You are on page 1of 23

Managementsystem

FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

CONTENTS
BARE COMPRESSOR ..................................................................................................................................................................................................................................................... 3
MAIN MOTOR .................................................................................................................................................................................................................................................................. 3
PULSATION VESSELS ................................................................................................................................................................................................................................................... 3
LUBE OIL COOLER (RADIATOR TYPE) .................................................................................................................................................................................................................... 3
CLOSED WATER CONSOLE COOLER (AIR COOL HEAT EXCHANGER) ......................................................................................................................................................... 3
DELETED .......................................................................................................................................................................................................................................................................... 3
DELETED .......................................................................................................................................................................................................................................................................... 3
GAS PIPING ...................................................................................................................................................................................................................................................................... 3
PURGE SYSTEM AND VENT/DRAIN PIPING .......................................................................................................................................................................................................... 5
COOLING WATER SYSTEM ......................................................................................................................................................................................................................................... 6
LUBE OIL SYSTEM .......................................................................................................................................................................................................................................................13
DELETED ........................................................................................................................................................................................................................................................................18
DELETED ........................................................................................................................................................................................................................................................................18
MISCELLANEOUS ITEMS ...........................................................................................................................................................................................................................................18
Discharge check valve (if applicable) .............................................................................................................................................................................................................................19
Local panel ......................................................................................................................................................................................................................................................................19
Suction Process Strainer ..................................................................................................................................................................................................................................................19
All instrument Fittings & Tubes ......................................................................................................................................................................................................................................19
PSV on purge gas system................................................................................................................................................................................................................................................19
PSV on Oil system ...........................................................................................................................................................................................................................................................19
Pressure /Level/Temp./DPT Transmitter (as applicable) ...............................................................................................................................................................................................19
Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01.12.2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 1 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

Sight Glass (as applicable) ............................................................................................................................................................................................................................................... 20


Level Gauge (as applicable) ............................................................................................................................................................................................................................................20
Rota meter.........................................................................................................................................................................................................................................................................20
Cables................................................................................................................................................................................................................................................................................20
Cable Tray ........................................................................................................................................................................................................................................................................20
RTD’s................................................................................................................................................................................................................................................................................20
Cable Gland ......................................................................................................................................................................................................................................................................20
Spare parts ........................................................................................................................................................................................................................................................................20
All Instrumentation / Junction Boxes (Procured from Project approved vendors only) .............................................................................................................................................20
Main Skid + Motor slide rail ...........................................................................................................................................................................................................................................22
Flywheel guard .................................................................................................................................................................................................................................................................22
Piping Support, Instrument Rack& Support ...................................................................................................................................................................................................................22
Isolation Valves (Functional testing,...............................................................................................................................................................................................................................22
hydro test/pneumatic test ) ..............................................................................................................................................................................................................................................22
Restriction Orifice plates .................................................................................................................................................................................................................................................22
Cable Tray ........................................................................................................................................................................................................................................................................22
Lube Oil Heater ................................................................................................................................................................................................................................................................22
Cooling water Heater .......................................................................................................................................................................................................................................................22
COMPLETE MAIN SKID PACKAGE .........................................................................................................................................................................................................................23
QUALITY DOSSIER ......................................................................................................................................................................................................................................................23

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01.12.2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 2 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

Separate ITP shall be submitted for Compressor for


1.0 BARE COMPRESSOR
Review
Separate ITP shall be submitted for Main Motor for
2.0 MAIN MOTOR
Review
PULSATION VESSELS Separate ITP shall be submitted for Pulsation vessel
3.0
(Suction & Discharge) for Review

LUBE OIL COOLER (RADIATOR Separate ITP shall be submitted for Lube oil cooler
4.0
TYPE) for Review
CLOSED WATER CONSOLE Separate ITP shall be submitted for closed water
COOLER (AIR COOL HEAT
5.0 EXCHANGER) console cooler for Review

6.0 DELETED

7.0 DELETED

8.0 CS GAS PIPING 0

Checking of received mat’s and API-618/ ASTM / ANSI B-


Per Documents /
8.1 components Dimensions, NEA 36.10 / ANSI B36.19 / NEA - RD RD RD 0
Type 3.1
completeness, quantity, flange face Piping Isometric Drawing/

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01.12.2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 3 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

roughness, mat’s certificates, job piping material spec.


