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INFO INFO 1
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In case of pump protection the SR/SA-type is Please transmit the following data for a particular The Compensating Bypass Check Valve is a pump pumps and plant data. Please transmit the following
highly associated with modern process control and valve design to: protection device. It automatically protects centrifu- data for a particular valve design to:
PRQLWRULQJ V\VWHPV DV WKH PLQLPXP ÀRZ FDQ Schroeder Valves GmbH & Co. KG gal pumps from damage which might occur through
be precisely adjusted to customers resp. plant )D[   partial evaporation of the pump contents during low Schroeder Valves GmbH & Co. KG
requirements. info@schroeder-valves.com load operation. Every Compensating Bypass Check )D[  
Valve is designed particularly for the necessary info@schroeder-valves.com

Company: Project: Company: Project:

Name: Quantity: Name: Quantity:

Phone: Inquiry-No.: Phone: Inquiry-No.:

Fax: Date: Fax: Date:

1. Type of power SR SA Preferred company and type: 1. Non return valve in the bypass branch * no yes
1.1 electric 2. Installation * vertical horizontal
1.2 pneumatic 3. Variable Pump Speed * no yes
1.3 hydraulic
4. Medium *
1.4 medium conrolled (only SA)
5. Density * [kg/m3]
2. Accessories
6. Operating Temperature * [°C] [°F]
3. Technical Data 4. Preferred type 7. Standards * DIN ANSI Other
Pressure rate pD [bar] angle type
8. Max. Capacity Qmax [m3/h]
Temperature TD [°C] z-type
9. Design Capacity Q100% * [m3/h]
Medium straight through
10. Total Head at Q100% * [m]
Density [kg/m3]
11. Bypass Flow QBy * [m3/h]
5. Process data
12. Total Head at QBy * [m]
Loading condition I II III IV
13. Pump inlet pressure * [bar]
Flow rate Q [m3/h]
Inlet pressure pi [bar] 14. Back pressure on bypass branch [bar]

Outlet pressure po [bar] 15. Valve pressure rating

 'LIIHUHQWLDOSUHVVXUH ǻSmax [bar] 16. Valve Flange size / rating inlet outlet bypass
Inlet temperature Ti [°C] 17. Valve Flange sealing

6. Pipe connection 18. Additional branch yes, function


Flange DN Inlet 19. Pump curve attached no yes
Welding end DN Outlet
Others Material
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INFO INFO 1
&RPSDULVRQRIHFRQRP\

The Compensating Bypass Check Valves do not


only protect pumps from damages. Compared with a
FRQVWDQWE\SDVVÀRZLWLPSURYHVWKHHFRQRP\RIWKH
plant. Example:

3URFHVVGDWD (FRQRP\GDWD
ÀXLGWHPSHUDWXUH water, 134 °C operating time p.a. 330 days per 24h
density in operat. temp. 0.93 kg/dm3 cost of energy ¼N:K
RSHUDWLQJÀRZ4100% 63 m3/h
head in Q100% 288 m

'HVLJQGDWD
SXPSGDWD ÀRZ WRWDOKHDG HI¿FLHQF\IDFWRU NPSHR
 PLQLPXPÀRZ4By 3
12 m /h 325 m 0.38 1.7 m

 RSHUDWLQJÀRZ4100% 63 m3/h 288 m 0.73 2.4 m


PLQLPXPRSHUDWLQJÀRZ
75 m3/h 288 m 0.76 3.1 m
QBy + Q100%

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FRQVWE\SDVVÀRZ ZLWK6FKURHGHUE\SDVV SRVVLEOHFRVWVDYLQJ
FKHFNYDOYH
SXPSSRZHUDWPLQLPXPÀRZ3QBy 26 kW  26 kW  – Our Special-Compensating Bypass Check Valves and All pressure holding parts of our products are built from
energy costs (p.a.)
10,300,- E  10,300,- E  –
our Multiport Throttles are designed according to the PDWHULDOVZLWKDFHUWL¿FDWH
DWPLQLPXPÀRZ4By
AD 2000 Standard (e.g. in calculation and choice of
SXPSSRZHUDWRSHUDWLQJÀRZ3Q100% 72 kW  63 kW  N:
material). For all products you can get acc. to standard
energy costs (p.a.)
28,500,- E  24,900,- E   E EN 10204
DWRSHUDWLQJÀRZ4100%
9DOYH669SULFHIRUWKLVDSSOLFDWLRQ  DSSUE 7KHFRQVWUXFWLRQLVDFFRUGLQJWRVSHFL¿FDWLRQ$' ‡D&HUWL¿FDWHRIFRPSOLDQFHZLWKWKHRUGHU
and particularly to EN 13445. As per Pressure Equip- • a Test report 2.2 or
ment Directive 97/23 EG the products are provided ‡DQ,QVSHFWLRQFHUWL¿FDWH
with the CE marking and the Declaration of Confor-
PLW\&HUWL¿HGDFFRUGLQJWRWKH0RGXOH+ 3UHVVXUH 2XU FRPSDQ\ LV FHUWL¿FDWHG DFFRUGLQJ WR ',1 
Equipment Directive 97/23 EG) all dangerous material since 1995 and according to the new DIN EN ISO
classes of category 1 to 4 are covered. 9001:2000 since 2003.
SSV 10-12
Special Compensating Bypass
Check Valve

2
S

S
SSV SSV 2
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The Compensating Bypass Check Valves of the All bypass valve components are easily serviced. SSV
UDQJH 669  FDQ EH XWLOL]HG IRU ǻS XS WR  To facilitate serving of the bypass valve, we
10-12
EDUWKHW\SH669IRUǻSXSWREDUDQGWKH UHFRPPHQG D UHPRYDEOH ÀDQJHG SLSH DSSUR[ P
669  IRU ǻS XS WR  EDU ZLWK WHPSHUDWXUH ORQJ WR EH ¿WWHG WR WKH E\SDVV EUDQFK :H DOVR
ranges from –250 °C up to +400 °C. The valves are recommend installing a pressure relieve valve and a
manufactured in the sizes DN 25 to DN 500 and the stop valve. The stop valve must be of a type which
range of nominal pressure is PN 10 up to PN 400 can be locked in the OPEN position.
$16,  $16,   7KH E\SDVV ÀRZ FDQ EH ,OOXVWUDWLRQVKRZVDW\SLFDODUUDQJHPHQWDQGÀRZ
XSWRRIWKHPDLQÀRZUHFRPPHQGHGLVXSWR scheme of our Compensating Bypass Check Valve. ORRNDWLQIR
RYHUYLHZ
35%. The hand-operated bypass feature is optional.
The valve operates without additional auxiliary In order to avoid vibrations in the valve and the
energy. pipes we recommend continuing the connecting line
)RUWKHSURWHFWLRQRIÀXLGSXPSVZLWKGHOLYHU\KHDGV at the outlet (DN2) and Bypass branch (DN3) for EDU

of above 2200 m we recommend the range SMA approx. 2-3 m in the chosen nominal size. A pipe
63/64 (see prospect) with „ON-OFF-regulation“ of bend directly at the bypass branch is not admissible. 3131
$16,
the bypass.

