BPF200 779-1305 - 01 - 01

OTE BPF200
Technical Handbook
779-1305/01.01
Band-pass Cavity Filters

for ARC applications
OTE BPF200
Technical Handbook
© SELEX Communications S.p.A. 2007

All copyright and industrial rights in this document and in the technical knowledge it contains are
owned by SELEX Communications and/or the third parties rightfully concerned. No part of this
document nor any data herein shall be disclosed, reproduced or used for any purpose
whatsoever without the prior written consent of SELEX Communications as foreseen by the law.
Drawings and specifications are subject to change.
All trademarks and registered trademarks are the property of their respective holders.
SELEX Communications S.p.A. Via Pieragostini 80 16151 - Genova - Italy

A Finmeccanica Company Telephone. +39 010 6144000
This document has been prepared to provide technical information on the product concerned. Whilst care has been taken in compiling the material, no responsibility can be accepted for errors or
omissions in the text or in associated diagrams or tables. SELEX Communications reserves the right to change specifications, performance or features relevant to the product described without
notice. Where this document is furnished in association with a quotation, tender or contract, the specifications, features, performance and availability dates which are relevant to such quotation,
tender or contract shall be those specified in the schedule(s), specification(s), statement(s) of compliance or other documents specifically prepared for such purpose and shall not be assumed to
be those stated or implied within this document.
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Information for the handbook user:
Before using the equipment, read all of the instructions contained in the
manual and read those relative to safety with special care.
Lue käyttöohjeet ja erityisesti turvallisuuteen liittyvat ohjeet ennen laitteen

käyttöä.
Alvorens over te gaan tot het gebruik van het apparaat lees met aandacht
al de instructies van het handboek en let vooral op die die de veiligheid
betreffen.
Alvorens het apparaat in gebruik te nemen lees alle instructies van het
handboek en vooral de voorschriften betreffende de veiligheid.
Avant toute utilisation de l’appareil, lire toutes les indications contenues

dans le Manuel et avec une attention particulière celles relatives à la
sécurité.
Läs alla instruktioner i denna manual innan ni använder apparaten och då

särskilt noggrannt de anvisningar som gäller säkerheten.
Læs alle de vejledninger, der er indeholdt i manualen med særlig

opmærksomhed på de vejledninger, der vedrører sikkerheden, før
apparatet tages i brug.
Vor Gebrauch des Geräts alle in dieser Bedienungsanleitung enthaltenen

Anweisungen und Vorschriften lesen.
Den Sicherheitsbestimmungen ist dabei besondere Aufmerksamkeit zu
widmen.
Πριν χρησιµοποιήσετε τη συσκευή διαβάστε όλες τις οδηγίες που

περιέχονται στο εγχειρίδιο και δώστε ιδιαίτερη προσοχή στης οδηγίες
ασφαλείας.
Prima di utilizzare l’apparecchiatura leggere tutte le indicazioni contenute

nel manuale e con particolare attenzione quelle relative alla sicurezza.
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Antes de utilizar el equipo leer todas las instrucciones contenidas en el

manual, poniendo particular atención a las de seguridad.
Antes de utilizar o aparelho, leia todas as instruções que constam no

manual e com muita atenção as instruções relativas à segurança.
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Table of contents
1. GENERAL ......................................................................................... 9
1.1 PURPOSE OF THIS HANDBOOK .................................................................... 9
1.2 INTRODUCTION.......................................................................................... 10
1.3 HANDBOOK ORGANISATION...................................................................... 11
1.4 GLOSSARY OF ACRONYMS ......................................................................... 12
2. FEATURES AND SAFETY................................................................. 13

2.1 FEATURES ................................................................................................... 13
2.2 SAFETY RECOMMENDATIONS .................................................................... 14
3. OPERATION ................................................................................... 17
3.1 CONTROLS .................................................................................................. 17
3.1.1 Frequency adjustment ................................................................................................18
3.1.2 Loop adjustment .........................................................................................................18
3.1.3 Input and output connectors .......................................................................................18
4. TECHNICAL DESCRIPTION ............................................................ 19

4.1 MECHANICAL DESCRIPTION ...................................................................... 19
4.2 FUNCTIONAL DESCRIPTION ...................................................................... 19
5. MAINTENANCE .............................................................................. 21
5.1 PREVENTIVE MAINTENANCE ...................................................................... 21
5.1.1 Preventive maintenance equipment and tools ...........................................................21
5.1.2 Preventive maintenance tasks....................................................................................21
5.1.2.1 Equipment cleaning ................................................................................................22
5.1.2.2 External connectors inspection ..............................................................................22
5.1.2.3 RF checks...............................................................................................................22
5.2 TROUBLESHOOTING................................................................................... 23
6. MODIFICATION INSTRUCTIONS ................................................... 25

6.1 UPGRADE .................................................................................................... 25
7. INSTALLATION AND SETTING-UP ................................................. 27

7.1 RECOMMENDATIONS.................................................................................. 27
7.2 MINIMUM INSTALLATION REQUIREMENTS............................................... 27
7.2.1 Installation tools and hardware...................................................................................28
7.3 MECHANICAL INSTALLATION .................................................................... 29
7.3.1 Transportation at site ..................................................................................................29
7.3.2 Unpacking...................................................................................................................29
7.3.3 Rack fitting ..................................................................................................................29
7.4 CABLING ..................................................................................................... 30
7.5 SETTING-UP................................................................................................ 30
7.5.1 Set of instruments and tools .......................................................................................30
7.5.2 Test bench connections..............................................................................................30
7.5.3 Frequency, selectivity and return loss adjustment .....................................................31
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7.5.4 Testing the radiating system ...................................................................................... 32

7.5.4.1 Set of instruments and tools .................................................................................. 32
7.5.4.2 Test bench connections ......................................................................................... 32
7.5.4.3 VSWR measurement ............................................................................................. 33
7.5.5 Conversion tables....................................................................................................... 34
ANNEX A ........................................................................................... A-1
List of figures
Figure 1.1 - Front side view of BPF200 filter ................................................................................. 9
Figure 3.1 - Controls on the rear side.......................................................................................... 17
Figure 4.1 - Cavity filter in RF paths ............................................................................................ 19
Figure 4.2 - Filter response curves (1 dB IL) ............................................................................... 20
Figure 7.1 - Rack fitting................................................................................................................ 29
Figure 7.2 - Test bench connections for filter alignment ............................................................. 30
Figure 7.3 - Test bench connections for radiating system VSWR test........................................ 32
List of tables
Table 1.1 - BPF shelf configurations ........................................................................................... 10
Table 3.1 - Controls list................................................................................................................ 17
Table 5.1 - Preventive maintenance tools ................................................................................... 21
Table 5.2 - Periodic maintenance basic operations .................................................................... 21
Table 5.3 - Troubleshooting indications....................................................................................... 23
Table 7.1 - Installation tools and hardware list ............................................................................ 28
Table 7.2 - Setting-up instruments and tools list ......................................................................... 30
Table 7.3 - BPF200V1 and BPF200V2 cavity alignment procedure ........................................... 31
Table 7.4 - Radiating system test instruments list....................................................................... 32
Table 7.5 - Radiating system VSWR test procedure................................................................... 33
Table 7.6 - RF power in dBm vs. Watt......................................................................................... 34
Table 7.7 - Return loss (RL) vs. VSWR....................................................................................... 34
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Document history
Title: OTE BPF200 – Technical Handbook
Document code: 779-1305/01
Date Variations Rev.
October 2007 First issue, derived from BPF200 Technical Handbook (779- 01
0589/01). Filters codes has been changed. New multicoupler
configurations has been added.
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1. GENERAL
This section introduces the BPF200 equipment as well as the handbook itself, by describing its
tasks and operating scenarios.
Figure 1.1 - Front side view of BPF200 filter
Note that the equipment is provided with a label, identifying its configuration, onto the front
panel at the top right side.
1.1 PURPOSE OF THIS HANDBOOK

