(eB. A. Definition B, Spur Gears C. Gear Teeth Nomenclature D. Gear Terms and Definition E, Basic Equations Involving Mating Gear F, Solved Problems G. Supplementary Problems H. Helical Gears I. Helical Gear Nomenclature J. Basic Equations K. Solved Problems L. Supplementary Problems M. Worm Gears N. Worm Gear Nomenclature 0. Basic Equations P. Solved Problems Q. Supplementary Problems R. Bevel Gears Classification of Bevel Gears Based on Pitch Angle T. Types of Bevel Gears U. Bevel Gear Nomenclature V. Bevel Gear Terminology W. Basic Equations X, Solved Problems Y, Supplementary Problems MACHINE DESIGN REVIEWER 4° EDITION By: JAS TORDILLO“MACHINE DESTEN REVIEWER BY JAS TORDTLLO Czas ‘> are machine elements that transmit motion by moans of successively engaging teeth Spur Gears have toothed elements that are straight and parallel to the shaft axs and they are used to tranemit_ motion and power without slippage between parallel shafts 4. Addendum height of tooth a Circle and the top of the tooth 2. Addendum Circle ( or Outside Cs the teeth 3. Arc of Action % arc of the piton Boint of contact withthe mating tooth 4. Arc of Approach > arc of the of contact with the mating tooth tot 5. Arc of Recess > arc of the pits contact withthe mating tooth atthe ps 6. Axial Plane in a pair of gears & single gear, it may be any plane contais 7, Backlash > the amount by whice thickness of the engaging tooth on the: 8. Base Circle - the circle from whi 8. Base Hellx Angle > the angle, at tooth makes wih the gear axis, 40. Base Pitch > in an involute goa line of action 41. Normal Base Pitch > is the bas 12, Axial Base Pitch 9 is the basa pitch =sively engaging shat axis and parallel shafts, above pitch citcle of the distance between the pitch circle and the top ofthe tooth, 2, Addendum Cirle (or Outside Circle) > the circle that bounds the outer ends of, the teeth 3. Are of Action - arc of the pitch circle through which a tooth travels from the frst point of contact with the mating tooth tothe point where the contact ceases. 4, Arc of Approach arc of the circle through which a tooth travels from the point ‘of contact wth the mating tooth to the pitch point 5, Arc of Recess > arc of the pitch circle through which a tooth travels from Its ‘contact withthe mating tooth at the pitch point to the point where the contact ceases. 6. Axial Plane > in pair of gears It isthe plane that contains the two axes, in a single goar, it may be any plane containing the axis and the given point, 7. Backlash the amount by which the width of a tooth space exceeds the thickness ofthe engaging tooth on the pitch circles, 8, Base Circle > the circle from which an involuta tooth is generated or developed. 9. Base Helix Angle > the angle, at the base cylinder if an involute gear, that the tooth makes with the gear axis, 40, Base Pitch > in an involute gear itis the pitch on the base circle or along the line of action, 41. Normal Base Pitch > is the base pitch in the normal plane 12, Axial Base Pitch > is the base pitch in the axial plane.MEYER _wactne besten reviewer by yas ToRDnLo | pire RRR 73. Center Distance > the dstano ihe parallel axes of spur goars parallel helical gears. or between the croasod axos of heli gears and: worm ge Also itis the distance between the centers ofthe pitch circles. Bi Eficioncy > the actual torque ratio OF @ 0588 ‘a goar wit teeth on the oi 14, Central Plane > in a worm goar this isthe plane perpendicular to the gear axg 30. External Gear > 0. and contains the common perpendicular of the gear and the worm axes. sr. race of Tooth > thet suciaceo the 128 top of the tooth. 48. Chordal Addendum > the height subtending the circular-thickness arc 1m the top of the tooth to the cho length ofthe teeth in 32. Face Width >t 416, Chordal Thickness longth ofthe chord subtended by the circular thickness (the dimension obtained when a gear tooth caliper is used to measure the thick atthe pitch cle, .cave portion of surve the con Higashi roximate rads tthe tooth space. The api nat surface which i tank of Tooth 234, Flank of an 417. Circular Pitch > length ofthe arc of the pitch circle between the centers or of See ee rete corresponding points of adjacent teeth fective face Wveriap > the 35. Helleal Overlap ei 418, Normal Circular Pitch 2 isthe circular pitch in the normal plane ea So caled tier 49. Circular Thickness > the length of the arc between the two side tooth, on the pitch circles unless otherwise speciiod oa that a hell a 36. Helix Angle > the angle that he 437, Highest Point of Single Tooth 20, Normal Circular Thickness > is the circular thickness in the normal plane est rao toh sin contact 24. Clearance > the amount by which the dedendum exceeds the addendum of the mating tooth, It's also the radial distance between the top of a tooth and the bottoms of the mating tooth space. the dedendum minus the mating addendum. 38. Internal Diameter > the dia ‘on an internal gear: 439. Internal Gear > a gear vith 22. Central Diameter > the smallest diameter on a gear tooth with which the Tating oatmteet cna 40, involute > the curved formas ati a8 [trolls along & genera 23, Contact Ratio > the ratio of the are of action to the circular pitch. It profile of gear teat. ‘sometimes thought of as the average number of teeth in contact. For involute gear ne contact rallo is obtain most directly asthe ratio ofthe length of action to the base pitch, 41. Land > the top land suiface of the gear betwoan et 42, Lead > the distence # revolution of it were frees 24, Cyelold > the curved formed by the path ofa pol straight line. When this circle rolls along the outer side 0 called an Epicycloid; When it rolls along the inner side Hypocycloia. n a circle as trolls along @ another circle, the curve is ‘another circle itis called a 43. Length of Action > point of contact moves & 25. Dedendum > the depth of tooth space below ‘imension between the pitch circle and the bottor he pitch circle f the tooth space. oF the radial 44, Line of Action > assign through the Bia 26. Diametral Pitch - the ratio ofthe number of teeth to the number of miimeters of pitch diameter 45. Lowest Point at which 2 single toot 27. Normal Dlametral Pitch is the dlamotral pic plane and is equal tothe cir 8 calculated in the normal netral pitch divided by the cosine of helix angle, 46, Module > English module = 28, Effective Face Width > that portion of the face width that actually comes ink contact wih mating teeth, as occasionally one member of a pair of gears may havt greater face with than the ot 47, Normal Pian perpendicular2 Efficiency > te so. External Gear = # gear win ae onthe outer ees eutaee 41. Face af Tooth 2 that surace of he tooth which is Pt Jo 0 tho top ofthe tooth. +32, Face Width > the long of the teeth in axial lane 432. Filet Curve 9 the concave prion of he fot rae soe 28 a = The appronimate racius of hs cua Is omad INP fit sa Flank of Tooth > that surface which e between the ph cca and the bottom iand. The flank includes the filet 435, Helical Over -> the ofletive foe width of nelical geet divided by the geer axial pitch; also called the Fi lap. 436. Helix Angle 2 the angle that 2 helical th makes the gear 2 47. Highest Point of Single Tooth Contact the largest siamo 90 a spur gear atwhich 2 ‘a contact with the mating gear se. ternal Diameter > the cemetar of cle concng wan ne 9PS ofthe teeth ‘on an intemal gear sp: internal Gear > 2 gear wth ee onthe inne inate! sae, 40. Involute > the curved a straight line, caled t profile of gear teeth. ‘Ac Land > the top land isthe top surace of the oot. end Bottom land is the surta bot filets of adjacent teeth 42, Lead > the distance a helical gear 0° #2. cnion of it were free to move axl 143, Length of Action > the distance on an invoti faint of contact moves during the the tooth profi “us Line of Action > the path of conact n inl Goats, 118 the straight line #4 Li trough the poh pont and the tangent 4 he Pes ries ‘45. Lowest Point of Single Tooth Contact, > the smaben cel hss yn spur gear Ao a je tooth of one goa i contact with fs esting GPa 146, Module the rato of pitch diameter ter to the number of tooth 19 the rato ofthe pitch diam 28 to the number of tect ‘a7, Normal Plane -> 2 plane normal to the tooth suf int of contac and erpendicular to the pith plane ‘48, Outside Diameter > the diameter of thMACHINE DESIGN REVIEWER BY JAS TORDILLO “G9, Pitch tha distance between similar, equally spaced tooth Surfaces, Ina ven direction and along a given curve or line. 50. Pitch Circle > a circle the radius of which is equal to the distance from the gear axis to the pitch point. 