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controlled, that means the non-return cone (3) is kept
XSWR
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is designed in such a way, that the cone reaches its
669 XWPRVWXSSHUSRVLWLRQDWGHQRPLQDWHGPDLQÀRZ
W\SHZLWKLQWHJUDWHGWKURWWOHVLQWKHE\SDVV The non-return cone activates the Rotary Slide Valve
(13) in the bypass by means of a lever (14). If the
5DQJHRI$SSOLFDWLRQV 7KLVLVUHTXLUHGIRUODUJHUE\SDVVÀRZVXSWREDU cone is positioned on the cone seat, the Rotary Slide
The Compensating Bypass Check Valve type SSV differential pressure. The choice is done in our works. Valve is completely open. It closes correspon-
10-12 is a pump protection device. It automatically 7KH YDOYH UDQJH 669 LV XWLOL]HG IRU ÀXLGV ZLWK D ding to the rising of the cone by delivery in main
protects centrifugal pumps – especially those viscosity < 150 cSt without solids, e.g.: direction. The valve just allows such an amount of
handling hot water – from damage which might E\SDVVÀRZDVLWLVQHFHVVDU\IRUVXSSOHPHQWRIWKH
occur through partial evaporation of the water • in boiler feed water and cooling water plants UHTXLUHGPLQLPXPÀRZRIWKHSXPS
content during low load operation. • in Petrochemical and Chemical Industry and $V VRRQ DV WKH PDLQ ÀRZ H[FHHGV WKH PLQLPXP
As soon as the pump capacity drops below a prede- refrigeration SXPS ÀRZ WKH E\SDVV FORVHV 2Q WKH RWKHU KDQG
WHUPLQHG ÀRZ UDWH WKH E\SDVV YDOYH RSHQV VXI¿FL- • in potable water supply and backwater disposal WKH E\SDVV RSHQV DJDLQ ZKHQ WKH PDLQ ÀRZ IDOOV
HQWO\WRPDLQWDLQWKHSXPSPLQLPXPÀRZUDWH7KLV • Offshore VKRUWRIWKHE\SDVVÀRZ
UDWHLVPDLQWDLQHGHYHQLIWKHÀRZWKURXJKWKHPDLQ • in snow production
valve to the boiler or process is completely shut off. • in steel production ,QVWDOODWLRQ
The pressure will be reduced by integrated throttle ‡ IRU¿UH¿JKWLQJV\VWHPV Valves SSV should preferably be connected directly
stages within the bypass. The utilization in nuclear power plants emphasizes to the pump discharge branch, and must be mounted
The type SSV 12 is supplied with a larger Bypass. WKHUHOLDELOLW\RIWKHVH¿WWLQJV FHUWL¿HGWR.7$  YHUWLFDOO\ ZLWK ÀRZ HQWU\ IURP EHORZ /LPLWHG
possibilities for horizontal installation exist, but
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SSV SSV 2
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'HVLJQ The pressure reduction from pump pressure to the SSV


7KH FRQVWUXFWLRQ LV DFFRUGLQJ WR VSHFL¿FDWLRQ counter pressure in the bypass line takes place via
10-12
AD 2000 and particularly to EN 13445. As per the Bypass Valve Head (12) and the throttle (15), for
Pressure Equipment Directive 97/23 EG the products higher pressure with multistage throttles.
are provided with the CE marking and the Declara-
WLRQRI&RQIRUPLW\&HUWL¿HGDFFRUGLQJWRWKH0RGX- The hand operating branch with multiport-throttle is
le H1 (Pressure Equipment Directive 97/23 EG) all ¿WWHGDWWKHFDVLQJEHORZWKHFRQHVHDWDQGVHUYHV
dangerous material classes of category 1 to 4 are WR SDVV RII WKH PLQLPXP ÀRZ YLD D KDQGRSHUDWHG
covered. Suitable nominal size and nominal pressure valve combination. We recommend the branch for ORRNDWLQIR
RYHUYLHZ
are to be chosen according to the pump pressure protection of the internal bypass parts at extreme
branch. However, it must be observed, that the operating conditions, e.g. at high differential pres-
DGPLVVLEOH ÀRZ YHORFLW\ RI  PV PD\ QRW EH sures and frequent operation in the range of bypass
exceeded (guarantee). Compensating Bypass Check ÀRZDVZHOODVIRU¿OOLQJDQGVWDUWXSRIWKHSODQW EDU

Valves in larger sizes, for higher pressures and in


special designs, which are not listed here, can also Start-Up-Trim (SUT) substitutes the Bypass valve 3131
$16,
be supplied (on request). head during cleaning and start-up of plants and
6WDQGDUGERG\PDWHULDO 3*+
,IWKHE\SDVVÀRZKDVEHHQLQGLFDWHGWRRORZLWPD\ therefore spares the sophisticated regulating parts
result in vibrations within the plant, a hammering (optional, permanently open Bypass outlet). Also
Compensating Bypass Check Valve resp. a damage usable instead of the Hand operating branch 669ZLWKWKURWWOHVLQWKHE\SDVVDQGKDQGRSHUDWHGEUDQFK RSWLRQDO
RI WKH 9DOYH DQG WKH SXPS VHH ³LQTXLU\ VSHFL¿FD-
XSWR
tion“). Warm-up branch, pressure gauge branch, draining 3DUWV/LVW669 6SDUH:HDU3DUWV669 ǻSEDU
branch etc. can be provided, if required.
&RQVWUXFWLRQ Flange designs to DIN, ANSI, BS, ISO and all rela- Lower body Part-No. 1 Bypass Valve Head, complete Part-No. 60, consisting of:
The Valve SSV comprises a radial split body with ted standards are possible. Upper body Part-No. 2 Casing Part-No. 12
non-return cone (3), and a separate bypass device Cone Part-No. 3 Rotary slide valve Part-No. 13
in the bypass branch. )XUWKHUPRUHZHVXSSO\ Cone guide Part-No. 4 Operating lever Part-No. 14
All sliding parts are machined from proven stainless • Compensating Bypass Check Valves with control Cone guide Part-No. 5 Dowel pin Part-No. 94.1
steels suitably matched to each other. Parts subjects disc and bearing plate in the bypass for high Bypass branch Part-No. 10 Dowel pin Part-No. 94.2
to wear such as the check valve seat are stellite-  E\SDVVÀRZVDWORZSXPSSUHVVXUH Valve head casing Part-No. 12
faced. The coil springs are also made of stainless • Autonomous Minimum Flow System Type Rotary slide valve Part-No. 13 Throttle in the Bypass Branch, consisting of:
steel. In the standard version the casing is of forged SMA 63/64 from DN 65 up-wards at pump Operating lever Part-No. 14 Throttle Part-No. 15
steel P250GH (1.0460). In addition high-quality pressures from PN 250 - 400 bar. Throttle Part-No. 15 O-Ring Part-No. 78.2
steels of various qualities can be supplied. ‡0XOWLSRUWWKURWWOHVIRUSUHVVXUHDQGÀRZUHGXFWLRQ Hand-op. branch Part-No. 24
of high-pressure media from DN 15 upwards and Multi-port throttle Part-No. 25 Single Spare Parts
,QWKH%\SDVVWKHPLQLPXPÀRZLVSDVVHGRIIDXWR- pressures from PN 10 to PN 640 bar. O-Ring Part-No. 78.1 O-Ring Part-No. 78.1
matically by the Bypass valve head (12). O-Ring Part-No. 78.2 Coil spring Part-No. 95.1
Socket screw Part-No. 91.1 (95.2)
Socket screw Part-No. 91.2
Dowel pin Part-No. 94.1
Dowel pin Part-No. 94.2
Coil spring Part-No. 95.1
(95.2)
Coil spring Part-No. 95.3

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50 240 49
15 25 230 59
63 2.48 1.81 25 3 63 7.38 4.59 40 350 130 230 130 230 60 5
50 250 61
15 25 240 72 ORRNDWLQIR
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50 260 77
15 25 240 72
160 25 3.5 160 5.57 4.04 3.23 40 370 130 240 130 240 73 6
50 260 74
15 25 250 102 EDU

