Name/Badge #: _______________________________________________ Date: ____________

API 570 Practice Exam G (150 Questions)

1. A piping system made of mixed grades of piping, including A-53 CS with silicon killed
elbows and fittings, has recently been rerated from 400°F (204°C) to 500°F (260°C). The
process fluid contains 0.52% weight sulfur. Inspector should:

A) Continue monitoring the system using existing CMLS

B) Not be concerned with the 100°F (55°C) change
C) Increase the number of CMLs on the system
D) Relocate the CMLs to the fittings

2. A buried piping system for 100 psig service is hydrostatically tested at 125 psig for 8
hours. After 4 hours, the pressure dropped 5 psig, and the system was repressurized back
to 125 psig. During the remaining 4 hours, the pressure drop was noted again to be by 5
psig. According to API 570, the inspector should:
A) Accept the test as successful
B) Visually inspect the piping and find the leak
C) Repeat the test and conduct further inspection
D) Excavate the piping and conduct an external visual inspection

3. A piping system is designed for 300 psig at 700°F. The allowable stress value at test
temperature is 20 ksi. The allowable stress at design temperature is 15 ksi. Which of the
following pressures is to be used in a pneumatic test?

A) 440 psig B) 450 psig C) 562 psig D) None of these

SHOW YOUR WORK:

4. What is maximum Brinnell hardness number allowed for welding P-No 6 matl?

A) BHN 200 B) BHN 225

C) BHN 241 D) None of these

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
5. What is the acceptable range of magnetizing current (amps) required for prod spacing of
6 inches on a welded NPS 24 Sch. 40 ASTM A-106 Gr. B pipe weld?
A) 600 to 750 amps B) 720 to 880 amps
C) 800 to 1000 amps D) None of these are correct

6. The maximum depth of undercut for a girth weld in normal fluid service having a
thickness of 0.50 inches (13 mm) is:

A) No visible undercut B) 1/64 inch (0.4 mm)

C) 1/32 inch (1 mm) D) 1/16 inch (1.5 mm)

7. In evaluating a thinned area of pipe, allowable stress for purpose of Hydrotest shall not
be greater than:

A) ½ of the SMYS B) 2/3 of the SMYS

C) 90% of the SMYS D) 75% of the ultimate tensile strength

8. To verify continuous corrosion control of poorly coated pipe (CP protection potentials
are inconsistent), close-interval potential surveys may be conducted:

A) Every 12 months B) Every 2 years

C) Every 3 years D) Every 5 years

9. Threaded carbon steel piping in an NPS 1.5 piping system is being replaced. What is the
minimum pipe schedule to be used according to code?

A) Sch 20 B) Sch 40 C) Sch 80 D) Sch 160

10. Which of the following is the standard height of the raised face portion of a Class 600
raised face flange?

A) .060 in (2 mm) B) .100 (2.5 mm) C) .125 (3 mm) D) .250 (7 mm)

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
INSTRUCTIONS: THIS PROBLEM COVERS QUESTIONS 11 – 15 ON THIS PAGE!!!
Inspection records contain this information for a CML having a low reading in a Carbon Steel
ELL located in a piping circuit (Atmospheric tower feed line). Original (new) ELL thickness
measured 0.575 inches during a Baseline UT performed in 2003. After 5 years of service, in
2008, the ELL measured 0.550 inches. In 2013, ELL measured .500 after 10 years. Other Info:
The .500 inch thickness is the lowest reading in this piping circuit that showed an increase in
metal loss from 2008 to 2013 due to increased flow velocity (MOC in 2008), as per Corrosion
Specialist’s report sent to the Inspector. Minimum required t (Barlow Calc) = .350 inches and
structural design minimum t = .250 inches (Design is 50 psig @ 700°F), 16 NPS insulated line is
in very good condition and shows no evidence of any visible damage or suspect areas in 2013.
The piping Circuit was designated as Class 1.
11. On the basis of information above, remaining life & half remaining life of this circuit is:
A) 10 years RL and 5 years @ ½ RL B) 15 years RL and 7.5 years @ ½ RL
C) 20 years RL and 10 years @ ½ RL D) None of these are correct

12. On the basis of information above, short-term corrosion rate for the location is:
A) .005 or 5.0 mils per year B) .0075 or 7.5 mils per year
C) .010 or 10.0 mils per year D) None of these

13. On the basis of information above, the long-term corrosion rate for the location is:
A) 5.0 mils per year B) 7.5 mils per year C) 10.0 mils per year D) None of these

14. On the basis of info above, the maximum inspection intervals for this piping circuit are:
A) Both UT interval & external insp = 5 years B) UT interval = 6.66 yrs, ext insp = 5 years
C) UT interval = 7.5 years & ext insp = 5 years D) UT interval = 10 years & ext insp = 5 yrs

15. On basis of info above, extent of NDE required after a 2013 visual inspection for CUI is:
A) 50% at areas within susceptible temp range B) 33% at areas within susceptible temp range
C) 10% at areas within susceptible temp range D) 0% removal is required based on API 570

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
16. What is the minimum required thickness of a blank made of ASTM A516 Gr. 70 Plate
with a with a ring joint design (Size 10 NPS Class 600 Flange = dg value) in a piping system
with a design pressure of 400 psi @ 400°F and a Corrosion Allowance of .125 inches?

