Professional Documents
Culture Documents
1 s2.0 S0950061817320226 Main
1 s2.0 S0950061817320226 Main
net/publication/320237720
CITATIONS READS
10 1,831
2 authors:
Some of the authors of this publication are also working on these related projects:
utilisation of bottom ash, marble wastes and glass fiber View project
All content following this page was uploaded by Hasan şahan Arel on 09 October 2017.
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: Lignosulfonates are waste products of the pulp and paper industry. The effects of various metal-cation-
Received 25 December 2016 containing lignosulfonate-based plasticizers on the properties of concrete mixtures produced using
Received in revised form 15 April 2017 cements with various Ca(SO4)2H2O, tricalcium aluminate, and tetracalcium aluminoferrite contents
Accepted 28 September 2017
were investigated. A-type cement, which had lower tricalcium aluminate and alkaline contents, greater
fineness, and higher SO3 content than B-type cement, exhibited better water reduction. Setting times of
A-type cement and its lignosulfonate mixtures were shorter than those of B-type cement by 9–11%. The
Keywords:
highest 28-day compressive strength of 41 MPa was found for A-type cement with a calcium-
Lignosulfonate
Fineness
lignosulfonate salt admixture.
Concrete Ó 2017 Elsevier Ltd. All rights reserved.
Cement
Workability
https://doi.org/10.1016/j.conbuildmat.2017.09.190
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
H.Sßahan Arel, E. Aydin / Construction and Building Materials 157 (2017) 1084–1091 1085
between the A–B curves, in compliance with the Turkish TS 706 EN cement type and x the LS type. The mixture ratios are given in
12620 + A1 standard [32], which is exactly compatible with the Table 3. The slump value measured for each amount of water grad-
ASTM C 136-96 standard. The grain-size curve is shown in Fig. 4. ually decreased as the amount of A-LSc in the formulation
Water absorption values were determined according to the TS EN increased.
1097-6 standard [33].
2.3. Curing and testing
2.1.3. Lignosulfonates
LS with cations of sodium, potassium, calcium, and magnesium Samples were demolded one day after the casting process and
were used as chemical admixtures. Samples from different sources soaked in a curing pool filled with limewater at room temperature
were examined to see how the lignin structure and source varia- (22 ± 1 °C). The samples were cured in accordance with the TS EN
tion created differences in the LS characteristics. Four different LS 12390-2 standard [34]. A total of 240 concrete samples were pro-
samples were mixed into the concretes (as 40% solutions). The duced and, on average, six samples were used for each test. Cubes
chemical characteristics of the admixtures are given in Table 2. of 150 mm each side were used for the compressive strength tests,
The readily available free sugar content in LS affects the cement the standard deviation of which was calculated as 1.37 MPa.
hydration process. The sugar contents of LS obtained from different Setting time, viscosity, air content, slump, and slump loss tests
manufacturers varied, enabling a wide range of contents to be were performed for fresh concrete samples. Setting times were
tested for their effect on setting time. pH values of the LS also var- determined according to the TS 2987 standard [35] for mixtures
ied, depending on the cation. Although the complex cause of this prepared with the A- and B-type cements. Viscosities were mea-
effect is not discussed here, it was noted that pH did not have a sured at a frequency of 30 Hz using a BGD 152/2 digital viscometer
noticeable effect on the results. (Biuged Laboratory Instruments (Guangzhou) Co., Ltd., China)
within the range of 0.01–100 Pas. Dynamic viscosity values were
2.2. Preparation and production of concrete mixtures measured at the onset (0 min), after 5 min, and after 15 min. Air
contents were measured by passing air of a known pressure and
Concrete mixtures were prepared using calcium (LSc), magne- volume over fresh concrete samples in an airtight cup in accor-
sium (LSm), potassium (LSk), and sodium (LSn) LS at concentra- dance with the TS EN 12350-7 standard [36]. Slump values were
tions of 0.5% of the cement mass, while keeping the slump values measured in accordance with TS EN 12350-2 [37]; slump-loss val-
constant. The mixtures were designated as x-LSy, where x refers ues were measured after times of 0, 30, and 60 min. The compres-
to the cement type and y refers to the plasticizer type. For example, sive strengths of the hardened concrete samples were determined
a mixture designated A-LSc indicated A-type cement with LSc, in accordance with TS EN 12390-3 [38], measured on days 3, 7, 14,
whereas A-LSn indicated A-type cement with LSn. and 28 for samples produced using both A- and B-type cements
To maintain the same level of workability as measured in the with LS admixtures.
reference sample, the water/cement ratio was kept constant in
all mixtures. This was achieved by determining the amount of
3. Results and discussion
water-reducing plasticizers required for the different metal ions
to achieve the same level of slump. In an attempt to maintain a
3.1. Fresh concrete experiments
slump value of 135 mm for all mixtures, test mixtures were first
prepared. LS were used at concentrations of 0.4 and 0.8 mass% in
Setting-time tests were conducted to determine the effects of
cement; the mixtures were labeled as z-LSx, where z was the
varying the amounts of sugar contained in the LS and of LS-
induced water reduction on hydration and, therefore, on setting
100 time. The results for initial and final setting times are shown in
Fig. 5.
