12E1212E PM Rev B Sep 2021

Rev: B
Sep 2021
Parts
Part No.501048120002
GTJZ0612E&0812E&1012E&1212E Parts
Manual
Manual产品说明书
PRODU
CT MAN
UAL
GTJZ0612E/0612E/2146E
GTJZ0812E/0812E/2746E
0608E (2132E)
GTJZ
GTJZ1012E/1012E/3346E
GTJZ 0808E (2732E)
GTJZ1212E/1212E/4047E
GTJZ 0808E (2732E)
GTJZ 0808E (2732E)
Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which
are known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your
hands frequently when servicing. For more information
go to: www.P65warnings.ca.gov.
Manual revision history：
REV DATE DESCRIPTION REMARK
A Aug, 2020 Original issue of the manual
B Sep,2021 Updated the manual
Please contact us:

Website : www.sinoboom.com
E-mail : sales@sinoboom.com
Sales Tel : 0086-0731-87116222

Service Tel : 0086-0731–87116333
Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Zip Code : 410600
Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved
The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
APPLICATION
Use the following table to identify the specific serial number for models included in this
manual. Check the model of your machine before consulting the manual, and then use
the correct manual according to the serial number of the model. See the nameplate on
your machine to identify the model and serial number. (See Decals section of the
Parts Manual for details.)
Trade identification
MODELS SERIAL NO.
Metric Imperial
GTJZ0612E 0612E 2146E From 0105100137 to present
NOTE:
• Product model is applied in product nameplate for distinction of products of different main
parameters.
• Product trade identification is applied in marketing and machine decals for distinction of
products of different main parameters, and can be classified as metric type and imperial
type: The metric type of trade identification is applicable to machines for countries/regions
using metric system or as specially required by customers; The imperial type of trade
identification is applicable to the machines for countries/regions using imperial system or
as specially required by customers.
STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as
Sinoboom) will upload the latest product manual information to the website www.
sinoboom. com as soon as possible. However, due to continuous product
improvement, the information in this manual is subject to change without prior notice.
This manual covers the basic parts information of one or more products. Therefore,
please use this manual according to your needs. If you find problems in the manual or
have suggestions for improvement, feel free to share your feedback with Sinoboom,
and we will address these issues as soon as possible.
Feel free to consult and download the Operation Manual, Maintenance Manual and
Parts Manual of the products you need online at www.sinoboom.com.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation
of the manual.
GENERAL INFORMATION
4-1b 4-2b No. Part No. Qty. Description
1 215020000110 4 Screw M5×12-A2-70 GB/T 818
4-1c 4-2c
2 215040000003 4 Washer 5-A2-70 GB/T 93
4-2d 3 203990000003 4 Guard
4-1d 1 2
4 101053063017 Options, Level sensor installation
4-2a
4-1a 4-1a 203150000066 1 Level sensor
4-1b 215010000049 3 Bolt M6×12-A2-70 GB/T 5783
4-1c 215040000004 3 Washer 6-A2-70 GB/T 93
4-1d 215040000033 3 Washer 6-A2 GB/T 97.1
4-2a 203060000076 1 Level sensor
4-2b 215010000050 3 Bolt M6×16-A2-70 GB/T 5783
1 4-2c 215040000004 3 Washer 6-A2-70 GB/T 93
2 4-2d 215040000033 3 Washer 6-A2 GB/T 97.1

5 203050000038 2 LED light, beacon
3 B
5
6 201990003005 2 Connector 1 2
7 203060000055 2 Limit switch
8 215040000003 2 Washer 5-A2-70 GB/T 93
B
9 215020000215 2 Screw M5×40-A2-70 GB/T 818
10 203080000173 1 Charger cord and plug
A 11 203080000343 1 3 pins plug
12 101032030115 1 Rubber grommet
A
3 9 8 7
10 12
11
The special meanings expressed in the illustrations and tables in this manual are
explained as follows：
Add "-1, -2, -3…" after the number to represents an options (one multiple choice),
1 such as choose 4-1 and 4-2 according to specific needs.
Add "lowercase a, b, c…" after the number to indicate by a variety of components,

2 such as 4a, 4b, 4c and 4d composition 4.
"A,B,C..." in figure indicates the same parts in many places, and the same place is
3 indicated by the same symbol.
4
The diagram indicated by the lead is a local enlargement or a local illustration.
TABLE OF CONTENTS
1 Chassis Components.............................................................. 3
1.1 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Drive reducer, DC 203010003011. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Steer System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Rear Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Pothole Protection System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6 Left Door Installation (Lithium Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.7 Left Door Installation(Lead-acid Battery)-GTJZ0612E&0812E&1012E . . . . . . . . . . 13
1.8 Left Door Installation(with Emergency Stop Plug)-GTJZ0612E&0812E&1012E . 15
1.9 Left Door Installation(AS)-GTJZ0612E&0812E&1012E. . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.10 Left DoorInstallation(Lead-acid Battery)-GTJZ1212E . . . . . . . . . . . . . . . . . . .. . . . . . . . 19
1.11 Left Door Installation(with Emergency Stop Plug)-GTJZ1212E. . . . . . . . . . . . . . . . . 21
1.12 Left Door Installation(AS)-GTJZ1212E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.13 Right Door Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.14 Ladder and Counterweight Installation-GTJZ0612E&0812E. . . . . . . . . . . . . . . . . . .. . 27
1.15 Ladder and Counterweight Installation-GTJZ1012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.16 Ladder and Counterweight Installation-GTJZ1212 indoor use. . . . . . . . . . . . . . . . . . 30
1.17 Ladder and Counterweight Installation-GTJZ1212 indoor/outdoor use . . . . . . . . . 31
1.18 Chassis Shield Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.19 Chassis Shield Installation(Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2 Scissor Components ............................................................ 37

2.1 Scissor Components-GTJZ0612 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3 Scissor Component.............................................................. 55
3.1 Platform Components(China Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.1.1 Fixed Platform Assembly(China Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.1.2 Extended Platform Assembly(China Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.1.3 Fixed Platform Rails Installation(China Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
© Sep 2021 I GTJZ0612E&0812E&1012E&1212E Parts Manual

3.1.4 Extended Platform Rails Installation(China Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.1.5 Platform Entry Gate Installation(China Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.2 Platform Components(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.2.1 Fixed Platform Assembly(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.2.2 Extended Platform Assembly(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.2.3 Fixed Platform Rails Installation(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.2.4 Extended Platform Rails Installation(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.2.5 Platform Entry Gate Installation(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.3 Platform Components(Japanese Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.3.1 Fixed Platform Assembly(Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.3.2 Extended Platform Assembly(Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.3.3 Fixed Platform Rails Installation(Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.3.4 Extended Platform Rails Installation(Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . 80
3.3.5 Platform Entry Gate Installation(Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.4 Platform Components(American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.4.1 Fixed Platform Assembly(American Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.4.2 Extended Platform Assembly(American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
3.4.3 Fixed Platform Rails Installation(American Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
3.4.4 Extended Platform Rails Installation(American Specs) . . . . . . . .. . . . . . . . . . . . . . . . 89
3.4.5 Platform Entry Gate Installation(American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3.5 Platform Components(Other Countries) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.5.1 Fixed Platform Assembly(Other Countries) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.5.2 Extended Platform Assembly(Other Countries) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.5.3 Fixed Platform Rails Installation(Other Countries) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.5.4 Fixed Platform Rails Installation(Other Countries) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
3.5.5 Platform Entry Gate Installation(Other Countries). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
4 Chassis-Scissor-Platform Installation...................................... 101

4.1 Chassis-Scissor-Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 102
5 Hydraulic System................................................................ 105

5.1 Right Door Hydraulic Components Installatio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5.2 Platform Control Valve 202040003134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
5.3 Platform Control Valve 202040003049. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
5.4 Platform Control Valve 202040000394. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
5.5 Emergency Decent Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5.6 Lift Control Valve Installation-GTJZ0612&0812 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
GTJZ0612E&0812E&1012E&1212E Parts Manual II © Sep 2021

5.7 Lift Control Valve Installation-GTJZ1012&1212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
5.8 Lift Control Valve 202040003293 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
5.9 Lift Control Valve 202040003295 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
5.10 Lift Control Valve 202040000171（1000176） . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
5.13 Lift Control Valve 202040000271（1000282） . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
5.14 Hydraulic Tubes Layout-GTJZ0612E&0812E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
5.15 Hydraulic Tubes Layout-GTJZ1012E&1212E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.16 Hydraulic Schematic-GTJZ0612E&0812E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
5.17 Hydraulic Schematic-GTJZ1012E&1212E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
6 Electrical System ................................................................ 127

6.1 Left Door Electrical Components Installation(with Emergency Stop Plug) . . . . . 128
6.2 Left Door Electrical Components Installation (with Emergency Stop Switch) . . . 130
6.3 Right Door Electrical Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
6.4 Batteries Installation(Lead acid Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
6.5 Batteries Installation(Lead acid Battery, maintenance-free). . . . . . . . . . . . . . . . . . . . 135
6.6 Batteries Installation(Lithium Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
6.7 Ground Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
6.8 Chassis Electrical Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
6.9 Scissor Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
6.10 Platform Control Box Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
6.11 Platform Control Box 203020000065 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
6.12 Joystick 203030003022. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
6.13 Platform Control Box 203020003028 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
6.14 Ground to Platform Harness-GTJZ1212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
6.18 Power Cable Kit(with Main Power switch)-GTJZ0612E&0812E&1012E . . . . . 150
6.19 Power Cable Kit(with Main Power Plug)-GTJZ0612E&0812E&1012E . . . . . . . 152
6.20 Power Cable Kit(Lithium Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
6.21 Power Cable Kit-GTJZ1212E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
6.22 Chassis Harness(Lead-acid Battery)-GTJZ0612E&0812E . . . . . . . . . . . . . . . . . . . 157
6.23 Chassis Harness(Lithium Battery)-GTJZ0612E&0812E . . . . . . . . . . . . . . . . . . . . . . 161
© Sep 2021 III GTJZ0612E&0812E&1012E&1212E Parts Manual

6.24 Chassis Harness(Lead-acid Battery)-GTJZ1012E&1212E . . . . . . . . . . . . . . . . . . . 165
6.25 Chassis Harness(Lithium Battery)-GTJZ1012E&1212E . . . . . . . . . . . . . . . . . . . . . . 169
6.26 Electrical Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
7 Decals............................................................................... 175
7.1 Decals(GB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
7.2 Decals(CE-Metric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
7.3 Decals(CE-Imperial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
7.4 Decals(CE-PL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
7.5 Decals(CE-JP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
7.6 Decals (CSA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
7.7 Decals(ANSI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
7.8 Decals(KCS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 197
7.9 Decals (AS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
8 Special Options .................................................................. 203

8.1 GPS Installation 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
8.2 GPS Installation 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
8.3 LED light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
8.4 RCBO Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
8.5 Work Light Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
8.6 Foot Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
8.7 Overhead Protection Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
8.8 AC Box at Platform Installation(GB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
8.9 AC Box at Platform Installation(American Standard). . . . . . . . . . . . . . . . . . . . . . . . . . . 213
8.10 AC Box at Platform Installation(European Standard) . . . . . . . . . . . . . . . . . . . . . . . . . 214
8.11 External Power Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
GTJZ0612E&0812E&1012E&1212E Parts Manual IV © Sep 2021

INTRODUCTION
Thank you for choosing and using the machinery of Hunan Sinoboom Intelligent Equipment
Co., Ltd. Always read, understand and become familiar with the operation requirements of
the machine and its associated safety procedures before operating, maintaining and
repairing the machine. Operating the machine without becoming familiar with its specific
operation requirements and safety procedures poses serious risks. Operators who follow
safety rules and operate the machine carefully and effectively will prevent personal injury,
property loss and accidents.
The information contained in this manual is designed to aid the user in locating and
identifying replacement parts. Component parts of various assemblies and sub-assemblies
are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to
show relative location of component parts in disassembly or assembly order.
This product uses the latest technology and the highest quality components. When
replacement parts are required, Hunan Sinoboom Intelligent Equipment Co., Ltd.
recommends that only the original or recommended parts be used. When ordering
replacement parts, the complete part number and description should be used to ensure
proper identification and delivery of the desired item. This complete identification should
also be used when requesting equipment information.
Consider this manual a part of the machine, along with Operation Manual and Maintenance
Manual, and always keep the manuals with the machine. The owner or administrator of the
machine shall offer all manuals and other necessary information provided by the machine
manufacturer regarding the daily inspection and maintenance to each of the renters. If the
machine is sold, the owner or administrator must pass along the manuals and other
necessary information to the purchaser. The owner or administrator of the machine shall
also provide the manufacturer’s maintenance information to the person responsible for
maintaining the machine.
If you have any questions, contact Hunan Sinoboom Intelligent Equipment Co., Ltd..
GTJZ0612E&0812E&1012E&1212E Parts Manual 1 © Sep 2021

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© Sep 2021 2 GTJZ0612E&0812E&1012E&1212E Parts Manual

1 CHASSIS COMPONENTS

CHASSIS COMPONENTS
1.1 DRIVE SYSTEM
8 12
7
2
12 6
10 11 9 1 3

CHASSIS COMPONENTS
No. Part No. Qty. Description
1 203010003011 2 Drive reducer, DC

2 101048033030 1 Wheel carrier , Left
3 101048033031 1 Wheel carrier , Right
4 101039030018 2 Blockage
5 101039030112 2 Washer
6 215080000023 12 Bolt 3/8"-16UNC-1.25inches GR8
7 214030000067 4 Self-lubricating bearing
8 101032030107 2 Special Bolt
9 204080000010 2 Solid wheel

10 215010000226 10 Bolt M12×1.5×40-10.9-DKL GB/T 5786
11 215040000037 10 Washer 12-200HV-ZnD GB/T 97.1
12 215040000035 14 Washer 10-200HV-ZnD GB/T 97.1

CHASSIS COMPONENTS
1.2 DRIVE REDUCER, DC 203010003011
3
1
2
1 216990003049 1 End cap, small
2 207080003001 2 Oil plug
3 207060003006 1 Service kit, sealing

CHASSIS COMPONENTS
1.3 STEER SYSTEM

7
5
9
2
6 8
1 101016030025 2 Steering linkage
2 101016050003 1 Steer cylinder
3a-1 207990003041 1 Seal kit, cylinder(1000122)

3 215010000195 4 Bolt M14×1.5×55-10.9 DKL GB/T 5786
4 214080000001 2 Bearing 20×23×21.5 SF-1F
5 101048033028 2 Pin XJΦ16×55

6 215040000103 2 Washer 8-100HV-ZnD GB/T 5287
7 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
8 215040000134 2 Retaining ring
9 215040000005 2 Washer 8-ZnD GB/T 93

CHASSIS COMPONENTS
1.4 REAR WHEEL INSTALLATION
8
4 2
3
6 7
1
1 204080000010 2 Solid wheel

2 202050000006 2 Bearing block
3 101045030005 2 Wheel flange
4 215080000025 8 Bolt 1/2-13UNC-3.5inches GR8

5 215060000008 2 Cotter pin 4×63-ZnD GB/T 91
6 215010000226 10 Bolt M12×1.5×40-10.9-DKL GB/T 5786

7 215040000037 10 Washer 12-200HV-ZnD GB/T 97.1
8 215030000093 8 Nut 1/2"-13UNC GR8

CHASSIS COMPONENTS
1.5 POTHOLE PROTECTION SYSTEM INSTALLATION
21 5 17
1b
3
1
20
1d
A
9 1c
15
18 7 19 22
16 1a
20 12 13
B 10
A
A
18 14 11
6 13 8 2 A
B
12
17
15
5
4
4

CHASSIS COMPONENTS
1 101039030026 2 Spring support
1a 101039030068 1 Steel pipe
1b 101039030038 1 Clevis pin
1c 210070000008 1 Spring TH25-100
1d 215020000190 1 Screw M8×12-45H GB/T 79

2 101039030007 1 Pothole protection plate, Right
3 101039030101 1 Pothole protection plate, Left
4 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1

5 215040000033 4 Washer 6-A2 GB/T 97.1
6 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
7 215060000039 6 Clevis Pin B16×55-ZnD GB/T 882
8 101039030027 2 Connecting rod
9 101039030028 2 Plunger
10 210010000074 2 Gas strut

11 101039030105 2 Connecting rod
12 101014030007 2 Roller
13 214030000024 4 Bearing 20×23×16.5 SF-1F
14 215060000089 4 Clevis Pin

15 101014030008 4 Clevis pin
16 215010000069 8 Nut M10×25-8.8-ZnD GB/T 5783

17 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
18 215040000039 10 Washer 16-200HV-ZnD GB/T 97.1
19 215040000006 8 Washer 10-ZnD GB/T 93
20 215060000066 10 Pin 4×25-ZnD GB/T 91
21 215060000007 2 Pin 4×32-ZnD GB/T 91
22 215040000035 8 Washer 10-200HV-ZnD GB/T 97.1

CHASSIS COMPONENTS
1.6 LEFT DOOR INSTALLATION (LITHIUM BATTERY)
1 11
2
9
4
5
14
15
18 10
6 8
7 23
20
17
21
16
22
12
19
3
13