A) .750 inches B) .825 inches

C) .875 inches D) None of these

SHOW YOUR WORK BELOW:

17. What is the minimum required thickness, given the design conditions below for an
existing piping system in a local refinery?
Given: Design Pressure & Temp = 600 psig @ 500°F, ASTM A-106 Gr. B, Pipe is 18 NPS
and the structural minimum design thickness for the 18 NPS system = .270 inches

A) 0.255 inches B) 0.270 inches

C) 0.285 inches D) None of these

SHOW YOUR WORK BELOW:

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)

18. Determine UT thickness Inspection Interval (Class 2 pipe) per API 570 rules and then
determine the MAWP of corroded pipe given: Design pressure/temp = 500 psig/500°F for
A106 Gr B, Pipe = NPS 20 Sch 40, with a baseline UT thickness in 2003 of .560 inches, and
in 2008 of .530 inches, and in 2013 of .500 inches … The Corrosion rate = .006 or 6 MPY,
and you must assume a 10 year interval proposed for purpose of the MAWP calculation!
A) UT inspection interval = 10 years for class 2 piping, and the calculated MAWP = 494 psi
B) UT inspection interval = 10 years for class 2 piping, and the calculated MAWP = 722 psi
C) UT inspection interval = 10 years for class 2 piping, and the calculated MAWP = 868 psi
D) None of these

SHOW YOUR WORK BELOW:

19. What is the minimum metal temp exempt from impact testing for API 5L, Gr X-60 pipe
having a 1.750 in. (44.5mm) nominal thickness that was normalized during manufacture?
A) -8°F (-22.2°C) B) 20°F (-6.7°C) C) 58°F (14.4°C) D) None of these is correct

20. What is the minimum metal temperature to be maintained during a hydrotest when
using API 5L, Gr X-60 pipe having a 1.750 in. (44.5mm) nominal thickness normalized
during manufacture? (Answer question 8 correctly, then apply the 570 rule)
A) -8°F (-22.2°C) = MDMT exempt from IT, plus API 570 safety factor = 22°F (-5.2°C)
B) 20°F (-6.7°C) = MDMT exempt from IT, plus API 570 safety factor = 50°F (10.3°C)
C) 58°F (14.4°C) = MDMT exempt from IT, plus API 570 safety factor = 88°F (31.4°C)
D) None of these is correct

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
PQR Given Information: A-106 Gr. B material, NPS 20, Schedule 120
PQR # 123456 coupon thickness measured by Babu was exactly the same thickness as the
nominal wall thickness from API 574 piping schedules in inches. Weld process = SMAW.
PQR # 123456 was signed and dated by Babu B. Babu and supports WPS # 123456.
Note: All test results signed off & dated by Egyptian Mech. Testing Group (Babu B. Babu)
Tensile Test specimen # 1 (18.8mm x 18.8mm) Results = 69,900 … Failed = Weld Metal
Tensile Test specimen # 2 (18.6mm x 18.6mm) Results = 70,000 … Failed = Weld Metal
Tensile Test specimen # 3 (18.7mm x 18.7mm) Results = 66,500 … Failed = Base Metal
Tensile Test specimen # 4 (18.8mm x 18.8mm) Results = 66,000 … Failed = Base Metal
Guided Bend (side bend) specimen # 1 results = Pass … 2.9 mm slag in the weld area
Guided Bend (side bend) specimen # 2 results = Pass … 3.0 mm porosity in the weld area
Guided Bend (side bend) specimen # 3 results = Pass … 3.0 mm crack in the weld area
Guided Bend (side bend) specimen # 4 results = Pass … 3.0 mm incomp. fusion weld area

21. What is the WPS # 123456 base metal thickness range qualified by PQR # 123456?
A) 3/16 in. or 5 mm is the minimum thickness qualified by PQR # 123456
B) 2T (1.5 inches x 2) or 3 inches (76mm) is the maximum thickness qualified by PQR # 123456
C) 3/16 in. (5 mm) to 2T (3 inches or 76mm) is the thickness range qualified by PQR # 123456
D) None of these are correct

22. The four tensile test values provided above by were reviewed and found to be:
A) Adequate in number, however # 1 & # 4 are both below ASME IX required tensile values
B) Adequate in number, however # 1 is below the ASME IX required tensile value
C) Adequate in number, however # 1, # 3 & # 4 are all below ASME IX tensile values
D) Adequate in number & all tensile test results are acceptable and Babu signed it off

23. The guided bend test results provided above were reviewed and found to be:

A) Adequate in number, however specimens with cracks (# 3 was cracked) are always rejected
B) Adequate in number, however specimens # 2, # 3 & # 4 are rejectable (3mm defects visible)
C) Inadequate in number, and specimens # 2, # 3 & # 4 are rejectable (3mm defects visible)
D) Adequate in number & type and all results are acceptable

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)

24. A piping system designed at 500 psi @ 600°F is to be hydrostatically tested at a test
temp conducted at 100°F or below. Pipe material is A-106 Gr. B Seamless Sch 80 NPS 6.
What is the code required hydrostatic test pressure?

A) 750 psig B) 812 psig

C) 838 psig D) 867 psig

25. What is the essential wire & wire diameter (assume source side IQI) for 4 NPS Sch 40S
ASTM A312 Type 316L pipe weld in “as welded” condition. Assume Category D service!

A) Essential wire # 4 (0.16 mm) B) Essential wire # 5 (0.20 mm)

C) Essential wire # 6 (0.25 mm) D) None of these are correct

26. What is pressure rating & the hydrostatic test pressure for a Class 300 A182 Gr. F316L
flange being subjected to a system hydrostatic test pressure at 50°F (10°C)?

A) 230 psi x 1.5, round up at test at 350 psi B) 600 psi x 1.5 and test at 900 psi
C) 275 psi x 1.5, round up at test at 425 psi D) 720 psi x 1.5 and test at 1100 psi

27. Minimum hold time and test pressure for a Sensitive Leak Test using the Gas and
Bubble test method with an approved low surface tension bubble forming solution is:

Additional Given Information: The system under test has a design pressure of 100 psi.