51. Pitch Diameter -> the diameter ofthe pitch circle, 52. Pitch Plane > in a pair of goars it ls the plane perpendicular to the axial plane and tangent to the pitch surfaces. 59. Pitch Point > this is the point of tangency of two pitch citcies and is on the line of conte. 54. Pitch Surface > the surface of the roling oylinder that the gear may be considered to replace. ‘55. Plane Rotation > any piane perpendicular to a gear as. 56. Pressure Angle > the angle between the tooth profile and @ radical line at its pitch point. In involute teeth, the angle between the line of action and the line tangent ‘othe pitch circle. 57, Principal Reference Planes > these pitch plane, axial plane traneverse plane, al intersecting at a point and mutually perpendicular. nd '58, Ratio of Gearing > ratio of the numbers of teeth on mating gears, 59. Roll Angle > the angle sublended at the center of a base circle from the origin of an involute to the point of tangency of the generatrix from anyspoint on the same involute. 60. Root Circle > a circle coinciding with or tangent to the bottoms of the tooth spaces, 61. Root Diameter > diameter of the root circle. 162. Tangent Plane > a plane tangent to the tooth surfaces at a point or line of ‘contact of material s removed near the tip ofthe gear tooth. 63. Tip Relief > an arbitrary modification ofa tooth profile whereby a small amount ‘of material is removed near the tip ofthe gear tooth, (64. Tooth Thickness the wicth of tooth measured along the pitch circle, 665. Tooth Space (Space Width) > the spac betwaen the teeth measured along the pitch cirte. (66. Total Face Width > the actual with dimension of a gear blank 67. Transverse Plane > a plane perpendicular to the axial plane and to the pitch plane.GB. Trochold > the curve formed by the path of {as it ols along the curve or line. Its also the curve formed by the path o € perpendicular to a straight line as the straight line rolls along the convex side of base curve, 69. True Involute Form Diameter > the sr fn the tooth at which the Involute exits. Usually this isthe point of tangeney of the involute tooth profile and the filet curve. ‘This usually referred to as the TIP diameter 70, Undercut a condition in generated gear tooth when any part ofthe filet curve lies inside aline drawn tangent to teh working profile at its lowest point, 71. Whole Depth > the total ‘equal to addendum plus ddedendum, also equal to working dept 72. Working Depth > the depth of engagement of two gears, thats, the sum oftheir addendurMEU (crane besten reviewer By vas ToRDILLo AES ee De r. ESET Speed of Driver_N, speed Rat = S20 N op Speed of Driven N. Gear Ratio = © q V= ADIN = aDsNe Nao Teeth oT Pe af Teeth Puch Diameter inched D EE Se ESE py = Litcumferace of Pitch Cree No. of Teeth Bae T Thus, Pex Ps = = Pe (millimeters) x module Pitch Diametehmm) _ Dimm) No. of Teeth T Dirmm) = mit) SST Pitch Diametekinches) ” No, 0 Diinches) T; = no. of teeth ofthe driver | Dy = diameter of driver (pinion Nj = speed of driver (pinion Tz = no, ofteth of the driven D; = diameter of driven gear speed of driven F, = Normal Load F. = Separating Load where. D = pitch diameter N= speed 0 = pressure angle = pitch circle daa = base cil ‘normal lod rransmited 1058[Seniey ane ee == no, of teeth of the driver (pinion) diameter of criver (pinion) ‘speed of diver (pinion) Na = speed of driven SEES Dur = Dy cos 6 pinion) Diz = D2 cos 8 gear) STILTS Power = 21 x Torque x Speed SST fs transmitted load or tangential f Fy Normal Load F; = Separating Load = Fitan@ = F, sin where: piten diameter speed pressure angle EAM D D.= base circle . Fr = transmitted load[MACHINE DESIGN REVIEWER By TAS TORDILLO Modified Lewis Equations (Vallance): A. For ordinary industrial gears operating at velocities up to 2000 feet per ‘minute: Sf _ 601 5 a P 600: B. For accurately cut gears operating at velocities up to 4000 feet per minute pr _Suf¥ 1200 P 1200+ ©. For precision gears cut with a high degree of accuracy and operating at velocities of 4000 feet por minute and over w = safe stress f= face width Y = form factor P = diametral pitch V = pitch ine velocty = x0N D = pitch diameter N = speod 005V(C, +F) Fes hith = Fit 4 = total equivalent load applied at pitch lina, Ib F/= tangential load required for power transmission, Ib F; = Increment load (variable load), 1b CC = a factor depending upon machining errors SE EEO tem 745° Full Depth | 20° and 25° Full Depth Involute Tooth | Involute Tooth ‘Addendum, Dedencum. b Working Depth, Fr Whole Depth, Clearance, € Tooth Thickness, t Diutside Diameter, D Root Diameter, 0 Ps = diametral pitch a= addendum b = dedendum INTERNAL GEARS havo their teeth they are cut on the inside of the gear & ‘gear, the rotation willbe in the same die Ds=D)) ratio isthe ratio of the lent fined as the average numba hat when in mesh the rotating ge ads of outside diameter radius of base diameter o = radius of outside diaPi, = diamotra pitch D, = pitch diameter T= no, of teeth LEC Ri eS INTERNAL GEARS have thoir teeth cut parallel to their shafts ke spur gears, bu they are cut on the inside of the gear blank. An intemal gear meshes an ger, the rotation will bein the same ditect Contact ratio is the ratio ofthe length of the line of action to 's also defined as the average number of teeth in contact. The gear design fe that when in mosh the ve more than one gear in contact. Its good practice to maintain a contact rao rads of outside diameter of gear radius of base diameter of gear radius of outside diameter of pinion radius of base clamater of pinion circular pitch @'= pressure angleMACHINE DESTEN REVIEWER BY TAS TORDTLLO ee eeu se Teae ‘Speed ratio (or Velocity ratio) of gear train is the ratio ofthe speed of the driver 1. Find the tooth thickness on the toot the speed of the driven a diametral pitch of, circular pitch oft 97. 107mm red of the first driver 8 132mm* Speed Ratio = ths frat driver Speed of last drive ieee, Product of the No. of teeth on the drivens is Ps =dlametra ptch = 3 Product of the No. of teeth on the drivers rooth thickness = 157081 ‘Compound Gear Train 2. A palrof gear with gear ratio of 3 lametral pitch is 10. Compute ‘A. 0570 inch 8 0352inch Solan iametral pitch = 10 oma ; 5708 1.5708 957mm 3. A 36 tooth pinion with a turn ata, involute fll depth pressure an 971 A. 1000 rpm 8. 10pm of teth of diver gear 1 of teeth of driven gear 2 of toath of driver gear 3 of teeth of driven gear 4 Of teeth of driver gaar 5 of teeth of riven gear 6 4. Two paralel shaft conned ratio of 2.75. What Is the ameter. (ME Bd. Apr 97) A 166em 8. 30.25¢m TN = TH, 36(300) = 120N, Sein Dans = ON1. Find the toath thickness on the tooth circle of a 20 degree full depth involute tooth having a diametral pitch of, circular pitch of 1.0472 and whole depth of tooth at 0.60, (ME Bd. Oct 9). A107 mm © 10. mm 8. 13.2mm* D.79mm Secon Py =dlametralpteh = 3 1.5708 _ 1.5708 - 95236 in = 13.29 mm {= tooth thickness = Fe 2. A pair of gear with gear ratio of 3 and 60 gear teeth of 14 1/2 degree full depth tooth. The ‘lometra pitch 20. Compute the tooth thickness on the pitch cle. (ME 8d, Oct 97). ‘A. 0570inch ©. 