0 1 2 3 4 5 6 7 8 9

2
Date 1401/11/24 EPLAN EPLAN Software & Service =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 1
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

QF0

F50
PS3
PS2 F26
KM4
F25

A2
PS1
F24
KM3
CR23 F23
CR22
F22
CR21
KM2
F8
CR20
F21
F20 KM1
F7

CR15
H2

A1
CR14
XT2

CR13
CR12
F6

CR11
F5

CR10

XT1
CR9
CR8
CR7
F4

CR6
CR5
CR4
CR3.2
F3

A3
CR3.1
T2

T1
F2

plug 1
F1

1 3
Date 1401/11/24 EPLAN EPLAN Software & Service Electrical cabinet schime =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 2
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

380V AC
-1L1 / 4.0

-1L2 / 4.0

-1L3 / 4.0

-N / 8.2

1L1 1L2 1L3 1L1 1L2

QF0 F5
100Amp 6Amp R5 S5
Main fuse
I> I> I>
L1 L2 L3

L1

F1
10A R1

T1 F50 1L1 1L2 1L3

Input :380V - 1KVA - 2.6Amp /14.1 11
Output : 220V - 4.5Amp R5 S5 Control Phase Relay L1 L2 L3
Transformer
380V 380V 400V 400V
14

Output
220V 220V

1R20 S20

L1 L2 L3 N R1 N
XT1:1 2 3 4 5 XT2:2 3

R S T N
1R20
380 VAC 50HZ + NOL
F20
6Amp R20

220V AC
-R20 / 8.a.2

-S20 / 8.a.2
H2
R1 N R1 N
R1 N
PLUG1 PLUG2
Electrical Cabin CNC panel
Electrical Cabin Lamp

2 4
Date 1399/02/06 EPLAN EPLAN Software & Service power input - transformer =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 3
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

380V AC
3.9 / -1L1 -1L1 / 7.0

3.9 / -1L2 -1L2 / 7.0

3.9 / -1L3 -1L3 / 7.0

1L1 1L2 1L3 1L1 1L2 1L3

F2 F3
16Amp R2 S2 T2
16Amp R3 S3 T3
X axis drive Z axis drive

61 62

CR3.1 CR3.2
/16.1 60 /16.2 63
X Servo Enable Z Servo Enable

A1 A2
/9.4 X6 /9.5 X6
IN:380V 10Amp 2/2.5KW R2 S2 T2
/9.4
60 61 61 IN:380V 10Amp 2/2.5KW R3 S3 T3
/9.5
62 63 63
X Axis Servo Drive Z Axis Servo Drive
siemens L1 L2 L3 DCP R2 R1 STO+ STO1 STO2 siemens L1 L2 L3 DCP R2 R1 STO+ STO1 STO2
sinamics V70 sinamics V70
6SL3210-5DE21-0UA0 6SL3210-5DE21-0UA0

X9 X7 X9
U V W PE B+ B- U V W PE

U2 V2 W2

M2 1 2 3 4 M3 1 2 1 2 3 4
2KW - 2000RPM - 10NM 2KW - 2000RPM - 10NM
X Axis Servo Motor /4.1 Z Axis Servo Motor /4.5
1FL5066-0AC21-0AH0
M2
M Encoder 1FL5066-0AC21-0AH0
Y1 M3
M Encoder
3~ Z Axis Servo Motor Break 3~
24V DC

3 5.a
Date 1401/11/24 EPLAN EPLAN Software & Service X/Z Axis =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 4
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

Sinumerik 808D Advance

Drive Bus interface
Connector X126

4 5.b
Date 1401/11/24 EPLAN EPLAN Software & Service Drive Bus Connection =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 5.a
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

Sinamics V70 servo drive

Drive Bus interface
Connector X10 and X11

5.a 5.c
Date 1401/11/24 EPLAN EPLAN Software & Service Drive Bus Connection =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 5.b
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

5.b
Connecting the Drive Bus interface 6.a
Date 1401/11/24 EPLAN EPLAN Software & Service Drive Bus Connection =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 5.c
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

Servo Drive X9 Connector (Encoder connection)

5.c 6.b
Date 1401/11/24 EPLAN EPLAN Software & Service Encoder Connection =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 6.a
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