250 25 4.5 250 5.57 4.04 3.23 40 400 150 250 150 250 103 8
50 270 107
3131
15 170 19 40 280 75
10-40 2.48 25 220 78 170 78 170 20 2 10-40 11.00 50 380 145 280 145 280 76 3
32 180 22 65 300 79
15 190 30 40 280 96
63 2.48 1.81 25 270 100 190 100 190 31 3 63 11.00 6.85 50 390 145 280 145 280 97 6
32 200 33 65 300 100
15 190 30 40 300 116
40 100 2.48 1.81 1.44 40 25 25 270 100 190 100 190 31 3 100 100 11.00 6.85 5.22 100 50 380 430 155 300 155 300 117 6
32 200 33 65 320 121 XSWR
15 190 30 40 300 116 ǻSEDU
160 2.25 1.71 1.40 25 270 100 190 100 190 31 3.5 160 8.34 6.04 4.83 50 430 155 300 155 300 117 7
32 200 33 65 320 121
15 195 41 40 320 183
250 2.25 1.71 1.40 25 300 115 195 115 195 42 4.5 250 8.34 6.04 4.83 50 500 180 320 180 320 185 9
32 200 44 65 340 190
15 180 27 40 360 192
10-40 3.21 25 250 90 180 90 180 28 2 10-40 17.71 50 440 165 360 165 360 118 4
32 200 30 65 380 123
15 36 40 360 158
200
63 3.21 2.03 25 250 105 105 200 37 3 63 17.71 12.01 50 460 165 360 165 360 160 7
200
32 39 65 380 165
15 43 40 360 192
200
50 100 3.21 2.03 1.55 50 25 25 290 105 105 200 44 3 125 100 17.71 12.01 9.36 125 50 40 500 170 360 170 360 194 9
200
32 46 65 380 200
15 43 40 360 192
200
160 2.93 1.96 1.51 25 290 105 105 200 44 3.5 160 12.68 10.02 8.32 50 500 170 360 170 360 194 10
200
32 46 65 380 200
15 50 40 380 264
205
250 2.93 1.96 1.51 25 330 125 125 205 51 4.5 250 12.68 10.02 8.32 50 570 190 380 190 380 267 12
205
32 51 65 400 274
25 200 41 50 380 179
10-40 4.42 40 280 105 200 105 200 42 2 10-40 22.78 65 500 190 390 190 380 181 7
50 210 44 80 410 186
25 220 54 50 400 229
63 4.42 2.99 40 320 120 225 120 220 55 3 63 22.78 16.12 65 520 190 400 190 400 231 10
50 235 57 80 420 236
25 220 66 50 400 261
65 100 4.42 2.99 2.33 65 40 25 340 125 225 125 220 67 3 150 100 22.78 16.12 12.75 150 65 50 580 190 400 190 400 264 13
50 235 69 80 420 270
25 220 66 50 400 288
160 3.67 2.73 2.21 40 340 125 225 125 220 67 3.5 160 18.73 14.47 11.88 65 580 190 400 190 400 291 15
50 235 69 80 420 297
25 240 81 50 420 378
250 3.67 2.73 2.21 40 370 140 240 140 240 82 4.5 250 18.73 13.49 11.32 65 630 220 420 220 420 381 19
50 250 85 80 440 389
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65 460 360 Ý 165 18
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100 490 370
65 480 401 Ý 170 26
63 55.45 30.47 80 650 240 480 240 480 403 14 300 2.48 1.81 Ý 280 103 170 103 170 27 3
100 500 409
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100 520 454
65 520 456 Ý
160 31.78 23.96 19.47 80 720 240 520 240 520 459 20 900 Ý 37 3.5
100 540 467
65 590 700 EDU Ý EDU

250 21.47 18.50 16.18 80 830 265 590 265 590 704 27 1500 Ý 40 4.5
100 610 714
3131 $16,
80 520 658 Ý 170 19
10-40 67.44 100 730 265 520 265 520 661 17 150 2.48 Ý 220 78 170 78 170 19 2
125 540 667 Ý 180 20
80 550 696 Ý 170 27
63 67.44 45.06 100 760 265 550 265 550 699 22 300 2.48 1.81 Ý 270 100 170 100 170 27 3
125 570 705 Ý 180 28
80 590 784 Ý 190 28
250 100 67.44 45.06 34.86 250 100 80 840 280 590 280 590 788 23 Ý 600 2.48 1.81 1.44 Ý Ý Ý 270 100 190 100 190 29 3
125 610 796 XSWR Ý 200 31 XSWR
80 590 810 ǻSEDU Ý 200 36 ǻSEDU
160 39.82 33.27 28.47 100 880 280 590 280 590 814 29 900 2.25 1.71 1.40 Ý 320 125 200 125 200 37 3.5
125 610 822 Ý 210 39
80 700 1234 Ý 200 39
250 37.65 31.93 27.62 100 1050 340 700 340 700 1239 59 1500 2.25 1.71 1.40 Ý 320 125 200 125 200 40 4.5
125 720 1249 Ý 210 42
100 580 823 Ý 180 27
10-40 100.27 125 860 320 580 320 580 826 20 150 3.21 Ý 250 90 180 90 180 28 2
150 600 832 Ý 190 29
100 640 881 Ý 180 32
63 100.27 68.81 125 900 320 640 320 640 884 28 300 3.21 2.03 Ý 270 100 180 100 180 33 3
150 660 890 Ý 190 34
100 650 1113 Ý 200 39
300 100 100.27 68.81 53.37 300 125 100 1050 330 650 330 650 1118 29 Ý 600 3.21 2.03 1.55 Ý Ý Ý 290 105 200 105 200 40 3
150 670 1126 Ý 210 42
100 650 1113 Ý 210 52
160 50.79 44.56 39.57 125 1050 330 650 330 650 1118 38 900 2.93 1.96 1.51 Ý 325 125 210 125 210 53 3.5
150 670 1126 Ý 220 55
100 740 2043 Ý 210 61
250 50.79 44.56 39.57 125 1200 380 740 380 740 2051 75 1500 2.93 1.96 1.51 Ý 350 135 210 135 210 62 4.5
150 760 2062 Ý 220 64
Ý 200 43
150 4.42 Ý 280 105 200 105 200 44 2
1) Weight of hand-operating branch Ý 210 45
Ý 200 51
Other pipe sizes, pressure ranges and special designs are deliverable on request. 300 4.42 2.99 Ý 300 115 200 115 200 52 3
With reservation to changes of dimensions and weights. Ý 210 53
Ý 220 62
Ý 600 4.42 2.99 2.33 Ý Ý Ý 340 125 225 125 220 64 3
Ý 235 65
Ý 230 75
900 3.67 2.73 2.21 Ý 370 140 235 140 230 77 3.5
Ý 245 79
Ý 240 91
1500 3.67 2.73 2.21 Ý 390 150 240 150 240 93 4.5
Ý 250 96
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150 7.38 Ý 310 120 220 120 220 46 3 150 55.42 Ý 630 240 470 240 460 362 10
Ý 240 49 Ý 490 368
Ý 230 59 Ý 480 390
300 7.38 4.59 Ý 330 125 230 125 230 60 5 300 55.42 30.47 Ý 650 240 480 240 480 392 14
Ý 250 63 Ý 500 398
Ý 240 79 Ý 500 442 ORRNDWLQIR
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Ý 260 84 Ý 520 453
Ý 240 84 Ý 530 592
900 5.57 4.04 3.23 Ý 390 140 240 140 240 85 6 900 31.78 23.96 19.47 Ý 750 250 530 250 530 595 20
Ý 260 89 Ý 550 603
Ý 250 116 Ý 590 727 EDU

