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Pumps

Photo Type Series Description Main Specifications

Piston Variable Volume Piston


PVS 0.49 - 2.76in3/rev, 3000psi
Pumps Pump

Piston Variable Volume Piston 4.27 - 6.10in3/rev, 4085psi


PZS
Pumps Pump 7.93 - 13.42in3/rev, 3642psi

Vane Variable Volume Vane 7.9gpm, 2000psi


VDR
Pumps Pump 10.5gpm, 1000psi

High-Pressure Type
Vane
VDC Variable Volume Vane 7.9 - 31.7gpm, 2000psi
Pumps
Pump

Vane Small Variable Volume


VDS 0.5in3/rev, 4.0gpm, 1000psi
Pumps Vane Pump

Variable Volume Vane


Uni-Pumps UVN 7.6gpm, 1160psi
Pump
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 1

Discharge
PVS SERIES port

VARIABLE VOLUME PISTON PUMP *

PVS Series Variable 0.49 to 2.76in3/rev M


*
0
Volume Piston Pumps 3000psi Suction Drain
port port

¡Design No. 30 is applied on PVS-0B to make the pump more compact and lighter, and reduce noise.
¡Production of PVS-3B has been discontinued. Use PZS-3B.
¡Pressure adjustment 3 type has been added to PVS-1B-22 and PVS-2B-45. (Design No. 20 is applied only on
PVS-2B-45*3.)

Reliable fast response Sharp cut-off characteristics


mechanism obtained with simple adjusting
mechanism
Pressure rate control response is fast.
The construction is simple, which The NACHI flow adjusting mechanism,
improves reliability and eliminates operating with the action of the
problems. semi-cylindrical swash plate, allows
very sharp cut-off characteristics.
Adjusting operation is easily made
with a spanner tool.

Special shaped fluid flow


port reduces noise

The special shaped fluid flow port and


Pressure balanced shoe in the minute grooves have been developed
lateral direction optimally to reduce noise and thus makes the
utilizes the discharged fluid operating sound negligible.

Pressure balance of the shoe and


the swash plate in the lateral
direction is accomplished by
discharged fluid directed to the
cavity of the shoe
--- For a completely hydraulically
balanced
assembly. The smooth operation
achieved contributes to the The stable swash plate
features of high efficiency, low enhances various operational
noise and extended life. properties

The swash plate a semi-cylindrical


design concept is an advancement to
the conventional type. In addition to
the innovative form, the swash plate
adopts special bearings to control
sideway motion. Consequently, power
is received directly regardless of
changes in the load. Stable operations
can be achieved.

Features
Energy-saving Type with This "energy-saving type" conserves ensure silent operation. In particular, a
Drastically Reduced Loss energy, reduces power loss, and helps semi-circular barrel swash plate stabi-
to reduce hydraulic costs. lizes operation characteristics to ensure
A NACHI-proprietary semi-circular bar- silent operation.
rel swash plate that receives pressure Silent Type That Demonstrates
on its surface ensures a stable dis-
Its Power Quietly
charge volume at all times. This elimi-
nates excess discharge volume, and Proprietary low-noise mechanisms are
enables the effective use of power cor- incorporated on the shoe, swash plate,
responding to the load cycle. valve plate, and other locations to

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Specifications
Pressure Allowable
Volume peak Revolution
Discharge volume at no-load r/min (gpm) adjustment range Weight
Model No. cm3/rev pressure speed min-1
MPa MPa Lb
(in3/rev)
1000min-1 1200min-1 1500min-1 1800min-1 (PSI) (PSI) Min. Max.
PVS-0B-8*0-E30 2 ~ 13.5 (286 ~ 500)
1 8.0 8.0 9.6 12.0 14.4 2 ~ 17.5 (286 ~ 1000) 25
500 2000 17.0
2 (0.49) (2.1) (2.5) (3.2) (3.8) 3 ~ 14. (429 ~ 2000) (3643)
3 3 ~ 21. (429 ~ 3000)
PVS-1B-16*0-(*)-E13 2 ~ 13.5 (286 ~ 500)
1 16.5 16.5 19.8 24.7 29.7 2 ~ 17.5 (286 ~ 1000) 25
500 2000 23.0
2 (1.01) (4.4) (5.2) (6.5) (7.8) 3 ~ 14. (429 ~ 2000) (3643)
3 3 ~ 21. (429 ~ 3000)
PVS-1B-22*0--(*)-E13 2 ~ 13.5 (286 ~ 500)
1 22.0 22.0 26.4 33.0 39.6 2 ~ 17.5 (286 ~ 1000) 25
500 2000 23.0
2 (1.34) (5.8) (7.0) (8.7) (10.5) 3 ~ 14. (429 ~ 2000) (3643)
3 3 ~ 21. (429 ~ 3000)
PVS-2B-35*0--(*)-E13 2 ~ 13.5 (286 ~ 500)
1 35.0 35.0 42.0 52.5 63.0 2 ~ 17.5 (286 ~ 1000) 25
500 2000 51.0
2 (2.14) (9.2) (11.1) (13.9) (16.6) 3 ~ 14. (429 ~ 2000) (3643)
3 3 ~ 21. (429 ~ 3000)
PVS-2B-45*0--(*)-E13 2 ~ 13.5 (286 ~ 500)
1 45.0 45.0 54.0 67.5 81.0 2 ~ 17.5 (286 ~ 1000) 25
500 2000 51.0
2 (2.76) (11.9) (14.3) (17.9) (21.5) 3 ~ 14. (429 ~ 2000) (3643)
3--(*)-E20 3 ~ 21. (429 ~ 3000)
Note) 1. The standard direction of rotation is clockwise when viewed from the shaft end. Consult your agent separately for a counterclockwise direction of rotation.
2. A keyed straight shaft is standard. For details on spline shafts, consult your agent separately.

¡Handling up is 5°C or less, warm up the hydraulic ¡How to Set Pressure and Discharge
¡Cautions during Pump Installation pump by low-pressure, low-operation Volume
and Piping speed operation until the oil temperature The default pump discharge volume is
zUse flexible couplings for connecting the reaches 5°C. set to "maximum" and default discharge
pump shaft to the drive shaft, and pre- cProvide a suction strainer with a filtering pressure is set to "minimum". Change
vent a radial or thrust load from being grade of about 100µm (150 mesh). Be the discharge volume and discharge
applied on the pump shaft. sure to provide a return line filter of pressure settings according to your par-
xFor centering of the pump shaft, limit the grade 20µm or less on the return line to ticular operating conditions.
eccentricity between the drive shaft and the tank. (When the hydraulic pump is
hydraulic pump shaft to 0.05 mm, and used at a high pressure of 14 MPa or
keep the angle error within 1°. more, we recommend providing a filter
of 10µm or less. [Pressure adjustment]

Discharge
volume
cSet the clamping length of couplings and Turning the pres-
hy-draulic pump shafts so that it is within vManage the hydraulic operating fluid so
that contamination is maintained at class sure adjusting CW
at least 2/3 or more of the coupling width. screw CW increas- CCW
NAS10 or lower.
vUse a sufficiently rigid pump mounting es the pressure.
base. bUse hydraulic operating fluid within an Pressure
operating ambient temperature of 0 to [Discharge volume Pressure
bSet the pressure on the pump suction 60°C. adjustment] adjustment range
side to -0.03 MPa or more (suction port
Discharge

Turning the flow


volume

flow velocity within 2 m/sec). rate adjusting screw


¡Cautions at Startup
nRaise part of the drain piping to above CW decreases the
Discharge volume

zBefore you start pump operation, fill the


adjustment range

the topmost part of the pump body, and discharge volume.


insert the return section of the drain pip- pump body with clean hydraulic operating CW

ing into the hydraulic operating fluid. fluid via the lubrication port. CCW
Also, observe the values in the following
Model No. Injection amount cm3
table to limit the drain back pressure to Pressure
0.1 MPa. PVS-0B-8 220 Note)
Model PVS-0B · For details regarding the relationship between
No. PVS-2B PVS-1B-16, 22 300
Item PVS-1B flow rate adjustment length rand pump capacity
3/8" 1/2" q, see the tables provided in the installation
Pipe joint size PVS-2B-35, 45 650
or more or more dimension drawings for each of the pumps.
φ7.6 mm dia or φ12 mm · Firmly tighten the lock nuts after you have fin-
Pipe I.D more dia or more xAn unload is required when the motor is ished adjustments.
Pipe length 1m or less 1m or less started under condition λ-Δ. Consult your
agent regarding the circuit.
¡Management of Hydraulic Operating cMake sure that the pump operates in the
Fluid direction of rotation the same as that indi-
zUse good-quality hydraulic operating cated by the arrow on the pump body.
fluid, and use within a kinematic viscosi- vAir entering the pump or pipes may
ty range of 20 to 200 mm 2/sec during cause noise or vibration. At startup, set
operation. Use an R&O type and wear- the pump discharge side to a noload
resistant type of IS-OGV32 to 68 or state, and operate the pump in the inch-
equivalent. ing mode to release any air in the pump
The optimum kinematic viscosity during or pipes.
operation is 20 to 50 mm2/sec. bProvide an air bleed valve in circuits
xThe operating temperature range is 5 to where it is difficult to release air at start-
60°C. When the oil temperature at start- up.

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Explanation of model No
PVS – 1 B – 16 N 2 – ( ) – 13
Design code 30: PVS-0B
12: PVS-1B, PVS-2B (Rc piping)
13: PVS-1B, PVS-2B (SAE piping)
20: PVS-2B-45N3
No code: Rc for piping and metric for others
E: SAE for piping and metric for others
Aux. symbol No code: Side port type
Z: Axial port type
Pressure compensating range [See Note]
Control Type [See Note]
Max. volume cc/rev 8, 16, 22, 35, 45
(in3/rev 0.5, 1.0, 1.3, 2.1, 2.8)
Mounting B: flang mounting
A: Foot mounting
Pump size: 0, 1, 2
PVS series variable volume piston pump

[Note] ¡* : Pressure adjustment range


¡Variable control mechanism 0 : 2 ~ 3.5MPa {286 ~ 500psi}
Standard type 1 : 2 ~ 7MPa {286 ~ 1000psi}
N* : Pressure compensation type (manual 2 : 3 ~ 14MPa {429 ~ 2000psi}
mode) 3 : 3 ~ 21MPa {429 ~ 3000psi}
Option type ¡&
* : Applicable to solenoid specifications A, S
P* : Pressure compensation type (remote A&* : SA-G01
S&* : SS-G01
control mode)
1 : 100V 50/60Hz
N*Q* : 2-pressure, 2-flow rate control 2 : 200V 50/60Hz
3 : DC12V
R*A& : Solenoid cutoff control
S* 4 : DC24V
5 : AC115V 60Hz
W*A& : 2-pressure control
S* 6 : AC230V 60Hz

RQ*A& : 2-pressure, 2-flow rate


S*
control w/ solenoid cutoff

C*A& : 2-cutoff control


S*

Discharge volume
Discharge volume

Discharge volume

P2:3-14MPa Q1:2-7MPa
[Example 1] [Example 2] [Example 3]
N*: Pressure P*: Pressure N*Q*: 2-pressure,
compensation type compensation type 2-flow rate control
(manual mode) (remote control mode) PVS-1B-16N2Q1
PVS-1B-16N2 PVS-1B-16P2 N2:3-14MPa
N2:3-14MPa

Discharge pressure Discharge pressure Discharge pressure


Discharge volume

Discharge volume
Discharge volume

P2:3-14MPa W2:3-14MPa [Example 6]


[Example 4] [Example 5] RQ*S*: 2-pressure,
R*S*: Solenoid W*S*: 2-pressure control 2-flow rate control w/ R2:3-14MPa
cutoff control PVS-1B-16W2S1 solenoid cutoff
PVS-1B-16R2S2 Solenoid specifications PVS-1B-16RQ2S1
Solenoid specifications sol"ON" 100V 50/60Hz sol"ON" Solenoid specifications sol"ON"
200V 50/60Hz SS-G01 sol"OFF" 100V 50/60Hz
SS-G01 SS-G01
sol"OFF" sol"OFF"
Discharge pressure Discharge pressure Discharge pressure
Discharge volume

[Example 7]
C*S*: 2-cutoff control
PVS-1B-16C2S2 C2:3-14MPa
Solenoid specifications
200V 50/60Hz
SS-G01 sol"ON"

sol"OFF"
Discharge pressure

❚NQ, RS, WS, RQS and CS types are not available for the PVS-0B-8, and the NQ, RQS and CS types are not available
for the PVS-1B-16
35
22-Z and PVS-2B-45-Z.

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Variable Control Mechanisms


Standard type

Symbol External View Characteristics Hydraulic Circuit Explanation


Pressure Discharge

Discharge volume
Drain port adjusting screw port Pressure compensation type
Flow rate
adjusting screw (manual system)
* When the discharge pressure
reaches the preset volume
N set by the pressure compen-
sator, the discharge volume is
M

NACHI
* automatically reduced to hold
0 the pressure at the set pres-
Suction Drain
port port sure.
Discharge pressure

Option type
Discharge

Discharge volume
Pilot port Drain port Differential pressure Pilotport port Pressure compensation type
Flow rate adjusting screw
(adjustment forbidden) (remote control mode)
adjusting screw * This mode demonstrates the
same characteristics as the
P manual mode.
The discharge pressure can be
NACHI

M adjusted by external pilot pres-


*
0 sure. The discharge volume can
Suction Drain be adjusted manually. Note 2)
Discharge pressure port port

Discharge port
Discharge volume

q1 flow rate adjusting screw 2-pressure, 2-flow rate control


q2 flow rate P2 pressure
Drain port adjusting screw type
adjusting screw
q1 The discharge volume
changes in two stages by the
pump's built-in sequence
NQ P1 valve. This allows convention-
q2 al high/ low pressure control
* M
NACHI

N *
0 to be performed on a single
P2 Suction Drain pump unit, and save energy in
port port the hydraulic circuit.
P1 pressure adjusting screw Discharge pressure

Discharge port
Discharge volume

Pressure SOL b
Solenoid cutoff control type
adjusting screw Drain port A solenoid valve for unload is
(at solenoid ON) integrated into the pressure
RS compensation type to mini-
SOL SOL
(RA) "OFF" "ON" mize energy loss when pump
Flow rate
adjusting screw * M output is not required. Only a
0 * slight amount of heat is gen-
NACHI

Suction Drain erated.


port port
Discharge pressure

Discharge port
Discharge volume

Pressure SOL b
Pressure
adjusting screw adjusting screw 2-pressure control type
(at solenoid OFF) (at solenoid ON) Two pressure compensation
WS Drain port types can be obtained by switch-
SOL SOL ing the solenoid valve ON/OFF.
(WA) Flow rate "OFF" "ON" Two types of output control are
adjusting screw
* M
0 * possible with the actuator set to
a constant speed.
NACHI

P1 P2 Suction Drain
port port
Discharge pressure

P2 pressure
Discharge volume

adjusting screw q1 Discharge port 2-pressure, 2-flow rate control


(at solenoid ON) SOL b
type w/ solenoid cutoff
q2 flow rate The discharge volume can be
Drain port changed in two stages by the
RQS adjusting screw
q2 P1 SOL ON * sequencer valve and solenoid
(RQA) valve for unload mounted on
q1 flow rate M
N *
adjusting screw 0 Suction Drain
the pump, and unloading is
NACHI

SOL OFF P2 port port


possible when pressure oil is
not required.
P1 pressure adjusting screw Discharge pressure

q1 flow rate adjusting screw


Discharge volume

Differential pressure
q2 flow rate Drain port adjusting screw q1 Discharge port
adjusting screw (adjustment forbidden)
2-cutoff control type
Two types of pressure - flow
CS rate characteristics can be
q2 SOL ON
(CA) obtained by the solenoid
* M
* valve and cylinder mounted
NACHI

N
0 Suction Drain on the pump.
P1 SOL OFF P2 port port
Discharge pressure
P2 pressure adjusting screw
Note 1) Many other variable control mechanism are also available in addition to those in the above table. Please consulat your agent for details.
Note 2) We recommend ZR-T02-*-5895* as the remote control valve. For details, consult your agent. Prevent the pipe volume up to the remote control valve from falling
below 150cm3.

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Pressure Compensation Type Manual mode: standard type


PVS-0B-8N*-E30

Installation Dimension Drawing Relationship between flow rateadjustme


length ( ) and pump capacity (q)
10

Pump capacity q cm3/rev


8
-30
8N

cm3/rev
6 0 B-
S-
PV
4
3 Flow rate adjustment range
2
5 10 15
Flow rate adjustment length mm
Set a flow rate adjustment length within
the above range. Oil will leak if the pump
is operated below the adjustment range
lower limit.