Servo Motor Connector (Encoder connection)

6.a 6.c
Date 1401/11/24 EPLAN EPLAN Software & Service Encoder Connection =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 6.b
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

Encoder connection between Siemens servo drive (V70) and servo motor
6.b 7
Date 1401/11/24 EPLAN EPLAN Software & Service Encoder Connection =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 6.c
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

4.9 / -1L1
380V AC
-1L1 / 8.2

4.9 / -1L2 -1L2 / 8.2

4.9 / -1L3 -1L3 / 8.2

-24V / 9.7

-0V / 7.a.1
1L1 1L2 1L3

F4
63Amp R4 S4 T4

0V 0V 0V 24V 24V 24V 24V

CR4 CR5 CR6 CR20 CR21 CR22 CR23

/16.3 45 /16.4 46 /16.5 47 Drive Ready 40 Target Speed 41 ZeroSpeed 42 Orientation 43
Spindle Drive Enable Spindle Oriantion Alarm Reset Complet

A3
/7.a.2
/7.b.2 R4 S4 T4
CN1
IN:380/480V - 11KW - 44.1Amp 23 8 36 40 41 42 9 12 39 24 25 28
L1 L2 L3 r t /7.a.2
OUT:0.0/500HZ -39Amp
Servo Spindle Drive SON OSTA ALRS SRDY PSR ZSP ALM+ COIN COM+ COM- ALM- COIN-
GSK GS3100Y-NP2 ver:3.25

U V W B P
CN2
U4 V4 W4

U4 V4 W4
XT1:6 7 8

M4 U4 V4 W4
/22.1 U V W
330V - 26A - 11KW Break Risistor 13 14 /12.6 13 14 /12.7 13 14 /12.8 13 14 /13.1
1500/7000 RPM - Fn:50HZ
M
Encoder R1
Servo Spindle Motor M3 5000 puls
GSK 3~
ZJY265A-11BM-B5A2 1200W-30 Ohm
PE
R2

1200W-30 Ohm

6.c 7.a
Date 1401/11/24 EPLAN EPLAN Software & Service Spindle =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 7
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

SINUMERIK808D
/9.2 Analog spindle interface X60
/12.0 X54 spindle encoder interfaces
/13.0
/14.1 AO AGND SE1 SE2 +5V 0V Z+ Z- B- B+ A- A+
/15.1
/16.0 1 9 5 6 4-6 7-9 10 11 12 13 14 15
/17.1
/18.0
/19.0
/20.0
/21.1
CNC Controller

7.9 / -0V -0V / 9.8

A3
/7.1 CN1
/7.b.2 /7.3 44 14 20 31 32 3 18 4 19
IN:380/480V - 11KW - 44.1Amp
OUT:0.0/500HZ -39Amp VCMD+ VCMD- SFR PZ+ PZ- PB- PB+ PA- PA+
Servo Spindle Drive
GSK GS3000
Analog input Run
command command

7 7.b
Date 1398/06/19 EPLAN EPLAN Software & Service Spindle =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 7.a
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

B1
Spindle Encoder
Atunics
1024 puls-5 VDC

V+ V+ GND GND PZ+ PZ- PB- PB+ PA- PA+ Shild

E H K M B P R C N A T

A3
/7.1
/7.a.2
IN:380/480V - 11KW - 44.1Amp 1 1 2 6 7 3 8 4 9 5
OUT:0.0/500HZ -39Amp
Servo Spindle Drive 5V 5V 0V 0V Z+ Z- B- B+ A- A+
GSK GS3000
CN3
2nd position encoder feedback

7.a 8
Date 1401/11/24 EPLAN EPLAN Software & Service Spindle =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 7.b
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

7.2 / -1L1
380V AC

7.2 / -1L2

7.2 / -1L3

3.9 / -N

1L1 1L2 1L3 1L1 1L2 1L3 1L1 N N1

F6 F7 F8
/13.3 /13.4 /13.6
2.5~4Amp 1.6~2.5Amp 4~6.3Amp
Hydraulic pump I> I> I> Conveyor I> I> I> Coolant pump I> I> I>
R6 S6 T6 R7 S7 T7 R8 N1 N2