1500 5.57 4.04 3.23 Ý 430 160 255 160 250 117 8 1500 21.47 18.50 16.18 Ý 880 295 590 295 590 730 27
Ý 275 121 Ý 610 740
$16,
Ý 280 77 Ý 520 646
150 11.00 Ý 380 145 280 145 280 78 3 150 67.44 Ý 730 265 520 265 520 648 17
Ý 300 82 Ý 540 654
Ý 280 102 Ý 530 690
300 11.00 6.85 Ý 390 145 280 145 280 103 6 300 67.44 45.06 Ý 750 270 530 270 530 692 22
Ý 300 107 Ý 550 698
Ý 300 127 Ý 590 795
Ý 600 11.00 6.85 5.22 Ý Ý Ý 430 155 300 155 300 128 6 Ý 600 67.44 45.06 34.86 Ý Ý Ý 840 280 590 280 590 800 23
Ý 320 133 Ý 610 808 XSWR
Ý 300 154 Ý 590 917 ǻSEDU
900 8.34 6.04 4.83 Ý 450 165 300 165 300 155 7 900 39.82 33.27 28.47 Ý 900 290 590 290 590 922 29
Ý 320 160 Ý 610 930
Ý 320 194 Ý 700 1149
1500 8.34 6.04 4.83 Ý 520 190 320 190 320 196 9 1500 37.65 31.93 27.62 Ý 1100 370 700 370 700 1455 59
Ý 340 202 Ý 720 1465
Ý 360 119 Ý 590 816
150 17.71 Ý 450 165 360 165 360 121 4 150 100.27 Ý 860 320 590 320 580 818 20
Ý 380 126 Ý 600 842
Ý 360 158 Ý 600 879
300 17.71 12.01 Ý 460 165 360 165 360 160 7 300 100.27 68.81 Ý 880 320 600 320 600 881 28
Ý 380 165 Ý 620 887
Ý 360 221 Ý 650 1096
Ý 600 17.71 12.01 9.36 Ý Ý Ý 500 170 360 170 360 223 9 Ý 600 100.27 68.81 53.37 Ý Ý Ý 1050 330 650 330 350 1101 29
Ý 380 229 Ý 670 1110
Ý 360 258 Ý 650 1294
900 12.68 10.02 8.32 Ý 530 185 370 185 360 261 10 900 50.79 44.56 39.57 Ý 1050 330 650 330 650 1299 38
Ý 390 268 Ý 670 1308
Ý 390 341 Ý 740 1998
1500 12.68 10.02 8.32 Ý 630 230 390 230 390 344 12 1500 50.79 44.56 39.57 Ý 1250 410 740 410 740 2005 75
Ý 410 351 Ý 760 2016
Ý 380 178
150 22.78 Ý 500 190 380 190 380 179 7
Ý 400 184 1) Weight of hand-operating branch
Ý 400 224
300 22.78 16.12 Ý 520 190 400 190 400 227 10 Other pipe sizes, pressure ranges and special designs are deliverable on request.
Ý 420 333 With reservation to changes of dimensions and weights.
Ý 400
273
Ý 600 22.78 16.12 12.75 Ý Ý Ý 580 190 400 190 400 13
27282
Ý 420
Ý 410 335
900 18.73 14.47 11.88 Ý 600 200 420 200 410 337 15
Ý 430 344
Ý 420 410
1500 16.73 13.49 11.32 Ý 700 260 420 260 420 413 19
Ý 440 421
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50 240 51 100 450 193
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1) Weight of hand-operating branch Ý 230 50
Ý 230 55
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Ý 600 Ý Ý Ý


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Ý 460 238 With reservation to changes of dimensions and weights.
Ý 460 287
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Ý 480 289
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SSV 18-20
Special Compensating Bypass
Check Valve

3
S

S
SSV SSV 3
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The Compensating Bypass Check Valves of the All bypass valve components are easily serviced. SSV
UDQJH 669  FDQ EH XWLOL]HG IRU ǻS XS WR  To facilitate serving of the bypass valve, we
18-20
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ranges from –250°C up to +400°C. The valves are recommend to install a pressure relieve valve and a
manufactured in the sizes DN 25 to DN 500 and the stop valve. The stop valve must be of a type which
range of nominal pressure is PN 10 up to PN 400 can be locked in the OPEN position.
$16,±$16, 7KHE\SDVVÀRZFDQEHXS ,OOXVWUDWLRQVKRZVDW\SLFDODUUDQJHPHQWDQGÀRZ
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to 35%. The hand-operated bypass feature is optional.
The valve operates without additional auxiliary In order to avoid vibrations in the valve and the
energy. pipes we recommend continuing the connecting line
)RUWKHSURWHFWLRQRIÀXLGSXPSVZLWKGHOLYHU\KHDGV at the outlet (DN2) and Bypass branch (DN3) for EDU

of above 2200 m we recommend the range SMA approx. 2-3 m in the chosen nominal size. A pipe
63/64 (see prospect) with „ON-OFF-regulation“ of bend directly at the bypass branch is not admissible. 3131
$16,
the bypass.

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is designed in such a way, that the cone reaches its
669 XWPRVWXSSHUSRVLWLRQDWGHQRPLQDWHGPDLQÀRZ
W\SHZLWKLQWHJUDWHGQRQUHWXUQYDOYHLQWKHE\SDVV The non-return cone activates the Rotary Slide Valve
(13) in the bypass by means of a lever (14). If the
5DQJHRI$SSOLFDWLRQV 7KLVLVUHTXLUHGIRUODUJHUE\SDVVÀRZVXSWREDU cone is positioned on the cone seat, the Rotary Slide
Compared to the series SSV 10-12, the series SSV differential pressure. The choice is done in our Valve is completely open. It closes corresponding to
18-20 uses an integrated non-return valve in the by- works. the rising of the cone by delivery in main direction.
pass. It automatically protects centrifugal pumps – 7KHYDOYHUDQJH669LVXWLOL]HGIRUÀXLGVZLWKDYLV- 7KHYDOYHMXVWDOORZVVXFKDQDPRXQWRIE\SDVVÀRZ
especially those handling hot water – from damage cosity < 150 cSt without solids, e.g.: as it is necessary for supplement of the required
which might occur through partial evaporation of the • in boiler feed water and cooling water plants PLQLPXPÀRZRIWKHSXPS
water content during low load operation. • in Petrochemical and Chemical Industry and $V VRRQ DV WKH PDLQ ÀRZ H[FHHGV WKH PLQLPXP
As soon as the pump capacity drops below a prede- refrigeration SXPS ÀRZ WKH E\SDVV FORVHV 2Q WKH RWKHU KDQG
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valve to the boiler or process is completely shut off. • in steel production ,QVWDOODWLRQ
The pressure will be reduced by integrated throttle ‡ IRU¿UH¿JKWLQJV\VWHPV Valves SSV should preferably be connected directly
stages within the bypass. The utilization in nuclear power plants emphasizes to the pump discharge branch, and must be mounted
The type SSV 20 is supplied with a larger bypass. WKHUHOLDELOLW\RIWKHVH¿WWLQJV FHUWL¿HGWR.7$  YHUWLFDOO\ ZLWK ÀRZ HQWU\ IURP EHORZ /LPLWHG
possibilities for horizontal installation exist, but
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7KH FRQVWUXFWLRQ LV DFFRUGLQJ WR VSHFL¿FDWLRQ in the bypass line takes place via the Bypass Valve
18-20
AD 2000 and particularly to EN 13445. As per Head (12), the throttle (16) and the valve (17) for
Pressure Equipment Directive 97/23 EG the products type SSV 18/20.
are provided with the CE marking and the Declaration
RI &RQIRUPLW\ &HUWL¿HG DFFRUGLQJ WR WKH 0RGXOH The hand operating branch with multiport-throttle is
H1 (Pressure Equipment Directive 97/23 EG) all ¿WWHGDWWKHFDVLQJEHORZWKHFRQHVHDWDQGVHUYHV
dangerous material classes of category 1 to 4 are WR SDVV RII WKH PLQLPXP ÀRZ YLD D KDQGRSHUDWHG
covered. Suitable nominal size and nominal pressure valve combination. We recommend the branch for ORRNDWLQIR
RYHUYLHZ
are to be chosen according to the pump pressure protection of the internal bypass parts at extreme
branch. However, it must be observed, that the operating conditions, e.g. at high differential pres-
DGPLVVLEOH ÀRZ YHORFLW\ RI  PV PD\ QRW EH sures and frequent operation in the range of bypass
exceeded (guarantee). Compensating Bypass Check ÀRZDVZHOODVIRU¿OOLQJDQGVWDUWXSRIWKHSODQW EDU