A) 5 minutes at a test pressure of 25 psi B) 10 minutes at a test pressure of 15 psi

C) 15 minutes at a test pressure of 15 psi D) 30 minutes at a test pressure of 5-10 psi

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
Answer question 18 (Determine weld size) below

Fig. 328.5.2B Typical Details for Double-Welded Slip-On Flg Attachment Welds
28. What are the minimum required fillet weld sizes (front & back welds) for a double
welded slip on flange per Fig.328.5.2B using Detail (1), given a 3 NPS Sch 40 pipe & class
150 rated slip-on welding flange?
A) 5.6 mm for the front weld (ID) & 7.8 mm for the back weld (OD)
B) 6.0 mm for the front weld (ID) & 7.8 mm for the back weld (OD)
C) 6.0 mm for the front weld (ID) & 6.0 mm for the back weld (OD)
D) 5.6 mm for the front weld (ID) & 8.6 mm for the back weld (OD)

SHOW YOUR WORK BELOW:

29. What is the PWHT temperature range, holding time/inch, and minimum holding time
for a weld on ASTM A-333 Gr. 8 material with a joint thickness that measured 2.01 in.?
A) PWHT range = 1,100 – 1,200°F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
B) PWHT range = 1,100 – 1,325°F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
C) PWHT range = 1,300 – 1,375°F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
D) PWHT range = 1,025 – 1,085°F holding time/inch = 1 hr, & minimum holding time = 2 hrs

30. The density of step wedge comparison film and densitometer calibrations shall be
verified by using calibrated step wedge film traceable to:

A) An ASME V Standard certified film B) An ASME calibrated step wedge

C) An ASNT certified procedure D) National standard (step tablet)

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
31. Which inspection method is suitable for locating corrosion cells, galvanic anodes, stray
currents, coating problems, underground contacts, and areas of low pipe-to-soil potential?

A) Soil resistivity testing B) Close interval potential surveys

C) Holiday pipe coating survey D) None of these

32. When reviewing a group of radiographs, all of the following information must be
available on reports EXCEPT:

A) Minimum source-to-film distance B) Geometric unsharpness

C) Material type D) Exposure technique

33. Which of these may be assumed for MAWP calculations (unknown materials)?

A) Lowest grade material B) Average grade material

C) Carbon steel material D) Highest grade material

34. What is the minimum required thickness (including corrosion allowance) for an NPS 4
piping system (API 5L Gr. A25 ERW) that operates at 525 psi at 400°F, and has a
corrosion allowance of 0.062 inches?

A) 0.107 inches B) 0.098 inches

C) 0.169 inches D) 0.160 inches
SHOW YOUR WORK BELOW

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
35. Which discontinuity is normally found at the weld toe or root surface?

A) Underfill B) Concavity
C) Overlap D) Incomplete fusion

36. The rate of corrosion under insulation will usually not be increased by insulation
systems that:

A) Wick moisture B) Contain chloride salts

C) Do not utilize vapor barriers D) Are made of closed-cell foam glass

37. When environmental cracking is suspected and a preliminary internal visual inspection
does not readily identify surface connected cracking, which of these supplemental testing
methods below is NOT recommended?

A) Penetrant Testing
B) Radiographic testing
C) Magnetic Particle Testing
D) Closer visual exam using magnification and perhaps replication techniques

38. When performing a small patch repair, what is the maximum electrode diameter, type
of electrode, and type of weld bead required when the temperature is below 32 °F (0 °C)?
A) Max electrode diam. = 5/32 in. (4.0 mm), cellulosic type deposited with stringer beads
B) Max electrode diameter = 1/8 in. (3.2 mm), low-hydrogen type by weaving of weld beads
C) Max electrode diam. = 1/8 in. (3.2 mm), cellulosic type deposited by weaving of weld beads
D) Max electrode diameter = 5/32 in. (4.0 mm), low-hydrogen type deposited with stringer beads

39. To be exempt from pressure testing after repairs, the requirements for socket welds
include all of the following EXCEPT:
A) Welds are to be examined with appropriate NDE as specified by authorized piping inspector
B) Spacers designed for socket welds shall be used to establish a minimum 1/16 in/1.6 mm gap
C) Socket welds shall be per ASME B31.3 (Figure 328.5.2.c) & shall be a minimum of 2 passes
D) MT or PT shall be performed on both the root pass and final completed pass of socket welds

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
40. Reheating of a hardened material to a temperature below the transformation range to
improve toughness is known as:

A) Stress-relieving B) Tempering
C) Annealing D) Normalizing

41. An inspection reveals that a repaired NPS 4 seamless pipe, A-53 Gr. B, has a thickness
of 0.180 inches. If the service is 1000 psig at 500°F, what is the actual remaining corrosion
allowance considering only internal pressure?

A) 0.031 inches B) 0.062 inches C) 0.093 inches D) None of these

SHOW YOUR WORK BELOW:

42. An ASTM A-106 Gr. B NPS 10 pipe (wall thickness of 1.125 inches or 28.6 mm) must
have a section replaced. What preheat is recommended?

A) None B) 50°F (10°C) C) 175°F (79°C) D) 200°F (93°C)

43. During inspection for CUI, an insulated austenitic SS, Class 1 piping system operating
at 300°F (150°C) would require what percentage of follow-up exams at areas of damaged
insulation?

A) 0% B) 25% C) 50% D) 75%

44. The number of TMLs required on high-temperature low-velocity hydrocarbon lines

containing sulfur corrosives are often fewer than on other corrosive systems because the
sulfur lines:

A) Corrode at such a fast rate and are replaced on predetermined time schedules
B) Exhibit very uniform corrosion independent of location in the system
C) Are constructed of high-alloy materials unlikely to corrode
D) Are not considered to be a potential environmental risk

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
For Questions #45 and #46, use the given information below!
This data is given for a Class 2 piping system … Remaining Life = 16 Yrs
Thickness = 0.36 in. (Insp results) … Corrosion Rate = 10 mpy

45. When is the next thickness measurement inspection due (using the information above)?
A) 4 years B) 5 years C) 8 years D) 10 years

SHOW YOUR WORK BELOW:

46. When will the next external inspection be due (using the given information above)?
A) 4 years B) 5 years C) 8 years D) 10 years

47. Corrosion specialists should be consulted about the appropriate placement and number
of CMLs for piping systems under all of the following circumstances EXCEPT:

A) Whenever piping systems are susceptible to localized corrosion or cracking

B) Whenever piping systems are susceptible to cracking
C) When CMLs will be greatly increased in number
D) When CMLs will be completely eliminated

48. The potential for a brittle failure shall be evaluated by an engineer prior to Hydrostatic
Testing or especially prior to Pneumatic Testing because of the:
A) Higher chance for leakage involved B) Lower chance for leakage involved
C) Higher potential energy involved D) Lower potential energy involved

49. When a corroded area of pipe exceeds ½ the diameter of the pipe size, a temporary
patch about equal to the size of the corroded area may be installed by fillet welding
(temporary repair) IF:

A) Patch corners shall have at least a 1” radius

B) Diameter of electrode is 5/32 in. or more
C) A full encirclement sleeve is used
D) None of these

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
50. During impact testing of A106 Gr. B (deoxidized) & A53 Gr. B pipes (non-deoxidized),
the following absorbed energy values in ft-lb were observed as follows:
 A106 Gr. B: 12.5, 13.5, 12 (Deoxidized)
 A53 Gr. B: 11, 11.5, 9 (Non-deoxidized)
 Assume that full size 10 mm specimens were taken
Your assessment of these impact test results is that:
A) Both A106 Gr. B and A53 Gr. B specimens are acceptable
B) Both A106 Gr. B and A53 Gr. B specimens shall be rejected
C) Only A53 Gr. B specimens can be accepted
D) Only 106 Gr. B specimens shall be accepted

SHOW YOUR WORK BELOW:

END OPEN BOOK EXAM (4 HOURS) … NEXT CLOSED BOOK = 3 HRS

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
CLOSED BOOK EXAM = 100 QUESTIONS = 3 HRS
51. Temporary weld repairs shall remain for longer time if they are approved by

A) Authorized Piping Inspector B) Plant Manager

C) Operation Manager D) Piping Engineer

52. A piping system made from 2.5Cr-Mo material has been in service at 800F for the past
10 years. The service was modified from original configuration and in a subsequent
hydrotest the piping failed likely due to:

A) Temper Embrittlement B) Fatigue Cracking

C) Creep Cracking D) Environmental Cracking

53. Weld repairs made to piping systems (in operation) shall conform to:

A) API 2201 B) API 577

C) API 582 D) ASME Sec VIII

54. Following a significant change in operating condition:

A) Onstream thickness data must be collected within six months

B) Inspection interval must be renewed and adjusted
C) Re-inspect at quarter life interval
D) The previously established inspection interval must be reduced

55. The following thickness information was noted for a piping inspection: Jan 1993 - 0.32”
… Jan 2004 - 0.20” (After this a process change initiated) … Jan 2009 - 0.18”

The retirement thickness of the piping which is 0.15” should be reached in:

A) Jan 2012 B) Jun 2014

C) Jun 2016 D) Jan 2020

SHOW YOUR WORK:

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)

56. For piping systems where service conditions have been changed, if data for the same or
similar service is not available, a corrosion rate is estimated from the experience of the
owner/operator or from:
A) Published data on piping systems in comparable service
B) The highest known corrosion rate in the unit
C) A default corrosion rate of 10 mils per year
D) Worst case industry data

57. A welding discontinuity is:

A) Condition of being imperfect/departure of quality characteristic from its intended cond

B) An imperfection or unintentional nonconformance that is detectable by NDE
C) A lack of cohesion; an interruption in the normal physical structure
D) The response or evidence from the application of NDE

58. The size of the fillet weld refers to the dimension of the welds:

A) Throat B) Leg C) Reinforcement D) Toe

59. Subject to specific approval of the inspector, welding procedures qualified by others
may be used, if several conditions are met. One of these conditions is that:

A) Base mat’l P-No. is 1, 3, 4 (Gr # 1 with max 1.25%Cr), or 8, (impact tests required)
B) Material to be welded is not more than 1 inch thick and requires PWHT
C) Employer has made only slight changes to the WPS
D) Employer has not made any changes in the WPS

60. Fewer CMLs can be selected for piping systems with all of the following characteristics
EXCEPT:

A) Low potential for creating a safety or environmental emergency in event of a leak

B) Systems subject to changes that could cause corrosion as shown by history
C) Relatively noncorrosive piping systems
D) Long, straight-run piping systems

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)

61. API 570 minimum recommended upstream limit of an injection point circuit for
inspection purposes is:

A) 12 inches as the minimum

B) Three piping diameters as the minimum
C) Lesser of 12 inches or three piping diameters as the minimum
D) None of these

62. To verify satisfactory PWHT, what test is conducted per ASME B31.3 requirements?

A) Radiography B) Ultrasonic
C) Hardness survey D) MT or PT after grinding

63. Regarding future Inspection interval determination by the Inspector, which of these
statements is NOT true according to the API 570 code?

A) Inspection intervals shall be reviewed/adjusted as needed after each inspection

B) Inspection intervals shall be reviewed/adjusted as needed after a significant operating change
C) Forms of deterioration / damage mechanisms shall be considered when establishing intervals
D) Maximum inspection intervals as per API 570 Table 2 (thickness, visual) shall be mandatory

64. Per API 570, inspection of Category D Fluid Service piping is:

A) Handled along with most other normal fluid service piping inspections covered by code
B) Based on reliability needs and inspection of Category D piping is optional
C) Falls under a Class 3 piping system and must be inspected
D) None of the above statements are true

65. Corrosion specialists should be consulted about the appropriate placement and number
of CMLs for piping systems under all of the following circumstances EXCEPT:

A) Whenever piping systems are susceptible to localized corrosion or cracking

B) Whenever piping systems are susceptible to cracking
C) When CMLs will be greatly increased in number
D) When CMLs will be completely eliminated

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)

66. UT thickness measurements taken on what size pipe may require specialized equipment
such as miniature transducers, curved shoes and diameter specific calibration blocks?