R6 S6 T6 R7 S7 T7 R7 S7 T7 R8 N2

KM1 KM2 KM3 KM4

/10.2 U6 V6 W6 /10.3 U7 V7 W7 /10.4 W7 V7 U7 /10.5 U8 N3
Hydraulic pump Conveyor Forward Conveyor Backward Coolant pump

U12 V12
XT1:15 16

U6 V6 W6 V7 V7 W7
XT1:9 10 11 12 13 14 XT11 1 2 3

U6 V6 W6 U7 V7 W7 U12 V12

M6
M M7
M M8
M
/22.2 3~ /22.3 3~ /22.4 1~
380V - 1.1KW - 2.6Amp 380V - 0.75KW - 2.2Amp 220V - 0.75KW - 5Amp
50HZ - 1410RPM 50HZ - 1385RPM 50HZ - 2900RPM
Hydraulic pump Conveyor Coolant pump

7.b 8.a
Date 1399/02/06 EPLAN EPLAN Software & Service Coolant - Lubricant - Spindle fan =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 8
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

3.9 / -R20
220V AC
-R20 / 9.1

3.9 / -S20 -S20 / 9.1

R20

F21
/13.7 R21
4Amp
Fan

R21 R21

CR12 CR13
/17.2 U26 /17.3 U27
Hydraulic Fan Spindle Fan

U26 S20 U27 U27 S20 S20

XT1:17 18 XT2:4 XT1:19 20 XT2:5

U26 S20 R21 S20

M30
M M12
M FAN1
M
/22.5 1~ /22.6 1~ Electrical cabin fan 1~
220V - 65W - 0.45A Spindle Motor Fan
Hydraulic Fan

8 9
Date 1399/04/29 EPLAN EPLAN Software & Service Coolant - Lubricant - Spindle fan =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 8.a
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

8.a.9 / -R20
220V AC
-R20 / 10.0

8.a.9 / -S20 -S20 / 10.0

R20 R20 R20

F22 F23 F24

4Amp R22 4Amp R23 2Amp R24
Cnc controller power supply Servo drive power supply Plc power supply

R22 S20 R23 S20 R24 S20

L N L N L N
PS1 PS2 PS3
Input : 220V AC Input : 220V AC Input : 220V AC
Output : 24V DC - 2.5Amp Output : 24V DC - 5Amp Output : 24V DC - 5Amp
Controller power supply Servo drive power supply PLC power supply
+ - + - + -
24P 0P 24N 0N 24V 0V

XT2:6 7 XT2:26 & 52 27 & 53

7.9 / -24V -24V / 11.3

-0V / 7.a.7

24P 0P
X6 X6 24V DC
24N 0N 24N 0N
24V 0V /4.3 /4.7
+24V M +24V M
X1
power supply
A1 A2
SINUMERIK
/7.a.2 808D
/4.1 /4.5
X Axis Drive Z Axis Drive
/12.0
/13.0
/14.1
/15.1
/16.0
/17.1
/18.0
/19.0
8.a /20.0 10
/21.1
Date 1399/02/06 EPLAN
CNC Controller EPLAN Software & Service Power supply =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 9
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

9.9 / -R20
220V AC

9.9 / -S20

R20 R20

F25 F26
2Amp R25 2Amp R26
Machine lamp

R25 R25 R25 R25 R26

CR7 CR8 CR9 CR10 CR11

/16.6 50 /16.7 51 /16.8 53 /16.9 55 /17.2 70
Hydraulic pump Conveyor Forward Conveyor Backward Coolant pump Machine lamp

51 53
22 22
KM3 KM2
/10.4 21 /10.3 21
Conveyor Backward 52 Conveyor Forward 54

T2
IN:220V AC
OUT:12V DC

50 52 54 55
A1 A1 A1 A1
KM1 KM2 KM3 KM4
Hydraulic pump A2 Conveyor Forward A2 Conveyor Backward A2 Coolant pump A2
S20 S20 S20 S20

H1
Machine lamp
12V DC
/8.3 /8.5 /8.6 /8.8
/8.3 /8.5 /8.6 /8.8

/8.3 /8.5 /8.7 /8.8

22 21 /10.4 22 21 /10.3

9 11
Date 1399/04/29 EPLAN EPLAN Software & Service Contactors control circuit =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 10
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

