D310 Cab 驾驶室维修手册-en

D310 Cab Service Manual
Table of Contents
Cab overview
I. Assembly structure .........................................................................................................................1
II. Working principle of cab turnover mechanism...............................................................................5
III. Precautions for repair ...................................................................................................................7
Cab assembly
I. Hoisting of cab assembly (be applicable to both left-set cab and right-set cab) .............................8
Glass
I. Replacement of front windscreen assembly – with sealing strip ..................................................13
II. Replacement of rear window assembly - with sealing strip .........................................................15
III. Replacement of side window assembly (with sealing strip)........................................................16
Interior trimmings
I. Replacement of driver seat assembly ..........................................................................................18
II. Replacement of sun shield assembly ..........................................................................................20
III. Replacement of interior rearview mirror assembly .....................................................................21
IV. Replacement of external handrail assembly...............................................................................22
V. Replacement of internal handrail assembly.................................................................................23
VI. Replacement of ignition lock, lock core and key assembly ........................................................24
VII. Replacement of left, right and middle base plates of front roof of cab ......................................27
VIII. Replacement of instrumentation console fittings......................................................................28
IX. Replacement of wiper assembly – with motor............................................................................41
X. Replacement of washer ..............................................................................................................42
Door assembly
I. Adjustment of door .......................................................................................................................43
II. Replacement of door assembly...................................................................................................45
III. Replacement of door window riser .............................................................................................47
IV. Replacement of lock body assembly ..........................................................................................50
V. Replacement of door hinge assembly .........................................................................................53
VI. Replacement of door check assembly .......................................................................................57
Safety device
I. Replacement of safety belt assembly...........................................................................................58
II. Replacement of front bumper ......................................................................................................60
Peripheral fittings of cab
I. Adjustment of front cover..............................................................................................................62
II. Replacement of front cover and trim cover assembly..................................................................64
III. Replacement of lock assembly of front cover .............................................................................66
IV. Replacement of exterior rearview mirror ....................................................................................67
V. Replacement of cover lock and steel cable .................................................................................68
VI. Replacement of sun shade of cab..............................................................................................69
VII. Replacement of front logo assembly.........................................................................................70

VIII. Replacement of front wall lateral plate assembly .....................................................................71
IX. Replacement of wheel guard .....................................................................................................73
Cab suspension
I. Replacement of lifting cylinder assembly .....................................................................................74
II. Replacement of lifting device.......................................................................................................76
III. Replacement of lock mechanism of cab.....................................................................................78
IV. Replacement of shock absorber of cab ......................................................................................79
V. Front/rear bracket of cab .............................................................................................................80
Cab overview
I. Assembly structure
D310 cab is equipped with side door beam, energy-absorbing steering column, all-metal bumper,
integrated alien crystal lamp, indoor large fluorescent lamp, non-independent cab suspension system,
channel-type instrument panel, sleeper reading lamp, front cover working lamp and high-power air
conditioner, etc. Front cover assembly, including strut mechanism and lock mechanism, is of turn-over
type, the central power distribution box, engine oil port, oil gage and clutch oil tank are fastened on the
outside of front baffle, with daily filling and maintenance work being implemented simply and
conveniently by turning up the front cover outside. The lifting and turn-over mechanism of cab, on basis
of absorbing advanced experience of home and aboard, is of independently developed new-generation
product with stable quality and property, and excellent cost performance. Meanwhile by adopting
turn-over structure, the turnover angle of cab could reach 55°(that is, could turn over the center of
gravity), by dint of that the service and inspection operation will be more convenient for driver. The lifting
system is characterized by low oil pressure, long service life and simple structure without wire-drawing
pawl.
Assembly structure 1
Front suspension of cab (full floating type)
2 Assembly structure
Front suspension of cab (semi floating type)
Assembly structure 3
Rear suspension of cab
1. Left upper bracket assembly of rear suspension, 7. Crossbeam of rear suspension

with rubber bushing
2. Left hydraulic latch assembly 8. Right upper bracket assembly of rear

suspension, with rubber bushing
3. Spring shock absorber assembly 9. Right hydraulic latch assembly
4. Bolt 10. Connecting plate ~ rear suspension
5. Bolt ~ Lower bracket of rear suspension 11. Bolt
6. Lower bracket assembly of rear suspension #2,

with rubber bushing
4 Assembly structure
II. Working principle of cab turnover mechanism

This product contains several kinds of configurations, such as manual single cylinder, manual double
cylinder, electric single cylinder, electric double cylinder and so on. The oil cylinder is of slave type, so
that the cab could be protected against additional acting force caused by oil cylinder during the running
course, and therefore the cab could be used reliably. The lifting system is characterized by low oil
pressure, long service life and simple structure without wire-drawing pawl.
The lifting operation shall be implemented at the left side of cab by operators, to guarantee the security.
1. Double-cylinder lifting system
2. Single-cylinder lifting system (left-set

vehicle)
3. Single-cylinder lifting system (right-set

vehicle)
Working principle of cab turnover mechanism 5

4. Manual lifting operation
5. Electric lifting operation
6 Working principle of cab turnover mechanism

III. Precautions for repair

1. The turn-over operation of cab should be carried out on the flat road.
2. No operation is allowed before the cab is not overturned into position.
3. The automobile door lock, characterized by multiple transmission mechanisms and complex structure,
is composed of lock body, control lever, swivel arm, internal & external handles, lock core and internal
lock knob, etc.
4. Disconnect the internal handrail and internal fender of door, and separately adjust the internal opening
handle base, internal opening bogie bracket, internal locking control lever bracket and the regulating nut
of external opening handle once internal opening, internal locking or external opening function does not
work. The function of door lock could be recovered by adjusting the position and opening travel of each
lever and part.
5. Anti-locking device is designed to avoid the door being locked due to the driver leaving the key inside
the vehicle, that is, the vehicle door must be locked by key, if lifting the internal lock knob and locking the
door compulsorily, the internal lock mechanism may be damaged.
6. Glue-coating bolt shall be adopted for bumper support, and the connecting portion between bumper
and support.
7. The meshing parts of front cover lock must be applied with butter or similar objects regularly, to
prevent the lock body from getting rusty and affecting normal service.
8. If the fitting clearance of front cover is not compact after assembling, it is allowed to adjust it by
loosening the connecting bolt between front cover and hinge.
9. Large surface differential (if has) between the front cover and front/back portion of exterior panel
should be adjusted by adjusting the lock pin of front cover.
The buffer block of front cover shall be adjusted so that it could touch corresponding boss of front cover
when being closed.
11. The door must be locked with key at the outside; it is prohibited to lock the door by placing internal
lock into the lock position and pressing down external opening button (for door closing).
Precautions for repair 7

