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Effects of Ca-, Mg-, K-, and Na-lignosulfonates on the behavior of fresh


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Article in Construction and Building Materials · December 2017


DOI: 10.1016/j.conbuildmat.2017.09.190

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Construction and Building Materials 157 (2017) 1084–1091

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Effects of Ca-, Mg-, K-, and Na-lignosulfonates on the behavior of fresh


concrete
Hasan Sß ahan Arel a,⇑, Ertug Aydin b
a _
Faculty of Architecture, Izmir _
University, Gürsel Aksel Bulvarı, No. 14, 35350 Üçkuyular, Izmir, Turkey
b
Faculty of Engineering, Civil Engineering Department, European University of Lefke, Lefke North Cyprus, via Mersin 10, Turkey

h i g h l i g h t s

 Lignosulfonates with different cations were investigated for use in concrete.


 Cements with various chemical properties were analyzed.
 Sugar content and molecular mass counteract negative effects of lignosulfonate.
 Calcium lignosulfonate (10% cement mass) gave the best water reduction.

a r t i c l e i n f o a b s t r a c t

Article history: Lignosulfonates are waste products of the pulp and paper industry. The effects of various metal-cation-
Received 25 December 2016 containing lignosulfonate-based plasticizers on the properties of concrete mixtures produced using
Received in revised form 15 April 2017 cements with various Ca(SO4)2H2O, tricalcium aluminate, and tetracalcium aluminoferrite contents
Accepted 28 September 2017
were investigated. A-type cement, which had lower tricalcium aluminate and alkaline contents, greater
fineness, and higher SO3 content than B-type cement, exhibited better water reduction. Setting times of
A-type cement and its lignosulfonate mixtures were shorter than those of B-type cement by 9–11%. The
Keywords:
highest 28-day compressive strength of 41 MPa was found for A-type cement with a calcium-
Lignosulfonate
Fineness
lignosulfonate salt admixture.
Concrete Ó 2017 Elsevier Ltd. All rights reserved.
Cement
Workability

1. Introduction The water-reducing ability of LS in concrete production is well


known. The availability of sugars (such as glucose and sucrose)
Lignin is separated from wood using the Kraft process [1]. Wood in their chemical composition causes retardation of setting time
pulp and lignin liquor are obtained. Lignin liquor is treated with [7]. Addition of small amounts of calcium chloride and tri-
SO2 in a sulfonation process, yielding lignosulfonates (LS) as a ethanolamine minimizes this retardation and early strength loss
byproduct. LS are inexpensive water-soluble anionic polyelec- [8]. Because they reduce surface tension, LS adsorb easily onto
trolytes, with a cell structure composed of cellulose (45%), hemi- cement particles [3,4]. Differences in origin, as well as in molecular
celluloses (20–25%), and lignins (27–37%). They are produced masses and chemical compositions, can cause different LS to exhi-
from two main tree types-softwoods and hardwoods [2]. They con- bit a variety of behaviors.
tain hydroxyl (OH), methoxyl (OCH3), phenyl (C6H5), and sulfonic Fig. 1 represents the chemical unit of a generic LS, while Eqs. (1)
acid (SO3H) groups [2–6]. Use of waste LS, which are more environ- and (2) define their main equilibria, where R1 and R2 designate dif-
mentally friendly than other water reducers, is gradually becoming ferent functionalities of the lignin structure [2]:
widespread in concrete production, thereby reducing the accumu-
lation of LS as waste materials in nature and improving the effi- R-O-R0 þ Hþ ! Rþ þ R0 OH ð1Þ
ciencies of concrete production technology.
Rþ þ HSO3 ! R-SO3 H ð2Þ
+2 +2 +2
⇑ Corresponding author. Various positive counter-ions (Ca , Na , Mg , etc.) form com-
ß ahan Arel),
E-mail addresses: sahanarel@gmail.com, sahan.arel@izmir.edu.tr (H.S plex structures with LS. These salts are used as water-reducing
eraydin@eul.edu.tr (E. Aydin). admixtures in concrete production [1,9,10]. LS with different

https://doi.org/10.1016/j.conbuildmat.2017.09.190
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
H.Sßahan Arel, E. Aydin / Construction and Building Materials 157 (2017) 1084–1091 1085