0.157 inch * 2, 0.352 inch 1B. 0442 inch Slee P« sdiametral pitch = 10 1.5708 _ 1.5708 (0157 inch Pa +3, A36 tooth pinion with atutning speed of 300 rpm drives 120 tooth gear of 14/2 degrees Involute fll depth pressure angle. What would be the speed ofthe driven gear. (ME 8d. Oc: 97). ‘A. 1000 rom, © 90rpm* 8. 100rpm D. 180 rpm Sate: Tit = Thi '36(300) = 120N; 90rpm 4, Two parallel shaft connected by pure roling tur in the same direction and having a speed ratio of 2.75. What is the distance of the two shaft if the smaller cylinder 22 cm in diameter. (ME Bd. Apr 97) A 166m © 25.25¢m 8. a025em , 19.25 em* Stain: DAN: = ONM Dy 25 2 2, = 6asem c+ Pe=B)_ 05-22 «525m & 5. Compute the circular piteh (in inch) of @ pair of gears having a rato of 4 and a center Gistance of 1.23 inches. Each gearhas 72 teeth and pinion has 18 teeth. (ME Bd, Apr 96) A, 0.8035 0.8035 8, 0.7825* © 0808s Selon Pion iN = DaNs t= 38 06th ¢ 1023 inches cose T=72t0ctn amet pten = A = 1S er a ee se standard amet pth Pe = 4 xeon tc = & = o7asain 4 6, Compute the tooth thickness of 43/2 spur ger wth dametratch A o3s09 cons 301 . o31ais* Sa Tooththidness= 15708_ 1.5708 9 s1436/n Fa 3J, The tooth thik dedencum of the gear 8, 1.250 Find the clamater of the Internal snd dlametal pt A. 0.007855 * 8. 0.008578 sm Valance p.262 gear rotat 5c 36). oth thickness of a gear & 05 inh w (ome Bd, Oct at 1800 rpm and transm sin and the pressure angles 14 1/2 degree. Determine the tangential load in ibs. ( “GEARS We ee .0.3979¢ Doane diameter pinion and center eistance of 18 inches 1. (ME Bd. Ap 95). D.a1in* pur gear of 14 1/2 degree invoute type with ciametral ME Bd. Ape 95) ¢. 0.089875 * swith a circular pitch of 0.1572 8. Apr $5) 07585 toa mating ear 30 HP. The pitch diameter Ba,BBE scion estan Reviewer By 34s ToROLO isibs C. 535 Ibs seat baste ty sn i re tangerniond = POMEE = SOBSOOO 525-2 aC oct atau 6 a 12, Yr 12, determine the number of teeth in a diver of two spur gears ratio 00.75. The driven gear has 36 teeth. (ME Gd. Oct 2006), 50 C46 B25 D. as Seen 13. A spur pinion rotates at 1800 rpm and fransmits to tlameter is 4 inches and the pressure angle is 14 %. Determi (Me 8d, Apr 2006) a. 495 <. 525" 8.535 0.475 py p= 2ntN 30(33,000) = 271180 T= 87.535 felbs = 1050.4 ins Torque _ 10504 rs angentil load, Fe =e 2s bs 18, Amachinist made two module, m = 3.5 spur gears to be mounted on a center distance : gies mating gear 30 HP. tangential load bs Jom with speed ratio of 5 10 8. Assuring the gear I 20 degree full depth inv find the following: JA No. of teeth on each gear 8. outside clameter of each gea C.Greular pten D. pitch dlameter of ach gear £ Thickness ofeach teeth F. Whole depth of tooth Dy = piten dia of gear, mm Dy = piteh ciao pinion, mm IN, no. of teeth ofthe gear Ni, =No. of teeth af the pinion D4+D, = 2420) = 840mm d= 517mm 0, = 323mm = 148 teeth of gear = 92 teeth of pinion 8, 00g = (148+2\3.5)= 525m 0, = (92 +2)3.5)= 329mm Circular pitch sexm = 1135 D.O,= 517mm 0, = 323mm 5106. £, Thickness of tooth Ft = 2.25xm = 2253. 15. In 2 pair of gears, the pin :5S/inch, pressure ange I 2 2008) A 40mm 8. 55mm ‘Sten PexPe= (655)xPe = Circular Pitch, Pe = 0.979618 16, To iders of 287 and 400 rpm driving a Final 9ST ese direction relative tothe dre ‘A. 120rpm and opposite & 8. 80 rpm and same directionpitch aa of ger, mm Dy = piteh dla of pinion, mm no, of teeth ofthe gear No. of teath of te pinion ,+Dp = 2(420) = 840mm = 517mm 0, = 323mm anes 3 Ma teeth of gear 92 teeth of pinion 148 + 2)(3.5) «525mm (0, = (92 + 2)3.5)= 329 mm C.Greular pitch =nxm = m5 D.Dy= 517mm 0, = 323mm , Thickness of tooth =1.5708 x m = 1.5708 (3.5) = 5.4987 mm th = 2.25Km = 225435=7.875 mm 25, In-a pair of gears, the pinion has 18 teeth, the gear has 45 teeth, clametral pitch is {G.S/ineh, pressure angle is 20°. Find the tooth thickness in the pitch circle. (ME Bd. Oct 2008) A 40mm <. 60mm* 855mm D. 50mm Slt PyxPe= (655)xP, Gru Pitch, = 0.4796 in P,_ 04796 Tooth thickness, t (0.2398 in = 6.03 mm 16. Two idles of 287 and 267 ace introduced between the 247 pinion with a turning speed of 400 rpm driving final 961 gear, What would be the final speed of the driven gear and its rection relative tothe driving gear rotation? (ME Bd. Oct 2005) ‘A. 120rpm and opposite direction _€. 100 rpm and opposite direction * 8. 80rpm and same direction . 200 rpm and same directionPOET vacrane besten REVIEWER BY Tas TORDTLLO TWN Ty 24(400) ='96N, IN, = 100 rpm and opposite direction 17. Find the centr distance, i inches, of an 80 teeth gear mesh with 20 teeth pinion havin a circular pitch of 0.915. Geat/pinion ratio 4. (ME Ad. Apr 2003) Asse cuss 8 1456 a2 Pica 2 ira ro 14.56in 18. A par of gear/pinion of 42 teeth and 28 teeth, respectively, with a center dstance of 40.13 cm, addendum at 0.8/p and dedendum at 1/p. The gear pressure angle s 20 deg ‘Compute forthe dametral pitch in teeth per em. (ME Bd. Apr 2003) A. 0.7008 © 0.7476" 8, 06704 0.08774 Sabi ane 18443 4013 Pe20.7476 teeth/em 19, Compute forthe circular pitch, in inches, of a par of gear and pinion with ratio ofS a iametrca pitch of 7. The center distance ingicated is at 15 inches. The gear has 75 te and the pinion, 15 teeth. (ME Bd. Apr 2003) Aaa © 1220 8. 1.050 as 20. Find Alas 8. 105 the center distance in inches = pitch of 0.875. Gea/inion sas D.=6.96insay7in Ds 7 087s D,=20.89in say 2 in Di+D, _ 7421 cue DtPa, 1421 21. Compute forthe tooth cre tooth of 10 dlametral pitch. M A. 0as71* 8 0188 _15708_ 1.5708 2, 0 01578 22, Apa of gear with gear == Giametral pitch is 10. Com A, 0570in, 8. 0.382i0Sree Ne 7 | tei5teeth = 18 inches ear) 20, Find the centr stance in inches, ofa75 teeth gear mashing with 25 teeth pinion having a circular pitch of 0.875, Gear/pinion ratios 3. (ME Bd, Apr 2003) Ales ci 8 108 0.16 20 21. Compute forthe tooth circular thickness on the pitch circle ofa 14 degree fll depth tooth of 10 clametra ten, Material used I aluminum bronze, (ME Bd. Apr 2003) A 0as7i* 1% 8 oui 0.01727 big Solan 081.5708 : 708 0.18708 P 10 22. A par of gear with gear ratio of 3 and 60 gear teat of 14% dagroe full depth tooth. The diametral pitch s 10. Compute the tooth thickness onthe ptch circle. (ME Bd. Oct 2002), A. 0570in © 0.157 in* 8. 0352in 0. 0.1429M-20 MACHINE DESIGN REVIEWER BY JAS TORDILLO 5708 _ 1.5708 T=1ooth thickness 15708 in B10 23, Find the tooth thickness ofa gear with dlametral pitch of 4. (ME Bd. Apr 2002) A 03178" 0.4523) 8. o3s2s"* 0. 0.52937 Sein 1st _ 187 “Tooth thickness = 0.3925" 24, Find the center distance between gears with 50 teeth ond 25 teeth if the amet 5. (MEA. Ape 2002) A 9s! cast 865 D. 75°" Seton no. of teeth 7 pitch diameter D 25. Find the tooth thickness of @ gear given ciametral pitch of S. (ME 8d. Apr 2002) ‘A. 02188 in ‘C.0.41367 in 8, 0.31636in* . 0.57894 in 137 Tooth thickets = Py 26, Compute the tooth thickness of 143 degree spur gear with dlametral pitch of 7: (Mt 2001) A57mm* 75mm 8. 68mm D. 98mm 5708_ 1.5708 Py 7 =0.2244 in = 5.6997 mm ME Ba 2. Compute the tooth thickness of 14 % deg spur gear with dlametral pitch ofS. O3aii6 in 8. 031346 in 28. A gear set having gear has 60 teeth, what A. 0.72360 8. 0.7854 in* Sain Gear ratio= 2 & 7 Speed ratio Ds Sinandos Cireular Pitch 29. Apairof geen and the addendum A. 05026 m 80.3426 m Sn ( 2 20. Aaa kw nag notes Arona oot coal* osaiism 8 031146in . 0.31461 Sst 1,5708_ 1.5708 Pg 5: 031816 in 28. A.gearset having a gear ratio of 3s to be used ata center distance of 10 inches. Ifthe ‘gear has 60 teeth, what must be the circular pitch? (ME 8d. Oct 38) C, 0.8870in D, 0.7263in me A ‘seat teeth ar Dy #5 inandD, =3(5}=25in. irevor Pe Dz _n(ls) T 60 0.7858 in 28, A pair of gear/pinion of 42 tooth and 18 tooth witha dlametral pitch of 0.7874 teeth/cm ‘and the addendum is 0.8/p and the dedendum 1/p. The gear pressure angle s 20°. Compute the center distance ofthe pair gears in meters. (ME Bd. Apr 38) 8. 