CHASSIS COMPONENTS
1 215030000027 1 Nut M10-8-ZnD GB/T 889.1

2 215040000004 2 Washer 6-A2-70 GB/T 93
3 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
4 216040000008 1 Cushion
5 101014030014 1 Pad
6 215030000107 2 Nut M6-8-ZnD GB/T 6183
7 209050000021 1 502 hood lock cylinder, Left
8 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1

9 215040000033 2 Washer 6-A2 GB/T 97.1
10 215060000048 2 Clevis Pin
11 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
12 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
13 101049033048 1 Counterweight
14 101015030029 1 Shim
15 101015030030 1 Shim
16 101016030041 1 Bumper strip
17 101016033023 1 Lock catch

18 101049033007 1 Weldment, Left door
19 209030000009 1 Handle, latch
20 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
21 215010000281 3 Bolt M6×12-8.8-ZnD GB/T 5789
22 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
23 215060000007 2 Pin 4×32-ZnD GB/T 91

CHASSIS COMPONENTS
1.7 LEFT DOOR INSTALLATION(LEAD-ACID BATTERY)-

GTJZ0612E&0812E&1012E
14
19
21
11
4
24
22
20
23
12 16
2
3 13 7
9
8 17
6
18
15
10

CHASSIS COMPONENTS
1 101014030014 1 Pad

4 101015030029 1 Shim
5 101015030030 1 Shim
6 101016030041 1 Bumper strip
7 101016033023 1 Lock catch

8 101038033050 1 Screw rod
9 101038033051 1 Plate
10 209030000009 1 Handle, latch
11 215030000027 1 Nut M10-8-ZnD GB/T 889.1
12 215030000107 2 Nut M6-8-ZnD GB/T 6183
13 215030000006 1 Nut M10-8-ZnD GB/T 6170
14 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
15 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
16 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
17 215010000281 3 Bolt M6×12-8.8-ZnD GB/T 5789
18 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
19 215040000004 2 Washer 6-A2-70 GB/T 93
20 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
21 215040000033 2 Washer 6-A2 GB/T 97.1
22 215060000048 2 Clevis Pin
23 215060000007 2 Pin 4×32-ZnD GB/T 91
24 216040000008 1 Cushion

CHASSIS COMPONENTS
1.8 LEFT DOOR INSTALLATION(WITH EMERGENCY STOP

PLUG)-GTJZ0612E&0812E&1012E
18
8
4
1
20 5 7
2 17 15
16 19 21 10
13
3
23
14
12
11
24
22

CHASSIS COMPONENTS
1 215040000033 2 Washer 6-A2 GB/T 97.1

2 215030000006 1 Nut M10-8-ZnD GB/T 6170
3 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
4 215040000004 2 Washer 6-A2-70 GB/T 93
5 101015030029 1 Shim
6 101015030030 1 Shim
7 101014030014 1 Pad
8 215030000027 1 Nut M10-8-ZnD GB/T 889.1
9 215010000281 3 Bolt M6×12-8.8-ZnD GB/T 5789
11 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789

12 101016030041 1 Bumper strip

14 101038033050 1 Screw rod
15 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
16 101038033051 1 Plate
17 215060000048 2 Clevis Pin
18 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
19 215060000007 2 Pin 4×32-ZnD GB/T 91
20 216040000008 1 Cushion
21 215030000107 2 Nut M6-8-ZnD GB/T 6183
22 209030000009 1 Handle, latch
23 101016033023 1 Lock catch
24 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1

CHASSIS COMPONENTS
1.9 LEFT DOOR INSTALLATION(AS)-GTJZ0612E&0812E&1012E
11
18
23
15
21
24
22
17
9
3 16
6 12
20
1
7
5 10
14
19
2
13
4
8

CHASSIS COMPONENTS
2 215010000230 3 Bolt M6×16-8.8-ZnD GB/T 5789

3 215030000006 1 Nut M10-8-ZnD GB/T 6170
4 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
5 101038033050 1 Screw rod
6 215030000107 2 Nut M6-8-ZnD GB/T 6183
7 101038033051 1 Plate
8 209030000009 1 Handle, latch
10 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
11 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
12 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
13 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
14 101016030041 1 Bumper strip
15 216040000008 1 Cushion
16 215060000048 2 Clevis Pin
17 101015030030 1 Shim
18 215030000027 1 Nut M10-8-ZnD GB/T 889.1
19 101016033023 1 Lock catch
20 215060000007 2 Pin 4×32-ZnD GB/T 91
21 215040000033 2 Washer 6-A2 GB/T 97.1
22 101015030029 1 Shim
23 215040000004 2 Washer 6-A2-70 GB/T 93
24 101014030014 1 Pad

CHASSIS COMPONENTS
1.10 LEFT DOOR INSTALLATION (LEAD-ACID BATTERY)

-GTJZ1212E
20 14
21
8
17
18
10
19
12
11
13
5
6 7
9 3
15
4
16 2

CHASSIS COMPONENTS
1 215010000281 3 Bolt M6×12-8.8-ZnD GB/T 5789

2 209030000009 1 Handle, latch
3 101016033023 1 Lock catch
4 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
5 215030000107 2 Nut M6-8-ZnD GB/T 6183
7 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789

8 215040000033 2 Washer 6-A2 GB/T 97.1
10 101015030029 1 Shim
11 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
12 215060000048 2 Clevis Pin
13 215060000007 2 Pin 4×32-ZnD GB/T 91
14 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
15 101016030041 1 Bumper strip
16 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1

17 101014030014 1 Pad
18 216040000008 1 Cushion
19 101015030030 1 Shim
20 215030000027 1 Nut M10-8-ZnD GB/T 889.1
21 215040000004 2 Washer 6-A2-70 GB/T 93

CHASSIS COMPONENTS
1.11 LEFT DOOR INSTALLATION(WITH EMERGENCY STOP

PLUG)-GTJZ1212E
20 10
13
16
21
19 12
14
7 15
8 18
22
3
9 2
23
11
1
5
17
6
24

CHASSIS COMPONENTS
1 101038033050 1 Screw rod

3 215030000107 2 Nut M6-8-ZnD GB/T 6183

4 209030000009 1 Handle, latch
5 215010000281 3 Bolt M6×12-8.8-ZnD GB/T 5789
6 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
7 215030000006 1 Nut M10-8-ZnD GB/T 6170
8 101038033051 1 Plate
10 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
11 101016033023 1 Lock catch
12 101015030029 1 Shim
13 215040000004 2 Washer 6-A2-70 GB/T 93
14 101015030030 1 Shim
15 215060000048 2 Clevis Pin
16 215040000033 2 Washer 6-A2 GB/T 97.1
17 101016030041 1 Bumper strip
18 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1

19 216040000008 1 Cushion
20 215030000027 1 Nut M10-8-ZnD GB/T 889.1
21 101014030014 1 Pad
22 215060000007 2 Pin 4×32-ZnD GB/T 91
23 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
24 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1

CHASSIS COMPONENTS
1.12 LEFT DOOR INSTALLATION(AS)-GTJZ1212E
24
14
16
21
23 12
10
15
8 6
9
4 20
18
1 13
4
11
19
3
22
2
17 5

CHASSIS COMPONENTS
1 101049033070 1 Tie rod

2 215010000281 3 Bolt M6×12-8.8-ZnD GB/T 5789
3 101049033071 1 Tie rod
4 215030000006 4 Nut M10-8-ZnD GB/T 6170
5 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
7 209030000009 1 Handle, latch

8 215030000107 2 Nut M6-8-ZnD GB/T 6183
10 101015030029 1 Shim
11 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
12 101014030014 1 Pad
13 215060000007 2 Pin 4×32-ZnD GB/T 91
14 215030000027 1 Nut M10-8-ZnD GB/T 889.1
15 101015030030 1 Shim
16 215040000004 2 Washer 6-A2-70 GB/T 93
17 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
18 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
19 101016033023 1 Lock catch
20 215060000048 2 Clevis Pin
21 215040000033 2 Washer 6-A2 GB/T 97.1
22 101016030041 1 Bumper strip
23 216040000008 1 Cushion
24 215020000012 2 Screw M6×20-A2-70 GB/T 70.1

CHASSIS COMPONENTS
1.13 RIGHT DOOR INSTALLATION
16
15 7
22 23
24
21
9
3 26
6
10 25 12
18 20
2 11
5
19
8
20
14
13
17 27

CHASSIS COMPONENTS
1 215010000053 2 Bolt M6×30-A2-70 GB/T 5783

2 101016033023 1 Lock catch
3 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
4 215040000004 2 Washer 6-A2-70 GB/T 93
5 101048030014 1 Weldment, right door
6 215060000007 2 Pin 4×32-ZnD GB/T 91

7 215030000027 1 Nut M10-8-ZnD GB/T 889.1
8 215040000004 3 Washer 6-A2-70 GB/T 93
9 215060000048 2 Clevis Pin
10 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
11 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
12 215030000026 2 Nut M8-8-ZnD GB/T889.1
13 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
14 101016030041 1 Bumper strip
15 215040000033 2 Washer 6-A2 GB/T 97.1

16 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
17 209030000009 1 Handle, latch
18 209050000020 1 502 hood lock cylinder,Right
19 215010000050 3 Bolt M6×16-A2-70 GB/T 5783

20 215040000033 5 Washer 6-A2 GB/T 97.1
21 101015030030 1 Shim
22 101014030014 1 Pad
23 216040000008 1 Cushion
24 101015030029 1 Shim
25 215030000025 2 Nut M6-8-A2-70 GB/T 889.1
26 101048030002 1 Plate
27 215020000227 2 Screw M8×25-8.8-ZnD GB/T 70.3

CHASSIS COMPONENTS
1.14 LADDER AND COUNTERWEIGHT INSTALLATION-

GTJZ0612E&0812E
1
4
7
7 9
13
12 11
8 6
3
6
10

CHASSIS COMPONENTS
1 215010000094 2 Bolt M12×40-8.8-ZnD GB/T 5783

2 101045030001 1 Ladder
3 215010000089 2 Bolt M12×25-8.8-ZnD GB/T 5783
4 215040000007 2 Washer 12-ZnD GB/T 93
6 215040000130 4 Washer 12-100HV-ZnD GB/T 5287

7 215040000037 4 Washer 12-200HV-ZnD GB/T 97.1
8 215010000096 2 Bolt M12×45-8.8-ZnD GB/T 5783
9 215030000029 2 Nut M12-8-ZnD GB/T 889.1
10 101039030085 1 Counterweight(only GTJZ0812E configuration)
11 215040000007 4 Washer 12-ZnD GB/T 93(only GTJZ0812E configuration)
12 215040000037 4 Washer 12-200HV-ZnD GB/T 97.1(only GTJZ0812E configuration)
13 215010000094 4 Bolt M12×40-8.8-ZnD GB/T 5783(only GTJZ0812E configuration)

CHASSIS COMPONENTS
1.15 LADDER AND COUNTERWEIGHT INSTALLATION-GTJZ1012

2
10
8
7 6
1 215040000007 2 Washer 12-ZnD GB/T 93(Outdoor use configuration)
2 215010000094 2 Bolt M12×40-8.8-ZnD GB/T 5783(Outdoor use configuration)
3 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1(Outdoor use configuration)
4 101039030031 1 Counterweight(Outdoor use configuration)
5 101039030081 1 Ladder
6 215010000089 2 Bolt M12×25-8.8-ZnD GB/T 5783
7 215010000096 2 Bolt M12×45-8.8-ZnD GB/T 5783
8 215040000130 4 Washer 12-100HV-ZnD GB/T 5287
9 215030000029 2 Nut M12-8-ZnD GB/T 889.1
10 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1

CHASSIS COMPONENTS

INDOOR USE
6
10
2 4
1 101039030081 1 Ladder
2 215010000096 2 Bolt M12×45-8.8-ZnD GB/T 5783
3 215040000130 4 Washer 12-100HV-ZnD GB/T 5287
4 215010000089 2 Bolt M12×25-8.8-ZnD GB/T 5783
6 215010000094 2 Bolt M12×40-8.8-ZnD GB/T 5783

7 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1
8 215040000007 2 Washer 12-ZnD GB/T 93
9 215030000029 2 Nut M12-8-ZnD GB/T 889.1
10 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1

CHASSIS COMPONENTS

INDOOR/OUTDOOR USE
5
5
8
8
6 6
11
10
4 3
3
9
1 215010000089 2 Bolt M12×25-8.8-ZnD GB/T 5783

2 101039030081 1 Ladder
3 215040000130 4 Washer 12-100HV-ZnD GB/T 5287
4 215010000096 2 Bolt M12×45-8.8-ZnD GB/T 5783
5 215010000094 6 Bolt M12×40-8.8-ZnD GB/T 5783
6 215040000037 6 Washer 12-200HV-ZnD GB/T 97.1
8 215040000007 6 Washer 12-ZnD GB/T 93

10 215030000029 2 Nut M12-8-ZnD GB/T 889.1

11 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1

CHASSIS COMPONENTS
1.18 CHASSIS SHIELD INSTALLATION
13 9
17
17
18
14
15
4
18
5
8 12
1
3 6
16
13
7
11
10

CHASSIS COMPONENTS
2 101058033019 1 Coverplate
3 215020000105 4 Screw M4×12-A2-70 GB/T 818

4 215040000003 4 Washer 5-A2-70 GB/T 93
5 101053033000 2 Coverplate
6 101048030033 1 Weldment, Chassis

8 101015030020 1 Bracket
9 101054043028 2 Bumper strip
10 102004030245 2 Rubber Grommet

11 101015030037 2 Bumper strip
12 101039030113 1 Plate
13 215020000021 16 Screw M8×12-8.8-ZnD GB/T 70.1
14 215040000005 2 Washer 8-ZnD GB/T 93
15 215020000111 4 Screw M5×16-A2-70 GB/T 818
16 215040000002 4 Washer 4-A2-70 GB/T 93
17 215010000056 6 Bolt M8×16-8.8-ZnD GB/T 5783
18 215040000034 6 Washer 8-200HV-ZnD GB/T 97.1

CHASSIS COMPONENTS
1.19 CHASSIS SHIELD INSTALLATION(JAPANESE SPECS)
11
10
10
13 17
6
16 15
5
17
4 2
12
14
11
9 4

CHASSIS COMPONENTS
1 101015030037 2 Bumper strip
2 101015030020 1 Bracket
4 101048033026 1 Weldment, Chassis

5 101053033000 2 Coverplate
6 101039030113 1 Plate
7 101054043028 2 Bumper strip
8 101058033019 1 Coverplate
9 102004030245 2 Rubber Grommet

10 215010000056 6 Bolt M8×16-8.8-ZnD GB/T 5783
11 215020000021 16 Screw M8×12-8.8-ZnD GB/T 70.1
12 215020000105 4 Screw M4×12-A2-70 GB/T 818
13 215020000111 4 Screw M5×16-A2-70 GB/T 818
14 215040000002 4 Washer 4-A2-70 GB/T 93
15 215040000003 4 Washer 5-A2-70 GB/T 93
16 215040000005 2 Washer 8-ZnD GB/T 93
17 215040000034 6 Washer 8-200HV-ZnD GB/T 97.1

CHASSIS COMPONENTS

2 SCISSOR COMPONENTS

SCISSOR COMPONENTS
2.1 SCISSOR COMPONENTS-GTJZ0612
10
B 15
1
B
A
H
F
C
G
A 25
27
D
A
A
21
B 8
27
24 29
3
4

SCISSOR COMPONENTS
29
30
16 14
26
12 2
F
20
11
23
5 31 11
A
22
29
31
19 H
22
29
11
28 17
11 B
20
2 29
30
16 31
19
22
29
2
20 11
11 E 28
28 11
11 13
31 2
9 D
22
29 31
19
22
29
6c
6e
6d 11
C
28
11
18
6a 6b 2
G

SCISSOR COMPONENTS
101043013001 1 Scissor assembly
1 101039010078 2 Arm, Outboard

2 215040000107 10 Retaining ring
3 215010000073 4 Bolt M10×35-8.8-ZnD GB/T 5783

4 101039010011 2 Holding plate
5 101039010062 1 Lift cylinder
5-1a 207990003042 1 Seal kit, cylinder(1000145)

5-1b 207990003039 1 Seal kit, cylinder(1000122)
6 101016010070 1 Safety arm assembly
6a 101017010062 2 Rubber grommet
6b 215030000026 2 Nut M8-8-ZnD GB/T889.1

6c 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782
6d 101016010068 1 Clamp
6e 101016010061 1 Safety arm
7 101015030022 2 Special bolt
8 101016010055 16 Pad
9 101029010002 1 Pin
10 101045013023 1 Arm, outboard
12 101015010003 3 Clamp
13 101045013028 1 Rod, spool
14 215020000264 3 Screw M5×16-A2-70 GB/T70.3

15 101043013002 1 Arm, inboard
16 215010000075 2 Bolt M10×40-8.8-ZnD GB/T 5783
17 101016010023 1 Pin
18 101039010064 1 Rod, spool
19 101029010014 5 Pin
20 101016010041 8 Washer
21 101045013002 1 Arm, inboard
22 215040000035 10 Washer 10-200HV-ZnD GB/T 97.1
23 101045013024 4 Pin XGФ38.1-870
24 215030000025 2 Nut M6-8-A2-70 GB/T 889.1
25 101045013012 1 Arm, inboard
26 101016010056 1 Pin
27 101045013010 1 Arm, outboard
28 101039010032 6 Spacer sleeve
29 215030000027 16 Nut M10-8-ZnD GB/T 889.1

