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Construction and Building Materials 320 (2022) 126181

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Review

Review of recent progress on the compressive behavior of masonry prisms


Gustavo Henrique Nalon a, *, José Carlos Lopes Ribeiro a, Leonardo Gonçalves Pedroti a,
Roberto Marcio da Silva b, Eduardo Nery Duarte de Araújo c, Rodrigo Felipe Santos a,
Gustavo Emilio Soares de Lima a
a
Department of Civil Engineering, Universidade Federal de Viçosa, Av. PH Rolfs, Campus UFV, 36.570-900 Viçosa, MG, Brazil
b
Department of Structural Engineering, Universidade Federal de Minas Gerais, Av. Antônio Carlos, Pampulha, 31270-901 Belo Horizonte, MG, Brazil
c
Department of Physics, Universidade Federal de Viçosa, Av. PH Rolfs, Campus UFV, 36.570-900 Viçosa, MG, Brazil

A R T I C L E I N F O A B S T R A C T

Keywords: Masonry prisms have been widely used in research and quality control of masonry structures, as they are
Masonry prisms simplified models that can represent the interaction between different masonry components. Although much
Mechanical performance progress has been recently made on the compressive behavior of masonry prisms, review papers on this topic
Failure mode
were published many years ago. Then, this paper aimed to investigate the current state-of-the-art on this topic.
Strain and damage monitoring
The following contributions derived from this review: identification and comparison of the compressive behavior
of prisms constructed with innovative materials created in recent years; detection of topics for improvement of
masonry design codes, associated with the mutual dependency of many factors affecting the mechanical per­
formance of prisms; discussions of prism case scenarios often neglected in past literature; compilation of ad­
vances in model predictions of prisms’ compressive behavior; emerging technologies for assessment of safety of
masonry elements is discussed based on minor-destructive tests (MDT) and non-destructive tests (NDT) for strain
monitoring and damage detection in masonry prisms. Future development trends for studies on this topic were
also presented.

components, usually 2–5 units in height. Experimental tests of prisms


are widely used in masonry research and practical quality control
1. Introduction
because prisms are simplified models that are easy to construct and test,
considering operational and economic aspects. They can represent the
Structural masonry has been widely used for construction of monu­
actual masonry behavior, including effects of constituent properties and
mental, administrative, and residential buildings due to different rea­
quality of workmanship [11–13].
sons, such as resource availability, social constraints, cultural affinity,
Compressive strength and elastic modulus of masonry prisms under
and economic viability [1–3]. The mechanical properties of masonry
compression have been extensively studied because they are important
have been investigated based on experimental tests of non-
design parameters, on which the derivation of masonry mechanical
homogeneous, inelastic, and orthotropic masonry-assemblages pro­
properties are largely based [14]. Although much progress has been
duced with a combination of units, mortar, grout, and/or reinforcement
made on the compressive behavior of masonry prisms over the recent
[4]. Indeed, masonry design codes [5–9] state two main methods to
years, comprehensive review papers on this topic were published many
determine the mechanical properties of structural masonry: tabulated
years ago [15,16]. Actually, recent review manuscripts have mainly
design values based on unit, mortar, and grout designations; and
focused on experimental investigations on the shear and flexural
experimental tests of masonry assemblages built with site representative
behavior of masonry walls [17–19], computational modeling techniques
materials.
of masonry elements [20–22], and masonry strengthening methods
Experimental tests of complex masonry elements have practical
[23–26].
limitations in terms of cost, time, sample transportation, capacity and
Given that many different findings concerning the compressive
size of available testing machines, among others [10]. Then, the ma­
behavior of masonry prisms have been published during the last years,
sonry prism has been proposed as a simple assemblage of masonry

* Corresponding author.
E-mail addresses: gustavo.nalon@ufv.br (G.H. Nalon), jcarlos.ribeiro@ufv.br (J.C.L. Ribeiro), leonardo.pedroti@ufv.br (L.G. Pedroti), roberto@dees.ufmg.br
(R.M. Silva), eduardo.araujo@ufv.br (E.N.D. Araújo), rodrigo.felipe@ufv.br (R.F. Santos), gustavo.lima@ufv.br (G.E.S. Lima).

https://doi.org/10.1016/j.conbuildmat.2021.126181
Received 24 August 2021; Received in revised form 1 December 2021; Accepted 20 December 2021
Available online 6 January 2022
0950-0618/© 2021 Elsevier Ltd. All rights reserved.
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

Nomenclature km coefficient of AS 3800:2018 that reflects the influence of


unit type and mortar bedding type on the prism strength
Ek modulus of elasticity of masonry MDT minor-destructive tests
Ep modulus of elasticity of masonry NDT non-destructive tests
Ep,gross gross area modulus of elasticity of prisms K coefficient of EN 1996–1-1:2005 that reflects the influence
fb compressive strength of units of unit and mortar characteristics on the prism strength
fb,net net area compressive strength of units UFFA ultrafine fly ash
fg compressive strength of grout USM unit strength method
fg,cyl compressive strength of grout obtained from cylindrical VFb volume fraction of units
specimens VRmH volume ratio of bed joint to total mortar
fk compressive strength of masonry Δh,m tendency of lateral expansion of mortar
fm compressive strength of mortars Δh,u actual lateral expansion in unit/mortar interface
fm,cub compressive strength of mortar obtained from cubic Δh,u tendency of lateral expansion of units
specimens η strength efficiency of prisms
fp compressive strength of prisms σv vertical compressive stress in the prisms
fp,net net area compressive strength of prisms σv,m horizontal stress in the mortar joint
fp,gross gross area compressive strength of prisms σv,u horizontal stress in the units
kh coefficient of AS 3800:2018 that reflects the influence of σv,m vertical stress in the mortar joint
the ratio of unit height to joint thickness on the prism σv,u vertical stress in the units
strength

the present paper aimed to investigate the current state-of-the-art on this affected by failure modes associated with the mechanical properties of
subject, identify knowledge gaps, and provide recommendations for their constituent materials. The structural behavior of units, mortar and
future research on this topic. The main contributions of this paper grout in a composite masonry element is significantly different from that
include: (i) identification and comparison of compressive behavior of observed in stand-alone specimens subjected to uniaxial compression
masonry prisms constructed with innovative materials developed over tests. The mechanical response of each individual component is a
the last decades (e.g., eco-efficient masonry components, high-strength function of a triaxial behavior resulted from the complex interaction
concrete blocks, polymer adhesive mortars, pre-blended mortars and between them. Therefore, the failure mechanisms of a masonry prism is
grout, etc); (ii) detection of topics of special importance for improve­ a sequence of effects directly related to the relative strength of mortar,
ment of masonry design codes, associated with the mutual dependency units, and grout [27–30].
of a large number of factors affecting the structural performance of
masonry prisms; (iii) discussions of test results of prisms within case 2.1. Ungrouted prisms
scenarios often neglected in past literature; (iv) compilation of advances
in model predictions of prisms compressive behavior; (v) emerging Structural masonry is mainly constructed with stiffer units and
technologies consisting of minor-destructive tests (MDT) and non- relatively low-strength mortar [31]. In ungrouted prisms produced with
destructive tests (NDT) were discussed, based on strain monitoring units stiffer than mortars and subjected to axial compression, the mortar
and damage detection in masonry prisms; (vi) comparisons between joint tends to present a lateral expansion (Δh,m) higher than the tendency
mechanical properties predicted by formulations of current masonry of lateral expansion of units (Δh,u), as indicated in Fig. 1a. These dif­
design codes and mechanical properties obtained in the revised litera­ ferential movements are restrained due to the mortar/unit adhesion, so
ture; and (vii) identification of future development trends for studies on that the actual lateral expansion is an intermediate value (Δh,p) between
the compressive behavior of masonry prisms. the amounts that each component tended to deform. Consequently, the
This review was structured in different sections that deal with key mortars are subjected to vertical compressive stresses (σ v,m) and lateral
pioneering studies reporting relevant knowledge and modern advances compressive stresses (σh,m) that mobilize their strength under multiaxial
on the compressive behavior of masonry prisms. Section 1 presents a confinement, while the units are subjected to vertical compressive
brief background information on this topic, in addition to the objectives stresses (σv,u) and lateral tensile stresses (σ h,u) [12,27,32], as indicated in
and contributions of this paper. Section 2 presents a compilation of Fig. 1a.
discussions and illustrations of failure mechanisms observed in In this situation, two different mechanisms have been elucidated by
ungrouted and grouted prisms under compression. Section 3 revises the Mohamad et al. [28,29]:
compressive strength and modulus of elasticity of masonry prisms pro­
duced with different innovative types of masonry components. The (i). When the compressive strength of the mortar in its confined state
mutual dependency of distinct factors affecting the strength and stiffness was higher than the units’ tensile strength, vertical cracking of
of masonry prisms is also discussed in this section. The predictive ability units initiated at a compressive stress around 60% of the
of formulations and tables of current masonry codes is also evaluated in compressive strength of the prism. Despite this, an almost linear
this section, in the view of a large number of studies. Section 4 discusses stress–strain relationship was observed before and after units’
recent advances on models that represent the stress–strain relationship cracking. The vertical tensile splitting cracks in the units imme­
of prisms subjected to compression. Modern technologies for charac­ diately propagated somewhat horizontally along the mortar joint,
terization of prisms with MDT and NDT are discussed in Section 5. as presented in Fig. 2a. Then, a tensile splitting failure happened
Finally, conclusions and future development trends for studies on this after crack propagation across the multiple joints.
topic were prospected in Sections 6 and 7, respectively. (ii). When the compressive strength of mortar in the confined state
was lower than the tensile strength of the units, the prism failure
2. Failure mechanisms of masonry prisms started with mortar crushing and localized spalling of mortar. A
nonlinear stress–strain relationship initiated at a prism
The mechanical performance of prisms under compression is directly compressive stress/strength ratio of approximately 40%, and an

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G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

Fig. 1. States of stress in (a) prisms produced with units stiffer than the mortar under a compressive stress σv and (b) prisms produced with units softer than the
mortar under a compressive stress σ v.

Fig. 2. Cracking development in masonry prism: (a) propagation of vertical tensile splitting cracks in the units along the mortar joint, and (b) localized crushing of
the mortar joint causing tensile stress concentration and vertical cracks in the units. Adapted from Mohamad et al. [29], Copyright 2017, with permission
from Elsevier.

internal failure mechanism by mortar crushing started at the of experimental investigations on the use of mortars stiffer than units.
onset of the masonry nonlinear behavior. The yellow arrow of Fig. 1b shows that in this case, Δh,u tends to be higher than Δh,m, so that
Fig. 2b shows that the localized mortar crushing produced tensile the units are under triaxial compression and the mortar is under vertical
stress concentration and crack in the units. Consequently, mortar compression with lateral tension. A brittle failure of the prisms is usually
crushing is eventually followed by tensile stress concentration observed, based on the crushing of units at compressive stresses close to
and development of vertical cracks in the units. In Fig. 3, the compressive strength of the units [12,33].
Mohamad et al. [29] represented the sequence of failure mech­ To better understand the failure mode of masonry prisms produced
anisms verified in prisms produced with a weak mortar. When the with units softer than mortars and vice versa, the present review paper
vertical compressive load on the prism increased, the mortar at compiled the failure mechanisms observed in ungrouted prisms pro­
the upper interface of the joint experienced more lateral expan­ duced with different ratios between mortar compressive strength (fm)
sion than the mortar at the bottom interface (interface 2 of Fig. 3), and unit compressive strength (fb) as summarized in Table 1. The net
due to its higher porosity. It caused higher tensile stresses on the area of the units was used to calculate all values of compressive strength
top block, so that vertical cracks eventually caused the total of units (fb,net). In face-shell bedded prisms, the net area was based on the
failure of the prism. specified area of the face shells only, as recommended in TMS 402/ACI
530/ASCE 5 [6]. In previous literature, mortar compressive strength has
Then, Mohamad et al. [29] concluded that the mortar governed the been determined with either cubic or cylindrical specimens. To unify the
failure mode of prisms. Further research is recommended to develop experimental database, mortar strength values were always represented
strength prediction models that take into account the nonlinear behavior in terms of cubic mortar compressive strength (fm,cub), since mortar
of crushed mortar. Design codes must be adjusted in order to establish a cubes were the most used types of specimens (a cube/cylinder strength
more appropriate way to account for the effects of low-strength mortars ratio of 1.25 [34] was used to convert strength of mortar cylinders to
on the masonry failure mechanism. mortar cubes).
The necessity of using soft units due to availability limitations and Table 1 shows that tensile splitting failure modes have been observed
the steady improvements in cement properties justify the development in prisms constructed with different types of units, when their tensile

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G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

