Manuale CheckmateIV Quik-Cup

Instruction and Operating Manual
Checkmate IV QuiK-Cup
Black Edition
Document Version: 6.08

Date of Issue: 05 Sep 2016
05 Sep 2016 Checkmate IV QuiK-Cup page I of III
© 2016 Heraeus Electro-Nite
This manual is copyrighted by Heraeus Electro-Nite. No part of this document

may be reproduced, transmitted, transcribed, stored in any retrieval system, or
translated into any language by any means without the express written
permission of Heraeus Electro-Nite.
Heraeus Electro-Nite makes no warranties as to the contents of this

documentation and specifically any implied warranties of merchantability or
fitness for any particular purpose.
Heraeus Electro-Nite further reserves the right to alter the specification of the
product without obligation to notify any person or organisation of these
changes.
Improvements or instrument changes added after this document was printed

are to be found on one or more pages enclosed at the end of this manual.
We ask you to take note of these extra sheets.
All instrument boards contain electronic components that can be damaged by electrostatic
discharge. These boards should only be handled by qualified personnel. The necessary safety
precautions and security guidelines must be observed during maintenance and service on the
instrument.
Trademarks: All brand names and product names included in this manual are trademarks,
registered trademarks, or trade names of their respective holders.
File Name: CMIV_QC_6_08_black_edition_eng.docx

Version: 6.08
page II of III Checkmate IV QuiK-Cup 05 Sep 2016
Table of contents
1 Safety-Related Guidelines ........................................................................................................... 1

1.1 General .................................................................................................................................. 1
1.2 Qualified Personnel ............................................................................................................... 1
1.3 Danger Notice ........................................................................................................................ 1
1.4 Proper Usage ........................................................................................................................ 2
1.5 Procedures for Maintenance and Repair............................................................................... 2
1.6 Guidelines for Handling Electrostatic Discharge ................................................................... 2
1.6.1 Electrostatic Discharge .......................................................................................................... 2
1.6.2 Shipping of ESD-Sensitive Modules ...................................................................................... 2
2 Introduction .................................................................................................................................. 3
2.1 Overview ................................................................................................................................ 3
2.2 Delivery Scope ...................................................................................................................... 3
3 Putting the Instrument into Operation .......................................................................................... 3
4 Performing a Test Measurement ................................................................................................. 7
5 Using the Setup Menu ................................................................................................................. 8
5.1 Choosing the Thermocouple Type ........................................................................................ 9
5.2 Choosing the Output Value ................................................................................................... 9
5.3 Choosing the Output Mode ................................................................................................. 11
5.4 Choosing the Temperature Output ...................................................................................... 11
5.5 Choosing the IPTS Table .................................................................................................... 12
5.6 Choosing the Burnout Setting for Temperature .................................................................. 13
5.7 Choosing the Burnout Setting for QuiK-Cup ....................................................................... 14
5.8 Downloading a QuiK-Cup Curve ......................................................................................... 15
5.9 Adjusting the QuiK-Cup Time .............................................................................................. 15
5.10 Switching Compensation On or Off .................................................................................. 16
5.11 Checking the Calibration of the Measuring Instrument .................................................... 17
5.12 Switching the Backlight On or Off .................................................................................... 18
5.13 Adjusting the LCD Contrast .............................................................................................. 18
5.14 Changing Regional Settings............................................................................................. 19
5.15 Setting Default Values ...................................................................................................... 19
5.16 Setting the Output Mode .................................................................................................. 20
6 Checking Instrument Calibration ................................................................................................ 21
6.1 Performing a Check ............................................................................................................. 21
6.2 Simulating a Temperature Measurement ............................................................................ 22
6.3 Simulating a QuiK-Cup Measurement ................................................................................. 23
6.4 Performing a Lance Insulation Check ................................................................................. 23
7 Batteries ..................................................................................................................................... 26
8 Technical Data ........................................................................................................................... 27
8.1 Measuring Ranges .............................................................................................................. 27
8.2 Operating Data .................................................................................................................... 27
8.3 Voltage Supply .................................................................................................................... 27
8.4 Power Consumption ............................................................................................................ 27
8.5 Display ................................................................................................................................. 27
8.6 Keyboard ............................................................................................................................. 27
8.7 Housing ............................................................................................................................... 27
Version: 6.08
05 Sep 2016 Checkmate IV QuiK-Cup page III of III
9 CE-Declaration of Conformity .................................................................................................... 28

10 RoHS Regulations .................................................................................................................. 29
11 WEEE Regulations ................................................................................................................. 30
12 Looking After the Instrument................................................................................................... 31
12.1 Cleaning Notes ................................................................................................................. 31
13 Packaging the Instrument ....................................................................................................... 32
14 Managing Recycling ............................................................................................................... 33
15 Adapters.................................................................................................................................. 34
16 Spare Parts List ...................................................................................................................... 35