SCISSOR COMPONENTS
30 209020000002 2 Keeper pin Φ12-75
31 215010000011 10 Bolt M10×70-8.8-ZnD GB/T 5782

SCISSOR COMPONENTS
10
B
13
5
C
A
G
C
A 32
5
C
A
I 5
G E
H 28
A
D
A
F
A
1
16
C
18 4
33
23

SCISSOR COMPONENTS
7
14
4 12
4
17
22 8
3 26
27
G 30
24
7 30
14
12 15 C
4 I
11
30
24
30
19 20 11
4
15
11 17
30
3 24
B
30
7 D
7
14 31
12 12
4 4
6b 6c
30 6a
24
E 30
25 6e
6d H
11
7
14 11
12 4 15
30
30 21
24 30
A
30 7
F
29 12
4
11

SCISSOR COMPONENTS
1 101016010055 24 Pad
2 101015030022 2 Special bolt
3 215010000075 2 Bolt M10×40-8.8-ZnD GB/T 5783

4 215030000027 20 Nut M10-8-ZnD GB/T 889.1
5 101039010078 4 Arm, Outboard
6a 101016010068 1 Clamp
6b 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782

6c 101016010061 1 Safety arm
6d 101017010062 2 Rubber grommet
6e 215030000026 2 Nut M8-8-ZnD GB/T889.1

7 215010000011 14 Bolt M10×70-8.8-ZnD GB/T 5782

9 101045013010 1 Arm, outboard
10 101045013023 1 Arm, outboard
11 215040000107 14 Retaining ring
12 215040000035 14 Washer 10-200HV-ZnD GB/T 97.1

13 101039013005 1 Arm, inboard
14 101029010014 7 Pin
15 101016010041 11 Washer
16 101045013002 1 Arm, inboard
17 209020000002 2 Keeper pin Φ12-75
18 215030000025 2 Nut M6-8-A2-70 GB/T 889.1

19 101039010063 1 Rod, spool
20 101016010023 1 Pin
21 101045013024 6 Pin XGФ38.1-870
22 101016010056 1 Pin
23 101039010011 2 Holding plate
24 101039010032 8 Spacer sleeve
25 101039010064 1 Rod, spool
26 215020000264 4 Screw M5×16-A2-70 GB/T70.3

27 101015010003 4 Clamp
28 101045013012 1 Arm, inboard

29 101045013028 1 Rod, spool

SCISSOR COMPONENTS
31 101029010002 1 Pin
32 101044013001 1 Arm, inboard
33 215010000073 4 Bolt M10×35-8.8-ZnD GB/T 5783

SCISSOR COMPONENTS
14
B 17
13
C
A
I
B
G
A
H 9
13
C
A
13
C
G
A
32
13 C
A
J
13
G E
H A
34
D
A
13
F
A
25
C
15
28
8
10 31
12

SCISSOR COMPONENTS
8
27
22
30 1
3 4
26 18
33 8
G
I 29
7
8 C
27 29
11
22
16
30
2
30
16
11
8 29
27 7
29
1 22
4 J 1 D
18 23
8 18
8
29
7
29
21 20
16
8 16
27 11
B 22
29
5
29 A
1
18 8
6a 6b
6c
1
4
6d 18
H 8
6e
29
1 7
4 F
29
18 35
8
16
29
E 7
29
24
16

SCISSOR COMPONENTS
1 215010000011 18 Bolt M10×70-8.8-ZnD GB/T 5782



4 101029010014 9 Pin
5 101045013024 8 Pin XGФ38.1-870
6a 101016010061 1 Safety arm
6b 215030000026 2 Nut M8-8-ZnD GB/T889.1

6c 101016010068 1 Clamp
6d 101017010062 2 Rubber grommet
6e 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782

7 101039010032 10 Spacer sleeve
8 215030000027 26 Nut M10-8-ZnD GB/T 889.1

9 101045013021 1 Arm, inboard
10 215030000025 2 Nut M6-8-A2-70 GB/T 889.1
11 101016010041 14 Washer
12 101039010011 2 Holding plate
13 101039010078 6 Arm, Outboard

14 101045013023 1 Arm, outboard
15 101045013010 1 Arm, outboard
16 215040000107 18 Retaining ring
17 101043013002 1 Arm, inboard

18 215040000035 18 Washer 10-200HV-ZnD GB/T 97.1
19 101016010055 32 Pad
20 101016010023 1 Pin
21 101039010063 2 Rod, spool
22 215010000075 4 Bolt M10×40-8.8-ZnD GB/T 5783

23 101029010002 1 Pin
24 101039010064 1 Rod, spool
25 101045013002 1 Arm, inboard

26 215020000264 5 Screw M5×16-A2-70 GB/T70.3
27 209020000002 4 Keeper pin Φ12-75

SCISSOR COMPONENTS
28 101015030022 2 Special bolt
30 101016010056 3 Pin
31 215010000073 4 Bolt M10×35-8.8-ZnD GB/T 5783
32 101045013013 1 Arm, inboard
33 101015010003 5 Clamp
34 101045013012 1 Arm, inboard

35 101045013028 1 Rod, spool

SCISSOR COMPONENTS
29
B 21
23 C
A
B
G
A
H 24
23 C
A
I 23
B
G
A 28
23 C
A
23
C
A
18
23 C
A
J
23
G E
H A 2
D
A
23
F
A
9
26 C
14
33
35 17
16

SCISSOR COMPONENTS
33
11
3 6
22 10
19
34 G 7
31
13
31
30 A
I
20
33 33
11
3
22
4
22
19
7
33 31
11 12
31
30 3
25 30 D
20 27
33 20
J 33
31
12
31
32
19
15 30
25
20
33
B
33
11
3
31
12 C
31
7
8d 8c 19
8b
8e
H 30
8a 25
20
33
30 E 31
25 12
20 31
33 36
19
31
F
12
31
5
19

SCISSOR COMPONENTS
1 215030000025 2 Nut M6-8-A2-70 GB/T 889.1

2 101045013012 1 Arm, inboard
3 215010000075 4 Bolt M10×40-8.8-ZnD GB/T 5783

5 101045013028 1 Rod, spool
7 101016010041 18 Washer
8a 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782

8b 101016010068 1 Clamp
8c 215030000026 2 Nut M8-8-ZnD GB/T889.1

8d 101016010061 1 Safety arm
8e 101017010062 2 Rubber grommet
9 101016010055 40 Pad
10 215020000264 6 Screw M5×16-A2-70 GB/T70.3
11 209020000002 4 Keeper pin Φ12-75
12 101039010032 12 Spacer sleeve
13 101045013024 10 Pin XGФ38.1-870

14 101045013010 1 Arm, outboard
15 101016010023 1 Pin
16 101039010011 2 Holding plate
17 215010000073 4 Bolt M10×35-8.8-ZnD GB/T 5783

18 101045013013 1 Arm, inboard
19 215040000107 21 Retaining ring
20 215040000035 22 Washer 10-200HV-ZnD GB/T 97.1

21 101039013005 1 Arm, inboard
22 101016010056 3 Pin
23 101039010078 8 Arm, Outboard
24 101039013004 1 Arm, inboard
25 101029010014 11 Pin
26 101045013002 1 Arm, inboard
27 101029010002 1 Pin

SCISSOR COMPONENTS
28 101039013003 1 Arm, inboard

29 101045013023 1 Arm, outboard
30 215010000011 22 Bolt M10×70-8.8-ZnD GB/T 5782
32 101039010063 3 Rod, spool
33 215030000027 30 Nut M10-8-ZnD GB/T 889.1

34 101015010003 6 Clamp
35 101015030022 2 Special bolt
36 101039010064 1 Rod, spool

SCISSOR COMPONENTS

3 SCISSOR COMPONENT

SCISSOR COMPONENT
3.1 PLATFORM COMPONENTS(CHINA SPECS)

SCISSOR COMPONENT
3.1.1 FIXED PLATFORM ASSEMBLY(CHINA SPECS)
10
15
17 4
3 11
18
14 1 19 7
16 13 12
5

SCISSOR COMPONENT
1 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2

2 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
3 101040040037 1 Bracket
4 215020000010 2 Screw M6×12-A2-70 GB/T 70.1
5 215010000044 4 Bolt M5×25-A2-70 GB/T 5783
6 101040040069 1 Clamp
7 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

8 101040040071 1 Clamp
9 101012040008 4 Special Nut
10 101040040070 1 Clamp
11 101016040103 2 Pad
12 101016040136 2 Sliding block
13 101039040034 2 Roller
14 101016040113 2 Pad
15 215040000033 2 Washer 6-A2 GB/T 97.1
16 215040000003 4 Washer 5-A2-70 GB/T 93
17 215040000004 2 Washer 6-A2-70 GB/T 93
18 101039040001 1 Fixed platform
19 101039040024 1 Bracket

SCISSOR COMPONENT
3.1.2 EXTENDED PLATFORM ASSEMBLY(CHINA SPECS)
18
12
1
19
11
3
8 7
17
10
6 14 16
4 20 8 15
13
2

SCISSOR COMPONENT
1 215040000119 1 Washer 14-200HV GB/T97.1

3 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
4 101016040136 2 Sliding block
5 215030000026 1 Nut M8-8-ZnD GB/T889.1

6 101012040031 4 Pad
7 101040040062 1 Spring
8 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

9 101040040060 1 Rod
10 101039040040 1 Extended platform
11 101039040013 1 Bracket
12 209010000001 1 Anti-slip cover, pedal
13 101039040015 2 Roller
14 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
15 101042040031 2 Cover
16 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
17 101055043000 2 Plate
18 215030000029 1 Nut M12-8-ZnD GB/T 889.1
19 101040040066 1 Pedal
20 101039040024 1 Bracket

SCISSOR COMPONENT
3.1.3 FIXED PLATFORM RAILS INSTALLATION(CHINA SPECS)
A
A
3 4
4 5
A
1 101039040011 1 Rail
2 101039040045 1 Rail
3 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783
4 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1
5 215030000026 4 Nut M8-8-ZnD GB/T889.1
6 101014043005 22 Rubber choke plug

SCISSOR COMPONENT
3.1.4 EXTENDED PLATFORM RAILS INSTALLATION(CHINA SPECS)
7 6
11 9
10 12
2
4
5
8 1 3 A
A 1 8
3 8 B
A
B A
1 215030000026 6 Nut M8-8-ZnD GB/T889.1

2 209020000005 2 Lanyard
3 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783

4 101016043004 1 Rail
6 101015040048 1 Rail
7 101045043028 1 Rail, front
8 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1
9 216070000001 1 Manual storage container
10 215010000050 4 Bolt M6×16-A2-70 GB/T 5783

11 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
12 215040000033 4 Washer 6-A2 GB/T 97.1

SCISSOR COMPONENT
3.1.5 PLATFORM ENTRY GATE INSTALLATION(CHINA SPECS)
14 5
3 6 8
4
1 7
2
10
13 13 12
11
A
A
A
A

SCISSOR COMPONENT
1 101012040056 1 Lock
2 101014040037 1 Entry gate
3 215030000026 1 Nut M8-8-ZnD GB/T889.1

4 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
5 215010000205 12 Bolt M6×55-A2-70 GB/T5783
6 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
7 101019040001 1 Spring
8 101015040007 2 Hinge assembly
9 101039040039 1 Rail
10 209020000005 2 Lanyard
11 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783

12 215030000026 4 Nut M8-8-ZnD GB/T889.1
13 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1
14 215040000033 12 Washer 6-A2 GB/T 97.1

SCISSOR COMPONENT
3.2 PLATFORM COMPONENTS(KOREAN SPECS)

SCISSOR COMPONENT
3.2.1 FIXED PLATFORM ASSEMBLY(KOREAN SPECS)
10
11
13
16
15 17
14 2 1
8 1 3
19 14
9 7
18

SCISSOR COMPONENT
2 101016040143 1 Bracket
3 101016040146 1 Bracket
4 101016040103 2 Pad
5 101040040071 1 Clamp
6 101012040008 4 Special Nut
8 101016040113 2 Pad
9 101039040034 2 Roller
10 101054063008 1 Clamp
11 101054063007 1 Clamp

13 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
14 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
15 215040000004 2 Washer 6-A2-70 GB/T 93
16 215040000033 2 Washer 6-A2 GB/T 97.1
17 215020000010 2 Screw M6×12-A2-70 GB/T 70.1
18 215010000044 4 Bolt M5×25-A2-70 GB/T 5783
19 215040000003 4 Washer 5-A2-70 GB/T 93

SCISSOR COMPONENT
3.2.2 EXTENDED PLATFORM ASSEMBLY(KOREAN SPECS)
3
15
11
10
13
11 16 17 6
8 2 14
12
7

SCISSOR COMPONENT
2 101039040024 1 Bracket
3 101039040013 1 Bracket
4 101040040066 1 Pedal
5 215030000026 1 Nut M8-8-ZnD GB/T889.1
6 101042040031 2 Cover
9 101055043000 2 Plate
10 101040040062 1 Spring
11 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

12 101039040015 2 Roller
13 101040040060 1 Rod
14 101012040031 4 Pad
15 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
16 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
17 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1

SCISSOR COMPONENT
3.2.3 FIXED PLATFORM RAILS INSTALLATION(KOREAN SPECS)
A
A
5 6
6 4
A
1 101045043026 1 Rail
2 101045043025 1 Rail
4 215030000026 4 Nut M8-8-ZnD GB/T889.1

5 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783
6 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1

SCISSOR COMPONENT
3.2.4 延伸平台护栏安装（韩国）
2 1
10 12
9 11
6
3
A 7 8 5 A
8 7
5 7 B
A
A
B
1 101015040048 1 Rail
2 101045043024 1 Rail, front
3 101016043004 1 Rail
5 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783

6 209020000005 2 Lanyard
7 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1

8 215030000026 6 Nut M8-8-ZnD GB/T889.1
9 215010000050 4 Bolt M6×16-A2-70 GB/T 5783
11 215040000033 4 Washer 6-A2 GB/T 97.1

12 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

SCISSOR COMPONENT
3.2.5 PLATFORM ENTRY GATE INSTALLATION(KOREAN SPECS)
8
1
7
5 6
3 2
10
9 14 14 13
A
A
A
A
11 12
13 14

SCISSOR COMPONENT
1 101054043002 1 Entry gate
2 215010000205 12 Bolt M6×55-A2-70 GB/T5783

3 215040000033 12 Washer 6-A2 GB/T 97.1
4 216030000022 1 Magnet
5 215030000025 12 Nut M6-8-A2-70 GB/T 889.1

7 101048043001 1 Rail
8 101048043000 1 Rail
9 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783
10 209020000005 2 Lanyard
11 209030000003 2 Handle
12 215020000026 4 Screw M8×35-8.8-ZnD GB/T 70.1
13 215030000026 8 Nut M8-8-ZnD GB/T889.1
14 215040000034 12 Washer 8-200HV-ZnD GB/T 97.1

SCISSOR COMPONENT
3.3 PLATFORM COMPONENTS(JAPANESE SPECS)

SCISSOR COMPONENT
3.3.1 FIXED PLATFORM ASSEMBLY(JAPANESE SPECS)
13
18
16
20 1
11
10
2
19 4
15
12 6 5
21 14 17
7
3

SCISSOR COMPONENT
1 215020000010 2 Screw M6×12-A2-70 GB/T 70.1

2 101030040006 1 Bracket
3 215010000044 4 Bolt M5×25-A2-70 GB/T 5783
4 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
5 215020000226 4 Screw M8×20-8.8-ZnD GB/T 70.3
8 101040040071 1 Clamp
9 101054063007 1 Clamp
10 101016040103 2 Pad
11 101012040008 4 Special Nut
12 101016040113 2 Pad
13 101054063008 1 Clamp
14 101039040034 2 Roller
16 215040000033 2 Washer 6-A2 GB/T 97.1

17 101016040146 1 Bracket
18 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
19 215010000058 4 Bolt M8×25-8.8-ZnD GB/T 5783
20 215040000004 2 Washer 6-A2-70 GB/T 93
21 215040000003 4 Washer 5-A2-70 GB/T 93

SCISSOR COMPONENT
3.3.2 EXTENDED PLATFORM ASSEMBLY(JAPANESE SPECS)
9
8
12
16
18
6
15
13
11
14
10 5 17
7 19 15 3
2
4

SCISSOR COMPONENT
1 101055043000 2 Plate
2 101039040015 2 Roller
3 101042040031 2 Cover
5 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
6 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
8 215040000119 1 Washer 14-200HV GB/T97.1

9 215030000029 1 Nut M12-8-ZnD GB/T 889.1
10 101012040031 4 Pad
11 101040040060 1 Rod
12 101040040066 1 Pedal
13 101040040062 1 Spring
15 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

16 215030000026 1 Nut M8-8-ZnD GB/T889.1
17 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
18 101039040013 1 Bracket
19 101039040024 1 Bracket