Fig. 1. General structural units of lignosulfonates [2].

chemical properties (free sugar ratio, counter-ion type, etc.) react


differently with the chemicals in cement and show various hydra-
tion effects. LS adsorb onto both carboxyl groups (ACOOH), via
Ca2+ ions, and hydroxyl groups, via the oxygen ions [4,5,11]. The
most commonly known LS are those of the Ca and Na salts [12],
shown in Figs. 2 and 3, respectively.
LS are adsorbed at the solid-water interface and function by dis-
persing the cement grains. Opposing charges on adjacent cement
particles can exert substantial electrostatic attraction, thus causing
the particles to flocculate. LS neutralize the surface charges and
cause the particles to repel, rather than attract, each other, and
they remain fully dispersed in the paste [14]. Based on electrical
conductivity results, it is known that less of the sodium salt is
required to maintain the same level of water reduction, when com-
pared with calcium salts; however, calcium LS are less expensive
and are therefore preferred for use in concrete [8,14]. It has fur-
thermore been demonstrated that the chemical composition of
the cement is the main factor influencing the properties of fresh
concrete, rather than those of the ammonium, sodium, or calcium
LS salts [15]. LS have high molecular masses [6,7]: a range of 1000–
140,000 g/mol has been reported for softwood LS; lower values are
reported for those originating from hardwoods [2]. Their ability to
be adsorbed increases with molecular mass [16]. Because their
chemical structures include free sugar, LS exhibit hydration-
retardant properties; however, hydration occurs to a lesser extent
Fig. 3. Sodium lignosulfonate, C20H24Na2O10S2 (i.e., sodium salt of lignosulfonic
acid) [13].

for those with high tricalcium aluminate (3CaOAl2O3, represented


as C3A) and SO3 contents [17].
Portland cement is widely used as a binder in the field of civil
engineering [18]. The contents of C3A and tetracalcium aluminofer-
rite (4CaOAl2O3Fe2O3; C4AF) are effective in improving early
hydration of concrete. The tricalcium silicate (3CaOSiO2; C3S)
and dicalcium silicate (3CaOSiO2; C2S) contents, which are effec-
tive for hydration for up to 30 days, affect the mechanism of action
of LS. Transformation of the hexagonal dicalcium aluminate
hydrate (2CaOAl2O38H2O; C2AH8) and tetracalcium alumina
tridecahydrate (4CaOAl2O313H2O; C4AH13) phases into the cubic
tricalcium alumina hexahydrate (3CaOAl2O36H2O; C3AH6) phase
is delayed in C3A pastes [19]. Akman [20] reported that cement
should comply with the correct proportions of C3S and C2S compo-
nents to ensure that the LS provide a stable water-reducing effect;
however, in cements with high (C3A + C4AF) contents, the admix-
ture adheres to these components, resulting in less adherence to
the C3SAC2S components; viscosity of the cement paste therefore
decreases.
In general, the presence of ordinary Portland cement signifi-
cantly affects early hydration of concrete, even though it contains
less than 10% C3A [21]. In the presence of Ca(OH)2 and H2O, mono-
sulfate hydrate and calcium aluminate hydrate react with sulfate
Fig. 2. Calcium lignosulfonate, C20H24CaO10S2 (i.e., calcium salt of lignosulfonic to produce ettringite [22]. The needle-shaped ettringite, formed
acid) [13]. by the reaction of C3A in cement (C3A + 3 CaSO4 ? ettringite
1086 H.Sßahan Arel, E. Aydin / Construction and Building Materials 157 (2017) 1084–1091

[Ca6Al2(SO4)3(OH)1226H2O]), consumes water in the environment 1.1. Research significance