Cab assembly
I. Hoisting of cab assembly (be applicable to both left-set cab and right-set cab)
(I) Recommended tools and auxiliary materials
Tools and auxiliary

Name and model
materials
Sleeves S10/S13/S16, spline end wrenches S16/S17/S21

Common tools
slotted screwdriver
Special tools for cab hoisting, R134a manifold pressure gauge of air
Special tools
conditioner
Testing tools Torque wrench
Auxiliary materials Wood block, sponge
(II) Working procedure

Precautions
1) Front and back wheels must be fastened to avoid the vehicle moving before the dismounting of cab.
2) Take a container to preserve the hydraulic oil when detaching the hydraulic pipe from clutch.
3) Special tools for hoisting cab shall be used when lifting off the cab with crane. Basic size and
appearance of special tool shall be as same as those of the cab, otherwise may cause deformation of
cab.
4) All oils filled must be clean and have been filtered, to protect the service behavior of system against
being affected.
5) Do not dismount any part arbitrarily during operating as the pressure and performance (and other
indexes and parameters) of product have been set before delivery.
6) Please place all objects into position before overturning or dismounting the cab, so that the object will
not drop out.
Dismounting
1. Shut down the power master switch
2. Discharge the compressed air of brake line system
3. Discharge the coolant liquid of engine
4. Discharge the hydraulic oil of clutch
5. Reclaim the refrigerant of air-conditioner pipeline
8 Hoisting of cab assembly (be applicable to both left-set cab and right-set cab)
6. Disconnect the warm-air inlet and outlet pipe

Notice：
1. Inspect the position of card holder before
removing the hose, so that the hose could be
re-mounted onto the original position.
2. Replace the deformed or pitted card holder with
new one.
3. Fasten the card holder onto the pitted position of
hose (pressed by card holder) when re-using
hoses.
7. Disconnect the high-low pressure pipeline on the

expansion valve of air conditioner
Notice: Seal up the opening of disconnected parts
with plastic strip, to prevent moisture and foreign
matter entering.
8. Disconnect the washing pipe
9. Disconnect the wiring harness and nylon pipe of
braking valve
10. Release the pipe of manual valve from the
hydraulic oil pipe of clutch.
Notice: Take a container to preserve the hydraulic
oil when detaching the hydraulic pipe from clutch.
Do protect the vehicle body paint against being
corroded.
11. Disconnect the wiring harness joint from SMJ junction box.
1) Screw off the fixing bolt of connector, and unplug the connector of chassis wiring harness from main
wiring harness.
2) Detach the rubber gasket of wiring harness from the floor.
Notice:
1. The wiring harness and button position should be inspected first for convenient of the
remounting when removing the wiring harness.
2. It is prohibited to draw out the wiring harness and hold the connector to make it broken when
detaching the connector.
12. Disconnect the bond strap
13. Mount the cab hanger
1) Fasten the slotted-angle shelving onto the crown
block with steel wire and lift it above the cab.
2) Fasten a piece of iron chain separately to the left and
right side, and thread a stick transversely through the
iron chain of cab and both sides, and then hoist the cab
completely.
Notice: Affix sponge between the stick and cab, to
protect the cab against being damaged.
14. Turn over the cab
1) Overturn the cab upward and seize up the lock
mechanism of cab with wood block.
15. Fix the cab
1) Fix the turn-over position of cab with crown block and
hanger.
16. Remove the interior mudguard of front wheel.
Hoisting of cab assembly (be applicable to both left-set cab and right-set cab) 9
17. Detach the steering drive shaft (be

applicable to both left-set cab and right-set
cab)
1) Detach the steering drive shaft from steering
input shaft, to prevent the steering spline shaft
yoke sliding out of the spline slide sets.
Notice: When dismounting the steering drive
shaft, it is needed to remember the positions of
steering column and steering box first for
convenient of re-mounting.
18. Disengage the transmission control lever

1) Disengage the transmission control lever from
hinge, and remove the transmission control lever.
Notice: the transmission box of each vehicle
model is not the same, and the dismounting
method for each transmission control lever
should be determined according to
corresponding vehicle model.
19. Dismount the hydraulic lifting mechanism

20. Dismount the connecting pin between front
suspension and cab
21. Remove the cover plate of front suspension bracket of cab

22. Hoist the cab assembly
1) Hoist the cab assembly with crown block, and then put it on the special rack for cab.
Notice:
1. Confirm whether the cab connects with other objects when lifting.
2. Do not collide with engine and other parts during the lifting course.
3. Adopt a safety rope to drag the cab when lifting.
Mounting
1. Mount special tools for cab
2. Hoist the cab assembly
1) Hoist the cab assembly with crown block.
3. Mount the cover plate of front suspension

bracket of cab
4. Mount the connecting pin of cab
1) Put down the cab gently and align the holes
between cab and front suspension, meanwhile
mount the connecting pin and tighten the fixing nut.
5. Connect the oil cylinder of hydraulic lifting
mechanism
6. Connect the transmission control lever and

flexible shaft
Notice: The position of transmission control
lever of left-set and right-set cab is not as same
as that of the flexible shaft, but their
dismounting and mounting methods are same.
7. Connect the steering drive shaft (be

applicable to both left-set cab and right-set
cab)
Notice: be careful to avoid the steering spline
shaft yoke sliding out of the spline slide sets.
8. Mount the interior mudguard of front wheel.
9. Connect the wiring harness joint to SMJ
junction box.
1) Mount the connector of chassis wiring harness
on the main wiring harness.
2) Screw up the fixing bolt of connector.
10. Connect the pipeline of manual valve with
the hydraulic oil pipe of clutch.
Hoisting of cab assembly (be applicable to both left-set cab and right-set cab) 11
11. Mount the windpipe mounting bracket of

brake chief pump
12. Mount the high-low pressure pipeline on
the expansion valve of air conditioner
13. Connect the warm-air inlet and outlet pipe

14. Fill the coolant liquid of engine
15. Fill the hydraulic oil of clutch
16. Fill the refrigerant
On-vehicle inspection
1. Inspect whether every electric apparatus
works normally
2. Inspect whether the engine could be
normally started
3. Inspect whether the air conditioner works
normally
4. Inspect the service brake and parking brake
functions
5. Inspect whether the transmission box could
engage the gear smoothly
6. Inspect whether the instrument panel
displays normally
Glass
I. Replacement of front windscreen assembly – with sealing strip
Tools and auxiliary