Version: 6.08
05 Sep 2016 Checkmate IV QuiK-Cup page 1 of 35
1 Safety-Related Guidelines
1.1 General
This manual provides the information required for the use of the particular product. The
documentation is written for technically qualified personnel such as engineers, programmers, or
maintenance specialists who have been specially trained and who have the specialised knowledge
required in the field of instrumentation and control.
This manual is an integral part of the product even if, for logistical reasons, it has to be ordered
separately. For the sake of clarity, not all details of all versions of the product are described in the
documentation, nor can it cover all conceivable cases regarding installation, operation, and
maintenance. If you require further information or face special problems that have not been dealt
with in sufficient detail in this documentation, contact Heraeus Electro-Nite.
We would also point out that the contents of this product documentation shall not become a part of,
or modify, any prior or existing agreement, commitment, or legal relationship. The Purchase
Agreement contains the complete and exclusive obligations of Heraeus Electro-Nite. Any sta-
tements contained in this documentation do not create new warranties or restrict the existing
warranty.
1.2 Qualified Personnel

Persons who are not qualified should not be allowed to handle the equipment/system. Non-
compliance with the warnings contained in this manual or appearing on the equipment itself can
result in severe personal injury or damage to property. Only qualified personnel should be allowed
to work on this equipment/system.
1.3 Danger Notice

The notices and guidelines that follow are intended to ensure personal safety, as well as protecting
the product and connected equipment against damage.
The safety notices are warnings for protection against loss of life (yours or service personnel) or for
protection against damage to property and are highlighted in this manual by the terms and
pictograms defined here. The terms used in this manual and marked on the equipment itself have
the following significance:
Danger: Indicates that death, severe personal injury, or substantial property damage will result if
proper precautions are not taken.
Warning: Indicates that death, severe personal injury, or substantial property damage can result if
proper precautions are not taken.
Caution: Indicates that minor personal injury or property damage can result if proper precautions
are not taken.
Note: Indicates important information about the product, its operation, or a part of the manual to
which special attention is drawn.
Attention: Hints in this documentation to special safety-related guidelines, which equate to the
safety level of Caution and Note.
This pictogram is used in relation to Danger, Warning, and Caution notices.

Version: 6.08
page 2 of 35 Checkmate IV QuiK-Cup 05 Sep 2016
1.4 Proper Usage

• The equipment/system or the system components may only be used for the applications
described in the manual or the technical description, and only in combination with the
equipment, components, and devices of other manufacturers as far as this is recommended or
permitted by Heraeus Electro-Nite.
• The product described has been developed, manufactured, tested, and the documentation
compiled in keeping with the relevant safety standards. Consequently, if the handling
instructions and safety guidelines described for planning, installation, proper operation, and
maintenance are adhered to, the product, under normal conditions, will not be a source of
danger to property or life.
1.5 Procedures for Maintenance and Repair

If measurement or testing work is to be carried out on an active unit, the National accident
prevention rules and regulations must be observed. Use only suitable electrical tools.
Warning:
• Repairs to an item of automation equipment may only be carried out by Heraeus Elec-
tro-Nite service personnel. For replacement purposes, use only parts or components
contained in the spare parts list or listed in the Spare Parts List section of this manual.
Unauthorised opening of equipment and improper repairs can result in loss of life or se-
vere personal injury as well as substantial property damage.
• Only use the fuse types specified in the technical specifications or the maintenance
instructions of this manual.
• Do not throw batteries into an open fire and do not carry out any soldering work on
batteries (danger of explosion). Maximum ambient temperature 100°C. Lithium batteries
or batteries containing mercury should not be opened or recharged. Make sure that the
same type is used when replacing batteries.
• Batteries and accumulators must be disposed of as classified waste.
1.6 Guidelines for Handling Electrostatic Discharge

VLSI chips (MOS technology) are used in practically all Heraeus Electro-Nite electronic modules.
These VLSI components are, by their nature, very sensitive to over voltages and thus to
electrostatic discharge (ESD).
1.6.1 Electrostatic Discharge
This pictogram and warning label is used on cabinets, sub-racks, and packing and suggests
that modules are susceptible to ESD.
Before starting maintenance or installation make sure that you have sufficient protection
against ESD.
Electronic devices can be destroyed by voltage and energy levels that are far below the level
perceptible to human beings. Such voltages can occur when a component or a module is touched
by a person who has not been electrostatically discharged.
In most cases, the components subjected to such over voltages, cannot be immediately detected
as faulty; the fault occurs only after a long period in operation.
1.6.2 Shipping of ESD-Sensitive Modules