under normal conditions and decreases workability of the cement
paste [23]; plasticizers, however, adhere to the ettringite and delay LS with different positive counter-ions and chemical composi-
the formation of needle-like structures [24,25]. In addition, CaSO4/ tions were investigated with respect to their compatibility with
C3A in different molar ratios transform C3A into different forms, cements of different chemical compositions and fineness. The
affecting setting times. The mechanism of the interaction between cements that can be optimally used with a given type of LS were
anhydrite and hydration of C3A has not yet been fully clarified [16]. determined. The most significant contribution of this study is to
Nawa and Eguchi [26] noted that, in addition to cement’s chemical demonstrate that problems such as air entrainment and an exces-
properties, its fineness significantly affects plasticizer perfor- sive setting retarding effect, which are considered the main nega-
mance; thus, to provide the same workability, additional plasti- tive effects of LS even when small amounts are used, are
cizer is required with increased fineness. Cements with high eliminated by changing the sugar content and molecular mass of
fineness and a spherical particle structure exhibit improved viscos- the LS. Moreover, the results demonstrate that desirable properties
ity [27]. In summary, the workability and consistency of fresh con- in the same fresh concrete are achievable with the use of multiple
crete are influenced by numerous parameters. admixtures using a particular LS containing anionic-type colloidal
Topcu and Atesßin [28] examined the effects of high-dose LS- and tension-active compounds. In other words, this study determined
naphthalene sulfonate-based plasticizers on the properties of con- whether an LS can be simultaneously employed as a setting retar-
crete. They reported that, in comparison with a control sample, dant, a plasticizer, and an air-entrainment agent, without causing a
when the amount of LS plasticizer added to a fresh concrete mix- negative effect. The results of this work will enable the negative
ture was increased from 1% to 5%, the air content increased by effects caused by the use of multiple admixtures with different
44% and the 28-day compressive strength increased by approxi- chemical properties to be avoided, thereby achieving the desired
mately 3.8% with 1% LS addition. Danner et al. [10] examined the concrete functionality and promoting the more widespread use
effects of calcium (LSc) and sodium (LSn) LS on early hydration of LS obtained as a waste product from the pulp and paper indus-
of C3A-gypsum pastes. On the basis of scanning electron micro- try. Magnesium, potassium, and the more commonly used sodium
scopy images collected after 24 h, they reported that paste without and calcium salts of LS were investigated with respect to their
LS developed typical needle-like ettringite structures, but such effects on the production of concretes with a wide range of chem-
structures were not observed in C3A–gypsum pastes containing ical properties.
4% LSc or LSn, with egg-like structures forming instead of needles.
Nicolás et al. [29] reported that LS-based superplasticizers retarded
2. Experimental
the setting time of air-ime-based mortar mixtures: when the LS
content was increased from zero to 0.50%, the initial setting time
2.1. Materials
increased by approximately 71% and the needle-shaped ettringite
particles observed in C3A-paste microscopy images became round
2.1.1. Cement
and egg-like at 1% LSc as a result of hydration of C3A. On the basis
CEM-I Portland cements with two different C3A/CaSO42H2O
of C3A-paste X-ray diffraction measurements, Nagrockiene et al. [3]
contents were used. Their physical and chemical properties are
observed that using LS at 0.6% of the cement mass increased the
presented in Table 1. Different C3A/CaSO4 ratios were used to
viscosity after 30 min and decreased the compressive strength by
demonstrate changes in the mechanism of LS action by determin-
1.2%, relative to the corresponding values for a reference sample.
ing how the various LS responded. The C3S and C2S proportions
The increase in compressive strength in Portland Cement (CEM-I)
affect early and late strength, respectively, so cements with differ-
containing CaCO3 was higher than that in Portland Composite
ent contents of these components were also selected.
Cement (CEM-II) containing CaCO3 and CaSO4; the compressive
strength of a CEM-I sample was 19% higher than that of the refer-
ence sample. 2.1.2. Aggregate
Some researchers investigated the relationships between Granulated crushed limestone aggregates of sizes 0–2, 2–4, and
cements of different chemical compositions and LS [3,4,28,29]. In 4–16 mm were used to produce the concretes. The 0–2 mm aggre-
general, the use of LSc was preferred in these studies, which gates had a fineness modulus of 1.40 and a water absorption value
focused on its effects on C3A, rather than on the chemical proper- of 1.15%. The corresponding values for the 2–4 mm fine and 4–16
ties of the cement. The present study focuses on the relationship mm coarse aggregates were 2.51 and 1.35% and 2.70 and 1.40%,
between LS type and the chemical composition of cement (a topic respectively. The specific gravities of the three aggregate classes
currently requiring extensive research). The laboratory-based test- were 2.65, 2.63, and 2.6 g/cm3, respectively. The distributions of
work program was designed to investigate the use of LS in concrete the fine and coarse aggregates used in the mixtures were selected
production over as wide a range as possible. A detailed investiga-
tion of how viscosity and easy settlement of concrete can be
Table 1
ensured in terms of the addition of various LS, having complex Physical and chemical properties of cements.
chemical structures, without reducing the amount of cement
Chemical properties A-type (%) B-type (%)
required or compromising the concrete strength, was undertaken.
Previous research studies have shown that LS are highly effec- C3S (tricalcium silicate) 58.1 63.1
C2S (tricalcium silicate) 7.40 7.10
tive in medium-strength concrete applications [3,4,28–31]. This
C3A (tricalcium aluminate) 2.83 5.57
can be largely explained by the fact that their surface friction char- C4AF (tetracalcium aluminoferrite) 12.33 13.17
acteristics are reduced by their ready adsorption onto cement CaSO42H2O (calcium sulfate dihydrate) 2.10 2.76
grains. In addition, LS salts convert the single electrostatic ion to C3A + C4AF 15.16 19.74
a complex species with the same charge as the cement particles, C3A/CaSO4 1.34 2.38