The purpose of this handbook is to provide to operators and technical staff the necessary
knowledge of the equipment architecture and operating, in order to make possible daily activity
(e.g. normal use and routine operations), as well as installation, maintenance, etc.
Handbook user is supposed to have a good skill in telecommunications and RF basics, to
understand the given terms and parameters.
Only trained and qualified personnel may operate the equipment. Non-observance of these
conditions and the safety instructions can result in personal injury or in property damage.
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1.2 INTRODUCTION
RF filtering is a critical problem in radio system, when congested transmit, receive or integrated
TX/RX sites feature an huge number of radio units, and in addition reduced frequency spacing
may introduce severe performance reduction due to mutual interference.
The BPF200 series is a family of filtering and antenna-coupling devices, specifically designed to
be paired with ARC radio equipment, such as DTR100.
Devices of the BPF200 family allows for optimal designing of RF filtering systems, suitable to
minimise any problem related to the co-location of many VHF radio equipment operating at
close frequencies at the same site.
The BPF200 may assume many configurations. This handbook describes the filter configuration
listed in the following table.
Table 1.1 - BPF shelf configurations
Equipment name Part Number Note

BPF200V1 972-0188/01 Chassis with 1 bandpass cavity filter
BPF200V2 972-0189/01 Chassis with 2 separate bandpass cavity filters
Within the family, BPF200V1 and BPF200V2 are tuneable band-pass cavity filters that are
suitable for operating in the VHF 118 to 156 MHz frequency band. According to the chosen
configuration they are available in single layout (BPF200V1, one cavity filter arranged in a tray),
or double layout (BPF200V2, two separate and independent cavity filters arranged in a tray).
Each of the independent cavities may operate on different frequency; their high RF power
capability allows for handling the peak power of the amplitude-modulated carrier at the
transmitter output.
By taking advantage of cavity-resonator technology and very accurate mechanical design,
BPF200 provides high rejection of interfering and unwanted signals, introducing low insertion
loss and therefore negligible performance lowering on the connected transceiver, transmitter, or
receiver device.
The equipment can be tuned on any of the operating frequencies within the frequency band;
also the loop can be adjusted to select the best compromise between selectivity and insertion
loss factors, in accordance with system requirements.
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1.3 HANDBOOK ORGANISATION

This handbook is organized into following sections:
• Section 1 – General. Introduces the equipment, also providing a description of the

equipment operating scenario.
• Section 2 – Features and safety. This section contains a list of the main technical data, and
gives to operator all necessary information for a correct and safe use of the equipment.
• Section 3 – Operation. This section describes all the aspects related to the normal use of
equipment, e.g. showing function of each of the controls.
• Section 4 – Technical description. Contains a technical description of the equipment.
• Section 5 – Maintenance. Gives useful information about preventive actions to be
undertaken periodically in order to maintain the equipment. In addition contains information
about fault detection and troubleshooting.
• Section 6 – Modification instructions. Gives information about modification/upgrading
activities that can be carried out on the equipment.
• Section 7 – Installation and Setting-up. Gives a detailed description of the installation
procedure. In addition this section gives step-by-step procedures for the configuration and
start-up of the equipment.
Annex A contains all the information relative to the combining and multicoupling system,
composed by the BPF200 filters described in this handbook.
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1.4 GLOSSARY OF ACRONYMS
ACRONYM MEANING
ARC AeRonautical Communications
BP Band Pass
BPW Band Pass Window
CF Center Frequency
CW Continuous Wave
DIN Deutsches Institut für Normung
HE HöhenEinheit ( 44.45 mm, 19'' System )
IL Insertion Loss
MCP Multicoupler
N Navy (type of RF connector)
PA Power Amplifier
PCB Printed Circuit Board
P/N Part Number
ppm Part Per Million
Q Quality factor (of a filter)
RAL Color standard by "Deutsches Institut für Gütesicherung und
Kennzeichnung"
RF Radio Frequency
RL Return Loss
RX Receiver (or receive path)
TNC Threaded Navy Connector (type of RF connector)
TX Transmitter (or transmit path)
TX/RX Transmitter and Receiver
UHF Ultra High Frequency
VHF Very High Frequency
VSWR Voltage Standing Wave Ratio
wrt with respect to
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2. FEATURES AND SAFETY

This section of the handbook describes the equipment technical features, and gives all the
instructions and warning for a correct and safe use of the equipment.
Operators are strongly recommended to respect given indications; non-observance of these
instructions can result in personnel injury or in property damage.
2.1 FEATURES
Here below listed the technical features of the equipments.
BPF200 - Features
Feature Description and Value
Single cavity unit BPF200V1
Configurations
Dual cavity unit BPF200V2
Filter characteristics Band-pass, 210 mm. square-section tunable cavity, with adjustable loop
Frequency band 118 to 156 MHz
Nominal RF input impedance: 50 ohm
Nominal RF output impedance: 50 ohm
Maximum input power 200 W CW
Loop insertion loss 0.5 to 2.0 dB, adjustable
Selectivity @ 127.5 MHz With 1.0 dB IL: ≥ 15 dB (typical) @ 500 kHz offset
Tuning accuracy ± 5 kHz
Return loss ≥ 18 dB in the operating frequency band
Frequency adjustment Rotary knob
Loop adjustment Leverage on input and output coupling
Input and output connectors N-female
Max. connector coupling torque 135 N x cm/12 lb x inch
Operating: -10 °C to +55 °C
Temperature range
Storage: -40 °C to +70 °C
Operating: from 5% to 90%
Relative humidity
Storage: up to 95%
Operating: 0 to 15,000 feet above sea level
Altitude
Storage: 0 to 50,000 feet above sea level
Dimensions 482 mm x 222 mm x 640 mm (l x h x d); tuning rods not included
Weight 18 Kg
Front panel color Blue RAL 5005
Cavity structure and rear side color Finished in yellow ALODINE 1200, or matt black
Rack arrangement For fitting into 19” - DIN 41494-1 rack-standard cabinet, with 5HE vertical space requirement
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2.2 SAFETY RECOMMENDATIONS