Valves in larger sizes, for higher pressures and in


special designs, which are not listed here, can also Start-Up-Trim (SUT) substitutes the Bypass valve 3131
$16,
be supplied (on request). head during cleaning and start-up of plants and
6WDQGDUGERG\PDWHULDO 3*+
,IWKHE\SDVVÀRZKDVEHHQLQGLFDWHGWRRORZLWPD\ therefore spares the sophisticated regulating parts
result in vibrations within the plant, a hammering (optional, permanently open Bypass outlet). Also
Compensating Bypass Check Valve resp. a damage usable instead of the Hand operating branch 669ZLWKQRQUHWXUQYDOYHLQWKHE\SDVVDQGKDQGRSHUDWHGEUDQFK RSWLRQDO
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tion“). Warm-up branch, pressure gauge branch, draining 3DUWV/LVW669 6SDUH:HDU3DUWV669 ǻSEDU
branch etc. can be provided, if required.
&RQVWUXFWLRQ Flange designs to DIN, ANSI, BS, ISO and all Lower body Part-No. 1 Bypass Valve Head, complete Part-No. 60 consisting of:
The Valve SSV comprises a radial split body with related standards are possible. Upper body Part-No. 2 Casing Part-No. 12
non-return cone (3), and a separate bypass device Cone Part-No. 3 Rotary slide valve Part-No. 13
in the bypass branch. )XUWKHUPRUHZHVXSSO\ Cone guide Part-No. 4 Operating lever Part-No. 14
All sliding parts are machined from proven stainless • Compensating Bypass Check Valves with control Cone guide Part-No. 5 Dowel pin Part-No. 94.1
steels suitably matched to each other. Parts subjects disc and bearing plate in the bypass for high Bypass branch Part-No. 10 Dowel pin Part-No. 94.2
to wear such as the check valve seat are stellite-  E\SDVVÀRZVDWORZSXPSSUHVVXUH Valve head casing Part-No. 12
faced. The coil springs are also made of stainless • Autonomous Minimum Flow System Type Rotary slide valve Part-No. 13 Non-Return Valve in the Bypass Branch, complete, consisting of:
steel. In the standard version the casing is of SMA 63/64 from DN 65 up-wards at pump Operating lever Part-No. 14 Throttle Part-No. 16
forged steel P250GH (1.0460). In addition high- pressures from PN 250 – 400 bar. Throttle Part-No. 16 Non-Return Valve Part-No. 17
quality steels of various qualities can be supplied. ‡0XOWLSRUWWKURWWOHVIRUSUHVVXUHDQGÀRZUHGXFWLRQ Non-Return Valve Part-No. 17 O-Ring Part-No. 78.2
of high-pressure media from DN 15 upwards and Hand-op. branch Part-No. 24 Coil spring Part-No. 95.3
,QWKH%\SDVVWKHPLQLPXPÀRZLVSDVVHGRIIDXWRPD- pressures from PN 10 to PN 640 bar. Multi-port throttle Part-No. 25
tically by the Bypass valve head (12). The pressure O-Ring Part-No. 78.1 Single Spare Parts
O-Ring Part-No. 78.2 O-Ring Part-No. 78.1
Socket screw Part-No. 91.1 O-Ring Part-No. 78.2
Socket screw Part-No. 91.2 Coil spring Part-No. 95.1
Coil spring Part-No. 95.1 (95.2)
(95.2) Coil spring Part-No. 95.3
Coil spring Part-No. 95.3

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15 180 20 25 205 41
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50 215 44
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50 235 58
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50 235 70
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50 235 70
15 195 41 25 240 80 EDU

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50 250 86
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50 250 50
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50 250 64
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50 260 78 XSWR
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160 2.12 25 270 100 190 100 190 31 3.5 160 5.14 40 370 130 240 130 240 73 6
50 260 78
15 195 41 25 255 103
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50 270 108
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32 180 22 65 300 80
15 190 30 40 280 96
63 2.30 25 270 100 190 100 190 31 3 63 9.67 50 390 145 280 145 280 97 6
32 200 33 65 300 101
15 190 30 40 300 116
40 100 2.30 40 25 25 270 100 190 100 190 31 3 100 100 9.67 100 50 50 430 155 300 155 300 117 6
32 200 33 65 320 122
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160 2.12 25 270 100 190 100 190 31 3.5 160 7.72 50 430 155 300 155 300 117 7
32 200 33 65 320 122
15 195 41 40 320 184
250 2.12 25 300 115 195 115 195 42 4.5 250 7.72 50 500 180 320 180 320 185 9
32 205 44 65 340 191
15 190 28 50 360 116
10-40 2.86 25 250 90 180 90 180 28 2 10-40 15.91 65 440 165 360 165 360 118 4
32 190 30 80 380 122
15 200 36 50 360 158
63 2.86 25 280 105 200 105 200 37 3 63 15.91 65 460 165 360 165 360 160 7
32 210 39 80 380 165
15 200 43 50 360 192
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32 210 46 80 380 200
15 200 43 50 360 195
160 2.65 25 290 105 200 105 200 44 3.5 160 11.96 65 500 170 360 170 360 197 10
32 210 46 80 380 203
15 205 50 50 380 265
250 2.65 25 330 125 205 125 205 51 4.5 250 11.96 65 570 190 380 190 380 267 12
32 215 53 80 400 274
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60 390 181 Ý 180 19
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100 415 191
60 400 231 Ý 180 27
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100 425 241
60 420 264 ORRNDWLQIR Ý 190 28 ORRNDWLQIR
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100 440 274
60 420 291 Ý 200 36
160 16.05 80 580 190 420 190 420 293 15 900 2.12 Ý 320 125 200 125 200 37 3.5
100 440 301
60 420 381 EDU Ý 200 39 EDU

250 16.05 80 630 220 420 220 420 383 19 1500 2.12 Ý 320 125 200 125 200 40 4.5
100 440 393
3131 $16,
80 480 364 Ý 170 19
10-40 44.84 100 630 240 480 240 480 366 10 150 2.30 Ý 220 78 170 78 170 19 2
125 500 372
80 485 403 Ý 180 27
63 44.84 100 650 240 485 240 485 405 14 300 2.30 Ý 270 100 170 100 170 27 3
125 505 411
80 510 446 Ý 190 28
200 100 44.84 200 100 80 680 240 520 240 510 451 17 Ý 600 2.30 Ý Ý Ý 270 100 190 100 190 29 3
125 540 459 XSWR XSWR
80 520 459 ǻSEDU Ý 200 36 ǻSEDU
160 20.96 100 720 240 535 240 520 464 20 900 2.12 Ý 320 125 200 125 200 37 3.5
125 555 473
80 590 704 Ý 200 39
250 20.96 100 830 265 590 265 590 707 27 1500 2.12 Ý 320 125 200 125 200 40 4.5
125 610 717
100 560 661 Ý 180 19
10-40 55.05 125 730 265 560 265 560 664 17 150 2.30 Ý 220 78 170 78 170 19 2
150 580 672 Ý 180 20
100 550 699 Ý 180 27
63 55.05 125 760 265 550 265 550 702 22 300 2.30 Ý 270 100 170 100 170 27 3
150 570 710 Ý 180 28
100 590 788 Ý 190 28
250 100 55.05 250 125 100 840 280 590 280 590 791 23 Ý 600 2.30 Ý Ý Ý 270 100 190 100 190 29 3
150 610 799 Ý 200 31
100 590 814 Ý 200 36
160 34.97 125 880 280 590 280 590 817 29 900 2.12 Ý 320 125 200 125 200 37 3.5
150 610 826 Ý 210 39
100 700 1239 Ý 200 39
250 34.97 125 1050 340 700 340 700 1243 59 1500 2.12 Ý 320 125 200 125 200 40 4.5
150 720 1253 Ý 210 42
125 640 826 Ý 190 28
10-40 81.85 150 860 320 640 320 640 829 20 150 2.86 Ý 250 90 180 90 180 28 2
200 660 837 Ý 190 29
125 640 884 Ý 190 33
63 81.85 150 900 320 640 320 640 887 28 300 2.86 Ý 270 100 180 100 180 33 3
200 660 895 Ý 190 34
125 680 1118 Ý 200 39
300 100 81.85 300 150 125 1050 330 680 330 680 1123 29 Ý 600 2.86 Ý Ý Ý 290 105 200 105 200 40 3
200 100 1133 Ý 210 42
125 680 1118 Ý 210 52
160 42.29 150 1050 330 680 330 680 1123 38 900 2.65 Ý 325 125 210 125 210 53 3.5
200 700 1133 Ý 220 55
125 740 2051 Ý 210 61
250 42.29 150 1200 380 740 380 740 2056 75 1500 2.65 Ý 350 135 210 135 210 62 4.5
200 760 2066 Ý 220 64