without increasing or decreasing (as in high- or low-strength con- Physical Properties


crete applications, respectively) the cement dosage. The aim of the Retained on 32 lm screen 29.1 33.8
Retained on 45 lm screen 10.2 19.03
present study was to investigate the effects of various LS on the Blaine specific surface (cm2/g) 3.254 4.115
properties of concrete for medium-strength applications.
H.Sßahan Arel, E. Aydin / Construction and Building Materials 157 (2017) 1084–1091 1087

between the A–B curves, in compliance with the Turkish TS 706 EN cement type and x the LS type. The mixture ratios are given in
12620 + A1 standard [32], which is exactly compatible with the Table 3. The slump value measured for each amount of water grad-
ASTM C 136-96 standard. The grain-size curve is shown in Fig. 4. ually decreased as the amount of A-LSc in the formulation
Water absorption values were determined according to the TS EN increased.
1097-6 standard [33].
2.3. Curing and testing
2.1.3. Lignosulfonates
LS with cations of sodium, potassium, calcium, and magnesium Samples were demolded one day after the casting process and
were used as chemical admixtures. Samples from different sources soaked in a curing pool filled with limewater at room temperature
were examined to see how the lignin structure and source varia- (22 ± 1 °C). The samples were cured in accordance with the TS EN
tion created differences in the LS characteristics. Four different LS 12390-2 standard [34]. A total of 240 concrete samples were pro-
samples were mixed into the concretes (as 40% solutions). The duced and, on average, six samples were used for each test. Cubes
chemical characteristics of the admixtures are given in Table 2. of 150 mm each side were used for the compressive strength tests,
The readily available free sugar content in LS affects the cement the standard deviation of which was calculated as 1.37 MPa.
hydration process. The sugar contents of LS obtained from different Setting time, viscosity, air content, slump, and slump loss tests
manufacturers varied, enabling a wide range of contents to be were performed for fresh concrete samples. Setting times were
tested for their effect on setting time. pH values of the LS also var- determined according to the TS 2987 standard [35] for mixtures
ied, depending on the cation. Although the complex cause of this prepared with the A- and B-type cements. Viscosities were mea-
effect is not discussed here, it was noted that pH did not have a sured at a frequency of 30 Hz using a BGD 152/2 digital viscometer
noticeable effect on the results. (Biuged Laboratory Instruments (Guangzhou) Co., Ltd., China)
within the range of 0.01–100 Pas. Dynamic viscosity values were
2.2. Preparation and production of concrete mixtures measured at the onset (0 min), after 5 min, and after 15 min. Air
contents were measured by passing air of a known pressure and
Concrete mixtures were prepared using calcium (LSc), magne- volume over fresh concrete samples in an airtight cup in accor-
sium (LSm), potassium (LSk), and sodium (LSn) LS at concentra- dance with the TS EN 12350-7 standard [36]. Slump values were
tions of 0.5% of the cement mass, while keeping the slump values measured in accordance with TS EN 12350-2 [37]; slump-loss val-
constant. The mixtures were designated as x-LSy, where x refers ues were measured after times of 0, 30, and 60 min. The compres-
to the cement type and y refers to the plasticizer type. For example, sive strengths of the hardened concrete samples were determined
a mixture designated A-LSc indicated A-type cement with LSc, in accordance with TS EN 12390-3 [38], measured on days 3, 7, 14,
whereas A-LSn indicated A-type cement with LSn. and 28 for samples produced using both A- and B-type cements
To maintain the same level of workability as measured in the with LS admixtures.
reference sample, the water/cement ratio was kept constant in
all mixtures. This was achieved by determining the amount of
3. Results and discussion
water-reducing plasticizers required for the different metal ions
to achieve the same level of slump. In an attempt to maintain a
3.1. Fresh concrete experiments
slump value of 135 mm for all mixtures, test mixtures were first
prepared. LS were used at concentrations of 0.4 and 0.8 mass% in
Setting-time tests were conducted to determine the effects of
cement; the mixtures were labeled as z-LSx, where z was the
varying the amounts of sugar contained in the LS and of LS-
induced water reduction on hydration and, therefore, on setting
100 time. The results for initial and final setting times are shown in
Fig. 5.
Cumulative passing (%)