A) Below NPS 1 only B) NPS 1 and below

C) NPS 2 and below D) NPS 3 and below

67. What are the preferred methods per API 570 when the corrosion in a piping system is
non-uniform or the remaining thickness is approaching the minimum required thickness,
requiring additional thickness measurements?

A) Ultrasonic (UT) scanning methods B) Radiographic (RT) techniques

C) RT techniques or UT scanning methods D) Physical measurements using calipers

68. Ambient pressure test temps may cause piping system failures because carbon, low-
alloys & others embrittled by service exposure, may be susceptible to any of these except:

A) A damage mechanism caused by metallurgical changes known as Temper Embrittlement

B) A damage mechanism caused by material property changes known as Brittle Fracture
C) A damage mechanism known as Caustic Embrittlement
D) Brittle failure

69. What is the maximum allowed UT Thickness inspection interval for Class 2 piping
systems (assuming the RL = 10 years and no RBI used)?

A) Every 3 years B) Every 5 years

C) Every 10 years D) None of these are correct

70. What is maximum possible API 570 interval for thickness measurement at an Injection
Point (assume no RBI)?

A) 2 years
B) 3 years
C) 5 years
D) To be determined on a case by case basis

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
71. External and CUI inspection on a gasoline pipeline (on-site service will not significantly
vaporize during release) should be conducted every (how many) years? (No RBI, RL=6yrs)
A) 3 years B) 5 years
C) 6 years D) 10 years

72. The RL of anhydrous hydrogen chloride system (rapidly vaporizes on release) was
found to be 6 yrs. When must next visual inspection be scheduled for this piping system?
(Given information = No RBI, RL = 6 years)
A) 3 years B) 5 years
C) 6 years D) 10 years

73. Regarding brittle fracture failures, cracking found will typically show evidence of:

A) Straight, non-branching cracks largely without evidence of any associated plastic deformation
B) Both straight & multi-facet cracks with evidence of a shear lip or localized necking at cracks
C) Branching cracks having evidence of a shear lip or localized necking around the cracks
D) None of these are correct

74. Long-term and short-term corrosion rates should be compared to see which results in
the shortest remaining life as part of the data assessment. Who is responsible to select the
corrosion rate that best reflects the current process?

A) Piping Engineer after consultation with the Corrosion Engineer

B) Authorized Inspector after consultation with a Corrosion Engineer
C) Authorized Inspector determines the rate that best reflects the current process
D) Authorized Piping Engineer determines Corrosion Rate based on Inspector’s recommendation

75. Insulating materials often “hold moisture” that creates corrosion. The ability of
insulation to draw and hold water or moisture is known as:

A) Wicking B) Saturation
C) Wetting D) None of these are correct

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
76. Authorized piping inspectors shall be qualified & certified in accordance with what
code requirement?

A) API 570 Annex A B) API 570 Annex B

C) API 570 Annex C D) API ICP (Inspector Certification Program)

77. An API Authorized Inspection Agency may be defined as any of these below except:

A) Inspection organization of the jurisdiction in which the piping system is used

B) An owner or user of piping systems who maintains an inspection organization for activities
relating to piping systems not intended for sale or resale
C) An independent inspection organization employed by or under contract to owner or user of
piping systems that are used only by the owner or user and not for sale or resale
D) An independent inspection organization not licensed or recognized by the jurisdiction in
which the piping system is used & employed by or under contract to the owner or user

78. A Repair Organization may be defined as any of the following EXCEPT:

A) An owner or user of piping systems who repairs or alters his equipment per API 570
B) Contractor with qualifications acceptable to an owner or user of piping systems and who
makes repairs or alterations in accordance with API 570
C) One who is authorized by, acceptable to, or otherwise not prohibited by a jurisdiction and
who makes repairs in accordance with API 570
D) A Group outside of a Jurisdiction that travels into a new location and does Repair Work

79. Who is responsible for developing, documenting, implementing, executing, and

assessing piping inspection systems and inspection procedures that will meet the
requirements of the API 570 Inspection Code?

A) Owner/user organization B) Contractor with qualifications acceptable to owner/user

C) Authorized Inspection Agency D) Repair Organization

80. Historically, the greatest number of incorrect material substitutions during fabrication
and construction is between what types of materials:

A) CS & Low Alloys B) CS & SS

C) Low Alloy & Nickel steels D) None of these

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)

81. Typical sources of moisture that cause corrosion under insulation (CUI) include:

A) Cooling Towers located downwind from Plant Prevailing winds

B) Rain, water leaks, condensation and deluge systems
C) Breaks, holes or sealant deterioration in insulation
D) Penetration locations in the insulation

82. Regarding reporting & records, Computer programs are particularly useful for all of
the following EXCEPT:
A) Storing thickness readings
B) Calculating short and long-term corrosion rates, retirement dates, MAWP, and reinspection
intervals on a test-point by test-point basis.
C) Highlighting areas of high corrosion rates & circuits overdue for inspection
D) Fitness for service assessment docs per API 581

83. ASME IX Mechanical Tests (Guided-Bend Tests) are used to determine the:
A) Degree of soundness and ductility of groove-weld joints
B) Ultimate strength of groove-weld joints
C) Notch toughness of the weld
D) Stress values used in calcs

84. Which of these statements are False regarding On-stream inspections per API 570?
A) On-Stream inspections may be required by the Inspection plan
B) On-stream inspections should be conducted by either an inspector or examiner
C) The external thickness measurement inspection shall be a part of an on-stream inspection
D) On-stream inspection work done by examiners shall be authorized & approved by Inspector

85. Which of these are NOT mandatory requirement(s) for re-rating a piping system?
A) Current insp. records shall be reviewed to verify that piping system is satisfactory for the
proposed service conditions & an appropriate corrosion allowance has been provided
B) The piping system is checked to affirm that the required pressure relieving devices are
present, are set at appropriate pressure & have appropriate capacity at the set pressure
C) All deficiencies in the piping system must be corrected before the re-rating is complete
D) Calculations must be performed by the piping engineer or the inspector

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
86. Which of the following API 570 cases does requires the approval from the piping
engineer and is considered an “alteration” as defined by API 570?