1) Weight of hand-operating branch

Other pipe sizes, pressure ranges and special designs are deliverable on request.
With reservation to changes of dimensions and weights.
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Ý 205 43 Ý 390 179
150 3.87 Ý 280 105 205 105 205 44 2 150 23.13 Ý 500 190 395 190 390 181 7
Ý 215 45 Ý 415 187
Ý 205 51 Ý 390 227
300 3.87 Ý 300 115 205 115 205 52 3 300 23.13 Ý 520 190 395 190 390 230 10
Ý 215 53 Ý 415 236
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Ý 235 67 Ý 440 284
Ý 230 75 Ý 420 337
900 3.34 Ý 370 140 235 140 235 77 3.5 900 16.05 Ý 600 200 420 200 420 339 15
Ý 245 80 Ý 440 346
Ý 240 91 Ý 420 413 EDU

1500 3.34 Ý 390 150 240 150 240 93 4.5 1500 16.05 Ý 700 260 420 260 420 416 19
Ý 250 97 Ý 440 424
$16,
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150 6.45 Ý 310 120 230 120 230 46 3 150 44.84 Ý 630 240 480 240 480 364 10
Ý 250 50 Ý 500 370
Ý 245 62 Ý 480 392
300 6.45 Ý 330 125 230 125 230 60 5 300 44.84 Ý 650 240 480 240 480 394 14
Ý 250 64 Ý 500 400
Ý 250 81 Ý 510 445
Ý 600 6.45 Ý Ý Ý 370 130 240 130 240 80 5 Ý 600 44.84 Ý Ý Ý 680 240 520 240 510 450 17
Ý 260 84 Ý 540 458 XSWR
Ý 250 85 Ý 520 595 ǻSEDU
900 5.14 Ý 390 140 245 140 245 85 6 900 20.96 Ý 750 250 535 250 520 601 20
Ý 265 89 Ý 555 609
Ý 255 117 Ý 590 730
1500 5.14 Ý 430 160 250 160 250 117 8 1500 20.96 Ý 880 295 590 295 590 733 27
Ý 270 121 Ý 610 741
Ý 280 77 Ý 560 648
150 9.67 Ý 380 145 280 145 280 78 3 150 55.05 Ý 730 265 560 265 560 650 17
Ý 300 82 Ý 580 656
Ý 280 102 Ý 560 692
300 9.67 Ý 390 145 280 145 280 103 6 300 55.05 Ý 750 270 560 270 560 694 22
Ý 300 107 Ý 580 700
Ý 300 126 Ý 590 800
Ý 600 9.67 Ý Ý Ý 430 155 300 155 300 128 6 Ý 600 55.05 Ý Ý Ý 840 280 590 280 590 805 23
Ý 320 133 Ý 610 813
Ý 300 152 Ý 590 922
900 7.72 Ý 450 165 310 165 310 155 7 900 34.67 Ý 900 290 590 290 590 927 29
Ý 320 159 Ý 610 935
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1500 7.72 Ý 520 190 320 190 320 196 9 1500 34.67 Ý 1100 370 700 370 700 1461 59
Ý 340 202 Ý 720 1471
Ý 360 121 Ý 635 818
150 15.91 Ý 450 165 360 165 360 123 4 150 81.85 Ý 860 320 635 320 635 820 20
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300 15.91 Ý 480 165 360 165 370 161 7 300 81.85 Ý 880 320 640 320 640 883 28
Ý 380 166 Ý 660 889
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Ý 600 15.91 Ý Ý Ý 500 170 360 170 360 225 9 Ý 600 81.85 Ý Ý Ý 1050 330 680 330 680 1106 29
Ý 380 231 Ý 700 1115
Ý 370 261 Ý 680 1299
900 11.96 Ý 530 185 375 185 370 264 10 900 42.29 Ý 1050 330 680 330 680 1304 38
Ý 395 271 Ý 700 1313
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1) Weight of hand-operating branch

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SSV 42 100-150 65-80 ÝÝ ÝÝ 42.00 49.14
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SSV 44 200-400 125-150 ÝÝ ÝÝ 120.00 140.40 Cap nut Part-No. 92
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SSV 46 300-500 150-250 ÝÝ ÝÝ 240.00 280.80
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values QBy can be gathered from table 1. is completely open. It closes corresponding to the Cone complete Part-No. 3 Bearing plate Part-No. 38
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SSV 74 200-400 125-150 ÝÝ ÝÝ 90,00 105.30 Cap nut Part-No. 92
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SSV 76 300-500 150-250 ÝÝ ÝÝ 180,00 210.60
SSV 77 350-600 200-300 ÝÝ ÝÝ 262,50 307.13
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SSV 78 350-600 250-350 ÝÝ ÝÝ 376,50 440.51 Dowel pin Part-No. 94.3
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blems, caused by dry pump operation have often GHOLYHU\ÀXLG
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stations of fuel depots. These problems mostly 0RGHRI2SHUDWLRQ
occured during times of start-up and re-starts of The Schroeder Multifunction Valve SMV is installed
pumps. near the pressure connection. Due to the elevated
position a geodetical high reference point is formed
,QFDVHRIÀXLGJDVHVLQWKHERLOLQJSRLQWWKHWUDQVIRU- below the non-return cone on the pump pressure side
PDWLRQRIÀXLGLQWRJDVRFFXUVE\DPLQRUWHPSHUD- in main stream direction. During the dwell period of the
ture increase in the stopped pump. This gas volume machine, the resulting gas is collected in the region of
WKHQSUHVVHVWKHÀXLGRXWRIWKHSXPSWRZDUGVWKH WKLVKLJKUHIHUHQFHSRLQW7KH$XWRPDWLF'HJDVL¿FDWLRQ
VXFWLRQSLSH7KLVUHVXOWVLQWKHSXPS¿OOLQJXSSDUWO\ of the Multifunction Valve is automatically kept in open
or totally with gas. This can be caused by the tem- position, when the pump is not working. Thus a con-
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after-heat of the pump immediately after disconnec- DOZD\V¿OOHGFRPSOHWHO\ZLWKGHOLYHU\ÀXLG
tion. Depending on the pump type it will become
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impellers cannot build up delivery pressure when the machinery is constantly kept in a cold state and
the pump is re-started. Thus the pump operates is prepared for a secure start or re-start. Immediately
dry and seconds later considerable damages occur, after start-up the pump produces the required diffe
possibly leading to destruction of the pump and UHQWLDO SUHVVXUH DQG WKH DXWRPDWLF GHJDVL¿FDWLRQ RI
environment. WKH 609 9DOYH VKXWV WKH GHJDVL¿FDWLRQ OLQH WLJKWO\
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Lower body Part-No. 1 Bypass Valve Head, complete, Part-No. 60 consisting of: Lower body Part-No. 1 Bypass Valve Head, complete Part-No. 60 consiting of:
Upper body Part-No. 2 Casing Part-No. 12 Upper body Part-No. 2 Casing Part-No. 12
Cone Part-No. 3 Rotary slide valve Part-No. 13 Cone Part-No. 3 Rotary slide valve Part-No. 13
Cone guide Part-No. 4 Operating lever Part-No. 14 Cone guide Part-No. 4 Operating lever Part-No. 14
Cone guide Part-No. 5 Dowel pin Part-No. 94.1 Cone guide Part-No. 5 Dowel pin Part-No. 94.1
Bypass branch Part-No. 10 Dowel pin Part-No. 94.2 Bypass branch Part-No. 10 Dowel pin Part-No. 94.2
Casing Part-No. 12 Casing Part-No. 12
Rotary slide valve Part-No. 13 Throttle in the Bypass Branch, consisting of: Rotary slide valve Part-No. 13 Non-Return Valve in the Bypass Branch, complete, consisting of:
Operating lever Part-No. 14 Throttle Part-No. 15 Operating lever Part-No. 14 Throttle Part-No. 16
Throttle Part-No. 15 O-Ring Part-No. 78.4 Throttle Part-No. 16 Non-Return Valve Part-No. 17
Degassing branch Part-No. 26 Non-Return Valve Part-No. 17 O-Ring Part-No. 78.2
Degassing valve Part-No. 27 Single Spare Parts Degassing branch Part-No. 26 O-Ring Part-No. 78.4
Bypass Valve Head, complete Part-No. 60 O-Ring Part-No. 78.1 Degassing valve Part-No. 27 Coil spring Part-No. 95.3
O-Ring Part-No. 78.1 O-Ring Part-No. 78.2 Bypass Valve Head, complete Part-No. 60
O-Ring Part-No. 78.2 O-Ring Part-No. 78.3 O-Ring Part-No. 78.1 Single Spare Parts
O-Ring Part-No. 78.3 O-Ring Part-No. 78.4 O-Ring Part-No. 78.2 O-Ring Part-No. 78.1
O-Ring Part-No. 78.4 O-Ring Part-No. 78.5 O-Ring Part-No. 78.3 O-Ring Part-No. 78.2
O-Ring Part-No. 78.5 Coil spring Part-No. 95.1 O-Ring Part-No. 78.4 O-Ring Part-No. 78.3
Socket screw Part-No. 91.1 (95.2) O-Ring Part-No. 78.5 O-Ring Part-No. 78.4
Socket screw Part-No. 91.2 Coil spring Part-No. 95.3 Socket screw Part-No. 91.1 O-Ring Part-No. 78.5
Dowel pin Part-No. 94.1 Coil spring Part-No. 95.4 Socket screw Part-No. 91.2 Coil spring Part-No. 95.1
Dowel pin Part-No. 94.2 Dowel pin Part-No. 94.1 (95.2)
Coil spring Part-No. 95.1 For main dimensions H, S and L see type SSV 18, Dowel pin Part-No. 94.2 Coil spring Part-No. 95.3
Coil spring Part-No. 95.4 H1 and S1 on request. Coil spring Part-No. 95.1 Coil spring Part-No. 95.4
Coil spring Part-No. 95.3
0DWHULDOVDFFRUGLQJWRRSHUDWLQJFRQGLWLRQVDQGYDOLGVWDQGDUGV For main dimensions H, S and L see type SSV 18,
Coil spring Part-No. 95.4
0DWHULDOVDFFRUGLQJWRRSHUDWLQJFRQGLWLRQVDQGYDOLGVWDQGDUGV H1 and S1 on request.
SMA
Automatic Minimum Flow System