Cross-sectional Drawing Part No. Part Name Part No. Part Name Part No. Part Name
1 Body 15 Spring S 29 Parallel pin
33 34 27 17 22 25 16 20 10 38 35 28 15 12 11 24 26 21 18 2 Case 16 Control piston 30 Spring pin
3 Shaft 17 Guide pin 31 Hexagon socket head bolt
4 Cylinder barrel 18 Parallel key 32 Cross-recessed coun-
5 Valve plate 19 Retainer tersunk head screw
6 Piston 20 Needle 33 Hexagon socket
7 Shoe 21 Ball bearing set screw
8 Shoe holder 22 Needle bearing 34 Hexagon nut
9 Barrel holder 23 Oil seal 35 Hexagon plug
10 Swash plate 24 Snap ring 36 Metal plug
11 Thrust bush 25 Snap ring 37 Nameplate
12 Spring holder 26 Snap ring 38 Lubrication port plate
13 Gasket 27 O-ring 39 CAUTION plate
40
14 Spring C 28 O-ring 40 Rivet

39 List of Sealing Parts


37 Part PVS-0B-8
Part Name Q'ty
No. Size Remarks
36 29 2 5 30 19 14 4 6 9 7 13 8 1 31 32 23 3
13 Packing 1 PS46-100000 3 Bond
23 Oil seal 1 TCV-254511 N.O.K
27 O-ring 1 1B-P9 JIS B 2401
28 O-ring 1 1B-P11 JIS B 2401
Parts marked by an asterisk "*" are not available on the market.
Consult your agent.
Performance Curves Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s
Efficiency Curves Pressure-Flow Curves Input Power Curves

Input Power at Deadhead Noise Level

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Installation Dimension Drawing


PVS-1B-16 N*-E13 (Side Port Type)
22
The relation between flow adjusting
length (r) and pump displacement
(q)

Pump Displacement
PVS-1B-16 N*-Z13 (Axial Port Type)
22

Cross-sectional Drawing
Part No. Part Name Part No. Part Name
31 41 16 17 35 6 7 38 15 21 39 30 22 12 28 25 1 Body 22 Ball bearing
2 Case 23 Needle bearing
3 Shaft 24 Oil seal
19 24 4 Cylinder barrel 25 Snap ring
5 Valve plate 26 Snap ring
6 Piston 27 Snap ring
34 3 7 Shoe 28 O-ring
8 Shoe holder 29 O-ring
9 Barrel holder 30 O-ring
29 18 10 Swash plate 31 Pin
11 Thrust bush 32 Hexagon socket head bolt
12 Seal holder 33 Cross-recessed coun-
13 Gasket tersunk head screw
23
14 Spring C 34 Hexagon socket set screw
27 15 Spring S 35 Metal plug
16 Control piston 36 Nameplate
17 Needle 37 CAUTION plate
40 18 Key 38 Spring holder
19 Nut 39 Lubrication port plate
36 2 5 26 14 4 20 9 8 13 10 11 33 1 32 37 20 Retainer 40 Rivet
21 Plug 41 Guide pin

List of Sealing Parts


Part No. Name Q'ty Size Remarks
13 Gasket 1 PS46-101000 Nihon Gasket
24 Oil seal 1 TCN-254511 N.O.K
28 O-ring 1 1B-G55 JIS B 2401
29 O-ring 1 1B-P9 JIS B 2401
30 O-ring 1 1B-P14 JIS B 2401
Parts marked by an asterisk "*" are not available on the market.
Consult your agent.

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Performance Curves Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s

PVS-1B-16 N*-(Z)-E13 Oil ISO VG 32 Oil temp. 50°C (122°F)


Efficiency Curves Pressure-Flow Curves Input Power Curves

Input Power at Deadhead Noise Level Oil Temperature Rise Curves

Typical characteristics at hydraulic oper-


Performance Curves ating fluid kinematic viscosity of 32 mm2/s

PVS-1B-22N*-(Z)-E13 Oil ISO VG 32 Oil temp. 50°C (122°F)

Efficiency Curves Pressure-Flow Curves

Input Power Curves

Input Power at Deadhead Noise Level

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Installation Dimension Drawing mm (inch)

PVS-2B- 35 N*- E13 (Side Port Type)


45 E20

Shaft
dimension
0
24.9 _ 0.5

PVS-2B- 35 N*-Z- E13 (Axial Port Type)


45 E20

Part Part Name Part Part Name Part Part Name


No. No. No.
1 Body 16 Control piston 31 Backup ring
Cross-sectional Drawing 2
3
Case
Shaft
17
18
Needle
Key
32
33
Pin
Hexagon socket
4 Cylinder barrel 19 Nut head bolt
5 Valve plate 20 Retainer 34 Cross-recessed coun-
PVS-2B- 35 N*-(Z)- E13 6 Piston 21 Plug tersunk head screw
45 E20 7 Shoe 22 Ball bearing 35 Flow rate adjust-
8 Shoe holder 23 Needle bearing ing screw
35 19 31 30 32 42 16 36 17 6 7 39 15 21 41 29 22 12 28 25 9 Barrel holder 24 Oil seal 36 Metal plug
10 Swash plate 25 Snap ring 37 Nameplate
11 Thrust bush 26 Snap ring 38 CAUTION plate
3 12 Seal holder 27 Snap ring 39 Spring holder
13 Gasket 28 O-ring 40 Guide
14 Spring C 29 O-ring 41 Lubrication port
15 Spring S 30 O-ring 42 Orifice
18
43 Rivet
40 List of Sealing Parts
PVS-2B-35/45
23 Part No. Part Name Q'ty
Size Remarks
13 Gasket 1 * Nihon Gasket
24 Oil seal 1 TCN-305011Z N.O.K
28 O-ring 1 1B-G70 JIS B 2401
29 O-ring 1 1B-P14 JIS B 2401
30 O-ring 1 1B-P11 JIS B 2401
31 Backup ring 1 T2-P11 JIS B 2407
Parts marked by an asterisk "*" are not available on the market. Consult your agent.
43
Part Part Name Part Part Name Part Part Name
No. No. No.
37 2 5 27 14 4 20 9 8 13 10 11 34 26 24 1 33 38
1 Body 17 Needle 33 Hexagon socket head bolt
2 Case 18 Key 34 Cross-recessed coun-
3 Shaft 19 Nut tersunk head screw
PVS-2B-45N3-(Z)-20 4 Cylinder barrel 20 Retainer 35 Flow rate adjusting screw
5 Valve plate 21 Plug 36 Metal plug
35 19 31 30 32 42 16 36 17 6 7 39 15 21 41 29 22 12 28 25 6 Piston 22 Roller bearing 37 Nameplate
7 Shoe 23 Needle bearing 38 CAUTION plate
8 Shoe holder 24 Oil seal 39 Spring holder
9 Barrel holder 25 Snap ring 40 Guide
3 10 Swash plate 26 Snap ring 41 Lubrication port plate
11 Thrust bush 27 Snap ring 42 Orifice
12 Seal holder 28 O-ring 43 Rivet
18 13 Gasket 29 O-ring 44 Orifice
14 Spring C 30 O-ring 45 Pin
40 15 Spring S 31 Backup ring 46 O-ring
16 Control piston 32 Pin 47 Plug
23
List of Sealing Parts
PVS-2B-45N3
Part No. Part Name Q'ty
47 Size Remarks
13 Gasket 1 * Nihon Gasket
46 24 Oil seal 1 TCN-305011Z N.O.K
28 O-ring 1 1B-G70 JIS B 2401
45
29 O-ring 1 1B-P14 JIS B 2401
30 O-ring 1 1B-P11 JIS B 2401
43
46 O-ring 2 1B-P5 JIS B 2401
37 2 5 27 14 4 20 9 8 13 10 11 34 44 26 24 1 33 38 31 Backup ring 1 T2-P11 JIS B 2407
Parts marked by an asterisk "*" are not available on the market. Consult your agent.

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Performance Curves Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s

PVS-2B-35N*-(Z)-E13 Oil ISO VG 32 Oil temp. 50°C (122°F)

Efficiency Curves Pressure-Flow Curves Input Power Curves

Input Power at Deadhead Noise Level

Performance Curves Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s

PVS-2B-45N*-(Z)-E13, E20 Oil ISO VG 32 Oil temp. 50°C (122°F)

Efficiency Curves Pressure-Flow Curves Input Power Curves

Input Power at Deadhead Noise Level

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Response Performance

Test Circuit Pressure MPa


Piping volume 400 cm3
t1
t2
Q

Ps

Legend
FC
(Q=0)
MPa 14MPa
M 1MPa 1MPa
M (Q=MAX)
SOL ON
0 SOL OFF SOL OFF

Time s

Response Time (s) Surge Pressure MPa{kgf/cm2}


Model No.
t1 t2 PS

PVS-0B-8 0.03 ~ 0.04 0.04 ~ 0.06 12 ~ 4{20.4 ~ 40.8}

PVS-1B-16 0.05 ~ 0.06 0.07 ~ 0.08 14 ~ 7{40.8 ~ 71.4}

PVS-1B-22 0.05 ~ 0.06 0.07 ~ 0.08 15 ~ 8{51 ~ 81.6}

PVS-2B-35 0.05 ~ 0.06 0.05 ~ 0.07 16 ~ 9{61.2 ~ 91.8}

PVS-2B-45 0.05 ~ 0.06 0.05 ~ 0.07 16 ~ 9{61.2 ~ 91.8}

Response performance changes according to pipe volume and size.


Use an anti-surging valve to prevent surge voltage.

Pressure Compensator
Part No. Part Name Part No. Part Name
12 11 10 2 3 5 14 13 1 9 4 6 8 7
1 Body 8 Nut
2 Spool 9 O-ring
3 Holder 10 O-ring
4 Plunger 11 O-ring
5 Spring 12 Plug
6 Retainer 13 Plug
7 Pressure adjusting bolt 14 Mounting bolt

List of Sealing Parts


Part Size
Name Q'ty
No. For 0B, 1B, 2B
9 O-ring 1 1A-P14
10 O-ring 3 1B-P6
11 O-ring 1 1B-P10
Note) O-ring 1A/B-** refers to JIS B2401-1A/B.

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Pressure Compensation Type remote control mode

Explanation of model No.: PVS – 0 B – 8 P – E30 P-Q Characteristics


Design No.

Max. pump capacity q


E30: PVS-0*
E13: PVS-1*, PVS-2* Set by remote

cm3/rev
E20: PVS-2*-45P3 only control V
Pressure adjustment range
0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi} Discharge pressure P MPa
P: Pressure compensation type (remote control mode)
Max. pump capacity (cm3/rev)
Nominal 8, 16, 22, 35, 45 (in3/rev 0.5, 1.0, 1.3, 2.1, 2.8)
Pump size 0, 1, 2

Installation Dimension Drawing


PVS-0B-8P*-E30

214(8.42)(MAX)
164.5(6.74)(MAX) 49.5(1.94)
93.5(3.68) 6(0.23)
(flow rate adjust- 18 47(1.85)
r ment length) Drain port
Pilot port (0.70) 29(1.14) 3(0.11)

6(0.23)
10(0.39) 5(0.19) 3/8"SAE
1/4"SAE Lubrication port
Lock nut
Flow rate
adjusting screw Key width width
0.187
0
4.76 –0.012 (0.187
0.186) ( )

77(3.03)
78(3.07)
012 0.186

142(5.59)

11(0.43)
42.5(1.69)

132(5.19)
–0.071 (3.249 )
–0.071 (3.249 )

25.4 5(0.19)
3.250
3.250

(1.00)
φ 82.6 –0.036
φ 82.6 –0.036

49(1.92)
R46(1.8
Discharge port

1)
1/2"SAE
–0.021(0.749)

–0.25 ( 0.824)
0.834
0.750

11(0.43) 53.2(2.09) Suction port


φ 19.05 –0.036
21.2 –0.03

127.5(5.01) Discharg Discharge port 106.4(4.18)


3/4"SAE
149.5(5.88) 110(4.33)
1/2"SAE 1/2"SAE
130(5.11)

PVS-1B- 16P*-E13
22
236(9.29)(MAX)
77(3.03) 49.5(1.94)
Drain port
Pilot port 3/8"SAE
Flow rate adjust- 1/4"SAE Differential pressure adjusting screw 60(2.36) Lubrication port
ment length r (adjustment forbidden) 42(1.65)
(0.11)
3

Flow rate adjust- 6(0.23)


ing screw

43(1.69) Key width


88(3.46)

82(3.22)

0
4.76 –0.012 (0.187
0.186)
73(2.87)
55(2.16)

25.4 5(0.19)
137(5.39)
–0.071 (3.249 )

(1.00)
3.250
1.862)
22 ±0.2 (1.877

φ 82.6 –0.036

4
NACHI

φ 2 4)
(0.9
(0.43)
47.5

52(2.04)
11
–0.021(0.749)

–0.25 ( 0.824)
0.834
0.750

4–M10x16 22 ±0.2 (0.874


0.858) 12.5(0.49)
φ 19.05 –0.036
21.2 –0.03

158(6.22) 106.4(4.18)
181(7.12) Discharge port 124(4.88) Suction port
SAEJ518b-3/4 130(5.11) SAEJ518b-1

PVS-2B- 35P*-E13, E20


45

Flow rate 317(12.48)(MAX)


adjustment Drain port Differential pressure
length r adjusting screw
1/2"SAE
(adjustment forbidden)
3(0.11)

Flow rate Pilot port pp


adjusting screw 1/4"SAE 88(3.46) 60(2.36) 45(1.77) Lubrication port
Lock nut 6(0.23)
Key width
6.3+0.015
4.76 0.248
–0.010 (0.247 )
104(4.09)
69.5(2.73)

53(2.08)
3.997 )

172(6.77)
(4.000

13(0.51)

38(1.49) 3
( )

(0.10)
22 ±0.2 2.070
2.055

82.6 –0.051

8
NACHI

φ 2 0)
0

(1.1
52.4

φ 101.6

65(2.55)
B
A

Discharge port
4–M10x16 22 ±0.2 (1.039
26.2 1.023) 15(0.69) SAEJ518b-1 144(5.66) Suction port
192(7.55) 146(5.74) SAEJ518b-11/4
222(8.74) 172(6.77)

in3/rev Pressure Design A B


Range No.
2.1 0 3
13D φ 22.2322 –0.021
00
(0.875
0.843) 24.9
00 0.980
22 –0.5 (0.960)
0 2
2.8
3 20D φ 25.385 00
22 –0.025 (0.999
0.998) 27.85
00
22 –0.25 (1.096
1.086)

P-11
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 12

2-pressure, 2-flow Rate Control Type


Explanation of model No.: PVS – 1 B – 16 N 3 Q 1 – E13
Design No. E13: PVS-1*, PVS-2*
E20: PVS-2*-45N3Q*
Pressure adjustment range N*: High-pressure adjustment range, P2
Q*: Low-pressure adjustment range, P1
0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi}
NQ: 2-pressure, 2-flow rate control
Max. pump capacity (cm3/rev)
Nominal 16, 22, 35, 45 (in3/rev 1.0, 1.3, 2.1, 2.8)

Pump size 1, 2

Installation Dimension Drawing


PVS-1B- 16N*Q*-E13
22

296(11.65)(MAX)
P-Q Characteristics
77(3.03) 49.5(1.94)
Drain port P2 pressure 23(0.90) 6(0.23) Pressure compensator 42(1.65) Lubrication port q1

(0.11)
3/8"SAE adjusting screw (MIN)

3
P1 pressure
43(1.69) Key width adjusting screw

cm3/rev (Note 2)
Pump capacity q
88(3.46)

0
4.76 –0.012 (0.187
0.186)

82(3.22)
73(2.87)

25.4 5

137(5.39)
–0.071 (3.249 )
3.250

(1.00) (0.19)
q1 flow rate
1.862)
22 ±0.2 (1.877

adjusting screw q2
φ 82.6 –0.036

4
NACHI

φ 2 4)
(0.9
47.5

11(0.43)

52(2.04)
q2 flow rate
adjusting screw
–0.021(0.749)

–0.25 ( 0.824)
0.750

0.834

4–M10x16 22 ±0.2 (0.874


0.858) 12.5(0.49)
φ 19.05 –0.036
21.2 –0.03

158(6.22) 107.5(4.23)(MAX)
181(7.12) 106.4(4.18)
Discharge port 124(4.88) Suction port 0 P1 P2
SAEJ518b-3/4 130(5.11) SAEJ518b-1
Discharge pressure P MPa

P-Q Characteristics
PVS-2B- 35N*Q*-E13, E20
45 q1

352(13.85)(MAX)
88(3.46) 60(2.36)
cm3/rev (Note 2)
Pump capacity q

P2 pressure
Drain port adjusting screw Pressure compensator 45(1.77) Lubrication port
(0.11)
3

1/2"SAE 60(2.36)(Min) 6(0.23)


P1 pressure
Key width adjusting screw q2
6.3+0.015
4.76 0.248
–0.010 (0.247 )
104(4.09)

q1 flow rate
adjusting screw 53(2.08)
3.997 )

13(0.51)
(4.000

172(6.77)

38(1.49) 3
q2 flow rate
adjusting screw (0.11)
2.055)
22 ±0.2 (2.070

82.6 –0.051

φ 28 )
NACHI

.10
(1
0 P1 P2
52.4

φ 101.6

65(2.55)

Discharge pressure P MPa


4–M10x16
B
A

22 ±0.2 (1.039 Discharge port


26.2 1.023) 15(0.69) SAEJ518b-1 107.5(4.23)(MAX) Suction port
192(7.55) SAEJ518b-11/4
144(5.66)
222(8.74) 146(5.74)
172(6.77)

in3/rev Pressure Design A B


Range No.
2.1 0 3
13D φ 22.2322 –0.021
00
(0.875
0.843) 24.9
00 0.980
22 –0.5 (0.960)
0 2
2.8
3 20D φ 25.385 00
22 –0.025 (0.999
0.998) 27.85
00
22 –0.25 (1.096
1.086)

Pump Model No. q2 Adjustment Range (in3/rev) Default q2 (Setting in3/rev)

PVS-1B-16 0 ~ 0.6 0.20

PVS-1B-22 0 ~ 0.8 0.26

PVS-2B-35 0 ~ 1.1 0.42

PVS-2B-45 0 ~ 1.4 0.54

Note 1) The setting range of maximum pump capacity q1 varies according to the setting of q2.
Note 2) Overall efficiency at a low flow rate is worse than at the maximum flow rate. Pay
attention to this when selecting the motor capacity for the drive.