Anti-static packing material must always be used when storing and dispatching modules and
components like metal boxes or plastic boxes that also contain metal. If the container itself is not
conductive, the modules must be wrapped in a conductive material such as conductive foam, anti-
static plastic bag, aluminium foil, or paper. Normal plastic bags or foil should not be used under any
circumstances. For modules with built-in batteries, ensure that the conductive packing does not
touch or short-circuit the battery connections: if necessary cover the connections with insulating
tape or material.
Version: 6.08
2 Introduction
2.1 Overview
The Checkmate IV is a two-channel device that simulates temperatures

and QuiK-Cup values. It is used to check the correct functioning of
Heraeus Electro-Nite’s temperature measuring instruments like the
E3/E4 Line Digitemp or QuiK-Lab E.
The instrument has a robust aluminium casing with membrane keypad

and graphical multi-function display. It is operated with five membrane
keys. It has a plug connector for several adapters that allow a direct
connection with different measuring instruments and measuring lances.
For Positherm measurements, seven temperatures can be simulated

and the element types S, R, and B can be set. In the QuiK-Cup version,
four temperatures and three typical cooling curves type K can be output.
To check the measuring cables and the measuring lance, the

Checkmate IV measures the insulation resistance along individual
wires.
2.2 Delivery Scope
The Checkmate IV is delivered with a one QuiK-Cup adapter, one lance adapter and a ground cable
(US instruments are delivered with a ground cable only).
3 Putting the Instrument into Operation
Before using for the first time, the 4* 1,5 V AA Mignon batteries must be inserted into the
Checkmate IV.
Battery compartment

Version: 6.08
Make sure, the batteries are in accordance with the holder polarity (+/–)
+ ─ + ─
─ +
─ +
The battery holder can be freely (without paying attention to the polarity) pushed into the battery compartment:
Version: 6.08
Press the On/Off key to switch on the instrument. After it has been switched on, the following
message is displayed on the LCD screen:
Power On
This message is displayed for approximately one second. Next, the instrument type QuiK-Cup,
company name, and status of the batteries is displayed for approximately three seconds:
Checkmate IV
ST
Positherm / QuiK-Cup
(c) HERAEUS
Electro-Nite
█████] Battery ok !
Use the following menu to call up the Setup mode. Here, customer-specific settings can be
adjusted.
Checkmate IV
ST
Rev. 6.6
Serial: 140001
Setup
Enter
This screen is displayed for approximately three seconds. If you do not press the Setup key within
three seconds, the Checkmate IV automatically changes over to the standard mode and uses the
default parameter settings.
Type:S IPTS68 Open<
Temp = 1500.0 °C
T/Val QC L/Ch.
Out
If the Checkmate IV is not used for two minutes, it switches itself off automatically

Version: 6.08
Standard Display
The Checkmate IV is now ready for operation. The display

indicates the parameters used:
- Thermocouple type, S in the example.

- Linearisation, according to IPTS68 in the example.
- Rated temperature value, 1500.0°C in the example.
- Status display of the measuring circuit;
Open< in the example.
The lower area of the display shows the corresponding

virtual keys. The white arrows show how the virtual keys
are allocated to the membrane keypad keys.
After a suitable adapter cable has been connected, the

measuring instrument can be tested. See section 15 for a
list of the adapters.
View of Connector Site
Adapter connector
Ground connector
The supplied QuiK-Cup adapter and lance adapter have a Lemo connector for connection with the
Checkmate. The Lemo plug is a push pull plug, which means that it engages with the Checkmate's
female connector if it is plugged in.
Important:
The plug can be removed only if the plug shell is retracted; this disengages the latch and
the plug can be removed.
The adapter could be damaged if the plug is removed without disengaging the latch.
Version: 6.08
4 Performing a Test Measurement
The Checkmate IV is operated using four function keys on the membrane keypad. The lower part
of the display represents the functions of the instrument in the form of keys.
When in easy check mode, press the Temp. key to select from seven different preset temperature
values. Press the CX/QC key to select from four different preset QuiK-Cup values and three typical
cooling curves. (When in calibration check mode, you can specify any value.)
Type:K IPTS68 Open<
QC = 1300.0 °C
Temp QC/Val L/Ch.

Out
Example: Normal output mode
The keys on the membrane keypad perform the following functions:
Display Membrane keypad Function

Temp Temp. Change the rated
temperature value
QC/Val CX/QC Change the QuiK-Cup
value
L/Ch. Lance Check Start a lance check
Out Switch symbol Start the output of the rated
values
After the rated values have been set and the corresponding lance or instrument adapters have
been connected, the set values are output when you press the Out key. No calibration is needed if
the output values are displayed correctly (±2°C or the equivalent in °F) on the measuring
instrument. However, you must verify that the measuring instrument and the Checkmate have the
same IPTS table, thermocouple and burnout type, temperature unit, compensation, and
compensation cable.