Cumulative passing (%)
Table 2
Chemical characteristics of additives.
Lignosulphonate type Code pH Solid (%) Density (g/cm3) Insoluble matter (%) Average molecular mass (g/mole) Inverted sugars (%)
Ca-LS LSc 4.11 41.1 1.125 0.051 54.000 25–30
Mg-LS LSm 4.93 40.1 1.131 0.428 57.000 16
Na-LS LSn 8.21 39.3 1.217 0.043 55.000 3
K-LS LSk 4.33 40.1 1.188 0.763 43.000 8
1088 H.Sßahan Arel, E. Aydin / Construction and Building Materials 157 (2017) 1084–1091
Table 3
Concrete mixture compositions.
*PS = plasticizer; PS (%) = plasticizer by mass of cement; w/c = water/cement ratio; A-LSc = A-type cement and calcium lignosulfonate.
350 ical and physical properties of cement affect the setting time. In
300 agreement with studies described in the literature, this study
250 demonstrates that setting times depended on the LS ion type and
200
on the chemical structure of the cement.
The working principle of LS activity in cement is based on
150
reducing surface tension, which causes air entrainment as a side
100 effect. Resulting stable air bubbles increase workability. Fig. 6
I nit ial Fin al
Ref.A 13 5 21 5 shows dynamic viscosity values measured at 5, 10, and 15 min
A-LSc 19 0 42 0 for the A- and B-type cements and concrete pastes produced in
A-LSm 17 5 40 5 combination with various LS.
A-LSn 14 0 31 0 Viscosity increased with curing time. For both types of cement,
A-LSk 15 5 37 0 the highest and lowest values were observed for mixtures prepared
using LSm and LSc, respectively. At 15 min, the A- and B-type
Fig. 5. Effect of lignosulfonate cation on initial and final setting times of mixtures cements with LSm showed the highest viscosity values, at 5.220
prepared with A- and B-type cements.
Pas and 5.555 Pas, respectively; the lowest values were observed
with LSc, at 5.510 Pas and 5.535 Pas, respectively. For both
5560
cements, the increase in the viscosity measured between 5 and
10 min was statistically significant. B-type cements showed higher
5540 overall viscosities.
Viscosity (mPa.s)
3,0 These values were 9.2% and 7.9% for A- and B- type mixtures con-
taining LSm, respectively. This might be due to both the physical
2,5 (fineness) and chemical (C3A and C4AF contents and ratio) charac-
teristics of the cements. A comparison between cement types, in
2,0
accordance with the literature, revealed that water reduction in
A-type cements with lower C3A and alkali contents, greater fine-
1,5
ness, and higher SO3 ratios was higher than that in B-type cements.
All of the LS tested produced water-reduction effects proportional
1,0
to the amounts of sugar in their chemical structures.
The slump loss and setting-time experiments were closely
related and complementary. The data acquired for the A- and B-
Fig. 7. Air contents of concretes produced with A- and B-type cements and different
lignosulfonate salts. type mixtures are shown in Figs. 9 and 10, respectively.
Super- and hyper-plasticizer mixtures were added to the LS
because of their abilities to prevent slump loss. Experiments were
The air contents of A-type mixtures were 75%, 121.8%, 84.3% conducted to determine which type of LS effectively prevented
and 40.6% higher when incorporating LSc, LSm, LSn, and LSk, slump loss. The lowest slump losses for each cement type occurred
respectively, when compared with the reference mixture. This for their respective reference samples, while the highest were
may be due to the changes in the respective molecular masses. observed for mixtures containing LSk. Of the A-type mixtures,
The highest molecular mass was found in mixtures prepared with the lowest slump loss for the reference sample was 30 mm at 60
LSm (58,000 g/mole); the highest air contents were also found in min, whereas that of the highest-slump-loss-producing LSk sample
those mixtures, measured as 3.55% and 3.60% for A- and B-type was 65.5 mm. That for the B-type cement produced using LSk was
cements, respectively. Similar findings were reported in literature, 70 mm at 60 min. Slump losses for mixtures produced using the
where it is frequently reported that increasing molecular mass LSc admixture were closest to those of the reference samples: a
increased air content of a mixture [44]. To minimize this problem, 50-mm slump was observed for the A-type mixture with LSc,
it is advised to add 1% tributylphosphate and silicon-derived chem- whereas the corresponding LSc-B-type cement exhibited a slump
icals to the mixing water; however, more research is still required of 59.5 mm. Nicolás et al. [29] reported slump losses of 20 mm
in this area [36]. and 50 mm at 30 min and 120 min, respectively, for a mixture pro-
To determine the LS with the most effective water-reduction duced using LSc.