Name and model
materials
Common tools Slotted screwdriver, rubber hammer, nylon rope
Special tools ——
Testing tools ——
Auxiliary materials ——
Dismounting
1. Remove the wiper arm assembly
1) Disconnect the water pipe.
2) Remove the shroud and nut.
3) Remove the wiper arm assemblies (3 sets).
2. Remove the front windscreen assembly (with

sealing strip)
1) Prize up the sealing strip of window frame with
slotted screwdriver.
2) Remove the front windscreen assembly (with
sealing strip).
Notice:
1. It is required to appoint an auxiliary person
to hold the glass, to avoid any accident.
2. It will be safer to dismount the sealing strip
of front windscreen from top to bottom.
3) Remove the sealing strip assembly from front
windscreen.
Replacement of front windscreen assembly – with sealing strip 13

Mounting
1. Mount the front windscreen assembly (with
sealing strip)
1) Imbed the sealing strip into the windscreen.
2) Insert a piece of rope with diameter of 5~8mm,
length of 5~7mm into the external connecting edge
between window frame and sealing strip along the
perimeter.
Notice: thread the head of rope through a piece
of steel pipe (internal diameter: 8mm), the
exposed part of rope should not be too long
when being used as the handle.
3) Attach the glass and sealing strip assembly into

the front window frame of cab, meanwhile place
the free end of rope into the cab.
4) One person should pull the rope in the cab; the
other one should stand outside the cab and press
the glass inward, meanwhile he should beat the
position where rope locates gently from the outside
with rubber hammer, to align the rubber sealing
strip with front window frame of cab.
Notice:
1. Do prevent the rubber sealing strip from
being too tight or too loose.
2. The glass shall be smooth after mounting.
2. Mount the wiper arm assembly

1) Mount the 3 sets of wiper arm assemblies.
2) Mount the nut and shroud.
3) Connect the water pipe.
3. Inspect whether the front windscreen leaks
water.
14 Replacement of front windscreen assembly – with sealing strip

II. Replacement of rear window assembly - with sealing strip

Tools and auxiliary

Name and model
materials
Common tools Slotted screwdriver, rubber hammer, nylon rope
Dismounting
1. Remove the rear window assembly (with
sealing strip)
1) Prize up the sealing strip of window frame with
2) Remove the rear windscreen assembly (with
sealing strip).
Notice: 1. It is required to appoint an auxiliary
person to hold the glass, to avoid any accident.
3) Remove the rear window assembly (with sealing
strip).
Mounting
1. Mount the rear window assembly (with
sealing strip)
1) Embed the sealing strip into the glass.
2) Attach the glass and sealing strip assembly into
the front window frame of cab, meanwhile place
the free end of rope into the cab.
3) One person should pull the rope in the cab; the
other one should stand outside the cab and press
the glass inward, meanwhile he should beat the
position where rope locates gently from the outside
with rubber hammer, to align the rubber sealing
strip with front window frame of cab.
Notice: Do prevent the rubber sealing strip
from being too tight or too loose.
Replacement of rear window assembly – with sealing strip 15

III. Replacement of side window assembly (with sealing strip)

Tools and auxiliary

Name and model
materials
Common tools Slotted screwdriver, Phillips screwdriver, rope
Dismounting
1. Remove the side window assembly (with
bracket)
1) Dismount the fixing screw of internal bracket of
side window.
2) Dismount the fixing screw of external bracket of

right side window.
3) Remove the side window and bracket assembly.
4) Dismount the fixing screw of bracket.
5) Dismount the bracket from window.
16 Replacement of side window assembly – with sealing strip

2. Remove the sealing strip of side window
Mounting
1. Mount the sealing strip of side window
2. Mount the side window and bracket
assembly
1) Mount the fixing screw of external bracket of
right side window.
2) Mount the fixing screw of internal bracket of right

side window
Notice: the interface shall locate at the middle
of lower window frame.
Replacement of side window assembly – with sealing strip 17

Interior trimmings
I. Replacement of driver seat assembly
Tools and auxiliary

Name and model
materials
Common tools Spline end wrenches S13/S14, steering sleeve, ratchet wrenches

Notice: The replacement procedures of passenger seat assembly are similar to the procedures of
driver seat assembly.
Dismounting
1. Remove the driver seat
1) Open the carpet of driver side.
2) Dismount two bolts in front of the seat.
3) Dismount 2 bolts behind the seat with steering

sleeve.
4) Remove the driver seat.
18 Replacement of driver seat assembly

2. Remove the shock absorber below driver

seat
1) Remove the fastening bolt of shock absorber
below the driver seat.
2) Remove the shock absorber.
Mounting
Mount in the sequence contrary to that of dismounting.
Notice: Inspect whether the seat could move forward and backward normally after mounting.
Replacement of driver seat assembly 19

II. Replacement of sun shield assembly

Tools and auxiliary materials Name and model
Common tools Phillips screwdriver
Dismounting
1. Remove the sun shield
1) Overturn the sun shield assembly.
2) Remove the fixing screw of the support of sun
shield.
3) Remove the sun shield.
Mounting
20 Replacement of sun shield assembly

III. Replacement of interior rearview mirror assembly

Dismounting
1. Remove the interior rearview mirror
assembly
1) Remove 2 fixing screws and remove the interior
rearview mirror assembly.
Mounting
1. Mount the interior rearview mirror assembly
1) Mount the interior rearview mirror assembly with
2 fixing screws.
Replacement of interior rearview mirror assembly 21

IV. Replacement of external handrail assembly


Dismounting
1. Remove the front handrail and top cover assembly
1) Remove 2 bolts, and remove the front handrail and top cover assembly.
2. Remove the left front handrail assembly – with hinge
1) Remove 2 bolts, and remove the left front handrail assembly – with hinge.
3. Remove the right front handrail assembly – with hinge
1) Remove 2 bolts, and remove the right front handrail assembly – with hinge.
Mounting
22 Replacement of external handrail assembly

V. Replacement of internal handrail assembly


Dismounting
1. Remove the handrail – front pillar
1) Remove 2 cross recessed pan head screws, to remove the handrail and gasket.
2. Remove the handle – left front
1) Remove 2 hexagon head bolts with half dog point, and remove the handle.
3. Remove the handle – right front
1) Remove 2 hexagon head bolts with half dog point, and remove the handle.
4. Remove the rear handle
1) Remove 2 hexagon head bolts, and remove the rear handle.
Mounting
Replacement of internal handrail assembly 23