Carefully read all the following cautions and warnings before using the equipment.
Do not use the equipment for uses different than those indicated in the
handbook.
WARNING
For correct use of the equipment, refer to the relevant section within this
handbook.
WARNING
Protect the equipment from rain falls, sprinkling of water and/or other
liquids, and from dust.
WARNING
Do not set any object on the equipment.
WARNING
Although this equipment is not an active device, it is important to note
that the electric shock can cause the interruption of the natural breathing.
An immediate action is necessary in order to restore breathing. It is
therefore necessary that the staff be familiarized with the various
methods of artificial breathing and cardiac massage. In case of incidents,
WARNING caused from high tension, an urgent medical aid is necessary to deal the
possible effects of the body poisoning caused from burns. In all the
cases, proper medical assistance must be requested. It is necessary to
make sure that any person who uses or takes care itself of the
maintenance of any device having parts under dangerous voltages is
able of performing artificial breathing, and it is necessary to instruct the
staff on first aid measures in case the need arises.
Do not use the equipment if antenna, and/or antenna cable is damaged.
WARNING
Install the equipment following the instructions given in this handbook.
The equipment must be installed in such a way complies with the national
regulations in effect.
WARNING
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Position the equipment in such a way as to guarantee its correct aeration

as well as safe accessibility to the rear side controls and RF connections.
WARNING
Carry out the maintenance interventions on the equipment following the
instructions given in this handbook.
WARNING
Follow all accident prevention standards when carrying out maintenance
interventions on the equipment.
WARNING
Only authorized technical personnel may carry out maintenance
interventions on the equipment.
WARNING
Selex-Communications S.p.A.
Customer Care & N.O.C.
Via Pieragostini, 80
16151 Genova - Italy
Green Line 800 905 048
800 509 590
Direct Line +39 010 614 7159
Fax +39 010 6093 3194
Web site www.selexcomms.com
E-mail customer.care@selex-comms.com
Use only accessories or replacement parts original or approved by the
manufacturer for this type of equipment.
WARNING
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3. OPERATION
This section of the handbook describes the operational management of the equipment, by
detailing function of each controlling device.
3.1 CONTROLS
The front panel of the equipment is not equipped with any controlling or indicator device.
Control points for adjusting the cavity filter(s) tuning and window (if present) are located at the
rear side.
The following figure and table show the controls position and arrangement on BPF200V1 (it is
also valid for BPF200V2, taking in account that two cavity filter unit are present in the tray).
Figure 3.1 - Controls on the rear side
Table 3.1 - Controls list
Control Ref. Description

Tuning knob 1 Allows for adjusting of the operating frequency
Loop leverage (input) 2 Allows for loop adjustment on input coupling
Loop leverage (output) 3 Allows for loop adjustment on output coupling
RF Input 4 N-female for RF input connection
RF Output 5 N-female for RF output connection
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3.1.1 Frequency adjustment

The frequency adjustment of each cavity present in the tray is carried out by rotating the tuning
knob, once it has been unlocked from the rest position by means of M4 Allen key. Clockwise
rotating increases the operating frequencies, whilst counter-clockwise rotation decreases it.
Once the cavity has been tuned on the right frequency, the knob must be carefully locked again.
It is important to note that this adjustment is usually done with proper instrumental set at setting-
up phase together with the loop adjustment; refer therefore to section 7 "Installation and setting-
up" for further details.
3.1.2 Loop adjustment

The loop adjustment is carried out by moving the leverages axially located with input and output
RF ports. Previous unlocking by means of M4 Allen key is necessary. Leverages are provided
with a scale having references for loop insertion loss. By moving each of the leverage on the
same figure, it is possible to get the relevant loop figure, and increase therefore the filter
selectivity. It is important to note that leverage must not be in any case positioned on different
loop figures; this would have as result a poor return loss from the filter, causing VSWR in the
radio equipment. Once adjusted the loop, leverage must be carefully locked again.
It is important to note that this adjustment is usually done at setting-up phase together with the
frequency adjustment; refer therefore to section 7 "Installation and setting-up" for further details.
3.1.3 Input and output connectors

These N-female coaxial ports must be used for RF connections to the radio equipment
(transceiver, receiver, or transmitter), and to the antenna, or the further filtering device arranged
on the RF path (e.g. a notch filter, or another cavity filter).
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4. TECHNICAL DESCRIPTION
This section of the handbook provides a functional description of the equipment.
4.1 MECHANICAL DESCRIPTION

The cavity filter is arranged in a 5HE rack-standard chassis, suitable for mounting on standard
19” cabinet with fixed guides. Maximum deepness, including tuning rod, is 730 mm. A single
chassis contains one (BPF200V1) or two (BPF200V2) cavities according to version.
While the front side appears like a panel with cavity mounting screws, all the controls and
connections are located on the rear side. Each filter resonator features 210 mm. square section
to get better Q factor wrt round section, optimising space occupancy at the same time. As
result, filter is capable to provide high selectivity figures (very narrow pass-band) with low
insertion loss. Huge sizing of the filtering resonant element also results in high power rating.
4.2 FUNCTIONAL DESCRIPTION

The cavity filter is designed to be serially inserted in the RF path and provide rejection of the
interfering and unwanted signal.
The use of a band-pass cavity tuned to the operating frequency and installed between the
antenna and the receiver will improve receiver selectivity. The cavity will reduce, or minimise,
off-frequency signals that might otherwise pass into the receiver front-end circuits to cause
receiver desensitisation or inter-modulation interference.
Use of a band-pass cavity tuned to the operating frequency and installed between the
transmitter and antenna will reduce spurious signals, and/or transmitter side-band noise that
might otherwise be radiated from the transmitter. This could cause a degradation of the
performance of the nearby located receivers, especially if they are tuned on a close frequency.
The use of band-pass cavities in the transmitter circuit may also reduce or minimise transmitter
inter-modulation interference since all off-frequency signals from the other nearby transmitters
will be attenuated, as they are filtered by the cavity towards the transmitter power amplifier
stages.
Figure 4.1 - Cavity filter in RF paths
RF signal is fed into the cavity by means of a coupling loop, which excites the resonant circuit to
the output. Selectivity response of the cavity increases as the coupling loops are adjusted to a
higher insertion loss of the desired frequency (from 0.5 dB to 1 dB, etc.). Coupling loops are
mechanically adjusted by rotating the coupling elements, in order to achieve the different
insertion loss settings. In the case a single cavity do not provide requested rejection wrt an
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undesired signal, additional cavities can be added in series to improve selectivity. It should be
noted that a multi-cavity combination is more efficient than a single cavity. For example, a two-
cavity combination with loops adjustment set at 1 dB (2 dB total insertion loss) will have better
selectivity than a single cavity with loop adjustment set at 2 dB.
Undesired signal rejection capability of the filter depends in any case on the spacing between
the operating frequency and the unwanted one, according to the filter selectivity and return loss
curves, as shown in following figure, that is related to 1 dB insertion loss loop.
Figure 4.2 - Filter response curves (1 dB IL)
WARNING Filter is not anyway effective wrt co-channel interference.
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5. MAINTENANCE
This section provides the necessary information to carry out preventive maintenance (i.e. all the
operations necessary to maintain the equipment in the best operating condition) and also
provides the procedures to be used for corrective maintenance (i.e. to identify failures and
restore equipment efficiency).
5.1 PREVENTIVE MAINTENANCE

The operator may carry out all preventive actions in order to maintain the equipment. These
operations are limited to periodic integrity checks, visual inspections and cleaning of the
equipment.
In addition, preventive maintenance also includes some simple instrumental procedures to
check the equipment status and performance.
5.1.1 Preventive maintenance equipment and tools

Here below are listed tools and equipment required to carry out periodic preventive
maintenance operations. Equivalent items may be used if the items are not available at the site.
Table 5.1 - Preventive maintenance tools
Item description Type
Cotton gloves Any
Cloth Dry, lint-free
Solvent Specific solvent for PCB use
Brush Any
Instrument set for RF checks See setting-up procedures
5.1.2 Preventive maintenance tasks

In following table are listed the main preventive maintenance tasks and the recommended
frequency.
Table 5.2 - Periodic maintenance basic operations
Check Frequency
Equipment cleaning 6 months
External connections inspection 6 months
RF checks 1 year
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5.1.2.1 Equipment cleaning