SCISSOR COMPONENT
3.3.3 FIXED PLATFORM RAILS INSTALLATION(JAPANESE SPECS)
3 6
6 4
A
1 101039040045 1 Rail
2 101039040011 1 Rail
3 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783
4 215030000026 4 Nut M8-8-ZnD GB/T889.1
6 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1

SCISSOR COMPONENT
3.3.4 EXTENDED PLATFORM RAILS INSTALLATION(JAPANESE SPECS)
2 5
11 12
9
10
1
4
3
7 8 6 A
A
8 7
6 7 B
A
B A
1 209020000005 2 Lanyard
2 101045043014 1 Rail, front

4 101016043004 1 Rail
5 101015040048 1 Rail
6 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783
7 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1
8 215030000026 6 Nut M8-8-ZnD GB/T889.1
9 215010000050 4 Bolt M6×16-A2-70 GB/T 5783
10 215040000033 4 Washer 6-A2 GB/T 97.1
12 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

SCISSOR COMPONENT
3.3.5 PLATFORM ENTRY GATE INSTALLATION(JAPANESE SPECS)
6
1
7
5 2
3
11 10
9 11 A
A
A A

SCISSOR COMPONENT
1 101054043002 1 Entry gate
3 215010000205 12 Bolt M6×55-A2-70 GB/T5783

4 216030000022 1 Magnet
5 215030000025 12 Nut M6-8-A2-70 GB/T 889.1

6 101045043004 1 Rail
7 101045043010 1 Rail
8 209020000005 2 Lanyard
9 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783

10 215030000026 4 Nut M8-8-ZnD GB/T889.1
11 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1

SCISSOR COMPONENT
3.4 PLATFORM COMPONENTS(AMERICAN SPECS)

SCISSOR COMPONENT
3.4.1 FIXED PLATFORM ASSEMBLY(AMERICAN SPECS)
10
15
21 13
16
9
4 2
14 20 1
6 19 7 17
11 5 12
18

SCISSOR COMPONENT
2 101016040103 2 Pad
3 101054063007 1 Clamp
4 101030040006 1 Bracket
5 101039040034 2 Roller
6 101016040113 2 Pad
7 101016040146 1 Bracket
8 101040040071 1 Clamp
9 101012040008 4 Special Nut
10 101054063008 1 Clamp
11 215040000003 4 Washer 5-A2-70 GB/T 93

12 101016040136 2 Sliding block
13 215020000010 2 Screw M6×12-A2-70 GB/T 70.1

14 215010000058 4 Bolt M8×25-8.8-ZnD GB/T 5783
15 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
16 215040000004 2 Washer 6-A2-70 GB/T 93
17 215020000226 4 Screw M8×20-8.8-ZnD GB/T 70.3
18 215010000044 4 Bolt M5×25-A2-70 GB/T 5783
20 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
21 215040000033 2 Washer 6-A2 GB/T 97.1

SCISSOR COMPONENT
3.4.2 EXTENDED PLATFORM ASSEMBLY(AMERICAN SPECS)
12
13
2
19
18
5
17
10
3 18 15 14
6 16
7
11
8

SCISSOR COMPONENT
2 101040040066 1 Pedal
3 101039040024 1 Bracket
4 101039040013 1 Bracket
5 101040040062 1 Spring
6 101012040031 4 Pad

9 215030000026 1 Nut M8-8-ZnD GB/T889.1
10 101055043000 2 Plate
11 101039040015 2 Roller
12 215030000029 1 Nut M12-8-ZnD GB/T 889.1
13 215040000119 1 Washer 14-200HV GB/T97.1
14 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
15 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
16 101042040031 2 Cover
17 101040040060 1 Rod
18 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
19 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783

SCISSOR COMPONENT
3.4.3 FIXED PLATFORM RAILS INSTALLATION(AMERICAN SPECS)
6 4
4 5
A
1 101039040045 1 Rail
2 101039040011 1 Rail
4 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1

5 215030000026 4 Nut M8-8-ZnD GB/T889.1
6 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783

SCISSOR COMPONENT
3.4.4 EXTENDED PLATFORM RAILS INSTALLATION(AMERICAN SPECS)
1
11 4
9
10 12
8
5
2
A 3 6
7 A
6 3
7 3 B
A
B A
1 101045043028 1 Rail, front

2 101016043004 1 Rail
3 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1
4 101015040048 1 Rail
6 215030000026 6 Nut M8-8-ZnD GB/T889.1

7 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783
8 209020000005 2 Lanyard
10 215010000050 4 Bolt M6×16-A2-70 GB/T 5783

11 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
12 215040000033 4 Washer 6-A2 GB/T 97.1

SCISSOR COMPONENT
3.4.5 PLATFORM ENTRY GATE INSTALLATION(AMERICAN SPECS)
9
8
1
10 5
2 6
4
7
3
14
11 13
12 11 A
A
A A

SCISSOR COMPONENT
1 101045043003 1 Rail
2 215030000026 1 Nut M8-8-ZnD GB/T889.1
3 101019040001 1 Spring
4 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783

6 215010000205 12 Bolt M6×55-A2-70 GB/T5783

7 101012040056 1 Lock
8 101042040025 1 Entry gate
9 101045043004 1 Rail
10 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
11 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1
12 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783
13 215030000026 4 Nut M8-8-ZnD GB/T889.1
14 209020000005 2 Lanyard

SCISSOR COMPONENT
3.5 PLATFORM COMPONENTS(OTHER COUNTRIES)

SCISSOR COMPONENT
3.5.1 FIXED PLATFORM ASSEMBLY(OTHER COUNTRIES)
7
5
18
15
19
17
2 10
13 1
6 3 13
11 16
9 14
12

SCISSOR COMPONENT
2 101040040037 1 Bracket
3 101016040146 1 Bracket
4 101040040071 1 Clamp
5 101054063007 1 Clamp
6 101016040113 2 Pad
7 101054063008 1 Clamp
8 101012040008 4 Special Nut
9 101039040034 2 Roller
10 101016040103 2 Pad
12 215010000044 4 Bolt M5×25-A2-70 GB/T 5783
13 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
14 101016040136 2 Sliding block
15 215040000033 2 Washer 6-A2 GB/T 97.1

16 215040000003 4 Washer 5-A2-70 GB/T 93
17 215040000004 2 Washer 6-A2-70 GB/T 93
18 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
19 215020000010 2 Screw M6×12-A2-70 GB/T 70.1

SCISSOR COMPONENT
3.5.2 EXTENDED PLATFORM ASSEMBLY(OTHER COUNTRIES)
5
9
17
15
6
7
18
19
12
3
7 4 11
16 14 13
10

SCISSOR COMPONENT

3 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
4 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
5 215030000029 1 Nut M12-8-ZnD GB/T 889.1
6 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
7 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
8 215030000026 1 Nut M8-8-ZnD GB/T889.1
9 215040000119 1 Washer 14-200HV GB/T97.1
10 101039040015 2 Roller
11 101042040031 2 Cover
12 101055043000 2 Plate
13 101012040031 4 Pad
14 101039040024 1 Bracket
15 101039040013 1 Bracket
16 101016040136 2 Sliding block
17 101040040066 1 Pedal
18 101040040062 1 Spring
19 101040040060 1 Rod

SCISSOR COMPONENT
3.5.3 FIXED PLATFORM RAILS INSTALLATION(OTHER COUNTRIES)
2
1
3 5
5 4
A
1 101039040045 1 Rail
2 101039040011 1 Rail
3 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783
4 215030000026 4 Nut M8-8-ZnD GB/T889.1
5 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1

SCISSOR COMPONENT
3.5.4 FIXED PLATFORM RAILS INSTALLATION(OTHER COUNTRIES)
3 7
9 11
12 10
8
5 6
4 1 2 A
A 4
1
2 4 B
A
B A
1 215030000026 6 Nut M8-8-ZnD GB/T889.1

2 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783
3 101045043028 1 Rail, front
4 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1
5 101016043004 1 Rail
7 101015040048 1 Rail
8 209020000005 2 Lanyard
9 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

10 215040000033 4 Washer 6-A2 GB/T 97.1
12 215010000050 4 Bolt M6×16-A2-70 GB/T 5783

SCISSOR COMPONENT
3.5.5 PLATFORM ENTRY GATE INSTALLATION(OTHER COUNTRIES)
2
6
3
7 5
10
4
8
9 1
12
14 13
11 14
A
A
A A

SCISSOR COMPONENT
1 101019040001 1 Spring
2 101045043004 1 Rail
3 101045043003 1 Rail
4 215030000026 1 Nut M8-8-ZnD GB/T889.1
6 101042040025 1 Entry gate
7 215030000025 12 Nut M6-8-A2-70 GB/T 889.1

8 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
9 101012040056 1 Lock
10 215010000205 12 Bolt M6×55-A2-70 GB/T5783
11 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783
12 209020000005 2 Lanyard
13 215030000026 4 Nut M8-8-ZnD GB/T889.1

14 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1

4 CHASSIS-SCISSOR-PLATFORM
INSTALLATION

CHASSIS-SCISSOR-PLATFORM INSTALLATION
4.1 CHASSIS-SCISSOR-PLATFORM INSTALLATION
3
1 4
5
8
6
7
11
9 10

3 215010000223 2 Bolt M14×155-8.8-ZnD GB/T 5782

4 215030000080 2 Nut M14-8-ZnD GB/T 889.1
5 101016010044 2 Pin
6 215030000027 2 Nut M10-8-ZnD GB/T 889.1
7 215010000011 2 Bolt M10×70-8.8-ZnD GB/T 5782
8 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1
10 101039030067 1 Sliding block


5 HYDRAULIC SYSTEM

HYDRAULIC SYSTEM
5.1 RIGHT DOOR HYDRAULIC COMPONENTS INSTALLATIO
18
13 16 15 6 5
17
10
19
9
3 4
2 8
9
12 12
11 14
1 305070000003 / Hydraulic oil(Not shown)
2 101049050001 1 Options, Platform Control Valve
2-1 202040000394 1 Platform Control Valve(1000127)
3 215020000024 4 Screw M8×25-8.8-ZnD GB/T 70.1

4 215040000005 4 Washer 8-ZnD GB/T 93
5 203010003001 1 Motor assembly
5a 203240000016 1 Carbon brush(Not shown)
6 202010000034 1 Gear pump
6a 207990003011 1 Seal kit, gear pump(Not shown)
7 101045033000 1 Hydraulic oil tank
8 101039030059 1 Options, Filter
8-1 202080000001 1 Return filter(1000181)
8-1a 202080000024 1 Filter element, spin-on type(1000181)

HYDRAULIC SYSTEM
8-2 202080000027 1 Return filter(1000162)
8-2a 202080000036 1 Return filter element(1000162)
9 215040000004 6 Washer 6-A2-70 GB/T 93

10 215010000050 2 Bolt M6×16-A2-70 GB/T 5783
11 101039030023 1 Plate
12 215020000287 8 Screw M8×12-8.8-ZnD GB/T 70
13 215080000001 2 Screw 3/8"-24UNF-1inches GR5
14 215080000026 4 Bolt 1/4"-20UNC-0.5inches
15 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1
16 215040000006 2 Washer 10-ZnD GB/T 93
17 101014053008 1 Clamp, self-build
18 101054033084 1 Special bolt
19 215030000109 1 Nut M10-8-ZnD GB/T 6183

HYDRAULIC SYSTEM
5.2 PLATFORM CONTROL VALVE 202040003134
9 3
2
8
8
8 5
1 202990000027 1 Lifting valve spool
2 202990000039 2 Coil
3 202990003024 1 Flow control valve
4 202990000036 1 Coil
5 202990003026 1 Damper
6 202990000012 1 Solenoid valve spool(not with coil)
7 202040003150 1 Relief valve

8 202130000006 3 Plug
9 202990000032 1 Relief valve

HYDRAULIC SYSTEM
4
5
4
6
1
2
3
8
8
1 202990003029 1 Relief valve

2 202990003034 1 Solenoid valve
4 202990003019 2 Coil
5 202990003031 1 Relief valve
6 202990003033 1 Coil
8 202130000006 3 Plug

HYDRAULIC SYSTEM
7
5
2
6 3
4
4
1 202990000012 1 Solenoid valve spool(not with coil)

3 202990003032 1 Relief valve
4 202130000006 3 Plug
5 202990000039 2 Coil
6 202990000027 1 Lifting valve spool
7 202990000036 1 Coil
8 202990003035 1 Relief valve

HYDRAULIC SYSTEM
5.5 EMERGENCY DECENT HANDLE INSTALLATION
1-1 1-2
3 5
4
2
1-1 204100000016 1 Handle, emergency down(GTJZ0612E&0812E)
1-2 204100000014 1 Handle, emergency down(GTJZ1012E&1212E)
2 101039030040 1 Bracket
3 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
4 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
5 215040000005 2 Washer 8-ZnD GB/T 93

HYDRAULIC SYSTEM
5.6 LIFT CONTROL VALVE INSTALLATION-GTJZ0612&0812
3 4
5
2
1-1 202040003293 1 Lift control valve

1-2 202040003295 1 Lift control valve
1 101054050002 1 Options, Lift control valve
2 101012010046 1 Bracket
3 215020000022 3 Screw M8×16-8.8-ZnD GB/T 70.1
4 215020000031 3 Screw M8×45-10.9-DKL GB/T 70.1
5 215040000005 3 Washer 8-ZnD GB/T 93

HYDRAULIC SYSTEM
5.7 LIFT CONTROL VALVE INSTALLATION-GTJZ1012&1212
2
6
7
5
3

HYDRAULIC SYSTEM
1 202040000171 1 Lift control valve

2 202040000271 1 Lift control valve
3 101015050013 1 Bracket
4 215020000031 3 Screw M8×45-10.9-DKL GB/T 70.1
5 215020000033 3 Screw M8×50-10.9-DKL GB/T 70.1
6 215020000022 3 Screw M8×16-8.8-ZnD GB/T 70.1
7 215040000005 3 Washer 8-ZnD GB/T 93

HYDRAULIC SYSTEM
5.8 LIFT CONTROL VALVE 202040003293
4
3
5
6
1 202990003020 1 Solenoid valve(with screen)
2 202130000006 1 Plug
3 202990003023 1 Check valve (with screen)
4 202990003019 1 Coil
5 202130000007 1 Plug
6 207040003003 2 O-ring

HYDRAULIC SYSTEM
5.9 LIFT CONTROL VALVE 202040003295

1
2
3
7 5
1 202990003021 1 Check valve (with screen)
2 202130000006 1 Plug
3 202990000031 1 Solenoid valve spool, lower lifting
4 202990000039 1 Coil
5 202130000007 1 Plug
6 202080003007 1 Filter screen

7 207040003003 2 O-ring

HYDRAULIC SYSTEM
5.10 LIFT CONTROL VALVE 202040000171（1000176）
1
3
7
6
2
1 202990003081 1 Check valve

2 202990003082 1 Relief valve
4 202130000005 1 Damper
5 202990000039 1 Coil
6 207040003003 2 O-ring

HYDRAULIC SYSTEM

1
5
1 202040003278 1 Check valve

2 202990003080 1 Relief valve
3 202990000041 1 Solenoid valve spool, upper lifting (with screen)
4 207040003003 2 O-ring
5 202130000005 1 Damper

HYDRAULIC SYSTEM
6
4
1 202990003081 4 Check valve

2 202990000031 1 Solenoid valve spool, lower lifting
3 202130003013 1 Plug
4 202130000007 1 Plug
5 202990000039 1 Coil
6 207040003003 2 O-ring

HYDRAULIC SYSTEM
3
5
4
2
1 202130003013 1 Plug
2 207040003003 2 O-ring
3 202040003278 4 Check valve

4 202130000007 1 Plug
5 202990003020 1 Solenoid valve(with screen)
6 202990003019 1 Coil

18
3
S
Hydraulic pump
P
3
GTJZ0612E&0812E&1012E&1212E Parts Manual

Lift cylinder
2
14 16 10 C G1/4
Suction port 19
M G1/4
121
G3/4"
Return port 14 1 6 6 8 P G3/8" 16 23 CSEG3/8
Hydraulic tank Filter G3/8" T2 9 21
Drain port G3/8" CSE 9 21
12
Platform control valve
18
G1/4" AS 7 11 7
4 M G1/4"
G1/4" BS 7 11 7 Steer cylinder
5 T1 G3/8"
5.14 HYDRAULIC TUBES LAYOUT-GTJZ0612E&0812E-EN
© Sep 2021
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
101051053008 1 Hydraulic Tubes Layout
1 213050001326 1 Hose
2 213050001327 2 Hose
3 101011050001 2 Sunction tube assy
4 213010003141 1 Fitting, filter screen
5 213050000259 2 Hose
6 213010000003 1 Fitting
7 213010000005 1 Fitting
8 213010000006 2 Fitting
9 213010000007 4 Fitting
10 213010000009 2 Fitting
11 213010000010 1 Fitting
12 213010000011 1 Fitting
13 213010000012 1 Fitting
14 213010000014 2 Fitting
15 213010000061 2 Fitting
16 213050000475 1 Hose
17 213050003419 2 Hose
18 213060000002 1 Plug
19 216110000001 1 Hose jacket

