1330SE 0407SE PM Rev C Sep 2021

Part No.
501040120002
Rev: C
Sep 2021
Parts
GTJZ0407SE Parts Manual
Manual
产品说明书
PRODU
CT MAN
UAL
GTJZ0407SE/0407SE/1330SE
GTJZ 0608E (2132E)

GTJZ 0808E (2732E)
GTJZ 0808E (2732E)
GTJZ 0808E (2732E)
Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which
are known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your
hands frequently when servicing. For more information
go to: www.P65warnings.ca.gov.
Manual revision history：
REV DATE DESCRIPTION REMARK
A Mar, 2020 Original issue of the manual
B Mar, 2021 Updated decals
C Sep, 2021 Updated the manual
Please contact us:

Website : www.sinoboom.com
E-mail : sales@sinoboom.com
Sales Tel : 0086-0731-87116222

Service Tel : 0086-0731–87116333
Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Zip Code : 410600
Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved
The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
APPLICATION
Use the following table to identify the specific serial number for models included in this
manual. Check the model of your machine before consulting the manual, and then use
the correct manual according to the serial number of the model. See the nameplate on
your machine to identify the model and serial number. (See Decals section of this
manual for details.)
Trade identification
MODELS SERIAL NO.
Metric Imperial
GTJZ0407SE 0407SE 1330SE From 0104002940 to present
NOTE:
• Product model is applied in product nameplate for distinction of products of different main
parameters.
• Product trade identification is applied in marketing and machine decals for distinction of
products of different main parameters, and can be classified as metric type and imperial
type: The metric type of trade identification is applicable to machines for countries/regions
using metric system or as specially required by customers; The imperial type of trade
identification is applicable to the machines for countries/regions using imperial system or
as specially required by customers.
STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as
Sinoboom) will upload the latest product manual information to the website www.
sinoboom. com as soon as possible. However, due to continuous product
improvement, the information in this manual is subject to change without prior notice.
This manual covers the basic parts information of one or more products. Therefore,
please use this manual according to your needs. If you find problems in the manual or
have suggestions for improvement, feel free to share your feedback with Sinoboom,
and we will address these issues as soon as possible.
Feel free to consult and download the Operation Manual, Maintenance Manual and
Parts Manual of the products you need online at www.sinoboom.com.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation
of the manual.
GENERAL INFORMATION
4-1b 4-2b No. Part No. Qty. Description
1 215020000110 4 Screw M5×12-A2-70 GB/T 818
4-1c 4-2c
2 215040000003 4 Washer 5-A2-70 GB/T 93
4-2d 3 203990000003 4 Guard
4-1d 1 2
4 101053063017 Options, Level sensor installation
4-2a
4-1a 4-1a 203150000066 1 Level sensor
4-1b 215010000049 3 Bolt M6×12-A2-70 GB/T 5783
4-1c 215040000004 3 Washer 6-A2-70 GB/T 93
4-1d 215040000033 3 Washer 6-A2 GB/T 97.1
4-2a 203060000076 1 Level sensor
4-2b 215010000050 3 Bolt M6×16-A2-70 GB/T 5783
1 4-2c 215040000004 3 Washer 6-A2-70 GB/T 93
2 4-2d 215040000033 3 Washer 6-A2 GB/T 97.1

5 203050000038 2 LED light, beacon
3 B
5
6 201990003005 2 Connector 1 2
7 203060000055 2 Limit switch
8 215040000003 2 Washer 5-A2-70 GB/T 93
B
9 215020000215 2 Screw M5×40-A2-70 GB/T 818
10 203080000173 1 Charger cord and plug
A 11 203080000343 1 3 pins plug
12 101032030115 1 Rubber grommet
A
3 9 8 7
10 12
11
The special meanings expressed in the illustrations and tables in this manual are
explained as follows：
Add "-1, -2, -3…" after the number to represents an options (one multiple choice),
1 such as choose 4-1 and 4-2 according to specific needs.
Add "lowercase a, b, c…" after the number to indicate by a variety of components,

2 such as 4a, 4b, 4c and 4d composition 4.
"A,B,C..." in figure indicates the same parts in many places, and the same place is
3 indicated by the same symbol.
4
The diagram indicated by the lead is a local enlargement or a local illustration.
TABLE OF CONTENTS
1 Chassis Components.............................................................. 3
1.1 DriveSystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Drive reducer, DC 203010003009/203010003010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 SteerSystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Front Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Pothole Protection System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6 Left DoorInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.7 Left Door Installation(AS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.8 Right Door Installation(DTC-K300/Canplus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.9 Right Door Installation(DTC-K500/Sinoboom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.10 Ladder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.11 Chassis Shield Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2 Scissor Components ............................................................ 23

2.1 Scissor Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3 Scissor Component.............................................................. 27
3.1 Fixed Platform Assembly(Fixed Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.1 Fixed Platform Assembly(Fixed Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1.2 Extended Platform Assembly(Fixed Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.1.3 Fixed Platform Rails Installation(Fixed Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.1.4 Extended Platform Rails Installation(Fixed Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.1.5 Platform Entry Gate Installation(Fixed Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.2 Platform Components(Fold-down) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.2.1 Fixed Platform Assembly(Fold-down) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.2.2 Extended Platform Assembly(Fold-down). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.2.3 Fixed Platform Rails Installation(Fold-down) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.2.4 Extended Platform Rails Installation(Fold-down). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.2.5 Platform Entry Gate Installation(Fold-down) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.3 Platform Components(Japanese Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.3.1 Fixed Platform Assembly(Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.3.2 Extended Platform Assembly(Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
© Sep 2021 I GTJZ0407SE Parts Manual

3.3.3 Fixed Platform Rails Installation(Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.3.4 Extended Platform Rails Installation(Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . 57
3.3.5 Platform Entry Gate Installation(Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.4 Platform Components(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.4.1 Fixed Platform Assembly(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.4.2 Extended Platform Assembly(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3.4.3 Fixed Platform Rails Installation(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.4.4 Extended Platform Rails Installation(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.4.5 Platform Entry Gate Installation(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.5 Platform Components(American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.5.1 Fixed Platform Assembly(American Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.5.2 Extended Platform Assembly(American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.5.3 Fixed Platform Rails Installation(American Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.5.4 Extended Platform Rails Installation(American Specs) .. . . . . . . . . . . . . . . . . . . . . . . 78
3.5.5 Platform Entry Gate Installation(American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4 Chassis-Scissor-Platform Installation....................................... 83
4.1 Chassis-Scissor-Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5 Hydraulic System................................................................. 87
5.1 Right Door Hydraulic Components Installatio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.2 Power Unit 202010000046 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.3 Lift Cylinder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
5.4 Lift Control Valve Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
5.5 Lift Control Valve 202040000305（1000282） . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5.6 Lift Control Valve 202040000305（1000176） . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
5.7 Emergency Decent Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
5.8 Hydraulic Tubes Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
5.9 Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
6 Electrical System Options...................................................... 99

6.1 Electrical System(DTC-K300/Canplus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.1.1 Left Door Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6.1.2 Batteries Installation(discover) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
6.1.3 Batteries Installation( Fengri) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
6.1.4 Right Door Electrical Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
6.1.5 ECU Installation(DTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
GTJZ0407SE Parts Manual II © Sep 2021

6.1.6 ECU Installation(Canplus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
6.1.7 Ground Controller Installation(DTC-K300/Canplus) . . . . . . . . . . . . . . . . . . . . . . . . . 109
6.1.8 Chassis Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
6.1.9 Scissor Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
6.1.10 Platform Control Box(DTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
6.1.11 Platform Control Box 203030000001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
6.1.12 Joystick 203030003022. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
6.1.13 Platform Control Box Installation(Canplus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
6.1.14 Chassis Harness(DTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
6.1.15 Ground to Platform Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
6.1.16 Power Cable Kit (Battery No.203100000060) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
6.1.18 Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
6.2 Electrical System(DTC-K500/Sinoboom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6.2.1 Left Door Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
6.2.2 Batteries Installation(discover) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
6.2.3 Batteries Installation(Fengri). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
6.2.4 Right Door Electrical Components Installation(DTC-K500/Sinoboom). . . . . . . 134
6.2.5 Ground Controller Installation(DTC-K500/Sinoboom). . . . . . . . . . . . . . . . . . . . . . . . 136
6.2.6 Chassis Electrical Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
6.2.7 Scissor Electrical Components Installation(with Single Pressure Sensor) . . . 141
6.2.8 Scissor Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
6.2.9 Platform Control Box(DTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
6.2.10 Platform Control Box 203020000065 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
6.2.11 Joystick 203030003022. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
6.2.12 Platform Control Box(SINOBOOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
6.2.13 Platform Control Box 203020003028 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
6.2.14 Chassis Harness(DTC-K500/Sinoboom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
6.2.17 Ground to Platform Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
6.2.18 Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
7 Decals............................................................................... 159
7.1 Decals(GB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
7.2 Decals(CE-Metric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
© Sep 2021 III GTJZ0407SE Parts Manual

7.3 Decals(CE-Imperial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
7.4 Decals(ANSI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
7.5 Decals(AS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
7.6 Decals(KCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
7.7 Decals(CSA) .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 178
7.8 Decals(CE-Poland) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
7.9 Decals(CE-S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
8 Special Options .................................................................. 187

8.1 Spill Guard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
8.2 GPS Installation 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
8.3 GPS Installation 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
8.4 Foot Switch Installation(DTC-K300/Canplus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
8.5 Foot Switch Installation(DTC-K500/Sinoboom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
8.6 External Power Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
8.7 Work Light Installation(DTC-K300/Canplus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
8.8 Work Light Installation(DTC-K500/Sinoboom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 196
8.9 AC Box at Platform Installation(All Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
8.10 AC Box at Platform Installation(European Standard) . . . . . . . . . . . . . . . . . . . . . . . . . 198
8.11 AC Box at Platform Installation(American Standard). . . . . . . . . . . . . . . . . . . . . . . . . . 199
8.12 RCBO Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
8.13 Overhead Protection Installation(DTC-K300/Canplus) . . . . . . . . . . . . . . . . . . . . . . . 201
8.14 Work Light Installation(DTC-K500/Sinoboom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
GTJZ0407SE Parts Manual IV © Sep 2021

INTRODUCTION
Thank you for choosing and using the machinery of Hunan Sinoboom Intelligent Equipment
Co., Ltd. Always read, understand and become familiar with the operation requirements of
the machine and its associated safety procedures before operating, maintaining and
repairing the machine. Operating the machine without becoming familiar with its specific
operation requirements and safety procedures poses serious risks. Operators who follow
safety rules and operate the machine carefully and effectively will prevent personal injury,
property loss and accidents.
The information contained in this manual is designed to aid the user in locating and
identifying replacement parts. Component parts of various assemblies and sub-assemblies
are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to
show relative location of component parts in disassembly or assembly order.
This product uses the latest technology and the highest quality components. When
replacement parts are required, Hunan Sinoboom Intelligent Equipment Co., Ltd.
recommends that only the original or recommended parts be used. When ordering
replacement parts, the complete part number and description should be used to ensure
proper identification and delivery of the desired item. This complete identification should
also be used when requesting equipment information.
Consider this manual a part of the machine, along with Operation Manual and Maintenance
Manual, and always keep the manuals with the machine. The owner or administrator of the
machine shall offer all manuals and other necessary information provided by the machine
manufacturer regarding the daily inspection and maintenance to each of the renters. If the
machine is sold, the owner or administrator must pass along the manuals and other
necessary information to the purchaser. The owner or administrator of the machine shall
also provide the manufacturer’s maintenance information to the person responsible for
maintaining the machine.
If you have any questions, contact Hunan Sinoboom Intelligent Equipment Co., Ltd..
GTJZ0407SE Parts Manual 1 © Sep 2021

This Page Intentionally Left Blank
© Sep 2021 2 GTJZ0407SE Parts Manual

1 CHASSIS COMPONENTS

CHASSIS COMPONENTS
1.1 DRIVE SYSTEM
10
11
1 2
3 4 6 7

CHASSIS COMPONENTS
No. Part No. Qty. Description
1 203010003009 1 Drive reducer, DC

2 203010003010 1 Drive reducer, DC
3 204080003000 2 Solid wheel
4 101040030053 2 Plate
5 215060000008 2 Cotter pin 4×63-ZnD GB/T 91
6 215040000002 6 Washer 4-A2-70 GB/T 93

7 215020000104 6 Screw M4×10-A2-70 GB/T 818
8 101040030107 2 Bracket
9 215020000050 8 Screw M10×30-8.8-ZnD GB/T 70.1
10 215080000022 8 Screw 3/8"-24UNF-1.25inches GR5
11 215040000006 8 Washer 10-ZnD GB/T 93

CHASSIS COMPONENTS
1.2 DRIVE REDUCER, DC 203010003009/203010003010
2
1
1 203990003020 1 Solenoid braking
2 203990003021 1 Carbon brush

CHASSIS COMPONENTS
1.3 STEER SYSTEM

7
4
2
1
5 8
10
1 101040050001 1 Steer Cylinder
1a-1 207990003035 1 Seal kit, cylinder(1000122)
2 215040000005 2 Washer 8-ZnD GB/T 93

3 215010000195 4 Bolt M14×1.5×55-10.9 DKL GB/T 5786
4 215060000066 2 Pin 4×25-ZnD GB/T 91
5 215040000103 2 Washer 8-100HV-ZnD GB/T 5287
6 214010000029 2 Bearing 20×24-20
7 215060000039 2 Clevis Pin B16×55-ZnD GB/T 882

8 214030000025 2 Bearing 16×18×20 SF-1
9 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783

10 101042030017 2 Steering linkage

CHASSIS COMPONENTS
1.4 FRONT WHEEL INSTALLATION
21
11
2 22
10
11
20
18 3 6 9 7 15 1
16 19 17 13 12 14 15 4 5

CHASSIS COMPONENTS
1 215030000029 8 Nut M12-8-ZnD GB/T 889.1

2 101040030102 2 Special Bolt
3 204080003013 2 Tire
4 101040030055 2 Bearing Block,Hub
5 101040030079 1 Wheel carrier, Right
6 101040030086 2 Washer
7 101040030059 2 Retaining Ring
8 101032030084 2 Washer
9 101040030009 2 Bearing Block
10 101040030094 1 Wheel Carrier, Left