Cleaning of the equipment must be carried out even if the equipment is installed in an air-
conditioned environment. It is recommended the use of cotton gloves to protect metal surfaces
from skin oils). Cleaning should be done by using a clean and dry cloth, or a brush.
If there is grease or dirt on the connector, use a cloth and/or brush dampened with specific
solvent.
WARNING Do not use solvents to clean painted parts.
5.1.2.2 External connectors inspection

External RF connector must be periodically controlled, since loose connectors may introduce
malfunction and/or mismatching.
If any trace of oxidation is found on the N-male connectors of the RF cabling leading to antenna
and/or to the radio device, they must be replaced with new items, since rusty connectors can
cause high VSWR figure, or inter-modulation problems.
5.1.2.3 RF checks
Since the equipment is subjected to aging, its RF performances should be checked yearly to
verify that rated RF performances have not been lowered.
Reference: should be done to the relevant procedures described to section 7 "Installation and
setting-up". Those instrumental measurements should be repeated once that the equipment
has been put off-line, by disconnecting both the radio unit and the antenna feeder. Operator
should verify that original figures have not been changed; if selectivity or return loss have
changed, alignment of the filter should be performed again, by repeating setting-up procures.
If the connected radio device features a VSWR meter (as, in example DTR100 and GTR100
do), it may be helpful to periodically check the meter indication. Increasing in the VSWR
reading may indicate filter de-tuning or drifting.
It is important to note anyway that BPF200 have a very high figure of thermal stability, ensuring
very low drifting of tuned frequency and loop insertion loss during time.
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5.2 TROUBLESHOOTING
BPF200 cavity filters are passive devices that are not subjected to circuit failures. However,
poor maintenance and/or lack of RF connections can cause, tuning degradation, lowering of
performances and/or service interruption.
Any troubleshooting action should be done once the radio equipment has been put off-line.
Following table gives guidelines for troubleshooting.
Table 5.3 - Troubleshooting indications
Failure Problem Action

High VSWR on the radio Lack of the input/output Check RF connections.
device (first case). RF connections
High VSWR on the radio The equipment is out of Perform a complete alignment
device (second case). tuning, or RL is out of of the equipment.
specifications.
RX sensitivity lowered on The equipment is out of Perform a complete alignment
the radio device. tuning, or IL is out of of the equipment.
specifications.
RX radio interference The filter selectivity has Perform a complete alignment
originated from previously been lowered. of the equipment, especially
rejected channel(s). checking loop figure.
TX radio interference The filter selectivity has Perform a complete alignment
originated by a filtered been lowered. of the equipment, especially
radio device, onto checking loop figure.
previously protected
channel(s).
In addition, it is important to note that if the connected radio device features a VSWR meter (as,
in example DTR100), this may be helpful for basic troubleshooting actions.
In the case the VSWR meter reading is unacceptable, set the radio device off-line, disconnect
the antenna feeder and replace it with a 50-ohm dummy load. Once the radio device is set
again in transmission, current reading allows establishing if the high VSWR figure is due to the
cavity filter, or to the radiating system.
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6. MODIFICATION INSTRUCTIONS
This section gives the necessary instructions for performing modifications and upgrade of the
equipment.
6.1 UPGRADE
No upgrade policy is foreseen in the current release of the equipment.
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7. INSTALLATION AND SETTING-UP

The purpose of this section is to provide to technical staff information and references required
for the on-site installation and setting-up of the equipment.
A list of the minimum requirements of the surrounding environment in order to proceed with
installation is given, together with detailed instructions about the mechanical fitting.
Concerning setting-up, the procedure to set-up and align the equipment is given, together with a
list of recommended instrument and testing tools. This also includes hints about some tests to
be carried on for ancillary devices (e.g. radiating system), as well as useful information such as
conversion tables, etc.
7.1 RECOMMENDATIONS
Before to start any installation activity operator should acknowledge the following
recommendations.
• All installation activities must be performed in full respect of national regulations in effect.
• Installation must be performed as detailed in this handbook. Unauthorized changing from
the given recommendations can result in poor installation quality. In such cases; the
responsibility is charged to the subject that has caused, or authorized, the changing.
• When dealing with heavy weights, at least another person must assist operator.
Personal injury and/or property damage may result by violation of these rules.
7.2 MINIMUM INSTALLATION REQUIREMENTS

The BPF200 cavity filters are designed for indoor installation only. Equipment room must allow
the equipment to operate within the rated environmental range limits. In addition, it is important
to note that the operating environment must be safe wrt the following agents:
• Water floods. In environment potentially subject to flooding, the equipment should not be
placed on the cabinet bottom, if not protected against water access.
• Dust. It is important to take all the necessary cares to avoid dust presence inside the
surrounding environment. Sites located close to excessive airborne dust clouds (e.g. due to
cement, coal, etc) require additional cares in order to avoid contamination of the cooling
system and increased maintenance.
• Rodents. Especially whenever false (floating) floor is present, rodents may attempt to RF
cabling safety.
• Acids or other corrosive agents. Especially whenever UPS system provided with
rechargeable acid-type batteries are present inside the equipment room, acid or corrosive
volatile substances may attempt to equipment integrity.
• Saline environments. Saline environments may result dangerous for equipment integrity,
with special reference to RF cabling and connections. Installation on coastal sites should not
be face directly prevailing sea winds or sprays, e.g. caused by windows opening.
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In addition, it is important to take in account the equipment space requirements. BPF200 cavity
filters are designed to match 19" rack-standard cabinets, and require a cabinet depth of more
than 730 mm.
The cabinet must be accessible from rear side (e.g. provide with rear door), to allow access to
controls for setting-up maintenance.
Rear side of the equipment mist be also properly spaced from any obstacle (e.g. cabinet rear
door), to allow proper arrangement of the RF cabling.
WARNING Please note that SELEX Communications disclaims any responsibility for
problems due to equipment operation out of the stated environmental
conditions, as well as damages to equipment caused by non-observance
of the given indications.
7.2.1 Installation tools and hardware

The tools and the mechanical hardware required for the installation are listed in the following
table.
Table 7.1 - Installation tools and hardware list
Phillips screw-driver Suitable for M6 screws
4 inox M6x12 screws P/N 61530-27/128
4 plastic glass shaped washers P/N 61170-51/010
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7.3 MECHANICAL INSTALLATION

The equipment is designed to be installed only into a 19" standard cabinet. No desktop use of
the equipment is foreseen. Following paragraphs detail the guidelines for the mechanical
installation within a 19" cabinet, together with additional information about equipment handling.
7.3.1 Transportation at site

Although the equipment shipping is provided with internal shock-absorbing material, it is
necessary to pay attention in its handling during transportation, and then once that it has been
unpacked.
Heavy mechanical stress (e.g. due to strong ground impact) may result in cavity tuning rod and
internal parts misalignment, causing loss of performance.
7.3.2 Unpacking
Unpacking should be done in a clean and safe environment close to installation site. Once
unpacking is completed, the installation staff is recommended to take care of the shipping box,
as well as the shock absorbing material. The latter may be used for re-shipment of the
equipment for maintenance purposes.
7.3.3 Rack fitting