P-12
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 13

Solenoid Cutoff Control Type


Explanation of model No.: PVS – 1 B – 16 R 2 S 1 – E13 P-Q Characteristics

Pump capacity q
Solenoid power supply 1: AC110-115V

cm3/rev
2: AC220-230V
3: DC12V
4: DC24V SOL SOL
"OFF" "ON"
Solenoid specifications A: SA-G01
S: SS-G01 Discharge pressure P MPa

Pressure adjustment range


0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi}

RA
S : Solenoid cutoff control
Max. pump capacity (cm3/rev)
Nominal 16, 22, 35, 45 (in3/rev 1.0, 1.3, 2.1, 2.8)
Pump size 1, 2

Installation Dimension Drawing


PVS-1B- 16R*A*-E13
22 S
199.8(7.86)
42(1.65)

SOL b Differential pressure


adjusting screw
Pressure adjusting (adjustment forbidden)
screw Drain port

213(8.38)(SS-G01)
(at solenoid ON) 3/8"SAE

177(6.93)(SA-G01)
Lubrication

3(0.11)
77(3.03) 49.5(1.94) port
47.4(1.86) 6(0.23)
Flow rate adjusting
screw
108(4.25)

43(1.69) Key width

82(3.22)
0
4.76 –0.012 (0.187
0.186)
55(2.16)

137(5.39)
11(0.43)

25.4 5(0.19)
–0.071 (3.249 )
3.250

(1.00)
1.862)
22 ±0.2 (1.877

φ 82.6 –0.036
NACHI

φ 24 4)
(0.9
52(2.04)
47.5

–0.021(0.749)

–0.25 ( 0.824)
0.834
0.750

4–M10x16 22 ±0.2 (0.874


0.854) 12.5(0.49)
φ 19.05 –0.036
21.2 –0.03

158(6.22) 106.4(4.18)
Discharge port Suction port
181(7.12) 124(4.88)
SAEJ518b-3/4 130(5.11) SAEJ518b-1

PVS-2B- 35R*A*-E13, E20


45 S

317(12.48)(MAX) 45(1.77)
Pilot port
1/4"SAE
Drain port
Pressure adjusting 1/2"SAE
screw SOL b Differential pressure
(at solenoid ON) Differential pressure adjusting screw
(adjustment forbidden)
230.5(9.07)(SS-G01)

adjusting screw
(adjustment forbidden)
3(0.11)

194.5(7.65)(SA-G01)

Lock nut
88(3.46) 60(2.36) Lubrication port
6(0.23)
Flow rate adjust- Key width
ing screw
6.3+0.015
4.76 0.248
–0.010 (0.247 )
104(4.09)
90.5(3.56)
69.5(2.73)

53(2.08)
172(6.77)
3.997 )
(4.000

13(0.51)

38(1.49) 3
( )

(0.11)
22 ±0.2 2.070
2.055

82.6 –0.051

φ 28 0)
NACHI

(1.1
52.4

φ 101.6

65(2.55)

4–M10x16
B
A

22 ±0.2 (1.039
26.2 1.023) 15(0.69) 144(5.66)
Discharge port Suction port
192(7.55)
SAEJ518b-1 146(5.74) SAEJ518b-11/4
222(8.74)
172(6.77)

in3/rev Pressure Design A B


Range No.
2.1 0 3
13D φ 22.2322 –0.021
00
(0.875
0.843) 24.9
00 0.980
22 –0.5 (0.960)
0 2
2.8
3 20D φ 25.585 00
22 –0.025 (0.999
0.998) 27.85
00
22 –0.25 (1.096
1.086)

❚The coil surface temperature increases if this pump is kept continuously energized.
Do not touch the surface of the coil directly with your hands.

P-13
01P_Piston(P01-14)_E.q 07.6.7 4:16 PM Page 14

2-pressure Control Type


P-Q Characteristics
Explanation of model No.: PVS – 1 B – 16 W 2 S 1 – E13

Pump capacity q
cm3/rev
Solenoid power supply 1: AC110-115V
2: AC220-230V SOL SOL
"OFF" "ON"
3: DC12V
4: DC24V
P1 P2
Solenoid specifications A: SA-G01
Discharge pressure P MPa
S: SS-G01
Pressure adjustment range
0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi}

WA
S : 2-pressure control
Max. pump capacity (cm3/rev)
Nominal 16, 22, 35, 45 (in3/rev 1.0, 1.3, 2.1, 2.8)
Pump size 1, 2

Installation Dimension Drawing


PVS-1B- 16 W*A*-E13
22 S
42(1.65)

Drain port
Pressure adjusting 3/8"SAE
screw SOL b Differential pressure
(at solenoid OFF) Pressure adjusting screw adjusting screw
(at solenoid ON) (adjustment forbidden)

231(9.09)(SS-G01)
195(7.69)(SA-G01)
Lubrication port

(0.11)
77(3.03) 49.5(1.94)
Flow rate
3
adjusting screw 6(0.23)
127(5.00)

43(1.69) Key width


82(3.22)

0
4.76 –0.012 (0.187
0.186)
55(2.16)

11(0.11)

137(5.39)
–0.071 (3.249 )

25.4 5(0.19)
3.250
1.862)

(1.00)
22 ±0.2 (1.877

φ 82.6 –0.036
NACHI

φ 24 )
.94
(0
52(2.04)
47.5

–0.021(0.749)

–0.25 ( 0.824)
0.834
0.750

4–M10x16 22 ±0.2 (0.874


0.854) 12.5(0.49)
φ 19.05 –0.036
21.2 –0.03

158(6.22) Discharge port 106.4(4.18)


Suction port
181(7.12) SAEJ518b-3/4 124(4.88) SAEJ518b-1
130(5.11)

PVS-2B- 35 W*A*-E13, E20


45 S
317(12.48)(MAX) 45(1.77)
Pilot port pp
1/2"SAE
Drain port
1/2"SAE
Pressure adjusting SOL b Pressure adjusting
screw screw (at solenoid ON) Differential pressure
(at solenoid OFF) adjusting screw
Differential pressure (adjustment forbidden)
248.5(9.78)(SS-G01)

adjusting screw
(adjustment forbidden)
212.5(8.36)(SA-G01)
3(0.11)

Lock nut
88(3.46) 60(2.36) Lubrication port
6(0.23)
Flow rate adjusting
screw Key width
6.3+0.015
4.76 0.248
–0.010 (0.247 )
104(4.09)
90.5(3.56)
69.5(2.73)

53(2.08)
3.997 )

172(6.77)
(4.000

13(0.51)

38(1.49) 3(0.11)
2.055)
22 ±0.2 (2.070

82.6 –0.051

φ 28 0)
NACHI

(1.1
52.4

φ 101.6

65(2.55)

4–M10x16
B
A

22 ±0.2 (1.039
26.2 1.023) 15(0.59) Discharge port 144(5.66)
Suction port
192(7.55) SAEJ518b-1 146(5.74) SAEJ518b-11/4
222(8.74) 172(6.77)

in3/rev Pressure Design A B


Range No.
2.1 0 3
13D φ 22.2322 –0.021
00
(0.875
0.843) 24.9
00 0.980
22 –0.5 (0.960)
0 2
2.8
3 20D φ 25.585 00
22 –0.025 (0.999
0.998) 27.85
00
22 –0.25 (1.096
1.086)

❚The coil surface temperature increases if this pump is kept continuously energized.
Do not touch the surface of the coil directly with your hands.

P-14
01P_Piston(P15-20)_E.q 07.6.7 4:14 PM Page 15

2-pressure, 2-flow rate Control Type w/ Solenoid Cutoff


Explanation of model No.: PVS – 1 B – 16 RQ 2 S 1 – E13 P-Q Characteristics

Pump capacity q
Solenoid power supply 1: AC110-115V

cm3/rev
2: AC220-230V
SOL "ON"
3: DC12V
4: DC24V
Solenoid specifications A: SA-G01 SOL "OFF"
S: SS-G01 Discharge pressure P MPa
Pressure adjustment range
0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi}
RQ A
S 2-pressure, 2-flow rate control w/
:
solenoid cutoff
Max. pump capacity (cm3/rev)
Nominal 16, 22, 35, 45 (in3/rev 1.0, 1.3, 2.1, 2.8)
Pump size 1, 2

Installation Dimension Drawing


PVS-1B- 16RQ*A*-E13
22 S

296(11.65)(MAX) 42(1.65)

P2 pressure adjusting
screw
(at solenoid ON)
SOL b
q1 flow rate

213(8.38)(SS-G01)
adjusting screw Drain port Differential pressure
3/8"SAE adjusting screw

177(6.96)(SA-G01)
q2 flow rate (adjustment forbidden)
adjusting screw 77(3.03) 49.5(1.94)

(0.11)
23 6(0.23) Lubrication port

3
(0.90)
P1 pressure
43(1.69) Key width adjusting screw
0
(0.187
0.186)

82(3.22)
4.76 –0.012

137(5.39)
–0.071 (3.249 )

25.4 5(0.19)
3.250

(1.00)
1.862)
22 ±0.2 (1.877

11(0.43)
φ 82.6 –0.036
NACHI

φ 24 )
.94
(0
52(2.04)
47.5

–0.021(0.749)

–0.25 ( 0.824)
0.834
0.750

22 ±0.2 (0.874
0.854) 12.5(0.49) 107.5(4.23)(MAX)
4–M10x16
φ 19.05 –0.036
21.2 –0.03

158(6.22) 106.4(4.18)
181(7.12) Discharge port 124(4.88) Suction port
SAEJ518b-3/4 SAEJ518b-1
221(8.70) 130(5.11)

PVS-2B- 35RQ*A*-E13(E20)
45 S
352(13.89)(MAX) 45(1.77)
Drain port
1/2"SAE

Pressure adjusting
screw (at solenoid ON) SOL b Differential pressure
230.5()9.07(SS-G01)

adjusting screw
q1 flow rate (adjustment forbidden)
194.5(7.65)(SA-G01)
3(0.11)

adjusting screw
q2 flow rate 88(3.46) 60(2.36) Lubrication port
adjusting screw 6(0.23)
Key width P1 pressure
6.3+0.015
4.76 0.248
–0.010 (0.247 )
adjusting screw
90.5(3.56)

104(4.09)
13(0.51)

172(6.77)
3.997 )

53(2.08)
(4.000

38(1.49) 3(0.10)
2.055)
22 ±0.2 (2.070

82.6 –0.051

φ 28 )
NACHI

(1.10
52.4

φ 101.6

65(2.55)
B
A

4–M10x16 22 ±0.2 (1.039


26.2 1.029) 15(0.59) 107.5(4.23)(MAX)
192(7.55) Discharge port 144(5.66) Suction port
222(8.74) SAEJ518b-1 146(5.74) SAEJ518b-11/4
172(6.77)

in3/rev Pressure Design A B


Range No.
2.1 0 3
12D φ 22.2322 –0.021
00
(0.875
0.843) 24.9
00 0.980
22 –0.5 (0.960)
0 2
2.8
3 20D φ 25.585 00
22 –0.025 (0.999
0.998) 27.85
00
22 –0.25 (1.096
1.086)

❚The coil surface temperature increases if this pump is kept continuously energized.
Do not touch the surface of the coil directly with your hands.

P-15
01P_Piston(P15-20)_E.q 07.6.7 4:14 PM Page 16

2-cutoff Control Type


P-Q Characteristics
Explanation of model No.: PVS – 1 B – 16 RQ 2 S 1 – E13

Pump capacity q
Solenoid power supply 1: AC110-115V

cm3/rev
2: AC220-230V
3: DC12V SOL "ON"
4: DC24V SOL
"OFF"
Solenoid specifications A: SA-G01
S: SS-G01 Discharge pressure P MPa
Pressure adjustment range
0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi}
RQ A
S 2-pressure, 2-flow rate control w/
:
solenoid cutoff
Max. pump capacity (cm3/rev)
Nominal 16, 22, 35, 45 (in3/rev 1.0, 1.3, 2.1, 2.8)
Pump size 1, 2

Installation Dimension Drawing


PVS-1B- 16 C*A*-E13
22 S

296(11.65)(MAX) 49.5(1.94)
77(3.03) 6(0.23)
q1 flow rate adjusting screw
Drain port Differential pressure 80(3.14)

3(0.11)
q2 flow rate adjusting screw 3/8"SAE adjusting screw 42(1.65) Lubrication port
(adjustment forbidden)

P1 pressure
43(1.69) Key width adjusting screw
88(3.46)

0
4.76 –0.012 (0.187
0.186)

82(3.22)
137(5.39)
25.4 5(0.19)
–0.071 (3.249 )
3.250

(1.00)
φ 82.6 –0.036
NACHI

φ 24
)
(0.94
11(0.43)

52(2.04)
1.862)
22 ±0.2 (1.877

–0.021(0.749)

–0.25 ( 0.824)
0.834
0.750

22 ±0.2 (0.874
0.854) 102(4.05)
47.5

12.5(0.49)
φ 19.05 –0.036
21.2 –0.03

Discharge port 106.4(4.18)


25 158(6.22) Suction port
SAEJ518b-3/4 124(4.88) SAEJ518b-11/4
(0.98) 181(7.12) 130(5.11)
4–M10x16
295(11.61)(SA-G01)
331(13.03)(SS-G01)

PVS-2B- 35C*A*-E13(E20)
45 S
352(13.85)(MAX) 60(2.36)
Differential pressure adjusting screw
88(3.46) 6(0.23)
q1 flow rate adjusting screw P2 pressure (adjustment forbidden)
Drain port
(0.11)

adjusting screw 45(1.77)


Lubrication port
3

q2 flow rate adjusting screw 1/2"SAE


Key width P1 pressure adjusting
screw
6.3+0.015
4.76 0.248
–0.010 0.247 ( )
90.5(3.56)

104(4.09)

53(2.08)
3.997 )

172(6.77)
(4.000

38(1.49) 3(0.10)
2.055)
22 ±0.2 (2.070

82.6 –0.051

φ 28 )
NACHI

(1.10
φ 101.6
52.4

13(0.51)

65(2.55)
B
A

Discharge port
22 ±0.2 (0.874
26.2 0.854) 15(0.59) SAEJ518b-1 102(4.01) Suction port
4–M10x16 192(7.55) 144(5.66) SAEJ518b-11/4
222(8.74) 146(5.74)
351(13.81)(SA-G01) 172(6.77)
387(15.23)(SS-G01) Design
in3/rev Pressure
Range
A B
No.
2.1 0 3
12D φ 22.2322 –0.021
00
(0.875
0.843) 24.9
00 0.980
22 –0.5 (0.960)
0 2
2.8
3 20D φ 25.385 00
22 –0.025 (0.999
0.998) 27.85
00
22 –0.25 (1.096
1.086)

❚The coil surface temperature increases if this pump is kept continuously energized.
Do not touch the surface of the coil directly with your hands.

P-16
01P_Piston(P15-20)_E.q 07.6.7 4:14 PM Page 17

Foot Mounting Kit


SAE 2 BOLT MOUNTING

Flange kit
For PVS-1B, 2B

P-17
01P_Piston(P15-20)_E.q 07.6.7 4:14 PM Page 18

To improve reliability, design Nos. 17 and 31 were adopted due to remodeling of the grease injection system
connecting section.

Uni-pump Specifications
Explanation of model No.

UPV – 1 A – 16 N 1 – 1.5 – 4 – – 17(31)

Design No. 17: PVS-1B 0.75-5.5kW


PVS-2B 3.7 -7.5kW
31: PVS-0B 0.75-3.7kW

Auxiliary symbol None: Side port type


Z: Axial port type (PVS-1B, 2B)

M: 230VAC
C: 230/460VAC

Number of motor poles 4: 4 poles

Motor terminal None: Right side viewed from shaft end


A: Left side viewed from shaft end
0A
Motor output 0.7: 0.75kW 3.7: 3.7kW Note) UPV- 1A is 0.75-5.5kW
1.5: 1.5 kW 5.5: 5.5kW UPV-2A is 3.7-7.5kW
2.2: 2.2 kW 7.5: 7.5kW
Pressure adjustment range
0: 2- 3.5MPa {20.4- 35.7kgf/cm2}
1: 2- 7MPa {20.4- 71.4kgf/cm2}
2: 3-14MPa {30.6-143kgf/cm2}
3: 3-21MPa {30.6-214kgf/cm2} (Note) Not available at 45 cm3/rev
Variable control mechanism
N: pressure compensation type
Max. pump capacity (cm3/rev)
Nominal 8, 16, 22, 35, 45

Motor mounting method


Mounting foot type

Pump size 0: PVS-0B, 1: PVS-1B, 2: PVS-2B


PVS series uni-pump

Motor selection curves

UPV-0A UPV-1A UPV-2A


( /min)
( /min) ( /min)
16 40
3.7kW 5.5kW 80
14 7.5kW
Discharge volume Q
Discharge volume Q

3.7kW
Discharge volume Q

12 30 5.5kW
2.2kW 60
10 3.7kW
2.2kW 1.5kW
8 20
40
6
4 10
1.5kW 20
2
0.75kW 0.75kW
0 2 4 6 8 10 12 14 16 18 20 21 0 2 4 6 8 10 12 14 16 18 20 21
{20.4}{40.8}{61.2}{81.6} {102} {122} {143} {163} {184} {204} {214} {20.4}{40.8}{61.2}{81.6} {102} {122} {143} {163} {184} {204} {214} 0 2 4 6 8 10 12 14 16 18 20 21
{20.4}{40.8}{61.2}{81.6} {102} {122} {143} {163} {184} {204} {214}
Discharge pressure P MPa {kgf/cm2} Discharge pressure P MPa {kgf/cm2}
Discharge pressure P MPa {kgf/cm2}

¡How to select the motor


The lower side of the output curves for each of the motors shown above indicates the operating range under rated output
for that motor.