11 214030000004 4 Bearing, self-lubricating
12 207070000006 2 Seal,Lip
13 214010000018 2 Bearing 30306 GB/T 297
14 215010000100 8 Bolt M12×55-8.8-ZnD GB/T 5783

15 215040000037 16 Washer 12-200HV-ZnD GB/T 97.1
16 101040033030 2 Cap, dust
17 214010000030 2 Bearing 33005 GB/T 297
18 215010000239 12 Bolt M10×30-8.8-ZnD GB/T 5789

19 215030000100 2 Nut M20×2-8-ZnD GB/T 9457
20 215060000007 2 Pin 4×32-ZnD GB/T 91
21 101040033005 2 Blockage
22 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1

CHASSIS COMPONENTS
1.5 POTHOLE PROTECTION SYSTEM INSTALLATION
8 2
5a
19 22
20
5b 12
6
18 2
5c
22 6 9
3 14
12
A
17
A 11
15
21 7
1
4
A
14
16
10
13
21
A
B

CHASSIS COMPONENTS
1 101032030079 2 Clevis Pin

2 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
3 101040030081 1 Pothole Protection Plate, Right
4 101040030005 2 Connecting rod
5 101040030106 2 Spring Support
5a 101040030105 1 Clevis Pin

5b 210070000008 1 Spring TH25-100
5c 101028030054 1 Steel pipe
6 215040000033 4 Washer 6-A2 GB/T 97.1

8 101032030054 1 Plunger
9 210010000075 2 Gas Strut

10 101040030020 1 Pothole Protection Plate, Left
11 214030000024 4 Bearing 20×23×16.5 SF-1F
12 101014030008 4 Clevis pin

14 215060000066 10 Pin 4×25-ZnD GB/T 91
15 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
16 101040030052 2 Connecting Rod
17 215060000007 2 Pin 4×32-ZnD GB/T 91

18 101014030007 2 Roller
19 215040000006 4 Washer 10-ZnD GB/T 93
20 215010000068 4 Nut M10×20-8.8-ZnD GB/T 5783
21 215040000039 10 Washer 16-200HV-ZnD GB/T 97.1
22 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

CHASSIS COMPONENTS
1.6 LEFT DOOR INSTALLATION
18
3
1
10
12 11
16
8
2 4
14
17
13
15
6
1 209050000021 1 502 hood lock cylinder, Left
2 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1

3 215020000236 2 Screw M6×16-A2-70 GB/T 70.3
4 101040030098 1 Cushion
5 101040030112 1 Plate
6 209030000009 1 Handle, latch
7 101016033023 1 Lock catch
8 215060000066 2 Pin 4×25-ZnD GB/T 91
9 101040030097 1 Pad
10 101015030029 1 Shim
11 101040033067 1 Screw rod
12 101040030068 1 Weldment, Left Door
13 215010000281 3 Bolt M6×12-8.8-ZnD GB/T 5789
14 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
15 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789

CHASSIS COMPONENTS
17 215030000027 1 Nut M10-8-ZnD GB/T 889.1

18 215030000107 2 Nut M6-8-ZnD GB/T 6183

CHASSIS COMPONENTS
1.7 LEFT DOOR INSTALLATION(AS)
16
11
3
5 14
2
10
9
8
15 18
1
13
12
4
17
1 215030000027 1 Nut M10-8-ZnD GB/T 889.1

2 101040033067 1 Screw rod
3 215030000107 2 Nut M6-8-ZnD GB/T 6183
4 215010000230 3 Bolt M6×16-8.8-ZnD GB/T 5789
5 209050000021 1 502 hood lock cylinder, Left
6 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789

7 209030000009 1 Handle, latch
8 101040033033 1 Weldment, Left door
9 215060000066 2 Pin 4×25-ZnD GB/T 91
11 101040030097 1 Pad
12 101040030112 1 Plate
13 101016033023 1 Lock catch
14 101015030029 1 Shim
15 101040030098 1 Cushion
16 215020000236 2 Screw M6×16-A2-70 GB/T 70.3

CHASSIS COMPONENTS
17 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1

18 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789

CHASSIS COMPONENTS
1.8 RIGHT DOOR INSTALLATION(DTC-K300/CANPLUS)
16
12
10 1 15
5 2
8
11
14
13
9 6

CHASSIS COMPONENTS
1 215060000066 2 Pin 4×25-ZnD GB/T 91

2 101040030032 1 Weldment, Right Door
3 101016033023 1 Lock catch

4 215020000236 2 Screw M6×16-A2-70 GB/T 70.3
5 209050000020 1 502 hood lock cylinder,Right
6 209030000009 1 Handle, latch

7 101040030097 1 Pad
8 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
9 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
10 101040030098 1 Cushion
11 215010000281 3 Bolt M6×12-8.8-ZnD GB/T 5789
13 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
14 101040030112 1 Plate
15 215030000107 2 Nut M6-8-ZnD GB/T 6183
16 101015030029 1 Shim

CHASSIS COMPONENTS
1.9 RIGHT DOOR INSTALLATION(DTC-K500/SINOBOOM)
12
10
16
20
17
19 5
4
13
9 18
14 1
11
3
2 15

CHASSIS COMPONENTS
1 101040030131 1 Weldment, Right door
2 209030000009 1 Handle, latch

3 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
4 209050000020 1 502 hood lock cylinder,Right
5 215030000107 2 Nut M6-8-ZnD GB/T 6183

6 215010000281 3 Bolt M6×12-8.8-ZnD GB/T 5789
7 101016033023 1 Lock catch
8 101040030097 1 Pad
9 101040030098 1 Cushion
10 101015030029 1 Shim
11 101040030112 1 Plate
12 215020000236 2 Screw M6×16-A2-70 GB/T 70.3
13 215060000066 2 Pin 4×25-ZnD GB/T 91
14 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
15 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
17 215040000002 2 Washer 4-A2-70 GB/T 93
18 101040033050 1 Plate, bending
19 215040000031 2 Washer 4-A2 GB/T 97.1

20 215020000105 2 Screw M4×12-A2-70 GB/T 818

CHASSIS COMPONENTS
1.10 LADDER INSTALLATION
7
8
4 2
5
3
1 101040030011 1 Ladder
2 215040000005 3 Washer 8-ZnD GB/T 93
3 215010000092 4 Nut M12×35-8.8-ZnD GB/T 5783
4 215040000037 4 Washer 12-200HV-ZnD GB/T 97.1
5 215040000007 4 Washer 12-ZnD GB/T 93
6 101040030120 1 Plate
7 215040000034 3 Washer 8-200HV-ZnD GB/T 97.1
8 215010000228 3 Thumb bolt M8x20-8.8-ZnD DIN 316

CHASSIS COMPONENTS
1.11 CHASSIS SHIELD INSTALLATION
11
12
9
5
4
2
6
8
10

CHASSIS COMPONENTS
1 101054043028 2 Bumper strip
2 215040000004 4 Washer 6-A2-70 GB/T 93

3 101040030042 1 Weldment, Chassis
4 215010000050 4 Bolt M6×16-A2-70 GB/T 5783
5 215020000021 14 Screw M8×12-8.8-ZnD GB/T 70.1
6 215040000033 4 Washer 6-A2 GB/T 97.1
7 101040030115 2 Plate
8 101014030107 2 Bracket
9 101040030065 1 Cover
10 102004030245 2 Rubber Grommet
11 215010000056 4 Bolt M8×16-8.8-ZnD GB/T 5783
12 215040000005 4 Washer 8-ZnD GB/T 93

2 SCISSOR COMPONENTS

SCISSOR COMPONENTS
2.1 SCISSOR COMPONENTS
17
D
E C
14
A B
23
D
C
23 A B A
23
D C
2
23 B A
A
21
B
20
B A
6
6 18
24
24

SCISSOR COMPONENTS
B
8
A
1 26
19
4
15
11
4
22 4
8
1
8
1 19
19
8
C 19
13 4 11
26
10
E
25
D
9
16
25
12
7

SCISSOR COMPONENTS
1 215040000034 20 Washer 8-200HV-ZnD GB/T 97.1

2 101040010008 1 Arm, inboard
3 101040010043 1 Safety arm
4 214030000080 28 Self-lubricating bearing
5 215030000004 2 Nut M6-A2-70 GB/T 6170

6 101040010004 1 Arm, Outboard
7 215030000025 2 Nut M6-8-A2-70 GB/T 889.1
8 215030000026 20 Nut M8-8-ZnD GB/T889.1
9 215010000205 2 Bolt M6×55-A2-70 GB/T5783
10 101040010041 1 Clamp
11 101040010009 8 Pin
12 101040010035 3 Clamp
13 101040010025 3 Rod, spool
14 101040010015 1 Arm, Outboard

15 101040010021 5 Washer
16 215020000264 3 Screw M5×16-A2-70 GB/T70.3
17 101040010028 1 Arm, inboard
18 101040010032 1 Arm, inboard
19 215010000064 20 Bolt M8×55-8.8-ZnD GB/T 5783
20 101040010033 1 Arm, inboard
21 101016010055 24 Pad
22 101040010002 6 Pin XGΦ25-465[Z]
23 101040010016 4 Arm, Outboard

24 101015030022 2 Special bolt
25 101040010039 2 Rubber gromment
26 215040100004 8 Retaining ring

3 SCISSOR COMPONENT

SCISSOR COMPONENT
3.1 FIXED PLATFORM ASSEMBLY(FIXED SPECS)

SCISSOR COMPONENT
3.1.1 FIXED PLATFORM ASSEMBLY(FIXED SPECS)
10
4
8
13
9
1
12
14
11
2
7
5 6
15
5
3

SCISSOR COMPONENT
1 215040000004 2 Washer 6-A2-70 GB/T 93

2 101040040021 2 Roller
3 101016040113 2 Pad
4 101040040069 1 Clamp
5 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

6 101040043007 1 Bracket
7 101040043006 2 Sliding block
8 215020000230 2 Screw M6×25-A2-70 GB/T 70.3

9 215040000033 2 Washer 6-A2 GB/T 97.1
10 101040040070 1 Clamp
11 101040040012 1 Fixed platform [Z]
12 215020000010 2 Screw M6×12-A2-70 GB/T 70.1

13 101040040071 1 Clamp
14 101040043010 1 Bracket
15 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2

SCISSOR COMPONENT
3.1.2 EXTENDED PLATFORM ASSEMBLY(FIXED SPECS)
18
17
19
16
15
14
12
11
13
12
1
9
7 8
6
10
3

SCISSOR COMPONENT
1 101040040011 1 Extended platform [Z]
2 101016040113 2 Pad
4 101040043008 1 Bracket
5 101040040066 1 Pedal
6 110001043004 2 Plate
7 101040040038 2 Roller
8 101040043007 1 Bracket
10 101042040032 2 Cover
11 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
12 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
13 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
14 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
15 215030000026 1 Nut M8-8-ZnD GB/T889.1
16 101040040060 1 Rod
17 215040000119 1 Washer 14-200HV GB/T97.1
18 215030000029 1 Nut M12-8-ZnD GB/T 889.1
19 101040040062 1 Spring

SCISSOR COMPONENT
3.1.3 FIXED PLATFORM RAILS INSTALLATION(FIXED SPECS)
5 8
7 4
3 4
8 6

SCISSOR COMPONENT
1 101040040005 2 Rail
2 101014043005 20 Rubber choke plug
3 215010000064 2 Bolt M8×55-8.8-ZnD GB/T 5783

4 215030000026 2 Nut M8-8-ZnD GB/T889.1
5 215030000026 2 Nut M8-8-ZnD GB/T889.1
6 215010000065 2 Bolt M8×60-8.8-ZnD GB/T 5783
7 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
8 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1

SCISSOR COMPONENT
3.1.4 EXTENDED PLATFORM RAILS INSTALLATION (FIXED SPECS)

6 7 13
5
2
15
10 9
14 13 13 11
13 13 12
11

SCISSOR COMPONENT
1 101040040004 1 Rail
2 101040040044 1 Rail
3 101040040029 1 Rail, front
4 101014040046 1 Bracket
5 216070000001 1 Manual storage container
6 215010000058 1 Bolt M8×25-8.8-ZnD GB/T 5783

7 215040000005 1 Washer 8-ZnD GB/T 93
9 215010000049 4 Bolt M6×12-A2-70 GB/T 5783

10 215040000004 4 Washer 6-A2-70 GB/T 93
11 215030000026 8 Nut M8-8-ZnD GB/T889.1
12 215010000064 6 Bolt M8×55-8.8-ZnD GB/T 5783
13 215040000034 17 Washer 8-200HV-ZnD GB/T 97.1
14 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782
15 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

SCISSOR COMPONENT
3.1.5 PLATFORM ENTRY GATE INSTALLATION(FIXED SPECS)
2
16 15
15
3
1
14
8 7
9 15 6
15
16
15 14
16 4 15
5
11
12 13
15 10

SCISSOR COMPONENT
1 101015040007 2 Hinge assembly
2 215010000051 6 Bolt M6×20-A2-70 GB/T 5783

3 101040040074 1 Entry gate
4 101019040001 1 Spring
5 101012040056 1 Lock
6 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
7 215010000205 6 Bolt M6×55-A2-70 GB/T5783
8 215040000033 6 Washer 6-A2 GB/T 97.1
9 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
10 101040040048 1 Plate, cover
11 101040040019 1 Plate, cover
12 215010000058 2 Bolt M8×25-8.8-ZnD GB/T 5783
13 215040000005 2 Washer 8-ZnD GB/T 93
14 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
15 215040000034 12 Washer 8-200HV-ZnD GB/T 97.1
16 215030000026 5 Nut M8-8-ZnD GB/T889.1

SCISSOR COMPONENT
3.2 PLATFORM COMPONENTS(FOLD-DOWN)