Version: 6.08
5 Using the Setup Menu
Use the Setup menu to amend customer-specific settings. To enter the selection menus, the setup
mode must be activated during startup. Press the Setup key (lance check) to activate Setup mode.
Checkmate IV
ST
Rev. 6.6
Serial: 140001
Setup
Enter
The following menu is displayed:
Setup Selection
TC Type
Temp./QC Table
Easy Calib.
Up Down Exit
Enter
S
You can change the following parameters:
Parameter Selection options Default ST settings Default US settings

TC Type S, R, B S S
Temp./QC Table Standard, Temp 1-7, Standard Standard
QC 1-4
Easy/Calib. Easy check, Calib Easy Check Easy Check
check
°C °F °C, °F °C °F
IPTS Table IPTS48, 68, ITS 90 IPTS68 IPTS48
Burnout Temp. Positive, Negative Negative Positive
Burnout QC Positive, Negative Negative Positive
QC Curve Download Heraeus Electro-Nite
use only
QC Curve Time 50ms – 500ms 500ms 500ms
* Compensation Off, On On On
Calibration Heraeus Electro-Nite
use only
Backlight Off, On On On
Contrast Setting in % steps 24% 24%
Regional settings Regional settings ST US
Default settings Reset to default settings
* Output Mode Advanced, normal normal normal
When a menu item is highlighted with a black background, press the Enter key (switch symbol) to
activate it.
Version: 6.08
* Compensation and output mode settings are not stored in memory and the instrument reverts
back to the default settings for these after switching off and on again.
5.1 Choosing the Thermocouple Type
Use this menu option to select the thermocouple type to be used. Press the Enter key to access
the selection menu. The lower part of the display shows the current calibration series (type S).
Setup Selection
TC Type
Temp./QC Table
Easy Calib.
Up Down Exit
Enter
S
The thermocouple type S, R, or B can be selected. In the selection menu, press the Up and Down
keys to select the required thermocouple type. Press the Enter key to accept the selected type.
Press the Exit key to return to the Setup menu. A change in the thermocouple type is saved and is
restored after the instrument is powered off.
Select TC Type
*S
R
B
Up Down Exit
Enter
5.2 Choosing the Output Value
Use this menu option to select between standard and customer-specific output values. Press the
Enter key to access the selection menu.
Setup Selection
TC Type
Temp./QC Table
Easy Calib.
Up Down Exit
Enter

Version: 6.08
Output values in standard mode
Temp [°C] Temp [°F] QC [°C] QC [°F]

1700 3092 1300 2372
1650 3002 1250 2282
1500 2732 1200 2192
1300 2372 1100 2012
1200 2192 Curve 1 Curve 1
You can select and individually adjust any of the seven output values for temperature or QuiK-Cup.
Select and confirm Standard to reset all values according to the above table. Values are also
restored to their defaults after switching from °C to °F or from °F to °C.
Select Temp./QC Table
*Standard
Temp 1
Temp 2
Up Down Exit
Enter
1700.0°C
Select a rated output value to display the current value. If the rated value is to be changed, press
Enter to confirm it and a new menu appears.
Adjust Value
Temp 1 1700.0 °C
Up Down Exit
Enter
Press the Up and Down keys to change the displayed value in steps of 0.1°C. When working in °F,
you must press the Down key three times to change the value. If a large change is needed, keep
the Up or Down key held down and the values change faster.
Press the Exit key to leave the menu without saving. Press the Enter key to accept and store the
new rated value.
Version: 6.08
5.3 Choosing the Output Mode
Use this menu option to select the easy check or calibration check mode. In easy check mode, you
can select from seven preset temperature and QuiK-Cup values. In calibration check mode, you
can specify any value
Setup Selection
Temp./QC Table
Easy Calib.
°C < --- > °F
Up Down Exit
Enter
Easy Check
The current setting is displayed in the lower part of the display (Easy Check). Press the Enter key
to access the selection menu.
Select Easy/Calib.
*Easy Check
Calib. Check
Up Down Exit
Enter
In the selection menu, press the Up and Down keys to select the required mode. Press the Enter
key to accept and store the selected mode.
Press the Exit key to return to the Setup menu.
5.4 Choosing the Temperature Output
Use this menu option to toggle the temperature output between °Celsius and °Fahrenheit. Press
the Enter key to access the selection menu. The lower part of the display shows the current setting
(°C). Note that all values are restored to their defaults after switching from °C to °F or from °F to °C.
Setup Selection
Easy/Calib.
°C < -- > °F
IPTS Table
Up Down Exit
Enter
°C

