. in3/rev Range MPa Capacity
MPa Pressure MPa Min. Max. kg MPa
(Adjustment {psi} in3/rev
{psi} {psi} {psi}
Range)
PZS-3B-*- 70* 1-E4481A 2 to 27 {291 to 1000}
4.27 21 28 21
3-E4481A 2 to 21 {291 to 3000} 500 1800 37 0.22 to 0.50
(2.74 to 4.27) {3000} {4085} {3000}
4-E10 2 to 28 {291 to 4085}
PZS-4B-*-100* 1-E4481A 2 to 27 {291 to 1000}
6.10 21 28 21
3-E4481A 2 to 21 {291 to 3000} 500 1800 58 0.22 to 0.96
(2.44 to 6.10) {3000} {4085} {3000}
4-E10 2 to 28 {291 to 4085}
PZS-5B-*-130* 1-E10 2 to 27 {291 to 1000}
7.93 21 25 21
3 2 to 21 {291 to 3000} 500 1800 86 0.22 to 1.97
(3.11 to 7.93) {3000} {3642} {3000}
4 2 to 25 {291 to 3642}
PZS-6B-*-180* 1-E10 2 to 27 {291 to 1000}
10.98 21 25 21
3 2 to 21 {291 to 3000} 500 1800 123 0.22 to 3.90
(6.16 to 10.98) {3000} {3642} {3000}
4 2 to 25 {291 to 3642}
P-21
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 22
vManage hydraulic operating fluid so condition O−3. Contact your agent charge pressure is the settings min-
contamination is maintained at about the unload circuit. imum value. Change the discharge
class NAS10 or lower. cCheck to make sure that the rotation rate and discharge pressure set-
bUse hydraulic operating fluid when direction of the pump is the same as tings in accordance with your par-
the operating ambient temperature is the rotation direction indicated by the ticular operating conditions.
in the range of 0 to 60°C. arrow on the pump body. [Pressure Adjustment]
vAir entering the pump or pipes can Rotating the pres-
Discharge
¡Startup Precautions cause noise or vibration. At startup, sure adjusting
rate
zBefore starting up the pump, fill the set the pump discharge side to a screw clockwise Rotate left
pump body with clean hydraulic no-load state, and operate the increases pres- Rotate
right
operating fluid through the lubrica- pump in the inching mode to sure.
Pressure
tion port. remove any air that might be in the [Discharge Volume Pressure adjustment range
pump or pipes. Adjustment]
Pump capacity
Design number
cm3 / rev
E4481A for N1 or N3 PZS 3/4B
E10 for others
qH
PZS – 4 B – 100 N Q – E10
cm3 / rev
Design number qL
Pressure adjustment range
1: 2 to 7MPa
{291 to 1000psi} PL PH
3: 2 to 21MPa Discharge pressure MPa
{291 to 3000psi}
4: 2 to 28MPa
{291 to 4085psi}
* Discharge
Note: PZS-5B maximum operating pressure: 25MPa (3642psi)
port
Variable Control Mechanisms *
NQ: 2-pressure, 2-flow rate control
P-22
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 23
Pump capacity
Design number
cm3 / rev
Solenoid power supply
1: AC100V
Pressure adjustment range 2: AC200V
1: 2 to 7MPa 3: DC12V
{291 to 1000psi}
SOL"OFF"
4: DC24V
3: 2 to 21MPa SOL"ON"
{291 to 3000psi}
4: 2 to 28MPa Discharge pressure MPa
{291 to 4085psi}
Note: PZS-5B/6B maximum operating pressure: 25MPa (3642psi)
Discharge
Variable Control Mechanisms
RS: Solenoid cutoff control * port
*
Pump capacity (in3/rev)
4.27, 6.10, 7.93, 10.98, 13.42
Pump capacity
Solenoid power supply
cm3 / rev
1: AC100V
Pressure adjustment range 2: AC200V
1: 2 to 7MPa 3: DC12V
{291 to 1000psi} 4: DC24V
3: 2 to 21MPa
SOL"OFF" SOL"ON"
{291 to 3000psi}
4: 2 to 28MPa
{291 to 4085psi} PL PH
Note: PZS-5B/6B maximum operating pressure: 25MPa (3642psi) Discharge pressure MPa
Pump size 3, 4, 5, 6 M
*
0
P-23
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 24
PZS-4B-100N*-E10, E4481A
PZS-5B-130N*-E10
PZS-6B-180N*-E10
PZS-6B-220N*-E10
180
0
6B
3
100 175
Pump capacity q
Pump capacity q
-1
S-
0
10
5B
PZ
- 0
S-
4B 18
cm3/rev
cm3/rev
-
B-
PZ
80 ZS 150
6
P S-
70
70 PZ
60 3B- 125
124
S- Flow rate
51
45 PZ adjusting screw
42 101
40 100
Lock nut End plug
20 75
5 10 15 20 25 5 10 15 20 25
Flow rate adjustment length mm Flow rate adjustment length mm
Use a flow adjustment length that is within the range noted in the above Use a flow adjustment length that is within the range noted in the above
chart. Using a length that is outside the lower limit adjustment range can chart. Using a length that is outside the lower limit adjustment range can
lead to oil leaks. lead to oil leaks.
P-24
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 25
PH pressure PL pressure
adjusting screw adjusting screw 127.5(5.02)
qL flow rate Lubrication port
adjusting screw 34 Drain port (3/4SAE)
qH flow rate (1.34)
Key width 18
adjusting screw (0.
177(6.97)
0
7.94 –0.05 (0.31
0.31) 71
)
136(5.35)
48(1.89) 5(0.20)
–0.051(4.99 )
5.00
58.7(2.31)
φ 30
φ 127 –0.036
(1.18)
128(5.04)
85(3.35)
–0.051(1.24 )
–0.25 (1.38 )
30.2
1.39
1.25
(1.19) M10x16 17(0.67) PC
D1
φ 31.75 –0.036
35.33 –0.03
223(8.78) 8(0.31) 128(5.04) 8
φ
Discharge 164(6.46) Suction 1(7.1
279(10.98) 85(3.35) port port 3)
172(6.77)
411(16.18)(MAX) SAEJ518b-11/4 SAEJ518b-11/2
PZS-4B-100N*Q*-10
197(7.76)
21
0
(0.38 (0.