SCISSOR COMPONENT
3.2.1 FIXED PLATFORM ASSEMBLY(FOLD-DOWN)
12
1
5
2
6 15
4
13 7
3 11
16 8
10
16
14

SCISSOR COMPONENT
1 101040040069 1 Clamp
2 215020000230 2 Screw M6×25-A2-70 GB/T 70.3

4 215020000010 2 Screw M6×12-A2-70 GB/T 70.1

5 101040040071 1 Clamp
6 215040000033 2 Washer 6-A2 GB/T 97.1

7 101040040012 1 Fixed platform [Z]
8 101040043007 1 Bracket
9 101040043009 2 Shim
11 101040040021 2 Roller
12 101040040070 1 Clamp
13 101040043010 1 Bracket
14 101016040113 2 Pad
15 215040000004 2 Washer 6-A2-70 GB/T 93
16 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

SCISSOR COMPONENT
3.2.2 EXTENDED PLATFORM ASSEMBLY(FOLD-DOWN)
10
11
1 17 9
17
20
19 12 13 14
18 16
3 15

SCISSOR COMPONENT
2 101016040113 2 Pad
4 101040040066 1 Pedal
5 101040043008 1 Bracket
6 101040040060 1 Rod
7 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
8 215030000029 1 Nut M12-8-ZnD GB/T 889.1
9 215030000026 1 Nut M8-8-ZnD GB/T889.1
10 215040000119 1 Washer 14-200HV GB/T97.1
11 101040040062 1 Spring
12 101040043007 1 Bracket
13 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
14 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
15 101042040032 2 Cover
16 110001043004 2 Plate
17 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
18 101040040038 2 Roller
19 101040043006 2 Sliding block
20 101040043009 2 Shim

SCISSOR COMPONENT
3.2.3 FIXED PLATFORM RAILS INSTALLATION(FOLD-DOWN)
7
1
2 4
4 2
4 8
3 4
1 5
4 2
3 4

SCISSOR COMPONENT
1 101040040147 2 Rail, upper
2 215030000026 6 Nut M8-8-ZnD GB/T889.1

3 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
4 215040000034 12 Washer 8-200HV-ZnD GB/T 97.1
5 101040040120 1 Rail, lower
6 101040040119 1 Rail, lower
8 215010000065 2 Bolt M8×60-8.8-ZnD GB/T 5783

SCISSOR COMPONENT
3.2.4 EXTENDED PLATFORM RAILS INSTALLATION(FOLD-DOWN)
4 16
10
14
13
15
7
11
12
9
1 3
3 2
1, 3
2, 3

SCISSOR COMPONENT
1 215030000026 10 Nut M8-8-ZnD GB/T889.1

2 215010000064 10 Bolt M8×55-8.8-ZnD GB/T 5783
3 215040000034 20 Washer 8-200HV-ZnD GB/T 97.1
4 101014040046 1 Bracket
5 209030003004 1 Bolt M8
6 101040040116 1 Rail, upper
7 101040040117 1 Rail, lower

8 101040040118 1 Rail, upper
9 101040040115 1 Rail, lower

10 101040040114 1 Rail, front
12 209020000005 2 Lanyard
13 215010000050 4 Bolt M6×16-A2-70 GB/T 5783

14 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
15 215040000004 4 Washer 6-A2-70 GB/T 93

SCISSOR COMPONENT
3.2.5 PLATFORM ENTRY GATE INSTALLATION(FOLD-DOWN)
13
18
9
17
18
14
2 18 10
15
18 16
17
17, 18 12
8
18
11
7
18, 3, 4
6

SCISSOR COMPONENT
1 209020000005 4 Lanyard
2 101040040123 1 Entry gate
3 215010000058 2 Bolt M8×25-8.8-ZnD GB/T 5783

4 215040000005 2 Washer 8-ZnD GB/T 93
5 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
6 215010000205 6 Bolt M6×55-A2-70 GB/T5783
7 215010000051 6 Bolt M6×20-A2-70 GB/T 5783
9 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783

10 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
11 101012040056 1 Lock
12 101019040001 1 Spring
13 101040040130 1 Rail, upper
14 101040040124 1 Plate, cover

15 101040040122 1 Plate, cover
16 215010000065 2 Bolt M8×60-8.8-ZnD GB/T 5783
17 215030000026 7 Nut M8-8-ZnD GB/T889.1
18 215040000034 16 Washer 8-200HV-ZnD GB/T 97.1

SCISSOR COMPONENT
3.3 PLATFORM COMPONENTS(JAPANESE SPECS)

SCISSOR COMPONENT
3.3.1 FIXED PLATFORM ASSEMBLY(JAPANESE SPECS)
11
4
7
9 12
5
13
14
2
6 1
8
15
15
10

SCISSOR COMPONENT
1 101040040021 2 Roller
2 101040043011 1 Bracket
4 101040040069 1 Clamp
5 215040000033 2 Washer 6-A2 GB/T 97.1

7 215020000230 2 Screw M6×25-A2-70 GB/T 70.3

8 101040043007 1 Bracket
9 101040040071 1 Clamp
10 101016040113 2 Pad
11 101040040070 1 Clamp
12 101040040012 1 Fixed platform [Z]
13 215040000004 2 Washer 6-A2-70 GB/T 93

14 215020000010 2 Screw M6×12-A2-70 GB/T 70.1
15 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

SCISSOR COMPONENT
3.3.2 EXTENDED PLATFORM ASSEMBLY(JAPANESE SPECS)

8
11
4
4
7
6
10
17
1
5
13 14
12
19
17
16
18
15
2

SCISSOR COMPONENT
1 101040043001 1 Extended platform
2 101016040113 2 Pad
4 101040040066 1 Pedal
5 101040043008 1 Bracket
6 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
7 101040040060 1 Rod
8 215030000029 1 Nut M12-8-ZnD GB/T 889.1
9 101040040062 1 Spring
10 215030000026 1 Nut M8-8-ZnD GB/T889.1

11 215040000119 1 Washer 14-200HV GB/T97.1
12 101042040032 2 Cover
13 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
14 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
15 110001043004 2 Plate
16 101040043007 1 Bracket
17 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
18 101040040038 2 Roller
19 101040043006 2 Sliding block

SCISSOR COMPONENT
3.3.3 FIXED PLATFORM RAILS INSTALLATION(JAPANESE SPECS)
3 5
5 4

SCISSOR COMPONENT
1 101040040005 2 Rail
3 215010000064 2 Bolt M8×55-8.8-ZnD GB/T 5783

4 215030000026 2 Nut M8-8-ZnD GB/T889.1
5 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1

SCISSOR COMPONENT
3.3.4 EXTENDED PLATFORM RAILS INSTALLATION(JAPANESE SPECS)
6 5
3
1
14
9 8
4
10 13 13 11
11 13 13 12

SCISSOR COMPONENT
1 101040040044 1 Rail
2 101040040004 1 Rail
3 101040040029 1 Rail, front
5 101014040046 1 Bracket
6 209030003004 1 Bolt M8
8 215010000049 4 Bolt M6×12-A2-70 GB/T 5783

9 215040000004 4 Washer 6-A2-70 GB/T 93
10 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782
11 215030000026 8 Nut M8-8-ZnD GB/T889.1
12 215010000064 6 Bolt M8×55-8.8-ZnD GB/T 5783
13 215040000034 16 Washer 8-200HV-ZnD GB/T 97.1
14 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

SCISSOR COMPONENT
3.3.5 PLATFORM ENTRY GATE INSTALLATION(JAPANESE SPECS)
13, 16
1
11, 16
3
4 6
14
11, 16
13, 16
8 7 13, 16
5
15, 16
10, 16, 9
12

SCISSOR COMPONENT
1 101040040161 1 Entry gate
3 101040040048 1 Plate, cover

4 101040040019 1 Plate, cover
5 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
6 215010000051 6 Bolt M6×20-A2-70 GB/T 5783
7 215010000205 6 Bolt M6×55-A2-70 GB/T5783
8 215040000033 6 Washer 6-A2 GB/T 97.1
9 215010000058 2 Bolt M8×25-8.8-ZnD GB/T 5783
10 215040000005 2 Washer 8-ZnD GB/T 93
11 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
12 101022040022 1 Steel pipe
13 215030000026 6 Nut M8-8-ZnD GB/T889.1

14 216030000022 1 Magnet
15 215010000065 2 Bolt M8×60-8.8-ZnD GB/T 5783

16 215040000034 14 Washer 8-200HV-ZnD GB/T 97.1

SCISSOR COMPONENT
3.4 PLATFORM COMPONENTS(KOREAN SPECS)

SCISSOR COMPONENT
3.4.1 FIXED PLATFORM ASSEMBLY(KOREAN SPECS)
14
8
9
4
1
6
2
15
7 3
12
10
11
13

SCISSOR COMPONENT
1 215040000033 2 Washer 6-A2 GB/T 97.1

2 215020000010 2 Screw M6×12-A2-70 GB/T 70.1
3 101040043009 2 Shim
4 101040040071 1 Clamp
5 101016040113 2 Pad
6 215040000004 2 Washer 6-A2-70 GB/T 93
7 101040043007 2 Bracket
8 101040040069 1 Clamp
9 215020000230 2 Screw M6×25-A2-70 GB/T 70.3

10 101040043006 2 Sliding block
11 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

12 101040040021 2 Roller
14 101040040070 1 Clamp
15 101040040096 1 Fixed platform

SCISSOR COMPONENT
3.4.2 EXTENDED PLATFORM ASSEMBLY(KOREAN SPECS)

6
2
9
8
4
12
10
17
15
12
14
11 16
13

SCISSOR COMPONENT
1 101040040090 1 Extended platform
2 101040040066 1 Pedal
3 101040043008 1 Bracket
4 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
5 215030000026 1 Nut M8-8-ZnD GB/T889.1
6 215030000029 1 Nut M12-8-ZnD GB/T 889.1
7 215040000119 1 Washer 14-200HV GB/T97.1
8 101040040060 1 Rod
9 101040040062 1 Spring
10 101040043007 1 Bracket
11 101040043013 2 Plate
12 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
13 101040040038 2 Roller
14 101040043006 2 Sliding block
15 101040043009 2 Shim
16 101016040113 2 Pad

SCISSOR COMPONENT
3.4.3 FIXED PLATFORM RAILS INSTALLATION(KOREAN SPECS)
1 5
5 2

SCISSOR COMPONENT
1 215010000064 2 Bolt M8×55-8.8-ZnD GB/T 5783

2 215030000026 2 Nut M8-8-ZnD GB/T889.1
3 101040040080 1 Rail
4 101040040086 1 Rail
5 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1

SCISSOR COMPONENT
3.4.4 EXTENDED PLATFORM RAILS INSTALLATION (KOREAN SPECS)
4
7
3
9 10
8
2
11 14
1
12
14
14 13
12
14

SCISSOR COMPONENT
1 101040040085 1 Rail
2 101040040083 1 Rail
3 101014040046 1 Bracket
4 101040040087 1 Rail, front
6 209030003004 1 Bolt M8
8 215010000049 4 Bolt M6×12-A2-70 GB/T 5783

9 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
10 215040000004 4 Washer 6-A2-70 GB/T 93
11 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782
12 215030000026 8 Nut M8-8-ZnD GB/T889.1
13 215010000064 6 Bolt M8×55-8.8-ZnD GB/T 5783
14 215040000034 16 Washer 8-200HV-ZnD GB/T 97.1

SCISSOR COMPONENT
3.4.5 PLATFORM ENTRY GATE INSTALLATION(KOREAN SPECS)
15, 17
2
12, 17 12, 17
15, 17
14
1, 15 11, 17
15, 17 12, 17
5
4 3
10 15, 17
8
9 16, 17
17, 6, 7
13
1

SCISSOR COMPONENT
1 101040040079 1 Entry gate
2 101040040108 1 Rail, upper
3 101012040056 1 Lock
4 101019040001 1 Spring
6 215010000058 2 Bolt M8×25-8.8-ZnD GB/T 5783

7 215040000005 2 Washer 8-ZnD GB/T 93
8 215010000205 6 Bolt M6×55-A2-70 GB/T5783
9 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
10 215010000051 6 Bolt M6×20-A2-70 GB/T 5783
11 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
12 215010000064 6 Bolt M8×55-8.8-ZnD GB/T 5783
13 101040040081 1 Plate, cover
14 101040040106 1 Plate, cover
15 215030000026 9 Nut M8-8-ZnD GB/T889.1
16 215010000065 2 Bolt M8×60-8.8-ZnD GB/T 5783
17 215040000034 20 Washer 8-200HV-ZnD GB/T 97.1

SCISSOR COMPONENT
3.5 PLATFORM COMPONENTS(AMERICAN SPECS)

SCISSOR COMPONENT
3.5.1 FIXED PLATFORM ASSEMBLY(AMERICAN SPECS)

3
6
13
5
1
10
15
14
11
12 9
16
2
8 4 7
12
1 101040040012 1 Fixed platform [Z]
2 101016040113 2 Pad
3 101040040070 1 Clamp
4 101040040021 2 Roller
5 101040040071 1 Clamp
6 101040040069 1 Clamp
7 101040043007 1 Bracket
9 101040043009 2 Shim
10 101040043011 1 Bracket
11 215020000010 2 Screw M6×12-A2-70 GB/T 70.1
12 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
13 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
14 215040000004 2 Washer 6-A2-70 GB/T 93
15 215040000033 2 Washer 6-A2 GB/T 97.1

SCISSOR COMPONENT
3.5.2 EXTENDED PLATFORM ASSEMBLY(AMERICAN SPECS)

17
19
16
13
15
8
20
11
3 7 10 9 15 2 14 18 12

SCISSOR COMPONENT
2 101016040113 2 Pad
3 101040040038 2 Roller
4 101040040060 1 Rod
5 101040040066 1 Pedal
6 101040040062 1 Spring
8 101040043008 1 Bracket
9 101040043007 1 Bracket
10 101040043009 2 Shim
11 101042040032 2 Cover
12 110001043004 2 Plate
13 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
14 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
15 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
16 215030000026 1 Nut M8-8-ZnD GB/T889.1
17 215030000029 1 Nut M12-8-ZnD GB/T 889.1
18 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
19 215040000119 1 Washer 14-200HV GB/T97.1