9.8 / -24V
24V DC
-24V / 12.1

24V 24V

CR14 CR15
/17.4 80 /17.5 81
Chuck open Chuck Close

80 81
XT1 21 2Amp 22
2Amp
80 81

80 81

4Y1 4Y2
/22.7 0V 0V Chuck Close
Chuck open

0V
XT1:23

11.6 / -0V -0V / 11.3

10 12
Date 1399/04/29 EPLAN EPLAN Software & Service Hydraulic Valve =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 11
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

24V DC
12.9 / -0V -0V / 12.1

11.6 / -24V -24V / 13.1

XT2:52

24V 24V 24V

24V 24V 24V 24V 24V 13 13 13
1S1 1S2 2S1 2S2 3S1 CR20 CR21 CR22
X Limit I00 X Refrence I01 Z Limit I02 Z Refrence I03 Machine door I04 /7.5 14 /7.6 14 /7.7 14
Spindle drive I05 Spindle drive I06 Spindle Drive I07
Ready target speed Zero Speed

XT2:28 29 30 31 32 33 34 35 53

SINUMERIK808D
/7.a.2 I00 I01 I02 I03 I04 I05 I06 I07 0V
/9.2 1 2 3 4 5 6 7 8 9 10
/13.0
NC I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7 M
/14.1
/15.1
/16.0 X100
/17.1 Digital input interfaces
/18.0
/19.0
/20.0
/21.1
CNC Controller

11 13
Date 1401/11/24 EPLAN EPLAN Software & Service Digital Input =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 12
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

13.9 / -0V
24V DC
-0V / 13.1

12.9 / -24V -24V / 14.1

24V 24V 24V 24V 24V

13 43 43 43 43
CR23 F6 F7 F8 F21
/7.7 14 /8.3 44 /8.5 44 /8.8 44 /8.a.3 44
Spindle Drive I10 Hydraulic pump fuse I12 Conveyor fuse I13 Coolant pump fuse I15 Fan I16
Orient Complet

XT2:36 37 38 39 40 41 42 43 53

SINUMERIK808D
/7.a.2 I10 I11 I12 I13 I14 I15 I16 I17 0V
/9.2 1 2 3 4 5 6 7 8 9 10
/12.0
/14.1 NC I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7 M
/15.1
/16.0 X101
/17.1 Digital input interfaces
/18.0
/19.0
/20.0
/21.1
CNC Controller

12 14
Date 1401/11/24 EPLAN EPLAN Software & Service Digital Input =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 13
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

14.8 / -0V -0V / 14.1

13.9 / -24V -24V / 15.0

XT1:24 XT2:52 53

24V 0V
24V
11 24V 24V
5S1 brn blu
Air presser
F50 4S1 P 4S2 P
/3.7 14 /22.8 I22 /22.9 I23 P
Control phase relay I20 Chuck Close Chuck Open
presser presser
blk

I24

XT1:25 26

XT2:44 45 46 47 48 49 50 51 53

SINUMERIK808D
/7.a.2 I20 I21 I22 I23 I24 I25 I26 0V
/9.2 1 2 3 4 5 6 7 8 9 10
/12.0
NC I2.0 I2.1 I2.2 I2.3 I2.4 I2.5 I2.6 I2.7 M
/13.0
/15.1
/16.0 X102
/17.1 Digital input interfaces
/18.0
/19.0
/20.0
/21.1
CNC Controller

13 15
Date 1399/02/06 EPLAN EPLAN Software & Service Digital Input =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 14
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

SINUMERIK808D
/7.a.2 FAST I/O
/9.2 X21
/12.0
/13.0 +24V NCRDY_1 NCRDY_2 DI1 DI2 BERO_SPINDLE or DI3 DO1 CW CCW M
/14.1
/16.0 1 2 3 4 5 6 7 8 9 10
/17.1 24v CW CCW 0V
/18.0
/19.0
/20.0
/21.1
CNC Controller

XT2:26 8 9 27

15.9 / -0V -0V / 15.0

14.8 / -24V -24V / 16.0

24V DC

14 16
Date 1398/06/19 EPLAN EPLAN Software & Service Digital Output =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 15
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