material traceability (Refer Note) requirements for hydrogen
service
Compliance with iso.
Cutting, Weld preparation, Spool Isometric dwg. / ASME
8.2 NEA dwg. / As per - RD RD RD 0
assemblies Section IX /
specification
Welding - Weld information / Weld
8.3 NEA ASME Section IX Per Specification - RD RD RD 0
Procedure qualifications

8.4 Stud bolts and nuts NEA Pipe Material spec Per Specification - RD RD RD 0

8.5 Gaskets NEA Pipe Material spec Per Specification - RD RD RD 0

As per specifications,
Per Code / Per
8.6 Material Test Certificates NEA ASME Pressure Vessel - RD RD RD 0
Specs. /Type 3.1
Code Sect.-II
PWHT of weld joints & Radiography ASME 31.3 / ASME
8.8 NEA Per Code - RD* RD* RD 0
Test (100%) Section-VIII, Div-I
8.9 Hydrostatic Test and Drying NEA ASME Section-VIII, Div-I Per Code/ drawing - WP RN RD 0
Surface preparation & External Approved Unit Paint
8.10 NEA Per Approved Paint Plan - RD RD RD 0
painting Plan

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01.12.2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 4 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

Approved Approved Documents


8.11 Inspection Data book & IRN NEA RD RD RD RD 0
Drawing & Documents & ITP

8.12 Packing & Shipping NEA Mfg. Std. Procedure Mfg. Std. Procedure - RD RD RD 0

PURGE SYSTEM AND


9.0 CS 0
VENT/DRAIN PIPING

Checking of received mat’s and


API-618/ ASTM / ANSI B-
components Dimensions,
36.10 / ANSI B36.19 / NEA Per Documents /Type
9.1 completeness, quantity, flange face NEA - RD RD RD 0
Piping Isometric Drawing. 3.1
roughness, mat’s certificates,
material traceability
Checking of received mat’s and
API-618/ ASTM / ANSI B-
components Dimensions,
36.10 / ANSI B36.19 / NEA Per Documents /Type
9.1 completeness, quantity, flange face NEA - RD RD RD 0
Piping Isometric Drawing. 3.1
roughness, mat’s certificates,
material traceability
Compliance with iso.
Cutting, Weld preparation, Spool Isometric dwg. / ASME
9.2 NEA dwg. / As per - RD RD RD 0
assemblies Section IX /
specification
Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 5 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

Welding - Weld information / Weld


9.3 NEA ASME Section IX Per Specification - RD RD RD 0
Procedure qualifications
9.4 Stud bolts and nuts NEA Pipe Material spec Per Specification - RD RD RD 0
9.5 Gaskets NEA Pipe Material spec Per Specification - RD RD RD 0
As per specifications, Per Code / Per
9.6 Material Test Certificates NEA ASME Pressure Vessel Specs. /Type 3.1 & - RD RD RD 0
Code Sect.-II 2.2
Dimensional control of completed Per isometric
9.7 NEA Isometric Dwg. - RD RD RD 0
pipe spools drawings
Per Code/ As per
9.8 RT- Spot per code (10%) NEA ASME Section-VIII, Div-I - RD* RD* RD 0
drawing
Per Code/ As per
9.9 Hydrostatic Test and Drying NEA ASME Section-VIII, Div-I - WP RN RD 0
drawing
Approved Unit Paint
9.10 External painting NEA Per Approved Paint Plan - WP RD RD 0
Plan

9.11 Packing & Shipping NEA Per Mfg. Standard Per Mfg. Standard - RD RD RD 0

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 6 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

C Suction Strainer RD 0

Make, Type, Material, Mesh, Hydro


10.5 ASTM Sec. II Part A ASTM Sec. II Part A RD RD RD RD 0
Test

10.6 Check for Process Connection RD RD RD RD 0


Mfg. Std. Drg Mfg. Std. Drg

D Valves 0
Make, Type, Material, Hydro test, Drg. Mfg. Std, NEA Drg. Mfg. Std, /
10.7 Approved Data Sheet for
WP WP RD RD 0
Set Point DS/QCP
Drg. Mfg. Std, NEA
Drg. Mfg. Std,
10.8 Check for Process Connection Approved Data Sheet for WP RD RD RD 0
DS/QCP
valves /QCP
E Instrument Manifolds 0

10.9 Make / Material / Hydro test Mfg. Std. Mfg. Std. RD RD RD RD 0

10.10 Check for Process Connection -- Mfg. Std. RD RD RD RD 0

F Sight Glass 0

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 7 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

Make, Type, Size, Material, Hydro NEA As per approved As per approved
10.11 RD RD RD RD 0
test. drawing drawing
G Drive Motor 0
Make, Model, Mounting, Routing
test, Type test, Power supply,
Rating, RPM, Location of terminal NEA Approved Data Sheet Approved Data Sheet
10.12 box, No, of terminals, Degree of
WP WP RD RD 0
/ Mfg. Std./QCP / Mfg. Std.
Protection, Frame Size, Statutory
Certification (As applicable).
No. of Cable entries and size& NEA Approved Data Sheet Approved Data Sheet
10.13 RD RD RD RD 0
frame size / Mfg. Std./QCP / Mfg. Std.