SCISSOR COMPONENT
3.5.3 FIXED PLATFORM RAILS INSTALLATION(AMERICAN SPECS)
1 8
7
8 7
8 5
6 8
3 1
8 7
6 8

SCISSOR COMPONENT
1 101040040147 2 Rail, upper
2 101040040119 1 Rail, lower

3 101040040120 1 Rail, lower
5 215010000065 2 Bolt M8×60-8.8-ZnD GB/T 5783

6 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
7 215030000026 6 Nut M8-8-ZnD GB/T889.1
8 215040000034 12 Washer 8-200HV-ZnD GB/T 97.1

SCISSOR COMPONENT
3.5.4 EXTENDED PLATFORM RAILS INSTALLATION(AMERICAN SPECS)
13
3 7
11
12 4
8
9
6
16
15 14
14 10
15 14
14
10

SCISSOR COMPONENT
1 101014040046 1 Bracket
2 101040040115 1 Rail, lower
3 101040040114 1 Rail, front
4 101040040117 1 Rail, lower
5 101040040118 1 Rail, upper
6 101040040116 1 Rail, upper
9 215010000050 4 Bolt M6×16-A2-70 GB/T 5783

10 215010000064 10 Bolt M8×55-8.8-ZnD GB/T 5783
11 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
12 215040000004 4 Washer 6-A2-70 GB/T 93
13 209030003004 1 Bolt M8
14 215040000034 20 Washer 8-200HV-ZnD GB/T 97.1
15 215030000026 10 Nut M8-8-ZnD GB/T889.1
16 209020000005 2 Lanyard

SCISSOR COMPONENT
3.5.5 PLATFORM ENTRY GATE INSTALLATION(AMERICAN SPECS)
9 13
10
10 4
15 10 5
4 10
18
16
12
10 9
17
10
4
2 3
11
10 7
14 8
6 4 10
10

SCISSOR COMPONENT
1 209020000005 4 Lanyard
2 215010000051 6 Bolt M6×20-A2-70 GB/T 5783

3 215010000205 6 Bolt M6×55-A2-70 GB/T5783
4 215030000026 7 Nut M8-8-ZnD GB/T889.1
5 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
6 215040000005 2 Washer 8-ZnD GB/T 93
7 215010000065 2 Bolt M8×60-8.8-ZnD GB/T 5783
8 215010000058 2 Bolt M8×25-8.8-ZnD GB/T 5783
9 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
10 215040000034 16 Washer 8-200HV-ZnD GB/T 97.1
11 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
12 101040040124 1 Plate, cover
13 101040040130 1 Rail, upper
14 101040040123 1 Entry gate
15 101040040122 1 Plate, cover

16 101012040056 1 Lock
18 101019040001 1 Spring

SCISSOR COMPONENT

4 CHASSIS-SCISSOR-PLATFORM
INSTALLATION

CHASSIS-SCISSOR-PLATFORM INSTALLATION
4.1 CHASSIS-SCISSOR-PLATFORM INSTALLATION
13
14
9
10
11
12
6
1
2
7
3
4

1 214030000080 2 Self-lubricating bearing
2 101040010031 1 Pin
3 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
4 215030000026 2 Nut M8-8-ZnD GB/T889.1
5 101040010024 1 Pin
6 215010000064 2 Bolt M8×55-8.8-ZnD GB/T 5783
10 101040040063 1 Sliding block
11 101040040035 1 Sliding block
12 215010000224 2 Bolt M14×140-8.8-DKL GB/T31.1

13 215040000119 2 Washer 14-200HV GB/T97.1
14 215060000004 2 Pin 3.2×25-ZnD GB/T 91


5 HYDRAULIC SYSTEM

HYDRAULIC SYSTEM
5.1 RIGHT DOOR HYDRAULIC COMPONENTS INSTALLATIO
1 202010000046 1 Hydraulic power unit
2 215020000274 2 Screw M10×20-8.8-ZnD GB/T70.3

HYDRAULIC SYSTEM
5.2 POWER UNIT 202010000046

2
3 7 4 5 1 6
1 202010003069 1 Gear pump assembly
1a 207990003038 1 Seal kit, gear pump(Not Shown)
2 201990003021 1 3-position 4-way solenoid directional valve
3 202990003076 1 2-position 2-way solenoid valve
4 202990003077 1 Direct-acting relief valve
5 202990003078 1 Check valve

6 202080003005 1 Filter screen
7 203010003043 1 Motor assembly
7a 203990003016 1 Carbon brush(Not Shown)

HYDRAULIC SYSTEM
5.3 LIFT CYLINDER INSTALLATION
5
4
1
6

HYDRAULIC SYSTEM
1 215030000026 2 Nut M8-8-ZnD GB/T889.1

2 101040010036 1 Lift cylinder
3 101040010044 1 Pin XGΦ30-195

4 101040010029 1 Pin XGΦ30-145
5 101012010044 2 Keeper pin
6 215010000060 2 Bolt M8×35-8.8-ZnD GB/T 5783

HYDRAULIC SYSTEM
5.4 LIFT CONTROL VALVE INSTALLATION
5
2
3
4
1
1 101040050007 1 Bracket
2 215020000022 3 Screw M8×16-8.8-ZnD GB/T 70.1
3 202040000305 1 Lift control valve
4 215020000031 3 Screw M8×45-10.9-DKL GB/T 70.1
5 215040000005 3 Washer 8-ZnD GB/T 93

HYDRAULIC SYSTEM
5.5 LIFT CONTROL VALVE 202040000305（1000282）
2 5
202040000305 1 Lift control valve

1 202990003019 1 Coil
2 202990003023 1 Check valve (with screen)
3 202990003020 1 Solenoid valve(with screen)
4 207040003003 2 O-ring
5 202130003007 1 Damper
6 202130000007 1 Plug

HYDRAULIC SYSTEM
5.6 LIFT CONTROL VALVE 202040000305（1000176）
6 7 5
202040000305 1 Lift control valve

3 207040003003 2 O-ring
4 202990000039 1 Coil
5 202130000007 2 Plug
6 202990000031 1 Solenoid valve spool, lower lifting
7 202990003071 1 Check valve

HYDRAULIC SYSTEM
5.7 EMERGENCY DECENT HANDLE INSTALLATION
1 204100000018 1 Handle, emergency down

HYDRAULIC SYSTEM
5.8 HYDRAULIC TUBES LAYOUT
R1SN06
G1/4 B1 1 7 6 1 C G1/4
Lift cylinder
R1SN08
Power unit G1/4 A1 2 8 3 4 CSEG3/8
R1SN06 G1/4
G1/4 A 1 9 1
5 M G1/4
R1SN06 Steering cylinder
G1/4 B 1 9 1
G1/4
1 213010000007 6 Fitting
2 213010000012 1 Fitting
3 213010000009 1 Fitting
4 213010003141 1 Fitting, filter screen
5 213010000010 1 Fitting
6 213010000024 1 Fitting
7 213050001028 1 Hose
8 213050001525 1 Hose
9 213050001524 2 Hose

HYDRAULIC SYSTEM
5.9 HYDRAULIC SCHEMATIC

Apolegamy Lifting Cylinder
Overweight sensor
M1 A B
Overweight sensor
M2 Y4
Steering Cylinder C
A B A1 M1 B1
Y1 Y2
140bar
M
Y3

HYDRAULIC SYSTEM

6 ELECTRICAL SYSTEM OPTIONS

ELECTRICAL SYSTEM OPTIONS
6.1 ELECTRICAL SYSTEM(DTC-K300/CANPLUS)

6.1.1 LEFT DOOR ELECTRICAL COMPONENTS INSTALLATION
10
3 2
9 11
1
12
14
6
15
16
13
4
7

1 215040000003 2 Washer 5-A2-70 GB/T 93

2 215040000004 2 Washer 6-A2-70 GB/T 93
3 215020000111 2 Screw M5×16-A2-70 GB/T 818
4 215040000002 2 Washer 4-A2-70 GB/T 93
5 203080000004 2 Jacket, PVC
6 203080000002 1 Emergency stop plug
7 215020000103 2 Screw M4×8-A2-70 GB/T 818

8 203040000023 1 Contactor
9 203070000043 1 Fuseholder, with 275A fuse
10 215010000053 2 Bolt M6×30-A2-70 GB/T 5783
11 203080000647 1 Handle assembly, Emergency stop plug
12 215020000110 3 Screw M5×12-A2-70 GB/T 818

13 215040000031 2 Washer 4-A2 GB/T 97.1
14 215040000003 3 Washer 5-A2-70 GB/T 93
15 215040000032 3 Washer 5-A2 GB/T 97.1
16 203100000064 1 Charger

6.1.2 BATTERIES INSTALLATION(DISCOVER)
1 215080000007 4 Nut 5/16"-18UNC

2 203080000004 4 Jacket, PVC
3 203100000048 2 Battery

6.1.3 BATTERIES INSTALLATION (FENGRI)
1 203080000572 2 Connector, PVC

2 203080000571 2 Connector, PVC
3 101040030101 1 Plate
4 203100000060 2 Battery

6.1.4 RIGHT DOOR ELECTRICAL COMPONENTS INSTALLATION

13
10
12
1
2
3
15 11
8
16
11 18
15 9
17
14

1 215040000033 4 Washer 6-A2 GB/T 97.1

2 215040000004 4 Washer 6-A2-70 GB/T 93
3 215020000117 4 Screw M6×20-A2-70 GB/T 818
4 215020000110 2 Screw M5×12-A2-70 GB/T 818
5 101040030122 1 Plate
6 215040000032 2 Washer 5-A2 GB/T 97.1
7 203040000001 1 Relay
8 215010000049 2 Bolt M6×12-A2-70 GB/T 5783

9 215040000002 1 Washer 4-A2-70 GB/T 93
10 215040000003 2 Washer 5-A2-70 GB/T 93
11 215040000005 2 Washer 8-ZnD GB/T 93
12 203020000057 1 Motor controller
13 101040030121 1 Plate, cover
14 203050000002 1 Alarm
15 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
16 203050000012 1 Horn
17 215040000031 1 Washer 4-A2 GB/T 97.1
18 215020000104 1 Screw M4×10-A2-70 GB/T 818

6.1.5 ECU INSTALLATION(DTC)
1
3
2
1 215040000032 4 Washer 5-A2 GB/T 97.1

2 215020000109 4 Screw M5×10-A2-70 GB/T 818
3 215040000003 4 Washer 5-A2-70 GB/T 93
4 203020000001 1 Main controller

6.1.6 ECU INSTALLATION(CANPLUS)
1 215020000113 4 Screw M5×25-A2-70 GB/T 818

2 203020000035 1 Main controller
3 215040000003 4 Washer 5-A2-70 GB/T 93

6.1.7 GROUND CONTROLLER INSTALLATION
2
8
3 6
7 3
1
1 215020000117 4 Screw M6×20-A2-70 GB/T 818

2 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
3 215040000033 8 Washer 6-A2 GB/T 97.1
4 203060000066 1 Key switch
5 101040060002 1 Control panel
6 203060000106 1 Up-down switch
7 203060000142 1 Emergency stop switch
8 203210000002 1 Hour meter

6.1.8 CHASSIS ELECTRICAL COMPONENTS INSTALLATION

1-2b
1-1b
1-3b
1-1c 1-2c
1-1d 1-2d 1-3c
25
1-3d
1-1a 1-2a
1-3a
10
16
29
24
14
23
22
17
4 26
30
21
31, 32, 33
20
8 15 28 27 28
12
19
11 34
3
18
9 14 6
2 7 13

1 101040063043 1 Options, Level sensor installation
1-1a 203150000067 1 Level sensor

1-1b 215010000050 3 Bolt M6×16-A2-70 GB/T 5783
1-1c 215040000004 3 Washer 6-A2-70 GB/T 93
1-1d 215040000033 3 Washer 6-A2 GB/T 97.1
1-2a 203150000036 1 Level sensor
1-2b 215010000049 3 Bolt M6×12-A2-70 GB/T 5783
1-2c 215040000004 3 Washer 6-A2-70 GB/T 93
1-2d 215040000033 3 Washer 6-A2 GB/T 97.1
1-3a 203060000076 1 Level sensor
1-3b 215010000049 3 Bolt M6×12-A2-70 GB/T 5783
1-3c 215040000004 3 Washer 6-A2-70 GB/T 93
1-3d 215040000033 3 Washer 6-A2 GB/T 97.1
2 215040000003 2 Washer 5-A2-70 GB/T 93
3 203150000046 1 Angle sensor
4 101055063023 1 Options, Charger cord and plug
4-1 203080000176 1 Charger cord and plug (Type B, American and South American specs)((Type
B, American and South American specs))
4-2 203080000174 1 Charger cord and plug (Type J, Swiss specs)((Type J, Swiss specs))
4-3 203080000177 1 Charger cord and plug (Type E+F, European and Brazilian specs)((Type E+F,
European and Brazilian specs))
4-4 203080003040 1 Charger cord and plug (Japanese specs)((Japanese specs))
4-5 203080000175 1 Charger cord and plug(Type I, China and Australian specs)((Type I, China and
Australian specs))
4-6 203080000173 1 Charger cord and plug (Type M, Macao specs)((Type M, Macao specs))
4-7 203080000178 1 Charger cord and plug (Type G, HongKong and Middle East specs)((Type G,
HongKong and Middle East specs))
5 101055063030 1 Options, 3 pins plug
5-1 203080003071 1 3 pins plug
5-2 203080000464 1 3 pins plug
6 101016010062 1 Flange
7 215040000032 2 Washer 5-A2 GB/T 97.1

8 101058063003 2 Options, Limit switch, Pothole protection
8-1 203060003031 2 Limit switch((have beacon light))
8-2 203060003030 2 Limit switch((no beacon light))
9 215020000013 3 Screw M6×25-A2-70 GB/T 70.1

10 203060000108 2 Limit switch
11 215020000001 2 Screw M4×10-A2-70 GB/T 70.1
12 215020000212 4 Screw M4×35-A2-70 GB/T 818