A) Changing out a damaged flange with a new flange of the same rating and material
B) Changing out a corroded branch connection (no required reinforcement)
C) Adding a large bore branch connection requiring reinforcement
D) Adding a small bore weld boss not requiring reinforcement

87. After completion of alterations or major repairs, a pressure test is:

A) Normally required
B) Not normally required
C) Required if deemed necessary by Examiner
D) Mandatory per API 570

88. Which of the following documents referenced in API 570 addresses hot tapping?

A) API 2201 B) API 574

C) ASME B31.3 D) ASME PCC-2

89. Which of the following statements are correct?

A) Soil resistivity is a measure of resistance used by drilling operations in oil exploration and it
has no connection with corrosive soil
B) Soil resistivity has nothing to do with corrosiveness of soil because soil corrosion depends on
the amount of corrosive chemicals present in the soil
C) Lower soil resistivity indicates less corrosive soil
D) Higher soil resistivity indicates less corrosive soil

90. Who shall be responsible to the owner-user for determining that the requirements of
API 570 for inspection, examination and testing are met?

A) Engineer B) Inspector
C) Repair Organization D) Operating Personnel

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
91. External inspections include surveys for condition of piping hangers/supports. Which
item below is NOT an inspection item concerning piping hangers/support conditions?
A) Locate any “bottomed out” spring supports and support shoes displaced from their supports
B) Support dummy legs have adequate drainage (not filled with water that causes corrosion)
C) Locate any cracked or broken hangers including any missing/damaged hardware
D) Restraint conditions that relieve stress existing in the piping system

92. In addition to inspector, what other personnel can perform 570 external inspections?
A) Qualified Operating/Maintenance Personnel when acceptable to Inspector
B) Personnel suitably trained and appointed by the Management
A) Any plant personnel
C) Only the inspector

93. At junctions where vibrating piping systems are restrained (such as branch
connections), what method(s) of NDE should be used to assess pipe condition and what
damage mechanism is likely to occur if periodic inspections are neglected?
A) MT or PT … To detect the onset of fatigue cracking
B) RT or UT … To detect the onset of fatigue cracking
C) VT or ET … To detect the onset of fatigue cracking
D) None of these are correct because fatigue cracking cannot be detected before it happens

94. Temporary piping repairs may remain for an indefinite period of time if they are
approved and documented by the:

A) Authorized Piping Inspector

B) Manager of Maintenance
C) Operations Manager
D) Piping Engineer

95. Welders who qualify with one filler metal are qualified to weld with any filler metal
having the same:

A) F–number B) P–number
C) A–number D) A–number & P–number

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)

96. A fillet-welded external patch installed over a piping system defect:

A) Is considered a permanent repair

B) Must be designed by a piping engineer
C) Does not require rounded corners
D) Is designed without using joint efficiency

97. Which of the following must be included in the PQR?

A) Certification signature and date B) Electrode trade name

C) Current revision and date D) Base metal thickness range

98. TML readings on a piping system indicate that a corrosion rate has increased. The
Inspector’s most appropriate response is to:
A) Recalculate the inspection interval of the system
B) Recalculate the piping circuit average corrosion rate
C) Schedule the next inspection within six months (very soon)
D) Report this change in condition to the Maintenance Supervisor

99. The structure of a deposited weld is akin (similar or has much in common) to:
A) Hot-formed metal B) Forging
C) Casting D) Heat-treated metal

100. When prioritizing piping systems for PMI testing, which of these is the most
important?
A) Likelihood of material mix-up during construction
B) Cost of the PMI testing program
C) Accessibility of piping segments
D) Process unit downtime schedule

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)

101. Critical Environmental Factors for CUI can include all of the following EXCEPT:

A) Insulation system design & type

B) Humidity & Rainfall
C) Chlorides from Marine Environment
D) Industrial pollution (SO², etc)

102. Thickness measurement inspection on hot surfaces must apply a 1% temperature

correction factor for every 100°F when the surface temperature measures greater than:

A) 100°F (38°C)
B) 125°F (52°C)
C) 150°F (65°C)
D) 212°F (100°C)

103. When an owner/user chooses to conduct RBI assessment of piping system, assessments
must include a systematic evaluation for all items listed below EXCEPT:

A) Likelihood of failure based on forms of degradation reasonably expected in a given service

B) In accordance with API 580 and detailed methodology per API 581.
C) In accordance with API 579 and detailed methodology per API 581.
D) Consequence of failure of the piping system in a given service

104. External visual inspections are used to identify all of the following EXCEPT:

A) Corrosion (at supports & at interface corrosion points), Coating/Insulation deterioration.

B) Support Condition (Inadequate supports, loose supports, spacing (gaps) not having bearing
C) Leaks (Flanged joints, Steam tracing, existing clamps, valve stems, seal welds, threads, etc)
D) Condition of externally accessible surfaces after any piping flanges are opened

105. Soil to air interface zone is generally located “where” on a piping system?

A) Pipe running parallel to and less than 12 in. (300 mm) above soil line
B) 12 in. (300 mm) below to 12 in. (300 mm) above grade
C) 12 in. (300 mm) below to 6 in. (150 mm) above grade
D) None of these are correct

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)

106. Fasteners should extend completely through their nuts. Any fastener failing to do so is
considered acceptably engaged if:

A) The end of the fastener is flush with the face of the nut
B) The lack of complete engagement is not more than 1 thread
C) The lack of complete engagement is not more than 2 threads
D) At least one thread must extend beyond the face of the nut

107. These points are areas defined by a circle having a diameter not greater than 2 inches
for a line diameter not exceeding 10 inches or not greater than 3 inches for larger lines.