18
3
S
28 25 10 C G1/4
Hydraulic pump Upper lift cylinder
P Upper lift valve
3
GTJZ0612E&0812E&1012E&1212E Parts Manual

2 20 25 9 CSEG3/8
14
Suction port 19 16
26 27 25 10CG1/4D G1/4
G3/4" M1G1/4 Lower lift cylinder
123
Return port 14 1 6 6 8 P G3/8"
Hydraulic tank Filter Lower lift valve
25
Drain port 25 29 CSEG3/8
G3/8" T2 9 21
12
18 G3/8" CSE 9 23
Platform control valve
4 M G1/4" G1/4" AS 7 11 7
Steer cylinder
5 T1 G3/8" G1/4" BS 7 11 7
5.15 HYDRAULIC TUBES LAYOUT-GTJZ1012E&1212E-EN
© Sep 2021
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
101048053001 1 Hydraulic Tubes Layout-GTJZ1012E&GTJZ1212E
1 213050001326 1 Hose
2 213050001327 2 Hose
3 213050001592 1 Hose
4 101011050001 2 Sunction tube assy
5 213010003141 1 Fitting, filter screen
6 213050000268 1 Hose
7 213050000259 2 Hose
8 213010000002 1 Fitting
9 213010000003 1 Fitting
10 213010000005 1 Fitting
11 213010000006 3 Fitting
12 213010000007 4 Fitting
13 213010000009 5 Fitting
14 213010000010 1 Fitting
15 213010000011 1 Fitting
16 213010000012 2 Fitting
17 213010000014 2 Fitting
18 213010000061 2 Fitting
19 213010000062 1 Fitting
20 213050000404 1 Hose
21 213050000475 1 Hose
22 213050003418 1 Hose
23 213050003419 1 Hose
24 213060000002 1 Plug
25 216110000001 1 Hose jacket

HYDRAULIC SYSTEM
5.16 HYDRAULIC SCHEMATIC-GTJZ0612E&0812E

Load sensor(options) Lift cylinder
M1 A B
M2 Y4
Steer cylinder
CSE AS BS
M Y1
Y2 Y3
M T1
T2

HYDRAULIC SYSTEM
5.17 HYDRAULIC SCHEMATIC-GTJZ1012E&1212E
Upper lifting cylinder

Lower Lift cylinder
Load sensor(options)
M1
A A B
B
M2 Y5
Y4
C
CSE
C
D
CSE
Steer cylinder
CSE AS BS
M Y1
Y2 Y3
M T1
T2

6 ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
6.1 LEFT DOOR ELECTRICAL COMPONENTS INSTALLATION

(WITH EMERGENCY STOP PLUG)
7
13
14 16
10
12
17
10
12 5
3
8 1
15
2
6
9
11

ELECTRICAL SYSTEM
1 101053063026 Options, 3 pins plug
1-1 203080003071 1 3 pins plug
1-2 203080000343 1 3 pins plug
2 203040000023 1 Contactor
3 203080000647 1 Handle assembly, Emergency stop plug
4 203100000025 1 Charger
5 203080000002 1 Emergency stop plug
6 215020000104 2 Screw M4×10-A2-70 GB/T 818

7 215020000111 2 Screw M5×16-A2-70 GB/T 818
8 101055063023 Options, Charger cord and plug
8-1 203080000178 1 Charger cord and plug (Type G, HongKong and Middle East specs)
8-2 203080000173 1 Charger cord and plug (Type M, Macao specs)
8-3 203080003040 1 Charger cord and plug (Japanese specs)
8-4 203080000175 1 Charger cord and plug(Type I, China and Australian specs)
8-5 203080000174 1 Charger cord and plug (Type J, Swiss specs)
8-6 203080000177 1 Charger cord and plug (Type E+F, European and Brazilian specs)
8-7 203080000630 1 Charger cord and plug (Type B, American and South American specs)
9 215040000002 2 Washer 4-A2-70 GB/T 93

10 215040000004 6 Washer 6-A2-70 GB/T 93
11 215040000031 2 Washer 4-A2 GB/T 97.1
12 215040000033 6 Washer 6-A2 GB/T 97.1
13 215040000003 2 Washer 5-A2-70 GB/T 93
14 215020000119 2 Screw M6×30-A2-70 GB/T 818
15 203080000004 2 Jacket, PVC
16 203070000043 1 Fuseholder, with 275A fuse
17 215020000116 4 Screw M6×16-A2-70 GB/T 818

ELECTRICAL SYSTEM
6.2 左门电气安装（配断电开关）
5
4 12
12
13
11
14
6
9
2 1
16 8
16
10
3
15
7

ELECTRICAL SYSTEM
1-1 203080003071 1 3 pins plug
1-2 203080000343 1 3 pins plug
1 101053063026 Options, 3 pins plug
2 215040000033 4 Washer 6-A2 GB/T 97.1

3 215040000002 2 Washer 4-A2-70 GB/T 93
4 215020000110 2 Screw M5×12-A2-70 GB/T 818
5 215020000111 2 Screw M5×16-A2-70 GB/T 818
6 215040000004 4 Washer 6-A2-70 GB/T 93
7 203040000023 1 Contactor
8-1 203100000025 1 Charger(Lead-acid battery)
8-2 203100000067 1 Charger(Lithuim battery)
8-3 203100003052 1 Charger(Lithuim battery)
8 101048063004 Options, Charger
9-1 203080000178 1 Charger cord and plug (Type G, HongKong and Middle East specs)
9-2 203080000173 1 Charger cord and plug (Type M, Macao specs)
9-3 203080003040 1 Charger cord and plug (Japanese specs)
9-4 203080000175 1 Charger cord and plug(Type I, China and Australian specs)
9-5 203080000174 1 Charger cord and plug (Type J, Swiss specs)
9-6 203080000177 1 Charger cord and plug (Type E+F, European and Brazilian specs)
9-7 203080000630 1 Charger cord and plug (Type B, American and South American specs)
9 101055063023 Options, Charger cord and plug
10 215020000105 2 Screw M4×12-A2-70 GB/T 818

11 203060000124 1 Emergency Stop Switch
12 215040000003 4 Washer 5-A2-70 GB/T 93

13 203070000043 1 Fuseholder, with 275A fuse
14 215020000116 4 Screw M6×16-A2-70 GB/T 818
15 215040000031 2 Washer 4-A2 GB/T 97.1
16 203080000004 4 Jacket, PVC

ELECTRICAL SYSTEM
6.3 RIGHT DOOR ELECTRICAL COMPONENTS INSTALLATION

15
16
17 1
4
7
8
12
5 11 9 6
10 13 14 2 10 13 14
3 5 11 9 6
1 203020000060 1 Motor controller

2 203050000002 1 Alarm

ELECTRICAL SYSTEM
3 203050000012 1 Horn
4 203030000014 1 Protector, drive circuit
5 203040000001 2 Relay
6 215020000104 2 Screw M4×10-A2-70 GB/T 818

7 215040000032 2 Washer 5-A2 GB/T 97.1
8 215040000003 2 Washer 5-A2-70 GB/T 93
9 215040000002 2 Washer 4-A2-70 GB/T 93
10 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
11 215040000031 2 Washer 4-A2 GB/T 97.1
12 215020000110 1 Screw M5×12-A2-70 GB/T 818
13 215040000005 2 Washer 8-ZnD GB/T 93
14 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
15 215040000033 4 Washer 6-A2 GB/T 97.1
16 215040000004 4 Washer 6-A2-70 GB/T 93
17 215020000118 4 Screw M6×25-A2-70 GB/T 818

ELECTRICAL SYSTEM
6.4 BATTERIES INSTALLATION (LEAD-ACID BATTERY)
A 4
B
5 4
3 5
A
B 1
B B
A
1 101051063031 Options, Lead acid battery(water-filled maintenance)
1-1 203100000034 4 Battery, Lead acid(GTJZ0612E&0812E&1012E)
1-2 203100000002 4 Battery, Lead acid(GTJZ1012E)
1-3 203100000030 4 Battery, Lead acid(GTJZ1212E)
2 203100000044 4 Battery cap (Black)
3 203100000041 4 Battery cap
4 203080000004 8 Jacket, PVC

5 215080000007 8 Nut 5/16"-18UNC

ELECTRICAL SYSTEM
6.5 BATTERIES INSTALLATION(LEAD ACID BATTERY,

MAINTENANCE-FREE)
3
3
2
1 101051063032 Options, Lead acid battery, maintenance-free
1-1 203100000017 4 Battery, Maintenance free(GTJZ0612E&0812E&1012E)
1-2 203100000032 4 Battery, Maintenance free(GTJZ1212E)
3 203080000004 8 Jacket, PVC

2 215080000007 8 Nut 5/16"-18UNC

ELECTRICAL SYSTEM
6.6 BATTERIES INSTALLATION(LITHIUM BATTERY)
1 101051063028 Options, lithium battery
1-1 203100003017 1 Battery, Lithium
1-2 203100003018 1 Battery, Lithium

ELECTRICAL SYSTEM
6.7 GROUND CONTROLLER INSTALLATION
9 11
12 10 7
11 8
6
1
5
3
2 4

ELECTRICAL SYSTEM
1 101058033013 1 Control panel
2 101053063039 1 Screen label

3 101041063016 1 Options, Main controller
3-1 203020000064 1 Main controller

3-2 203020003029 1 Main controller
4 203060000066 1 Key switch
5 203060000142 1 Emergency stop switch
6 203160003001 1 Fuse
7 215020000211 2 Screw M4×30-A2-70 GB/T 818
8 215020000117 4 Screw M6×20-A2-70 GB/T 818
9 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
10 215040000002 2 Washer 4-A2-70 GB/T 93
11 215040000033 8 Washer 6-A2 GB/T 97.1
12 215040000031 2 Washer 4-A2 GB/T 97.1

ELECTRICAL SYSTEM
6.8 CHASSIS ELECTRICAL COMPONENTS INSTALLATION
10
1
17
4-1b
9
4-2b 4-1c
4-2c 4-1d
4-2d
4-2a 4-1a
20
8
6
15
3
24
12 19 15 3 24
23
18 2
22 13 16 25
21 14 7
11

ELECTRICAL SYSTEM
1 215040000005 4 Washer 8-ZnD GB/T 93

2 101058063003 Options, Limit switch, Pothole protection
2-1 203060003030 2 Limit switch

2-2 203060003031 2 Limit switch
3 215040000003 5 Washer 5-A2-70 GB/T 93
4 101048063013 Options, Level sensor
4-1a 203060000076 1 Level sensor

4-1b 215010000050 3 Bolt M6×16-A2-70 GB/T 5783
4-1c 215040000004 3 Washer 6-A2-70 GB/T 93
4-1d 215040000033 3 Washer 6-A2 GB/T 97.1
4-2a 203150000036 1 Level sensor
4-2b 215010000049 3 Bolt M6×12-A2-70 GB/T 5783
4-2c 215040000004 3 Washer 6-A2-70 GB/T 93
4-2d 215040000033 3 Washer 6-A2 GB/T 97.1
5 215010000064 1 Bolt M8×55-8.8-ZnD GB/T 5783
6 203060000108 2 Limit switch
7 215040000033 4 Washer 6-A2 GB/T 97.1
8 201990003005 2 Connector
9 101015030039 1 Cover
10 215010000056 4 Bolt M8×16-8.8-ZnD GB/T 5783
11 216990003000 1 Clamp
12 215020000114 1 Screw M5×30-A2-70 GB/T 818

13 101014030107 2 Bracket
14 215040000004 4 Washer 6-A2-70 GB/T 93
15 215040000032 5 Washer 5-A2 GB/T 97.1
16 215020000212 4 Screw M4×35-A2-70 GB/T 818
18 215040000031 4 Washer 4-A2 GB/T 97.1
19 203160000004 1 Rubber strap, anti-static
20 215020000214 4 Screw M5×35-A2-70 GB/T 818

21 215010000050 4 Bolt M6×16-A2-70 GB/T 5783
22 215030000005 1 Nut M8-8-ZnD GB/T 6170
23 203080003072 1 Cable
24 215030000003 5 Nut M5-A2-70 GB/T 6170
25 215040000002 4 Washer 4-A2-70 GB/T 93
17 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1

ELECTRICAL SYSTEM
6.9 SCISSOR ELECTRICAL COMPONENTS INSTALLATION
1 4 5
11 6 8
7 3
2
5
4
10
9
1 101016010063 1 Bracket
2 215010000041 4 Bolt M5×12-A2-70 GB/T 5783
3 101016010062 1 Flange
4 215040000032 6 Washer 5-A2 GB/T 97.1

5 215040000003 6 Washer 5-A2-70 GB/T 93
6 215030000003 2 Nut M5-A2-70 GB/T 6170
7 215020000215 2 Screw M5×40-A2-70 GB/T 818
8 215020000001 2 Screw M4×10-A2-70 GB/T 70.1
9 203150000055 2 Pressure sensor
10 203080003094 2 Plug, with cable
11 203150000046 1 Angle sensor

ELECTRICAL SYSTEM
6.10 PLATFORM CONTROL BOX INSTALLATION

2
4
1
3
1 215040000004 4 Washer 6-A2-70 GB/T 93

2 101051043001 1 Options, Platform control box
2-1 203020000065 1 Platform control box(DTC)
2-2 203020003028 1 Platform control box assembly(SINOBOOM)
3 215020000116 4 Screw M6×16-A2-70 GB/T 818

4 215040000033 4 Washer 6-A2 GB/T 97.1
5 101015060015 1 Cover, Platform control box

ELECTRICAL SYSTEM
6.11 PLATFORM CONTROL BOX 203020000065
8 7 6
5
1 203030003022 1 Joystick
2 203060003060 1 Cover, PCU window
3 203060003059 1 Enclosure PCU
4 203060003056 1 Rubber gasket of alarm
5 203080003458 1 Coil code assy
6 203050003036 1 Alarm floyd bell
7 203060003063 1 Overlay
9 203060003055 1 Contact block(Not Shown)
10 203030003021 1 PCU upgrade(Not Shown)

ELECTRICAL SYSTEM
6.12 JOYSTICK 203030003022

2 3 4
1 203060003061 1 Boot, Grip
2 203060003062 1 Actuator, Grip
3 203060003057 1 Switch assembly
4 203060003064 1 Joystick cap

ELECTRICAL SYSTEM
6.13 PLATFORM CONTROL BOX 203020003028

4 5 6
8 9
1
1 203080003429 1 Cable assembly (1.3m), 5-core, spiral
2 203060003050 1 Housing, upper
3 203090003003 1 Handle
4 203080003430 1 Socket assembly (0.2m), 6P
5 203060003051 2 Harness assembly (0.2mm)
7 203030003020 1 Motherboard assembly(Not Shown)
8 203060003052 1 Housing, lower
9 203060003053 4 Screw M4×8 GBT2672-2017 A2-70

ELECTRICAL SYSTEM
6.14 GROUND TO PLATFORM HARNESS-GTJZ1212
1 2 3 5 6 7 8
CANH 00 CANH 00
2 1 2 1
CANL 06 08
CANL 06 08
4 5 4 3
5 3
101048060015 1 Ground to Platform Harness

1 203080000349 1 Connector
2 203080000351 5 Pin
3 203080000352 1 Terminal, male
4 203080003050 16 Cable, 5-core
5 203080000348 1 Connector
6 203080000355 5 Socket
7 203080000354 1 Cover
8 203080000350 2 Connector

ELECTRICAL SYSTEM
1 2 3 5 6 7 8
CANH 00 CANH 00
2 1 2 1
CANL 06 08
CANL 06 08
4 5 4 3
5 3

1 203080000349 1 Connector
2 203080000351 5 Pin
3 203080000353 1 Cover
4 203080003050 14 Cable, 5-core
5 203080000348 1 Connector
6 203080000355 5 Socket
7 203080000354 1 Cover
8 203080000350 2 Connector

ELECTRICAL SYSTEM
1 2 3 5 6 7 8
CANH 00 CANH 00
2 1 2 1
CANL 06 08
CANL 06 08
4 5 4 3
5 3

1 203080000349 1 Connector
2 203080000351 5 Pin
3 203080000353 1 Cover
4 203080003050 9 Cable, 5-core
5 203080000348 1 Connector
6 203080000355 5 Socket
7 203080000354 1 Cover
8 203080000350 2 Connector

ELECTRICAL SYSTEM
1 2 3 5 6 7 8
CANH 00 CANH 00
2 1 2 1
CANL 06 08
CANL 06 08
4 5 4 3
5 3

1 203080000349 1 Connector
2 203080000351 5 Pin
3 203080000353 1 Cover
4 203080003050 12 Cable, 5-core
5 203080000348 1 Connector
6 203080000355 5 Socket
7 203080000354 1 Cover
8 203080000350 2 Connector