VI. Replacement of ignition lock, lock core and key assembly

Sleeves S10, Phillips screwdriver, slotted

Common tools
screwdriver
Dismounting
1. Remove the upper shield assembly of
steering column
1) Remove 1 screw from the front cover of upper
shield.
2) Remove 4 screws from the rear cover of upper

shield.
3) Remove the front cover and rear cover from
upper shield.
24 Replacement of ignition lock, lock core and key assembly

2. Remove the ignition lock

1) Disconnect the wiring harness joint.
2) Remove 3 bolts.
3) Remove the ignition lock assembly.
3. Remove the door shield assembly

Refer to the replacement of door shield assembly
4. Remove the lock core and key assembly of

door
1) Remove the fastener.
2) Remove the lock blade.
Replacement of ignition lock, lock core and key assembly 25

3) Remove the lock core and key.
Mounting
Mount in the sequence contrary to that of
dismounting.
Rectangular
Rectangular
Notice: when mounting the ignition lock block of
slot of
ignition lock
assembly, please pay attention that the steering
column
rectangular block on the ignition lock assembly
must be inserted into the rectangular slot of
Insert the rectangular
steering column. block of ignition lock into
the rectangular slot of
steering column
26 Replacement of ignition lock, lock core and key assembly

VII. Replacement of left, right and middle base plates of front roof of cab
Phillips screwdriver, slotted screwdriver, spline end

Common tools
wrenches S13
Dismounting
1. Remove the interior rearview mirror
2. Remove the sun shield of front roof panel
3. Remove the left and right battens

4. Remove the middle base plate of front roof of
cab and reading lamp assembly
1) Remove the reading lamp assembly (2).
2) Remove the left base plate of front roof of cab
(1).
3) Remove the right base plate of front roof of cab
(3).
Mounting
dismounting.
Replacement of left, right and middle base plates of front roof of cab 27
VIII. Replacement of instrumentation console fittings

Spline end wrenches S10, T-sleeve S10, Phillips

Common tools screwdriver, slotted screwdriver, ratchet wrenches,
scissors, slip joint pliers
Dismounting
1. Cut off the connection of following wiring
harness
1) To combination switch
2) Power source (left-set black connector 02-90
and right-set single wire 02-60)
3) Left-door and right-door wiring harness
4) Left lower floor wiring harness
5) Upper floor wiring harness
6) Ceiling wiring harness of left vehicle frame 1. Black connector at the 6. Flash unit – gray
left of power source
7) Ignition lock 7. Cigar lighter
2. To combination switch –
8) Cigar lighter white
9) Gray flash unit or red flash apparatus 3. Upper floor wiring
harness – blue
4. Left frame wiring arness
– white
5. Ignition lock – blue
28 Replacement of instrumentation console fittings

2. Dismount the support of cigar lighter

3. Dismount the switch on the middle lower
fender of driver-side instrument panel A
4. Cut off the connection of wiring harness
5. Remove the fuse box cap
6. Remove the right instrument cover
7. Remove the left-knee fender and right-knee
fender
1. Right instrument cover 3. Left-knee fender

2. Right-knee fender
8. Remove the combined instrument assembly

1) Remove 4 self-tapping screws.
1. Self-tapping screw
2) Disconnect the wiring harness joint of combined

instrument and remove the combined instrument
assembly.
1. Wiring harness joint of combined instrument
Replacement of instrumentation console fittings 29

9. Remove the right instrument cover

1) Dismount 3 self-tapping screws, and remove the
right instrument cover (with switch).
2) Disconnect the wiring harness butt-jointing to
the switch.
10. Dismount 8 clip nuts from the instrument

panel body
1. Clip nut
11. Dismount the spring clamp B from the

right-knee fender B
12. Dismount the spring clamp from the
left-knee fender
13. Dismount the spring clamp from the middle
instrument cover
1 spring clamp B
14. Dismount the front fog lamp switch

assembly, roof lamp switch assembly, rear fog
lamp switch assembly or rocker switch cap
from the right instrument panel cover
15. Dismount the PTO speed regulation switch
assembly (depends on the configuration)

16. Dismount the left air outlet assembly and

the spring clamp of driver side
17. Dismount the warning indicator, power

switch assembly, assembly and rocker switch
cap
18. Dismount the spring clamp A of right air

outlet assembly and right instrument cover
1. Right air outlet 3. Right instrument cover

assembly
2. Spring clamp A

19. Remove the switch and wiring harness

according to the vehicle configuration
Notice: “switch” may be one switch or several
switches of the inter-axle differential switch
assembly, inter-wheel differential switch
assembly, power take-off switch assembly,
shutdown and take-off switch assembly, rocker
cap switch or lift switch assembly.
1. Control switch
20. Remove the glove box, radio

receiver-player assembly and left & right
bracket assemblies from instrument panel B
1) Remove 3 self-tapping screws, and take out the
glove box, radio receiver-player assembly and left
& right bracket assembly from instrument panel B,.
21. Pull out the antenna plug, disconnect the
gray joint between the antenna and left body
wiring harness
22. Remove the glove box and GPS bracket

assemblies from instrument panel B
1) Remove the self-tapping screw, and take out the
glove box and GPS bracket assemblies from
instrument panel B.

23. Remove the heating controller assembly

1) Remove 4 self-tapping screws, and take out the
heating controller assembly.
24. Dismount GPS and left & right fixing

brackets
1) Dismount the fastening screw of GPS left & right
brackets and glove box of instrument panel B, and
then break them down.
1. GPS left bracket 2. GPS right bracket
25.Remove the radio receiver-player and left &

right brackets
1) Remove 4 fixing screws, and then remove the
radio receiver-player assembly (with left & right
bracket).
1. Left bracket of radio 2. Right bracket of

receiver-player radio receiver-player

26. Detach the left & right instrument panel

body assembly and instrument beam assembly
1) Remove 7 self-tapping screws (4 screws are
equipped with plain washers).
2) Dismount the flange nut.
3) Detach the left & right instrument panel body
assemblies from instrument beam assembly.
1. Self-tapping screw 2. Flange nut
27. Detach the transition duct of defroster

nozzle
1) Remove 8 self-tapping screws, and detach the
transition duct of defroster nozzle.
28. Remove the defroster nozzle of passenger
side, driver side and driver-side door
29. Remove the outlet pipe fastener of driver

side
1) Remove the self-tapping screw, disconnect and
remove the outlet pipe fastener of driver side.
30. Remove the outlet pipe of passenger side
and intermediate outlet pipe
1. Self-tapping screw 2. Fastener

31. Remove the antenna

1) Remove the self-tapping screw of antenna, snip
the ribbon at the red mark, and remove the
antenna.
32. Remove the self-tapping screw of left &

right instrument panel body
33. Remove the right air outlet assembly of

passenger side
1) Remove 3 self-tapping screws, and remove the
right air outlet assembly of passenger side.
34. Remove the left air outlet assembly of

passenger side
1) Remove 3 self-tapping screws, and remove the
left air outlet assembly of passenger side.