MERIK808D
/7.a.2 Digital output interfaces
/9.2 X200
/12.0
/13.0 +24V Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7 M
/14.1
/15.1 1 2 3 4 5 6 7 8 9 10
/17.1 24v Q00 Q01 Q02 Q03 Q04 Q05 Q06 Q07 0V
/18.0
/19.0
/20.0
/21.1
CNC Controller

XT2:26 10 11 12 13 14 15 16 17 27

Q00 Q00 Q01 Q02 Q03 Q04 Q05 Q06 Q07

A1 A1 A1 A1 A1 A1 A1 A1 A1
CR3.1 CR3.2 CR4 CR5 CR6 CR7 CR8 CR9 CR10
X Axis Servo enable A2 Z Axis Servo enable A2 Servo Spindle Enable A2 Spindle Drive Enable A2 Spindle Alarm Reset A2 Hydraulic pump A2 Conveyor Forward A2 Conveyor Backward A2 Coolant pump A2
0V 0V 0V 0V 0V 0V 0V 0V 0V

16.9 / -0V -0V / 16.0

15.9 / -24V -24V / 17.0

24V DC

/4.3 /4.8 /7.3 /7.4 /7.4 /10.2 /10.3 /10.4 /10.5

15 17
Date 1401/11/24 EPLAN EPLAN Software & Service Digital Output =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 16
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

SINUMERIK808D
/7.a.2 Digital output interfaces
/9.2 X201
/12.0
/13.0 +24V Q1.0 Q0.1 Q1.2 Q1.3 Q1.4 Q1.5 Q1.6 Q1.7 M
/14.1
/15.1 1 2 3 4 5 6 7 8 9 10
/16.0 24v Q10 Q11 0V
/18.0
/19.0
/20.0
/21.1
CNC Controller

XT2:26 18 19 20 21 22 23 24 25 27

Q10 Q11 Q12 Q13 Q14

A1 A1 A1 A1 A1
CR11 CR12 CR13 CR14 CR15
Machine Lamp A2 Hydroulic fan A2 Spindle fan A2 Chuck open A2 Chuck Close A2
0V 0V 0V 0V 0V

17.9 / -0V -0V / 17.0

16.9 / -24V -24V / 18.0

24V DC

/10.8 /8.a.3 /8.a.5 /11.4 /11.5

16 18
Date 1399/04/29 EPLAN EPLAN Software & Service Digital Output =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 17
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

18.9 / -0V
24V DC
-0V / 18.0
XT2:53
17.9 / -24V -24V / 19.0
XT2:52

24V 24V
24V 24V 24V 24V 24V

1
2
3

1
2
3
10S1 10S2 10S3 10S4 10S5 10S6 10S7
Emergency stop I30 chuck unclamp I31 chuck clamp I32 cycle stop I33 cycle start I34 Coolant Manual Conveyor Backward
I35 I36 I37 I40
Coolant Off Conveyor Off
Coolant Auto Conveyor forward

Distributed I/OTerminal
/19.1
1 2 3 4 5 6 7 8 9 10 11
/20.1

1 2 3 4 5 6 7 8 9 10 11

SINUMERIK808D
/7.a.2 0V I30 I31 I32 I33 I34 I35 I36 I37 I40
/9.2 1 2 3 4 5 6 7 8 9 10 11
/12.0
/13.0 MEXT +24V I3.0 I3.1 I3.2 I3.3 I3.4 I3.5 I3.6 I3.7 I4.0
/14.1
/15.1 X301
/16.0 /19.1
/17.1 /20.1
/19.0 Distributed I/O 1 interfaces
/20.0
/21.1
CNC Controller

17 19
Date 1398/06/19 EPLAN EPLAN Software & Service Digital Input =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 18
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

19.9 / -0V
24V DC
-0V / 19.0

18.9 / -24V -24V / 20.0

blu

org/blk
Handwhell
/20.2 COM COM
24V
/21.1

1
2
3

1
2
3
10S8 EmergencyStop Select_Axis Select_Feed
Conveyor Start I41
X Y Z X1 X10 X100
blu/blk

yel

brn

gry

gry/blk

org
Distributed I/OTerminal
/18.1
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
/20.1