9.53 –0.015 0.37) 83
153(6.02)
)
55(2.17) 10(0.39)
–0.051(5.99 )
6.00
77.8(3.06)
φ3
φ 152.4 –0.036
3
(1.30)
161.6(6.36)
100(3.95)
81(3.19)
–0.030 (1.49 )
–0.15 (1.65 )
22
φ
1.66
1.50
42.9 8.5
M12x20 (9.
φ 38.1 –0.036
42.2–0.03
(1.69) 161.6(6.36) 00
257(10.12) 8(0.04) 200(7.87) )
320(12.60) 90(3.54) Discharge port Suction port
452(17.80)(MAX) SAEJ518b-2 SAEJ518b-2
PZS-5B-130N*Q*-10
11.113 –0.015
155(6.10)
φ 2 .87)
(0
2
–0.040(6.50 )
67(2.64) 6(0.24)
6.50
224.6(8.84)
265(10.43)
88.9(3.50)
φ3
φ 165.1 –0.036
8
(1.50)
–0.05 (1.75 )
–0.25 1.94 )
1.75
1.95
50.8 M12x20
49.428–0.03 (
P-Q characteristics
Pump capacity q
PZS-5B-130N*Q*-10 17 to 130 8 to 70 26 PL PH
Discharge pressure MPa
Note1: The setting range for pump maximum capacity qH depends on the qL setting.
Note2: Overall efficiency at a low flow rate is worse than at the maximum flow rate. Keep this in
mind when deciding on the drive motor capacity.
P-25
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 26
PZS Pump 2-Pressure 2-Flow Rate Control Flow Rate Adjustment Graph
• Be sure to adjust the low flow rate first, and then adjust the maximum flow rate.
• Remember that the maximum flow rate adjustment range (lower limit) changes in accordance with the low flow rate
adjustment. The maximum flow rate adjustment lower limit is equivalent to the low flow rate adjustment length (L1) plus
11mm.
• Pump efficiency at a low flow rate is worse than at the maximum flow rate. Keep this in mind when deciding on the drive
motor capacity.
qH (maximum capacity)
adjusting screw
qL (small capacity)
adjusting screw
P-26
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 27
34 PCDφ 181(7.13)
Flow rate (1.34)
242(9.53)
adjusting screw Key width 18
0
(0.31 (0.
7.94 –0.05 0.31) 71
145(5.71)
)
136(5.35)
102.5(4.04)
48(1.89) 5(0.20)
–0.051(5.00 )
5.00
58.7(2.31)
φ 127 –0.036
128(5.04)
85(3.35)
φ 30(1.18)
–0.051(1.25 )
–0.25 (1.38 )
1.39
1.25
M10x16 17(0.67) Discharge port Suction port
φ 31.75 –0.036
35.33 –0.03
30.2(1.19) 128(5.04)
223(8.78) 8(0.32) SAEJ518b-11/4 SAEJ518b-11/2
164(6.46)
261(10.28) 85(3.35) 172(6.77)
296(11.65)(MAX)
306(12.05)(MAX)
PZS-4B-100W*S*-10
129(5.08) PL pressure adjusting screw
Lubrication PH pressure adjusting screw
port
Drain port (3/4SAE)
262(10.31)
adjusting screw
21
Key width (0.
83
153(6.02)
0 )
9.53 –0.015 (0.38
0.37)
55(2.17) 10(0.39)
–0.05 ( 6.00 )
6.00
77.8(3.06)
φ 152.4 –0.06
161.6(6.36)
100(3.94)
81(3.19)
φ 33(1.30)
–0.15 (1.66 )
–0.030 (1.50 )
1.66
φ 38.1 –0.036 1.50
PZS-5B-130W*S*-10
PL pressure
adjusting screw 141(5.55)
Lubrication
port Drain port (3/4SAE) 70(2.76) PH pressure
adjusting screw
Flow rate 35(1.38)
adjusting screw φ 22(0.87)
272(10.71)
Key width
0
11.113 –0.051 (0.44
0.44)
155(6.10)
133(5.24)
–0.040 (6.50 )
67(2.64) 6(0.24)
6.50
88.9(3.50)
φ 165.1 –0.06
224.6(8.84)
265(10.43)
–0.051(1.75 )
–0.25 (1.94 )
1.75
1.95
M12x20
φ 44.45 –0.036
49.428–0.03
PZS-6B-180W*S*-10
PZS-6B-220W*S*-10
Drain port (3/4SAE) 147(5.79)
Lubrication PL pressure 76(2.99) PH pressure
port adjusting screw adjusting screw
99(3.90)
Flow rate
adjusting screw
296(11.65)
φ 22(0.87)
245(9.65)
Key width
194(7.64)
0
(0.55
0.55)
156.5(6.16)
14 –0.018
60(2.36) 5(0.20)
–0.040 (6.50 )
6.50
88.9(3.50)
φ 165.1 –0.06
224.6(8.84)
265(10.43)
74(2.91)
φ 52(2.05)
53.5(2.11)
+0.008(1.97 )
φ 50 +0.021 1.97
❚Using the installed solenoid valve so it is continuously conducting current can cause the coil surface to become hot.
Do not touch the surface of the coil directly with your hands.
P-27
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 28
3)
port Drain port (3/4SAE)
(7.1
181
Dφ
34
PC
Flow rate (1.34)
adjusting screw Key width
202(7.95)
0 18
7.94 –0.05 (0.31
0.31) (0.