splitting, due to deep-beam action effects developed at the center of


the unmortared webs (Fig. 4b.2).
Details on the mutual influence of mortar joint thickness, mortar/
unit strength ratio, and type of mortar on the failure mechanisms of
hollow concrete block prisms were investigated by Caldeira et al. [43].
Although increases in the joint thickness decreased the lateral confine­
ment of the mortar and its compressive strength, the tensile strength of
their normal-strength concrete blocks was not high enough to avoid the
transverse block splitting, as indicated in Fig. 4c.1 and Fig. 4c.2.
Consequently, variations in the value of the joint thickness (5–20 mm)
caused negligible effects on the mechanical performance of these prisms,
regardless of the type of mortar (job site mixed or preblended mortar).
Hence, information reviewed in Table 1 indicates that tensile split­
ting failure of masonry units has been the predominant failure mecha­
nism in ungrouted prisms with fm,cub/fb,net ratios between 31.6% and
121.9%. Since this phenomenon is initiated by the restrained deforma­
tion of the mortar in the bed joints, it follows that tensile splitting failure
can be delayed with the increase in the bonding between solid units and
mortar joint due to their larger contact area, in comparison to that of
hollow masonry blocks. In contrast, changes in joint thickness are not
expected to cause significant impact on the rupture of masonry con­
Fig. 3. Sequence of failures mechanisms in prisms produced with weak mortar.
structed with fm,cub/fb,net ratio in this range. Also, it can be inferred that
Adapted from Mohamad et al. [29], Copyright 2017, with permission
particular attention must be paid to the use of the face-shell bedding
from Elsevier.
approach, since deep-beam action effects were found to anticipate the
tensile splitting failure at the center of the unmortared webs of the units.
strength was lower than the compressive strength of the mortar in its
The studies listed in Table 1 also mentioned mortar crushing as a
confined state. For instance, Zahra et al. [35] compared the develop­
failure mechanism of masonry prisms, when the tensile strength of the
ment of vertical cracks in both solid and hollow concrete blocks. They
units was higher than the compressive strength of the confined mortar.
observed that prisms made with solid concrete blocks (Fig. 4a.1) pre­
Fig. 5a shows the failure mode observed in prisms produced with weak
sented higher mechanical performance, which was partially attributed
mortars and different types of units. Zahra et al. [35] observed mortar
to the improved bonding with mortar due to their larger contact area, in
crushing along with block splitting failure in prisms constructed with
comparison to that of hollow concrete blocks. In prisms made with
solid concrete blocks and normal-strength hollow concrete blocks
hollow concrete blocks (Fig. 4a.2), Nalon et al. [12] observed that the
(Fig. 5a.2). The use of a low-strength mortar caused crushing of mortar
transverse block splitting failure started when the compressive load
joint and eventual propagation of parallel cracks on the face shells of the
reached about 80% of the ultimate capacity of the prisms and then
concrete units. However, cracking over the units was not as significant
increased progressively up to the their rupture. Since the mortar was not
as that observed in the concrete block prisms presented in Fig. 4a.1,
extremely stiff (fm,cub/fb,net ratio of 49.6–54.4%), a sudden failure by unit
Fig. 4a.2, Fig. 4b.1, and Fig. 4b.2. Caldeira et al. [43] verified that
crushing could be avoided. A typical compression failure by vertical
mortar crushing is commonly observed in prisms made with high-
splitting cracks through web and face shells of high-strength hollow
strength concrete blocks, since their tensile strength is very high. The
concrete blocks was also observed in the ungrouted prisms tested by
authors also observed cracks in the high-strength units due to stresses
Fortes et al. [50]. The development of vertical cracking on the front and
concentration close the regions where the crushed mortar was expelled
lateral faces of the specimens was also the failure mode observed in solid
(Fig. 5a.3). Although Segura et al. [52] have tested solid clay brick
clay brick prisms (Fig. 4a.3) tested by Thamboo and Dhanasekar [46].
prisms with a very low fm,cub/fb,net ratio (10.6%, as indicated in Table 1),
Table 1 indicates that these prisms presented fm,cub/fb,net ratios pretty
they did not report signs of mortar joint crushing. The failure mode was
close to those of hollow concrete block prisms tested by Nalon et al. [12],
characterized by the development of thin vertical cracks in the bricks,
so that most of the vertical cracks also initiated at compressive stresses
particularly close to the specimens’ edges. These cracks became later
around 70–85% of the compressive strength of the prisms. Vertical
apparent across the mortar joints and propagated over the whole height
cracks in units were also observed in hollow clay block prisms (Fig. 4a.4)
of the prisms, so that the authors observed a remaining core with a
tested by Alvarenga et al. [55] and solid earth brick prisms (Fig. 4a.5)
sandglass shape (Fig. 5a.4). It was probably associated with the inter­
tested by Sajanthan et al. [47], when the units were stronger than the
ference of shear stresses developed at the ends of the specimens due to
mortar. Moreover, Sajanthan et al. [47] reported that when the block-
friction effects with the plates of the press [56]. Since the prisms tested
mortar interface eventually failed in shear due to loss of bond, the
by Segura et al. [52] (Fig. 5a.4) presented lower values of height-to-
solid earth bricks also failed in tensile splitting.
thickness ratio and length-to-thickness ratio than the prisms of Zahra
The mortar bedding approach used in the construction of the prisms
et al. [35] (Fig. 5a.1 and Fig. 5a.2) and Caldeira et al. [43] (Fig. 5a.3),
can affect their failure mode. In the full bedding pattern, shell and web
they exhibited higher lateral confinement at their ends [57] (refer to
areas of the units are fully covered with mortar. In the face-shell bedding
Section 3.2).
pattern, mortar only covers the face shell areas of the units. The face-
Zahra et al. [35] also carried out a recent exploration of the influence
shell bedding approach is commonly used in masonry construction to
of different bedding approaches on the failure mode of prisms con­
facilitate easy and faster production and decrease the mortar con­
structed with very weak mortars. The authors observed that full and
sumption [16]. Zahra et al. [35] investigated the effects of both bedding
face-shell bedded prisms exhibited mortar crushing under compression,
approaches on the failure mechanisms of masonry prisms produced with
sometimes accompanied by block splitting failure in the prism. Fig. 5b.1
mortar with compressive strength in the confined state higher than the
and Fig. 5b.2 show that web-shell splitting was not prominent in most of
tensile strength of the units. They verified that full bedded prisms failed
the prisms because the weak mortar failed quite earlier than the units,
by vertical parallel cracks developed on all sides of the prisms
and the webs and shells of the blocks did not experience failure tensile
(Fig. 4b.1), due to the incompatibility between the deformation prop­
strain levels. A comparison between Fig. 4b and Fig. 5b indicates that the
erties of units and mortar. Face-shell bedded prisms failed by web-
failure mode of full and face-shell bedded prisms changed from mortar

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Table 1
Failure mode of ungrouted prisms.
Authors fm,cub / fb,net Failure mode
(%)
Zahra et al. (2021) [35] 14.9–25.0 Mortar crushing leading to block cracking.
20.2–34.0 Minor mortar crushing, block spalling and web splitting.
35.7–60.0 Block spalling and web splitting.
Padalu and Singh (2021) [36] 56.4 Vertical splitting cracks caused face shell separation, cone and split break, or semi-conical failure of prisms.
Behera and Nanda (2021) [37] 48.4 Face shell separation through the bed joints of masonry prisms.
Krishnaraj et al. (2020) [38] – Brick crushing, mortar crushing, and failure at the brick/mortar interface.
Darwish et al. (2020) [39] – Loss of bond between mortar and units (sometimes, cracks were observed in the mortar joint), followed by crack
propagation in the units.
Mahamid et al. (2020) [40] 13.3–99.9 In face-shell bedded prisms, failure mode varied between splitting and face shell separation, shear break, split and
shear. In full-bedded prisms, failure modes varied between conical break, cone and shear, cone and split, tension break,
semi conical break, shear break, and face shell separation.
Abdel-Rahman et al. (2020) [41] 57.3 Vertical cracks close to the unit’s web when approaching the peak stress; formation of diagonal cracks along the face
shells until the failure.
Nalon et al. (2020) [12] 26.2; 34.5 Localized mortar crushing started at 80% of the peak stress. Sometimes, it was followed by vertical cracking of the units
due to stress concentration close to the regions where the crushed mortar was expelled.
49.6; 54.4 At about 80% of the peak stress, vertical cracks were visible in the block’s shells and webs. The cracking increased
progressively up to the failure.
87.2; 100.0 The prism failed in a brittle and explosive way by crushing of the block.
Thamboo (2020) [42] 72.8–263.0 Vertical cracking initiated at the unit-mortar interface followed by cracks in the masonry units parallel to the direction
of compression loading.
Caldeira et al. (2020) [43] 34.4 Prisms with the highest joint thickness failed by mortar crushing under lower compression levels. In the others, mortar
crushing was prevented and vertical cracks in blocks’ shells and webs caused the failure.
40.1 Mortar crushing was the failure mode observed in all prisms.
62.6; 68.1 Tensile splitting failure of the units happened before mortar crushing.
108.6 Prisms failed by blocks crushing in a brittle rupture mechanisms.
Mohamad et al. (2020) [44] 29.8 The authors only mentioned a ductile failure in prisms made of weak mortar and hollow clay blocks with solid face
shells.
68.8 The authors only mentioned a brittle failure in prisms made of strong mortar and hollow clay blocks with solid face
shells.
Yang et al. (2019) [45] 249.1–353.9 The first crack started at the unit near the steel loading plates at 40–50% of the peak stress. It developed along the
loading direction up to 85% of the peak stress. Then, the cracks from one surface of the specimen were able to reach the
other surface to conclude the failure.
Thamboo and Dhanasekar (2019) [46] 25.2–121.9 Vertical cracks parallel to the loading direction were observed. Most of them initiated at the unit-mortar interfaces at
70–85% of the peak stress.
Sajanthan et al. (2019) [47] 13.5–149.7 When unit was stronger than mortar, tensile splitting failure was observed. When unit was weaker than mortar, the unit
failed by crushing ahead of the splitting failure. In most of the prisms, units were stronger than mortar.
Kanchidurai et al. (2019) [46] 106.8 Face shell separation and conical splitting failure were identified in the masonry prisms. In specimens containing
mortar joint reinforcement, crack propagation was lowered after crossing the mesh layer embedded into the mortar
joint.
Thaickavil and Thomas (2018) [11] 203.6–778.5 Failure was governed by units, as they were the weaker constituents. Then, deformation and failure of units caused the
failure of prisms.
Guo et al. (2018) [48] – The failure mechanism was mainly dependent on the mortars. After failure, cracks were observed in a direction parallel
to the load application.
Martins et al. (2018) [49] 54.3–74.3 Vertical cracks extended over the shells and webs of the units and the prisms failed by transverse block splitting.
Fortes et al. (2018) [50] 31.6–42.0 The failure mode was a typical compression failure initiated by vertical splitting cracks through both the web and face
shells of specimens.
Sathiparan et al. (2018) [51] 113.2; 275.2 Compression failures initiated in the unit and propagated through the joints.
57.5 Cracks initiated from mortar, and then propagated to the brick units.
Segura et al. (2018) [52] 10.6 Thin vertical cracks appeared near the specimen edges. Then, they became later apparent across the joints and
propagated over the prisms. Vertical cracks also affected the central part of their faces after the peak load.
Kazempour et al. (2017) [53] and 23.3–153.3 Vertical cracks propagated along the webs and shells of the units of all prisms.
Kazempour (2014) [54]
Alvarenga et al. (2017) [55] 35.5 The prism failed when the lateral tensile stresses reached the tensile strength of the blocks, so that vertical cracks
appeared at the blocks’ shells.
72.3 Lateral compressive stresses occurred in the blocks, since the tendency of lateral deformation of mortar was not so
substantial. The prism presented a very brittle failure, by crushing of the units.
Mohamad et al. (2017) [29] 24.4; 40.0 An internal failure mechanism due to pore collapse of the mortar and internal mortar cracking was verified. Vertical
cracks in the units were eventually observed after mortar crushing.
109.8 Instantaneous failure after the development of tensile splitting cracks in the units, which propagated somewhat
horizontally along the lower interface of the mortar joints.

Note: fb,net is the net area compressive strength of units, fm,cub is the compressive strength of mortar obtained from cubic specimens.

joints crushing to block splitting, as the magnitude of the fm,cub/fb,net thickness variations could increase or decrease the probability of mortar
ratio increased. crushing development, which specially impacts the structural perfor­
Results of Caldeira et al. [43] indicated that the influence of the joint mance of masonry constructed with high-strength concrete blocks,
thickness on the structural performance and failure mode of masonry which is discussed in Section 3.2.
prisms depends on the deformation properties of blocks and mortars Therefore, mortar joint crushing has been observed in ungrouted
used to produce them. The effects of joint thickness were more signifi­ prisms with fm,cub/fb,net ratios ranging from 13.5% to 40.1%. Localized
cant when the mortar strength was much lower than the blocks’ mortar crushing is often followed by tensile stress concentration and
strength, since mortar crushing was observed in this situation. Conse­ propagation of vertical cracks through the units, which highlights the
quently, increases in the joint thickness from 0.5 cm to 2 cm decreased need for careful monitoring of the sequence of events that take place
the lateral confinement of the mortar and its strength. Therefore, joint during the increase in the compression load. It may be inferred that

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G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

Fig. 4. Ungrouted prisms whose failure mode was mainly due to block tensile splitting: (a) effects of solid concrete blocks (Adapted from Zahra et al. [35], Copyright
2021, with permission from Elsevier), hollow concrete blocks (Adapted from Nalon et al. [12], Copyright 2020, with permission from Elsevier), solid clay bricks
(Adapted from Thamboo and Dhanasekar [46], Copyright 2019, with permission from Elsevier), hollow clay blocks (Adapted from Alvarenga et al. [55], Copyright
2017, with permission from Springer Nature Customer Service Centre GmbH), and solid earth bricks (Adapted from Sajanthan et al. [47], as permitted under the
Creative Commons Attribution License Agreement); (b) effects of mortar bedding approach (Adapted from Zahra et al. [35], Copyright 2021, with permission from
Elsevier); and (c) effects of type of mortar (Adapted from Caldeira et al. [43], Copyright 2020, with permission from Elsevier).

mortar crushing greatly affects the compressive behavior of masonry so that the brick strength governed the load bearing capacity of masonry
prisms. For instance, the use of low-strength mortars was able to change prisms produced with strong mortar (Fig. 6a.3). Finally, crushing of
the expected failure mode of face-shell bedded prisms from web- units was also observed in hollow clay block prisms tested by Alvarenga
splitting to localized mortar crushing. In addition, strict control of et al. [55]. The authors observed that the very stiff mortar was not able
workmanship quality is needed when dealing with such low fm,cub/fb,net to effectively accommodate differential lateral movements between
ratios in the construction site, since slight increases in joint thickness can masonry components and could not prevent a brittle failure by units
decrease the lateral confinement of the joints and anticipate the mortar crushing (Fig. 6a.4).
crushing phenomenon. Thaickavil and Thomas [11] investigated the effects of prism height
Table 1 also indicates that unit crushing has characterized the failure and geometric arrangement of units on the failure mode of prisms made
mechanism of prisms constructed with different types of units softer with mortar stronger than units (fm,cub/fb,net ratio of 203.6–778.5%, as
than the mortar joint. For example, Yang et al. [45] observed that the indicated in Table 1). Fig. 6b shows the crack pattern observed in prisms
first crack started at the units in solid concrete brick prisms (Fig. 6a.1) with 2, 3, 4 and 6 courses, prepared with stack bond and staggered bond
with very high fm,cub/fb,net ratio (249.1–353.9%, as indicated in Table 3). (running bond), in a total of eight different configurations. The failure
Nalon et al. [12] verified a sudden failure by crushing of units in hollow mode was controlled by the bricks, since they were the weakest con­
concrete block prisms (Fig. 6a.2) produced with strong mortars. stituents of the prisms. Vertical cracks were formed at units at the middle
Thamboo [42] also reported that the mismatch tangential deformation of the prisms, due to explosive forces developed in the components by
at the unit-mortar interfaces led to vertical cracks in the masonry units, Poisson’s effect. Inclined cracks were observed close to the ends of the

6
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

Fig. 5. Ungrouted prisms whose failure mode exhibited mortar crushing: (a) effects of solid concrete blocks (Adapted from Zahra et al. [35], Copyright 2021, with
permission from Elsevier), hollow concrete blocks (Adapted from Zahra et al. [35], Copyright 2021, with permission from Elsevier, and Caldeira et al. [43], Copyright
2020, with permission from Elsevier), solid clay bricks (Adapted from Segura et al. [52], Copyright 2018, with permission from Elsevier); (b) effects of mortar
bedding approach (Adapted from Zahra et al. [35], Copyright 2021, with permission from Elsevier); and (c) effects of mortar thickness (Adapted from Caldeira et al.
[43], Copyright 2020, with permission from Elsevier).