properties, water-reduction testing was applied to the two cement
types with differing C3A/CaSO4 ratios and concretes prepared with
different LS while maintaining constant cement dosages, contribu- 3.2. Compressive strength test results
tion rates, and slump values.
Water reduction was greater in A-type mixtures. Considering Air bubbles that are stable and form as a result of air entrain-
the LSc, LSm, LSn, and LSk plasticizer mixtures with A-type cement, ment caused by LS, which have surface-tension-reducing charac-
the water reductions were, respectively, 25.1%, 16.1%, 13.2%, and teristics, also lead to strength reduction. Compressive tests were
13.4% greater than those of analogous mixtures prepared with B- used to determine the effects of LS in terms of strength losses of
type cement. When the amount of plasticizer increased, adsorption the different structures. The results are shown in Figs. 11 and 12
on the surface of the cement particles increased and caused an for A- and B-type cements, respectively.
increase in cohesion of the mixture for better dispersibility. Similar Samples with LS admixtures attained higher compressive
observations were reported by Ouyang et al. [44]. The data are strengths than the references. The effects of LS on compressive
shown in Fig. 8. strength increased in direct proportion to their water-reduction
The highest and lowest water reductions, of 11.1% and 6.5%, ratio, but varied according to the cement type, which affected dif-
were found for LSc and LSn mixtures, respectively. Increasing the
molecular mass was expected to cause an increase in surface fric- 140
tion and thus increase water reduction. Interestingly, this was not
130
12 120
Cement B Cement A
Slump (mm)
11 110
100
Water reduction (%)
10
90
9
80
8
70
7 60
0 30 60
6
Time (min)
5
LSc LSm LSn LSk Ref. A-LSc A-LSm A-LSn A-LSk
Fig. 8. Water-reduction effect of different lignosulfonate salts in A- and B-type Fig. 9. Slump loss in mixtures produced with A-type cement and different
cement mixtures. lignosulfonate salts.
1090 H.Sßahan Arel, E. Aydin / Construction and Building Materials 157 (2017) 1084–1091
140 15% greater compressive strength than that of the reference. Fur-
130 thermore, better fluidity of the mixtures required less water and
caused an increase in compressive strength. A significant propor-
120
tion of unhydrated cement particles also provides extra cohesion
Slump (mm)
40 12
Water reduction (%)
30 9
Scanning electron microscopy would be beneficial to analyze
the pore structures of concretes containing various amounts of
20 6 LS. Other factors, such as hydration of the LS-enriched composites,
microstructure, and porosity may also affect compressive strength.
Rheological studies may also improve understanding of the fresh
10 3
state of such concretes.
0 0
Ref. B B-LSc B-LSm B-LSn B-LSk Acknowledgements
3d 7d 14 d 28 d Water Reduction
The authors would like to thank Mr. Mert Genç, General Man-
ager, Genoser Engineering, for providing test materials and techni-
Fig. 12. Compressive strengths of samples produced with B-type cement and
different lignosulfonate salts for curing times of 3, 7, 14, and 28 days. cal support; Mr. Recep Göztepe (Construction Technician) for his
contributions in all phases of the construction work; and Mr. Rafet
Özgün, General Manager, Manavgat Building Materials Laboratory
ferences between the water-reduction capabilities of the various LS
(Denizli, Turkey), for providing the test equipment and allowing us
for the different cement types. Compressive strengths of samples
to conduct the tests in his company’s laboratory. This research did
produced using the A-type cement, which had greater fineness, a
not receive any specific grant from funding agencies in the public,
higher SO3 ratio, and lower C3A and alkali contents, were higher
commercial, or not-for-profit sectors.
by approximately 5% than those of the B-type cement.