Version: 6.08
In the selection menu, press the Up and Down keys to select the required temperature unit. Press
the Enter key to accept and store the selected unit.
Select °C < --- > °F
*°C
°F
Up Down Exit
Enter
5.5 Choosing the IPTS Table
Use this menu option to select from one of three linearisation tables: IPTS68, ITS 90,
or IPTS48 (USA).
Press the Enter key to access the selection menu. The lower part of the display shows the current
setting (IPTS68).
Setup Selection
°C < --- > °F

IPTS Table
Burnout Temp
Up Down Exit
Enter
IPTS68
In the selection menu, press the Up and Down keys to select the required linearisation. Press the
Enter key to accept and store the selected linearisation. The linearisation is also updated when
loading defaults.
Select IPTS Table
IPTS48
*IPTS68
IPTS90
Up Down Exit
Enter
Version: 6.08
5.6 Choosing the Burnout Setting for Temperature
The normal sequence for the instrument is to detect the following phases:
• Open: the burnout temperature setting

• Ready: the thermocouple is connected
• Measure: values are sent out by the Checkmate
An open circuit is detected by sending a high voltage to the connected instrument, which can be
positive or negative. You should not normally change this.
setting (Negative).
Setup Selection
IPTS Table
Burnout Temp
Burnout QC
Up Down Exit
Enter
Negative
In the selection menu, press the Up and Down keys to select the required setting. Press the Enter
key to accept the selected setting.
Select Burnout Temp
Positive
*Negative
Up Down Exit
Enter

Version: 6.08
5.7 Choosing the Burnout Setting for QuiK-Cup
The normal sequence for the instrument is to detect the following phases:
• Open: the burnout setting

• Ready: the thermocouple is connected
• Measure: values are sent out by the Checkmate
An open circuit is detected by sending a high voltage to the connected instrument, which can be
positive or negative. You should not normally change this.
setting (Negative).
Setup Selection
Burnout Temp
Burnout QC
SLAC Simulation
Up Down Exit
Enter
Negative
Select Burnout QC
Positive
*Negative
Up Down Exit
Enter
Version: 6.08
5.8 Downloading a QuiK-Cup Curve
This menu option is to be used by Heraeus Electro-Nite personnel only.
You can request a special analysis curve to be downloaded into the Checkmate. You must first
provide the output values for the curve.
Setup Selection
Burnout QC
QC Curve Download
QC Curve Time
Up Down Exit
Enter
This menu option requires a PC or a laptop to be connected. This screen is displayed if there is no
such connection. Disconnected is displayed in the lower part of the screen.
QC Curve Download
Waiting for PC…
Exit
Disconnected
5.9 Adjusting the QuiK-Cup Time
Use this menu option to adjust the time interval between two output values. The time interval can
be between 50ms and 500ms. Press the Enter key to access the selection menu. The lower part of
the display shows the current setting (100).
Setup Selection
QC Curve Download
QC Curve Time
Compensation
Up Down Exit
Enter
100

Version: 6.08
Select QC Curve Time
QC Curve Time 500
Up Down Exit
Enter
5.10 Switching Compensation On or Off
Use this menu option to switch the compensation on or off. Compensation also applies in the USA.
Press the Enter key to access the selection menu.
Important:
When the Checkmate IV is switched on, the compensation is active by default.
Setup Selection
QC Curve Time
Compensation
Calibration
Up Down Exit
Enter
On
Select Compensation
Off
*On
Up Down Exit
Enter
Version: 6.08
5.11 Checking the Calibration of the Measuring Instrument
This menu option is to be used by Heraeus Electro-Nite personnel only.
Press the Enter key to access the selection menu.
Setup Selection
Compensation
Calibration
Backlight
Up Down Exit
Enter
This menu option requires a PC or laptop to be connected. This screen is displayed if there is no
such connection. Disconnected is displayed in the lower part of the screen.
Calibration
Waiting for PC…
Exit
Disconnected

Version: 6.08
5.12 Switching the Backlight On or Off
Use this menu option to switch the backlight on or off.
Note: Switching the backlight off significantly lengthens the operating time of the
rechargeable batteries.
Press the Enter key to switch the backlight on or off.
Setup Selection
Calibration
Backlight
Contrast
Up Down Exit
Enter
5.13 Adjusting the LCD Contrast
Use this menu option to adjust the contrast of the LCD. Press the Enter key to access the selection
menu.
Setup Selection
Backlight
Contrast
Region Settings
Up Down Exit
Enter
In the selection menu, press the Up and Down keys to select the required setting. The contrast can
be increased or reduced in steps of 1% Press the Enter key to accept the selected setting.
Contrast
24%
Up Down Exit
Enter
Version: 6.08
5.14 Changing Regional Settings
The Checkmate IV can be set to standard or American settings. This can only be performed by
Heraeus Electro-Nite personnel and access is controlled by the entry of the correct password.
Setup Selection
Contrast
Region Settings
Default Settings
Up Down Exit
Enter
After entering the password, in the selection menu, press the Up and Down keys to enter the
required setting. Press the Enter key to accept the selected value.
Select region code
*ST
US
Up Down Exit
Enter
5.15 Setting Default Values
Use this menu option to reset all settings and parameters to their default values, according to the
regional setting. Press the Enter key to access the default settings menu.
Setup Selection
Contrast
Region Settings
Default Settings
Up Down Exit
Enter