05026 © 03516 8. 03825m D.038im* Solan (+7) (a24i8) | c: aes 07879) = 38.L.cm 0r 0.381 m 130, A pinion rotating at 1800 rpm and supported on each side by a ball bearing transmits 18, KW toa mating spur gear. Ifthe pressure angle is 20 degrees and the pitch iameter is 102 mmm, determine the following: = NOTE: Add 3 degrees tothe pressure angle to compensate forthe friction, ‘A. Tangential load '8, Te load which tends to separate the two gears C.The total load on the two bearingsWORE aacrtne vesten REVIEWER BY JAS TORDILLO Sin: 1800) Re cst ee Oct Poa 9) ato oo Power 18 1 572kN=1872N j= tangential load = -P2Yr. Re laneentlieed Focly 9613 8. separating ad = tan 9,872 tan 23° = 796.60 (C The load transmitted tothe bearings is the normal load between the two surfaces. Fr =Flcos 8 =1,872/cos23° = 2034 31. Amachine shop somewhere in Quezon City fabricated a pair of spur gear 2.5 module and to be mounted on shafts with centerline distance of 90 mm. The speed ratio required is 31. Determine the following: 1. Pitch diameter 2. Number of teth 3, Chula pitch 44 Addendum distance 5. Glearance 6. Dedendum distance 7, Whole depth & Working depth 9, Tooth thickness 410. Space width 1. Outside diameter 112 Root iameter Dg= pitch dia of gear=3(45) = 135 mm pitch diameter D. . 2 Motile= na of teeth N y= no. ofteetho prion + 25 = 18 teethsiometcal pitch S = sa teeth circular pitch = Seeumferace _ aD Met rac oot hl) (43) 28) 954mm 18 4. From Faire, p. 362, assuming fulldepthinvolute system: addendum =1/P,= ifn = 7858/x= 25 mm 5. Clearance =0.25/P5 Where :Pe= n/Pe=n/7.854=04 Gesrance =0.25/0.4 = 0.625 mm 6, d= dedendum = 1.25/P.=1.25/0.4 =3,125 mm 7. Whole denth = 2.25/P4=2.25/0.4= 5.625 mm 8. Working depth = 2/Ps=2/0.4= 5 mm 9, backlash = 0,03/P, 10 0.04/Ps say .035/ =0.035/0.4 = 0.0875 mm Space Width + Tooth thickness « Circular Pitch = 7.854 mm ‘Space Width ~ Tooth thickness = Backlash = 0.0875 mm Therefore 0.0875+ToothThickness+ToothThickness= 7.854 Tooth Thickness = 3.883 mm 10. Space Width «3.883 + 0.0875 =3.7 mm 11, Outside Dia, = Pitch Di, + 2/Addencurn) (0D, = 45 + 2(2.5)=50.mm 00, = 135 + 2(2.5)= 140 mm 12, Root Dia. «Pitch Di, ~2{Dedendum) RD, = 45 ~2(8.125) = 38.75 mm RD, = 135 ~2(3.125)= 128.75 mm(EE) ‘MACHINE DESIGN REVIEWER BY JAS TORDILLO 1a, Agear having OD teeth ls being driven by & 12 todth gear running at B00 rpm. Determine the following ‘A. The speed of the driven gear 'B The speed of the driven gear if a 24-tooth idler is placed between the driving and driven sears . The speed ofthe driven gear If two 2é-tooth ler gears were placed between the diving and driven gears. D. Thedirection ofthe rotation ofthe driven gear when one or two lars are used Stan (ta) so) all.) No=160pm ) Bw \ 7 Sram (6) 121800) = 24n, = 6on, Ne= 160 rpm ue peng he cn (€) 12[800) = 24N, = 24N, Ne= 260 rpm (0) with One ler: Same Direction a Driving Gear With Two Idlers: Opposite Direction 33. An electric motor whose rated speed 's 1200 rpm dives the drum of a derrick through double reduction gears. Mounted on the motor shaft M Is a pinion driving 2 gear on 2 secondary shaft S and their speed ratio Is 41. Another pinion, also mounted on the secondary shaft, drives @ gear mounted on the drum shaft D with 2 speed ratio of Sb If the maximum cable load of SOKN occurs when the cable layer ison the drum and drum is 600 men in clameter {A Determine the torque in shaft Sin N-m. 8. Determine the rom of the shafts. Determine the torque in shaft M in Nem, D. Determine the rpm of the shaft, E Ifthe pinion ofthe shafts M to S hat 26 teeth and pitch diameter of 109 mm, determine the no of teth and pitch lameter ofthe gear er of the near fs pitch diameter and no, of teeth of . What size motar would you reco Sot A Torque at shaft = (50,000) Speed rato: Mos = 4 Stod=5a 5,000 Torque at shans= >” . 310.93) B. APMofshatts = 1200. 2, armotshano = 220 summary Shas [wm eat | e302 | 3 No. ofteeth of the gear = Pitch dlameter ofthe gear Pitch dia F.Moduie= Piet dia . 800 No. of teeth * No. ofteth = 150 teeth Pitch diameter of pinion =+E the pitch dlameter of the gear from § to D fe 800 mm and a module of 5, determine the: pitch diameter and no of teeth of the pinion ofthe shafts St ©. 6G. What size motor would you recommend? Drum dia _ (5 gq 0600 m dl (50,000) 96°) - 15,000 nm 1 Torque at shaft = (50,000) Speed rato: Toauesrnnss 39 57900 a. mom otsnat's = 129° «500 pm 315289 €.Torque at shaft M = = 31.02N-m (0.95) , RPM of shaft D 60 rpm [are = D 315789. | 15,000 60 No, of teeth of the gear = 26%4 = 108 teeth Pitch diameter ofthe gear = 100x4 © 400mm No. of teeth No. of teeth No.of teeth = 150 teeth 800m Pitch diameter of pinion = = 160 menNo. of teeth pinion MACHINE DESIGN REVIEWER BY TAS TORDILLO 160 teeth 32 teeth Summary [ Module. G Motor Power * 2xTW two 20 degree gears are transmitting 40kw at 900 rpm for the pinion, Speed rai Teeth Da, \1200) 0 = 109,426.53 w = 104.4 kw ‘with a center distance of 240 mm, Both gears hardened to BHI = 350 andm =, A Determine the tranemited force. 8: Determine the No. the t Seti A Solving for the ‘of pinion and gear 4 = pteh dia of pinion = 260mm v F 8, Solving forthe No.of tes = pitch ds of gear = 2(260) pitehine velocity 10. of teeth pinion = srAN = n(0.160(909) = 452.39 m/min (evtransmized(6q000) _ (4060,000) ed force = 5305.5 N d_160 35. Two 25°full depth spur geats hae pinion has 20 teeth. Determine the Seon To determine the con = 4in of R ye = §+02 Rp = 2402 = 62in 22in Dyy=D,c0s 8 = 12.005 25" = 10 Dja=D, cos@ = 4.0 25° = 3.625 Veees? Contact ratio [[o2? -s.43 contact rao = VO2 —5835, Two 25° full depth spur gears have a velocity ratio of 1/3. The dlametalptch's 5 and the pinion has 20 teeth. Determine the eantac ratio forthe gers. St To determine the contact rato, we wil fist flnd the fllowing > Ain of Ry=2in it Ps N Re = 6402 = 62in =2402=22in Decos@ = 12008 25° = 10.875in oF Re = 5437 in con = 4c0825° = 3625in oF Ry = 1812 in esin8 Contact ratio = i (O.528)c0s25(MACHINE DESIGN REVIEWER BY JAS TORDILLO [ = Rceee aaNet iced tay eae each gear? 1. Find the pitch lameter ofa 40-tooth spur gear having 2 circular pitch of 1.5708 in. € a 27. A-diametal pitch, 24 tooth 20" fll depth involute system. 2. fine the number of revolutions per minute is a spur gear turning at it has a module ‘nm, 40 teeth, and a pitch line velocity of 2500 mm/s. 18. A2 1/2 -diamewal pitch, 2 3. An external 20% ful depth spur gear has a diametral pitch of 3. The spur gear drives cut on the 20”ull depth invite internal gear with 75 teeth to produce a velocity ratio of 1/3. What Is the center distance! - 18. A.17-tooth spur pinion has speed of 544 rpm. Determine distance ‘4. A spur gears rotating at 300 rpm and is in mesh with a second spur gear having 60) dnd a diametral pitch of 4. The velocty ratio ofthe pair of meshing gears is 1/3. Find magnitude ofthe pitch ine velocity 20. A.15-tooth spur pinion & module of 1.25 mm, a center distance of 87.5 mm inion speed driven gear has 60 teeth center-toenter distance 5, Two meshing spur gears ha ‘locity ratio of 0.4 Find the numberof teeth ofthe pinion and the gear. f the ¥5 1000 rpm find its pith ine velciy 21. & 21-ooth spur pinion land the pressure angle © tooth thickness, pitch 1 20° pressure angle. The driven ges 6 A pinion has 32 teeth, a dlametral pitch of Sich that the velocity rato is 3/3. Find the center distance and the base clele radius of driven gear 22> A 20° pressure a whole depth, working dents 2, Two meshing, 20° spur gers have a diametral pitch of S. The pinion has 35 teeth, and enter stance {18 in. Find the numberof teeth of the driven gear, 23, Two modules of 3 =e 8. From the previous problem, Find the increase in center distance in order for the actu Speed ratio i 1/3. Find pressure angle to become 23 in 24, A goarset has am 9, Two meshing, standard full depth spur gear have 20" pressure angles, addendum of 1/3 the numberof teeth of and velocty ratio of. The pinion has 24 teth. Determine the contact ratio. 