specimens, due to the resultant forces of the bursting force and the mortars.
frictional force between specimen and plates of the testing machine. A Therefore, sudden failure by crushing of units has been the pre­
higher number of inclined cracks was observed in prisms with lower dominant rupture mechanism in ungrouted prisms with fm,cub/fb,net ra­
height, as they presented a smaller region of pure bursting force. In tios between 87.2% and 778.5%. Although brittle failure mechanisms
running bonded prisms, cracks extended to the vertical joints, due to the should be avoided in masonry structures, manual process is often used
debonding at the weak vertical unit-brick interfaces. In prisms with high for brick production in many countries around the world, so that
number of courses, cracks extended across the bed joint to the next geographical limitations lead to the need for the use of units softer than
course, since the bed joint mortar and its interface were relatively the mortar. However, there is a limited amount of studies dealing with
stronger than the units. these distinct case scenarios. Future studies are strongly recommended
The effects of joint thickness on the failure mechanisms of masonry to better understand the effects of the mismatch of the elastic properties
prisms produced with job site mixed mortar (Fig. 6c.1) and preblended of masonry components. Further research should investigate alterna­
mortar (Fig. 6c.2) stronger than the units were recently investigated by tives to increase the ductility of masonry elements made with such
Caldeira et al. [43]. In both cases, triaxial compression tends to occur in contrasting variations in unit and mortar’s deformation characteristics.
the blocks’ region close to the mortar joints. However, block’s lateral
confinement did not change very much with the variation of joint 2.2. Grouted prisms
thickness, since the blocks’ height was always significantly higher than
the mortar thickness. Consequently, changes in the value of joint The failure mode of grouted prisms has also been widely investigated
thickness from 5 mm to 20 mm did not cause significant impacts in the in previous literature, in terms of the interaction of units, mortar, and
failure mode and mechanical properties of prisms produced with strong grout under multiaxial states of stress. Earlier studies [58–60] on

7
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

Fig. 6. Failure mode of ungrouted prisms produced with mortar stronger than units: (a) effects of solid concrete bricks (Adapted from Yang et al. [45], as permitted
under the Creative Commons Attribution License Agreement), hollow concrete blocks (Adapted from Nalon et al. [12], Copyright 2020, with permission from
Elsevier), solid clay bricks (Adapted from Thamboo [42], Copyright 2020, with permission from Elsevier), hollow clay blocks (Adapted from Alvarenga et al. [55],
Copyright 2017, with permission from Springer Nature Customer Service Centre GmbH); (b) effects of bonding pattern and number of courses (Adapted from
Thaickavil and Thomas [11], as permitted under the Creative Commons Attribution License Agreement); and (c) effects of type of mortar (Adapted from Caldeira
et al. [43], Copyright 2020, with permission from Elsevier).

compressed grouted prisms reported that when the units were stiffer deformation properties. Since Martins et al. [49] used a mortar softer
than the grout, significant lateral expansion of grout caused a premature than the blocks (fm,cub/fb,net ratio from 49.2% and 74.3%), visual vertical
tensile splitting failure of the blocks’ shells. When a grout stiffer than the cracks were observed in the blocks’ shells and webs, starting from the
units was used, the grout cores remained intact and were able to with­ region of the block-mortar interface. Nalon et al. [12] complemented
stand additional loading, despite the failure of the blocks’ shells. How­ this investigation with an exploration of grouted prisms with similar
ever, matching the deformation characteristics of grout and units was values of fg,cyl /fb,net ratio (104.3–109.9%), but lower and higher values
found to be more efficient than increasing the grout strength. In this of fm,cub/fb,net ratio (26.2% and 87.2%, respectively), as indicated in
situation, grout and blocks tend to work and fail together as a single Table 2. Regardless of the mortar strength, the authors obtained
entity, improving the mechanical performance of the masonry. prisms with very similar mechanical performance and failure mode,
The failure mechanisms of grouted prisms under compression re­ characterized by cracks on the block’s shells and webs close to the block-
ported in recent studies are summarized in Table 2. mortar interface. Then, the use of weaker or stronger mortars did not
They investigated the effects of various combinations between fm, fb, cause significant effects on the failure mode of grouted prisms. In these
net, and compressive strength of grout (fg) on the failure mode of grouted different block-mortar combinations, the prism was not a homogeneous
masonry elements. All studies of Table 2 used cylindrical specimens to material, but a strong grout column with weak shells.
determine the compressive strength of grout (fg,cyl). Fig. 7 shows some In contrast, when Martins et al. [49] produced hollow concrete block
images representing the failure mode of the grouted prisms reported in prisms with a weak grout (fg,cyl /fb,net ratio of 63%), the high de­
these studies. formations of the grout core induced lateral tensile stresses in the blocks’
Recent studies have been developed to provide a better under­ shell and webs. Since the authors used a mortar softer than the blocks
standing of the influence of the mechanical properties of grout, mortar, (fm,cub/fb,net ratio of 64.6%), these lateral tensile stresses were added to
and blocks on the failure mechanisms of grouted masonry. When Mar­ those resulted from the distinct deformation properties of blocks and
tins et al. [49] produced hollow concrete block prisms (Fig. 7a.1) with mortar, so that premature vertical cracks were developed in the blocks’
strong grout (fg,cyl /fb,net ratio from 87.5% to 184.6%), blocks and mortar shells and webs.
tended to expand laterally more than the grout. Therefore, the lateral Table 2 shows that Nalon et al. [12] and Fortes et al. [50] also
stresses developed on blocks and mortar mainly depended on their own observed this failure mechanism in grouted prisms with fg,cyl /fb,net ratio

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G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

Table 2
Failure mode of grouted prisms.
Authors fm,cub / fb,net fg,cyl / fb,net Type of grout Failure mode
(%) (%)
Zahra et al. (2021) 30.4 235.7 Conventional grout Web splitting and face shell spalling and cracking.
[61]
Abdel-Rahman 57.3 56.3 Prepacked grout (prisms subjected to Vertical cracks were verified in the face shells shortly before reaching the peak stress.
et al. (2020) drying before grouting) The authors also observed excessive crushing of the grout cores and spalling of the
[41] 57.3 153.1 Conventional grout (prisms subjected face shell (due to excessive lateral strains exerted by the grout core on the masonry
to drying before grouting) face shell) after the peak stress.
57.3 153.1 Conventional grout (covered with Lateral tensile strains exerted by the isolated grout cores on the masonry shell caused
paper towel) its premature failure. Most of the grout cores remained intact even after the prism
failure.
57.3 153.1 Conventional grout (wetting of Premature failure of face shells was not verified up to peak stress. A conical shaped
prisms before grouting) diagonal shear failure was verified. Vertical and diagonal cracks propagated after the
peak stress. Face shell spalling was not observed up to the failure.
Nalon et al. (2020) 26.2 104.3 Conventional grout Lateral strains of the blocks were mostly restrained by the adhesion in the mortar
[12] 49.6 109.9 joint. Cracks on the block’s shells and webs initiated at the block/mortar interface, so
87.2 104.3 that the prism behaved as strong grout cores with weak shells.
34.5 85.4 Cracks in units and mortar crushing configured a premature tensile splitting failure.
Lateral tensile stresses in units resulted from lateral expansion of grout were added to
those derived from the elastic mismatch between units and mortar.
54.4 80.7 A noticeable rupture warning was not verified. Grout and units failed almost together
100.0 91.8 (the system acted homogeneously).
Ouyang et al. 47.4–50.3 58.4–105.3 Conventional grout Cracks initiated on the narrow side of the prism and propagated gradually on their
(2019) [62] wide side. Obvious signs of outward bulging along the normal direction of the wide
side appeared. At the final loading stage, the web of the block became crushed due to
its interaction with the grout cores.
Fonseca et al. 34.2–42.7 47.8–113.3 Conventional grout and grout with Shear failure was observed. Grout cores did not remain intact. Then, the components
(2019) [63] shrinkage-compensating admixture acted somewhat homogeneously.
Martins et al. 49.4 87.5 Conventional grout Cracks propagated through the blocks’ shells and webs, starting from the region of
(2018) [49] 55.8 156.4 the block/mortar interface.
49.2 184.6
54.1 118.5
57.0 151.9
74.3 96.4
54.5 80.9 Homogeneity of grout and units allowed them to work together as a monolithic
74.4 86.4 resistant system and both failed together.
64.6 63.0 Lateral expansion of grout induced lateral tensile stresses in the blocks’ shell and
webs. These stresses were added to stresses resulted from differential lateral strains
in blocks and mortar. Then, rupture occurred by blocks’ transverse splitting.
Fortes et al. 31.6–42.0 58.2–74.8 Conventional grout Typical compression failure initiated by vertical splitting cracks through both the
(2018) [50] web and face shells of the specimens.

Note: fb,net is the net area compressive strength of units, fm,cub is the compressive strength of mortar obtained from cubic specimens, fg,cyl is the compressive strength of
grout obtained from cylindrical specimens

of 85.4% and 58.2–74.8%, respectively, but lower values of fm,cub/fb,net together, since they worked as a monolithic resistant system. Similar
ratio (34.5% and 31.6–42.0%, respectively). Both works did not report results were reported by Nalon et al. [12] for prisms with fg,cyl /fb,net ratio
impacts associated with mortar joint crushing. Despite this, further in­ of 80.7% and 91.8%. Although Fonseca et al. [63] tested hollow con­
vestigations are recommended to clarify the effects of the use of weak crete block prisms (Fig. 7a.2) with a wide range of fg,cyl /fb,net ratios
mortars on the failure mode of grouted prisms. Sipp [64] also observed a (47.8–113.3%), they could identify a similar general trend: grout cores
huge amount of vertical cracks in hollow clay block prisms (fg,cyl /fb,net did not remain intact and the masonry components acted somewhat
ratio of 58.4–105.3% and fm,cub/fb,net ratio of 29.9–48.4%), which sug­ homogeneously.
gests possible effects of excessive lateral deformations of the grout col­ The failure modes of hollow concrete block prisms subjected to
umn on the clay units. different treatments before grouting were recently studied by Abdel­
According to Ouyang et al. [62], the interaction between I-shaped Rahman et al. [41]. Some prisms were air-dried for two hours before
substructures inside grouted masonry makes them the ideal mechanical grouting, other prisms were lined with paper towel before grouting, and
element prototype. The authors observed that the characteristics of the others were immersed in water for two hours before grouting. Sig­
grouted masonry prisms constructed with I-type concrete blocks nificant discrepancy was observed between the failure modes of dry and
(Fig. 7a.3) are basically consistent with the characteristics published in wet grouted prisms. In dry prisms, lateral shrinkage of grout provided a
previous literature, in terms of failure mode. When a fg,cyl /fb,net ratio of masonry assemblage with two separate elements: the grout core and the
58.4–105.3% was used, the first cracks mainly appeared on the narrow face shell. Consequently, excessive crushing of the grout cores and
side of the prisms, and then propagated on the wide side. As the load spalling of the face shell happened after the peak stress (Fig. 7b.1).
increased, obvious signs of outward bulging along the normal direction Lining of prisms with a paper towel as a means of eliminating the initial
of the wide side appeared. At the final loading stage, the web of the I- tensile cracks due to restrained dry shrinkage was not as significant as
type blocks became crushed. Ouyang et al. [62] also reported that within expected. This procedure was not able to prevent the water absorption of
a reasonable range, the influence of mortar strength was insignificant. the grout cores by the surrounding dry units. Consequently, the isolated
According to the authors, as long as the mortar joint could transfer the grout cores caused lateral tensile strains on the masonry shell, leading to
stresses between the units, its influence on the mechanical behavior of a premature failure of the masonry shell (Fig. 7b.2). In wet prisms, a
the grouted prisms could be neglected. suitable bond between the masonry shell and the grout core was
When Martins et al. [49] tested hollow concrete block prisms with fg, observed. This enabled the masonry shell and the grout core to maintain
cyl /fb,net ratio of 80.9% and 86.4%, grout and blocks failed practically their strengths up to the peak stress with no premature failure of the face

9
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

Table 3
Characteristics of units, mortars, and grout investigated in recent research papers.
Authors Unit Mortar Filling material (grout or Prism’s strength and
mortar) stiffness
Type Material Length × fb,net Material fm,cub Material fg,cyl fp,gross Ep,gross (MPa)
width × (MPa) (MPa) (MPa) (MPa)
height
(mm)

Zahra et al. Solid Conventional 390 × 90 15.4; 15.6 Cement-lime 3.13; – – 3.9–13.9 458–8490
(2021) [35] and concrete × 190 mortar 4.25; 7.5
hollow
blocks
Padalu and Solid Clay 229 × 109 26.2 Cement mortar 14.8 – – 7.6 3375
Singh (2021) bricks × 72
[36]
Behera and Solid Clay 250 × 125 9.1 Cement mortar 4.4 – – 0.5; 0.6 –
Nanda (2021) bricks × 75 (with or without
[37] joint
reinforcement)
Zhara et al. Hollow Conventional 390 × 190 14 Cement-lime 4.25 Conventional 33.0 2.8–9.1 –
(2021) [61] blocks concrete × 190 mortar grout
Krishnaraj et al. Solid Clay; fly ash 215 × 100 – Cement mortar; 35.9–48.0 – – 5.4–9.2 –
(2020) [38] bricks × 75 cement-fly ash
mortar;
nanomodified
mortar
Darwish et al. Solid Pressed earth 300 × 140 – Cement or earth 1.15 – – 0.6–1.1 –
(2020) [39] bricks × 90 mortar
Mahamid et al. Hollow Light/normal 407 × 203 16.3; 25.9 Cement-lime 10.3–19.9 – – 8.7–21.8 –
(2020) [40] blocks weight concrete × 203 mortar
Thamboo Solid Clay 200 × 90 5.4; 15.8 Polymeric 11.5–14.2 – – 2.8–9.8 1555–6546
(2020) [42] bricks × 65; 210 mortar; cement
× 100 × mortar
60
AbdelRahman Hollow Conventional 390 × 190 37.4 Preblended 21.4 Prepacked 21.0–57.3 23.4–39.3 10804–15288
et al. (2020) blocks concrete × 190 mortar grout;
[41] conventional
grout
Nalon et al. Hollow Conventional 390 × 140 14.1; 17.1 Cement-lime 3.7–17.1 Conventional 13.8–15.7 5.6–18.3 1858–4717
(2020) [12] blocks concrete × 190 mortar grout
Caldeira et al. Hollow Conventional 390 × 140 16.3; 45.6 Cement-lime 5.6–18.3 – – 5.6–22.5 3041–8847
(2020) [43] blocks concrete × 190 mortar;
preblended
mortar
Mohamad et al. Hollow Clay 290 × 140 9.8; 23.9 Cement-lime 7.5–33.5 – – 5.7 – 16.1 –
(2020) [44] blocks × 190 mortar
Yang et al. Solid Conventional 190 × 90 8.2 Cement mortar 20.5–29.1 – – 5.3–5.9 2633–2714
(2019) [45] bricks concrete × 57
Thamboo and Solid Clay 200 × 90 3.8–15.8 Cement mortar 4.0; 6.5 – – 1.4–7.3 954–5544
Dhanasekar bricks × 65; 210
(2019) [46] × 100 ×
60; 225 ×
150 × 90;
220 × 140
× 90; 280
× 140 ×
90
Ouyang et al. Hollow Conventional 190 × 200 24.7–28.8 Cement-lime 12.4–13.7 Conventional 14.4–29.6 16.9–24.3 13558–22410
(2019) [62] blocks concrete × 190 mortar grout
(I-type)
Sajanthan et al. Solid Pressed earth 205 × 105 4.6–12.2 Cement mortar 1.6–6.9 – – 1.4–4.7 –
(2019) [47] bricks × 65
García et al. Solid Clay 241 × 115 9.8–17.8 Cement mortar 13.2 – – 3.2–6.6 Question-able
(2019) [65] bricks × 68.5
Fonseca et al. Hollow High-strength 390 × 140 40.7–74.9 Cement-lime 14.0–32.0 Conventional 27.0–52.0 9.6–32.4 –
(2019) [63] blocks concrete × 190 mortar grout; grout
with shrinkage-
compensating
admixture
Sipp (2019) Hollow Clay 290 × 140 29.7–56.2 Preblended 11.6; 18.6 Conventional 20.3; 33.6 5.8–21.5 7016–26968
[64] blocks × 190 mortar grout
Nascimento Hollow Clay 290 × 140 27.0 Preblended 3.1–12.7 Prepacked 2.5–40.3 6.5–24.3 2900–11800
et al. (2019) blocks × 190 mortar grout;
[66] conventional
grout;
preblended
mortar
(continued on next page)