P-18
01P_Piston(P15-20)_E.q 07.6.7 4:14 PM Page 19

Installation Dimension Drawings


UPV-0A-8**-**-4-31
(side port type)
Drain port
Rc 3/8 A terminal B terminal
Lubrication port Flow rate 164.5(6.48)(MAX) L
A terminal D B terminal adjusting screw 18(0.71) IL A
KL KL Fan cover
Pressure adjusting screw
77(3.03)

50(1.97)
H
φ KD

C
(Round drain hole)
11(0.43)
(suction port, discharge

G
110(4.33) J 127.5(5.02) port position) O O T
Suction port Discharge port
G1/2 149.5(5.89) R F F
G3/4 E E

S
N
M
View R (4 locations)

UPV-1A- 16 **-**-4-17
22
(side port type)
D 187(7.36)(MAX) L
KL KL 77(3.03) IL A
A terminal Lubrication Pressure adjusting screw
port B terminal Flow rate Drain port B terminal
adjusting screw Rc 3/8 A terminal
82(3.23)

55(2.17)
1.86 )
47.5±0.2(1.88
I
H

4-M10X16(0.63)
C

φ KD φ 24(Dia 0.95)
G

Pump model
No. nameplate
2.05 )
52.4±0.2(2.07

Suction port 124(4.88) J 22±0.2 (0.87


0.86 )
O O
Discharge port (suction port, discharge T
SA E J518b- 1 E E SAE518b-3/4 158(6.22) port position) R F F
M 4-M10X16(0.63) 181(7.13) N S
φ 24(Dia 0.95) 26.2±0.2(1.04
1.02 )

Suction port shape View R (4 locations)

UPV-2A- 35**-**-4-17
45
(side port type)
D 257(10.12)(MAX) L
KL KL Flow rate 77(3.03) IL A
Lubrication adjusting screw
A terminal Pressure adjusting screw
port B terminal Drain port B terminal
A terminal
Rc 1/2
104(4.09)

69.5(2.74)
2.05 )
52.4±0.2(2.07
I
H
C

φ KD 4-M10X16(0.63)
G

(Round drain hol) φ 28(Dia 1.10)


26.2±0.2(1.04
1.02 )
Suction port 144(5.67) J Discharge port O O
2.30 )

(suction port, discharge


58.7±0.2(2.32

SAEJ518b-1 1/4 E E SAEJ518b-1 192(7.56) port position) R F F T


M 222(8.75) N
S

4-M10X16(0.63)
φ 28(Dia 1.10)
30.2±0.2(1.20
1.18 ) View R (4 locations)
Suction port shape

Note: A terminal measurements are in parentheses ( ).

1. A class E totally enclosed fan-cooled type is used as the reference motor.


2. 200 V/220 V, 60 Hz and 200 V, 50 Hz are used as the reference motor voltages.
3. Viewed from the pump side, the suction port on the left side and the discharge port on the right side are used as the
reference port locations.
4. Broken lines indicate instances for the A terminal. Broken lines pass through to the other side of the pump along its
center.

P-19
01P_Piston(P15-20)_E.q 07.6.7 4:14 PM Page 20

Motor Specifications *Unit = inch


Output Motor Dimensions
Frame Weight
kW
No. kg
(HP) A IL C D E F G H I J L M N S×T KD KL O
0.75
(1.0) 4.88 4.23 80 ( 3.15
3.13 ) 6.30 2.46 1.97 0.39 6.30 − 1.34 9.11 6.10 5.31 0.39×0.98 φ 0.87 4.96 0.83 80M 12
1.5
(2.0) 5.61 4.67 90 ( 3.54
3.52 ) 7.01 2.76 2.46 0.39 7.05 − 1.38 10.28 6.69 6.10 0.39×0.63 φ 0.87 5.35 5.35 90L 16
2.2
(3.0) 6.32 5.35 100 ( 3.94
3.92 ) 7.68 3.14 2.76 0.51 7.78 − 1.77 11.67 7.68 6.89 0.47×0.98 φ 0.87 5.91 1.79 100L 20
3.7
(5.0) 6.73 5.65 112 ( 4.41
4.89 ) 8.62 3.74 2.76 0.55 8.72 − 1.77 12.38 8.82 6.89 0.47×0.98 φ 0.87 6.34 2.09 112M 29
5.5
(7.5) 8.54 6.44 132 ( 5.20
5.18 ) 10.87 4.25 2.76 0.63 10.63 12.26 1.97 14.98 9.84 6.89 0.47×0.98 φ 1.34 8.54 1.32 132S 48
7.5
(10.2) 8.54 6.44 132 ( 5.20
5.18 ) 10.87 4.25 2.76 0.63 10.63 12.26 1.97 14.98 9.84 6.89 0.47×0.98 φ 1.34 8.54 1.32 132S 54

P-20
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 21

PZS SERIES Discharge


* port
VARIABLE VOLUME PISTON PUMP *

PZS Series 4.27 to 13.47in3/rev M


*
4.27 to 6.10in3/rev 4085psi 0
Suction Drain
Variable Volume Piston Pump 7.93 to 13.42in3/rev 3642psi
port port

Features
qHigh pressure and high efficiency. tons (from 9 to 11 units). rApplicable for multiple-pump
These pumps are available in high layout.
eHigh reliability and long ser-
pressure ranges (up to 28 MPa) with vice life. In addition to a single pump layout,
a high operational efficiency. PZS Series pumps are applicable for
Optimum pressure balance provided
double-pump layout for combination
wLow noise and low pulsation. by the spherical valve plate and the
with an IP pomp (constant discharge
These pumps have been developed use of copper alloy bushings on the
pump) for wider range of applications.
for low noise and low pulsation opera- piston sliding surface of the cylinder
Additionally, an adapter kit is avail-
tion using the semi-cylindrical swash barrel ensure stable operation for a
able to make a double pump with
plate and an increased number of pis- wider operational range.
other pumps (ex. PVS-1B, VDC-1B).

Specifications
Pump Revolution Speed min −1 Fixed Discharge Pump (Note 1)
Rated Maximum
Capacity Pressure Adjustment
Pressure Working Weight Pressure
Model No. in3/rev Range MPa Capacity
MPa Pressure MPa Min. Max. kg MPa
(Adjustment {psi} in3/rev
{psi} {psi} {psi}
Range)
PZS-3B-*- 70* 1-E4481A 2 to 27 {291 to 1000}
4.27 21 28 21
3-E4481A 2 to 21 {291 to 3000} 500 1800 37 0.22 to 0.50
(2.74 to 4.27) {3000} {4085} {3000}
4-E10 2 to 28 {291 to 4085}
PZS-4B-*-100* 1-E4481A 2 to 27 {291 to 1000}
6.10 21 28 21
3-E4481A 2 to 21 {291 to 3000} 500 1800 58 0.22 to 0.96
(2.44 to 6.10) {3000} {4085} {3000}
4-E10 2 to 28 {291 to 4085}
PZS-5B-*-130* 1-E10 2 to 27 {291 to 1000}
7.93 21 25 21
3 2 to 21 {291 to 3000} 500 1800 86 0.22 to 1.97
(3.11 to 7.93) {3000} {3642} {3000}
4 2 to 25 {291 to 3642}
PZS-6B-*-180* 1-E10 2 to 27 {291 to 1000}
10.98 21 25 21
3 2 to 21 {291 to 3000} 500 1800 123 0.22 to 3.90
(6.16 to 10.98) {3000} {3642} {3000}
4 2 to 25 {291 to 3642}

PZS-6B-*-220* 1-E10 2 to 27 {291 to 1000}


13.42 21 25 21
3 2 to 21 {291 to 3000} 500 1500 126 0.22 to 3.90
(7.56 to 13.42) {3000} {3642} {3000}
4 2 to 25 {291 to 3642}
Note 1. Fixed discharge pump can be configured by combining with an IP pump.
2. Pump capacity adjustment ranges are for control codes N, RS, and WS. For information about control code NQ, see page P-26.
3. The standard direction of rotation is clockwise when viewed from the shaft end. Contact your agent for information about counterclockwise rotation.
4. A keyed straight shaft is standard. Contact your agent for information about spline shafts.

¡Handling nRaise part of the drain piping so it is ¡Management of Hydraulic Operating


¡ Pump Installation and Piping above the topmost part of the pump Fluid
Precautions body, and insert the return section of zUse only good-quality hydraulic
zUse flexible couplings for connect- the drain piping into the hydraulic operating fluid with a kinematic vis-
ing the pump shaft to the drive operating fluid. Also, observe the cosity during operation within the
shaft, and prevent radial or thrust values in the following table in order range of 20 to 200 mm 2 /sec.
load from being applied to the to limit the drain back pressure to Normally, you should use an R&O
pump shaft. 0.1 MPa. type and wear-resistant type of IS-
xEccentricity between the drive shaft Model No.
OGV32 to 68 or equivalent. The
and pump shaft should be no greater Item 3B, 4B, 5B 6B optimum kinematic viscosity during
than 0.05mm, with an eccentric angle operation is 20 to 50 mm2/sec.
error of 1° or less. Pipe joint
At least 3/4" At least 1"
xThe operating temperature range is
cKeep the clamping length of cou- size 5 to 60°C. When the oil tempera-
plings and pump shafts at least 2/3 Pipe I.D. At least φ17 At least φ22 ture at startup is 5°C or less, run
the length of the coupling width. the pump at low pressure and low
vUse a sufficiently rigid pump mount- Pipe length 1 m or less 1 m or less speed until the oil temperature
ing base. reaches 5°C.
bSet pump suction side pressure to mMount the pump so the pump shaft cProvide a suction strainer with a fil-
-0.03 MPa or more (suction port is oriented horizontally. tering grade of about 100 μ (150
flow velocity less than 2 m/sec). ,Use of rubber hose is recommend- mesh).
ed in order to minimize noise and (Continued on following page)
vibration.

P-21
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 22

vManage hydraulic operating fluid so condition O−3. Contact your agent charge pressure is the settings min-
contamination is maintained at about the unload circuit. imum value. Change the discharge
class NAS10 or lower. cCheck to make sure that the rotation rate and discharge pressure set-
bUse hydraulic operating fluid when direction of the pump is the same as tings in accordance with your par-
the operating ambient temperature is the rotation direction indicated by the ticular operating conditions.
in the range of 0 to 60°C. arrow on the pump body. [Pressure Adjustment]
vAir entering the pump or pipes can Rotating the pres-

Discharge
¡Startup Precautions cause noise or vibration. At startup, sure adjusting

rate
zBefore starting up the pump, fill the set the pump discharge side to a screw clockwise Rotate left
pump body with clean hydraulic no-load state, and operate the increases pres- Rotate
right
operating fluid through the lubrica- pump in the inching mode to sure.
Pressure
tion port. remove any air that might be in the [Discharge Volume Pressure adjustment range
pump or pipes. Adjustment]

Discharge rate adjustment range


Discharge rate
Model No. Oil Amount cm3 Rotating the flow
bEquip an air bleed valve in circuits rate adjusting
PZS-3B 1000
where it is difficult to release air screw clockwise Rotate left

PZS-4B 1800 before startup. decreases the dis- Rotate right


charge rate.
PZS-5B 2200
¡Configuring Pressure and Discharge Pressure
PZS-6B 3000 Rate Settings Note: Securely tighten the lock nut after making
The factory default pump discharge adjustments.
xAn unload circuit is required when
rate setting is the setting's maxi-
the motor is started under
mum value, while the default dis-

Understanding Model Numbers


Standard type
Pressure compensation(N)
PZS – 4 B – 100 N – E10 P-Q characteristics

Pump capacity
Design number

cm3 / rev
E4481A for N1 or N3 PZS 3/4B
E10 for others

Pressure adjustment range


1: 2 to 7MPa
{291 to 1000psi}
3: 2 to 21MPa Discharge pressure MPa
{291 to 3000psi}
4: 2 to 28MPa
{291 to 4085psi} Discharge
Note: PZS-5B/6B maximum operating pressure: 25MPa (3642psi)
* port
Variable Control Mechanisms *
N: Pressure compensation control

Pump capacity (in3/rev)


4.27, 6.10, 7.93, 10.98, 13.42
M
Mounting method B: Flange type mounting A: Foot type mounting 0
*
Suction Drain
Pump size 3, 4, 5, 6 port port

Option type P-Q characteristics


2-Pressure, 2-Flow Rate Control Type (NQ)
Pump capacity

qH
PZS – 4 B – 100 N Q – E10
cm3 / rev

Design number qL
Pressure adjustment range
1: 2 to 7MPa
{291 to 1000psi} PL PH
3: 2 to 21MPa Discharge pressure MPa
{291 to 3000psi}
4: 2 to 28MPa
{291 to 4085psi}
* Discharge
Note: PZS-5B maximum operating pressure: 25MPa (3642psi)
port
Variable Control Mechanisms *
NQ: 2-pressure, 2-flow rate control

Pump capacity (in3/rev)


4.27, 6.10, 7.93
M
Mounting method B: Flange type mounting A: Foot type mounting 0
*
Pump size 3, 4, 5 Suction port Drain port

P-22
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 23

Solenoid Cutoff Control Type (RS)

PZS – 4 B – 100 R S – E10 P-Q characteristics

Pump capacity
Design number

cm3 / rev
Solenoid power supply
1: AC100V
Pressure adjustment range 2: AC200V
1: 2 to 7MPa 3: DC12V
{291 to 1000psi}
SOL"OFF"
4: DC24V
3: 2 to 21MPa SOL"ON"
{291 to 3000psi}
4: 2 to 28MPa Discharge pressure MPa
{291 to 4085psi}
Note: PZS-5B/6B maximum operating pressure: 25MPa (3642psi)
Discharge
Variable Control Mechanisms
RS: Solenoid cutoff control * port
*
Pump capacity (in3/rev)
4.27, 6.10, 7.93, 10.98, 13.42

Mounting method B: Flange type mounting A: Foot type mounting


M
Pump size 3, 4, 5, 6 0
*
Suction port Drain port
2-Pressure Control System (WS)

PZS – 4 B – 100 W S – E10


P-Q characteristics
Design number

Pump capacity
Solenoid power supply

cm3 / rev
1: AC100V
Pressure adjustment range 2: AC200V
1: 2 to 7MPa 3: DC12V
{291 to 1000psi} 4: DC24V
3: 2 to 21MPa
SOL"OFF" SOL"ON"
{291 to 3000psi}
4: 2 to 28MPa
{291 to 4085psi} PL PH
Note: PZS-5B/6B maximum operating pressure: 25MPa (3642psi) Discharge pressure MPa

Variable Control Mechanisms


WS: 2-pressure control type Discharge
3
* port
Pump capacity (in /rev)
*
4.27, 6.10, 7.93, 10.98, 13.42

Mounting method B: Flange type mounting A: Foot type mounting

Pump size 3, 4, 5, 6 M
*
0

Installation Dimension Drawings Suction port Drain port

Pressure Compensation Type


Installing a remote control relieve valve to the
pilot port provides remote control of pressure
compensation.
PZS-3B-70N*-E10, E4481A

P-23
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 24

PZS-4B-100N*-E10, E4481A

PZS-5B-130N*-E10

PZS-6B-180N*-E10
PZS-6B-220N*-E10

Flow Adjustment Rotation Angle (r) and Pump Capacity (q)


140 225
220
130 Flow rate adjustment
120
length: R 200
20
-2

180
0

6B
3

100 175
Pump capacity q

Pump capacity q
-1

S-

0
10
5B

PZ

- 0
S-

4B 18
cm3/rev

cm3/rev

-
B-
PZ

80 ZS 150
6
P S-
70
70 PZ
60 3B- 125
124
S- Flow rate
51
45 PZ adjusting screw
42 101
40 100
Lock nut End plug
20 75
5 10 15 20 25 5 10 15 20 25
Flow rate adjustment length mm Flow rate adjustment length mm
Use a flow adjustment length that is within the range noted in the above Use a flow adjustment length that is within the range noted in the above
chart. Using a length that is outside the lower limit adjustment range can chart. Using a length that is outside the lower limit adjustment range can
lead to oil leaks. lead to oil leaks.

P-24
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 25

2-Pressure, 2-Flow Rate Control Type


PZS-3B-70N*Q*-10

PH pressure PL pressure
adjusting screw adjusting screw 127.5(5.02)
qL flow rate Lubrication port
adjusting screw 34 Drain port (3/4SAE)
qH flow rate (1.34)
Key width 18
adjusting screw (0.

177(6.97)
0
7.94 –0.05 (0.31
0.31) 71
)

136(5.35)
48(1.89) 5(0.20)

–0.051(4.99 )
5.00
58.7(2.31)
φ 30

φ 127 –0.036
(1.18)

128(5.04)
85(3.35)
–0.051(1.24 )
–0.25 (1.38 )
30.2

1.39
1.25
(1.19) M10x16 17(0.67) PC
D1

φ 31.75 –0.036
35.33 –0.03
223(8.78) 8(0.31) 128(5.04) 8

φ
Discharge 164(6.46) Suction 1(7.1
279(10.98) 85(3.35) port port 3)
172(6.77)
411(16.18)(MAX) SAEJ518b-11/4 SAEJ518b-11/2

PZS-4B-100N*Q*-10

PH pressure adjusting screw


PL pressure adjusting screw 129(5.08)
Lubrication port
qL flow rate 91(3.58)
adjusting screw Drain port (3/4SAE)
qH flow rate
adjusting screw Key width

197(7.76)
21
0
(0.38 (0.
9.53 –0.015 0.37) 83

153(6.02)
)

55(2.17) 10(0.39)

–0.051(5.99 )
6.00
77.8(3.06)

φ3

φ 152.4 –0.036
3
(1.30)

161.6(6.36)
100(3.95)
81(3.19)
–0.030 (1.49 )
–0.15 (1.65 )

22

φ
1.66
1.50

42.9 8.5
M12x20 (9.
φ 38.1 –0.036
42.2–0.03

(1.69) 161.6(6.36) 00
257(10.12) 8(0.04) 200(7.87) )
320(12.60) 90(3.54) Discharge port Suction port
452(17.80)(MAX) SAEJ518b-2 SAEJ518b-2

PZS-5B-130N*Q*-10

PH pressure adjusting screw


141(5.55)
qL flow rate PL pressure adjusting screw
adjusting screw Lubrication port
qH flow rate 35(1.38)
Drain port (3/4SAE)
adjusting screw
Key width
0
(0.44
0.44)
215(8.46)

11.113 –0.015

155(6.10)
φ 2 .87)
(0
2
–0.040(6.50 )

67(2.64) 6(0.24)
6.50

224.6(8.84)
265(10.43)
88.9(3.50)

φ3
φ 165.1 –0.036

8
(1.50)
–0.05 (1.75 )

–0.25 1.94 )
1.75
1.95

50.8 M12x20
49.428–0.03 (

(2.00) Discharge port


φ 44.45 –0.0

25(0.98) 10(0.39) 110(4.33) 110(4.33) Suction port


268(10.55) 100(3.93) SAEJ518b-21/2 224.6(8.84) SAEJ518b-21/2
466(18.35)(MAX) 265(10.43)

P-Q characteristics
Pump capacity q

Pump Volume Adjustable Range qH

Volume Adjustment Range cm /rev 3


Factory Default
Pump Model No.
qH Note 1 qL Note 2 qL Setting (cm3/rev)
qL
PZS-3B-70N*Q*-10 5 to 70 5 to 40 14
cm3/rev
PZS-4B-100N*Q*-10 16 to 100 7 to 60 20

PZS-5B-130N*Q*-10 17 to 130 8 to 70 26 PL PH
Discharge pressure MPa
Note1: The setting range for pump maximum capacity qH depends on the qL setting.
Note2: Overall efficiency at a low flow rate is worse than at the maximum flow rate. Keep this in
mind when deciding on the drive motor capacity.