25, Determine the i 10. A pair of standard 20° full depth spur gears having a diametral pitch of 6 are to prods . tears have 32 and 64 2 speed ratio of 1/3 Find the minimum allowable center distance if neither gear can fewer than 20 teeth and the contact rato cannot be less than 1.7? 26. Find the tooth shave 3 module of 4 mm and a speed 14. Two meshing, standard 20°, full depth spur ge ‘ratio of 1/3. The gear has 60 teeth, Determine the co 27. A pac of gear wa 12, Find the module of a pair of gears whate center distance is $8 mm. The gears have 18 The diametral pitch = and 40 teeth, respectively. 28. 4 32 tooth pis whose crcl degrees Invelute fl 13, Determine the dlametral pitch and the pitch diameter of 2 40- teh s 3.50? 28, Two paral ams 14, Determine the module and the pitch diameter of a gear whose circular pitch i 40 mm speed rato of 325 the gear has 36 toot diameter 30. Compute thes distance of 12 jock 435, Determine the dlameterof 2 33-oath gear if the circular pitch is 0875 in?re 136 mm apart. Ifthe modu ch gear? 27, A4-diametral pitch, 24 tooth pinion is to drive a 36-tooth gear. The gears are 20°-full depth involute system. Determine the addendum, dedendum, clears: pitch, tooth thickness, base circle clameters, contact ratio and base pitch 18. A2 4/2 —diametral pitch, 17-00th pinion and » 50-tooth gear are pared. The gears are cut on the 20° fl depth involute system. Determine the eontat rato. 39, A27400th spur pinion has a diamettal ptch of 8, runs at 1120 rpm, drives a geat at 8 speed of 544 rom. Determine the number of teeth on the gear a nter-to-center 20, A 15+tooth spur pinion has a module of 3 mm and runs at @ speed of 1600 rpm. The riven gear has 60 teeth Determine the speed ofthe driven gear, the circular pitch, andthe center to-center distan 21. A 21-tooth spur pinion mates with a 28-tooth gear. The diametra pitch is 3 teeth/Ineh and the pressure angle is 20°, Find the addendum, dedendum, clearance, circular pitch, tooth thickness, pitch diameters, and base circle diameters 22> A 20° pressure angle gear has 32 teeth and a diametral pitch of 4 teethfn. Find the whole depth, working depth, base ice radius, and outside rau 23, Two modules of 3 mm gears are to be mounted on a ce of 360 mm. The ‘speed ratlo is 1/3. Find the numberof teeth in each gea 24, A gearset has a module of 4 mm and a speed ratio of &. The pinion has 22 teeth. Find the numberof teeth of the driven gear, pinion diameter, and center distance. 25, Determine the ciametra pitch enter distance Is 0.3625 in, The gears nave 22 ano 84 teeth respect 25. Find the tooth thickness on the tooth circle of 3 20 degree full depth involut having a dlametral pitch of 3.5, circular pitch of 1.0472 and whole depth of tooth A pair of gear with gear ratio of 3 and 60 gear teeth of 14 2/2 degree fll depth t ess onthe pitch circle. 2 tooth pinion with 2 turning speed of 320 rpm drives 120 tooth gear of 16 1 grees involute full depth pressure angle. What would be the speed ofthe den gear? 28, Two parallel shatt connected by pure roling tun in the same direction and having a peed ratio of 3.25. What isthe distance ofthe to shafts If the smaller cylinder is 25 cm in diameter 30. Compute the circular pitch (in inch) ofa pair of gears having a ratio of S and 2 cente distance of 12 inches. Each gear hae 100 teeth and pinion has 20 teethWACHINE DESTEN REVIEWER BY As TORDIILO “iy Compute the tooth thickness of 14 1/2” spur gear with dlametalpich = 6. 32, The tooth thicknes edendum ofthe gear. f 2 gear Is 0.5 inch and its citcular pitch is 2.0 Inch, Calculate 33. An internal gear is set up with @ 4 Inches diameter pinion and center distance of 2 inches. Find the dlameter ofthe internal gear. 34, Determine the minimum whole de iametral pitch of 20 an h of spur gear of 14 3/2 degree involute type wi + pitch of 0.1308, 35. The minimum clearance allowed for meshing spur gears with a circular pitch of 0 and diametra pitch of 28, The spur gear has 25 teeth 36, A spur gear rotates at 1500 rpm and transmit to a mating gear 33 HP. The pitch diamete isin and the pressure angle is 14 1/2 degree. Determine the tangential oad ins. 37, Determine the number of teeth in a diver of two spur gears mesh which has a velocty ratio of 0.50. The driven gear has 100 teeth 38. A spur pinion rot ameter is 6 inches and the pressure angle is 14% es at 1250 rpm and transmits to @ mating gear 42 HP. The pita Determine the tangential oad ins 39, A machinist made two module, m = 4 spur gears tobe mounted on a center distance of 1420 mm with speed ratio of 5 to 8. Assuming the gear 20 degree full depth involute tooth, find the number of teeth on each ge iteular piel clameter ofeach gar, thickness ofeach teeth and whale depth of tooth 40. Ina pair of gears, the pinion has 18 teeth the gear has 7.0jineh, pressure angle is 20". Find the tooth thickness in the p 45 teeth, dlametral pitch 141. Two idlers of 30T and 28T are introduced between the 20T pinion with a turing speed of 360 rpm driving a final 120T gear. What would be the final speed ofthe driven gear and its ‘rection relative to the driving gear rotation? center distance, ininches, of an 88 a cccular pitch of 0.95 inch, Gear/pinin ratios 4 sth gear mesh with 22 teeth ginion having 43. A par of gear/pinion of 45 teeth and 25 teeth, respectively, with a center elstance of 42 cm, addendum at 08/p and dedendum at 1/p forthe elametral pitch In teeth The gear pressure angle Is 20 deg. Compute ‘44. Compute forthe circular pitch in inches, of a pair of gear and pinion with rato ofS and iametrca pitch of 7, The center distance indiated is at 20 inches. The gear has 90 teeth and the pinion, 18 teeth 45, Find the center distance n inches, ofa 75 teeth gear mashing with 25 teeth pinion having ‘circular pitch of 0.775. Geae/pnion rato is 3. 46, Compute for the tooth circular thickness on the pitch cel tooth of 6 giametral pitch. Material used is aluminu ‘af 2 14% degree fll depth 48, Find the tooth thickness ofa gears 49. Find the center ds 51. Compute: 52, Agearsetts sear hae 45 tee 53. A pale ane the 2847, Kpair of gear with gear ratio of 3 and 60 gear teeth of 14 X degree fulldepth tooth. The prosture ange = normal proesure angie F, = ‘ranamitos or tangential oad Fa = aot oad or ond twust ante = tong cos y | Fis tangentattoad = F, cos feos 9 F= ada load = Fitan§ = Fysin de = aalond thrust ba) Frcase, siny 1A Sum of ali Angles, Ee ys ys (trsare hand) = 95-9) Vor opposte hands) Pitch Diametors Pali, Pas nets Ser os | 009 +feyeo8w=F, Torque = A Power = 253 Torque x Speed‘oral Samet’ ich 9° pressure ange {b= normal preesur angio f= ranemites ox tangontal cas Fy = al loedor ona trust T= nota no otto Nv = vital no eat ‘ro: ofteeth measured inthe norm recon f= face wn = pich diameter YY shoul be based upon the vet! numberof eth, = pc ine veocty = sDN ‘A. Sum of Hat Angles, Z: Es: ws (orsame rand) E=)-ys (oroppeste hai) 4 1 Pitch Diameters ‘ y= Ziti Posh = coy) o, = 42 Saale Center Distance cs Dek ia 3Pjy (Sones conv; ) {4 ,h_) 2 (cosy; ‘cosy )c WSN Las ich ine od 2. A hcl gear having» 16 1/2 deree owl pressure angle and wanserse dams pith of 23622 pe cm the Recap i 4S and has tath. Comte the arse bressre angle degrees. [ME Be Ot 56) We Wp xeos0, 058 an? cas sekeaatas 89a? 20x cosas “ton = 30) « gasrien, 0 oss» cos 20+ 099968 tangy = tas don tanta + tangas? east w= so0(0.93969)08571428) » 36368 itch ne vest = wi0.2804620) YoSts se mien 2. Two heal eas have sats a 90" and a center stance of 364 mm, The sped aio 5:1 The smaller gro as 20 teth me = 65, Determine the waues or the hei anes and ‘he corerponding sch darters lhe gars tate Sian) Caan a, ‘tanderor oraz 3. A lc] ges hs 30 eet nd pitch ameter of 280 mm. Gear module isan arate srg nora to tooth is 20" The Force normal tthe toot uae ls 4500 N-Determie the (teranerte at 62 pr Neaoteen d= 264mm=0264m moet oee20"We iiex cosy 2058 ae ee ee s0- Miee 208) gasruen, 0-31 cos = coszu"=o.s3069 w= ssoo.96o}08s71426 «36285 4 V=ptehinevtety = (280520) V=5t5.38 min wy _ s62r4s(s4s3s) a00- ~~ 61000 Pomeranenived = = 3stBEEN acne estan nevazwen ay zas TomDmLo Ti A poral salt wa set erst of on ‘he pon he leftard eb angle of 25,8 trod mm. Bnd nana ensverse nd 1 Two hea gear, mounted on paral sat are in mesh. They haves comet ach 5a 40° hs anal and 00 20teth,renpecvy. Determine he norma rar Bch ed Sita mumteroteth 12 From the previous prod, theta 13, Fromthe pens protien, Fi he pith 2, two pra halts are spaced 5 in apart pi f eal ears are to be sceted to onde t vel ratio of about 3. The normal dametral pitch i to be 6, the normal 14 Anal! gee st const of» 20000 Fressre ange tobe 2 andthe goa arto have test 2 teeth. Fd the rarer of nd driving 4 AOtooty gene The prin Saher degeenurd te voeae weno prose nde oo rr ns ‘transverse, an ania circular pitches. 