71
145(5.71)
136(5.35)
)
102.5(4.04)
48(1.89) 5(0.20)
–0.051 (5.00 )
5.00
58.7(2.31) φ3
0
φ 127 –0.06
(1.18)
128(5.04)
85(3.35)
–0.051(1.25 )
–0.25 (1.38 )
1.39
1.25
M10x16 17(0.67) Discharge port Suction port
φ 31.75 –0.036
35.33 –0.03
30.2(1.19) SAEJ518b-11/4 128(5.04)
223(8.78) 8(0.32)
164(6.46) SAEJ518b-11/2
261(10.28) 85(3.35) 172(6.77)
296(11.65)(MAX)
306(12.05)(MAX)
222(8.74)
195(7.68)
Key width
21
153(6.02)
(0.
0
9.53 –0.015 (0.38
0.37)
83
)
55(2.17) 10(0.39)
–0.05 ( 6.00 )
6.00
φ3
77.8(3.06)
3 φ 152.4 –0.06
(1.30)
161.6(6.36)
100(3.94)
81(3.19)
–0.15 (1.66 )
–0.030 (1.50 )
1.66
1.50
PZS-5B-130R*S*-10 141(5.55)
Drain port (3/4SAE) 70(2.76) Pressure adjusting screw
Lubrication
Flow rate port 35(1.38)
adjusting screw φ 22(0.87)
Key width
232(9.13)
0
11.113 –0.051 (0.44
0.44)
155(6.10)
133(5.24)
67(2.64) 6(0.24)
–0.040 (6.50 )
6.50
88.9(3.50)
φ 165.1 –0.06
224.6(8.84)
265(10.43)
φ 38(1.50)
–0.051(1.75 )
–0.25 (1.94 )
1.95
1.75
M12x20
φ 44.45 –0.036
49.428–0.03
PZS-6B-180R*S*-10
PZS-6B-220R*S*-10 Pressure adjusting screw
147(5.79)
Lubrication Drain port (1"SAE)
port 76(2.99)
99(3.90)
Flow rate
adjusting screw
φ 22(0.87)
256(10.08)
245(9.65)
Key width
194(7.64)
0
14 –0.018 (0.55
0.55)
156.5(6.16)
60(2.36) 5(0.20)
–0.040 (6.50 )
6.50
88.9(3.50)
φ 165.1 –0.06
224.6(8.84)
265(10.43)
74(2.91)
φ 52(2.05)
+0.008(1.97 )
53.5(2.11)
φ 50 +0.021 1.97
❚Using the installed solenoid valve so it is continuously conducting current can cause the coil surface to become hot.
Do not touch the surface of the coil directly with your hands.
P-28
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 29
Performance Curves Typical Characteristics at a Hydraulic Operating Fluid Kinematic Viscosity of 46 mm2/s
PZS-3B-70N*-10
Pressure - Flow Rate Axial input
General Performance Characteristics Q=126
Discharge rate
130 60 r/min
1800min–1
Discharge rate
120 140
Q
Q r/min
1500min–1 110 1800min–1 Q Q=100
50
Q r/min
100 120 r/min
Axial input kW
100 100 40 r/min
90
Efficiency
Overall efficiency
η,ηv%
80 η
30 Q=60
70 r/min
60 60 60
50 50 20
Input Lin kW
–1
–1 40 10 in 40
Input Lin kW
in
DR r/min
m
Drain rate
800
–1 –1
18 00m 0m
in 30 1 0m
in
Lin 150 20 5
Lin 150 20
10
DR
10
0 0 0
0 7 14 21 28 0 7 14 21 28 0 7 14 21 28
{70.4} {143} {214} {286} {70.4} {143} {214} {286} {70.4} {143} {214} {286}
Discharge pressure P MPa{kgf/cm } 2 Discharge pressure P MPa{kgf/cm } 2
Discharge pressure P MPa{kgf/cm2}
6 80
4 70 1800min–1
kW
–1
0 min 1500min–1
180
–1
2 0 min 60
150
0
0 7 14 21 28 0 7 14 21 28
{70.4} {143} {214} {286} {70.4} {143} {214} {286}
Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2}
Discharge rate
1800min–1 1800min–1
180 180
Q Q
160 1500min–1
Q r/min
Q r/min
100
140 140
1500min–1
Q=180
Volume efficiency r/min
100 ηv 100 80
Axial input kW
90
Efficiency
80 80 80 r/min
–1 60
70 n
0 mi
60 60 80 60 Q=100
Input Lin kW
1
Input Lin kW
–1
–1
in r/min
50 n
mi n
–1
00
m 40
00 mi 40 15 40
18 50
0 10
Q=60
1 Lin
DR r/min
Drain rate
r/min
Lin 20
20 5 20
DR
0 0 0
0 7 14 21 28 0 7 14 21 28 0 7 14 21 28
{70.4} {143} {214} {286} {70.4} {143} {214} {286} {70.4} {143} {214} {286}
Discharge pressure P MPa{kgf/cm } 2 Discharge pressure P MPa{kgf/cm } 2
Discharge pressure P MPa{kgf/cm2}
80
6
1800min–1
–1
kW
4 in 70
00m
–1
18 min
00 1500min–1
15
2
60
0
0 7 14 21 28 0 7 14 21 28
{70.4} {143} {214} {286} {70.4} {143} {214} {286}
Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2 }
P-29
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 30
Discharge rate
120
Discharge rate
1800min–1 220 240
Q Q=234
200 1800min–1
Q r/min
r/min
Q r/min
180 200 100
1500min –1
1500min –1
Q=200
Volume efficiency
100 ηv 160 r/min
80
Axial input kW
90
Efficiency
η,ηv%
Input Lin kW
50 100
Input Lin kW
40
–1 80 10 80
min
DR r/min
–1 –1
0
Drain rate
in 60 in
180
–1
0m in 0m
Lin 150 0m 150 40
20
40 5 180
20
0 0 0
0 7 14 21 25 0 7 14 21 25 0 7 14 21 25
{70.4} {143} {214} {255} {71} {143} {214} {255} {70.4} {143} {214} {255}
Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2}
12 Noise Characteristics
Axial input at full cutoff
10
Noise Level dB(A)
8 min
–1
1800
kW
–1 80
n
6 mi
00 70
18
–1
min
1500
–1
4 in
00m 60
15
2
0
0 7 14 21 25 0 7 14 21 25
{71} {143} {214} {255} {70.4} {143} {214} {255}
Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2}
Discharge rate
Q=324
1800min –1
300 330 Q 140 r/min
Q 1500min–1
270 1800min–1
Q r/min
Q r/min
Q=200
90
Efficiency
80 η 160 80
Q=150
70 140
r/min
60 120 120 60
Input Lin kW
Input Lin kW
–1 –1
50 n 100
mi mi
n –1
00 00 n
18 80 10 18 mi 80 40
–1
00
DR r/min
n
mi 15
Drain rate
0 60 Lin
0
Lin 15 40 5 DR 40 20
20
0 0 0
0 7 14 21 25 0 7 14 21 25 0 7 14 21 25