P-25
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 26

PZS Pump 2-Pressure 2-Flow Rate Control Flow Rate Adjustment Graph
• Be sure to adjust the low flow rate first, and then adjust the maximum flow rate.
• Remember that the maximum flow rate adjustment range (lower limit) changes in accordance with the low flow rate
adjustment. The maximum flow rate adjustment lower limit is equivalent to the low flow rate adjustment length (L1) plus
11mm.
• Pump efficiency at a low flow rate is worse than at the maximum flow rate. Keep this in mind when deciding on the drive
motor capacity.

qH (maximum capacity)
adjusting screw

qL (small capacity)
adjusting screw

Pump small capacity Pump maximum capacity


adjustment length adjustment length
100 140
90 130
80 120
Pump capacity qL (cm3/rev)

Pump capacity qL (cm3/rev)


70 110
B
60 100 S -5
5B -4B PZ 4B
50 S- S 90 S-
PZ PZ PZ
40 - 3B 80 L1
P ZS
30 70 B L2
S-3
20 60 PZ
10 50
0 40
14 16 18 20 22 24 26 28 30 32 34 32 36 40 44 48 52
(0.55) (0.73) (0.87) (1.02) (1.18) (1.34) (1.26) (1.42) (1.57) (1.73) (1.89) (2.05)
Adjustment length: L1 mm(inch) Adjustment length: L2 mm(inch)

P-26
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 27

2-Pressure Control Type


PZS-3B-70W*S 128(5.04) PH pressure
Lubrication PL pressure 57(2.24) adjusting screw
port Drain port (3/4SAE) adjusting screw

34 PCDφ 181(7.13)
Flow rate (1.34)

242(9.53)
adjusting screw Key width 18
0
(0.31 (0.
7.94 –0.05 0.31) 71

145(5.71)
)

136(5.35)
102.5(4.04)
48(1.89) 5(0.20)

–0.051(5.00 )
5.00
58.7(2.31)

φ 127 –0.036

128(5.04)
85(3.35)
φ 30(1.18)

–0.051(1.25 )
–0.25 (1.38 )
1.39
1.25
M10x16 17(0.67) Discharge port Suction port

φ 31.75 –0.036
35.33 –0.03
30.2(1.19) 128(5.04)
223(8.78) 8(0.32) SAEJ518b-11/4 SAEJ518b-11/2
164(6.46)
261(10.28) 85(3.35) 172(6.77)
296(11.65)(MAX)
306(12.05)(MAX)

PZS-4B-100W*S*-10
129(5.08) PL pressure adjusting screw
Lubrication PH pressure adjusting screw
port
Drain port (3/4SAE)

Flow rate 91(3.58) φ 228.5(9.00)

262(10.31)
adjusting screw
21
Key width (0.
83

153(6.02)
0 )
9.53 –0.015 (0.38
0.37)

55(2.17) 10(0.39)

–0.05 ( 6.00 )
6.00
77.8(3.06)

φ 152.4 –0.06

161.6(6.36)
100(3.94)
81(3.19)
φ 33(1.30)

–0.15 (1.66 )
–0.030 (1.50 )
1.66
φ 38.1 –0.036 1.50

42.9 M12x20 25(0.98) 8(0.31) 42.2–0.03


(1.69) Discharge port 161.6(6.36) Suction port
257(10.12)
SAEJ518b-2 200(7.87) SAEJ518b-2
347(13.66)(MAX) 90(3.54)

PZS-5B-130W*S*-10
PL pressure
adjusting screw 141(5.55)
Lubrication
port Drain port (3/4SAE) 70(2.76) PH pressure
adjusting screw
Flow rate 35(1.38)
adjusting screw φ 22(0.87)
272(10.71)

Key width
0
11.113 –0.051 (0.44
0.44)

155(6.10)
133(5.24)
–0.040 (6.50 )

67(2.64) 6(0.24)
6.50
88.9(3.50)

φ 165.1 –0.06

224.6(8.84)
265(10.43)
–0.051(1.75 )

–0.25 (1.94 )
1.75

1.95

M12x20
φ 44.45 –0.036
49.428–0.03

50.8(2.00) 25(0.98) Discharge port 110(4.33) 110(4.33)


224.6(8.84) Suction port
32.5 268(10.55) 10(0.39)
(1.28) SAEJ518b-21/2 265(10.43) SAEJ518b-21/2
316(12.44) 100(3.94)
362(14.25)(MAX)

PZS-6B-180W*S*-10
PZS-6B-220W*S*-10
Drain port (3/4SAE) 147(5.79)
Lubrication PL pressure 76(2.99) PH pressure
port adjusting screw adjusting screw
99(3.90)
Flow rate
adjusting screw
296(11.65)

φ 22(0.87)
245(9.65)

Key width
194(7.64)

0
(0.55
0.55)
156.5(6.16)

14 –0.018

60(2.36) 5(0.20)
–0.040 (6.50 )
6.50
88.9(3.50)

φ 165.1 –0.06

224.6(8.84)
265(10.43)

74(2.91)
φ 52(2.05)
53.5(2.11)
+0.008(1.97 )
φ 50 +0.021 1.97

M12x20 25(0.98) 12(0.47) 224.6(8.84)


50.8(2.00) Discharge port Suction port
333(13.11) 88(3.46) 131(5.16) 131(5.16)
SAEJ518b-21/2 SAEJ518b-3
410.5(16.16) 265(10.43)

❚Using the installed solenoid valve so it is continuously conducting current can cause the coil surface to become hot.
Do not touch the surface of the coil directly with your hands.

P-27
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 28

Solenoid Cutoff Control Type 128(5.04) Pressure adjusting


PZS-3B-70R*S*-10 Lubrication 57(2.24) screw

3)
port Drain port (3/4SAE)

(7.1
181

34

PC
Flow rate (1.34)
adjusting screw Key width

202(7.95)
0 18
7.94 –0.05 (0.31
0.31) (0.
71

145(5.71)
136(5.35)
)

102.5(4.04)
48(1.89) 5(0.20)

–0.051 (5.00 )
5.00
58.7(2.31) φ3
0

φ 127 –0.06
(1.18)

128(5.04)
85(3.35)
–0.051(1.25 )
–0.25 (1.38 )
1.39
1.25
M10x16 17(0.67) Discharge port Suction port

φ 31.75 –0.036
35.33 –0.03
30.2(1.19) SAEJ518b-11/4 128(5.04)
223(8.78) 8(0.32)
164(6.46) SAEJ518b-11/2
261(10.28) 85(3.35) 172(6.77)
296(11.65)(MAX)
306(12.05)(MAX)

PZS-4B-100R*S*-10 Pressure adjusting screw


Lubrication
port Drain port (3/4SAE) 129(5.08)
φ 228.5(9.00)
Flow rate 91(3.58)
adjusting screw

222(8.74)

195(7.68)
Key width

21

153(6.02)
(0.
0
9.53 –0.015 (0.38
0.37)

83
)
55(2.17) 10(0.39)

–0.05 ( 6.00 )
6.00
φ3
77.8(3.06)

3 φ 152.4 –0.06
(1.30)

161.6(6.36)
100(3.94)
81(3.19)
–0.15 (1.66 )
–0.030 (1.50 )
1.66
1.50

42.9 M12x20 25(0.98) 8(0.31)


φ 38.1 –0.036
42.2–0.03

Discharge port 161.6(6.36) Suction port


(1.69) 257(10.12)
SAEJ518b-2 200(7.87) SAEJ518b-2
347(13.66)(MAX) 90(3.54)

PZS-5B-130R*S*-10 141(5.55)
Drain port (3/4SAE) 70(2.76) Pressure adjusting screw
Lubrication
Flow rate port 35(1.38)
adjusting screw φ 22(0.87)
Key width
232(9.13)

0
11.113 –0.051 (0.44
0.44)

155(6.10)
133(5.24)

67(2.64) 6(0.24)
–0.040 (6.50 )
6.50
88.9(3.50)

φ 165.1 –0.06

224.6(8.84)
265(10.43)
φ 38(1.50)
–0.051(1.75 )

–0.25 (1.94 )
1.95
1.75

M12x20
φ 44.45 –0.036
49.428–0.03

50.8(2.00) 25(0.98) 110(4.33) 110(4.33)


Discharge port Suction port
32.5 268(10.55) 10(0.39) 224.6(8.84)
(1.28) 316(12.44) 100(3.94) SAEJ518b-21/2 265(10.43) SAEJ518b-21/2
362(14.25)(MAX)

PZS-6B-180R*S*-10
PZS-6B-220R*S*-10 Pressure adjusting screw
147(5.79)
Lubrication Drain port (1"SAE)
port 76(2.99)
99(3.90)
Flow rate
adjusting screw
φ 22(0.87)
256(10.08)

245(9.65)

Key width
194(7.64)

0
14 –0.018 (0.55
0.55)
156.5(6.16)

60(2.36) 5(0.20)
–0.040 (6.50 )
6.50
88.9(3.50)

φ 165.1 –0.06

224.6(8.84)
265(10.43)

74(2.91)
φ 52(2.05)
+0.008(1.97 )
53.5(2.11)
φ 50 +0.021 1.97

M12x20 25(0.98) 12(0.47) 224.6(8.84)


50.8(2.00) Discharge port Suction port
333(13.11) 88(3.46) 131(5.16) 131(5.16)
410.5(16.16) SAEJ518b-21/2 265(10.43) SAEJ518b-3

❚Using the installed solenoid valve so it is continuously conducting current can cause the coil surface to become hot.
Do not touch the surface of the coil directly with your hands.

P-28
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 29

Performance Curves Typical Characteristics at a Hydraulic Operating Fluid Kinematic Viscosity of 46 mm2/s
PZS-3B-70N*-10
Pressure - Flow Rate Axial input
General Performance Characteristics Q=126

Discharge rate
130 60 r/min
1800min–1

Discharge rate
120 140
Q

Q r/min
1500min–1 110 1800min–1 Q Q=100
50

Q r/min
100 120 r/min

Volume efficiency 1500min–1


ηv Q=80

Axial input kW
100 100 40 r/min
90
Efficiency

Overall efficiency
η,ηv%

80 η
30 Q=60
70 r/min
60 60 60
50 50 20

Input Lin kW
–1
–1 40 10 in 40

Input Lin kW
in

DR r/min
m

Drain rate
800
–1 –1

18 00m 0m
in 30 1 0m
in
Lin 150 20 5
Lin 150 20
10
DR
10
0 0 0
0 7 14 21 28 0 7 14 21 28 0 7 14 21 28
{70.4} {143} {214} {286} {70.4} {143} {214} {286} {70.4} {143} {214} {286}
Discharge pressure P MPa{kgf/cm } 2 Discharge pressure P MPa{kgf/cm } 2
Discharge pressure P MPa{kgf/cm2}

Axial Input at Full Cutoff Noise Characteristics


8
Noise Level dB(A)
Axial input at full cutoff

6 80

4 70 1800min–1
kW

–1

0 min 1500min–1
180
–1

2 0 min 60
150
0
0 7 14 21 28 0 7 14 21 28
{70.4} {143} {214} {286} {70.4} {143} {214} {286}
Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2}

PZS-4B-100N*-10 Typical Characteristics at a Hydraulic Operating Fluid Kinematic Viscosity of 46 mm2/s

Pressure - Flow Rate


General Performance Characteristics Axial input
Discharge rate

Discharge rate

1800min–1 1800min–1
180 180
Q Q
160 1500min–1
Q r/min

Q r/min

100
140 140
1500min–1
Q=180
Volume efficiency r/min
100 ηv 100 80
Axial input kW

90
Efficiency

Overall efficiency Q=140


η
η,ηv%

80 80 80 r/min
–1 60
70 n
0 mi
60 60 80 60 Q=100
Input Lin kW

1
Input Lin kW

–1
–1
in r/min
50 n
mi n
–1
00
m 40
00 mi 40 15 40
18 50
0 10
Q=60
1 Lin
DR r/min
Drain rate

r/min
Lin 20
20 5 20
DR

0 0 0
0 7 14 21 28 0 7 14 21 28 0 7 14 21 28
{70.4} {143} {214} {286} {70.4} {143} {214} {286} {70.4} {143} {214} {286}
Discharge pressure P MPa{kgf/cm } 2 Discharge pressure P MPa{kgf/cm } 2
Discharge pressure P MPa{kgf/cm2}

Axial input at full cutoff Noise Characteristics


8
Axial input at full cutoff

Noise Level dB(A)

80
6
1800min–1
–1
kW

4 in 70
00m
–1

18 min
00 1500min–1
15
2
60
0
0 7 14 21 28 0 7 14 21 28
{70.4} {143} {214} {286} {70.4} {143} {214} {286}
Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2 }

P-29
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 30

PZS-5B-130N*-10 Typical Characteristics at a Hydraulic Operating Fluid Kinematic Viscosity of 46 mm2/s

Pressure – Flow Rate


General Performance Characteristics Axial input
240

Discharge rate
120

Discharge rate
1800min–1 220 240
Q Q=234
200 1800min–1

Q r/min
r/min

Q r/min
180 200 100
1500min –1

1500min –1
Q=200
Volume efficiency
100 ηv 160 r/min
80

Axial input kW
90
Efficiency
η,ηv%

Overall efficiency Q=150


80 η r/min
60
70
60 120 120 Q=100
r/min

Input Lin kW
50 100

Input Lin kW
40
–1 80 10 80
min

DR r/min
–1 –1
0

Drain rate
in 60 in
180
–1
0m in 0m
Lin 150 0m 150 40
20
40 5 180
20
0 0 0
0 7 14 21 25 0 7 14 21 25 0 7 14 21 25
{70.4} {143} {214} {255} {71} {143} {214} {255} {70.4} {143} {214} {255}
Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2}

Axial input at full cutoff


14

12 Noise Characteristics
Axial input at full cutoff

10
Noise Level dB(A)

8 min
–1

1800
kW

–1 80
n
6 mi
00 70
18
–1
min
1500
–1
4 in
00m 60
15
2

0
0 7 14 21 25 0 7 14 21 25
{71} {143} {214} {255} {70.4} {143} {214} {255}
Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2}

PZS-6B-180N*-10 Typical Characteristics at a Hydraulic Operating Fluid Kinematic Viscosity of 46 mm2/s

Pressure – Flow Rate


General Performance Characteristics Axial input
330
Discharge rate

Discharge rate

Q=324
1800min –1
300 330 Q 140 r/min
Q 1500min–1
270 1800min–1
Q r/min

Q r/min

240 270 120


1500min–1 Q=250
Volume efficiency r/min
100 ηv 210 100
Axial input kW

Q=200
90
Efficiency

Overall efficiency r/min


η,ηv%

80 η 160 80
Q=150
70 140
r/min
60 120 120 60
Input Lin kW
Input Lin kW

–1 –1
50 n 100
mi mi
n –1
00 00 n
18 80 10 18 mi 80 40
–1
00
DR r/min

n
mi 15
Drain rate

0 60 Lin
0
Lin 15 40 5 DR 40 20
20
0 0 0
0 7 14 21 25 0 7 14 21 25 0 7 14 21 25
{70.4} {143} {214} {255} {71} {143} {214} {255} {70.4} {143} {214} {255}
Discharge pressure P MPa{kgf/cm } 2 Discharge pressure P MPa{kgf/cm } 2 Discharge pressure P MPa{kgf/cm2}

Axial input at full cutoff


16
14 Noise Characteristics
Axial input at full cutoff

12
Noise Level dB(A)

10 n
–1 80
mi in–1
00 –1 1800m
min
kW

8 18 0
150 in–1
6 70 1500m

4
2 60
0
0 7 14 21 25 0 7 14 21 25
{70.4} {143} {214} {255} {70.4} {143} {214}{255}
Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2}

P-30
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 31

PZS-6B-220N*-10 Typical Characteristics at a Hydraulic Operating Fluid Kinematic Viscosity of 46 mm2/s

Pressure – Flow Rate


General Performance Characteristics Axial input
330 160

Discharge rate

Discharge rate
1500min –1 1500min–1 Q=330
300 330 r/min
Discharge rate Q
1200min–1 270 Discharge rate Q 140