80 Retardation in setting occurred because the non-ionized hydro-


xyl groups formed hydrogen bonds with oxygen and the adsorp-
60 tion capability of LS increased. Wang et al. [16] reported that the
CaSO4 saturation ratio decreased in the presence of calcium LS.
40 Considering mixtures prepared using A-type cement and LSc as
plasticizer, the initial setting times were extended by 8.6%, 34%,
20 and 21.5%, when compared with LSm, LSn, and LSk plasticizers,
respectively. The corresponding values were 3.56%, 28%, and
0 17.6% when B-type cement and LSc were used.
0,1 1 10 100
Sieve size Cement grains tend to adsorb more LS-type plasticizer when
A 16 B 16 Aggregates
C3A > C4AF, so the retardation effect was expected to be greater
for A-type cement, which had lower amounts of C3A and C4AF;
Fig. 4. Grain-size distributions for individual components (Dmax = 16 mm) and however, greater retardation was observed in B-type cements in
aggregates used in mixtures, determined according to the TS 706 EN 12620+A1 this study. As an example, A-LSc and B-LSc mixtures showed
standard [32]. 40.7% and 42% longer initial setting times, respectively, compared

Table 2
Chemical characteristics of additives.

Lignosulphonate type Code pH Solid (%) Density (g/cm3) Insoluble matter (%) Average molecular mass (g/mole) Inverted sugars (%)
Ca-LS LSc 4.11 41.1 1.125 0.051 54.000 25–30
Mg-LS LSm 4.93 40.1 1.131 0.428 57.000 16
Na-LS LSn 8.21 39.3 1.217 0.043 55.000 3
K-LS LSk 4.33 40.1 1.188 0.763 43.000 8
1088 H.Sßahan Arel, E. Aydin / Construction and Building Materials 157 (2017) 1084–1091

Table 3
Concrete mixture compositions.

Code Cement Water Sand Aggregate PS PS Slump w/c


(kg/m3) (%) (mm)
Ref. 350 176.5 635 1220 – – 135 0.5
A-LSc 350 162 645 1240 1.79 0.5 135 0.46
A-LSm 350 164 645 1240 1.79 0.5 135 0.47
A-LSn 350 166 640 1235 1.79 0.5 134 0.47
A-LSk 350 166 640 1235 1.79 0.5 135.5 0.47
B-LSc 350 165 645 1240 1.79 0.5 134.5 0.47
B-LSm 350 166 640 1235 1.79 0.5 135 0.47
B-LSn 350 167 640 1230 1.79 0.5 134.5 0.47
B-LSk 350 166 640 1235 1.79 0.5 135 0.47

*PS = plasticizer; PS (%) = plasticizer by mass of cement; w/c = water/cement ratio; A-LSc = A-type cement and calcium lignosulfonate.