H Instruments(PT,TT,PI,TI,TE,TD’s)

Make, Model / Material / Hydro test / Data Sheet / Approved / Data Sheet /
10.14 Calibration, statutory certificates (as Approved G.A. Drg./ Mfg. Approved G.A. Drg./ RD RD RD RD 0
applicable) Std. Mfg. Std.
Data Sheet Approved
10.15 Check for Process Connection -- RD RD RD RD 0
G.A. Drg./ Mfg. Std.
I JB & Push Button Station 0

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 8 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

Dimensions / Model No. / Check for


Std. Product
Cable Entry Size & No. of Cable Std. Product Catalogue /
Catalogue / Mfg. Std.
10.16 Entries / No. of Terminals / Degree Mfg. Std. / NEA Approved RD RD RD RD 0
/ NEA Approved Drg.
of Protection, statutory certificates Drg.Std. / Approved Drg.
Std. / Approved Drg.
(as applicable)
J Pipes, Tubes and Plates 0
Surface Defects / Dimensional
10.17 ASME Sec II Part A,B ASME Sec II Part A,B RD RD RD RD 0
Check
Chemical Composition / Physical
10.18 ASME Sec II Part A,B ASME Sec II Part A,B RD RD RD RD 0
Properties
K Flanges / Fittings / Fasteners 0

BOM / ASME Sec. II


10.19 Material (Chemical & Mechanical) BOM / ASME Sec. II Part A RD RD RD RD 0
Part A/Type 3.1 & 2.2
ANSI B16.5 / B16.9 / ANSI B16.5 / B16.9 /
10.20 Visual Check and Dimensions RD RD RD RD 0
B16.11 B16.11
L Fabrication Control 0

10.21 Review of WPS / PQR / WPQ WPS/ PQR ASME Sec. IX RD RD RD RD 0

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 10 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

Welding spec. / Approved. Welding spec. /


10.22 Weld Setup and Welding GA Drg. / P & ID, WPS- Approved. GA Drg. / RD RD RD RD 0
PQR P & ID, WPS-PQR
M Base Frame 0
Base Frame Fab.
Overall Dimensional / Foundation Base Frame Fab. Drg. /
10.23 Drg. / Approved GA RD RD RD RD 0
hole CTC Distance / Workmanship Approved GA Drg. & BOM
Drg. & BOM

O Piping 0
Liquid Penetrate Testing for ASME Sec. V / VIII
10.24 ASME Sec. V / VIII Div.1 RD RD RD RD 0
soundness of Weld Joints Div.1
Soundness of Butt Weld Joints by ASME Sec. V/VIII
10.25 ASME Sec. V/VIII Div. 1 RD RD RD RD 0
Radiographic Examination (10%) Div. 1

Hydro Test of Complete Approved GA Drg. / NO Approved GA Drg. /


10.26 RD WP WP RD 0
Interconnecting Piping leaks or Pr. drop NO leaks or Pr. drop

N Overall Final Inspection (Skid) 0

Terminal Point Dimensions and Approved GA Drg. P


10.27 NEA Approved GA Drg. P & I D RD RD RD RD 0
Tagging Verification &ID

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 11 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

PMI test for corrosion resistant alloy Per Specification / Per


10.28 Per Specification /
when used for Pressure retaining & NEA Code WP RD RD 0
Per Code
wetted parts per specs
Approved GA Drg. P
10.29 Visual Inspection for Completeness NEA Approved GA Drg. P & ID RD RD 0
& ID
Approved Painting
10.30 Surface Preparation & Painting NEA Approved Painting Plan RD RD RD RD 0
Plan
Approved Painting
10.31 Finishing DFT, Color Shade NEA Approved Painting Plan RD 0
Plan
10.32 Flushing Test of CWS Approved GA Drg. P & ID, Approved GA Drg. P WP WP
NEA & ID, Test Procedure RN 0
Test Procedure
Approved GA Drg. / P& ID / Approved GA Drg. /
10.33 Inspection Data book & IRN NEA
P& ID / 3.1 /MRB
RD WP RD 0
MRB Index
Pre - Dispatch Inspection, packing Approved G.A. Drg. P
10.34 NEA Approved G.A. Drg. P & ID RD RD RN RD 0
& shipping & ID