13 101032030078 1 Flange
14 215040000004 5 Washer 6-A2-70 GB/T 93

15 215040000031 4 Washer 4-A2 GB/T 97.1
16 215010000050 2 Bolt M6×16-A2-70 GB/T 5783
17 101040030104 1 Plate
18 215020000215 2 Screw M5×40-A2-70 GB/T 818
19 203160000004 1 Rubber strap, anti-static
20 215030000002 1 Nut M4-8-A2-70 GB/T 6170

22 215040000003 4 Washer 5-A2-70 GB/T 93

23 201990003005 2 Connector
24 215020000111 4 Screw M5×16-A2-70 GB/T 818
25 215020000215 4 Screw M5×40-A2-70 GB/T 818
26 203990000003 2 Guard
27 215020000107 1 Screw M4×20-A2-70 GB/T 818
28 215040000002 5 Washer 4-A2-70 GB/T 93
29 215030000091 4 Nut M5-A2-70 GB/T 889.1
30 101040030087 1 Bracket
31 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
32 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
33 215040000005 2 Washer 8-ZnD GB/T 93
34 215040000002 2 Washer 4-A2-70 GB/T 93

6.1.9 SCISSOR ELECTRICAL COMPONENTS INSTALLATION
1 203080003094 2 Plug, with cable
2 203150000055 2 Pressure sensor

6.1.10 PLATFORM CONTROL BOX(DTC)
1 203030000001 1 Platform control box

2 215020000117 4 Screw M6×20-A2-70 GB/T 818
3 215040000004 4 Washer 6-A2-70 GB/T 93
4 215040000033 4 Washer 6-A2 GB/T 97.1

6.1.11 PLATFORM CONTROL BOX 203030000001
8 7 6
5
1 203030003022 1 Joystick
2 203060003060 1 Cover, PCU window
3 203060003059 1 Enclosure PCU
4 203060003056 1 Rubber gasket of alarm
5 203080003458 1 Coil code assy
6 203050003036 1 Alarm floyd bell
7 203060003063 1 Overlay
9 203060003055 1 Contact block

10 203030003021 1 PCU upgrade

6.1.12 JOYSTICK 203030003022

2 3 4
1 203060003061 1 Boot, Grip
2 203060003062 1 Actuator, Grip
3 203060003057 1 Switch assembly
4 203060003064 1 Joystick cap

6.1.13 PLATFORM CONTROL BOX INSTALLATION(CANPLUS)

1
3
2
4
1 203020000026 1 Platform control box(CANPLUS)
2 215040000004 4 Washer 6-A2-70 GB/T 93

3 215040000033 4 Washer 6-A2 GB/T 97.1
4 215020000117 4 Screw M6×20-A2-70 GB/T 818
5 101015060015 1 Cover, Platform control box

6.1.14 CHASSIS HARNESS(DTC)

15 16 17 18 56 57 58 19 20 21 22 23 24
Main controller
ECU
AMP Connector (36 Position)
1A 1C
1B CANL
2A CANH 2C
2B 07
3A 09 3C Voltameter
3B 208
4A 00 4C 00
Ground Lifting SA2
DJ431-6B 07 4B 316
Terminal, blade-hole type 5A 207 5C Terminal, blade-hole type DJ431-4B
10
07 5B 318 50
6A 403 6C 07 50 50 50
304 6B 309 50
203
7A 305 7C 204 07
50 310 7B 311 50 1b 1 1a
8A 312 8C 306
10A Fuse 306 8B 303
9A 302
9C 100
B-
315 9B 314
50 Communication connector 10A 206 10C
00 2 1
CAN1L CAN1H
320 10B 321
11 11A 202 11C B
210 11B 205 3 1
12A 209
12C 05X
80 50
204 12B 201 06 50 50 50 50 2 1
203 B1 05 04
4 2
150
09 05X 06
50 50
100
Emergency stop Switch SB0
Keyswitch SA1
150 Terminal, blade-hole type DJ431-5B Terminal UT1.5-3
100
120Ω
100 100 60
2 1
CAN2L CAN2H
47
150 DT06-8S
80
1 2 3 4
150 35 CAN1H 07
8 00 7 CAN1L
6 5
80 2 1 150
00 304 Raise 150 GPS Model
100
3 2
CAN1H 00 51 52 54 9
150
4
CAN1L 07 1
180 CANH 00 DT06-4S

2 1
00 311 Turn Right 1
Remote data interaction unit
CANL 06 08
5 4 3
300
Power and Communication
00 312
2 1
Turn Left
29 30 31 32 33 25 26 27 28 46

12 3 4 5 6 7 8 55 9 10 53 11 12 13 14
C
Press Sensor 2 00
A
07 210
B
C
00
Press Sensor 1 2
00 305
1
Down limit
A
07 208
B
200
200 200
Angle sersor 1300
300
207 00 07
3 2 1 Charger Switch DJ431-8B
03 Terminal
BMS Communicatiao 05X 05
Down Limit 400 2 1
45 50
C B
CAN1L CAN1H
A
07 150 Fuse 7A 7 14 401

08
201 Level Switch C 6 201 13
A 50 CAN2H CAN2L 303
5 12
100 B A 100 07
5
4 316
10
9 315 4 310 8 309

4 205 11
00 C
100 04 3 8 3 7 3 318 10 401
205 2 7 2
11 6
402 2 9
209 150 B
1
07 6
306 1
320 5
321 1 8
07 07 150
DJ431-8B
Up limit Spread Inspect D 50 01 Ba+ 70 90 110
300
DT06-4S
100
35 500 01
3
BB 07
2 402
FU3 1A
50
321 320
2 1
320
4 1
Motor controller Relay Fuse
Left Break 250 K2 900 230
300
600
B A 60
100
D
300
C
170
250 320
00
3 2 60 86
Right Break 202 BB 100 60
07 87a 05X
4 1 30
87
85
00 314 08
2 1 DT06-4S
Spread Inspect 60 Relay
2 1 500 500 2 1
00 07 00 07 50
07
Flashlight Flashlight 206
60
Ground alarm
50 50
302 00
Horn
48 49 50 40 41 42 43 44 36 37 38 39 34 35

101040063079 1 Chassis Harness

1 203070003007 1 Fuse box (for harness)
2 203080003243 1 Connector
3 203080003245 33 Terminal
4 203080003247 3 Blind plug
5 203080000264 1 MOLEX Connector

8 203080003219 1 Cover, waterproof, 8-pin, female
9 203080000171 1 AMP Connector lock

10 203070000018 1 Fuse
11 203080000248 63 Cable((Unit:m))
12 203080000130 4 Terminal
13 203080000133 2 Terminal, blade-hole type
14 203080000131 3 Connector
15 203080000129 4 Jacket, flexible
16 203080000188 1 Corrugated pipe((Unit:m))
18 203080000492 1 Cap, Female (4 position)
19 203080000584 18 Terminal
20 203080000514 4 Terminal
21 203040000038 1 Relay mount
22 203080000135 1 Corrugated pipe (Black)((Unit:m))
23 203070000041 1 Fuse
24 203080000006 6 Pipe, corrugated((Unit:m))
25 203080000012 4 Connector
26 203080000016 11 Lock
27 203080000018 3 Terminal
28 203080000020 3 Lock
29 203080000022 1 Heat shrink
30 203080000024 11 Sheath
31 203080000029 1 Cable
33 203080000032 4 Lock
34 203080000036 2 Terminal
36 203080000039 3 Terminal
37 203080000041 37 Terminal, female

38 203080000044 3 Jacket
39 203080000047 3 Cable((Unit:m))
40 203080000068 7 Blind plug
41 203080000100 1 Connector
42 203080000112 1 Lock((Unit:m))
43 203080000196 1 Cable
44 203080000200 2 Terminal
45 203080000293 1 Sheath
46 203080000298 3 Terminal
47 203080000308 14 Cable((Unit:m))
48 203080000335 1 Connector
49 203080000336 4 Terminal
50 203080000348 1 Connector
51 203080000350 1 Connector
52 203080000354 1 Cover
53 203080000355 5 Socket
54 203080000371 3 Terminal
55 203080000473 1 Cap, 3 position, female
57 203080000496 3 Seal, single-line
58 203080003103 33 Waterproof hose

6.1.15 GROUND TO PLATFORM HARNESS
1 2 3 5 6 7 8
CANH 00 CANH 00
2 1 2 1
08 CANL 06 08
CANL 06
8.8m
4 5 4 3
5 3
101040063031 1 Ground to Platform Harness

1 203080000349 1 Connector
2 203080000351 5 Pin
3 203080000353 1 Cover
4 203080003050 9 Cable, 5-core((Unit:m))
5 203080000348 1 Connector
6 203080000355 5 Socket
7 203080000354 1 Cover
8 203080000350 2 Connector

6.1.16 POWER CABLE KIT (BATTERY NO.203100000060)
1500
Red Wire
Lift Positive+ 8-6 V Drive reducer,left--Motor controller V
1500
Black Wire
Lift Negative- 8-6 W Drive reducer,left--Motor controller W
210
Red Wire
25-6 25-6 Ba- Battery connecting wire，quantity 1 ea
360
Red Wire
25-6 QF1.1 Battery positive voltage Ba+ — Emergency stop switch QF1.1，quantity 1 ea
320
Red Wire
QF2.1 25-8 F1.1 Emergency stop switch QF2.1 — Fuse F1，quantity 1 ea
380
Red Wire
F1.2 25-8 25-8 K1.1 Fuse F1 — Contactor K1，quantity 1 ea
1850 4
K1.2 25-8 25-6 B+ Contactor K1 — Motor controller B+，quantity 1 ea

Red Wire（Wrap with Closed corrugated pipe）
1 3 2
400
Black Wire
Ba- 25-6 QF1.2 Battery negative voltage Ba- — Emergency stop switch QF1.2，quantity 1 ea
1950
QF2.2 25-6 B- Emergency stop switch QF2.2 — Motor Controller B-，quantity 1 ea

Black Wire （Wrap with Closed corrugated pipe）
7 6 5 380
Red Wire
B+ 25-6 25-8 A1 Motor controller B+ — Motor A1，quantity 1 ea
380
Black Wire
P- 25-6 25-8 A2 Motor controller P — Motor A2，quantity 1 ea
8 9 10 11 12 14
1500
Red Wire
Right Positive+ 8-6 U Drive reducer,left--Motor controller U
13 1500
Black Wire
Right Negative- 8-6 W Drive reducer,left--Motor controller W

1 203080003026 8 Terminal, copper
2 203080000261 3.5 Cable(Red)((Unit:m))
3 203080000035 1 Pipe, heat-shrink
5 203060000067 4 Terminal, Emergency stop plug
6 203080000550 2.5 Cable (Black)((Unit:m))
7 203080000006 3.5 Pipe, corrugated((Unit:m))
8 203080003046 4 Connector
11 203080003044 3 Cable((Unit:m))
13 203080003045 3 Cable((Unit:m))
14 203080000247 1 Heat shrink

1500
Red Wire
1500
Black Wire
210
Red Wire
Ba+ 25-8 25-8 Ba- Battery connecting wire，quantity 1 ea
360
Red Wire
Ba+ 25-8 QF1.1 Battery positive voltage Ba+ — Emergency stop switch QF1.1，quantity 1 ea
320
Red Wire
380
Red Wire
4
1850

Red Wire（Wrap with Closed corrugated pipe） 1 2 3
400
Black Wire
1950
QF2.2 25-6
B- Emergency stop switch QF2.2 — Motor Controller B-，quantity 1 ea
7 6 5
380
Red Wire
380
Black Wire
8 9 10 11 12 14
1500
Red Wire
13
1500
Black Wire

2 203080000361 2 Cable(Red)((Unit:m))
6 203080000550 3 Cable (Black)
8 203080003046 4 Connector
11 203080003044 3 Cable((Unit:m))
13 203080003045 3 Cable((Unit:m))
14 203080000247 1 Heat shrink

6.1.18 ELECTRICAL SCHEMATIC

power socketbattery&charger cut off switch fuse moto controller
SB0
01 QF 02 F1(275A) 03 F2(10A) 04 05
B1 02
+ 03
2*12V Battery
07
00 K2
-
+ -
CHARGE
S0 Left Travel Motor Right Travel Motor K2
- + - +
Pump Controlled Motor 10
MP
F2(10A)
NEL 13 12 10 11 Red Black Red 07 402 205
fuse
-P +BATT +BF 2B V W U 1C 6B 4A
F3(200A) COMBO ACX Motor Controller
-BATT 9C 6C 4C 8B 4B 1B 5B 5A 6A 3A 10A 14A 5C 10C
315 306 316 309 310 320 321 401 CANH1

303 201 318 401 CANL1
Speed
Reduction1 Bus
Lifting Enable Walking Back Forward Left Left Walking Speed Fault
Connector
Speed Speed Brake Brake Enables Reduction Hint
Hight Low
CN1 CN2 Status Status
220V 220V
00
power outconnectorcharger plug

emergency stopkey switchcontroller power down limitup limitPothole Switchhole switchlevel sensor buzzer Angle sensorPress Sensor1Press Sensor2 PCU
SA1
06 06 06
B 31 4
05x 09 CANH CANH

B124 CANL CANL
2
PLATFORM
06 5
PCBA
K1 08 08 08 3
00 00 1
07 07 07
SQ4 SA2
07 00 07 07 00 07 00 07 00
SQ1 SQ2 SQ3 S2 U4 U5 U6
Blue Brown +
4 3
Pothole -
Red Yellow Red YellowRed Yellow
UP Down guard Black 1
Green Green Green
limit limit deploy 02
switch switch detect Up Down
07 07 07 09 209 201 202 203 204 205 206 207 208 210 CANH CANL F5(1A)
35 CANH CANL 07
1 3 6 4
2C 4A 5A 2B 11B 12C 10B 12B 12A 11C 9B 4B 3C 11A 1B 1C (VCC) CANH CANL (ACC)
ECU GPS
8A 9A 10B 4C 8C 7A 6C 10A 10C 9C 5C 8B 6A 6B 7B 7C 3B
Model
GND DI
8 2 5 7
306 315 202 316 303 310 309 320 321 314 318 302 304 305 312 311 00
Break, Break, Right
left left Brake Horn Rise Decline Left Right Grounded
Enable Output
Hight Low Turn Turn
K1 Status Status
Lifting Walking Walking Forward Back Right Fault
HY HY Speed Speed Enables Hint
+ -
00 Left Brake Coil break
R coil
RS8865
306 320 321
LB0 1
Y3a Y3b Y1b Y1a
2
flash lightrelayhour meter left braking coilright braking coil troubleshootinghorn rise drop turn leftturn right GPS