Required vertical space is 5 HE. Chosen cabinet should be provided with fixed side guides able
to support the equipment weight and square-holed vertical supports with M6 captive nuts to fix
the holding brackets of the front panel. The equipment should be introduced from the cabinet
front side, and then fixed by means of 4 inox M6x12 screws, using 4 plastic glass shaped
washers, or cup washers, to protect the painted front panel. The installation must be completed
by the RF connections to the radio device, and to external.
Following figure shows detail of the rack fitting.
Figure 7.1 - Rack fitting
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7.4 CABLING
The equipment is connected to the radio device and the radiating system (or next filtering
device, such as a notch filter) by means of coaxial RF cabling. Type of cable must be 50-ohm
coaxial cable; use of low-loss type is highly recommended to minimise global insertion loss, also
depending on cabling length. Since RF feeders are usually realised by means of rigid high-
section cables (e.g. 1/2" or 7/8" coaxial), it is recommended to use a short flexible RF patch to
connect the feeder to the equipment. Flexible RF patch also allows for easy routing within the
rack, nevertheless it must be kept reasonably short in order to not introduce excessive loss.
Cabling must be terminated on equipment end with N-male connectors; in any case, use of
connecting adaptors (e.g. BNC to N, or TNC to N) must be avoided.
7.5 SETTING-UP
This section gives all the necessary information for proper setting-up of the equipment. Setting-
up is intended as the sequence of actions concerning equipment alignment that must be
performed by operator in order to put it into service. If the equipment is installed in a rack
together with one or more radio devices, it is recommended to start the alignment of the cavity
filters when the radio devices have reached their standard operating temperature, this meaning
at least 30 minutes after powering-on.
7.5.1 Set of instruments and tools

The tools and the instruments required for the setting-up are listed in the following table.
Table 7.2 - Setting-up instruments and tools list

M4 Allen key (M3 in older version) Any
Set of coaxial cables N-male, known insertion loss
RF network analyzer1 Operating in the equipment frequency range
7.5.2 Test bench connections

Connect the instrument set as shown in the figure below.
Figure 7.2 - Test bench connections for filter alignment
1
If no RF network analyzer is available, it can be replaced by a spectrum analyzer provided with tracking generator
output, a directional coupler (at least 30 dB directivity factor), a shorted N-male calibrating load, and a 50-ohm dummy
load. By previous test bench alignment it is possible to separately check selectivity and return loss. Network analyzer is
anyway preferable since it allows for simultaneous reading of both selectivity and the return loss curves.
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7.5.3 Frequency, selectivity and return loss adjustment

Follow the given step-by-step alignment procedure.
Table 7.3 - BPF200V1 and BPF200V2 cavity alignment procedure
Step Action Expected result

1 Connect the test bench. None.
2 Adjust the RF network analyzer as On the network analyzer, it is possible to
following: view both the forward power reading
(selectivity curve) and reflected power
reading (RL curve) of the filter.
• CF, as desired (within the filter range)
• Frequency span 1 MHz
• Tracking Gen. output 0 dBm
Adjust sweep time and bandwidth on

convenient figures. According to the RF
network analyzer instructions, perform the
instrument calibration (this including
connecting cable loss nulling).
3 Loose the tuning knob screws by M4 Allen None.
key.
4 Rotate the tuning knob until the frequency On the forward power reading on
spectrum peak reaches the CF set on the network analyzer, the peak of filter
instrument. response is centered wrt the CF set on
the instrument.
5 Loose the input loop leverage screws by None.
M4 Allen key (M3 in older version).
6 Adjust the input loop leverage on the Both forward and reflected power
desired IL figure (e.g. 1 dB). readings on the network analyzer move.
7 Loose the output loop leverage screws by None.
M4 Allen key (M3 in older version).
8 Adjust the output loop leverage on the Both forward and reflected power
desired IL figure (e.g. 1 dB). readings on the network analyzer move.
9 Repeat previous steps, slightly adjusting At the end of the alignment, it is possible
both the input and output loops, until it is to get the desired IL (e.g. 1 dB) and
possible to get the desired IL, selectivity selectivity, while RL must be better than
and RL figures. It may be necessary to 18 dB.
adjust the tuning knob also.
10 Carefully lock the loop leverage screws. None.
11 Carefully lock the tuning knob screws. None.
12 On the network analyzer, verify both IL Verify that the filter has not moved
and RL readings. setting during loop and tuning knobs
locking. Otherwise, set necessary
corrections by means of the relevant
control, and repeat locking.
13 If tuning a BPF200V2, repeat the See above.
procedure for the other cavity.
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7.5.4 Testing the radiating system

Although the radiating system VSWR measurement is not a task to be covered within this
handbook, poor VSWR figure may affect the whole radio system operating. It is therefore
recommended to perform return loss test on the whole radiating system to check current VSWR,
before connecting to the equipment. Test should also be periodically repeated, due to outdoor
section performance lowering (environmental agents such as rain and wind, antenna and
connecting hardware aging, etc). Given instructions are suitable to perform a return loss
measurement on a radiating system (antenna and feeder). This can be translated in VSWR
value by means of a conversion table. Admitted return loss is according to the relevant
specification that has been stated for the specific system, please refer to system and/or antenna
technical documentation for details.
It is important to note that, if no external isolators are provided, the equipment can not give
protection to a connected transmitter in case of antenna mismatching. Transmitter should be
equipped with internal VSWR protection, reducing the output RF power to prevent damage to
PA final stage due to high reflected power.
7.5.4.1 Set of instruments and tools

Table 7.4 - Radiating system test instruments list
Spectrum analyzer Tracking generator option
Directional coupler At least 30 dB directivity factor
50 ohm and 0 ohm loads Test devices, calibrated
Set of coaxial cables N-type, known insertion loss
7.5.4.2 Test bench connections

Connect the instrument set as shown in the figure below.
Figure 7.3 - Test bench connections for radiating system VSWR test
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7.5.4.3 VSWR measurement

Follow the given step-by-step procedure.
Table 7.5 - Radiating system VSWR test procedure

1 Connect the test equipment as shown in None.
the figure above.
2 Adjust the following parameters on the None.
spectrum analyzer in accordance to the
radiating system operating frequency and
bandwidth as following:
CF
Frequency span
Adjust sweep time and tracking generator

output on convenient figures.
3 Connect shorting N-type termination at the Reference level on spectrum analyzer.
directional coupler OUT port. Set a
reference on the spectrum analyzer.
4 Connect the radiating system to be tested Spectrum analyzer displays the VSWR
at the directional coupler OUT port. characteristic curve of the radiating
system under test, in the selected
frequency span.
5 Verify that in all the operating bandwidth Spectrum analyzer displays the VSWR
return loss figure is greater than the figure characteristic curve of the radiating
stated by relevant system specification. system in the selected frequency span.
Conversion to VSWR figures is possible by
referring to a conversion table
6 On spectrum analyzer, switch tracking Spectrum analyzer display OFF.
generator OFF.
WARNING During this test, sweeping RF signal generated by spectrum analyzer

tracking generator is sent to antenna, and therefore radiated. This can
affect the operating of the other communications equipment located in
the surrounding, e.g. receivers.
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7.5.5 Conversion tables

Here below given some conversion tables and references.
Table 7.6 - RF power in dBm vs. Watt
dBm mW dBm mW dBm mW dBm W dBm W

0 1.0 10 10 20 100 30 1.00 40 10.0
1 1.3 11 13 21 126 31 1.26 41 12.6
2 1.6 12 16 22 158 32 1.58 42 15.8
3 2.0 13 20 23 200 33 2.00 43 20.0
4 2.5 14 25 24 251 34 2.51 44 25.1
5 3.2 15 32 25 316 35 3.16 45 31.6
6 4.0 16 40 26 398 36 3.98 46 39.8
7 5.0 17 50 27 501 37 5.01 47 50.1
8 6.3 18 63 28 631 38 6.31 48 63.1
9 8.0 19 79 29 794 39 7.94 49 79.4
Table 7.7 - Return loss (RL) vs. VSWR
RL (dB) VSWR RL (dB) VSWR RL (dB) VSWR

