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FO-730-715-108
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Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
CONTENTS
BARE COMPRESSOR ..................................................................................................................................................................................................................................................... 3
MAIN MOTOR .................................................................................................................................................................................................................................................................. 3
PULSATION VESSELS ................................................................................................................................................................................................................................................... 3
LUBE OIL COOLER (RADIATOR TYPE) .................................................................................................................................................................................................................... 3
CLOSED WATER CONSOLE COOLER (AIR COOL HEAT EXCHANGER) ......................................................................................................................................................... 3
DELETED .......................................................................................................................................................................................................................................................................... 3
DELETED .......................................................................................................................................................................................................................................................................... 3
GAS PIPING ...................................................................................................................................................................................................................................................................... 3
PURGE SYSTEM AND VENT/DRAIN PIPING .......................................................................................................................................................................................................... 5
COOLING WATER SYSTEM ......................................................................................................................................................................................................................................... 6
LUBE OIL SYSTEM .......................................................................................................................................................................................................................................................13
DELETED ........................................................................................................................................................................................................................................................................18
DELETED ........................................................................................................................................................................................................................................................................18
MISCELLANEOUS ITEMS ...........................................................................................................................................................................................................................................18
Discharge check valve (if applicable) .............................................................................................................................................................................................................................19
Local panel ......................................................................................................................................................................................................................................................................19
Suction Process Strainer ..................................................................................................................................................................................................................................................19
All instrument Fittings & Tubes ......................................................................................................................................................................................................................................19
PSV on purge gas system................................................................................................................................................................................................................................................19
PSV on Oil system ...........................................................................................................................................................................................................................................................19
Pressure /Level/Temp./DPT Transmitter (as applicable) ...............................................................................................................................................................................................19
Revision 0 *:Review of ‘x’/’r” Ray films-applicable
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
LUBE OIL COOLER (RADIATOR Separate ITP shall be submitted for Lube oil cooler
4.0
TYPE) for Review
CLOSED WATER CONSOLE Separate ITP shall be submitted for closed water
COOLER (AIR COOL HEAT
5.0 EXCHANGER) console cooler for Review
6.0 DELETED
7.0 DELETED
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
8.4 Stud bolts and nuts NEA Pipe Material spec Per Specification - RD RD RD 0
As per specifications,
Per Code / Per
8.6 Material Test Certificates NEA ASME Pressure Vessel - RD RD RD 0
Specs. /Type 3.1
Code Sect.-II
PWHT of weld joints & Radiography ASME 31.3 / ASME
8.8 NEA Per Code - RD* RD* RD 0
Test (100%) Section-VIII, Div-I
8.9 Hydrostatic Test and Drying NEA ASME Section-VIII, Div-I Per Code/ drawing - WP RN RD 0
Surface preparation & External Approved Unit Paint
8.10 NEA Per Approved Paint Plan - RD RD RD 0
painting Plan
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
8.12 Packing & Shipping NEA Mfg. Std. Procedure Mfg. Std. Procedure - RD RD RD 0
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
9.11 Packing & Shipping NEA Per Mfg. Standard Per Mfg. Standard - RD RD RD 0
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
C Suction Strainer RD 0
D Valves 0
Make, Type, Material, Hydro test, Drg. Mfg. Std, NEA Drg. Mfg. Std, /
10.7 Approved Data Sheet for
WP WP RD RD 0
Set Point DS/QCP
Drg. Mfg. Std, NEA
Drg. Mfg. Std,
10.8 Check for Process Connection Approved Data Sheet for WP RD RD RD 0
DS/QCP
valves /QCP
E Instrument Manifolds 0
F Sight Glass 0
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
Make, Type, Size, Material, Hydro NEA As per approved As per approved
10.11 RD RD RD RD 0
test. drawing drawing
G Drive Motor 0
Make, Model, Mounting, Routing
test, Type test, Power supply,
Rating, RPM, Location of terminal NEA Approved Data Sheet Approved Data Sheet
10.12 box, No, of terminals, Degree of
WP WP RD RD 0
/ Mfg. Std./QCP / Mfg. Std.