The 28-day compressive strengths of mixtures prepared with A-
type cement with LSc, LSm, LSn, and LSk were 6.2%, 8.5%, 5.6%, and References
5% higher, respectively, than the analogous B-type mixtures. The
[1] Q.-F. Lü, Z.-W. He, J.-Y. Zhang, Q. Lin, Preparation and properties of nitrogen-
highest compressive strength of 41 MPa was obtained on Day 28 containing hollow carbon nanospheres by pyrolysis of polyaniline-
for the A-type cement with the LSc admixture. This sample yielded lignosulphonate composites, J. Anal. Appl. Pyrol. 92 (2011) 152–157.
H.Sßahan Arel, E. Aydin / Construction and Building Materials 157 (2017) 1084–1091 1091
[2] K. Othmer, Kirk-Othmer Encyclopedia of Chemical Technology, Fifth ed., John [24] F. Dalas, S. Pourchet, D. Rinaldi, A. Nonat, S. Sabio, M. Mosquet, Modification of
Wiley & Sons, Inc, 2005. the rate of formation and surface area of ettringite by polycarboxylate ether
[3] D. Nagrockiene, I. Pundienė, A. Kicaite, The effect of cement type and superplasticizers during early C3A-CaSO4 hydration, Cem. Concr. Res. 69
plasticizer addition on concrete properties, Constr. Build. Mater. 45 (2013) (2015) 105–113.
324–331. [25] W. Prince, M. Espagne, P.C. Aïtcin, Ettringite formation: a crucial step in
[4] H.Sß. Arel, The effect of lignosulfonates on concretes produced with cements of cement superplasticizer compatibility, Cem. Concr. Res. 33 (2003) 635–641.
variable fineness and calcium aluminate content, Constr. Build. Mater. 131 [26] T. Nawa, H. Eguchi, Effect of cement characteristics on the fluidityof cement
(2017) 347–360. pastes containing an organic admixture, 9th Int. Congress on the Chemistry of
[5] N.R. Lummer, J. Plank, Combination of lignosulphonate and AMPSÒ-co-NNDMA Cement, New Delhi, 4, 1992, pp. 597-603. Avaliable from PRO 7: 1st
water retention agent – an example for dual synergistic interaction between International RILEM Symposium on Self-Compacting Concrete.
admixtures in cement, Cem. Concr. Res. 42 (2012) 728–735. [27] S.L. Sarkar, Effect of Blaine fineness reversal on strength and hydration of
[6] C. Ma, Y. Bu, B. Chen, Preparation and performance of a lignosulphonate-AMPS- cement, Cem. Concr. Res. 20 (1990) 398–406.
itaconic acid graft copolymer as retarder for modified phosphoaluminate _
[28] I.B. Topçu, Ö. Atesßin, Effect of high dosage lignosulphonate and naphthalene
cement, Constr. Build. Mater. 60 (2014) 25–32. sulphonate based plasticizer usage on micro concrete properties, Constr. Build.
[7] R. Zhang, X. Xiao, Q. Tai, H. Huang, Y. Hu, Modification of lignin and its Mater. 120 (2016) 189–197.
application as char agent in intumescent flame-retardant poly (lactic acid), [29] M.P. Nicolás, A. Duran, I.N. Blasco, J.M. Fernández, R. Sirera, J.I. Alvarez, Study
Poly. Eng. Sci. 52 (2012) 2620–2626. on the effectiveness of PNS and LS superplasticizers in air lime-based mortars,
[8] V.S. Ramachandran, Concrete Admixtures Handbook: Properties, Science and Cem. Concr. Res. 82 (2016) 11–22.
Technology, Noyes Publications, Park Ridge, New Jersey, USA, 1996. [30] P. Pereira, L. Evangelista, J. de Brito, The effect of superplasticers on the
[9] B. Bozsódi, V. Romhányi, P. Pataki, D. Kun, K. Renner, B. Pukánszky, workability and compressive strength of concrete made with fine recycled
Modification of interactions in polypropylene/lignosulfonate blends, Mater. concrete aggregates, Constr. Build. Mater. 28 (2012) 722–729.
Des. 103 (2016) 32–39. [31] K. Reknes, The Chemistry of Lignosulphonate and the Effect on Performance of
[10] T. Danner, H. Justnes, M. Geiker, R.A. Lauten, Early hydration of C3A-gypsum Lignosulphonate Base Plasticizers and Superplasticizers, 29th CONFERENCE on
pastes with Ca- and Na-lignosulfonate, Cem. Concr. Res. 79 (2016) 333–343. our World in Concrete and Structures, 25–26 August 2004, Singapore.