- 1.0 17.391 - 10 1.925 - 19 1.253
- 2.0 8.724 - 10.5 1.851 - 20 1.222
- 3.0 5.848 - 11 1.785 - 21 1.196
- 4.0 4.419 - 12 1.671 - 22 1.173
- 5.0 3.570 - 13 1.577 - 23 1.152
- 6.0 3.010 - 14 1.499 - 24 1.135
- 7.0 2.615 - 15 1.433 - 25 1.119
- 8.0 2.323 - 16 1.377 - 30 1.065
- 9.0 2.100 - 17 1.329 - 35 1.036
- 9.5 2.007 - 18 1.288 - 40 1.020
P forward
Transmitter Load
P reflected
P reflected
1+ P forward
VSWR =
P reflected
1- P forward
P reflected
Return Loss = 10 log
P forward
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ANNEX A - MULTICOUPLER SYSTEMS
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Table of contents
A MULTICOUPLER SYSTEMS ........................................................... A-5
A.1 ARCHITECTURE .........................................................................................A-5
A.2 APPLICATIONS AND RECOMMENDATIONS ...............................................A-6
A.3 CONFIGURATIONS ....................................................................................A-7
A.3.1 MCP200V2 ............................................................................................................... A-8
A.3.2 MCP200V3 ............................................................................................................... A-9
A.3.3 MCP200V4 ............................................................................................................. A-10
A.3.4 MCP200V2/2 .......................................................................................................... A-11
A.3.5 MCP200V3/2 .......................................................................................................... A-12
A.3.6 MCP200V4/2 .......................................................................................................... A-14
A.3.7 MCP configurations with more than 4 channels ..................................................... A-16
A.4 MANIFOLD CABLING HARDWARE ...........................................................A-17
A.5 MULTICOUPLER ALIGNMENT ..................................................................A-18
A.5.1 Set of instruments and tools ................................................................................... A-18
A.5.2 Test bench connections.......................................................................................... A-18
A.6 MAINTENANCE AND TROUBLESHOOTING...............................................A-21
List of figures
Figure A.1 - Functional block diagram (general)........................................................................ A-5
Figure A.2 - MCP200V2 multicoupler layout.............................................................................. A-8
Figure A.3 - MCP200V3 multicoupler layout.............................................................................. A-9
Figure A.4 - MCP200V4 multicoupler layout............................................................................ A-10
Figure A.5 - MCP200V2/2 multicoupler layout......................................................................... A-11
Figure A.8 - Test bench connections for multicoupler system alignment ................................ A-18
List of tables
Table A.1 – Available multicoupler configurations resuming table ............................................ A-7
Table A.2 - MCP200V2 multicoupler part list ............................................................................. A-8
Table A.3 - MCP200V3 multicoupler part list ............................................................................. A-9
Table A.4 - MCP200V4 multicoupler part list ........................................................................... A-10
Table A.5 - MCP200V2/2 multicoupler part list ........................................................................ A-11
Table A.8 - Setting-up instruments and tools list ..................................................................... A-18
Table A.9 - Multicoupler system alignment procedure............................................................. A-19
Table A.10 - Troubleshooting indications................................................................................. A-21
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A MULTICOUPLER SYSTEMS
The multicoupler is intended as a device allowing for combining several radio devices on a
common shared radiating system. Multicoupler systems can be designed by using
combinations of cavity filter shelves.
The following chapters detail the multicoupler architecture, operating and possible
configurations; in addition specific procedures for multicoupler alignment, maintenance and
troubleshooting are given.
A.1 ARCHITECTURE
The multicoupler is designed by using BPF200 series cavity filters in manifold scheme, this
ensuring modular layout and upgradeability in terms of channel number (it allows for realizing up
to 8-channels combiners).
The manifold system is realized by specific connection devices, such as T-junction and coaxial
cabling having calibrated length.
In the example below, a four-channels combiner is realized by using two BPF200V2 cavity filter
shelves. Starting from a single-channel system (F1 only), it is possible to realize a four-
channels multicoupler by adding the relevant cavity shelves (for F2, F3 and F4 respectively),
and connecting them with the necessary manifold hardware.
The resulting multicoupling system allows the radio devices connected at F1/F2/F3/F4 ports to
share the same radiating system.
Figure A.1 - Functional block diagram (general)
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A.2 APPLICATIONS AND RECOMMENDATIONS

The multicoupler system can be used for combining groups of transceiver, transmitter, or
receivers.
The selectivity of the filtering devices shall be adjusted according to the system design
requirements. It is important to note that high selectivity allows for an higher degree of
protection wrt the other channels, but it also introduces higher insertion loss.
The multicoupler based on window-coupled double cavity takes advantage of the higher
selectivity of the filtering element; it is intended for use in those systems requiring additional
degree of protection between channels (in example, congested sites where the distance
between TX and RX antennas does not guarantee enough decoupling).
Please note following recommendations.
• If using a multicoupler composed by cavity filter elements, the minimum recommended

frequency spacing between two radios connected at the same multicoupling systems is 500
kHz. In case of lower spacings, the use of external additional filtering is required on the
critical channels, such as pass-band reject filters. In any of these cases, please contact OTE
for further information.
• If the system is based on main/standby layout having different RF paths, be sure to connect
the main and standby equipment to separate multicoupling systems.
• The manifold hardware (T-junction, coaxial cabling, N-termination) is specifically designed
for the application. Do not replace these items with different items, even if having similar
characteristics. In case of failure and/or mechanical damage of any of these items, please
contact OTE for part replacing.
• Although the VHF cavity filter elements can operate the range 118 to 156 MHz, the VHF
multicoupler is designed to operate the range 118 to 137 MHz. A specific coaxial cabling is
required to operate the range 137 to 156 MHz (see next paragraphs describing manifold
hardware).
• A multicoupler, composed by cavity filter elements, must not be split in different racks, since
the length of the manifold cabling is fixed.
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A.3 CONFIGURATIONS
According to how many and which filters are used, various configurations can be realized.
Every configuration can be identified by its name; the name is composed from fields that have a
specific meaning as shown below.
Field meaning Value range

Product family MCP (multicoupler)
Cavity size Diameter expressed in mm.
Frequency range • V (VHF 118 to 156 MHz)
• VL (VHF 108 to 137 MHz)
• U (UHF 225 to 400 MHz)
Channels 1 up to 8
Configuration Identifier Number of separate bandpass cavities for channel
A maximum of 8 cavity filter chassis can be interconnected in a single rack (assuming that
standard racks are usually 42HE).
Table A.1 – Available multicoupler configurations resuming table

(P/N 67358-05/001)
(P/N 972-0188/01)
(P/N 972-0189/01)
(P/N 976-1171/01)
(P/N 771-1602/01)
N-termination
Coaxial cable
BPF200V1
BPF200V2
T-junction
Channels
Multicoupler Multicoupler
configuration P/N
MCP200V2 771-1639/02 2 - 1 1 1 2
MCP200V3 771-1639/03 3 1 1 1 2 3
MCP200V4 771-1639/04 4 - 2 1 3 4
MCP200V2/2 771-1643/02 2 - 2 1 3 2
MCP200V3/2 771-1643/03 3 - 3 1 5 3
MCP200V4/2 771-1643/04 4 - 4 1 7 4
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A.3.1 MCP200V2
This configuration is realized by using two cavity filters, connected in manifold layout by two T-
junctions and a coaxial cable. Filters belong to a dual-cavity shelf (composing shelf
BPF200V2).
The system allows for combining two radio sets onto a common antenna. Each managed
frequency is filtered by its own cavity, the given selectivity is according to the cavity alignment.
The next figure shows the schematic layout of the multicoupler (as seen by the rear side), as
well as the connection to the items composing the radio system. The ports indicated as F1 and
F2 shall be intended as the RF ports for connection to radio sets (transmitters, receivers,
transceivers).
The table below lists the used items with the related P/Ns; the items labelled with a number
identifier are then described in the relevant chapter within this section.
Figure A.2 - MCP200V2 multicoupler layout
Table A.2 - MCP200V2 multicoupler part list
Items Q.ty P/N