{70.4} {143} {214} {255} {71} {143} {214} {255} {70.4} {143} {214} {255}
Discharge pressure P MPa{kgf/cm } 2 Discharge pressure P MPa{kgf/cm } 2 Discharge pressure P MPa{kgf/cm2}
12
Noise Level dB(A)
10 n
–1 80
mi in–1
00 –1 1800m
min
kW
8 18 0
150 in–1
6 70 1500m
4
2 60
0
0 7 14 21 25 0 7 14 21 25
{70.4} {143} {214} {255} {70.4} {143} {214}{255}
Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2}
P-30
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 31
Discharge rate
Discharge rate
1500min –1 1500min–1 Q=330
300 330 r/min
Discharge rate Q
1200min–1 270 Discharge rate Q 140
Q r/min
Q r/min
1200min–1
240 270
120 Q=250
Volume efficiency r/min
100 ηv 210
Axial input kW
90 100
Efficiency
80 η 160 r/min
80
70 140
–1 Q=150
n
60 120 mi 120 r/min
00 60
Input Lin kW
–1 15 –1
Input Lin kW
50 in 100 in
m 0 0m
00 –1 80 10 12 80
15 mi
n 40
DR r/min
Drain rate
00 60
Input Lin 12 Input Lin
40 5 40 20
Drain rate DR
20
0 0 0 10
0 7 14 21 25 0 7 14 21 25 0 7 14 21 25
{70.4} {143} {214} {255} {71.4} {143} {214} {255} {70.4} {143} {214} {255}
Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2}
16
Noise Characteristics
14
Noise Level dB(A)
12 80
–1
n –1
10 mi 0m
in
00 –1
in
15 m 150
8 00 –1
12 0 in
m
70 120
6
4
2 60
0 7 14 21 25 0 7 14 21 25
{70.4} {143} {214} {255} {70.4} {143} {214} {255}
Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2}
Cross-sectional Drawing Part No. Part Name Part No. Part Name
1 Body 28 Needle bearing
PZS-3B-70N*-E4481, E10 2 Case 29 Oil seal
3 Shaft 30 Snap ring
PZS-4B-100N*-E4481, E10 4 Cylinder barrel 31 Snap ring
PZS-6B-**N*-E10 5 Valve plate 32 Snap ring
6 Piston 33 O-ring
7 Shoe 34 O-ring
8 Shoe holder 35 O-ring
9 Barrel holder 36 O-ring
10 Swash plate 37 O-ring
11 Thrust bush 38 O-ring
12 Seal holder 39 O-ring
13 Thrust plate 40 O-ring
14 Spring C 41 Backup ring
15 Spring S 42 Orifice
16 Control piston 43 Flat philips head screw
17 End plug 44 Plug
18 Guide screw 45 Pin
19 Spring holder 46 Bolt
20 Retainer 47 Plug
21 Needle 48 O-ring
22 Key 49 Plate
23 Plug 50 Washer
24 Pin 51 Bolt
25 Orifice 52 Eye bolt
26 Nut
List of Sealing Parts 27 Ball bearing
P-31
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 32
PZS-5B-130N*-E10
Part No. Part Name Part No. Part Name
1 Body 28 Ball bearing
2 Case 29 Needle bearing
3 Shaft 30 Oil seal
4 Cylinder barrel 31 Snap ring
5 Valve plate 32 Snap ring
6 Piston 33 Snap ring
7 Shoe 34 O-ring
8 Shoe holder 35 O-ring
9 Barrel holder 36 O-ring
10 Swash plate 37 O-ring
11 Thrust plate 38 O-ring
12 Seal holder 39 O-ring
13 Gasket 40 O-ring
14 Spring C 41 Backup ring
15 Spring S 42 Bolt
16 Control piston 43 Flat philips head screw
17 End plug 44 Plug
18 Guide screw 45 Plug
19 Thrust bush 46 Plug
20 Spring holder 47 Orifice
21 Retainer 48 O-ring
22 Needle 49 Plate
23 Key 50 Washer
24 Plug 51 Bolt
25 Pin 52 Plug
26 Connector 53 Eye bolt
27 Nut
PZS-5B
Part No. Name Q'ty Size Remarks
13 Gasket 1 * 3 Bond
30 Oil seal 1 TCN-608212 N. O. K
34 O-ring 1 1B-G125 JIS B 2401
35 O-ring 2 1B-P21 JIS B 2401
36 O-ring 1 1B-P16 JIS B 2401
37 O-ring 1 1B-P42 JIS B 2401
38 O-ring 1 1B-P14 JIS B 2401
39 O-ring 5 1B-P8 JIS B 2401
40 O-ring 2 1B-P7 JIS B 2401
41 Backup ring 1 T2-P16 JIS B 2407
Pressure Compensator
Part No. Part Name Part No. Part Name
1 Valve body 12 Collar
2 Spool 13 Plug
3 Spring guide 14 Plug
4 Sprint bearing 15 Nut
5 Spring 16 Socket head screw
6 Retainer 17 O-ring
7 Needle valve 18 O-ring
8 Valve seat 19 O-ring
9 Spring 20 O-ring
10 Adjustment screw kit 21 O-ring
10-1 Adjustment screw 22 Plug
10-2 Nut
10-3 O-ring
10-4 Nut
10-5 Spring pin
11 Retainer
P-32
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 33
φ d4
M
φD
M
φD
Q
Q
C
C
φ d1 φ d1
φ d2 φ d2
T T G S (I)
E
T T
E
N
N
A H A F G S
B B H
OUT Flange
Plug
Flange Part No. Bolt Washer O-ring
IH03J-100100 1 TH-10×55 4 WS-B-10 4 1B-G40 1 TPHA-1/4 1
IH03J-100160 1 TH-12×60 4 WS-B-12 4 1B-G60 1 −
IH03J-100200 1 TH-12×65 4 WS-B-12 4 1B-G75 1 −
IH03J-100200 1 TH-12×65 4 WS-B-12 4 1B-G75 1 −
Welded Type
Welded Type Applicable Pump IN Flange
Flange Kit model No. Model No. Flange Part No. Bolt Washer O-ring
PJF-10300E PZS-3B IH03J-200120 1 TH-12×55 4 WS-B-12 4 1B-G50 1
PJF-10400E PZS-4B IH03J-200160 1 TH-12×60 4 WS-B-12 4 1B-G60 1
PJF-10500E PZS-5B IH03J-200200 1 TH-12×75 4 WS-B-12 4 1B-G75 1
PJF-10600E PZS-6B IH03J-200240 1 TH-16×75 4 WS-B-16 4 1B-G85 1
OUT Flange
Plug
Flange Part No. Bolt Washer O-ring
IH03J-200100 1 TH-10×55 4 WS-B-10 4 1B-G40 1 TPHA-1/4 1
IH03J-200160 1 TH-12×60 4 WS-B-12 4 1B-G60 1 −
IH03J-200200 1 TH-12×65 4 WS-B-12 4 1B-G75 1 −
IH03J-200200 1 TH-12×65 4 WS-B-12 4 1B-G75 1 −
• O-ring 1B-** refers to JIS B2401-1B-**.