Topçu and Atesßin [28] reported that the presence of LS delayed


450
the hardening and setting time of cement. This finding is consistent
400
with literature claims that, in addition to the type of LS, the chem-
Setting time (min)

350 ical and physical properties of cement affect the setting time. In
300 agreement with studies described in the literature, this study
250 demonstrates that setting times depended on the LS ion type and
200
on the chemical structure of the cement.
The working principle of LS activity in cement is based on
150
reducing surface tension, which causes air entrainment as a side
100 effect. Resulting stable air bubbles increase workability. Fig. 6
I nit ial Fin al
Ref.A 13 5 21 5 shows dynamic viscosity values measured at 5, 10, and 15 min
A-LSc 19 0 42 0 for the A- and B-type cements and concrete pastes produced in
A-LSm 17 5 40 5 combination with various LS.
A-LSn 14 0 31 0 Viscosity increased with curing time. For both types of cement,
A-LSk 15 5 37 0 the highest and lowest values were observed for mixtures prepared
using LSm and LSc, respectively. At 15 min, the A- and B-type
Fig. 5. Effect of lignosulfonate cation on initial and final setting times of mixtures cements with LSm showed the highest viscosity values, at 5.220
prepared with A- and B-type cements.
Pas and 5.555 Pas, respectively; the lowest values were observed
with LSc, at 5.510 Pas and 5.535 Pas, respectively. For both
5560
cements, the increase in the viscosity measured between 5 and
10 min was statistically significant. B-type cements showed higher
5540 overall viscosities.
Viscosity (mPa.s)

This phenomenon can be explained in three ways. Firstly, B-


5520
type cement was finer, which leads to higher viscosity. Secondly,
5500 the effect of plasticizers diminished because of the higher C3A/Ca
(SO4)2H2O ratio of the B-type cement; the low alkali (Na2O +
5480
K2O) and (C3A + C4AF) contents of the A-type cement, as described
5460 in the literature, was effective in this situation. Similar to the point
emphasized by Chandra and Björnstörm [41], the (C3A + C4AF) con-
5440
tent also contributed significantly to decreasing the plasticizer
effect. The B-type cement had a greater (C3A + C4AF) content, so
the admixture adhered to these components, thereby decreasing
0 min 5 min 10 min 15 min the relative amount adhering to the C3S and C2S components,
which resulted in a decrease in pulp viscosity. Thirdly, the B-type
Fig. 6. Viscosities of mixtures produced with A- and B-type cements with different cement had a higher C3A/C4AF ratio, which caused an increment
cation salts of lignosulfonate for different curing times. in viscosity. Similar findings were reported by Simard et al. [42].
As mentioned above, LS causes air entrainment, which is attrib-
uted to a reduction in surface tension. The effects of LS on the air
with the reference. This is attributed to the finer grain size distri- contents of concrete are shown in Fig. 7.
bution of the B-type cement. The B-type cement also contained LS molecules have both hydrophilic and hydrophobic ends. This
6% more C4AF. configuration stabilizes air bubbles and caused an increment in air
The retardation effect of the plasticizers used in this study content, compared with the reference mixture, as seen in Fig. 7.
seemed not only to result from the chemical compositions of the The highest values were 3.55% and 3.60% for the A- and B-type
cement and plasticizers, but also the physical properties of the mixtures, respectively, which were lower than the specification
cement composites. Arel [4] reported similar findings: when of 4–6% of TS EN 934–2 [43].
cement fineness increased from 2254 cm2/g to 5108 cm2/g, the ini- The effect of cement type on air content was negligible when
tial setting time increased from 43.3% for the reference to 46% compared with that of cement fineness; however, air contents
when using LSc-type plasticizer. Similarly, Hu et al. [39] reported were slightly higher in mixtures containing B-type cement. B-LSc
that, for mortar mixtures prepared using cements with Blaine sur- mixtures had 3.6% higher air content than A-LSc mixtures; this
face areas of 399, 364, and 302 m2/mg, setting times increased value dropped to 1.4% when comparing B-LSm and A-LSm
with cement fineness. Lauten et al. [40], Nicolás et al. [29], and mixtures.
H.Sßahan Arel, E. Aydin / Construction and Building Materials 157 (2017) 1084–1091 1089

4,0 observed in the highest molecular mass mixtures that contained


LSm.
3,5 An 11.1% water reduction was found when considering A-type
cement mixtures; this value reduced to 8.8% for B-type mixtures.
Air content (%)