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G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

Table 3 (continued )
Authors Unit Mortar Filling material (grout or Prism’s strength and
mortar) stiffness
Type Material Length × fb,net Material fm,cub Material fg,cyl fp,gross Ep,gross (MPa)
width × (MPa) (MPa) (MPa) (MPa)
height
(mm)

Kanchidurai Solid Clay 225 × 105 12.6 Cement mortar 13.5 – – 0.6 – 1.0 –
et al. (2019) bricks × 82 (with or without
[67] joint
reinforcement)
Thaickavil and Solid Pressed earth; 190 × 113 4.6; 6.7 Cement mortar 13.6–35.5 – – 0.7–2.9 –
Thomas bricks clay × 100;
(2018) [11] 210 × 96
× 50
Guo et al. (2018) Hollow Concrete with 390 × 190 – Cement mortar 4.7–8.1 – – 4.3–4.9 3201–4718
[48] blocks recycled × 190
concrete
aggregates
Martins et al. Hollow Conventional 390 × 140 14.2–24.7 Cement-lime 7.0–18.4 Conventional 12.4–26.2 5.6–23.8 2650–6540
(2018) [49] blocks concrete × 190 mortar grout
Fortes et al. Hollow High-strength 390 × 140 43.7–68.6 Cement-lime 13.8–28.1 Conventional 32.7–42.5 10.1–28.4 –
(2018) [50] blocks concrete × 190 mortar grout
Sathiparan et al. Solid Clay 205 × 105 6.6 Cement mortar 3.8–18.1 – – 2.1–3.0 –
(2018) [51] bricks × 55
Segura et al. Solid Clay 311 × 149 18.0 Premixed lime 1.9 – – 6.5 2494
(2018) [52] bricks × 45 mortar
Kazempour et al. Hollow Conventional 390 × 190 30.0 Cement mortar; 7.0–46.0 – – 27.5–32.0 16780–26300
(2017) [53] blocks concrete × 190 nanomodified
and mortar
Kazempour
(2014) [54]
Alvarenga et al. Hollow Clay 390 × 140 17.2 Cement-lime 6.6; 12.4 – – 3.2; 3.4 1064; 1167
(2017) [55] blocks × 190 mortar
Mohamad et al. Hollow Conventional 390 × 140 23.1 Cement-lime 5.6–25.4 – – 8.9–9.2 12537–14880
(2017) [29] blocks concrete × 190 mortar
Mahamood et al. Solid Nanomodified 210 × 110 15.2 – – – – 10.0 –
(2016) [68] bricks rubbercrete × 65

Note: fb,net is the net area compressive strength of units, fm,cub is the compressive strength of mortar obtained from cubic specimens, fg,cyl is the compressive strength of
grout obtained from cylindrical specimens, fp,gross is the gross area compressive strength of prisms, and Ep,gross is the gross area modulus of elasticity of prisms.

shell. Then, a conical shaped diagonal shear failure was observed, 3.1. Effects of types of masonry components on strength and stiffness of
without significant face shell spalling up to the failure (Fig. 7b.3). prisms
Thus, important aspects on the failure mechanisms of grouted ma­
sonry prisms derived from the dataset presented in Table 2. These In order to understand the complex interaction between various
include, firstly, the observation that the use of fg,cyl /fb,net ratios from masonry components, researchers have investigated prisms with units,
87.5% to 235.7% led to non-homogeneous prisms composed of a strong mortar, and grout with different compositions and geometries. Charac­
grout column with weak shells. Secondly, it has been reported that teristics of components used in current research for the construction of
prisms with fg,cyl /fb,net ratios from 56.3% to 85.4% presented premature masonry prisms were summarized in Table 3. A review of this inventory
vertical cracks in masonry shells due to the excessive lateral expansion indicates that different types of units (e.g., hollow concrete blocks, solid
of the grout core. Premature failure of the masonry shell was also re­ concrete bricks, hollow clay blocks, solid pressed earth bricks, and solid
ported in prisms subjected to drying before grouting and prisms lined burnt clay bricks), job-site mixed and preblended mortars (e.g., cement
with a paper towel before grouting, although they presented a fg,cyl /fb,net mortar, cement-lime mortars, earth-based mortars, and polymer adhe­
ratio of 153.1%. Finally, most of the investigators affirmed that they sive mortars), and grout (e.g., conventional cement grout, prepacked
were able to match the deformation characteristics of grout and units grout, and grout containing shrinkage-compensating admixtures) have
when the fg,cyl /fb,net ratios were between 80.7% and 113.3%, situation in been recently investigated. Table 3 also summarizes the effects of
which grout and units worked as a monolithic resistant system, failing different components characteristics on the gross area compressive
practically together. strength and elastic modulus of prisms (fp,gross and Ep,gross, respectively).

3. Strength and stiffness of masonry prisms 3.1.1. Unit


Fig. 8 shows the values of net area compressive strength of units and
The failure mechanisms reviewed in Section 2 support the under­ ungrouted prisms reported in Table 3. In general, recent findings are in
standing of different factors affecting the strength and stiffness of ma­ accordance with the well-known fact that increases in unit strength lead
sonry prisms discussed in the present section. The load-bearing capacity to the enhancement of the mechanical properties of ungrouted masonry
and the elastic modulus of masonry prisms are directly associated with made with various types of units [13,69,70]. Nevertheless, current
(i) the characteristics of their basic components (units, mortar, and studies indicate that this enhancement is mutually affected by many
grout) and (ii) the relative strength of masonry components, produc­ other factors, as discussed in Section 3.2.
tion/testing methods, and geometric characteristics of the prisms, as Studies compiled in this review indicated that the type of unit
discussed in Sections 3.1 and 3.2, respectively. Then, Section 3.3 pre­ significantly affects the compressive strength of masonry prisms. Fig. 8
sents comparisons between prism mechanical properties obtained in shows that most of the prisms produced with concrete units
previous literature and predicted by current masonry design codes. [12,40,41,43,45,48,49] exhibited net area compressive strength values

11
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

Fig. 7. Failure mode of grouted prisms (a) produced with hollow concrete blocks (Adapted from Martins et al. [49], Copyright 2018, with permission from Elsevier,
and Fonseca et al. [63], Copyright 2019, with permission from Elsevier), and I-shaped concrete blocks (Adapted from Ouyang et al. [62], Copyright 2019, with
permission from Elsevier); and (b) subjected to different grouting procedures (Adapted from AbdelRahman et al. [41], Copyright 2020, with permission
from Elsevier).

(5.2–41.8 MPa) usually higher than the net area compressive strengths strength were not taken into account in tables of current design codes
of prisms produced with clay units (1.1–32.9 MPa) [11,42,46,52] or that correlate properties of units and mortar to masonry strength. For
pressed earth units (0.83–4.73 MPa) [11,39,47]. Moreover, most of the example, Mahamid et al. [40] observed that table-based methods pro­
concrete units presented an efficiency η (defined as the ratio between vide conservative strength estimates for prisms made of normal-weight
prism compressive strength and unit compressive strength) ranging concrete block. However, they are not applicable for lightweight block
between 0.50 and 1.00, whereas clay and pressed earth solid units masonry, since the authors reported that compressive strength values of
exhibited η values lower than 0.50. lightweight block prisms were lower than values predicted by design
Over the last years, the challenge to build taller masonry structures code tables. Thaickavil and Thomas [11] discovered that prisms con­
has led to a robust construction industry that can deliver high-quality structed with pressed earth bricks had lower compressive strength than
units of high strength and different geometries [2]. However, existing prisms with clay bricks, even though this difference decreased with the
masonry codes do not provide design procedures to account for the use increase in the height to thickness ratio of the prisms.
of high-strength units. Then, current advances in the characterization of The current knowledge in nanoscience allowed a better under­
masonry constructed with high-strength blocks have become of special standing and control of the matter at the nanoscale, which enabled the
importance [43,50,63,71,72]. Fig. 8 shows that masonry elements built development of novel nanotechnology-based construction materials. In
with high-strength blocks present η values ranging from 0.46 to 0.65. this context, the application of nanotechnology for the fabrication of
These efficiency values are directly related to the combination of high- innovative masonry units has emerged as a very promising research
strength blocks and low-strength mortars, limiting the prism compres­ field. Nanosilica is one of the most reported nanoadmixtures incorpo­
sive strength, as discussed in Section 2.1. rated into concrete matrices. This interest can be attributed to the high
The effects of specific unit types on the masonry compressive reactivity and filler effects of nanosilica, as compared to other

12
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

nanomaterials [73,74]. Mahamood et al. [68] produced stack-bond


masonry prisms with solid concrete bricks containing 4.35% of nano­
silica (by mass of binder). The authors observed that nanosilica provided
strength increases to the solid concrete bricks due to the densification of
their interfacial transition zone. The physical effects of nanosilica were
mainly associated with the refinement of their pore system at the nano
level, while the chemical effects are associated with improvements in
cement hydration and pozzolanic reactions.
Moreover, different contents of colloidal nanosilica (2.5% and 3.5%
by mass of cement) were recently used by Dawood et al. [75] to enhance
the mechanical properties of sustainable concrete masonry bricks con­
taining waste glass and steel slag powders. The authors did not test
masonry prisms, but observed that the colloidal nanosilica provided
masonry units with a denser microstructure through silica chains growth
in calcium silicate hydrates. It resulted in increases in compressive
strength of about 12–24% and in flexural strength of about 2–10%, at
Fig. 9. Plot of compressive strength of mortars against compressive strength of
early and late ages.
ungrouted prisms reviewed in this article.

3.1.2. Mortar
Fig. 9 plots the values of compressive strength of mortars against the geogrid reinforcement embedded in the mortar joints were recently
net area compressive strength of the ungrouted prisms reported in investigated by Behera and Nanda [37]. The authors observed that the
Table 3. Prisms made with cement-lime mortars and preblended mortars reinforcement provided better distribution of stresses, making the
presented the highest values of net area compressive strength, ranging mortar joint stiffer. Consequently, the compressive strength of geogrid-
from 3.35 MPa to 42.64 MPa. Caldeira et al. [43] observed that concrete embedded prisms was 32.7% higher than that of the unreinforced brick
block prisms made of job site mixed cement-lime mortars and pre­ prisms. Kanchidurai et al. [67] also reported an absence of mortar fail­
blended mortars with similar compressive strengths presented very ure in masonry prisms with different types of joint reinforcement. The
similar mechanical properties, regardless of the mortar joint thickness. average compressive strength of prisms with embedded mesh was 42%,
The dataset presented in Fig. 9 also indicates that prisms made with 51%, and 31% higher than that of unreinforced prisms, for expanded
cement mortar and polymer adhesive mortar exhibited lower compres­ wire mesh, stainless steel wire mesh, and poultry net mesh, respectively.
sive strength (ranging between 0.96 MPa and 9.80 MPa), in comparison The structural performance of nanomodified mortars for masonry
to cement-lime and preblended mortars. Cement mortars are usually construction has been demonstrated by a number of investigations. For
very stiff and may not ensure suitable strain accommodation, while example, masonry mortars containing 0% or 4% of nanosilica (by mass
cement-lime mortars present reasonable strength along with appropriate of binder) were used by Kazempour et al. [53,54] for the production of
workability and water retention [76–79]. Moreover, Thamboo [42] re­ three and four course high masonry prisms assembled and cured at cold
ported that polymer adhesive mortar provided compressive strength weather. Although the 28-days compressive strength of masonry prisms
increases of 10–18% to clay brick prisms, compared to cement mortar, was not significantly affected by the incorporation of the nanomaterials,
due to the relatively higher bond strength of specimens constructed with the nanosilica shortened the setting time of the laying mortars at 5 ±
polymeric mortar. 1 ◦ C and increased their compressive strength up to 72 h, compared to
Darwish et al. [39] compared the use of cement mortar and earth- the control mixture. Consequently, nanosilica accelerated the kinetics of
based mortar to bind pressed earth bricks. According to Fig. 9, the hydration at early-age, which is a promising approach for controlling the
lowest prism strength (0.56 MPa) was observed in the prisms made with effects of cold weather on masonry construction, without the need for
earth-based mortar. Darwish et al. [39] observed that prisms fabricated heating practices.
with cement mortar were about 80% stronger than their counterparts The impact of using ultrafine fly ash (UFFA) on the nanostructure of
constructed with earth-based mortar, although all of them presented a masonry mortars was investigated by Krishnaraj et al. [38], based on the
similar level of ductility. development of compression tests of masonry prisms produced with
Mortar joint reinforcement techniques have been used to arrest crack Class C fly ash or UFFA, in addition to clay or fly ash bricks. The voids of
propagation in masonry elements [80–82]. Recent works have studied the mortar matrices produced with UFFA were highly reduced, in
the compressive behavior of masonry prisms containing different types comparison to the mortars made with Class C fly ash, which was
of meshes in the bed joints. For example, brick masonry prisms with attributed to the huge availability of particles size ranges from micro to
nano level. The compression tests of the masonry prisms indicated that
the use of UFFA mortar provided increases in masonry strength. The use
of mortars containing UFFA provided strength increases of about 33%,
in comparison to conventional masonry prisms, due to the nanosize and
irregular shape of UFFA and the greater interlocking of cement hydrated
products.
In contrast, Erdogmus et al. [83] did not obtain improvements in the
masonry mortars’ structural performance due to the incorporation of
different volume fractions of carbon nanofibers (0%; 0.25%, and 0.5%
per unit volume of composite material). According to the authors, the
presence of nanofibers reduced the strength of the mortars due to
breaking bonds between cement hydrates.
The effects of different concentrations of ZrO2 nanoparticles on
cement masonry mortars (0%, 0.15%, 0.20%, 0.25%, and 0.30% by
weight of cement) were investigated by Mohammed Rawoof et al. [84]
by performing compression tests on mortar cubes and brick masonry
Fig. 8. Plot of net area compressive strength of units against compressive prisms. The nanomodified mortar provided masonry prisms with
strength of ungrouted prisms reviewed in this article.