P-33
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 1
Features
qHigh efficiency operation deliver quiet operation with mini- Prompt response at both ON-OFF
mal vibration, even in the high- a n d O F F - O N e n s u r e s i n s t a n t a-
with minimal power loss pressure range. neous, stable, high-precision oper-
ation.
All the performance of the original
new VDR series mechanisms eCompact and simple
combines with precision machin- design, easy operation tSolidly built for high effi-
ing for a pump that minimizes ciency and long life
power loss, especially at full cut- Compact and quiet, VDS Series
off. variable vane pumps are economi- VDS Series pumps are built to
cal and easy to handle. A simple last, with a design that incorpo-
wQuiet operation design allows use in a wide range rates years of NACHI experience
of hydraulic systems. and know-how. Specially selected
Journal bearings with a proven m a t e r i a l s a n d s k i l l e d w o r k m a n-
record on IP pumps plus new suc- rPrecise characteristics, ship provide outstanding durability
tion and discharge port configura- along with stable, high-efficiency
tions reduce operating noise and
prompt response operation.
Specifications
Delivery
Model Pressure Drive Speed (rpm) Max. Setting
(r/min (gpm) at No-Load) Weight
Adjust Range Pressure
kgf (rbs)
Foot Mounting Flange Mounting 1800rpm 1500rpm kgf/cm2 (psi) Minimum Maximum kgf/cm2 (psi)
10 ~ 20 20
VDS-OA-1A1-E11 VDS-OB-1A1-E11
(143 ~ 286) (286) A-type 6.5
(14.3)
15 12.5 15 ~ 35 35
VDS-OA-1A2-E11 VDS-OB-1A2-E11 800 1800
(4.0) (3.3) (214 ~ 500) (500)
B-type 4.5
30 ~ 70 70 (9.9)
VDS-OA-1A3-E11 VDS-OB-1A3-E11
(429 ~ 1000) (1000)
cWhen adjusting pressure, pressure side into the no-load state and then
i s i n c r e a s e d b y c l o c k w i s e ( r i g h t- 0.36 repeatedly start and stop the motor
ward) rotation of the adjusting screw to bleed all air from inside the pump
and decreased by counterclockwise and the suction piping. After confirm-
0.24
(leftward) rotation. ing that the pump is discharging oil,
vWhen adjusting the flow rate, the 0.18 continue the no-load operation for at
flow rate is decreased by clockwise 0.12 least 10 minutes to discharge all the
(rightward) rotation of the adjusting air from the circuit.
s c r e w a n d i n c r e a s e d b y c o u n t e r- ,For the hydraulic operating fluid, use
clockwise (leftward) rotation. The an R&O type and wear-resistant type
graph on the right provides general of ISO VG32 to 68 or equivalent (vis-
guidelines for the relationship cosity index of at least 90). Use
between the rotation angle of the The values indicated above are at hydraulic operating fluid that pro-
flow rate adjusting screw and the no- maximum pump discharge volume vides kinematic viscosity during
load discharge rate. with the flow volume adjusting screw operation in the range of 20 to
bF a c t o r y D e f a u l t P - Q S e t t i n g s at the 0° position. 150mm2/s.
(Standard Model) The broken line shows the flow volume .The operating temperature range is
• Flow Rate Setting = Maximum flow adjustment range lower limit value. 15 to 60°C. When the oil temperature
rate for model as indicated in the at startup is 15°C or less, perform a
catalog warm-up operation at low pressure
• Pressure Setting = Pressure shown until the oil temperature reaches
in table below 15°C. Use the pump in an area where
Factory Default the temperature is within the range
Pressure Settings of 0 to 60°C.