MCP200V2 1 771-1639/02
BPF200V2 1 972-0189/01
N-termination 1 67358-05/001
T-junction 2 771-1602/01
Coaxial cable 1 976-1171/01
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A.3.2 MCP200V3
This configuration is realized by using three cavity filters, connected in manifold layout by three
T-junctions and two coaxial cables. Filters belong to a single-cavity shelves (composing shelf
BPF200V1), and a dual-cavity shelf (composing shelf BPF200V2).
The system allows for combining three radio sets onto a common antenna. Each managed
well as the connection to the items composing the radio system. The ports indicated as F1, F2
and F3 shall be intended as the RF ports for connection to radio sets (transmitters, receivers,
transceivers).
Items Q.ty P/N

MCP200V3 1 771-1639/03
BPF200V1 1 972-0188/01
BPF200V2 1 972-0189/01
T-junction 3 771-1602/01
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A.3.3 MCP200V4
This configuration is realized by using four cavity filters, connected in manifold layout by four T-
junctions and three coaxial cables. Filters belong to separate dual-cavity shelves (composing
shelves BPF200V2).
The system allows for combining four radio sets onto a common antenna. Each managed
well as the connection to the items composing the radio system. The ports indicated as F1, F2,
F3 and F4 shall be intended as the RF ports for connection to radio sets (transmitters, receivers,
transceivers).
Items Q.ty P/N

MCP200V4 1 771-1639/04
BPF200V2 2 972-0189/01
T-junction 4 771-1602/01
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A.3.4 MCP200V2/2
This configuration is realized by using four cavity filters, connected in manifold layout by two T-
junctions and three coaxial cables. Filters belong to separate dual-cavity shelves (composing
shelf BPF200V2).
The system allows for combining two radio sets onto a common antenna. Each managed
frequency is filtered by its own pair of cavities, the given selectivity is according to the cavity
alignment.
well as the connection to the items composing the radio system. The ports indicated as F1 and
F2 shall be intended as the RF ports for connection to radio sets (transmitters, receivers,
transceivers).
Figure A.5 - MCP200V2/2 multicoupler layout
Table A.5 - MCP200V2/2 multicoupler part list
Items Q.ty P/N

MCP200V2/2 1 771-1643/02
BPF200V2 2 972-0189/01
T-junction 2 771-1602/01
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A.3.5 MCP200V3/2
This configuration is realized by using six cavity filters, connected in manifold layout by three T-
junctions and five coaxial cables. Filters belong to separate dual-cavity shelves (composing
shelf BPF200V2).
The system allows for combining three radio sets onto a common antenna. Each managed
alignment.
well as the connection to the items composing the radio system. The ports indicated as F1, F2
and F3 shall be intended as the RF ports for connection to radio sets (transmitters, receivers,
transceivers).
Items Q.ty P/N

MCP200V3/2 1 771-1643/03
BPF200V2 3 972-0189/01
T-junction 3 771-1602/01
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A.3.6 MCP200V4/2
This configuration is realized by using eight cavity filters, connected in manifold layout by four T-
junctions and seven coaxial cables. Filters belong to separate dual-cavity shelves (composing
shelf BPF200V2).
The system allows for combining four radio sets onto a common antenna. Each managed
alignment.
well as the connection to the items composing the radio system. The ports indicated as F1, F2,
F3 and F4 shall be intended as the RF ports for connection to radio sets (transmitters, receivers,
transceivers).
Items Q.ty P/N

MCP200V4/2 1 771-1643/04
BPF200V2 4 972-0189/01
T-junction 4 771-1602/01
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A.3.7 MCP configurations with more than 4 channels

Configurations operating more than four channels have not a specific P/N. They can be
obtained by combining the available MCP versions (e.g. MCP200V5 = MCP200V2 +
MCP200V3).
In this cases it is important to note that a further coaxial cable (e.g. P/N 976-1171/01) is
necessary to interconnect the two sub-systems.
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A.4 MANIFOLD CABLING HARDWARE

Following figures show the cabling items necessary for the various system connections, in
accordance with the above layouts.
1 - N-termination (P/N 67358-05/001)

Mechanical characteristic
Connector: N-type male
2 – T-junction (P/N 771-1602/01)

Electrical characteristic
Impedance: 50 Ohm
Frequency range: 118 to 156 MHz
Dimensions: 60 x 54,2 x 28,9 mm
Material: Aluminium
Connectors: 2 N-type female; 1 N-type male
3 – Coaxial cable (P/N 976-1171/01 for 118 – 137 MHz)

3 – Coaxial cable (P/N 976-1171/02 for 137 – 156 MHz)
Electrical characteristic
Impedance: 50 Ohm
Frequency range: • 118 to 137 MHz (P/N 976-1171/01)
• 137 to 156 MHz (P/N 976-1171/02)
Attenuation: • ≤ 0.154 dB/m (P/N 976-1171/01)
• ≤ 0.164 dB/m (P/N 976-1171/02)
Length: 785 ± 5 mm (118 – 137 MHz)
670 ± 5 mm (118 – 156 MHz)
Cable type: SUCOFORM 141-PE
Connectors: N-type male
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A.5 MULTICOUPLER ALIGNMENT

The alignment of the multicoupler is intended as the complete sequence of operation targeted to
put the equipment into operation. This include measurement activity on the multicoupling
system, by means of proper instrument set. Each of the cavity filter elements composing the
multicoupling system must have been previously tuned and aligned; reference shall be made to
the relevant "Installation and setting-up" section within this handbook.
If the multicoupler system is installed in a rack together with one or more radio devices, it is
recommended to start the alignment of the cavity filters when the radio devices have reached
their standard operating temperature, this meaning at least 30 minutes after powering-on.
A.5.1 Set of instruments and tools

Table A.8 - Setting-up instruments and tools list

M4 Allen key (M3 in older version) Any
Set of coaxial cables N-male, known insertion loss
RF network analyzer Operating in the equipment frequency range
Set of 3 x 50 ohm dummy loads Low power, N-male termination
A.5.2 Test bench connections

Connect the instrument set as shown in the figure below. The given example refers to
MCP200V4 multicoupler; it may also be applied to any other configuration by changing the
number and type of cavity elements.
Figure A.8 - Test bench connections for multicoupler system alignment
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Follow the given step-by-step alignment procedure.
Table A.9 - Multicoupler system alignment procedure