44. Two esting hic gears are mounted on pra hls which have rotational esd 4008 ara 00 rpm. Te hls angle 30" 37a the cere tance 252m. The eas have “Snoduect mm. Find the normal eu pteh soe te wanavesecrcua’ pith Alo Fd ‘acid mb of eth andthe ormative amber eth fr e229 BEF. 15, From the revous protien, 15. hom the previous prebien, nd ne ‘4. Two tla gers on pra! shafts have 30 teeth and 60 eth nd anormal module of 37, Ao eel ors frm, Tne normal ond tanevorse prsute ares ae 20” ac 24, respectively Find the oral presure ange of 1 ‘ter tance nate formate number f eth of oc er. forma tthe oath ace ON, '. Two bl! goes on pra! shafts hove anormal pressure ange of 20° and» nema 8, A heal gor rang 234 mode ef smm. The cenerxance 200 rn andthe tooth numbers are 20 end. The sich 623622 pee, 2b {erst tana KW at non sped of 1200rom. Fin the angel aia ar thr ingen ere (Eade onthe geartesth. The nani ig handed ona rotates locos, 19. Twe hoes gears nav 6. Two ete! gears of the same hand ate wea to connec two shafts that ar 80" apart. The 133: The sale ear has Svar patna 2 teeth apa hehe agi cf 35° Find Ue cater Stance between the ic the coresponcing th Sale speedratois The norma eres ens 0785 20, hotel geo has 30 2. woltcharded scl gears having he same hel ange are used to comet two shaft preset anal nem (0° apart. The velbcty rote be andthe ous have antral amet ph of A the tanemtted 6890 the center citance tobe about 220, fate nmber of eth or 30) Bar 4A pao paral hcl gars has 143 normal pressure angle, 6 dame ich, and 45" ‘etn ange. The pinion ha 15 teeth, anc the geat has 28 teeth Find te rasvese end ‘normal rear pte, the normal amet ith the diameters, andthe equnaent roth ‘9, A36-o0th bata pion trun at 1800 pm andi a elical gar on paral sata ‘fo rpm. The certers of the sat ate to be spaced 11 mopar Usng ae angle of 25° fd ¢ resure angle of 20", Fed the tooth rumber, pth clameters, normal car and ‘Samael pick andthe face wi, 430, Angpenanahteal pinion ito deve a gear ta shaft arg of 50. The pinion has 6 teeth nc 075 hel ang and ts ce the gear ts vlcty rato of 65. The normal daretal Dich othe gers 12. Fins the hela angie and the mbar of teeth onthe mang get [Reo determine the ptch arsete ech Ee!“TEA poate ae gear wt core of oath Pacal pnon dive a SPAIN gar ‘The pron ha lehand Plc agle of 25, s normal prestre ange of 20% and» nora ‘modiie 3mm. id he narms ranevere ano clr peo. 22, From the previous problem nde rasverse moss andwansverse presi ree. 15, From the previous problem Fin the pitch dametes ofthe two sar, 14. Aetca gear et cont ofa 204coth ion tating ina counterdeckwise dection nd cing 2 Setath gear The prion fas a rghchended hela ange of 30° normal [resis angle of 25%, and rormal danetral pitch f 6 tethn. Fd the Sormal, (rarevers anid aa eer poh 25. From the previous prodlem ta te clametral pth na presse ane, 16, Fomthe arelousproblem, ne ten ameter each oar. 17, A32oath hls gearhar a pitch dmeter of 260, anermal med of ma 6m. ‘tnermal prsare ree of 20". Find the KW traramted st BOD rom. Assuma te force ‘ermal othe tooth srfces 1 28, A alical gear having 3141/2 degree norma perma angle and transverse Samet ‘ton of 23528 percn the hex angle #3207 an hae Benth Fl the answers ressure ‘naseindegrece. 39. Two helcl eer ave sts 3 90" an. center tance of 745 mm. The speed rat0 3.1 The slr gers 30 teeth mops 7.0 Fd the value or the hel angle nd 90 Find th carespondng pitch dmetersol te gears 20. Aelia year has 30 teeth and a pth dameter of 280 men. Gear medule is 8 and pressure ange normal to toth 207. The force normal to the fot surfaces 5000 Fad tek eared 9 850mfy = O48RIn; Nas» 4455 Ng = 667 Niv20 Ne 3h @ 208" Pee1632 mm p= IBS m No 24: N60, Na 37; Na = 924 as N= SAS: a= 1098 Fos S900N, Fs 2410 F, = 2890N 523i fe=O370i Pe = 8.48 teeth/n, dh = 2S =A Ne = 424 Nee 3. N=72}4h 40d, = 381 p= 0.722; = 435 etn; f2370In Xo, b= 35° RA; Ne a9h4, = 193 In@,= 3.370 41, Pos3emm Pes 104mm Pa = 223mm M2 meeasiomm 8-218" HE. G.ss8s8mm, d= 10892 mm 14 PxOS24 Poe O605'n: Py = 1.0484 as * 16 4o2800im = 75980 050 6.240% & = 427 mm 3837 ewWorm goare are used wre high spood ato (10:1 and above) ae dosed. The ‘mating membore are caled worm and worm gear or worm whee! [Axil Pitch of s Worm ~ equal fo the distance between comesponding points on ‘cjacerttieacs masured slong the eas ofthe worm. (Asal Ph of be worm and reular pitch ofthe gear are equal in magrude for 90 degrees sha axes and the {ised Angle ofthe worm and the Helix Angle of th goor wil be equal for shat 90 grees apart) ‘Lead - the dsiace ram any pont on one thread to the comesponding point on he ‘ext tum of the same Boas. Tho Lead Ange and he Holx Anglo of te wor aw ‘omelmontny Bee %y Peek ‘Lead = tne istance trom any point on one thread othe corospondng pln on the ‘ost tum of te eae ead Lead = P, (90 of proacs) Lead = pin (sing tread worm) 2p (In double readed worn)WEIN actitne vesten reviewer ay yas Toro Teste ditveas onthe warm = Lr some threaded = oe double threaded Lead = some) Load=nvtany [a Puch of worm and Worm Gear inaal ten = olstance betwoen accent Pweads ps ae tad Pas va of threads, OP Pa = Poo y Lead angie, y= the ange benveen the tanger to the pitch hax and the plane of ‘eta 2 Lead MaDe Tony he Neda (ete: Lag Ange of tho worm and no Hex Angle fhe gear wil be aqua for shafts S0.cegeen apo) ee)Dae ae we LT iy Neer (RCE ES 4 Velocity Ratio = = = + Hat a ys P0ye ‘Toe worm gear is weaker han the war, therfore the design for sirngth ie based on t tno worm gear 1200 Fi=Sypr 2 (SOF if ST te dase } pecans Nouba Posssuie Ale pressive AngieandviizArsio ton te = tan 6 (cos y)— WACHINE DESIGN REVIEWER BY TAS TORDLO | Foe reeneny + oy Fy = Frooe greasy - ysiny Yeronch ine weciy ct wom +a( 3 HEM S'= Frsing, json a! aah wre: tangential fore on warm = 8550 0 Fre = tangontial fore onthe worm 15083 Fe_= langonal eos on the gear S*= separating force ofthe worm and gesr Few Se ‘548 sin 14327 coo T9397 wim 9.0834 (0) y= Fists cose fn) a ‘cong, sin + cosy hace! arora roi nem Fatih ods sr Fear 9220, 260mm tan = 0.6397 ms ne Pn FxVe Pas = FaVo = FeVelany a. sete Poy Fe 8 e+ fu fee Center tance = (+ tanylcosg, cosy — inv) 18. Aworm gear set has comp, slog + Fema Fin the sas vales f tany(cose,~f any) om, nV ‘y= medi of pon Ime = mede of gear ‘m= normal moaule Dich ameter of worm futhse danotr of worm ‘ten dametar of worm gear Wad ange o,f tth on he worgear taal pen SabaWEEE scstzne peston nevrewer By as TORDTLLO 2LAtnole tres worm ho pth cometer of inches. The whee has 2 teeth and 2 ph Garter ofS inches Msteral for oth worm and the wheel shosshr bre. ‘Compute the atx angl tana). (ME BA Apr 2006) nono" e030 00 bas ead = 31Ptch for vk threaded)= 3x06283 = 1.869 lead 1.8849 swnasnate anges MS = LY -020 2. A double rence right hanes worm ger trams 18H 1380 rpm The