Q r/min

Q r/min
1200min–1
240 270
120 Q=250
Volume efficiency r/min
100 ηv 210

Axial input kW
90 100
Efficiency

Overall efficiency Q=200


η,ηv%

80 η 160 r/min
80
70 140
–1 Q=150
n
60 120 mi 120 r/min
00 60

Input Lin kW
–1 15 –1

Input Lin kW
50 in 100 in
m 0 0m
00 –1 80 10 12 80
15 mi
n 40

DR r/min
Drain rate
00 60
Input Lin 12 Input Lin
40 5 40 20
Drain rate DR
20
0 0 0 10
0 7 14 21 25 0 7 14 21 25 0 7 14 21 25
{70.4} {143} {214} {255} {71.4} {143} {214} {255} {70.4} {143} {214} {255}
Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2}

Axial Input at Deadhead


Axial input at Deadhead kW

16
Noise Characteristics
14
Noise Level dB(A)

12 80
–1
n –1
10 mi 0m
in
00 –1
in
15 m 150
8 00 –1
12 0 in
m
70 120
6
4
2 60

0 7 14 21 25 0 7 14 21 25
{70.4} {143} {214} {255} {70.4} {143} {214} {255}
Discharge pressure P MPa{kgf/cm2} Discharge pressure P MPa{kgf/cm2}

Cross-sectional Drawing Part No. Part Name Part No. Part Name
1 Body 28 Needle bearing
PZS-3B-70N*-E4481, E10 2 Case 29 Oil seal
3 Shaft 30 Snap ring
PZS-4B-100N*-E4481, E10 4 Cylinder barrel 31 Snap ring
PZS-6B-**N*-E10 5 Valve plate 32 Snap ring
6 Piston 33 O-ring
7 Shoe 34 O-ring
8 Shoe holder 35 O-ring
9 Barrel holder 36 O-ring
10 Swash plate 37 O-ring
11 Thrust bush 38 O-ring
12 Seal holder 39 O-ring
13 Thrust plate 40 O-ring
14 Spring C 41 Backup ring
15 Spring S 42 Orifice
16 Control piston 43 Flat philips head screw
17 End plug 44 Plug
18 Guide screw 45 Pin
19 Spring holder 46 Bolt
20 Retainer 47 Plug
21 Needle 48 O-ring
22 Key 49 Plate
23 Plug 50 Washer
24 Pin 51 Bolt
25 Orifice 52 Eye bolt
26 Nut
List of Sealing Parts 27 Ball bearing

Part Product Number


Name Remarks
No. PZS-3B Q'ty PZS-4B Q'ty PZS-6B Q'ty
29 Oil seal TCN-456812 1 TCN-507212 1 TCN-659013 1 NOK
33 O-ring 1B-G95 1 1B-G105 1 1B-G135 1 JIS B 2401
34 O-ring 1B-G130 1 1B-G155 1 1B-G200 1 ″
35 O-ring 1B-G50 1 1B-G50 1 1B-G65 1 ″
36 O-ring 1B-P34 1 1B-P36 1 1B-P41 1 ″
37 O-ring 1B-P12 1 1B-P16 1 1B-P16 1 ″
38 O-ring 1B-P21 2 1B-P21 3 1B-P21 3 ″
39 O-ring Note 1 1 1B-P9 1 1B-P10 1 ″
40 O-ring 1B-P8 5 1B-P8 5 1B-P8 8 ″
41 Backup ring T2-P12 1 T2-P16 1 T2-P16 1 JIS B 2407
48 O-ring Note 1 1 1B-G85 1 1B-G85 1 JIS B 2401
Note 1: Contact your agent about this type of O-ring.

P-31
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 32

PZS-5B-130N*-E10
Part No. Part Name Part No. Part Name
1 Body 28 Ball bearing
2 Case 29 Needle bearing
3 Shaft 30 Oil seal
4 Cylinder barrel 31 Snap ring
5 Valve plate 32 Snap ring
6 Piston 33 Snap ring
7 Shoe 34 O-ring
8 Shoe holder 35 O-ring
9 Barrel holder 36 O-ring
10 Swash plate 37 O-ring
11 Thrust plate 38 O-ring
12 Seal holder 39 O-ring
13 Gasket 40 O-ring
14 Spring C 41 Backup ring
15 Spring S 42 Bolt
16 Control piston 43 Flat philips head screw
17 End plug 44 Plug
18 Guide screw 45 Plug
19 Thrust bush 46 Plug
20 Spring holder 47 Orifice
21 Retainer 48 O-ring
22 Needle 49 Plate
23 Key 50 Washer
24 Plug 51 Bolt
25 Pin 52 Plug
26 Connector 53 Eye bolt
27 Nut

PZS-5B
Part No. Name Q'ty Size Remarks

13 Gasket 1 * 3 Bond
30 Oil seal 1 TCN-608212 N. O. K
34 O-ring 1 1B-G125 JIS B 2401
35 O-ring 2 1B-P21 JIS B 2401
36 O-ring 1 1B-P16 JIS B 2401
37 O-ring 1 1B-P42 JIS B 2401
38 O-ring 1 1B-P14 JIS B 2401
39 O-ring 5 1B-P8 JIS B 2401
40 O-ring 2 1B-P7 JIS B 2401
41 Backup ring 1 T2-P16 JIS B 2407

48 O-ring 1 1B-G85 JIS B 2401


Parts marked by an asterisk "*" are not available on the market. Consult your agent.

Pressure Compensator
Part No. Part Name Part No. Part Name
1 Valve body 12 Collar
2 Spool 13 Plug
3 Spring guide 14 Plug
4 Sprint bearing 15 Nut
5 Spring 16 Socket head screw
6 Retainer 17 O-ring
7 Needle valve 18 O-ring
8 Valve seat 19 O-ring
9 Spring 20 O-ring
10 Adjustment screw kit 21 O-ring
10-1 Adjustment screw 22 Plug
10-2 Nut
10-3 O-ring
10-4 Nut
10-5 Spring pin
11 Retainer

P-32
01P_Piston(P21-33)_E.q 07.6.7 4:15 PM Page 33

List of Sealing Parts


Part Part Number
Name Remarks
No. PZS-3B, 4B Q'ty PZS-5B, 6B Q'ty
10-3 O-ring 1B-P10A 1 1B-P10A 1 JIS B 2401
17 O-ring 1B-P8 1 1B-P11 2 ″
18 O-ring 1B-P9 4 1B-P9 5 ″
19 O-ring 1B-P5 1 1B-P14 1 ″
20 O-ring 1B-P12 1 1B-P22 1 ″
21 O-ring 1B-P14 1 1B-P14 1 ″

Foot Mounting Kit Foot Mounting Installation Measurement Chart


PZM-*-10 IHM-55-10
R I R
L 4-P K (J)
L 4 to P K J

φ d4
M

φD
M

φD

Q
Q

C
C

φ d1 φ d1
φ d2 φ d2

T T G S (I)

E
T T
E

N
N

A H A F G S
B B H

Foot Mounting Applicable Pump Accessories Measurements (inch)


Kit Model No. Model No. Bolt Q'ty Washer Q'ty A B C E F G H (I)
PZM-3-10 PZS-3B TH-16×40 4 WP-16 4 11.63 13.15 6.00 0.04 − 5.50 7.99 4.11
PZM-4-10 PZS-4B TB-20×45 4 WP-20 4 11.42 13.15 6.30 0.04 − 5.31 7.79 3.74
IHM-55-10 PZS-5B, 6B TH-20×50 4 WS-B-20 4 13.00 14.57 7.87 0.04 4.92 4.92 11.81 1.57

Foot Mounting Measurements (mm) Weight


Kit Model No. (J) K L M N P Q R (S) T φD φd1 φd2 φd4 kg
PZM-3-10 2.36 0.98 5.04 5.04 0.98 M16 10.20 − 1.75 2.40 5.00 1.38 0.71 3.39 13.5
PZM-4-10 2.44 1.10 6.36 6.36 0.98 M20 10.63 8.66 1.30 2.44 6.00 1.34 0.71 6.00 18.0
IHM-55-10 2.76(Note) 1.18 8.84 8.84 1.18 M20 13.39 10.83 0.79 3.54 6.50 1.34 0.71 5.51 32.0
Note The IHM-55-10 (J) dimension (2.76) is the value for the PZS-5B. This dimension becomes 2.28 in the case of the PZS-6B.
The IHM-55-10 (I) dimension (1.57) is the value for the PZS-5B. This dimension becomes 1.10 in the case of the PZS-6B.

Piping Flange Kit


Screw In Type
Screw In Type Applicable Pump IN Flange
Flange Kit model No. Model No. Flange Part No. Bolt Washer O-ring
PJF-10300T PZS-3B IH03J-100120 1 TH-12×55 4 WS-B-12 4 1B-G50 1
PJF-10400T PZS-4B IH03J-100160 1 TH-12×60 4 WS-B-12 4 1B-G60 1
PJF-10500T PZS-5B IH03J-100200 1 TH-12×65 4 WS-B-12 4 1B-G75 1
PJF-10600T PZS-6B IH03J-100240 1 TH-16×75 4 WS-B-16 4 1B-G85 1

OUT Flange
Plug
Flange Part No. Bolt Washer O-ring
IH03J-100100 1 TH-10×55 4 WS-B-10 4 1B-G40 1 TPHA-1/4 1
IH03J-100160 1 TH-12×60 4 WS-B-12 4 1B-G60 1 −
IH03J-100200 1 TH-12×65 4 WS-B-12 4 1B-G75 1 −
IH03J-100200 1 TH-12×65 4 WS-B-12 4 1B-G75 1 −
Welded Type
Welded Type Applicable Pump IN Flange
Flange Kit model No. Model No. Flange Part No. Bolt Washer O-ring
PJF-10300E PZS-3B IH03J-200120 1 TH-12×55 4 WS-B-12 4 1B-G50 1
PJF-10400E PZS-4B IH03J-200160 1 TH-12×60 4 WS-B-12 4 1B-G60 1
PJF-10500E PZS-5B IH03J-200200 1 TH-12×75 4 WS-B-12 4 1B-G75 1
PJF-10600E PZS-6B IH03J-200240 1 TH-16×75 4 WS-B-16 4 1B-G85 1

OUT Flange
Plug
Flange Part No. Bolt Washer O-ring
IH03J-200100 1 TH-10×55 4 WS-B-10 4 1B-G40 1 TPHA-1/4 1
IH03J-200160 1 TH-12×60 4 WS-B-12 4 1B-G60 1 −
IH03J-200200 1 TH-12×65 4 WS-B-12 4 1B-G75 1 −
IH03J-200200 1 TH-12×65 4 WS-B-12 4 1B-G75 1 −
• O-ring 1B-** refers to JIS B2401-1B-**.

P-33
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 1

VDS SERIES SMALL VARIABLE


VOLUME VANE PUMP

VDS Series 0.5in3/rev


4.0gpm
Small Variable Volume Vane Pump 1000psi

Features
qHigh efficiency operation deliver quiet operation with mini- Prompt response at both ON-OFF
mal vibration, even in the high- a n d O F F - O N e n s u r e s i n s t a n t a-
with minimal power loss pressure range. neous, stable, high-precision oper-
ation.
All the performance of the original
new VDR series mechanisms eCompact and simple
combines with precision machin- design, easy operation tSolidly built for high effi-
ing for a pump that minimizes ciency and long life
power loss, especially at full cut- Compact and quiet, VDS Series
off. variable vane pumps are economi- VDS Series pumps are built to
cal and easy to handle. A simple last, with a design that incorpo-
wQuiet operation design allows use in a wide range rates years of NACHI experience
of hydraulic systems. and know-how. Specially selected
Journal bearings with a proven m a t e r i a l s a n d s k i l l e d w o r k m a n-
record on IP pumps plus new suc- rPrecise characteristics, ship provide outstanding durability
tion and discharge port configura- along with stable, high-efficiency
tions reduce operating noise and
prompt response operation.

Specifications
Delivery
Model Pressure Drive Speed (rpm) Max. Setting
(r/min (gpm) at No-Load) Weight
Adjust Range Pressure
kgf (rbs)
Foot Mounting Flange Mounting 1800rpm 1500rpm kgf/cm2 (psi) Minimum Maximum kgf/cm2 (psi)

10 ~ 20 20
VDS-OA-1A1-E11 VDS-OB-1A1-E11
(143 ~ 286) (286) A-type 6.5
(14.3)
15 12.5 15 ~ 35 35
VDS-OA-1A2-E11 VDS-OB-1A2-E11 800 1800
(4.0) (3.3) (214 ~ 500) (500)
B-type 4.5
30 ~ 70 70 (9.9)
VDS-OA-1A3-E11 VDS-OB-1A3-E11
(429 ~ 1000) (1000)

¡Handling However:Q=q × n × 10 −3 nThrust Screw


zT h e d i r e c t i o n o f r o t a t i o n f o r t h i s Q : No-load Discharge Rate (r/min) The thrust screw is precision adjust-
pump is clockwise (rightward) when q : Capacity (cm3/rev) ed at the factory during assembly.
viewed from the shaft side. N : Revolution Speed min −1 Never touch the thrust screw.
xDrain piping must be direct piping up See callout 9 in the cross-section
0.61
to a point that is below the tank fluid diagram on page V-4.
level, and back pressure due to pipe mInitial Operation
resistance should not exceed 0.48 Before operating the pump for the
0.03MPa. first time, put the pump discharge
Pump capacity q in3 /rev

cWhen adjusting pressure, pressure side into the no-load state and then
i s i n c r e a s e d b y c l o c k w i s e ( r i g h t- 0.36 repeatedly start and stop the motor
ward) rotation of the adjusting screw to bleed all air from inside the pump
and decreased by counterclockwise and the suction piping. After confirm-
0.24
(leftward) rotation. ing that the pump is discharging oil,
vWhen adjusting the flow rate, the 0.18 continue the no-load operation for at
flow rate is decreased by clockwise 0.12 least 10 minutes to discharge all the
(rightward) rotation of the adjusting air from the circuit.
s c r e w a n d i n c r e a s e d b y c o u n t e r- ,For the hydraulic operating fluid, use
clockwise (leftward) rotation. The an R&O type and wear-resistant type
graph on the right provides general of ISO VG32 to 68 or equivalent (vis-
guidelines for the relationship cosity index of at least 90). Use
between the rotation angle of the The values indicated above are at hydraulic operating fluid that pro-
flow rate adjusting screw and the no- maximum pump discharge volume vides kinematic viscosity during
load discharge rate. with the flow volume adjusting screw operation in the range of 20 to
bF a c t o r y D e f a u l t P - Q S e t t i n g s at the 0° position. 150mm2/s.
(Standard Model) The broken line shows the flow volume .The operating temperature range is
• Flow Rate Setting = Maximum flow adjustment range lower limit value. 15 to 60°C. When the oil temperature
rate for model as indicated in the at startup is 15°C or less, perform a
catalog warm-up operation at low pressure
• Pressure Setting = Pressure shown until the oil temperature reaches
in table below 15°C. Use the pump in an area where
Factory Default the temperature is within the range
Pressure Settings of 0 to 60°C.
MPa{psi} (Continued on following page)
1 : 2.0 {286}
2 : 3.5 {500}
3 : 7.0 {1000}

V-1
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 2

⁄0S u c t i o n p r e s s u r e i s - 0 . 0 3 t o fluid so contamination is main- ⁄6E quip an air bleed valve in cir-
+0.03MPa (-4.3 to +4.3psi), and tained at class NAS10 or lower. cuits where it is difficult to bleed
the suction port flow rate should Take care to avoid contamina- air before startup.
to be no greater than 2m/sec. tion with water or other foreign ⁄7T o ensure proper lubrication of
⁄1A v o i d p u l l e y , g e a r , a n d o t h e r m a t t e r , a n d w a t c h f o r d i s c o l- the pump's rubbing surfaces,
drive systems that impart a radi- oration. Whitish fluid indicates supply oil to the interior of the
al or thrust load on the end of that air has contaminated the pump before starting operation.
the pump shaft. f l u i d , a n d b r o w n i s h f l u i d i n d i- ⁄8W hen centering the pump shaft,
Mount the pump so its pump cates the fluid is dirty. eccentricity with the motor shaft
shaft is oriented horizontally. ⁄4C ontact your agent about using should be no greater than
⁄2P rovide a suction strainer with a water- and glycol-based 0.05mm.
filtering grade of about 100 μm hydraulic operating fluids. The angle error should be no
(150 mesh). For the return line to ⁄5A t startup, repeat the inching greater than 1°.
the tank, use a 25 μm line filter. operation (start-stop) to bleed air
⁄3M a n a g e h y d r a u l i c o p e r a t i n g from the pump and pipes.