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

SINUMERIK808D
/7.a.2 I41 I42 I43 I44 I45 I46 I47
/9.2 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
/12.0
/13.0 I4.1 I4.2 I4.3 I4.4 I4.5 I4.6 I4.7 I5.0 I5.1 I5.2 I5.3 I5.4 I5.5 I5.6 I5.7
/14.1
/15.1 X301
/16.0 /18.1
/17.1 /20.1
/18.0 Distributed I/O 1 interfaces
/20.0
/21.1
CNC Controller

18 20
Date 1398/05/07 EPLAN EPLAN Software & Service Digital Input =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 19
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

/ -0V
24V DC

19.9 / -24V

blk/wht
3_Color_light_tower

Handwhell 1 2
/19.1
/21.1
LED 10H1 10H2 10H3 10H4
red lamp yellow lamp green lamp Buzzer

3 4 5 6
grn/blk

Distributed I/OTerminal
/18.1
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
/19.1

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

SINUMERIK808D
/7.a.2 Q20 Q21 Q22 Q23
/9.2 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
/12.0
/13.0 Q2.0 Q2.1 Q2.2 Q2.3 Q2.4 Q2.5 Q2.6 Q2.7 Q3.0 Q3.1 Q3.2 Q3.3 Q3.4 Q3.5 Q3.6 Q3.7 +24V +24V +24V +24V
/14.1
/15.1 X301
/16.0 /18.1
/17.1 /19.1
/18.0 Distributed I/O 1 interfaces
/19.0
/21.1
CNC Controller

19 21
Date 1398/06/05 EPLAN EPLAN Software & Service Digital Output =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 20
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

Handwhell
/19.1
/20.2

MPG
A /A B /B +5V 0V
grn

prp

wht

prp/blk

red

blk

SINUMERIK808D
/7.a.2 250 251 252 253 254 255
/9.2 1 2 3 4 5 6 7 8 9 10
/12.0
1A -1A 1B -1B +5V M 2A -2A 2B -2B
/13.0
/14.1
/15.1 X10
/16.0 Hand-wheel inputs
/17.1
/18.0
/19.0
/20.0
CNC Controller

20 22
Date 1401/11/24 EPLAN EPLAN Software & Service Handwheel/Spindle Encoder =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 21
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

XT1
/3.0 1-2-3-4 5 6-7-8 9-10-11 12-13-14 15-16 17-18 19-20 21-22-23 24-25 24-26
/7.1
/8.3
/8.8
/8.a.3
/8.a.5
/11.4
/14.4
/14.4
/11.4
M4 3+PE M6 3+PE M7 3+PE M8 2+PE M30 2+PE M12 2+PE 4Y1 4S1 4S2
/7.1 /8.3 /8.5 /8.8 /8.a.3 /8.a.5 /11.4 /14.4 /14.5
P P
spindle M Hydraulic pump M Convyer M Coolant M Hydraulic fan M Spindle Fan M
-power input 3~ 3~ 3~ 1~ 1~ 1~

XT2
/3.2 1 2-3 4-5 6-7 8-9 ~ 20-25 26-27 28-29 ~ 50-51 52-53
/8.a.5
/8.a.6
/9.2
/15.1
/16.0
/17.1
/9.7
/12.1
/13.1
/14.1
/12.1
/14.6 R1 & N 24P & 0P digital output 24V & 0V digital input 24V & 0V
/18.0
/18.0

21 23
Date 1399/02/06 EPLAN EPLAN Software & Service Terminals and Canectors view =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 22
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

M Code List
M00 = Programmed stop
M01 = Optional stop
M02 = End of main program with return to beginning of program
M03 = CW rotation of spindle
M04 = CCW rotation of spindle
M05 = Spindle stop
M07 = Coolant pump ON
M08 = Coolant pump ON
M09 = Coolant pump OFF
M10 = Chuck Clamp
M11 = Chuck Unclamp
M17 = End of subroutine
M18 = Spindle orientation (Optional with Gsk Servo Spindle Drive)
M20 = Chip Convyer forward ON
M21 = Chip Convyer forward OFF
M30 = End of program (as M2)