MPa{psi} (Continued on following page)
1 : 2.0 {286}
2 : 3.5 {500}
3 : 7.0 {1000}
V-1
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 2
⁄0S u c t i o n p r e s s u r e i s - 0 . 0 3 t o fluid so contamination is main- ⁄6E quip an air bleed valve in cir-
+0.03MPa (-4.3 to +4.3psi), and tained at class NAS10 or lower. cuits where it is difficult to bleed
the suction port flow rate should Take care to avoid contamina- air before startup.
to be no greater than 2m/sec. tion with water or other foreign ⁄7T o ensure proper lubrication of
⁄1A v o i d p u l l e y , g e a r , a n d o t h e r m a t t e r , a n d w a t c h f o r d i s c o l- the pump's rubbing surfaces,
drive systems that impart a radi- oration. Whitish fluid indicates supply oil to the interior of the
al or thrust load on the end of that air has contaminated the pump before starting operation.
the pump shaft. f l u i d , a n d b r o w n i s h f l u i d i n d i- ⁄8W hen centering the pump shaft,
Mount the pump so its pump cates the fluid is dirty. eccentricity with the motor shaft
shaft is oriented horizontally. ⁄4C ontact your agent about using should be no greater than
⁄2P rovide a suction strainer with a water- and glycol-based 0.05mm.
filtering grade of about 100 μm hydraulic operating fluids. The angle error should be no
(150 mesh). For the return line to ⁄5A t startup, repeat the inching greater than 1°.
the tank, use a 25 μm line filter. operation (start-stop) to bleed air
⁄3M a n a g e h y d r a u l i c o p e r a t i n g from the pump and pipes.
Design number
–1
Ring size 1: 4.0gpm (1800 min no load)
Mounting method
A: Foot type mounting B: Flange type mounting
Pump size: 0
61(2.40)
99.5(3.92) 100(3.94)
Pressure adjusting screw 59.5(2.34) 26
(1.02)
1/4" SAE DR
25 17.5
DR (0.98) (0.69)
3/8" SAE OUT 1/2" SAE IN
MAX 199.8(7.87)
OUT 0
(4.17)
69.8 (2.744) 33(1.30)
25(0.98)
84(3.31)
135(5.31)
(2.752)
0.624)
(0.625
17.73 –0.25
4 to φ 11
0
φ 15.875–0.025
±0.1
(0.43)
0
13(0.51)
V-2
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 3
VDS-0B-1A-*-E11
Flange Mounting
61
100
Pressure adjusting screw 26 (IN-OUT port dimension)
1/4" SAE
20 DR
DR
MAX 130
3/8" SAE 3.97 +0.03
0
1/2" SAE
OUT IN
2- 11
OUT
65
25
33
φ 82.55 –0.05
φ15.875 –0.025
0
0
MAX 58
10
17.73–0.25
0
5.5
Width 4 42
across flats
82 32 106
118.5 125
Flow rate adjusting screw
15 1800m
in –1
Q
1500m
in –1
/min
1A1
–1 1.5
min
00
18
–1
5 in 1.0
0m
150
0.5
0
0 1 2 3 4 5 6 7
{10.2} {20.4} {30.6} {40.8} {51.0} {61.2} {71.4}
Discharge pressure P MPa{kgf/cm2}
0.8
Noise level dB(A)
70
Power loss kW
0.6
–1
1800min
0.4 60
–1
min
1800
–1
in
0.2 1500m
–1
1500min
50
0 1 2 3 4 5 6 7
0 {10.2} {20.4} {30.6} {40.8} {51.0} {61.2} {71.4}
0 1 2 3 4 5 6 7 2
{10.2} {20.4} {30.6} {40.8} {51.0} {61.2} {71.4} Discharge pressure P MPa{kgf/cm }
2
Discharge pressure P MPa{kgf/cm }
V-3
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 4
Cross-sectional Drawing
VDS-0B-1A*-E11
List of Sealing Parts Part No. Part Name Part No. Part Name
Seal Kit: VBAS-200B00 1 Body 16 Key
Applicable Pump Model: VDS-0A/B-1A*-E11 2 Cover (A) 17 Nut
3 Cover (B) 18 O-ring
Part No. Part Name Part Number Q'ty
4 Shaft 19 O-ring
18 O-ring AS568-032 1 5 Cam ring 20 O-ring
19 O-ring AS568-023 1 6 Vane 21 O-ring
20 O-ring S71 (NOK) 1 7 Plate (S) 22 O-ring
8 Plate (H) 23 Screw
21 O-ring 1A-P20 1
9 Thrust screw 24 Bearing
22 O-ring 1A-P10 2 10 Screw 25 Screw
27 Oil seal TCN-17358 1 11 Piston 26 Screw
Note) 12 Holder 27 Oil seal
1.Oil seals are manufactured by Nippon Oil Seal 13 Spring 28 Snap ring
Industry Co. Ltd. (NOK). 14 Nut 29 Pin
2.O-ring 1A/B-** refers to JIS B2401-1A.
15 Cap 30 Nameplate
V-4
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 5
Features
qStable, highly efficient OFF-ON ensures instantaneous, sta- A combination of NACHI-original
operation up to 14MPa ble, high-precision operation. mechanical innovations and precision
machining create a pump that mini-
A biased piston that minimizes ring eSilent operation, even in mizes power loss, especially at full
vibration and leak-free pressure bal- the high pressure range cutoff.
ance construction enables highly effi-
cient high-pressure operation, and Quiet journal bearings, a bias piston
tSolid construction stands up to
very stable performance up to 14MPa. that allows a 3-point support system,
harsh operating conditions
and new suction and discharge port
wHigh-precision instanta- shapes all contribute to minimize The tough and rugged construction of
neous response operation noise. Silent, vibration-free this pump is made possible by a long
operation is ensured, even in the high history of quality pump designs. This,
Response has been improved by a pressure range. in combination with specially selected
special bias piston mechanism. materials and skilled workmanship,
Prompt response at both ON-OFF and rReduced power loss provides outstanding durability.