35. Remove the left top baffle

36. Detach the left body of instrument from the
right body
1) Dismount 3 self-tapping screws and detach the
left body of instrument from the right body.
37. Remove the power cord jacket
1) Screw out 2 flange nuts, and remove the power
cord jacket from SMJ box terminal.
1. Right body 3. Left top baffle

2. Left body
38. Dismount the lock pin and buffering rubber

nail
1. Latch 2. Buffering rubber nail
39. Remove the fuse shield

1) Prize up the fuse shield from the fastening part
of both ends with hands.
1. Fuse shield

40. Remove the fuse sleeve and relay box

1) Remove the fuse socket and relay from the relay
box.
2) Remove the green plug from the wiping relay.
3) Disengage the clip of right & left wiring harness
in bracket hole, and remove the fuse base and
relay box.
1. Left steering foot lamp 5. Relay of compressor

relay
6. Wiping relay
2. Right steering foot lamp
relay 7. Green plug
3. Front fog lamp relay

4. Speed retarding relay
41. Remove the right middle bracket assembly

1) Dismount 2 flange nuts, and remove the right
middle bracket assembly.
1. Flange nut 2. Right middle bracket

assembly
42. Remove the wiping intermittent relay

assembly
1) Screw out 2 flange nuts, and remove the wiping
intermittent relay assembly from the right middle
bracket assembly.
1. Flange nut 2. Wiping intermittent relay

43. Remove the bracket of radio receiver-player

assembly
1) Screw out 5 flange nuts, and remove the bracket
of radio receiver-player assembly.
1. Flange nut 2. Bracket assembly of

radio receiver-player
44. Disconnect the left wiring harness coupler

of SMJ box (left)
45. Disconnect the right wiring harness
connector of SMJ box (right)
46. Dismount the wiring harness clips on the
SMJ box (left) and SMJ box (right)
47. Disconnect the yellow connector which
locates nearest to the black connector
48. Disconnect the black connector of right and
left body wiring harness from the instrument
beam assembly
1. Left wiring 3. Yellow connector
harness - black
2. Right wiring
harness - black
49. Remove the wiring harness of left and right

vehicle body
1) Remove 7 flange nuts which are used for fixing
the wiring harnesses of left and right vehicle body.
1. Flange nut

2) Remove the right body wiring harness.
3) Unlash 4 fasteners, and remove the left body

wiring harness.
1. Fastener
50. Dismount the left middle bracket

1) Screw out 2 flange nuts, and remove the left
middle bracket.
1. Flange nut 2. Left middle bracket

51. Dismount the air conditioner assembly

1) Remove 5 fastening bolts, and remove the air
conditioner assembly from the instrument beam.
1. Fastening bolt
Mounting
Notice: Inspect whether every electric apparatus works normally after mounting.

IX. Replacement of wiper assembly – with motor

Spline end wrenches S14/S27, sleeves S10/S8,

Common tools
slotted screwdriver
Dismounting
2. Cut off the watering hose
3. Remove the wiper arm
1) Prize up the shaft cap of wiper arm.
2) Dismount the fixing nut of wiper arm.
3) Remove the wiper arm.
4. Open the front cover of cab
1. Shroud 2. Watering hose
5. Dismount the connecting rod assembly

1) Dismount the connecting bolt of wiper rod.
2) Remove the connecting rod assembly.
6. Remove the wiper motor
1) Dismount the fixing bolt of wiper motor.
2) Disconnect the wiring harness plug of wiper
motor.
3) Remove the wiper motor.
Mounting
Mount in the sequence contrary to that of 1. Fastening bolt of 2. Bolt of connecting
dismounting. wiper motor rod
Notice: the lowest portion of wiper brush shall
not exceed the lower edge of windscreen.
Meanwhile it is required to test whether the
wiper arm works normally and whether is
disturbed by the connecting rod mechanism.
Replacement of wiper assembly – with motor 41

X. Replacement of washer
Common tools T-sleeve S8, slotted screwdriver
Dismounting
2. Remove the washer assembly
1) Open the front cover of cab.
2) Disconnect the wiring harness joint of washer.
3) Cut off the water pipe and empty the cleaning
solution.
4) Remove 3 nuts.
5) Remove the washer assembly.
Mounting
Notice: Connect the power source and test whether any water sprays from the wiper.
42 Replacement of washer
Door assembly
I. Adjustment of door
Common tools Sleeves S10/S13, Philips screwdriver
Auxiliary materials Wood block, sponge
Adjustment
1. Adjust the uneven condition of the external
surface of whole door
1) Open the door.
2) Lower the door glass.
Notice: do protect the door glass against being
damaged when adjusting vehicle door
3) Locate the sleeper and sponge between the gap
of door.
4) Apply pressure to the upper part of door.
2. Adjust the uneven condition of external

surface of rear edge of door
1) Open the door.
3) Adjust the screw of latch.
Adjustment of door 43
3. Adjust the sinking condition of door

1) Open the door
3) Dismount the front wall lateral plate assembly.
Refer to the replacement of front wall lateral plate
assembly.
4) Adjust the 8 bolts between door hinge and cab.

Notice: the bolt can only be adjusted forward
or backward.
5) Mount the front wall lateral plate assembly after

adjustment.
assembly
6) Adjust the surface differential and clearance
between vehicle door and the front wall lateral
plate.
Notice:
1. Take front wall lateral plate as the reference,
the surface differential between them shall be
-1~0mm.
2. The clearance between door and front wall
lateral plate shall be 4.5~6.5mm.
44 Adjustment of door
II. Replacement of door assembly

T-sleeve S10/S13, Phillips screwdriver, slotted

Common tools
screwdriver
Dismounting
1. Remove the rearview mirror assembly
1) Dismount the shrouds of upper and lower
bracket shafts of rearview mirror at the driver side.
2) Dismount the fixing nut of upper and lower
bracket shafts.
3) Remove the rearview mirror assembly.
2. Remove the door check assembly

1) Remove 1 bolt between the door check and cab.
2) Remove 2 bolts which locate between the door
check and door assembly.
3) Remove the door check assembly.
Replacement of door assembly 45

3. Remove the front wall lateral plate assembly

assembly
4. Remove the door hinge assembly

1) Remove the lower fender at the driver side, and
disconnect the wiring harness of door lamp.
2) Remove 8 bolts between the door hinge and

cab.
3) Remove the door hinge and door assembly.