7
S
SMA SMA 7
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7KH PDLQ ÀRZ OLIWV WKH QRQUHWXUQ FRQH   XS WR D The Autonomous Minimum Flow Systems comprise a
63/64
GH¿QHGSRVLWLRQ$VVRRQDVWKHPDLQÀRZHTXDOVWKH split body with non-return cone, bypass and the pilot
YDOXHRIWKHSXPSPLQLPXPÀRZWKHFRQH  VSULQJV unit.
upwards and stops at another predetermined position.
In the standard option the casing for valve and bypass
During this procedure the cone actuates both control are of forged steel 1.0460. Cone seat and actuator
valves of the pilot unit via the lever (32) and the control control surfaces are stellite-faced. The other parts are
plunger (31). made of suitable stainless steels. ORRNDWLQIR
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After control valve 2 closes, control valve 1 opens. For 7KHPLQLPXPÀRZ4By is passed off via the Bypass.
the medium the passage to the piston (15) in the A piston (15) takes over the closing and opening of
by-pass becomes free. The piston forces forward the bypass. Double sealing of the piston in the ring EDU

DJDLQVW WKH SDVVLQJ E\SDVV ÀRZ DQG WKH E\SDVV seat (14) achieves extreme durability of the internal
closes. (Position „OFF“). bypass parts. The following pressure reduction of the 3131
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60$IRUQRQVSHHGFRQWUROOHGSXPSV :LWKLQFUHDVLQJPDLQÀRZWKHFRQH  PRYHVIXUWKHU in the bypass.
XSZDUGV ,W UHDFKHV WKH ¿QDO SRVLWLRQ DW QRPLQDWHG
60$IRUVSHHGFRQWUROOHGSXPSV
PDLQÀRZ4100%. The pilot unit utilizes the medium and the pump pres-
$SSOLFDWLRQV Through actuation of the bypass via a valve control sure for actuation of the piston (15). Two control valves
EDUǻS
The Automatic Minimum Flow System SMA 63/64 plunger (15) the bypass can be opened resp. closed :LWK GHFUHDVLQJ PDLQ ÀRZ WKH FRQH PRYHV GRZQ- control the pump pressure in front of resp. behind the EDU
is a protection device for pump protection. It auto- completely. This On-Off-Regulation of the Bypass wards and switches the two control valves, as soon piston and consequently the position of the piston ON
matically protects centrifugal pumps from damages, makes it possible to increase the load limit from DVLWIDOOVEHORZWKHUHTXLUHGSXPSPLQLPXPÀRZ7KH resp. OFF is regulated. The control valves are actuated
which might occur during operation under low load 200 bar to 400 bar. The prefered duty is in the ran- bypass opens (Position „ON“) and the pump minimum GHSHQGLQJRQWKHPDLQÀRZWKURXJKWKHFRQH  SRVL-
conditions because of partial evaporation of the ge of nominal pressure 250 to 400 bar resp. ANSI ÀRZLVSDVVHGRIIYLDWKHE\SDVV WLRQYLDWKHOHYHU  :LWKWKHLQWHJUDWHG¿QHWKURWWOH
SXPSFRQWHQW$VVRRQDVWKHPDLQÀRZIDOOVVKRUWRI 2500 lbs. (37) a cushioned move of the piston (15) is achieved.
a predetermined value, the valve opens its bypass, 7KH%\SDVVÀRZFDQDPRXQWXSWRRIWKHPDLQ 7KHLQWHJUDWHG¿QHWKURWWOH  LQWKHSLORWXQLWUHGXFHV
VR WKDW WKH E\SDVV ÀRZ LV SDVVHG RII HYHQ LI WKH ÀRZ 7KH YDOYH ZRUNV ZLWKRXW DGGLWLRQDO DX[LOLDU\ WKHYHORFLW\RIWKHFRQWUROÀRZLQÄ2))³GLUHFWLRQ7KLV With a pressure indicator on the bypass the function of
GHOLYHU\LQPDLQÀRZGLUHFWLRQHTXDOV]HUR power. prevents a too fast closing of the bypass and con- the Minimum Flow System can be supervised.
sequently a hammering valve piston (15).

0D[LPXPÀRZUDWHIRU4DQG4%\
Through the clear positions of the bypass („ON“ resp.
DIN ANSI Ä2))³ FRPELQHGZLWKWKHSLORWXQLWD¿WWLQJIRUSXPS
'1 '1 '1 '1 QDWPV Q%\PD[ protection has been developed, which combines
'1 '1 a very low wear and tear with very high operational
PP PP LQFK LQFK PK OV PK OV security at highest pressure loads.
32 Ý
80 Ý 180 50 45 13
40 Ý
40 Ý
100 Ý 280 78 70 19
50 Ý
50 Ý 70 19
125 Ý 440 122
65 Ý 120 133
65 Ý 120 33
150 Ý 630 175
80 Ý 180 50
80 Ý 180 50
200 Ý 1120 311
100 Ý 280 78
100 Ý 280 78
250 Ý 1750 486
125 Ý 440 122
SMA 7
$XWRPDWLF0LQLPXP)ORZ6\VWHP Notes

As a special design SMA 64 the system can also be design acc. to DIN, ANSI, BS, ISO and related stan- SMA
utilized for speed controlled pumps. dards are possible.
63/64
Special attention has been paid to easy main-
tenance. So it is not necessary to dismantle the ,QVWDOODWLRQ
E\SDVVEUDQFKUHVSWKHZKROH¿WWLQJIRUH[FKDQJH We recommend installation directly on the pump
of the wearing parts like piston and ring seat. GLVFKDUJH EUDQFK 7KH ÀRZ GLUHFWLRQ DW YHUWLFDO
installation is from bottom to top, when installed ver-
The hand-operating branch with multi-port throttle tically.
VHUYHV IRU PDQXDO FRQWURO RI WKH PLQLPXP ÀRZ YLD In order to avoid vibrations in the valve and the pipe ORRNDWLQIR
RYHUYLHZ
a manually actuated valve combination. We recom- lines we recommend to continue the connecting
mend the branch for sparing of the internal bypass line at the outlet (DN2) and the bypass branch
parts at frequent operation in the range of minimum (DN3) for approx. 2-3 m in the chosen nominal bore.
ÀRZ DV ZHOO DV IRU ¿OOLQJ DQG VWDUWXS RI WKH SODQW A pipe bend directly to the bypass branch should be EDU

Two positions are possible: avoided.