Version: 6.08
Default settings
Restore defaults?
Exit
Enter
Press the Enter key to reset the Checkmate IV to its default settings.
Press the Exit key to return to the Setup menu without restoring the default settings.
5.16 Setting the Output Mode
Use this menu option to select the mode output. Output can be normal (automatic) or advanced. In
advanced mode, output is only displayed after pressing the Out key twice: the first time to display
the ready signal and the second time to display the value.
Setup Selection
Region Settings
Default Settings
Output Mode
Up Down Exit
Enter
Normal
Press the Enter key to access the output mode menu.
Output Mode
*Normal
Advanced
Up Down Exit
Enter
Press the Enter key to set the output mode or the Exit key to return to the Setup menu without
changing the output mode.
Version: 6.08
6 Checking Instrument Calibration
6.1 Performing a Check
To obtain a fast, on-site check of the measuring instrument calibration, plug the QuiK-Cup adapter
of the Checkmate IV on to the crucible holder. Press the switch key to output the preselected
temperature values. The measuring instrument to be tested shortly indicates it is ready for
measuring (green lamp), then the measurement is started (yellow lamp) until the value is displayed
at the end of the measurement (red lamp). If the displayed temperature value is inside the range
"rated value ± 2°C", the measuring instrument is correctly calibrated and a readjustment is not
required. Deviations could be the result of the different temperature plateau determinations of the
measuring instruments.
Example of checking a QuiK-Cup measuring system:
To obtain the same readings, you must verify that the measuring instrument and the Checkmate
have the same:
• IPTS table
• Thermocouple and burnout type
• Temperature unit
• Compensation
• Compensation cable
To reduce measurement inaccuracy (caused by the measurement chain), it should be

ensured that the absolute temperature arising at all positions within the
measurement chain do not differ substantially.

Version: 6.08
6.2 Simulating a Temperature Measurement
Press the switch key to simulate a temperature measurement. The Checkmate IV first carries out
an internal self-calibration.
When the measuring circuit is closed the instrument to be checked signals readiness for operation.
After a short period of time, the temperature values run to the set rated values. The symbol in the
right upper corner of the display changes from Open< to Out>.
This is the display before pressing the switch key:
Type:S IPTS68 Open<
Temp = 1300.0 °C
T/Val QC L/Ch.
Out
This is the display after pressing the switch key. The measured ambient temperature is displayed in
the lower right corner:
Type:S IPTS68 Out>
Temp = 1300.0 °C
T/Val QC
Open
Tcjc = 20.9°C
The temperature values fed to the instrument connector are measured by the Checkmate IV and
displayed as actual values. Checkmate IV always tries to adapt to the load resistance, which could
cause the displayed temperature value to fluctuate for a short time. If you press the switch key
again, the output is halted and the display shows the selected rated value. During the output, a new
temperature value can be set by pressing the Temp or CX/QC key. When in calibration check
mode, you can change any temperature output value, and not just the preset values.
Version: 6.08
6.3 Simulating a QuiK-Cup Measurement
Press the switch key to simulate a QuiK-Cup measurement. The Checkmate IV first carries out an
internal self-calibration.
When the measuring circuit is closed the instrument to be checked signals readiness for operation.
After a short period of time, the QuiK-Cup values run to the set rated values. The symbol in the
right upper corner of the display changes from Open< to Out>.
This is the display before pressing the switch key:
Type:S IPTS68 Open<
QC = 1300.0 °C
Temp QC/Val L/Ch.

Out
This is the display after pressing the switch key. The measured ambient temperature is displayed in
the lower right corner:
Type:S IPTS68 Out>
QC = 1300.0 °C
Temp QC/Val
Open
Tcjc = 21.1°C
The QuiK-Cup value fed to the instrument connector are measured by the Checkmate IV and
displayed as actual values. Checkmate IV always tries to adapt to the load resistance, which could
cause the displayed QuiK-Cup value to fluctuate for a short time. If you press the switch key again,
the output is halted and the display shows the selected rated value. During the output, a new QuiK-
Cup value can be set by pressing the Temp or CX/QC key.
6.4 Performing a Lance Insulation Check
Important:
For the insulation test, the lance must be disconnected from the measuring instrument. The ground
cable with crocodile clip is connected to the pole connector of the Checkmate IV and to the lance
shaft.
Type:S IPTS68 Open<
Temp = 1500.0 °C
T/Val QC L/Ch.
Out