Understanding Model Numbers


VDS – O –1 A – E11

Design number

Pressure adjustment range


1: 1 to 2MPa {146 to 292psi} 2: 1.5 to 3.5MPa {218 to 500psi}
3: 3 to 7MPa {437 to 1000psi}

–1
Ring size 1: 4.0gpm (1800 min no load)

Mounting method
A: Foot type mounting B: Flange type mounting

Pump size: 0

Pump Type: VDS Series Compact Variable Vane Pump

Installation Dimension Drawings


VDS-0A-1A-*-E11

Foot Mounting Type mm (inch)

61(2.40)
99.5(3.92) 100(3.94)
Pressure adjusting screw 59.5(2.34) 26
(1.02)

1/4" SAE DR
25 17.5
DR (0.98) (0.69)
3/8" SAE OUT 1/2" SAE IN
MAX 199.8(7.87)

3.97 +0.03 PCD φ 106.4


65(2.56)

OUT 0
(4.17)
69.8 (2.744) 33(1.30)

25(0.98)
84(3.31)

135(5.31)
(2.752)
0.624)
(0.625

17.73 –0.25

4 to φ 11
0
φ 15.875–0.025
±0.1

(0.43)
0
13(0.51)

50.8(2.00) 47(1.85) 2-36.5


96(3.78) 14.5 (1.44) 127(5.00)
Flow rate adjusting screw
118.5(4.67) (0.57) 152.5(6.00)
Note) Foot Mounting Kit: IHM-2-10

V-2
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 3

VDS-0B-1A-*-E11
Flange Mounting
61
100
Pressure adjusting screw 26 (IN-OUT port dimension)

1/4" SAE
20 DR
DR

MAX 130
3/8" SAE 3.97 +0.03
0
1/2" SAE
OUT IN

2- 11
OUT

65
25

33
φ 82.55 –0.05
φ15.875 –0.025
0
0

MAX 58
10

17.73–0.25
0
5.5
Width 4 42
across flats
82 32 106
118.5 125
Flow rate adjusting screw

Typical characteristics at hydraulic operating fluid kinematic


Performance Curves viscosity of 32 mm2/ s

15 1800m
in –1
Q

1500m
in –1
/min

Input Lin (kW)


1A3
10 1A2
Discharge rate Q

1A1

–1 1.5
min
00
18
–1

5 in 1.0
0m
150

0.5

0
0 1 2 3 4 5 6 7
{10.2} {20.4} {30.6} {40.8} {51.0} {61.2} {71.4}
Discharge pressure P MPa{kgf/cm2}

Measurement Position: 1 meter behind pump


1.0 80

0.8
Noise level dB(A)

70
Power loss kW

0.6

–1
1800min
0.4 60
–1
min
1800
–1
in
0.2 1500m
–1
1500min
50
0 1 2 3 4 5 6 7
0 {10.2} {20.4} {30.6} {40.8} {51.0} {61.2} {71.4}
0 1 2 3 4 5 6 7 2
{10.2} {20.4} {30.6} {40.8} {51.0} {61.2} {71.4} Discharge pressure P MPa{kgf/cm }
2
Discharge pressure P MPa{kgf/cm }

V-3
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 4

Cross-sectional Drawing
VDS-0B-1A*-E11

List of Sealing Parts Part No. Part Name Part No. Part Name
Seal Kit: VBAS-200B00 1 Body 16 Key
Applicable Pump Model: VDS-0A/B-1A*-E11 2 Cover (A) 17 Nut
3 Cover (B) 18 O-ring
Part No. Part Name Part Number Q'ty
4 Shaft 19 O-ring
18 O-ring AS568-032 1 5 Cam ring 20 O-ring
19 O-ring AS568-023 1 6 Vane 21 O-ring
20 O-ring S71 (NOK) 1 7 Plate (S) 22 O-ring
8 Plate (H) 23 Screw
21 O-ring 1A-P20 1
9 Thrust screw 24 Bearing
22 O-ring 1A-P10 2 10 Screw 25 Screw
27 Oil seal TCN-17358 1 11 Piston 26 Screw
Note) 12 Holder 27 Oil seal
1.Oil seals are manufactured by Nippon Oil Seal 13 Spring 28 Snap ring
Industry Co. Ltd. (NOK). 14 Nut 29 Pin
2.O-ring 1A/B-** refers to JIS B2401-1A.
15 Cap 30 Nameplate

V-4
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 5

VDR 22 DESIGN SERIES VARIABLE


VOLUME VANE PUMP

VDR22 Design Series 7.9gpm at 2000psi


Variable Volume Vane Pump 10.5gpm at 1000psi

Features
qStable, highly efficient OFF-ON ensures instantaneous, sta- A combination of NACHI-original
operation up to 14MPa ble, high-precision operation. mechanical innovations and precision
machining create a pump that mini-
A biased piston that minimizes ring eSilent operation, even in mizes power loss, especially at full
vibration and leak-free pressure bal- the high pressure range cutoff.
ance construction enables highly effi-
cient high-pressure operation, and Quiet journal bearings, a bias piston
tSolid construction stands up to
very stable performance up to 14MPa. that allows a 3-point support system,
harsh operating conditions
and new suction and discharge port
wHigh-precision instanta- shapes all contribute to minimize The tough and rugged construction of
neous response operation noise. Silent, vibration-free this pump is made possible by a long
operation is ensured, even in the high history of quality pump designs. This,
Response has been improved by a pressure range. in combination with specially selected
special bias piston mechanism. materials and skilled workmanship,
Prompt response at both ON-OFF and rReduced power loss provides outstanding durability.

Specifications
Single Pump
Delivery at no load Pressure Drive speed
Model type Max. setting
r/min (gpm) adjusting rpm Weight
pressure
range kg (lbs)
Foot Mounting Flange Mounting 1800 r.p.m. 1500 r.p.m. 1200 r.p.m. Max. Min. kgf/cm2 (psi)
kgf/cm2 (psi)

15 ~ 35 35
VDR-1A-1A2-*22 VDR-1B-1A2-*22
(214 ~ 500) (500)

30 ~ 70 70
VDR-1A-1A3-*22 VDR-1B-1A3-*22
(429 ~ 1000) (1000)
30 25 20 9
1800 800
(7.9) (6.6) (5.3) (19.9)
65 ~ 105 105
VDR-1A-1A4-*22 VDR-1B-1A4-*22
(929 ~ 1500) (1500)

90 ~ 140 140
VDR-1A-1A5-*22 VDR-1B-1A5-*22
(1286 ~ 2000) (2000)

15 ~ 35 35
VDR-1A-2A2-*22 VDR-1B-2A2-*22
(214 ~ 500) (500)
40 33 27 9
1800 800
(10.6) (8.7) (7.1) (19.9)
30 ~ 70 70
VDR-1A-2A3-*22 VDR-1B-2A3-*22
(429 ~ 1000) (1000)

¡Handling cDischarge Volume Adjustment


zRotation Direction The discharge flow rate is decreased 1.52

The direction of rotation is always is by clockwise (rightward) rotation of


1.20
clockwise (rightward) when viewed the discharge rate adjusting screw,
Pump capacity in3/rev

from the shaft side. and increased by counterclockwise 0.91

xDrain (leftward) rotation. Loosen the lock nut


0.60
Drain piping must be direct piping up to before making adjustments. After
0.42
a point that is below the tank fluid level, adjustment is complete, re-tighten the 0.30
and back pressure due to pipe resis- lock nut. The graph on the right pro-
tance should not exceed 0.03MPa. vides general guidelines for the rela- 0 90 180 270 360 450
When using a pump that has drain ports tionship between the rotation angle of
at two locations, use the drain port that the flow rate adjusting screw and the (Continued on following page)
is higher after the pump is installed. no-load discharge rate.

V-5
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 6

However: Q=q × n × 10 −3 discharge rate adjusting screw, Factory Default


Q :No-load Discharge Rate Q r/min and increased by counterclock- Pressure Settings
MPa{kgf/cm2}
q :Volume cm3/rev wise (leftward) rotation.
2 : 3.5 {35.7}
N :Revolution Speed min −1 bF a c t o r y D e f a u l t P - Q S e t t i n g s
3 : 3 {30.6}
The broken line shows the flow (Standard Model)
volume adjustment range lower • Flow Rate Setting = Maximum 4 : 6.5 {66.3}
5 : 9 {91.8}
limit value. flow rate for model as indicated
Note) in the catalog the cross-section diagram on
The values indicated above are at max- • Pressure Setting = Pressure page V-9.
imum discharge volume with the flow shown in table to the right mInitial Operation
volume adjusting screw at the 0° posi- nThrust Screw Before operating the pump for
tion. The thrust screw is precision the first time, put the pump dis-
vPressure Adjustment adjusted at the factory during charge side into the no-load
Pressure is decreased by clock- assembly. Never touch the state and then repeatedly start
wise (rightward) rotation of the thrust screw. See callout @1 i n and stop the motor to bleed all
air from inside the pump and the
suction piping. After confirming
Understanding Model Numbers that the pump is discharging oil,
Single pump continue the no-load operation
for at least 10 minutes to dis-
VDR – 1 A – 1 A 5 – 22 charge all the air from the cir-
cuit.
Provide an air bleed valve in cir-
Design code
cuits where it is difficult to bleed
No Code: PT for piping and metric for others air before startup.
E: NPT for piping and metric for others ,Sub Plate
Pressure adjusting range
Use the following table for speci-
2: 15 ~ 35kgf/cm2 (214 ~ 500psi) fication when a sub plate is
3: 30 ~ 70kgf/cm2 (429 ~ 1000psi) required.
4: 65 ~ 105kgf/cm2 (929 ~ 1500psi)
Pump Model No. Sub Plate Number Motor(kW)
5: 90 ~ 140kgf/cm2 (1286 ~ 2000psi)
MVD-1-115-10 0.75 to 1.5
Pressure volume characteristics VDR-1A-1A*-22
A: Constant volume type MVD-1-135-10 2.2 to 3.7
MVD-1-115Y-10 0.75 to 1.5
Ring size VDR-1A-2A*-22
1: 30R/min (7.9gpm) at 1800rpm MVD-1-135Y-10 2.2 to 3.7
2: 40R/min (10.6gpm) at 1800rpm
For detailed dimensions, see
Mounting pages.
A: Subplate mounting .For the hydraulic operating fluid,
B: Flange mounting
use type ISO VG32 or equiva-
Pump size-1 lent (viscosity index of at least
VDR series Nachi variable volume vane pump
90) for pressures of 7MPa or
lower, and type ISO VG68 or
equivalent (viscosity index of at
least 90) for pressures greater
than 7MP.
⁄0T h e o p e r a t i n g t e m p e r a t u r e
range is 15 to 60°C. When the
oil temperature at startup is
15°C or less, perform a warm-up
operation at low pressure until
the oil temperature reaches
15°C. Use the pump in an area
where the temperature is within
the range of 0 to 60°C.
⁄1S u c t i o n p r e s s u r e i s - 0 . 0 3 t o
+0.03MPa (-0.3 to +0.3kgf/cm 2),
and the suction port flow rate
should be to greater than 2m/sec.
⁄2A v o i d p u l l e y , g e a r , a n d o t h e r
drive systems that impart a radi-
al or thrust load on the end of
the pump shaft. Mount the pump
so its pump shaft is oriented
horizontally.
(Continued on following page)

V-6
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 7

⁄3P rovide a suction strainer with a fil- fluid, and brownish fluid indicates ⁄8T o ensure proper lubrication of the
tering grade of about 100 μ m (150 the fluid is dirty. pump's rubbing surfaces, supply oil
mesh). For the return line to the ⁄5C o n t a c t y o u r a g e n t a b o u t u s i n g to the interior of the pump before
tank, use a 25μm line filter. water- and glycol-based hydraulic starting operation.
⁄4M anage hydraulic operating fluid so operating fluids. ⁄9W hen centering the pump shaft,
contamination is maintained at ⁄6A t startup, repeat the inching opera- eccentricity with the motor shaft
class NAS10 or lower. Take care to tion (start-stop) to bleed air from the should be no greater than 0.05mm.
avoid contamination with water or pump and pipes. Use a pump mounting base of suffi-
other foreign matter, and watch out ⁄7E quip an air bleed valve in circuits cient rigidity. The angle error
for discoloration. Whitish fluid indi- where it is difficult to bleed air should be no greater than 1°.
cates that air has contaminated the before startup.

Installation Dimension Drawings


VDR-1A-*A*-22

VDR-1B-*A*-22

V-7
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 8

Typical characteristics at hydraulic operating fluid kinematic vis-


Performance Curves cosity of 32 mm2/s

VDR-1*-1A2-22 VDR-1*-1A3-22 VDR-1*-1A4-22

VDR-1*-1A5-22 VDR-1*-2A2-22 VDR-1*-2A3-22

Power Loss Curves at Noise Level


Full-cut off measured at 1m behind pump

V-8
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 9

Cross-sectional Drawing
VDR-1A-*A*-22
40 39
4 18 25 12 11 7 8 34 21 22 15 16 33 32 17 24 38 41 31 29 10 47 1 9 19 27 28 23 5
30
14
36
37
3
35
20
13
46
26

42 43 42

List of Sealing Parts Part No. Part Name Part No. Part Name
Single Pump 1 Body (A) 25 Pin
Applicable Pump Model No. VDR-1A-*-22 2 Body (B) 26 Spring pin
Part 3 Cover 27 Oil seal
Seal Kit Number VDBS-101A00
No. 4 Cover 28 Snap ring
Part Name Part Number Q'ty 5 Shaft 29 Backup ring
18 Packing VDB32-101000 1 6 Rotor 30 Backup ring
27 Oil seal ISRD-224211 1 7 Ring 31 O-ring
29 Backup ring VDB34-101000 1 8 Vane 32 O-ring
9 Plate (S) 33 O-ring
30 Backup ring VDB34-201000 1
10 Plate (H) 34 O-ring
31 O-ring S85(NOK) 1
11 Piston 35 O-ring
32 O-ring 1A-P22 1 12 Spring 36 Screw
33 O-ring 1A-P5 1 13 Screw 37 Screw
34 O-ring 1A-P14 1 14 Nut 38 Nut
35 O-ring 1A-P12 1 15 Piston 39 Plug
16 Holder 40 O-ring
40 O-ring AS568-036 1
17 Adapter 41 O-ring
41 O-ring AS568-029 1
18 Packing 42 O-ring
42 O-ring 1A-P22 2 19 Bearing (S) 43 O-ring
43 O-ring 1A-P10A 1 20 Bearing (H) 44 Screw
Note) 21 Thrust screw 45 Key
1. Oil seals are manufactured by Nippon Oil Seal Industry Co. Ltd. (NOK). 22 Nut 46 Nameplate
2. O-ring 1A-** refers to JIS B2401-1A-**. 23 Key 47 Cap
3. F o r V D R - 1 B - * - 2 2 , t h e s e a l k i t n u m b e r b e c o m e s V D B S - 1 0 1 B 0 0 ,
24 Screw 48 Pin
without the 42 and 43 O-rings.

VDR-1A
VDC-1A

V-9
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 10

VDC SERIES HIGH PRESSURE TYPE


VARIABLE VOLUME VANE PUMP

VDC Series 7.9 to 31.7gpm


High-Pressure Type Variable Volume Vane Pump 2000psi

Overview
The VDC series high pressure vari- stopper mechanism), a unique and quiet operation.
able volume vane pumps are a new exclusive three-point ring support sys- The new series of hydraulic pumps
series of pumps. In addition to Nachi's tem which makes maximum utilization are ideal for applications, such as:
three exclusive mechanisms (pres- of high pressure oil has been adopted machine tools, industrial machinery
sure control; pressure balance; ring to provide stable high pressure and and vehicles.

Features
qHigh efficiency, high pres- together with improvements to the and constant volume through our
sure operation shape of the inlet and outlet ports and the pressure ranges.
high performance journal bearings,
The unique pressure regulator and has reduced the noise level during tHigh efficiency operation
pressure balance mechanism, plus the operation. with reduced power loss
exclusive three-point ring support sys-
tem has improved performance during Efficiency has been improved with
eFast response
high pressure operation. The pump the new mechanisms and Nachi's
operates with high efficiency and sta- The ring stopper mechanism serves to high precision machining technolo-
ble performance up to a maximum of allow swift response whether in start- gy. Power loss has been reduced,
140kgf/cm2 (2000 psi). ing, stopping, or with load fluctuations, expecially during dead-heading.
for high precision operation.
wLow vibration and noise yEasy adjusting in mainte-
levels rStable discharge with sharp nance and handling
cut-off characteristics
The new mechanisms reduces vibra- Maintenance is easier due to the
tion and noise levels. Of particular A revolutionary pressure compen- positioning of the pressure adjust-
note is the unique and exclusive three- sator type pressure regulation ing mechanism and the volume
point support system which uses, a mechanism provides, stable sharp adjusting mechanism on the same
regulating piston and a bias piston to cut-off characteristics. The com- side of the pump.
eliminate vibration. The mechanism, pensator serves to provide stable

V-10
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 11

Specifications
Single Pump

Double Pump

V-11
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 12

¡Handling no-load state and then repeatedly


CW: Pressure increases
zT h e r o t a t i o n i s c l o c k w i s e a s start and stop the motor to bleed
viewed from the shaft side. CCW: Pressure decreases all air from inside the pump and
xDrain Drain piping must be direct the suction piping. After confirm-
piping up to a point that is below ing that the pump is discharging
the tank fluid level, and piping oil, continue the no-load opera-
should comply with the conditions tion for at least 10 minutes to dis-
shown in the table below to charge all the air from the circuit.
ensure that back pressure due to Provide an air bleed valve in cir-
pipe resistance does not exceed cuits where it is difficult to bleed
0.1MPa. When using a pump that air before startup.
has drain ports at two locations, .Sub Plate
use the drain port that is higher Use the table below for to speci-
after the pump is installed. fy a sub plate type when one is
In the case of a double pump, required.
run separate pipes from both (Continued on following page)
the shaft side and the head side
CCW: Flow increases
drains directly connect to the
tank, so the drain pipe is below CW: Flow decreases
the surface of the oil.
Model No.
VDC-1 VDC-2 VDC-3 vPressure Adjustment Pressure is
Item
increased by clockwise (right-
Pipe Joint At least At least At least ward) rotation of the discharge
Size 1/4" 1/4" 3/8"
rate adjusting screw, and
At least At least At least
Pipe I.D. decreased by counterclockwise
φ 7.6 φ 7.6 φ 9.6
Pipe 1m or 1m or (leftward) rotation.
1m or less
Length less less Loosen the lock nut before making
adjustments. After adjustment is
cDischarge Volume Adjustment complete, re-tighten the lock nut.
The discharge flow rate is bP-Q adjustment at time of ship-
decreased by clockwise (right- ment from plant
ward) rotation of the discharge
° Flow adjustment: Has already
rate adjusting screw, and
been adjusted to maximum
increased by counterclockwise
(leftward) rotation. flow indicated for the model
Loosen the lock nut before making type in the catalog.
adjustments. After adjustment is ° Pressure adjustment: Has
complete, re-tighten the lock nut. already been adjusted to pre-
The graph below provides general set pressures given in Table
guidelines for the relationship below:
between the rotation angle of the
Preset pressure
flow rate adjusting screw and the Pump pressure
when shipped
adjusting range
no-load discharge rate. from plant
However: Q=q × N × 10 −3 2: 15~35 kgf/cm2 35 kgf/cm2
Q : No-load Discharge RateQr/min (214~500 psi) (500 psi)
q : Volume c m3/rev 3: 20~70 kgf/cm2 35 kgf/cm2
N : Revolution Speed min −1 (286~1000 psi) (500 psi)
4: 50~105 kgf/cm2 50 kgf/cm2
(714~1500 psi) (714 psi)
4.2
5: 70~140 kgf/cm2 70 kgf/cm2
(1000~2000 psi) (1000 psi)
3.6
Pump capacity q in3 /rev