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· the bypass remains open AD 2000 and particularly to EN 13445. As per Pres-
• D2 in the upper part of the casing with junction sure Equipment Directive 97/23 EG the products are
above the cone (larger valve length); provided with the CE marking and the Declaration
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H1 (Pressure Equipment Directive 97/23 EG) all
:DUPLQJXSEUDQFKSUHVVXUHJDXJH¿WWLQJGUDLQD- dangerous material classes of category 1 to 4 are
ge branch etc. can be provided, if so desired. Flange covered.
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SR/SA
High Pressure Control
Valve

8
SR/SA SR/SA 8
+LJK3UHVVXUH&RQWURO9DOYH +LJK3UHVVXUH&RQWURO9DOYH

6FKURHGHU)ORZ&RQWURO9DOYH 7KHYDOYHLVDYDLODEOHZLWKÀDQJHVDFFWR',1DQG Depending on the medium, the valve body is made SR/SA
ASME or welding ends in a standard range of DN of ferritic, austenitic or austenitic-ferritic (duplex)
5DQJHRIDSSOLFDWLRQ 25 - DN 150 / NPS 1“ – NPS 6“. Other nominal sizes steel.
The SR/SA-type is a High-Pressure control valve for are possible on request.
liquids. It is designed for simple on-/off-regulation 'HVLJQ
6$W\SH  DV ZHOO DV IRU FKDOOHQJLQJ ÀRZ FRQWURO The following valve characteristics are available: 7KHGHVLJQLVDFFRUGLQJWRVSHFL¿FDWLRQ$'DQG
(SR-type). Mainly it‘s utilised for the following linear, square, equal percentage and on/off. particularly to EN 13445. As per Pressure Equipment
applications: Valves can be equipped with all common types of Directive 97/23 EG the valves are provided with
actuators (electrically, pneumatically, hydraulically the CE marking and the Declaration of Conformity. ORRNDWLQIR
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3RZHUHQJLQHHULQJ actuated). Valves with on-/off-regulation can also be &HUWL¿HG DFFRUGLQJ WR WKH 0RGXOH + 3UHVVXUH
• feed water control delivered self actuated, i.e. without external power Equipment Directive 97/23 EG) all dangerous
• injection systems VXSSO\ DQG FRQWUROOHG E\ VROHQRLG YDOYH ¿JXUH   material classes of category 1 to 4 are covered.
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Max. Design: 600 bar/400 °C
Pressure drop: ǻSPD[”EDU
In case of pump protection the SR/SA-type is highly DN 25 - DN 150
Nominal sizes:
(> other sizes on request) XSWR
associated with modern process control and monito- ǻS EDU
Connection end: ZHOGLQJHQGVRUÀDQJHV
ULQJV\VWHPVDVWKHPLQLPXPÀRZFDQEHSUHFLVHO\ Characteristics: on/off, linear, square, equal-%
adjusted to customers resp. plant requirements. Actuators:
electric, pneumatic, hydraulic
self operated
With the check back signal of the positioner (or other Body style: Angle- or Z-type
available sensors) the valve can be usefully integrated carbon steel
in every process control/monitoring system. In that DIN EN 10222-2
stainless steel
Body materials:
way the SR/SA-valve enlarges the Schroeder portfolio DIN EN 10222-5
duplex steel
to control valves and allows pump users to lower their DIN EN 10222-5
energy and maintenance costs. Inner Parts: chrome steel
metal to metal ceiling
Gaskets:
7”ƒ25LQJ
'HVLJQGDWDVDQGOLPLWV · Body
PTFE-pressure sleeve
· Inner gaskets
T > 160 ° Graphit
Referring to the increasing pressure/temperature )LJXUH6$W\SHVHOIDFWXDWHGFRQWUROOHGE\VROHQRLGYDOYH

OHYHOHVSHFLDOO\LQWKH¿HOGRIHOHFWULFDOSRZHUHQJL
neering the valves are designed for pressures up
to pA = 600 bar / 8700 psi and temperatures of
TA = 400 °C / 750 °F. With up to 10 controlled throt-
WHOLQJVWDJHVSUHVVXUHGURSVDURXQGǻS EDU
)LJXUH65W\SHSUHSDUHGIRUPRXQWLQJRIOLQHDUWKUXVWDFWXDWRUV
8700 psi can be handled troublefree.
SSD
Multi-Port Throttle

9
SSD 9
0XOWL3RUW7KURWWOH Notes

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2SHUDWLRQUDQJH (PED) 97/23/EG the products are supplied with CE


The Multi-Port Throttles are used to reduce the 0DUNLQJDQG'HFODUDWLRQRI&RQIRUPLW\&HUWL¿HGWR
SUHVVXUHDQGÀRZUDWHRIÀXLGVLQSLSHV\VWHPV module H1 all dangerous classes of category 1 to 4
are covered.
'HVLJQ
Multi-Port Throttles are available for sizes from DN 9HUVLRQV
20 up to DN 500 and pressure ratings up to PN 640 The pictures above show the available versions of
and ANSI 2500 and for medium temperature up to our Multi-Port Throttles. If you have any questions
300 °C. do not hesitate to contact us – it is our pleasure to
The standard material for casing is 1.0460 (P250GH help you solving your technical problem.
similar to ASTM A105) and for the throttles 1.4581.
On request casings can be supplied of different
high-grade steel qualities. The design is according
to standard AD 2000 and particularly to EN 13445.
As required by Pressure Equipment Directive

SSD
SDV
Back Pressure Device

10
SDV
Back Pressure Device

SDV

look at info
overview

bar

SDV – Schroeder Back Pressure Device

Range of application cones to hammer at low rate is minimized. So


The SDV is a back pressure device, which keeps the SDV is suitable for plants with large range
the static pressure within the pipeline above a and frequent part load condition, too. up to
minimum value without reference to
rate. That means, the pressure will not fall below the Technical data
given minimum value over the whole operating range. The Schroeder pressure device is manufactured in
Normally back pressure devices are used to avoid the nominal sizes DN 25 – DN 200 / NPS 1“ – NPS 8“,
cavitation and partial evaporation in the pipeline. for pressure ratings up to PN 400 / ANSI 2500 and
Due to the increased pressure level in the protected a max. operating temperature of 400 °C / 750 °F.
plant section they prevent a lower deviation from the Higher pressure ratings are possible on request. The
local vapor pressure. The SDV has an integrated body is normally made of 1.0460 / ASTM
non return-valve function, i.e. the piping is also SA105. Referring to medium, several alloyed steels
w. are also deliverable. The regulating trim is made of
Cr-steel or aluminium-bronze.
Mode of operation
The function of the SDV is based on a spring loaded Design
cone. Cone and spring are adjusted in a way, The design is according to AD 2000 and
that the force of the static pressure lifts the cone particularly to EN 13445. As per Pressure Equipment
of the seat and does not allow a rate before Directive 97/23 EG the SDV is provided with the CE
reaching the minimum pressure value. Compared marking and the Declaration of Conformity.
with other pressure devices the Schroeder SDV has a according to the Module H1 (Pressure Equipment
regulating trim, so that the throttling area of the Directive 97/23 EG) all dangerous material
cone seat is attuned to the current w. With this classes of category 1 to 4 are covered.
design feature the tendency of spring loaded shut-off

Johannesburg Tel : 011-397 2833


Fax : 011-397 4700

V www.valve.co.za Durban
E-mail
Tel
Fax
: sales.jhb@valve.co.za
: 031-579 2593
: 031-579 2562
E-mail : sales@valve.co.za

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