ELECTRICAL SYSTEM
6.18 POWER CABLE KIT(WITH MAIN POWER SWITCH)-

GTJZ0612E&0812E&1012E
1 2 3
180
Red wire
Ba+ 35-8 35-8 Ba- Battery connecting wire, quantity 2 ea
300
Red wire
300
Red wire
Ba+ 35-8 35-8 F1.1 Battery positive voltage - Fuse, quantity 1 ea
2400
Black wire
Ba- 35-8 35-8 -BATT Battery negative voltage - Motor controller,
with closed corrugated pipe quantity 1 ea
4 6
450
Red wire
F1.2 35-8 35-8 QF.1 Fuse - Main power switch, quantity 1ea
450
Red wire
QF.2 35-8 35-8 K1.1 Main power switch - Contactor, quantity 1ea
900
Black wire
MP- 35-10 35-8 -P DC motor - Motor contrller, quantity 1 ea
900
Red wire
MP+ 35-10 35-8 B+ DC motor - Motor contrller, quantity 1 ea
2100
Red wire
K1 35-8 35-8 B+ Contactor - Motor contrller, quantity 1 ea
with closed corrugated pipe

ELECTRICAL SYSTEM
101048063037 1 Power Cable Kit

1 203080000677 18 Terminal, copper
2 203080000257 5 Cable (red)
3 203080000035 1 Pipe, heat-shrink
4 203080000009 3 Cable (black)
6 203080000006 5 Pipe, corrugated

ELECTRICAL SYSTEM
6.19 POWER CABLE KIT(WITH MAIN POWER PLUG)-

GTJZ0612E&0812E&1012E
1 2 3
200
Red wire
250
Red wire
320
Red wire
7
300
Red wire
Ba+ 35-8 QF1.1+ Battery positive voltage - Main power plug
600
Black wire
Ba- 35-8 QF2.1- Battery negative voltage - Main power plug
300
Red wire
QF1.2+ 35-8 F1 Main power plug - Fuse, quantity 1ea
830
Red wire
F1 35-8 35-8 K1 Fuse - Contactor, quantity 1ea
3100
Black wire
QF2.2- 35-8 -BATT Main power plug - Motor contrller, quantity 1 ea
4 6
5
900
Black wire
900
Red wire
1900
Red wire

ELECTRICAL SYSTEM

2 203080000257 6 Cable (red)
4 203080000009 5 Cable (black)
7 203080000397 4 Terminal

ELECTRICAL SYSTEM
6.20 POWER CABLE KIT(LITHIUM BATTERY)

1 2 3
5
300 900
Red MP- Black -P Motor assembly Motor controller Quantity:1

Bat+ 35-8 35-8 F1.1 BAT+ Fuse Quantity:1 35-10 35-8
900
2100 Red
MP+ 35-10 35-8 B+ Motor assembly Motor controller Quantity:1
Black
Bat- 35-8 35-8 -B BAT- Motor controllerQuantity:1
Mated with corrugated pipe (closed end) 1850
Red
4 K1.2 35-8 35-8 B+ Contactor Motor controller Quantity:1
Mated with corrugated pipe (closed end)
6
500
F1.2 35-8
Red 35-8 QF.1 Fuse 1 Emergency Stop Switch Quantity:1
550
QF.2 35-8
Red 35-8 K1.1 Emergency Stop Switch Contactor Quantity:1

2 203080000257 4 Cable (red)
4 203080000009 3 Cable (black)
5 203080000045 2 Cable lug, copper
1 203080000038 12 Cable lug, copper

ELECTRICAL SYSTEM
6.21 POWER CABLE KIT-GTJZ1212E

1 2 3
200
Red wire
500
Red wire
Ba+ 35-8 35-8 Ba+ Battery connecting wire, quantity 1 ea
350
Red wire
Ba+ 35-8 35-8 F1.1 Battery positive voltage - Fuse, quantity 1 ea
2700
Black wire Battery negative voltage - Motor controller,
Ba- 35-8 35-8 -BATT quantity 1 ea
4 6
550
Red wire
F1.2 35-8 35-8 QF.1 Fuse - Main power switch, quantity 1ea
450
Red wire
QF.2 35-8 35-8 K1.1 Main power switch - Contactor, quantity 1ea
900
Black wire
900
Red wire
2200
Red wire
280
Red wire
35-8 35-8 Battery connecting wire, quantity 1 ea
Ba- Ba-

ELECTRICAL SYSTEM

2 203080000257 4 Cable (red)
4 203080000009 4 Cable (black)

ELECTRICAL SYSTEM
6.22 CHASSIS HARNESS(LEAD-ACID BATTERY)-

GTJZ0612E&0812E
32 1 54 87 6 11
41 40 39 38
Down Limit Up limit
210 07 209 07
50 50
200 200
Angle sersor 300

Level Switch
Down B
2 1 100 213
00 307 214 00 07
3 2 1
C 00
07
A
Motor Motor
5300 50 Connect by wire controller F1 controller F2
400 2.5mm2 φ6 4mm2 φ6 4mm2 φ6
B
100 1200 1750 00 F1 F2
215
C 00
07 150
A 100 150
Press Sensor 1
100 100
B 150
222 Fleld coil Fleld coil
C 00 800
2 11 2
07 2 1
800 2 1 15 F1 15 F2
A 00 07 00 07
Press Sensor 2 Left braking Right braking
Flashlight Flashlight 2
L- L+
1 2
R- R+
1
3 2
07 BB
210 100
100
4 1 650
Spread Inspect 50 50
1250
50 50
3 2
BB 211 650
4 1
300
50
800 150
400 1100
2
05X 05 1
Charger Switch 35
FU3 1A
Fuse
400
350 2 1
B Turn right 00 302
500
CAN1L
C 08 01 DT06-2S
CAN1H 50 220
A 80 80
2.5mm2 DJ431-8B
Battery Communlation 01
Bat+
1 2 3 4
02 35 CAN1H 07
DJ431-8B
12 13 8
00 7 CAN1L
Contactor Contactor
6 5
GPS Model
DT06-8S
54 9 10 36 37 53 35 34 33 32 31 25 26 27 28 29 30
49 50 51 52

ELECTRICAL SYSTEM
12 13 14 15 43 46 23 22
Fuse
Motor controller 03 02
AMP Connector (35 Position)
1 24
2.5mm2 Emergency stop Switch
13 50 50 03 05
333
2 25
315 14 310
3 317 26 70 ECU
316 15 AMP Connector (14 Position)
4 313 27
80 ECU
312 16 AMP Connector (35 Position) 1
6 10
5 28
24
314 17 1
13 2 11
6 210 29
CANL 7 219
18 CANH 12
2 25 3
7 30 50 14 07 8 220
19 3 09 26 4 13
8 31 3 1 15 215 CAN1H 9
CAN2L 20 05X 80 4 00 27 5 14
06 07 16 314 CAN1L 321
9 32
CAN2H 21 4 2 5 214 28
10 33 05X 07 17 311
12 06 09 310
11
22
34
6
306 18 317
29
Braking
13 23 311 7 307 30
12 35 SA1 Keyswitch 316 19 302 1 2 3 4 5
15 Foot switch 8
313
301
20 315
31 07 L- L+ 303
and Collision 9 308 32
6
304 00
7 8
R-
9
R+
10
305
DT06-4S 312 21 304
3 2
10
303
212
22 305
33 MC Power relay K3
220 07 160 00
11 211 213 34
80 07 219 1 222 23
86
4
333
130
12
209 210 35 322
87a
07
Terminal 250 87
30
85
321
100
07 322 80
Terminal 280
100 120
50
50 110 100 50 90 4 1
CAN2L CAN1H
3 2
CAN2H CAN1L
100 300 120

Communlation plug
140 120
DT06-4S
2 1
00 301 Turn left
DT06-2S CANH 00 00 00
100
2 1 86
1.5mm2 100 150
170 07 03
CANL 06
87a
08 30
87
4 85
5 3 08
308
Power and Communlation Power relay K2 150 Horn
2 1 100 100
00 306
07
212
DT06-2S
Lift 2 1
4
CAN1H 07
1
Ground alarm
00 07 DJ7021-6.3-21/95-G
3
CAN1L 00 2
Light Remote data interaction unit
55 56 19 18 17 16 21 20 24 47 45 44 42
48
101051063016 1 Chassis Harness

1 203070003007 1 Fuse box (for harness)
2 203080000259 1 MOLEX Connector

ELECTRICAL SYSTEM
3 203080003219 1 Cover, waterproof, 8-pin, female
4 203080000248 77 Cable
5 203080000130 6 Terminal
6 203080000133 3 Terminal, blade-hole type
7 203080000129 6 Jacket, flexible

8 203080000663 2 Locking piece
9 203080000664 4 Terminal
10 203080000188 1 Corrugated pipe
12 203080000492 3 Cap, Female (4 position)
13 203080000584 9 Terminal
14 203080000678 2 Connector
15 203080000514 4 Terminal
16 203040000038 2 Relay mount
17 203080000430 2 AMP Connector (35 Position)
18 203080000433 51 Terminal
20 203080000135 1 Corrugated pipe (Black)
22 203080000012 4 Connector
23 203080000016 10 Lock
24 203080000018 2 Terminal
25 203080000020 5 Lock
26 203080000024 10 Sheath
27 203080000029 1 Cable
28 203080000030 2 Heat shrink
30 203080000032 4 Lock
31 203080000036 2 Terminal
33 203080000041 53 Terminal, female

34 203080000044 5 Jacket
35 203080000047 3 Cable
36 203080000068 7 Blind plug
37 203080000100 1 Connector
38 203080000112 1 Lock
39 203080000196 1 Cable

ELECTRICAL SYSTEM
40 203080000200 2 Terminal
41 203080000293 1 Sheath
42 203080000295 33 Plastic plug
43 203080000298 3 Terminal
44 203080000308 25 Cable
45 203080000335 1 Connector
46 203080000336 8 Terminal
47 203080000348 1 Connector
48 203080000350 1 Connector
49 203080000354 1 Cover
50 203080000355 5 Socket
51 203080000473 1 Cap, 3 position, female
53 203080000496 3 Seal, single-line
54 203080000528 2 Cable
55 203080000651 1 Terminal
56 203080000652 1 Terminal

ELECTRICAL SYSTEM
6.23 CHASSIS HARNESS(LITHIUM BATTERY)-GTJZ0612E&0812E

3 2 1 5 4 8 7 6 11
41 40 39 38
Down Limit Up limit
210 07 209 07
50 50
200 200
Angle sersor 300

Down Level Switch
B
2 1 100 213
00 307 214 00 07
3 2 1
C 00
07
A
5300 50 Motor Motor

400 Connect by wire controller F1 controller F2
B 1750 2.5mm2 φ6 4mm2 φ6 4mm2 φ6
215 100 1200
C 00 00 F1 F2
07
A
100 150
Press Sensor B
100 150
150
215
C 00 90
07 800 800 2 1
2 1
Press Sensor
A
00 07 00 07 Fleld coil A1 Fleld coil A2 2 1
2 1
15 F1 15 F2
3
BB 07
2
Flashlight Left braking
Flashlight 2 1
Right braking
4 1 350 L- L+
2 1
800 R- R+
100 100
50
Spread Inspect 1480
50
3 2 100
211 BB 800
100
200
Charger Switch 4 1
400 600 550 200

05X 05
2 1
50
35 220
400 1650 2 1
B 00 302
CAN1L
500 Turn right
C 08 01 DT06-8S DT06-2S
CAN1H
50
BMS
A
2.5mm2
80 80 GPS Model
Battery Communlation FU3 1A 01 Bat+ 1
35
2 3 4
07
02
Fuse DJ431-8B
00 7
CAN1H
CAN1L
8 6 5
DJ431-8B 12 13
Contactor Contactor
54 48 10 9 36 37 53 35 34 33 32 31 50 51 52 25 26 27 28 29 30

ELECTRICAL SYSTEM
12 13 42 44 45 14 15 43 46 23 22
Fuse
Motor controller 03 02
SB0
1 24
2.5mm2 Emergency stop Switch
13 50 50
333 03 05
2 25
315 14 310
3 317 26 70 ECU
316 15
4 313 27
80 ECU
6 10
5 28
24
314 17 1
13 2 11
6 210 29
CANL 7 219
CANH
18 2 25 3 12
7 30 50 14 07 8 220
19 3 09 26 4 13
8 3 1 15 215 CAN1H 9
31
CAN2L 20 05X 80 4 00 27 5 14
06 07 16 314 CAN1L 321
9 32
CAN2H 21 4 2 5 214 28
10 33 05X 07 17 311
12 06 09 6 310
22 29
11
13 07 31134 306 18 317 Braking
23 7 307 30
12
15
35
SA1 Keyswitch Foot switch 8
316 19
301
302
31
1
07
2 3
L-
4
L+
5
303
313 315
and Collision 9
20
308 32
6
304 00
7 8
R-
9
R+
10
305
DT06-4S 312 21 304
10 212 33 MC Power relay K3
3 2
220 07 303 22 305 160 00
11 211 34
130 333
Work light 80
4
07 219 1 222 23
213
322
86
07
12 35
209 210 87a
30
2 1 310
Terminal 00 07
87
85
321
100
07 322 80
Terminal 150 280
100 120
50
50 110 100 50 3 2
90 CAN2H CAN1L
CAN2L CAN1H
4 1
100 300 120

Communlations plug
140 120 2 1
DT06-4S
00 301 Turn left
DT06-2S CANH 00 00 00
250
2 1 86
1.5mm2 100 150
170 07 03
CANL 06 08 87a
30
87
4 85
5 3 4 1 08
CAN1H 07 308
Power and Communlation Power relay K2 150
2 1
3
CAN1L 00 2 Horn
00 306
Remote data interaction unit 07
DT06-2S 212
Lift Ground alarm

DJ7021-6.3-21/95-G
55 56 47 19 18 17 16 21 20 24 49
101051063018 1 Chassis Harness

1 203070003007 1 Fuse box (for harness)

ELECTRICAL SYSTEM
4 203080000248 74 Cable
5 203080000130 6 Terminal

8 203080000663 2 Locking piece
9 203080000664 4 Terminal
13 203080000584 9 Terminal
14 203080000678 2 Connector
15 203080000514 4 Terminal
16 203040000038 2 Relay mount
18 203080000433 52 Terminal
22 203080000012 4 Connector
23 203080000016 10 Lock
24 203080000018 2 Terminal
25 203080000020 5 Lock
26 203080000024 10 Sheath
27 203080000029 1 Cable
28 203080000030 2 Heat shrink
30 203080000032 4 Lock
31 203080000036 2 Terminal

34 203080000044 5 Jacket
35 203080000047 3 Cable
36 203080000068 7 Blind plug
37 203080000100 1 Connector
38 203080000112 1 Lock
39 203080000196 1 Cable

ELECTRICAL SYSTEM
40 203080000200 2 Terminal
41 203080000293 1 Sheath
42 203080000295 32 Plastic plug
43 203080000298 3 Terminal
44 203080000308 23 Cable
45 203080000335 1 Connector
46 203080000336 8 Terminal
47 203080000348 1 Connector
48 203080000350 1 Connector
49 203080000354 1 Cover
50 203080000355 5 Socket
51 203080000473 1 Cap, 3 position, female
53 203080000496 3 Seal, single-line
54 203080000528 2 Cable
55 203080000651 1 Terminal
56 203080000652 2 Terminal

ELECTRICAL SYSTEM
6.24 CHASSIS HARNESS(LEAD-ACID BATTERY)-

GTJZ1012E&1212E
32 1 54 8 76 11
41 40 39 38
Down Limit Up limit
210 07 209 07
50 50
Down
200 200
2 1
00 307
Φ8
4500 300
Φ8 Level Switch
Down Angle sersor
B
2 1 100 213
00 307 2800 C 00
214 00 07 07
3 2 1 A
400 2300 50
F1 F2
Connect by wire
B Motor controller Motor controller
215 100 1200 1750
C 00 00 F1 F2
07
A
150
1 100 150
A1 A2
Press Sensor 1 150
field coil field coil
100
2 1 2 1 90
B 800 800 2 1 15 F1 15 F2
2 1
222 00 07 00 07
C 00
Break,left Break,right
07
A 2 1 2 1
2 3 2 Flash beacon L- L+ R- R+
Press Sensor 2 BB 07 50 Flash beacon
210 100
4 1
650 100
50
Pothole guard deploy detect 50
1250
Φ8
Φ8
50 50
3 2
211 BB 650
50 300
4 1
50
100 250 750 600 150
05X 05
2 1
Charger plug
100 Turn right,front wheel

1100 2 1
B 00 302
CAN1L
C
CAN1H
A 50
80 80
BMS
Contactor 02
12 13
Contactor
47 10 9 36 37 35 34 33 32 31 25 26 27 28 29 30