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 12 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

CS Skid
LUBE OIL SYSTEM.
11.0 & SS MS - - - 0
Piping

LO Pump
A 0

NEA Approved DS, Pump


Make, Type, Model, Material, Size Approved pump
11.1 Drg., API 676/ Cust. Spec./ RD RD RD RD 0
(Process Connection), Mounting. datasheet/QCP
Mfg. Std./QCP
Performance Test (RPM, Flow Rate,
Approved Data sheet, Pump
Suction & Dis. Pr., efficiency, Strip Approved pump
11.2 Drg., API 676/ Cust. Spec./ RD RD RD RD 0
Test, Sound level, Vibration – As datasheet
Mfg. Std. /QCP
applicable).
B Duplex Lube oil Filter 0

Data sheet/ Approved


Data sheet/ Approved GA
11.3 Make / Material GA drawing/ Mfg. RD RD RD RD 0
drawing/ Mfg. Drawing.
Drawing.

Data sheet/ Approved


Data sheet/ Approved GA
11.4 Dimensions GA drawing/ Mfg. RD RD RD RD 0
drawing/ Mfg. Drawing.
Drawing.
Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 13 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

C Suction Strainer 0
Make, Type, Material, Mesh, Hydro
11.5 ASTM Sec. II Part A ASTM Sec. II Part A RD RD RD RD 0
Test

11.6 Check for Process Connection Mfg. Std. Drg Mfg. Std. Drg RD RD RD RD 0

D Valves (PCV, PSV, TCV) 0

Drg. Mfg. Std, Data Sheet Drg. Mfg. Std, Data


Make, Type, Material, Hydro test,
11.7 for PCV, TCV and PRV Sheet for PCV, TCV RD RD RD RD 0
Set Point
/QCP and PRV only. /QCP
Drg. Mfg. Std, Data Sheet Drg. Mfg. Std, Data
11.8 Check for Process Connection Sheet for PCV, TCV RD RD RD RD 0
for PCV, TCV and PRV
E Instrument Manifolds 0

11.9 Make / Material / Hydro test Mfg. Std. Mfg. Std. RD RD RD RD 0

11.10 Check for Process Connection -- Mfg. Std. RD RD RD RD 0

F Sight Glass (if applicable) 0

Make, Type, Size, Material, Hydro As per approved


11.11 As per approved drawing RD RD RD RD 0
test. drawing

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 14 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

G Drive Motor 0

Make, Model, Mounting, Routing


test, Type test, Power supply,
Rating, RPM, Location of terminal Approved Data Sheet / Mfg. Approved Data Sheet
11.12 RD WP RD RD 0
box, No, of terminals, Degree of Std. /QCP / Mfg. Std./QCP
Protection, Frame Size, Statutory
Certification (As applicable).
No. of Cable entries and size& frame IS 325, Approved Data IS 325, Approved Data
11.13 RD RD RD RD 0
size Sheet / Mfg. Std. Sheet / Mfg. Std.
Instruments
H 0
(PT,TT.DPI,PI,TI,TE,RTD’s)
Make, Model / Material / Hydro test / Data Sheet / Approved /
Data Sheet / Approved
11.14 Calibration, statutory certificates (as Approved G.A. Drg./ Mfg. RD RN RD RD 0
G.A. Drg./ Mfg. Std.
applicable) Std.
Data Sheet Approved
11.15 Check for Process Connection -- RD RN RD RD 0
G.A. Drg./ Mgf. Std.
I JB & Push Button Station 0

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 15 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

Dimensions / Model No. / Check for


Std. Product
Cable Entry Size & No. of Cable Std. Product Catalogue /
Catalogue / Mfg. Std. /
11.16 Entries / No. of Terminals / Degree Mfg. Std. / Approved RD RD RD RD 0
Approved Drg.Std. /
of Protection, statutory certificates Drg.Std. / Approved Drg.
Approved Drg.
(as applicable)