Specifications
Single Pump
Delivery at no load Pressure Drive speed
Model type Max. setting
r/min (gpm) adjusting rpm Weight
pressure
range kg (lbs)
Foot Mounting Flange Mounting 1800 r.p.m. 1500 r.p.m. 1200 r.p.m. Max. Min. kgf/cm2 (psi)
kgf/cm2 (psi)
15 ~ 35 35
VDR-1A-1A2-*22 VDR-1B-1A2-*22
(214 ~ 500) (500)
30 ~ 70 70
VDR-1A-1A3-*22 VDR-1B-1A3-*22
(429 ~ 1000) (1000)
30 25 20 9
1800 800
(7.9) (6.6) (5.3) (19.9)
65 ~ 105 105
VDR-1A-1A4-*22 VDR-1B-1A4-*22
(929 ~ 1500) (1500)
90 ~ 140 140
VDR-1A-1A5-*22 VDR-1B-1A5-*22
(1286 ~ 2000) (2000)
15 ~ 35 35
VDR-1A-2A2-*22 VDR-1B-2A2-*22
(214 ~ 500) (500)
40 33 27 9
1800 800
(10.6) (8.7) (7.1) (19.9)
30 ~ 70 70
VDR-1A-2A3-*22 VDR-1B-2A3-*22
(429 ~ 1000) (1000)
V-5
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 6
V-6
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 7
⁄3P rovide a suction strainer with a fil- fluid, and brownish fluid indicates ⁄8T o ensure proper lubrication of the
tering grade of about 100 μ m (150 the fluid is dirty. pump's rubbing surfaces, supply oil
mesh). For the return line to the ⁄5C o n t a c t y o u r a g e n t a b o u t u s i n g to the interior of the pump before
tank, use a 25μm line filter. water- and glycol-based hydraulic starting operation.
⁄4M anage hydraulic operating fluid so operating fluids. ⁄9W hen centering the pump shaft,
contamination is maintained at ⁄6A t startup, repeat the inching opera- eccentricity with the motor shaft
class NAS10 or lower. Take care to tion (start-stop) to bleed air from the should be no greater than 0.05mm.
avoid contamination with water or pump and pipes. Use a pump mounting base of suffi-
other foreign matter, and watch out ⁄7E quip an air bleed valve in circuits cient rigidity. The angle error
for discoloration. Whitish fluid indi- where it is difficult to bleed air should be no greater than 1°.
cates that air has contaminated the before startup.
VDR-1B-*A*-22
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02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 9
Cross-sectional Drawing
VDR-1A-*A*-22
40 39
4 18 25 12 11 7 8 34 21 22 15 16 33 32 17 24 38 41 31 29 10 47 1 9 19 27 28 23 5
30
14
36
37
3
35
20
13
46
26
42 43 42
List of Sealing Parts Part No. Part Name Part No. Part Name
Single Pump 1 Body (A) 25 Pin
Applicable Pump Model No. VDR-1A-*-22 2 Body (B) 26 Spring pin
Part 3 Cover 27 Oil seal
Seal Kit Number VDBS-101A00
No. 4 Cover 28 Snap ring
Part Name Part Number Q'ty 5 Shaft 29 Backup ring
18 Packing VDB32-101000 1 6 Rotor 30 Backup ring
27 Oil seal ISRD-224211 1 7 Ring 31 O-ring
29 Backup ring VDB34-101000 1 8 Vane 32 O-ring
9 Plate (S) 33 O-ring
30 Backup ring VDB34-201000 1
10 Plate (H) 34 O-ring
31 O-ring S85(NOK) 1
11 Piston 35 O-ring
32 O-ring 1A-P22 1 12 Spring 36 Screw
33 O-ring 1A-P5 1 13 Screw 37 Screw
34 O-ring 1A-P14 1 14 Nut 38 Nut
35 O-ring 1A-P12 1 15 Piston 39 Plug
16 Holder 40 O-ring
40 O-ring AS568-036 1
17 Adapter 41 O-ring
41 O-ring AS568-029 1
18 Packing 42 O-ring
42 O-ring 1A-P22 2 19 Bearing (S) 43 O-ring
43 O-ring 1A-P10A 1 20 Bearing (H) 44 Screw
Note) 21 Thrust screw 45 Key
1. Oil seals are manufactured by Nippon Oil Seal Industry Co. Ltd. (NOK). 22 Nut 46 Nameplate
2. O-ring 1A-** refers to JIS B2401-1A-**. 23 Key 47 Cap
3. F o r V D R - 1 B - * - 2 2 , t h e s e a l k i t n u m b e r b e c o m e s V D B S - 1 0 1 B 0 0 ,
24 Screw 48 Pin
without the 42 and 43 O-rings.
VDR-1A
VDC-1A
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02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 10
Overview
The VDC series high pressure vari- stopper mechanism), a unique and quiet operation.
able volume vane pumps are a new exclusive three-point ring support sys- The new series of hydraulic pumps
series of pumps. In addition to Nachi's tem which makes maximum utilization are ideal for applications, such as:
three exclusive mechanisms (pres- of high pressure oil has been adopted machine tools, industrial machinery
sure control; pressure balance; ring to provide stable high pressure and and vehicles.
Features
qHigh efficiency, high pres- together with improvements to the and constant volume through our
sure operation shape of the inlet and outlet ports and the pressure ranges.
high performance journal bearings,
The unique pressure regulator and has reduced the noise level during tHigh efficiency operation
pressure balance mechanism, plus the operation. with reduced power loss
exclusive three-point ring support sys-
tem has improved performance during Efficiency has been improved with
eFast response
high pressure operation. The pump the new mechanisms and Nachi's
operates with high efficiency and sta- The ring stopper mechanism serves to high precision machining technolo-
ble performance up to a maximum of allow swift response whether in start- gy. Power loss has been reduced,
140kgf/cm2 (2000 psi). ing, stopping, or with load fluctuations, expecially during dead-heading.
for high precision operation.
wLow vibration and noise yEasy adjusting in mainte-
levels rStable discharge with sharp nance and handling
cut-off characteristics
The new mechanisms reduces vibra- Maintenance is easier due to the
tion and noise levels. Of particular A revolutionary pressure compen- positioning of the pressure adjust-
note is the unique and exclusive three- sator type pressure regulation ing mechanism and the volume
point support system which uses, a mechanism provides, stable sharp adjusting mechanism on the same
regulating piston and a bias piston to cut-off characteristics. The com- side of the pump.
eliminate vibration. The mechanism, pensator serves to provide stable
V-10
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 11
Specifications
Single Pump
Double Pump
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VDC – 2 A – 1 A 4 – 20/35
Design code
E20 = VDC-1A, VDC-2A, VDC-3A/B
E35 = VDC-1B, VDC-2B
20 = All metric version
Pressure adjusting range
2: 15 ~ 35 kgf/cm2 214 ~ 500 psi
3: 20 ~ 70 kgf/cm2 286 ~ 1000 psi
4: 50 ~ 105 kgf/cm2 714 ~ 1500 psi
5: 70 ~ 140 kgf/cm2 1000 ~ 2000 psi
Ring size: 1, 2
Mounting
A: Foot mounting
B: Flange mounting
Pump size: 1, 2, 3
Note: Remote control pressure compensating type is available. Please check with factory.