13
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

compressive strength nearly 20% higher than conventional mortars,


which suggests strong possibilities of incorporating nano ZrO2 particles
in masonry materials to enhance their mechanical properties.
Masonry mortars with nanoalumina were also evaluated in previous
research. Different nanoalumina contents (0%, 2%, 4%, and 6% by mass
of cement) were used by Kazempour et al. [53,54] for the production of
masonry mortars applied in masonry construction at cold weather. The
overall trends suggested that contents of 6% of nanoalumina could
alleviate the effects of low temperatures on the masonry mortar mix­
tures, in terms of accelerating the kinetics of hydration and rate of
hardening.

3.1.3. Grout
Various effects of grout on the mechanical properties of masonry
prisms were reported in past literature. Some authors [85–88]
mentioned significant increases in masonry strength when the units
were filled with grout. Other works [13,89,90] stated that grouting does Fig. 10. Plot of compressive strength of filling material (grout or mortar)
not necessarily lead to significant increases in masonry strength and against compressive strength ofmasonry prisms reviewed in this article.
increasing grout strength leads to minor variations in prism strength.
Consequently, the superposition of strengths of grout and units was nm nanosilica positively affected the fresh state properties of the grout
found to overestimate the compressive strength of grouted prisms. It is mixtures and stabilized their volume changes. On the other hand,
mainly attributed to effects of plastic and drying shrinkage of grout, negative effects provided by 14-nm nanosilica (concerning mainly
effects of unit geometry, inappropriate construction procedures, differ­ water-binder ratio increases and shrinkage induction) could be limited
ences in the stress–strain relationship of grout and units, among others with the addition of superplasticizer.
[13,41,58]. Strength improvements due to grouting can be interpreted Grout has also been produced with carbon nanomaterials, which are
from the general trend observed in Fig. 10, which plots the compressive basically composed of carbon particles with low density, high surface
strength of grout against the compressive strength of the masonry prisms area to volume ratio, and present unique mechanical, electrical, and
reviewed in Table 1. thermal properties [73,92,93]. For example, Restuccia et al. [94]
Nowadays, advances in the field of chemical admixtures for concrete investigated masonry grouts with different concentrations of carbon
materials have provided new alternatives of shrinkage compensating nanotubes (0%, 0.025%, 0.05%, 0.08%, 0.12%, 0.25%, 0.5%, and 0.8%
admixtures for masonry grout. The dataset presented in Fig. 10 shows by mass of binder) and observed that small contents of these nano­
that prisms filled with conventional grout presented gross area carbons (up to 0.12% by mass of binder) provided increases of up to
compressive strengths ranging from 10.4 MPa to 39.3 MPa, whereas the 73%, 35%, and 80% in the flexural strength, compressive strength, and
gross area compressive strength of prisms filled with non-shrink grout fracture energy of grout specimens, respectively. These results were
was between 16.7 MPa and 27.5 MPa. AbdelRahman et al. [41] verified attributed to different factors, such as the reduction in the grout
that masonry prisms fabricated with non-shrink grout presented a porosity, the crack bridging mechanism provided by the nanofillers, and
slightly higher compressive strength and modulus of elasticity, lower the formation of nucleation sites for the development of hydration
strain at the peak strength, and similar post-peak behavior, in compar­ products.
ison to prisms produced with regular grout. Fonseca et al. [63] also The effects of different grouting procedures have also been explored
observed small increases in the compressive strength of concrete ma­ over the last years. AbdelRahman et al. [41] reported that wetting
sonry, which indicates that the admixture was effective in decreasing the concrete block prisms before grouting provided a well-bonded masonry
grout shrinkage and inducing the block-grout to act more homoge­ shell and grout core, with significant increases in their compressive
neously. However, they also observed slight strength reductions with strength. Curiously, the superposition of strengths of grout core and
increases in the admixture percentage. Thus, research is recommended blocks’ shells and webs was found to provide a good prediction of the
to evaluate suitable shrinkage-compensating admixture dosage. compressive strength of wet grouted prisms. Wetting masonry prisms
Nascimento et al. [66] recently carried out an experimental inves­ before grouting was found to be a promising construction procedure to
tigation of the behavior of structural masonry prisms with cells filled improve the mechanical properties of grouted masonry.
with the same mortar used in the bed joints, aiming at attaining greater
agility and flexibility in the construction process of unreinforced ma­ 3.2. Mutual effects of different characteristics of masonry prisms on their
sonry. Compressive strength results suggested the viability of using strength and stiffness
bedding mortar with the same structural function as grout. The best
mechanical performance was obtained when the mortar compressive The mechanical properties of masonry prisms are not only affected
strength was 10–24% of the net area compressive strength of the blocks. by the types of mortars, units, and grout, as previously presented in
Despite this, comparisons between the experimental data reviewed in Section 3.1. They are also mutually affected by different characteristics
this paper (Fig. 10) indicated that the values of gross area compressive of the masonry prisms, such as the relative strength between the ma­
strength of prisms filled with bedding mortar (7.4–10.7 MPa) were sonry components (fm,cub/fb,net and fg,cyl/fb,net ratios), their preparation/
lower than those observed in prisms filled with grout (10.4–39.3 MPa), testing conditions (e.g., arrangement of units within the prisms, mortar
which can be mainly attributed to the small values of compressive bedding approach, capping method, curing procedures, loading rate,
strength of the cement-lime mortars used as filling material (2.5–10.2 and workmanship quality), and geometric properties (e.g., number of
MPa). courses, thickness of the mortar joints, and dimensions of the prisms)
Recent studies have also investigated nanomodified grout for ma­ [13,15,16]. Table 4 presents a review of different preparation/testing
sonry construction. For example, Papayianni et al. [91] reported in­ conditions and geometric properties of prisms investigated in latest
creases in compressive and flexural strength provided by different research, in addition to the corresponding components’ strength ratios.
concentrations of nanosilica (0.5% and 1% by mass of cement) with Due to the lack of combined studies on different parameters affecting the
distinct gradations (average particle size of 14 nm and 150 nm) to lime- compressive behavior of masonry, relevant progress has been recently
based grout for filling and strengthening of masonry. In addition, 150- made on the understanding of the mutual influence of various factors on

14
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

the compressive strength and elastic modulus of prisms, which are dis­ regions associated with prisms constructed with fg/ fb,net ratios higher
cussed in the present section. Moreover, novel prediction models for than 113.3% and high-strength grout. These regions represent particular
compressive strength and elastic modulus of ungrouted and grouted situations in which a strong grout core was able to withstand increasing
masonry prisms have been proposed over the last years, such as those compressive load, despite the rupture of the blocks’ shells and webs.
proposed by Thaickavil and Thomas [11], Sharafati et al. [95], Martins The effects of bonding pattern (stack bond vs. running bond
et al. [49], Nalon et al. [12], and Ouyang et al. [62]. approach) on the compressive strength of masonry prisms with 2, 3, 4,
Masonry elements are traditionally constructed with stiffer units and and 6 courses were investigated by Thaickavil and Thomas [11]. The
relatively low strength mortar (mortar compressive strength in the range authors reported increases in prism compressive strength with the in­
between 0.4 fb,net and 0.7 fb,net) [12,13,31]. However, engineers around crease in volume fraction of units (VFb). They also observed strength
the world recently deal with some distinct case scenarios. Sometimes, increases with the increase in the volume ratio of bed joint to total
mortar must be stronger than units due to different reasons, such as the mortar (VRmH), since the prepend joints were weak links in the prism
recent improvements in mortar cement properties, and the need for the when subjected to friction effects imposed by the loading platens of the
application of locally available soft units for construction of low-cost testing machine. Prisms with greater volume of bed joint mortar pre­
housing in developing countries [11,42,45,46,51,96]. Sometimes, sented a lower amount of weak links. Therefore, Thaickavil and Thomas
units must be significantly stronger than mortar, especially with the [11] suggested the consideration of both VFb and VRmH for the devel­
recent progress on the development of high-strength masonry blocks opment of a prediction strength model for masonry prisms. Since pre­
[43,50,63,71,72]. Studies published in the last couple years have pend joints contribute to reductions in the strength of masonry elements,
improved the understanding of the influence of the relative strength of Thamboo and Dhanasekar [46] reported a pioneering study to compare
mortars and units on the masonry prisms’ mechanical behavior. In order strength and deformation characteristics of both stack-bond prisms and
to summarize the experimental findings of these works, mutual effects of wallettes under compression, since stress–strain relationships reported
mechanical properties of mortar and units on the compressive strength in previous works have been developed from prism or wallettes testing
of ungrouted prisms are represented in the 3D surface plot and contour and not from both in a single experimental study.
plot of Fig. 11a and Fig. 11b, respectively. The ratio between height and thickness of masonry prisms also af­
Both images of Fig. 11 suggested that when low-strength units are fects their compressive strength. Thaickavil and Thomas [11] observed
used, increases in the mortar compressive strength cause only marginal decreases in prism compressive strength with increases in their slen­
increases in the masonry prisms’ compressive strength. This happened derness ratio. When the ratio between height and thickness increased
because unit failure governed the failure mode of the masonry prisms, from 1.86 to 5.85, compressive strength decreases of 35–40% were
since high values of fm,cub / fb,net ratios were used and the typical rupture observed in prisms constructed with solid clay bricks with compressive
mechanisms were those summarized in Fig. 6. Moreover, Fig. 11 in­ strength of 4.56 MPa. When the ratio between height and thickness
dicates that strength gains due to the enhancement in unit strength were increased from 1.15 to 3.65, strength decreases of about 50% were
lower when softer mortars were used. This behavior is in agreement with observed in prisms constructed with solid clay bricks with compressive
the failure modes of prisms made with low-strength mortars presented in strength of 6.68 MPa. When the height to thickness ratio increased from
Fig. 5, in which the rupture was mainly governed by mortar crushing. 3.27 to 4.89, strength decreases from 30 to 40% were also observed by
Interestingly, most of the darker regions (highest values of prisms me­ Thamboo and Dhanasekar [46] in prisms made with low-strength bricks
chanical performance) of Fig. 11b are within the red dashed lines that (compressive strength of 3.8–5.3 MPa). The loading platens of the
represent the range of fm,cub / fb,net ratios (between 31.6% and 121.9%, testing machines used in uniaxial compression tests of masonry prisms
according to data revised in Section 2.1) in which tensile splitting of impose friction that causes lateral confinement to their top and bottom
masonry units was the observed failure mechanism (Fig. 4). ends. The zone subjected to lateral tensile stresses increases with the
Negligible effects of mortar strength on the mechanical properties of increases in the slenderness ratio of the prisms. Consequently, strength
grouted prisms have been reported in previous literature [3,13,89]. reductions with increases in the slenderness ratio of the prisms are
Then, the influence of mechanical properties of grout and units on the directly associated with reductions in friction effects at the ends of the
compressive strength of grouted prisms were represented in the 3D specimens.
surface plot and contour plot of Fig. 12a and Fig. 12b, respectively. In However, effects of variations in unit compressive strength were
this regard, recent experimental studies carried out by Martins et al. [49] found to be higher than the effects of variations in slenderness ratio of
and Nalon et al. [12] analyzed the mechanical behavior of masonry masonry prisms. For instance, experimental results of Thamboo and
prisms made of concrete units with three different strength levels, Dhanasekar [46] indicated that prisms made with units with compres­
cement-lime mortar with three different strength levels (in relation to sive strength of 15.8 MPa and height to thickness ratio of 4.10 presented
the unit strength), and grout of three strength levels. Regardless of the compressive strength values 67–82% higher than those of prisms made
unit strength, the authors did not verify a linear proportionality between with units with compressive strength of 3.8–5.3 MPa and height to
the increase in grout strength and the enhancement of prism strength, thickness ratio of 3.27–4.89. These results demonstrated that increases
which justifies the non-linear patterns observed in Fig. 12a. Fig. 12b in unit strength were able to mitigate the effects of increasing lateral
evidences light colors when strong grout is combined with significantly tensile stresses due to increases in the slenderness ratio of the prisms.
weak units, and vice versa, suggesting that using a grout much stronger The mechanical properties of prisms are not only a function of their
than the blocks or vice versa is not effective. height to thickness ratio, but also a function of their length to thickness
Most studies revised in this paper concluded that the best prism ratio. Since research into the effects of prism length on compressive
mechanical performance is usually observed within the red dashed lines strength remained limited, Abasi et al. [57] recently developed a sys­
of Fig. 12b, i.e., when the grout compressive strength is reasonably close tematic investigation of the effects of prisms’ length on their compres­
to the blocks’ net area compressive strength (fg/ fb,net ratios between sive strength. They concluded that the effects of length to thickness ratio
80.7% and 113.3%, according to data revised in Section 2.2). However, of prisms on their strength are significant and must be considered
Fig. 12b also indicates that high compressive strength values can be together with the well-understood effect of height to thickness ratio on
observed in some regions outside the limits of this range. For example, the determination of strength correction factors. Actually, strength
some dark regions of Fig. 12b are also associated with prisms con­ correction factors provided in current masonry design codes often lead
structed with fg/ fb,net ratios lower than 80.7% and high-strength blocks. to overestimated strength values. Therefore, Abasi et al. [57] elaborated
It clearly shows the efficiency of modern high-strength units to avoid new correction factors to account for the effects of height to thickness
premature vertical cracks of masonry shells due to excessive lateral ratio and length to thickness ratio on the prisms compressive strength.
expansion of the grout. Similarly, Fig. 12b also exhibits small dark The influence of mortar joint thickness on the masonry behavior has

15
G.H. Nalon et al.
Table 4
Characteristics of masonry prisms tested in recent studies.
Authors Preparation and testing conditions Geometric properties Components’ strength ratios Prism’s strength and
stiffness
Prism type Bedding Capping Curing conditions Loading Num- Average Average Average Average fm,cub / fb,net fg,cyl / fb,net fp,gross Ep,gross (MPa)
pattern method rate ber of joint height of height to length to (%) (%) (MPa)
cour- thick-ness block to thick-ness thick-ness
ses (mm) mortar ratio ratio
thickness
ratio

Zahra et al. Stack Face-shell 10 mm Covered with 1 mm/ 3 10.0 19.0 6.56 4.33 14.9–60.0 – 3.9–13.9 458–8490
(2021) [35] bond bedding; plywood cling wraps min
full capping
bedding
Padalu and English Full 3 mm Wet bags 1.2 mm/ 6 10.0 7.2 2.39 2.40 56.4 – 7.6 3375
Singh (2021) bond bedding plywood min
[36] sheets
Behera and Stack Full – – 0.013 8 12.5 6.0 1.30 0.65 48.4 – 0.5; 0.6 –
Nanda (2021) bond bedding MPa/s
[37]
Zahra et al. Stack Face-shell 6 mm Wrapped in 1 mm/ 4 10.0 19.0 4.16 2.05 30.4 235.7 2.8–9.1 –
(2021) [61] bond bedding plywood plastic sheet min
capping
Krishnaraj et al. Stack Full – – – 3 10.0 7.5 2.45 1.14 – – 5.4–9.2 –
(2020) [38] bond bedding
Darwish et al. Flemish Full – – 25 mm/ 6 12.0 7.5 2.00 1.50 – – 0.6–1.1 –
(2020) [39] bond bedding min; 12
mm/min
16