J Pipes, Tubes and Plates 0


Surface Defects / Dimensional
11.17 ASME Sec II Part A,B ASME Sec II Part A,B RD RD RD RD 0
Check
Chemical Composition / Physical ASME Sec II Part A,B
11.18 ASME Sec II Part A,B RD WP RD RD 0
Properties /PMI /Type 3.1 & 2.2
K Flanges / Fittings / Fasteners 0

BOM / ASME Sec. II


11.19 Material (Chemical & Mechanical) BOM / ASME Sec. II Part A RD RD RD RD 0
Part A
ANSI B16.5 / B16.9 / ANSI B16.5 / B16.9 /
11.20 Visual Check and Dimensions RD RD RD RD 0
B16.11 B16.11
L Fabrication Control 0

11.21 Review of WPS / PQR / WPQ WPS/ PQR ASME Sec. IX RD RD RD RD 0

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 16 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

Welding spec. / Approved. Welding spec. /


11.22 Weld Setup and Welding GA Drg. / P & ID, WPS- Approved. GA Drg. / P RD RD RD RD 0
PQR & ID, WPS-PQR
M Base Frame 0
Base Frame Fab. Drg.
Overall Dimensional / Foundation Base Frame Fab. Drg. /
11.23 / Approved GA Drg. & RD WP RD RD 0
hole CTC Distance / Workmanship Approved GA Drg. & BOM
BOM
N Piping 0
Liquid Penetrant Testing for ASME Sec. V / VIII
11.24 ASME Sec. V / VIII Div.1 RD RD RD RD 0
soundness of Weld Joints Div.1
Soundness of Butt Weld Joints by ASME Sec. V/VIII Div.
11.25 ASME Sec. V/VIII Div. 1 RD RD RD RD 0
Radiographic Examination 1
Hydro Test of Complete Approved GA Drg. / NO Approved GA Drg. /
11.26 WP WP RD 0
Interconnecting Piping leaks or Pr. drop NO leaks or Pr. drop
O Overall Final Inspection (Skid) MS /NEA 0

Terminal Point Dimensions and Approved GA Drg. P &


11.27 Approved GA Drg. P & I D RD WP RD 0
Tagging Verification ID

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 17 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

Positive Material Identification (PMI) Per Specification / Per


11.28 Per Specification / Per Code WP RD RD 0
for all metallic alloy materials Code
As per approved test As per approved test
11.29 LOS Flushing Test H WP RN 0
procedure procedure
11.30 Visual Inspection for Completeness Approved GA Drg. P & ID Approved GA Drg. P & H WP RD 0

P Surface Preparation & Painting RD 0

11.31 Finishing DFT, Color Shade Approved Painting Plan Approved Painting RD RD RN RD 0

Approved GA Drg. / P& ID / Approved GA Drg. /


11.32 Inspection Data book & IRN P& ID / 3.1 /MRB RD H RD 0
MRB Index
Index
Pre - Dispatch Inspection, Packing & Approved G.A. Drg. P
11.33 Approved G.A. Drg. P & ID RD RD RN RD 0
Shipping & ID

12.0 DELETED

13.0 DELETED

14.0 MISCELLANEOUS ITEMS 0

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 18 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

Discharge check valve (if


14.1 MS Per Document As per documents WP RD RD RD 0
applicable)
Approved drawings /NEA Approved drawings
14.2 Local panel MS Approved QCP /QCP WP WP RD RD 0

Functional & continuity Test / FAT of Per Document


14.3 MS Approved test procedure WP WP RN RD 0
Local Control Panel & PLC Panel. /Procedure

14.4 Suction Process Strainer MS Per Drawing Per Drawing WP RD RD RD 0

14.5 All instrument Fittings & Tubes MS Per Document As per documents WP RD RD RD 0

Per As per documents /


14.6 PSV on purge gas system MS WP WP RD RD 0
Document/Drawing/QCP drawing

As per documents /
14.7 PSV on Oil system MS Per Document/Drawing WP RD RD RD 0
drawing

Pressure /Level/Temp./DPT As per documents /


14.8 MS Per Document/Drawing WP RN RD RD 0
Transmitter (as applicable) drawing

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 19 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

As per documents /
14.9 Sight Glass (as applicable) MS Per Document/Drawing WP RD RD RD 0
drawing
As per documents /
14.10 Level Gauge (as applicable) MS Per Document/Drawing WP RD RD RD 0
drawing
Rota meter Per Document/Drawing As per documents /
14.11 MS WP RD RD RD 0
drawing
As per documents /
14.12 Cables MS Per Document/Drawing WP RN RD RD 0
drawing