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02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 14
Double Pump
VDC – 1 2 B – 1 A 5 – 2 A 3 – 20
Design code
E35 = VDC-11B, VDC-12B
E20 = VDC-13B
20 = All metric version
Pressure adjusting range of shaft end pump
3: 20 ~ 70 kgf/cm2 286 ~ 1000 psi
5: 70 ~ 140 kgf/cm2 1000 ~ 2000 psi
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02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 15
VDC-2A-*A*-*20 mm(inch)
VDC-3A-1A*-*20 mm(inch)
VDC-1B-*A*-E35
(SAE-A MOUNT)
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02V_Vane Pumps(P01-24)_E.q 07.6.7 4:03 PM Page 16
VDC-2B-*A*-E35
(SAE-B MOUNT)
VDC-3B-A*-20 mm(inch)
(SAE-C MOUNT)
VDC-11B-*A*-*A*-E35 mm(inch)
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02V_Vane Pumps(P01-24)_E.q 07.6.7 4:03 PM Page 17
VDC-12B-*A*-*A*-E35 mm(inch)
VDC-22B-*A*-*A*-E35 mm(inch)
VDC-13B-*A*-*A*-*20 mm(inch)
V-17
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:03 PM Page 18
Performance Curves Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s
Power loss
VDC-1
VDC-1 VDC-2
VDC-2 VDC-3
VDC-3
2.0 4 5
Power loss at full cutoff kW
Power loss at full cutoff kW
4
1.5 3
–1
3 n
–1 –1 0 mi
1.0 min 2 min 180 –1
00 –1 00 –1 2 min
18 in 18 in 0
0 0m 00m 1 50
0.5 15 1 15
1
0
0 3.5 7.0 10.5 14.0 (mpa) 0 3.5 7.0 10.5 14.0 (mpa) 0 3.5 7.0 10.5 14.0 (mpa)
500 1000 1500 2000 (psi) 500 1000 1500 2000 (psi) 500 1000 1500 2000 (psi)
Noise Characteristics
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02V_Vane Pumps(P01-24)_E.q 07.6.7 4:03 PM Page 19
Cross-sectional Drawing
VDC-1A-*A*-E20/35
VDC-2A-*A*-E20/35
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02V_Vane Pumps(P01-24)_E.q 07.6.7 4:03 PM Page 20
VDC-3A-1A*-E20
40 41
30 34 35
39 38 29 21 5 27 14 12 8 28 17 32 7 11 22 27 21 29 16 18 2 13 42 24 25 10 15 1 9 13 23 33 3 19 6
37
36 26
4 3143
20
56
54 53 45 46 44 48 52 47 49 51 50
V-20
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:03 PM Page 21
VDC Series
Double Pump
10
9 8
4 7 2 5 6 1 3
V-21
UVN Series
Variable Volume Vane Uni-Pump
This compact, all-in-one type even consumes 40% less energy than
standard models. Pump capacities up to 7.6gpm with 1160psi. Low
heat generation results in a longer operation life.
Specifications
Vane pump side
Motor
Pressure Weight
Model Delivery gpm side
Adjustment lbs.
at no load AC230V
Range psi
UVN-1A-0A2-0.7E-4M-11 1HPX4p 41.9
219~562
UVN-1A-0A2-1.5E-4M-11 2HPX4p 48.5
UVN-1A-0A3-0.7E-4M-11 1HPX4p 41.9
3.8 510~872
UVN-1A-0A3-1.5E-4M-11 2HPX4p 48.5
UVN-1A-0A4-0.7E-4M-11 1HPX4p 41.9
802~1165
UVN-1A-0A4-1.5E-4M-11 2HPX4p 48.5
UVN-1A-1A2-1.5E-4M-11 2HPX4p 48.5
219~582
UVN-1A-1A2-2.2E-4M-11 3HPX4p 58.4
UVN-1A-1A3-1.5E-4M-11 2HPX4p 48.5
7.6 510~872
UVN-1A-1A3-2.2E-4M-11 3HPX4p 68.4
UVN-1A-1A4-1.5E-4M-11 2HPX4p 48.5
802~1165
UVN-1A-1A4-2.2E-4M-11 3HPX4p 68.4
Model Code
(Example)
Find the motor to be used at a pressure of 3.5MPa (507psi)
discharge rate of 3.2gpm and frequency of 60Hz.
(Solution)
As illustrated by the broken line in the graph, you are looking for
the motor located above the crossing port between the pressure
of 3.5MPa (507psi) and discharge rate of 3.2gpm.
Dimensional Drawings
Dimensions (Inch)
Model
A IL C KD E F G H J L M N TXS R* KB O P I
UVN-1A-*A*-0.7E-4M-11 0.79 3.54 3.15 6.18 2.46 1.97 0.09 4.72 2.80 9.06 6.10 4.72 0.59X0.39 0.20 4.33 2.56 5.12 3.62
UVN-1A-*A*-1.5E-4M-11 0.79 3.94 3.54 6.89 2.76 2.46 0.13 5.04 3.07 10.04 6.69 5.91 0.59X0.39 0.20 4.72 2.56 5.12 3.94
UVN-1A-*A*-2.2E-4M-11 0.79 4.33 3.94 7.68 3.15 2.76 0.13 5.43 3.46 11.22 7.87 6.50 0.67X0.47 0.24 5.28 2.56 5.31 4.33
Performance Characteristics - When being used as NSP power unit with radiator