ELECTRICAL SYSTEM
12 13 14 15 43 46 23 22 42 44 45
Fuse
motor controller
03 02
AMP Connector (35 Position) SB0
Emergency stop Switch
1 24
13 50 50 03 05
07
2 25 motor controller
315 14 310
3 317 26 70 AMP Connector (14 Position)
313 80
312 16 6 10
5 28
314 17 1 24 2 11
13 7 219
6 210 29 CANL
18 CANH 12
2 25 3
7 50 14 07 8 220
30
19 3 09 26 4 13
8 31 3 1 15 215 CAN1H 9
CAN2L 20 05X 80 4 00 27 5 14
06 07 16 314 CAN1L
9 32
CAN2H
21 4 2 5 214 28
10 33 05X
07 17 311 Brake
12 06 09 6 310
22 29
11 34 306 18 317
13 23 311 7 307 30
Keyswitch 316 19 302
12 35 1 2 3 4 5
15 8 301 31 07 L- L+ 303
313 20 315 6 7 8 9 10
Footswitch and overhead protection 9 308 32 304 00 R- R+ 305
(options) 312 21 304
10 212 33
3 2 303 305
220 07 22 160
11 211 34
130 07 219 222 23 213
4 1 12 35
209 210 270
80
90
100 120
110 100 50 3 2
90 CAN2H CAN1L
CAN2L CAN1H
4 1
Electrical plug
100 300 120
120 2 1
00 301
CANH 00 00 00
1 86 100 150
Turn left,front wheel 2
170 200 07 03
06 87a
CANL 08 30
87 85
5 4 3 08
308
150
Power and communication RelayK2
2 1
00 306 Horn
100 07
100 212
Alarm
3 2
2 1 CAN1H 00
00 07
CAN1L 07
4 1
Flash beacon
Remote data interactive unit
19 18 17 16 21 20 24
48

ELECTRICAL SYSTEM
101049063011 1 Chassis Harness(GTJZ1012E&1212E)
1 203080000012 4 Connector
2 203080000032 4 Lock
4 203080000024 10 Sheath
5 203080000016 10 Lock
6 203080000315 1 Connector
7 203080000314 1 Lock
8 203080000262 3 AMP Terminal
9 203080000018 1 Terminal
10 203080000030 1 Heat shrink
11 203080000514 4 Terminal
13 203080000036 2 Terminal
15 203080000433 50 Terminal
16 203080000348 1 Connector
17 203080000355 5 Socket
18 203080000354 1 Cover
19 203080000350 1 Connector
20 203040000038 1 Relay mount
21 203080000336 4 Terminal
23 203080000584 9 Terminal
24 203080000335 1 Connector
25 203080000029 1 Cable
26 203080000047 3 Cable
27 203080000248 77 Cable
28 203080000308 25 Cable
29 203080000196 1 Cable
30 203080000528 2 Cable
36 203080000130 6 Terminal

ELECTRICAL SYSTEM
39 203080000678 2 Connector
40 203080000663 2 Locking piece
41 203080000664 4 Terminal
43 203080000295 34 Plastic plug
44 203080000020 5 Lock
45 203080000044 5 Jacket
47 203080000068 5 Blind plug

ELECTRICAL SYSTEM
6.25 CHASSIS HARNESS(LITHIUM BATTERY)-GTJZ1012E&1212E
32 1 54 876 11
41 40 39 38
Down Limit Up limit
210 07 209 07
50 50
Down
200 Φ8 200
2 1
00 307
4500 300
φ8 Level Switch
Down Angle sersor
B
2 1 100 213
00 307 2800 C 00
214 00 07 07
3 2 1 A
2300 50
400 Connect by wire F1 F2
B 1750 Motor controller Motor controller
215 100 1200
C 00 00 F1 F2
07
A
150
1 100
100 150
Press Sensor 1
150
B 100
222 800 800
C 00 2 1 2 1 A1 A2
00 07 00 07 field coil field coil
07 2 1
2 A 2 1
Press Sensor 2 Flash beacon 15 F1 15 F2
3 2 Flash beacon Break,left
BB 211
2 1 Break,right
4 210 L- L+
1
2 1
650 R- R+
Pothole guard deploy detect
100 100
1150 50
Battery Communlation Φ8
B 50
Φ8
CAN1L
C 08 3 2 100
650
CAN1H BB 211 100
A
50 300
4 1
600 550
200
05 05X
2 1 50 300
Charger plug
Turn right,front wheel
300 2 1
00 302
50
80 80
2.5mm2
Contactor 02
12 13
Contactor
48
10 9 36 37 35 34 33 32 31 25 26 27 28 29 30

ELECTRICAL SYSTEM
12 13 42 44 45 14 15 43 46 23 22 47
Fuse
motor controller 03 02
AMP Connector (35 Position) SB0
Emergency stop Switch
1 24
13 50 50 03 05
07
2 25
315 14 310 motor controller
3 317 26 70 AMP Connector (14 Position)
313 80
4 27
312 16 AMP Connector (35 Position) 1 10
6
5 28
314 17 1 24 2 11
13 7 219
6 210 29 CANL
18 CANH 12
2 25 3
7 50 14 07 8 220
30
19 3 09 26 4 13
8 31 3 1 15 215 CAN1H 9
CAN2L 20 05X 80 4 00 27 5 14
06 07 16 314 CAN1L
9 32
CAN2H 21 4 2 5 214 28
10 33 07 17 311 Brake
06 05X
12 22 09 6 310 29
11 34 306 18 317
13 23 311 7 307 30
12 35
Keyswitch 316 19 302 1 2 3 4 5
15 8 301 31 07 L- L+ 303
313 20 315 6 7 8 9 10
Footswitch and overhead protection 9 308 32 304 00 R- R+ 305
(options) 312 21 304
10 212 33
3 2 303
220 07 22 305160 160
11 211 34
80 07 219 222 23 213
4 1
130
12 209 210 35
310
80
100 120
110 100 50 90
2 1
CAN2L CAN2H
Electrical plug
100 300 120
140 120 2 1
00 301
CANH 00 200 00 00
Turn left,front wheel 1 86 1.5mm2 100 150
2
170 07 03
87a
CANL 06 08 87 30
4 85
5 3 3 2 08
CAN1H 00 308
Power and communication Relay 150
CAN1L 07 K2
2 1 4 1 Horn
00 306
Remote data interactive unit 07
212
Alarm
19 18 17 16 21 20 24 49

ELECTRICAL SYSTEM
101048063045 1 Chassis Harness(GTJZ1012E&1212E)
1 203080000012 4 Connector
2 203080000032 4 Lock
4 203080000024 11 Sheath
5 203080000016 11 Lock
6 203080000315 1 Connector
7 203080000314 1 Lock
8 203080000262 3 AMP Terminal
9 203080000018 1 Terminal
10 203080000030 1 Heat shrink
11 203080000514 4 Terminal
13 203080000036 2 Terminal
15 203080000433 50 Terminal
16 203080000348 1 Connector
17 203080000355 5 Socket
18 203080000354 1 Cover
19 203080000350 1 Connector
20 203040000038 1 Relay mount
21 203080000336 4 Terminal
23 203080000584 9 Terminal
24 203080000335 1 Connector
25 203080000029 1 Cable
26 203080000047 3 Cable
27 203080000248 79 Cable
28 203080000308 29 Cable
29 203080000196 1 Cable
30 203080000528 2 Cable
36 203080000130 6 Terminal

ELECTRICAL SYSTEM
39 203080000678 2 Connector
40 203080000663 2 Locking piece
41 203080000664 4 Terminal
43 203080000295 34 Plastic plug
44 203080000020 2 Lock
45 203080000044 2 Jacket
49 203080000200 2 Terminal

ELECTRICAL SYSTEM
6.26 ELECTRICAL SCHEMATIC DIAGRAM

Battery and charger Fuse Power SwitchMain Contactor Fuse Emergency Stop Switch Key Switch Lower Limit switch Controller Power Height limit drive
Options
SA1
3 06
SB0 B
F1(275A) QF 09
02 F2(10A) 05 05x 1
+B 01 03
B1 4
2 06
08
BA+ 4*6V Battery
K2 07 07
BA- K1
Main Contactor
Drive reducer, left Drive reducer, right Field coil Field coil SQ2 SQ10
00 07
- + + - A1 NO NO
- 05 RMP A2
+
LMP
CHARGE Pump control motor 04 K3
05x
MP
Lower Limit switch
14 04 12 13 15- 322 210 210 07 07 07 217 09

+ +
-P B+ 10 11 T1 B+ T2 F1 12 F2 22 1 17 A-35 A-4 A-5 A-25 A-1 A-14

Red Black Red (Lithium battery)
MC Motor controller
-BATT 2 3 14 5 4 15 25 34 9 8 B-14 A-17 A-28 A-9
CAN2H CAN2L
315 316 317 314 312 313 310 311 321 310 311 312
Brake Diagnostic 120Ω Brake Diagnostic Lift
Drive Forward Reverse Drive Lift Lift state trouble code state trouble code speed
enable speed speed enable
08 K3
+
-
CN2 K2
00 00 00
220V
Charger plug Diagnostic

Drive enable ForwardReverse Drive speed Lift speedLift enable Electrical plug Brake state trouble code

ELECTRICAL SYSTEM
Pothole guard Pressure Pressure

Flash beacon Up Limit Switch deploy detect Alarm Level sensor Foot PedalCollision Switch Angle Sensor Sensor 1 Sensor 2 CAN Communication GPS Platform Control Box
Options Options Options Options Options
06 06 4
08 08 PLATFORM
3
CANH CANH 2 PCBA
CANL CANL 5
00 00 00 1
07 00 SQ6
SQ1 SQ4 07 07 00 NC 07 00 07 00 07 00
NC Used when lithium battery is equipped:
NO SQ5 SQ7
BB + 兰3 NO NC Main power switch
NO 4棕 SQ8 U4 U5 U5
SQ3 - 2 棕白棕白
黑 1 NC 1
3 黑黑
SQ9 275A
+B
NC +B
Pothole guard Level Foot Collision Angle Pressure Pressure 1 Charge 12V+
Alarm A Charge 12V- CH1
Up Limit Switch deploy detect Sensor Pedal Switch Sensor Sensor 1 Sensor 2 CANH CANL CAN1H CAN1L B 2
Charge CANH
3 Charger
209 211 212 213 219 220 214 215 222 E
F2（1A） +
BMS C 4 Charge CANL
35 CAN1HCAN1L 07
C Key Signal 12V+ 08
-
D
A-23 A-22 A-21 A-34 B-11 B-12 A-16 A-26 A-11 A-13 A-24 B-4 B-5 1 3 6 4 +
K A Machine CANH CANH1
(VCC+) (CANH) (CANL) (ACC) L B Machine CANL CANL1
ECU Controller GPS Model -
A-8 A-27 A-31 A-7 A-29 A-19 A-30 A-10 A-32 A-33 A-6 A-18 (GND) (DI)
A-20 A-15 8 7 5 2
200A
313 314 315 316 317 301 302 Left break Brake Right break 306 307 308 00
state state 50A
Lift Drive Drive Forward ReverseTurn left, Turn right,
enable speed enable front wheel front wheel
07（Power +）
304
07
（Power +） Up Down Horn GND GND
2K/2W 2K/2W
303 305
L+ R+
Left break coil Right break coil
L- R-
Y1 Y2 Y3 Y4 LB0
1
2
Turn left, Turn right,

Lift enableDrive speedDrive enableForwardReverse front wheel front wheel Left breakBrakeRight break Up Down Horn

7 DECALS

DECALS
7.1 DECALS(GB)
1 2 3
(3)
(5) (5)
(6) (6)
40 31
39 39
4 5 6 (27) 7 8 3 9 10 11 12 13 14 40 15 (7) (8) 16 17 (27) 18
(3) (1) (2) 26 27 28 (27)
(26)
29
30
20 21 22 (15) 23
18 (27) 16 (8) (7) 36 (17) 37(11) (9) 14 38 3 (7) (8) (27) (6) (5)
32 33
A
34 (34)
19 35
24 25

DECALS
101051103001 1 Decals (GB)-GTJZ0612E
101052103001 1 Decals (GB)-GTJZ0812E
101048103013 1 Decals (GB)-GTJZ1012E indoor use
101048100011 1 Decals (GB)-GTJZ1012E indoor/outdoor use
101049103009 1 Decals (GB)-GTJZ1212E indoor use
101049100002 1 Decals (GB)-GTJZ1212E indoor/outdoor use
1 101048103025 2 LOGO-SINOBOOM
2-1 101051103021 2 Decal-0612E
2-2 101052103021 1 Decal-0812E
2-3 101048103030 1 Decal-1012E
2-4 101049103024 1 Decal-1212E
3 216060000004 7 Attention line, 50mm wide
4 101014100034 1 Decal-Contact information
5 101014100020 4 Decal-Lifting lugs
6 101014100021 4 Decal-Tiedown
7 101014100013 4 Decal-Crush hazard
8 101048103028 4 Decal-Wheel load 1180kg
9 101048103026 2 Decal-Logo, white
10 101014100015 1 Decal-High Pressure Hazard
11 101014100014 2 Decal-No fire

12 101014100017 1 Decal-Read manuals
13 101014100018 1 Decal-Platform up/down
14 101012100008 2 Decal-Tipping hazard
15 101014100023 2 Decal-Electrocution hazard

16-1 101038100010 2 Decal-Warranty period(GTJZ0612E&0812E)
16-2 101014100036 1 Decal-Warranty period(GTJZ1012E&1212E)

19 101014100026 1 Decal-Engage safety arm

23-1 101051103008 1 Decal-Use condition, GTJZ0612E

23-3 101048103014 1 Decal-Use condition, GTJZ1012E(Only indoor use)
23-3 101048100004 1 Decal-Use condition, GTJZ1012E(Indoor/outdoor use)

DECALS
23-4 101049103028 1 Decal-Use condition, 1212E(Indoor/outdoor use)

25 101058103001 1 Decal-IPAF
26 101014100032 2 Decal-Serial number
27 101012100026 6 Decal-Forklift fork position
28 101014100025 1 Decal-Emergency down
29 101017100009 1 Nameplate-GB

31 101055103016 1 Decal-Emergency stop switch
32-1 101014100008 1 Decal-Charging voltage(GTJZ0612E&0812E)
33-1 101014100007 1 Decal-Platform electrical plug(GTJZ0612E&0812E)
34 101048100014 4 Decal-Lanyard anchorage points
35 101014100022 1 Decal-Oil filling port
36 101056103002 1 Decal-Main power switch

39 101040103008 2 Decal-Release brake

40 101062103021 2 Decal-Work environment verification(Indoor/outdoor use-GTJZ1212E)

DECALS
7.2 DECALS(CE-METRIC)
1 2 3
(3)
(5) (5)
(6) (6)
16 34 33 (33)
5 6 (27) 8 7 10 13 11 16 12 14 36 9 (3) (7) (8) 15 (27) 37
(3) (1) (2) 26 27 28 (27)
(26)
29
30
A
37 (27) (7) (8) 4 (15) 20 (11) (10) 36 38 (3) (7) (8) (27) (6) (5)
35 22 23 (9)
21 31 18 (18)
24
17 19
25 32

DECALS
101051103020 1 Decals (CE-Metric)-GTJZ0612E
2-1 101051103021 2 Decal-0612E
2-2 101052103021 1 Decal-0812E
2-3 101048103030 1 Decal-1012E
2-4 101049103024 1 Decal-1212E

11 101014100014 2 Decal-No fire


16 101062103022 1 Decal-Work environment verification(GTJZ1212E)



24-4 101049103023 1 Decal-Use condition, 1212E

DECALS

29 101012100037 1 Nameplate-CE

32 101058103001 1 Decal-IPAF

38-1 101041103020 1 Decal-Tipping hazard(GTJZ0612E&0812E&1012E)
38-2 101039103017 1 Decal-Battery weight 160kg/353 lb(GTJZ1212E)

DECALS
7.3 DECALS(CE-IMPERIAL)
1 2 3
(3)
(5) (5)
16 34 (6) (6)
33 (33)
5 6 (27) 8 7 10 13 11 16 12 14 36 9 (3) (7) (8) 15 (27) 37
(3) (1) (2) 26 27 28 (27)
(26)
29
30
37 (27) (7) (8) 4 (15) 20 (11) (10) 36 38 (3) (7) (8) (27) (6) (5)
35 22 23 (9)
21 31 18 (18)
24
17 19
25 32

DECALS
101051103002 1 Decals (CE)-GTJZ0612E
101052103002 1 Decals (CE)-GTJZ0812E
101048100010 1 Decals (CE)-GTJZ1012E
101049100001 1 Decals (CE)-GTJZ1212E
2-1 101051103019 2 Decal-2146E(GTJZ0612E)
2-2 101052103019 1 Decal-2746E(GTJZ0812E)
2-3 101048103024 1 Decal-3346E(GTJZ1012E)
2-4 101049103016 1 Decal-4047E(GTJZ1212E)


11 101014100014 2 Decal-No fire






DECALS

29 101012100037 1 Nameplate-CE

32 101058103001 1 Decal-IPAF


DECALS
7.4 DECALS(CE-PL)
1 2 3
(3)
(5) (5)
(6) (6)
33 (33)
16 34
39 5 6 (27) 8 7 10 13 11 16 12 14 9 36 (3) (7) (8) 15 (27) 37

(3) (1) (2) 26 27 28 (27)
(26)
29
30
37 (27) (7) (8) 4 (15) 20 (11) (10) 36 38 (3) (7) (8) (27) (6) (5)
35 22 23 (9) 18 (18)
21 31
24
17 19
25 32

DECALS
101051103006 1 Decals (CE-PL)-GTJZ0612E
2-1 101051103019 2 Decal-2146E(GTJZ0612E)
2-2 101052103019 1 Decal-2746E(GTJZ0812E)
2-3 101048103024 1 Decal-3346E(GTJZ1012E)
2-4 101049103016 1 Decal-4047E(GTJZ1212E)