Version: 6.08
Press the L/Ch. key.
Insulation Check
Exit
Start
Press the Start key to start a lance insulation test. During this check, the individual poles of the
lines and plug connectors are checked one against another.
Press the Exit key to return to the selection menu.
The LCD shows the line being checked. If the test result is positive, that is, if the ohmic resistance
is greater than the rated resistance, OK is displayed at the end of the test. If the test result is
negative, that is, if the ohmic resistance is less than the rated resistance, BAD is displayed at the
end of the test until you press the lance check key (Scroll) or the switch key (Exit).
Insulation Check
Signals: T+ < -- > T-
Results: OK
Scroll
Exit
The Checkmate IV performs the following insulation tests:
Test Rated value

T+ ↔ T- 1.2MΩ±10%
T+ ↔ PH 1.5MΩ±10%
PH ↔ T- 1.5MΩ±10%
C+ ↔ C- 1.2MΩ±10%
C+ ↔ PH 1.5MΩ±10%
T+ ↔ C+ 1.5MΩ±10%
PH ↔ C- 1.5MΩ±10%
T = Temperature
C = QuiK-Cup analysis
PH = Lance shaft (probe holder, with QuiK-Cup = crucible holder)
Version: 6.08
Setup for lance test:

Version: 6.08
7 Batteries
After the Checkmate IV has been switched on, the second startup display shows the current status of
its batteries.
1 to 2 bars = battery is almost empty

3 to 4 bars = battery is almost full
5 bars = battery is full
Checkmate IV
ST
(c) HERAEUS
Electro-Nite
█████] Battery ok !
Note:
Observe your country-specific regulations and guidelines on the disposal of batteries.
Umwelt-
gefährdend
Version: 6.08
8 Technical Data
8.1 Measuring Ranges
Display of seven temperature and four QuiK-Cup, temperature type K values according to IEC 584,
IPTS68, or IPTS48 with cold junction compensation. Additionally, three QuiK-Cup cooling curves
can be selected.
8.2 Operating Data
Accuracy temperature: ± 0.05% ± 0.6°C

Accuracy QC: ± 0.05% ± 0.5°C
Resolution temperature: 0.1°C
Resolution QuiK-Cup: 0.1°C
Accuracy is specified for one year and an ambient temperature from 18°C to 28°C including cold
junction and standard adapter cables. With ambient temperatures between 0 and +40°C an
additional error of ±0.5°C can occur. Permitted ambient temperature: 0 ... +40°C
8.3 Voltage Supply
Four batteries, type Mignon 1.5V size AA
8.4 Power Consumption
The power consumption is about 180mA with display illumination and 90mA without display
illumination. Continuance of operation: 11 hours continual use without display illumination. During
the startup, the status of the batteries is displayed in three to five battery bars.
8.5 Display
LCD graphic display 128 * 64 dots with background illumination, which can be switched off to
extend battery life if the ambient light is sufficient.
8.6 Keyboard
Keypad with five keys.
8.7 Housing
Protection: IP 40
Dimensions: 197mm x 138mm x 37mm (LxWxH)
Material: Aluminium
Weight: 0.9Kg

Version: 6.08
9 CE-Declaration of Conformity
Checkmate IV QuiK-Cup complies with the essential regulations of the EU-directives:
• Directive 2004/108/EU concerning electromagnetic compatibility (EMC).

• Directive 2011/65/EU RoHS 2 directive
Version: 6.08
10 RoHS Regulations
All electrical devices sold in the European market from the July 1, 2006 must comply with EU
Directive 2002/95/EC, and RoHS 2 directive 2011/65/EU, on the Restriction of the use of certain
Hazardous Substances in Electrical and Electronic Equipment (RoHS) as well as the national laws
derived from it. According to the definition in Annex I of EU Directive 2012/19/EU WEEE, Heraeus
Electro-Nite measuring instruments and analysis devices belong to category 9 – industrial
monitoring and control instruments.
No Heraeus Electro-Nite instruments placed on the market after July 1, 2006 contain materials
prohibited pursuant to the RoHS directive

Version: 6.08
11 WEEE Regulations
According to EU Directive 2012/19/EU on Waste Electrical and Electronic Equipment

(WEEE), all electrical devices sold in the European market from August 13, 2005 must be
marked with a special symbol. This symbol (crossed out waste disposal receptacle with thick
black bar underneath) indicates to the customer that the device must not be placed in
household waste, and instead must either be deposited at a collection point for commercial
scrap or returned to the manufacturer.
Heraeus Electro-Nite devices are exclusively for commercial use and may not be transferred to
private use. Devices must be disposed of according to the national, statutory regulations for
commercial electrical scrap. You must also comply with EU Directive WEEE regulations and their
national equivalents. If in doubt, ask your national importer or Heraeus Electro-Nite.
All old Heraeus Electro-Nite devices can be deposited at Heraeus Electro-Nite premises free of
charge using a certificated disposal company.
Version: 6.08
12 Looking After the Instrument
The instrument requires little maintenance. However, since the measuring system (contact block,
compensating cable, and plug) is subject to thermal and mechanical stress, it is recommended you
check these items periodically. To ensure accurate measurement results, you are recommended to
send the Checkmate IV once a year for calibration to a Heraeus Electro-Nite service centre.
12.1 Cleaning Notes
The instrument can be cleaned with a damp cloth and mild detergent.