6.2 ELECTRICAL SYSTEM(DTC-K500/SINOBOOM)

6.2.1 LEFT DOOR ELECTRICAL COMPONENTS INSTALLATION
10
3 2
9 11
1
12
14
6
15
16
13
4
7

1 215040000003 2 Washer 5-A2-70 GB/T 93

2 215040000004 2 Washer 6-A2-70 GB/T 93
3 215020000111 2 Screw M5×16-A2-70 GB/T 818
4 215040000002 2 Washer 4-A2-70 GB/T 93
5 203080000004 2 Jacket, PVC
6 203080000002 1 Emergency stop plug
7 215020000103 2 Screw M4×8-A2-70 GB/T 818

8 203040000023 1 Contactor
9 203070000043 1 Fuseholder, with 275A fuse
10 215010000053 2 Bolt M6×30-A2-70 GB/T 5783
11 203080000647 1 Handle assembly, Emergency stop plug
12 215020000110 3 Screw M5×12-A2-70 GB/T 818

13 215040000031 2 Washer 4-A2 GB/T 97.1
14 215040000003 3 Washer 5-A2-70 GB/T 93
15 215040000032 3 Washer 5-A2 GB/T 97.1
16 203100000064 1 Charger

6.2.2 BATTERIES INSTALLATION(DISCOVER)
1 215080000007 4 Nut 5/16"-18UNC

2 203080000004 4 Jacket, PVC
3 203100000048 2 Battery

6.2.3 BATTERIES INSTALLATION(FENGRI)
1 203080000572 2 Connector, PVC

2 203080000571 2 Connector, PVC
3 101040030101 1 Plate
4 203100000060 2 Battery

6.2.4 RIGHT DOOR ELECTRICAL COMPONENTS INSTALLATION(DTC-K500/

SINOBOOM)
3
5
6
14
8
16
9
11
10
7
12 15 13
1 203050000002 1 Alarm
2 203040000001 2 Relay
3 101040030121 1 Plate, cover

4 203020003039 1 Motor controller
5 203050000012 1 Horn
6 101040030122 1 Plate
7 215010000233 2 Bolt M8×12-8.8-ZnD GB/T 5789
8 215020000104 1 Screw M4×10-A2-70 GB/T 818
9 215040000002 1 Washer 4-A2-70 GB/T 93
10 215040000031 1 Washer 4-A2 GB/T 97.1
11 215020000110 2 Screw M5×12-A2-70 GB/T 818
12 215020000117 4 Screw M6×20-A2-70 GB/T 818
13 215040000033 4 Washer 6-A2 GB/T 97.1
14 215040000032 2 Washer 5-A2 GB/T 97.1
15 215040000004 4 Washer 6-A2-70 GB/T 93

16 215040000003 2 Washer 5-A2-70 GB/T 93

6.2.5 GROUND CONTROLLER INSTALLATION(DTC-K500/SINOBOOM)
8 7
11
12
7 10 8
4 2
1
5
3
9

2 203160003001 1 Fuse
3 203060000066 1 Key switch
4 101058033013 1 Control panel
5 101041063016 1 Options, Main controller
5-1 203020003029 1 Main controller(SINOBOOM)
5-2 203020000064 1 Main controller(DTC)
7 215040000033 8 Washer 6-A2 GB/T 97.1

8 215020000211 2 Screw M4×30-A2-70 GB/T 818
8 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
9 101053063039 1 Screen label
10 215020000117 4 Screw M6×20-A2-70 GB/T 818
11 215040000031 2 Washer 4-A2 GB/T 97.1
12 215040000002 2 Washer 4-A2-70 GB/T 93

6.2.6 CHASSIS ELECTRICAL COMPONENTS INSTALLATION

1-2b
1-1b
1-3b
1-1c 1-2c
1-1d 1-2d 1-3c
25
1-3d
1-1a 1-2a
1-3a
10
16
29
24
14
23
22
17
4 26
30
21
31, 32, 33
20
8 15 28 27 28
12
19
11 34
3
18
9 14 6
2 7 13

1 101040063043 1 Options, Level sensor installation
1-1a 203150000067 1 Level sensor

1-1b 215010000050 3 Bolt M6×16-A2-70 GB/T 5783
1-1c 215040000004 3 Washer 6-A2-70 GB/T 93
1-1d 215040000033 3 Washer 6-A2 GB/T 97.1
1-2a 203150000036 1 Level sensor
1-2b 215010000049 3 Bolt M6×12-A2-70 GB/T 5783
1-2c 215040000004 3 Washer 6-A2-70 GB/T 93
1-2d 215040000033 3 Washer 6-A2 GB/T 97.1
1-3a 203060000076 1 Level sensor
1-3b 215010000049 3 Bolt M6×12-A2-70 GB/T 5783
1-3c 215040000004 3 Washer 6-A2-70 GB/T 93
1-3d 215040000033 3 Washer 6-A2 GB/T 97.1
2 215040000003 2 Washer 5-A2-70 GB/T 93
3 203150000046 1 Angle sensor
4 101055063023 1 Options, Charger cord and plug
4-1 203080000176 1 Charger cord and plug (Type B, American and South American specs)((Type
4-2 203080000174 1 Charger cord and plug (Type J, Swiss specs)((Type J, Swiss specs))
4-3 203080000177 1 Charger cord and plug (Type E+F, European and Brazilian specs)((Type E+F,
4-4 203080003040 1 Charger cord and plug (Japanese specs)((Japanese specs))
4-5 203080000175 1 Charger cord and plug(Type I, China and Australian specs)((Type I, China and
Australian specs))
4-6 203080000173 1 Charger cord and plug (Type M, Macao specs)((Type M, Macao specs))
4-7 203080000178 1 Charger cord and plug (Type G, HongKong and Middle East specs)((Type G,
5 101055063030 1 Options, 3 pins plug
5-1 203080003071 1 3 pins plug
5-2 203080000464 1 3 pins plug
6 101016010062 1 Flange
7 215040000032 2 Washer 5-A2 GB/T 97.1

8 101058063003 2 Options, Limit switch, Pothole protection
8-1 203060003031 2 Limit switch((have beacon light))
8-2 203060003030 2 Limit switch((no beacon light))
9 215020000013 3 Screw M6×25-A2-70 GB/T 70.1

10 203060000108 2 Limit switch
11 215020000001 2 Screw M4×10-A2-70 GB/T 70.1
12 215020000212 4 Screw M4×35-A2-70 GB/T 818

13 101032030078 1 Flange
14 215040000004 5 Washer 6-A2-70 GB/T 93

15 215040000031 4 Washer 4-A2 GB/T 97.1
16 215010000050 2 Bolt M6×16-A2-70 GB/T 5783
17 101040030104 1 Plate
18 215020000215 2 Screw M5×40-A2-70 GB/T 818
19 203160000004 1 Rubber strap, anti-static
20 215030000002 1 Nut M4-8-A2-70 GB/T 6170

22 215040000003 4 Washer 5-A2-70 GB/T 93

23 201990003005 2 Connector
24 215020000111 4 Screw M5×16-A2-70 GB/T 818
25 215020000215 4 Screw M5×40-A2-70 GB/T 818
26 203990000003 2 Guard
27 215020000107 1 Screw M4×20-A2-70 GB/T 818
28 215040000002 5 Washer 4-A2-70 GB/T 93
29 215030000091 4 Nut M5-A2-70 GB/T 889.1
30 101040030087 1 Bracket
31 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
32 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
33 215040000005 2 Washer 8-ZnD GB/T 93
34 215040000002 2 Washer 4-A2-70 GB/T 93

6.2.7 SCISSOR ELECTRICAL COMPONENTS INSTALLATION(WITH SINGLE

PRESSURE SENSOR)

1 203080003094 1 Plug, with cable

6.2.8 SCISSOR ELECTRICAL COMPONENTS INSTALLATION
1 203080003094 2 Plug, with cable

6.2.9 PLATFORM CONTROL BOX(DTC)

4
1 215020000116 4 Screw M6×16-A2-70 GB/T 818

2 215040000004 4 Washer 6-A2-70 GB/T 93
3 215040000033 4 Washer 6-A2 GB/T 97.1
4 203020000065 1 Platform control box(DTC)

8 7 6
5
1 203030003022 1 Joystick
2 203060003060 1 Cover, PCU window
3 203060003059 1 Enclosure PCU
4 203060003056 1 Rubber gasket of alarm
5 203080003458 1 Coil code assy
6 203050003036 1 Alarm floyd bell
7 203060003063 1 Overlay
9 203060003055 1 Contact block(Not Shown)
10 203030003021 1 PCU upgrade(Not Shown)

6.2.11 JOYSTICK 203030003022

2 3 4
1 203060003061 1 Boot, Grip
2 203060003062 1 Actuator, Grip
3 203060003057 1 Switch assembly
4 203060003064 1 Joystick cap

6.2.12 PLATFORM CONTROL BOX(SINOBOOM)
2
3
1 215040000033 4 Washer 6-A2 GB/T 97.1

2 215040000004 4 Washer 6-A2-70 GB/T 93
3 215020000116 4 Screw M6×16-A2-70 GB/T 818
4 203020003028 1 Platform control box assembly(SINOBOOM)


4 5 6
8 9
1
1 203080003429 1 Cable assembly (1.3m), 5-core, spiral
2 203060003050 1 Housing, upper
3 203090003003 1 Handle
4 203080003430 1 Socket assembly (0.2m), 6P
5 203060003051 2 Harness assembly (0.2mm)
7 203030003020 1 Motherboard assembly(Not Shown)
8 203060003052 1 Housing, lower
9 203060003053 4 Screw M4×8 GBT2672-2017 A2-70

27 12 3 456 7 8 16 17 52 9 10 11 50 12 13 14 15 18 19 33 20 21 22 23 24 25 26
Press Sensor 2
B
222
Press Sensor 1 C 00 Down
07 2 1
B A 00 307
215
C 00
07
A
200
GTJZ0407SE Parts Manual

200
Fuse
200
03 04
DJ431-6B 2.5mm2
SB0
+BF 1.5mm2 Emergency stop Switch
Angle sersor 10 50 50 04 05
1300 Main controller
50 70 ECU
Main controller AMP Connector (14 Position)
300 Charger Switch 80 ECU
Fuse
AMP Connector (35 Position) 1 6 10
214 00 07 B-
3 2 1 2.5mm2
05X 05 1 24 2
7 14 401 13 11
BMS Communicatiao 2 1 00 CANL 7 219
DT06-4S CAN2H CAN2H 6210 13 11 CANH
5 10 2 25 3 12
B A 50 14 07 8 220
400 CAN1L CAN1H Remote data 4314 4316 8 317 5313 12
9 312 80 50 3 09 26 4 13
07 50 08 50 interaction unit 3 3 7 4 11 3 1 15 215 CAN1H 9
Level Switch C
8
150 3 2 05X 80 4 00 27 5 14
Up limit 209 B CAN1H 00 211 6 402 3311 10401 06 CAN1L
50 2 7 07 16 321
50 100 100 213 4 1 2 9 50 50 214
CAN1L 07 1 333 6 315 1 5 310 4 2 5 28
C 00 07 17
50 1 8 06 05X
50 07 09 6 310 29
A 306 18
07 150 70 90 317
110 7 307 30
Down Limit 210 50 316 19 302
50 SA1 8 301 31
53 333 54 Keyswitch 313 20 315
Spread Inspect DJ431-8B 100 9 308 32
DT06-4S 312 304
Terminal 21
3 2 2.5mm2
03 CANH 120 Ω 10 212 33
BB 211 80 322 07 100
00 305 303
left braking DJ431-8B 22 160
50
149
2 1 2 1 11 34
2 1 4 1 01 Ba+ 80 CAN2L CAN2H 222 211
L- L+ 07 300 23 213
50 35 500 01 CANL 06 08 12
209 210 35
402 50 FU3 1A 50 50
150 5 4 3
320
Power and
250 900 900
Fuse Communlation
Terminal 50
200 48 49 16 51
300 120 GPS Model
contactor DT06-8S
100 500 600 60 100 150 1 2 3 4
35 CAN1H 07
CAN1L
6.2.14 CHASSIS HARNESS(DTC-K500/SINOBOOM)
8 00 7 6 5
120
170 250
60 2 1 220
300 00 07 80
00 2 1
120
86 K1 Raise 00 306
100 60 1.5mm2
250 07 05X
DT06-2S 1 2 3 4 5
320 Work Light(Options) 87a
Power relay 3 2
30 220 07 07 L- L+ 303
500 500 87
2 1 2 1 85 4 1 6 7 8 9 10
00 07 00 07 08 07 219 304 00 R- R+ 305
150
2 1 3 2 170
R- R+ 07 BB Foot switch Braking
Flashllght Flashllght 00 2 1
180
86 K3 00 302 MOLEX
4 1 100 60 1.5mm2 Turn right and Collision
right braking 322 07
DJY7101-1.2-21
DT06-4S 87a Motor Controller DT06-2S DT06-4S
30
87 Power Relay
Spread Inspect 85
321
300
50
07
2 1
212 Ground alarm 00 301
170 Turn left
DJ7021-6.3-21/95-G
DT06-2S
28 47 46 45 44 43 38 39 40 41 42 29 30 31 32 34 35 36 37
308 00
© Sep 2021
1 203080000335 1 Connector
4 203080000315 1 Connector
5 203080000130 9 Terminal
6 203080000350 1 Connector
7 203080000016 11 Lock
8 203080000044 4 Jacket
9 203080000112 1 Lock
10 203080000314 1 Lock
12 203080000651 1 Terminal
13 203080000029 1 Cable
16 203080000188 1 Corrugated pipe
17 203080000652 2 Terminal
18 203070003007 1 Fuse box (for harness)
19 203080000135 1 Corrugated pipe (Black)
20 203080000336 4 Terminal
22 203080000018 1 Terminal
23 203080000196 1 Cable
24 203080000431 1 AMP Connector (14 Position)
25 203080000006 6 Pipe, corrugated
26 203080000024 11 Sheath
27 203080000248 75 Cable
28 203080000295 15 Plastic plug
29 203080000047 3 Cable
30 203080000584 25 Terminal
31 203080000129 9 Jacket, flexible
32 203080000020 4 Lock
33 203080000032 4 Lock
34 203080000262 3 AMP Terminal
35 203080000348 1 Connector
36 203080000036 2 Terminal
37 203040000038 1 Relay mount
38 203070000018 1 Fuse