8-1 101051103022 4 Decal-Wheel load 1180kg(GTJZ0612E&0812E)
8-2 101048103031 1 Decal-Wheel load 1180kg(GTJZ1012E)
8-3 101049103026 1 Decal-Wheel load 1180kg(GTJZ1212E)

11 101014100014 2 Decal-No fire






DECALS

29 101012100037 1 Nameplate-CE

32 101058103001 1 Decal-IPAF

39 101058103000 1 Q-LINE(Logo)

DECALS
7.5 DECALS(CE-JP)
1 2 3
(3)
(5) (5)
(6) (6)
16 34 33 (33)
5 6 (27) 7 8 9 13 11 16 12 14 36 (3) (7) (8) 15 (27) 37
(3) (1) (2) 26 27 28 (27)
(26)
37 (27) (7) (8) 4 (15) 20 (11) 36 10 (3) (7) (8) (27) 29 30 (6) (5)
(9) 22 23 24 35
18 (18)
21 31
17 19
25 32

DECALS
101051103004 1 Decals (CE-JP)-GTJZ0612E
101049103020 1 Decals (CE-S)-GTJZ1212E
2-1 101051103021 2 Decal-0612E
2-2 101052103021 1 Decal-0812E
2-3 101048103030 1 Decal-1012E
2-4 101049103024 1 Decal-1212E

11 101014100014 2 Decal-No fire






DECALS

29 101055103002 1 Nameplate (CE)

32 101058103001 1 Decal-IPAF


DECALS
7.6 DECALS (CSA)

1 2 3
(3)
(5) (5)
(6) (6)
16 40 34
33 (33)
5 6 (27) 8 7 10 13 11 16 12 14 36 9 (3) (7) (8) (27) 41 15 37

(3) (1) (2) 26 27 28 (27)
(26)
29
30
37 (27) (7) (8) 4 (15) 20 (11) (10) 36 38 (3) (7) (8) (27) (6) (5)
35 22 23 (9) 42 18 (18)
21 31
24
17 19
39 25 32

DECALS
101051103017 1 Decals (CSA)-GTJZ0612E
101052103015 1 Decals (CSA)-GTJZ0812E
101048103021 1 Decals (CSA)-GTJZ1012E
101049103015 1 Decals (CSA)-GTJZ1212E
2-1 101051103019 2 Decal-2146E(GTJZ0612E)
2-2 101052103019 1 Decal-2746E(GTJZ0812E)
2-3 101048103024 1 Decal-3346E(GTJZ1012E)
2-4 101049103016 1 Decal-4047E(GTJZ1212E)


11 101014100014 2 Decal-No fire






DECALS

29 101048103022 1 Nameplate(CSA)

32 101058103001 1 Decal-IPAF

38-2 101046103013 1 Decal-Tipping hazard(GTJZ1212E)
39 101040103015 1 Decal-Annual inspection
40 101040103014 1 Decal-Detachable bracket

42 101048103023 1 Decal-Operating instructions

DECALS
7.7 DECALS(ANSI)
1 2 3
(3)
(5) (5)
(6) (6)
16 40 34 33 (33)
5 6 (27) 8 7 10 13 11 16 12 14 36 9 (3) (7) (8) 15 (27) 37
(3) (1) (2) 26 27 28 (27)
(26)
29
30
37 (27) (7) (8) 4 (15) 20 (11) (10) 36 38 (3) (7) (8) (27) (6) (5)
35 22 23 (9) (18)
18
21 31
24
17 19
39 25 32

DECALS
101051103014 1 Decals (ANSI)-GTJZ0612E
2-1 101051103019 2 Decal-2146E(GTJZ0612E)
2-2 101052103019 1 Decal-2746E(GTJZ0812E)
2-3 101048103024 1 Decal-3346E(GTJZ1012E)
2-4 101049103016 1 Decal-4047E(GTJZ1212E)


11 101014100014 2 Decal-No fire






DECALS

29 101048103010 1 Nameplate (American)

32 101058103001 1 Decal-IPAF

38-2 101046103013 1 Decal-Tipping hazard(GTJZ1212E)
39 101040103015 1 Decal-Annual inspection

DECALS
7.8 DECALS(KCS)
1 2 3
(3)
(5) (5)
(6) (6)
16 34
33 (33)
5 6 (27) 8 7 10 13 11 16 12 14 36 9 (3) (7) (8) 15 (27) 37

(3) (1) (2)
26 27 28 (27)
(26)
29
30
37 (27) (7) (8) 4 (15) 20 (11) (10) 36 38 (3) (7) (8) (27) (6) (5)
35 22 23 (9)
18 (18)
21 31
24
17 19
25 32

DECALS
101051103005 1 Decals (KCS)-GTJZ0612E
101052103005 1 Decals (KCS)-GTJZ0812E
101048103003 1 Decals (KCS)-GTJZ1012E
101049103003 1 Decals (KCS)-GTJZ1212E
2-1 101051103021 2 Decal-0612E
2-2 101052103021 1 Decal-0812E
2-3 101048103030 1 Decal-1012E
2-4 101049103024 1 Decal-1212E

11 101014100014 2 Decal-No fire






DECALS

29 101015100026 1 Nameplate (KC)

32 101058103001 1 Decal-IPAF


DECALS
7.9 DECALS (AS)

1 2 3
(3)
(5) (5)
(6) (6)
33 (33)
16 39 34
5 6 (27) 8 7 10 13 11 16 12 14 36 9 (3) (7) (8) 15 (27) 37
(3) (1) (2) 26 27 28 (27)
(26)
29
30
37 (27) (7) (8) 4 (15) 20 (11) (10) 36 38 (3) (7) (8) (27) (6) (5)
35 22 23 (9) 18 (18)
21 31
24
17 19
25 32

DECALS
101051103003 1 Decals (AS)-GTJZ0612E
101052103003 1 Decals (AS)-GTJZ0812E
101048100012 1 Decals (AS)-GTJZ1012E
101049100003 1 Decals (AS)-GTJZ1212E
2-1 101051103021 2 Decal-0612E
2-2 101052103021 1 Decal-0812E
2-3 101048103030 1 Decal-1012E
2-4 101049103024 1 Decal-1212E

11 101014100014 2 Decal-No fire






DECALS

29 101012100038 1 Nameplate-AS

32 101058103001 1 Decal-IPAF


8 SPECIAL OPTIONS

SPECIAL OPTIONS
8.1 GPS INSTALLATION 1
5
2
3
1
1 215020000105 2 Screw M4×12-A2-70 GB/T 818

2 215040000031 2 Washer 4-A2 GB/T 97.1
3 215040000002 2 Washer 4-A2-70 GB/T 93
4 203150003022 1 GPS/LTE antenna(Not Shown)
5 203020003040 1 GPS module (4G)(1000577)

SPECIAL OPTIONS
8.2 GPS INSTALLATION 2
4
5
1
1 215040000003 2 Washer 5-A2-70 GB/T 93

2 215020000006 2 Screw M5×12-A2-70 GB/T 70.1
3 203020003017 1 GPS terminal (including magnet)(1000254)
4 101038033017 1 Guard
5 215040000032 2 Washer 5-A2 GB/T 97.1

SPECIAL OPTIONS
8.3 LED LIGHT INSTALLATION
3
2
1 203990000003 2 Guard
2 215040000003 4 Washer 5-A2-70 GB/T 93
3 215020000110 4 Screw M5×12-A2-70 GB/T 818
4 203050000038 2 LED light, beacon

SPECIAL OPTIONS
8.4 RCBO INSTALLATION
4
5 1
7
3
2 215020000107 4 Screw M4×20-A2-70 GB/T 818

3 215030000002 4 Nut M4-8-A2-70 GB/T 6170
4 203160000002 1 Current leakage protector
5 215040000031 4 Washer 4-A2 GB/T 97.1

6 203090000002 1 Waterproof Cover, RCBO
7 215040000002 4 Washer 4-A2-70 GB/T 93

SPECIAL OPTIONS
8.5 WORK LIGHT INSTALLATION
2
5
4
1
1 215030000005 1 Nut M8-8-ZnD GB/T 6170

2 215010000064 1 Bolt M8×55-8.8-ZnD GB/T 5783
3 203050000059 1 Work Light
4 215040000005 1 Washer 8-ZnD GB/T 93

5 101015060019 1 Plate
6 101048063006 1 Work light harness(Not shown)

SPECIAL OPTIONS
8.6 FOOT SWITCH INSTALLATION
3
2
4
5
1 101048063024 1 Foot switch harness(Not shown)
2 215040000004 3 Washer 6-A2-70 GB/T 93

3 215010000052 3 Bolt M6×25-A2-70 GB/T 5783
4 215040000033 3 Washer 6-A2 GB/T 97.1
5 203060003001 1 Footswitch

SPECIAL OPTIONS
8.7 OVERHEAD PROTECTION INSTALLATION
B
A
A B
14 6
2
5 12
13
17 8 10 1
17 4
7 16 3 1
15 18 11
9

SPECIAL OPTIONS
1 215040000033 8 Washer 6-A2 GB/T 97.1

2 215010000228 2 Thumb bolt M8x20-8.8-ZnD DIN 316
3 215040000003 4 Washer 5-A2-70 GB/T 93
4 215020000007 4 Screw M5×16-A2-70 GB/T 70.1
5 215010000228 2 Thumb bolt M8x20-8.8-ZnD DIN 316
6 101038040071 2 Steel pipe, overhead
7 215040000003 4 Washer 5-A2-70 GB/T 93

8 101038040059 2 Bracket, Right
9 203060000151 2 Limit switch

10 101038040072 2 Bracket, Left
11 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
12 215010000205 4 Bolt M6×55-A2-70 GB/T5783
13 215010000205 4 Bolt M6×55-A2-70 GB/T5783
14 101038040071 2 Steel pipe, overhead
15 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

16 215020000007 4 Screw M5×16-A2-70 GB/T 70.1
17 215040000033 8 Washer 6-A2 GB/T 97.1
18 203060000151 2 Limit switch
19 101048063017 1 Overhead protection harness(Not shown)

SPECIAL OPTIONS
8.8 AC BOX AT PLATFORM INSTALLATION(GB)
6 4
1 3
2
1 215040000032 4 Washer 5-A2 GB/T 97.1

2 215020000113 4 Screw M5×25-A2-70 GB/T 818
3 203080000301 1 Box, receptacle
4 215040000003 4 Washer 5-A2-70 GB/T 93

5 201990003005 1 Connector
6 215030000003 4 Nut M5-A2-70 GB/T 6170

SPECIAL OPTIONS
8.9 AC BOX AT PLATFORM INSTALLATION(AMERICAN

STANDARD)
5
3
4
2 1
1 215040000002 4 Washer 4-A2-70 GB/T 93

2 215040000031 4 Washer 4-A2 GB/T 97.1
3 215020000105 4 Screw M4×12-A2-70 GB/T 818
4 215030000004 4 Nut M6-A2-70 GB/T 6170

SPECIAL OPTIONS
8.10 AC BOX AT PLATFORM INSTALLATION(EUROPEAN

STANDARD)
5 2 4 3 1
1 215020000112 2 Screw M5×20-A2-70 GB/T 818

2 215040000003 2 Washer 5-A2-70 GB/T 93
4 215040000032 2 Washer 5-A2 GB/T 97.1

5 215030000003 2 Nut M5-A2-70 GB/T 6170

SPECIAL OPTIONS
8.11 EXTERNAL POWER INSTALLATION
1 2 3
1 116003063047 1 Electrical plug options
1-1 203080000303 1 Electrical plug
1-2 203080000470 1 Plug, USS
2 203080000300 1 Industrial connector

3 101055063028 Options, AC input cord and plug
3-1 203080000530 1 AC input cord and plug (Type I, China and Australian specs)(Type I, China and
Australian specs)
3-2 203080000532 1 AC input cord and plug (Type G, HongKong and Middle East specs)(Type G,
HongKong and Middle East specs)
3-3 203080000539 1 AC input cord and plug (Type J, Swiss specs)(Type J, Swiss specs)
3-4 203080000538 1 AC input cord and plug (Type E+F, European and Brazilian specs)(Type E+F,
European and Brazilian specs)
3-5 203080003043 1 AC input cord and plug (Type L, South American and Italian specs)(Type L,
South American and Italian specs)
3-6 203080000537 1 AC input cord and plug (Type M, Macao specs)(Type M, Macao specs)
3-7 203080000534 1 AC input cord and plug (Type B, American and South American specs)(Type B,
American and South American specs)
4 101053063043 1 Options, AC power harness

SPECIAL OPTIONS
4-1 203230000723 1 Cable(GB)
4-2 203230000724 1 Cable(EN，used when RCBO is not equipped)
4-3 203230000725 1 Cable(USS)
4-4 203230000766 1 Cable(EN，used when RCBO is equipped)

新的高度ays For B et t er A ccess Solution
Alw
ys For B et t er A ccess Solution s
s
Always For B et t er A ccess Solution s
ess Solution s
Always for Better Access Solutions
Hunan Sinoboom
AS/NZSIntelligent Equipment Co., Ltd.
长沙市宁乡高新技术产业园区金洲大道东 128 Industrial
No.128, East Jinzhou Avenue, Ningxiang High-tech 号 Park, Changsha, Hunan, China
市宁乡高新技术产业园区金洲大道东 128 号
0086-0731-87116222
金洲大道东 128 号 (Sales) & 0086-0731-87116333
. com. cn ww (Service)
w.sinoboom. com. cn
sales@sinoboom.com
. com. cn ww w.sinoboom. com. cn
. com. cn www.sinoboom.com
ww w.sinoboom. com. cn
0731-87116111 hr@sinoboom
87116111 hr@sinoboom
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12E1212E PM Rev B Sep 2021

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Copyright:

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12E1212E PM Rev B Sep 2021

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Rev: B

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GTJZ0612E 0612E 2146E From 0105100137 to present

GTJZ0812E 0812E 2746E From 0105200440 to present

GTJZ1012E 1012E 3346E From 0104800588 to present

GTJZ1212E 1212E 4047E From 0104900969 to present

1 4-2c 215040000004 3 Washer 6-A2-70 GB/T 93

2 4-2d 215040000033 3 Washer 6-A2 GB/T 97.1

Add "lowercase a, b, c…" after the number to indicate by a variety of components,

2 Scissor Components ............................................................ 37

© Sep 2021 I GTJZ0612E&0812E&1012E&1212E Parts Manual

4 Chassis-Scissor-Platform Installation...................................... 101

5 Hydraulic System................................................................ 105

GTJZ0612E&0812E&1012E&1212E Parts Manual II © Sep 2021

6 Electrical System ................................................................ 127

© Sep 2021 III GTJZ0612E&0812E&1012E&1212E Parts Manual

8 Special Options .................................................................. 203

GTJZ0612E&0812E&1012E&1212E Parts Manual IV © Sep 2021

GTJZ0612E&0812E&1012E&1212E Parts Manual 1 © Sep 2021

© Sep 2021 2 GTJZ0612E&0812E&1012E&1212E Parts Manual

GTJZ0612E&0812E&1012E&1212E Parts Manual 3 © Sep 2021

1.1 DRIVE SYSTEM

© Sep 2021 4 GTJZ0612E&0812E&1012E&1212E Parts Manual

No. Part No. Qty. Description

1 203010003011 2 Drive reducer, DC

8 101032030107 2 Special Bolt

9 204080000010 2 Solid wheel

GTJZ0612E&0812E&1012E&1212E Parts Manual 5 © Sep 2021

1.2 DRIVE REDUCER, DC 203010003011

No. Part No. Qty. Description

1 216990003049 1 End cap, small

2 207080003001 2 Oil plug

3 207060003006 1 Service kit, sealing

© Sep 2021 6 GTJZ0612E&0812E&1012E&1212E Parts Manual

1.3 STEER SYSTEM

No. Part No. Qty. Description

1 101016030025 2 Steering linkage

2 101016050003 1 Steer cylinder

3a-1 207990003041 1 Seal kit, cylinder(1000122)

5 101048033028 2 Pin XJΦ16×55

9 215040000005 2 Washer 8-ZnD GB/T 93

GTJZ0612E&0812E&1012E&1212E Parts Manual 7 © Sep 2021

1.4 REAR WHEEL INSTALLATION

No. Part No. Qty. Description

1 204080000010 2 Solid wheel

3 101045030005 2 Wheel flange

4 215080000025 8 Bolt 1/2-13UNC-3.5inches GR8

6 215010000226 10 Bolt M12×1.5×40-10.9-DKL GB/T 5786

© Sep 2021 8 GTJZ0612E&0812E&1012E&1212E Parts Manual

1.5 POTHOLE PROTECTION SYSTEM INSTALLATION

GTJZ0612E&0812E&1012E&1212E Parts Manual 9 © Sep 2021

No. Part No. Qty. Description

1 101039030026 2 Spring support

1a 101039030068 1 Steel pipe

1b 101039030038 1 Clevis pin

1c 210070000008 1 Spring TH25-100

1d 215020000190 1 Screw M8×12-45H GB/T 79

3 101039030101 1 Pothole protection plate, Left

4 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1

10 210010000074 2 Gas strut

14 215060000089 4 Clevis Pin

16 215010000069 8 Nut M10×25-8.8-ZnD GB/T 5783