4) Separately remove 4 nuts from the upper and
lower door hinges.
5) Remove the upper door hinge assembly and
lower door hinge assembly.
Mounting
dismounting.
Notice: Inspect the surface differential between
vehicle door and front-wall/back-wall lateral
plate, and inspect the front and back
clearances of door, at the same time inspect
whether the door switch works flexibly.
46 Replacement of door assembly

III. Replacement of door window riser

Slotted screwdriver, Phillips screwdriver, sleeves

Common tools
S10/S13
Dismounting
1. Remove the fender cap of vehicle door
2. Prize up the shroud of internal opening handle
3. Dismount the ashtray

4. Remove the riser handle
5. Dismount the door handle
1) Remove the fixing bolt of door handle, and then
remove the door handle.
Replacement of door window regulator 47

6. Prize up the fender of vehicle door

7. Prize up the switch panel (electric lift glass)
8. Remove the door glass

1) Remove the waterproof curtain of vehicle door.
2) Remove the adhesive tape of waterproof
curtain.
3) Remove the exterior sealing strip of window
4) Dismount the lower shroud of door.
5) Remove the upper mud groove of door.
6) Dismount the front mud groove of glass.
7) Dismount the fixing nut of door glass.
8) Remove the door glass from the top.
9. Remove the lock core of door

1) Dismount the fixing bolt of door lock.
2) Remove the door lock core.
10. Remove the external opening handle of

door
1) Pull out the stopple.
2) Dismount the fixing nut of external opening
handle bracket of door.
3) Remove the external opening handle of door.
48 Replacement of door window riser

11. Remove the window glass riser

1) Remove the fixing bolt of window glass lifter of
door, and remove the window glass riser.
12. Remove the internal opening handle

assembly of door
1) Dismount the fixing nut of internal opening
handle bracket of door.
2) Cut off the dragline connection of internal
opening handle of door.
3) Remove the internal opening handle of door.
Mounting
Mount the door fittings in the sequence contrary to that of dismounting.
Notice: Inspect whether the window glass lifter and lock mechanism could work flexibly after
mounting.
Replacement of door window regulator 49

IV. Replacement of lock body assembly

Sleeves S16, wrenches T30, Phillips screwdriver ,

Common tools
slotted screwdriver
Dismounting
1. Remove the fender assembly of door
Refer to the replacement of door fender assembly.
2. Remove the internal opening handle

assembly
1) Remove the guard ring of internal opening
handle.
2) Remove 2 screws.
50 Replacement of lock body assembly

3) Cut off 2 door lock wiredrawings.

4) Remove the internal opening handle assembly.
3. Remove the door lock assembly

Anchor point Right door
1) Remove the mud groove assembly of door Door frame
glass.
2) Remove 2 screws of external opening link gear
of door lock and the lock core fastener.
Mud groove
Sectional drawing of mud groove

inserting into the door frame
3) Remove 3 screws between lock body and door.

4) Remove the door lock assembly.
4. Remove the external opening handle

assembly of door
1) Remove the cap.
Replacement of lock body assembly 51

2) Remove 2 bolts.
3) Remove the external opening handle assembly

of door.
Mounting
1. Mount the external opening handle assembly
of door
1) Fasten the external opening handle assembly to
the door with 2 bolts.
Tightening torque 4.3~5.9N·m
2) Mount 1 cap.
3) Mount in the sequence contrary to that of
dismounting.
1. Inspect whether the key could open door lock
flexibly.
2. Inspect whether the external opening handle
could open vehicle door flexibly.
52 Replacement of lock body assembly

V. Replacement of door hinge assembly

Common tools Sleeves S10/S13
Dismounting
参见车门限位器总成更换
Refer to the replacement of door check assembly.

Refer to the replacement of front wall lateral
plate assembly.
Replacement of door hinge assembly 53

3. Remove the door hinge assembly

1) Remove the lower fender at the driver side, and
disconnect the door lamp wiring harness.
2) Remove 8 bolts between door hinge and cab.
3) Remove the door hinge and door assembly.

4) Separately remove 4 nuts from the upper door
hinge and lower door hinge.
5) Remove the upper door hinge assembly and
lower door hinge assembly.
Mounting
1. Mount the door hinge assembly
1) Fasten 4 nuts respecively to the upper and
lower door hinges.
54 Replacement of door hinge assembly

2) Fasten the upper and lower door hinges to the

vehicle body with 4 bolts respectively.
3) Connect the door lamp wiring harness, and

mount the lower fender at the passenger side.
2. Mount the front wall lateral plate assembly

assembly.
3. Mount the door check assembly

Refer to the replacement of door check assembly.
Replacement of door hinge assembly 55

Inspect and adjust the door assembly.
Refer to the adjustment of door.
56 Replacement of door hinge assembly

VI. Replacement of door check assembly

Common tools Sleeves S13, slotted screwdriver
Dismounting
1. Remove the lower shroud of door

1) Remove 1 bolt between the door check and cab.
2) Remove 2 bolts which locate between the door
check and door assembly.
3) Remove the door check assembly.
Mounting
Inspect whether the door check has spacing function.
Replacement of door check assembly 57

Safety device
I. Replacement of safety belt assembly
Common tools Slotted screwdriver, spline end wrenches S13/S14
Dismounting
1. Dismount the driver seat, refer to the
replacement of driver seat
2. Remove the sealing strip of door
3. Remove the handrail
4. Remove the trim cover
5. Remove the safety belt assembly
1) Pull out the trim cover of upper bracket of safety

belt.
2) Dismount the fixing nut of upper bracket.
58 Replacement of safety belt assembly

3) Remove the upper bracket.