[11] S. Ng, H. Justnes, Influence of plasticizers on the rheology and early heat of [32] TS 706 EN 12620+A1, Aggregates for Concrete, Ankara, Turkey, 2009.
hydration of blended cements with high content of fly ash, Cem. Concr. [33] TS EN 1097-6, Tests for Mechanical and Physical Properties of Aggregates –
Compos. 65 (2016) 41–54. Part 6: Determination of Particle Density and Water Absorption, Ankara,
[12] M.C.F. Toledo, P.M. Kuznesof, Calcium lignosulfonate: Chemical and technical Turkey, 2013.
assessment, http://www.fao.org/fileadmin/templates/agns/pdf/jecfa/cta/69/ [34] TS EN 12390-2, Testing Hardened Concrete – Part 2: Making and Curing
Calcium_Lignosulfonate__40_65.pdf. Specimens for Strength Tests, Ankara, Turkey, 2010.
[13] https://pubchem.ncbi.nlm.nih.gov/compound/24711#section=Top. [35] TS 2987, Determination of the Concrete Setting Time by Measurement of
[14] T.Y. Erdogan, Admixtures for Concrete ISBN 975-429-113-6, Middle East Penetration Resistance, Ankara, Turkey, 2011.
Technical University Press, 1997. [36] TS EN 12350-7, Testing Fresh Concrete – Part 7: Air Content of fresh Concrete –
[15] L.H. Tuthill, R.F. Adams, J.M. Hemme, Observation in testing and use of water- Pressure Methods, Ankara, Turkey, 2010.
reducing retarders, in: Symposium on Admixtures Concrete, 1960, pp. 97–117. [37] TS EN 12350-2, Testing Fresh Concrete – Part 2: Slump Test, Ankara, Turkey,
[16] X. Wang, Y. Pang, H. Lou, Y. Deng, X. Qiu, Effect of calcium lignosulphonate on 2010.
the hydration of the tricalcium aluminate–anhydrite system, Cem. Concr. Res. [38] TS EN 12390-3, Concrete – testing Hardened Concrete – Part 3: Compressive
42 (2012) 1549–1554. Strength of Test Specimens, Ankara, Turkey, 2010.
[17] Y. Elakneswaran, E. Owaki, S. Miyahara, M. Ogino, T. Maruya, T. Nawa, [39] J. Hu, Z. Ge, K. Wang, Influence of cement fineness and water-to-cement ratio
Hydration study of slag-blended cement based on thermodynamic on mortar early-age heat of hydration and set times, Constr. Build. Mater. 50
considerations, Constr. Build. Mater. 124 (2016) 615–625. (2014) 657–663.
[18] H. Maghsoodloorad, A. Allahverdi, Efflorescence formation and control in [40] R.A. Lauten, B.O. Myrvold, S.A. Gundersen, New developments in the
alkali-activated phosphorus slag cement, Int. J. Civil Eng. 14 (2016) 425–438. commercial utilization of lignosulphonates Chapter 14, in: Surfactants from
[19] J.F. Young, Hydration of tricalcium aluminate with lignosulphonate additives, Renewable Resources, 2010, pp. 269–283.
Mag. Concr. Res. 14 (1962) 137–142. [41] S. Chandra, J. Björnström, Influence of cement and superplasticizer type and
[20] S. Akman, Role of Admixtures on the Properties of Fresh High Performance dosage on the fluidity of cement mortars – part I, Cem. Concr. Res. 32 (2002)
Concrete, RILEM Symposium, Mexico, 1999. 1605–1611.
[21] T. Danner, H. Justnes, M. Geiker, R.A. Lauten, Effect of lignosulphonate [42] M.A. Simard, P.C. Nkinamubanzi, C. Jolicoeur, D. Perraton, P.C. Aïtcin,
plasticizers on the hydration of C3A, 14th International Congress on the Calorimetry, rheology and compressive strength of superplasticized cement
Chemistry of Cement, Beijing, China, 2015. paste, Cem. Concr. Res. 23 (1993) 939–950.
[22] A. Allahvedi, H. Hashemi, Investigating the resistance of alkali-activated slag [43] TS EN 934-2, Admixtures for Concrete, Mortar and Grout – Part 2: Concrete
mortar exposed to magnesium sulfate attack, Int. J. Civil Eng. 13 (2015) 379– Admixtures: Definitions and Requirements, Ankara, Turkey, 2010.
387. [44] X. Ouyang, X. Qiua, P. Chen, Physicochemical characterization of calcium
[23] M.M. Alonso, F. Puertas, Adsorption of PCE and PNS superplasticisers on cubic lignosulfonate: a potentially useful water reducer, Colloid Surface A 282–283
and orthorhombic C3A: effect of sulfate, Constr. Build. Mater. 78 (2015) 324– (2006) 489–497.
332.