3,0 These values were 9.2% and 7.9% for A- and B- type mixtures con-
taining LSm, respectively. This might be due to both the physical
2,5 (fineness) and chemical (C3A and C4AF contents and ratio) charac-
teristics of the cements. A comparison between cement types, in
2,0
accordance with the literature, revealed that water reduction in
A-type cements with lower C3A and alkali contents, greater fine-
1,5
ness, and higher SO3 ratios was higher than that in B-type cements.
All of the LS tested produced water-reduction effects proportional
1,0
to the amounts of sugar in their chemical structures.
The slump loss and setting-time experiments were closely
related and complementary. The data acquired for the A- and B-
Fig. 7. Air contents of concretes produced with A- and B-type cements and different
lignosulfonate salts. type mixtures are shown in Figs. 9 and 10, respectively.
Super- and hyper-plasticizer mixtures were added to the LS
because of their abilities to prevent slump loss. Experiments were
The air contents of A-type mixtures were 75%, 121.8%, 84.3% conducted to determine which type of LS effectively prevented
and 40.6% higher when incorporating LSc, LSm, LSn, and LSk, slump loss. The lowest slump losses for each cement type occurred
respectively, when compared with the reference mixture. This for their respective reference samples, while the highest were
may be due to the changes in the respective molecular masses. observed for mixtures containing LSk. Of the A-type mixtures,
The highest molecular mass was found in mixtures prepared with the lowest slump loss for the reference sample was 30 mm at 60
LSm (58,000 g/mole); the highest air contents were also found in min, whereas that of the highest-slump-loss-producing LSk sample
those mixtures, measured as 3.55% and 3.60% for A- and B-type was 65.5 mm. That for the B-type cement produced using LSk was
cements, respectively. Similar findings were reported in literature, 70 mm at 60 min. Slump losses for mixtures produced using the
where it is frequently reported that increasing molecular mass LSc admixture were closest to those of the reference samples: a
increased air content of a mixture [44]. To minimize this problem, 50-mm slump was observed for the A-type mixture with LSc,
it is advised to add 1% tributylphosphate and silicon-derived chem- whereas the corresponding LSc-B-type cement exhibited a slump
icals to the mixing water; however, more research is still required of 59.5 mm. Nicolás et al. [29] reported slump losses of 20 mm
in this area [36]. and 50 mm at 30 min and 120 min, respectively, for a mixture pro-
To determine the LS with the most effective water-reduction duced using LSc.
properties, water-reduction testing was applied to the two cement
types with differing C3A/CaSO4 ratios and concretes prepared with
different LS while maintaining constant cement dosages, contribu- 3.2. Compressive strength test results
tion rates, and slump values.
Water reduction was greater in A-type mixtures. Considering Air bubbles that are stable and form as a result of air entrain-
the LSc, LSm, LSn, and LSk plasticizer mixtures with A-type cement, ment caused by LS, which have surface-tension-reducing charac-
the water reductions were, respectively, 25.1%, 16.1%, 13.2%, and teristics, also lead to strength reduction. Compressive tests were
13.4% greater than those of analogous mixtures prepared with B- used to determine the effects of LS in terms of strength losses of
type cement. When the amount of plasticizer increased, adsorption the different structures. The results are shown in Figs. 11 and 12
on the surface of the cement particles increased and caused an for A- and B-type cements, respectively.
increase in cohesion of the mixture for better dispersibility. Similar Samples with LS admixtures attained higher compressive
observations were reported by Ouyang et al. [44]. The data are strengths than the references. The effects of LS on compressive
shown in Fig. 8. strength increased in direct proportion to their water-reduction
The highest and lowest water reductions, of 11.1% and 6.5%, ratio, but varied according to the cement type, which affected dif-
were found for LSc and LSn mixtures, respectively. Increasing the
molecular mass was expected to cause an increase in surface fric- 140
tion and thus increase water reduction. Interestingly, this was not
130
12 120
Cement B Cement A
Slump (mm)

11 110

100
Water reduction (%)

10
90
9
80
8
70
7 60
0 30 60
6
Time (min)
5
LSc LSm LSn LSk Ref. A-LSc A-LSm A-LSn A-LSk

Fig. 8. Water-reduction effect of different lignosulfonate salts in A- and B-type Fig. 9. Slump loss in mixtures produced with A-type cement and different
cement mixtures. lignosulfonate salts.
1090 H.Sßahan Arel, E. Aydin / Construction and Building Materials 157 (2017) 1084–1091