Mahamid et al. Stack Face-shell Sulfur Covered with – 2 9.5 21.4 2.05 2.00 13.3–99.9 – 8.7–21.8 –
(2020) [40] bond bedding; mixture plastic bags
full and
bedding gypsum
cement
Thamboo (2020) Stack Full 5 mm Air curing 0.5 mm/ 6 1.0–3.0 32.5; 30.0 4.44; 3.70 2.22; 2.10 72.8–263.0 – 2.8–9.8 1555–6546
[42] bond bedding plywood min
capping
Abdel-Rahman Stack Full Gypsum Covered with 0.3 mm/ 2 10.0 19.0 2.05 2.05 57.3 56.3–153.1 23.4–39.3 10804–15288
et al. (2020) bond bedding capping plastic bags min; 0.18
[41] mm/min
Nalon et al. Stack Full 3 mm – – 2 10.0 19.0 2.80 2.80 26.2–100.0 80.7–109.9 5.6–18.3 1858–4717
(2020) [12] bond bedding cement

Construction and Building Materials 320 (2022) 126181


mortar
Caldeira et al. Stack Full 2 mm Protected from – 2 5; 10; 15; 9.4–41.3 2.80 2.80 34.4–108.6 – 5.6–22.5 3041–8847
(2020) [43] bond bedding cement rain and wind 20
mortar
Mohamad et al. Stack Full Cement – 0.05 2 10.0 19.0 2.79 2.07 29.8; 68.8 – 5.7–16.1 –
(2020) [44] bond bedding paste MPa/s
Yang et al. Stack Full – – 0.1 mm/ 3 10.0 5.7 2.12 2.11 249.1–353.9 – 5.3–5.9 2633–2714
(2019) [45] bond bedding min
Thamboo and Stack Full 5 mm Air curing 0.25 mm/ 5; 6 10.0 6.0; 6.5; 9.0 3.27–4.89 1.50–2.22 25.2–121.9 – 1.4–7.3 954–5544
Dhana-sekar bond bedding plywood min
(2019) [46] capping
Ouyang et al. Stack Full 10 mm – 0.02 3 10.0 19.0 2.95 1.95 47.4–50.3 58.4–105.3 16.9–24.3 13558–22410
(2019) [62] bond bedding cement MPa/s
mortar
Sajanthan et al. Stack Full – Indoor lab 2 mm/ 3 10.0 6.5 2.05 1.95 13.5–149.7 – 1.4–4.7 –
(2019) [47] bond bedding environment min
(continued on next page)
G.H. Nalon et al.
Table 4 (continued )
Authors Preparation and testing conditions Geometric properties Components’ strength ratios Prism’s strength and
stiffness
Prism type Bedding Capping Curing conditions Loading Num- Average Average Average Average fm,cub / fb,net fg,cyl / fb,net fp,gross Ep,gross (MPa)
pattern method rate ber of joint height of height to length to (%) (%) (MPa)
cour- thick-ness block to thick-ness thick-ness
ses (mm) mortar ratio ratio
thickness
ratio

García et al. Stack Full – – 0.30 5 10.0 6.9 3.19–3.54 2.09–2.23 74.2–200.0 – 3.2–6.6 Ques-tionable
(2019) [65] bond bedding MPa/s
Fonseca et al. Stack Full Cement – 0.01 2 10.0 19.0 2.80 2.79 34.2–42.7 47.8–113.3 9.6–32.4 –
(2019) [63] bond bedding paste MPa/s
Sipp (2019) [64] Stack Full Cement – – 2 10.0 19.0 2.79 1.34 29.9–48.4 36.2–113.3 5.8–21.5 7016–26968
bond bedding paste
Nascimento Stack Full Cement – – 3 10.0 19.0 2.79 1.34 11.5–47.0 9.2 – 149.3 6.5–24.3 2900–11800
et al. (2019) bond bedding paste
[66]
Kanchidurai Stack Full – – 0.013 2 10.0 8.2 1.60 0.78 106.8 – 0.6–1.0 –
et al. (2019) bond bedding MPa/s
[46]
Thaickavil & Running Full 1–2 mm Spraying water at – 2; 3; 4; 10.0 5.0; 10.0 1.15–5.75 1.68; 2.19 203.6–778.5 – 0.7–2.9 –
Thomas bond; bedding dental regular intervals 6
(2018) [11] stack bond plaster
Guo et al. (2018) Stack Full Cement – 0.07 3 10.0 19.0 3.11 2.05 – – 4.3–4.9 3201–4718
[48] bond bedding paste MPa/s
17

Martins et al. Stack Full Cement Protected from 0.15 2 10.0 19.0 2.80 2.80 49.2–74.4 63.0–184.6 5.6–23.8 2650–6540
(2018) [49] bond bedding paste sun and wind MPa/s
Fortes et al. Running Full Cement – 0.92 5 10.0 19.0 7.07 2.79 31.6–42.0 58.2–74.8 10.1–28.4 –
(2018) [50] bond bedding mortar MPa/s
Sathiparan et al. Stack Full – Oven-dry, air-dry 0.21 4 10.0 5.5 2.38 1.95 57.5–275.2 – 2.1–3.0 –
(2018) [51] bond bedding or wet conditions MPa/s
Segura et al. Stack Full Cement Covered with 0.02 5 10.0 3.0 1.91 2.09 10.6 – 6.5 2494
(2018) [52] bond bedding mortar polyethylene MPa/s
sheets
Kazempour et al. Stack Full – Walk-in – 3 10.0 19.0 3.11 1.51 23.3–153.3 – 27.5–32.0 16780–26300
(2017) [53] bond bedding environmental
and chamber at (5 ±
Kazempour 1) ◦ C

Construction and Building Materials 320 (2022) 126181


(2014) [54]
Alvarenga et al. Stack Full Cement – 0.05 2 10.0 19.0 2.79 2.79 38.5; 72.3 – 3.2; 3.4 1064; 1167
(2017) [55] bond bedding mortar MPa/s;
0.15
MPa/s
Mohamad et al. Stack Full – – 0.0027 2 – – – 2.79 24.4–109.8 – 8.9–9.2 12537–14880
(2017) [29] bond bedding MPa/s;
0.037
MPa/s
Mahamood et al. Stack Full – – – 4 – – – – – – 10.0 –
(2016) [68] bond bedding
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

Fig. 11. Influence of compressive strength of mortar and units on the compressive strength of ungrouted prisms.

Fig. 12. Influence of compressive strength of grout and units on the compressive strength of grouted prisms.

Fig. 13. Comparisons between compressive strength (a) and modulus of elasticity (b) of prisms obtained in previous literature and values predicted by ma­
sonry codes.

also been investigated in the past. Most previous research reported in­ tests of masonry produced with soil–cement units weaker than the
creases in masonry strength and stiffness due to reductions in the mortar mortar. Recently, Caldeira et al. [43] investigated the mutual effects of
joint thickness [97–101]. Distinct results were also reported. For joint thickness, mortar/unit strength ratio, and type of mortar on the
instance, Nwofor and Sule [102] proposed a model with increases in compressive strength and modulus of elasticity of prisms made of hollow
strength with the increase in thickness up to 10 mm, after which the concrete blocks. They verified that the influence of joint thickness on the
strength started to decrease. In contrast, Rao et al. [103] reported in­ mechanical properties of masonry elements is higher when the mortar
creases in strength with the increase in joint thickness up to 15 mm in strength is much lower than the blocks’ strength, since decreases in joint

18
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

thickness provided increases in mortar strength with the enhancement

EN 1996–1-1 [8]
of the joint confinement effect, so that the prism’s early rupture by
mortar crushing could be avoided. When stronger mortars were used,

AS 3700 [7]
failure occurred by transverse blocks splitting or blocks crushing and,

Source
consequently, the impact of joint thickness on the prism strength and
elastic modulus was not very significant. The authors also mentioned
that prisms made of job site mixed mortars and preblended mortars
presented similar structural behaviors, regardless of the joint thickness
information was required to determine the coefficient K. Moreover, they

code. Finally, the application of shape factors defined in EN 772–1 [106]


bricks, as these types of units were beyond the application scope of the
level. Another interesting experimental result reported by Caldeira et al.
were not applied to prisms made with fly ash bricks or pressed earth [43] was that the reductions in compressive strength and elastic
modulus with the increase in joint thickness are significantly greater in
did not report the thickness of blocks’ webs and shells, as this
These equations could not be applied to hollow block prisms

prisms produced with high-strength blocks. Then, strict control of


workmanship quality is recommended when dealing with these novel
were required to determine the normalized compressive

unit types, in order to avoid significant variability of joint thickness. Last


year, Thamboo [42] also presented some findings on the modern thin
layer mortared masonry construction system: improvements in prisms
compressive strength were observed due to the relatively higher bond
strength provided by a polymeric mortar, combined to the use of a very
small mortar joint thickness (1–3 mm).
The mortar bedding approach also affects the mechanical properties
of prisms under compression. Although face-shell-bedded prisms only
strength of masonry units.

have mortar in the face shell areas, the full net cross-sectional area of the
Formulations for prediction of masonry compressive strength and comments about their application in comparisons developed in the present study.

blocks is commonly used to determine their net compressive strength.


Mahamid et al. [40] explained that this approach provides more
of studies that

representative values of the ultimate load carrying capacity of the ele­


ments, since the compressive strength of face-shell bedded prisms would
be higher than that of full-bedded prisms if only face shell-bedded
mortar area was used for strength calculations. This is not valid, since
prism compression tests clearly indicate that full-bedded prisms have a
greater load-carrying capacity than face-shell bedded prisms. Previous
Equation applied to masonry made with thin layer mortar and clay units

studies [13,16,40] reported that high local lateral tensile stresses are
they could not be applied to prisms constructed with unit types and

developed at the center of the webs of face-shell-bedded prisms by a


This equation could not be applied to studies that used mortars

mechanism analogous to the deep-beam bending, so that their


mortars prescribed by AS 3700 [7], as this information was
aggregate concrete, and autoclaved aerated concrete units.

compressive strength is lower than that of full-bedded prisms. A recent


Equation applied to masonry made with thin layer mortar
of Groups 1 and 4 of EN 1996–1-1 [8], calcium silicate,

research conducted by Mahamid et al. [40] observed that the face-shell


required to determine the coefficient km. In addition,
and c1ay units of Group 2 and 3of EN 1996–1-1 [8]

bedding approach causes a greater reduction in compressive strength for


unit-mortar combinations that were not covered
Equation applied to masonry made with general

lightweight concrete block prisms than for conventional concrete block


that could not be classified as M2, M3 or M4

ones.
purpose mortar and lightweight mortar.

In a very recent paper, Zahra et al. [35] reported the compressive


strength and elastic modulus of masonry prisms resulted from the
combination of mortars with three different strength levels, two distinct
mortar bedding types (full and face-shell mortar bedding), and two types
of units (solid and hollow concrete blocks). No significant variation in
the masonry strength reductions due to face-shell bedding approach
Specific comments

with respect to the mortar strength grades was observed. It happened


by this standard.

because full bedded and face-shell-bedded prisms constructed with soft


mortars failed by crushing of mortar joints, whereas prisms produced
with stiffer mortars presented web splitting failure for face-shell bedding
and cracking/spalling in blocks and mortar for full bedding. On the
other hand, full bedding was found to be more effective for solid con­
crete units, while face-shell bedding was more efficient for hollow
concrete units. Zahra et al. [35] also observed that despite of variations
in mortar strength and unit type, face-shell-bedded prisms presented
K fb 0.70 fm 0.30

√̅̅̅̅
fb
fk = K fb 0.85

fk = K fb 0.70
( ) ( )

relatively lower ultimate axial strains than full-bedded prisms. It was


Formulation

( )

( )

fk = kh km

attributed to the earlier failure observed in face-shell-bedded prisms,


due to the stronger bond provided by a larger bedding area in fully-
fk =

bedded prisms, which prevented high tensile stresses in the web-shells.

3.3. Comparisons between strength and stiffness obtained in previous


studies and predictions of masonry codes

Some current design codes propose empirical equations to estimate


the compressive strength of some types of masonry structures, such as
EN 1996–1-1 [8] and AS 3700 [7]. In contrast, TMS 402/602 [6] pro­
Eq. (1)

Eq. (2)

Eq. (3)