1 Disconnect the manifold items, and verify Each of the cavity elements must be
that all the cavity elements composing the conveniently tuned on its operating
multicoupler have been previously tuned frequency, having rated IL and
and aligned. selectivity figure.
RL must be better than 18 dB.
2 Connect again the manifold items; connect None.
the test bench in order to align cavity
element F4.
3 Adjust the RF network analyzer as On the network analyzer, it is possible to
following: view both the forward power reading
(selectivity curve) and reflected power
reading (RL curve) of the cavity
• Center frequency on the filter CF (F4) element F4.
• Frequency span 1 MHz
• Tracking Gen. output 0 dBm
Adjust sweep time and bandwidth on

convenient figures.
According to the RF network analyzer
instructions, perform the instrument
calibration (this including connecting cable
loss nulling).
4 On the network analyzer, verify IL, RL, IL and selectivity must be according to
and selectivity figures of the cavity previous settings.
element. RL must be ≥ 18 dB.
5 If IL and selectivity are not acceptable, On the network analyzer, cavity element
individually adjust the cavity element and new readings are displayed.
repeat verifications detailed in step 1.
IF RL is not ≥ 18 dB, adjust the output
loop leverage on the desired IL figure
(take in account that IL and selectivity may
slightly change once than loop leverage is
moved; if necessary slightly adjust also
input loop leverage).
Once adjusted, carefully lock the loop
leverage screws.
6 Once that cavity element F4 is tuned, On the network analyzer, it is possible to
connect the network analyzer output to view both the forward power reading
cavity element F3, and move the 50 ohm (selectivity curve) and reflected power
dummy load on the cavity element F4 reading (RL curve) of the cavity
input port. element F3.
7 Repeat the above steps 3 to 5 for cavity See above.
element alignment.
779-1305/01
OTE BPF200
Technical Handbook

element alignment.
element alignment.
WARNING After the adjustment of all the cavity elements composing the
multicoupler, it is recommended to verify the alignment of the other
cavities; in example once adjusted F4, F3, F2, F1 it is advisable check
again the multicoupler starting from F4. In practice, the adjustment of
each cavity filter output loop leverage may also affect the other cavity
elements via the manifold. Therefore, further slight re-adjustment of the
filters may be required, especially concerning the RL figures.
Each of the manifold connecting items introduces an insertion loss (0.1 dB for T-junction, 0.1 dB
for coaxial cables). This must be taken in account when checking cavity elements figures
according to the above procedure.
779-1305/01
OTE BPF200
Technical Handbook
A.6 MAINTENANCE AND TROUBLESHOOTING

Multicouplers are passive devices that are not subjected to circuit failures. However, poor
maintenance and/or lack of RF connections can cause, tuning degradation, lowering of
performances and/or service interruption. Any troubleshooting action should be done once the
radio equipment has been put off-line. Following table gives guidelines for troubleshooting.
Table A.10 - Troubleshooting indications
Failure Problem Action

High VSWR on a radio (1) Lack of the input RF (1) Check RF connections.
device (first case). connection; (2) the relevant (2): Perform a complete
cavity filter element is out of alignment of the relevant cavity;
tuning, or its RL is out of then check the alignment of the
system specifications; (3) one whole multicoupler.
or more of the manifold
composing items are 3): Check the manifold system
defective. items (coaxial cable, T-junction)
and replace them if necessary.
High VSWR on a radio (1) One or more of the other (1) Perform a complete
device (second case). cavities connected to the alignment of the multicoupler;
manifold have poor RL figure, starting by individually aligning
thus mismatching impedance each cavity filter element.
on the cavity filter output port; (2) Verify the correct connection
(2) One or more of the radio of each radio device.
devices is not connected to the
input ports.
RX sensitivity lowered (1) The relevant cavity filter (1) and (2): Perform a complete
on one (or more than element(s) is (are) out of alignment of the relevant cavity;
one) of the connected tuning; (2) cavity filter then check the alignment of the
radio devices. element(s) IL is (are) out of the whole multicoupler.
system specifications; (3) one (3): Check the manifold system
or more of the manifold and verify the connecting items.
composing items are
defective.
RX radio interference (1) The selectivity of the cavity (1) Perform a complete
originated by element has been lowered; (2) alignment of the relevant cavity
previously rejected one or more of the other cavity element, especially checking
channel(s). elements connected to the loop figure.
manifold have poor RL figure, (2) Perform a complete
thus mismatching impedance alignment of the multicoupler;
on the cavity filter output port. starting by individually aligning
each cavity filter element.
TX radio interference (1) The selectivity of the cavity (1) Perform a complete
originated by a element has been lowered; (2) alignment of the relevant cavity
filtered radio device, one or more of the other cavity element, especially checking
towards previously elements connected to the loop figure.
protected channel(s). manifold have poor RL figure, (2) Perform a complete
thus mismatching impedance alignment of the multicoupler;
on the cavity filter output port. starting by individually aligning
each cavity filter element.
779-1305/01
OTE BPF200
Technical Handbook
779-1305/01

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OTE BPF200

Band-pass Cavity Filters

© SELEX Communications S.p.A. 2007

SELEX Communications S.p.A. Via Pieragostini 80 16151 - Genova - Italy

Information for the handbook user:

Lue käyttöohjeet ja erityisesti turvallisuuteen liittyvat ohjeet ennen laitteen

Avant toute utilisation de l’appareil, lire toutes les indications contenues

Läs alla instruktioner i denna manual innan ni använder apparaten och då

Læs alle de vejledninger, der er indeholdt i manualen med særlig

Vor Gebrauch des Geräts alle in dieser Bedienungsanleitung enthaltenen

Πριν χρησιµοποιήσετε τη συσκευή διαβάστε όλες τις οδηγίες που

Prima di utilizzare l’apparecchiatura leggere tutte le indicazioni contenute

Antes de utilizar el equipo leer todas las instrucciones contenidas en el

Antes de utilizar o aparelho, leia todas as instruções que constam no

2. FEATURES AND SAFETY................................................................. 13

4. TECHNICAL DESCRIPTION ............................................................ 19

6. MODIFICATION INSTRUCTIONS ................................................... 25

7. INSTALLATION AND SETTING-UP ................................................. 27

7.5.4 Testing the radiating system ...................................................................................... 32

ANNEX A ........................................................................................... A-1

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Figure 1.1 - Front side view of BPF200 filter

1.1 PURPOSE OF THIS HANDBOOK

Table 1.1 - BPF shelf configurations

Equipment name Part Number Note

BPF200V2 972-0189/01 Chassis with 2 separate bandpass cavity filters

1.3 HANDBOOK ORGANISATION

• Section 1 – General. Introduces the equipment, also providing a description of the

1.4 GLOSSARY OF ACRONYMS

2. FEATURES AND SAFETY

2.2 SAFETY RECOMMENDATIONS

Position the equipment in such a way as to guarantee its correct aeration

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Figure 3.1 - Controls on the rear side

Table 3.1 - Controls list

Control Ref. Description

3.1.1 Frequency adjustment

3.1.2 Loop adjustment

3.1.3 Input and output connectors

4.1 MECHANICAL DESCRIPTION

4.2 FUNCTIONAL DESCRIPTION

Figure 4.1 - Cavity filter in RF paths

Figure 4.2 - Filter response curves (1 dB IL)

WARNING Filter is not anyway effective wrt co-channel interference.

5.1 PREVENTIVE MAINTENANCE

5.1.1 Preventive maintenance equipment and tools

Table 5.1 - Preventive maintenance tools

Item description Type

Cotton gloves Any

Cloth Dry, lint-free

Solvent Specific solvent for PCB use

Instrument set for RF checks See setting-up procedures

5.1.2 Preventive maintenance tasks

Table 5.2 - Periodic maintenance basic operations

Equipment cleaning 6 months

External connections inspection 6 months

5.1.2.1 Equipment cleaning

WARNING Do not use solvents to clean painted parts.

5.1.2.2 External connectors inspection

Table 5.3 - Troubleshooting indications

Failure Problem Action

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