22 24
Date 1398/06/20 EPLAN EPLAN Software & Service M code list =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 23
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

PLC Bit Memory Setting

MD14512[16] bit1 (Hex) = Chip Convyor Disable(0)/Enable(1)
MD14512[16] bit2 (Hex) = Door Alarm Disable(0)/Enable(1)
MD14512[16] bit7 (Hex) = Assign axis to handwheel via MCP(0)/Via HMI(1)
MD14512[17] bit1 (Hex) = Hydroulic pump and Hydroulic chuc Disable(0)/Enable(1)
MD14512[17] bit3 (Hex) = Portable Handwheel used Disable(0)/Enable(1)
MD14512[18] bit5 (Hex) = Fixed Spindle Direction Disable(0)/Enable(1)
MD14512[19] bit1 (Hex) = External Break for spindle Disable(0)/Enable(1)
MD14512[19] bit2 (Hex) = Delete password after startup Disable(1)/Enable(0)
MD14512[19] bit7 (Hex) = MM MCP 808D Disable(0)/Enable(1) - Always be 0
MD14512[20] bit0 (Hex) = Spindle override Greay mode(0)/trigger mode(1)
MD14512[20] bit2 (Hex) =
MD14512[20] bit3 (Hex) = Additional axis is 2nd spindle and not need to keep enable(1)
MD14512[20] bit5 (Hex) = Spindle override at startup fixed value(0)/last value(1)
MD14512[20] bit6 (Hex) = Spindle override shift speed
MD14512[20] bit7 (Hex) = Spindle override shift speed
MD14512[21] bit2 (Hex) = 3 color lamp Disable(0)/Enable(1)
MD14512[21] bit4 (Hex) = General MCP(0)/Special MCP(1)
MD14512[21] bit5 (Hex) = With special MCP Spindle override at startup fixed value(0)/last value(1)

23 25
Date 1398/06/20 EPLAN EPLAN Software & Service PLC Memory =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 24
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

PLC Word Memory Setting

MD14510[12] = Axis key layout option

MD14510[13] = spindle break time unit:0.1 sec
MD14510[15] = Spindle override 50% key holding time for define in spindle override trigger mod
MD14510[16] = Spindle override 100% key holding time for define in spindle override trigger mod
MD14510[17] = Feed override 0% key holding time for define with special MCP
MD14510[18] = Feed override 100% key holding time for define with special MCP

24 26
Date 1398/06/20 EPLAN EPLAN Software & Service PLC Memory =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 25
Modification Date Name Original Replaced by Replaced by Page 33
 0 1 2 3 4 5 6 7 8 9

PLC Alarm Text

700000 = Door is open 700049 = Reference point of X axis not reached

700001 = Door Open In Program Runing 700050 = Reference point of Z axis not reached
700003 = Hydraulic fan - Spindle Fan overload(check F21) 700051 = Spindle direction illegal
700004 = Hydraulic motor overload (check F4) 700052 = JOG operation timeout
700005 = Hydroulic pump is off-Press K10 700053 = Spindle override not 100%
700006 = Spindle Fan Overload (check F6) 700054 = Spindle not started
700007 = Spindle Orient 700055 = Feed override = 0%
700009 = Chip convoyer motor overload (check F5) 700056 = Spindle dir. change not allowed in thread mach.
700010 = Handwheel is Active 700060 = PRT change not possible: channel not reset
700011 = Wating for spindle riche target speed
700012 = Spindle being break
700013 = Operation not allowed: chuck unclamped
700016 = Drives not ready
700017 = Chuck operation not allowed: spindle/prog. running
700018 = Cooling motor overload (check F13)
700029 = Warning: the 1st maintenance task will expire
700030 = Alarm: the 1st maintenance task has expired
700033 = Spindle drive not ready
700034 = Emergency - Control phase relay alarm
700035 = Air presser is low
700036 = Wating for spindle Stop

25
Date 1398/08/11 EPLAN EPLAN Software & Service Alarms =
Ed. Sharif +
GmbH & Co. KG
Appr Basic project with IEC identifier structure IEC_bas001 Page 26
Modification Date Name Original Replaced by Replaced by Page 33