14.13 Cable Tray MS Per Documents Per Document WP RD RD RD 0

14.14 RTD’s MS Per Documents Per Document WP RD RD RD 0

14.15 Cable Gland MS Per Document As per documents WP RD RD RD 0

Per approved spare


14.16 Spare parts NEA Per Document - WP RD RD 0
lsit documents

All Instrumentation / Junction Approved Instrument Per document


15.0 Various Boxes (Procured from Project MS 0
Data Sheets
approved vendors only)

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 20 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

Per document
15.1 Bill of Material MS Approved instrument list RD RD RD RD 0

Per document
15.2 Gauges/ Transmitters/ Switches: MS Approved instrument list WP RN RD RD 0
Per document
15.3 Model No. MS Approved instrument list WP RD RD RD 0
Per document
15.4 Range MS Approved instrument list WP RD RD RD 0

15.5 Compliance Certificate MS Mfr. Standard Mfr. Standard WP RD RD RD 0

15.6 Instrument Tag MS Approved inst. List / P&ID Mfr. Standard WP WP RD RD 0

All Thermo wells Approved inst. List/ P&ID


15.7 MS Per document WP RN RD RD 0

Per document / type


15.8 Material Certificates MS Mfr. standard RD RD RD RD 0
3.1
Approved Junction Box
15.9 Local Junction Box MS wiring termination/Junction Per document WP RN RD RD 0
Box Specification

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 21 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

NEA Fabrication Per drawing / Per


16 Main Skid + Motor slide rail MS drawing/Dimensional NEA approved QCP / WP WP RD RD 0
Verification MTC 3.1
NEA Fabrication NEA Fabrication
Flywheel guard
17 MS drawing/Dimensional drawing/Dimensional WP WP RD RD 0
Verification Verification
18 Piping Support, Instrument MS NEA Fabrication drawing Per drawing WP WP RD RD 0
Rack& Support
Isolation Valves (Functional Manufacturer Manufacturer
19 testing, MS Standard/NEA approved Standard/NEA WP WP RD RD 0
hydro test/pneumatic test ) GA Drawing & QCP approved GA
As per NEA
20 Restriction Orifice plates MS As per NEA datasheet WP RD RD RD 0
datasheet
Per NEA approved
21 Cable Tray MS Mfg. Standard documents & test WP RN RD RD 0
reports
NEA Approved
22 Lube Oil Heater MS NEA Approved datasheet WP RD RD RD 0
datasheet
NEA Approved
23 Cooling water Heater MS NEA Approved datasheet WP RD RD RD 0
datasheet

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 22 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

24.0 COMPLETE MAIN SKID 0


PACKAGE
Verification of completed skid for
Dimensions / Alignment / Instrument GA, P&ID & Foundation Per document /
24.1 NEA WP WP WP 0
mountings / Battery Limit drawing. drawing.
connections.
24.2 Visual Inspection for Completeness NEA Approved GA Drg. P & ID Approved GA Drg. PID H WP RD 0

Approved Painting
24.3 Finishing DFT, Color Shade NEA Approved Painting Plan RD RD RN RD 0
Plan
Approved GA Drg. /
Approved GA Drg. / P& ID /
24.4 Inspection Data book & IRN NEA P& ID / Inspection RD H RD 0
documents
reports & Records
24.5 Packing & Shipping NEA Mfg. Standard Mfg. Standard RD RN RD 0

25 QUALITY DOSSIER NEA APPROVED QCP/ITP APPROVED QCP/ITP RD RD RD 0

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 23 / 24


Managementsystem
FO-730-715-108
Form

Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1

Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.

Note:
 Material Test Certificate Type 3.1 replaces the 3.1B of previous edition of EN 10204
 Material selection & Type 3.1 MTC for load carrying structural items, lifting lugs, Pressure retaining & wetted parts and Type 2.2 certificate for non-pressure parts &
non- process auxiliary parts.
 Material Test Certificates for all items must be in compliance with project specs.
 Cl2 content of hydro-test water quality shall be limited to max 50 ppm for Austenitic SS

Revision 0 *:Review of ‘x’/’r” Ray films-applicable

Date 01-12-2021 NB: Notified Body

Drawn SE H : Hold A : Approval

MS : Sub-Supplier WP : Witness RN : Random Witness FA : Final Approved

NEN : NEA Workshop Standard WP : Witness RD : Review Only Page: 24 / 24

You might also like