39 203080000030 1 Heat shrink

40 203080000100 1 Connector
41 203080000433 34 Terminal
42 203080000308 23 Cable
43 203080000355 5 Socket
44 203080000473 1 Cap, 3 position, female
45 203080000430 1 AMP Connector (35 Position)
46 203080000068 7 Blind plug
48 203080000012 4 Connector
50 203080000037 2 Pipe, corrugated
51 203080000492 2 Cap, Female (4 position)
52 203080000514 4 Terminal
53 203080000031 11 Corrugated pipe
54 203080000354 1 Cover

1500
Red Wire
1500
Black Wire
210
Red Wire
25-6 25-6 Ba- Battery connecting wire，quantity 1 ea
360
Red Wire
25-6 QF1.1 Battery positive voltage Ba+ — Emergency stop switch QF1.1，quantity 1 ea
320
Red Wire
380
Red Wire
1850 4

Red Wire（Wrap with Closed corrugated pipe）
1 3 2
400
Black Wire
1950
QF2.2 25-6 B- Emergency stop switch QF2.2 — Motor Controller B-，quantity 1 ea

7 6 5 380
Red Wire
380
Black Wire
8 9 10 11 12 14
1500
Red Wire
13 1500
Black Wire

2 203080000261 3.5 Cable(Red)((Unit:m))
6 203080000550 2.5 Cable (Black)((Unit:m))
7 203080000006 3.5 Pipe, corrugated((Unit:m))
8 203080003046 4 Connector
11 203080003044 3 Cable((Unit:m))
13 203080003045 3 Cable((Unit:m))
14 203080000247 1 Heat shrink

1500
Red Wire
1500
Black Wire
210
Red Wire
Ba+ 25-8 25-8 Ba- Battery connecting wire，quantity 1 ea
360
Red Wire
Ba+ 25-8 QF1.1 Battery positive voltage Ba+ — Emergency stop switch QF1.1，quantity 1 ea
320
Red Wire
380
Red Wire
4
1850

Red Wire（Wrap with Closed corrugated pipe） 1 2 3
400
Black Wire
1950
QF2.2 25-6
B- Emergency stop switch QF2.2 — Motor Controller B-，quantity 1 ea
7 6 5
380
Red Wire
380
Black Wire
8 9 10 11 12 14
1500
Red Wire
13
1500
Black Wire

2 203080000361 2 Cable(Red)((Unit:m))
6 203080000550 3 Cable (Black)
8 203080003046 4 Connector
11 203080003044 3 Cable((Unit:m))
13 203080003045 3 Cable((Unit:m))
14 203080000247 1 Heat shrink

6.2.17 GROUND TO PLATFORM HARNESS
1 2 3 5 6 7 8
CANH 00 CANH 00
2 1 2 1
08 CANL 06 08
CANL 06
8.8m
4 5 4 3
5 3
101040063031 1 Ground to Platform Harness

1 203080000349 1 Connector
2 203080000351 5 Pin
3 203080000353 1 Cover
4 203080003050 9 Cable, 5-core((Unit:m))
5 203080000348 1 Connector
6 203080000355 5 Socket
7 203080000354 1 Cover
8 203080000350 2 Connector

6.2.18 ELECTRICAL SCHEMATIC

Lilt sensor Charger Batter Manul Switch FULE1 FULE2 stop
01 F1(275A) F2(10A) SB0

02 03 04 05
01 QF
+
03 K1
Batter K2 07
-
+ - 00
Charger 1
S0 2 K2
Left Travel Motor Right Travel Motor
- + - +
Pump Controlled Motor LMP RMP
10 Speed
MP Reduction
13 12 10 11 402 210
fuse
-P +BATT 350A +BF 2B V W U 1C 6B 6A

NEL
-BATT 9C 6C 4C 8B 4B 5B 5A 3A 10A 14A 5C 10C
312 315 314 317 316 310 401 401 120Ω

313 311
CAN2H CAN2L
Lifting Walking Walking Back Forward Brake Enable Blink input
Speed Enable Speed Status
00
Warning Lamp

Down limit switch Key switch Up limit switch Pot holelinit switchHeight limit drive Foot Pedal CollisionLilt sensor Beeper Angle sensor Pressure sensor 1Pressure sensor 2Communication PCU
SA1
06 06 06
B 31
05x 09 CANH CANH PLATFORM
B1 42 06
CANL CANL
PCBA PCBA
08 08
00 00
07 07
NC
SQ6
SQ3 07 00
NC 00 07 00 07 00
NC NC SQ7 07
SQ2 NO SQ1 HO NO NC 4 3 U4 U5 U6
Down UP NC SQ5 SQ8 Blue Brown
limit SQ4 NC Black 1 Red Yellow Red Yellow Red Yellow

switch limit Up Down Foot SQ9
Switch Overhead Protection L1
Green Green Green
switch Pothole guard deploy detect
210 07 07 07 209 211 217 218 219 220 213 212 214 215 222 CANH CANL CAN1H CAN1L
A-12C A-2C A-4A A-5A A-2B A-11B A-10B A-1A A-12AA-11CA-11CA-11C A-9B A-4B A-3C A-11A A-1B A-1C B-4 B-5 01
F5(1A)
35 CAN1H CAN1L 07
1 3 6 4
(VCC) CANH CANL (ACC)
GPS
A-8A A-9A A-4C A-8C A-6C A-7A A-5B A-5C A-8B A-6A A-6B A-7B A-7C A-3B A-10C A-9C A-10A Model
GND DI
8 2 5 7
313 312 314 315 317 316 310 311 308 306 307 301 302 00 303 304 305
Platform Platform Left Right Ground Left Brake Right
Enable raise lower turn turn barke Brake
K1
Lift Speed Draw Reverse Forward Brake Blink 07 07
output output enable status input Y3a Y3b Y1b Y1a 2K 2K
LB0
1
2 L+ R+
Left Break Coil Right Break Coil
L- R-
00
00
Relay 1 EnableLift output Speed output Draw Enable Reverse Forward Brake statusBlink input Horn Platform raisePlatform lower Left turn Right turnGroundLeft barkeBrakeRight Brake

7 DECALS

DECALS
7.1 DECALS(GB)
1 2 3 3 1 2
4 4
5 5
6 24
7
8 9 10 11 12 13 14 15 16 17 18 19 11 10 20 10 11 18 17 21 19 16 22 15 23 11 10 9 8
20 32 33 34
35
28
3
30 29
36
30
31 37
31
8 9 9 8 39
25 26 27 40
38 38

DECALS
101040100013 1 Decals (GB)-GTJZ0407SE
1 101040103021 2 LOGO-SINOBOOM
2 101040103008 1 Decal-Release brake
3 101012100018 2 Decal-Crush hazard
4 101014100030 1 Decal-Platform electrical plug
5 101014100020 4 Decal-Lifting lugs
6 101014100021 4 Decal-Tiedown
7 101040103025 4 Decal-Wheel load 500kg

9 101012100005 2 Decal-Electrocution hazard
10 101038100002 1 Decal-High Pressure Hazard
11 101038100008 2 Decal-No fire

12 101040100002 1 Decal-Read manuals
13 101014100018 1 Decal-Platform up/down
14 101040103023 2 Decal-Logo, white
15 216060003001 2 Attention line, 40mm wide

16 101058103001 1 Decal-IPAF
17 101040103026 2 Decal-0407SE
19 101014100024 1 Decal-Charging voltage
20 101040100010 1 Decal-Engage safety arm
21 101014100022 1 Decal-Oil filling port
22 101016100030 8 Decal-Lanyard anchorage points
23 101014100025 1 Decal-Emergency down
24 101040100016 1 Decal-Use condition, GTJZ0407SE

26 101040100009 1 Decal-Tipping hazard

29 101017100009 1 Nameplate-GB
30 101014100032 2 Decal-Serial number

31 101012100026 2 Decal-Forklift fork position
32 101055103016 1 Decal-Emergency stop switch
33 101055103017 1 Decal-Main power switch

DECALS
37 101040103018 1 Decal-Battery weight 66kg/146 lb

39 101014100034 1 Decal-Contact information
40 101038100010 2 Decal-Warranty period

DECALS
7.2 DECALS(CE-METRIC)
17 38 38 1 17
3
3
36 36
19
4
5 5
6 7 8 13 12 10 11 14 35 15 8 7 9 7 8 14 18 15 11 35 37 33 8 7 6
9 27 26 25
28 34
30 29 15
30
31 24
31
16
20
5 6 6 5 23
32 2
21
22 F 22

DECALS
101040103028 1 Decals (CE-Metric)-GTJZ0407SE

11 101038100008 2 Decal-No fire


16 101058103001 1 Decal-IPAF
17 101040103026 2 Decal-0407SE


29 101012100037 1 Nameplate-CE


DECALS

DECALS
7.3 DECALS(CE-IMPERIAL)
17 38 38 1 17
3
3
d
36
36
19
4
5 5
6 7 8 13 12 10 11 14 35 15 8 7 9 7 8 14 18 15 11 35 37 33 8 7 6
9 27 26 25
28 34
30 29
15
30
31
24
31
16
20
5 6 6 5 23
32
2
21
22 F 22

DECALS
101040100017 1 Decals (CE-Imperial)-GTJZ0407SE

11 101038100008 2 Decal-No fire


16 101058103001 1 Decal-IPAF
17 101040103017 2 Decal-330SE


29 101012100037 1 Nameplate-CE


DECALS

DECALS
7.4 DECALS(ANSI)
17 38 38 1 17
3
3
36
36
19
4
5 5
6 7 8 10 13 12 9 14 35 15 8 7 11 7 8 14 18 15 11 35 37 33 8 7 6
9 27 26 34 25
28
29 15
30
30
40 24
31
31
16
20 5 6 6 5 23
39 32 2
21
22 F 22

DECALS
101040103009 1 Decals (ANSI)-GTJZ0407SE

11 101038100008 2 Decal-No fire


16 101058103001 1 Decal-IPAF
17 101040103017 2 Decal-330SE


29 101048103010 1 Nameplate (American)


DECALS

39 101040103014 1 Decal-Detachable bracket
40 101040103015 1 Decal-Annual inspection

DECALS
7.5 DECALS(AS)
17 38 38 1 17
3
3
d 36
36
19
4
5 5
6 7 8 10 13 12 9 14 35 15 8 7 11 7 8 14 18 15 11 35 37 33 8 7 6
9 27 26 34 25
28
30 29 15
30
31 24
31
16
20
5 6 6 5 23
39 32 2
21
22 F 22

DECALS
101040100018 1 Decals (CSA)-GTJZ0407SE

11 101038100008 2 Decal-No fire


16 101058103001 1 Decal-IPAF
17 101040103026 2 Decal-0407SE


29 101012100038 1 Nameplate-AS


DECALS


DECALS
7.6 DECALS(KCS)
17 38 38 1 17
3
3
36 36
19
4
5 5
6 7 8 13 12 10 11 14 35 15 8 7 9 7 8 14 18 15 11 35 37 33 8 7 6
9 27 26 25
34
28
15
30 29
30
31 24
31
16
20
5 6 6 5 23
32
21 2
22 F 22

DECALS
101040103002 1 Decals (KCS)-GTJZ0407SE

11 101038100008 2 Decal-No fire


16 101058103001 1 Decal-IPAF
17 101040103026 2 Decal-0407SE


29 101015100026 1 Nameplate (KC)


DECALS

DECALS
7.7 DECALS(CSA)
17 38 38 1 17
3
42 3
36 36
19
4
5 5
6 7 8 10 13 12 9 14 35 15 8 7 11 7 8 14 18 15 11 35 37 33 8 7 6
9 27 26 34 25
41
28
30 29
15
30
31 40 24
31
16
20
5 6 6 5 23
39 32
21 2
22 F 22

DECALS
101040103016 1 Decals (CSA)-GTJZ0407SE

11 101038100008 2 Decal-No fire


16 101058103001 1 Decal-IPAF
17 101040103017 2 Decal-330SE


29 101048103022 1 Nameplate(CSA)


DECALS

40 101040103015 1 Decal-Annual inspection
41 101048103023 1 Decal-Operating instructions

DECALS
7.8 DECALS(CE-POLAND)
17 38 38 1 17
3
3
36 36
19
4
5 5
6 7 8 13 12 10 11 14 35 15 8 7 9 39 7 8 14 18 15 11 35 37 33 8 7 6
9 27 26 25
28 34
30 29
15
30
31 24
31
16
20
5 6 6 5 23
32
2
21
22 F 22

DECALS
101040103003 1 Decals (CE-PL)-GTJZ0407SE

11 101038100008 2 Decal-No fire


16 101058103001 1 Decal-IPAF
17 101040103017 2 Decal-330SE


29 101012100037 1 Nameplate-CE


DECALS

39 101058103000 1 Q-LINE(Logo)

DECALS
7.9 DECALS(CE-S)
17 14 14 1 17
3
3
36 36
19
4
5 5
6 7 8 13 12 10 11 35 15 8 7 9 7 8 18 15 11 35 37 33 8 7 6
9 27 34 26
25
28
15
30 29
30
24
31
31
16
20 5 6 6 5 23
32 2
21
22 F 22