Protection, Frame Size, Statutory
Certification (As applicable).
No. of Cable entries and size& NEA Approved Data Sheet Approved Data Sheet
10.13 RD RD RD RD 0
frame size / Mfg. Std./QCP / Mfg. Std.
H Instruments(PT,TT,PI,TI,TE,TD’s)
Make, Model / Material / Hydro test / Data Sheet / Approved / Data Sheet /
10.14 Calibration, statutory certificates (as Approved G.A. Drg./ Mfg. Approved G.A. Drg./ RD RD RD RD 0
applicable) Std. Mfg. Std.
Data Sheet Approved
10.15 Check for Process Connection -- RD RD RD RD 0
G.A. Drg./ Mfg. Std.
I JB & Push Button Station 0
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
O Piping 0
Liquid Penetrate Testing for ASME Sec. V / VIII
10.24 ASME Sec. V / VIII Div.1 RD RD RD RD 0
soundness of Weld Joints Div.1
Soundness of Butt Weld Joints by ASME Sec. V/VIII
10.25 ASME Sec. V/VIII Div. 1 RD RD RD RD 0
Radiographic Examination (10%) Div. 1
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
CS Skid
LUBE OIL SYSTEM.
11.0 & SS MS - - - 0
Piping
LO Pump
A 0
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
C Suction Strainer 0
Make, Type, Material, Mesh, Hydro
11.5 ASTM Sec. II Part A ASTM Sec. II Part A RD RD RD RD 0
Test
11.6 Check for Process Connection Mfg. Std. Drg Mfg. Std. Drg RD RD RD RD 0
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
G Drive Motor 0
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
11.31 Finishing DFT, Color Shade Approved Painting Plan Approved Painting RD RD RN RD 0
12.0 DELETED
13.0 DELETED
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
14.5 All instrument Fittings & Tubes MS Per Document As per documents WP RD RD RD 0
As per documents /
14.7 PSV on Oil system MS Per Document/Drawing WP RD RD RD 0
drawing
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
As per documents /
14.9 Sight Glass (as applicable) MS Per Document/Drawing WP RD RD RD 0
drawing
As per documents /
14.10 Level Gauge (as applicable) MS Per Document/Drawing WP RD RD RD 0
drawing
Rota meter Per Document/Drawing As per documents /
14.11 MS WP RD RD RD 0
drawing
As per documents /
14.12 Cables MS Per Document/Drawing WP RN RD RD 0
drawing
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
Per document
15.1 Bill of Material MS Approved instrument list RD RD RD RD 0
Per document
15.2 Gauges/ Transmitters/ Switches: MS Approved instrument list WP RN RD RD 0
Per document
15.3 Model No. MS Approved instrument list WP RD RD RD 0
Per document
15.4 Range MS Approved instrument list WP RD RD RD 0
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
Approved Painting
24.3 Finishing DFT, Color Shade NEA Approved Painting Plan RD RD RN RD 0
Plan
Approved GA Drg. /
Approved GA Drg. / P& ID /
24.4 Inspection Data book & IRN NEA P& ID / Inspection RD H RD 0
documents
reports & Records
24.5 Packing & Shipping NEA Mfg. Standard Mfg. Standard RD RN RD 0
Quality Control / Inspection Test Plan for Skid Mounted Package Form Revision 1
Purchaser / Contractor – Ampol Refineries Ltd Project: 9K1C Replacement Project NEA CRM no.: 17277
Location: Australia
Type: -
R
Doc. Material Resp. Acceptance Purch 3rd
Sr.No Description of Activity Specification MS NEA e
No. (Qty.) Pers. Criteria aser party
v.
Note:
Material Test Certificate Type 3.1 replaces the 3.1B of previous edition of EN 10204
Material selection & Type 3.1 MTC for load carrying structural items, lifting lugs, Pressure retaining & wetted parts and Type 2.2 certificate for non-pressure parts &
non- process auxiliary parts.
Material Test Certificates for all items must be in compliance with project specs.
Cl2 content of hydro-test water quality shall be limited to max 50 ppm for Austenitic SS