4) Dismount the fixing bolt of winder.
5) Remove the safety belt assembly.
6) Dismount the fixing bolt of locking seat of safety

belt.
7) Remove the locking seat.
Mounting
dismounting.
Replacement of safety belt assembly 59

II. Replacement of front bumper

Common tools Spline end wrenches S18, sleeves S18
Dismounting
3. Remove the step bar
1) Dismount the fixing screw of upper step bar of
front bumper.
2) Dismount the upper step bar.
3) Dismount the fixing bolt of upper step bar of

bumper.
4) Dismount the fixing bolt of lower step bar.
5) Remove the step bar.
60 Replacement of front bumper

4. Remove the barrier of bumper

1) Remove the lock fastener of bumper barrier with
2) Remove the barrier of bumper.
5. Remove the bumper
1) Remove the fixing bolt of bumper behind the
barrier.
2) Dismount the fixing screw at lateral wall.
3) Disconnect the wiring harness plugs of head

lamp and front frog lamp.
4) Dismount the fixing bolt of lower bracket of

bumper.
5) Remove the bumper assembly.
Mounting
dismounting.
Notice: Inspect whether the headlamp and
front frog lamp could work normally.
Replacement of front bumper 61

Peripheral fittings of cab

I. Adjustment of front cover
Common tools Monkey wrenches, Phillips screwdriver
Adjustment
1. Open the front cover
2. Adjust the external handrail hinge

1) If the fitting clearance of front cover is not
compact after assembling, it is allowed to adjust it
by loosening the connecting bolt between front
cover and hinge.
3. Adjust the lock pin seat assembly

Large surface differential (if has) between the front
cover and front/back portion of exterior panel
should be adjusted by adjusting the lock pin of
front cover.
Notice: Screw out the lock pin seat on
condition that the position of front cover is
relatively low; and screw in the lock pin seat on
condition that the position of front cover is
relatively high.
62 Adjustment of front cover

4. Adjust the buffering rubber block

1) The buffer block of front cover shall be adjusted
so that it could touch corresponding boss of front
cover when being closed.
Notice: Close the front cover and inspect
whether it is loose after adjustment.
Adjustment of front cover 63

II. Replacement of front cover and trim cover assembly

Common tools T-sleeve S8, T-sleeve S13, slotted screwdriver
Dismounting
2. Remove the grille

1) Dismount the fixing bolt and fastener of factory
logo, and then remove the logo.
2) Dismount the fixing screw of front cover grille.
3) Remove the grille.
3. Remove the lower strut

1) Dismount the connection spring between strut
and cab, and cut off the connection of strut and
cab.
64 Adjustment of front cover and trim cover assembly

4. Remove the working lamp assembly

1) Disconnect the wiring harness plug of working
lamp of front cover.
2) Dismount the wiring harness.
3) Remove the working lamp assembly.
5. Remove the front cover assembly

1) Prize up the hinge shroud of front cover.
2) Dismount the fixing bolt of hinge.
3) Remove the front cover assembly.
4) Remove the lock pin seat assembly.
5) Remove the buffering rubber block of front
cover.
Mounting
dismounting.
Notice: Inspect whether the upper edge of front
cover is aligned with the upper edge of front
wall lateral plate. Meanwhile inspect whether
the cover lock could work normally, and adjust
it if necessary.
Adjustment of front cover and trim cover assembly 65

III. Replacement of lock assembly of front cover

Common tools Sleeves S8
Dismounting
2. Remove the lock assembly of front cover

1) Remove 2 bolts.
2) Remove the lock assembly of front cover.
Mounting
dismounting.
66 Replacement of lock assembly of front cover

IV. Replacement of exterior rearview mirror

Internal hexagonal wrenches S5, Phillips

Common tools
screwdriver, slotted screwdriver
Dismounting
1. Remove the exterior rearview mirror
assembly
1) Remove the trim cover.
2) Remove 1 screw.
3) Remove the gasket.
4) Remove the exterior rearview mirror assembly.
Mounting
dismounting.
Notice: the angle of rearview mirror should be
adjusted after being re-mounted.
Replacement of exterior rearview mirror 67

V. Replacement of cover lock and steel cable

Common tools T-sleeve S8, T-sleeve S8, slotted screwdriver
Dismounting
2. Remove the cover lock assembly
1) Remove the lock core of front cover.
2) Remove the joint connecting cover lock and
steel cable.
3) Remove the fastening bolt of cover lock
assembly.
4) Remove the cover lock assembly.
3. Remove the steel cable of lock

1) Remove the watering can.
2) Remove the steel cable fastener of lock.
3) Remove the fastening bolt of clamping bracket
of front cover handle.
4) Remove the steel cable of lock.
Mounting
dismounting.
Notice: inspect whether the cover lock could
work normally and the switch is flexible or not
after mounting.
68 Replacement of cover lock and steel cable

VI. Replacement of sun shade of cab

Common tools T-sleeve S8, Phillips screwdriver
Dismounting
1. Remove the sun shade
1) Remove the fastening screw of sun shade and
bracket, and remove the sun shade.
2. Remove the bracket of sun shade

1) Remove the bolt of sun shade bracket, and then
remove the bracket.
Mounting
dismounting.
Replacement of sun shade of cab 69

VII. Replacement of front logo assembly

Common tools Sleeves S10/S13
Dismounting
2. Remove the grille of front cover
3. Remove the front logo assembly

1) Remove 8 fixing bolts, and remove the front logo
assembly.
Mounting
dismounting.
70 Replacement of front logo assembly

VIII. Replacement of front wall lateral plate assembly

Spline end wrenches S16, sleeves S10, slotted

Common tools
screwdriver, Phillips screwdriver
Dismounting
2. Dismount the lower closing plate
1) Dismount the bolt of lower closing plate, and
remove the closing plate.
3. Remove the sealing strip

1) Remove the fixing screw in front of the front wall
lateral plate.
Replacement of front wall lateral plate assembly 71

2) Open the vehicle door and dismount the fixing

bolt behind the front wall lateral plate.
3) Remove the front wall lateral plate assembly.
Mounting
dismounting.
Notice: Inspect whether the upper edge of front
cover is aligned with the upper end of front wall
lateral plate. The groove end of sealing strip
must toward the outside when mounting the
sealing strip.
72 Replacement of front wall lateral plate assembly

IX. Replacement of wheel guard

Common tools Spline end wrenches S10, T-sleeve S10
Dismounting
1. Lift up the cab
2. Remove the internal mudguard
3. Remove the longitudinal mudguard
1) Remove the bolt of left longitudinal mudguard
bracket, and then remove the left longitudinal
mudguard.
4. Remove the wheel guard

1) Remove the connecting bolt between left wheel
guard and cab, and remove the wheel guard.
Mounting
Replacement of wheel guard 73

Cab suspension
I. Replacement of lifting cylinder assembly
Sleeves S27, spline end wrenches S21,

Common tools
sharp-nose pliers
Testing tools Torque wrench (0-300N·m)
Dismounting
1. Fully discharge the hydraulic oil of lifting
device
2. Remove the lifting cylinder assembly
1) Remove the oil pipe joint of lifting cylinder.
Notice: block the pipeline interface of lifting
device with stopple.
2) Remove the cotter pin of upper bracket of lifting

cylinder.
3) Remove the flat head pin of upper bracket of
lifting cylinder.
74 Replacement of lifting cylinder assembly

4) Remove the cotter pin of lower support bolt of

lifting cylinder.
5) Remove the locking gasket of lower support of
lifting cylinder.
6) Remove the lifting cylinder assembly.
7) Remove the fixing bolt of support.