A) Hold B) Examination
C) Witness D) CML

108. API 570 Piping Classification schemes are based upon the:

A) Likelihood of failure B) Consequence of failure

C) Risk of failure D) None of these

109. Regarding the appearance or morphology of Mechanical Fatigue, the signature mark
of fatigue failure will typically appear as:

A) Single clam shell fingerprint with vertical straight lines directly below the crack initiation site
B) Single clam shell fingerprint with rings called beach marks coming from a crack initiation site
C) Concentric lines throughout the entire cross-sectional area
D) None of these are correct

110. Insert repair patches may be of any shape but must:

A) Have a test telltale hole

B) Have 25 mm rounded corners
C) Be double the pipe nominal thickness
D) Be 1.5 times the minimum stress of original material

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)

111. Magnetic Particle examination methods can detect which of these discontinuities?

A) Both shallow sub-surface cracks and surface cracks

B) Both deep sub-surface cracks and surface cracks
C) Shallow sub-surface cracks
D) Deep sub-surface cracks

112. When unexpected movement of the piping system is observed, what should the
inspector do to evaluate the problem?
A) Discuss the observations with the piping engineer
B) Increase the frequency of the inspection
C) Check the piping stress analysis
D) Develop and inspection plan

113. Chloride SCC of 300 Series SS generally occurs above a metal temperature of:

A) 100°F (38°C)
B) 140°F (60°C)
C) 180°F (82°C)
D) 212°F (100°C)

114. Regarding the thickness measurement of small diameter piping NPS 1 & smaller, the
best NDT technique (API 570 preferred method) is to use the:

A) Ultrasonic thickness technique B) Radiographic profile technique

C) Real time radiographic methods D) None of these are correct per API 570

115. What term best describes a physical change in a component that has design
implications affecting pressure containing capability or flexibility of a piping system
beyond the scope of the original design.

A) Rerating B) Repair C) Alteration D) Assembly

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
116. The API-570 Piping Inspection Code applies to:

A) Inspection, rating, repair, & alteration procedures for piping systems already in-service
B) May be used for modification or addition of new piping systems constructed per the code
C) May be used when in conflict with any prevailing regulatory requirements
D) Pressure vessels, heaters, or heat exchanger internal or external piping

117. When reviewing RT film, a darkened perfectly straight line can be seen in the very
center of the root pass (lightest area). The length of the line is about 75mm long. It is likely
which type of discontinuity?

A) Incomplete penetration
B) Incomplete fusion
C) Wormhole porosity
D) Crack

118. Deadlegs include all of the following EXCEPT:

A) Lines with one end blanked

B) Control valve bypass lines
C) Relief valve inlet and outlet header piping
D) Sample points, drains, bleeders, and instrument connections

119. Injection points are sometimes subject to accelerated corrosion from normal or
abnormal operating conditions, and because of this injection points are treated as:
A) A part of the circuit that needs to be inspected regularly per API 570 requirements
B) A separate inspection circuit needing thorough inspection on a regular schedule
C) An inspection circuit covered along with On-stream inspection surveys
D) A separate part of an external inspection, similar to CUI inspection

120. Before performing required inspections, inspectors shall familiarize themselves with:
A) Similar piping system repairs
B) Piping system baseline inspection results
C) Previous history of similar piping systems
D) Current Inspection Plans for the piping system

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
121. If weld imperfections from original* weld fabrication (*Undercuts = crack-like flaws),
WHO assesses the impact of the weld quality on the piping system integrity per API 570?

A) Inspector and/or Corrosion Specialist

B) Piping Engineer and/or Corrosion Specialist
C) Inspector and/or Engineer
D) Piping Engineer only

122. Each owner/user organization should be audited periodically to determine if the

authorized inspection agency is:

A) Meeting requirements of Owner/user’s QA Inspection/Repair Management System

B) Meeting requirements of Owner/user’s Quality Assurance Manual
C) Meeting requirements of Inspection Organization’s Quality Plan
D) Meeting requirements of API 570 Piping Inspection Code

123. The audit team should typically be from any of these except:

A) 3rd Party Organization experienced/competent in Petrochemical Process Plant Insp. Programs

B) 3rd Party Organization experienced/competent in Refining Process Plant Inspection Programs
C) A combination of 3rd Party Organization and other owner/user sites
D) The same owner/user plant site where the audit is being conducted

124. Per API 570, a one-time, temporary extension of a piping inspection due date is called:
A) A deferral
B) An extension
C) An inspection interval revision
D) None of these are correct per API 570

125. RBI assessment may be used to:

A) Increase or decrease extent of CUI inspection given in API 570 Table 3 for CUI Inspection
B) Only Increase inspection limits given in API 570 Table 3 for extent of CUI inspection
C) Only decrease inspection limits given in API 570 Table 3 for extent of CUI inspection
D) None of these as limits are given in API 570 Table 2 for extent of CUI inspection

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)

126. To which of the following fluid services does API 570 specifically apply?
A) Category D fluid services as defined in ASME B31.3
B) Raw, intermediate, and finished petroleum products
C) Hydrocarbons and utility streams
D) Steam and steam condensate

127. When a buried pipe is found to have satisfactory monitoring of the cathodic protection
system, excavation of the pipe at the surface interface is required IF:
A) Caulking or seal at the interface has deteriorated
B) Piping has been in service for 10 years
C) Coating or wrapping is damaged
D) Caulking has hardened

128. Piping systems will have more CMLs and will be monitored more frequently when all
of the following conditions apply EXEPT:
A) Piping systems having high potential consequences if a failure occurs
B) Piping systems subject to higher corrosion rates
C) Piping systems subject to localized corrosion
D) Piping systems selected by Inspector

129. A minimal number of CMLs are acceptable:

A) Whenever the corrosion rate is low and the corrosion is not localized
B) Whenever the corrosion rate is well known to an owner/user
C) Whenever the corrosion rate has been accurately established
D) Whenever it is acceptable to the API Authorized Inspector