Eq. (4)
Table 5

poses the application of the unit strength method (USM), which consists
#

of using an existing strength table that correlates unit strength and

19
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

mortar type to masonry strength. CSA S304 [9] also recommends and grout strength. However, they must be confirmed with experimental
tabulated values of compressive strength to be used in the design of tests of masonry prisms during the previous characterization of the
masonry constructed with clay, concrete, or calcium silicate units. The masonry materials and during the site control of masonry construction.
values of prism compressive strength reviewed in the present work were Site control by the prism test method is required by ABNT NBR 16868-2
compared to masonry strength values predicted by formulations pro­ [107], except when the characteristic compressive strength of the prisms
posed by EN 1996–1-1 [8] and AS 3700 [7], and tabulated values of TMS obtained in initial characterization tests is greater than or equal to twice
402/602 [6] and CSA S304 [9]. It was needed to calculate values of the design characteristic compressive strength. The requirements of
equivalent prism compressive strength (fp) based on the values of ma­ experimental tests of masonry prisms of these masonry standards were
sonry compressive strength (fk) predicted by these codes (fk/fp ratios of needed because masonry construction has been one of the most
0.7 and 0.6 were used for masonry made with hollow and solid units, preferred high-rise building systems in Brazil, due to its cost-
respectively, as prescribed by ABNT NBR 16868-1 [5]). In Fig. 13a, effectiveness and ease of construction [2].
compressive strengths obtained in the experimental programs reviewed Furthermore, the values of secant elastic modulus of elasticity
in this paper were plotted against prism compressive strengths predicted reviewed in this paper were compared to values of modulus of elasticity
by masonry codes. predicted by formulations proposed by EN 1996-1-1 [8], TMS 402/602
Limitations and comments on specific parameters used in formula­ [6], AS 3700 [7], and CSA S304 [9], as presented in Fig. 13b. Table 6
tions of EN 1996-1-1 [8] and AS 3700 [7] are presented in Table 5. shows models proposed in different masonry codes to determine the
Values tabulated in CSA S304 [9] were not used to predict the short-term secant modulus of elasticity of masonry (Ek), in addition to
compressive strength of prisms made with mortars that could not be specific comments on their application to the experimental dataset of the
classified as type S or N, according to CAN/CSA-A179 [104]. Moreover, present review article. When necessary, values of prism strength were
tabulated values of TMS 402/602 [6] could not be applied to prisms used to estimate the masonry strength (fk/fp ratios of 0.7 and 0.6 were
constructed with mortars that could not be classified as type N, S, or M, used for masonry made with hollow and solid units, respectively, as
according to ASTM C270-19a [105]. Many studies used type O mortars prescribed by ABNT NBR 16868-1 [5]).
(mortars recommended for construction of non-load bearing walls) to Fig. 13b indicates that formulations to predict the modulus of elas­
produce masonry prisms for structural purposes, situation that was not ticity proposed by CSA S304 [9] are more conservative than those pre­
covered by the USM [6]. USM tables were not applied when the thick­ scribed by EN 1996-1-1 [8], ABNT NBR 16868-1 [5], and TMS 402/602
ness of the bed joints exceeded 15.9 mm, as recommended in TMS 402/ [6]. Although AS 3700 [7] could be applied to very few works revised in
602 [6]. Finally, predictions were not applied to prisms made with this paper, it was possible to realize that this standard provided con­
mortar, units or grout with strength classes and types that were not servative stiffness predictions, since most of the points were located
covered by CSA S304 [9] and TMS 402/602 [6]. under the equality line. Again, significant amount of data was reason­
Fig. 13a indicates that strength formulations proposed by EN 1996-1- ably far from the equality line of Fig. 13b. The worst predictions of
1 [8] and CSA S304 [9] are more conservative than those prescribed by modulus of elasticity were observed in masonry prisms with high stiff­
AS 3700 [7] and TMS 402/602 [6]. In general, EN 1996-1-1 [8] pro­ ness. Thus, future studies should mainly focus on improvements of the
vided the best overall agreement with experimental data reported in predictive ability of masonry prisms constructed with high-strength
previous literature. However, significant amount of data was reasonably components.
far from the equality line presented in Fig. 13a. In most of the cases, AS
3700 [7] and TMS 402/602 [6] overestimated the compressive strength 4. Stress–strain relationship of masonry prisms
of the prisms, whereas CSA S304 [9] underestimated their compressive
strength. The stress–strain relationship is one of the most important parame­
These comments are in agreement with discussions recently pub­ ters for the design of masonry elements under compression. It depends
lished by Zahra et al. [35], which indicated that current design codes are on some interrelated test parameters, including the mechanical prop­
inconsistent and nonconservative in their masonry strength predictions. erties of units, mortar, and grout [45].
Zahra et al. [35] recommended the inclusion of the use of low-strength Theoretical methods for masonry design and analysis of its structural
mortars to strength prediction formulations, in addition to modifications behavior usually assume mechanical properties or constitutive equa­
of face-shell bedding correction factors, since they exhibited high tions obtained from standard test methods of units [108]. However, the
inconsistency between the predictions. Caldeira et al. [43] also observed reproduction of the actual masonry conditions for suitable laboratory
that strength formulations proposed by masonry codes did not account characterization of the units is challenging. For example, the uniaxial
for the significant influence of joint thickness on the compressive compression tests of units do not reproduce their interaction with mortar
behavior of prisms made with high-strength blocks. Mahamid et al. [40] and grout. In addition, these tests do not reproduce the state of stress of
reported that that the USM should not be used for lightweight block or the units inside a masonry element due to the existing confinement ef­
face-shell bedded masonry because it is not sufficiently conservative. fects of the press loading platens on the ends of the specimens [109].
Padalu et al. [36] and Nalon et al. [12] also observed that available Other strategy proposed in previous works was the mechanical charac­
strength formulations mainly deal with masonry elements constructed terization of samples extracted from the units, even though some un­
with stiffer/stronger units in comparison to the mortar, which greatly certainties may appear due to the small size of the samples [108,110].
limits their predictive ability. Accordingly, Mohamad et al. [29] verified Uniaxial compression tests of mortar specimens casted in non-
that formulations of current masonry codes do not account for different absorbent molds also do not represent the mechanical behavior of the
failure mechanisms of masonry elements and the onset of their nonlinear actual mortar in masonry prisms, as the mortar is laid in-between the
stress–strain response. units, which are absorbent and are subjected to a triaxial stress state
The studies reviewed in the present paper highlight significant lim­ [15,28,111]. Lakshani et al. [111] recently reported the results of an
itations of empirical equations and tabulated values of current design experimental program carried out to empirically correlate the uncon­
codes, which calls for their careful and urgent revision. The dataset fined compressive strengths of different types of masonry mortar spec­
revised in the present paper suggests that the estimation of the imens (e.g., mortar cubes of 50 mm and 70 mm, prisms of 160 mm × 40
compressive strength of masonry by the prism test method would be mm × 40 mm, cylinders with diameters of 100 mm and 200 mm, and
more appropriate than the application of formulations and tables pro­ slates extracted from masonry joints measuring 50 mm × 50 mm × 10
posed in current masonry codes. In this regard, the new Brazilian ma­ mm). In complement, Makoond et al. [112] recently found the rela­
sonry code ABNT NBR 16868-1 [5] presents a table that includes tionship between the static and dynamic modulus of elasticity of cement
reference values of prism compressive strength based on block, mortar, and lime mortars (prismatic specimens of 160 mm × 40 mm × 40 mm)

20
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

used for construction of masonry elements. However, the compaction

ABNT NBR 16868–1 [5]


degree of mortar specimens casted in prismatic and cylindrical molds is
higher than that applied in the masonry joints. Strength and stiffness of
TMS 402/602 [6]
EN 1996–1-1 [8]

mortar usually increases with furthering compaction, as it increases the

CSA S304 [9]


density and decreases the porosity of the cementitious matrix [113].
AS 3700 [7] Consequently, numerical models of masonry elements usually present
Source

bed mortar with values of modulus of elasticity that are slightly lower
than those obtained from prismatic or cylindrical mortar specimens.
Since masonry elements are made of different non-homogeneous
constituents, they can exhibit typical non-elastic and anisotropic
These formulations could not be applied to studies that used mortars that

behavior [11]. Previous research [15,29] reported that the stress–strain


M3 or M4 mortars prescribed by AS 3700 [7], as this information was

equation. Moreover, they could not be applied when the density of

curves of masonry prisms made with units stiffer than the mortar
exhibited significantly higher non-linearity up to the peak load than
prisms constructed with mortar comparatively stiffer than units. For
example, Fig. 14 shows the vertical compressive stress–strain curves of
three different prisms constructed with hollow concrete blocks (fb,net
equal to 23.1 MPa) and three types of mortars (mortar type I with fm of
19.8 MPa, mortar type II with fm of 7.2 MPa, and mortar type III with fm
of 4.4 MPa). Mohamad et al. [28] explained that the prism produced
with mortar type I presented an almost linear stress–strain curve before
and after a slight release of strain due to a sudden crack at a stress/
concrete units was not provided.
required to choose the suitable
Formulations for prediction of masonry compressive strength and comments about their application in comparisons developed in the present study.

strength ratio of about 60%. The crack propagated through the unit, and
could not be classified as M2,

the prism finally split into two halves, without crushing of the mortar
joint. In contrast, the prisms with mortar types II and III presented a
gradual non-linear increase in compressive strains with an increase in
stress. Although a sudden crack at a stress/strength ratio of 60% was also
observed in the prism with mortar type II, the strong non-linear behavior
is an indication of changes in stress state of the mortar and/or propa­
gation of micro cracks inside the mortar. In fact, localized crushing and
crumbling of mortar joint were verified in prisms with mortar types II
and III.
Equation applied to masonry constructed with M3 or M4 mortars, and concrete units

Similar findings were observed by Ravula et al. [33] in the stress–­


strain curves of prisms constructed with solid clay bricks with
Equation applied to masonry constructed with M2 or M3 mortars, and clay units

Equation applied to masonry constructed with M3 or M4 mortars, and clay units

Equation applied to masonry constructed with concrete units with characteristic

Equation applied to masonry constructed with concrete units with characteristic

Equation applied to masonry constructed with concrete units with characteristic

compressive strength of 7.4 MPa, combined to different mortar types: a


Equation applied to masonry constructed with thin mortar bed and aerated

weak mortar (1:6) with fm of 5.80 MPa, and a strong mortar (1:3) with fm
Equation applied to masonry constructed with M2 or M3 mortars, and

of 7.95 MPa. They observed that prisms produced with the 1:6 mortar
Equation applied to masonry constructed with concrete or clay units

exhibited a significantly higher level of pre-peak non-linearity, in


comparison to specimens made with the 1:3 mortar. These results also
indicated that the prisms with mortar stiffer than the units presented a
with characteristic compressive strength from 5 to 30 MPa

more brittle failure mode, since a very rapid load decrease occurred in
with density ≥ 1800 kg/m3 and calcium silicate units
with characteristic compressive strength ≥ 30 MPa

the post-peak.
In addition, the Poisson’s ratio of the mortar joint cannot be deter­
mined as an elasticity theory parameter in a straightforward manner
concrete units with density < 1800 kg/m3

[27]. Actually, it changes with the compression level, increasing from an


compressive strength of 22 and 24 MPa
Equation applied to concrete masonry

initially low value associated with the high initial porosity of the ma­
Equation applied to clay masonry

Equation applied to clay masonry

terial, to a very high value near the uniaxial strength limit, and is further
compressive strength ≥ 26 MPa
compressive strength ≤ 20 MPa

influenced by the existing triaxial stress state [15].


autoclaved concrete units

A novel rational model for non-linear stress–strain curves of concrete


brick masonry under compression was also proposed by Yang et al. [45].
Specific comments

The proposed stress–strain relationship accounts for mortar strength


values higher than the strength of the units (fm,cub/fb,net ratio ranging
between 249.1% and 353.9%, as indicated in Table 4). The model pro­
vided results very close to those observed in the experimental tests from
the beginning, through the ascending branch, to the 50% of the peak

stress in the descending branch. In the final stage of the descending


branch, the model provided lower ductility than the experimental test
Ek = 850fk ⩽20 GPa

results, which was attributed to the effects of the confined condition of


the specimens in the tests. Therefore, further experimental tests of
Formulation

Ek = 1000fk

Ek = 1000fk

Ek = 1000fk

prisms subjected to different test set-ups are required to explain the


Ek = 700fk
Ek = 900fk
Ek = 700fk

Ek = 750fk

Ek = 500fk

Ek = 800fp

Ek = 750fp

Ek = 700fp

Ek = 600fp

differences. Despite this, the proposed models were found to contribute


towards the mathematical simplicity of analytical modeling in such
specific case scenarios.
A new methodology for determination of the compressive stress–­
strain curves of grouted masonry produced with I-type concrete units
Eq. (10)

Eq. (11)

Eq. (12)

Eq. (13)
Eq. (14)

Eq. (15)

Eq. (16)

Eq. (17)
Eq. (5)
Eq. (6)
Eq. (7)
Eq. (8)

Eq. (9)
Table 6

was also proposed by Ouyang et al. [62], based on the softened


#

compression constitutive law of concrete. The authors observed that this

21
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

Fig. 14. Stress–strain curves of prisms produced with different combinations of mortar and unit strengths. Adapted from (a) Mohamad et al. [28], as permitted under
the Creative Commons Attribution License Agreement.

theory was able to provide a reliable and accurate prediction of the extracted samples [119]. Some examples of MDT applied to masonry
stress–strain relationship when the compressive strength of grout was prisms are presented in Fig. 15.
lower or close to the block strength. However, the proposed model Regarding the first category of MDT, previous studies have proposed
presented good applicability and modifiability, since it can be modified the extraction of masonry prisms from existing masonry buildings to be
with different constitutive laws and deformation ratios within the pro­ tested in laboratory [4,126]. In this context, the experimental tests
posed theoretical frame, so that the model can be further applied to carried out by Almesfer et al. [120] and Lumantarna et al. [4] indicated
other cases beyond the scope of the paper. that laboratory-constructed clay masonry prisms adequately replicated
Drougkas et al. [27] expanded a model for micro-mechanical anal­ those from the field-extracted samples (Fig. 15a), so that predictive
ysis of prisms and wallettes under compression, in order to include equations and a numerical compression stress–strain model could be
shifting values for the Poisson’s ratio of mortar under increasing vertical developed based on the results of compression tests. These experimental
load. It was possible to realize the inadequacy of considering a constant prism results were recently used by Müller and Graubner [127] to
mortar Poisson’s ratio for the accurate micro modeling of masonry. develop a practice-oriented method for determining characteristic
Moreover, the development of damage was found to change significantly values and partial safety factors for the compressive strength of existing
when the variations in the Poisson’s ratio of mortar were taken into masonry.
account. Detailed studies of the development of the Poisson’s ratio in Compression tests of prisms made with field-extracted units, diam­
mortar joints under different levels of confinement are strongly etral compression tests of small core samples removed from existing
recommended. brickwork, and double punch test (DPT) of on-site extracted mortar
joints are other examples of MDT [119,122,123,128,129]. For example,
5. Monitoring of structural performance and integrity of Russo et al. [121] developed a mechanical characterization of stack-
masonry prisms under compression bond prisms produced with fire-damaged clay bricks extracted from a
historic masonry structure that was partially destroyed by a fire accident
The integrity and the resistance of structural masonry elements is (Fig. 15b). Although mechanical and thermal properties of masonry
compromised due to degradation and worn-away processes associated units and mortar exposed to elevated temperatures vary considerably
with fatigue, aging and weathering conditions. Monitoring the damage and may not be easily determined [130,131], the MDT of field-extracted
evolution and the structural behavior of masonry elements is signifi­ prisms developed by Russo et al. [121] were able to provide reasonable
cantly important. Cracks may be caused by excessive loads or different estimation of the residual compressive strength of the fire-damaged
imposed deformations (e.g., soil settlements, temperature variations, structure. Drougkas et al. [14] tested stack-bond prisms made with cy­
shrinkage, irreversible expansion, moisture changes, among others) lindrical cores from solid clay units and pure lime mortar. Their exper­
[114,115]. imental results indicated that the application of the coring method for
However, the application of performance-based design methodolo­ extracting samples from masonry units is an interesting choice for
gies and adequate techniques for monitoring of structural behavior of investigation of existing structures. Łątka et al. [132] constructed stack-
existing masonry require a deep understanding of nonlinear mechanical bond prisms with solid clay units and cement-lime mortars and devel­
properties of their components, in addition to the structural morphology oped a mortar mechanical characterization based on DPT tests of 5 cm ×
of the buildings [115–117]. It becomes particularly relevant in historical 5 cm × 1.2 cm cut out from the bed joints of the prisms (Fig. 15c).
masonry structures, as they are usually constructed with very different The second category of MDT includes the use of portable instruments
constitutive materials, resulting in very irregular elements and great for the development of in-situ experiments that are easily carried out on
variety of masonry typologies [115,116,118]. the construction site and are minimally invasive to the structure [119].
Many laboratory studies have investigated the application of these MDT
5.1. Minor-destructive tests of masonry prisms for characterization of masonry prisms under compression. For example,
Łątka and Matysek [123] estimated the compressive strength of the
Many studies have proposed the application of minor-destructive mortar joint of clay brick prisms subjected to uniaxial compression,
tests (MDT) for the investigation of performance and integrity of ma­ based on correlations with physical magnitudes obtained from a pene­
sonry elements, since they provide a direct evaluation of masonry trometer test (PT). This test provides the value of the immersion of a
properties by only causing negligible damage to small or superficial steel needle in the mortar joint of the masonry prism, due to the repeated
portions of the structural member. MDT techniques are classified into loading of the needle with a constant force, as presented in Fig. 15d.1
two different categories: (i) in-situ experiments performed directly on (dredging of the PT hole) and Fig. 15d.2 (penetrometric deep mea­
masonry structural elements, and (ii) laboratory testing of small field- surements). Łątka and Matysek [123] stated that the penetration