DECALS
101040103001 1 Decals (CE-S)-GTJZ0407SE

11 101038100008 2 Decal-No fire


16 101058103001 1 Decal-IPAF
17 101040103026 2 Decal-0407SE


29 101055103002 1 Nameplate (CE)


DECALS


8 SPECIAL OPTIONS

SPECIAL OPTIONS
8.1 SPILL GUARD INSTALLATION
2 4
3 3 1 6 5
1 215010000256 4 Bolt M5×20-8.8-ZnD GB/T 5789

2 216020000007 2 Clamp,non-perforated, DIN
3 215040000032 8 Washer 5-A2 GB/T 97.1

4 101040033044 1 Spill guard, cylinder
5 101040033039 1 Spill guard
6 101040033056 1 Spill guard, Chassis

SPECIAL OPTIONS
8.2 GPS INSTALLATION 1
5
2
3
1
1 215020000105 2 Screw M4×12-A2-70 GB/T 818

2 215040000031 2 Washer 4-A2 GB/T 97.1
3 215040000002 2 Washer 4-A2-70 GB/T 93
4 203150003022 1 GPS/LTE antenna(Not Shown)
5 203020003040 1 GPS module (4G)(1000577)

SPECIAL OPTIONS
8.3 GPS INSTALLATION 2
4
5
1
1 215040000003 2 Washer 5-A2-70 GB/T 93

2 215020000006 2 Screw M5×12-A2-70 GB/T 70.1
3 203020003017 1 GPS terminal (including magnet)(1000254)
4 101038033017 1 Guard
5 215040000032 2 Washer 5-A2 GB/T 97.1

SPECIAL OPTIONS
8.4 FOOT SWITCH INSTALLATION(DTC-K300/CANPLUS)
1 203060003001 1 Footswitch
2 215010000052 3 Bolt M6×25-A2-70 GB/T 5783
3 215040000033 3 Washer 6-A2 GB/T 97.1
4 215040000004 3 Washer 6-A2-70 GB/T 93
5 101040063026 1 Foot Switch Harness(Not shown)

SPECIAL OPTIONS
8.5 FOOT SWITCH INSTALLATION(DTC-K500/SINOBOOM)

4
2
3
1 215040000004 3 Washer 6-A2-70 GB/T 93

2 215040000033 3 Washer 6-A2 GB/T 97.1
3 203060003001 1 Footswitch
4 215020000118 3 Screw M6×25-A2-70 GB/T 818
5 101040063088 1 Foot switch harness (Not Shown)

SPECIAL OPTIONS
8.6 EXTERNAL POWER INSTALLATION
1 116003063047 1 Electrical plug options
1-1 203080000303 1 Electrical plug
1-2 203080000470 1 Plug, USS
2 203080000300 1 Industrial connector

3 101055063028 1 Options, AC input cord and plug
3-1 203080000537 1 AC input cord and plug (Type M, Macao specs)((Type M, Macao specs))
3-2 203080000532 1 AC input cord and plug (Type G, HongKong and Middle East specs)((Type G,
3-3 203080003043 1 AC input cord and plug (Type L, South American and Italian specs)((Type L,
South American and Italian specs))
3-4 203080000538 1 AC input cord and plug (Type E+F, European and Brazilian specs)((Type E+F,
3-5 203080000534 1 AC input cord and plug (Type B, American and South American specs)((Type
3-6 203080000530 1 AC input cord and plug (Type I, China and Australian specs)((Type I, China
and Australian specs))
3-7 203080000539 1 AC input cord and plug (Type J, Swiss specs)((Type J, Swiss specs))

SPECIAL OPTIONS
4 101040063099 1 Options, AC power harness(Not Shown)
4-1 203230000711 1 Cable(GB)
4-2 203230000712 1 Cable(EN，used when RCBO is not equipped)
4-3 203230000713 1 Cable(USS)
4-4 203230000765 1 Cable(EN，used when RCBO is equipped)
101040030047

SPECIAL OPTIONS
8.7 WORK LIGHT INSTALLATION(DTC-K300/CANPLUS)
1 215030000005 1 Nut M8-8-ZnD GB/T 6170

2 101015060019 1 Plate
3 203050000059 1 Work Light
4 215010000064 1 Bolt M8×55-8.8-ZnD GB/T 5783

5 215040000034 1 Washer 8-200HV-ZnD GB/T 97.1
6 101040063035 1 Work light harness(Not shown)

SPECIAL OPTIONS
8.8 WORK LIGHT INSTALLATION(DTC-K500/SINOBOOM)

3
1 215040000034 1 Washer 8-200HV-ZnD GB/T 97.1

2 101015060019 1 Plate
3 203050000059 1 Work Light
4 215010000064 1 Bolt M8×55-8.8-ZnD GB/T 5783

5 215030000005 1 Nut M8-8-ZnD GB/T 6170
6 101040063090 1 Work light harness(Not Shown)

SPECIAL OPTIONS
8.9 AC BOX AT PLATFORM INSTALLATION(ALL SPECS)

5 2
6
3
1 201990003005 1 Connector
2 215040000032 4 Washer 5-A2 GB/T 97.1
3 203080000301 1 Box, receptacle
4 215020000113 4 Screw M5×25-A2-70 GB/T 818

5 215040000003 4 Washer 5-A2-70 GB/T 93
6 215030000003 4 Nut M5-A2-70 GB/T 6170

SPECIAL OPTIONS
8.10 AC BOX AT PLATFORM INSTALLATION(EUROPEAN

STANDARD)
2 3
4
1
1 215030000003 2 Nut M5-A2-70 GB/T 6170

2 215040000003 2 Washer 5-A2-70 GB/T 93
3 215040000032 2 Washer 5-A2 GB/T 97.1
5 215020000113 2 Screw M5×25-A2-70 GB/T 818

SPECIAL OPTIONS
8.11 AC BOX AT PLATFORM INSTALLATION(AMERICAN

STANDARD)
1 215020000105 4 Screw M4×12-A2-70 GB/T 818

2 215040000002 4 Washer 4-A2-70 GB/T 93
4 215030000002 4 Nut M4-8-A2-70 GB/T 6170

SPECIAL OPTIONS
8.12 RCBO Installation
1-1
1 101040063010 1 Options, RCBO
1-1 203160000002 1 Current leakage protector
2 203090000002 1 Waterproof Cover, RCBO

SPECIAL OPTIONS
8.13 OVERHEAD PROTECTION INSTALLATION(DTC-K300/

CANPLUS)
A B
A
B
7
10
8 11
18
4
12
2
17
3
15
1
2 6
5 13 16
9
12
14
A B

SPECIAL OPTIONS
1 215020000007 4 Screw M5×16-A2-70 GB/T 70.1

2 215040000033 8 Washer 6-A2 GB/T 97.1
3 101038040059 2 Bracket, Right
4 215010000205 4 Bolt M6×55-A2-70 GB/T5783

5 203060000151 2 Limit switch
6 215040000003 4 Washer 5-A2-70 GB/T 93
7 101038040071 2 Steel pipe, overhead

9 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
11 215010000205 4 Bolt M6×55-A2-70 GB/T5783

12 215040000033 8 Washer 6-A2 GB/T 97.1
13 215020000007 4 Screw M5×16-A2-70 GB/T 70.1
14 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
15 101038040072 2 Bracket, Left
16 215040000003 4 Washer 5-A2-70 GB/T 93
17 203060000151 2 Limit switch
19 101040063028 1 Overhead protection harness(Not shown)

SPECIAL OPTIONS
8.14 WORK LIGHT INSTALLATION(DTC-K500/SINOBOOM)

B
A
B
A
16
15
7
14
6
5
13 18 11
3 9
7
15 10 12
8 17 4
A B

SPECIAL OPTIONS
1 215010000205 4 Bolt M6×55-A2-70 GB/T5783

2 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
3 215020000007 4 Screw M5×16-A2-70 GB/T 70.1
5 203060000151 2 Limit switch

7 215040000033 8 Washer 6-A2 GB/T 97.1
8 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
9 215040000003 4 Washer 5-A2-70 GB/T 93
10 215040000003 4 Washer 5-A2-70 GB/T 93
11 203060000151 2 Limit switch
12 215020000007 4 Screw M5×16-A2-70 GB/T 70.1
13 101038040072 2 Bracket, Left
15 215040000033 8 Washer 6-A2 GB/T 97.1
16 215010000205 4 Bolt M6×55-A2-70 GB/T5783
18 101038040059 2 Bracket, Right
19 101040063086 1 Overhead protection harness(Not Shown)
20 101040063087 1 Overhead protection harness(Not Shown)

新的高度ays For B et t er A ccess Solution
Alw
ys For B et t er A ccess Solution s
s
Always For B et t er A ccess Solution s
ess Solution s
Always for Better Access Solutions
Hunan Sinoboom
AS/NZSIntelligent Equipment Co., Ltd.
长沙市宁乡高新技术产业园区金洲大道东 128 Industrial
No.128, East Jinzhou Avenue, Ningxiang High-tech 号 Park, Changsha, Hunan, China
市宁乡高新技术产业园区金洲大道东 128 号
0086-0731-87116222
金洲大道东 128 号 (Sales) & 0086-0731-87116333
. com. cn ww (Service)
w.sinoboom. com. cn
sales@sinoboom.com
. com. cn ww w.sinoboom. com. cn
. com. cn www.sinoboom.com
ww w.sinoboom. com. cn
0731-87116111 hr@sinoboom
87116111 hr@sinoboom
长沙市宁乡高新技术产业园区金洲大道东 128 号
m
North American Subsidiary
0731-87116111 hr@sinoboom . Europe
com. cn Subsidiary
ww w.sinoboom. com. cn Korea Subsidiary
Sinoboom North American LLC Sinoboom B.V. Sinoboom Korea Co., Ltd.
310 Mason Creek Drive Nikkelstraat 26, NL-2984 AM Ridderkerk, 95, Docheong-ro, Yeongtong-gu, Suwon-
unit #100 The Netherlands si, Gyeonggi-do, Republic of Korea
Katy, TX 77450, US Tel: +31 180 225 666 Tel: 010–8310–8026
Tel: (281) 729–5425 E-mail: info@sinoboom.eu E-mail: ka1@sinoboom.com
E-mail: info@sinoboom.us
Australia Subsidiary Singapore Subsidiary Poland Subsidiary

Sinoboom Intelligent Equipment Pty Star Access Solutions Pte. Ltd. Sinoboom Poland sp. z o.o.
Ltd.
50/358 Clarendon St, South Melbourne 112 Robinson Road #03-01 Robinson 112 Ul. Bolesława Krzywoustego 74A
VIC 3205, Australia Singapore 068902 61-144 Poznań, Poland
E-mail: au@sinoboom.com

1330SE 0407SE PM Rev C Sep 2021

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

1330SE 0407SE PM Rev C Sep 2021

Uploaded by

Copyright:

Available Formats

Part No.

GTJZ 0608E (2132E)

Please contact us:

Sales Tel : 0086-0731-87116222

GTJZ0407SE 0407SE 1330SE From 0104002940 to present

1 4-2c 215040000004 3 Washer 6-A2-70 GB/T 93

2 4-2d 215040000033 3 Washer 6-A2 GB/T 97.1

Add "lowercase a, b, c…" after the number to indicate by a variety of components,

2 Scissor Components ............................................................ 23

© Sep 2021 I GTJZ0407SE Parts Manual

6 Electrical System Options...................................................... 99

GTJZ0407SE Parts Manual II © Sep 2021

© Sep 2021 III GTJZ0407SE Parts Manual

8 Special Options .................................................................. 187

GTJZ0407SE Parts Manual IV © Sep 2021

GTJZ0407SE Parts Manual 1 © Sep 2021

© Sep 2021 2 GTJZ0407SE Parts Manual

GTJZ0407SE Parts Manual 3 © Sep 2021

1.1 DRIVE SYSTEM

© Sep 2021 4 GTJZ0407SE Parts Manual

No. Part No. Qty. Description

1 203010003009 1 Drive reducer, DC

6 215040000002 6 Washer 4-A2-70 GB/T 93

GTJZ0407SE Parts Manual 5 © Sep 2021

1.2 DRIVE REDUCER, DC 203010003009/203010003010

No. Part No. Qty. Description

1 203990003020 1 Solenoid braking

2 203990003021 1 Carbon brush

© Sep 2021 6 GTJZ0407SE Parts Manual

1.3 STEER SYSTEM

No. Part No. Qty. Description

1 101040050001 1 Steer Cylinder

1a-1 207990003035 1 Seal kit, cylinder(1000122)

1a-2 207990003037 1 Seal kit, cylinder(1000145)

2 215040000005 2 Washer 8-ZnD GB/T 93

7 215060000039 2 Clevis Pin B16×55-ZnD GB/T 882

9 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783

GTJZ0407SE Parts Manual 7 © Sep 2021

1.4 FRONT WHEEL INSTALLATION

© Sep 2021 8 GTJZ0407SE Parts Manual

No. Part No. Qty. Description

1 215030000029 8 Nut M12-8-ZnD GB/T 889.1

5 101040030079 1 Wheel carrier, Right

10 101040030094 1 Wheel Carrier, Left

13 214010000018 2 Bearing 30306 GB/T 297

14 215010000100 8 Bolt M12×55-8.8-ZnD GB/T 5783

17 214010000030 2 Bearing 33005 GB/T 297

18 215010000239 12 Bolt M10×30-8.8-ZnD GB/T 5789

22 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1

GTJZ0407SE Parts Manual 9 © Sep 2021

1.5 POTHOLE PROTECTION SYSTEM INSTALLATION

© Sep 2021 10 GTJZ0407SE Parts Manual

No. Part No. Qty. Description

1 101032030079 2 Clevis Pin

4 101040030005 2 Connecting rod

5 101040030106 2 Spring Support

5a 101040030105 1 Clevis Pin

5c 101028030054 1 Steel pipe

6 215040000033 4 Washer 6-A2 GB/T 97.1

9 210010000075 2 Gas Strut

12 101014030008 4 Clevis pin

13 215060000064 2 Clevis Pin B16×50-ZnD GB/T 882

17 215060000007 2 Pin 4×32-ZnD GB/T 91