3.0 nThrust Screw and Stopper


VD
C-
3
The thrust screw and stopper
2.4
are precision adjusted at the
1.8 factory during assembly. Never
touch them.
1.2
See callouts 15/43 and 15/38 in
0.7
0.6 the VDC-1A and 2A/3A cross-
0.5
0.4 section diagrams on pages V-19
0 90 180 270 360 450 and V-20.
mA n u n l o a d c i r c u i t i s r e q u i r e d
Note) when the motor is started under
The values indicated above are at c o n d i t i o n λ − Δ . Contact your
maximum pump discharge volume agent about the unload circuit.
with the flow volume adjusting screw ,Initial Operation Before operating
at the 0°position.
The broken line shows the flow volume
the pump for the first time, put
adjustment range lower limit value. the pump discharge side into the

V-12
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 13

Sub Plate Number filtering grade of about 100μ m


(150 mesh). For the return line to
Pump Model No. Sub Plate Number Motor (kW)
the tank, use a 25μm line filter.
MVD-1-115-10 0.75 to 1.5
VDC-1A-1A*-20 ⁄6M anage hydraulic operating fluid
MVD-1-135-10 2.2 to 3.7 so contamination is maintained at
MVD-1-115Y-10 0.75 to 1.5 class NAS10 or lower. Take care
VDC-1A-2A*-20 to avoid contamination with water
MVD-1-135Y-10 2.2 to 3.7
and other foreign matter, and
MVD-2-135-10 2.2 to 3.7
VDC-2A-*A*-20 watch out for discoloration.
MVD-2-160-10 5.5 Whitish fluid indicates that air has
VDC-2A-2A*-20 MVD-2-160Z-10 5.5 contaminated the fluid, and brown-
ish fluid indicates the fluid is dirty.
⁄7C ontact your agent about using
⁄0F oot Mounting ⁄2The operating temperature range
water- and glycol-based hydraulic
For a double pump with VDC-3 foot is 15 to 60°C. When the oil temper-
operating fluids.
mounting, the foot mounting kit ature at startup is 15°C or less,
⁄8A t startup, repeat the inching
and pump are sold as a set. When perform a warm-up operation at
operation (start-stop) to bleed air
only the mounting feet are low pressure until the oil tempera-
from the pump and pipes.
required, pump mounting bolts, ture reaches 15°C. Use the pump
⁄9E quip an air bleed valve in cir-
washers and other parts are sold in an area where the temperature
cuits where it is difficult to bleed
together as the Foot Mounting Kit. is within the range of 0 to 60°C.
air before startup.
⁄1H ydraulic oil: When the pump is ⁄3S u c t i o n p r e s s u r e i s - 0 . 0 3 t o
¤0To ensure proper lubrication of the
to be used at pressures of less +0.03MPa (-4.3 to +4.3psi), and the
pump's rubbing surfaces, supply
than 70kgf/cm 2 (1000 psi), use suction port flow rate should be no
oil to the interior of the pump
good quality petroleum base greater than 2m/sec.
before starting operation.
hydraulic oil with a rating of ⁄4A v o i d p u l l e y , g e a r , a n d o t h e r
¤1A lignment: Alignment between
30~50cSt (141~232 SUS) (equiv- drive systems that impart a radi-
the pump shaft and the motor
alent to ISO VG32) at 40˚C al or thrust load on the end of
shaft should be parallel within
(104˚F). Operation at pressure the pump shaft.
0.05mm (0.002 inch), and within
exceeding 70kgf/cm2 (1000 psi), Mount the pump so its pump
1˚ for the angle between the two
use oil with a rating of 50~70cSt shaft is oriented horizontally.
s h a f t s. Use a pump mounting
(232 ~ 324 SUS) (equivalent to ⁄5P rovide a suction strainer with a
base of sufficient rigidity.
ISO VG68) at 40˚C (104˚F).

Understanding Model Numbers


Single Pump

VDC – 2 A – 1 A 4 – 20/35

Design code
E20 = VDC-1A, VDC-2A, VDC-3A/B
E35 = VDC-1B, VDC-2B
20 = All metric version
Pressure adjusting range
2: 15 ~ 35 kgf/cm2 214 ~ 500 psi
3: 20 ~ 70 kgf/cm2 286 ~ 1000 psi
4: 50 ~ 105 kgf/cm2 714 ~ 1500 psi
5: 70 ~ 140 kgf/cm2 1000 ~ 2000 psi

Pressure volume characteristics


A: Constant volume type

Ring size: 1, 2

Mounting
A: Foot mounting
B: Flange mounting

Pump size: 1, 2, 3

VDC series variable volume vane pump

Note: Remote control pressure compensating type is available. Please check with factory.

V-13
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 14

Double Pump

VDC – 1 2 B – 1 A 5 – 2 A 3 – 20

Design code
E35 = VDC-11B, VDC-12B
E20 = VDC-13B
20 = All metric version
Pressure adjusting range of shaft end pump
3: 20 ~ 70 kgf/cm2 286 ~ 1000 psi
5: 70 ~ 140 kgf/cm2 1000 ~ 2000 psi

Pressure volume characteristics of shaft end pump


A: Constant volume type

Ring size of shaft end pump: 1, 2

Pressure adjusting range of head end pump

Pressure volume characteristics of head end pump

Ring size of head end pimp

Mounting B: Flange mounting

Pump size of shaft end pump: 1, 2, 3

Pump size of head end pump: 1, 2

VDC series double variable volume vane pump

Installation Dimension Drawings


VDC-1A-*A*-*20 mm(inch)

V-14
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:02 PM Page 15

VDC-2A-*A*-*20 mm(inch)

VDC-3A-1A*-*20 mm(inch)

VDC-1B-*A*-E35
(SAE-A MOUNT)

V-15
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:03 PM Page 16

VDC-2B-*A*-E35
(SAE-B MOUNT)

VDC-3B-A*-20 mm(inch)
(SAE-C MOUNT)

VDC-11B-*A*-*A*-E35 mm(inch)

V-16
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:03 PM Page 17

VDC-12B-*A*-*A*-E35 mm(inch)

VDC-22B-*A*-*A*-E35 mm(inch)

VDC-13B-*A*-*A*-*20 mm(inch)

V-17
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:03 PM Page 18

Performance Curves Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s

VDC-1A(B)-1A3-20/35 VDC-2A(B)-1A3-20/35 VDC-3A(B)-1A3-20

VDC-1A(B)-1A5-20/35 VDC-2A(B)-1A5-20/35 VDC-3A(B)-1A5-20

Power loss

VDC-1
VDC-1 VDC-2
VDC-2 VDC-3
VDC-3
2.0 4 5
Power loss at full cutoff kW
Power loss at full cutoff kW

Power loss at full cutoff kW

4
1.5 3
–1
3 n
–1 –1 0 mi
1.0 min 2 min 180 –1
00 –1 00 –1 2 min
18 in 18 in 0
0 0m 00m 1 50
0.5 15 1 15
1

0
0 3.5 7.0 10.5 14.0 (mpa) 0 3.5 7.0 10.5 14.0 (mpa) 0 3.5 7.0 10.5 14.0 (mpa)
500 1000 1500 2000 (psi) 500 1000 1500 2000 (psi) 500 1000 1500 2000 (psi)

pressure Pressure Pressure

Noise Characteristics

VDC-1*-1A*-20/35 VDC-2*-1A*-20/35 VDC-3*-1A*-20/35

V-18
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:03 PM Page 19

Cross-sectional Drawing
VDC-1A-*A*-E20/35
VDC-2A-*A*-E20/35

Seal Component Table (VDC-1*, VDC-2*)


Applicable Pump Model No. VDC-1A-*-20 VDC-2A-*-20 Part No. Part Name
Part
Seal Kit Number VCBS-101A00 VCBS-102A00
No. 37 Backup ring
Part Name Part Number Q'ty Part Number Q'ty 38 Cap
24 Oil seal TCV-224211 1 TCN-325211 1 39 Snap ring
25 O-ring S85(NOK) 1 1A-G115 1 40 Screw
26 O-ring AS568-034 1 AS568-150 1 41 Screw
42 Screw
27 O-ring AS568-026 1 AS568-134 1 Part No. Part Name Part No. Part Name
43 Screw (stopper)
28 O-ring 1A-P14 1 1A-P18 1 1 Body (1) 19 Key 44 Screw
29 O-ring 1A-P22 1 1A-G35 1 2 Body (2) 20 Pin 45 Plug
30 O-ring 1A-P20 1 1A-G35 1 3 Cover (1) 21 Holder 46 Plug
31 O-ring 1A-P5 2 1A-P9 2 4 Cover (2) 22 Holder 47 Pole
5 Shaft 23 Orifice 48 Nameplate
32 O-ring 1A-P6 4 1A-P7 4
6 Ring 24 Oil seal 49 Valve body
33 O-ring 1A-P25 1 1A-G35 1 7 Vane 25 O-ring 50 Spool
34 O-ring 1A-P22 1 1A-G35 1 8 Plate (S) 26 O-ring 51 Holder
35 O-ring 1A-P10A 1 1A-P15 1 9 Plate (H) 27 O-ring 52 Plunger
10 Piston (1) 28 O-ring 53 Spring
36 Backup ring VCB34-101000 1 VCB34-102000 1
11 Piston (2) 29 O-ring 54 Retainer
37 Backup ring VCB34-201000 1 VCB34-202000 1
12 Bearing 30 O-ring 55 Screw
57 O-ring 1A-P14 1 1A-P14 1 13 Bearing 31 O-ring 56 Nut
58 O-ring 1B-P6(Hs90) 3 1B-P6(Hs90) 3 14 Spring 32 O-ring 57 O-ring
15 Thrust screw 33 O-ring 58 O-ring
Note) Seal kit = VCBS-101A00 (VDC-1A)
Seal kit = VCBS-101B00 (VDC-1B) 16 Screw 34 O-ring 59 Plug
Seal kit = VCBS-102A00 (VDC-2A) 17 Nut 35 O-ring 60 Plug
Seal kit = VCBS-102B00 (VDC-2B) 18 Nut 36 Backup ring 61 Screw

V-19
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:03 PM Page 20

VDC-3A-1A*-E20

40 41
30 34 35
39 38 29 21 5 27 14 12 8 28 17 32 7 11 22 27 21 29 16 18 2 13 42 24 25 10 15 1 9 13 23 33 3 19 6

37
36 26
4 3143
20

56
54 53 45 46 44 48 52 47 49 51 50

Part No. Part Name


33 Snap ring
34 Screw
35 Screw
36 Screw
Seal Component Table (VDC-3*) 37 Screw
Applicable Pump Model No. VDC-3A(B)-*-20 38 Screw (stopper)
Part
Seal Kit Number VCBS-103B00 39 Screw
No. Part No. Part Name Part No. Part Name
Part Name Part Number Q'ty 40 Plug
1 Body (1) 17 Nut 41 Washer
23 Oil seal TCN-385811 1
2 Body (2) 18 Nut 42 Nameplate
24 O-ring 1A-G130 1 3 Mounting 19 Key 43 Pole
25 O-ring AS568-154(Hs90) 1 4 Cover (1) 20 Pin 44 Valve body
26 O-ring AS568-151(Hs90) 1 5 Cover (2) 21 Holder 45 Spool
27 O-ring 1A-G40 2 6 Shaft 22 Orifice 46 Holder
7 Ring 23 Oil seal 47 Plunger
28 O-ring 1A-P22 1
8 Vane 24 O-ring 48 Spring
29 O-ring 1A-P9 2
9 Plate (S) 25 O-ring 49 Retainer
30 O-ring 1A-P7 2 10 Plate (H) 26 O-ring 50 Screw
31 O-ring 1A-P7 2 11 Piston (1) 27 O-ring 51 Nut
52 O-ring 1A-P14 1 12 Piston (2) 28 O-ring 52 O-ring
13 Bearing 29 O-ring 53 O-ring
53 O-ring 1B-P6(Hs90) 3
14 Spring 30 O-ring 54 Plug
Note) Seal kit = VCBS-103B00 15 Thrust screw 31 O-ring 55 Plug
16 Screw 32 Cap 56 Screw

V-20
02V_Vane Pumps(P01-24)_E.q 07.6.7 4:03 PM Page 21

VDC Series
Double Pump

10

9 8

4 7 2 5 6 1 3

Part No. Part Name


1 Body (2)
2 Body (3)
3 Shaft (S)
4 Shaft (H)
5 Joint
6 O-ring
7 O-ring
8 Screw
9 Screw
10 Screw
Note: Other parts are same as single pump.

List of Sealing Parts


Part VDC-11A-*-*-20 VDC-12A-*-*-20 VDC-22A-*-*-20 VDC-13A-*-*-20
Part Name
No. Part Number Q'ty Part Number Q'ty Part Number Q'ty Part Number Q'ty
6 O-ring ⎯ 1A-G60 1 1A-G60 1 ⎯
7 O-ring 1A-G85 1 1A-G45 1 1A-G60 1 1A-G85 1
Note)
• See the description of the single pump for seal parts that are not included in the list.

V-21
UVN Series
Variable Volume Vane Uni-Pump

The New Uni-Pump All-in-One Pump and Motor


Get all of the power and almost none of the noise with our new
Uni-Pump integrated variable vane pump and motor. Featuring our
original pump and electromotor shaft connection, the Uni-Pump
produces limited noise.

This compact, all-in-one type even consumes 40% less energy than
standard models. Pump capacities up to 7.6gpm with 1160psi. Low
heat generation results in a longer operation life.

Specifications
Vane pump side
Motor
Pressure Weight
Model Delivery gpm side
Adjustment lbs.
at no load AC230V
Range psi
UVN-1A-0A2-0.7E-4M-11 1HPX4p 41.9
219~562
UVN-1A-0A2-1.5E-4M-11 2HPX4p 48.5
UVN-1A-0A3-0.7E-4M-11 1HPX4p 41.9
3.8 510~872
UVN-1A-0A3-1.5E-4M-11 2HPX4p 48.5
UVN-1A-0A4-0.7E-4M-11 1HPX4p 41.9
802~1165
UVN-1A-0A4-1.5E-4M-11 2HPX4p 48.5
UVN-1A-1A2-1.5E-4M-11 2HPX4p 48.5
219~582
UVN-1A-1A2-2.2E-4M-11 3HPX4p 58.4
UVN-1A-1A3-1.5E-4M-11 2HPX4p 48.5
7.6 510~872
UVN-1A-1A3-2.2E-4M-11 3HPX4p 68.4
UVN-1A-1A4-1.5E-4M-11 2HPX4p 48.5
802~1165
UVN-1A-1A4-2.2E-4M-11 3HPX4p 68.4

Model Code

Motor Selection Method


The available range in the the rated output of each motor is
shown below the output curve of each motor in the graph.

(Example)
Find the motor to be used at a pressure of 3.5MPa (507psi)
discharge rate of 3.2gpm and frequency of 60Hz.

(Solution)
As illustrated by the broken line in the graph, you are looking for
the motor located above the crossing port between the pressure
of 3.5MPa (507psi) and discharge rate of 3.2gpm.
Dimensional Drawings

Dimensions (Inch)
Model
A IL C KD E F G H J L M N TXS R* KB O P I
UVN-1A-*A*-0.7E-4M-11 0.79 3.54 3.15 6.18 2.46 1.97 0.09 4.72 2.80 9.06 6.10 4.72 0.59X0.39 0.20 4.33 2.56 5.12 3.62
UVN-1A-*A*-1.5E-4M-11 0.79 3.94 3.54 6.89 2.76 2.46 0.13 5.04 3.07 10.04 6.69 5.91 0.59X0.39 0.20 4.72 2.56 5.12 3.94
UVN-1A-*A*-2.2E-4M-11 0.79 4.33 3.94 7.68 3.15 2.76 0.13 5.43 3.46 11.22 7.87 6.50 0.67X0.47 0.24 5.28 2.56 5.31 4.33

Performance Characteristics - When being used as NSP power unit with radiator

Power Consumption Noise Characteristics


Conditions
The value in the left-hand drawing represents typical
characteristics under the following conditions:
Oil used: ISO VG32 or its equivalent
Oil temperature: 104 +/- 41ºF
Measuring distance: 3.3 feet around the unit
Note:
The noise characteristics depend on the
installation floor base conditions and the
presence of the surrounding substance reflecting the
sound, and so may be different from the above
description in some cases.

Oil Temperature Characteristics


Conditions
The value on the left-hand drawing represents typical
characteristics under the following conditions:
Oil used: ISO VG32 or its equivalent
Speed: 1800 min-1
Room temperature: 84ºF
Motor: 0.75~2.2kW
Notes:
1. For 5.0MPa (724psi) of a 2.6 gallon tank. It should
be noted that there is a big rise in oil temperature
under continuous operation. In this case, we
recommend use of a 5.3 gallon tank.
2. Rise of oil temperature depends on the conditions
of using an actual machine, and so may be
different from the above description in some cases.

NACHI AMERICA INC.


17500 23 Mile Road, Macomb, MI 48044
Tel. (800)622-4410 Fax. (586)226-5289

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