22
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

Fig. 15. Minor-destructive tests (MDT) applied for characterization of masonry prisms: (a) mechanical tests of field-extracted prisms (Adapted from Almesfer et al.
[120], as permitted under the Creative Commons Attribution License Agreement); (b) prisms made with field-extracted units (Reproduced from Russo et al. [121],
with permission from the International Masonry Society); (c) double punch test of mortar joints (Adapted from Łątka and Matysek [122], as permitted under the
Creative Commons Attribution License Agreement); (d) penetrometer test of mortar joints of prisms (Adapted from Łątka and Matysek [123], as permitted under the
Creative Commons Attribution License Agreement); (e) pneumatic pin penetration test of mortar joints of prisms (Adapted from Oliveira et al. [124], as permitted
under the Creative Commons Attribution License Agreement); and (f) flat-jack test of masonry prisms (Adapted from Medeiros et al. [125], Copyright 2020, with
permission from Elsevier).

distribution obtained from the PT indicated that the mortar in the bed penetration depth of pins and the compressive strength of the prism’s
joints was characterized by high homogeneity and an average mortar, so that PPPT was considered a practical test for characterization
compressive strength of about 2.41 MPa. The authors also reported a of masonry mortars with compressive strength ranging between 1.5 MPa
very small difference (0.13 MPa) between the compressive strength of and 20 MPa.
the mortar joints determined by DPT and PT methods. Another popular slightly destructive method for structural diagnosis
A pneumatic pin penetration test (PPPT) was applied by Oliveira of masonry elements is the flat-jack testing [122,133,134]. In a very
et al. [124] to evaluate the penetration depths of steel probes into the recent paper, Medeiros et al. [125] investigated the mechanical
mortar joints of prisms made with hollow concrete blocks (Fig. 15e.1) behavior of hollow-concrete prisms produced in laboratory and sub­
subjected to uniaxial compression. A total of ten depth measurements jected to uniaxial compression (Fig. 15f.1), hollow-concrete prisms
were performed over each one of the two mortar joints of the prism removed from a masonry wall (Fig. 15f.2) and subjected to uniaxial
(Fig. 15e.2) and then correlated with the compressive strength of the compression, and hollow-concrete masonry subjected to flat-jack testing
material. The authors observed a good correlation between the (Fig. 15f.3). The elastic modulus obtained from the flat-jack tests was

23
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

extremely close to the elastic modulus of prisms removed from walls (the NDT techniques can rely on different theoretical principles and
difference was about 2%). Moreover, a maximum difference of 3.3% was provide various information about the physical properties of masonry
observed between the elastic modulus estimated with the flat-jack tests elements. Different acquisition techniques with non-destructive nature
and the elastic modulus of the stack-bond prisms produced in labora­ (e.g., unmanned aerial vehicles, laser scanning, ground penetrating
tory. The authors developed a novel flat-jack equipment that solved radar, interferometric synthetic aperture radar, infrared thermography,
some limitations (geometry and maximum applied pressure) and electrical impedance tomography, among others) can provide a geo­
allowed the application of this technique for investigation of modern metric basis for structural analysis of masonry structures and contribute
masonry structures constructed with high-strength hollow concrete to the quantification of structural damage [142–146]. However, previ­
blocks. ous studies on the application of NDT for characterization of masonry
prisms have focused on acoustic and digital image correlation tech­
5.2. Non-destructive tests of masonry prisms niques (Fig. 16).
Many NDT methods are based on the transmission of sonic or elec­
Sometimes, the extraction of masonry prisms or masonry compo­ tromagnetic waves through the masonry elements [115,135]. Various
nents for prediction of the mechanical properties of masonry structures recent studies [112,148–151] have reported results of ultrasonic pulse
cannot be carried out due to site conditions. In the cases of heritage velocity (UPV) tests of different types of masonry units and mortars.
masonry structures, experimental investigations must respect their Since the formation and development of damage release energy inside
intrinsic cultural value [115,119,122,135,136]. In these situations, one masonry materials, acoustic emission (AE) techniques have also been
must rely on the data collected from non-destructive tests (NDT). NDT used to detect elastic wave released by damaged masonry prisms
are not invasive to the structure and provide safety, enhance the life of [147,152]. De Santis et al. [147] recorded signals from AE sensors (L1
masonry elements, and reduce diagnostic uncertainties [119,135–137]. and L2) installed at the mid-height of stack-bond clay prisms subjected
Then, they are technical alternatives that can successfully meet re­ to uniaxial compression (Fig. 16a and Fig. 16b). AE amplitude and en­
quirements of preservation, safeguard, and valorization of masonry ergy values suggested three different crack stages associated with
architectural heritage [138]. compaction, micro-cracking, and macro-cracking prior to failure
Despite being an advanced technology, the application of NDT on (Fig. 16c and Fig. 16d). Approximate AE amplitudes and energy levels
masonry structures can be frustrating because the interpretation of NDT observed in mortar and brick specimens suggested that early cracking
results of highly heterogeneous elements is often difficult [139]. In this occurred in the mortar joints, whereas damage in the units only
regard, artificial neural networks have been successfully used in recent appeared close to the failure. In a recent work developed by Wu et al.
studies [139,140] for interpretation of NDT dataset and mechanical [152], AE sensors were arranged in the middle of sides of clay brick
characterization of anisotropic materials, such as granite stone masonry prisms subjected to uniaxial compression and were able to qualitatively
panels. Mishra [141] carried out a very recent review of various ma­ reflect their damage condition. High amplitude and energy values in the
chine learning techniques applied to analyze NDT data and assess the low-frequency band could be used as symptoms of loss of bearing ca­
health condition of masonry buildings. pacity, which offers promising application for crack monitoring and

Fig. 16. Non-destructive tests (NDT) applied for characterization of masonry prisms: (a) acoustic emission tests (Adapted from De Santis et al. [147], Copyright
2013, with permission from Elsevier) and (b) digital image correlation tests (Adapted from Zahra et al. [35], Copyright 2021, with permission from Elsevier).

24
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

damage assessment of masonry structure buildings. based materials, among others) affect the mechanical properties
An optical technique known as digital image correlation (DIC) has and failure mechanisms of masonry prisms. Other parameters
been proposed to monitor the deformations at the surface of masonry such as new curing, mortar bedding, and grouting procedures
prisms, by tracking random speckle patterns assigned to their surface, also influence the compressive behavior of masonry prisms. Then,
based on fundamental photogrammetry and digital image processing the compressive behavior of prisms constructed with innovative
rules. The gauge length used for calculation of the deformations can be components is very complex, and explanations of different phe­
assumed between any set of points captured by DIC. Consequently, it is nomena depend on experimental investigations of many
possible to perform spatially continuous measurements of displacements variables.
across the surface area of units and/or mortar joints of masonry prisms (4) Mutual effects of unit and mortar strength on mechanical prop­
[33,35,153,154]. Used DIC to monitor the average longitudinal strain on erties of ungrouted prisms were observed in 3D surfaces and
the surface of prisms produced with a weak mortar (Fig. 16b.1), a contour graphs constructed with the reviewed dataset. When low-
medium-strength mortar (Fig. 16b.2), and a strong mortar (Fig. 16b.3). strength units were used, increases in mortar strength caused
The technique was able to indicate that increases in mortar strength marginal increases in ungrouted prism strength, since unit failure
have slightly reduced the axial deformation capacity of masonry prisms. usually governed the failure mode. Moreover, gains of ungrouted
Damage can also be evaluated with the DIC technique, based on the compressive strength due to the enhancement in unit strength
analysis of the development of cracks on the surface of the prisms. were lower when low-strength mortars were used, since the
Ravula et al. [33] indicated that cracks can be identified as closed rupture was mainly governed by mortar crushing. Improved
contours with very high strain gradient in a given area of interest of the mechanical performance of ungrouted prisms was graphically
surface of masonry prisms. They observed that the initiation of a vertical observed when the fm,cub / fb,net ratios were between 31.6% and
crack close to the brick–mortar interface of a compressed prism spec­ 121.9%, situation in which tensile splitting of masonry units was
imen coincided with the onset of non-linearity in its stress–strain curve. the observed failure mechanism.
Therefore, the authors concluded that DIC images can be used to (5) Analyses of 3D surfaces and contour graphs were also used to
monitor crack propagation and predict the manifestation of a failure visualize the mutual effects of unit and grout strength on me­
mode of masonry prisms. chanical properties of grouted prisms. From these observations, it
The incorporation of nanomaterials into construction materials to may be inferred that lower values of mechanical properties have
provide them with multifunctional properties has received considerable been reported when strong grout is combined with significantly
attention over the last years [74,93,155]. Conductive carbon nano­ weak units, and vice versa. The best mechanical performance has
materials have been recently used to produce smart materials with an been reported when the fg/ fb,net ratio is between 80.7% and
intrinsic ability to monitor strain and detect structural elements’ dam­ 113.3%. However, high compressive strength values were also
age [156–158]. In order to produce smart masonry elements, Ubertini observed in some regions outside the limits of this range. For
et al. [159] doped solid clay masonry bricks with different contents of example, in prisms constructed with fg/ fb,net ratio lower than
carbon nanotubes (0%, 0.5%, 0.75%, and 1% by total composite 80.7%, the use of modern high-strength units was able to prevent
weight). The bricks with nanomaterials presented an evident intrinsic the premature vertical cracks of masonry shells due to excessive
sensitivity to external loads, whereas the normal clay bricks did not lateral expansion of the grout. In prisms constructed with fg/ fb,net
exhibit any relevant stress sensitivity. Therefore, the authors concluded ratios higher than 113.3% and high-strength grout, a strong grout
that the electrical output of their nanomodified self-sensing bricks seem column could withstand increasing compressive load, despite the
to a promising novel NDT method to characterize masonry elements. rupture of the blocks’ shells and webs.
(6) Values of compressive strength and modulus of elasticity exper­
6. Conclusions imentally obtained in different studies reviewed in this paper
were plotted against predicted values of European, American,
Significant progress on the understanding of the compressive Canadian, Australian, and Brazilian codes. Significant amount of
behavior of masonry prisms has been developed over the last years and data was reasonably far from the equality line of predicted versus
presented in this manuscript. Conclusions derived from the present re­ obtained compressive strength (or modulus of elasticity). Then,
view can be drawn as follows: the dataset revised indicated that the estimation of the
compressive strength and modulus of elasticity of masonry by the
(1) The failure mode of ungrouted masonry depends on whether the prism test method would be more appropriate than the applica­
mortar joint is weak or strong relative to the masonry units. The tion of empirical equations and tabulated values proposed in
dataset evaluated in the present review revealed that mortar current masonry codes. The significant limitation of the formu­
crushing has been observed in prisms with fm,cub/fb,net ratio lations of current design codes calls for their careful and urgent
ranging between 13.5% and 40.1%, tensile splitting failure of revision.
units has been predominant in prisms with fm,cub/fb,net from 31.6% (7) Analyses and comparisons of previous studies demonstrated the
to 121.9%, and unit crushing has been the failure mode of prisms mutual dependency of different factors affecting the compressive
with fm,cub/fb,net from 87.2% to 778.5%. behavior of masonry prisms (e.g.; mutual effects of joint thick­
(2) The rupture mechanisms of grouted prisms with fg,cyl /fb,net ratios ness, mortar/unit strength ratio, and type of mortar; mutual ef­
from 87.5% to 235.7% are mainly characterized by tensile failure fects of grouting and mortar/unit strength ratio; mutual effects of
of weak block shells around a strong grout core. In contrast, bedding approach, type of unit, and mortar/unit strength ratio;
prisms with fg,cyl /fb,net ratios from 56.3% to 85.4% typically fail mutual effects of prism bonding arrangement, type and size of
by premature vertical cracks in the block shells due to excessive units; length to thickness ratio and height to thickness ratio of
lateral expansion of the grout core. When previous studies used fg, prisms, among others). Available models for prediction of prism
cyl /fb,net ratios from 80.7% to 113.3%, it was possible to match strength and stiffness usually consider only a few factors, so that
the deformation properties of blocks and grout, so that they poor predictive ability has been observed in different situations.
worked together as a monolithic resistant system. (8) The present assessment has proved the relevance of elucidating
(3) Numerous novel types of masonry components (e.g., eco-efficient and summarizing the mechanical performance of masonry prisms
masonry components, nanomodified masonry components, high- associated with case scenarios that are not conventionally applied
strength concrete blocks, lightweight units, I-type blocks, poly­ in masonry construction. In this regard, this review addresses
mer adhesive mortars, non-shrink grout, preblended cement- issues often neglected in past literature, such as new insights on

25
G.H. Nalon et al. Construction and Building Materials 320 (2022) 126181

the use of mortar joints significantly stronger than the units and (7) In-depth studies on the durability properties of masonry prisms
vice versa. are strongly recommended, since the previous studies have
(9) Novel stress–strain models of masonry elements have been mainly focused on their mechanical performance.
developed to reflect a series of different aspects, such as the non- (8) Measurement, processing, and classification of UPV and AE signal
linear behavior of masonry components, geometry of masonry parameters obtained from masonry prisms and comparisons with
specimen, mutual factors affecting the prism structural behavior, field experiments would be of great interest for the development
changes in Poisson’s ratio with the confinement level of mortar of experimental database and continuous detection of damage in
joint, among others. Hence, more consistent stress–strain models masonry elements.
have been important contributions of recent studies to the field. (9) Experimental research on nanomodified masonry elements are
(10) Strategies for structural investigation of existing masonry build­ still in their initial phase. It is pertinent to expand comprehensive
ings were demonstrated in this manuscript, based on previous and comparable studies investigating the compressive strength,
studies dealing with the characterization of in-situ extracted modulus of elasticity, and failure mechanisms of masonry prisms
masonry prisms and application of various MDT and NDT for constructed with various types of nanomodified units, mortars,
strain monitoring and damage detection in masonry prisms. It and grout. Future works are also recommended to explore syn­
was possible to conclude that masonry prisms can be successfully ergistic effects of potential combinations of various nano­
used to study existing and innovative MDT and NDT that are materials on the compressive behavior of prisms made with
essential to characterize existing masonry structures and monitor nanomodified components.
stress, strain, and damage propagation.
Declaration of Competing Interest
7. Limitations and future directions
The authors declare that they have no known competing financial
The review of the current state-of-the-art on the compressive interests or personal relationships that could have appeared to influence
behavior of masonry prisms allowed the identification of different lim­ the work reported in this paper.
itations, knowledge gaps, and uncertainties that can be interesting
research directions in future studies, as follows: Acknowledgements

(1) Most studies have only investigated factors affecting the This study was financed in part by the Coordenação de Aperfeiçoa­
compressive behavior of prisms constructed with normal- mento de Pessoal de Nível Superior - Brasil (CAPES) - Finance Code 001.
strength units. Then, relevant future investigations should focus The authors thank the support provided by the Civil Engineering
on explorations of ungrouted and grouted prisms made of high- Department of the Universidade Federal de Viçosa and the International
strength units, considering different bedding approaches, Masonry Society.
bonding arrangement, production and curing methods, among Funding: This research did not receive any specific grant from
other factors. funding agencies in the public, commercial, or not-for-profit sectors.
(2) The incorporation of wastes into building materials for the
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