140 15% greater compressive strength than that of the reference. Fur-
130 thermore, better fluidity of the mixtures required less water and
caused an increase in compressive strength. A significant propor-
120
tion of unhydrated cement particles also provides extra cohesion
Slump (mm)

110 to a mixture and, hence, better strength properties. Similar obser-


100
vations were reported by Pereira et al. [30]. Other factors, such as
hydration of LS-enriched composites, microstructure, and porosity,
90
may also affect compressive strength. Small amounts of air at the
80 interface of the matrix reduce compressive strength. Dispersion
70
of cement particles and the process of continuous hydration
change the pore structure, thereby enhancing compressive
60 strength. These findings are compatible with those of Zhang et al.
0 30 60
[7]. Similarly, Topcu and Atesßin [28] reported that the 28-day com-
Time (min)
pressive strength of a concrete containing 1% LS was higher than
Ref. B-LSc B-LSm B-LSn B-LSk that of the control sample, whereas Nagrockiene et al. [3] reported
that the 28-day compressive strength of a concrete containing 0.6%
Fig. 10. Slump loss in mixtures produced with B-type cement and different
lignosulfonate salts.
LS was approximately 25% higher than that of their control sample.

4. Conclusions and recommendation


50 15

The conclusions of this study are summarized as follows:


Compressive strength (MPa)

40 12
Water reduction (%)

 When considering mixtures prepared using A-type cement and


30 9 LSc as plasticizer, initial setting times were extended by 8.6%,
34%, and 21.5%, when compared with those of LSm, LSn, and
LSk plasticizers, respectively. The analogous values were
20 6
3.56%, 28%, and 17.6% for B-type cement.
 For both cement types, the highest viscosity values were mea-
10 3 sured in mixtures prepared using LSm, whereas the lowest vis-
cosity values were measured in mixtures prepared using LSc.
0 0  The effect of cement type on air content was negligible when
Ref. A A-LSc A-LSm A-LSn A-LSk compared with that of cement fineness. Air contents were
3d 7d 14 d 28 d Water Reduction slightly higher in B-type mixtures.
 Considering LSc, LSm, LSn, and LSk plasticizer mixtures with
Fig. 11. Compressive strengths of samples produced with A-type cement and A-type cement, the water reductions were 25.1%, 16.1%, 13.2%,
different lignosulfonate salts for curing times of 3, 7, 14, and 28 days. and 13.4% greater, respectively, than those of the analogous
B-type cements.
50 15  The 28-day compressive strengths for mixtures prepared using
A-type cement with LSc, LSm, LSns, and LSk were 6.2%, 8.5%,
Compressive strength (MPa)

40 12 5.6%, and 5% greater, respectively, than those of the analogous


B-type mixtures.
Water reduction (%)

30 9
Scanning electron microscopy would be beneficial to analyze
the pore structures of concretes containing various amounts of
20 6 LS. Other factors, such as hydration of the LS-enriched composites,
microstructure, and porosity may also affect compressive strength.
Rheological studies may also improve understanding of the fresh
10 3
state of such concretes.

0 0
Ref. B B-LSc B-LSm B-LSn B-LSk Acknowledgements

3d 7d 14 d 28 d Water Reduction
The authors would like to thank Mr. Mert Genç, General Man-
ager, Genoser Engineering, for providing test materials and techni-
Fig. 12. Compressive strengths of samples produced with B-type cement and
different lignosulfonate salts for curing times of 3, 7, 14, and 28 days. cal support; Mr. Recep Göztepe (Construction Technician) for his
contributions in all phases of the construction work; and Mr. Rafet
Özgün, General Manager, Manavgat Building Materials Laboratory
ferences between the water-reduction capabilities of the various LS
(Denizli, Turkey), for providing the test equipment and allowing us
for the different cement types. Compressive strengths of samples
to conduct the tests in his company’s laboratory. This research did
produced using the A-type cement, which had greater fineness, a
not receive any specific grant from funding agencies in the public,
higher SO3 ratio, and lower C3A and alkali contents, were higher
commercial, or not-for-profit sectors.
by approximately 5% than those of the B-type cement.
The 28-day compressive strengths of mixtures prepared with A-
type cement with LSc, LSm, LSn, and LSk were 6.2%, 8.5%, 5.6%, and References
5% higher, respectively, than the analogous B-type mixtures. The
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