Version: 6.08
13 Packaging the Instrument
Since the instrument is a high-quality electronic measurement unit, it should only be dispatched in
its original packing. If the original packing is no longer present, then it is advisable to properly pack
the device in a sufficiently large box lined with a shock-absorbing material such as PUR foam,
polystyrene flakes, or similar. The shock-absorbing layer should have a minimal thickness of 10cm
on all sides. Before packing the instrument, it must be wrapped in paper or plastic film.
For overseas transportation, the unit must be welded into air-tight plastic film, with a siccative
added. These packing recommendations also apply when returning the unit to the manufacturer.
Version: 6.08
14 Managing Recycling
If the instrument must be discarded, consider the following recycling issues. The device consists of
several components that can be disposed of separately:
• The electronic cards for electronic recycling.

• The housing for metal recycling.

Version: 6.08
15 Adapters
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
Version: 6.08
16 Spare Parts List
Part Figure Order Number

Instrument adapters:
Instrument adapter QuiK-Cup Type K, complete 1 33302013
with thermoplug size II to connect Checkmate III
with analysis instrument
Instrument adaptor for Checkmate III/IV 2 33352051
Positherm/Celox with 7-pole connector
CM3/4 INSTR.ADAPT. POS/CE B 7-POL. 2 33352046
Lance adapters:
lance adapter CHM III/IV Positherm/Celox type S/R 3 33302001
lance adapter CHMIII/IV Positherm/Celox Type B 3 33302002
Lance adapter CHMIII/IV 3 33302051
Adaptor for double temperature Type S/R
for Tap-Tip application of Carbon-Lab E3
Lance adapter CHMIII/IV 3 33302052
Adaptor for double temperature Type B
for Tap-Tip application of Carbon-Lab E3
Crucible adapter:
CM3/4 adapter QuiK-Cup type K 4 33302003
CM/DL ground cable lance test 5 33302000
CM4 CARRYING CASE 33981856

Version: 6.08

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Instruction and Operating Manual

Document Version: 6.08

© 2016 Heraeus Electro-Nite

This manual is copyrighted by Heraeus Electro-Nite. No part of this document

Heraeus Electro-Nite makes no warranties as to the contents of this

Improvements or instrument changes added after this document was printed

File Name: CMIV_QC_6_08_black_edition_eng.docx

1 Safety-Related Guidelines ........................................................................................................... 1

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9 CE-Declaration of Conformity .................................................................................................... 28

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1.2 Qualified Personnel

1.3 Danger Notice

This pictogram is used in relation to Danger, Warning, and Caution notices.

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1.4 Proper Usage

1.5 Procedures for Maintenance and Repair

1.6 Guidelines for Handling Electrostatic Discharge

1.6.1 Electrostatic Discharge

1.6.2 Shipping of ESD-Sensitive Modules

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The Checkmate IV is a two-channel device that simulates temperatures

The instrument has a robust aluminium casing with membrane keypad

For Positherm measurements, seven temperatures can be simulated

To check the measuring cables and the measuring lance, the

2.2 Delivery Scope

3 Putting the Instrument into Operation

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Type:S IPTS68 Open<

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The Checkmate IV is now ready for operation. The display

- Thermocouple type, S in the example.

The lower area of the display shows the corresponding

After a suitable adapter cable has been connected, the

View of Connector Site

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4 Performing a Test Measurement

Type:K IPTS68 Open<

Temp QC/Val L/Ch.

Example: Normal output mode

The keys on the membrane keypad perform the following functions:

Display Membrane keypad Function

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5 Using the Setup Menu

The following menu is displayed:

You can change the following parameters:

Parameter Selection options Default ST settings Default US settings

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5.1 Choosing the Thermocouple Type

5.2 Choosing the Output Value

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Output values in standard mode

Temp [°C] Temp [°F] QC [°C] QC [°F]

Select Temp./QC Table

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Press the Exit key to return to the Setup menu.

5.4 Choosing the Temperature Output

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Select °C < --- > °F

Press the Exit key to return to the Setup menu.

5.5 Choosing the IPTS Table

°C < --- > °F

Select IPTS Table