130. Per API 570, when a pressure test is required, it shall be conducted (when)?
A) Either before or after any heat treatment if approved by the Inspector
B) Either before or after any heat treatment if approved by the Engineer
C) Always before any heat treatment
D) Always after any heat treatment

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
131. When flammable liquid is used for pressure testing, its flash point shall be at least:
A) 60° F (15°C)
B) 90°F (32°C)
C) 120°F (49°C)
D) 150°F (65°C)

132. Piping fabricated of or having components of 300 series SS should be hydrotested with
a solution made up of potable water (see note), de-ionized/de-mineralized water or steam
condensate having a total chloride concentration (not free chlorine concentration) of:

A) Less than 50 ppm

B) Less than 100 ppm
C) Less than 150 ppm
D) Less than 200 ppm

133. A pneumatic (or hydro pneumatic) pressure test may be used when it is impracticable
to hydrostatically test a piping system. Which of these statements are correct per API 570?
A) Temperature, structural, or process limitations may make a hydrotest impracticable
B) Only an owner may decide which limitations make a hydrotest impracticable
C) Only structural or process limitations may make a hydrotest impracticable
D) Only process limitations may make a hydrotest impracticable

134. Per API 570, special attention shall be given when pressure testing which of these
steels because they may be subject to Brittle Fracture during start-up/shut down because:
A) Metallurgical change known as Temper Embrittlement may affect all 1- ¼ Cr 1 Mo steels
B) Metallurgical change known as Temper Embrittlement may affect all 2- ¼ Cr 1 Mo steels
C) Metallurgical change known as Brittle Fracture may occur in all 5% - 9% Chrome steels
D) Metallurgical change known as Brittle Fracture may occur in all 1- ¼ Cr 1 Mo steels

135. Substituting NDE procedures for pressure test after an alteration is allowed only after:
A) Either an Engineer or an Inspector have approved the substitution
B) Both the Engineer and Inspector have approved the substitution
C) Inspector has approved the substitution
D) Engineer has approved the substitution

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
136. According to API 570, owner/user shall maintain piping records that are:

A) Consistent B) Temporary
C) Clear and concise D) Permanent and progressive

137. What is the formula for ST Corrosion Rate?

A) Corrosion Rate ST = t actual – t required ÷ corrosion rate (in. or mm/year)

B) Corrosion Rate ST = t initial – t actual ÷ the time (years) between t initial and t actual
C) Corrosion Rate ST = t previous – t actual ÷ the time (years) between t previous and t actual
D) None of these is correct per API 570

138. Regarding surface preparation for the various NDE techniques, the inspector may
need advice from:

A) No one (Inspectors call it)

B) Corrosion specialist
C) NDE specialist
D) Engineer

139. As part of a routine inspection, pressure tests are:

A) Conducted only when specified by owner/user

B) Not normally conducted
C) Normally conducted
D) Never conducted

140. As part of a routine inspection, pressure tests must be conducted under all of the
following circumstances EXCEPT:

A) Whenever U.S. Coast Guard regulations apply for over water piping
B) Whenever specified per requirements of local jurisdictions
C) Whenever specified by the inspector or piping engineer
D) Whenever specified by a repair organization

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)
141. PMI testing can be accomplished by:
A) The inspector or the examiner B) The inspector only
C) The examiner only D) A trained PMI technician only

142. If a piping system component should fail because an incorrect material was
inadvertently substituted for the proper piping material, the inspector shall:

A) Ensure further sampling (Up to 100%) of existing piping materials is accomplished ASAP
B) Only consider the need for the further verification of the existing piping materials
C) Ensure that further sampling of existing piping materials is accomplished ASAP
D) Ensure 100% verification of existing piping materials is accomplished ASAP

143. Per API 578, if any one of a representative sample is rejected, then all of the items of
that inspection lot should be:

A) Quarantined (Segregated) and considered suspect until cleared by PMI testing or Verification
B) Considered Rejected (Segregated) until cleared by PMI testing or Verification
C) Considered Rejected only
D) Considered Suspect only

144. Normally thickness readings are not routinely taken on valves in piping circuits when
dismantled for servicing and repair. However gate valves in a severe corrosive/erosive
environment should have thickness readings taken (where)?
A) Between valve seats B) The valve bonnet
C) Thickness readings are not taken (use calipers) C) The valve ends

145. Which item below is not a normally required inspection item for internally inspecting
check valves?

A) Check that the flapper is free to move without excessive looseness (over tolerance) from wear
B) Excess wear on flapper stop (does not allow flapper to move past top center & remain open)
C) Flapper nut is properly secured to the flapper bolting (has not backed off, no looseness)
D) Leak checks of critical check valves

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Name/Badge #: _______________________________________________ Date: ____________
API 570 Practice Exam G (150 Questions)

146. What is maximum possible API 570 interval for thickness measurement at an
Injection Point (assume no RBI)?

A) 2 years as listed in Table 2 B) 3 years as listed in Table 2

C) 5 years as listed in Table 2 D) To be determined on a case by case basis

147. A diesel pipeline is located along a river. This piping circuit should have thickness
measurements conducted every (what is interval in years)? Assume no RBI & 20 year RL!

A) 3 years B) 5 years
C) 10 years D) Inspection is optional

148. RL of anhydrous hydrogen chloride system (rapidly vaporizes on release) is 11 yrs.

What is the maximum external visual inspection interval for this piping system? (Given
information = No RBI, RL = 6 years)

A) 3 years B) 5 years
C) 6 years D) None of these is correct

149. Which class has the highest potential resulting in immediate emergency when leaks
occur?

A) Class 1 B) Class 2
C) Class 3 D) Class 4

150. Which of these supplemental inspection techniques can be utilized for remote leak
detection and surveillance?

A) Acoustic Emission B) Soap Bubble Leak Detection

C) Vibration analysis D) Sensitive leak test

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