8) Remove the support of lifting cylinder.
Mounting
Notice: inspect whether the turnover mechanism of cab could work normally after mounting.
Replacement of lifting cylinder assembly 75

II. Replacement of lifting device

Sleeves S13/S16/S21, Spline end wrenches

Common tools
S13/S16, ratchet wrenches, oil receiver
Dismounting
1. Fully discharge the hydraulic oil of lifting
device
2. Remove the oil inlet pipe and outlet pipe of
lifting device
Notice: the oil inlet pipe and outlet pipe of
lifting device must be marked with labels, to
avoid being mounted reversely.
1. Air exchanging plug 4. Reversing handle

2. Rocker arm 5. Pipe joint
3. Oil pipe
76 Replacement of lifting device

3. Remove the lifting device

1) Remove the bolt of lifting device bracket, and
then remove the lifting device.
Mounting
1. Mount the oil inlet pipe joint of lifting cylinder
2. Mount the bolt of lifting device bracket
3. Mount the inlet and outlet pipe joints for lifting device
Notice:
1. Protective sleeves are needed to entwist on those oil pipes with sharp angles or edges when
mounting.
2. Those oil pipes passing through the internal side of vehicle frame must be bound together with
brake pipes.
4. Refuel the hydraulic oil
1) Refuel certain amount of hydraulic oil into the lifting device.
Notice: Open the vent stopple of turnover oil pump after connecting the pipeline, and then refuel
the pump in twice, first refuel 680~700ml followed by overturning operation until the cab begin to
start, then refuel for the second time by 400ml~420ml.
Replacement of lifting device 77

III. Replacement of lock mechanism of cab

Common tools Spline end wrenches S21
Dismounting
1. Remove the oil inlet pipe of lock mechanism
Notice: block up the oil inlet pipe joint with
stopple, to avoid any hydraulic oil leaking from
the oil inlet pipe.
2. Remove the lock mechanism
1) Remove the fastening bolts of lock mechanism
and bracket, and remove the lock mechanism
3. Remove the bracket of lock mechanism
1) Remove the connecting bolts of lock mechanism
bracket and shock absorber.
2) Remove the connecting bolts of lock mechanism
bracket and cab bracket.
Mounting
Notice: inspect whether the lock mechanism of cab could work normally after mounting.
78 Replacement of lock mechanism of cab

IV. Replacement of shock absorber of cab

Sleeves S21, spline end wrenches S21, ratchet

Common tools
wrenches
Dismounting
1. Lift up the cab
2. Remove the shock absorber
1) Remove the fastening bolt on the brackets of
shock absorber and lock mechanism which locate
behind the cab.
2) Remove the fastening bolt below the brackets of

shock absorber and lock mechanism (behind the
cab).
Mounting
Replacement of shock absorber of cab 79

V. Front/rear bracket of cab

Common tools Sleeves S21/S24, spline end wrenches S21/S24
Dismounting
1. Lift up the cab
2. Remove the oil inlet joint of lock mechanism

of cab
3. Remove the rear bracket of cab
1. Remove the connecting bolts A1, A2 between
rear suspension bracket assembly and the
crossbeam of cab.
2) Remove the rear bracket of cab.
Mounting
dismounting.
Bolt B1
Tightening torque 250~300N·m
Bolt A1
Connecting bolt: I part
80 Front/rear bracket of cab

D310 Cab 驾驶室维修手册-en

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D310 Cab Service Manual

VII. Replacement of front logo assembly.........................................................................................70

Front suspension of cab (full floating type)

Front suspension of cab (semi floating type)

Rear suspension of cab

1. Left upper bracket assembly of rear suspension, 7. Crossbeam of rear suspension

2. Left hydraulic latch assembly 8. Right upper bracket assembly of rear

3. Spring shock absorber assembly 9. Right hydraulic latch assembly

4. Bolt 10. Connecting plate ~ rear suspension

5. Bolt ~ Lower bracket of rear suspension 11. Bolt

6. Lower bracket assembly of rear suspension #2,

II. Working principle of cab turnover mechanism

1. Double-cylinder lifting system

2. Single-cylinder lifting system (left-set

3. Single-cylinder lifting system (right-set

Working principle of cab turnover mechanism 5

4. Manual lifting operation

5. Electric lifting operation

6 Working principle of cab turnover mechanism

III. Precautions for repair

Precautions for repair 7

Tools and auxiliary

Sleeves S10/S13/S16, spline end wrenches S16/S17/S21

Testing tools Torque wrench

Auxiliary materials Wood block, sponge

(II) Working procedure

6. Disconnect the warm-air inlet and outlet pipe

7. Disconnect the high-low pressure pipeline on the

17. Detach the steering drive shaft (be

18. Disengage the transmission control lever

19. Dismount the hydraulic lifting mechanism

21. Remove the cover plate of front suspension bracket of cab

3. Mount the cover plate of front suspension

6. Connect the transmission control lever and

7. Connect the steering drive shaft (be

11. Mount the windpipe mounting bracket of

13. Connect the warm-air inlet and outlet pipe

Tools and auxiliary

Common tools Slotted screwdriver, rubber hammer, nylon rope

(II) Working procedure

2. Remove the front windscreen assembly (with

Replacement of front windscreen assembly – with sealing strip 13

3) Attach the glass and sealing strip assembly into

2. Mount the wiper arm assembly

14 Replacement of front windscreen assembly – with sealing strip

II. Replacement of rear window assembly - with sealing strip

Tools and auxiliary

Common tools Slotted screwdriver, rubber hammer, nylon rope

(II) Working procedure

Replacement of rear window assembly – with sealing strip 15

III. Replacement of side window assembly (with sealing strip)

Tools and auxiliary

Common tools Slotted screwdriver, Phillips screwdriver, rope

(II) Working procedure

2) Dismount the fixing screw of external bracket of

16 Replacement of side window assembly – with sealing strip

2. Remove the sealing strip of side window

2) Mount the fixing screw of internal bracket of right

Replacement of side window assembly – with sealing strip 17

Tools and auxiliary

Testing tools Torque wrench

(II) Working procedure

3) Dismount 2 bolts behind the seat with steering

18 Replacement of driver seat assembly