plc of ne ‘ror fe 875 Inches andl clameter of 3 nehez. Te presse angle Be 5" and te ‘heicent of iaion 2012. Fed ha angen ore ch the sor pound, eteas29=21075)=35° 45 os tan =tand cosa tan 145% 9.083" reteset arsons{ 0% 14327=-0:190 159159) oe STE | sossia 15(us) espe mbctyotgnr= 11252) ase rn enero = S0S6)-38800 fee nar 2 ste |. from ne preweus problem, Fin ne angen ere one worm m pounds= Ves sitehine elocy of worm» 2{ 2.) U5) «95.089 ys = tangential force on worm « 15559). sagt 4: From the previous problen rte separating fren pounds Mi sin te = seoaatin force» —— f __ Se Asim Foor 548 sin 14327 * Wer Gia ai 908s (0La)eee 90s S.A ole vend worm hat 3 lad angle of 20° ands pach aamatarof 69 mm. Ostermine ‘he carter eatance ou worm sve s wedi of Stee. = 23639154160) — 5, pm err sstance = (+) =) (60+ 388) 2265 mm 15. Aworm ear set as a hei ang of 20g an center tare of 21786 me: m=. Fie he stat vis fr Mr My Sped ats 203, 2121789) so tetn on whee! mle 00s sind cos) ““\o3a203" 093069) +3 parle heads Worm stripe tread 2. warm gar 1610 2 redacton unrated 38k 31250 rpm of te erm. The worm rasa a dameter of 80 min, 2erelar pitch of 285 mm, and doutle headed The ‘the! ha foe wth of S04 rm The worms made of het eat hl test and he ‘thet of bronze ind th sng veloc ssi enter Stance of 00 mmarn HEREIN sscirn een neviewen ay 74s ToRbTiLo — ‘eerie eho war wheal cP 67S Wes! pena = 26-0, = 21200)-80= 320 mm meemoaies 26 Penne veley of worm, ¥i= a, =R(OOSOKI250) = 3186 avin De mean aot wneel= Nm = 11. From the prevout erie, the worm treadtobe 35mm, ten 7 (= ometer of mean helio cx Dad _ 15044365", 18 Awoem gear set ha 8 redction of 121. The worm ie tle-trended and has «pitch 22 foo ents i Bameter of 150 rm, The hod forcing the wheal has a ltchrovmal wo he teat a3 ‘modules. Deterine te pitch ameter of wheel and center estan a z Face lena fhe worms the anew Mate) ay icine andl «fast oo os ss07 evnean desoata seis “sawn il Seto sora C= (aita = 51250648867) =2173 mm o 9. Desena worm acar ar worm wheel to mesh ard mest the following contions (utsde sete of worm = 40m esd of worm = sgl Leadot worm = 675 Speed ratio= 701 Determine the Nao eth onthe worm whee A sperato = speed natio=20 Seeed of worm hae Na, of teeth om worm wheel See oti No. of threads om the worm No.of teeth on the worm whe! = 70x oteeth 10 From the previous pxblem, Determine the ch lametr the worm wheelGG pith of worm wheal “ETE im cP 675 (mean dof whee = Wm, =7021486 = 1504 mm 11. From the previous problem, detrmine the center tance staring a rad helght of (> cameter of mean elcafwerm=OD-h=40-25.=36'5 mm co Did 1504365 12. From the previous prot, determine the face length cf th worm pes Face length ofthe worm he an enge ot reads portion ofthe worm. Le ength of nesses portion of wm, nn 1452 )a67{ase2) «mars + Wasedh aortas 3) mm 13. A worm gear cori of worm wth ple thea diving a worm wheel nth 80 teeth io ach stached a 650 mm ply. The mar dean 390 rpm Fr the nea sped of he ey fc, nsoneante = N0of-teth on worm whee! _ 60 No. of threads on the worm 3 360 seedct worm wre = 588 rpm Liner sed of ple ace = n(0.65048) = 28 m/min 14. From the prevou orcbiem.asuring 2 bet sip of % determi the rurale ametes the stock if he sal 30 yn ply drives anther puy at 8 m/min near speed [the ple face” Asume pulley peed at O13 Dis diameter of ring pulley = 659 mm ys metro ven pulley. Nctpmelcedeg ployMACHINE DESTEN REVIEWER BY JAS TORDILLO conch awenpiley Linear i003 of engl 85 | sor minin 2S warm 47 "680 Linear speed of the driven plley 5.95 Linear speed of driving pulley py = 2950550 S81 M, ™: bie 1. Awa havngteth anda lead of the ten dames of he worm andthe 2. Atoth worm ares wou gst lamer ofthe worm in mF heli orgieana tre pcr clomerer ofthe 43. A dexbletreaded, 2m meter ‘sora: BO tet ands 10min chk iceneyis508. 4.8104, 1000 1pm secre Wn 3 canter dtanee ot 7m The pressure sng of 207 Find he ‘heaven mcnine 5. Calter pitch camer datance of nH he worm 6. Aworm gease 1 have 20" anda phot Sin. 1. shat roxaing 200 ‘beton messes wen afr naSie ee eer ae ce SUPPLEMENTARY PROBLEMS. 2. Aworm having teeth nd ese of adres 3 worm gar ata veloc rat9 07%. the pen diameters of ne worm andthe worm ga’ or aceter stance oF 2. tooth worm eves worm gearhaving 40 teth, The al pitch is 2% andthe ch fiamater ofthe worm een. Fnd the lad andthe ea angie fhe worm. Alo, ee hte angle andthe pitch ameter othe worm Ew. 1. A double-headed, 3.n eamerer worm hasan input of 80 ho at 180 rm The worm [Boba 20 teeth and 0s nant, Fin he tanger force onthe gear teat te cane i 90% 4. R109, 2000 19m secre motor ervet 2 SOrpm macneteeugh 2 worm gear edicer ti a center aetance of Tin. The worm brpe reas, 3 elomater, and Pas 2 roms ressure are of 20" Find the ele arl, the wansites led and the power delved to dives maine 5. Caeuatethe pitch dameters fa worm gearset having a veloiy al of 0.2 and w center tance ofr the warm has teeth ad ead on 6. Aworm gsaeet it have 3 veloc ato of 00. The orn has 3 tet, 2 ead angle of 20" andapitch of LS n. Fé thaconter ares 2. Aworm geaset has «speed reo of 05, ead are of 20" anda center stare of 30 In Find the ph carter 1. A shat rotting a 200 rpm has 2 20200, 5 amet itch inion gear keyed to The [rion mets with ante spur goat whose enter stance 5m om the ceeire oF {eters Compound’ arth he gat doute.dveade, ethan wot tat ves 2 ‘Se ooth worm wheel Keyed tothe et of an fn carter hating rum. Cala the tare va attaches to a abe wrapped around the crm, eves trough nin 9, Atioletvend worm as ich ameter of Ainches. The whee has 40 teeth anda teh ameter of ® inches Meter for both worm andthe wheal is of phesphor bones ‘Compute te as angi tan 10, A double tveaded rit handed worm gear tranumis 20 Hp at 1200 rpm. The pth of ‘he worm 075 ens ana en retro 3 nes The presse ange 14" a the ‘officer of ton 0.33. Find he angen force on th gear pours. 11. From the previo problem, Fin the tangential fore onthe worm pound. 12. From the pelos problem, in the spurting force in pours 28 Ape tread worm hae 2 lead arle of 20" and 2 itch ameter of 8 mm. Determine {he contr rane tie worm eres» wheel of 6 oth 24. A worm gear set has 3 hobs angle of 20 Gog and centr care of 23698 mm; ma, = 180. Find the suitable values or na, Speed ate 20:BEEN (scan ocazen neviewen oy sas TomDILLO EB ivenen Wi aa RTA wa Taare TT ts et donee of Orme ced’ pct a8 yn sda ree. The Shuchaviea unl sate ie wom naar cheered satel stele Ft sary clay enn sco esas 200 16 A worm ger se has 8 reduction of 12. The worm i tbe theaded a has ten ameter of 120 re. The hb forcing the wheel has atch normal to the teeth oF 32 ‘module. Determine the pth clametr of wheel and certer dstance 1. Designaworm gar and worm wes! to mesh ai meet the folowing condtins Cutse elmer of worm = 40 mem Tivend of worm = singe, Lea sf worm = 675m, ‘Speed raio=80:1. Determine the No.of eethon the worm whee. 21. From the previo pate determin the pith arnt of he worm whe 18. From the previous problem, determine the center stance assuring a racial ight of 20.From he prev probe, cetermine the face length of the worm 21. Awowm gear conse of worm with triple rend drhing 2 worm wheal with 90 text ta twice atached 3 £10 mm ply, The worm fe den at $80 rom Fin the Ine speed of the ply face 22.From te previous prbiem,asuming abe stp of 5%, detrmine the suitable metre fof eek pully ee satd S10 rm pute ves athe pully at 35 /mn inet seed Ste pully face. Assume ply peed ran of 2. 375in: y = 343674 & 23590, es 10997 fas Fa 4202 fee = 24 10.225 72m 22 Gases 41. Ny = Zparael read, Worm is double Eade: Ns * 20 teeth on whee 35 Besmymin 16. ¢, = 452487 mm; C= 286.8 mm 7 wrseth 18. D=17138 mm 39+ = 10639mm 21 24min 20.2 LY Sem 218mm Love aerrae . Spiral Bevel Gears is 2 Deains gradual an 1. Hypold gears resemtio PotionsBevel Gears are used to connect Intersecting shafts, usually but not necessary, at ght ange Ig EET TEE Sennecang shafts at rant ang (00 deg). Mier gears Nave 8 speed rato of one and 2 pon ange of &5 dogim each gear 'B. Crown Goat - bove gear having ch angle of 60 deg anda ple for is pitch slace C.nternal Bevel Gear ~ above! goa which the pitch angle exceed 60 degree, 1, Extornal Bevel Goar- 2 Bove gearin which the pic angle less han 80 dogrees 1. Zorol Bevel Gears is 3 bowel gear whose teeth are curved but i in the sare rector as the tot of sagt bevel gears CG, Spiral Bevel Gears i «bevel gear having curves obgue teeth on which contact ‘Begins gragvaly and continuse smoot fom ond 0 one ©. poll gears resamie soul bevel ears exc thatthe shat ares are oft rot nersectng,Pitch Cone — the geometric shape of bovel goo based on equivalent ring contact. ‘Apex of Pitch Cone ~ the riersecion of te elements making Up th Pts) cone Cone Distance ~'s the slant height of the ich conn Face Cane ~the cone formed by the elamets passing tough te top f he teeth ‘and ho apex. Root Cone ~ te cono formed by the elemants passing tough the bation ofthe tooth and he apaxs Face Angle ~ the angle between an claret ofthe faco cone and the a ofthe eat Fitch Angle ~ the angle between an element ofthe ptch cone and the ale ofthe gee" Foot Angie no ange betwen a elemento he rock cone and he ais of th gear Face wiath —tha wt of afoot ‘Addendum — he distance trom an element on tho pach cone 1 an element onthe face cone, maasured onthe ouside othe oath ‘Dedendum~ the distance fem an element on the ich cone to an element onthe feat cane, measured onthe ousise of he ath ‘Addendum Angle he ance between en Sent onthe ich cone anc an element ‘on tho face cone Dedencum Angle e rg between ne lon on ine ph cone an arent \nside Pitch Diameter — he ich siameter measured on te side of 0 too, ‘Outside Pitch Diameter ~ the pich areter measured on Be Outside ofthe oot, ‘Back Cone ~ the cone formed by elements perpendicular to the ich cone etomonts ‘atthe utsido of ho tect ‘Back Cone Radius ~ ino longih of aback cone element.Phin dha Pion c= h=20 haze ET ae 1 Be Eien (1968 % Py Pon y= tan! Gear T= 90" y T n= 12 rae wort P,(MAGHINE DESIGN REVIEWER BY JAS TORDILLO Meas F< Tenge 4a cut cst steel miter gears with 146 nh of 52 mm,» ten cameter of 230, Somer of heen, Siem: Where ae = average pitch radius ofthe bevel gear ‘Adsencum = module, =8 mm ton ox of tah of pinion 9 No of teeth of gear anus co 707 cnsceresnctenn = 222440 119456 mm ute ao eae 2131965) 2238382 mm 2. From the previous problem, form factor ot 3107, Assume ee UT rat ma an eped of ar nr ae 1, ointment L ppg! d= pitch diameter of pinion * 4 D & pith dametr of gear , = clametral pe Pe = hula pitch meaoures atthe large end ofthe twat fy = back cone rads othe pinion = back cone ache of he gear YY ich cone angio ot pinion Bich cone angie ofgosr Pchlne ele, V «nN Frat Na. teeth = Taree oad, W= ws 743952} 0108| SES 4, Two ct cat set iter sears with 14% degree, compote Inout teath have » fee Tim tnd 8 madule of 8. Compute the outsce = 2 of teth of pinion No of teeth of gear 10 on is Cor6 0707 Outside rcs of pears = 22. xo207) Outside aot gear 2. rom the previous problem what powe in canbe trated at 200 rp, suming 3 form focor of 0307, sauume desig ssn becing=74 38 MPa, ‘Tecra ean i fo en,s tessa stazinen be No F=03 = Laan «sez ‘ene cy VON = 0.228200" 16326 nin Act Noch ath = 2. 1» Formate o.ctseeth « 2 2 gy ‘os “705 * 419 memiint we 5 (Pha to[2=2) we r4sdsafero or BEY sects saaeneWEEE crane besten neviewer By vas ToRDTLLO Power = 20TW = aneonors) 22) = 168183. = 16.81 kW 2. Abevel gear sped reducer wh 18 wath on te prion ane $9 teeth onthe ger ath eine Pardened aly tel. The mode 6 anc the wh ofthe fate SB mm. The ring listed Ow 9500 rm che pion. Determine te argent ca, pach ine velo and TeAQQAtB Nem = 424413 Nm Pen dao pion &= Ny em = 846) = 108 Pe of gra, D =x = 946-54 mm (24419 con anette, w= 27 = AAS ‘ch ine velocity, V= et (081900) 205.36 m/min cone saves. t= 3 YD, $B —ANi0F +597 = a0amm 44 Apa of right bevel gears aves the vera di spine of 2 ang machina. Tae ‘boroninate speed reduction [e225 to 1 withthe prion mounted on the hozontal Sve ‘halt The dell devon torque of 395 Nom at 414 ror. Atsure a tooth form to be 200g ‘ub, 24 teth nthe pinion ard medule f&Deteine the pitch mete cf he pine, Sac ch dia ofthe pion, = 284 = 96 mm 5. From he previous able. determine the ch dameter ofthe sar, ste DeStag= 216mm 6 From he previous problem. determine the No.of eth nthe gear. Stee No ofteth onthe gear #243225 +54 7. From the previous pater. determine the cone stan = pen dat inven Depth sof gear Noro ofteeth pinionbe oF eDF INGE RF = 1183.0 1 From the aevious problem, determine the face with assuming ane-fourth ofthe cone ‘tance Stan face Fa £235 sey300m Fe EAS 295 sy 9. Fran theprevis prblem, determine the formative neo teeth of the pion Sa: 4 xD ons" Srp.so0n Tang. ase ere: (= Bteh cone angle of pinion = itch ao prion D> tend ot gar Ne=ne.ofteth ion N=. of tet gat eee mens a = 2628 10. From the previous problem cetemine the argent force Ste, Tacueoninepincns 394 24) « rssssnmors73585Nem Tectia wn 2 A789) nae 3650 {1 From the previous problem, determine he tangent eae See “Tanger vetocty, V= RON =(0218)41¢)° 280.58 m/min1. Two 20° sraitht Bevel gears have amet pitch of 4 end 28 and 48 teeth. The toh {ce ids 2. Te pion oats et 100 rpm and rast SO hp. The sats area 90% rd the comaonerts the gr tooth ore 2. Aoi of strighttooth bee gare to be manctactored fora shalt angle of 90 the ‘vert hve 38 teeth ante lc rts 3, id te pitch ge, 5. Apa of sealght bal pears abe mounted ta shaft ang 20". The pron an the ‘gear re to have 15 ane 3 teeth, respec. Fad the ten rg, 4, Apar of damatrpten right bevel gearshae 17 teeth and 28 teeth, respectively, and 4 aft ange of 105" Fr eaeh ger determine the pth camer teh rae aden, Gedendus an tace wen 5.420" tran tocth bevel pen hang eth anda dametrliteh f6 eethn ives 3 32 toot ger. The two shats we at rlaht anges and Inthe same pane. Find the cone stance, ate anges, iter artes andthe face with 6. A 20" pressure angle slg bee non having 20 teeth ad a daa pitch of 8 teetvincves 342 tooth gear” Deterrine the pc artes, the ph sngor nc the ace wok 7 Two ct cast see miter gars with 14% degree, compose invite teeth have 2 Face woth of 52mm,» lah dametr of 210 mm. and 9 module of 8: Compute the outside ‘Sameer fhe peat |. From the previous rotlam, determine the formative no. oFteth. 2. from the previous problem, what power ink can be transite at 200 rm, assuring # form factor of 107, Assure design sires in bending = 74.35 MP 10. bevel gor speed redicer with 18 eth on the pion and 98 teeth on te gear, both being hardened ay steel The mode ie 7 ac the dh ofthe face S¥ mm. The ating Ite 0k 900 :pm of the prion. Determine the cone datnce 1. Fromthe prevou problem, determine he tanger adn N. 12, Frome pres proslem,delarmine the pch in veiety. 1. A pat of san bevel gars dvs the vera il sine of ling machine. The ‘sporonmate speed reduction 125 t 3 with the pnen maunted onthe horse drive ‘shar. The ci dvelops 2 torgue of 20 N'm at 300 rm. Assume a tooth form tobe 2-Get sub, 2 teeth inte pinon ard module ofS. Detemine the ptch camer ofthe pion 14. From the prevous rable, determine the sch ameter ofthe gear. 15. From e previous prtler, determine the No, of teeth nthe pea {From the previous probe 17. From the previous pot, seance 18. From te preveus proba, 19.From tne seve problem 20.From he srevousGe a “Te-From he prow proton, determine he ne aiance 17 From the prevousprolerdetemine the face width assuming one-fourth of the one 18, From the previous problen, determin the formative no ofteth of the pon, 18, From the srevius problem, determine the tangent foes, 20, From the previous prblem, determine the tangent vecyee DER ee emcee eer wae ee oye aE en et A TyperofCutehe 20, 367.56 m/min C. Power and Torque! D. Torque for Uniform!